Miniature Limit Switch

D4CC
Many Models Including Roller Lever
Switches are Only 16-mm Thick with
Connector
• New center roller lever models that enable ganged mounting of
up to 6 Switches.
• Cable connectors for easy Switch replacement.
• Triple-seal construction for plungers to provide IEC IP67, UL,
and CSA (type 3, 4, 13) degree of protection.
• Operation indicators available for easy monitoring (standard in-
dicator is lit when Switch is not operating).

Model Number Structure

■ Model Number Legend
D4CC-@0@@
1 2
1. Rated Load 2. Actuator
(These codes are different from suffix codes of the D4C) 01: Pin plunger
02: Roller plunger
1: 1 A at 125 VAC
03: Crossroller plunger
2: 1 A at 125 VAC (with LED indicator)
10: Bevel plunger
3: 1 A at 30 VDC
24: Roller lever
4: 1 A at 30 VDC (with LED indicator)
31: Sealed pin plunger
32: Sealed roller plunger
33: Sealed crossroller plunger
41: Panel mount pin plunger
42: Panel mount roller plunger
43: Panel mount crossroller plunger
50: Plastic rod
60: Center roller lever
Note: With standard models, the operation indicator turns OFF when
the switch operates. If models with operation indicators that
turn ON when the switch operates are required, add "-B” to the
end of the model number.

Miniature Limit Switch D4CC 1

Ordering Information
■ List of Models
Limit Switches
Actuator 1 A at 125 VAC 1 A at 30 VDC
Without indicator With indicator Without indicator With indicator
Pin D4CC-1001 D4CC-2001 D4CC-3001 D4CC-4001
plunger
Roller D4CC-1002 D4CC-2002 D4CC-3002 D4CC-4002
plunger
Crossroller D4CC-1003 D4CC-2003 D4CC-3003 D4CC-4003
plunger
Bevel D4CC-1010 D4CC-2010 D4CC-3010 D4CC-4010
plunger
High-sensitivity D4CC-1024 D4CC-2024 D4CC-3024 D4CC-4024
roller lever

Sealed D4CC-1031 D4CC-2031 D4CC-3031 D4CC-4031

pin
plunger
Sealed roller D4CC-1032 D4CC-2032 D4CC-3032 D4CC-4032
plunger
Sealed D4CC-1033 --- D4CC-3033 D4CC-4033
crossroller
plunger
Panel mount D4CC-1041 D4CC-2041 D4CC-3041 D4CC-4041
pin plunger
Panel mount D4CC-1042 D4CC-2042 D4CC-3042 D4CC-4042
roller plunger

Panel mount D4CC-1043 --- D4CC-3043 D4CC-4043

crossroller
plunger
Plastic D4CC-1050 D4CC-2050 D4CC-3050 D4CC-4050
rod

Center D4CC-1060 D4CC-2060 D4CC-3060 D4CC-4060

roller lever

Note: 1. The meaning of suffix codes in the D4CC model numbers is different from that in the D4C model numbers.
2. Refer to the following table for cable plugs.

Accessories (Order Separately)

Plugs
Type Appearance No. of conductors Cable length Model
VAC Straight 4 1m XS2F-A421-C90-A
2m XS2F-A421-D90-A
5m XS2F-A421-G90-A
10 m XS2F-A421-J90-A
VDC 1m XS2F-D421-C80-A
2m XS2F-D421-D80-A
5m XS2F-D421-G80-A
10 m XS2F-D421-J80-A

Note: Please contact your local OMRON sales office for details.

2 Miniature Limit Switch D4CC

Special Mounting Plate Remarks
It is possible to replace an WL Limit Switch with a D4CC Limit Switch There is no difference in mounting pitch between the Mounting Plate
mounted on this plate without changing the position of the dog or and the WL. The mounting depth of the D4CC with the Mounting
cam. Plate attached is, however, shorter than that of the panel-mounted
WL.
The following is the conversion table:

WL D4C Plate model

Top plunger: Plunger: D4CC-@001 D4C-P001
WLD
Top roller plunger: Roller plunger: D4C-P002
WLD2 D4CC-@002
Roller lever: Roller lever: D4C-P020 Plate
WLG2 D4CC-@024

Example

Dog Dog

Mounting
plate

Specifications
■ Approved Standards ■ Approved Standard Ratings
Agency Standard File No. UL-CSA
UL UL508 E76675
CSA CSA C22.2 No. 14 LR45746 D4CC-1, D4CC-2
D150
Rated Carry Current Volt-amperes
voltage current Make Break Make Break
120 VAC 1.0 A 3.6 A 0.6 A 432 VA 72 VA

■ Ratings
Rated voltage Non-inductive load Inductive load
Resistive load Lamp load Inductive load Motor load
NC NO NC NO NC NO NC NO
125 VAC 1A 1A 1A 0.7 A 1A 1A 1A 1A
30 VDC 1A 1A 1A 1A 1A 1A 1A 1A

Note: 1. The above current ratings are for steady-state current.

2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).
3. Lamp loads have an inrush current of 10 times the steady-state current.
4. Motor loads have an inrush current of 6 times the steady-state current.

D4CC-3, D4CC-4, 1 A at 30 VDC

Inrush current NC 5 A max.
NO 2.5 A max.

Miniature Limit Switch D4CC 3

■ Characteristics
Degree of protection IP67
Durability (see note 2) Mechanical: 10,000,000 operations min.
Electrical: 200,000 operations min. (1 A at 125 VAC, resistive load)
Operating speed Plunger: 0.1 mm to 0.5 m/s
Roller lever: 1 mm to 1 m/s
Operating frequency Mechanical: 120 operations/min
Electrical: 30 operations/min
Rated frequency 50/60 Hz
Insulation resistance 100 MΩ min. (at 500 VDC)
Contact resistance (initial) 100 mΩ max.
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity
1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between each
terminal and non-current-carrying metal part
Vibration resistance Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 3)
Shock resistance Destruction: 1,000 m/s2 min.
Malfunction: 500 m/s2 min.
Ambient temperature Operating: –10°C to 70°C (with no icing)
Ambient humidity Operating: 95% max.
Weight Approx. 120 g (in the case of D4CC-1002)

Note: 1. The above figures are initial values.

2. The values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%. Contact your OMRON
sales representative for more detailed information on other operating environments.
3. Excluding plastic rod models.

Leakage Current (for Switches with Indicators)

The leakage current and resistance of Switches with indicators are as follows:

Item D4CC-2@@@ D4CC-4@@@

Voltage 125 VAC 30 VDC
Leakage current 1.0 mA 1.0 mA
Resistive value 150 kΩ 30 kΩ

■ Operating Characteristics
Model D4CC-@001 D4CC-@002 D4CC-@003 D4CC-@010 D4CC-@024
OF max. 11.77 N 11.77 N 11.77 N 11.77 N 5.69 N
RF min. 4.41 N 4.41 N 4.41 N 4.41 N 1.47 N
PT max. 1.8 mm 1.8 mm 1.8 mm 1.8 mm 10±3°
OT min. 3 mm 3 mm 3 mm 3 mm 50°
MD max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 3°
OP 15.7±1 mm 28.5±1 mm 28.5±1 mm 28.5±1 mm ---

Model D4CC-@031 D4CC-@032 D4CC-@033 D4CC-@041 D4CC-@042 D4CC-@043

OF max. 17.65 N 17.65 N 17.65 N 11.77 N 11.77 N 11.77 N
RF min. 4.41 N 4.41 N 4.41 N 4.41 N 4.41 N 4.41 N
PT max. 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm
OT min. 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm
MD max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm
OP 24.9±1 mm 34.3±1 mm 34.3±1 mm 31.2±1 mm 36.8±1 mm 36.8±1 mm
TT (5) mm (5) mm (5) mm (5) mm (5) mm (5) mm
(reference value)

Model D4CC-@050 D4CC-@060

OF max. 1.47 N 6.67 N
RF min. --- 1.47 N
PT max. 15° 10±3°
OT min. --- 50°
MD max. --- 3°

4 Miniature Limit Switch D4CC

■ Contact Form
AC Switches (D4CC-10@@, 20@@)
Without Indicator With Indicator With LED Indicator
(lights when operated)

NC

COM

NO

Note: The indicators of these models are lit when

the Switches are not actuated. When the
Switches are actuated, the indicator are off.
COM NO NC E COM NO NC E COM NO NC E
Pin No. (1) (4) (2) (3) Pin No. (1) (4) (2) (3) Pin No. (1) (4) (2) (3)

Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator
lights.
2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or
pushed and the contact comes into contact with the NO side, the indicator turns OFF.

DC Switches (D4CC-30@@, 40@@)

Without Indicator With Indicator With LED Indicator
(lights when operated)

NC

COM

NO

Note: The indicators of these models are lit when

the Switches are not actuated. When the
COM NO NC E
Switches are actuated, the indicator are off.
COM NO NC E COM NO NC E Pin No. (1) (4) (2) (3)
Pin No. (1) (4) (2) (3) Pin No. (1) (4) (2) (3)

Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator
lights.
2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or
pushed and the contact comes into contact with the NO side, the indicator turns OFF.

Plugs
AC Type DC Type
Plug Plug
Cable Cable
Pin No. Pin No.
1. Brown 1. Brown
2. White 2. White
3. Blue 3. Blue
4. Black 4. Black

Miniature Limit Switch D4CC 5

Nomenclature

Roller

Center lever
Spacer (prevents the
Switch from biting cut
chips.)
O ring
(NBR)
O ring
(NBR)

Nitrile rubber
diaphragm
Protective nitrile
rubber cap (NBR)
Built-in switch
Open space (to reduce
a change in internal
pneumatic pressure
and to prevent the res-
piratory movement of
the Switch.)
LED indicator
Connector
receptacle
Ground terminal

Molded resin

6 Miniature Limit Switch D4CC

Dimensions
Note: 1. All units are in millimeters unless otherwise indicated.
2. The @ in each model number is replaced with the code expressing the rated load of the model. Refer to Ordering Information.
3. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.

Limit Switches
Pin Plunger Roller Plunger
D4CC-@001 D4CC-@002 12 dia. x 5 stainless steel roller
10 dia. stainless steel plunger +0.2
Two, 5.1 0 dia. Correct 40 max.
40 max. Correct
PT 25±0.1 holes 16 setting PT 25±0.1 Two, 5.1+0.2
0 dia. 16 setting
(counter-sunk position holes
10.2 dia.; (counter-sunk position
depth: 6) 2.8 10.2 dia.;
OP 2.8
4.5 depth: 6)
7.5 OP
8 7
7.5
62.2 max.
57 max. 23 75 max. 8
2
59.5 max.
2 23

10.5 (2)

2 10.5 (2)
1.4 1.5
Indicator
34
2 1.4 1.5
M12 x 1 Indicator
34
M12 x 1

Crossroller Plunger Bevel Plunger

D4CC-@003 D4CC-@010
12 dia. x 5 stainless steel roller 10 dia. stainless steel plunger
40 max. Correct 40 max. Correct
PT 25±0.1 Two, 5.1+0.2
0 dia. 16 setting 25±0.1 16 setting
holes position PT Two, 5.1+0.2
0 dia. position
(counter-sunk holes
10.2 dia.; 2.8 (counter-sunk
depth: 6) 10.2 dia.; 2.8
OP depth: 6)
OP
7 7
7.5 7.5
75 max. 8 75 max. 8
59.5 max. 59.5 max.
2 23
2 23

10.5 (2)
10.5 (2)
2 1.4 1.5
Indicator Indicator 2 1.4 1.5
34
34
M12 x 1 M12 x 1
17.5 dia. x 7 stainless
Roller Lever sintered roller Sealed Pin Plunger
D4CC-@024 40 max. 50 max. D4CC-@031
25±0.1
44±0.8 10 dia. stainless steel plunger
40 max. Rubber seal
PT 25±0.1 Two, 5.1+0.2
0 dia. 16
holes
31.5±0.8 (counter-sunk
10.2 dia.;
38R 16 depth: 6)
OP
4
7.5
110.7 8
7 11.4
max. 57 max.
7.5 M5 Allen- 2 23
8 head bolt 65 max.
(length: 12)
2 23

10.5 (2)
(2) Two, 5.1+0.2
0 dia.
Indicator 2 1.4 1.5
holes (counter-sunk
10.2 dia.; depth: 6) 34
10.5
M12 x 1
M12 x 1 2 1.4 1.5
Indicator
34

Miniature Limit Switch D4CC 7

Sealed Roller Plunger Sealed Crossroller Plunger
D4CC-@032 12 dia. x 5 stainless steel roller D4CC-@033 12 dia. x 5 stainless steel roller

40 max. 40 max. 16
25±0.1 16 25±0.1 Rubber seal
PT Rubber seal PT
Two, 5.1+0.2 Two, 5.1+0.2
dia.
0 dia.
0
holes holes
(counter-sunk (counter-sunk
10.2 dia.; 10.2 dia.;
OP OP depth: 6)
depth: 6)
4
4
7.5
7.5
8
8

57 max. 57 max. 2 23
2 23

10.5 (2) 10.5 (2)

2 1.4 1.5 2 1.4 1.5

Indicator Indicator
34 34
M12 x 1 M12 x 1

Panel Mount Pin Plunger Panel Mount Roller Plunger

D4CC-@041 10 dia. stainless steel plunger
D4CC-@042 12 dia. x 5 stainless steel roller
40 max. Correct 40 max. Correct
PT 25±0.1 Two, 5.1+0.2
0 dia. 16
setting 25±0.1 16 setting
holes
position
PT Two, 5.1+0.2
0 dia. position
(counter-sunk holes
10.2 dia.; 2.8 (counter-sunk
depth: 6) 2.8
10.2 dia.;
OP 13 depth: 6)
OP
4.5 M14×1 13
12.5
7.5 4.5
12.5 M14×1
8 7.5
8
57 max.
2 23
57 max.
2 23

10.5 (2)
10.5 (2)
Indicator 2 1.4 1.5
34 2 1.4 1.5
Indicator
M12 x 1 34
M12 x 1
Panel Mount Crossroller Plunger Plastic Rod Nylon rod

D4CC-@043 12 dia. x 5 stainless steel roller D4CC-@@50 40 max.

25±0.1 16
Correct (see note 1)
40 max.
25±0.1 16 setting
PT Two, 5.1+0.2
0 dia. position (see note 2)
holes
(counter-sunk 2.8
10.2 dia.; 38 3.2 dia.
depth: 6) 6.6 dia.
OP
13 Rubber seal
4.5 12.5 104±2.5 Two, 5.1+0.2
0 dia.
7.5 M14×1 42 holes
(counter-sunk
8 10.2 dia.;
depth: 6)
57 max. 2 23 4.5
7.5
8

57 max.
10.5 2 23
(2)

2 1.4 1.5
Indicator 34
M12 x 1 10.5 (2)

2 1.4 1.5
Indicator
34
M12 x 1
Note: 1. Operation is possible in any direction except parallel to the axis ↓.
2. The ideal range for operation is between the tip of the rod and 1/3
of the length of the actuator.

8 Miniature Limit Switch D4CC

 17.5 dia. x 7
Center Roller Lever stainless steel roller
D4CC-@@60 40 max.
16
25±0.1

38R

65.65

110.7 max. 18.9

8
7.5

23 Two, 5.1+0.2
0 dia.
holes
(counter-sunk
(2) 10.2 dia.;
depth: 6)
11

2 1.4 1.5
Indicator
34
M12 x 1

Plugs
XS2F-D421-@80-A (DC) Model Cable length (L)
XS2F-A421-@90-A (AC)
XS2F-D421-C@-A 1m
(Straight Type)
XS2F-D421-D@-A 2m
XS2F-D421-G@-A 5m
XS2F-D421-J@-A 10 m

6 dia.
5 dia. 5 dia.

14.9 dia.

Miniature Limit Switch D4CC 9

Special Mounting Plates
(Limit Switches are not attached to the Plates.)
D4C-P001 (For D4CC-@001) 25±0.2 13.1
Two, M5 x 0.8
tapped hole 5.1±0.2
(See note 3.)
15.7
7
34
(OP of WLD)
18.3 Note: 1. Four hexagonal flat head bolts (M5 x
0.8, length: 10) and two Allen-head
bolts (M5 x 0.8, length: 15) are included.
2. All the holes with 5.2+0.2/0 dia. must be used
95 with M5 x 10 Allen-head bolts.
58.7±0.2
3. All the M5-tapped holes must be used with M5
hexagonal flat head bolts.
30 1.3
34.1

11 dia.

4-R2 30±0.2 Four, 5.2+0.2

0 dia. holes
44 (See note 2.)

D4C-P002 (For D4CC-@002) 25±0.2 13.1

Two, M5 x 0.8 5.1±0.2
tapped hole
(See note 3.)
28.5
44
(OP of 9.5
WLD2)
15.5

95
Note: 1. Four hexagonal flat head bolts (M5
58.7±0.2
x 0.8, length: 10) and two Allen-
head bolts (M5 x 0.8, length: 15)
30 1.3 are included.
34.1
2. All the holes with 5.2+0.2/0 dia. must be
11 dia.
used with M5 x 10 Allen-head bolts.
4-R2 3. All the M5-tapped holes must be used
30±0.2 Four, 5.2+0.2
0 dia. holes
44 (See note 2.)
with M5 hexagonal flat head bolts.

25±0.2
D4C-P020 (For D4CC-@024) 53±1.5
9±0.2

Two, 5.1+0.2
0 dia.
(for positioning), into which a
spring pin is press-fitted.

5±0.2
14.7
9.2±0.2

30
34.1 Note: 1. Four hexagonal flat head bolts (M5
75 58.7±0.2 Two, M5 x 0.8
tapped hole
x 0.8, length: 10), two Allen-head
(See note 3.) bolts (M5 x 0.8, length: 15), and
two spring pins (4 x 14) are includ-
ed.
2. All the holes with 5.2+0.2/0 dia. must be
used with M5 x 10 Allen-head bolts.
30±0.2 Four, 5.2+0.2 1.3
4-R2 0 dia. holes
44 3. All the M5-tapped holes must be used
(See note 2.)
with M5 hexagonal flat head bolts.

10 Miniature Limit Switch D4CC

Precautions
■ Correct Use
Mounting Tightening Torque
Make sure that the plate to which the D4CC is mounted is flat. If the Be sure to tighten each screw to the proper tightening torque as
plate is warped or has protruding parts, the D4CC may not malfunc- shown in the table.
tion.
No. Type Torque
Mounting Holes 1 M5 Allen-head bolt 4.90 to 5.88 N·m

Two, 5.2-dia. or
2 M3.5 head mounting screw 0.78 to 0.88 N·m
M5 screw holes 3 M5 Allen-head bolt 4.90 to 5.88 N·m

Note: By removing the two screws from the head, the head direction
25±0.1 can be rotated 180°. After changing the head direction, re-tight-
A maximum of 6 Switches may be group-mounted. In this case, pay en to the torque specified above. Be careful not to allow any for-
attention to the mounting direction so that the convex part of the eign substance to enter the Switch.
group-mounting guide on one Switch fits into the concave part of the
guide on the other Switch as shown in the figure below. For group
mounting, the mounting panel must have a thickness (t) of 6 mm min.

Group Mounting

Group-mounting guide
(Front: convex
Rear: concave)

Plug Tightening
(C) (B)

16 mm Mounting plate D4CC

(A)

Connect the plug connector (B) to the connector threads of the

D4CC. Then firmly turn the plug connector by hand so that the con-
nector threaded portion (C) will be completely covered by the plug
connector (B) so that space (A) will be almost 0. Do not use any
tools, such as pliers, to tighten the plug connector, otherwise the plug
connector may become damaged. Make sure, however, that the plug
connector is tightened securely, otherwise the rated degree of pro-
tection of the D4CC may not be maintained. Furthermore, the plug
t connector may be loosened by vibration.

Properly Tightened Connector

(B)

D4CC

(A)

Miniature Limit Switch D4CC 11

Operation Properly adjust the stroke of the center roller lever along with the dog
or cam so that the concave part (A) of the head is located between
Operation method, shapes of cam and dog, operating frequency, and the convex parts of the head as shown below when the center roller
overtravel have a significant effect on the service life and precision of lever is pressed by the dog or cam.
a Limit Switch. For this reason, the dog angle must be 30° max., the
surface roughness of the dog must be 6.3S min. and hardness must
be Hv400 to 500. A
To allow the plunger-type actuator to travel properly, adjust the dog
and cam to the proper setting positions. The proper position is where
the plunger groove fits the bushing top.

Convex parts of head

Proper
Dog Proper Proper range
range range

Bushing top A
Proper Proper
range range Proper
range
Groove 2.8 mm

Refer to the following to adjust the stroke of the lever based on the
To allow the roller lever-type actuator to travel properly, adjust the
mounting hole level.
dog and cam so that the arrow head is positioned between the two
convex markers as shown below.

65.3 to 64.6
(OP)
Arrow head 44.9 (TTP)

Convex
marker

Others
If failures, such as reset failures, in the plunger model are possible,
use a model that has a rubber cap.
Do not expose the Switch to water exceeding 70°C or use it in steam.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. C116-E1-02 In the interest of product improvement, specifications are subject to change without notice.

12 Miniature Limit Switch D4CC