Shekhar Kumar CV
Shekhar Kumar CV
Shekhar Kumar CV
Carrier Objective
I want to be the best professionals in the automotive industry.
Goal
I have always wanted to work with progressive organization which gives me enough scope to enhance
and demonstrate my industrial skills.
A workplace, where i can implement my all technical, analytical, and managerial skills towards the
growth of the organization to achieve the organization's objectives too.
I have good continuous improvement skills like KAIZEN and DMAIC, so through this technique i will save
departmental cost & optimized the process as well.
Qualification- 3 years Diploma in Automobile Engineering & 1-year Post Diploma in Manufacturing Tech.
from IDTR (INDO DANISH TOOL ROOM, Jamshedpur).
Experience- Total 15+ years including 0.3 years with Sonalika Tractor Hoshiarpur, Punjab,India.
Area of Exp. in current org. ~ In-Process Quality (Heavy Machine Shop Quality)
Area of Exp. in previous org. ~ Process Quality-CNC Machining, Sheet Metal, SPM, HMC VMC & Assembly.
Previous Departments & Supporting Role- (Quality- Process, Calibration lab, ISO Audits & NPD)
Minimize the External & Internal ISO9001 & IATF16949 Audit NCs (10~12 to 0~1).
Reduced rejection & saved the cost through 6σ & KAIZEN (Saved more than 1Cr+Cost till now.)
Continuous improvement in manufacturing process through KAIZENs, DMAIC & other Quality tools.
Current Organization
Engine Machine Shop In-Process Quality/Plant Quality (Cylinder Head, Block & Crank) (Aluminum & Cast-iron)
Heavy Machine Shop- Differential Housing, Gearbox Housing, Bell Housing, Trumper, Crankcase(2cyliner to 6cyliner)
Machining Responsibility-
Worked as Powertrain machining shop Quality Process Coach with below listed responsibilities: -
Working in HMS shop as Chief Manager with below listed responsibility
Having experience in handling line quality team to ensure and improve product quality by 100%
inspection, frequency wise inspection and sampling techniques to sustain customers’ requirements.
Responsible to attending customer complain and providing ICA for smooth operation & 5D & 8D as PCA.
Responsible for daily line quality issue analysis of both engine machining and assembly with the help of
fishbone technology, brainstorming and other analytical technique and Responsible for implementation and
monitoring of corrective action, then ensure horizontal deployment as well, as preventive action.
Monitoring and control of various processes and quality work such as verification of CMM, surface finish &
adcole, hommel & hand gauging measurement report verification on daily basis.
Responsible for taking the final decision of all measurement doubtful results.
Monitoring the live process performance through SPC Control chart with the help of QDAS Software.
Planning & perform the long term and short- term capability study (Cpk / Ppk).
Proactive in Continuous Improvements & Cost Saving trough DMAIC & KAIZEN.
Monthly review & update Control plan, Inspection sheet and other documents with CFT team.
Responsible for achieving 0/100 mindset (Zero Rejection/100% flow) targets & improvement in PPM matrix
with optimum resources.
Having hands on experience of all AIAG Quality Core Tools (Like-APQP, PPAP, FMEA, MSA & SPC).
Working with CFT team for APQP and prepare PPAP documents and other documents for our customers
Gauging Responsibility-
Attending breakdown of all measuring equipment.
(13-ZEISS CMM, 6 Surface finish, 2 ADCOLE, 1 Hommel, 1 Topo meter & 800nos. attribute gauges).
Responsible for adherence of MSA (AMC, Calibration & R&R) of lab equipment Carl Zeiss CMM,
ADCOLE, Topo meter, Hommel optical gauge & all line attribute and variable gauges etc.
QMS Responsibility-
Ensuring Quality management systems and ford production system are established, implemented, and
maintained through internal audit, Process & Product audit.
Maintain, Update & Auditing all document to meet the requirement of Ford Production System & ISO9001.
Upgrading quality team versatility/skills through various training of all quality related tools and technique.
Employment Summary
Org.
No.
Organization Name Location Position Duration Total (15+Years)
IT Skill Set
KEY Skills:
Problem solving skill | Analytical skill | Process improvement skill | Cost saving skill
Working experience in “GREEN FIELD” company (Installation & Commissioning).
Having good soft skill, shop floor management skills, teamwork & conflict management
Academia
Current CTC- 16.70 lac./Year Expected Salary- 24.0lac./Year Notice Period- 2 Months
Personal Dossier
Date of Birth - 08.10.1990
P. Address -Vill-Baliyari, Post-Kesori, PS-Pakriwarama, Dist.-Nawada, State-Bihar, 805124
Nationality -Indian
Married Status - Married