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Owner's Manual

JCRAFTSMAN'J
16.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272060

• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts

This product has a low emiSsion engine which operates


differently from previously built engines, Before you start the
engine, read and understand this Owner's Manual,

CAUTION: For answers to your questions


Read and follow all Safety about this product, Call:
Rules and Instructions before 1-800-659-5917
operating this equipment. Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179


Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Maintenance Schedule ...................... 18
Safety Rules ......................................... 3 Service and Adjustments .................... 23
Product Specifications .......................... 6 Storage ............................................... 29
Assembly .............................................. 8 Troubleshooting ................................. 30
Operation ............................................ 11 Repair Parts ........................................ 34
Maintenance ....................................... 18 Parts Ordedng ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS


For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.

ThisWarranty does not cover:.


• Expendableitemswhich become wornduring normaluse, such as blades, spark
plugs,air cleaners, pelts and oil filters.
• Tire replacement or repair caused by puncturesfrom outsideobjects,suchas nails,
thorns,stumps,or glass.
• Repairs necessarybecause of operatorabuse, includingbut not limitedto, damage
caused by towingobjectsbeyond the capabilityof the ridingequipment, impacting
objects that bend the frame or crankshaft,or over speedingthe engine.
• Repairs necessary because of operator negligence, including but not limited to,
electdcal and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercialor rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY


For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a tdp charge
will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-


HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specificlegal rights, and you may also have other rights
which may vary from state to state.

Sears, Roebuckand Co., D/817 WA, HoffmanEstates,IL 60179

2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safely instructions could result in
serious injury or death.
I. GENERAL OPERATION II. SLOPE OPERATION
• Read, understand, and follow all Slopes are a ma or factor relatedto loss.
instructions in the manual and on the of-controland tipoveraccidents,whch
machine before starting. can resultin severe injuryor death. All
• Only allow responsible adults, who are slopesrequireextra caution. If you
familiar with the instructions, to operate cannotback up the slopeor if you feel
the machine. uneasyon it, do not mow it.
• Clear the area of objects such as DO:
rocks, toys, wire, etc., which could be • Mow up and downslopes, not across.
picked up end thrown by the blade. • Remove obstaclessuch as recks,tree
• Be sure the area is clear of other limbs,etc.
people before mowing. Stop machine • Watch for holes, ruts,or bumps.
if anyone enters the area. Uneventerrain could overturnthe
• Never carry passengers. machine. Tall grass can hide obstacl_
• Do not mow in reverse unless abso- • Use slow speed, Choose a low gear
lutely necessary. Always look down so that you will not have to stopor shL
and behind before and while backing. while on the slope.
• Be aware of the mower discharge • Followthe manufacturer's recommen-
direction and do not point it at anyone. dationsfor wheel weightsor counter-
Do not operate the mower without weightsto improvestability.
either the entire grass catcher or the • Use extracare with grasscatchersor
guard in place. otherattachments. These can chang_
• Slow down before turning. the stabilityof the machine.
• Never leave a running machine • Keep all movementon the slopesslot
unattended. Always tum off blades, set and gradual. Do not make sudden
parking brake, stop engine, and changes in speed or direction,
remove keys before dismounting. • Avoidstartingor stoppingon a slepe.
•Tum off blades when not mowing. tires losetraction, disengagethe
• Stop engine before removing grass blades and proceed slowlystraight
catcher or unclogging chute. down the slope.
• Mow only in daylight or good artificial DO NOT:
light. • Do not turn on slopesunlessneces-
• Do not operste the machine while sary and then, turnslowlyand gradu
under the influence of alcohol or drugs. ally downhill,if possib e.
• Watch for traffic when operating near or • Do not mow near drop-offs,ditches,ol
crossing roadways. embankments. The mowercould
• Use extra care when loading or suddenlytum over if a wheel is over
unloading the machine into a trailer or the edge of a cliff or ditch,or if an edg
truck. caves in.
• Data indicates that operators, age 60 • Do not mow on wet grass. Reduced
years and above, are involved in a tracton could cause sliding.
large percentage of riding mower- • Do not tryto stabilizethe machineby
related injuries. These operators puttingyourfoot on the ground.
should evaluate their ability to operate • Do not use grasscatcher on steep
the riding mower safely enough to slopes.
protect themselves and others from
serious injury.

3
III. CHILDREN
• Never run a machineinside a closed
Tragicaccidentscan occurif the operator area,
is not alert to the presenceof children, • Keep nuts and bolts,especiallyblade
Childrenare often attractedto the attachmentbolts, tightand keep
machineand the mowingactivity. Never equipmentin good condition.
assumethat children will remain where • Never tamper withsafety devices.
you last saw them. Check their proper operationregularly.
• Keep childrenout of the mowingarea • Keep machinefree of grass, leaves, or
and underthe watchfulcare of another other debris build-up.Clean oil or fuel
responsibleadult. spillage. Allow machineto coolbefore
• Be alert and tum machineoff if children storing.
enter the area. • Stop and inspectthe equipmentif you
• Beforeand when backing,look behind strike an object. Repair,if necessary,
and downfor small children. before restarting.
• Never carrychildren. They may fall off • Never make adjustmentsor repairs
and be seriouslyinjured or interfere with the engine running.
with safe machineoperation. • Grass catchercomponentsare subject
• Never allow childrento operate the to wear, damage, and deterioration,
machine. whichcould expose movingparts or
• Use extra care when approachingblind allow objectsto be thrown. Frequently
comers, shrubs,trees, or other objects check componentsand replacewith
that may obscurevision. manufacturer's recommendedparts,
IV. SERVICE when necessary.
• Mowerblades are sharpand can cut.
• Use extra care in handlinggasoline
and otherfuels. They are flammable Wrap the blade(s) or wear gloves, and
and vapors are explosive. use extra cautionwhen servicingthem.
• Check brake operationfrequently.
- Use only an approvedcontainer,
- Never remove gas cap or add fuel Adjustand service as required.
with the engine running.Allow
engine to cool before refueling.Do
not smoke,
- Never refuelthe machineindoors.
- Never store the machineor fuel
containerinside where there is an
openflame, such as a water heater.

• Be sure the area is clear of other • Be alert and turn machineoff ifchildren
people before mowing.Stop machineif enter the area.
anyone enters the area. • Beforeand when backing,look behind
• Never carry passengersor children and down for small children.
even with the blades off. • Mow up and downslopes(15° Max),
• Do not mow in reverse unlessabso- not across.
lutelynecessary.Always look down • Remove ol_tacles such as rocks,tree
and behindbefore and while backing.. limbs,etc.
• Never carry children.They may fall off • Watch for holes, ruts,or bumps.
and be seriouslyinjuredor interfere Uneven terraincould overturnthe
with safe machine operation. machine.Tall grasscan hide obstacles.
• Keep childrenout of the mowingarea
and underthe watchfulcare of another
rc'_f',_,r_1_1_adult.
• Use slow speed. Choose a low gear so CAUTION: Tow only the attachments
that you will not have to stop or shift that are recommended by and comply
while on the slope. with specifications of the manufacturer of
• Avoid starting or stopping on a slope. If your tractor. Use common sense when
tires lose traction, disengage the towing. Operate only at the lowest
blades and proceed slowly straight possible speed when on a slope. Too
down the slope. heavy of a load, while on a slope, is
• If machine stops while going uphill, dangerous. Tires can lose traction with
disengage blades, shift into reverse the ground and cause you to lose control
and back down slowly. of your tractor.
• Do not turn on elopes unless neces-
sary, and then, tum slowly and gradu- _IIWARNING: Engine exhaust, some of
ally downhill, if possible. its constituents, and certain vehicle
components contain or efnit chemicals
_bLook for this symbol to point out known to the State of Califomia to cause
impodant safety precautions. It means cancer and birth defects or other repro-
CAUTION!H BECOME ALERT!!! YOUR ductive harm.
SAFETY IS INVOLVED.
,_WARNING: Battery posts, terminals
_. CAUTION: In order to prevent and related accessories contain lead and
accidental starting when setting up, lead compounds, chemicals known to the
transporting, adjusting or making repairs, State of California to cause cancer and
always disconnect spark plug wire and birth defects or other reproductive harm.
place wire where it cannot contact spark Wash hands after handling.
plug.
_, CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.

5
PRODUCT SPECIFICATIONS REPAIR AGREEMENT
SASOLINE 1.25 GALLONS A Repair Agreementis availableon this
CAPACITY UNLEADED product. Contactyour nearestSears
storefor details.
_.NDTYPE: REGULAR
CUSTOMER RESPONSIBILITIES
DILTYPE SAE 10W30{above32°F)
_,PI-SF-SJ): SAE 5W-30 (below32°F) ; • Read and observe the safety rules.
• Follow a regular schedule in maintain-
OIL CAPACITY: W/FILTER: 4,0 PINTS
ing, caring for and using your tractor.
W/OFILTER: 3.5 PINTS • Follow the instructions under "Mainte-
SPARK PLUG: CHAMPION RC12YC nance" and =Storage" sections of this
SAP: .040") owner's manual.
_WARNING: This tractor is equipped
VALVE
with an internal combustion engine and
CLEARANCE: NOT ADJUSTABLE
should not be used on or near any
GROUND FORWARD: 5.5 unimproved forest-covered, brush-
SPEED(MPH): REVERSE: 2.4 covered or grass-covered land unless the
]'IRE FRONT: 14 PSI engine's exhaust system is equipped with
REAR: 10 PSI a spark arrester meeting applicable local
or state laws (if any). If a spark arrestsr is
CHARGING 3 AMPS BATTERY used, it should be maintained in effective
SYSTEM: 5 AMPS HEADLIGHTS working order by the operator.
BATTERY: AMP/HR: 30 In the state of California the above is
MIN. CCA: 240 required by law (Section 4442 of the
CASE SIZE: U 1R California Public Resources Code).
Other states may have similar laws.
BLADE BOLT 27-35 FT. LBS. Federal laws apply on federal lands. A
TORQUE: spark arrester for the muffler is available
through your nearest Sears service
CONGRATULATIONS on yourpurchase center (See REPAIR PARTS section of
of a new tractor. It has been designed, this manual).
engineeredand manufactured to give
you the best possibledependabilityand
performance.
Shouldyou experience any problemyou
.cannoteasily remedy,please contacta
Sears or otherqualified servicecenter.
We have competent,well-trainedtechni-
cians and the propertoolsto service or
repairthistractor.
Please read and retainthis manual. The
instruction.swill enable you to assemble
and maintainyour tractorproperly.
Alwaysobservethe "SAFETY RULES'.
Steering Steering Wheel
Wheel Insert

(1) Large Flat Washer

(1) Lock
(1) Hex Bolt
_1_(1) Hex Bolt washer 3/8 5/16-18 x 1-1/4
3/8-16 x 1

(1) Locknut
5/16-18
t Stx_:nd;gn

Boot
Steerin! _
=_ Steedng
Wheel Adapter Shaft

at

(1)Washer
17/32 x 1-3/16 x 12
Gauge

_(1) Knob

Keys


Slope Sheet (2) Keys
Video Cassette

For Future Use


Yournewtractorhasbeenassembled atthefactorywithexceptionofthosepartsleft
unassembled
for shippingpurposes.To ensuresafe and properoperationof your
tractorall parts and hardwareyou assemble mustbe tightenedsecurely.Use the
correcttoolsas necessaryto insure propertightness.Reviewthe videocassettebefore
you begin.
TOOLS REQUIRED FOR ASSEMBLY
_ Insert
A socketwrenchset will make assembly _" 3/8 Hex Bolt
easier. Standardwrenchsizes you need !_-----"3/8 Lock Washer
are listed below.
(1) 9/16" wrench (1) Pliers __La_ge Flat
(2) 1/2" wrench (1) Utilityknife
(1) Tire pressuregauge
When rightor left hand is mentionedin
this manual, it means, from your pointof
• view, when you are in the operating S g Boot
position(seated behindthe steering
:i
II wheel).
TO REMOVETRACTOR FROM
CARTON
Shaft
UNPACK CARTON
I. Remove all accessible looseparts
and partscartons from carton. 5/16
2. Cut, from top to bottom,along lines on
all fourcomers of carton,and lay
panelsflat. Lower '_ "'
3. Check for any additionallooseparts Steering ,..
or cartonsand remove, Shaft ' "- Tab
Slots
BEFORE REMOVINGTRACTOR
FROM SKID
6. Assemble large flat washer, 3/8 lock
A'I-rACH STEERING WHEEL
washer, 3/8 hex bolt and tighten
ASSEMBLE EXTENSION SHAFT AND securely.
BOOT 7. Snap steering wheel insert into center
1. Slide extensionshaft onto lower of steering wheel.
steering shaft. Alignmountingholes 9. Remove protective materials from
in extensionand lower shaftsand tractor hood and gdll.
install5/16 hex bolt and Iocknut. IMPORTANT: Check for and remove any
staples in skid that may puncture tire
Tighten securely. where tractor is to roll off skid.
2. Place tabs of,steedngbootover tab
slots in dash and push downto HOWTO SET UPYOURTRACTOR
secure. CHECK BA'n'ERY
INSTALL STEERING WHEEL 1. Lift seat pan to raised position and
3. Positionfrontwheels of the tractorso open battery box door.
they are pointingstraightforward. NOTE: If this battery is put into service
4. Remove steeringwheel adapter from after month and year indicated on label
steeringwheel and slide adapteronto (label located between terminals) charge
steeringshaft extension. battery for minimum of one hour at 6-10
5. Positionsteeringwheel so cross bars amps. (See "BATTERY" in Maintenance
are horizontal(left to right)and slide section of this manual for charging
inside boot and onto adapter. instructions).
NOTE: YOUmay now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
Terminal from the skid.
Battery TO ROLLTRACTOR OFF SKID (See
Door
Operation section for location and
function of controls)
1. Presslift lever plungerand raise
attachmentlift lever to its highest
INSTALL SEAT position.
Adjustseat before tighteningadjustment 2. Release parkingbrake by depressing
knob. clutch/brakepedal.
3. Place freewheelcontrolin freewheel-
1. Remove adjustmentknob and flat
washer securingseat to cardboard ing positionto disengagetransmis-
packingand set aside for assemblyof sion (See "TO TRANSPORT"in the
seat to tractor. Operationsectionof this manual).
4. Roll tractorforwardoffskid.
2. Pivotseat upward and remove from
the cardboardpacking.Remove the 5. Remove banding holdingdeflector
cardboard packingand discard. shield up againsttractor.
3. Place seat on seat pan so head of TO DRIVETRACTOR OFF SKID (See
shoulderbolt is positionedover large Operation section for location and
slottedhole in pan. function of controls)
• 4. Push down on seat to engage
shoulderbolt in slot and pull seat A_IhWARNING:Beforestarting read
towardsrear of tractor. understandand follow all instructionsn
5. Pivotseat and pan forward and the Operationsectionof this manual. Be
assembleadjustmentknob and flat sure tractoris in a well-ventilatedarea. Be
washer loosely.Do not tighten. sure the area in front of tractoris clear of
6. Lower seat into operatingpositionand other people and objects.
sit in seat. t. Be sure all the above assemblysteps
7. Slide seat untila comfortableposition have been completed.
is reachedwhich allowsyou to press 2. Check engine oil level and fill fuel
clutch/brakepedal all the way down. tank with gasoline.
8. Get off seat withoutmovingits 3. Placefreewheel controlin 'transmis-
adjusted position. sion engaged"position.
8. Raise seat and tighten adjustment 4. Sit on seat in operatingposition,
knob securely. depressclutch/brakepedal and set
the parkingbrake.
Seat 5. Place motioncontrollever in neutral
\,
(N) position.
6. Presslift lever plungerand raise
Seat Pan_ attachmentlift lever to itshighest
position.
7. Startthe engine.After engine has
started,move throttlecontrolto idle
Bott position.
8. Release parking brake.
9. Slowlymove the motioncontrollever
forward and slowly drivetractoroff
skid.
10,Applybrake to stop tractor,set parking
brake and place motioncontrollever
in neutral position.
11,Turn ignitionkey to "OFF"position.
Continuewith the instructionsthat follow.

9
INSTALLMULCHER
PLATE CHECKBRAKESYSTEM
(If previously removed) After you learn how to operate your
tractor, check to see that the brake is
1. Raise and hold deflector shield in properly adjusted. See "TO ADJUST
upright position. BRAKE" in the Service and Adjustments
2. Place front of muicher plate over front section of this manual.
of mower deck opening and slide into
place, as shown. _CHECKLIST
3. Hook front latch into hole on front of
Beforeyou operateand enjoyyour new
mower deck.
4. Hook rear latch into hole on back of tractor,we wish to assurethat you receive
the best performanceand satisfaction
mower deck.
from thisQualityProduct.
,_CAUTION: Do not remove deflector Please review the following checklist:
shield from mower. Raise and hold shield ,/'All assemblyinstructionshave been
when attaching mulcher plate and allow it completed.
to rest on plate while in operation. ,/'No remainingloose parts in carton.
v"Batteryis propertypreparedand
Mulcher charged. (Minimum1 hourat 6 amps).
Plate
Shield ,/Seat is adjustedcomfortablyand
tightenedsecurely.
,/'All tires are properlyinflated. (For
shippingpurposes,the tires were
ovednflatedat the factory).
,/'Be sure mower deck is properlyleveled
Latch side-to-side/front-to-rear
for best cutting
Hooks results. (Tires mustbe properlyinflated
for leveling).
,/Check mowerand drive belts. Be sure
TO CONVERTTO BAGGING OR they are routed properlyaround pulleys
DISCHARGING and insideall belt keepers.
Simply removemulcher plate and store in ,/Check wiring. See that all connections
a safe place.Yourmower is now ready for are stillsecure and wires are properly
dischargingor installationof optional clamped.
grass catcher accessory. ,/Before ddvingtractor,be sure free-
NOTE: It is not necessaryto change wheel controlis in drive position.
blades. The mulcher bladesare de- While learninghow to use yourtractor,
signedfor dischargingand baggingalso. pay extra attentionto the following
importantitems:
CHECKTIRE PRESSURE ,/ Engine oil is at properlevel.
The tires on your tractorwere ovednflated ,/Fuel tank is filled with fresh, clean,
at the factory for shippingpurposes. regular unleaded gasoline.
Correcttire pressureis importantfor best ,/Become familiar with all controls- their
cuttingperformance, locationand function. Operate them
• Reduce tire pressureto PSI shownin beforeyou startthe engine.
PRODUCT SPECIFICATIONS" section
of this manual. ,/Be sure brake system is in safe
operating condition.
CHECK DECK LEVELNESS ,/It is importantto purgethe transmission
For best cutting results, mower housing beforeoperatingyourtractorfor the first
time. Followproperstartingand
should be properly leveled. See "TO
LEVEL MOWER HOUSING in the transmissionpurginginstructions(See
Service and Adjustments section of this "TO START ENGINE"and "PURGE
manual. TRANSMISSION"in the Operation
CHECK FOR PROPER POSITION OF sectionof this manual).
ALL BELTS
See the figuresthat are shownfor
replacingmotionand mower blade drive
belts in the Serviceand Ad ustments
sectionof thismanual. Ver fy thatthe
belts are routedcorrectly. 10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW


WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP


LIGHT

@ ixl
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED

_r_'mR N H L c®)_
I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS


ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

FREEWHEEL
DANGER, KEEPHANDSANDFEETAWAY (A_omat_ Models one)

11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractorto familiarizeyourself with the locationsof
variouscontrolsand adjustments. Save this manualfor future reference.

Light Switch
Attachment Ignition Switch
Clutch

Lift
Ammeter J Lever
Plunger

Throttle/Choke Attachment
Control _ LiftLever

Clutch/Brake Height
Pedal Adjustment
indicator

Freewheel
Control _ Parking Brake Lever

MotionControl
Lever

Our tractors conform to the safety standards of the American


National Standards Institute.

AMMETER - Indicates charging (+) or IGNITION SWITCH - Used for starting and
discharging (-) of battery. stopping the engine.
ATFACHMENT CLUTCH LEVER - Used LIFT LEVER PLUNGER - Used to release
to engage the mower blades, or other attachment lift lever when changing its
attachments mounted to your tractor. position,
AI-rACHMENT LIFT LEVER - Used to LIGHT SWITCH -Turns the headlights on
raise, lower, and adjust the mower deck and off.
or other attachments mounted to your PARKING BRAKE LEVER - Locks clutch/
tractor. brake pedal into the brake position,
CLUTCH/BRAKE PEDAL - Used for THRO'I'rLE/CHOKE CONTROL - Used
declutching and braking the tractor and for starting and controlling engine speed.
starting the engine. FREEWHEEL CONTROL -
MOTION CONTROL LEVER - Selects the Disengagages transmission for pushing
speed and direction of tractor. or slowly towing the tractor with the
engine off.

12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repaim. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR • Never use choke to stop engine.


TO SET PARKING BRAKE IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
Your tractor is equipped with an operator cause the battery to be discharged,
presence sensing switch. When engine (dead).
is running, any attempt by the operator to NOTE: Under certain conditions when
leave the seat without first setting the tractor is standing idle with the engine
parking brake will shut off the engine. running, hot engine exhaust gases may
1. Depress clutch/brake pedal into full cause =browning" of grass. To eliminate
"BRAKE" position and hold. this possibility, always stop engine when
2. Place parking brake lever in "EN- stopping tractor on grass areas.
GAGED" position and release
p_eCt_,UTIOI_: Al_ay.s s.top tr_ctgr com-
pressure from clutch/brake pedal. ely, as oescnoeo above, oerore
Pedal should remain in "BRAKE" leaving the operator's position; to empty
position. Make sure parking brake will grass catcher, etc.
hold tractor secure.
TO USE THROTTLE CONTROL
Throttte/ AttachmentClutch Lever
"Engaged" Always operate engine at full throttle.
• Operating engine at less than full
_j Position
throttle reduces the battery charging
IgnitionKey rate.
"Disengaged"
P"" Posi_on • Full throttle offers the best bagging and
mower performance.
/_addng Brake
=Engaged" TO MOVE FORWARD AND
aClr_ ___ , -. • _,_
BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
=Disengaged" Position Lever 1. Start tractor with motion control lever
Position
in neutral (N) position.
STOPPING 2. Release parking brake and clutch/
brake pedal.
MOWER BLADES -
3. Slowly move motion control lever to
• To stop mower blades,move attach- desired position.
ment clutch lever to =DISENGAGED"
TO ADJUST MOWER CUTTING HEIGHT
position.
The position of the attachment lift lever
GROUND DRIVE -
determines the cutting height.
• To stop ground drive, depress clutch/ • Grasp lift lever.
brake pedal into full =BRAKE" position. • Press plunger with thumb and move
• Move motion control lever to neutral (N) lever to desired position.
position.
IMPORTANT: The motion control lever The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
does not return to neutral (N) position
when the clutcWbrake pedal is de- measured from the ground to the blade
pressed. tip with the engine not running. These
heights are approximate and may vary
ENGINE - depending upon soil conditions, height of
• Move throttle control to slow position. grass and types of grass being mowed.
NOTE: Failure to move throttle control to • The average lawn should be cut to
slow position and allowing engine to idle approximately 2-1/2 inches dudng the
before stopping may cause engine to cool season and to over 3 inches
=backfire".
dudng hot months. For healthier and
• Turn ignition key to =OFF" position and better looking lawns, mow often and
remove key. Always remove key when
after moderate growth.
leaving tractor to prevent unauthorized
use. 13
• Forbestcuttingperformance, grass AttachmentClutch Lover Attachemnt
over6 inchesinheightshouldbe "Engaged" LiftLever High
mowed twice.Makethefirst cut Position
relativelyhigh;the secondto desired Position_
height.
TO ADJUST GAUGE WHEELS
n
Gauge wheels are propedyadjusted
when they are slightlyoffthe ground
when moweris at the desired cutting
height in operatingposition.Gauge "Dise_
wheels then keep the deck in prober
positionto help preventscalpingin most Position _ _'_
terrain conditions.
NOTE: Adjustgaugewheels with tractor
on a flat level surface.
1. Adjust mowerto desiredcuttingheight Deflector
Shield
(See TO ADJUST MOWER CUTTING
HEIGHT" in the Operationsectionof TO OPERATE ON HILLS
this manual). _CAUTION: Do not ddve up or down
2. With mower in desiredheight of cut hills with slopes greater than 15 ° and do
position,gauge wheels shouldbe not ddve across any slope.
assembledso they are slightlyoff the • Choose the slowest speed before
ground.Installgauge wheel in starting up or down hills.
appropdatehole with shoulderbolt, • Avoid stopping or changing speed on
3/8 washer, and 3/8-16 Iocknutand hills.
tighten securely. • If slowing is necessary, move throttle
3. Repeat for oppositeside installing control lever to slower position.
gauge wheel in same adjustment • If stopping is absolutely necessary,
hole. push clutch/breke pedal quickly to
brake position and engage parking
3/8-16 brake.
Locknut ._ • Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
Wheel • To restart movement, slowly release
parking brake and clutch/brake pedal.
Shoulder • Slowly move motion control lever to
3/8
slowest setting.
Gaug, • Make all turns slowly.
TO OPERATE MOWER TO TRANSPORT
Your tractor is equipped with an operator When pushing or towing your tractor, be
presence sensing switch. Any attempt by sure to disengage transmission by
the operator to leave the seat with the placing freewheel control in freewheeling
engine running and the attachment position. Free wheel control is located at
clutch engaged will shut off the engine. the rear drawbar of tractor.
1. Select desired height of cut. 1. Raise attachment lift to highest
2. Start mower blades by engaging position with attachment lift control.
attachment clutch control. 2. Pull freewheel control out and down
TO STOP MOWER BLADES - into the slot and release so it is held in
disengage attachment clutch control. the disengaged position.
• Do not push or tow tractor at more than
_, CAUTION: Do not operate the two (2) MPH.
mower without either the entire grass • To reengaga transmission, reverse
catcher, on mowers so equipped, or the above procedure.
deflector shield in place.
14
NOTE: To protecthood from damage IMPORTANT: When operatingin
when transportingyour tractoron a truck temperaturesbelow32°F(0°C), use fresh,
or a trailer,be sure hood is closed and clean winter grade gasolineto help
securedto tractor. Use an appropriate insure good cold weather starting,
meansof tyinghood to tractor(rope, cord, _WARNING: Experienceindicatesthat
etc.). alcoholblendedfuels (called gasoholor
using ethanol or methanol)can attract
moisture whichleads to separationand
formation of acidsduringstorage. Acidic
gas can damage the fuel systemof an
engine whilein storage. To avoidengine
problems,the fuel systemshouldbe
emptiedbeforestorageof 30 daysor
longer. Drainthe gas tank, startthe
engine and let it run untilthe fuel lines
and carburetorare empty, Use fresh fuel
TOWING CARTS AND OTHER ATTACH- nextseason. See StorageInstructions for
MENTS additionalinformation. Never use engine
or carburetorcleaner productsin the fuel
Tow only the attachments that are tank or permanentdamage may occur.
recommended by and comply with _I,CAUTION: Fillto bottomof gas tank
specifications of the manufacturer of your filler neck. Do notoverfill. Wipe offany
tractor. Use common sense when towing. spilledoil or fuel. Do not store,spillor
Too heavy of a load, while on a slope, is use gasolinenear an openflame.
dangerous. Tires can lose traction with
the ground and cause you to lose contro! TO START ENGINE
of your tractor. When starting the engine for the first time
BEFORE STARTINGTHE ENGINE or if the engine has run out of fuel, it will
CHECK ENGINE OIL LEVEL take extra cranking time to move fuel from
The engine in your tractor has been the tank to the engine.
1. Be sure freewheel control is in the
shipped, from the factory, already filled
with summer weight oil. transmission engaged position.
1. Check engine oil with tractor on level 2. Sit on seat in operating position,
ground. depress clutch/brake pedal and set
2. Unthread and remove oil fill cap/ parking brake.
3. Place motion control lever in neutral
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill (N) position.
cap on the tube. Do not thread the 4. Move attachment clutch to "DISEN-
cap onto the tube. Remove and read GAGED" position.
oil level. If necessary, add oil until 5. Move throttle control to choke position.
"FULL" mark on dipstick is roached. NOTE: Before starting, read the warm
Do not overfill. and cold starting procedures below.
• For cold weather operation you should 6. Insert key into ignition and turn key
• change oil for easier starting (See "OIL clockwise to =START" position and
VISCOSITY CHART" in the Mainte- release key as soon as engine starts.
nance section of this manual). Do not run starter continuously for
• To change engine oil, see the Mainte- more than fifteen seconds per minute.
nance section in this manual. If the engine does not start after
several attempts, move throttle control
ADD GASOLINE to fast position, wait a few minutes and
• Fill fuel tank. Use fresh, clean, regular try again. If engine still does not start,
unleaded gasoline with a minimum of move the throttle control beck to the
87 octane. (Use of leaded gasoline choke position and retry.
will increase carbon and lead oxide
WARM WEATHER STARTING (50° F and
deposits and reduce valve life). Do not above)
mix oil with gasoline. Purchase fuel in
7. When engine starts, move the throttle
quantities that can be used within 30
control to the fast position.
days to assure fuel freshness.

15
• The attachmentsand grounddrive can 2. Disengage transmissionby placing
now be used. If the engine does not freewheel controlin freewheeling
acceptthe load, restart the engine and position(See =TOTRANSPORT" in
allowit to warm up for one minute thissectionof manual).
using the choke as describedabove. 3. Sittingin the tractorseat,start engine.
COLD WEATHER STARTING ( 50° F and After the engine is running,move
below) throttlecontrolto slow position,With
motioncontrollever in neutral(N)
7. When engine starts, allow engine to position,slowlydisengageclutch/
runwith the throttlecontrolin the
brake pedal
choke positionuntil the engine runs 4. Move motion controllever to full
roughly,then move throttlecontrolto forwardpositionand hold for five (5)
fast position.This may requirean seconds.Move lever to full reverse
engine warm-up periodfrom several
secondsto several minutes, depend- positionand hold for five (5) seconds.
ing on the temperature. Repeat this procedurethree (3) times,
NOTE: Duringthisprocedurethere willbe
AUTOMATICTRANSMISSION WARM UP no movement ofdrivewheels.The air is
Beforedrivingthe unit in cold weather, being removedfrom hydraulicdrive
_ the transmissionshouldbe warmed up as system.
follows: 5, Move motioncontrollever to neutral
1. Be sure the tractoris on level ground. (N) position. Shut- off engineand set
2. Place the motioncontrollever in parkingbrake.
neutral.Release the parkingbrake 6. Engage transmissionby placing
and let the clutch/brakeslowlyretum freewheel controlin drivingposition
to operatingposition. (See =TOTRANSPORT"in thissection
3. Allowone minutefor transmissionto of manual).
warm up. This can be done during 7. Sittingin the tractor seat, startengine.
the engine warm up period. After the engine is running,move
• The attachmentscan also be used throttlecontrolto half (1/2) speed.With
duringthe engine warm-up periodafter motioncontrollever in neutral(N)
the transmissionhas been warmed up. position,slowlydisengageclutch/
NOTE: If at a high altitude (above 3000 brake pedal.
feet) or in coldtemperatures(below32 F) 8. Slowlymove motioncontrollever
the carburetorfuel mixturemay need to forward, afterthe tractormoves
be adjustedfor best engine performance. approximatelyfive (5) feet, slowly
See =TO ADJUST CARBURETOR" in the move motioncontrollever to reverse
Service and Adiustmentssectionof this position.Afterthe tractormoves
manual. approximatelyfive (5) feet retumthe
PURGETRANSMISSlON motioncontrollever to the neutral(N)
position.Repeat this procedurewith
_CAUTION: Never engageor disen- the motioncontrollever three (3)
gage freewheel lever whilethe engine is times.
running. Yourtractoris now purgedand now ready
To ensure properoperationand perfor- for normal operation.
mance, it is recommendedthat the
transmissionbe purged before operating
tractorfor the firsttime. This procedurewill
removeany trapped air insidethe
transmissionwhichmay have developed
during shippingof yourtractor.
IMPORTANT: Shouldyourtransmission
requireremovalfor service or replace-
ment, it shouldbe purgedafter reinstalla-
tionbefore operatingthe tractor.
: 1. Placetractorsafely on level surface
with engine off and parkingbrake set.

16
MOWINGTIPS MULCHING MOWINGTIPS
• Mower shouldbe properly leveledfor IMPORTANT: Forbest performance,
best mowingperformance. See "TO keep mower housingfree of built-up
LEVEL MOWER HOUSING" in the grass and trash. Clean after each use.
Service and Adjustmentssectionof this • The special mulchingblade will recut
manual. the grass clippingsmanytimes and
• The left hand side of mower shouldbe reduce them in size so that as theyfall
used for trimming. onto the lawn they willdisperse intothe
• Drive so that clippingsare discharged grass and not be noticed. Also,the
ontothe area that has been cut. Have mulchedgrass will biodegradequickly
the cutarea to the rightof the tractor. to providenutrientsfor the lawn.
This will resultin a more even distribu- Always mulchwith your highestengine
tion of clippingsand more uniform (blade) speed as this will providethe
cutting. best recutUngactionof the blades.
• When mowinglarge areas, start by • Avoid cuttingyour lawn when it is wet.
tumingto the rightso that clippingswill Wet grasstends to form clumpsand
dischargeaway from shrubs,fences, interfereswith the mulchingaction.
driveways,etc. Afterone or two The best time to mow yourlawn is the
rounds,mow in the oppositedirection early afternoon. At this time the grass
makingleft hand tums untilfinished. has dded and the newly cut area will
• If grass is extremelytall, it shouldbe not be exposedto the directsun.
mowed twice to reduceload and • For best results,adjustthe mower
possiblefire hazard from dried clip- cuttingheightso thatthe mowercuts off
pings. Make first cut relativelyhigh;the only the top one-thirdof the grass
secondto the desired height. blades. For extremely heavy mulching,
• Do not mow grass when it iswet. Wet reduceyourwidthof cut on each pass
grass will plug mower and leave and mow slowly.
undesirableclumps. Allowgrass to dry • Certain types of grass and grass
before mowing. conditionsmay requirethat an area be
• Always operate engine at full throttle mulcheda second time to completely
when,mowing to assurebetter mowing hidethe clippings. When doinga
performanceand proper dischargeof secondcut, mow across or perpendicu-
material. Regulate ground speed by lar to the firstcut path.
selectinga low enoughgear to give the • Change your cuttingpatternfrom week
mower cuttingperformanceas well as to week. Mow northto southone week
the qualityof cutdesired. then changeto east to west the next
• When operatingattachments,select a week. This will helpprevent matting
groundspeed that willsuit the terrain and grainingof the lawn.
and give best performanceof the
attachmentbeing used.

17
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES

CheCk Brake O_Uorl

Check Tire pro'_u_ V _


Check Operator Presence and

T Intelt_k Systems II_


CheCk I0¢ LoOSe Fasteners ll_ I_z I_

A Sherper_Replsce
MowerBktde= I1_,

T Check Battery Level


R G lean Battery and Terminals I1_ V r

Check Transaxle Cooling li_


Adjust B_de Belt(s) TenSion It#/!

Adjust MOUOnDflve Belt(s) Tens)on _a

Check Engine OII Level _


Change En_ne Oil _=.: I_'

E Clean Air Filter 11_2


N CleanAirScreen IkS2

Insp_:t M uffier/Spark Art ester _1_


Replace 011FiJier (if equipped) t1_12

N CJea. Ef_no Cooling FIns 11_2 i

! ReplaCe Spark Plug I_

Rep_itce Ak Filter Paper Catlddge _2


Rep_e Fuel F_lt_- I_

GENERAL RECOMMENDATIONS LUBRICATION CHART


The warranty on this tractor does not cover Spindle - (_ Spindle
items that have been subjected to operator Zerk Zerk
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual,
Some adjustments will need to be made _Front Wheel
periodically to pmpedy maintain your Beadng BeadngZerk
tractor. Zerk
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your i

engine runbetter and lastlonger. (_)SAE 30 or 10w30 MOTOR OIL


_)REFER TO Maintenance *ENGINE" SECTION
BEFORE EACH USE
IMPORTANT: Do not oil or grease the
1. Check engine oil level. _ivot points which have special nylon
2. Check brake operation. earings. Viscous lubricants will attract
3. Check tire pressure. dust and dirt that will shorten the life of
4. Check operator presence and the self-lubricating bearings. If you feel
interlock systems for proper operation. they must be lubncated, use only a dry,
5. Check for loose fasteners. powdered graphite type lubricant
sparingly.
18
TRACTOR IMPORTANT: To ensure proper assembly,
Always observe safety rules when center hole in blade must align with star
performing any maintenance. on mandrel assembly.
BRAKE OPERATION 4. Reassemble hex bolt, lock washer
and flat washer in exact order as
If tractor requires more than six (6) feet shown.
stopping distance at high speed in 5. Tighten bolt securely (27-35 Ft. Lbs.
highest gear, then brake must be ad- torque).
justed. (See TO ADJUST BRAKE" in the
IMPORTANT: Blade bolt is grade 8 heat
Service and Adjustments section of this treated.
manual).
TIRES TrailingI Up Mandrel Assembly
• Maintain proper air pressure in all tires Blade Center
Hole
(See "PRODUCT SPECIFICATIONS"
section of this manual). Flat Washer
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm Lock Washer
rubber.
• Avoid stumps, stones, deep ruts, sharp _€-- Hex Bolt
objects and other hazards that may "A Grade 8 heat treated boltcan be identified
cause tire damage. by six lines on the belt head.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant TO SHARPEN BLADE
may be purchased from your local parts NOTE: We do not recommend sharpen-
dealer. Tire sealant also prevents tire dry ing blade - but if you do, be sure the
rot and corrosion. blade is balanced.
OPERATOR PRESENCE SYSTEM Care should be taken to keep the blade
Be sure operator presence and interlock balanced. An unbalanced blade will
systems are working properly. If your cause excessive vibration and eventual
tractor does not function as described, damage to mower and engine.
repair the problem immediately. • The blade can be sharpened with a file
• The engine should not start unless the or on a grinding wheel. Do not attempt
clutch/brake pedal is fully depressed to sharpen while on the mower.
and attachement clutch control is in the • To check blade balance, you will need
disengaged position. a 5/8" diameter steel bolt, pin, or a cone
• When the engine is running, any balancer. (When using a cone bal-
attempt by the operator to leave the ancer, follow the instructions supplied
seat without first setting the parking with balancer.)
brake should shut off the engine. NOTE: Do not use a nail for balancing
• When the engine is running and the blade. The lobes of the center hole may
attachment clutch is engaged, any appear to be centered, but are not.
attempt by the operator to leave the • Slide blade on to an unthraaded
seat should shut off the engine. portion of the steel bolt or pin and hold
• The attachment clutch should never the bolt or pin parallel with the ground.
operate unless the operator is in the If blade is balanced, it should remain in
seat. a horizontal position. If either end of
BLADE CARE the blade moves downward, sharpen
For best results mower blades must be the heavy end until the blade is
kept sharp. Replace bent or damaged balanced.
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown. Center Hole
19
BA'I-FERY TRANSAXLE PUMP FLUID
Yourtractorhasa batterycharging
system The transaxle was sealed at the factory
whichissufficient
fornormaluse.How- and fluid maintenance is not required for
ever,periodic
chargingofthebatterywith the life of the transaxle. Should the
an automotive charger will extend its life. transaxle ever leak or require servicing,
• Keep battery and terminals clean. contact your nearest authorized service
• Keep battery bolts tight. center/depedment.
• Keep small vent holes open. ENGINE
• Recharge at 6-10 amperes for 1 hour.
LUBRICATION
NOTE: The original equipment battery on
your tractor is maintenance free. Do not Only use high quality detergent oil rated
attempt to open or remove caps or covers, with API service classification SF-SJ.
Adding or checking level of electrolyte is Select the oil's SAE viscosity grade
not necessary, according to your expected operating
temperature.
TO CLEAN BATTERY AND TERMINALS
SAE V_SCC_ITY GRADES
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and Change the oil after every 50 hours of
dry. operation or at least once a year if the
4. Clean terminals and battery cable tractor is not used for 50 hours in one
ends with wire brush until bright. year.
5. Coat terminals with grease or petro- Check the crankcase oil level before
leum jelly. starting the engine and after each eight
6. Reinstall battery (See "REPLACING (8) hours of operation. Tighten oil fillcap/
BATTERY" in the SERVICE AND dipstick securely each time you check the
ADJUSTMENTS section of this oil level.
manual). TO CHANGE ENGINE OIL
V-BELTS Determine temperature range expected
Check V-belts for deterioration and wear before oil change. All oil must meet API
service classification SF-SJ.
after 100 hours of operation and replace
• Be sure tractor is on level surface.
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from • Oil will drain more freely when warm.
• Catch oil in a suitable container.
wear.
t. Remove oil fill cap/dipstick. Be careful
TRANBAXLE COOLING not to allow dirt to enter the engine
The transmission fan and cooling fins when changing oil.
should be kept clean to assure proper 2. Remove cap from end of drain valve
cooling. and install the drain tube onto the
Do not attempt to clean fan or transmis- fitting.
sion while engine is running or while the 3. Unlock drain valve by pushing inward
transmission is hot. To prevent possible slightly and tuming counterclockwise.
damage to seals, do not use high 4. To open, pull out on the drain valve.
pressure water or steam to clean 5. After oil has drained completely, close
transaxle. and lock the drain valve by pushing
• Inspect cooling fan to be sure fan inward and turning clockwise until the
blades are intact and clean, pin is in the locked position as shown.
• Inspect cooling fins for dirt, grass 6. Remove the drain tube and replace
clippings and other materials. To the cap onto to tha end of the drain
prevent damage to seals, do not use valve.
compressed air or high pressure 7. Refill engine with oil through oil fill
sprayer to clean cooling fins, dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
2O section of this manual.
8. Use gauge on oil fill cap/dipstick for TO SERVICE PRE-CLEANER
checking level. Insert dipstick into the 3. Slide foam pra-cleaner off cartridge.
tube and rest the oil fill cap on the 4. Wash it in liquid detergent and water.
tube. Do not thread the cap onto the 5. Squeeze it dry in a clean cloth. Allow it
tube when taking reading. Keep oil to dry.
at "FULL" line on dipstick. Tighten cap 6. Saturate it in engine oil. Wrap it in
onto the tube securely when finished. clean, absorbent cloth and squeeze to
remove excess oil.
Oil Drain Valve
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged
Closed cartridge.
and NOTE: Do not wash the paper cartridge
Locked or use pressurized air, as this will damage
Position the cartddge.
7. Reinstall the pra-cleaner (cleaned and
oiled) over the paper cartridge.
8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.
Cap
Air Cleaner .Cover
Knob
Drain Tube
! Nut
CLEAN AIR SCREEN Foam
Rubber
• Air screen must be kept free of dirt and Grommet
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers. Paper
CLEAN AIR INTAKE,/COOUNG AREAS Cadddge
To insure proper cooling, make sure the
grass screen, cooling fins, and other Base
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often Screen
under extremely dusty, dirty conditions),
remove the blower housing and other MUFFLER
cooling shrouds. Clean the cooling fins Inspect and replace corroded muffler and
and external surfaces as necessary. spark an'ester (if equipped) as it could
Make sure the cooling shrouds are create a fire hazard and/or damage.
reinstalled. SPARK PLUGS
NOTE: Operating the engine with a Replace spark plugs at the beginning of
blocked grass screen, dirty or plugged each mowing season or after every 100
cooling fins, and/or cooling shrouds hours of operation, whichever occurs first.
removed will cause engine damage due Spark plug type and gap setting are
to overheating. shown in "PRODUCT SPECIFICATIONS"
AIR RLTER section of this manual.
Your engine will not run propedy using a ENGINE OIL FILTER
dirty air filter. Clean the foam pre-cleaner Replace the engine oil filter every season
after every 25 hours of operation or every or every other oil change if the tractor is
season. Service paper cartridge every used more than 100 hours in one year.
100 hours of operation or every season, 1. Drain oil from engine crankcase (See
whichever occurs first. "TO CHANGE ENGINE OIL" in this
Service air cleaner more often under section of this manual, through step
dusty conditions• remove drain plug),
1. Remove knob and cover. 2. Remove oil filter and wipe off filter
2. Remove wing nut and air cleaner adapter.
from base.

21
3. Apply a thin coating of new engine oil IN-LINE FUEL RLTER
to the rubber gasket on replacement The fuel filter should be replaced once
oil filter. each season. If fuel filter becomes
4. Install replacement oil filter on filter clogged, obstructing fuel flow to carbure-
adapter. Turn oil filter clockwise until tor, replacement is required.
rubber gasket contacts the filter 1. With engine cool, remove filter and
adapter, then tighten filter an addi- plug fuel line sections.
tional 1/2 tum. 2. Place new fuel filter in position in fuel
5. Fill crankcase with new oil (See "TO line with arrow pointing towards
CHANGE ENGINE OIL" in this section carburetor.
of this manual). For approximate 3. Be sure there are no fuel line leaks
capacity see "PRODUCT SPECIFICA- and clamps are properly positioned.
TIONS" section of this manual. 4. Immediately wipe up any spilled
6. Start the engine and check for oil gasoline.
leaks. Correct any leaks before
placing engine into full operation. Clamp _.

Fuel Filter _ --

CLEANING

of all foreignmatter.
Keep finishedsurfacesand wheels free
i oflean engine,battery,seat,
all gasoline, oil, etc. finish,etc.
Oil Filter Protectpaintedsurfaces with automo-
tive type wax.
We do not recommendusing a garden
hose to clean your tractorunlessthe
electricalsystem,muffler,air filterand
carburetorare coveredto keep water out.
Water in engine can resultin a shortened
engine life.

zz
_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR
TO REMOVE MOWER IMPORTANT: If an attachment other than
Mower will be easier to remove from the the mower deck is to be mounted on the
tractor, remove the front links and hook
right side of tractor.
1. Place attachment clutch in "DISEN- the clutch spring Into square hole in
frame.
GAGED" position.
2. Move attachment lift lever forward to TO INSTALL MOWER
lower mower to its lowest position. 1. Raise attachment lift lever to its
3. Roll belt off engine pulley. highest position.
4. Remove small retainer spring, and lift 2. Slide mower under tractor with
clutch spring off pulley bolt. discharge guard to right side of tractor.
5. Remove large retainer spring, slide 3. Lower lift lever to its lowest position.
collar off and push housing guide out 4. Install mower in reverse order of
of bracket. removal instructions.
6. Disconnect anti-swaybar from chassis TO LEVEL MOWER HOUSING
bracket by removing retainer spring. Adjust the mower while tractor is parked
7. Disconnect suspension arms from on level ground or driveway. Make sure
rear deck brackets by removing tires areproperly inflated (See "PROD-
retainer springs. UCT SPECIFICATIONS" section of this
8. Disconnect front links from deck by manual). If tires are over or
removing retainer springs. underinflated, you will not properly adjust
9. Raise lift lever to raise suspension your mower.
arms. Slide mower out from under
tractor.

Small RetainerSpring

Clutch

Link

AnU-Swa
_
3pdngs
(Both Sides)

Housing Guide
Larg

23
SIDE-TO-SIDE
ADJUSTMENT • To raise front of mower, loosen nut "F"
• Raisemowertoitshighest
position. from trunnion on both front links.
• At the midpointof bothsides of mower, Tighten nut "E" on both front links an
measure heightfrom bottomedge of equal number of turns.
mowerto ground. Distance"A"on • When distance "D" is 1/8" to 1/2" lower
bothsides of mowershouldbe the at front than rear, tighten nut "F" against
same or within 1/4"of each other. trunnion on both front links.
• If adjustment is necessary,make • Recheck side-to-side adjustment.
adjustmenton one side of moweronly.
• To raise one side of mower,tighten lift
linkadjustmentnut on that side.
• To lowerone side of mower,loosen lift
linkadjustmentnut on that side. -__ndrel
NOTE: Each full turn of adjustmentnut
willchange mower height about 1/8". BothFrontLinks Should be Equal in Length
• Recheck measurementsafter adjust-
ing.
Bottomedge of Bottom edge of
mower to _ mower to

ground _ ground /

Nut ,,_Nut "E


n Ann

Lift Link
Adjustment Nut _ -- Trunnion_

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to TO REPLACE MOWER BLADE DRIVE
side. If the following front-to-back adjust- BELT
ment is necessary, be sure to adjust both The mower blade drive belt may be
front links equally so mower will stay level replaced without tools. Park the tractor on
side-to-side. level surface. Engage parking brake.
To obtain the best cutting results, the BELT REMOVAL -
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2" 1. Remove mower from tractor (See "TO
lower than the rear when the mower is in REMOVE MOWER" in this section of
its highest position. this manual).
Check adjustment on right side of tractor. 2. Work belt off both mandrel pulleys and
Measure distance "D" directly in front and idler pulleys.
behind the mandrel at bottom edge of 3. Pull belt away from mower.
mower housing as shown.
Mandrel
• Before making any necessary adjust- Pulle
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.

24
BELT INSTALLATION - 2. Remove belt from stationary idler and
4. Install new belt in reverse order of clutching idler.
removal. 3. Pull belt slack toward rear of tractor.
5. Make sure belt is in all pulley grooves Carefully remove belt upwards from
and inside all belt guides. transmission input pulley and over
6. Install mower in reverse order of cooling fan blades.
removal instructions. 4. Pull belt toward front of tractor and
remove downward from around
TO ADJUST BRAKE
engine pulley.
Your tractor is equipped with an adjustable 5. Install new belt by reversing above
brake system which is mounted on the procedure.
side of the transaxle.
If tractor requires more than six (6) feet Engine
stopping distance at high speed in highest Pulley
gear, then brake must be adjusted. Clutching Idler-
1. Depress clutch/brake pedal and
engage parking brake. StationaPj Idler_
2. Measure distance between brake
operating arm and nut "A" on brake rod.
3. If distenceis otherthan 1-9/16',loosen Transmission
jam nut and rum nut =A" until distance Input Pulley.,
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact a Sears or other qualified
service center.

With Perking Brake "Engaged"


TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
ut _A"
be necessary.
t. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position,
_nt is ne_ssa_ coned your nearest 6. Tighten adjustment bolt securely.
_uthodzed service center/department NOTE: If additional clearance is needed
ro REPLACE MOTION DRIVE BELT to get to adjustment bolt, move mower
deck height to the lowest position.
°ark the tractor on level surface. Engage After above adjustment is made, if the
3arking brake. For assistance, there is a tractor still creeps forward or backward
_elt installation guide decal on bottom while motion control lever is in neutral
;ida of left footrest. position, follow these steps:
L Remove mower (See "TO REMOVE 1. Loosen the adjustment bolt.
MOWER" in this section of this
manual.)

25
2. Move the motion control lever 1/4 to
Washers _
1/2 inch in the direction it is trying to Retaining_
creep.
3. Tighten adjustment bolt securely. RI Q\ /\ f llL :
4. Start engine and test. Axle \ I\ lll/(f_,llkll
5. If tractor still creeps, repeat above
steps until satisfied. i

MotionControl Neutral Lock Gate __,,.._, ",_,,'..._"


Lever Square Key/-
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY.

_I_ALmON: L.ead-acidbatteriesgenerate
explosivegases. ,,eep spade,_me and
TRANSMISSION REMOVAL/REPLACE- smokingmatedalsaway from batteries.
MENT Alwaysweareye pmtec'don when around
batteries.
Should your transmission require If yourbatteryis too weak to starttheengine,it
removal for service or replacement, it should be recharged.(See "BATTERY"in the
should be purged after rainstallation and MAINTENANCEsectionof this manual).
before operating the tractor. See If"jumpercables"are usedforemergency
"PURGE TRANSMISSION" in the starting,followthisprocedure:
Operation section of this manual. IMPORTANT:Yourtractoris equippedwitha
TO ADJUST STEERING WHEEL ALIGN- 12 voltnegativegroundedsystem.The other
MENT vehicaJmustalso be a 12 voltnegative
If steering wheel crossbars are not groundedsystem.Do notuseyourtractor
horizontal (left to nght) when wheels are batlerytostartotherw_cles.
positioned straight forward, remove TO ATTACHJUMPERCABLES-
steering wheel and reassemble per 1. Connect each end of the RED cable to
instructions in the Assembly section of
this manual. the POSITIVE (+) terminalof each
FRONT WHEEL TOE-IN/CAMBER battery,takingcare not to short
against chassis.
The front wheel toe-in and camber are 2, Connect one end of the BLACKcable
not adjustable on your tractor. If damage to the NEGATIVE (-) terminalof fully
has occurred to affect the front wheel toe-
in or camber, contact a Sears or other charged battery.
3. Connect the other end of the BLACK
qualified service center. cable to good CHASSIS GROUND,
TO REMOVE WHEEL FOR REPAIRS away from fuel tank and battery.
1. Block up axle securely. TO REMOVECABLES,REVERSEORDER
2. Remove axle cover, retaining ring and 1. BLACKcable firstfrom chassisand
washers to allow wheel removal (rear
wheel contains a square key - Do not then from the fully charged battery.
lose). 2. RED cable last from bothbatteries.
3. Repair tire and reassemble. Positive Terminal Negative Terminal
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion, Charged
Positive Battery
Negative
26 Terminal
REPLACING BATTERY TO REMOVE HOOD AND GRILL AS-
SEMBLY
_CAUTION: Do not short battery 1. Raise hood.
terminals by allowing a wrench or any 2. Unsnap headlight wire connector.
other object to contact both terminals at 3. Stand in front of tractor. Grasp hood at
the same time. Before connecting battery, sides, tilt toward engine and lift off of
remove metal bracelets, wristwatch tractor.
bands, rings, etc. 4. To replace, reverse above procedure.
Positive terminal must be connected first
to prevent sparking from accidental
grounding,
1. Lift seat pan to raised position and / Hood
open battery box door.
2. Disconnect BLACK battery cable first ' HeadlightWire
.... i/' Connector
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely. ENGINE
5. Connect BLACK grounding cable to Maintenance, repair,or replacement of the
negative (-) terminal with remaining emission controldevices and systems, which
hex bolt and keps nut. Tighten are being done at the customersexpense,
securely. may be performed by any non-reed engine
6: Close battery box door. repair establishmentor individual.Warranty
repairsmust be performed by an authorized
engine manufactureCsservice outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttlecontrol has been preset at the
Battery
factory end adjustment shouldnot be
Box necessary. Check adjustreent as descnbed
below before loosening cable. If adjustment is
necessary, proceed as follows:
1. With engine not funning, move throttle
control lever from slow to choke posillon.
Slowly move lever from choke to fast
position.
2. Check to see if hole in throttle lever end
Positive(Red) Cable Negative (Black) Cable bole in speed control bracket are aligned.
TO REPLACE HEADLIGHT BULB 3. If holes are not aligned, loosen cable
1. Raise hood. clamp screw and align the holes by
2. Pull bulb holder out of the hole in the insertinga pencil or a 1/4" ddllbit through
both boles.
backside of the gdll.
3. Replace bulb in holder and push bulb 4. Pull throttle c_ble up to remove slack and
holder securely back into the hole in tighten cable clamp screw. Remove
alignment pencil or drillbit.
the backside of the grill.
4. Close hood.
Cable _
INTERLOCKS AND RELAYS
Clamp -_.____L_
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or Screw _
Speed Control _'_/_ J
prevent it from starting. Bracket
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
27
TO ADJUST CARBURETOR ACCELERATION TEST -
Thecarburetorhasbeenpresetat thefactory 6. Movethroltle controlleverfrom slowto
andadjustmentshouldnotbe necessary, fast position.If enginehesitatesor dies,
However,minoradjus_ant may be required turn idlefuel adjuslingneedleout
tocompensatefordifferences in fuel, (counterclockwise) 1/8turn. Repeattest
temperature, altitudeorload.Ifthe cadouretor andcontinueto adjust,if necessary,until
doesneed adjustment, proceedas follows: engineacceleratessmoothly.
In general,turningthe adjuslJng nsedlesin High speed stop is factory adjusted.Do
(clockwise) decreasesthesupplyoffuel to not adjust- damage may result.
the enginegMng a leanerfueVairmixture. IMPORTANT: Never tamper with the
Turningtheadjustingnsedlesout (counter- engine governor,whichis factory set for
clockwise) increasesthesupplyoffuel tothe proper engine speed. Overspeedingthe
enginegivinga richerfuel/air mixture. engine above the factory high speed
IMPORTANT:Damagetothe needlesand settingcan be dangerous.If you thinkthe
seatsin carburetor may resultiftumsdintoo engine-governedhigh speed needs
tighL adjusting,contacta Sears or other
NOTE: The carburetor on thisengineislow qualifiedservice center, whichhas prope=
emission.Itis equippedwithan idlefuel equipmentand experienceto make any
adjustingneedlewitha limitercap, which necessary adjustments.
allowssomeadjustmentwithinthe limits
Idle Speed
allowedbythecap. Do not attempttoremove
Adjusting
thelimitarcap.The Iimitercapcannotbe
removedwithoutbreakingthe adjusting
needle.
1. Be sureyou havea cleanairfilterand the Screw _
throttlecontrolcable is adjustedproperly
(seeabove).
2. Startengineandallowto warmfor five
minutes.Makeadjustmentswithengine
runningand shifl/motlen controlleverin
neutral(N) position.
3. Idlesneedsettin?- W'_hthrotifeoontrol
leverin slow position, engineshouldidle
at 1750 RPM. Ifengineidlestooslowor
fast, turnidlespesdadjusting screwin or
out untilcorrectidleis attainsd.
4. Idlefuel needlesottine- Withthrottle
controllever inslowposition, turnidlefuel
adjustmentneedlein (clockwise) until
enginebeginstodie and thenturn out
(counterclockwise) untilengineruns
rough.Turnneedletoa pointmidway
betweenthosetwopnsltions.
5. Recheckidlespeed.Readjustifnecas-
sery.

28
immediately prepare your tractor for Also, experiance indicates that alcohol
storage at the end of the season or if the blended fuels (called gasohol or using
'ractor will not be used for 30 days or ethanol or methanol) can attract moisture
,'nore, which leads to separation and formation
of acids during storage. Acidic gas can
CAUTION: Never store the tractor
damage the fuel system of and engine
Nith gasoline in the tank inside a building while in storage.
where fumes may reach an open flame or 1. Drain the fuel tank.
spark. Allow the engine to cool before 2. Start the engine and let it run until the
storing in any enclosure. fuel lines and carburetor are empty.
TRACTOR • Never use engine or carburetor cleaner
Remove mower from tractor for winter products in the fuel tank or permanent
storage. When mower is to be stored for damage may occur.
• Use fresh fuel next season.
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store NOTE: Fuel stabilizer is an acceptable
in a clean, dry area. alternative in minimizing the formation of
1. Clean entire tractor (See "CLEANING" fuel gum deposits during storage. Add
in the Maintenance section of this stabilizer to gasoline in fuel tank or
manual). storage container. Always follow the mix
ratio found on stabilizer container. Run
2. Inspect and replace belts, if necessary
(See belt replacement instructions in engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the Service and Adjustments section
of this manual). the carburetor. Do not drain the gas tank
3. Lubdcate as shown in the Mainte- and carburetor if using fuel stabilizer.
nance section of this manual. ENGINE OIL
4. Be sure that all nuts, bolts and screws Drain oil (with engine warm) and replace
are securely fastened. Inspect moving with clean engine oil. (See "ENGINE" in
parts for damage, breakage and wear. the Maintenance section of this manual).
Replace if necessary. CYLINDER(S)
5. Touch up all rusted or chipped paint 1. Remove spark plug(s).
surfaces; sand lightly before painting. 2, Pour one ounce of oil through spark
BATTERY plug hole(s) into cylinder(s).
3. Tum ignition key to "START" position
, Fully charge the battery for storage. for a few seconds to distribute oil.
0 After a period of time in storage, battery 4. Replace with new spark plug(s).
may require recharging.
• To help prevent corrosion and power OTHER
leakage dudng long periods of storage, • Do not store gasoline from one season
battery cables should be disconnected to another.
and battery cleaned thoroughly (see • Replace your gasoline can if your can
"TO CLEAN BATTERY AND TERMI- starts to rust. Rust and/or dirt in your
NALS" in the Maintenance section of gasoline will cause problems.
this manual). • If possible, store your tractor indoors
• After cleaning, leave cables discon- and cover it to give protection from dust
nected and place cables where they and dirt.
cannot come in contact with battery • Cover your tractor with a suitable
terminals. protective cover that does not retain
• If battery is removed from tractor for moisture. Do not use plastic. Plastic
storage, do not store battery directly on cannot breathe which allows conden-
concrete or damp surfaces. sation to form and will cause your
ENGINE tractor to rust.
IMPORTANT: Never cover tractor while
FUEL SYSTEM
engine and exhaust areas are still warm.
iMPORTANT: It is important to prevent
;lum deposltes from forming in essential
Fuel system parts such as carburetor, fuel
3ose, or tank dudng storage.
29
TROUBLESHOOTING
CHART
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not "CHOKED" 2. See"TO START ENGINE"
properly. in Operation section.
3. Engine flooded. 3. Wait several minutes before
attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter, 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See "To Adjust Carburetor"
in Service Adjustments
section.
10. Enginevalves out of 10.Contact a Sears or other
adjustment. qualified service center.
Hard to start 1. Dirty air filter.
12111C lean/replace
spark air filter,
2. Bad spark plug, Replace plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
I 5. Stale or dirty fuel. 5. Drain fuel tank and refill with
fresh gasoline.
6, Looseor damaged wiring. 6. Check all wiring.
7. Carburetoroutof adjustment. 7. See "To Adjust Carburetor" in
Service Adjustments
sectiori.
8. Enginevalves out of 8. Contact a Sears or other
adjustment. qualified service center.
Engine will not 1. Clutch/brake pedal not 1. Depressclutch/brakepedal,
turn over depressed
2. Attachment clutch is 2. Disengage attachment
engaged. clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse,
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition
switch.
8. Faulty solenoid or starter. 8, Check/replace solenoid or
starter.
9. Faulty operator presence 9. Contact a Sears or other
switch(es). qualified service center.
Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery,
will not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or
starter.

Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/
fast. reduce speed.
2. Throttle in "CHOKE" 2. Adjust throttle control.
position.

3O
"ROUBLESHOOTING CHART
PROBLEM CORRECTION
i CAUSE
Loss of power 3. Build-up of grass, leaves 3. Clean underside of mower
continued) and trash under mower. housing.
4. Dirty air filter. 4. Cleanireplece air filter.
i 5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change
spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Drain fuel tank and refill
with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
10.Spark plug wire loose. 10.Connect and tighten spark
plug wire.
11.Dirty engine air screen/fins. 11.Clean engine air screen/
fins.
12.Dirty/cloggedmuffler. 12.Clean/replace muffler.
13.Loose or damaged widng. 13.Check all wiring.
14.Carburetorout of 14.See =To Adjust Carburetor"
adjustment. in Service Adjustments
section.
15.Engine valves out of 15.Contect a Sears or other
adjustment. qualified service center.

Excessive 1. Worn, bent or looseblade. 1. Replace blade.


vibration Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loosepart(s).
Replace damaged parts.

Englnecontinues 1. Faulty operator-safety 1. Check wiring, switches and


to run when presencecontrolsystem. connections. If not corrected
operator leaves contact a Sears or other
seat with qualified service center.
attachment
clutch engaged

Poorcut-uneven 1. Worn, bent or loose blade. 1, Replace blade. Tighten


blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, 3. Clean underside of mower
and trash under mower. housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent 5. Clean around mandrels to
from build-up of grass, open vent holes.
leaves, and trash around
mandrels.

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.


not rotate mechanism.
2. Worn/damaged mower 2. Replace mower drive belt.
drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.

31
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION

Poor grass 1. Engine speed too slow. 1. Place throttle control in


discharge IFAST" position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before
mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure, 5. Check tires for proper air
pressure.
6. Wom, bent or loose blade. 6. Replace/sharpen blade.
Tighten blade bolt.
7. Buildup of grass, leaves and 7. Clean underside of mower
trash under mower. housing.
8. Mower ddve belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge
down.
10.Improper blades used. 10.Replece with blades listed
in this manual.
11 .Clogged mower deck vent 11 .Clean around mandrels to
holes from buildup of open vent holes.
grass, leaves, and trash
around mandrels.

Headlight(s) not 1. Switchis"OFF". 1. Turnswitch"ON".


working 2. Bulb(s) bumed out. 2. Replace bulb(s).
(if so equipped) 3. Faultylightswitch. 3. Check/replacelight switch.
4. Looseor damaged wiring. 4. Check wiringand connec-
tions.
5. Blown fuse. 5. Replace fuse.

Battery will not 1. Bad battery cell(s). 1. Replace battery.


charge 2. Poor cable connections. 2. Check/cleanall connec-
tions.
3. Faulty regulator 3. Replace regulator.
(if so equipped).
4. Faultyalternator. i4. Replace alternator.

Loss ofddve 1. Freewheel controlin 1. Place freewheel controlin


=disengaged" position. "engaged"position.
:2. Motiondrive belt wom, 2. Replace motionddvs belt.
damaged, or broken.
3. Air trapped in transmission 3. Purge transmission.
during shipmentor
servicing.

Engine"backfires" 1. Engine throttle control not 1. Move throttle control to


whentumlng set at =SLOV,Z' =SLOW" position and allow
engine position for 30 seconds to idle for 30 seconds before
"OFF" before stopping engine, stopping engine.
TRACTOR - - MODEL NUMBER 917.272060
SCHEMATIC

BATtERy SOLENOID

(OPTIONAL) w_l_ i _ 1_ a_c_


CLUTCH / BRAKE r I
R_O (_ _ FUSE ' i
(PEDAL UP) ,...... 4

ATYMENT CLUTCH

SWITCH
i _-_ - (CLUTCH OFF)

;8-5
.... _, FUE_
SH_-OF_
'- -_ ...... SOLENOIO
SEAT SWITCH
(NOT OCCUPIED)
IGNITION

_ OPERATOR
PRESENCE RELAY #1
86;

i
IGNITION PLUG
L_r_ SPARK
GAP
OPERATOR
2 PLUGS ON
ESENCE RELAY #2 I_VI_ CYL. ENGINES)

OIODE i ALTERNATOR

qL_l_t50FF_

I':_ I OPERATOR

HEADLIGHTS
p

NOTIE
YOUR TRACTOR IS EQUIPPEC
_'_ REMOVABLE
WITH A SPECIAL ALTERNATOR
IGNITION SWITCH CONNECTIONS SYSTEM. THE LIGHTS ARE NOT
CONNECTED TO THE 8ATTERY,
BUT HAVE THEIR OWN
ELECTRICAL SOURCE.
NON-REMOVABLE BECAUSE OF THIS, THE BRIGHT-
CONNECTIONS RELAY NESS OF THE LIGHTS WILL
CHANGE WITH ENGINE SPEED.
WIRING INSULATED CURB AT IDLE THE LIGHTS WILL DIM.
NOTE: IF WIRING INBULJ_,TED CLIPS WERE REMOVED FOR AS THE ENGINE IS SPEEDED UP,
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO THE LIGHTS WILL BECOME
PROPERLY SECURE YOUR WIRING. THEIR BRIGHTEST.

33
TRACTOR - - MODEL NUMBER 917.272060
ELECTRICAL

24 41

/t

34
TRACTOR -- MODEL NUMBER 917.272060
ELECTRICAL

KEY PART
NO. NO. DESCRIPTION
1 163465 Battery 12 Volt 28 Amp
2 74760412 Bolt, Hex Head 1/4-20 uoc x 3/4
8 156417 Case, Battery Mech Hinge
16 161343 Switch, interlock N Opn/N Opn
21 166182 Harness, Light Socket (Includes 4152J)
22 4152J Bu;b, Light
24 4799J Cable, Battery, 6 Gauge, Red, 11"
25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire
26 175158 Fuse, 20 Amp
27 73510400 NutKepsHexl/4-2OUnc
28 4207J Cable, Ground, 6 Gauge, Black, 12"
29 160784 Switch, Plunger Normal Op Otlve
30 175566 Switch, Ignition
33 140403 Key, IgnlUon
40 17(]_0 Harness, Ignition
41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2
42 131563 Cover, Terminal, Red
43 175141 Solenoid
45 121433X Ammeter Rectangurar
52 141940 Protection Wire LoOp
81 109748X Relay Asm.

NOTE: All comp_lent dirnenslo_ls g_ve/1in U.S. Inches


I inch = 25.4 mm

35
TRACTOR -- MODEL NUMBER 917.272060
CHASSIS AND ENCLOSURES

44
I

3
2O6
74
TRACTOR - - MODEL NUMBER 917.272060
CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION
1 169830 Chassis Stamping
2 169061 Dmwber
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carrlage 3/8-16xl
11 155927 Panel, Dash, L.H.
12 145660 Clip TInnetman Gttlle P/L
13 172107X010 Panel, Dash, R.H,
17 144963X558 Hood Assemb4y
18 126938X BumperHocd
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Nut
28 156725X558 Gdlle Lens Asm
29 155217X599 Lens, Gdlle
30 164919X558 Fend/Ftrest Pnt STLT
31 139976 Bracket, Fender Sup_oort
37 1749(To08 Screw Thdrol 5/16-18 x 1/2 Tyt
38 169834 Bracket Asm. Pivot Mower Rear
51 73800400 Nut LOCk w/Insert 1/4-20 UNC
52 Ig091416 Washer 9/32 x 7/8 x 10 Ga.
53 145201 Bracket Gdlle Flckoff LH
54 161464 Screw Hex Wshd 8-18 x 7/8
55 145202 Bracket Gdlle PIckoff RH
57 STD522507 Bolt, F_n Hex 1/4-20 UNC x .75
58 150127 Duct Air EngJne P/L LT
60 7214C606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash Lower STLT
74 73680600 Nut Crownlock 3_-16 UNC
142 165867 Plate Reinforcement STLT
143 154966 Bracket Sweybar Chessts
144 154207 Bracket Pnt Footrest STLT
145 156524 Jod Pivot Chassis/Hood
159 135123X428 Cupholder
206 170165 Bolt Shoulder5/16-18TT
207 17670508 ScrewThdrol 5/16-18xli2TY'Fr
206 17070608 ScrewThdrol 3/8.16xl/2
212 165919 Insert Lens Reflective
-- 5479J Plug, Sutton

NOTE: Alloornponent dimensionsgivenin U.S. Inches


t Inch= 25.4 mm

37
TRACTOR -- MODEL NUMBER 917.272060
GROUND DRIVE
TRACTOR
-- MODELNUMBER917.272060
GROUND DRIVE

KEY PART KEY PART


NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 ...... Transaxle (See BreakdOwn) _5 S_1143 Washer
Hydro Gr 314-0510 66 154?78 Keeper Belt Engine Hydro
8 165866 Rod Shift Fender Adjust 70 134683 Keepar Belt Engine
10 ST[To61210 PInCotter 1/8xl CAD 71 169183 Stra40Torque Lh Hydro
14 10040400 Washer LOCkH W Helical 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
15 74490544 BOlt Hex FLGHD 5/16-18 x Gr 5 73 169182 Strap Torque Rh Hydro
16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 74 137057 Spacer
19 s'r[To41437 Nut Lock Hex W/Wsh 3/8-16 Unc 75 121749X Washer 25/32 x t.1/4 x 16 Gaug
21 130564 Knob, Deluxe 1/2-13 76 ST[To-_1075 E-R_g
22 169498 Rod, Brake Hydro ?7 123583X Key, Square
24 73350600 Nut, Hex Jam 3/8-16 Unc 78 121748X Washer 25/32 x 1-5/8 x 16 Gaug
25 106888X Spring, Brake ROd 81 165596 Shaft Asm Cross Tapared
26 STD551037 Washer 82 165711 Spdng Toralon
27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 83 19171216 Washer 17/32 x 3/4 x 16 Ga,
28 145204 Rod, Parking Brake 84 169594 Link Transaxle
29 71673 Cap, Parking Brake 89 1648gOX428 Console, Shift
30 169592 Bracket. Transaxle 90 124346X Nut Self-Thd Wsh-hd 1/4 Zinc
32 7476_512 Bolt Hex Hd 5/16-18 Unc x 3/4 95 170201 Control Bypass Hydro 20" Tires
34 155071 Shaft, Foot Pedal 96 4497H Retainer Spring 1" Zinc_Cad
35 120183X Beadng, Nylon 116 72110610 Bolt Rdl_d Sqneck 3/8-16 x 1.25
36 19211616 Washer 120 73,900600 Nut Lock Fig 3/8-16
37 1572H Pin, Roll 150 165850 Bushing Bellcrank Grd Ddve
38 131494 Pulley, Idler, Flat 151 19133210 Washer 13/32 x 2 x 10 Ga.
39 74760644 Bolt Fin Hex 3/8o16 x 2-3/4 156 166002 Washer Srrted 5/16fD x 1.125
40 4470J Spacer, Split 158 165589 Bracket Shift Mount
41 165838 Keeper, Belt Idler 159 165494 Hub Tapered Range Shift Lt
42 19131312 Washer 13/32 x 13/16 x 12 Ga. 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
47 127783 Polley, Idler, V-Groove 162 73680400 Nut Crownlock 1/4-20 Unc
48 154407 Belk;rank, Clutch 163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
49 123205X Retainer, Belt 164 19091010 Washer 5/8 x ,281 x 10 Ga
50 STD523715 Bolt 165 165623 Brackdt Pivot Lever
51 BTD541437 NutCrowolock 3/8-16UNC 166 166880 Screw 5/16-18 x 5/8
52 STD541431 Nut, Crownlock 5/16-18Unc 168 165492 Bolt Shoulder 5/16-18 x .561
53 105710X Link, C_utch 169 165580 Plate Fastening
55 105709X Spring, Return, Clutch 197 169613 Nyliner Snap-In 5/8"10
56 STD523712 Bolt Hex 3/8-16x 1-1/4 198 169593 washer Nyl 7/8 ID x .105" Hyd
57 140294 V-Belt 199 16_612 Bolt Shoulder 5/16-1gUNC
59 169691 Keepar, Center Span 200 7214(T'J08 Bolt Rdhd Sgnk 5/16-18UNC x t
61 17(To0612 Screw. 3/6-16x3/4 20_ 72110612 Bolt Cart Sh 3/6-16 x 1-1/2 Gr,5
62 8883R Cover, Pedal
63 140186 Pulley, Engine NOTE: AIJ component dimensions given io U.S.
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5 Inches I Inch = 25.4 mm

39
TRACTOR -- MODEL NUMBER 917.272060
STEERING ASSEMBLY

,- L

_29
11

4o

\
\
\

\
\

40
TRACTOR
-- MODELNUMBER917.272060
STEERING
ASSEMBLY

KEY PART
NO: NO. DESCRIPTION

1 139768 SteedngWheel
2 154427 Axle Assembly STMP Dropped STL
3 169840 Spindle Assembly, LH.
4 169839 Spindle Assembly, R.H.
5 6266H Beadng, Race, Thrust, Hardened
6 121748X Washer 23/32 x 1-5/8 x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8 12000029 Ring, Klip
9 3366R Bearing, Steedng Column
10 169832 Draglink
11 $7D551137 Washer, Lock
13 136518 Spacer Brg Axle Front
15 145212 Nut, Hexflange Lock
17 156546 Shaft Assembly, Stsedng
13 57079 Washer, Thrust .515 x .750 x .033
19 160395 Support, Shaft
22 165857 Screw Hex Wshhd Torx
23. 165851 PIttman Shaft ASSembly
25 1544G6 B(acket, Steedng
26 126847X Bushing, Link, Drag
27 136874 Gear, Sector
28 19131416 Washer 13/32 x 7t8 x 16 Gauge
29 1706G612 Screw 3/8-16 x 3/4
30 STD561210 Pin
32 130465 Rod,Tie
36 155099 Bushing, Steshng
37 152927 Screw
38 139769 insert, Steedng Wheel
39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge
40 STD541537 Nut LockCenter3/8-24UNF
41 100711 L Adaptor, Steedng Wheel
42 145054x428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Gauge
44 153720 Extension Shaft Steering LR.LT
46 121232X Cap, Spindle
47 6855M Fl_ng, Grease
51 STD541431 NutLockHexw/Ins. 3/16-18UNC
54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
62 1679(}2 Kit Steedng Asm SewIce
63 STD5237t0 Bolt, Fin Hex 3_-16 UNC x I Gr 5
65 160367 Spacer Brace Axle
66 154404 Beadng Arm Plltman
67 72140618 Boft Rdhd Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace
79 19132012 Washer 13/32 x 1-1/4 x 12 Ga
80 74950612 Bolt Hex Nylon 3/8-16 x 3/4
82 169835 Bracket Susp Chassis Front
85 133835 Fsetner Chdstm_s Tree

NOTE: All component dimensions given in U.S. inches


1 inch = 25.4 mm

41
TRACTOR
-- MODELNUMBER917.272060
ENGINE

8o

! 38
i ,

:i
i

1o!

31
/: _ 33 29

OPTIONAL EQUIPMENT

Spark Arrester

42
TRACTOR
- - MODELNUMBER917.272060
ENGINE

KEY PART
NO. NO. DESCRIPTION
1 170548 Contrbl, Throffie
2 17720410 Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8
3 ...... Engine,(See Breakdown)KoblerModelNo. CV460-26509
4 159420 Muffler
13 12-041-03 Gasket Kohier
14 148456 Tube Drain Oil Easy
16 ST[To51237 Washer
23 169837 Shield Sm/Dbr Guard
29 137180 Arrestor, Spark
31 1092(_X Tank, Fuel
32 158_30 Cap ASsembly, Fuel Seato, Vented
33 123487)( Clamp,Hose
37 137040 Line, Fue_
38 148315 Plug, Drain Gtl Easy
40 124_8X Bushing, Snap, Fuel Line
44 17670412 Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
45 170(_612 Screw Hex Wsh Thdr 3/6-16 x 3/4
46 19091416 Washer 9/32 x 7/8 x 16 Gauge
77 19101216 Washer 5/16 x 3/4 x 16 Ga.
80 74760508 Bolt Hex Hd 5/16-18 Unc x 1/2
81 73510400 Nut Keps Hex 1/4-20Unc
101 M73030800 Nut Flan-ge M8-1,25 Non-Lk Zinc
105 17120616 Screw 3/8-16 x 1

NOTE: Allcomponentdimensionsgivenin U.S.inches


1 inch= 25.4 mm

43
TRACTOR -- MODEL NUMBER 917.272060
SEAT ASSEMBLY

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 140123 Seat 13 121248X Bushing, Snap
2 140551 Bracket, Pivot, Seat 14 72050412 Bo_tl Cardage 1/4-20 x %1/2
3 71110616 Bo_t 15 134300 Spacer, Split .28 x .88
4 19131610 Washer 13/32 x I x 10Gauge 16 12t250X Spdng
5 145006 Clip, Push*In Hinged 17 123976X Locknut, Flange 1/4 Grade 5
6 STD541437 Nut 21 171852 Bolt, Shoulder 5/16-18UNC
7 124181X Spring, Seat 22 ST[T-o41431 Nut
8 17000616 Screw 3/8-16x 1-1/2 24 19171912 Washer 17/32x1-3!16x12Ga.
9 19131614 Washer t3!32xlx14Gauge 25 127018X Bolt, Shoulder 5/16-18x,62
10 174894 Pan, Seat
11 166369 Knob Seat NOTE: All component dimensions given in U.S.
12 121246X Bracket, Switch Mounting inches 1 inch -- 2ti.4 mm

44
TRACTOR
- - MODEL NUMBER 917.272060
DECALS

10

20

'12

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

156811 Decal, Oper. instr. 13 177336 Decal, Lower Dash


2 177368 Decal, HP Engine 14 160396 Decal, V-Belt Schema_c
3 171698 Decal, Hood, R.H. 16 138047 Decal. Battery Diehard
4 171699 Decal, Hood, LH. 20 149516 Decal, Battery Dngr/Pon Eng
5 171763 Decal Hood Replacement - - 138311 Decal, Lift Handle
6 133644 Decal, Customer Malntenanc e -- 165800X428 Pad Footrest LH STLT
7 177325 Decal, Hood Side -- 165799)(428 Pad Footrest RH STLT
8 172331 Decal. Deck -- 169210 Decal By Pass LT Hydro
9 163204 Decal, Fender, Craftsman -- 177370 Owner's Manual English
10 156439 Decal, Fender Danger -- 177371 Owner's Man ual, Spa nish
12 146046 Decal, V-Bait Ddve Schematic

WHEELS &TIRES KEY PART


NO. NO. DESCRIPTION
I 59192 Valve Cap, Tire
2 65139 Stem, Valve
3 10_222X Tire, Front
4 59S04 Tube, Front Tire
(Not Provided, Sewice Item Only)
106732X427 Rim, Front
278H Fitting, Grease (Front Wrleal Only)
SO40H Beadng, Flange (Front Wheel
Only)
8 106108X427 Rim,Rear
9 122082X Tire, Rear
11 lO 7152J Tube, RearTire
(Not Provided, Service Item Only)
11 104757X428 Cap, Axle
.. 144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S.


Inches 1 Inch = 25.4 mm

45
TRACTOR -- MODEL NUMBER 917.272060
LIFT ASSEMBLY

3
13
2

6
5

13

19

2O

19
13 ---,-_ _ 31
32

46
TRACTOR
- - MODEL NUMBER 917.272060
LIFT ASSEMBLY

KEY PART
NO. NO, DESCRIPTION

1 159460 [_If{ Lever Inner Wire Assembly


2 159471 Shaft ASSembly, Lilt
3 105767X Pin, Groove
4 120000(_ E-F_ng
5 19211621 Washer 21/32 x 1 x 21 Gauge
6 120183X Beadng, Nylon
7 125631X Grip, Handle, Fluted
8 122365X Button, Plunger, Red
11 139865 Link, Uft, L.H.
12 139866 Unk, Uft, R.H.
13 STD624008 Retainer Spdng
15 173288 Link, Front
16 73350800 Nut. Hex, Jam 1/2-13 UNC
17 130171 Trunnion
18 73800600 Locknut, Hex, wlth WaSher Insert 1/2-13 UNC
19 139868 Arm, Suspension,Rear
20 163552 Retainer Spring
31 169865 Bearing, Pvt, Lilt
32 73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given In U.S. inches


1 inch = 25.4 mm

47
TRACTOR -- MODEL NUMBER 917.272060
MOWER DECK

157 _ _/,_ 67

151 . ' 183 ISS _37

159-_ "44 _1505

.._ 105
106 102 103

102/_'

34

>21

119
16
118

5
6

48
TRACTOR
- - MODELNUMBER917.272060
MOWER
DECK

KEY PART KEY PART


NO. NO, DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Deck Assembly, 42" 67 149846 Knob Custom Oval
2 STD533107 Belt 68 144959 V-Belt
3 138017 Bracket Assembly,Sway Bar, 92 73800600 Nut Lock Hex w/Ins. 3/8.16
Front 101 136420 Mulcher Cover
4 165460 Bracket Sway Bar 38/42" ack 102 71081010 Screw Pan Hd Phillips 10-24 x 5/6
5 STD_4C(_ Retsiner Spdng 103 19061216 Washer #10
6 130832 Arm, Suspension, Rear 104 STD551110 Washer, Lock
8 850_57 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793 Latch Assembly, Bagger
9 STD551137 Washer, Lock 106 2_o9J Nut, Weld
10 140296 WaSher, Haf_ened 1tl 155197 Bracket, Gauge, WheelLH.
11 134149 Blade, Mulchlug 112 155198 Bracket, Gauge, Whsel R.H.
13 137645 Shaft Assembly, Mandrel, Vented 113 1706G514 Screw Taping5/16-18
(Includes Key Number 12) 114 STD541431 Nut, Hex, Kaps 5/16-18 Unc
14 128774 Housing, Mandrel, Vantsd 115 7211G504 Bolt, Carriage 5/16 Unc x 1/2
15 110485X Beadng, Bafl, Mandrel 116 4806H Bolt, Shoulder
16 140329 Stripper, Vantsd Mower Deck 117 165746 Wheel,Gauge
18 7214G505 Bblt, Carriage 5/16-18 x 5/8 118 73.930600 Nut, Centedock 3/8-16
19 132827 Bolt, Shoulder 119 STD551037 Washer3/8x7/Sx14Gauge
20 159770 Baffle, Vortex 121 143723 Bracket
21 $1_341431 Nut Crownlock 5/16-16 UNC 129 19131312 Washer 13/32 x 13/16 x12 Ga.
22 134753 Sflffener Bracket 130 STD523710 Bolt, Fin Hex 3/8-16 Unc xl Gr. 5
23 131267 Bracket, Deflector 131 STD533710 Bolt, RdhdSqnk3/8-16UNCx1
24 105304X Cap, Sleeve 142 165890 Arm Spdng Brake Mower
25 123713X Spdng, Torsion, Deflector 143 157109 Bracket Arm Idler 42"
26 110452X Nut, Push 144 158634 Keeper Belt 42" Clutch Cable
27 130068X428 Shield, Deflector 145 165888 Pulley Idler Rat
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 146 171977 Bdlt Cardage 101er
29 131491 Rod, Hinge 147 131335 Sprtng Extansian
30 157722 Screw Thdrbl Washer Head 148 169022 Spring Return Idler
91 129063 Washer, Spacer 149 165898 RetaFner Spring Yellow Zinc
52 153535 Pulley, Mandrel 150 19091216 Washer 9/32x3/4x16Gs
33 137266 Nut, Toplock, Planged 151 169670 Bracket Clutch
34 STITo33717 Bolt 152 160676 Cable Clutoh 42 In
35 133835 Fastner, Christmas Tree 153 16,9674 Washer Flat 3/8" Typa S
36 131494 Pulley, Ider, Rat 154 169675 Spring Retainer
37 STD,351037 Washer 13i52x13/16x16Ga 155 160671 Spdng Retenflon Lever
40 STD541437 Nut Crownlock 3_-16 UNC 156 169672 Spacer
44 140068 Guard, Mandrel, L.H. 157 169669 RodClutch
45 STD624003 Retainer 158 17720410 Screw Hex Thd Cut 1/4-20 x5/8
46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4
48 133944 Washer, Hardened - - 130794 Mandrel Assembly (includes Key
49 174284 Roller Assembly, Cam Fbllower Numbers 8-10, 12-16, 31 and 32)
50 131340 Bolt, Shoulder #10-24 Gr 5 * - 169583 Mower Deck, Complete (Standard
51 STD541410 LOcknut Deck, Order Separatsly Mufcher
52 139888 BblL Shoolder 5/16-18 UNC Plate and Gauge Wheel
53 131845 Arm Assembly, Pad, Brake Components, Key Nos. 101-106
54 13,3943 Washer, Hardened and111-121)
55 155046 Arm, Idler
56 165723 Spacer, Retainer NOTE: _l component dimensions given in U.S.inches
59 141043 Guard, TUV Idler 1 inch = 25.4 mm

49
o
0

°i
mO
a |

oO
, mo
f-
zl-

81

77
79 /
73 _, 82
17 0_=_.
124 °_
I0
32
0

93
48 107

58
TRACTOR - - MODEL NUMBER 917.272060
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART


NO. NO. DESCRIPTION NO, NO, DESCRIPTION

59 1704G6 Rotor, Brake


1 170_51 Main Housing, Assembly 60 142883 Brake PUCk
2 170352 Sibe Housing, Aseembly 61 142881 Puck Plate
3 170_53 Center Section, Assembly 62 142887 Brake Act_a_t_g Pk_
4 170354 Swashplate, Trunldn Manhlned 63 170410 Hlhcs 1/4-20x2 W/Patch,
5 169896 Block ~ Assembly SpectsiFlange
6 170355 Sea_ant 10.5 Oz 64 142892 Bo_t, 1/4-20 X 1 W/Patch
7 170356 Hex Flange Screw 1/4-20 X 1.25
8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer
66 170412 Spdng, Brake Arm Bias
9 170358 Shaft, tr_ptJt 67 170413 Sq. Hd. Bo_t 5/16-24-Ribbed
10 170_59 Ring - Retaining 68 170414 Arm, Brake
11 170360 Sp_,cer 69 170415 Slofted Hex Nut 5/16.24
12 169870 Ring- Retaining 70 170416 Cotter Pin 3/32 X 3/4
13 170361 Seal, Lip .67 X 1.56 X .276
14 169869 Bali Bfg 17ram ld X 4Omm Od X 71 170417 Compression Bpdng Brake
Anti-D_
12ram 72 170418 Washer, Ht .5 I.D. X 10.D. X
16 170Q62 Hex Flange Head Screw 5/16.24 X .032
0.75 73 142884 Flat - Washer 11/32 I.D. X 7/8
17 170363 Lip Seal 18 X 32 X 7 O.O
18 170364 Arm,Control 74 170419 Oil Seal .625 X 1.0 X .25
19 150771 Beadng, 30x52x13 Thrust 75 170420 Chank P_ug AssembPy, .027,
23 170365 Check Plug Assembly, Washer Washer
24 170366 Shaft, Motor 76 170421 Stud, 5/16-24 Fdction Pack
27 t 70367 Gear _ Pinion, 13t 77 170422 Puck, .330 X 1.60 X .0975
28 170368 1OV48t Gear 78 142969 Spdng, Hsiical Comp
29 170369 Gear, 10t Jackshaft 79 142980 Spacer
30 170370 60t Bull Gear 80 150778 Hex Lock Nut 5/16-24UnJf
31 170371 Sleeve Beadng .75 X 1.575 X.626 (Nylon I_.e_)
32 17(_89 Sleeve Beating(Outboard) 81 170423 Wedge, Fdctlon Pack
.75xl,750x.625 82 170424 Clip, Washer .316xl .50x.1046
33 142991 Washer, 3/4 _d X 1-1/20d X (Plated)
.13 Thk 83 1611_ Pin, Standard Headlese
34 170380 Lip Seal Axle Sea_ 84 170425 Fitting, 5/16 Sae 5/32 Tube
35 17G_91 Shaft, Axle .75 X11.39(Key, R,H.) 85 170426 Hose, Expansion Tank
36 170392 Shaft, Axle .75 X16.99 (Key,L.H.) 86 170427 Expe_r_sk_n Tm_k
37 150792 Miter Gear (Spllded) 87 170424 Cap - Popbet Valve
38 150793 Miter Gear 15t (0.5 Id) 88 170429 Bolt, Seft Tapping t 0-32 X 1/2
38 150809 Shaft 90 170430 Puck, inner Wedge
40 170393 Ring, Spiral Retaining 93 170431 Spdng Clip - Housing Thrust
41 170_94 Pin, Jackshaft 107 170432 Oetldctor
42 170395 Magnet, Rldg 108 170433 Washer, Motor Shaft .7t Id x
43 t 7(J_96 Spring, Bypass 1.160dx.030thk
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 109 170434 Plug, Sae #6
L°_3 111 170435 O-Ring .07X .301 I.D.
45 170_97 Filter 112 170436 Shield, Vent
46 170398 Base, Fifter 113 170437 Bracket, Support Expansion
47 170999 Actuator, Bypass Tank
48 170400 Rod, Bypass Actuator 116 170438 SlflconSpange
49 170401 Am), Bypass 119 170439 Fan, 7 In.
50 170202 Retaining RIng .250 Extemad 120 170440 Pulley
51 17040_ Seal, Ltp .741 X .250 X .250 Tc 121 170441 Hex Lock Nut I/2-20 (Nylon
52 170404 Flat washer, 5/8 ld X 1.00d Insert)
X .05 Thk 122 170442 Washer, Belldvtile
53 170405 Retaining Ring 123 170443 Be_t Keeber
54 170406 Readng, Center Bluck 124 170444 Center Sectk_n-FIIter-Bypass
55 142977 Spdng - Helical Compressldn Assembty
56 142978 Washer 125 170445 Filter Aseembly
57 150798 20w-50Oil 126 170446 Fan - Pulley Service Assemb_/
58 170407 Brake Yoke 127 170447 Seal - O-Ring Kit
128 173165 Kit, I'xpansion Tank
900 166768 Transaxle Complete

NOTE: Allcomponentdimensionsgiven inU.S.


inches1 iuch= 25.4 mm

51
TRACTOR -- MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CYLINDER HEAD, VALVE AND BREATHER I

\
j"

18 19
18

CRAHKCASEJ
1

19

10

52
TRACTORo-MODELNUMBER917.272060
KOHLER
ENGINE-MODEL
NUMBERCV460,
TYPENUMBER 26509

CYLINDER HEADNALVE/BREATHER CRANKCASE

KEY PART KEY PART


NO. NO. DESCR_TION NO. NO. DESCRIP_ON

1 25-351-01-S Lifter, valve (2) 1 t2-032-03-S Seal, crankshaft


2 • 12-755-94-SKit, cylinder head 2 BlOCk,cylinder
(Includes 3-17, Gaskets 12 (Use Short Block 12 522 50)
041 01-S (Qty. 2),12 041 02- 3 12-445-02-S Strap, lifting
S, & 12 041 03-S 4 M-839025-8 Screw, hex. flange
3 12-411-03-S Rod, push (2 M8xt.25x25
4 12-041-08-S Gasket, cylinder head 5 24-380-13-S Dowel, locating (4)
5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S Kit, camshaft (Includes 7,8)
12-017-02-S Velve, intake (,25) 7 12-089-31-S Spring, actuating
6 12-016-01-S Valve, exhaust (Std.) 8 12-422-08-S Shim, camshaft (A,R.) blue
12-016-02-S Valve, exhaust (,25) 12-422-09-S Shim, camshaft (A,R.) red
7 X-75-23-S Plug, allen hd, pipe 1/8" 12-422-10-S Shim, camshaft (A.R.) yellow
8 12-318-36-S Cylinder Head 12-422-11-S Shim, camshaft (A.R.) green
9 25-186-01-S Arm, rocker (2) 12-422-12-S Shim, camshaft (A.R.) gray
Pivot, rocker arm (2) 12-422-13-S Shim, camshaft (A.R.) black
1101 M-640034-$12"599"03"S
Screw, hex. flange M6xLOx34 12-422-07-S Shim, camshaft (A.R.) white
(2)/r 9 12-144-28-S Shaft, balance
12 12-089-01-S _prlng, valve (2) 10 12-874-01-S Piston w/Ring Set (Std.)
13 12-173-01-S Cap, valve spring (2) (Includes 11,12)
14 12-755-03-S Kit, retainer (2) 12-574-02-S Piston w/Ring Set (.25
15 12-468-05-S Washer, plain 13/32" 12-874-03-S Piston w/Ring Set (.50)
16 12-112-13-S Spacer, head bolt exhaust 11 12 018 02-S Retainer, piston pin (2)
12 12-108-01-S Ring Set (Std.
17 12-086-15-5_;;rew, hex. flange 12-108-02-S Ring Set (.25
M10x1.5x81 (5) 12-108-03-S Ring Set (.50)
18 25 237 14-S Clump, hose (2) 13 12-067-11-S Connecting Rod (Std.)
19 12-326-03-S Hose, breather 12-067-12-S Connecting Rod (.25)
20 M-645020-S Screw, hex, flange M6xl,0x20 14 12-380-01-S Pin, governor regulating
(5) 15 12-043-05-S Gear, governor
21 12-096-07-S Cover, valve w/nipple 16 M-63f 005-S Washer, plain 6 mm
22 M-545010-S Screw, hex. flange M5x0.8xl0 17 12-144-02-S Shaft, governor gear
23 12-018o01-S Retainer, breather reed 18 52-139-09-S Plug, cup
24 12-402-02-S Reed, breather 19 12-755-64-S Kit, gov. cross shaft w/c_ip
(Includes 23)
20 X-25-102-S Washer, plain 1/4"
21 12-032-01-S Seal, governor cross shaft
22 M-631015-S Washer, plain 6 mm
23 12-154-05-S Clip, hitch pin

NOTE: All component dimensions given in U.S.


inches1 inch = 25.4 mm

53
TRACTOR -- MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

IGNITIONIELECTRICAL
BLOWER HOUSING AND BAFFLES I

I 3 4 s

AiR INTAKE I

_'-s I-

m7

54
TRACTOR- - MODELNUMBER917.272060
KOHLER
ENGINE-MODEL
NUMBER CV460,
TYPENUMBER 26509

IGNITION/ELECTRICAL
BLOWER HOUSING & BAFFLES
KEY PART
NO. NO, DESCRIPTION KEY PART
NO. NO, DESCRIPTION
1 12-086-14-S Screw, hex. flange
M10x1.5x46 1 M-545010-S Screw, hex. flange
2 12-468-03-S Washer, plain 3/8' M5x0.8xl0 (4)
3 24-162-03-S Screen, grass 2 24-468-10oS Washer, plain 1/4"
4 25-O86-47-S Bott, shocker M6xl.0x16 (4) 3 12-146-07oS Plate. blower housing
5 12-157-06-S Fan 4 M-550010-S Screw, hex. flange
6 X-42-15-S Key M5x0.8xlO
7 12-025-37-S Flywheel 5 24-096-05-S Cover, pinion
8 12-155-09-S Connector 6 12-027-55-S Housing, blower
9 M-548025-S Screw, hex. cap M5x0.8x25 7 12-063-18-S Baffle, intake side
(2) 8 25-154-02-S Clip, mounting (3)
10 12-085-10-S Stator - 3 amp 9 12-086-37-S Screw, o_pt_vewasher
11 M-545020-S Screw, hex. flange M5x0.8x20 (3)
M5x0.Sx20 (2) 10 f2-063-20-S Baffle, cylinder he_d
17 12-132-02-S Spark Plug 11 M-645016-S Screw, hex. flange
18 X-728-1-S Clip, cable (2) M6xl.0xf6 (2)
19 M-545010-S Screw, hex. flange 12 12-063-19-S Baffle, cylinder
M5xO.8xf0 (2) NOT ILLUSTRATED
20 12-584-g4-s Module, ignition M-541050-S Nut, hex. flange MSxO.8
NOT ILLUSTRATED 12 096 40-S Cover (goes over rectifier-
12 154 06-S Clip (2) regulator hole In blOWer
12 454 03-S T_e, wira housing)
12-518-35-S Lead, white (36' - 18 gauge - t2 141 01-S Retainer, ring (2) (secures
fully insulafab push on tab cover 12 096 40-S to
and uninsulated socket housing)
terminals)

AIR INTAKE/RLTRATION

KEY PART
NO. NO. DESCRIPTION

1 12-281-01-S Duct, air


2 25-341-03-S Knob, air cleaner cover
3 12-096-24-S Cover, air cleaner
4 f2-{_83-12-SPrecleaner, e_ement
5 12-100-0g-s Wing Nut
6 12-083-10-S Kit, air cleaner element
(includes 5, 7, 8}
7 12-743-12-S Filter, element (Includes .=
8 12-032-11-S Seal 1-7/16"
9 12-094-07-S Base, air cleaner (Includ_
10, 11)
10 12-072-04-S Stud, mounting plate
M6xt.0x75
11 12-086-01-S Screw, #10 Hi-Lo thread
forming (2)
12 12-041-02-S Gasket, air cleaner
NOT ILLUSTRATED
f2-113-53-S Decal, air cleaner

NOTE: All component dimensions gh,en in U.


inches 1 inch = 25.4 mm

55
TRAC_R -- MODELNUMBER917.272060
KOHLER
ENGINE-MODEL
NUMBER CV460,
_PE NUMBER 26509

STARTING SYSTEM ENGINE CONTROLS

1
I
1

2
m

0
tF 4

8 11
!]--

OiL PAN I LUBRICATION I


1

?--1o

-_3 tl

S q_ 20

7" t6

O/16

1C2..',

56
TRACTOR - - MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

M-539070-S Screw, hex. flange 1 12-079-11-S Linkage, choke


MSx1.25x70 (2) 2 12-237-01-S Clamp, cable
2 25-098_04-S Starter assembly (Includes 3- 3 24-086.43-S Screw, hex. flange
8) 4 M-664020-S Screw, lobed socket
3 12-755o39-S Kit, drive end M6xl.Ox20 (2)
4 12-227o03-S Cap, drive end 5 12-536-10-S Control, speed assembly
5 12-170-04-S Armature (Includes 6-9)
6 12-755-38-S Kit, drive parts 6 M-443026.S Screw, pan head M4xO.7x25
7 12-243-O4-S Cap, commutator end 7 M-443020-S Screw, pan head M4xO.7x20
8 12-086-20-S Screw, hex. flange (2) 8 12-089-11-S Spdng, choke (2)
9 12-089-23-S Spring, choke return
10 12-089-24-S Spring, governor
OIL PAN/LUBRICATION 11 12-755-83-S Kit, governor lever (Includes
12-14)
KEY PART 12 12-100-07-S Nut, hex flange 1/4-20
NO. NO, DESCRIPTION 13 52-211-04-S Bolt, 1/4-20x1"
14 12-090-28-S Lever, governor
1 12-038-01-S Dipstick assembly (Includes 15 25-156.06.S Bushing, throttle linkage
2-3) 16 12-079-10oS Linkage, throttle
2 25-755-13-S Kit, oil fill cap (Includes 3) 17 25-156.11-S Bushing, throttle linkage
3 12-153-03-S O-Ring, oil fill cap
4 12-153-02-S O-Ring, upper oil fill tube NOTE: All component dimensions given in U.S.
5 12-123-04-S Tube, oil fill inches 1 inch = 25.4 mm
6 M-645025-S Screw, bex. flange
M6x1.0x25
7 12-153-01-S O-Ring, lower oil fill tube
8 25-162-07-S Screen, oil pickup
9 12-096-03-S Cover, oil pickup screen
10 M-545016-S Screw, bex. flange
M5xO.Sx16
11 25-462-09-S Valve, oil pressure relief
12 12-050-01-S Filter, oil
13 X-75-10-S Plug, sq. hd. solid 3/8"
14 12-393-01-S Pump, oil
15 12-153-06-S O-Ring, oil pump cover
16 12-096-34-S Cover, oil pump
17 M-545016-S Screw, bex. flange
M5xO.Sx16 (3)
18 12-o32-o3-s Seal, oil (PT.O. end)
19 24-086-16-S Screw, hex. flange
M8x1.25x45 (11)
20 24-086-17-S Screw, bex. flange
M8x1,25x45
21 12-199-56-S Assembly,Pan, oil (IncL
11,14-17)

57
TRACTOR -- MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CRANKSHAFT I EXHAUSTJ

--1

FUELSYSTEM I

,7 II _ jll

I /7 6 --lo

58
TRACTOR -- MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. flange M6xl.O (2) 1 12-014-57-S Crankshaft (Includes 2)


2 X-22-11-S Washer, lock 1/4" 2 25-139-27-S Plug, cup
3 M-629116-S Stud M6x1.0x116 (2)
4 12-853-115-S Kit, carburetor w/gasket
(Includes 5,6,7 qty 1) EXHAUST
5 12-041-02-S Gasket, air cleaner
6 12-653-115 Carburetor assembly KEY PART
(For information only not NO. NO. DESCRIPTION
available separately)
(Service with: Kit, float 1 25-072-04-S Stud, MSxl 25x33 (2)
12-757 02-S, Kit, sotenoid 2 12-041-03*S Gasket, exhaust manifold
repair 12-757-33oS, 3 12-126-11-S Bracket muffler
Kit, repair 12-757-03-S) 4 12-445-06-S Strap, lifting
7 12-041-01-S Gasket, carburetor (2) 5 M-645025-S Screw, hex. flange M6xl.0x25
8 12-265-06-S Deflector, heat (2)
9 25 237 14-S Clamp, hose (2) 12 522 50 Short Block
10 25-353-10-S Line, fuel 9" 12-755-93-S Gasket Set
11 25-050-02-S Filter, fuel in-lloa
12 47-154-01-S Clip cable NOTE: AJIcomponent dimensions given in U.S,
inches 1 inch = 25.4 mm
NOT ILLUSTRATED
M-561010-S Screw, thread forming
M5x0,8xl0
12-767-02-S Kit, float
12-757-33-S Kit, solenoid repair
12-757-03-S Kit, repair
12-454-03-S Tie cable
12-518-37-S Lead, red, (37" o 20 gauge -
uninsulated socket and
insulated socket termioals)

59
60
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,


NOT ACROSS HILL

d A Operate your Tractor up and down the face of slopes (not i


i AUk grseter thon15"), never acrons the face. Maketumsgradu- I
| _ ally to prevent tipping or loss of control, Exercise extreme I
/ caution when changing direction on slopes. (
I!
62
63
Get it fixed, at your home or ours!
For repair of major brand appliances In your own home...
no matter who made it, no matter who sold it!

1-800-4-MY-HOME sMA.ytime,
Sayor night
(1-80o469-4e63)
www.sesrB.com

To bring in products such as vacuums,


lawn equipment and electronics for repair, call for
the location of your nearest Seers Parts & Repair Center.

1-800-488-1222 Anytime, day or night

www.sears.corn

For the replacement parts, accessories and owner's manuals


that you need to do-it-yourself, call Sears Partsl_lrect sMt

1-800-366-PART 6a.r..-11..m.CST,
(1-800-366-7278) 7 days a week

www.sear$.com/partsdlrect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655 °
7 a.m.- 5 p.m.CST,Mon.- Sat.

Para pedir servicio de reparaclbna domicilio, Au Canada pour service en fran(_ais:


y para ordenar piezas con entrega a dornicilio: 1-877-LE-FOYER _'
1-S86-SU-HOGAR sM (1-877-533-6937)
(1-888-784-6427)

Registered Trademark / TM Trademark of Seam, Roebuck and Co.


OSears, Roebuck and CO. ® Marca Registrada / _ Marca de F_brica tie Sears. Roebuck and Co.

177370 11.29.00 TR Printed in U.S.A.

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