RELIABLE SUPERCHARGED PERFORMANCE!

M1 REV2 SUPERCHARGER KIT

INSTALLATION GUIDE

The M1 K.C. Supercharger Kit was at its time of conception the largest commercial roots supercharger kit ever developed for
a BMW. This is our top-of-the-line supercharger system meant for the M5x and S5x line of BMW engines and based upon
support for many large superchargers, such as the Eaton M122H found on the new Ford Mustang GT500 cars.

The M1 REV 2 is the second revision of the M1 K.C. that adds support for Eaton TVS2350, as well as custom support for the
Whipple 2.3L, 2.9 and Kenne Bell 2.8 superchargers. Features a power output range between 500-700 HP with a base boost
pressure of 14 PSI out of the box, that is reached under 2500 RPM, capable of flowing up to 25-30 PSI and still utilize a
traditional air to air intercooler. The M1 K.C. Supercharger Kit is a behemoth that delivers years of research & development
in an affordable easy to install package, giving the user raw torque, unmatched power and acceleration.

This kit has originally been showcased at the 2017 Bimmerfest East. The M1 K.C. is intended for reliable applications in race
engines, built for endurance and high performance and is a direct competitor for high HP Turbo setups. For an otherwise
stock street engine, the setup can also be restricted to 9-10 PSI. The supercharger system retains all OEM accessories as air-
conditioning, power steering, alternator and even utilizes the OEM belt drive and OBD functions of the car.

Each kit is individually tested before shipment and is covered by a 3-year craftsmanship guaranty on all Hyde Motor Works’
manufactured parts. This guide should cover the installation as a whole and we offer our extended customer service to all
clients through email or phone. The user is strongly recommended to have a custom dyno tune, utilizing either their stock
ECU or an aftermarket Piggyback or Standalone ECU, so that the system can perform at its optimal range of power.
Disclaimer: If you intend to use or install this setup, please observe all safety regulations and follow your local laws and regulations. We assume no liability for any
problems and unforeseen consequences such as, but not limited to, damage to your health and / or property or the health or property of third parties. We assume no
liability for illegal acts committed by the application, use or production of our products, both in private and public sectors. We make clear that the name M1 K.C.
Supercharger Kit to be an acronym of the Hyde Motor Works M122H K.C. and is not to be mistaken for the BMW M1 series of cars; we are not affiliated with BMW, Eaton,
Whipple, Kenne Bell or any other name or brand other than Hyde Motor Works. HMW is an abbreviation that may be used in this manual to refer to Hyde Motor Works
and has no affiliation with BMW. All products and logos mentioned are registered trademarks and property of their official owners. In addition to the above disclaimer, by
using Hyde Motor Works products and services or the knowledge gained by reading this manual, you agree to our Terms of Use and Policies, which can be found on our
website.

HYDEMOTORWORKS.COM | [email protected] |
Phone: +1-908-455-2573 (USA) | +49 (0)152 3798 6170 (Germany)
Käthe-Loewenthal-Straße 6, 70619 Stuttgart 70619, Germany.
Copyright ©2015 – 2023. All Rights® to reproduction & usage reserved & only by permission.
Guide written by Keith Caldwell, Chief Engineer, K.C. Design Concepts | Last revision 1.6 by Agathe on April 18, 2023
 M1 REV 2 K.C. Supercharger Kit - Installation Guide

Index
Content Pages

M1 K.C. Installation Guide Cover Page & Introduction .......................................... 1

What is Included in the M1 K.C. Supercharger Kit .................................................. 2

Pulley Options & Preventive Maintenance ........................................................... 3

Pre-Installation .................................................................................................. 4-6

Chapter 1 ......................................................................................................................................... 4-5
Chapter 2 .............................................................................................................................................. 6

Pipes, Couplers & Bolts Chart ........................................................................... 7 – 8

Installation ....................................................................................................... 8-21

Intake Manifold & Fuel Rail ................................................................................................................ 8
ICV, ABS, Power Steering Brackets ..................................................................................................... 9
Front Bracket & Power Steering Pump ....................................................................................... 10-13
Rear & Side Brackets ........................................................................................................................ 14
Discharge Pan ..................................................................................................................................... 15
Supercharger Installation ................................................................................................................. 16
Belt & Intake Installation .................................................................................................................. 17
Throttle Body Cable Extension, Vacuum Sources .............................................................................. 18
Intake & Fuel Rail Install ..................................................................................................................... 19
Intercooler Installation ...................................................................................................................... 20
Final Checklist .................................................................................................................................... 21

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What is included in the M1 Rev 2 Supercharger Kit?

Below is a list of parts, which gives the user a basic idea and understanding of what main components are included in an M1
K.C. type Supercharger Kit. Please note, there are smaller parts such as the throttle body relocation kit or the drive belt,
which are not shown or mentioned, along with improvements we make throughout every revision of the kit, as well as extra
parts that may be included. Kindly note, the supercharger (11) is only included in orders that request the supercharger, also
called “Full M1 Kits”, while Intercooler parts (13, 14, 15) are included in the option: “+ Intercooled Kits”.
Part # Name & Description Included with
1 M1 K.C. Discharge Pan – Bolts the supercharger (12), attaches to part 4, 6 & 7 All M1 Kits
2 M1 K.C. Supercharger Inlet – Bolts to the supercharger (12) and throttle body All M1 Kits
3 SR 1 Rev 6 Manifold – Replaces stock engine manifold, SR54 custom variations for S54 All M1 Kits
engines
4 M1 K.C. Front Main Bracket – Attaches to Idler Pullies (9) and bolts to part 5 & 1 All M1 Kits
5 Hyde Motor Works PS Bracket – Replaces OE power steering bracket – M52/M54 has All M1 Kits
different variation
6 M1 K.C. Rear Support Bracket – Bolts to engine support arm and bolts to rear of part 1 All M1 Kits
7 M1 K.C. Side Support Bracket – Bolts to side of engine and side rear of part 1 All M1 Kits
8 Idler Spacers – Bolts between part 9 & 4 to space Idler Pullies (9), for belt routing and All M1 Kits
tension
9 3x Idler Pulleys – Bolt to part 4, with part 8 sandwiched in the middle All M1 Kits
10 Top Radiator Hose – That is used to replace stock top radiator hose All M1 Kits
11 Nuts Bolts & Washers – Various Sizes for bolting the entire kit All M1 Kits
12 Supercharger – Typically an Eaton M122H or a TVS2350 supercharger Full M1 Kits
13 Intercooler – Typically a 27” intercooler for air-to-air intercooling Intercooled Kits
14 Intercooler Piping – Aluminum pipes and silicone hoses to be used with part 13 Intercooled Kits
15 Hose Clamps – To be used with part 14 to tighten and secure silicone hoses Intercooled Kits

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Pulley Options
A rule of thumb on superchargers: the smaller the pulley, the faster you spin the rotors and the more power you output.
The stock M122H Supercharger has a 3.2” pulley, which outputs around 14 PSI with an air-to-air intercooler on most 2.5-3.2 l
BMW straight six (6 cylinder) M5x & S5x family of engines. This is already pushing the engine in its stock form beyond its
limits. The stock bypass valve can be calibrated and used to keep the boost around 9 PSI for street use on a stock engine
which, combined with a good tune, can be the best balance between power and engine as well as drivetrain longevity.

Custom Pulleys: If the engine is built, you can upgrade the stock supercharger pulley to a variety of custom aftermarket
pulleys, such as a 2.8”, 2.6” and in some cases a 2.4” pulley. Typically, the aftermarket pulleys come with instructions that
are also available online. They also require a special tool to be used to remove the stock M122H pulley and install the new
one.

Note: Adding an air-to-air intercooler will usually result in a boost drop of 2-3 PSI.

Please ensure your car and engine are in healthy condition before you even begin the installation process. Start
with a good engine and chassis, ensure all common seals, gaskets, etc. have been replaced, or least aren’t leaking
and that the car runs well with no vacuum leaks, engine or transmission issues. A “party smoke and fog” machine
from online stores can help detect typical vacuum leaks. Also, plugging in a code reader to read any codes, if there
are any, before installation is a good idea. Alternatively, just setting up INPA on an old laptop with some proper
FTDI chipped USB or ADS serial cables is also a great step in self-diagnosis of your car, for any future error code
diagnosis. When satisfied and ready to commence, unplug the cars battery and put it on a tickle charger, as the
installation can take days.

Preventive Maintenance
As preventive maintenance, the bare minimum you should do is replace all the potentially leaky gaskets in your
car, like the valve cover gasket with fresh O-rings, oil pan gasket, oil level dipstick O-rings, oil filter housing (if leaky
or warped), etc. Minimum injector size is 42 lbs. For the M1 K.C. Supercharger Kit running 9 -14 PSI, 60 – 80 lbs is
recommended for most optimal operation. You may want to upgrade your MAF sensor as well. Clean the ICV, use
new spark plugs, and finally replace the fuel filter. Cam and crankshaft position sensors should be replaced with
OE genuine or OEM brand, if they are still the original ones that came with the car. This is not always required but
you would hate it to be stuck in traffic or at the side of the road, unable to start up, which is the case if these two
sensors fail. Sometimes, between the time after the supercharger kit has been installed and a proper tuning for
the engine is done, the old factory exhaust oxygen (o2) sensors may start to degrade and fail at a rapid rate. This
may happen due to the engine air fuel mixture ratio being too rich. We are not suggesting to replace all sensors in
order to prevent what may go wrong. We are giving you an overview of things that tend to go wrong and to
consider them later down the line.

You may consider replacing the belt tensioner, which requires a minimal effort and time. Replace this part
especially if it is still the factory original, else it will cause slippage and boost loss.
We recommend to pick only the mechanical spring-loaded tensioner instead of the hydraulic tensioner. Consult
your parts supplier or online for more information. This may also be a time to check if you have the extra pulley on
your alternator and if you don’t, add it. Some cars came with it and some without.

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Pre-Installation: Chapter 1
Before going inadept into the installation process, we would like to make some more suggestions, as for making
room as well as some required and recommended modifications that will help you get the most out of your setup.
They are as follows:

Positive Crankcase Ventilation (PCV/CCV) Delete

The factory CCV/PCV system found in newer OBD II cars, as the 323i/328i/528i/523i etc., often fails. Many people
prefer to delete this system. If you are running any kind of boost then it is required to not have the crank case
cover vent line connected to it, such as the BMW CCV filter, since this will no longer work as intended. With added
positive pressure (boost) not only the crank case ventilation will be blocked, but also the crank case itself will be
pressurized. The engine will no longer be able to vent the crank case fumes. This results in all kinds of problems
and damages in the long term, along with for example the leaks from the valve cover or engine oil pan. If running
the SR1 Manifold Rev 6, you can simply leave out the CCV system. There are plenty of videos and guides on “PCV
Delete” online, which you can use as a resource. It is a simple job but most critical for any kind of forced induction
system on these engines. Failing to do can cause catastrophic engine failure.
Crankcase Venting
As for venting the crankcase, consult your local laws and regulations for emissions and such. Traditionally it has
been vented to the atmosphere, alternatively you can have the line connecting to the intake of the supercharger.
Remember to block the line coming out of the dipstick. You can also add an oil catch can. The crank case cover
vent line goes into one barb while you can either have a line coming from the oil dipstick or the intake into the
other barb. This will however require you to drain the catch can every few months. The other method, in order to
not have to drain the catch can, is to modify the oil catch can and introduce a hole on the bottom. Add a barb
fitting that connects it to the oil dipstick by using a silicone oil resistant hose. The top simply has a tiny filter to
vent out the fumes, therefore eliminating the need to vent. Advanced users may try to use a Venturi system or
read up on it.
Power Steering Pump
If you don’t have the M50 power steering and you are planning to use the M1 kit on the M50/S50 engine, we
recommend you to use the LF30 pump. We also offer an adapter plate for the M50 power steering. Certain M54s
are equipped with the LF20, yet can be swapped with a LF30 pump. Downsides of having the LF20 is that it is
prone to breakage. Due to the cast housing, it may require some trimming of the adapter bracket / housing on the
side to get it to fit properly.

LF-20 (W01331598589LUK) LF-30 (W01331662628LUK)

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IAT Sensor
You will retain your original Idle Air Temp (IAT) sensor. Don’t mix up an OBD I sensor with an OBD II, since it won’t
work, as for example, the M50 engine will use the sensor it came with while an M52/M54 will use the OBD II type,
it came with. You should place the sensor in the manifold by threading the sensor itself with a ‘tap and die’.
Thread the right sized hole in the manifold. This will allow it to detect the correct charge air temperatures after
the air has passed through the intercooler.

Idler Pulley
We provide the correct Idler Pulleys with the kit. The Idler Pulley is necessary to apply more tension and wrap to
the belt. These pulleys simply bolt on after you have installed the brackets. Alternatively, the BMW part number
11281748131 pulley can also be used.

Radiator Hose
The kit ships with a custom top radiator hose. You will be using this hose to replace your existing factory or
aftermarket radiator hose.

Belt
The correct sized belt for the M1 kit using the M122H supercharger with its factory 3.2” supercharger drive pulley
to function with the stock BMW M5x and S5x engine crank pulley, is already provided in the kit. The belt size for
the Rev 1 is a Gates K060819, which is a 6PK2082 and the belt size for the Rev 2 is K060815, which is a 6PK2071.

With a 2.6 overdrive pulley on the M122H supercharger, the belt size used is the Gates K060810, which is an
6PK2058. Other sizes can also be ordered, either from us or from your nearest automotive store. The size of the
belt will always depend on your pulley sizes for the crank and supercharger as well as the belt orientation. Below
is the belt recommended belt routing.

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Pre-Installation: Chapter 2
Before we can begin with the installation of the M1 K.C. Supercharger Kit, we must begin by removing some components to
make room for the new kit. While most of this is straight forward, it can be overwhelming for a beginner. This also involves
removing your fuel rail and injectors, because there is also a fire hazard. Therefore, kindly use all safety precautions before
proceeding!

Since this guide is centered on the installation aspect of our kit itself, we will cover the basics of the removal of the required
components below. Rest assured, there is nothing too complicated that is involved and at any time you have doubts or
questions, simply contact us. Alternatively, just use your shop manual if you have one, or a quick search on the internet will
bring out many DIY guides and videos. You may also use our recommended resource, which is Pelican Parts & 101 Projects,
an entire series for these cars. Many more can be found here http://www.101projects.com/BMW/index.htm

Also, keep all bolts and screws in containers, take pictures and label them if necessary, so that you don’t lose anything. Start
off by removing the following, as given below:

Intake Piping, Stock Airbox & MAF Sensor - from the throttle body. They are connected using hose clamps. The airbox is
usually held on by two bolts and some clips. Remove the MAF sensor and store it in a secure place. Remember its orientation
when reinstalling, the arrow points towards the airflow direction which is going to the engine.

Intake Manifold, Fuel Rail, Injectors – the removal of the intake manifold requires you to remove all the associated pipe
work mentioned earlier and more, such as the ICV and the throttle body. The fuel rail must also be removed, this will grant
you access to the bolts on top as well as the bolts on the bottom 2 brackets that hold the manifold in place.

The Bumper – remove the bumper trims. Now you will have 4x 13 mm nuts. Look under the front wheel wells, assuming
your wheel well liner plastics are still in one piece. You will see a screw on each side that holds the bumper. Now, double
check for any other screws or bolts underneath. You should be able to just slide the bumper off forward, but be careful as
you have to disconnect the 2 fog light connectors as well as the 2 temp sensors on each air duct, so it helps to have the car
jacked up.

Top Radiator Hose – once the car has sat and cooled down, you can remove the top (hot) radiator hose. Prepare for some
spillage and mop, as needed. Be sure to refill and bleed the cooling system once you are done installing the radiator back at
the final stages. If you don’t bleed the system properly you will leave many air pockets which will end up causing your engine
to overheat. Use the proper coolant premix. For testing purposes, we use pure distilled water in our builds.

Power Steering Reservoir- it’s held on by 2 bolts on to the engine mount or the oil filter. This is dependent on the model of
car and engine. On some models the engine support arms have a spot to bolt it on. Simply relocate the reservoir as needed.

Power Steering Pump Pulley – there are 3 bolts holding it in place. It helps, if you can lock it or have someone give you a
hand while you undo them. Be careful not to break it. There are metal pulleys available for the power steering pump.

AC & Serpentine Belt – Take out the power steering pulley bolts, before you remove the belt. First remove the power
steering belt and then the AC one. It uses a hydraulic tensioner with a locking mechanism, where you can use a locking pin or
an Allen key to jam it. There are some good guides online how to remove both belts.

Power Steering Pump and Bracket – If you have the M50, S50 or S52 engine and use the LF20 Pump instead of the
recommended LF30 Pump, then you must use our Power Steering Pump mounting bracket. You must also use the flat LF30
pulley as well. Keep a track of the bolts, sizes vary. Once it is out, use cable/zip ties to secure the pump, so that all the weight
or pressure is not on the hoses. Now, may also be a good time to replace any leaky hoses!

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Piping & Coupler Guide
Please find below a list of pipes and couplers that are included in the “M1 Intercooled Kit”. All pipes and couplers
are 63 mm (2.5”). The length of each of these pipes will depend on the end user’s needs, the type of intercooler
and where it is mounted. On some chassis and engine combinations you may require more piping than we supply.
The E30, E36 and E46 are all quite a bit different, while the 5 Series, 7 Series, Z3 and Z4 are in a category of their
own. Below we also describe in a short summery how the intercooler piping is done, using the kit on an E36. A
detailed guide with pictures is presented in the installation section.

You can also purchase these pipes and couplers from your nearest automotive parts stores or online. It is best to
use thick walled 3 – 4 Ply silicone hoses, so they don’t collapse and ensure they are of good quality, as in
fuel/nitrate/oil rated hoses, in general. It is also recommended to use good quality clamps throughout. Also, use
steel or brass joiners only, as plastic will melt or deform.

 90 degrees from discharge pan, stopping just before power steering pump and sway bar.
 45 degrees (short) from the first 90 degrees, extending in front of the sway bar then directed towards left
side of the car and down, slightly.
 45 degrees (short) from the second one, pointing forward towards intercooler. This creates a zigzag past
power steering pump and sway bar.
 90 degrees out of the right side of intercooler, running horizontal under the crank pulley.
 90 degrees from the 90 degrees bend mentioned earlier, then over to the left side, then straight up to the
halfway point of the radiator.
 75 degrees off of the above 90, up and back towards the engine.
 75 degrees from the above 75 degrees, into the intake manifold.
 9x Straight Silicone Couplers.
 18 T-bolt clamps.
Bolts & Spacers Guide
Part Name Quantity
Discharge pan to supercharger M8 by 45 mm. 10 bolts and washers
Throttle body relocator to supercharger M6 by 25 mm. 4 bolts and 4 washers
Throttle cable bracket M6 by 15 mm 2 bolts and 2 washers
Bypass valve relocator bolt M6 by 30 mm 1 bolt and 2 Nylock nuts and washers
Bypass valve mounting bolts M8 by 10mm or 15mm 4 bolts
Bypass valve actuator 2 Cotter Pins and 2 Nylock Washers
Idler pulleys M10 by 50 mm. 2 bolts nuts and 4 washers
Rear Horizontal and Vertical mounting brackets (2x) M8 by 25 mm. 3 bolts nuts and 6 washers
Upper alternator bolt M10 by 150 mm. 1 bolt and washer
Lower alternator spacer 30 mm OD by 10.2 mm ID by 17.5mm long, 1 pcs
Lower alternator bolt M10 by 175. 1 bolt 2 washers 1 nut
PS bracket & OFH (For M50, S50 & S52 only) M8 by 50 mm. 2 bolts 2 washers
Power Steering (PS) pump bolts (M50, S50, S52 LF20 M8 by 80 mm. 2 bolts nuts and washers
PS Pumps only) M8 by 100 mm. 2 bolts nuts and washers
Front main mounting bracket to discharge pan M8 by 25 mm. 3 bolts and washers
Idler pulley spacers. 30 mm OD by 10.2 mm ID by 14mm long, 3 pcs
SR1/SR54 manifold inlet bolts (SR1 Manifold) M6 by 25mm 4 bolts and washers

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Pic 1: First picture shows how it looks, once you have removed the stock engine intake manifold and associated parts. This is
what the engine compartment should look like before installing the supercharger kit.

Pic 2: Once the engine

manifold is removed,
cover up your intake
ports with some tape to
ensure nothing falls
inside accidentally,
while you work on it.

Pic 2.A: The plastic

cover part of the
injector harness cover
has to be often removed
for the M1 custom SR1
Rev 6 Intake Manifold.
Simply remove the
cover, which is held in
place by plastic tabs and
use electrical tape or
tubing to wrap around
any exposed cables.

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Pics 3, 3A: Use a longer hose on the idle control valve. It will go up and connect to
the large port on the rear side of the supercharger. The inlet hose on the bottom
of the idle control valve will have to be extended up to the throttle body. That will
be connected to the air intake between the MAF and the throttle body.

Pic 4: On the E36 - if you have the early generation ABS brake unit, you can add two
90-degree PVC elbows to the side of the E46 reservoir. Drill and tap these and screw
in the fittings. For a little extra insurance, you can also add some plastic epoxy.

Pic 5: If you have the traditional OBD I LF20 power steering pump bracket suitable
for M50, S50, S52 engines. We suggest upgrading it to the OBD II (M52/M54/S54)
type LF30 power steering pump bracket. If you want to retain your LF20 Pump, you
must use this supplied bracket shown below.

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Pics 5B: This is for the older style LF20 pump, with the cast aluminum bracket.
Note, that the OBD I power steering pump can easily be upgraded to the LF30.

Pics 5C, 5D: The four bolts, that hold the bracket to the pump are also the same bolts that hold the pump together. You will
have to keep the pump together while you
remove all four bolts.

Tip: We recommend to secure a large

C-clamp into a bench vice. Place the power
steering pump in the C-clamp. This way you
can apply some pressure to the front hub of
the power steering pump and the rear
housing. Tighten the C-clamp down, just a
little bit more than when it touches. You
shouldn’t force the pump together, just
hold it, so it doesn’t come apart. There is a
pressure regulator valve and spring in the
rear of the pump, that will try to push it
apart.

Side note: if your pump is leaking, we recommend to take the pump apart and replace the seal.

With the pump secure, remove all four bolts and allow the original power steering bracket to slip away onto the C-clamp and
away from the pump hosing. Use 2 shorter bolts and nuts and place them diagonally on the pump housing, to hold it
together.

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Pics 5E, 5F: Remove the pump from the C-clamp
and take the aluminum bracket off. Put the Hyde
Motor Works bracket on the C-clamp and
reinstall the pump. Same as before, but just a
little bit of pressure on the pump with the C-
clamp, so that you can remove the two bolts.

Then slip the Hyde Motor Works power steering

pump bracket up into place and install the 8 mm
bolts supplied in the kit.

The two 80 mm bolts are for the short side,

without the rear bracket. Use the two 100 mm
bolts on the other side of the pump and then
reinstall the spacers and rear support bracket, that was on the pump originally and attaches to the oil pan. Once all 4 bolts,
nuts and washers are installed and tightened, you can remove the pump from the C-clamp and it is ready to be reinstalled in
the car. Note: on the S52 US engine you may have to slightly drill out the holes to what is in the bracket already.

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Pic 6C: Here we have the Main front mounting bracket, Install the M10 x 50 mm bolts
into the front mounting bracket.

The 170 mm bolt and washer goes through the lower hole of the alternator and the front
mounting bracket, then install the provided 17.5 mm spacer between the alternator
bottom bolt and the front mounting bracket.

The 150 mm bolt and washer, goes into the idler pulley, then the idler is spaced with 14
mm spacer, then to upper mounting hole of main bracket.

These two bolts will replace your upper and lower alternator bolts.

Use the three M8 X 25 mm bolts and washers to attach the SC collection pan to the front
main bracket.

Once installed, use the 50 mm bolts washers

and 14 mm spacers, to install the other two idler pulleys. Leave the upper idler
pulley and upper alternator bolt with pulley loose, so you can install the 8mm
bolts that connect the front mounting bracket to the SC collection pan.

Use the M8 bolts , washers and nut to attach the horizontal support bracket to
the SC collection pan. Other end of bracket will attach to side of engine block. You
might have to use 10 mm spacer. Could require some modification depending on
which engine you have, some have thermoset plastic or metal coolant lines on the
side of the engine.

Use the other M8 bolt washer and nut to attach the vertical support bracket to
the SC collection pan. The lower part of the vertical support bracket will attach to
the stud from your motor mount.

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Pics 7, 7B: This bracket needs to be cut off, if present to clear the M1 discharge pan. The engine manifold support brackets
also need to be unbolted and removed.

Pic 7A: The power steering reservoir needs to be relocated. Depending on how you are
running your charge pipe, you may have to modify the power steering pressure hose.

Note: do not tighten the upper 10 mm bolt just yet. If you do, you will not be able to get the
8 mm bolt in, that connects the front mounting bracket to the discharge pan, because the
Idler Pulley will be in the way.

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Pic 9: At this point in the
installation process, it is a
good opportunity to
install the charge pipe
that will run from the
discharge pan to the
intercooler. In the picture
we used a blue coupler
that is connected to a 45-
degree charge pipe
running next to the
alternator. Then two
short 45-degree charge
pipes, to offset out to the
intercooler.

The charge pipes can be

installed later but it is
much easier to do it now.

More on the intercooling

stage later on in the
guide.

Pic 9A: Remove the nut from the

motor mount and install the
vertical rear support bracket.

Pic 9B: Mount the horizontal

support bracket to the side of
the engine block.

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Pic 10A: On the M1 REV 2, The

discharge pan looks different and so
does the tube which is beaded. This
tube can be cut and made shorter if
required for rare specialty builds with
space restrictions, in which case you
must have a bead on it.

Pics 10B, 10C: Once you have all that

set up, you are ready to install the
discharge pan. Put the discharge pan
down in where it's going to go, and line
up the discharge tube with your charge
pipe. Make sure your clamp is already
on there. Use the three 8 mm bolts
from the kit to attach the front mounting bracket to the front of the discharge pan. Use one 8 mm bolt, nut and washer, to
attach the vertical support bracket to the discharge pan. Do the same with the horizontal support bracket.

Once the three front bracket bolts are tight, you can tighten the 150 mm bolt with an Idler Pulley. Then tighten both rear
support brackets.

Please note: Below we have the REV 1 Discharge Pan in Pic 10B and 10C, the Rev 2 looks as the above Pic 10A.

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Pic 11: After the discharge pan is fully secure. You can
finish positioning the charge pipe and tighten the
clamp.

Pic 11A: Even though the powder coat looks very nice
and holds up for many years, you will want to scuff
the area where the gasket sets so that it has
something to bite to. This will help keep the gasket in
place under boost.

Pics 11B, 11C: Use the provided gasket in the kit, you can use some gasket
adhesive to secure the gasket in place, then install the supercharger.

Pic 12: Block off the small port above the larger one on
the side of the supercharger so that it does not
interfere with the intake plenum. Then tap the port on
the rear corner of the supercharger and install a fitting.
This is a good vacuum source for the bypass valve as
well as the PCV system. Connect the idle control valve
to the larger port on the side of the supercharger.

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Pic 12A: Install and route the drive belt through the pullies as
shown in the picture and the diagram earlier in Chapter 1.

Pic 12B: Now, install intake and throttle body on the supercharger. Here we used a 76 mm throttle body which is supposed
to be an upgrade from the older 5L Fox Body Ford Mustang engine. Also, we modified the BMW throttle position sensor.
You can retain the BMW throttle body and use that as well. If installing this on the later drive-by-wire throttle body engine,
we suggest sticking with the BMW throttle body as it will simplify tuning and work just as well. We also offer our own
inhouse made custom throttle body.

Pics 12C, 12D: As the throttle body is installed, make sure to use the gasket
provided or use a custom gasket.

Note: Picture 12D Shows the M1 REV 2 Inlet Tube, and how the throttle cable
bracket bolts on to it.

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Pics 12E, 12F, 12G: You will also need to extend the throttle body cable. For older M50, M52 engines that use a throttle
cable, we provide an extender kit in the M1 kit which includes a junction box and
additional wiring. Simply remove the throttle cable from its existing location on
the throttle body. There are 2 small plastic tabs that retain the cable in place.
Once removed, use the junction box and extra throttle cable to extend the
throttle body operation.
Orders made after August 2023 will include a Custom Relocation Throttle Cable
that will replace the existing BMW Cable.

Note: Extender kit with M1 Rev 1 shown in Pic 12E and for M1 Rev 2 in Pic 12F.

On newer electronic throttle body equipped models with the drive by cable as
the M54; you will need to simply extend the electrical wiring of the connector.
On the S50, S54 type engines found on the M3 that uses the Individual Throttle
Bodies (ITB) you will be supplied with a custom SR1 Rev 6 Manifold which retains
the ITB setup and stock throttle body location while utilizing just a bypass valve.

Pic 13: Shows our new SR1 Manifold that

has threaded holes at the bottom of the
intake plenum for the intake air temp
sensor. This is also the same for the SR54
Manifold.

The next steps are the fittings for vacuum

boost hoses that you may need for things
such as a boost gauge, Rising Rate Fuel
pressure regulator, stock fuel pressure
regulator, stand-alone ECU map sensor or
anything else that needs to have a boost
and/or vacuum reference. This would have
to be done before the intake is installed.

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Pic 13B: Thoroughly clean around each intake port.
We recommend a 3M scrub pad and brake cleaner.
You don't want to remove any aluminum from the
cylinder head, since that will cause the intake gasket
to not seal properly. Ensure nothing has gotten inside
the ports, which should be the case if you have taped
the ports while you worked.

Pic 13A: Install new intake gaskets on to the intake

flange. You can use a little dab of high temperature
red silicone to make sure the gasket seals.

Pics 13C, 13D: Use a little dish detergent on the

O-ring seals on your injectors. And
install them into the fuel rail, securing
them with the retaining clips. Then
install the fuel rail and injectors into
the intake manifold. You may have to
enlarge the bolt holes in the fuel rail
to accept the 8 mm bolt for the intake manifold.

Note: if you are using aftermarket fuel injectors that have a much larger body, you may have to open up the top portion of
the injector bungs in the intake manifold.

Also, if you are using the kit on an M54 engine, then kindly ensure you have the Hyde Motor Works M54 adapter plate for
the manifold.

Now, connect fuel lines and injector harness to injectors. Connect the intake air temp sensor, and all vacuum lines.

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Pic 14A: Mount the intercooler behind the front bumper.
Here we demonstrate this by using two pieces of flat
stock aluminum that is bolted to the metal bumper and
then the intercooler bolts on to that.

Pics 14B, 14C: Run the charge pipe from the bottom of
the discharge pan, down and forward, and between the
power steering pump and front sway bar. Then use two
45-degrees charge pipes to connect that to the left side
of the intercooler.

Run the charge pipes from the right side of the

intercooler underneath of the front of the car over to
the left and then a 90-degree up. Now, you can
connect the charge pipe up to the intake manifold.

Pics 14D, 14E: This is an example of

how your piping should look like once
its plumbed in. Note this is on an E36.
The E46 and other models will be
slightly different, so try a few
variations till you have found what
works best for you.

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Final Steps and Tips: Start reconnecting back all the essentials, such as the radiator, which are all reverse of taking it off.
Connect all coolant hoses. Open the bleeder valve on the expansion tank and start the fun process of filling the cooling
system and trying to get all the air out. While you're waiting for some of the air to bubble up out of the expansion tank,
connect the battery and turn the ignition switch a few times off and on, to purge the fuel system. Check for any fuel leaks. If
everything looks good, start the engine. It may not run too good at first, there will still be air in the fuel rail that has to work
its way out and the ECU will have to relearn the idle. Turn your climate control up to the hottest setting, check and add
coolant as needed till air bubbles are out. Ensure to keep a close eye on the temperature gauge.

Check for any leaks, check to make sure that the bypass valve is open while idling. This helps keep the temperature down in
the supercharger. And keep the charge temperature down when the supercharger is not being used. A quick snap of the
throttle should make the bypass valve close and then open again, once you release the throttle.

This is what your setup should look like, once it’s completed.
Tuning and Maintenance: Although you can always use some of our tunes provided as a guide, we very strongly suggest
getting the car professionally dyno tuned. Eventually, camshaft timing adjustments may be required during tuning for better
idling and overall performance. The stock ECU ignition and fuel maps are not set up for over a bar of boost. We have found
that, 60 lbs injectors are the minimum needed and a rising rate fuel pressure regulator also helps in small adjustments when
tuning. The supercharger's synthetic lubricating oil should be changed every 6000 miles or 10000km. Use the oil approved by
the manufacturer, as any other fluid could likely damage the supercharger. All other regular periodic maintenance and
inspections of the car, engine and drivetrain should be continued as required and on time.

This concludes the installation of the M1 K.C. Supercharger Kit. For any further questions, support and information, please
contact us directly via phone or email at [email protected]. We hope you enjoy your new supercharged
BMW and wish you happy and safe motoring!

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