FJM_AJ100 10kW_R-32_Outdoor_EU

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Air conditioner

Installation manual
AJ100TXJ5KG
• Thank you for purchasing this Samsung air conditioner.
• Before operating this unit, please read this manual carefully and retain it for future reference.

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Contents

Safety Information 3
Safety Information 3

Installation Procedure 8
Step 1 Choosing the installation location 8
Step 2 Checking and preparing accessories and tools 11
Step 3 Fixing the outdoor unit in place 11
Step 4 Connecting the power cables, communication cable, and controllers 12
Step 5 Optional: Extending the power cable 17
Step 6 Connecting the refrigerant pipe 19
Step 7 Optional: Cutting and flaring the pipes 20
Step 8 Connecting up and removing air in the circuit 21
Step 9 Performing the gas leak test 22
Step 10 Adding refrigerant (R-32) 23
Step 11 Connecting the drain hose to the outdoor unit 25
Step 12 Checking the earthing 25
Step 13 Setting an indoor unit address and installation option 26
Step 14 Cool and Heat modes operation test 35
Step 15 Optional: Setting to Cool or Heat only mode 35
Step 16 Optional: Power improvement mode 36

Extra procedures 37
Pumping down refrigerant 37
Relocating the indoor and outdoor units 37
Using the stop valve 38

Appendix 39
Troubleshooting 39

For information on Samsung’s environmental commitments and product regulatory obligations, e.g. REACH, visit our
sustainability page available via www.samsung.com

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Safety Information

WARNING: Read This Manual


• Read and follow all safety information and instructions before installation, use, or maintenance of this appliance.
Incorrect installation, use, or maintenance of this appliance can result in death, serious injury, or property damage.

Safety Information
Keep these instructions with this appliance. This manual is subject to change. For the latest version, visit www.
samsung.com.

Notices and notes


To make you aware of safety messages and highlighted information, we use the following notices and notes
throughout this manual:

WARNING
Hazards or unsafe practices that may result in severe personal injury or death.

CAUTION
Hazards or unsafe practices that may result in minor personal injury or property damage.

IMPORTANT
Information of special interest

NOTE
Supplementary information that may be useful

WARNING: Low burning velocity material (This appliance is filled with R-32.)

The user and installer guides should be read carefully.

The user and installer guides should be read carefully.

The service guide should be read carefully.

WARNING
The installation and testing of this appliance must be performed by a qualified technician.
• The instructions in this manual are not intended as a substitute for proper training or adequate experience in the
safe installation of the appliance.
Always install the air conditioner in compliance with current local, state, and federal safety standards.

English 3

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Safety Information

General information • The unit contains moving parts, which should always
be kept out of the reach of children.
• Do not attempt to repair, move, alter or reinstall the
WARNING unit. If performed by unauthorized personnel, these
operations may cause electric shocks or fires.
Safety Information

• Carefully read the content of this manual before


installing the air conditioner and store the manual in • Do not place containers with liquids or other objects
a safe place in order to be able to use it as reference on the unit.
after installation. • All the materials used for the manufacture and
• For maximum safety, installers should always packaging of the air conditioner are recyclable.
carefully read the following warnings. • The packing material and exhaust batteries of the
• Store the operation and installation manual in a safe remote controller(optional) must be disposed of in
location and remember to hand it over to the new accordance with current laws.
owner if the air conditioner is sold or transferred. • The air conditioner contains a refrigerant that has
• This manual explains how to install an indoor unit to be disposed of as special waste. At the end of its
with a split system with two SAMSUNG units. The use life cycle, the air conditioner must be disposed of in
of other types of units with different control systems authorized centres or returned to the retailer so that
may damage the units and invalidate the warranty. it can be disposed of correctly and safely.
The manufacturer shall not be responsible for • Wear protective equipment (such as safety gloves,
damages arising from the use of non compliant units. goggles, and headgear) during installation and
• The manufacturer shall not be responsible for maintenance works. Installation/repair technicians
damage originating from unauthorized changes or may be injured if protective equipment is not
the improper connection of electric and requirements properly equipped.
set forth in the “Operating limits” table, included • This appliance is not intended for use by persons
in the manual, shall immediately invalidate the (including children) with reduced physical, sensory
warranty. or mental capabilities, or lack of experience and
• The air conditioner should be used only for the knowledge, unless they have been given supervision
applications for which it has been designed: the or instruction concerning use of the appliance by a
indoor unit is not suitable to be installed in areas person responsible for their safety. Children should
used for laundry. be supervised to ensure that they do not play with
the appliance.
• Do not use the units if damaged. If problems occur,
switch the unit off and disconnect it from the power • Do not use means to accelerate the defrost operation
supply. or to clean, other than those recommended by
Samsung.
• In order to prevent electric shocks, fires or injuries,
always stop the unit, disable the protection switch • Do not pierce or burn.
and contact SAMSUNG’s technical support if the unit • Be aware that refrigerants may not contain an odour.
produces smoke, if the power cable is hot or damaged • For use in Europe: This appliance can be used by
or if the unit is very noisy. children aged from 8 years and above and persons
• Always remember to inspect the unit, electric with reduced physical, sensory or mental capabilities
connections, refrigerant tubes and protections or lack of experience and knowledge if they have
regularly. These operations should be performed by been given supervision or instruction concerning use
qualified personnel only. of the appliance in a safe way and understand the
hazards involved. Children shall not play with the
appliance. Cleaning and user maintenance shall not
be made by children without supervision.

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Installing the unit • Do not cut or burn the refrigerant container or
pipings.
• Use clean parts such as manifold gauge, vacuum
WARNING pump, and charging hose for the refrigerant.

Safety Information
IMPORTANT: When installing the unit, always • Installation must be carried out by qualified
remember to connect first the refrigerant tubes, then personnel for handling the refrigerant. Additionally,
the electrical lines. reference the regulations and laws.

• Upon receipt, inspect the product to verify that • Be careful not to let foreign substances (lubricating
it has not been damaged during transport. If the oil, refrigerant other than R32, water, etc.) enter the
product appears damaged, DO NOT INSTALL it and pipings.
immediately report the damage to the carrier or • When mechanical ventilation is required, ventilation
retailer (if the installer or the authorized technician openings shall be kept clear of obstruction.
has collected the material from the retailer.) • For disposal of the product, follow the local laws and
• After completing the installation, always carry out a regulations.
functional test and provide the instructions on how to • Do not work in a confined place.
operate the air conditioner to the user. • The work area shall be blocked.
• Do not use the air conditioner in environments with • The refrigerant pipings shall be installed in the
hazardous substances or close to equipment that position where there are no substances that may
release free flames to avoid the occurrence of fires, result in corrosion.
explosions or injuries.
• The following checks shall be performed for
• Our units should be installed in compliance with the installation:
spaces shown in the installation manual, to ensure
accessibility from both sides and allow repairs or ‐ The ventilation devices and outlets are operating
maintenance operations to be carried out. The normally and are not obstructed.
unit’s components should be accessible and easy ‐ Markings and signs on the equipment shall be
to disassemble without endangering people and visible and legible.
objects. • Upon leakage of the refrigerant, ventilate the room.
• For this reason, when provisions of the installation When the leaked refrigerant is exposed to flame, it
manual are not complied with, the cost required to may cause generation of toxic gases.
access and repair the units (in SAFETY CONDITIONS, • Make sure that the work area is safe from flammable
as set out in prevailing regulations) with harnesses, substances.
ladders, scaffolding or any other elevation system will • To purge air in the refrigerant, be sure to use a
NOT be considered part of the warranty and will be vacuum pump.
charged to the end customer.
• Note that the refrigerant has no odour.
• While in installation or relocation of the product, do
not mix the refrigerant with other gases including air • The units are not explosion proof so they must be
or unspecified refrigerant. Failure to do so may cause installed with no risk of explosion.
pressure increase to result in rupture or injury. • This product contains fluorinated gases that
contribute to global greenhouse effect. Accordingly,
do not vent gases into the atmosphere.

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Safety Information

• For installation with handling the refrigerant(R-32), Ignition sources free


use dedicated tools and piping materials.
• Servicing and installation shall be performed as • Make sure to store the units in a place without
recommended by the manufacturer. In case other continuously operating ignition sources (for example,
skilled persons are joined for servicing, it shall be
Safety Information

open flames, an operating gas appliance or an


carried out under supervision of the person who is operating electric heater).
competent in handling flammable refrigerants.
• The service engineers shall not use any ignition
• For servicing the units containing flammable sources with the risk of fire or explosion.
refrigerants, safety checks are required to minimise
• Potential ignition sources shall be kept away from
the risk of ignition.
the work area where the flammable refrigerant can
• Servicing shall be performed following the controlled possibly be released to the surrounding.
procedure to minimize the risk of flammable
• The work area should be checked to ensure that
refrigerant or gases.
there are no flammable hazards or ignition risks. The
• Do not install where there is a risk of combustible gas “No Smoking” sign shall be attached.
leakage.
• Under no circumstances shall potential sources of
• Do not place heat sources. ignition be used while in detection of leakage.
• Be cautious not to generate a spark as follows: • Make sure that the seals or sealing materials have
‐ Do not remove the fuses with power on. not degraded.
‐ Do not disconnect the power plug from the wall • Safe parts are the ones with which the worker can
outlet with power on. work in a flammable atmosphere. Other parts may
‐ It is recommended to locate the outlet in a high result in ignition due to leakage.
position. Place the cords so that they are not • Replace components only with parts specified by
tangled. Samsung. Other parts may result in the ignition of
• If the indoor unit is not R-32 compatible, an error refrigerant in the atmosphere from a leak.
signal appears and the unit will not operate.
• After installation, check for leakage. Toxic gas may
be generated and if it comes into contact with an
Area ventilation
ignition source such as fan heater, stove, and cooker.
cylinders, make sure that only the refrigerant • Make sure that the work area is well ventilated
recovery cylinders are used. before performing a hot work.

• Never directly touch any accidental leaking • Ventilation shall be made even during the work.
refrigerant. • The ventilation should safely disperse any
• This could result in severe wounds caused by released gases and preferably expel them into the
frostbite. atmosphere.
• Ventilation shall be made even during the work.

Preparation of fire extinguisher


• If a hot work is to be done, an appropriate fire
extinguishing equipment should have been available.
• A dry powder or CO₂ fire extinguisher shall be
equipped near the charging area.

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Leakage detection methods Recovery
• The leakage detector shall be calibrated in a • When removing refrigerant from the system for
refrigerant-free area. servicing or decommissioning, it is recommended to

Safety Information
• Make sure that the detector is not a potential source remove the entire refrigerant.
of ignition. • When transferring refrigerant into cylinders, make
• The leakage detector shall be set to the LFL (lower sure that only the refrigerant recovery cylinders are
flammability limit). used.
• The use of detergents containing chlorine shall be • All cylinders used for the recovered refrigerant shall
avoided for cleaning because the chlorine may react be labelled.
with the refrigerant and corrode the pipings. • Cylinders shall be equipped with pressure relief
• If leakage is suspected, naked flames shall be valves and shut-off valves in a proper order.
removed. • The recovery system shall operate normally
• If a leakage is found while in brazing, the entire according to the specified instructions and shall be
refrigerant shall be recovered from the product or suitable for refrigerant recovery.
isolated (e.g. using shut-off valves). It shall not be • In addition, the calibration scales shall operate
directly released to the environment. Oxygen free normally.
nitrogen (OFN) shall be used for purging the system • Hoses shall be equipped with leak-free disconnect
before and during the brazing process. couplings.
• The work area shall be checked with an appropriate • Before starting the recovery, check for the status of
refrigerant detector before and during work. the recovery system and sealing state. Consult with
• Ensure that the leakage detector is appropriate for the manufacturer if suspected.
use with flammable refrigerants. • The recovered refrigerant shall be returned to the
supplier in the correct recovery cylinders with the
Waste Transfer Note attached.
Labelling • Do not mix refrigerants in the recovery units or
cylinders.
• The parts shall be labelled to ensure that they have
• If compressors or compressor oils are to be removed,
been decommissioned and emptied of refrigerant.
make sure that they have been evacuated to the
• The labels shall be dated. acceptable level to ensure that flammable refrigerant
• Make sure that the labels are affixed on the system does not remain in the lubricant.
to notify it contains flammable refrigerant. • The evacuation process shall be performed before
sending the compressor to the suppliers.
• Only the electrical heating to the compressor body is
allowed to accelerate the process.
• Oil shall be drained safely from the system.
• Never install a motor-driven equipment to prevent
ignition.
• Empty recovery cylinders shall be evacuated and
cooled before recovery.

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Installation Procedure

Power supply line, fuse or circuit Step 1 Choosing the installation


breaker location

WARNING Installation location requirements


• Always make sure that the power supply is compliant • The outdoor unit shall be installed in an open space
with current safety standards. Always install the air that is always ventilated.
conditioner in compliance with current local safety
• The local gas regulations shall be observed.
standards.
• For installation inside a building (this applies
• Always verify that a suitable earthing connection is
either to indoor or outdoor units installed inside) a
available.
minimum room floor area of space conditioned is
• Verify that the voltage and frequency of the power mandatory according to IEC 60335-2-40:2018 (see
supply comply with the specifications and that the the reference table into either the indoor or outdoor
installed power is sufficient to ensure the operation
Installation Procedure

unit installation manual).


of any other domestic appliance connected to the
• To handle, purge, and dispose the refrigerant, or
same electric lines.
break into the refrigerant circuit, the worker should
• Always verify that the cut-off and protection switches have a certificate from an industry-accredited
are suitably dimensioned. authority.
• Verify that the air conditioner is connected to the • Do not install the indoor unit in the following areas:
power supply in accordance with the instructions
‐ Area filled with minerals, splashed oil, or steam.
provided in the wiring diagram included in the
It will deteriorate plastic parts, causing failure or
manual.
leakage.
• Always verify that electric connections (cable entry,
‐ Area that is close to heat sources.
section of leads, protections…) are compliant with
the electric specifications and with the instructions ‐ Area that produces substances such as sulfuric
provided in the wiring scheme. Always verify that all gas, chlorine gas, acid, and alkali. It may cause
connections comply with the standards applicable to corrosion of the pipings and brazed joints.
the installation of air conditioners. ‐ Area that can cause leakage of combustible gas
• Devices disconnected from the power supply should and suspension of carbon fibers, flammable dust,
be completely disconnected in the condition of or volatile flammables.
overvoltage category. ‐ Area where refrigerant leaks and settles.
• Be sure not to perform power cable modification, ‐ Area where animals may urinate on the product.
extension wiring, and multiple wire connection. Ammonia may be generated.
‐ It may cause electric shock or fire due to poor • Do not use the indoor unit for preservation of food
connection, poor insulation, or current limit items, plants, equipment, and art works. This may
override. cause deterioration of their quality.
‐ When extension wiring is required due to power • Do not install the indoor unit if it has any drainage
line damage, refer to "Step 5 Optional: Extending problem.
the power cable" in the installation manual. • Do not place the outdoor unit on its side or upside
down. Failing to do so may cause the compressor
lubrication oil to run into the cooling circuit and lead
to a serious damage to the unit.
• Install the unit in a well-ventilated location away
from direct sunlight or strong winds.

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• Install the unit in a location that would not obstruct • When installing the outdoor unit at the seaside, make
any passageways or thoroughfares. sure that it is not directly exposed to sea breeze. If
• Install the unit in a location that would not inconvenience you cannot find an adequate place free from direct
or disturb your neighbors, as they could be affected by sea breeze, construct a protection wall or a protective
the noise or the airflow coming from the unit. fence.
• Install the unit in a location where the pipes and the ‐ Install the outdoor unit in a place (such as near
cables can be easily connected to the indoor unit. buildings etc.) where it can be prevented from sea
breeze. Failure to do so may cause a damage to
• Install the unit on a flat, stable surface that can
the outdoor unit.
withstand the weight of the unit. Otherwise, the unit
can generate noise and vibration during operation.
Sea breeze Sea breeze
• Install the unit so that the air flow is directed towards
the open area.
Sea Sea
• Maintain sufficient clearance around the outdoor Outdoor Unit Outdoor Unit
unit, especially from a radio, computer, stereo system,

Installation Procedure
etc.
• If you cannot avoid installing the outdoor unit at the
seaside, construct a protection wall around to block
Fuse the sea breeze.
Indoor Unit • Construct a protection wall with a solid material
such as concrete to block the sea breeze. Make sure
Control that the height and the width of the wall are 1.5
times larger than the size of the outdoor unit. Also,
secure a space larger than 700 mm between the
1.5 m or more
protection wall and the outdoor unit for exhausted air
1 m or more
1 m or more

1.5 m or more to ventilate.


300 mm

Outdoor Unit
Sea breeze Protection wall

Stereo Computer etc Sea


Outdoor Unit
200 mm
Air Guide Duct (This product is not provided by Samsung)

• Install the unit at a height where its base can be


CAUTION
firmly fixed in place. • Depending on the condition of power supply,
• Make sure that the water dripping from the drain unstable power or voltage may cause malfunction
hose runs away correctly and safely. of the parts or control system. (At the ship or places
using power supply from electric generator...etc)

CAUTION • Install the unit in a place where water can drain


smoothly.
• You have just purchased a system air conditioner and
• If you have any difficulty finding installation location
it has been installed by your installation specialist.
as prescribed above, contact your manufacturer for
• This device must be installed according to the details.
national electrical rules.
• Consider that the salinity particles clinging to the
• If your outdoor unit exceeds a net weight of 60 kg, do external panels should be sufficiently washed out.
not install it on a suspended wall, but stand it on a Be sure to clean sea water and dust from the outdoor
floor. unit heat exchanger and apply a corrosion inhibitor
on it at least once a year.

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Installation Procedure

• Because the residual water at the bottom of the When installing more than 1 outdoor unit
outdoor unit significantly promotes corrosion, make
sure that the slope does not disturb drainage. (Unit: mm)
‐ Keep the floor level so that rain does not 1500 600 3000 3000 300
accumulate. or more or more or more or more or more
‐ Be careful not to block the drain hole due to
foreign substance.
• Check the condition of the product periodically
‐ Check the installation site every 3 months and
perform anti-corrosion treatment such as R-Pro

or more
300
supplied by SAMSUNG (Code : MOK-220SA) or
commercial water repellent grease and wax, etc.,

or more
based on the product condition.

1500
600 600
or more or more
‐ When the product is to be shut down for a long
Installation Procedure

period of time, such as off-peak hours, take


appropriate measures like covering the product.
• If the product installed within 500m of seashore,

1500 or more
special anti-corrosion treatment is required. 600 600
or more or more
※ Please contact your local SAMSUNG representative
for further details.

300
or more
Minimum clearances for the outdoor unit

When installing 1 outdoor unit 300 600 600 600


or more or more or more or more
(Unit: mm)
500 or more

300 or more
1500 or more
300 or more

500 or more

300 or more
300 or more

300 or
more

1500 or
more

600 or 2000 or
more more

CAUTION
300 or
or more more
600 or
more

300
or more • The outdoor unit must be installed according to the
specified distances in order to permit accessibility
1500

from each side, to guarantee correct operation,


maintenance, and repair of the unit.
The components of the outdoor unit must be
reachable and removable under safe conditions for
people and the unit.

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Step 2 Checking and preparing Step 3 Fixing the outdoor unit in place
accessories and tools
Install the outdoor unit on a rigid and stable base to
3-wire 2-wire prevent disturbance from any noise caused by vibration.
Power Cable (option) Assembly Cable (option) When installing the unit at a height or in a location
exposed to strong winds, fix the unit securely to a
support (i.e., a wall or a ground).
1 Position the outdoor unit so that the air flow is
Drain Plug Energy Label directed towards the outside, as indicated by the
arrows on the top of the unit.
2 Attach the outdoor unit to the appropriate support
using anchor bolts.
• The earthing wire for the telephone line cannot be
used to earth the air conditioner.

Installation Procedure
Rubber Leg Installation Manual 3 If the outdoor unit is exposed to strong winds, install
shield plates around the outdoor unit, so that the fan
can operate correctly.
NOTE
• Certainly fix up its rubber leg in order to prevent its
Flare Nuts, 15.88mm Flare Nuts, 9.52mm vibration and noise.
outer pipe diameter outer pipe diameter
620
620 mm
mm
mm
360mm
360

Tube connector Tube connector


(Pipe 12.70mm; (Pipe 12.70mm; Rubber leg
Bolt 9.52mm) Bolt 15.88mm)

CAUTION
• Install a drain outlet at the lowest end around the
base for outdoor unit drainage.
NOTE • When installing the outdoor unit on the roof,
• Attach Energy Label to the outdoor unit properly waterproof the unit and check the ceiling strength.
when installing.
• Wire assembly cables are optional. If they are not
supplied, use standard cables.
• The drain plug and the rubber legs are included
only when the air conditioner is supplied without
assembly pipes.
• If these accessories are supplied, they are in the
accessory package or outdoor unit package.

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Installation Procedure

Optional: Fixing the outdoor unit to a wall with Step 4 Connecting the power cables,
a rack communication cable, and controllers
You must connect the following three electrical cables
to the outdoor unit:
Designed to cut off residual vibration from
outdoor unit to rack. (not supplied with
product)
• The main power cable between the auxiliary circuit
breaker and the outdoor unit.
• The outdoor-to-indoor power cable between the
outdoor unit and the indoor unit.
Anchor bolt
• The communication cable between the outdoor unit
20 mm

and the indoor unit.

Base surface
CAUTION
• During installation, make first the refrigerant
Installation Procedure

Soft rubber designed to cut off vibration from


rack to wall. (not supplied with product) connections and then the electrical connections. If
the unit is uninstalled, first disconnect the electrical
cables and then the refrigerant connections.
• Install a proper grommet in order to reduce noise
and residual vibration transferred by the outdoor unit • Connect the air conditioner to the earthing system
towards the wall. before making the electrical connections.

NOTE
CAUTION
• Especially, if your outdoor unit is the one designed for
• When installing an air guide duct, be sure to check Russian and European markets, consult the supply
the following: authority, if necessary, to estimate and reduce the
‐ The screws do not damage the copper pipe. supply system impedance before installation.
‐ The air guide duct is fixed firmly on the guard fan.
CAUTION
• For the product that uses the R-32 refrigerant, be
cautious not to generate a spark by keeping the
following requirements:
‐ Do not remove the fuses with power on.
‐ Do not disconnect the power plug from the wall
outlet with power on.
‐ It is recommended to locate the outlet in a high
position. Place the cords so that they are not
tangled.

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Conncting the cables to the outdoor unit

A-unit B-unit C-unit D-unit E-unit

Indoor unit
1(L) 2(N) F1 F2 1(L) 2(N) F1 F2 1(L) 2(N) F1 F2 1(L) 2(N) F1 F2 1(L) 2(N) F1 F2

Assembly cable

1 2 F1 F2 1 2 F1 F2 1 2 F1 F2 1 2 F1 F2 1 2 F1 F2
Earth Earth Earth Earth Earth
terminal terminal terminal terminal terminal
B C B C B C B C B C

1 2 F1 F2 1 2 F1 F2 1 2 F1 F2 1 2 F1 F2 1 2 F1 F2

Earth Earth Earth Earth Earth


terminal terminal terminal terminal terminal

Outdoor unit

Installation Procedure
L N 1(L) 2(N) 1(L) 2(N)

F1 F2 F1 F2

Communication cable
Power cable to indoor units to indoor units
A Cable Type : A
L N Main Power supply cable
B Cable Type : B
C Cable Type : C
1 2

Earth
A terminal

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Installation Procedure

Specification for circuit breaker and power supply cord


• Power supply cord is not supplied with air conditioner.
• Select the power supply cord in accordance with relevant local and national regulations.
• Wire size must comply with the applicable local and national code.
• Specifications for local wiring power supply cord and branch wiring are in compliance with local cord.

Outdoor Units Maximum Input Current[A] Power Supply


Model
Rated
Outdoor Indoor(Max.) Total MCA MFA
Outdoor Unit Indoor Unit Hz Volts

AJ100TXJ5KG 5 Room 50 1phase, 220-240 23.0 2.0 25.0 25.00 28.75

NOTE
Installation Procedure

1 Power Supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed
flexible cord. (Code designation IEC:60245 IEC 57 / CENELEC: H05RN-F , IEC:60245 IEC 66 / CENELEC: H07RN-F )
2 Select power supply cord based on MCA.
3 MFA is used to select the circuit breaker and the ground fault circuit interrupter (earth leakage circuit breaker).
4 MCA represents maximum input current.
5 MFA represents capacity which may accept MCA.

Abbreviations Screw Tighten Torque(kgf.cm) Position


‐ MCA : Min. Circuit Amps. (A) M4 12.0~18.0 1(L),2(L),L,N,F1,F2
‐ MFA : Max. Fuse Amps. (A)

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Tightening power terminal
• Connect the cables to the terminal board using the compressed ring terminal.
• Use rated cables only.
• Connect the cables with driver and wrench that can apply the rated torque to the screws.
• Make sure that appropriate tightening torque is applied for cable connection. If the terminal is loose, arc heat may
occur and cause fire and if the terminal is connected too firmly, terminal may get damaged.

Transmitter installation(option)

• AJ100TXJ5KG
PCB MAIN - OUT

Installation Procedure
Do not connect the power and communication
wires to these terminal blocks

Terminal blocks(R1,R2) for connection with the Upper Controller


(DMS, Touch, On/Off Controller, etc.)

1 Turn the power off and take off the cover of the outdoor units.

2 Connect R1/R2 lines which are upper controller communication cables referring to upper figure.
(Upper controller power should be off.)

3 Assemble a cover of the outdoor unit and turn the power on.

4 Check the communication status.

5 If you install a upper controller to the outdoor unit, every indoor unit which is connected to the outdoor unit can be controlled
simultaneously.

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Installation Procedure

Outdoor-to-indoor power terminal


specifications

• Connect the cables to the terminal board using the


compressed ring terminal.
• Cover a solderless ring terminal and a connector part
of the power cable and then connect it.

Silver solder

B D d1 E F L d2 t
Installation Procedure

Norminal Norminal
dimensions dimensions Standard Standard Standard Standard
for cable for screw dimension Allowance dimension Allowance dimension Allowance Min. Min. Max. dimension Allowance Min.
(mm²) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(mm) (mm) (mm) (mm)
4 6.6 +0.3 +0.2
1.5 ±0.2 3.4 1.7 ±0.2 4.1 6 16 4.3 0.7
4 8 -0.2 0
4 6.6 +0.3 +0.2
2.5 ±0.2 4.2 2.3 ±0.2 6 6 17.5 4.3 0.8
4 8.5 -0.2 0
+0.3 + 0.2
4 4 9.5 ±0.2 5.6 3.4 ±0.2 6 5 20 4.3 0.9
-0.2 0

• Connect the rated cables only.


• Connect using a driver which is able to apply the CAUTION
rated torque to the screws.
• When connecting cables, you can connect the cables
• If the terminal is loose, fire may occur caused by arc. to the electrical part or connect them through the
If the terminal is connected too firmly, the terminal holes below depending on the spot.
may be damaged.
• Connect the communication cable between the
indoor and outdoor units through a conduit to protect
Tightening torque (kgf • cm) against external forces, and feed the conduit through
M4 12.0 to 18.0 the wall together with refrigerant piping.
• Remove all burrs at the edge of the knock-out hole
M5 20.0 to 30.0
and secure the cable to the outdoor knock-out using
• 1N · m = 10 kgf · cm lining and bushing with an electrical insulation such
as rubber and so on.
• Must keep the cable in a protection tube.
• Keep distances of 50mm or more between power
cable and communication cable.
• When the cables are connected through the hole,
remove the Plate bottom.

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Outdoor-to-indoor power and communication 2 As shown in the figure, peel off the shields from the
cables specifications rubber and wire of the power cable.
• Peel off 20 mm of cable shields from the pre-
installed tube.
Indoor power supply
Power supply Max/Min (V) Indoor power cable (Unit: mm)
Power cable
1Φ, 220-240V, 50 Hz ±10% 1.5 mm² ↑, 3 wires
Communication cable
0.75 to 1.5 mm², 2 wires 20 20 20
60
120
• Power supply cords of parts of appliances for outdoor
180
use shall not be lighter than polychloroprene
sheathed flexible cord. (Code designation IEC:60245 180 Pre-installed
IEC 57 / CENELEC: H05RN-F or IEC:60245 IEC 66 / 120 tube for the
60

Installation Procedure
CENELEC: H07RN-F) power cable
20 20 20
• When installing the indoor unit in a computer room or
net work room, server room or in the presence of risk
of disturbance to the communication cable, use the
double shielded (tape aluminium / polyester braid +
copper ) cable of FROHH2R type. CAUTION
• For information about the power cable specifications
for indoor and outdoor units, refer to the installation
manual.
• After peeling off cable wires from the pre-installed
tube, insert a contraction tube.
3 Insert both sides of core wire of the power cable into
the connection sleeve.
Step 5 Optional: Extending the power
• Method 1: Push the core wire into the sleeve from
cable both sides.
• Method 2: Twist the wire cores together and push
1 Prepare the following tools.
it into the sleeve.
Tools Spec Shape
Method 1 Method 2
Crimping pliers MH-14

Connection 20xØ6.5
sleeve (mm) (HxOD) Connection sleeve Connection sleeve

Insulation tape Width 19 mm


CAUTION
Contraction 70xØ8.0 • If cable wires are connected without using connecting
tube (mm) (LxOD) sleeves, their contact area becomes reduced, or
corrosion develops on the outer surfaces of the wires
(copper wires) over a long time. This may cause an
increase of resistance (reduction of passing current)
and consequently may result in a fire.

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Installation Procedure

4 Using a crimping tool, compress the two points and 7 After tube contraction work is completed, wrap it
flip it over and compress another two points in the with the insulation tape to finish.
same location. Three or more layers of insulation are required.
• The compression dimension should be 8.0.
Method 1 Method 2

Insulation tape Insulation tape

Compression dimension

CAUTION
• After compressing it, pull both sides of the wire to
make sure it is firmly pressed. • Make sure that the connection parts are not exposed
to outside.
• Be sure to use insulation tape and a contraction tube
Installation Procedure

Method 1 Method 2
made of approved reinforced insulating materials
Compress it 4 times Compress it 4 times
that have the same level of withstand voltage with
the power cable. (Comply with the local regulations
on extensions.)

5mm 5mm WARNING


5 Wrap it with the insulation tape twice or more and • In case of extending the electric wire, please DO NOT
position your contraction tube in the middle of the use a round-shaped Pressing socket.
insulation tape. ‐ Incomplete wire connections can cause electric
shock or a fire.
Method 1 Method 2

Insulation tape Insulation tape

40mm
35mm

6 Apply heat to the contraction tube to contract it.

Method 1 Method 2
Contraction tube Contraction tube

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Step 6 Connecting the refrigerant pipe • Because your air conditioner contains R-32
refrigerant, make sure that it is installed, operated,
◆ AJ100TXJ5KG and stored it in a room whose floor area is larger than
the minimum required floor area specified in the
1 Piping outside diameter following table:

Power Outside Minimum required room area (A,m²)


Indoor unit Out unit supply Ø, diameter Ceiling- Floor-
m (kg) Wall-mounted
V, Hz Liquid Gas mounted standing
AR07/09/12********, ≤ 1.842 No requirement
AJ016/020/026 3/8" 1.843 3.64 4.45 28.9
/035TN*D*G 1,220-240,
AJ100TXJ5KG 1/4" 1.9 3.75 4.58 30.7
AR18********, 50
1/2” 2.0 3.95 4.83 34.0
AJ052TN*D*G
2.2 4.34 5.31 41.2
AR24******** 5/8”

Installation Procedure
2.4 4.74 5.79 49.0
2.6 5.13 6.39 57.5
2.8 5.53 7.41 66.7
3.0 5.92 8.51 76.6
3.2 6.48 9.68 87.2
(h) (H)
3.4 7.32 10.9 98.4
3.6 8.20 12.3 110
3.8 9.14 13.7 123
4.0 10.1 15.1 136
A B C D E 4.2 11.2 16.7 150
4.4 12.3 18.3 165
4.6 13.4 20.0 180
4.8 14.6 21.8 196
5.0 15.8 23.6 213
Main power switch
‐ m : Total refrigerant charge in the system
‐ A : Minimum required floor area
NOTE
• IMPORTANT: it’s mandatory to consider either the
• AJ100TXJ5KG Outdoor unit cannot be connected to table above or taking into consideration the local law
the following indoor unit combination. regarding the minimum living space of the premises.
‐ AJ***TNJDKG • Minimum installation height of indoor unit is 0.6 m
2 Piping length and the height for floor mounted, 1.8 m for wall, 2.2 m for ceiling.

Max height Max height


1 Room
5 Room total between between
max
max length indoor unit & indoor
length
outdoor unit units
Dimension 25m 75m 15m 7.5m
Composition A,B,C,D,E A+B+C+D+E (H) (h)

Make at least one round:


It will reduce noise and vibration

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Installation Procedure

3 To prevent any gas from leaking out, remove all burrs


CAUTION at the cut edge of the pipe, using a reamer.
• 3 m as minimum pipe length: It will reduce noise and 4 Slide a flare nut on to the pipe and modify the flare.
vibration.
D
• Tighten the nuts to the specified torques.
If overtightened, the nuts could be broken so A


R 0.4 to 0.8 mm
refrigerant may leak.

45° ±
90° ±2°
• Protect or enclose refrigerant tubing to avoid D
mechanical damage.
L
Flare
NOTE Pipe Flare
• The appearance of the unit may be different from the
diagram depending on the model.
Outer diameter Depth Flare dimension
• You can use the Cool and Heat modes in the following
Installation Procedure

(D) (A) (L)


conditions :
ø6.35 mm 14 to 18 8.7 to 9.1 mm
Mode Cool Heat
ø9.52 mm 34 to 42 12.8 to 13.2 mm
Outdoor
-10 °C to 46 °C -15 °C to 24 °C ø12.70 mm 49 to 61 16.2 to 16.6 mm
temperature
ø15.88 mm 68 to 82 19.3 to 19.7 mm
‐ It could take maximum 60 minutes to operate for
the protection of the compressor,if the outdoor 5 Check that the flaring is correct, referring to the
temperature is below -5°C. illustrations below for examples of incorrect flaring.

Step 7 Optional: Cutting and flaring


the pipes
1
1 Make sure that you have the required tools available. 3
(pipe cutter, reamer, flaring tool, and pipe holder)
2 If you wish to shorten the pipes, cut it with a pipe
cutter, taking care to ensure that the cut edge 2
remains at a 90° angle with the side of the pipe. Refer Damaged Uneven
Correct Inclined Cracked
to the illustrations below for examples of edges cut Surface Thickness
correctly and incorrectly.

90° Oblique Rough Burr


CAUTION
• Keep the piping length at a minimum to minimize
the additional refrigerant charge due to piping
extension.
• When connecting the pipes, make sure that
surrounding objects do not interfere with or contact
them to prevent refrigerant leakage due to physical
damage.

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• Make sure that the spaces where the refrigerant Step 8 Connecting up and removing air
pipes are installed comply with national gas
regulations.
in the circuit
• Be sure to perform works such as additional
refrigerant charging and pipe welding under the WARNING
conditions of good ventilation.
• When installing, make sure there is no leakage. When
• Be sure to perform welding and piping works for recovering the refrigerant, ground the compressor
mechanical connections under the conditions that first before removing the connection pipe. If the
the refrigerant does not circulate. refrigerant pipe is not properly connected and the
• When reconnecting the pipes, make sure to perform compressor works with the service valve open, the
flared-jointing newly to prevent refrigerant leakage. pipe inhales the air and it makes the pressure inside
• When working on the refrigerant pipes and the of the refrigerant cycle abnormally high. It may cause
flexible refrigerant connectors, be careful that they explosion and injury.
are not damaged physically by surrounding objects.

Installation Procedure
• For installation with handling the R-32 refrigerant, The outdoor unit is loaded with sufficient R-32
use the special tools for the R32 refrigerant (manifold refrigerant. Do not vent R-32 into atmosphere: it is a
gauge, vacuum pump, charging hose, etc.). fluorinated greenhouse gas, covered by Kyoto Protocol,
• During tests never pressurize the appliances with with a Global Warming Potential (GWP) = 675.
a pressure higher than the maximum allowable You should purge the air in the indoor unit and in the
pressure(as indicated on the nameplate of the unit). pipe. If air remains in the refrigerant pipes, it affects the
• Never directly touch any accidental leaking compressor. It may cause reduction of cooling capacity
refrigerant. This could result in severe wounds and malfunction. Refrigerant for air purging is not
caused by frostbite. charged in the outdoor unit. Use Vacuum Pump as seen
in the picture.
• Never install a dryer to this unit in order to guarantee
its lifetime. 1 Check the piping connections.
• If the pipes require brazing ensure that OFN(Oxygen 2 Connect the charging hose of low pressure side of
Free Nitrogen) is flowing through the system. manifold gauge to the packed valve having a service
• Nitrogen blowing pressure range is 0.02 to 0.05 MPa. port.
• If you need a pipe longer than specified in piping
Valve
codes and standards, you must add refrigerant to the Model Name
pipe. Otherwise, the indoor unit may freeze. 3/8'' 1/2''
• While removing burrs, put the pipe face down to AJ100TXJ5KG 2 3
make sure that the burrs do not get in to the pipe.
• If the valve diameter of indoor and outdoor unit
are different, please use Tube-connector.

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Installation Procedure

5 Set spindle of both liquid side and gas side of stop


CAUTION valve to the open position.
• Make the electrical connection and leave the system 6 Mount the valve stem nuts and the service port cap
into “stand by mode”. Do not turn on the system! This to the valve, and tighten them with a torque wrench.
is necessary for better vacuum operation (full OPEN
position of Electronic Expansion Valve - EEV -). Tightening torque
Outer diameter
Body cap Charging port cap
(mm)
(N•m) (N•m)
ø 6.35 20 to 25
ø 9.52 20 to 25
10 to 12
ø 12.70 25 to 30
ø 15.88 30 to 35

Step 9 Performing the gas leak test


Installation Procedure

Before completing the installation (insulation of the


cables, hose and piping and fixing of the indoor unit to
the installation plate), you must check that there are no
Vacuum
Pump
gas leaks.

Tightening torque for body cap To check for


Then, using a leak detector,check
(Refer to the table) gas leaks on
the...
the...
Outdoor unit Valves on sections A and B.
Spindle Flare nuts at the end of sections C
Indoor unit
and D.
Charging core

Tightening torque for charging


port cap (Refer to the table) Outdoor unit Indoor unit

C D
R-140A/R-32: Diameter of the screw-1/2-20UNF
B(Gas)
3 Open the valve of the low pressure side of manifold A(Liquid)
gauge counter clockwise.
4 Purge the air from the system using vacuum pump
for about 30 minutes.
• Close the valve of the low pressure side of • The designs and shape are subject to change
manifold gauge clockwise. according to the model.
• Make sure that pressure gauge show -0.1MPa(-
76cmHg) after about 1 hour. This procedure is very
important in order to avoid gas leak.
• Turn off the vacuum pump.
• Remove the hose of the low pressure side of
manifold gauge.

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LEAK TEST WITH NITROGEN (before opening valves) Important information regulation regarding the
In order to detect basic refrigerant leaks, before refrigerant used
recreating the vacuum and recirculating the R-32, it is
the responsibility of the installer to pressurize the whole This product contains fluorinated greenhouse gases. Do
system with nitrogen (using a cylinder with pressure not vent gases into the atmosphere.
reducer) at a pressure above 4 MPa (gauge).

LEAK TEST WITH R-32 (after opening valves)


CAUTION
• Inform user if system contains 5 tCO₂e or more of
Before opening valves, discharge all the nitrogen into
fluorinated greenhouse gases. In this case, it has to
the system and create vacuum. After opening valves
be checked for leakage at least once every 12 months,
check leaks using a leak detector for refrigerant R-32.
according to regulation n°517/2014. This activity has
Once you have completed all the connections, check for to be covered by qualified personnel only.
possible leaks using leak detector specifically designed
• In case situation above (5 tCO₂e or more of
for HFC refrigerants.
R-32), installer (or recognized person which has

Installation Procedure
responsibility for final check) has to provide a
maintenance book, with all the information recorded
Step 10 Adding refrigerant (R-32) according to REGULATION (EU) No 517/2014 OF THE
EUROPEAN PARLIAMENT AND OF THE COUNCIL of 16
April 2014 on fluorinated greenhouse gases.
Precautions on adding the R-32 refrigerant

In addition to the conventional charging procedure,. the


following requirements shall be kept.
• Make sure that contamination by other refrigerants
does not occur for charging.
• To minimize the amount of refrigerant, keep the
hoses and lines as short as possible.
• The cylinders shall be kept upright.
• Make sure that the refrigeration system is earthed
before charging.
• Label the system after charging, if necessary.
• Extreme care is required not to overcharge the
system.
• Before recharging, the pressure shall be checked
with nitrogen blowing.
• After charging, check for leakage before
commissioning.
• Be sure to check for leakage before leaving the work
area.

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Installation Procedure

Please fill in the following with indelible ink on the Calculating the quantity of refrigerant to add
refrigerant charge label supplied with this product and
on this manual. The quantity of additional refrigerant is variable
• : The factory refrigerant charge of the product. according to the installation situation. Thus, make sure
the outdoor unit situation before adding refrigerant.
• : The additional refrigerant amount charged in the
field. If you install the excessive length of pipe, add additional
refrigerant as 10g per unit meter ; refer to the table
• + : The total refrigerant charge. below.
Refer to the Service Manual for more details on this
operation.
Indoor Unit
Total connecting Adding
GWP = 675 Model
pipe length (L) refrigerant
LT≤30m Chargeless
AJ100TXJ5KG
LT≥30m (LT-30m)x10g
Installation Procedure

Outdoor Unit

1 CAUTION
• The filled-out label must be adhered in the proximity
of the product charging port (e.g. onto the inside of
the stop valve cover).
Unit kg tCO₂e • Make sure that the total refrigerant charge does not
exceed (A), the maximum refrigerant charge, which
,a is calculated in the following formula: Maximum
,b refrigerant charge (A)= factory refrigerant charge
(B) + maximum additional refrigerant charge due to
+ ,c piping extension (C).
• Here below, the summary table with refrigerant
charge limits for each products.
Refrigerant type GWP value
(Unit:g)
R-32 675
Model A B C
• GWP: Global Warming Potential AJ100TXJ5KG 3150 2700 450
• Calculating tCO₂e : kg x GWP / 1000

NOTE
a Factory refrigerant charge of the product: see
unit name plate
b Additional refrigerant amount charged in the
field (Refer to the above information for the
quantity of refrigerant replenishment.)
c Total refrigerant charge
d Refrigerant cylinder and manifold for charging

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Step 11 Connecting the drain hose to Carbon plastic Steel core
Terminal M4
the outdoor unit
To grounding screw PVC-insulated
When heating, ice may accumulate. During the process green/yellow
wire
of defrosting, check if condensation draining is 50cm
adequate.
For adequate draining, do the following :
30cm
1 Insert the drain plug into the drain hole on the
underside of the outdoor unit.
3 Finish wrapping insulating tape around the rest of
2 Connect the drain hose to the drain plug. the pipes leading to the outdoor unit.
3 Ensure that condensation draining is adequate. 4 Install a green/yellow coloured earthing wire:
• If the earthing wire is too short, connect an
extension lead in a mechanical way and wrap it

Installation Procedure
with insulating tape (do not bury the connection).
• Secure the earthing wire in position with staples.

NOTE
• If the earthing electrode is installed in an area with
heavy traffic, its wire must be connected securely.

5 Carefully check the installation by measuring the


earthing resistance with a earth resistance tester. If
the resistance is above the required level, drive the
Step 12 Checking the earthing electrode deeper into the ground or increase the
If the power distribution circuit does not have a earthing number of earthing electrodes.
or the earthing does not comply with specifications, an 6 Connect the earthing wire to the electrical
earthing electrode must be installed. The corresponding component box inside of the outdoor unit.
accessories are not supplied with the air conditioner.

1 Select an earthing electrode that complies with the


specifications given in the illustration.
2 Connect the flexible hose to the flexible hose port.
• In damp hard soil rather than loose sandy or
gravel soil that has a higher earthing resistance.
• Away from underground structures or facilities,
such as gas pipes, water pipes, telephone lines
and underground cables.
• At least two meters away from a lightening
conductor earthing electrode and its cable.

NOTE
• The earthing wire for the telephone line cannot be
used to ground the air conditioner.

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Installation Procedure

Step 13 Setting an indoor unit address • K4 View mode Display changes


and installation option Display
Push Push Display Explanation
Explanation

Setting the indoor unit addresses manually Present


Discharge
1 Compressor 9
temperature
1 Review all the following elements in the installation: Frequency
• Installation site strength Target
• Piping connection tightness to detect any gas 2 Compressor 10 OLP temperature
leakage Frequency
• Connection wiring EEV0 current Condenser
3 11
• Heat-resistant insulation of the piping step temperature
• Drainage EEV1 current
Installation Procedure

4 12 Outdoor temperature
• Earthing wire connection step
2 Manually set options in each room’s the indoor unit
EEV2 current
by referring to page 29~35. 5 13 Running current
step
3 Press the K3 button once or reset the outdoor unit.
EEV3 current Target Discharge
6 14
NOTE step temperature
• The Display 1/2 indications are the same as in the EEV4 current Total capacity of the
automatic address setting mode. 7 15
step indoor units

Fan RPM (H: Safety Control


Setting of Key and Display of the outdoor unit
8 high, L: low, 16 (just For Service
Blank: off ) Technician)
• Key option of the outdoor unit
‐ K1: Function button - K3: Reset button
PCB MAIN - OUT
Key
K1 K3
Push
DISPLAY 1
1 Pipe Checking Operation

2 Cool Mode Try run DISPLAY 2

3 Heat Mode Try run Reset

4 Pump Down

5 Finish Key Operation K1 K2 K3 K4

※ For more information of the Cool or Heat Try run test,


refer to page 35.

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Setting the outdoor option Example)

• Press and hold K2 to enter the option setting.


(Only available when the operation is stopped)
‐ If you enter the option setting, display will show
the following.

• If you have selected desired option, you can shortly


press the K2 switch to adjust the value of the Seg 3,
Seg 4 and change the function for the selected option.
Example)

‐ Seg 1 and Seg 2 will display the number for


selected option.

Installation Procedure
‐ Seg 3 and Seg 4 will display the number for set
value of the selected option.
• If you have selected desired option, you can shortly • After selecting the function for options, press and
press the K1 switch to adjust the value of the Seg hold the K2 switch for 2 seconds. Edited value of the
1, Seg 2 and change the function for the selected option will be saved when entire segments blinks and
option. tracking mode begins.

Option item Input unit SEG1 SEG2 SEG3 SEG4 Function


0 0 Cooling andHeating (Factory default)
Setting to Cool or Heat
Main 0 0 0 1 Only Cooling
only mode
0 2 Only Heating
Power improvement 0 0 Disabled (Factory default)
Main 0 1
mode 0 1 Enabled
Mixed mode indoor 0 0 Disabled (Factory default)
Main 0 2
input 0 1 Enabled
0 0 Disabled
Auto Change Over Main 0 3
0 1 Enabled (Factory default)
A U Automatic setting (Factory default)
Channel address Main 0 4
00 ~ 15 Manual setting

CAUTION
• Edited option will not be saved if you do not end the option setting as explained in above instruction.
※ While you are setting the option, you may press and hold the K1 button to reset the value to previous setting.
※ If you want to restore the setting to factory default, press and hold the K4 button while you are in the option setting
mode.
‐ If you press and hold the K4 button, setting will be restored to factory default but it doesn’t mean that restored
setting is saved. Press and hold the K2 button. When the segments shows that tracking mode is in progress,
setting will be saved.

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Installation Procedure

Setting Option
<AR*****AA**>
<AR*****CA**>

Entering mode for setting option Option setting mode

Mode button
High Temp button Fast button
Low Temp button Wind-Free button
Installation Procedure

<AR*****YA**>
<AR*****ZA**>

Mode button
High Temp button Fast button
Low Temp button Eco button

<AJ***TN1DKG>
<AJ***TNNDKG>
<AJ***TNJDKG>

Mode button
High Temp button High Fan button
Low Temp button Low Fan button

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Setting Option

1 Remove batteries from the remote controller


2 Insert batteries and enter the option setting mode while pressing button and button.
3 Each time you press button, 7-seg on left side is increased by “1” and each time you press button, 7-seg on
right side is increased by “1”
4 You press button to move to the next setteing page.
5 After setting option, press button to check whether the option code you input is correct or not.

→ → → →

Installation Procedure
→ → → →

6 Press operation button with the direction of remote control for set.

CAUTION
• SEG1, SEG7, SEG13, SEG19 are not set as page option.
• Set the SEG1, SEG7 as ON status and SEG13, SEG19 as OFF status.
‐ Set the each option separately since you cannot set the ADDRESS setting and indoor unit installation setting
option at the same time.

The procedure of setting option

Operation Indication
Step 1

1 Remove the batteries from the remote controller.


2 Insert batteries while pressing 2 Button and 3 Button.

Step 2

1 Press 5 button to enter SEG2 value.


2 Press 4 button to enter SEG3 value.

Step 3
Press 1 button to be change to Cool mode in the ON status.

1 Press 5 button to enter SEG4 value.


2 Press 4 button to enter SEG5 value.

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Installation Procedure

Operation Indication
Step 4
Press 1 button to be changed to DRY mode in the ON status.

1 Press 5 button to enter SEG6.


2 Press 4 button to enter SEG8.

Step 5
Press 1 button to be changed to FAN mode in the ON status.

1 Press 5 button to enter SEG9 value.


2 Press 4 button to enter SEG10 value.

Step 6
Installation Procedure

Press 1 button to be changed to HEAT mode in the ON status.

1 Press 5 button to enter SEG11 value.


2 Press 4 button to enter SEG12value

Step 7
Press 1 button to be changed to AUTO mode in the OFF status.

1 Press 5 button to enter SEG14 value.


2 Press 4 button to enter SEG15 value.

Step 8
Press 1 button to be changed to Cool mode in the OFF status.

1 Press 5 button to enter SEG16 value.


2 Press 4 button to enter SEG17 value.

Step 9
Press 1 button to be changed to DRY mode in the OFF status.

1 Press 5 button to enter SEG18 value.


2 Press 4 button to enter SEG20 value.

Step 10
Press 1 button to be changed to FAN mode in OFF status

1 Press 5 button to enter SEG21 value.


2 Press 4 button to enter SEG22 value.

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Operation Indication
Step 11
Press 1 button to be changed to HEAT mode in the OFF status

1 Press 5 button to enter SEG23 value.


2 Press 4 button to enter SEG24 value.

Step 12
Press 1 button to check whether the option code you entered is correct or not.
Press operation button to enter option.

Setting the indoor unit addresses automatically

Installation Procedure
NOTE
• For the best results, make sure that electrical wiring is done properly.
• For the best results, set the outdoor temperature to 5 to 40 ℃ (*) and set the indoor temperature to 16 ℃ or higher
(*).
※ (*) Auto addressing may fail when the temperature is out of the range above. In this case, set the address manually.

CAUTION
• This product is prohibited one indoor unit installation. Don’t use pipe checking operation and auto addressing
mode when one indoor unit is installed.

PCB MAIN - OUT

DISPLAY 1

DISPLAY 2

K1 K2 K3 K4

English 31

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Installation Procedure

1 Turn on the outdoor unit, and then check whether the display 1/2 indications are displayed “E199” code.
※ During the initial , display 1 shows “ ” and display 2 shows the connected indoor number.
• If different display code is shown, see Troubleshooting on page 39 and take corrective actions.
2 Push once the K1 button.
3 After the operations described above have been performed, the system starts in Cooling or Heating mode,
depending on the external ambient temperature. After a few minutes (from a minimum of 3 to 5 minutes for the
internal unit), the system stops automatically, completing the self-test and addressing procedure. “ ” appears
on the display of the outdoor unit.
4 20 seconds after the display of “ “ (that confirms the correct execution of the procedure), the following
codes (if four internal units are connected) display in sequence on the display of the outdoor unit:
Display1 Display2 Description
The outdoor unit is communicating correctly with the indoor unit connected to refrigerant pipe A.

The outdoor unit is communicating correctly with the indoor unit connected to refrigerant pipe B.
Installation Procedure

The outdoor unit is communicating correctly with the indoor unit connected to refrigerant pipe C.

The outdoor unit is communicating correctly with the indoor unit connected to refrigerant pipe D.

The outdoor unit is communicating correctly with the indoor unit connected to refrigerant pipe E.

NOTE
• At this point it is possible to start the internal units in the desired mode.
※ If “ ”doesn’t display, the procedure has failed and it is therefore necessary to read ALL the operator’s
manual before repeating the operating described in steps 1-2-3-4.

Setting an indoor unit address (MAIN/RMC)

1 Check whether power is supplied or not. Indoor Unit


‐ When the indoor unit is not plugged in, there 1(L)
should be additional power supply in the F2
2(N) F1
indoor unit.

2 The panel (display) should be connected to an indoor unit to receive option.


3 Before installing the indoor unit, assign an address to the indoor unit according to the air conditioning system
plan.
4 Assign an indoor unit address by wireless remote controller.
‐ The initial setting status of indoor unit ADDRESS(MAIN/RMC) is "0A0000-100000-200000-300000"
‐ There is no need to assign extra ADDRESS for 1:1 installation between indoor unit and outdoor unit.

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Option No. : 0AXXXX-1XXXXX-2XXXXX-3XXXXX

Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6


100-digit of indoor 10-digit of indoor A single digit of
Explanation Page Mode Setting main address
unit address unit indoor unit
Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
No Main
0
Indication address
A
and details Main
0 A 0~9 100-digit 0~9 10-digit 0~9 single
address
1 digit
setting
mode
Option SEG7 SEG8 SEG9 SEG10 SEG11 SEG12

Installation Procedure
Explanation PAGE Setting RMC address Group channel(*16) Group address
Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
No RMC
0
Indication address
and Details RMC
1 RMC1 1~F RMC2 1~F
address
1
setting
mode
※ You must set RMC address setting mode when using the centralized Control.

CAUTION
• When “A”~”F” is entered to SEG4~6, the indoor unit MAIN ADDRESS is not changed.
• If you set the SEG 3 as 0, the indoor unit will maintain the previous MAIN ADDRESS even if you input the option
value of SEG4~6.
• If you set the SEG 9 as 0, the indoor unit will maintain previous RMC ADDRESS even if you input the option value
of SEG11~12.

5 The MAIN address is for commnication between the indoor unit and the outdoor unit. Therefore, you must set it to
operate the air conditioner properly.

English 33

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Installation Procedure

Setting an indoor unit installation option (suitable for the condition of each installation location)

1 Check whether power is supplied or not. Indoor Unit


‐ When the indoor unit is not plugged in, there 1(L)
should be additional power supply in the F2
2(N) F1
indoor unit.

2 The panel (display) should be connected to an indoor unit to receive option.


3 Before installing the indoor unit, assign an option to the indoor unit according to the air conditioning system plan.
‐ The default setting of an indoor unit installation option is “02000-100000-200000-300000”.
‐ Individual control of a remote controller(SEG20) is the function that controls an indoor unit individually when
Installation Procedure

there is more than one indoor unit.


4 Set the indoor unit option by wireless remote controller.
‐ When entering Address option, connect remote controller receiver.

Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6


Explanation PAGE MODE Central control
Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
Indication and
0 No use
Details 0 2 0 0 0
1 Use
Option SEG7 SEG8 SEG9 SEG10 SEG11 SEG12
Explanation PAGE Master / Slave
Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
Indication and
0 Slave
Details 1 0 0 0 0
1 Master
Option SEG13 SEG14 SEG15 SEG16 SEG17 SEG18
Explanation PAGE External control External control output Buzzer
Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
0 No use
Indication and 0 Thermo ON 0 Use
1 On/Off control
Details 2 0 0
2 Off control Operation
1 1 No Use
3 Window On/Off control1) ON

Option SEG19 SEG20 SEG21 SEG22 SEG23 SEG24


Explanation PAGE

Indication and Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
Details 3 0 0 0 0 0

※ If you input a number other than 0~4 of the individual control of the indoor unit(SEG20), the indoor is set as “indoor 1”.
• The window on/off function applies to the following unit
‐ AR**/AJ***TN1DKG/AJ***TNNDKG

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Step 14 Cool and Heat modes Step 15 Optional: Setting to Cool or
operation test Heat only mode
After installing the outdoor and indoor units, test the This function enables the indoor units connected to the
Cool and Heat modes. outdoor unit to operate in a specific mode.
• When you test the Cool mode, set the set You can set each mode with Keys on the Main PCB in the
temperature of the indoor unit to the lowest one. outdoor unit.
And when you test the Heat mode, set the set
temperature of the indoor unit to the highest one. Set mode SEG1 SEG2 SEG3 SEG4
• Check if each indoor unit operates normally and Cooling and Heating 0 0
then also check if all indoor units operate normally
together. Only Cooling 0 0 0 1
‐ Check both of the Cool and Heat modes. Only Heating 0 2
• About 20 minutes after the air conditioner is started,
• Default value: Cooling and Heating mode

Installation Procedure
check the temperature difference between the air
inlet and outlet of the indoor unit. If the temperature
difference is larger than the value given in the
following table, the operation is normal.

Mode Temperature

Cool Approximately 8 ℃

Heat Approximately 12 ℃

CAUTION
• If the outdoor unit is turned off and then immediately
turned on again, the compressor does not operate for
about 3 minutes.
• During the Cool mode, frost may temporarily develop
on valves and other parts.

NOTE
• You can also test the Cool or Heat Try run using K1
button.
‐ Cool mode try-run : Push the [K1] button twice.
‐ Heat mode try-run : Push the [K1] button three
times.

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Installation Procedure

Step 16 Optional: Power improvement mode


The power improvement mode has the following power reduction effects.
• Reduced power at Thermo off
‐ When the air conditioner operates in Cool, Dry and Auto mode, if Thermo off is reached during cooling, the fan
and display of the indoor unit are turned off after 5 minutes.
‐ When you operates the remote control, the indoor unit display turns on again.
• Standby mode operation
‐ When all indoor units are turned off, the air conditioner recognizes it and enters the standby mode.
‐ The product power consumption in the standby mode is 3.5 W or less.

Setting the power improvement mode

Enable or disable the power improvement mode with Keys on the Main PCB in the outdoor unit.
Installation Procedure

Power improvement mode SEG1 SEG2 SEG3 SEG4

Disabled 0 0
0 1
Enabled 0 1

• Default value: Disabled

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Extra Procedures

Pumping down refrigerant Relocating the indoor and outdoor


units
WARNING
1 Pump down refrigerant. See Pumping down
• After installing the product, be sure to perform leak refrigerant on page 37.
tests on the piping connections. After pumping down
2 Remove the power cord.
refrigerant to inspect or relocate the outdoor unit,
be sure to stop the compressor and then remove the 3 Disconnect the assembly cable from the indoor and
connected pipes. outdoor units.
‐ Do not operate the compressor while a valve is 4 Remove the flare nuts connecting the indoor units
open due to refrigerant leakage from a pipe or an and the pipes. At this time, cover the pipes of the
unconnected or incorrectly connected pipe. Failure indoor unit and the other pipes using a cap or vinyl
to do so may cause air to flow into the compressor plug to avoid foreign material entering.
and too a high pressure to develop inside the 5 Disconnect the pipes connected to the outdoor units.
refrigerant circuit, leading to an explosion or At this time, cover the valve of the outdoor units and
product malfunction. the other pipes using a cap or vinyl plug to avoid
Pump-down is an operation intended to collect all the foreign material entering.
system refrigerant in the outdoor unit. Note: Make sure you do not bend the connection pipes in
the middle and store together with the cables.
This operation must be carried out before disconnecting
the refrigerant pipe in order to avoid refrigerant loss to 6 Move the indoor and outdoor units to a new location.
the atmosphere. 7 Remove the mounting plate for the indoor unit and
move it to a new location.
1 Turn the system on in cooling with fan operating at
high velocity and then let the compressor run for
more than 5 minutes. (Compressor will immediately NOTE
start, provided 3 minutes have elapsed since the last
• Before relocating the units, be sure to thoroughly
stop.)
read Recovery on page 7.

Extra procedures
2 Release the valve caps on High and Low pressure
• When recharging R-32 refrigerant after it has been
side.
completely removed, be sure to charge only the
3 Use L-wrench to close the valve on the high pressure factory refrigerant amount.
side.
• When vacuuming the product, be sure to proceed for
4 After approximately 2 minute, close the valve on the at least 1 hour.
low pressure side.
• Be sure to use an electronic balance when measuring
5 Stop operation of the air conditioner by pressing the the amount of refrigerant, and make sure that only
Power button on the indoor unit or remote control. the specified amount is charged.
6 Disconnect the pipes.
CAUTION
• If more than the amount of refrigerant specified
on the label is charged, a fire may occur when the
refrigerant leaks.
B(Gas)

A(Liquid)

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Extra Procedures

Using the stop valve Closing the stop valve

1 Remove the cap.


Opening the stop valve 2 Turn the stop valve clockwise by using a hexagonal
wrench.
1 Open the cap and turn the stop valve anticlockwise 3 Tighten the axis until the valve reached the sealing
by using a hexagonal wrench. point.
2 Turn it until the axis is stopped. 4 Tighten the cap securely.

Tightening torque for body cap CAUTION


(Refer to the table)
• When you use the service port, always use a charging
hose, too.
• Check the leakage of refrigerant gas after tightening
Spindle
the cap.
Charging core • Must use a spanner and wrench when you open/
tighten the stop valve.
Tightening torque for charging
port cap (Refer to the table)

R-410A/R-32: Diameter of the screw-1/2-20UNF

3 Tighten the cap securely.

Tightening torque
Outer Diameter
(mm) Charging port cap
Extra procedures

Body cap (N•m)


(N•m)
Ø6.35 20 to 25

Ø9.52 20 to 25
10 to 12
Ø12.70 25 to 30

Ø15.88 30 to 35

(1 N•m=10 kgf•cm)

NOTE
• Do not apply excessive force to the stop valve and
always use special instruments. Otherwise, the
stopping box can be damaged and the back sheet can
leaks.
• If the watertight sheet leaks, turn the axis back by
half, tighten the stopping box, then check the leakage
again. If there is no leakage any more, tighten the
axis entirely.

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Appendix

Troubleshooting

‐ The table below list the self-diagnostic routines. For some of PCB MAIN - OUT
error, you must contact an authorized service center.
‐ If an error occurs during the operation, it is displayed on the
outdoor unit PCB MAIN-OUT.

88 SEG DISPLAY

Error Code Explanation Remark


ERROR DUE TO REPEATED ADDRESS SETTING(WHEN 2 OR MORE DEVICES HAS THE SAME ADDRESS
E108 WITHIN THE NETWORK)
E190 PIPE CHECK ERROR
E199 PIPE CHECK OPERATION HAS NOT BEEN COMPLETED
COMMUNICATION ERROR BETWEEN INDOOR AND OUTDOOR UNIT(INSTALLATION NUMBER SETTING
E201 ERROR, REPEATED INDOOR UNIT ADDRESS, INDOOR UNIT COMM
COMMUNICATION ERROR BETWEEN INDOOR AND OUTDOOR UNIT(COMMUNICATION ERROR ON ALL
E202 INDOOR UNITS, OUTDOOR UNIT COMMUNICATION CABLE ERROR)
E203 COMMUNICATION ERROR BETWEEN INVERTER PBA AND MAIN PBA
E221 ERROR ON AMBIENT TEMPERATURE SENSOR (SHORT OR OPEN)
E237 ERROR ON CONDENSOR TEMPERATURE SENSOR(SHORT OR OPEN)
E251 ERROR ON DISCHARGE TEMPERATURE SENSOR(SHORT OR OPEN)
E320 ERROR ON COMPRESSOR OLP TEMPERATURE SENSOR(SHORT OR OPEN)
E330 ERROR ON PIPE IN-A TEMPERATURE SENSOR(SHORT OR OPEN)
E331 ERROR ON PIPE IN-B TEMPERATURE SENSOR(SHORT OR OPEN)
E332 ERROR ON PIPE IN-C TEMPERATURE SENSOR(SHORT OR OPEN)
Appendix

E333 ERROR ON PIPE IN-D TEMPERATURE SENSOR(SHORT OR OPEN)


E335 ERROR ON PIPE OUT-A TEMPERATURE SENSOR(SHORT OR OPEN)
E336 ERROR ON PIPE OUT-B TEMPERATURE SENSOR(SHORT OR OPEN)
E337 ERROR ON PIPE OUT-C TEMPERATURE SENSOR(SHORT OR OPEN)
E338 ERROR ON PIPE OUT-D TEMPERATURE SENSOR(SHORT OR OPEN)
E401 OUTDOOR UNIT FREEZING-SAFETY CONTROL(COMPRESSOR STOP)
E404 OUTDOOR UNIT OVERLOAD-SAFETY CONTROL(COMPRESSOR STOP)

English 39

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Appendix

Error Code Explanation Remark


E416 COMPRESSOR OPERATION STOP DUE TO DISCHARGE TEMPERATURE PROTECTION CONTROL
E422 HIGH PRESSURE BLOCKAGE CONTROL
E440 HEATING MODE RESTRICTION DUE TO HIGH AIR TEMPERATURE
E441 COOLING MODE RESTRICTION DUE TO LOW AIR TEMPERATURE
E458 FAN MOTOR ERROR
E461 OPERATION FAILURE OF COMPRESSOR
E462 COMPRESSOR OPERATION STOP DUE TO FULL LOAD CURRENT CONTROL
E463 COMPRESSOR OPERATION STOP DUE TO OLP TEMPERATURE CONTROL
E464 ERROR DUE TO OVER-CURRENT OF COMPRESSOR
E465 VOLTAGE-LIMIT ERROR OF COMPRESSOR
E466 ERROR DUE TO LOW/OVER VOLTAGE OF DC LINK IN INVERTER PBA
E467 ABNORMAL RPM IN COMPRESSOR OR WIRE FOR COMPRESSOR HAS NOT BEEN CONNECTED
E468 ERROR DUE TO OUTPUT CURRENT SENSOR OF INVERTER PBA(SHORT/OPEN)
E469 ERROR DUE TO DC LINK VOLTAGE SENSOR OF INVERTER PBA(SHORT/OPEN)
E470 OUTDOOR UNIT EEPROM READ/WRITE ERROR
E471 OUTDOOR UNIT EEPROM READ/WRITE ERROR(OTP)
E474 ERROR ON IPM/PFCM TEMPERATURE SENSOR OF INVERTER PBA(SHORT OR OPEN)
E483 OVERVOLTAGE OF H/W DETECT DC LINK
E484 PFC OVERLOAD(OVER CURRENT) ERROR
E485 ERROR DUE TO INPUT CURRENT SENSOR OF INVERTER PBA(SHORT/OPEN)
E488 INCOMING VOLTAGE SENSOR ERROR
E500 IPM/PFCM OVERHEAT ERROR
E507 ERROR DUE TO HIGH PRESSURE SWITCH OPEN OR COMPRESSOR DOWN BY HIGH PRESSURE
E554 THE REFRIGERANT LEAKS COMPLETELY FROM THE OUTDOOR UNIT
ERROR DUE TO INDOOR UNIT SOFTWARE VERSION COMBINATION(INCOMPATIBLE INDOOR UNIT
E563 SOFTWARE ON A SYSTEM
E590 INVERTER EEPROM CHECKSUM ERROR
Appendix

40 English

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MEMO

Appendix

English 41

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Samsung, PO Box 12987, Blackrock, Co. Dublin. IE
or Euro QA Lab. Saxony Way, Yateley, Hampshire GU46 6GG, UK

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