KDE45E3_en

DIESEL GENERATOR SET
OPEN FRAME TYPE

Single-phase: KDE25E K DE30E
KDE35E
Three-phase: KDE30E3 K DE35E3
KDE45E3 K DE60E3
KDE75E3 K D E 10 0 E 3
ULTRA SILENT TYPE
Single-phase: K DA 2 5 S S K DA 2 5 S S O
K DA 3 0 S S K DA 3 0 S S O
K DA 3 5 S S K DA 3 5 S S O
Three-phase: K DA 3 0 S S 3 K DA 3 0 S S O 3
K DA 3 5 S S 3 K DA 3 5 S S O 3
K DA 4 5 S S 3 K DA 4 5 S S O 3
K DA 6 0 S S 3 K DA 6 0 S S O 3
K DA 7 5 S S 3 K DA 7 5 S S O 3
K DA 10 0 S S 3 K DA 10 0 S S O 3
Single-phase: KDE25SS K DE30SS
KDE35SS
Three-phase: KDE30SS3 K DE35SS3
KDE45SS3 K DE60SS3
K D E 7 5 S S 3 K D E 10 0 S S 3
SUPER SILENT TYPE
K DA 4 0 S T 3 K DA 4 0 S T O 3
KDE40ST3
CONTENTS
1. Safety label 1
2. Parts name 6
2.1 Appearance and parts name 6
2.2 Inner structure and parts name 7
2.3 Control panel 8
2.4 Electric schematic diagram 10
2.5 Electric wiring diagram 14
2.6 Generator function and operation manual 22
3. Transportation and storage 24

3.1 The transportation of the generator set 24
3.2 Storage 25
4. The connection of the load 27

4.1 The choice of the cable 27
4.2 The ground of leakage protector 28
5. Running mode 31
5.1 The check of the initial starting 31
5.2 Starting mode 35
5.3 Run 37
5.4 Stop 39
5.5 Protective 40
12. APPENDIX
6. The oil, cooling water and fuel 41 Modified coefficient table

6.1 Engine oil 41 of ambient condition power
6.2 Cooling water 41 The conditions of generator rated output:
6.3 Fuel 42 Altitude: 0 m Ambient temperature: 25 Relative humidity: 30%
Ambient modified coefficient: C (Relative humidity 30%)
7. Battery 43
7.1 Cautions for charging the battery 43
Ambient temperature ( )
Altitude
(m)
8. Periodical maintenance and service 45 25 30 35 40 45
8.1 The check of initial 50 hours 46
0 1 0.98 0.96 0.93 0.90
8.2 The check of every 250 hours 47
8.3 The check of every 500 hours 50 500 0.93 0.91 0.89 0.87 0.84
8.4 The check of every 1000 hours 51
8.5 Periodical maintenance and service chart 52 1000 0.87 0.85 0.82 0.80 0.78
2000 0.75 0.73 0.71 0.69 0.66

9. Troubleshooting 53
3000 0.64 0.62 0.6 0.58 0.56
10. Long-time storage 57
4000 0.54 0.52 0.5 0.48 0.46
11. The main specification data 58

Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
12. APPENDIX 65
Counting example:
When the rated power of generator is PN =5KW, altitude is 1000m, ambient
temperature is 35 , relative humidity is 80%, the rated power of generator is:

P=PN (C-0.02) = 5 (0.82-0.02) = 4KW
- -
Ultra Silent enerator (Three phase)
1. SAFETY LABEL
The followings are illumination of the safe label.
Indicates a strong possibility of severe personal injury

DANGER even death if instructions are not followed.
Three phase "Y" connection/Brushless self-excitation and constant voltage (AVR)

Indicates a possibility of personal injury or equipment
WARNING
direct injection
damage if instructions are not followed.
0# (summer), -10# (winter), -35# (chillness) diesel

KDE40ST3/KDA40ST3/KDA40STO3
In order to make the generator to extend its service life,

CAUTION
SAE10W30 (above CD grade)

water cooled
follow these instructions.Lend this generator to others, or
1300
12V Electric starter

use it with others who must read this manual beforehand
KM493G-1
Ultra silent
102
400/230
40/3000
0.8(lag)
18.2:1 and understand the whole operation manual.
272
2.771
3000
30.4
54.8
950
960
50
38
95
78
70
H
2
-
It will impact on safe performance and reduce the life if
4-stroke
93
2250
you modify the generator.We wouldn't warrant the
generator that is modified or not used with genuine parts.
4-cylinder in line
The warning labels should be stick to the main body of

WARNING the generator.
Don't damage the label or let the labels fall off.
Strictty follow the lables
Exhaust gas
DANGER
The exhaust is toxic.
Exhaust gas contains poisonous carbon
monoxide.
Overall dimension: LxWxH(mm)
Noise at related load dB (A)/7m
Never run the generator in an enclosed

Rated rotation speed (r/min)
Loop mode/Excitation mode
Continuous running time

Rated power[kW/(r/min)]
area. EXHAUST
Rated frequency (Hz)
Power factor (cos )

Rated output (kVA)
Rated output (kW)
Compression ratio
Fuel tank capacity

Model
Fuel consumption
Be sure to provide adequate ventilation.

Rated voltage (V)
Rated current (A)
Noise dB (A)/1m
Insulation grade
Starting system
Structure type
Engine model
Bore x Stroke
Displacement
Pole number
Lube oil type

Engine type
The exhaust vent shouldn't open to the

Weight(kg)
Fuel type
passenger and the others.

Generator Engine Set
-64- - -
while.
running.
terminal.
grounded.
DANGER
DANGER
DANGER
to transfer the voltage.

running this generator.
electric shock even to death.

before running the generator.
generator is stopped thoroughly.
hands or electric shock will occur.
Electric shock
Output terminal cover should be

Never touch the machine with wet
generator before connecting the
touch the naked cable during the
It will cause electric shock even death if
Cut off the circuit to stop the
closed. Tighten all screws before
- -
Ground protection
Danger Rotary parts

RUNNING
Don't touch the inner rotary parts. It's very dangerous.

Don't touch the inner circuit when generator is running.
Maintain and service the generator inner parts only after stopping it.
have to open the side door, don't stick head and hands to generator inner.
Close and lock the side door of the super quiet generator before operating.
The outer box grounding terminal and load machine outer box must be
Control box should be closed all along and all of its screws should be tightened
The cooling fan of the radiator will go on rotating after stopping the engine for a
There is enough voltage even at an idle speed, therefore, make sure the
Close and lock the side door when running the super quiet generator. If you
If ground mode is not right, the ground protection won't function. And it will cause
Cut off the breaker circuit to stop the generator, before opening the control box
Model KDA30SSO3 KDA35SSO3 KDA45SSO3 KDA60SSO3 KDA75SSO3 KDA100SSO3

Rated frequency (Hz) 50 60 50 60 50 60 50 60 50 60 50 60
Rated output (kVA) 24 28 28 35 37 45 50 60 62 75 80 100
Rated output (kW) 19.2 22.4 22.4 28 29.6 36 40 48 49.6 60 64 80
Rated voltage (V) 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240
Rated current (A) 34.6 38.9 40.4 48.6 53.4 62.5 72.2 83.3 89.5 104 115 138.8
Generator
1500 1800 1500 1800 1500 1800 1500 1800 1500 1800 1500 1800
Loop mode/Excitation mode Three phase "Y" connection/Brushless self-excitation and constant voltage (AVR) Three phase "Y" connection/Brushless self-excitation and constant voltage (AVR)
Power factor (cos ) 0.8 (lag) 0.8 (lag)
Insulation grade H H H H H H
Pole number 4 4 4 4 4 4
Engine model KM493G KM493ZG KD4105G KD4105ZG KD6105G KD6105ZG
4-cylinder in line 4-sroke water cooled 4-cylinder 4-cylinder in line 4-sroke 4-cylinder in line 4-sroke 6-cylinder in line 4-sroke 6-cylinder in line 4-sroke water
Engine type water cooled direct injection in line 4-sroke supercharge water cooled direct injection water cooled direct injection supercharge water cooled direct injection cooled direct injection supercharge
-
Bore x Stroke 93 102 93 102 105 125 105 125 105 125 105 125
Displacement
-
2.771 2.771 4.329 4.329 6.494 6.494

Compression ratio 18.2 : 1 18.2 : 1 17.5:1 17.5:1 17.5:1 17.5:1
Rated power[kW/(r/min)] 23.2/1500 30/1800 28.5/1500 36.9/1800 41.6/1500 49.3/1800 51/1500 60.6/1800 62/1500 74/1800 76/1500 91/1800
Engine
Fuel type 0# (summer), -10# (winter), -35 (chillness) diesel 0# (summer), -10# (winter), -35 (chillness) diesel
Lube oil type SAE 10W30 (above CD grade) SAE 10W30 (above CD grade)
Fuel consumption 320 300 300 290 290 280
Fuel tank capacity 95 95 95 95 110 110
Continuous running time 12 10 11.5 9 8 7 6.5 6.5 6 5 5 4
Overall dimension: LxWxH(mm) 1900 950 1200 1900 950 1200 2250 950 1300 2250 950 1300 2700 1140 1500 2700 1140 1500
Weight(kg) 960 985 1270 1310 1650 1680
Starting system 12V Electric starter 12V Electric starter 24V Electric starter 24V Electric starter 24V Electric starter 24V Electric starter
Set
Noise dB (A)/1m 68 70 68 70 68 70 68 70 68 70 68 70
Noise at related load dB (A)/7m 51 53 51 53 51 53 51 53 51 53 51 53
Structure type Ultra silent Ultra silent
Model KDA30SS3 KDA35SS3 KDA45SS3 KDA60SS3 KDA75SS3 KDA100SS3
Rated output (kVA) 24 28 28 35 37 45 50 60 62 75 80 100
Rated output (kW) 19.2 22.4 22.4 28 29.6 36 40 48 49.6 60 64 80
Rated voltage (V) 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240
Rated current (A) 34.6 38.9 40.4 48.6 53.4 62.5 72.2 83.3 89.5 104 115 138.8
Generator
1500 1800 1500 1800 1500 1800 1500 1800 1500 1800 1500 1800
Engine type 4-cylinder in line 4-sroke water cooled 4-cylinder 4-cylinder in line 4-sroke 4-cylinder in line 4-sroke 6-cylinder in line 4-sroke 6-cylinder in line 4-sroke water
water cooled direct injection in line 4-sroke supercharge water cooled direct injection water cooled direct injection supercharge water cooled direct injection cooled direct injection supercharge
-
Bore x Stroke 93 102 93 102 105 125 105 125 105 125 105 125
Displacement
-
2.771 2.771 4.329 4.329 6.494 6.494
Engine
Weight(kg) 960 985 1270 1310 1650 1680
Set
Noise dB (A)/1m 68 70 68 70 68 70 68 70 68 70 68 70
weight.
or missed.
the engine.
CAUTION
CAUTION
CAUTION
the engine stopped.
Wipe up spilled fuel at once.
Storage
to touch the muffler while it is hot.

Hot parts
flammable under certain conditions.
Fire hazard
should be less than that of the other.

accident if placed in a wrong position.
explosive materials near the generator.
sure to refuel in a well-ventilated location.
generator will fall off to cause an accident.

The generator set should be put on a
broken, and its screws are not loosened
Make sure that engine cover is not
level ground hard enough to afford its

It will fall off or collapse to cause an
remains hot immediately after stopping

system is heated during operation and
Let the engine cool before storing the
operation and remains hot for a while
Refuel in a good ventilated area with
after stopping the engine. Be careful not

Fuel and lubrication is extremely
Don't place the flammable and
generator indoors. The engine exhaust

The muffler becomes very hot during
- -
WOOD
High temperature
If put a generator set on another generator, the weight and size of above one
Keep away from cigarette, smoke and sparks when refueling the generator. Be
Don't run the generators set when stacks together. Otherwise, the above
water.
accident.
generator.
unconscious.
CAUTION
CAUTION
CAUTION
explosive accident.
will cause an accident.

may burn you seriously.
Radiator cover
-4-
Operator's duties
Check the battery after stopping the engine.
The usage of the battery
put hand and head into the engine to avoid scalding.
Don't refill the cooling water until the engine is cooled.

high, the splashed water or steam may scald you seriously.
will gather enough to cause fire hazard or explosive accident.
Wear protective clothing and mask to avoid an unexpected hurt.

Disconnect the ground table when servicing and maintaining the generator.
Don't open the radiator when running or immediately after stopping the engine.
The positive terminal shouldn't be connected to the negative terminal when
Don't operate the generator when the operator is very tired or drunk, or
connects with an extension cable. Otherwise, it will cause the fire hazard even
The battery may produce flammable gas. Be careful to avoid any explosive
Charge the battery in a good ventilated place. Otherwise, the flammable gas
If you open the radiator cover while the temperature of the cooling water is very
Be care to operate the generator set according to the instructions, otherwise it

If electrolyte contacts with skin or clothes, clean it with a large quantities of
Avoid touching the electrolyte because it contains sulfuric acid. Otherwise, it
To prevent scalding, pay attention to the warning marks attached to the
Close and lock the side door when running the super quiet generator. And don't
Model KDE30SS3 KDE35SS3 KDE45SS3 KDE60SS3 KDE75SS3 KDE100SS3

Rated output (kVA) 24 28 28 35 37 45 50 60 62 75 80 100
Rated output (kW) 19.2 22.4 22.4 28 29.6 36 40 48 49.6 60 64 80
Rated voltage (V) 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240
Rated current (A) 34.6 38.9 40.4 48.6 53.4 62.5 72.2 83.3 89.5 104 115 138.8
Generator
1500 1800 1500 1800 1500 1800 1500 1800 1500 1800 1500 1800
Engine type 4-cylinder in line 4-sroke water cooled 4-cylinder 4-cylinder in line 4-sroke 4-cylinder in line 4-sroke 6-cylinder in line 4-sroke 6-cylinder in line 4-sroke water
water cooled direct injection in line 4-sroke supercharge water cooled direct injection water cooled direct injection supercharge water cooled direct injection cooled direct injection supercharge
Ultra Silent Generator (Three phase)
Bore x Stroke 93 102 93 102 105 125 105 125 105 125 105 125
-
Displacement 2.771 2.771 4.329 4.329 6.494 6.494

Engine
Weight(kg) 960 985 1270 1310 1650 1680
Set
Noise dB (A)/1m 68 70 68 70 68 70 68 70 68 70 68 70
Ultra-silent Generator (Single phase)
CAUTION Noise
4-cylinder in line 4-stroke water cooled direct injection 4-cylinder in line 4-stroke water cooled direct injection supercharge 4-cylinder in line 4-stroke water cooled direct injection
KDE35SS/KDA35SS/KDA35SSO
2/146
Close the door of the super quiet generator when it is running. Otherwise its
120/240
44/1800
1800
70
53
60
35
35
7
noise will reach a very high level.

1300
146
Open-frame generator would cause a hearing damage for its high noise level if
KD4105G
125
300
4.329
17 : 1
1270
950
stay at this condition for a long time. Put on the earplug if necessary or take other
95
H
4
105
protective measures.
2250
2/130
Single phase, three loops/Brushless self-excitation and constant voltage(AVR)

115/230
37/1500
1500
68
51
50
30
30
8
CAUTION Caution Cable Connection
130
Connections for standby power to a
0# (summer), -10# (winter), -35# (chillness)

building's electrical system must be made
2/117
36.9/1800
120/240
SAE 10W30(above CD grade)

by a qualified electrician, which accords
1800
70
53
60
28
28
9
with all applicable laws and electrical

1200
117
codes.
KM493ZG
Ultra silent
102
18.2 : 1
300
2.771
950
985
95
1.0
Improper connections can allow electrical current from the generator to

H
4
93
back feed into the utility lines. Such back feed may electrocute utility company
1900
2/100
28.5/1500
115/230
workers or others who are contacting the lines during a power outage. And when
1500
68
51
10
50
23
23
utility power is restored, the generator may explode, burn, or cause fires in the
100
building's electrical system.
CAUTION Transportation
2/100
120/240
30/1800
1800
70
53
60
24
24

1200
Don't use rope or ladder to lift the generator. Otherwise, the generator will fall
100
down if they are broken.

KM493G
102
18.2 : 1
320
2.771
950
960
95
H
4
Anyone shouldn't stand under the lifted generator.

93
Lift the generator by using the lifting lever at the center of the engine cover.
1900
23.2/1500
2/87
115/230
1500
Don't lift or move the generator when the engine isn't stop. Otherwise, it may
11
68
51
50
20
20
break the cooling fan, and cause a fatal fault.

87
Fix the generator with ropes, after putting a generator into the car.
Noise at related load dB (A)/7m
Overall dimension: LxWxH (mm)
Loop mode/Excitation mode
Continuous running time

Rated power[kW/(r/min)]
Rated frequency (Hz)
Power factor (cos )

Rated output (kVA)
Rated output (kW)
Compression ratio
Fuel tank capacity

Fuel consumption
Rated voltage (V)
Rated current (A)
Noise dB (A)/1m
Insulation grade
Starting system
Model
Structure type
Engine model
Bore x Stroke
Displacement
Pole number
Lube oil type

Engine type
Weight(kg)
Fuel type
Generator Engine Set
- - - -
Panel
Instruments
2. PARTS NAME
Mounting Lever
-6-
Lifting Lever
Output Panel
2.1 The appearance and the outer part name
Water Inlet
Water Drainage
Engine Oil Drainage

Fuel Outlet
Fuel Inlet
Exhaust Vent
Model KDE30E3 KDE35E3 KDE45E3 KDE60E3 KDE75E3 KDE100E3

Rated output (kVA) 24 28 28 35 37 45 50 60 62 75 80 100
Rated output (kW) 19.2 22.4 22.4 28 29.6 36 40 48 49.6 60 64 80
Rated voltage (V) 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240 400/230 416/240
Rated current (A) 34.6 38.9 40.4 48.6 53.4 62.5 72.2 83.8 89.5 104 115 138.8
Rated rotation speed (r/min) 1500 1800 1500 1800 1500 1800 1500 1800 1500 1800 1500 1800
Generator
Loop mode/Excitation mode Three phase "Y" connection/Brushless self-excitation and constant voltage(AVR) Three phase "Y" connection/Brushless self-excitation and constant voltage(AVR)
Power factor (cos ) 0.8(lag) 0.8(lag)
Open frame (three phase)
4-cylinder in line 4-sroke 4-cylinder in line 4-sroke 4-cylinder in line 4-sroke 6-cylinder in line 4-sroke 6-cylinder in line 4-sroke
Engine type water cooled direct injection 4-cylinder in line 4-sroke water cooled direct injection water cooled direct injection supercharge water cooled direct injection water cooled direct injection supercharge
-
Bore x Stroke 93 102 93 102 105 125 105 125 105 125 105 125
-
Displacement 2.771 2.771 4.329 4.329 6.494 6.494

Compression ratio 18.2 : 1 18.2 : 1 17:1 17:1 17:1 17:1
Engine
Fuel type 0# (summer), -10# (winter), -35 (chillness) diesel 0# (summer), -10# (winter), -35# (chillness) diesel
Lube oil type L-ECD grade 15W30 or 15W40 L-ECD grade 15W30 or 15W40
Weight(kg) 720 750 1120 1120 1220 1220
Set
Noise dB (A)/1m 91 93 91 93 91 93 91 93 91 93 91 93
Structure type Open frame
Model KDE25E KDE30E KDE35E
Rated frequency (Hz) 50 60 50 60 50 60
Rated output (kVA) 20 24 23 28 30 35
Rated output (kW) 20 24 23 28 30 35
Rated voltage (V) 115/230 120/240 115/230 120/240 115/230 120/240
Rated current (A) 87 2/87 100 2/100 100 2/100 117 2/117 130 2/130 146 2/146
Rated rotation speed (r/min) 1500 1800 1500 1800 1500 1800
Generator
Loop mode/Excitation mode Single phase, three loops/Brushless self-excitation and constant voltage(AVR)
Power factor (cos ) 1.0
Insulation grade F H H
Open frame (Single phase)
Pole number 4 4 4
Engine model KM493G KM493ZG KD4105G
Engine type 4-cylinder in line 4-stroke water cooled direct injection 4-cylinder in line 4-stroke water cooled direct injection supercharge 4-cylinder in line 4-stroke water cooled direct injection
-
Bore x Stroke 93 102 93 102 105 125
Displacement
-
2.771 2.771 4.329
Compression ratio 18.2 : 1 18.2 : 1 17 : 1
Rated power[kW/(r/min)] 23.2/1500 30/1800 28.5/1500 36.9/1800 41.6/1500 49.3/1800
Engine
Fuel type 0# (summer), -10# (winter), -35# (chillness)
Lube oil type L-ECD grade 15W30 or 15W40
Fuel consumption 320 300 300
Fuel tank capacity 95 95 95
Continuous running time 11 9 10 9 8 7
Overall dimension: LxWxH(mm) 1450 800 1050 1450 800 1050 1450 760 1050
Weight(kg) 720 720 720
Starting system 12V Electric starter 12V electric starter 24V Electric starter
11. MAIN TECHNICAL SPECIFICATIONS AND DATA
Set
Noise dB (A)/1m 91 93 91 93 91 93
Noise at related load dB (A)/7m 81 83 81 83 81 83
Structure type Open frame
Muffler
Fan
Radiator
Oil Filter
Engine
2.2 Inner structure and parts name
-7-
Oil Filler
Air Cleaner
Motor
Oil-water Separator
Fuel Filter
Battery
Oil Dipstick
2.3 Control panel
Floodlight switch Control panel
10. Long-time storage
floodlight Power supply
indicator light
To store the generator for a long time, please put it in a dry, dustless, and well-
Breaker
Smart control panel Starter switch ventilated place, and store it according to the followings.
Fuse base
(1) Clean away the dirt and dust that cling to the outer surface of the generator.
(2) Remove the battery, and charge it fully before storing it.
It 's better to charge it every month to eliminate the effect of the battery discharge.
Oil gauge Voltage adjustor knob
(3) Service and repair the broken or damaged parts to make sure the generator
can start normally.
(4) Referring to the operation manual to handle the engine fault.
reduction voltage voltage increase
The panel applicalbe for KDE30SS3 KDE35SS3 KDE40ST3 KDE45SS3 CAUTION Storage
KDE60SS3 KDE25SS KDE30SS KDE35SS
It will fall off or collapse to cause an accident if you don't place the generator in a
Floodlight switch
Control panel
floodlight
right position.
Power supply
indicator light Do remember the correlative proceeding if you pile other things on the machine.
Make sure there is no damaged engine cover, loosen screw or missed accessory.
The generators set should be put on the level ground hard enough to afford their
Emergency stop button
weights.
Breaker
If put a generator set on another generator, the weight and size of the above one
Smart control panel should be less than that of the other one. And the stacking layer shouldn't be over
two.
Insert stow-woods to the clearance between the upper layer and lower layer as
shown in the figure. And put the generators on the stow-woods evenly.
Oil gauge Put the wood mat as shown in the figure. Don't put them out of the place that
specified in the figure.
Don't run the generators while stacking each other. Otherwise, the above one
may collapse or fall off.
Voltage adjustor knob

Off On
WOOD
Start
Fuse base Starter switch reduction voltage voltage increase
The panel applicalbe for KDE75SS3 KDE100SS3
-8- - -
Fault Reason Solution
Bad voltmeter Replace Power supply Oil gauge

Smart control panel indicator light
Bad AVR Consult with dealer

The voltage value is
ZNR is burnt
not right or there is
no voltage. Rotary rectifier is burnt
Rotor circuitry break Starter switch

Voltage adjustor knob
Off On
Engine circuitry is burnt
Bad voltmeter Replace
Bad AVR Consult with dealer Start

reduction voltage voltage increase
Bad VR
The generator can't
reach rated voltage. Rotary rectifier is burnt The panel applicalbe for KDE30E3 KDE35E3 KDE25E KDE30E KDE35E
ZNR is burnt
Generator cable is burnt

Smart control panel Operation indicator light Emergency stop button
Rotation speed is too low Increase the speed
Bad voltmeter Replace
Over voltage Bad AVR Consult with dealer
Bad VR
Rotary rectifier is burnt Consult with dealer Off On
Voltage decreases Bad AVR

too much when
Main winding or excitation
connected with load.
winding is burnt Start
Load is not equal Make them equal. Fuse base Voltage adjustor knob Electric starter key
Bad breaker Consult with dealer

Breaker can't work.
Bad breaker
The panel applicalbe for KDE45E3 KDE60E3 KDE75E3 KDE100E3
Load circuitry is shorted Check
- - -9-
Yellow/Green20#
Red20# Utility supply

output
Black/white20# Utility AC
samling input
Yellow/white20# Generator ATSopertional
supply output
Black/white20#
Yellow/white20# Muni cipal charging power input
Black20#
Generator DC
Yellow20# sampling input
Yellow8# Yellow8#
Green8# Green8# ON-OFF list electric starter key
Utility input~ Red8# Red8#
Black8# Black8#Yellow20# Texting shunt trip
Black20#
Yellow20#
Yellow8# Yellow8# Yellow8#
Green8# Green8# Green8#
Red8# Red8# Red8#
Black8# Black8#
KDE30SS3
Black8# Yellow,Green8# 28 M1 Electric fan
27 P1 Fuel gauge 1
2.4 Electric principle diagram
Yellow20# 26 SL Fuel amount sensor 1

Green20# 25 A2 Smart display screen 1 PLY-MB3-D
Electric fan Red20# 24 A1 ATS control module 1 PLY-MB3-ATS-S
-
Black20# 23 A0 Smart panel control module 1 PLY-MB3-C
22 HL1 Power supply indicator light 1 AC230V(green)
Voltgage sampling
-
Red,Black20# 21 HL Panel floodlight 1 DC12V 10W
20 S3 Panel floodlight switch 1 RF1004
Green,Black20#
19 S2 Water temperature swtich 1
KDE35SS3
Yellow,Black20# 18 S1 Low oil switch 1
17 M Start motor 1
Red/Green20#
16 GB Battery 1
Red/Blue20# Abnormal signal input Current sampling
1
15 EH Warm-up plug
Green18#
Blue18# Running signal input
14 YV Acdelerography electromagnetism 1
Green18#
Orange18#
13 Rp Voltage regulator potentiometer 1 WX111-2K 5%
Working power Starter signal 12 KA1 DC contactor 1 QDC-100A DC12V
Orange18# Red18# input
supply 11 KA2 KA3 KA4 Minitype relay 3 HFV4 DC12V 20A
Red10# 10 V1 Rectifier bridge 1 KBPC2510
Red18# 3
Blue20# 9 L1 L2 L3 Current mutualinductor 50A/5mA
KDE40ST3
Red18# Purple18#
Blue18# Blue20# 8 FU1 Fuse base 1 BX210C
Green20# Yellow10#
Gray/White20# Preheat signal output 7 FU2 FU3 FU4 Four-circuit fuse box 2 BX2041
White20#
Gray20#Starter signal output 6 SB Estop button 1 LAY37-1125
Start Purple20# 1
White10# Blue10# electromagnet Overload signal output 5 SA Electric starter key JK427
White20# 4 TC Charging board assembly 1 -220V/27V 50VA
Gray20# 3 U V W N Output board assembly 2 KDE12STA-13300
Start electric 2 KM1 KM2 Reversible AC Contactor 1 A50-40-00
Charging motor Charging input
alternator signal 1 QF Breaker(with shunted exciter release&secondary contact 1 BO-100EB 125A
No. Code Name Qty. Material Remark
Yellow,Green18#
Purple/Orange18#
Fault
noise
Over hot
Abnormal
low oil pressure
Vibration is too big.

highest rotary speed
Slow zero load speed
Engine
Engine can't reach the
Engine stops because of
Generator
Engine shell
Zero load speed is too high
Reason
Bad axletree
Not fix tightly
-
Check around
Electrical fan Abnormal voice
Abnormal voice
Abnormal voice
fasten bolt loose
Fan strap looses

Air in the oil pipe
Air in the oil pipe
-
Badness oil switch
Thermostat abnormal
If cooling-water lacked
Electrical fan abnormal

Electrical fan abnormal
Badness regulator lever
engine oil is not enough
Engine air cleaner walled up
Regulator lever regulates badly
Tight
Mend
Mend
Mend
Solution
Replace
Fix tightly
Move thing
Eliminate air
Eliminate air
Replace filter
Fill engine oil
Adjust to short
Replace switch
Maintain fan strap
Maintain thermostat
Check and replace fuse

Radiator cooling orifice walled up Clean radiator cooled part
Check and mend receptacle guarder

Regulate pole to regulates badly Adjust regulator lever to get shorter
Adjust regulator lever to get longer
Check if cooling water lacked

Engine can not start
rated speed.
so slow.
running.
is very low.
Ambient
temperature
the rotating speed

The engine stops
can't reach the

starter is
Engine can't
start while
automatically. And
it its speed is
doesn't run or
Start motor
work
No fuel oil
Fuel is frozen.
Battery leakage
Starter badness
The wire breaks
Air in the oil pipe

Fuse disconnection
Bad Air around pipe

Start switch badness
-
Compression leakage
Fuel winding does not
Air cleaner is clogged.
-
Fill oil
Speed handle lever trouble Repair
Repair
The earth terminal is imperfect Repair
Replace
Replace
Replace
Empty air
Empty air
liquid measure
Mend the engine

in the fuel system is frozen and water in oil pipe
Battery unclamped or rutsted Install after cleaning
Replace air cleaner element

Fuel oil cleaner walled up Clean , and replace fuel oil cleaner
Use JIS-3 oil, or choose the applicable
Some water accumulated Heat, empty fuel oil tank ,fuel oil cleaner
viscosity oil according to the freeze area
Check the fuse, if disconnection, replace
Fuel oil cleaner walled up Replace fuel oil cleaner element, clean or replace filter
it ,check and replace winding if necessary
Yellow/Green20#
Red20# DC charging output(15v,2-3A) Utility supply

Utility AC output
Black/white20# samling input
Yellow/white20# Generator ATSopertional
supply output
Black/white20#
Yellow/white20# Muni cipal charging power input
ON-OFF list electric starter key
Red20#
Generator DC
Black20# sampling input
Red4# Red4#
Black4# Black4# Texting
Red20# shunt trip Red20#
Black4# Black4#
White4# white4#
Red4# Red4#
28 M1 Electric fan
Green/YellowRV6.0 27 P1 Fuel gauge 1
26 SL Fuel amount sensor 1
25 A2 Smart display screen 1 PLY-MB3-D
Black18#
Red18#
24 A1 ATS control module 1 PLY-MB3-ATS-S

Black20# 23 A0 Smart panel control module 1 PLY-MB3-C
Electric fan Black20# 22 HL1 Power supply indicator light 1 AC230V(green)
-
Red20# 21 HL Panel floodlight 1 DC12V 10W

Red,Black20# 20 S3 Panel floodlight switch 1 RF1004
-
Red,Black20# 19 S2 Water temperature swtich 1

Red,Black20# 18 S1 Low oil switch 1
Red,Black20# 17 M Start motor 1
Red/Green20# 16 GB Battery 1
15 EH Warm-up plug 1
Red/Blue20# Abnormal signal input 14 YV Acdelerography electromagnetism 1
KDE25E KDE30E KDE35E(
Green18#
Current sampling Voltgage sampling
Blue18# Green18# Running signal input 12 KA1 DC contactor 1 QDC-100A DC12V

Orange18# 11 KA2 KA3 KA4 Minitype relay 3 HFV4 DC12V 20A
Working power Starter signal 10 V1 Rectifier bridge 1 KBPC2510
KDE25SS KDE30SS KDE35SS
Orange18# Red18# supply input 9 L1 L2 L3 Current mutualinductor 3 50A/5mA

Red10# 8 FU1 Fuse base 1 BX210C
)
Blue18# Blue20# Blue20# Red18# Purple18# 7 FU2 FU3 FU4 Four-circuit fuse box 2 BX2041
Red18# 6 SB Estop button 1 LAY37-1125
Yellow10# White20# Gray/White20# Preheat signal
Green20# output 5 SA Electric starter key 1 JK427
oil pump Starter signal
Gray20# output 4 TC Charging board assembly 1 -220V/27V 50VA
Start Overload signal 3 U V W N Output board assembly 2 KDE12STA-13300
Blue10# electromagnet
Purple20# output
White10# White10# 2 KM1 KM2 Reversible AC Contactor 1 A50-40-00
Brown20# 1 QF Breaker(with shunted exciter release&secondary contact 1 BO-100EB 125A
Start electric No. Code Name Qty. Material Remark
Charging motor Charging input signal
alternator
Yellow,Green18#
Purple/Orange18#
Yellow/Green20#
Utility AC
Red20# DC charging output(15v,2-3A) samling input Utility supply
output
Black/white20#
Generator opertional
Yellow/white20#
supply output
Black/white20#
Yellow/white20# Muni cipal charging power input ON-OFF list electric starter key
Red20# Generator DC
sampling input
Black20#
Red4# Red4#
Utility input~ Black4# Black4# Red20# Red20# Black20#
Black4# Black4# Black4#
28 M1 Electric fan
Red4# Red4# Red4# 27 P1 Fuel gauge 1
26 SL Fuel amount sensor 1
Green/Yellow 25 A2 Smart display screen 1 PLY-MB3-D
23 A0 Smart panel control module 1 PLY-MB3-C
Black18#
Red18#
Black20# 22 HL1 Power supply indicator light 1 AC230V(green)
Electric fan Red20# 21 HL Panel floodlight 1 DC12V 10W
-
20 S3 Panel floodlight switch 1 RF1004
Red,Black20# 19 S2 Water temperature swtich 1
Voltgage sampling
18 S1 Low oil switch 1
-
Red,Black20#
17 M Start motor 1
16 GB Battery 1
Red/Green20# 15 EH Warm-up plug 1
14 YV Acdelerography electromagnetism 1
Current sampling
Red/Blue20# Abnormal signal input 12 KA1 DC contactor 1 QDC-100A DC12V

Green18#
11 KA2 KA3 KA4 Minitype relay 3 HFV4 DC12V 20A
Blue18# Green18# Running signal input
10 V1 Rectifier bridge 1 KBPC2510
Orange18# 3
Working power Starter signal 9 L1 L2 L3 Current mutualinductor 50A/5mA
Orange18# Red18# supply input 8 FU1 Fuse base 1 BX210C
Red10# 7 FU2 FU3 FU4 Four-circuit fuse box 2 BX2041
Blue20# Purple18# 6 SB Estop button 1 LAY37-1125
Blue20# Red18# Red18# 5 SA Electric starter key 1 JK427
Blue18# Yellow10#
Green20# Gray/White20# Preheat signal output 4 TC Charging board assembly 1 -220V/27V 50VA
oil pump White Gray20# Starter signal output 3 LN Output board assembly 2 KDE12STA-13300
White10# Blue10# Start
Purple20# Overload signal output 2 KM1 KM2 Reversible AC Contactor 1 A200-1
electromagnet White10# 1 QF Breaker(with shunted exciter release&secondary contact 1 BO-100EB 125A
Brown20# No. Code Name Qty. Material Remark
Start electric
motor
Charging alternator Charging input signal
Yellow,Green18#
KDE25SS KDE30SS KDE35SS KDE25E KDE30E KDE35E

Purple/Orange18#
generator.
CAUTION
CAUTION
DANGER
DANGER
Hot Part
9. TROUBLESHOOTING
Rotating Part
Electric shock
-
-
hand and head into the engine to avoid scalding.
The Usage of The Battery

while. Don't service the electric fan until it stops entirely.
Let the engine cool before storing the generator indoors.

Stop the engine to service and maintain the inner structure.
Remove the negative terminal when servicing the generator.

It's very dangerous to touch the rotating parts in the generator.
Don't touch the inner parts with high voltage during the running.
Stop the engine to service and maintain the inner parts of the unit.
It will explode to cause a severe accident if the battery used in a wrong way.
The cooling fan of the radiator will go on rotating after stopping the engine for a
Close and lock the door, when running the super quiet generator. And don't put
To prevent scalding, pay attention to the warning marks attached to the
Generator Engine
Check fan belt

Check and clean
Check engine oil
Clean the radiator
*Adjust fuel nozzle

Replace engine oil
Check & service item
*Check damper rubber

*Check valve clearance
Check the cooling water
Check the exhaust color
Replace oil filter element

Check battery electrolyte
*Check fuel injection time

Clean air cleaner element
Check if the relay can work

Check the loosen assembly
Replace seal ring of fuel filter
Measure insulated resistance

Check for water or oil leakage
Replace
Clean the inner of the fuel tank

Replace the air cleaner element
Check meters and warming light
Check sound- absorbed material

Check battery electrolyte density
Check the nylon tube & rubber tube
Check circuit terminal and connection
Relative manual reading is required.

Check protection for electrical leakage
-
Check fuel, drain out sediment and impurity
-
Daily
check
The item with " " mark indicates time for the initial check.
First
First
Note: The item with "*" Mark, you can consult with agent/dealer.
8.5 PRIODIC CHECK AND SERVICE SCHEDULE
Refer to different type of the engine, check time is abit different.

First
50 hrs 250 hrs 500 hrs 1000 hrs
Yellow,GreenAWG20#
Utility AC
RedAWG20# DC charging output(15v,2-3A) Utility supply
samling input
output
BlueAWG20#
ON-OFF list electric starter key
BlueAWG20# Generator
BlueAWG20# supply output
BlueAWG20# Muni cipal charging power input

YellowAWG20#
YellowAWG20#
Generator DC
sampling input
Utility input~
Texting shunt trip 30 AVR Automatic voltage adjustor PLY-DAVR-95S
29 A3 control template of fire extinguisher
YellowAWG6# 28 M2 Extinguisher 37B34-56010
GreenAWG6# 27 M1 Electric fan 1 YZ-250-4 250W 0.85A
RedAWG6# 26 P1 Fuel gauge 1 8111 DC24V
output
BlackAWG6# 25 SL Fuel amount sensor 1

1 PLY-MB3-ATS-D
Overload signal
Green/Yellow 24 A2 Smart display screen

YellowAWG20# 22 A0 Smart panel control module 1 PLY-MB3-ATS-C
GreenAWG20# 21 HL1 Power supply indicator light 1 AC230V(green)
RedAWG20# 20 HL Panel floodlight 1 DC12V 10W
RedAWG18#
GreenAWG18#
YellowAWG18#
BlackAWG20# 19 S3 Panel floodlight switch 1 RF1004

18 S2 Water temperature swtich 1
Voltgage sampling
Electric fan Red,BlackAWG20# 17 S1 Low oil switch 1

16 M Start motor 1
Green,BlackAWG20# 15 Charging alternator 1
Yellow,BlackAWG20#
14 GB Battery 1 45-60ST3 12V 75-100ST3 12V 150Ah
13 EH Warm-up plug 1
Black/WhiteAWG20# Black/WhiteAWG20# 12 Rp Voltage regulator potentiometer 1 WX111-2K 5%
Current sampling
Red/BlueAWG20# Abnormal signal input 11 KA1 KA2 KA3 DC contactor 3 QDC-100A DC24V
GreenAWG18# Running signal input 10 V1 Rectifier bridge 1 KBPC2510
Blue BrownAWG18# GreenAWG18#
9 L1 L2 L3 Current mutualinductor 3 20A/5mA
KDE75SS3 KDE100SS3
OrangeAWG18# OrangeAWG18# OrangeAWG18#

Working power Starter signal 8 FU1 Fuse base 1 BX201C
RedAWG10# RedAWG18# supply input 7 FU2 FU3 FU4 Four-circuit fuse box 2 BX2041
6 SB SB1 Estop button 1 HVW411ER
5 SA Electric starter key 1 JK427
RedAWG18# 4 TC Charging transformer 1 -220V/27V 50VA
RedAWG18#
WhiteAWG18#
BlueAWG18#
BlueAWG10#
PurpleAWG18#
Gray/White AWG20# Preheat signal output 3 U V W N Output board assembly 2 KDE12STA-13300

BlueAWG18#
BlueAWG18#
GreenAWG18#
YellowAWG10#
turbine scroll RedAWG10# GrayAWG20# Starter signal output 2 KM1 KM2 Reversible AC Contactor 1 A75-40-00 45:63A 60:75A
bar scrollbar Breaker
extinguisher Start WhiteAWG20# 1 QF 1 BO-100EB 75:100A 100:150A
Fuel
BlueAWG10#
pump electromagnet No. Code Name Qty. Material Remark

WhiteAWG20# OrangeAWG18#
Orange/GrayAWG20#
Brown20#
Start electric
WhiteAWG10#
motor
Charging Charging input signal
alternator
PurpleAWG18#
The electric principle diagram applies to KDE45SS3 KDE60SS3
Yellow,GreenAWG18#
Purple/OrangeAWG18#
2.5 Electric connection diagram (3) Check circuit terminal and connetion terminal
Check if there is rust and burnout in main and vice circuitry
Yellow green
Oil gauge
Voltage adjusting potentiometer

Orange
Gray
Blue
White
KDE40ST3
Orange
Electric starting key
Red
Purple
Red
Tin nelded connector on opening thread

Red
KDE35SS3
Opening thread
Tin nelded connector on opening thread
Black
Power indicating lamp
Blue
Yellow
Green
Yellow green
Panel wiring harness: applicable KDE30SS3

Floodlight
8.4 Check every 1000Hrs

Yellow green
Purple
(1) Clean the fuel tank
Floodlight switch
Eliminate the sediment and water in the fuel tank.

Red
(2) Replace the air cleaner element

Black white
Red blue
Refer to the relative item.

Brown
Blue
(3) Check anti-vibration material

If the shockproof material damaged or distorted, you can consult with agent.
(4) Check the nylon tube & rubber tube
If the nylon tube &rubber tube is vulcanized or bad quality, you can consult with
agent to change it.
(5) Check sound absorber.
If sound absorber looks aged obviously or it has been peeled, you can consult
with agent.
Red blue
Yellow
White
Brown
Blue
Blue
Green
Blue
Black white
Red blue
Orange
Red
Gray
Blue
- - -51-
8.3 Check for every 500 Hrs
Yellow green
Check for every 500 Hrs should cooperate with check for every 250 Hrs.
Separating bag
Blue
Yellow
(1) Check spring gasket of fuel filter.
Blue
White
Put filter box together with filter
Red
Yellow green
Green
White 20#
a. Remove spring gasket of fuel filter by filter wrench.
Green
b. Clean filter and daub slim engine oil on filter surface , then install it .
Don't screw so tight.
Red
Starting motor
Charging motor
c. Eliminate the air of fuel pipe, after replace spring gasket.
Green
Yellow
White
Gray
Black white
Orange Green
Red blue
Corrugated
Blue
Orange
Green
pipe
Corrugated
Brown
Blue
Red
pipe
Black
Breaker
Green
Corrugated
Yellow green
Yellow
pipe
Corrugated
Starting relay
White
Charging relay
pipe
Red black
Green black
Yellow black
Green
Blue
Black
Orange
Yellow
Green
Brown
Preheating relay
Yellow
green
Yellow
green
Yellow
green
Red blue
20#
White
Green
Preheating relay
(2) Clean radiator
Red
Blue
Gray
Yellow
green
Please clean the radiator orifice by using steam or high-pressure air.
Red
Corrugated pipe
Starting relay
Red
Gray
Yellow
Black
green
Orange
20
20
Starting motor
Red
Yellow
green
Cleaning operation with high pressure air should be done
Charging relay
Red
CAUTION
Yellow green
Yellow
beyond1.5M ,In order to not damage the fan and pipe.
Blue
Gray
Orange
White
Green
Red
Besides, take off the electric fan, avoid it being
Red
Purple
connected with steam or high pressure water directly.
Black
Yellow
Back white
Red blue
Connecting wiring harness: applicable for KDE30SS3 KDE35SS3 KDE40ST3
-50- - -
Charging relay
Yellow
green Breaker Orange
Charging motor
Green
Starting relay
Yellow White
green Yellow 16#
Green
White Gray
Yellow
green Orange Green Yellow White 20#
Purple Yellow
green Green
Blue
Green Orange
Preheating relay
Yellow green Corrugated 20

pipe Green
Distribution White Black Blue Gray Yellow
Purple
Red
Blue
Red Yellow black
Red Green black White
-
Blue Red Red Red black
Back white Yellow green
Yellow
Corrugated Corrugated
-
Red blue Gray pipe Gray pipe
Preheating relay
Starting relay
Starting motor
Charging relay
Yellow Orange
Corrugated pipe Separating bag
Black Green Blue
Red Blue
Red Green
Black Corrugated Red blue Yellow green

Brown
pipe
Blue Black white
Yellow green
Starting motor
Yellow
green
Red 20 Orange
Red
Red blue Brown
20
Black Gray 20# Yellow
Yellow green Green
White Green
Connecting wiring harness: applicable for

KDE30SS KDE25SS KDE35SS
0.01 error
Measurement:
Charge ratio(%)
75
80
90
100
(4) Check battery proportion
battery and proportion as follow.
Temperature( )
-
-
20
1.23
1.24
1.26
1.28
insulation resistance between bolt and engine frame.
Charge the battery if the charge ratio is less than 75%.

0
1.24
1.25
1.27
1.29
It is possible to leakage and take place fire when lower than 1M
output terminal, breaker, and cable. Consult with dealer for any question.
-10
1.25
1.26
1.28
1.30
Refer to right fig, loose output negative wire, and turn breaker to ON . Measure
The engine can't start maybe for the storage battery leakage. If like that, you
should measure the proportion of battery electrolyte. The relation chart between
. Clean and dry
DANGER
clean compressed air.
check if it is above 1M
.
(3) Clean air cleaner element.
Install air cleaner, and clean it.
-
Electric Shock
Refer to diesel engine operation manual.
When dry dust clag on air cleaner element
-
Check insulation resistance after stopping engine.
Check the element. If it has been scathed, replace it.
Measure one time every month by using 500V insulating-resistance meter
Connect to the engine case

When dry dust clag on element, please remove the element and blow it with dry,
Yellow
green Breaker Orange
Charging motor
Green
Starting relay
Yellow
green Green 20# Red
Green
White Yellow Gray

green Yellow green Yellow Orange Green Yellow
Purple green Green
Blue
Green Orange Purple
Corrugated 20
pipe Green
Distribution White Black Blue Gray Yellow
Red
Blue
Yellow black
-
Red Red White

Green black
Back white Red Red Red black
Preheating relay
Blue Yellow green

-
Red blue Corrugated

Gray Yellow
pipe Corrugated
pipe
Starting relay
Starting motor
Charging relay
Corrugated pipe Separating bag

Yellow Orange
Green Blue
Red Red
Black Blue
Green
Black Corrugated Red blue

pipe Brown
Black white
Yellow green Blue
Starting motor
Yellow
green
Red Orange
20 Red
Red blue Brown
20
Gray 20# Yellow
Yellow green Black Green White Green
White
Connecting wiring harness: applicable for
KDE30SS KDE25SS KDE35SS double voltoge
red blue
Power indicating lamp Floodlight Floodlight switch
orange black
yellow green
green opening thread red
orange
white black
Corrugated yellow
pipe green
yellow black red
Corrugated
Emergency stop button pipe green
green
Brown black
white green
green
Purple yellow green
Corrugated blue
red Purple orange blue black white
pipe
red red gray
Electric starting key green red blue
-
black white
brown
-
insurrance
Corrugated
blue
pipe
red blue
black
white
black red Tin plating of opening thread
Brown blue
white
Brown Emergency stop button
red blue
blue blue
orange
gray blue white yellow
green
opening thread
Voltage adjusting potentiometer
Oil gauge
Panel wiring harness: applicable for KDE45SS3 KDE60SS3

out the oil.
(1) Replace engine oil
engine operation manual.

Replace for every 250 Hrs
Replace for every 250 Hrs
(2) Replace oil cleaner element

8.2 Check for every 250 hours.
sure oil position is in between H and L
-
a. Remove element by oil cleaner wrench.
-
cleaner wrench, connect surface with oil cleaner gasket, and tighten.
b. Clean element, spread oil film on the spring gasket surface. Install it by oil
c. Running engine for a while after replace the element. Check oil position. Be
Before replace spring gasket, it is upturned. Remove the oil drain bolt and drain
d. Concerning oil cleaner spring gasket, you can consult manufacturer and diesel
seperated corrugated pipe
8.1 Check for the initial 50 hours
(1) Replace engine oil
yellow green
yellow
Replace engine oil in 50 Hrs for the first time, after the second time replace it in
white
orange
Green
250 Hrs.
Red
yellow green
blue
green
white
green
Starting motor
red
Corrugated
pipe
gary
green
blue
Add engine oil Check after running a few minutes
yellow
Corrugated
OK
green
red
pipe
breaker
3 4
green
white
Corrugated
blue
pipe
Green
yellow
Corrugated
yellow
green
pipe
1 2
black
Preheating relay
blue
Drain out engine oil Tighten the screws
a. Remove oil drain bolt ,drain oil empty .It is easy to drain oil out empty, if the
red
Starting relay
engine warms.
Distribution
red
yellow
green
b. After that recover the oil drain bolt and tighten.
Purple
Starting motor
Purple
Distribution
c. If it is new oil, please fill with filling pipe. Fill under the upper lever.
red
orange
red
d. Run engine for a few minutes after fill engine oil , and check oil position
green
yellow
blue
red
gray
orange
gray
(between the position of H and L).
Charging relay
Corrugated
orange
(2) Replace engine oil filter element.
pipe
wrapping
Charging relay
pipe
Preheating relay
Starting relay
green
white
yellow
green
green
red
blue
yellow blue yellow white
blue
red
gray
brown
yellow
yellow
green
green
green
Connecting wiring harness: applicable for KDE45SS3 KDE60SS3
- - - -
black/white
red/blue
8. PERIODICAL MAINTENANCE AND SERVICE
yellow
black/white
black
red/blue
green
yellow/green
white
green
blue
Check period
red
Check for initial 50 hours:
orange
Brown
blue
blue
Gray
Replace engine oil
Replace engine oil filter element
Corrugated pipe
KDE100SS3
Check for every 250 hours:
Replace engine oil
Replace engine oil filter element
Clean air cleaner
Panel wiring harness: applicable for KDE75SS3

yellow/green
Measure insulation resistance of the generator.(once for a month)

Floodlight switch
yellow/
green
Check density of the battery electrolyte.

Purple
green
red
Power indicating lamp
yellow
Check for every 500 hours:

Replace the fuel filter element
green
Clean the radiator

Black
Black white
Check the electrical circuit terminal & wiring connector

Cooperating with the check every 250 hours.
Brown
blue
red/blue
red/blue
black/white
Check for the 1000 hours

yellow/green
Brown
Clean inner of the fuel tank

orange
Replace air cleaner element

Oil gauge
Adjust fuel injection time

Brown
white
blue
Check anti-vibration rubber

Electric starting key
orange
Check the nylon tube & rubber tube

potentiometer
black/white
blue
red/blue
Check sound absorber

Purple
Corrugated pipe
Cooperate with the check every 250 hours and check every 500 hours.
gray
red
Refer to engine operation manual for the details

red
- -
Periodical maintenance and service
orange
yellow
green
Danger Rotary parts
yellow/green
white
DANGER
yellow/green
blue
Corrugated
red
yellow/green
Be careful for the rotary parts!
red
pipe
green
white
Maintain and service the generator after stop rotating.
The cooling fan of the radiator will still rotate after stopping the engine for a while.
Starting motor
Maintain and service the generator inner parts after stopping it completely.
red
yellow
Electric Shock
DANGER
green
Gray
Corrugated
purple
pipe
red/black
red/black
Maintain and service the inner parts after stopping the generator completely.
yellow
blue
green
white green
Maintain and service the inner parts only after stopping the generator completely.
Corrugated
red
Double power switch
blue
pipe
green
CAUTION Hot Parts
Corrugated
yellow/green
green
pipe
The engine exhaust system will be heated during operation and remain hot
yellow
immediately after stopping the engine. Preheating relay
black
blue
Corrugated
upwards coiling, same direction with 8#

CAUTION The Usage of The Battery
red
pipe
red
Distribution
orange
Starting relay
Incorrect usage will result in explosive accident.
red
Loose the negative terminal cable when maintaining and checking the generator.
Purple
black
Starting motor
Distribution
CAUTION Protective Clothing
red
red/blue
white
green
red
yellow
Charging relay
Gray
orange
yellow
Wear the protective clothing and use safe tools when servicing the unit.
gray
red
Don't wear the tie or loosen clothing. Otherwise it will catch the unit and cause an
orange
Corrugated pipe
Purple
unexpected accident.
blue
Charging relay
Corrugated
Corrugated
Starting relay
Preheating relay
pipe
pipe
CAUTION The Handling of The Waste Fuel
green
white
When handling the waste fuel, please use container.
/green
yellow
red
Waste fuel pollute environment, so don't pour them into stream, ocean and lake.
blue
Handle of poisonous engine oil, fuel, cooling water and battery, please refer to the
blue
Green
Brown
yellow
black
related provision.
yellow/
yellow/
yellow/
green
green
green
CAUTION Notice Board
Connecting wiring harness: applicable for KDE75SS3 KDE100SS3

Put a notice board on the start switch to show the machine is in maintenance.
- -
2.6 Generator function and operation manual
1) Setting of the instrument, indicating light and generator sets: refer to the 7. THE USAGE OF THE BATTERY
operation manual of intelligent panel for details.
2) Using method of the switch and adjustor. Battery applications
CAUTION
1. Starting switch
Switch for starting, running and stopping. The battery may produce flammable gas. If handle it by mistaken, it will cause
explode and serious hurt or death.
Pull out the key and preserve it safely if you don't use the Charge the battery in a good ventilated place. Otherwise, the flammable gas
CAUTION generator. will gather enough to cause fire hazard or explosive accident.
The positive terminal must not be connected with the negative terminal when
OFF connecting an extension cable. Otherwise, the spark will ignite the flammable gas
it indicates for the position of key and that the generator is stopped. around the battery and cause the fire hazard even explosive accident.
ON STARTER SW Disconnect the grounding table when servicing and maintaining the generator.
It indicates that the machine is running. OFF ON Avoid touching the electrolyte because it contains sulfuric acid. Otherwise, it
START may burn you seriously. The most dangerous accident is blindness.
It indicates for the position of starting the motor. Turn on Check or use the battery after stopping the engine.
the switch to this position to start and preheat the Never disconnect the battery during operation, otherwise, the engine or
generator set. It will automatically revert to position ON controlling circuit will be burnt.
START
after starting.
HEAT 7.1 Cautions for charging the battery
The intelligent panel will preheat automatically while Remove negative terminal cable from the battery, then remove the positive
starting at the same time, the preheating time can be set terminal cable.
easily. Connect the positive cable at first, and then connect negative cable.
Generator is preheating when the intelligent panel shows Eliminate the flammable gas gathered by opening the bolts when charging the
Breaker
PRE-H, and starting when START is showed. The breaker governor battery.
handle will stop between
2. Main breaker position ON and OFF, if it is Pause charging the battery, if the temperature of the battery electrolyte is over
cut off by over current
Functions: 45 .
Supply the electricity to the main switch of three phase connector of output Stop charging the battery if full charged. If go on charging the battery, it will
terminal. cause that:
Automatically cut off the switch in the case of short circuit or overload, to prevent a. The battery is over hot.
the generator. b. The battery electrolyte is decreased.
Position OFF for starting engine, while ON for using electricity. c. The battery is in a bad condition.
It will damage the AC alternator if connect the battery pole conversely.
- - - -
6.3 FUEL Caution: Don't use the breaker when start or stop the
CAUTION
(1) The usage of fuel load machine, otherwise, there would be accident
Please light fuel happened.
3. Voltage adjustor
If use other fuel, or water, dirty mixed fuel, the engine The function is to adjust the output voltage. The voltage will increase if turn to
CAUTION performance might decline, maybe come forth the serious right, while decrease if turn to the converse direction.
troubleshooting. Possible voltage adjusting range
50Hz (V) 60Hz (V)

(1) The usage of fuel light fuel
CAUTION Maximum Value 250 2 260 2
It will be penalized for using heavy oil, kerosene, light
mixed fuel, or other fuel. Make sure use light oil. Minimum Value Below 200 Below 210
(2) The usage of fuel in cold condition

Use corresponding scale of diesel fuel according to 4. Fuse
different season. Make sure fuel be adapt to surroundings (1) Preheating circuit: Fuse (Capacity is 50A)
temperature. (2) Charging circuit: Fuse (Capacity is 20A)
(3) Controlling power circuit: Fuse (Capacity is 10A)
5. Panel indicating light and switch:

The panel indicating light is used in the night to read values on the display. It will
light at once the switch is turned on.
Caution: The indicating light will be turned on even if the generator is not running.
So please turn off the light in case of not running or long-time storage.
6. Indicating light for operation:

it indicates that the generator is at running statement.
7. Emergency stop button:

Press this button to stop the generator quickly in case of emergent accident. The
button will lock itself if it is pressed down. Resolve the button clockwise to restart
the machine, and anticlockwise for waiting.
8. Oil gauge
It indicates for oil lever in the fuel tank and suggests refueling in time.
- - - -
3. TRANSPORTATION AND STORAGE 6. ENGINE OIL, COOLING WATER, FUEL
3.1 Transportation method 6.1 Engine oil

(1) Select the oil
Don't lift the generator with rope or ladder, which cannot Use engine oil for API Service classification CD or higher.Normally the SAE 10W-
CAUTION afford the weight of unit. 30 is recommented.
Be sure to hang the handles at the central top of the unit (2) Select the appropriate viscosity for the average temperature in your area.
with the ring.
Mixed type of oil is not recommend, as it will reduce
CAUTION the oil performance.
Do not use mixed oil
6.2 Cooling water

(1) the usage of the cooling water
The cooling water is the mixture that consists of the premium water and LLC
The appropriate mixture ratio of the LLC and cooling water should be 30% 50%.
When the unit is hanging, it's forbidden to stand under it. If the mixture ratio is less than 30%, its antirust effect is not ideal.
Don't hang or move the unit while it's running. Otherwise, the fatal damage will The relation of mixture ratio and ambient temperature.
result. 30%: 10
When transport the unit with a truck, be sure to fix the unit as below illustrator. 40%: 20
50%: 30
Please use the same brand and concentration LLC when add the LLC.
Replace the LLC every two years.
- - -41-
5.5 Protective device 3.2 Storage
Stop the engine immediately as soon as the alert light come on, check or the
abnormal parts DANGER Poisonous Exhaust
Working Parts The poor ventilation will cause shortage of oxygen, which resulted in the
Breaker Engine Light indeication Work
Alert poisoning even death.
A decline in oil pressure - Stop Bright A abnormal decline in oil Don't operate the set in the building or poor-ventilated places. Meanwhile, the
Water temperature goes up Stop Bright The engine water tem- unit can't be operated at the situations such as: indoor, store, subway, deck.
-
perature goes up singularly
The exhaust vent shouldn't open to the passenger and others.
Faulty charge - Stop Bright Do not charge

Vibration
Over Current Cut off - - Working CAUTION
A decline in surplus fuel - - Oil gage indication Fueling if the fuel decline
There will be delivery vibration when the unit is running because of its rotary parts.
Be care for the following items when install the generator:
The generator should be put on a hard level surface. If the supporting surface
is uneven, it will cause abnormal vibration.
Don't disturb the others' for the vibration.
Noise
CAUTION
Loud noise while working.
Close and lock the door of the super quiet generator after assembling the
generator.
The noise of the open-frame generator may impact on the people nearby.
Take measures to prevent the noises, ex, to build room against noises.
-40- - -
5.4 Stop
CAUTION Placement (1) Make sure the breaker in the load is positioned OFF.
(2) Turn the breaker to OFF position
The generator should be put on a hard level surface. (3) Turn the governor handle to "Start, idle" position, then running about 5
In order to refuel the generator easily, keep a 1m distance at the side of the minutes.
refueling vent . (4) Turn the starter switch to stop position, stop engine.
In order to check the all parts of the generator, add the lubrication, and connect (5) Pull out key of the starter switch, and keep it.
the cable, keep a 1.2m distance near the control box. (6) Make sure the panel light go out.
Keep the special space for the exhaust and adding cooling water. (7) Check the surplus fuel, then supplement.
The radiator is easy to be clogged and the insulation of the electric parts is bad (8) Check the leakage of oil, fuel or water water.
when used in the places that are dusty.
0
ON
CAUTION Indoor Installation

OFF
The exhaust gas can be exhausted by the exhaust pipe.

The intake port should be big enough to avoid generator become over-hot
when intakes air.
The ambient temperature around the generator will become higher and higher
Start, Zeroload, Work
if used in a poor ventilated places. It will shorten the service life of the generator.
Governor handle
Preheat Stop Run
Start
If the engine needs emergency stop, please hold the

CAUTION "emergency stop" key until the engine stop.
- - - -
Don't decrease the speed by using the governor handle
CAUTION or frequency-regulation knob when driving the appliance 4. CONNECTION OF THE LOAD
load. The voltage and frequency will decrease if the
speed is reduced, which may result in fault. 4.1 the choice of the electric cable
3. Electric fan The choice of the electric cable depends on the allowable current of the cable
Electric fan is installed in the radiator. Please make sure that the fan can rotate, and the distance between the load and the generator. And the cable section
and there is no noise of the fan or abnormal vibration. As the power of the should be big enough.
electrical fan is delivered from the generator, it wouldn't rotate when engine is just If the current in the cable is bigger than the allowable current, it will become over
started, or idle at the low speed. The power indication lamp will light and electric hot and the cable will be burnt. If the cable is long and thin, the input voltage of
fan will start if the engine speed increases to deliver electricity. Once the voltage the electric appliance will be not enough, causing that the generator doesn't start.
In the following formula, you can calculate the value of the potential "e".
reaches a stable state, the electric fan will go on rotating even if the engine speed
decreases. 1 Length
Potential (v) = Current (A) 3
58 Section area
Long time low-speed idles after starting or idles soon
CAUTION after stopping the engine may result in abnormal rising of
The relations among of the allowable current, and length, section of the Insulating
cable (single core, multi-core) are as follow:
the cooling water temperature. (Presume that the use voltage is 220V and the potential is below 10V.
Increase the speed of the engine to generate the stable The application of the single-core insulating cable section mm2
electricity and make the cooling fan work automatically, if
Length
the unit has to idle for a long time. beneath 50m 75m 100m 125 150 200
Current
If there is over current or short circuit in the electric fan,
50A 8 14 22 22 30 38
or something entangled by the fan, please cut off the
100A 22 30 38 50 50 60
power and check the following parts:
200A 60 60 60 80 100 125
Fuse 300A 100 100 100 125 150 200

If the fuse near the single-phase breaker in the control box is burnt off, please
check the fault reason and replace the fuse if necessary. Make sure the electric The application of the multi-core insulating cable section mm2
fan can function well. Length

beneath 50m 75m 100m 125 150 200
Circuit protector Current
If circuit protector of the electric fan is at OFF position, eliminate the fault and turn 50A 14 14 22 22 30 38
it to ON position to check if the electric fan can rotate normally or not.
100A 38 38 38 50 50 60
200A 38 2 38 2 38 2 50 2 50 2 50 2
300A 60 2 60 2 60 2 60 2 80 2 100 2
- - - -
4.2 The grounding of the leakage protection If the engine isn't hot enough to start, preheat it for a
CAUTION while.
DANGER Electric Shock
a. Release the switch after starting the engine successfully. And make sure
warning lamps, such as oil pressure, water temperature, and charging fault go
(1) It will result in electric shock even death if connected with the outupt terminals.
out.
Cut off the breaker circuit of the control box and stop the engine before
b. After starting the engine, warm up the engine for 5 minutes on the
connecting the load.
START.IDLE position.
Close the output terminal cover and tighten the forcing screw when running the
c. Turn the governor handle to RUN position, after warm-up process ends.
generator.
Check whether the speed accords with the data in following chart by using the
(2) Don't use the broken cable. Otherwise it will cause a shock accident. If the
frequency meter. If not, regulate the frequency by the regulation knob.
forcing screw isn't tightened, the connected part will become hot and may cause
fire hazard. Idle speed (frequency)
50Hz 1575 rpm (about 52.5Hz)
Grounding method
60HZ 1875 rpm (about 62.5Hz)
(1) The grounding of the generator
The grounding terminal of the leakage and outer box should be connected in this d. Regulate the voltage by using the potentiometer to specified voltage. Turn the
way. breaker to ON position to make the unit generate electricity.
5.3 The usage during the running

1. Check after starting
(1) Check all the meters and lamps for fault.
All the indication lamps are out under the normal condition.
(2) Check the exhaust
The exhaust color should be colorless.
Outer box grounding terminal Black exhaust: fuel combustion is not enough.
White exhaust: the engine oil level rises too high, and was burnt.
b. The grounding terminal of the outer box
The section of the grounding cable should accord with the generator capacity 2. Make tachometer, frequency meter and AC voltmeter function along with
frequency-regulation knob and voltage regulator.
specified in the technical standard for the electric appliance. Please use the
grounding rod of whose resistance meets the electrical standard.
If it classes to D grounding (No.3 grounding), ground it when resistance is below
100 .(When the voltage is over 300V, please use C class grounding, and the
grounding resistance is below 10 ).
(2) The grounding of the load.
The outer box of the load appliance should be grounded, as well as the generator.
The section of grounding cable depends on the relative electrical standard and
the capacity of the load. Please prepare the grounding rod for following
- - - -
Don't start the engine if the breaker in the generator or resistance. The grounding of the load appliance should be D class(No.3
CAUTION load circuit is positioned ON . grounding), and its resistance should be below 500 .
GROUNDING LEAKAGE RELAY

If the current flow to the load at once after staring the engine, it would result in a
machine fault or a shock accident.
GROUNDING CASE
a. Open the fuel switch at the bottom of the fuel tank before starting the engine.
b. Make sure that the breaker in the generator or load circuit is positioned OFF .
GROUND WIRING
c. Turn the governor handle to START, IDLE position.
d. Turn the starter switch to PREHEAT position. When oil pressure, water
temperature, charging fault indication lamps go out, turn the starter switch to
START position. Then start the engine.
LOAD GROUNDING TERMINAL
0
0
ON
ON
OFF
OFF
1
1
Preheat Stop Run

Start, Zeroload, Work
Start
Governor handle
Preheat Stop Run Preheat Stop Run
Start Start (4) The caution when ground the generator.

Insert the grounding rod to the place that is shadow, its upper end should bury
into the ground.
You should clamp the cable to avoid catching the people who walk pass.
0
ON Increase voltage
decrease voltage
Step down Step up Tighten the screw when you want to run the generator
OFF
1
CAUTION continuously. Otherwise, it may burn the generator.
- - - -
(5) The connection method of the terminal in three-phase four-wire connect the 5.2 Start method
terminal after making certain the phase and voltage of the load. There are the following is the start procedure.
terminal post of three-phase four-wire in the panel. Breaker is at OFF Governor handle (start, idle) start switch(preheat)
Start switch (start) Start switch (work) start the starter motor warm up the
(6) The output power of the single-phase (230/240V)
unit for 5mins (longer for cold situlation) governor handle (running) regulate
a. There is two single-phase receptacles and one single-phase terminal post in
the speed regulate the voltage
the panel, so the cable can be connected to three single-phase load separately. Breaker is at ON
when AC voltage meter reading is 400/416, the single-phase output voltage is 0
ON
Breaker is at OFF
230/240V.
OFF
1
b. The Max power of the each single-phase circuit is PN/3 0.8.

PN: the rated output power of the generator. Warming up
Governor handle (start, idle)
c. Be carefur that the total power of the each phase should not be over PN/3,
when use single and three phase at the same time. Start the starter motor Cold situation
PREHEAT STOP RUN
(7) When connect the load, you should take care of: Start switch (preheat)
a. Install a switch between output terminal and load to control the load connect. If
Warm up the unit warm up the unit for
supply the electricity for the appliance by using the breaker directly, there will be PREHEAT STOP RUN for 5 mins long enough
Start switch (start)
fault with the breaker.
b. When the generator is connected to the load, the breaker of the control box Start, idle, work
Governor handle (running)
PREHEAT STOP RUN
and junction plate should be turn to OFF to stop the engine.
Start switch (work)
Governor Handle
c. The cable connected to load. Can't be connected to the other output terminal.
d. After connecting with load, close the junction box, and tighten the forcing screw Regulate the speed
danger when use it and install a good grounding system for it.
Adjusting button
of voltage
Regulate the voltage

Decrease Increase
voltage voltage
0
ON
Breaker is at ON
OFF
1
Long time low-speed idling after starting or idling soon

after stopping the engine may result in rising of the
CAUTION cooling water temperature.
Increase the speed of the engine to generate the
electricity and make the cooling fan work automatically, if
the unit has to idle for a long time.
-30- - -
CAUTION The Usage Of Battery 5. GENERATOR RUNNING
The battery electrolyte contains sulfur acid. It may cause fire hazard if handle it by
Initial start check
mistaken. Check each part of the generator according to its running time.
As the most serious result, it may cause blindness. Take off the cover of the Making sure that the generator and loading machine is safe and that everybody
battery, check the electrolyte level (10-12mm above polar plate). If not, add the near the generator is warned, before starting the generator.
distilled water. Be careful of these parts in the generator, such as rotary parts, hot parts, high-
If the battery electrolyte attaches, to your skin, wash with water immediately, in voltage parts. Start the engine after closing the door to avoid noise hurt and any
care of splashing into eyes, please consult with doctor. unexpected accident.
Stop the engine at once and check for the fault, if the
CAUTION warning lamps light.
UPPER LIMIT
Check the unit for oil leakage, water leakage, air leakage
CAUTION and abnormal sound.
LOWER LIMIT 5.1 Initial start check
DANGER The rotary parts are dangerous!

Outer box earthing
The high-speed rotating parts are very dangerous when the generator is running.
Close and lock the doors when running the unit.
(6) Check the grounding of the leakage protection and outer box. Service the inner parts after the engine stops completely.
Check the grounding of the protection, outer box and load mechine. The cooling electric fan goes on rotating for a while after engine stops. Don't
(7) Check the water leakage and oil leakage. service it until it stops rotating.
Inspect the whole unit and open the door to check if there is water leakage or oil Check the following items for the initial start:
leakage. If there is, please contact with your dealer for service. (1) Check the engine oil
(8) Check the looseness of the parts
Check for the nuts and screws looseness. If loosened, tighten them. Specially
inspect the air cleaner, muffler, and charging alternator.
Pay attention to the broken cables and loosened terminals.
(9) Clean the dirty and dusty in/outside the unit.
Check the unit inner for dusty and dirty and clean it.
Check and clean the surrounding of muffle and engine.
Check the intake and exhaust port. Clean it, if it is clogged by the dirty.
- - -31-
(2) Check the cooling water in radiator. (1) Check the engine oil
a. Check the engine oil level with oil dipstick. Normally the oil level should be
NOTE: Tighten between the H (high) and L (low) positions.
b. If the oil level is lower than L position, add the engine oil.
c. Check if the engine is clean.
The engine oil decreases during continuouly running. In
CAUTION order to avoid lacking of engine oil to cause fault , inspect
the oil level and add engine oil if necessary.
(2) check the cooling water in radiator.
(3) Check the fan belt
(please refer to the other manual)
CAUTION Be careful of the hot radiator
It's very dangerous to open the radiator cover when the cooling water is very hot.
The vapor and splashed water may scald you seriously.
Don't open the radiator cover when the engine is running or after the engine
is stopped just for a while. Because the cooling water temperature is very high in
(4) Check the fuel this time.
Check the cooling water after the engine stops.
Check whether the cooling water level in the reservoir is between the FULL and
FUEL FILLER LOW position.
Please add the cooling water immediately if its level falls below the LOW position.
Check the cooling water lever in the reservoir every week. Open the radiator
cover, check if the water insider is enough.
FUEL OUTLET Turn the radiator cover to the right and tighten it.
(5) Check the fuel pipe.

CAUTION Otherwise, the cooling water may be vaporized, causing
a fatal fault.
(6) Check the battery electrolyte. (3) Check the fan belt
(7) Check the grounding of the leakage protection. Check the tension and the extend length of the belt. Check if the belt is in good
(8) Check the water leakage and oil leakage. condition. Replace it if necessary. Refer to its engine manual for the regulation or
(9) Check the looseness of the parts. replacement of the belt.
(10) Clean the dirty and dusty in/outside the unit. (4) Check the fuel
Check the fuel level before running the generator. Often open the drain plug in
the fuel tank to drain the sediment and impurity.
(5) Check the battery electrolyte
-32- 33-

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DIESEL GENERATOR SET

OPEN FRAME TYPE

3. Transportation and storage 24

4. The connection of the load 27

6. The oil, cooling water and fuel 41 Modified coefficient table

2000 0.75 0.73 0.71 0.69 0.66

11. The main specification data 58

temperature is 35 , relative humidity is 80%, the rated power of generator is:

The followings are illumination of the safe label.

Indicates a strong possibility of severe personal injury

Three phase "Y" connection/Brushless self-excitation and constant voltage (AVR)

0# (summer), -10# (winter), -35# (chillness) diesel

In order to make the generator to extend its service life,

SAE10W30 (above CD grade)

12V Electric starter

18.2:1 and understand the whole operation manual.

The warning labels should be stick to the main body of

Noise at related load dB (A)/7m

Never run the generator in an enclosed

Continuous running time

Power factor (cos )

Fuel tank capacity

Be sure to provide adequate ventilation.

Lube oil type

The exhaust vent shouldn't open to the

passenger and the others.

to transfer the voltage.

electric shock even to death.

Output terminal cover should be

Cut off the circuit to stop the

closed. Tighten all screws before

Danger Rotary parts

Don't touch the inner rotary parts. It's very dangerous.

Model KDA30SSO3 KDA35SSO3 KDA45SSO3 KDA60SSO3 KDA75SSO3 KDA100SSO3

2.771 2.771 4.329 4.329 6.494 6.494

the engine stopped.

Wipe up spilled fuel at once.

to touch the muffler while it is hot.

should be less than that of the other.

sure to refuel in a well-ventilated location.

generator will fall off to cause an accident.

level ground hard enough to afford its

remains hot immediately after stopping

after stopping the engine. Be careful not

Don't place the flammable and

generator indoors. The engine exhaust

will cause an accident.

Don't refill the cooling water until the engine is cooled.

will gather enough to cause fire hazard or explosive accident.

Wear protective clothing and mask to avoid an unexpected hurt.

The positive terminal shouldn't be connected to the negative terminal when

Be care to operate the generator set according to the instructions, otherwise it

Model KDE30SS3 KDE35SS3 KDE45SS3 KDE60SS3 KDE75SS3 KDE100SS3

Displacement 2.771 2.771 4.329 4.329 6.494 6.494

24V Electric starter

Single phase, three loops/Brushless self-excitation and constant voltage(AVR)

Connections for standby power to a

0# (summer), -10# (winter), -35# (chillness)

SAE 10W30(above CD grade)

12V Electric starter