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X1 Series Satellite Router Installation, Support, and Maintenance Guide

Installation, Support, and


Maintenance Guide
X1 Series Satellite Router
Router Products

September 14, 2017


Copyright © 2017. VT iDirect, Inc., 13861 Sunrise Valley Drive, Suite 300, Herndon, VA 20171, USA.

All rights reserved. Reproduction in whole or in part without permission is prohibited. Information contained herein
is subject to change without notice. The specifications and information regarding the products in this document are
subject to change without notice. All statements, information and recommendations in this document are believed
to be accurate, but are presented without warranty of any kind, express, or implied. Users must take full
responsibility for their application of any products. Trademarks, brand names and products mentioned in this
document are the property of their respective owners. All such references are used strictly in an editorial fashion
with no intent to convey any affiliation with the name or the product's rightful owner.

VT iDirect® is a global leader in IP-based satellite communications providing technology and solutions that enable
our partners worldwide to optimize their networks, differentiate their services and profitably expand their
businesses. Our product portfolio, branded under the name iDirect®, sets standards in performance and efficiency
to deliver voice, video and data connectivity anywhere in the world. VT iDirect® is the world’s largest TDMA
enterprise VSAT manufacturer and is the leader in key industries including mobility, military/government and
cellular backhaul.

Company Web site: www.idirect.net ~ Main Phone: 703.648.8000


TAC Contact Information: Phone: 703.648.8151 ~ Email: [email protected] ~ Web site: tac.idirect.net

iDirect Government™, created in 2007, is a wholly owned subsidiary of iDirect and was formed to better serve the
U.S. government and defense communities.

Company Web site: www.idirectgov.com ~ Main Phone: 703.648.8118


TAC Contact Information: Phone: 703.648.8111 ~ Email: [email protected] ~ Web site: tac.idirectgov.com

Document Name: ISM_X1_T0000482_RevE_09142017.pdf


Document Part Number: T0000482

ii Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Revision History

The following table shows all revisions for this document. Refer to this information to verify
the version of this document. To verify the latest version, access the TAC Web site at
http://tac.idirect.net.

Revision Date Released Reason for Change(s)


A June 30, 2013 Initial release
B July 07, 2016 Add option: X1 (indoor) 3; altitude 2000 m
C March 13, 2017 Updated Power Supply Unit Consumption in
Table 2-2.
D May 12, 2017 Updated Appendix D.
E September 14, 2017 Added a section on Installing Ferrite on the AC
to DC Power Cable in Chapter 5 and Removed
the X1 Indoor DC Power Supply option

Installation, Support, and Maintenance Guide iii


X1 Series Satellite Router
Revision History

iv Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Contents

About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Manual Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Related Training Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 X1 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 X1 Outdoor Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 X1 Router Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Mechanical and Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.3 RF Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 X1 Outdoor Router Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Mechanical and Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.2 Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.3 RF Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Physical Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 X1 Indoor Router Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 X1 Indoor Router Front Panel Power and Network LED Status Indicators . . . . . . 12
3.1.2 X1 Indoor Router Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Installation, Support, and Maintenance Guide v


X1 Series Satellite Router
Contents

3.2 X1 Outdoor Router Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


3.2.1 X1 Outdoor Router Panel and LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.2 X1 Outdoor Router Power Module Unit Connectors . . . . . . . . . . . . . . . . . . . . 17

4 X1 Router Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 X1 Router Installation at a Glance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Typical Items Ordered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4.1 Guidelines for Desktop or Shelf Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4.2 Guidelines for Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.1 AC Power Supply (Option 1, 2) Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.6 Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.6.1 Checking Conditions before Powering Up the System . . . . . . . . . . . . . . . . . . . 23
4.6.2 Powering Up the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.7 Preparing the PC/Laptop for Connection to Router . . . . . . . . . . . . . . . . . . . . 24
4.8 LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.9 Configuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5 X1 Outdoor Router Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27


5.1 X1 Outdoor Router Installation at a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3 Typical Items Ordered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.4 Mounting the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.4.1 Pre-Installation Guidelines for Mounting Configurations . . . . . . . . . . . . . . . . . 31
5.4.2 Router Mounting Hardware Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4.3 Mounting Router to a Wall or Pole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.5 Mounting the External Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.5.1 Power Module Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.5.2 Mounting the Power Module to a Wall or Pole . . . . . . . . . . . . . . . . . . . . . . . 35
5.6 Installing Ferrite on the AC to DC Power Cable . . . . . . . . . . . . . . . . . . . . . . . 37
5.7 Connect Weatherproof Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.8 Connect Weatherproof Tx and Rx Coax Cable and Connector . . . . . . . . . . . . . 42
5.9 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

vi Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Contents

5.9.1 Install AC Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


5.9.2 Install DC Option 2 or 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.10 Connect Main Power Supply to Power Module . . . . . . . . . . . . . . . . . . . . . . . 44
5.11 Connect Power Module to Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.12 System Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.12.1 Checking Conditions Before System Power Up . . . . . . . . . . . . . . . . . . . . . . 48
5.12.2 Normal Temperature Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.12.3 Cold Temperature Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.13 Preparing the PC/Laptop for Connection to the X1 Outdoor Router . . . . . . . . 49
5.14 LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.14.1 Front Panel Power Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.14.2 Web Interface LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.15 Configuring the X1 Outdoor Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51


6.1 Safety Guidelines to Observe During Servicing . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.1 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.2 Conditions Requiring Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2 Maintaining the X1 Router . . . . . . .... ... ... ... ... ... ... ... .... . . 52
6.2.1 Temperature Control . . . . . . . .... ... ... ... ... ... ... ... .... . . 52
6.2.2 Dust Removal . . . . . . . . . . . . .... ... ... ... ... ... ... ... .... . . 52
6.2.3 90 Day Regular Maintenance . . . .... ... ... ... ... ... ... ... .... . . 53
6.3 Maintaining the X1 Outdoor Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3.1 Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3.2 90 Day Regular Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5 Repacking the X1 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Appendix A Acronyms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 57

Appendix B Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61


B.1 Indoor Coax Installation Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
B.2 Outdoor (ODU) Coax Installation Tools Needed . . . . . . . . . . . . . . . . . . . . . . . 62

Installation, Support, and Maintenance Guide vii


X1 Series Satellite Router
Contents

Appendix C Coax Cable Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Appendix D Ethernet RJ45 Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Appendix E X1 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
E.1 Level 0 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
E.2 Level 1 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

viii Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Figures

Figure 1-1. Front and Rear View of the iDirect X1 Satellite Router (Indoor) . . . . . . . . . . . . . 2
Figure 1-2. X1 Outdoor Router (Left), and the Power Module (Right) . . . . . . . . . . . . . . . . . . 2
Figure 3-1. X1 Indoor Router Front Panel Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 3-2. X1 Indoor Router Rear Interface Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 3-3. X1 Outdoor Router Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 3-4. X1 Outdoor Router Power Module with Connectors Labeled . . . . . . . . . . . . . . . 17
Figure 5-1. Packaged Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 5-2. Router Mounting Kit Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 5-3. Attaching the Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 5-4. X1 Outdoor Router Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 5-5. X1 Outdoor Router Pole Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 5-6. Mounting the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 5-7. Power Module Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 5-8. Power Module Pole Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 5-9. 24 VDC Cable End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 5-10. Installing Ferrite. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 5-11. Ferrite Distance from the Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 5-12. Wrapping the 4 IN Silicon Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 5-13. Ferrite Installation Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 5-14. Power Gland Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure B-1. Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure C-1. Coax Cable Cutting Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure C-2. Cutting Technique for Removing Foil in the Braid. . . . . . . . . . . . . . . . . . . . . . 67
Figure C-3. Folding the Braid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure C-4. Attaching the Compression fitting F-type Connector . . . . . . . . . . . . . . . . . . . . 68
Figure C-5. Compression fitting F-Type Weatherproof Plugs and Tool . . . . . . . . . . . . . . . . 68
Figure D-1. RJ-45 Cable Connectors, Plug and Receptacle . . . . . . . . . . . . . . . . . . . . . . . . 69

Installation, Support, and Maintenance Guide ix


X1 Series Satellite Router
Tables

Table 2-1. X1 Router Mechanical and Environmental Specifications ................................. 3


Table 2-2. X1 Router Power Specifications ............................................................... 4
Table 2-3. X1 Router RF Specifications ................................................................... 5
Table 2-4. Transmit Phase Noise Parameters ............................................................. 6
Table 2-5. X1 Outdoor Router Mechanical and Environmental Specifications ....................... 7
Table 2-6. X1 Outdoor Router Power Specifications ..................................................... 8
Table 2-7. X1 Outdoor Router RF Specifications ......................................................... 9
Table 3-1. X1 Router Front Panel LED Indicators........................................................ 13
Table 3-2. X1 Indoor Router Connectors ................................................................. 14
Table 3-3. X1 Outdoor Router Panel and LED Descriptions ............................................ 16
Table 3-5. X1 Outdoor Router Power Module Connector Descriptions ............................... 17
Table 3-4. X1 Outdoor Router Connector-Cable Cross-Reference .................................... 17
Table 3-6. Pin Assignments for AC Power Module Gland (4 pin) ...................................... 18
Table 3-7. Pin Assignments for DC Power Module Gland (4 pin) ...................................... 18
Table 5-1. RJ 45 LAN Ethernet Cable Installation Steps................................................ 41
Table 5-2. Coax RX and TX Cable Installation ........................................................... 42
Table 5-3. Power Module Power Cable Installation Instructions ...................................... 45
Table 5-4. X1 Outdoor Router Power Module DC to DC Installation Instructions ................... 46
Table 5-5. X1 Outdoor Router Warm-Up Periods ........................................................ 49
Table 6-1. Troubleshooting Events and Actions to Take ............................................... 54
Table B-1. Recommended Installation Tools and Equipment for Indoor Coax ...................... 61
Table B-2. Tools Included in the order.................................................................... 62
Table B-3. Recommended Installation Tools and Equipment for Outdoor Coax .................... 63
Table C-1. Coax Trim Dimensions.......................................................................... 66
Table D-1. Ethernet Port Pinouts .......................................................................... 69

Installation, Support, and Maintenance Guide x


X1 Series Satellite Router
About

This manual provides important safety and compliance information, and explains how to
install and maintain the X1 Router.
This chapter contains the following sections:
• Intended Audience on page xi
• Manual Contents on page xi
• Document Conventions on page xii
• Related Documents on page xiii
• Related Training Services on page xiii
• Getting Help on page xiii

Intended Audience
This manual is intended for use by the VSAT (Very Small Aperture Terminal) equipment
installer, System Engineer, and Network Operator responsible for maintaining the iDirect
Network. Only qualified service personnel should install and operate the X1 Router solutions.
Familiarity with cabling and wiring practices is beneficial.

Manual Contents
In addition to the information in this chapter, this manual also includes the following:
• Section 1, Introduction on page 1 provides an overview and description of the X1 Router
• Section 2, Specifications on page 3 covers the mechanical, environmental and connector
interface requirements
• Section 3, Physical Interfaces on page 11 covers connector and LED descriptions
• Section 4, X1 Router Installation on page 19 describes procedures for installing the X1
Router (Ku/C, Ka)
• Section 5, X1 Outdoor Router Installation on page 27 describes procedures for installing
the X1 Outdoor Router

Installation, Support, and Maintenance Guide xi


X1 Series Satellite Router
About

• Section 6, Maintenance and Troubleshooting on page 51 covers important maintenance


procedures for the X1 Router
The following appendixes are also provided:
• Appendix A, Acronyms and Abbreviations on page 57 provides full wording for selected
acronyms, abbreviations, and mnemonics
• Appendix B, Tools Needed on page 61 describes the tools needed
• Appendix C, Coax Cable Preparation on page 65 describes coax cable preparation
• Appendix D, Ethernet RJ45 Pinouts on page 69 describes the pinouts for the NET
connection
• Appendix E, X1 Reset on page 71 describes the reset functions

Document Conventions
This section illustrates and describes the conventions used throughout this document.

Convention Description Example


Command Used when the user is required to Enter the command:
enter a command at a command cd /etc/snmp/
line prompt or in a console.
Terminal Used when showing resulting crc report all
Output output from a command that was 8350.3235 : DATA CRC [ 1]
entered at a command line or on a 8350.3502 : DATA CRC [5818]
console. 8350.4382 : DATA CRC [ 20]
Screen Used when referring to text that 1. To add a remote to an inroute group, right-click
Reference appears on the screen on a the Inroute Group and select Add Remote.
Graphical User Interface (GUI). The Remote dialog box has a number of user-
Used when specifying names of selectable tabs across the top. The Information
commands, menus, folders, tabs, tab is visible when the dialog box opens.
dialogs, list boxes, and options.
Hyperlink Used to show all hyperlinked text For instructions on adding a line card to the
within a document or external network tree, see Adding a Line Card on
links such as web page URLs. page 108.

WARNING: A Warning highlights an essential operating or maintenance


procedure, practice, condition, or statement which, if not strictly observed,
could result in injury, death, or long term health hazards.

CAUTION: A Caution highlights an essential operating or maintenance procedure,


practice, condition, or statement which, if not strictly observed, could result in
damage to, or destruction of, equipment or a condition that adversely affects
system operation.

NOTE: A Note is a statement or other notification that adds, emphasizes, or


clarifies essential information of special importance or interest.

xii Installation, Support, and Maintenance Guide


X1 Series Satellite Router
About

Related Documents
The following documents are available at http://tac.idirect.net. Please consult these
documents for information about installing and using iDirect’s satellite network software and
equipment.
• iDX iBuilder User Guide
• iDX iMonitor User Guide
• iDX Web iSite User Guide
• iDX Satellite Router Installation and Commissioning Guide
• Quick Start Guide (QSG), included in package with router
• Technical Reference Guide
• Link Budget Analysis
• iDX Release Notes

Related Training Services


iDirect offers scheduled classroom training at various global training centers, as well as
eLearning, for the installation, operation, maintenance and management of iDirect satellite
networks. For training course descriptions and available training dates visit the iDirect web
site Training and Services at: http://www.idirect.net/Training-and-Services.aspx or call +1
(800) 648-8240 for class registration and information.

Getting Help
iDX Software user’s guides, installation procedures and guides, an FAQ page, and other
documentation that supports iDirect products, are available on the TAC Web site located at:
http://tac.idirect.net.
To find answers to questions or information, contact the iDirect Technical Assistance Center
(TAC) at (703) 648-8151.
iDirect makes every effort to produce documentation that is technically accurate, easy to
use, and helpful to our customers. Feedback is welcomed! Send comments to
[email protected].

Installation, Support, and Maintenance Guide xiii


X1 Series Satellite Router
About

xiv Installation, Support, and Maintenance Guide


X1 Series Satellite Router
1 Introduction

The X1 Satellite Router is optimized for use in large networks with small inbound channels
such as SCADA, point-of-sale and ATM. The X1 features DVB-S2/ACM, TDMA, basic routing and
VLAN functionality at a cost-effective price point.
This chapter contains the following sections:
• Section 1.1, X1 Router on page 1
• Section 1.2, X1 Outdoor Router on page 2

1.1 X1 Router
X1 Router is a cost-effective satellite router optimized for large, narrow band networks with
small inbound channels and single client sites. There are three (3) options for the X1 Router :
• Option 1: X1 (AC Power Supply): 100-240 VAC Single Phase to 24 VDC, 65 W
• Option 2: X1-Ku/C (AC Power Supply): 100-240 VAC Single Phase to 24 VDC, 90 W
The X1 Router leverages the bandwidth efficiencies of the DVB-S2/ACM standard and
incorporates basic routing and VLAN functionality. Developed specifically to support large-
scale broadband access networks, the low-cost X1 Router is ideal for demanding broadband
applications such as SCADA, point-of-sale and ATM.
The X1 Router is shown in Figure 1-2. The router specifications are described in Section 2.1,
X1 Router Specifications on page 3. The front panel LEDs and rear panel connectors are
described in Section 3.1, X1 Indoor Router Interfaces on page 11.

Installation, Support, and Maintenance Guide 1


X1 Series Satellite Router
X1 Outdoor Router

Figure 1-1. Front and Rear View of the iDirect X1 Satellite Router (Indoor)

1.2 X1 Outdoor Router


The iDirect X1 Outdoor Satellite Router is a cost-effective remote bundle ideal for large,
narrowband networks for SCADA, femtocells or pipeline monitoring. There are three (3)
options for the X1 Outdoor Router:
• Option 1: 100 - 240 V AC
• Option 2: 12-36 V DC
• Option 3: 36-76 V DC
The X1 Outdoor Router features DVB-S2/ACM and TDMA, basic routing, VLAN functionality and
Quality of Service (QoS), and is embedded in a IP67 weatherproof enclosure enabling an
extended temperature range, and passive cooling.
The X1 Outdoor Router is shown in Figure 1-2. The router specifications are described in
Section 2.2, X1 Outdoor Router Specifications on page 7. The Router and Power Module front
panels and Router LED are described in Section 3.2, X1 Outdoor Router Interfaces on page 15.

Figure 1-2. X1 Outdoor Router (Left), and the Power Module (Right)

2 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
2 Specifications

The specifications in this chapter describe the mechanical, environmental and RF


specifications for the X1 Series Satellite Router. The installation site must accommodate the
mechanical and environmental specifications of the X1 Router.
This chapter contains the following sections:
• Section 2.1, X1 Router Specifications on page 3
• Section 2.2, X1 Outdoor Router Specifications on page 7

NOTE: The X1 Router operates safely when it is used in accordance with its
marked electrical ratings and product usage instructions.

2.1 X1 Router Specifications


This section describes the mechanical, environmental, power, and RF specifications of the X1
Router . Options are described in Section 1.1, X1 Router on page 1 and Table 2-2 on page 4.

2.1.1 Mechanical and Environmental Specifications


The X1 Router mechanical and environmental specifications are defined in Table 2-1.

Table 2-1. X1 Router Mechanical and Environmental Specifications

Category Description
Dimensions W 9 in (22.86 cm) x H 1.8 in (4.6 cm) x D 6.8 in (17.3 cm)
Weight Option 1-2: 1.8 lbs (0.82 kg)
Heat Dissipation 10 W (34.2 BTU/Hour)
Airflow Natural Convection Cooling
Ambient Temperature
Operational: +32F to +122F (0C to +50 C) at Sea Level
Storage: -40F to +176F (-40C to +80C)

Installation, Support, and Maintenance Guide 3


X1 Series Satellite Router
X1 Router Specifications

Table 2-1. X1 Router Mechanical and Environmental Specifications (continued)

Category Description
Altitude
Operating:  6,562 ft (2,000 m)
Storage:  35,000 ft (9144 m)
Humidity
Operating: 10 - 90% non-condensing
5 - 95% non-condensing

2.1.2 Power Specifications


Table 2-2 provides the power specifications for the router and the typical BUC/LNB for the X1
Router .

NOTE: Only use the iDirect approved and provided power supply.

Table 2-2. X1 Router Power Specifications

Category Description
Power Supply Input Option 1: X1 (AC Power Supply): 100-240 VAC Single Phase to 24 VDC, 65 W
Voltage Range and Power Option 2: X1-Ku/C Band (AC Power Supply): 100-240 VAC Single Phase to 24 VDC, 90 W
(W)
Frequency Option 1 and 2: 50-60 Hz
Power Supply Unit Option 1: 1.4 A (MAX)
Consumption Option 2: 1.2 A (MAX)
Router Input Power Option 1: +24 VDC, 2.7 A, 65 W (MAX)
Option 2: +24 VDC 3.75 A, 90 W (MAX)
NOTE: To avoid damaging the equipment or to prevent hardware failures, never connect
the 90W PSU to an X1 with 2.7A label.
X1 Router DC Option 1: 65 W (MAX)
Consumption Option 2: 90 W (MAX)
DC Power @ Tx Output Option 1: +24 VDC @ 1.5 A (MAX) over operating temperature
Connector Option 2: +24 VDC @ 2.1 A (MAX) over operating temperature
DC Power @ Rx Input +24 VDC @ 300 mA (MAX)
Connector
Protection Internal, primary current fuse, inside power supply
Over current protection
Short circuit protection
Power Factor Correction Option 1, 2: Complies with EN61000-3-2 and EN61000-3-3
Input Transient Response 0.5 mS for 50% Load Change (TYP)

4 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Router Specifications

Table 2-2. X1 Router Power Specifications (continued)

Category Description
Power Supply Input Option 1, 2: IEC-320-C6
Power Connector

Power Cord Option 1, 2: 18 AWG (American Wire Gauge)


Efficiency 88% (AVG)

2.1.3 RF Specifications
Table 2-3 defines the X1 Router RF specifications and Table 2-3 defines the TX SSB phase
noise parameters.

Table 2-3. X1 Router RF Specifications

Category Description
LNB Support Options 1-3:
Fsym > 10 Msps DRO LNB
Fsym > 1 Msps ±10 ppm PLL LNB
Fsym > 1 Msps ±35 ppm Uni-Ku LNB

Option 1-3: Internal reference LNBs only


Frequency Range
(Option 1, 2, 3) Transmit: 950-1700 MHz
Receive: 950-2150 MHz

Frequency Tuning Step Size


Transmit: 0.6 Hz
Receive: Sub-Hertz with Demodulator
RF Power
Transmit: -30 dBm to 0 dBm, 0.5 dB step
Receive, Minimum: -130 + 10Log(Sym rate) dBm (Single carrier)
Receive, Maximum: -5 dBm (Wideband Composite, MAX)
Receive Adjustability: Under AGC for all valid Rx input power range

Installation, Support, and Maintenance Guide 5


X1 Series Satellite Router
X1 Router Specifications

Table 2-3. X1 Router RF Specifications (continued)

Category Description
Transmit SSB
Phase Noise L Band Phase Noise Options 1-3
Frequency Offset
dBc/Hz
0.1 kHz -60
1 kHz -70
10 kHz -80
100 kHz -90

Typical Phase Jitter at  ≤ 1.8 rms


14 kHz to 1 MHz:
Transmit Carrier Suppression ≤ -40 dBc with output ≥ -20 dBm
Discrete Spurs Out-of-band:
Option 1 and 2: < 50 dBc, with output ≥ -20 dBm
In-band:
Option 1 and 2: ≤ -32 dBc with output ≥ -20 dBm
Modulator Spectral Shaping DVB-S2 (ETSI EN302307)
Transmitter On/Off Ratio 50 dB, with output power ≥ -20 dBm

Table 2-4. Transmit Phase Noise Parameters

Transmit SSB
Band Phase Noise Option 1-3 dbC/Hz
Phase Noise (dBc/Hz) frequency at:
0.01 kHz -29
0.1 kHz -59
1 kHz -69
10 kHz -79
100 kHz -89
1 MHz -100
Typical Phase Jitter at 14 kHz to 1 MHz:  1.8 rms

6 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Outdoor Router Specifications

2.2 X1 Outdoor Router Specifications


This section describes the mechanical, environmental, power, and RF specifications of the X1
Outdoor Router. Options are described in Section 1.2, X1 Outdoor Router on page 2 and
Table 2-6 on page 8.

2.2.1 Mechanical and Environmental Specifications


The X1 Outdoor Router mechanical and environmental specifications are defined in Table 2-1.

Table 2-5. X1 Outdoor Router Mechanical and Environmental Specifications

Category Description
Dimensions X1 Router: W 10.25 in (26.04 cm) x H 10 in (25.4 cm) x D 3 in (7.62 cm)
Power Module: W 5 in (12.7cm) x H 8.75 in (22 cm) x D 2.25 in (5.7 cm)
Weight X1 Router: 5 lbs (2.27 kg)
Power Module: 2.7 lbs (1.19 kg)
X1 Router Heat Dissipation 10 W (34.2 BTU/Hour)
Power Module Unit Heat 5 to 8 W (17 to 27.3 BTU/Hour)
Dissipation
Airflow Natural Convection Cooling
Ambient Temperature
Operational: -40F to +140F (-40C to +60 C) at Sea Level
+32° F to +113° F (0° C to +45° C) at 10,000 Feet

Storage: -40 F to +176 F (-40 C to +80C)


Temperature Gradient 1.8F (1.0C) per 1 minute
Relative Humidity
Operational: 100% condensing
Altitude
Operating:  10,000 ft (3048 m)
Storage:  35,000 ft (9144 m)

Installation, Support, and Maintenance Guide 7


X1 Series Satellite Router
X1 Outdoor Router Specifications

2.2.2 Power Specifications


The X1 Outdoor Router power specifications are defined in Table 2-2.

NOTE: Only use the iDirect approved and provided power supply.

NOTE: The power supply provides power to the external Power Module. The
Power Module supplies DC power only to the X1 Outdoor Router.

Table 2-6. X1 Outdoor Router Power Specifications

Category Description
Power Supply Input Voltage Option 1: 100 - 240 VAC
Range Option 2: 12-36 VDC
Option 3: 36-76 VDC
Frequency Option 1 (only): 50-60 Hz
Power Supply Power Option 1: 1.2 A (TYP), 65 W
Consumption Option 2: 9 A (MAX), 65 W
Option 3: 3 A (MAX), 65 W
Router Input Power +24 VDC, 2.7 A (MAX)
DC Power Consumption 36 W (TYP), 65 W (MAX)
DC Power @ Tx Output +24 VDC @ 1.5 A (MAX), 10 MHz Reference
DC Power @ Rx Input +24 VDC @ 300 mA (MAX), 22 kHz tone
Protection Internal, primary current fuse (on-board fuse protection in the outdoor
Power Module)
Over current protection
Short circuit protection
Power Factor Correction Option 1 (only): Complies with EN61000-3-2 Class B and EN61000-3-3
Input Transient Response 4% (recovery within 1% less than 500 m/sec for 50-75% and 75-50% load
step)
Router Input Power IP67 Connector
Connector
Power Cord Option 1: 18 AWG (American Wire Gauge), country dependent
Option 2 and 3: 14-18 AWG
Efficiency 85% (AVG)

2.2.3 RF Specifications
The X1 Outdoor Router RF specifications are defined in Table 2-3.

8 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Outdoor Router Specifications

Table 2-7. X1 Outdoor Router RF Specifications

Category Description
LNB Support Fsym > 10 Msps DRO LNB
Fsym > 1 Msps +/-10 ppm PLL LNB
Fsym > 1 Msps +/-35 ppm Uni-Ku LNB

Internal reference LNBs only


Frequency Range
Transmit: 950-1700 MHz, Composite Power 0 dBm/-30 dBm
Receive: 950-2150 MHz, Composite Power -5 dBm/-65dBm
Frequency Tuning Step Size
Transmit: 0.6 Hz
Receive: Sub-Hertz with Demodulator
RF Power Range
Transmit: -30 dBm to 0 dBm

Receive: Single Carrier Input Power:


Minimum: -130 +10Log(Symbol Rate) dBm to -5 dBm
Pmax=0dBm (MIN), 30 dB attenuation adjustable in 1 dB steps
Composite Wideband Input Power: -5 dBm (MAX)
RF Power Adjustability
Transmit: 1.0 dB Nominal Step Size
Receive: Under AGC for all valid Rx input power range
Typical Transmit and Receive
Phase Noise (dBc/Hz) at: Phase Noise
Frequency
1 kHz -75
10 kHz -85
100 kHz -95
1 MHz -105

Typical Phase Jitter at 14 kHz to


1 MHz:  1.8 rms

Transmit Carrier Suppression ≤ -40 dBc (MAX)


Discrete Spurs, harmonics and ≥ 50 dBc, with output ≥ -15 dBm, Inband 32 dBc
non-harmonics
Modulator Spectral Shaping DVB-S2 (ETSI EN302307)
Transmitter On/Off ≥ 50 dBc, with output power ≥ -15 dBm

Installation, Support, and Maintenance Guide 9


X1 Series Satellite Router
X1 Outdoor Router Specifications

10 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
3 Physical Interfaces

This chapter describes physical interfaces and LEDs on the X1 Indoor Router and the physical
interfaces and LED on the X1 Outdoor Router.
This chapter contains the following sections:
• Section 3.1, X1 Indoor Router Interfaces on page 11
• Section 3.2, X1 Outdoor Router Interfaces on page 15

3.1 X1 Indoor Router Interfaces


The X1 Indoor Router front panel indicators are described in Section 3.1.1 and the rear panel
is described in Section 3-2.

Installation, Support, and Maintenance Guide 11


X1 Series Satellite Router
X1 Indoor Router Interfaces

3.1.1 X1 Indoor Router Front Panel Power and Network LED


Status Indicators
Once the X1 Indoor Router is powered up with the appropriate Options file, check the LEDs to
confirm the router is functioning properly. The front panel indicators are shown in Figure 3-1
and described in Table 3-1.

Figure 3-1. X1 Indoor Router Front Panel Indicators

NOTE: The LED displayed colors (red, yellow, green) indicate the state of the
X1 Router and are documented in the iDX Web iSite User Guide, iDX Satellite
Router Installation and Commissioning Guide, and iDX Release Notes. The
definitions of the states may be software version dependent.

12 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Indoor Router Interfaces

Table 3-1. X1 Router Front Panel LED Indicators

LED Label LED Color Indicated X1 Status


RX Off Receiver is disabled or not configured.
Solid Yellow Downstream carrier is configured, but the
demodulator is not locked.
Slow Flashing Yellow Downstream carrier is configured and the
demodulator is locked. NCR is not locked.
Solid Green Downstream carrier is configured,
demodulator and NCR are locked.
Flashing Red All LEDs simultaneously flashing red indicates
a software exception or bad options file.
TX Solid Yellow Transmitter is disabled.
Solid Green Transmitter is enabled.
Flashing Red All LEDs simultaneously flashing red indicates
a software exception or bad options file.
NET Flashing Yellow Demodulator is not locked on the Downstream
carrier.
Solid Yellow Demodulator is locked on the Downstream
carrier.
2 Second Flashing Green Demodulator is locked on the Downstream
carrier. Network acquisition is in progress.
1 Second Flashing Green Demodulator and NCR are locked on the
Downstream carrier. Network acquisition is in
progress.
Solid Green Network is acquired. Link Layer is up.
Flashing Red All LEDs simultaneously flashing red indicates
a software exception or bad options file.
POWER Off No or low DC power input to the X1.
Solid Green Acceptable DC power level to the X1 is
detected.
Solid Yellow BUC/LNB power fail.
Flashing Red All LEDs simultaneously flashing red indicates
a software exception or bad options file.

3.1.2 X1 Indoor Router Rear Panel


This section describes and illustrates the rear panel connectors and LED indicators. They are
shown in Figure 3-2 and defined in Table 3-2 on page 14. The LAN/RJ45 pin assignments are
listed in Appendix D, Ethernet RJ45 Pinouts on page 69.

Installation, Support, and Maintenance Guide 13


X1 Series Satellite Router
X1 Indoor Router Interfaces

Figure 3-2. X1 Indoor Router Rear Interface Connectors

Table 3-2. X1 Indoor Router Connectors

Label Connector Type Interface and Purpose


Option 1: +24 V 2.7 A CUI 2.5 mm External +24 VDC 2.7 A (Opt. 1), 3.75 A (Opt. 2)
Option 2:+24 V 3.75 A power supply; CUI 2.5 mm
NOTE: See Power Specifications Section for
Options Definitions
TX Out 75 ohm, F-Type L-Band Transmit signal to Block UpConverter (BUC)
capable of 10 MHz Reference (Options 1,2,3); 75
ohm, F-Type
RX In 75 ohm, F-Type L-band receive signal and DC power to LNB; 75
ohm, F-Type
Reset, no label Internally recessed Access to reset push button: Factory default reset
push button

14 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Outdoor Router Interfaces

Table 3-2. X1 Indoor Router Connectors

Label Connector Type Interface and Purpose


LAN A RJ-45 Shielded outdoor Ethernet LAN cable (to be
bought commercially), 10/100 
Base-T Ethernet LAN port connects the X1 Router
to the customer LAN Hub/switch; RJ-45
4-40 mounting stud Chassis ground; 4-40 mounting stud

3.2 X1 Outdoor Router Interfaces

CAUTION: Install where access to the connectors is unobstructed.

3.2.1 X1 Outdoor Router Panel and LED


The X1 Outdoor Router interface connectors are shown in Figure 3-3 on page 16 and defined in
Table 3-3 on page 16. Recommendations and a cross-reference for the connectors and cables
are further specified in Table 3-4 on page 17. The reset button is shown in Figure 3-3 on
page 16 and is housed above the LAN connector.

NOTE: X1 Outdoor Router has only one LED. However, during installation, the Web
Interface (Web iSite) provides four simulated LEDs, reflecting the LEDs, similar to
the X1 Indoor Router . The simulated LED displayed colors (red, yellow, green)
indicate the state of the X1 Outdoor Router and are documented in the iDX Web
iSite User Guide, iDX Satellite Router Installation and Commissioning Guide, and
iDX Release Notes. The definitions of the states may be software version
dependent. Table 3-1, also, describes the Web iSite simulated LED actions for all
X1 Series Routers.

Installation, Support, and Maintenance Guide 15


X1 Series Satellite Router
X1 Outdoor Router Interfaces

Transmit Receive Reset Button

Power
LED
Input DC
(24VDC 2.7A)
Power

Ground Screw Vent LAN Ground Screw


Figure 3-3. X1 Outdoor Router Panel

Table 3-3. X1 Outdoor Router Panel and LED Descriptions

Callout Label Connector Type Interface and Purpose


Input DC (24 +24 VDC DC connector Input DC power from the Power Module
VDC 2.7A) 2.7 A
Power
Ground Screw none Grounding screw (provided)

Vent none none Environmental pressure relief valve


Transmit TX Out 75 ohm, F-Type L-Band Transmit signal to Block Up Converter
Receive RX In 75 ohm, F-Type L-Band receive signal
Reset Button None Above the RJ-45 Factory default reset, location of the reset button
port, a small shown in Figure 3-3 on page 16 and description of
square operation in Appendix E, X1 Reset on page 71
LAN LAN RJ-45 Ethernet LAN port connecting the X1 Router to the
customer LAN Hub switch; See Appendix D, Ethernet
RJ45 Pinouts on page 69
Power LED POWER Off No or low DC power input to the X1 Outdoor
Router
Solid Red Acceptable DC power level to the X1 Outdoor
Router is detected

16 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Outdoor Router Interfaces

Table 3-4. X1 Outdoor Router Connector-Cable Cross-Reference

Connector Label Connector Type Cable Type


24 VDC 2.7A Supplied with order DC power cable supplied with
order

TX Out and RX In Either: Coax RG 6 or RG 11


• Standard (crimp type) F connector
and wrapping with weatherproof
tape
• Waterproof (compression type) F
connector
LAN (Ethernet) RJ-45 Shielded outdoor Ethernet Cat 5 - Cat 7
LAN cable, protected with an M25
Cable Gland (gland supplied with
order)

3.2.2 X1 Outdoor Router Power Module Unit Connectors


The Power Module interface connectors for the X1 Outdoor Router are shown in Figure 3-4 and
described in Table 3-5. The pin assignments for the AC power connector are defined in
Table 3-6 on page 18 and pin assignments for the DC power connector are defined in Table 3-7
on page 18.

Power Supply
Connector
DC (24VDC 2.7A)
Ground Screw Power Connector to
Vent Router

Figure 3-4. X1 Outdoor Router Power Module with Connectors Labeled

Table 3-5. X1 Outdoor Router Power Module Connector Descriptions

Callout Label Description

Ground Screw Grounding screw (provided)

Power Supply Option 1: 100-240 VAC, 1.2 A 50/60 Hz Power supply connector
Connector Option 2: 12-36 V 9A
Option 3: 36-76 V 3A

Installation, Support, and Maintenance Guide 17


X1 Series Satellite Router
X1 Outdoor Router Interfaces

Table 3-5. X1 Outdoor Router Power Module Connector Descriptions

Callout Label Description

Vent None Environment pressure relief vent


DC (24VDC 2.7A) Option 1: 24 VDC 2.7 A DC power connector to Router
Power Connector to Options 2 & 3: 24 V 2.7 A
Router

Table 3-6. Pin Assignments for AC Power Module Gland (4 pin)

Pin Definition Diagram


Ground (Pin 4)

1 Option 1: Live (L), 100-240 VAC


2 Do Not Use
3 Neutral

Table 3-7. Pin Assignments for DC Power Module Gland (4 pin)

Pin Definition Diagram


Ground (Pin 4)

1 Do Not Use
2 Option 2: +12-36 V DC
Option 3: +36-76 V DC
3 DC Return

18 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
4 X1 Router Installation

This chapter describes the guidelines and procedures for installing the iDirect Evolution X1
Satellite Router (Indoor) at the VSAT location.
This chapter contains the following sections:
• Section 4.1, X1 Router Installation at a Glance on page 20
• Section 4.2, Unpacking on page 21
• Section 4.3, Typical Items Ordered on page 22
• Section 4.4, Mounting on page 22
• Section 4.5, Installation on page 22
• Section 4.6, Power On on page 23
• Section 4.7, Preparing the PC/Laptop for Connection to Router on page 24
• Section 4.8, LED Status Indicators on page 24
• Section 4.9, Configuring on page 25

Installation, Support, and Maintenance Guide 19


X1 Series Satellite Router
X1 Router Installation at a Glance

4.1 X1 Router Installation at a Glance


Follow these guidelines when installing the X1 Router :

WARNING: This unit is not serviceable. Return unit to provider for all servicing
issues.
ATTENTION: Cette unité n’est pas réparable sur site. Renvoyer au fournisseur
pour tout réparation.

• Follow all safety guidelines presented in this section


• When selecting the site, consider accessibility, availability of power, signal and network
connections, and the possibility of future expansion
• Install the X1 Router in a location where access is unobstructed. Plan for access to both
the front and rear panels
• Confirm that the room where the X1 Router operates has adequate ventilation
• Review the ambient temperatures and other environmental specifications listed in
Table 2-1 on page 3
• Ambient air temperature may not cool the X1 Router to acceptable operating
temperatures without adequate ventilation
• Select an installation location away from any area that tends to collect dust
• Do not install the X1 Router on the floor
• Use only the iDirect approved and provided Power Module
• Install and ground the X1 Router according to local/national codes and regulations; for
ground screw locations see Figure 3-2 on page 14
• Always remove or disconnect ALL power connections before installing or removing a
chassis
• Keep the staging area clear and free of dust during and after installation
• Keep tools, X1 Router components, and shipping boxes away from walkway area
• Do not use attachments unless recommended by the manufacturer as they may cause
hazards or damage to equipment
• Do not overload wall outlets, extension cords, or integral convenience receptacles as this
can result in a risk of fire or electrical shock

CAUTION: Before working on the outdoor equipment, unplug the power cord from
the power source.

The numbered steps in this section must be followed for successful installation of the X1
Router . Steps refer to more detailed sections:
1. Confirm the recommended tools are available for installation. See Appendix B, Tools
Needed on page 61.
2. Unpack the router according to the instructions in Section 4.2, Unpacking on page 21.
3. Check that all components are available, see Section 4.3, Typical Items Ordered on
page 22.

20 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Unpacking

4. Mount the router as directed in Section 4.4, Mounting on page 22.


5. Prepare the coax cables as directed in Appendix C, Coax Cable Preparation on page 65.
6. Prepare the Ethernet LAN cable and connector. The pinouts are described in Appendix D,
Ethernet RJ45 Pinouts on page 69.
7. Connect the power as directed for AC power supplies as described in Section 4.5,
Installation on page 22 for either Option 1 or Option2.

CAUTION: Do not connect or disconnect the Tx or Rx IFL cable while the satellite
router is powered on; this action may result in damage to the BUC, LNB, and/or
X1 Router.
AVERTISSEMENT: Ne pas connecter ou déconnecter les câbles « Tx IFL » ou « Rx
IFL » quand le routeur X1 est sous tension, sous risque de dommage au BUC, au
LNB, et/ou au routeur X1.

• See Section 4.5.1, AC Power Supply (Option 1, 2) Install on page 23


8. Power the router on as directed in Section 4.6, Power On on page 23.
9. Prepare the PC/Laptop as directed in Section 4.7, Preparing the PC/Laptop for
Connection to Router on page 24
10. Monitor the LED indicators with the Web Interface (Web iSite) as directed in Section 4.8,
LED Status Indicators on page 24.
11. Configure the router as indicated in Section 4.9, Configuring on page 25.
12. If the router needs repacking or maintenance see Chapter 6, Maintenance and
Troubleshooting on page 51.

4.2 Unpacking
The X1 Router and related equipment, may be shipped in one or more containers, depending
on the type of bundle purchased. Once all of the boxes have been received, perform the
following tasks:
• Place the boxes so they are facing upward: refer to the box orientation arrows on the
shipping container
• Inspect all shipping containers
• If any damage or other signs of mishandling are evident, inform the carrier and either
iDirect or the reseller
• Remove the tape and any exterior covering from the box lid

NOTE: Save the X1 Router shipping boxes after unpacking the system. The boxes
may be needed if the unit needs to be moved or shipped in the future.

Remove items from the box only as needed. Confirm the X1 Router components and accessory
items listed on the order form have been received, including the optional equipment ordered.

Installation, Support, and Maintenance Guide 21


X1 Series Satellite Router
Typical Items Ordered

4.3 Typical Items Ordered


Prior to installation, account for all necessary components for a complete VSAT installation. If
any items are missing or damaged, contact the Network Operator/Distributor for
replacement.
A typical installation includes:
• 1 (one) X1 Router
• One Power Module: +24 VDC Power Module with either Option 1 or Option 2 power module
with connectors
• 1 (one) Quick Start Guide (11 X 17 inch brochure)
• Additional components normally required are available in several sizes and types. Consult
the iDirect Account Manager for details. The components typically are:
• One antenna
• IFL (Inter Facility Link) or coaxial cable appropriate for the installation
• One appropriate feed assembly for the antenna (OMT)
• One BUC (Block Up Converter)
• One LNB (Low Noise Block Converter)

4.4 Mounting

NOTE: The X1 Router is designed for indoor use only.

4.4.1 Guidelines for Desktop or Shelf Mounting


If the X1 Router is mounted in an enclosed shelf, the shelf must have adequate ventilation.
An enclosed shelf should have openings on the sides and top to provide air circulation.

4.4.2 Guidelines for Rack Mounting


The X1 Router requires a minimum of two rack units (3.5 inches) of vertical rack space, with
proper ventilation. The proposed rack location should be measured before mounting the
chassis. An enclosed rack should have louvered sides and top with fans to provide cooling air.
Before using a particular rack, check for obstructions, such as a power strip, that could impair
rack-mount installation.

4.5 Installation
This section describes installation with an AC power Supply (Option 1,2).

22 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Power On

4.5.1 AC Power Supply (Option 1, 2) Install


Perform the steps below with an AC power supply:

NOTE: iDirect recommends that the chassis be powered from a low noise, low
transient AC power source.

1. Connect the AC power cord.


2. Turn on power.

4.6 Power On
This section describes powering on the X1 Router .

4.6.1 Checking Conditions before Powering Up the System


Before powering up the system, verify that no RF coax cables are connected to the TX and RX
ports on the rear of the chassis.
Also verify that an Ethernet cable connects the LAN port of the PC/laptop to the LAN port of
the X1 Router .

CAUTION: Do not connect or disconnect the Tx or Rx IFL cable while the satellite
router is powered on; this action may result in damage to the BUC, LNB, and/or
X1 Router.
AVERTISSEMENT: Ne pas connecter ou déconnecter les câbles « Tx IFL » ou « Rx
IFL » quand le routeur X1 est sous tension, sous risque de dommage au BUC, au
LNB, et/ou au routeur X1.

4.6.2 Powering Up the System


The X1 Router can be powered directly from the facility AC power source from 100 VAC to 240
VAC, per specifications in Chapter 2 on page 3.

WARNING: Improper AC power source rating, excessive noise or transients, or


undersized circuit breaker will result in service interruption.

WARNING: If power from the chassis must be removed, disconnect power using
the AC power cord.

CAUTION: Do not connect or disconnect the Tx or Rx IFL cable while the satellite
router is powered on; this action may result in damage to the BUC, LNB, and/or
X1 Router.
AVERTISSEMENT: Ne pas connecter ou déconnecter les câbles « Tx IFL » ou « Rx
IFL » quand le routeur X1 est sous tension, sous risque de dommage au BUC, au
LNB, et/ou au routeur X1.

1. Connect the power module to the X1 Router

Installation, Support, and Maintenance Guide 23


X1 Series Satellite Router
Preparing the PC/Laptop for Connection to Router

2. Apply power
Upon boot up, the POWER LED illuminates green, and within several seconds the STATUS LED
flashes green as the unit performs a self-diagnostic test. If this test is successful, the STATUS
LED illuminates green. If the test fails, the STATUS LED illuminates red.
After the initial hardware diagnostic, the system takes approximately one minute to complete
the boot up cycle, during which the STATUS LED flashes green. If the application successfully
loads, the STATUS LED illuminates solid green. If the application cannot start due to
configuration or other errors, all LEDs may simultaneous flash red. Once the router is
initialized, a typical functional factory default option file is loaded.

NOTE: The STATUS LED is normally green. A red STATUS LED indicates a
malfunction of the X1 Router . iDirect recommends that the chassis be powered
from a low noise, low transient power source.

4.7 Preparing the PC/Laptop for Connection to Router


Connect the laptop to the LAN port, see Section 3.1.2, X1 Indoor Router Rear Panel on
page 13 location. The LAN port is normally assigned to the WAN (towards the VPN). Its IP
address is the next hop for the VPN. The IP address of the X1 Router, 192.168.0.1, is
important to have to be able to use the Web Interface program (Web iSite).
Ensure that the PC/laptop:
• Has an IP address that is on the same subnet of the X1 Router
• Includes a Network Interface Card (NIC) connected with a CAT 5 cable to the 10/100 LAN
port of the X1 Router
• Has a Web browser installed

4.8 LED Status Indicators


The X1 Router has four LEDs on the front panel, see Table 3-1 on page 12 for a detailed
description of the states of the LEDs. For diagnostic purposes, the X1 Router also displays
four simulated LEDs in the Web Interface software (see, iDX Web iSite User Guide)
summarized as follows:

NOTE: The LED displayed colors (red, yellow, green) indicate the state of the
X1 Router and are documented in the iDX Web iSite User Guide, iDX Satellite
Router Installation and Commissioning Guide, and iDX Release Notes. The
definitions of the states may be software version dependent.

• RX LED indicates the receive status


• TX LED indicates the transmit status
• NET LED indicates the network acquisition status
• POWER LED indicates whether the unit is powered on or off

24 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Configuring

4.9 Configuring
When the X1 Router has been installed, next step is installing the firmware and configuring
the satellite router. For instructions on how to do this, refer to the iDX Satellite Router
Installation and Commissioning Guide. To download the guide, go to http:\\tac.idirect.net
and click Satellite Routers.

Installation, Support, and Maintenance Guide 25


X1 Series Satellite Router
Configuring

26 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
5 X1 Outdoor Router
Installation

This chapter describes the guidelines and procedures for installing the X1 Outdoor Router and
contains the following sections:
• Section 5.1, X1 Outdoor Router Installation at a Glance on page 28
• Section 5.2, Unpacking on page 30
• Section 5.3, Typical Items Ordered on page 30
• Section 5.4, Mounting the Router on page 31
• Section 5.5, Mounting the External Power Module on page 35
• Section 5.6, Installing Ferrite on the AC to DC Power Cable on page 37
• Section 5.7, Connect Weatherproof Ethernet LAN on page 40
• Section 5.8, Connect Weatherproof Tx and Rx Coax Cable and Connector on page 42
• Section 5.9, Installation on page 43
• Section 5.10, Connect Main Power Supply to Power Module on page 44
• Section 5.11, Connect Power Module to Router on page 46
• Section 5.12, System Power Up on page 47
• Section 5.13, Preparing the PC/Laptop for Connection to the X1 Outdoor Router on
page 49
• Section 5.14, LED Status on page 49
• Section 5.15, Configuring the X1 Outdoor Router on page 50

Installation, Support, and Maintenance Guide 27


X1 Series Satellite Router
X1 Outdoor Router Installation at a Glance

5.1 X1 Outdoor Router Installation at a Glance


Follow these guidelines when installing the X1 Outdoor Router:

WARNING: This unit is not serviceable. Return unit to provider for all servicing
issues.
ATTENTION: Cette unité n’est pas réparable sur site. Renvoyer au fournisseur
pour tout réparation.

• Follow all safety guidelines presented in this section


• When selecting the site, consider accessibility, availability of power, signal and network
cable connections, and the possibility of future expansion
• Review the ambient temperatures and other environmental specifications listed in
Table 2-5 on page 7
• Install the X1 Outdoor Router in a location where access is unobstructed
• Do not install the X1 Outdoor Router on the floor; install only on a wall or pole
• Use only the iDirect approved and provided Power Module
• Install and ground the X1 Outdoor Router and Power Module according to local codes and
regulations; for ground screw locations see Figure 3-3 on page 16 and Figure 3-4 on
page 17
• Always remove or disconnect ALL power connections before installing or removing a
chassis
• Keep the staging area clear and free of dust during and after installation
• Keep tools, X1 Router components, and shipping boxes away from walkway area
• Do not use attachments unless recommended by the manufacturer as they may cause
hazards or damage to equipment
• Do not overload wall outlets, extension cords, or integral convenience receptacles as this
can result in a risk of fire or electrical shock

CAUTION: Before working on the outdoor equipment, unplug the power cord from
the power source.

The numbered steps in this section must be followed for successful installation of the X1
Outdoor Router. Steps refer to more detailed sections:
1. Confirm the recommended tools are available for installation. See Appendix B, Tools
Needed on page 61.
2. Unpack the router according to the instructions in Section 5.2, Unpacking on page 30.
3. Check that all items have been received, see Section 5.3, Typical Items Ordered on
page 30.
4. Mount the router as directed in Section 5.4, Mounting the Router on page 31.
5. Mount the external power module as directed in Section 5.5, Mounting the External
Power Module on page 35.
6. Prepare the Ethernet cable and connector as described in Section 5.7, Connect
Weatherproof Ethernet LAN on page 40.

28 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
X1 Outdoor Router Installation at a Glance

7. Prepare the coax cables as directed in Appendix C, Coax Cable Preparation on page 65.
8. Prepare the weatherproofing for the coax cables as directed in Section 5.8, Connect
Weatherproof Tx and Rx Coax Cable and Connector on page 42.

CAUTION: Do not connect or disconnect the Tx or Rx IFL (coax) cable while the
satellite router is powered on; this action may result in damage to the BUC, LNB,
and/or X1 Router.
AVERTISSEMENT: Ne pas connecter ou déconnecter les câbles « Tx IFL » ou « Rx
IFL » quand le routeur X1 est sous tension, sous risque de dommage au BUC, au
LNB, et/ou au routeur X1.

CAUTION: Before working on the outdoor equipment, unplug the power cord from
the power source.

9. There are three power supply options (Options 1, 2, 3) and two sections describing
installation in Section 5.9, on page 43:
• See Section 5.9.1, Install AC Option 1 on page 43 for AC power supply input to the
Power Module
• see Section 5.9.2, Install DC Option 2 or 3 on page 43 for either 12-36 VCD or 36-76
VDC power supply input to the Power Module
10. Install the Ferrite on the AC to DC Power Cable.
11. Connect to main power supply: 5.10, Connect Main Power Supply to Power Module on
page 44.
12. Connect the DC power cable from the Power Module to the router as described in
Section 5.11, Connect Power Module to Router on page 46. See Figure 3-4 on page 17 for
Power Module connector descriptions.
13. Follow the guidelines for applying power in Section 5.12, System Power Up on page 47.
14. Prepare the PC/Laptop as directed in Section 5.13, Preparing the PC/Laptop for
Connection to the X1 Outdoor Router on page 49.
15. Monitor the LED indicators with the Web Interface (Web iSite) as directed in Section 5.14,
LED Status on page 49.
16. Configure the router as indicated in Section 5.15, Configuring the X1 Outdoor Router on
page 50.
17. If the router needs repacking or maintenance see Section 6, Maintenance and
Troubleshooting on page 51.

Installation, Support, and Maintenance Guide 29


X1 Series Satellite Router
Unpacking

5.2 Unpacking
The X1 Outdoor Router and related equipment, may be shipped in one or more containers,
depending on the type of bundle purchased. Once all of the boxes have been received,
perform the following tasks:
• Place the boxes so they are facing upward: refer to the box orientation arrows on the
shipping container
• Inspect all shipping containers
• If any damage or other signs of mishandling are evident, inform the carrier and either
iDirect or the reseller
• Remove the tape and any exterior covering from the box lid

NOTE: Save the X1 Outdoor Router shipping boxes after unpacking the system.
The boxes may be needed if the unit needs to be moved or shipped in the future.

Remove items from the box only as needed. Confirm the X1 Outdoor Router components and
accessory items listed on the order form have been received, including the optional
equipment ordered. See Section 5.3, Typical Items Ordered on page 30 for the packing list.

5.3 Typical Items Ordered


Prior to installation, account for all necessary components for a complete VSAT installation. If
any items are missing or damaged, contact the Network Operator/Distributor for
replacement.
A typical installation includes the following:
• One X1 Outdoor Router
• One Power Module, either Option 1, 2, or 3, with connectors, see Section 5.9, on page 43
• Two (2) hardware mounting kits (one for the X1 Outdoor Router and one for the power
module for wall or pole mounting, see Figure 5-1 on page 31, items labeled A and E:
• Package item labeled A: (part number GTT:GLBAC-WALLMOU-SCC-M) with M6
screws for the X1 Outdoor Router mounting plates
• Package item labeled E: (part number GTT:GLBAC-WALLMOU-SCC) with M5 screws
for the Power Module mounting plates
• One (1) power module gland, package also includes a small Allen wrench, see Figure 5-1
on page 31, item labeled B
• One (1) shielded outdoor Ethernet LAN cable
• One (1) DC 6 foot power cable, see Figure 5-1 on page 31, item labeled D
• One (1) Ferrite, Core, Filter, Impedance 407 OHMS @ 100 MHz, Clamp, SNAP On, RoHS
• One (1) 24 IN Silicone Fusion Tape, Black 1 IN
• Additional components normally required are:
• One antenna
• IFL (Inter Facility Link) or Coaxial cable appropriate for the installation
• One appropriate feed assembly for the antenna (OMT)
• One BUC (Block Up Converter)

30 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Mounting the Router

• One LNB (Low Noise Block Converter)

Figure 5-1. Packaged Items

5.4 Mounting the Router


This section provides instructions for an outdoor installation of the router, to a wall or pole,
and contains these sections:
• Section 5.4.1, Pre-Installation Guidelines for Mounting Configurations on page 31, read
this section first to be sure the site is prepared and the necessary hardware is available
• Section 5.4.2, Router Mounting Hardware Included on page 32
• Section 5.4.3, Mounting Router to a Wall or Pole on page 33

5.4.1 Pre-Installation Guidelines for Mounting Configurations


Follow these guidelines installing the X1 Outdoor Router:
• When selecting the site, consider accessibility, availability of power, signal and network
cable connections, and the possibility of future expansion
• Install the X1 Outdoor Router in a location where access is unobstructed
• The X1 Outdoor Router operation area must have adequate ventilation
• Do not install the X1 Outdoor Router on the floor, install only on a wall or pole

Installation, Support, and Maintenance Guide 31


X1 Series Satellite Router
Mounting the Router

5.4.2 Router Mounting Hardware Included


CAUTION: If the X1 Outdoor Router and the Power Module are mounted on the
same pole, the router must be installed above the Power Module.

CAUTION: The X1 Outdoor Router and the Power Module must be wall or pole
mounted with the cable and power connectors on the bottom of the units, facing
downward.

NOTE: The X1 Outdoor Router connectors and cables for power, TX, RX, and
Ethernet may be attached before or after mounting on a wall or pole.

The X1 Outdoor Router may be mounted to a wall or a pole by using the GLBAC-WALLMOU-
SCC-M mounting kit. For easy identification, the mounting kit parts are shown in Figure 5-2.
The kit includes:
• 1 mounting plate
• 2 stainless steel tie back straps
• 4 wood screws
• 4 wood/gyprock plugs (anchors)
• 4 M6x20 screws
• 4 flat washers for M6 screws
• 4 spring (lock) washers for the M6 screws
• 1 spacer

Figure 5-2. Router Mounting Kit Parts

32 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Mounting the Router

5.4.3 Mounting Router to a Wall or Pole


Attach the mounting plate and spacer using the four flat washers, spring washers, and M6x20
screws as shown in Figure 5-3 (horizontal and vertical mounting options are shown). Then
follow:
• Section 5.4.3.1, Router Wall Mount on page 33, for wall mounting the router
• Section 5.4.3.2, Router Pole Mount on page 34, for pole mounting the router

Figure 5-3. Attaching the Mounting Plate

5.4.3.1 Router Wall Mount


The procedure for mounting to a wall is as follows:
1. Connectors and cables for power, TX, RX, and Ethernet may be attached before or after
mounting on a wall or pole. See Section 5.7, on page 40 and Section 5.10, on page 44.
2. Attach the mounting plate to the router, as shown in Figure 5-3.
3. Mount the X1 Outdoor Router to the wall, using the four wood screws and wood/gyprock
plugs, as shown in Figure 5-4.
4. Follow the instructions in Section 5.5, Mounting the External Power Module on page 35 to
mount the power module.

Installation, Support, and Maintenance Guide 33


X1 Series Satellite Router
Mounting the Router

Figure 5-4. X1 Outdoor Router Wall Mount

5.4.3.2 Router Pole Mount


The procedure for mounting to a pole is as follows:
1. Connectors and cables for power, TX, RX, and Ethernet may be attached before or after
mounting on a wall or pole. See Section 5.7, on page 40 and Section 5.10, on page 44.
2. Attach the mounting plate to the router, as shown in Figure 5-3.
3. Mount the assembly to the pole using the two stainless steel tie back straps as shown in
Figure 5-5 (various mounting options are shown).
4. Follow the instructions in Section 5.5, Mounting the External Power Module on page 35 to
mount the power module.

Figure 5-5. X1 Outdoor Router Pole Mount

34 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Mounting the External Power Module

5.5 Mounting the External Power Module


This section provides instructions for an outdoor installation of the power module, to a wall or
pole, and contains these sections:
• Section 5.5.1, Power Module Mounting Hardware on page 35, read this section first to be
sure the necessary hardware is available
• Section 5.5.2, Mounting the Power Module to a Wall or Pole on page 35

5.5.1 Power Module Mounting Hardware


The power module of the X1 Outdoor Router may be mounted to a wall or a pole by using the
GTT-MNT-LP22 (GTT:GLBAC-WALLMOU-SCC) mounting kit. The kit includes:
• 1 mounting plate
• 2 stainless steel tie back straps
• 4 wood screws
• 4 wood/gyprock plugs (anchors)
• 4 M5x20 screws
• 4 flat washers for M5 screws
• 4 spring (lock) washers for M5 screws
• 1 spacer

CAUTION: The Power Module must be wall or pole mounted with the cable and
power connectors on the bottom of the unit, facing downward.

CAUTION: The Power Module should be installed below or side-by-side the X1


Outdoor Router if installed on poles.

5.5.2 Mounting the Power Module to a Wall or Pole


Attach the mounting plate, to the Power Module, using the M6x20 screws as shown in
Figure 5-6. Then follow:
• Section 5.5.2.1, Wall Mounting the Power Module on page 36, for wall mounting the
power module
• Section 5.5.2.2, Pole Mounting the Power Module on page 37, for pole mounting the
power module

Installation, Support, and Maintenance Guide 35


X1 Series Satellite Router
Mounting the External Power Module

Figure 5-6. Mounting the Power Module

5.5.2.1 Wall Mounting the Power Module


The procedure for mounting to a wall is as follows:
1. Attach the mounting plate to the router, as shown in Figure 5-6.
2. Mount the assembly to the pole using the two stainless steel tie back straps as shown in
Figure 5-7.

Figure 5-7. Power Module Wall Mount

36 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Installing Ferrite on the AC to DC Power Cable

5.5.2.2 Pole Mounting the Power Module


The procedure for mounting to a pole is as follows:
1. Attach the mounting plate to the power module, as shown in Figure 5-6 on page 36.
2. Mount the Power Module assembly to the pole as shown in Figure 5-8 (horizontal and
vertical mounting options are shown).

Figure 5-8. Power Module Pole Mount

5.6 Installing Ferrite on the AC to DC Power Cable


1. The following tools are needed before installing the ferrite:
• Scissor
• Measurement Device

Installation, Support, and Maintenance Guide 37


X1 Series Satellite Router
Installing Ferrite on the AC to DC Power Cable

2. On the AC to DC power cable, identify the end of the 24 VDC cable that connects to the
Power Module. See Figure 5-9.

Figure 5-9. 24 VDC Cable End

3. On the 24 VDC cable, install the Ferrite (included in the kit) as shown in Figure 5-10.
Ensure the cable is not damaged when the Ferrite is closed.

Figure 5-10. Installing Ferrite

38 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Installing Ferrite on the AC to DC Power Cable

4. The Ferrite should be 3.50 +/-.50 IN rear of the connector as seen in Figure 5-11.

Figure 5-11. Ferrite Distance from the Rear

5. Ensure all three snaps on the Ferrite are snapped completely and the Ferrite is closed.
6. Cut the silicone fusion tape (included in the kit) into three pieces, ONE 16 IN long and
TWO 4 IN long.
• Wrapping the 16 IN tape—Ensure the Ferrite is secured horizontally for easier
application of the tape. Remove the plastic liner from the tape and wrap the tape to
cover the ferrite bead completely. Stretch the tape approximately 3/4 its normal
width. Overlap each layer of the tape by matching the edge of the tape with the
center guideline of the previous layer. Continue the half-lap wrapping procedure until
you reach end.
• Wrapping the two 4 IN tape—Use both the 4 IN pieces to seal both ends of the
insulated area from the 16 IN piece of tape. Stretch the tape approximately 2/3 its
normal width. The tape must be wrapped onto itself to seal the end of the insulation
and to ensure a tight adhesion at the ends of the tape. See Figure 5-12.

Figure 5-12. Wrapping the 4 IN Silicon Tape

Installation, Support, and Maintenance Guide 39


X1 Series Satellite Router
Connect Weatherproof Ethernet LAN

7. Once the Ferrite is installed and secured with the silicon fusion tapes, allow 24 hours at
room temperature for the tapes to fully secure and tighten. See Figure 5-13.

Figure 5-13. Ferrite Installation Complete

The AC to DC Power Cable is ready to connect.

5.7 Connect Weatherproof Ethernet LAN


This section describes the preparation and connection of the weatherproof Ethernet LAN
cable.

CAUTION: All cables should be installed with a drip loop or service loop.

NOTE: The X1 Outdoor Router connectors and cable for Ethernet may be attached
before or after mounting on a wall or pole.

Follow these steps:


1. Prepare the cable and RJ-45 connector: Appendix D, Ethernet RJ45 Pinouts on page 69
lists the pinout details, Table D-1 on page 69 shows the pin order.

CAUTION: Failure to follow the steps in Table 5-1 on page 41, in the order they
are listed, can cause damage to the Ethernet LAN cable.

2. Prepare the Ethernet weatherproof assembly as described in Table 5-1.

CAUTION: After tightening the power connectors, wrap with weatherproofing


tape, if necessary, following manufacturer’s guidelines.

40 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Connect Weatherproof Ethernet LAN

Table 5-1. RJ 45 LAN Ethernet Cable Installation Steps

Step Instructions Diagram


1. Take the gland out of the
package and disassemble. Parts
are labeled on the right.
A - Sealing nut
B - “Compression nut” -
Clamping claw (black, plastic)
and sealing/compression ring
(gray, rubber) - part B of the
gland is split, so that, if the
RJ45 clip is already on the
cable, the gasket can be easily
opened and placed around the
cable.
C - Lock nut body
2. 1. Place C, the lock nut body,
onto the cable.
2. Place A, the Sealing nut onto
the cable with the threads
facing the RJ45 end of the
cable, towards the router.
3. The compression nut B, has a
slit, so it can be placed on the
cable.

3. 1. Clip the RJ45 connector and


cable into the RJ45
receptacle.
2. Screw the sealing nut (A) into
the X1 Outdoor Unit.
3. Push the compression ring (B)
into the sealing nut (A).
4. Pass the lock nut body (C) over
the compression ring (B).
5. Twist the lock nut body (C)
into the sealing nut (A) until
tightly compressing the entire
gland around the Ethernet
cable forming a weather tight
seal. It is not necessary to
fasten too tightly, just so the
compression fits securely. A
wrench may be used to secure
the assembly to the router.
6. Wrap with weatherproofing
(self-amalgamate tape) over
the connector and cable
junctions according to
manufacturer’s guidelines.

Installation, Support, and Maintenance Guide 41


X1 Series Satellite Router
Connect Weatherproof Tx and Rx Coax Cable and Connector

Table 5-1. RJ 45 LAN Ethernet Cable Installation Steps (continued)

Step Instructions Diagram


4. Completed and connected LAN
assembly shown.

5.8 Connect Weatherproof Tx and Rx Coax Cable and


Connector
Table 5-2 describes assembling and connecting the RX and TX weatherproof coax cables.

CAUTION: After tightening the power connectors, wrap with weatherproofing


(self-amalgamate) tape, if necessary, following manufacturer’s guidelines.

CAUTION: All cables should be installed with a drip loop or service loop.

NOTE: The X1 Outdoor Router connectors and cables for power, TX, RX, and
Ethernet may be attached before or after mounting on a wall or pole.

Table 5-2. Coax RX and TX Cable Installation

Step Instructions Diagram


1. Prepare the ends of the coaxial cables (F For preparation diagram details see
connectors) for outdoor use. Appendix C, Coax Cable Preparation on
page 65.
2. Insert F connector assemblies into RX-in
interface and lock the connector.

42 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Installation

Table 5-2. Coax RX and TX Cable Installation (continued)

Step Instructions Diagram


3. Use self-amalgamate tape over the
connectivity of connector and cable as
waterproof function, as per manufacturer’s
instructions.

4. Repeat step 1 and step 2 for TX-out


interface.

5.9 Installation
This section describes installation with either an AC power Supply (Option 1) or a DC Power
supply (Option 2 or 3).

5.9.1 Install AC Option 1


For an X1 Outdoor Router with an AC power supply:
1. Assemble the AC power gland, as described in Section 5.10, Connect Main Power Supply
to Power Module on page 44, using the AC Pin assignments in Table 3-6 See Figure 3-4 on
page 17 for Power Module connector descriptions.
2. Connect the AC power gland assembly to the Power Supply Connector on the Power
Module, labeled 100-240 VAC, 1.2 A 50/60 Hz.
3. Connect the DC power cable from the Power Module to the router as described in
Section 5.11, Connect Power Module to Router on page 46. See Figure 3-4 on page 17 for
Power Module connector descriptions.

5.9.2 Install DC Option 2 or 3


CAUTION: If negative voltages are used such as Telecom -48 V DC, the negative
most voltage is always connected to –ve terminal (in the Telecom case this would
be -48 V) and the positive most voltage is always connected to the +ve terminal
(in the Telecom case this would be 0VR). The Chassis can be referenced to +ve, -
ve or left floating (i.e. not connected to either +ve or –ve) as required because
the power module is fully isolated input to chassis.
For an X1 Outdoor Router using a DC power supply:
1. Assemble the DC power gland assembly, as described in Section 5.10, Connect Main Power
Supply to Power Module on page 44, using the DC pin assignments in Table 3-7. See
Figure 3-4 on page 17 for Power Module connector descriptions.

Installation, Support, and Maintenance Guide 43


X1 Series Satellite Router
Connect Main Power Supply to Power Module

2. Connect the DC power gland assembly to the Power Supply Connector on the Power
Module, labeled either 12-36 V 9A, for Option 2; or, 36-76 V 3A, for Option 3.
3. Connect the DC power cable from the Power Module to the router as described in
Section 5.11, Connect Power Module to Router on page 46.

5.10 Connect Main Power Supply to Power Module


This section details connecting the main Power Supply to the Power Module. The main Power
Supply may be either AC or DC current. Be sure to follow the instructions for pin assignments
of AC or DC power.
Table 5-3 on page 45 shows the detailed installation steps for the Power Module and gland
assembly. Figure 5-14 shows a diagram of the gland assembly parts.

CAUTION: Install power on a GFI (Ground Fault Interrupter) protected circuit.

CAUTION: All cables should be installed with a drip loop or service loop.

44 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Connect Main Power Supply to Power Module

Figure 5-14. Power Gland Assembly

Table 5-3. Power Module Power Cable Installation Instructions

Step Instructions Diagram


1. Make sure all parts of the gland are available
1 - Female Housing Assembly (Ass’y)
2 - Screw Nut
3 - Body
4 - 6 mm (.24 in) diameter Cable Seal, which
is split for easy application to cable
5 - 12 mm (.47 in) diameter Cable Seal,
which is split for easy application to cable
6 - Clamp Ring
7 - Sealing Nut
2. Select a cable seal size (item 4 or 5, in Step
1), providing the best fit for the diameter of
cable to be used.

3. Table 3-6, Pin Assignments for AC Power


Module Gland (4 pin) on page 18 and
Table 3-7, Pin Assignments for DC Power
Module Gland (4 pin) on page 18 shows the
pin assignments for the AC and DC,
respectively, power wires in the Female
Housing Assembly.
1. Connect the AC or DC wires into the
assembly according to the pin assignment
descriptions in Table 3-6 on page 18 (for
AC power) or Table 3-7 on page 18 (for DC
power).
2. Using the Allen Wrench (provided),
tighten the pin screws for each of the
power wires in the Female Housing
Assembly.

Installation, Support, and Maintenance Guide 45


X1 Series Satellite Router
Connect Power Module to Router

Table 5-3. Power Module Power Cable Installation Instructions (continued)

Step Instructions Diagram


4. 1. Connect the power cable into power
source. Use a voltmeter to confirm
correct AC or DC voltage. Remove plug to
de-energize the circuit.
2. Connect the DC power cable into to the
Power Module. The connector is keyed
and can only be inserted one way. Hand-
tighten the screw nut. Weather-tape the
assembly as needed following the
manufacturer's instructions.
3. Tighten and inspect the cable for final
assembly.

5.11 Connect Power Module to Router


Follow the steps in Table 5-4 on page 46 to connect the DC power cable from the Power
Module to the X1 Outdoor Router. The DC power cable is fully assembled in the kit and ready
to connect the Power Module to the X1 Outdoor Router.

CAUTION: After tightening the power connectors, wrap with weatherproofing


tape, if necessary, following manufacturer’s guidelines.

CAUTION: All cables should be installed with a drip loop or service loop.

Table 5-4. X1 Outdoor Router Power Module DC to DC Installation Instructions

Step Instructions Diagram


1. Observe the location of the
keyway in the face of the DC input
jack. Align and insert either end
of the DC power cable into the
jack and tighten the locking ring
securely by hand.
Tip: connector ends of the DC-
DC input cable are identical

46 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
System Power Up

Table 5-4. X1 Outdoor Router Power Module DC to DC Installation Instructions

Step Instructions Diagram


2. Final X1 Outdoor Router DC power
connection completed; proceed to
step 3.

3. Lock the opposite end of the DC


power cord into the Power
Module.

5.12 System Power Up


The X1 Outdoor Router can only be powered directly from the Power Module’s DC power
output connector. iDirect recommends that the chassis of the Power Module be powered from
a low noise, low transient power source.
The power cord is specific to the needs of the installation site. Only the mating connector is
supplied by iDirect and is referred to, in this manual, as the “power gland”.

CAUTION: Install power on a GFI (Ground Fault Interrupter) protected circuit.

CAUTION: Improper power source rating, excessive noise or transients, or


undersized circuit breaker will result in service interruption.

CAUTION: If power must be removed from the chassis, the power cord must be
disconnected, first.

CAUTION: Direct connections to the prime power source should only be made by a
properly licensed electrician. Installation must meet applicable electrical codes.

Installation, Support, and Maintenance Guide 47


X1 Series Satellite Router
System Power Up

CAUTION: Do not connect or disconnect the Tx or Rx IFL cable while the satellite
router is powered on; this action may result in damage to the BUC, LNB, and/or
X1 Outdoor Router.
AVERTISSEMENT: Ne pas connecter ou déconnecter les câbles « Tx IFL » ou « Rx
IFL » quand le routeur X1 est sous tension, sous risque de dommage au BUC, au
LNB, et/ou au routeur X1.

5.12.1 Checking Conditions Before System Power Up


Verify that an Ethernet cable connects the LAN port of the PC/laptop to the LAN port of the
X1 Outdoor Router.
The X1 Outdoor Router operates in temperatures above -40˚ F (-40˚ C), see Section 5.12.3,
Cold Temperature Power Up on page 48 for starting in extremely cold temperatures.

5.12.2 Normal Temperature Power Up


For low temperature, -13˚ F (-25˚ C) and under, power up, go to Section 5.12.3, Cold
Temperature Power Up on page 48.
After checking the setup as outlined in Section 5.12.1, on page 48, power up the X1 Outdoor
Router as follows:
• Connect the iDirect supplied 2 meter DC power cable from the Power Module to the 4-pin
power connector on the X1 Outdoor Router
• Plug external power supply cord into the power source
• There is a weather sealed power LED indicator on the right side of the Ethernet
connector. When power is detected and the X1 Outdoor Router is powered up, the LED
light is solid red. If no power is detected, the LED is off

NOTE: The Web Interface (Web iSite) always shows 4 simulated LEDS, although
the outdoor unit has a single POWER LED.

5.12.3 Cold Temperature Power Up


An X1 Outdoor Router operates in outdoor ambient temperatures as low as -40o F (-40o C).
However, if the satellite router is powered off long enough for the internal temperature to
fall below -13˚ F (-25˚ C) then the modem must warm up before it will become operational.
After checking the setup as outlined in Section 5.12.1, on page 48, power up the X1 Outdoor
Router as follows:
• Connect the iDirect supplied 2 meter DC power cable from the Power Module to the 4-pin
power connector on the X1 Outdoor Router
• Plug external power supply cord into the power source

48 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Preparing the PC/Laptop for Connection to the X1 Outdoor Router

• The warm-up period for the X1 Outdoor Router depends on the internal modem
temperature measured at the time it is powered on; Table 5-5 provides the warm-up
periods

Table 5-5. X1 Outdoor Router Warm-Up Periods

Internal Temperatures Warm-Up Period


-13˚ F to -31˚ F (- 25o C to -35o C) 1.5 minutes
-31˚ F to -40˚ F (-35o C to -40o C) 4.0 minutes

• During the long warm-up or short warm-up, the Web interface (Web iSite) will show the
POWER LED as GREEN and the other LEDS will be yellow; the satellite Rx state on the
dashboard shows “Waiting for DEMOD Lock” during the warm-up; the Dashboard of the
Web Interface will display a temperature reading, so, this can be observed during warm-
up to ensure the temperature is increasing
• Once warm-up has completed, the Web Interface (Web iSite) simulation of LEDS will
change as the remote goes through the steps to become acquired in the network; see the
Related Documents on page xiii section for guidance to other helpful manuals

NOTE: While “on”, the unit will operate without any interruptions down to a -40˚
C (-40˚ C) outdoor ambient temperature.

NOTE: The Web Interface (Web iSite) always shows 4 simulated LEDS, although
the outdoor unit has a single POWER LED.

5.13 Preparing the PC/Laptop for Connection to the X1


Outdoor Router
See Section 3.2, X1 Outdoor Router Interfaces on page 15 for more information about the
interface connectors.
Ensure that the PC/laptop:
• Has an IP address that is on the same subnet of the X1 Outdoor Router
• Includes a Network Interface Card (NIC) connected with a CAT 5 cable to the 10/100 LAN
port of the X1 Outdoor Router
• Has a Web browser installed

5.14 LED Status


The X1 Outdoor Router has a single LED light on the front panel signifying that the power is
either on or off, with a solid red LED status if “on”. However, the Web Interface software
(Web iSite) displays a detailed status interpretation with a simulated panel of four LED status
indicators. Section 5.14.1, on page 50 and Section 5.14.2, on page 50 describe the functions
and display indicators for the physical front panel LED and the four virtual LEDs displayed in
the Web Interface software, respectively.

Installation, Support, and Maintenance Guide 49


X1 Series Satellite Router
Configuring the X1 Outdoor Router

5.14.1 Front Panel Power Indicator


A single LED on the front panel of the X1 Outdoor Router displays power status as described in
table Table 3-3 on page 16, see LED labeled “POWER”, solid red color indicates proper power.

5.14.2 Web Interface LED Status Indicators


For diagnostic purposes, the Web Interface (see Related Documents on page xiii, iDX Web
iSite User Guide) software LED displays four simulated “LED” indicators. The four software
interpreted “LED” indicators are described in Table 3-3 on page 16 and summarized as
follows:

NOTE: The LED displayed colors (red, yellow, green) indicate the state of the
X1 Router and are documented in the iDX Web iSite User Guide, iDX Satellite
Router Installation and Commissioning Guide, and iDX Release Notes. The
definitions of the states may be software version dependent.

• RX LED indicates the transmitter status


• TX LED indicates the receiver status
• NET LED indicates the network acquisition status
• POWER LED indicates whether the unit is powered on or off

5.15 Configuring the X1 Outdoor Router


When the X1 Outdoor Router is physically installed, the firmware and configuration of the
satellite router need to be completed. For instructions on how to do this, refer to the iDX
Satellite Router Installation and Commissioning Guide. To download the guide, go to
http:\\tac.idirect.net and click Satellite Routers.

50 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
6 Maintenance and
Troubleshooting

This chapter describes maintenance procedures necessary for ensuring the correct functioning
of the X1 Router at a VSAT location.
This chapter contains the following sections:
• Section 6.1, Safety Guidelines to Observe During Servicing on page 51
• Section 6.2, Maintaining the X1 Router on page 52
• Section 6.3, Maintaining the X1 Outdoor Router on page 53
• Section 6.4, Troubleshooting on page 54
• Section 6.5, Repacking the X1 Router on page 54

6.1 Safety Guidelines to Observe During Servicing


When an X1 Router requires service, observe the safety guidelines in this section:
• Always remove or disconnect ALL power connections before installing or removing a
chassis
• Keep the staging area clear and free of dust during and after installation
• Keep tools, X1 Router components, and shipping boxes away from walkway area
• Do not overload wall outlets, extension cords, or integral convenience receptacles as this
can result in a risk of fire or electrical shock
• Cables — Never use any other RF cable than what is supplied or recommended by iDirect
• Cleaning — Do not use liquid cleaners or aerosol cleaners; use a cloth for wiping up dust

6.1.1 Servicing
WARNING: This unit is not serviceable. Return unit to provider for all servicing
issues.
ATTENTION: Cette unité n’est pas réparable sur site. Renvoyer au fournisseur
pour tout réparation.

Do not attempt to service the X1 Router internal assemblies, as opening and removing covers
may expose personnel to dangerous voltages or other hazards. There are no user serviceable
parts inside. Opening the X1 Router or Power Module will void the warranty. Refer all servicing
to qualified service personnel.

Installation, Support, and Maintenance Guide 51


X1 Series Satellite Router
Maintaining the X1 Router

6.1.2 Conditions Requiring Service


Unplug the X1 Router from the power source and refer servicing to qualified service personnel
under the following conditions:
• When the power supply cord or plug is damaged
• If the X1 Router does not operate normally when following the operating instructions
• If the X1 Router has been dropped or if the chassis has been damaged
• When the X1 Router exhibits a distinct change in performance

6.2 Maintaining the X1 Router


The X1 Router requires basic maintenance to keep it running efficiently and to prolong its
life.
Typically, the only maintenance needed to be performed on the unit, without explicit
directions from iDirect, is to maintain the temperature of the X1 Router and keep its external
areas free from dust or dirt. There are no user-serviceable parts within the X1 Outdoor
Router. Do not attempt to repair/replace a malfunctioning or defective component/module.
Doing so may void the warranty.

CAUTION: This unit is not serviceable. Return unit to provider for all servicing
issues.
ATTENTION: Cette unité n’est pas réparable sur site. Renvoyer au fournisseur pour
tout réparation.

6.2.1 Temperature Control


The X1 Router has a built-in temperature sensor. The temperature sensor measures the actual
circuit board temperature. If the board temperature exceeds a defined threshold, the X1
Router alerts the NMS about the high temperature condition. See Table 2-1 on page 3, for the
proper temperature range.
Various conditions can cause the satellite router chassis to have an elevated internal
temperature, such as:
• Objects blocking the enclosure vents
• Dust accumulated on the enclosure or the vent
• Ambient temperature elevated beyond the specified limits

6.2.2 Dust Removal


A dusty environment requires frequent maintenance. With the unit powered down, use a
slightly damp cloth with the excess moisture wrung out (not a saturated, dripping-wet cloth)
to wipe away the dust that collects on the outside of the enclosure. Do not use liquid cleaners
or aerosol cleaners. Use a cloth for wiping up dust.

52 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Maintaining the X1 Outdoor Router

6.2.3 90 Day Regular Maintenance


The X1 Router should have the following procedures performed every 90 days:
• Make sure that no objects are blocking the core protective vents
• If there are objects blocking the core protective vents, remove them safely, so, there is
approximately least 6 inches (12 cm) clearance
• Make sure that the ambient temperature remains within the specified limit

6.3 Maintaining the X1 Outdoor Router


The X1 Outdoor Router requires basic maintenance to keep it running efficiently and to
prolong its life.
Typically, the only maintenance needed to be performed on the unit, without explicit
directions from iDirect, is to maintain the temperature of the X1 Outdoor Router and keep its
external areas free from dust, dirt, and debris. There are no user-serviceable parts within the
X1 Outdoor Router. Do not attempt to repair/replace a malfunctioning or defective
component/module. Doing so may void the warranty.

CAUTION: This unit is not serviceable. Return unit to provider for all servicing
issues.
ATTENTION: Cette unité n’est pas réparable sur site. Renvoyer au fournisseur pour
tout réparation.

6.3.1 Temperature Control


The X1 Outdoor Router has a built-in temperature sensor. The temperature sensor measures
the actual circuit board temperature. If the board temperature exceeds a defined threshold,
the X1 Outdoor Router alerts the NMS about the high temperature condition. See Table 2-5 on
page 7, for the proper temperature range.
Various conditions can cause the satellite router chassis to have an elevated internal
temperature, such as:
• Dust or debris accumulated on the enclosure
• Ambient temperature elevated beyond the specified limits

6.3.2 90 Day Regular Maintenance


The X1 Outdoor Router should have the following procedures performed every 90 days:
• Walk around the area where the router and power supply are installed and make sure
nothing is impeding the units
• Make sure weatherproofing on the cabling (tape) is in good condition
• Make sure that the ambient temperature remains within the specified limits

Installation, Support, and Maintenance Guide 53


X1 Series Satellite Router
Troubleshooting

6.4 Troubleshooting
Table 6-1 describes the most common X1 Router troubleshooting events and actions to take.
Consult with the iDirect TAC when considering a reset. Reset functions are described in
Appendix E, X1 Reset on page 71.
Table 6-1. Troubleshooting Events and Actions to Take

Event Action
Router not functioning Check status LEDs. Compare LEDs to Table 3-1, X1 Router Front
Panel LED Indicators on page 12
POWER LED OFF (No power) • Verify power connection
• Test power to determine if there is power to the power
module
POWER LED ON and not Test power
functioning Check other status LEDs. Compare LEDs to Table 3-1, X1 Router
Front Panel LED Indicators on page 12.
Lost or forgot IP address of • Perform a Level 1 reset (Boot into Recovery mode) so that the
router X1 Router will have a known IP address of the default:
and/or 192.168.0.1
DHCP* (DHCP server) is disabled • Retrieve the options file (which will list the router’s current IP
address) and write down the current IP address
Dynamic Host Configuration
• Reboot with a Level 0 reset, and connect with the current IP
Protocol
address
• See Appendix E, X1 Reset on page 71 for more information on
Reset
Router cannot be accessed by • Router may have a bad options file, settings, or software
Web iSite package
• Perform a Level 1 reset (Boot [into Recovery mode]) and
manually load the correct options file and the new software
package that is appropriate
• Reboot with a Level 0 reset to see if the issue is fixed
• See Appendix E, X1 Reset on page 71 for more information on
Reset

6.5 Repacking the X1 Router


If the X1 Router system is damaged, or if the chassis needs to be moved to another location,
the unit needs to be repacked in the original shipping boxes.

To repack the system:


1. Disconnect all cables.
2. Place the X1 Router inside the original foam cutout in the shipping box.
3. Properly seal the box with packing tape.

54 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Repacking the X1 Router

For warranty service, obtain a Return Material Authorization (RMA) number from the reseller
or iDirect prior to shipping. Direct customers of iDirect, may contact the iDirect TAC directly
to obtain an RMA number and shipping instructions. Follow the shipping instructions,
complete the RMA form, and attach the form to the outside of the shipping box.

Installation, Support, and Maintenance Guide 55


X1 Series Satellite Router
Repacking the X1 Router

56 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
The information contained herein is proprietary and confidential to VT iDirect, Inc. (“iDirect”) and iDirect Government
Technologies, Inc. (“iGT”) and shall not be published, reproduced, copied, disclosed or used, in whole or part, for other than its
intended purpose without the express written consent of a duly authorized representative of iDirect or iGT.

Appendix A Acronyms and


Abbreviations

The list in this appendix is meant to be generic and may contain acronyms and abbreviations
not found in this manual and some terms may not be defined based on industry standards of
knowledge.

0…9 BITE Built-In Test Equipment

16APSK Sixteen Amplitude and BPN BUC Part Number


Phase Shift Keying BPSK Binary Phase Shift Keying
8PSK Eight Phase Shift Keying BSN BUC Serial Number
BTP Burst Time Plan
A BUC Block Up Converter
A-TDMA Adaptive Time Division
Multiple Access
C
ABS Automatic Beam
Switching C/N Carrier to Noise ratio

AC Alternating Current CBIT Continuous Built In Test

ACM Adaptive Coding and CDR Critical Design Review


Modulation CIR Committed Information
ACS Antenna Control System Rate

AES Advanced Encryption CPE Customer Premise


Standard Equipment

APSK Amplitude and Phase- CPU Central Processing Unit


shift keying CRC Cyclic Redundancy Check
AWG American Wire Gauge CSA Canadian Space Agency
AZ Azimuth

D
B DAC Digital to Analog
BB BaseBand Converter

BIM Below-Decks Interface dB deciBel


Module dBi deciBel isotropic
BIST Built-In Self-Test dBm deciBel milli-Watt

Installation, Support, and Maintenance Guide 57


X1 Series Satellite Router
The information contained herein is proprietary and confidential to VT iDirect, Inc. (“iDirect”) and iDirect Government
Technologies, Inc. (“iGT”) and shall not be published, reproduced, copied, disclosed or used, in whole or part, for other than its
intended purpose without the express written consent of a duly authorized representative of iDirect or iGT.

dBW deciBel Watt G


DC Direct Current G/T Gain over Temperature
DDR Double Data Rate GHz GigaHertz
DHCP Dynamic Host GPIO General-Purpose
Configuration Protocol Input/Output
DNS Domain Name Service GPS Global Positioning
DVB-S2 Digital Video System
Broadcasting over
Satellite, Second
Generation
H
HCP High-Capacity Payload

E
EIRP Effective Isotropic
I
Radiated Power IBIT Initiated Built In Test
Eb/N0 Bit Energy to Noise ICD Interface Control
Power Spectral Density Document
ratio
ICMP Internet Control Message
EEPROM Electrically Erasable Protocol
Programmable Read-Only
Memory iDX Evolution Software
System
EL Elevation
IDU Indoor Unit
EMC ElectroMagnetic
Compatibility
IEC International
EMI ElectroMagnetic
Electrotechnical
Interference
Commission
ETSI European
IFL Inter-Facility Link
Telecommunications
Standards Institute IF Intermediate-frequency
IP Ingress Protection
F IP Internet Protocol
FCC Federal Communication IR Information Rate
Commission
FEC Forward Error Correction
J
FID Functional ID
FMECA Failure Mode Effects K
Criticality Analysis
kbps kilobit per second
FPGA Field Programmable
Gate Array kHz kilohertz
FS Functional Specification KRFU Ku/Ka-band Radio
Frequency Unit

58 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
The information contained herein is proprietary and confidential to VT iDirect, Inc. (“iDirect”) and iDirect Government
Technologies, Inc. (“iGT”) and shall not be published, reproduced, copied, disclosed or used, in whole or part, for other than its
intended purpose without the express written consent of a duly authorized representative of iDirect or iGT.

ksps kilosymbol per second OAE Outside Antenna


Equipment

L ODE Outdoor Equipment


ODU Outdoor Unit
LAN Local Area Network
OEM Original Equipment
LDPC Low-Density Parity
Manufacturer
Coding
OMT Orthogonal-Mode
LED Light Emitting Diode
Transducer
LNB Low Noise Block
Converter OpenAMIP Open Antenna-Modem
Interface Protocol
LOS Loss of Signal
OTA Over The Air
LRU Line-Replaceable Unit
OTP One Time Programmable

M
P
Mbps Megabits per second
PA Power Amplifier
Mcps Megachips per second
PAST Person-Activated Self-
MES Mobile Earth Station Test
MF-TDMA Multi-Frequency TDMA PCB Printed Circuit Board
MHz Megahertz PC Personal Computer
MID Manufacturer ID PDR Preliminary Design
Review
MIL-STD US Military Standard
PLL Phased Locked Loop
MODCOD Modulation and Coding
PSK Phase Shift Keying
Msps Mega Symbols per
Second PSU Power Supply Unit
MTBF Mean Time Between
Failures
Q
MTBUR Mean Time Between
QEF Quasi Error Free
Unscheduled Removals
QoS Quality of Service

N QPSK Quadrature Phase Shift


Keying
NAND Not AND
NF Noise Figure
R
NOR Not OR
RF Radio Frequency
NMS Network Management
RGMII Reduced Gigabit Media
System
Independent Interface
RMS Root Mean Square
O

Installation, Support, and Maintenance Guide 59


X1 Series Satellite Router
The information contained herein is proprietary and confidential to VT iDirect, Inc. (“iDirect”) and iDirect Government
Technologies, Inc. (“iGT”) and shall not be published, reproduced, copied, disclosed or used, in whole or part, for other than its
intended purpose without the express written consent of a duly authorized representative of iDirect or iGT.

RoHS Restriction of Hazardous UDP Universal Data Protocol


Substances
UL Underwriters
ROM Read-Only Memory Laboratories
RSSI Receive Signal Strength
Indication V
RTP Real-Time Protocol
VAC Volts Alternating Current
Rx or RX Receive
VDC Volts Direct Current
VSAT Very Small Aperture
S Terminal
SAS Satellite Access Station
SCPC Single Channel Per W
Carrier
WFQ Weighted Fair Queuing
SGMII Serial Gigabit Media
WGS Wideband Global
Independent Interface
SATCOM
SIM Subscriber Identity
Module
X
SNR Signal to Noise Ratio
SRS Systems Requirement
Specification X
SRU Shop Replaceable Unit
SSB Single Side Band Z

T
TCP Transmission Control
Protocol
TDMA Time Division Multiple
Access
TFI Terminal Functional ID
TMI Terminal Manufacturer ID
TPCFEC Turbo Product Code FEC
TPN Terminal Part Number
TSN Terminal Serial Number
TTC Terminal Transmit
Control
Tx or TX Transmit

60 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Appendix B Tools Needed

NOTE: The tools intended for use in this section are intended to be generic.
Equipment should be installed per manufacturer’s requirements specific to the
brands preferred.

This section describes tools needed for X1 Router installation.

B.1 Indoor Coax Installation Tools Needed


Table B-1 specifies recommended tools and supplies for a typical indoor installation and
Figure B-1 on page 62 shows the tools.

Table B-1. Recommended Installation Tools and Equipment for Indoor Coax

Quantity Tool
1 Number 2 Phillips screwdriver Figure B-1
1 F-Connector crimper or Compression Tool Figure B-1
1 RG-6 Coax Stripper, see Figure B-1
1 Coax / Wire Cutter, see Figure B-1
length as RG-6 or RG-11 solid copper conductor coax outdoor rated cable
needed

Installation, Support, and Maintenance Guide 61


X1 Series Satellite Router
Outdoor (ODU) Coax Installation Tools Needed

Figure B-1. Installation Tools

B.2 Outdoor (ODU) Coax Installation Tools Needed


Table B-2 specifies the tools that are included with the order and Figure B-1 and Table B-3
specify recommended tools and supplies for a typical installation.

Table B-2. Tools Included in the order

Quantity Tool
1 1.5 mm Allen wrench

62 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Outdoor (ODU) Coax Installation Tools Needed

Table B-3. Recommended Installation Tools and Equipment for Outdoor Coax

Quantity Tool
1 Number 2 Phillips screwdriver (for rack mounting)
1 F-Connector Compression Tool, such as: Holland Compression Tool 1855, see Figure B-1 on
page 62
1 RG-6 Coax Stripper, see Figure B-1 on page 62
1 Coax / Wire Cutter, see Figure B-1 on page 62
1 SOJW 18AWG (OD (outdoor) must comply with AC connector), AC Power Cable
Where: S - Service Grade, O - Oil Resistant, a single O means only the outer jacket is oil
resistant, J - Hard Service, W - Outdoor rated, includes sunlight resistant jacket and wet
location rated conductors, 18AWG - 18 American Wire Gauge
Reference http://en.wikipedia.org/wiki/American_wire_gauge
2 F-type weatherproof outdoor connectors with weatherproofing gasket (O-ring), such as:
Holland SLCU6-Q0, see labeled figures A and B in Figure C-5, Compression fitting F-Type
Weatherproof Plugs and Tool on page 68
1 RG-6 or RG-11 solid copper conductor coax outdoor rated cable
1 3M Temflex™ 2155 Rubber Splicing Tape covered with Scotch® Super 33+, recommended
to weatherproof connectors, if connectors are not weatherproof certified or according to
manufacturer’s recommendations
1 RJ-45 connector
1 DB-9 to RJ-45 Adapter
1 Length of outdoor rated a shielded outdoor Ethernet LAN
1 (Optional) Wrench for securing/un-securing the plastic sealing nut designated as part A in
Table 5-1, RJ 45 LAN Ethernet Cable Installation Steps on page 41.

Installation, Support, and Maintenance Guide 63


X1 Series Satellite Router
Outdoor (ODU) Coax Installation Tools Needed

64 Installation, Support, and Maintenance Guide


X1 Series Satellite Router
Appendix C Coax Cable
Preparation

NOTE: The procedures in this section, for preparing outdoor coaxial cables, are
meant to be generic. Cables and connectors should be installed per
manufacturer’s requirements specific to the brands preferred. In general, specific
and detailed instructions are for RG-6 cables and connectors, only.

Use high quality coaxial outdoor cable to connect the X1 Series Satellite Router to the
Outdoor Unit (ODU) equipment. iDirect recommends that a solid copper center conductor,
coaxial cable be used with a minimum of 60% + 40% braid and double foil shield to connect the
equipment, such as:
• RG-6 — 0.04 inch (1 mm), outdoor rated, Quad Shielded, solid bare copper center
conductor, for cable lengths less than or equal to 225 feet (68.5 meters)
• RG-11 — 0.064 inch (1.6 mm), outdoor rated, Quad Shielded, solid bare copper center
conductor, for cable lengths less than or equal to 400 feet (121.9 meters)
Before connecting the cables, connectors on each end must be installed.
The center conductor must be straight and extend 1/8 inch (3.2 mm) beyond the end of the F-
connector, and the connector should be securely crimped to the cable.
NOTE: iDirect does not recommend using RG-59 with solid bare copper center
conductor. RG-6 or RG-11 Quad Shield or other outdoor quality, 75-ohm type of
coax can be used.

If different types of coaxial cable are used other than the recommended quad shield RG-6,
the following problems can occur:
• Co-channel Interference – If signals at the same frequency are carried on long, parallel
runs of coaxial cable (for example, in cable trays, or riser) interference can occur
between the signals
• Higher quality cable helps to prevent this with better shielding. Co-channel interference
causes degradation and higher packet loss rate
• Good return loss – High quality cable and correct connectors help ensure an optimal
return loss of 10 dB or more
Excessive DC Resistance – will result in excessive voltage drop across the IFL cable. Hence, the
voltage at the BUC may be too low to operate properly.

Installation, Support, and Maintenance Guide 65


X1 Series Satellite Router
NOTE: Appendix B, Tools Needed on page 61 lists all of the recommended tools
for terminating coax cables.

To terminate the cables with F-Type connectors:


1. Cut off each end of the coax cable squarely, using the proper cable cutter as shown in
Figure C-1.

Figure C-1. Coax Cable Cutting Technique

WARNING: Wear protective eye wear while cutting cables and terminating
connectors.
The center conductor must be straight and cylindrical without any burrs. Failure
to do so can damage the satellite router, BUC, and/or LNB input connector.

2. Remove the jacket material and foam insulation according to the length defined under
Length A in Table C-1. For RG-6, use a two-step Coax Stripper such as the LC-CST 1257
from Paladin Tools.

Table C-1. Coax Trim Dimensions


Length A Length B Length C
(inch (mm)) (inch (mm)) (inch (mm))
RG-6 5/8 (15.9) 1/4 (6.4) 3/8 (9.5)
RG-11 13/32 (10.3) 3/32 (2.4) 13/32 (10.3)

3. Remove any foil in the braid as shown in Figure C-2.

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X1 Series Satellite Router
Figure C-2. Cutting Technique for Removing Foil in the Braid

4. Fold the braid back over the jacket and trim the braid to the length as defined under
Length C in Table C-1 on page 66 and shown inFigure C-3.

Figure C-3. Folding the Braid

5. Flare the inner, outer braids and the outer foil shield only. Do not flare the inner foil
shield (last foil around dielectric).
6. (If using a coax stripper, skip this step.) Being careful not to cut into the copper of the
center conductor, remove the foil and cut the dielectric to the length shown under
Length B in Table C-1 on page 66. Remove any dielectric residue.
7. If the conductive foil is burred, then smooth out the burr so that the edge (area where the
dielectric material was removed) is smooth and provides a lead-in for the connector
mandrel.
8. Install the RG-6 connector compression sleeve, or mandrel, (top left (A) in Figure C-4 on
page 68) over foil and underneath the braid. A good, weatherproof outdoor connector
mandrel should have a visible O-Ring (bottom right (B) Figure C-4 on page 68).

NOTE: The white colored inner dielectric insulation should be flush with the
inner rear surface of the connector. Refer to the picture on the right (C) in
Figure C-4 on page 68 for an RG-6/RG-11 termination.

9. Since the RG-11 connector has a built-in center pin, ensure that the coax center pin
makes contact to the internal seizing pin of the connector. Refer to Figure C-3.

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X1 Series Satellite Router
Figure C-4. Attaching the Compression fitting F-type Connector

10. Finish connecting the cable to the connector with the compression tool connector, such as
Holland Compression Tool 1855 as shown inFigure C-5.

Figure C-5. Compression fitting F-Type Weatherproof Plugs and Tool

11. Inspect and ensure that the copper center conductor only protrudes 1/8 inch (3.2 mm)
nominally beyond the rim of the F-connector. Trim if necessary.
CAUTION: The center conductor length must be a minimum of 1/16 inch (1.6 mm)
to a maximum of 1/8 inch (3.2 mm) protrusion beyond the rim of the F type
connector. It must be straight and cylindrical without any burrs at the end. Failure
to follow this technique could result in damage to the satellite router, BUC, LNB
connector and/or possible intermittent service.

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Appendix D Ethernet RJ45
Pinouts

NOTE: iDirect recommends a shielded outdoor Ethernet LAN cable be bought


commercially to connect the X1 router to the LAN hub or switch.

A shielded Ethernet LAN Cable is a straight through cable typically used for connection to a
PC. The X1 Router is capable of Universal Cable Recognition or auto-MIDX (auto-sensing) and
will connect to a PC with the straight through Ethernet cable for Web iSite use.
Either crossover or straight through cables may be used with the X1 Router. It is not necessary
for the PC to auto-sense.The X1 Router LAN/Ethernet port pinouts are shown in Figure D-1
and the pinouts described in Table D-1.

Figure D-1. RJ-45 Cable Connectors, Plug and Receptacle

Table D-1. Ethernet Port Pinouts

RJ-45 Pin Description


1 Tx+

2 Tx-

3 Rx+

6 Rx-

The LAN port is normally assigned to the WAN (towards the VPN). Its IP address is the next hop
for the VPN. See Appendix E for the IP address.

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X1 Series Satellite Router
70 Installation, Support, and Maintenance Guide
X1 Series Satellite Router
Appendix E X1 Reset

The X1 Router has two types of reset functions: Level 0 and Level 1. Each type has a different
effect on the router. Contact the iDirect TAC center for more information.

NOTE: This section references Web iSite. Refer to the iDX Web iSite User Guide
for more information. It is good practice to clear browser history, and turn off
Web page caching, before accessing Web iSite.

E.1 Level 0 Reset


Level 0 reset provides a basic reset function with the following features:
• Initiated by:
• Router powering up
• Briefly pressing the reset button and not keeping it pressed for more than 1
second, see Figure 3-2, X1 Indoor Router Rear Interface Connectors on page 14
and Figure 3-3, X1 Outdoor Router Panel on page 16 for reset button locations
• In Web iSite select the File Management menu > Restart Device > Restart
• Used to boot to a newly-loaded software image and configuration
• Recovery: recover by briefly pressing the reset button again, for not more than 1 second,
or cycle the power off, then on

E.2 Level 1 Reset


Level 1 reset provides a means of returning the router to factory default settings.
Level 1 reset features:
• Initiated by:
• Pressing the reset button and keeping it pressed for more than 8 seconds, see
Figure 3-2, X1 Indoor Router Rear Interface Connectors on page 14 for the reset
button location
• When booting into Factory Default Mode, neither the user software package nor
the options files are deleted; however, they are ignored temporarily. When
booting back into normal operational mode, the user software package will run
and use the setting in the options files.
• Recovery: Perform a Level 0 reset, do not change any settings. Router should reboot with
last known configuration.

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X1 Series Satellite Router
Level 1 Reset

• Use in troubleshooting: see Section 6.4, Troubleshooting on page 54

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X1 Series Satellite Router
iDirect
13861 Sunrise Valley Drive, Suite 300
Herndon, VA 20171-6126
+1 703.648.8000
+1 866.345.0983
www.idirect.net
Advancing a Connected World

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