manual-vibration-meter-pce-vm-5000
manual-vibration-meter-pce-vm-5000
manual-vibration-meter-pce-vm-5000
4 Channels
Fax: (561) 320-9176 Fax: (0) 2380 98703 9
[email protected] [email protected]
www.pce-instruments.com/english
PCE-VM 5000
OPERATION MANUAL
TABLE OF CONTENTS
1. FEATURES........................................................................ 1
2. SPECIFICATIONS.............................................................. 2
3. FRONT PANEL DESCRIPTION.............................................9
4. MEASURING PROCEDURE.................................................. 11
4-1 Preparation................................................................. 11
4-2 Unit selection ( Acc./Velocity/Displacement
selection )....................................................................12
4-3 Function selection .......................................................14
4-4 Zero adjustment, Max hold reset procedures................. 15
4-5 Data Hold....................................................................16
4-6 Data Record ( Max./ Min. reading )...............................16
4-7 LCD Backlight ON/OFF................................................. 16
5. DATALOGGER................................................................... 17
5-1 Preparation before execute datalogger function.............17
5-2 Auto Datalogger ( Set sampling time ≧ 1 second ).......18
5-3 Manual Datalogger ( Set sampling time = 0 second ).... 19
5-4 Check time information................................................ 19
5-5 Check sampling time information.................................. 20
5-6 SD Card Data structure................................................ 20
6. Saving data from the SD card to the computer....................22
7. ADVANCED SETTING.........................................................23
7-1 Set clock time ( Year/Month/Date,
Hour/Minute/ Second ).............................................. 23
7-2 Set sampling time .......................................................24
7-3 Auto power OFF management ..................................... 24
7-4 Set beep Sound ON/OFF.............................................. 24
7-5 Decimal point of SD card setting...................................25
7-6 SD memory card format...............................................25
7-7 Set Metric/Imperial unit................................................26
8. POWER SUPPLY from DC ADAPTER.................................... 26
9. BATTERY REPLACEMENT................................................... 27
10. SYSTEM RESET............................................................... 27
11. RS232 PC serial interface................................................. 27
12. CLASSIFICATION RANGES............................................... 29
13. SENSITIVITY RELATIVE according ISO 2954..................... 30
14. PATENT.......................................................................... 31
1. FEATURES
* 4 channels vibration recorder, use SD card to save the
4 channels' data along with time information, paperless.
* Applications for industrial vibration monitoring :
All industrial machinery vibrates. The level of vibration is
a useful guide to machine condition. Poor balance,
misalignment & looseness of the structure will cause the
vibration level increase, it is a sure sign that the
maintenance is needed.
* Channels no. : 4 channels ( CH1 to CH4 )
vibration measurement.
* Frequency range 10 Hz - 1 kHz, sensitivity relative meet
ISO 2954.
* Professional vibration meter supply with vibration sensor
& magnetic base, full set.
* Metric & Imperial display unit
* Acceleration, Velocity, Displacement measurement.
* RMS, Max hold, Peak value measurement.
* Max. Hold reset button, Zero button.
* Wide frequency range.
* Data hold button to freeze the desired reading.
* Memory function to record maximum and minimum
reading with recall.
* Separate vibration probe with magnetic base, easy operation.
* Real time SD memory card Datalogger, it Built-in Clock
and Calendar, real time data recorder , sampling time set
from 1 second to 3600 seconds.
* Manual datalogger is available ( set the sampling
time to 0 ), during execute the manual datalogger
function, it can set the different position ( location ) No.
( position 1 to position 99 ).
1
* Innovation and easy operation, computer is not need
to setup extra software, after execute datalogger, just
take away the SD card from the meter and plug in the
SD card into the computer, it can down load the all the
measured value with the time information (
year/month/date/ hour/minute/second ) to the Excel
directly, then user can make the further data or graphic
analysis by themselves.
* SD card capacity : 1 GB to 16 GB.
* LCD with green light backlight, easy reading.
* Can default auto power off or manual power off.
* Data hold, record max. and min. reading.
* Microcomputer circuit, high accuracy.
* Power by UM3/AA ( 1.5 V ) x 8 batteries or DC 9V adapter.
* RS232/USB PC COMPUTER interface.
* Include 1 PC vibration sensor, VB-83.
* Extra vibration sensor, VB-83 can be ordered.
When change the VB-83, it is not necessary to make
calibration again.
2. SPECIFICATIONS
2-1 General Specifications
Circuit Custom one-chip of microprocessor LSI
circuit.
Display LCD size : 82 mm x 61 mm.
* with green color backlight.
Channels 4 channels :
CH1, CH2, CH3, CH4.
Measurement Velocity, Acceleration, Displacement
2
Function Acceleration, Velocity :
RMS, Peak, Max Hold.
Displacement :
p-p ( peak-peak ), Max Hold p-p.
Unit Measurement Metric Imperial
Acceleration meter/s^2, g ft/s^2,
Velocity mm/s, cm/s inch/s
Displacement mm inch
Frequency 10 Hz to 1 KHz
range * Sensitivity relative during the
the frequency range meet ISO 2954
Refer to table 1, page 30.
Circuit Exclusive microcomputer circuit.
Peak Acceleration, Velocity :
Measurement To measure and update the peak
value.
Displacement :
To measure and update the peak to
peak ( p-p ) value.
Max Hold Acceleration, Velocity :
Measurement To measure and update the max. peak
value.
Displacement :
To measure and update the max.
peak to peak ( p-p ) value.
Zero Button Under Acceleration ( RMS ) measurement,
sensor motionless , press two Buttons
( 3-5, 3-7, Fig. 1 ) >3 seconds.
Max. Hold Reset Under Max. hold measurement, press
Button two Buttons ( 3-5, 3-7, Fig. 1 ) >3
seconds.
3
Datalogger Auto 1 second to 3600 seconds
Sampling Time @ Sampling time can set to 1 second,
Setting range but memory data may loss.
Manual Push the data logger button
once will save data one time.
@ Set the sampling time to
0 second.
@ Manual mode, can also select the
1 to 99 position ( Location ) no.
Data error no. ≦ 0.1 % no. of total saved data typically.
Memory Card SD memory card 1 GB to 16 GB.
Advanced * Set clock time ( Year/Month/Date,
setting Hour/Minute/ Second )
* Set sampling time
* Auto power OFF management
* Set beep Sound ON/OFF
* Decimal point of SD card setting
* SD memory card Format
* Set Metric/Imperial unit
Data Hold Freeze the display reading.
* Only available for the RMS function.
Memory Recall Maximum & Minimum value.
* Only available for the RMS function.
Data Output RS 232/USB PC computer interface.
* Connect the optional RS232 cable
UPCB-02 will get the RS232 plug.
* Connect the optional USB cable
USB-01 will get the USB plug.
Sampling Time Approx. 1 second.
of Display
Operating 0 to 50 ℃.
Temperature Less than 85% R.H.
and Humidity
4
Power Supply * AAlkaline or heavy duty DC 1.5 V battery
( UM3, AA ) x 8 PCs, or equivalent.
* ADC 9V adapter input. ( AC/DC power
adapter is optional ).
Power Current Normal operation ( w/o SD card save
data and LCD Backlight is OFF) :
Approx. DC 12 mA.
When SD card save the data and LCD
Backlight is OFF) :
Approx. DC 35 mA.
Weight Meter : 515 g/ 1.13 LB.
Probe with cable and magnetic base :
99 g/0,22 LB
Dimension Meter : 203 x 76 x 38 mm
Vibration sensor probe:
Round 16 mm Dia. x 37 mm.
Cable length : 1.2 meter.
Accessories * Instruction manual....................... 1 PC
Included * Vibration sensor set, VB-83 with
cable........................................... 1 PC
* Magnetic base..............................1 PC
* Carrying case ( CA-08 ).................1 PC
Optional * Vibration sensor set, VB-83 with cable.
Accessories * SD Card ( 2 G ).
* AC to DC 9V adapter.
* USB cable, USB-01.
* RS232 cable, UPCB-02.
* Data Acquisition software,SW-U801-WIN.
5
2-2 Electrical Specifications (23± 5 ℃)
Unit m/s^2
Range 0.5 to 199.9 m/s^2
Resolution 0.1 m/s^2
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 50 m/S^2 ( 160 Hz )
Point
Unit ft/s^2
Range 2 to 656 ft/s^2
Resolution 1 ft/s^2
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 50 m/S^2 ( 160 Hz )
Point
Remark :
RMS : To measure the true RMS value.
Peak : To measure and update the peak value.
Max. Hold : To measure and update the max. peak value.
6
Velocity ( RMS, Peak, Max Hold )
Unit mm/s
Range 0.5 to 199.9 mm/s
Resolution 0. 1 mm/s
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 50 mm/s ( 160 Hz )
Point
Unit cm/s
Range 0.05 to 19.99 cm/s
Resolution 0. 01 cm/s
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 50 mm/s ( 160 Hz )
Point
Unit inch/s
Range 0.02 to 7.87 inch/s
Resolution 0.01 inch/s
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 50 mm/s ( 160 Hz )
Point
Remark :
RMS : To measure the true RMS value.
Peak : To measure and update the peak value.
Max. Hold : To measure and update the max. peak value.
7
Displacement ( p-p, Max Hold p-p )
Unit mm
Range 1.999 mm
Resolution 0.001 mm
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 0.141 mm ( 160 Hz )
Point
Unit inch
Range 0.078 inch
Resolution 0.001 inch
Accuracy ± ( 5 % + 2 d ) reading
@ 160 Hz, 80 Hz, 23 ± 5 ℃
Calibration 0.141 mm ( 160 Hz )
Point
Remark :
p-p :
To measure the Peak to Peak value.
Max. Hold p-p :
To measure and update the max. Peak to Peak value.
8
3. FRONT PANEL DESCRIPTION
Fig. 1
9
3-1 Display
3-2 Power Button ( Backlight Button )
3-3 Hold Button
3-4 REC Button
3-5 ACC/VEL/DISP Button ( ▲ Button )
3-6 SET Button ( Time Button )
3-7 FUNCTION Button ( ▼ Button )
3-8 LOG Button ( ENTER Button )
3-9A CH1 VB-83 Input Socket
3-9B CH2 VB-83 Input Socket
3-9C CH3 VB-83 Input Socket
3-9D CH4 VB-83 Input Socket
3-10 SD Card Socket
3-11 RS-232 Output Terminal
3-12 Reset Button
3-13 DC 9V Power Adapter Input Socket
3-14 Battery Compartment/Cover
3-15 Battery Cover Screws
3-16 Stand
3-17 Magnetic Base
3-18 Vibration Sensor
3-19 Input Socket of Vibration Sensor
3-20 Mini Plug of Cable
3-21 Sensor Cable
3-22 Cable BNC Plug
3-23 BNC Socket of VB-83 module
3-24 Plug of VB-83 module
10
4. MEASURING PROCEDURE
4-1 Preparation
1)Install the vibration sensor set
Remark :
Extra vibration sensor set, VB-83 can be ordered.
When change the VB-83, it is not necessary to make
calibration again due to the vibration detail calibration
information already save into the " VB-83 module "
( 3-24, Fig. 2 )
11
2) 1) Power on the meter by pressing the " Power button "
( 3-2, Fig. 1 ) > 3 seconds continuously.
The " Display " ( 3-1, Fig. 1 ) will show the 4 channels
vibration value ( CH1, CH2, CH3, CH4 ) at the same time.
If some channels not plug in the VB-83 Vibraion set,
then the corresponding cahannel Display will show
" - - - - ".
Remark :
1. If the surface material of measuring article is not
the ferrous material, hold the vibration sensor by
hand & touch the sensor to the surface of the
measuring article,
* If the surface material of measuring article is the
ferrous material, connect " Vibration sensor " (
3-18, Fig. 2 ) with the " Magnetic base " ( 3-17, Fig.
2 ). Put the whole unit ( Vibration sensor &
Magnetic base ) to the surface of measuring article.
* Please do not use the finger or hand to touch the
the " Sensor cable " ( 3-21, Fig. 1 ).
12
Measurement Unit
Acceleration Metric unit m/s^2, g
* LCD show " ACC " Imperial unit ft/s^2
Velocity Metric unit mm/s, cm/s
* LCD show " VEL. " Imperial unit inch/s
Displacement Metric unit mm
* LCD show " DISP p-p" Imperial unit inch.
ACC m/s^2
ACC g Metric
unit
VEL mm/s
VEL cm/s
DISP p-p mm
--------------------------------------------------------------------
ACC ft/s^2
Imperial
VEL inch/s unit
Remark :
1. For the Acceleration measurement, the Display will
show the indicator " ACC "
2. For the Velocity measurement, the Display will show
the indicator " VEL. "
3. For the Displacement measurement, the Display will
show the indicator " DISP p-p "
4. For general applications of industrial vibration
monitoring, select " Velocity " or " Acceleration " typically.
5. After select the unit will be saved into the circuit with default.
13
4-3 Function selection
Remarks :
1. RMS measurement is intend to measure and
root means square ( RMS ) value.
a. Available for Acceleration, Velocity only
When the select to the unit of Acceleration or Velocity,
b. The Display will show the indicator " RMS ".
c. Typically, for Acceleration and Velocity measurement
always select the RMS measurement.
2. Max HOLD measurement is intend to measure and
update the max. peak value.
a. Available for Acceleration, Velocity, Displacement
measurement.
b. The Display will show the indicator " Max HOLD ".
3. Peak measurement is intend to measure the
peak vibration value.
a. Available for Acceleration, Velocity measurement only.
b. The Display will show the indicator " Peak ".
4. After select the Function will be saved into the circuit with
default.
14
4-4 Zero adjustment, Max hold reset procedures
Remark :
* How to set the sampling time, refer to Chapter 7-2,
page 24.
* How to set the beeper sound is enable, refer to
Chapter 7-4, page 24.
Remark :
If press the " LOG Button " ( 3-8, Fig. 1 ) once again
will execute the Datalogger again, the bottom text of
" LOOGER " will flashing.
Press the " LOG Button ( 3-8, Fig. 1 ) once , the low LCD
will show the indicator " LOGGER ", then press the " LOG
Button " ( 3-8, Fig. 1 ) once, the bottom indicator "
LOGGER " will flashing once and Beeper will sound once,
at the same time the measuring data along the time
information will be saved into the memory circuit. The lower
Display will show the Position ( Location ) no. and saved
into the SD card too.
Remark :
During execute the Manual Datalogger, it can use the " ▲
Button " ( 3-5, Fig. 1) or " ▼ Button " ( 3-7, Fig. 1 ) to
set the measuring position ( 1 to 99, for example room 1
to room 99 ) to identify the measurement location , the
lower Display will show P x ( x = 1 to 99 ).
( x = 1 to 99 ).
19
5-5 SD Card Data structure
VBC01
20
6. Saving data from the SD card
to the computer ( EXCEL software )
1) After execute the Data Logger function, take away the
SD card out from the " SD card socket " ( 3-10, Fig. 1 ).
2) Plug in the SD card into the Computer's SD card slot
( if your computer build in this installation ) or
insert the SD card into the " SD card adapter ". then
connect the " SD card adapter " into the computer.
3) Power ON the computer and run the " EXCEL software ".
Down load the saving data file ( for example the file
name : VBC01001.XLS, VBC01002.XLS ) from the SD
card to the computer. The saving data will present into
the EXCEL software screen ( for example as following
EXCEL data screens ) , then user can use those EXCEL
data to make the further Data or Graphic analysis
usefully.
21
EXCEL graphic screen ( for example )
7. ADVANCED SETTING
Under do not execute the Datalogger function,
press the " SET Button " ( 3-6, Fig. 1 ) continuously at
least 3 seconds will enter the " Advanced Setting " mode.
then press the " SET Button " (3-6, Fig. 1 ) once a while
in sequence to select the eight main function, the lower
display will show :
22
Remark :
During execute the " Advanced Setting " function, if
press " SET Button " ( 3-6, Fig. 1 ) > 3 seconds will exit
the " Advanced Setting " function, the LCD will return to
normal screen.
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button "
( 3-7, Fig. 1 ) to adjust the value ( Setting start from
Year value ). After the desired value is set, press the
" Enter Button " ( 3-8, Fig. 1 ) once will going to
next value adjustment ( for example, first setting
value is Year then next to adjust Month, Date, Hour,
Minute, Second value ).
Remark :
The adjusted value will be flashed.
2)After set all the time value ( Year, Month, Date, Hour,
Minute, Second ), press the " ENETER Button " ( 3-8,
Fig. 1 ) once will save the time value.
Remark :
After the time value is setting, the internal clock will
run precisely even Power off if the battery is under
normal condition ( No low battery power ).
23
7-2 Set sampling time ( SecondS )
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button " (
3-7, Fig. 1 ) to adjust the value ( 0, 1, 2, 5, 10, 30,60,
120, 300, 600, 1800,3600 seconds ).
2) After the Sampling value is selected, press the
" Enter Button " ( 3-8, Fig. 1 ) will save the setting
function with default.
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button "
( 3-7, Fig. 1 ) to select the upper value to " yES " or
" no ".
2)After select the upper text to " yES " or " no ", press the
" ENTER Button " ( 3-8, Fig. 1 ) will save the setting
function with default.
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button "
( 3-7, Fig. 1 ) to select the upper value to " yES " or
" no ".
24
yES - Meter's beep sound will be ON with default.
no - Meter's beep sound will be OFF with default.
is power ON.
2)After select the upper text to " yES " or " no ", press the
" ENTER Button " ( 3-8, Fig. 1 ) will save the setting
function with default.
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button "
( 3-7, Fig. 1 ) to select the upper text to " USA " or
" Euro ".
2)After select the upper text to " USA " or " Euro ",
press the " ENTER Button " ( 3-8, Fig. 1 ) will save the
setting function with default.
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button " (
3-7, Fig. 1 ) to select the upper value to " yES " or
" no ".
25
yES - Intend to format the SD memory card
no - Not execute the SD memory card format
2)If select the upper to " yES ", press the " Enter Button
" ( 3-8, Fig. 1 ) once again, the Display will show text
" yES Enter " to confirm again, if make sure to do the
SD memory card format, then press " Enter Button "
once will format the SD memory clear all the existing
data that already saving into the SD card.
1) Use the " ▲ Button " ( 3-5, Fig. 1 ) or " ▼ Button "
( 3-7, Fig. 1 ) to select the LCD symbol " m/s^2 "
or " ft/s^2 ".
2)After select the symbol tp " m/s^2 " or " ft/s^2 ",
press '" ENTER Button " ( 3-8, Fig. 1 ) will save the setting
function with default.
26
9. BATTERY REPLACEMENT
1)When the left corner of LCD display show " ", it
is necessary to replace the battery. However, in-spec.
measurement may still be made for several hours after
low battery indicator appears before the instrument
become inaccurate.
2)Loose the screws of the " Battery Cover Screws " ( 3-15,
Fig. 1 ) and take away the " Battery Cover " ( 3-14, Fig. 1 )
from the instrument and remove the battery.
3)Replace with DC 1.5 V battery ( UM3, AA,
Alkaline/heavy duty ) x 8 PCs, and reinstate the cover.
4)Make sure the battery cover is secured after changing
the battery.
During the power on, use a pin to press the " Reset
Button " ( 3-12, Fig. 1 ) once a while will reset the
circuit system.
27
The data output is a 16 digit stream which can be
utilized for user's specific application.
Meter PC
(9W 'D" Connector)
Center Pin..........................Pin 4
(3.5 mm jack plug)
Ground/shield.......................Pin 2
2.2 K
resistor
Pin 5
29
Large machines on heavy foundations ( Group G )
30
14. PATENT
The meter ( SD card structure ) already
get patent or patent pending in following
countries :
Germany
JAPAN Nr. 20 2008 016 337.4
TAIWAN 3151214
M 358970
CHINA M 359043
ZL 2008 2 0189918.5
USA ZL 2008 2 0189917.0
Patent pending
31