Manual Folding Door June 2017
Manual Folding Door June 2017
Manual Folding Door June 2017
OPERATION &
MAINTENANCE
MANUAL
for folding door
systems
index INSTALLATION, OPERATION &
MAINTENANCE MANUAL
for folding door systems
On the instructions:
The information on this form have been checked carefully for their accuracy. However, there is not given
guarantee for the correctness of the contents. The information on this form may change without notice.
Copyright:
This document contains information protected by the laws of copyright and includes patents. All the
rights of this document belong to the maker company. No part of this document can be published with
any mechanical, electronic or any other way, without the previous consent of NIKO.
Brands:
Official manufacturer:
NIKO®” provides a wide range of zinc plated products for sliding and folding door applications in
order to meet the high demands of door hardware market for domestic, commercial and industrial
applications. Our products are also available in stainless steel series 304/316.
1 2 3 2 4 5 2 6 2
All components must be of the same NIKO profile. For example, should you be using hanger 23.R86,
then track 23.000, support bracket 23.B.., wheel hanger 23.R.. and so on, are required.
s
d
Scale 1:1
b
32.000 15 15 1
33.000 25 25 2
34.000 40 40 3
35.000 50 60 4
Once you have specified the above data, calculate the number of concealed hinges
(not provided) per door.
STEP 1:
Cut the track at the required length.
An additional L=2*X+10 cm
support bracket max 75 cm max 75 cm
should be fitted on
folding area
35 cm
Door Door
frame frame
STEP 2:
Calculate the number of ceiling support
brackets according to the length of the
track.
Step 7.
Step 5.
Step 6.
STEP 4: STEP 6:
Place the set ‘‘track-support Lift down the set
brackets’’ on the construction «track-support brackets» and
frame. drill holes at the marks.
STEP 5: STEP 7:
Mark the points where the Choose hardware and fasten-
holes need to be done. ers according to construction
It is very important type.
to achieve hori- Place back the set and fix sup-
zontal alignment port brackets on the existing
because this will construction.
result in smooth
running.
INSTALLATION, OPERATION & MAINTENANCE MANUAL
for folding door systems
11
Version June 2017
2
STEP 8:
Tighten the side bolts to fix the track in
place.
STEP 9:
Slide double wheel hangers (.R86)
into the track in correct orientation.
Bracket slot
should face the
outside.
Bracket slot
STEP 10: Cut the guide STEP 13: Fit guide track in
track to the required length. the floor notch.
STEP 11: Cut a notch in the STEP 14: Fix the guide
floor with appropriate tool track with chipboard
according to guide track screws.
dimensions.
Protrusion
Countersink holes to
the guide track for
preventing protrusion
of head screws
Guide tracks
z x x
Opening Width
d
d
c/2
c: Panel thickness
l
Dividing
(opening width + l + c/2+ d/2) by
the total number of panels, normal
panels width (x) is calculated.
To calculate the fixed panel width (z)
subtract (l + c/2 + d/2) from x.
Example:
Calculation:
3 - leaf end folding door
2200 + 20 + 20 + 4 = 2243mm
Clear opening width = 2200mm
Normal Panel width (x) : 2243 ÷ 3 = 748mm
Panel thickness (c) = 40mm
Fixed panel width (z) : 748-44 = 704mm
Hinge diameter (d) = 8mm
Dimension (l) =20mm
STEP 16:
Make the cut outs in each panel for the
hinges to be attached.
1.
2.
See page 20
Step 19:
Fix the top bracket with countersunk wood screws. (3.)
1.
2.
3.
B 5.
4. s
h
Step 20:
Make a cut out at the bottom of the center panel for fixing the guide corner bracket ensuring its
dimensions are equivalent to the bracket’s dimensions. (4.)
Step 21:
Fix the guide corner bracket with countersunk wood screws. (5.)
.F94
.F06
metal panel
In case of metal frame select the ap-
propriate bracket (.F06) according to .N49/.M49
guide roller (.N49/.M49) thread. The wooden panel
distance from the center of roller to
the edge of panel must be the same l
(dimension l). l
See Table 2 below.
.F06
.N94
Table 2.
Bracket for steel Top corner
NIKO Dimension
constructions bracket
Profile No. l (mm)
.F06 .F94
21.000 21.F06 21.F94 15
23.000 23.F06 23.F94 20
24.000 24.F06 24.F94 20
25.000 25.F06 25.F94 30
26.000 26.F06 26.F94 44
Cut-outs
Step 25:
Fit the roller of the bottom guide
roller into the guide track.
Raise panel
Step 26:
Screw bolt of wheel hanger to adjust
the panel.
STEP 27:
Cut-outs
Align the panel with a spirit level
STEP 28:
Attach the hinges to the cut outs in
both fixed and center panel.
STEP 29:
Fix the end panel.
STEP 30:
Align the panel with a spirit level.
STEP 31:
Attach the hinges to the cut outs in
both center and end panel.
Raise
Down
.B49
When you are using splice joint it is necessary to place support brackets at the right and
left side of the splice joints with the minimum distance between the joint and the bracket.
An odd number of panels indicates that the last panel will operate as an opening door.
At the bottom of previous panel a stabilization latch must be installed.
An application with 2 group of panels, requires that at least the one of them has to have
odd number of panels so when groups meet in the middle, the wheel hangers won’t hit
each other.
For wide door openings, NIKO recommends two groups of panels (one group folds at the
right side and the other at the left). For optimal operation, when having one group of pan-
els, do not use more than 7 panels.
Alignment of the two parts both to horizontal and vertical level is absolutely necessary in order to
avoid any problem to trolleys rolling inside the tracks. The gap between the two parts of track must
be as small as possible.
Pay particular attention when supports are used around a splice joint. The joint is used only for
connection and does not support any load. The joint must be supported either side by additional
support brackets. These supports must not be omitted.
.F00
Features:
Hangers are suspended at the
centre of the door panel
Floor guidance is optional
Half width panel at beginning
.N00
Table 2
B1 Technical
NIKO Quantity
Description Catalogue
Item (pcs)
page
Track 1 23
.B02 Ceiling support bracket 5 27
.R86 Wheel hanger 2 43
.F00 Bracket 2 56
.N00 Guide with roller 2 68
.000 Guide track 1 62
Calculation:
Example: 4 and 1/2 folding door panels 3000 + 20 + 4 = 3024mm
Clear opening width = 3000mm Half Normal Panel width (x/2) : 3024 ÷ 9 = 336mm
Panel thickness (c) = 40mm Normal panel width (x) : 336 x 2 = 672mm
Hinge diameter (d) = 8mm Fixed panel width (z) : 336 - 24 = 312mm
*c: Panel thickness (See page 14)
INSTALLATION, OPERATION & MAINTENANCE MANUAL
**d: Hinge diameter (See page 14) for folding door systems
23
Version June 2017
5 BASIC RULES
for safety - operation
Meaning of symbols
WARNING Warns you about the health and indicates possible risks of injury or risks to the machine/other
CAUTION objects
The panel weight must not exceed the maximum lifting capacity of wheel hangers.
Every second panel, a wheel hanger must be installed.
No change should be made nor intervention in the basic elements of folding door system
by unauthorised personnel.
Ensure that the frame (casing) can endure the weight of the door. A frame without suf-
ficient strength may result in improper and slower movement of the system or it may
cause the door to drop down.
Only trained personnel must be involved with installation and operation. If the system is
not installed correctly, the door will not operate smoothly, and or may cause injury.
It is recommended that the folding system should be installed by at least two people. One
person could handle the door panel while the other adjust and install the folding system
hardware.
Do not try to use this product for any other purposes than the one described in this manual.
Do not use the parts for applications that are out of specification.
PERSONAL SAFETY
People involved in the installation process should always wear protective clothing.
DISPOSAL
Dispose in accordance with local, state and national regulations.
GENERAL RULES
Once the installation has been completed, make sure to check that the finished product
is safe and well-functioning.
Wall requirements and fixings:
The substructure /wall must be level and vertical and able to bear permanent loads.
Depending on the door weight and the substructure/wall , fixings must be sufficiently
dimensioned.
INSTALLATION, OPERATION & MAINTENANCE MANUAL
for folding door systems
24
Version June 2017
6 Schedule
INSPECTION AND MAINTENANCE
The first inspection should be done one month after the folding door’s installation.
At that time, the following should be checked:
Horizontal and vertical alignment of the track profile must be checked.
All the elements of the folding door have to be inspected for any unusual wear-out.
All the bolts and nuts should be properly tightened.
All splice joints have to be aligned correctly.
All the wheel hangers have to roll smoothly.
Even though “NIKO®” folding door systems do not require any special maintenance, periodic checks
should be done. These checks combined with proper installation increase the system’s lifetime.
A check and maintenance table appears below:
NIKO Locations
NIKO Representatives
EN 1527
el
A.
H
m .
Hellas S