c_series 2
c_series 2
c_series 2
C series
Contents C250 ... C370
Contents Page
Safety rules in general 22
Page
Work clothing 22
Title 1
Safety instruction for retrofitting 23
Preface 10 Gearbox oil, engine oil, diesel fuel 24
General information on service 11
Hydraulic fluid, brake fluid 25
Explanations of the terms used 12
Battery acid 26
Information about the vehicle 13 Emissions 27
Intended use 13 Exhaust gas 27
Location for use 13 Battery 27
Impermissible use 14 Heat 27
Residual dangers, residual risks 14 Working in the vicinity of overhead power
Warning 15 lines 28
Page Page
Track widths 38 pedals
Theoretical road speed 39 Operating elements in the operating con-
Engine technical data 40 sole 57
Vehicle overview, from front left 47 Operating elements rear front end of cab 63
Page Page
Accessibility (left and right side) 72 Adjusting the lumbar support (16), drivers
Accessibility (from above) 73 seat 91
Check the lighting and the rear view mir- Service brakes 96
rors 76 Checking braking and steering function 96
Checking and cleaning the air intake chan-
Operation 97
nel 77
Before driving 97
Checking radiator, condenser* and dirt
Driving on slopes 98
screen 78
Safety belt 99
Checking engine oil level 79
Instructions for driving 100
Adding engine oil 80
Driving mode with hydrostat 101
Check hydraulic oil level 81
Table of ranges 102
Checking coolant 82
Table of driving programmes 1) 103
Refilling washing water 84
Speeds for road driving 104
Checking brake fluid level 85
Speeds for working 105
Fuelling (diesel) 86
Adjusting the fine adjustment wheel 106
Check before entering the vehicle 87
Driving mode with the Special Drive Sys-
Adjusting steering column 87
tem* 108
Driver and passenger seats 88
Page Page
Pressing inch pedal 110
Special operation 136
Steering 112 Notes on winter operation 136
Brakes 114 Putting on snow chains 136
Differential lock 116 Stationary mode operation 138
Windscreen wiper, windscreen washer 118 Stationary mode removal of oil 139
Overview of the lighting 119 Adjusting the track 140
Switching on lighting 120 31x13.50-15 tyres 140
Signalling a turn 122
Attachments 141
Operating the hazard warning flasher 123
Operating attachments 141
Switching the beacon on 124
Permissible gross weight 143
'Switching on the mirror heater* 125
Front and rear attachments or combina-
Switch on front, rear work spotlight* 126
tions 145
Connecting equipment to the vehicle socket 127
Front and rear combination table 147
Radio* and speakers* 128
Signal socket 148
Operating the driver's cab roof hatch 129
Attaching implements 149
Operating interior lighting 130
Lateral adjustment of the lift 150
Heatable windscreen* 131
Adjusting the top link slide 151
Switching on the seat heater* 132
Attaching implements 152
Heating and ventilating the cab 133
Connecting hydraulic lines 153
Operating the air conditioner* 135
Attaching cardan shafts 155
Page Page
Detaching attachments 156 relief
Procedure 156 Setting values for implement relief 177
Attachments, Cargo bed tipping system 157 Implement relief coding 178
Safety notes for operating hydraulic devices Switching degree of relief (SP1) to actual
and attachments 158 pressure in the hydraulic cylinder 179
Switching on hydraulic functions 158 Tipping system*, rear lift* 180
Adjusting volume flow 0 to 25 l/min 159 Manual body frame 182
External operation of the front lift 160 Attachments with overhead discharge 183
General warnings for operating the hy- Safety instructions for PTO shaft operation 184
draulic floating position 162 Front PTO shaft drive* 185
Operating the joystick 163 Rear PTO shaft drive* 186
Operating the front lift (joystick) 164 Important instructions for the operation of
Front lift inclination adjustment 166 the volume dividers I, II and the implement
Passive inclination adjustment 167 pump* 187
Front lift side adjustment* 168 Operating volume dividers I* and II* 188
Page Page
Automatic trailer hitch 196 Faults of the working hydraulics 216
Trailer hitch with ball head 197
Maintenance Instructions 219
Driving with a trailer 198 Service 219
Shut-down 199 Qualification of maintenance personnel 219
Leaving the vehicle 199 How do I assess my vehicle? 220
Parking the vehicle 200 Handling fluids and lubricants 221
Safety instructions for maintenance 222
Transport, loading 201
Information about transporting the vehicle 201 Battery disconnect switch 224
Page Page
Emptying the water separator 236 Bleed fuel system 250
Fuel pre-filter 237
Extended shutdown 251
Checking hose connections for the engine Engine preservation 251
air filter 238
Recommissioning after the shutdown 252
Cleaning the air filter system 239
Reversing engine preservation 252
Cleaning radiator, oil cooler and air condi-
Putting the vehicle into operation 252
tioner condenser* 240
Cleaning cab and air-conditioner filters 241 Maintenance Data 253
Checking bubble formation in the air-condi- Fluids and lubricants 253
tioner* 242 Filling quantities for C250, C270, C350,
Checking V-belt and compressor of the air C370 254
conditioner* 243 Light bulbs 255
Draining condensation water from the air Tightening torques for hexagon and stud
conditioner 244 bolts as per DIN 256
Position of the lubrication points 245 Engine technical data 257
Page
ating hours
Maintenance every year, every two years 266
Index 267
Further development
Due to the continuous further development of the
design and equipment of our vehicles, there may
be discrepancies between this operating manual
and your vehicle. We also cannot completely rule
out errors, despite careful work in the creation of
this document. No legal claims can be derived from
the information, illustrations and descriptions here-
in. This operating and maintenance manual is fur-
nished with each vehicle. Store it as carefully as
possible, but accessible to drivers and maintenance
personnel at all times. If it is ever lost, the own-
er must immediately obtain a replacement from
the manufacturer. The operating and maintenance
manual must be brought to the attention of the per-
General information on service We wish you good driving and safe work with your
Holder multipurpose vehicle
Have your vehicle registered by your Holder part-
ner when you take delivery of the vehicle. Online Max Holder GmbH
registration is the prerequisite for warranty pro- Max-Holder-Straße 1
cessing. Have the specified maintenance service in 72555 Metzingen
the maintenance schedule performed regularly and Telephone +49 71 23 96 60
have this confirmed by a stamp and signature from Fax +49 71 23 96 62 28
your Holder partner in the service book. This is im- E-mail: [email protected]
portant, because only demonstrated performance www.max-holder.com
of the maintenance work preserves the warranty
claim and claims for product liability.
For all inquiries about your vehicle please provide
the following data:
DANGER
For work processes that must be fol-
lowed precisely to exclude danger to
life and limb of people.
WARNING
For work processes that must be fol-
lowed precisely to exclude injury of
people.
CAUTION
For work processes that must be pre-
cisely followed in order to avoid mate-
rial damage and/or destruction.
ADVICE
For technical necessities that do not
require particular attention.
All labels with * are optional equipment.
Information about the vehicle the required maintenance and repair specifications.
The vehicle and the attachments may only be used,
After safety testing, this vehicle has received op-
maintained and repaired by persons who are famil-
erating approval in conformity with 2003/37EC.
iar with them and have been informed of the as-
The vehicle further conforms to the relevant safety
sociated dangers. The relevant accident prevention
and health requirements of EC Directive 2006/42/
regulations as well as any other applicable rules
EC, which are currently not covered by Directive
and regulations concerning work safety, health pro-
2003/37/EC. The vehicle satisfies the requirements
tection and traffic safety must be observed.
of the EMC (Electromagnetic Compatibility) Direc-
tive 2009/64/EC. The regulations for exhaust gas
The operating personnel must
identification and noise emission are observed. The
– be physically and mentally suitable
vehicle must be licensed and furnished with a li-
– be instructed in handling the vehicle
cense plate at the front and rear.
– have read and understood the operating man-
ual before beginning work
Intended use – have demonstrated their capability of driving
the vehicle to the vehicle owner
The vehicle is suitable for towing trailers and for
– and be designated by the owner to drive the
use with various attachments. The maximum trail-
vehicle
er load that may be towed is specified on the
type plate and must not be exceeded. Transporting
people is only permissible if a passenger seat is Location for use
present. The vehicle is provided exclusively for use
The vehicle must be used outdoors. Operation on
in agriculture and forestry, care of green spaces
public streets is permitted. The regulations in effect
and outdoor facilities, and for winter services.
in various countries for driving on public streets
The vehicle may only be employed for the intend- with the vehicle must be observed.
ed use as specified and described in this operating
manual. Intended use also implies compliance with
Dangers include:
Residual dangers, residual risks
– Unexpected movements of the attachments
Despite careful working and observance or stan- and the vehicle
dards and regulations, the occurrence of dangers – Escape of fuels, lubricants and the like due
in handling the vehicle cannot be ruled out. Both to leaks, breakage of lines and tanks and so
the vehicle and all other system components com- forth
ply with the currently applicable safety regulations. – Risk of accident while driving, steering and
Nevertheless a residual risk cannot be ruled out, braking due to unfavourable ground condi-
even for permitted use observing all the instruc- tions such as slopes, slipperiness, uneven-
tions provided. Persons in the vicinity of the vehicle ness or poor visibility, etc.
and the attachments must therefore pay particular – Falling, stumbling and the like while moving
attention to being able to react immediately in case on the vehicle, especially under wet condi-
of a malfunction, an accident, a breakdown or the tions
like. – Fire and explosion risk from the battery and
electric voltages
– Risk of poisoning by diesel exhaust
Warning
WARNING
Danger of accident
The vehicle and the attached imple-
ments or trailers may only be put in-
to operation if all instructions from the
operating manuals are followed. Oth-
erwise this combination of equipment
may not be put into operation.
Information on operation
Driving license
In order to drive this vehicle you require a driving permit dependent on the type-related maximum speed
and the permissible gross weight of the vehicle or the combination. See the following tables.
Maximum speed Permissible gross Driving permit class Previous driving per-
(type-dependent) weight (zGM) (minimum require- mit class (Germany)
ment)
up to 32 km/h no limit B, L, T 1, 1a, 1b, 2, 3, 4, 5
above 32 km/h up to 3.5 t B 2, 3
T: up to 60 km/h
but only up to 40 km/h
below age 18
above 3.5 t C1 2, 3
to 7.5 t T: up to 60 km/h
but only up to 40 km/h
below age 18
Single-axle trailer or dual-axle trailer with centre distance of not more than 1 m
B, C1, C:
only up to 3.5 t permissible gross weight
of the combination and permissible
gross weight of the trailer≤ Dead weight
of the tractor; otherwise: max. 25 km/h
C1E:
only up to 12t permissible gross weight
of the combination and permissible
gross weight of the trailer ≤ Dead weight
of the tractor;
otherwise: max. 25 km/h
L: max. 25 km/h
C1E:
only up to 12 t permissible gross weight
of the combination and permissible
gross weight of the trailer ≤ Dead weight
of the tractor;
otherwise: max. 25 km/h
L: max. 25 km/h
DANGER
Risk of irritation
• Avoid skin contact, especially with
fluids that escape under high pres-
sure from the hydraulic system
due to leakage
• Immediately consult a doctor in
case of contact
• Wear personal protective gear
(e.g. safety gloves, safety glass-
es and well as skin protectant and
skin care agent)
Emissions Battery
DANGER
Exhaust gas Risk of explosion
DANGER • Ventilate sufficiently
Danger of poisoning • Keep away from open flames
• Observe safety rules for handling
• Do not run the engine in enclosed
the battery
spaces
The battery emits a mixture of oxy-
The engine emits exhaust gas to the
gen and hydrogen (oxyhydrogen gas)
environment when running The ex-
while being charged. This gas mixture
haust gas consists primarily of water
is an explosion risk and must not be
vapour, carbon dioxide (CO2), carbon
ignited.
monoxide, hydrocarbons (CH), nitro-
gen oxides (NOx) and soot. The com-
ponents CO, CH and NOx are toxic Heat
and harmful to health and must not
DANGER
be inhaled in high concentrations. Soot
is considered a carcinogenic material. Danger of fire
The particulates contained in exhaust • Keep inflammable materials away
gas are especially carcinogenic. from the exhaust system
The exhaust gases are very hot and
can ignite combustible material
DANGER
Danger of poisoning
• Do not use vehicle if protection
from aerosols and vapours is re-
quired
DANGER
Danger of poisoning
When working with hazardous sub-
stances, e.g. spayed agents, spray
mists, etc.,
• keep windows, doors and ventila-
tors closed
• Observe instructions of the equip-
ment and chemical manufacturers,
as well as their recommendations
on filters to be used
• Do not enter the cab with contam-
inated clothing
• In case of contamination, enter
the cab only with protective cloth-
ing
• Do not store or transport any haz-
ardous substances in the cab
Technical Data
Vehicle dimensions/dimension sketch C250, C270
1995 - 2285
Spurbreite min. 1091
Dimensions Max. height (h) Upper edge of roof and Vehicle width (b) in mm
Low X X
Cab Medium X X
High X X
Flat roof X X X
Roof
High-roof X X X
Narrow (b) Wide (b) Tyres Height Height Height Height Height Height
(h) (h) (h) (h) (h) (h)
1100 1400 205/70 R15C 2044 2121 2084 2161 2124 2201
1100 1400 200/60-14,5 2011 2088 2051 2128 2091 2168
1200 1420 27x10.5-15 2055 2132 2095 2172 2135 2212
1360 1500 31x15.50-15 -- -- -- -- 2180 2257
1360 1440 31x13.50-15 -- -- 2140 2217 2180 2257
1200 1420 31x10.50 R15 -- -- 2138 2215 2178 2255
1190 1490 300 / 65 R16 -- -- -- -- 2186 2263
ADVICE
Without axle suspension the vehicle height is 15 mm less than the value in the table.
Determination of the maximum height of your vehicle (figures on the previous pages)
1. Select your equipment variant in the first two rows (cab, roof)
2. Select the tyre size in the (Tyres) column
3. Read out the height data in the relevant column.
4. You can read out the vehicle width in the two first columns (Narrow, Wide).
Tyres Height
31x15.50-15 2220 1)
1) Without axle suspension the vehicle height is 15 mm less than the value in the table.
Axle loads
Empty
min.
without
Ballast
Empty
min.
with
Ballast
Implement weight G1
Implement weight G2
Empty
min.
Ballast
Empty
max.
without
Ballast
Empty
max.
with
Ballast
Empty
max.
Ballast
Empty
min.
without
Ballast
Empty
min.
with
Ballast
Implement weight G1
Implement weight G2
Empty
min.
Ballast
Empty
max.
without
Ballast
Empty
max.
with
Ballast
Empty
max.
Ballast
Tyres
The pressure may vary depending on tyre model and usage. Observe manufacturer's instruc-
tions.
ADVICE
With a maximum permissible wheel load and in road travel, the specified inflation pressure
(maximum load) must be observed. For maximum pressure off-road and to reduce the pres-
sure on the ground, adjust the tyre pressure according to the manufacturer's information.
Track widths
Dimension in mm
Smallest turning circle diameter, measured at the Track widths Outside width (b)
outermost point of the vehicle
Vehicle type C250 C250 C250 C350 C250 C350 C250 C350
C270 C270 C270 C370 C270 C370 C270 C370
Height variants Low Centre High _ min. max. min. max. min. max. min. max.
Tyres
205/70R15C 5490 5490 5490 X 882 1214 X X 1191 1423 X X
200/60-14,5 5490 5490 5490 X 896 1200 X X 1100 1404 X X
27x10.5-15 5700 5570 5570 X 940 1160 X X 1206 1426 X X
31x15.50-15 X X 5770 5870 984 1112 984 1112 1357 1485 1357 1485
31x10.50R15 X 5610 5610 5789 940 1156 1000 1096 1206 1422 1266 1362
31x13.50-15 X 5770 5770 5880 1006 1090 1006 1090 1360 1440 1359 1443
33x12.50-15 X X X 5870 X X 1006 1090 X X 1349 1433
300/65R16 X X 5600 X 896 1200 X X 1190 1490 X X
Assemblies: Drive
Assemblies: Hydraulics
Assemblies: Vehicle
The vehicle emits the following noise level (measured at the driver's ear) according to EC standard (mea-
sured as per Appendix II)
Cab views
View of two-man cab C350, C370
View of one-man cab C250, C270
1 2
2
3 C370_018
C270_136
1 Passenger seat
2 Drivers seat
2 Drivers seat
3 Operating console on the right side
3 Operating console between the seats
Operating elements from driver's seat 12 Dipped beam up and down switch
13 Light switch
2 3 4 5 14 Angle and height adjustment for steering col-
6 umn
1
7 * Figure contains optional equipment
14
13 12 11 10 9 8 C270_004a
1 Horn button
2 Turn signal, high and dipped beams and wiper
lever
3 Steering wheel
4 Multifunction display
5 Coding button for km/h display
6 Air outlet nozzles
7 Ignition lock
8 Electrical parking brake
9 Switch for two-stage steering *
10 Warning light switch
11 Front window heating switch *
16 15 14 13 12 11 10 9 8 7 6 C270_006
1 Fuel gauge
2 Left flashing indicator light
3 Engine tachometer with marking for PTO
shaft speed
4 Left flasher indicator lamp
5 Cooling water temperature gauge
6 Full beam indicator lamp
7 Dipped beam indicator lamp
8 Indicator lamp for second trailer flasher
9 Indicator lamp for first trailer flasher
10 Operating hours counter and digital km/h dis-
play
Right-hand operating console (with small 1 Volume divider, circuit 2, 40-60 l/min (alter-
joystick) native implement servopump)
1a Volume divider, circuit 2 (alternative imple-
2a 1a 1 2 3 4 3a 4a 11a 7 8 9 ment servopump)
10 2 Volume divider, circuit 1 0-25 l/min
2a Volume adjustment, circuit 1
11 3 Tipping system or rear lift switch
3.a Floating position button for switch 3
15 4 Inclination adjustment switch for the front lift
4a Dummy plug
14 5 Hydraulic coupling switch, blue
5a Floating position button for hydraulic cou-
pling, blue
11c 6 Hydraulic coupling switch, green
13 5 6 5a 6a 9a 11b 12 11 11d C270_056a 6a Floating position button for hydraulic cou-
pling, green
7 Switch for differential lock
8 Driving programme switch
9 Direction switch
9a Direction indicator
10 Illumination diode for operating console
11 Joystick up, down for front lift. Joystick left,
right for hydraulic coupling black, green
11a Floating position button for hydraulic cou-
pling, black, green
11b Indicator light for front lift floating position
Right-hand operating console (with large 1 Volume divider, circuit 2, 40-60 l/min (alter-
joystick) native implement servopump)
1a Volume adjustment, circuit 2, 40-60 l/min
1 5 4 11 4a 5a 7 8 10 16 11 (alternative implement servopump)
2 Volume divider, circuit 1 0-25 l/min
1a 2a Volume adjustment, circuit 1
11d 3 Tipping system or rear lift switch
2
3a Floating position button for switch 3
2a 4 Inclination adjustment switch for the front lift
11c 4a Dummy plug
15
5 Hydraulic coupling switch, blue
5a Floating position button for hydraulic cou-
14 12 pling, blue
6 Hydraulic coupling switch, green
13 12 9a 9 11b 11a 6a 3a 17 3 C270_074a 6a Floating position button for hydraulic cou-
pling, green
7 Switch for differential lock
8 Driving programme switch
9 Direction switch
9a Direction indicator
10 Illumination diode for operating console
11 Joystick up, down for front lift. Joystick left,
right for hydraulic coupling black, green
11a Floating position button for hydraulic cou-
pling, black, green
11b Indicator light for front lift floating position
C250, C270
3
C350, C370
C270_011
4 C370_001
1 Inch pedal
2 Brake pedal
3 Accelerator pedal (throttle pedal in SDS
mode)
4 Engine speed fine adjustment control
1 2
4 C270_018
1 2 3 C370_002b
C250, C270
C270_005b
* Optional equipment
Engine speed fine adjustment control • Press knob (9) and push back with outer ring
(8) = speed decrease
5 6 • Press knob (9) in quickly, emergency reset to
idle speed
ADVICE
The operation of the fine adjustment
control (5) is supported by simultane-
C250, C270
ous operation of the gas pedal.
9
5
8 C270_019
C350, C370
5 Engine speed fine adjustment control
8 Outer ring for fine adjustment knob
9 Inner knob for rough adjustment
Operating elements to the right of the oper- Operating elements behind the seat, console
ating console
Behind the seat C350, C370
C250, C270
2 1
1 2 3 4 5 6
C250, C270
10 C370_003
C270_007a
6 4 3
C350, C370
C370_004
1 1 2 3 2 3 1
2 3 1
4 C370_006
C270_009
1 Speaker*
1 Speaker*
2 Interior lighting C350, C370
2 Interior lighting C250, C270
3 Shelf for small utensils (antenna)
3 Shelf for small utensils (antenna)
4 Bay for radio
4 Bay for radio
* Optional equipment
Operating elements rear front end of cab Window operating elements left, right
1 1
C270_010 C270_012
1 Handle for roof hatch 1 Griff für Schiebefenster linke und rechte Seite
2 Roof hatch 2 Scheibe
Operating elements
Left door C350, C370
Left door C250, C270
1
1
C370_007
C270_015
Operating elements
Right door C350, C370
Right door C250, C270
1
1
C370_017
C270_016
Emergency exit
In case of emergency, there are the following emer-
gency exits:
ADVICE
At the maximum steering angle to the
left or right, the corresponding door
can no longer be opened and is there-
fore unsuitable as an emergency exit.
1
3
M6 140 mm
M6 420 mm
C270_017
2 C270_013
• Apply the rear label (3) to the rear end under-
neath the left tail light.
• Apply the front label (2) to the cover under- ADVICE
neath the windscreen wipers (1).
You can obtain information on the per-
ADVICE missible label sizes from the registra-
Insertion parts for fastening the labels tion authorities of the respective coun-
at the installation points are present. try.
Label positions
1 2 7 3 4
5 C270_021
C270_053 C270_025
ADVICE
• Depending on the variant, figures
can differ from the actual equip-
ment
For optional equipment and variants, see cur-
rent Holder price list, C series
Start-up
Daily checks and activities before start-up
If damage or defects are discovered in the following checks, they must be remedied before the vehicle
is started up. Do not use the vehicle before proper repair. Safety and protection devices must not be
removed or rendered inoperative. Permanent specified preset values must not be changed.
ADVICE
Before starting work, familiarize yourself with all functions and equipment of the vehicle.
WARNING
Danger from human error
• The vehicle must be stationary and inoperative during all checks
C270_028
WARNING
Danger of burns from hot parts
• Allow vehicle and engine to cool
down first
CAUTION
Danger of accident
Working under the raised body frame
is permitted only with additional sup-
port put into place.
WARNING
Danger of burns from hot parts
Allow vehicle and engine to cool down
first
C270_055
Body frame
1. Detach all attachments at the rear end and
move them out of the way.
1 2
B
A
C270_029
ADVICE
The supply of power from the battery
can be completely cut off or switched
on with the removable key (1).
1. Insert key (1) into battery disconnect switch
(2) and place it in the desired position.
2. Position A = on, position B = off
If the vehicle is to be idle for a long period of time,
switch off the battery disconnect switch.
DANGER
Danger of explosion, danger of ac-
cident
• Avoid excessively high air pressure
in the tyres.
1 C270_039
• Do not use damaged or worn tyres
• Immediately replace damaged
ADVICE
tyres
Your vehicle can be equipped with var-
• Only install 4 wheels of the same
ious tyre sizes For the proper pres-
type
sure and load capacity for your tyres,
see the Technical Data section under
"Tyres".
1. Check the tyre pressure (1) on all four tyres
All tyres must have the same pressure.
2. Maintain the specified air pressure for fast
travel on roads.
3. Do not exceed the load capacity of the tyres.
Checking the hitch device Check the lighting and the rear view mirrors
1 2 2 1
2
2
1 C270_052 C270_040
2. Adjust the rear view mirrors (1) so that the Checking and cleaning the air intake channel
road to the rear and the working area can be
clearly seen. 1 2
3 C270_058
The air intake for the engine and the cab ventilation
is located on the rear side of the cab.
1. Check whether the air intake slots (1+2) are
clean.
2. At the top, check the openings (3) of the air
channels.
3. Clean the air intake slots and the openings if
necessary.
1 2
C270_030a
Checking engine oil level 4. The oil level must lie between the MIN and
MAX marks.
1
ma
x
min
C270_026
ADVICE
Check the engine oil level only with the
vehicle situated horizontally.
1. Check the engine oil level before start-up or
at least 5 min. after shut-down.
2. Pull out the dipstick, wipe it off and then push
it completely back in.
3. Pull the dipstick back out and check the oil
level.
C270_027
max.
C270_031a
WARNING
Danger of scalding by hot liquid
• Open the cooling system only with
a cold engine
• Never open a pressurized cooling
system with the engine hot
ADVICE
Replenish missing coolant only via the
cap (2) on the radiator (1).
Refilling washing water The washing water tank for the windscreen wash-
ing system is located behind the left maintenance
1 2 door for C350, C370 and behind the right door for
C250, C270
C250, C270.
C270_033
C350, C370 1 2
C370_008
C270_036
WARNING
13 12 C270_034 Danger of poisoning
• Do not inhale vapours
2
3. Open the cap (2) of the fuel tank.
4. Add fuel with the utmost caution
5. Spills should be taken up and disposed of
properly.
Filling amount approx. 65 l
6. Close the tank with the cap (2).
C270_035
DANGER 2 3
Danger of accident
Danger from slipping while entering!
Check the handles and steps for con-
dition, moisture and dirt! Maintain
cleanliness.
Use the mounted handles and steps!
Always enter the vehicle with your face
turned away from it.
• Observe the daily checks and activities before
start-up. C270_037
WARNING
Danger of accident
• Do not adjust steering column (3)
while driving!
You can adjust the height and inclination of the
steering column to a position comfortable for you.
1. Release the lever (2).
2. Adjust the inclination and height of the steer-
ing column.
3. Pull the lever (2) tight.
14 C270_041a
Adjusting seats
9 1 6 8 WARNING
Danger of accident
• Do not adjust seat while driving
• Ensure that the seat is securely
locked in place after every adjust-
Passenger seat ment
C350, C370 Adjust the seat so that all operating elements can
be safely reached and operated.
11 10 C370_009a
1. Pull the lever (5) upwards. Seatback folds Adjusting height (14), air-sprung*drivers
down to the seat. seat
2. Pull lever (5) upwards and simultaneously
press the seatback into the vertical position. 1. Sit down on the drivers seat.
2. You can change the seat level by completely
Adjusting the backrest (1), drivers seat pulling or pressing lever (14).
Adjusting the lumbar support (16), drivers Adjusting armrest (3), drivers seat
seat
3 4
15 16
Drivers seat
1
C270_041b
C270_051a
1. Turn the adjustment wheel (4) until the most
comfortable position is reached.
1 Backrest
15 Switch for seat heating*
16 Lumbar support adjustment
WARNING
3 Danger of accident
• Do not adjust operating console
while driving
1. Loosen the handle (1) in the operating con-
5 sole.
2. Adjust the operating console horizontally and
4 C270_018 vertically according to your needs.
3. Retighten lever (1).
5 4 4. Adjust the inclination of the operating console
(4) with the adjustment wheel (5).
C270_038
WARNING
Danger of accident
Before starting ensure that no one is
present in the vicinity of the vehicle.
DANGER
Risk of explosion
Do not use any starting aids such as
Startpilot or similar products.
WARNING
Danger of accident
Start engine only from driver's seat
Start engine 5
1 1
5
2
2
B
A C
3 C270_048 16 15 13 11 10 C270_049
DANGER
Danger of accident
• Do not put a vehicle with a defec-
tive steering or braking system in-
to operation.
• Immediately shut down the vehi-
cle if there are irregularities in the
brake system.
• Have the vehicle checked by a
specialist workshop
2. Set parking brake.
3. Set vehicle to range 1 or 2 and slowly start
Driving on slopes
DANGER
Uphill
Danger of accident
• Driving on a slope is dangerous
because the vehicle can tip over if
the centre of gravity exceeds the
tipping limit
• Use the vehicle only if slipping,
crashing or falling over is out of
the question
The following factors reduce the risk: Figure_183
– proper loading
– low centre of gravity
– low driving speed
– no climbing
– proper tyre pressure depending on the load
– large track width
ADVICE
The driving comfort and traction of the
vehicle can be increased by reducing
the tyre pressure.
We recommend the type of driving described in the
figure for turning on a slope.
Safety belt 9 1 6 8
6
Passenger seat
Drivers seat C350, C370
11 10 C370_009a
C270_041c
Passenger seat
CAUTION ADVICE
Danger of accident All the belts are equipped with an au-
tomatic roll-up device.
• Put on safety belt before starting
to drive Putting on the safety belt (all occupants)
• Do not twist safety belt
• Replace damaged safety belts 1. Pull the belt with catch tongue (6) over the
pelvis.
2. Insert catch tongue into lock (9) until it audi-
bly clicks into position.
3. The belt must fit tightly. Check this immedi-
ately after putting on the belt.
ADVICE
After the engine has started, the di-
rection switch must be actuated once
if it was in the forward or reverse po-
sition during start-up. This prevents
inadvertent movement while starting
the engine.
You can also switch to the new direction of travel
when driving at reduced speed.
CAUTION
Danger of accident
The vehicle brakes sharply in that case
and again accelerates in the opposite
direction of travel.
2
4
2
C270_059a
B Range 0 Stationary
Ranges 1 and 2 e.g. road driving
Ranges 3 and 4 e.g. working operation
ADVICE
You can also switch ranges while dri-
ving at reduced speed.
C C270_060a
ADVICE
You can read out the engine speed and
B A
the driving speed in the multifunction
display in each driving programme.
C C270_077a
ADVICE
C C270_060a
In range 1 from 0 km/h to approx. 30
B A - 36 km/h, depending on tyre size.
In range 2 from 0 km/h to approx. 15
- 18 km/h, depending on tyre size.
B
C C270_077a
ADVICE
When you are driving in programmes
3 or 4, the driving speed can be con-
C C270_060a trolled independently of the engine
speed and the PTO shaft speed. The
B A engine speed must reach at least 1500
rpm because the vehicle can only be
put into operation above this speed.
B In drive programme position 3 or 4, the speed pre-
set on the fine adjustment wheel (C) is controlled
by the power requirement. That implies, for exam-
ple, that the driving speed becomes slower if an
attachment requires more power. If the power re-
quirement for the attachment decreases, the vehi-
cle accelerates back to the previously set speed.
C C270_077a
Range 4 is specially adapted to certain work de- Adjusting the fine adjustment wheel
ployments, e.g. snow-blowing.
A B
C C270_060a
B A
C C270_077a
ADVICE
In range 3 from 0 km/h to approx. 18
km/h
In range 4 from 0 km/h to approx. 18
km/h
ADVICE
You can move the fine adjustment
wheel (C) at any point while driving
and thus control the speed precisely
and infinitely variably .
ADVICE
In this mode the vehicle drives inde-
pendently and need only be steered.
This usage is optimal for operating an attachment,
because you can concentrate completely on con-
trolling the attachment.
Driving mode with the Special Drive Sys- Switching on the SDS driving programme
tem*
1. Set the programme switch (A) to range 4.
A B ADVICE
In this range, the fine adjustment
B wheel (C) is non-functional. Its func-
tion is taken over by the fine adjust-
ment control (B/4).
2. Adjust e required engine or PTO shaft speed
with the fine adjustment control (B/4).
3. Determine the driving speed from stationary
to maximum driving speed infinitely variably
C C270_060a with the throttle pedal (3).
B A * Optional equipment
C C270_077a
1 2 1 2
3
3
C250, C270
C350, C370
C270_011 4 C370_001
1 Inch pedal
2 Brake pedal
3 Accelerator pedal (throttle pedal in SDS
mode)
4 Engine speed fine adjustment control
C250, C270
3
C350, C370
C270_011
4 C370_001
Pressing the inch pedal (1) allows the driver to re-
duce speed infinitely variably to a halt. This is pos-
1 Inch pedal
sible in all driving programmes, in both directions
2 Brake pedal
of travel and at the respective engine speed and
3 Accelerator pedal (throttle pedal in SDS
driving speed.
mode)
4 Engine speed fine adjustment control ADVICE
If you are approaching an obstacle,
the set driving speed can be reduced
to a halt by pressing the inch pedal. If
the inch pedal is released, the vehicle
again accelerates to the previously set
speed.
CAUTION
Danger of accident
If the inch pedal is pressed completely
down, the vehicle brakes very sharply.
ADVICE
12 11 10 9 C270_061
With direct steering, the steering an-
gle for a given steering movement is
Steering approx. twice as large as with indirect
The vehicle has a hydraulically actuated articulat- steering (ratio 1:2).
ed-frame steering system. The wheels run on-track
even in curves, and attachments are guided with- CAUTION
out any lateral offset. Danger of accident
1. Turn the steering wheel (3) in the desired di- Before driving on roads, set the two-
rection. stage steering to indirect steering (in-
dicator light off).
The possible turning circle diameters depend on the
tyres and the track width of your vehicle 2. Switch off the two-stage steering with the
changeover switch (11). The indicator light in
(see Technical Data, table "Track widths", page 38)
ADVICE
In case of a failure of the hydraulic as-
sistance there is an automatic switch
to indirect steering in order to reduce
the exertion of force while steering.
* Optional equipment
CAUTION
1
Danger of accident
• Use the parking brake only for
parking
• Do not use the parking brake for
braking while moving
1. Unlock the lock on the parking brake switch
(10) and actuate the switch. The parking
brake is engaged; the indicator light in the
switch (10) and the parked indicator light
(13) in the multifunction display light up.
13 12 C270_034
ADVICE DANGER
The parking brake can also be set with Danger of accident
the ignition switched off. The ignition • Never put the vehicle into opera-
must be switched on to release the tion with a defective braking sys-
parking brake. tem.
• Immediately shut down the vehi-
Release parking brake
cle if there are irregularities in the
1. Switch off parking brake switch (10). The brake system.
parking brake is released; the indicator lights • Have the vehicle checked by a
in the switch and parking brake indicator light specialist workshop
(13) in the multifunction display go out.
ADVICE
If the parking indicator light (3) in the
multifunction display lights up when
the parking brake is released, there
is not enough pressure in the pres-
sure accumulator to release the park-
ing brake.
ADVICE
If driving is started with the parking
brake set, a signal tone sounds.
ADVICE
1 Switch on the differential lock only in
straight-line travel, at a low driving
speed and with an engine speed of
1200 to 1500 rpm.
ADVICE
The differential lock should general-
ly be switched off when travelling in
C270_062a curves.
ADVICE
If the differential lock cannot be
switched off due to tension, carry
out brief steering movements to both
sides until the differential lock releas-
es.
E E
G G
B B
H H
F C270_105
C C270_106a
View from the rear
15 14 C270_065
Switching dipped beam on
1. Press the light switch (15) into the second po-
2 4 sition. Flasher lever (2) is in the upper posi-
tion. The headlights (B) at the front end and
the tail lights (F) at the rear end, as well as
the indicator lamp (7, in the multifunction dis-
play) light up.
ADVICE
If the lower headlights (B + C) are
concealed by an attachment, you must
change the dipped beam to the upper
spotlights (D).
1. Dipped beam must be switched on.
2. Turn on the changeover switch (14). The
dipped beam is shifted from the lower
position(B) to the upper position (D). The
spotlights (D) at the front end and the tail
lights (F) at the rear end, as well as the in-
dicator lamp (7, in the multifunction display)
light up.
9 8 7 6 C270_064
3 4
12 11 10 9 C270_061
ADVICE
The hazard warning flasher must be
switched on only in dangerous situa-
tions.
Observe the applicable traffic laws.
1 2 3
C250, C270 C370_002b
C270_005b
ADVICE
The beacon may only be switched on
1 Rotary switch for fan
if the vehicle is working in the public
2 Heating temperature controller
traffic zone.
3 Air-conditioning switch
4 Beacon switch 1. Press the switch for the beacon (4). The bea-
5 Front working spotlight switch* con (L) operates until the switch for the bea-
6 Rear working spotlight switch* con is again deactivated.
7 Mirror heating switch*
8 Display for implement relief*
I I ADVICE
Switch the mirror heater off if the rear-
view mirror is clear.
G G * Optional equipment
H H
F C270_105
1 2 3
C250, C270 C370_002b
C270_005b
ADVICE
Do not switch on the working spot-
1 Rotary switch for fan
light* in the public traffic zone.
2 Heating temperature controller
3 Air-conditioning switch 1. Press the switch (5 or 6).
4 Beacon switch 5 = front working spotlight*
5 Front working spotlight switch* 6 = rear working spotlight*
6 Rear working spotlight switch*
The working spotlights (K) illuminate the corre-
7 Mirror heating switch*
sponding work area.
8 Display for implement relief*
* Optional equipment
Connecting equipment to the vehicle socket 1. The vehicle socket (3 and 4) can be used to
connect 12 V equipment with a power con-
1 2 3 4 5 6 sumption of at most 15 A per socket with a
matching vehicle plug.
ADVICE
Do not leave connected equipment un-
attended while plugged in. If the en-
gine is not running, the battery can be
C250, C270 discharged.
C270_007a
6 4 3
C350, C370
C370_004
2 2
C350, C370
1 C370_013
Operating the driver's cab roof hatch Unhinging the cab roof hatch
1 2 ADVICE
The roof hatch can be used as an
emergency exit in case of danger.
1. Open the roof hatch.
2. Pull out inner plastic clip (4).
3. Pull outer plastic clip (3) inwards.
4. Roof hatch is released and can be swung
away.
3 4 3 C270_066
ADVICE
If the interior light remains on for a
A long period of time without the engine
B running, the battery can discharge.
C
C270_068
ADVICE
C250, C270 have 1 interior lamp.
C350, C370 have 2 interior lamps
The interior lamps in the cab roof can
be switched by door contact or manu-
ally.
1. Switch (1) at position A. Interior lamps are
switched on if the doors are opened. They go
out if the doors are closed (only the driver's
door for C250, C270).
2. Switch (1) at position C. Interior lamp is
2 3 4 5
6
1
7
17
8
16
15 14 13 12 11 10 9 C270_004
ADVICE
Switch the heater off if the windscreen
is clear.
ADVICE
The windscreen heater can only be put
into operation with the engine run-
ning.
Switching on the seat heater* The switch is located on the left in the seatback.
ADVICE
Until November 2011 the switch (8)
for the seat heater was located in the
right upper bar.
ADVICE
The seat heater can only be put into
operation with the engine running.
1 2 3 4 5
6
7
8
C250, C270
C270_005
8 4 5 6 7 Switching on ventilation
1. Turn rotary switch (1) to the right.
Step 0 = air flow off
Step 1 = weak air flow (continuous ventilation)
Step 2 = medium air flow
C350, C370 Step 3 = strong air flow
C350, C370
C270_067
1 2 3 C370_002b
Hydraulics
The hydraulic functions are sluggish and run more
slowly under cold conditions. Bring the hydraulics
C270_121
to operating temperature by operating the hy-
Coolant preheating* draulic functions.
At temperatures below -20°C, switch on the heat- Window washing system
ing element in the cooling system prior to starting
the engine (clock switch). Use window washing water with anti-freeze at sub-
zero temperatures.
1. Connect the socket (1) of the preheating sys-
tem to 230 VAC.
2. Observe the manufacturer's operating manu- Putting on snow chains
al. The tyres in the table below can be equipped with
* Optional equipment snow chains to improve traction.
CAUTION
Danger of accident
• Check clearance of the snow
chains in the wheel arch before
driving
ADVICE
If 31X10.50 R15 tyres are used, it is
only possible to install snow chains
with the high-cab variant.
C270_069
ADVICE
Position the vehicle horizontally in
both directions
1. Couple the stationary device with a suitable
cardan shaft to the front or rear PTO shaft.
2. Set drive programme switch to 0.
3. Set the parking brake and further secure the
vehicle with wedges.
ATTENTION
• Take care that there is no mixture
with other types of hydraulic oil
from external devices
CAUTION
Danger of accident
• Check the steering ability of the
hydraulic steering system after
stationary operation. To do this,
turn the steering wheel left and
right several times to a stop; this
bleeds the steering system
• Check the hydraulic oil level before
beginning to drive
ADVICE
The directional arrows on the tyres
must again point in the forward rota-
tional direction.
ADVICE
The same spacers must be mounted
on all wheels and axles so that the
same track width is achieved.
2. Retighten the wheel nuts with the specified
tightening torque of 215 Nm.
Attachments ADVICE
Before procuring or mounting the
Operating attachments equipment, check whether it is suit-
able for attachment (weight, suspen-
We have tested and approved a large number of sion, rotational speed, power require-
possible attachments for use with this vehicle. Only ments, traffic safety, etc).
CE-marked attachments may be used. We recom-
mend contacting our customer service before at- Safety rules for handling attachments
taching special implements.
The vehicle must be securely parked before attach-
ing equipment. In particular, it must be secured
Possible attachments include:
against roll-away, e.g. by the parking brake or by
mowers and sweepers with and without containers, inserting wages if necessary.
cultivating implements, winter service equipment,
cargo beds, municipal service and other equip-
ment.
DANGER DANGER
Danger of accident Danger of accident with front
• Avoid risk of injury from crushing loaders, rear loaders, lift trucks
and shearing points during cou- • Lifting and transporting persons is
pling strictly prohibited!
• Do not allow people to be present • People are prohibited from stand-
between the vehicle and attach- ing under lifted loads (loaders, lift
ments trucks)
• Raise attachment and secure it • Drive with a loader only with the
against lowering while driving on lifting frame lowered; otherwise
roads there is risk of an accident due to
• Observe accident protection regu- the vehicle tipping over
lations for your attachment • Never transport multiple cargo
• Observe operating manual and containers simultaneously
safety rules for your attachment • Load and transport cargo only with
• Before driving, cover parts that a protective roof
may be hazardous to traffic or
identify them with warning sym-
bols.
• Completely lower all raised attach-
ments when parking the vehicle
and during work pauses
• Avoid uncontrolled lowering, e.g.
by damage or inadvertent contact
with the operating lever
WARNING
Danger of accident
• When attaching implements to the front and rear three-point linkages, never exceed the
permissible gross weight, the permissible axle loads or the tyre load capacity of the ve-
hicle
• Always load the front axle of the vehicle with at least 20% of the vehicle's kerb weight.
1. Make sure that these requirements are satisfied before purchasing the implement.
2. Carry out the following calculations or weigh the vehicle-implement combination.
Determination of the gross weight, the axle loads and tyre load capacity, as well as the re-
quired minimum ballasting
You require the following data for the calculation:
c [m] Distance between centre of rear axle and centre of lower link ball 1)3)
d [m] Distance between lower link ball centre and rear attachment centre of gravity,
rear ballast2)
1) See Operating Manual, Technical Data
2) See price list and operating manual of the attachments
3) Dimensioning
Gv GH
Tv TH
a b c d
Enter the calculated minimum ballasting that is required in the front end of the vehicle into the table.
Front attachment
2) Calculation of the minimum rear ballasting GH min
Enter the calculated minimum ballasting that is required in the rear end of the vehicle into the table (value
X for Holder vehicles 0.25 all-wheel).
Enter the calculated actual front axle load and the permissible front axle load specified in the operating
manual of the vehicle into the table.
4) Calculation of the actual total weight Gtat
If the minimum rear ballasting (GH ) is not reached with the rear attachment (GH min), the weight of the
rear attachment must be increased to the weight of the minimum rear ballasting!
Enter the calculated actual total weight and that which is specified in the operating manual of the vehicle
into the table.
5) Calculation of the actual rear axle load TH tat
Enter the calculated actual rear axle load TH tat and the permissible rear axle load specified in the operating
manual of the vehicle into the table.
6) Tyre load capacity
Enter twice the value (two tyres) of the actual tyre load capacity (see e.g. tyre manufacturer's documents)
into the table.
Signal socket Your vehicle has a 3-pole signal socket from which
the driving speed can be tapped for other devices,
C250, C270 1 e.g. spreaders.
The signal socket (1) is behind the right door in the
C250, C270 series.
The signal socket (2) is behind the seat under the
plate (2) in the C350, C370 series.
1 2 CAUTION
C350, C370 Disconnect the battery with the dis-
connect switch when working on the
electrical system.
C370_021
4 3 C270_070
1
I
2
5
IN
4 3 C270_070
10
C270_115
1 2 7 8 ADVICE
Do not turn the top links too far apart
from one another. Both threads must
9 be uniformly screwed into the spindle.
10 DANGER
Danger of accident
• Couple the attachment properly
In case of improper coupling to the ve-
hicle, the attachment can tip, roll off
or fall to the ground.
C270_115
WARNING
Danger of accident
The hydraulic plugs fit every coupling
and can therefore be mixed up.
• When connecting, pay close atten-
tion to the function or movement
of the attachment that is to be
carried out by operating the lever
assigned to the coupling
• In case of unclear functions, un-
dertake a test drive with respect
to the connection functions only in
a secured area
Attaching cardan shafts Only use the cardan shafts that are suitable for
and intended for the attachment. They are supplied
1 with the attachment. The length of the cardan shaft
must be adjusted before the initial attachment.
DANGER
Danger of accident
• Observe the installation manual of
the cardan shaft before installa-
tion.
• Adjust the length of the cardan
shaft until it has the largest possi-
ble overlap.
C270_069
• Shut off the engine before in-
stalling the cardan shaft
1 2 7 8
• Attach protective devices accord-
ing to specification after installa-
9 tion
• Secure the cardan shaft guard
against twisting by hooking in the
10 safety chain (10).
• Before switching on the PTO shaft,
take care that no one is present in
the danger zone of the vehicle and
the rotating PTO shaft
C270_115
100 mm
2 C270_116
ADVICE
The distance (1) between the air in-
take grating and the attached imple-
ment must be at least 100 mm.
ADVICE
Assure sufficiently large openings for
supply of air on the longitudinal beams
(2).
DANGER
Risk of irritation
• In case of injury due to leaking
C270_079
fluids (oil, etc.), immediately con- All hydraulic functions are switched on and off with
sult a doctor the master switch (13).
1. Unlock the switch (13) and press the switch
down.
All hydraulic functions are available. Indicator lamp
lights up.
2. Select the desired hydraulic function.
3. Switch off the master switch (13) after the
hydraulically assisted operation has been
completed.
All hydraulic functions are switched off.
C270_079a
External operation of the front lift The lift can also be operated from outside the cab.
1 WARNING
Danger of accident
• Set the direction switch to neutral
when leaving the cab
• Set the parking brake
C250, C270
1. Press key (1) up to raise the lift: the front lift
is raised as long as the key is pressed.
2. Press the key (1) downwards to lower the lift:
The front lift is lowered as long as the key is
pressed.
C270_075
C350, C370
C370_014
ADVICE
You can operate the tipping system or
the rear lift using external operation in
the rear. To do this, set the changeover
valve (2) to the appropriate position.
DANGER
Danger of accident
• No people may be present in the
danger zone of the rear end when
the tipping system is being operat-
ed
DANGER
Danger of accident
When the floating position is switched
on, a lifted implement falls quickly or
slowly to the ground, depending on
the weight.
• Never stand underneath attach-
ments or tipping systems
ADVICE
If floating position is switched on, the
attachment can be moved by outside
influences or move out of the way of
obstacles. The attachment is guided
on the ground.
ADVICE
The functions of the attachments that
are connected to the front lift or to the
hydraulic couplings at the front or the
rear are controlled with the joystick.
The couplings are colour-marked, i.e.,
an identical colour corresponds to an
identical assignment.
DANGER
Danger of accident
• Because of the variety of attach-
ments and connection possibilities,
check functions by a test run be-
fore use
• Carry out the test run at a secure
location
ADVICE
The joystick can be moved down (for-
ward) and up (backward), as well as to
the right and the left. Additional func-
tions can be activated by pressing var-
ious keys
Lifting
1. Move the joystick (11) upwards, pull back and
hold sufficiently long that the attachment no
11c longer lowers when the joystick is released.
The lift is proportionally lifted. Guide joy-
stick (11) back into the centre position; lifting
13 6 6a 11b 11 11d C270_072a stops.
11 11 ADVICE
Because of the hydraulic accumulator,
the attachment lowers somewhat after
11d being briefly lifted.
11c
4 4a
11
WARNING
Danger of accident
11 C270_155
The vehicle can tip if the inclination ad-
justment is operated when the front
4 4a 11 hydraulics are lowered.
1. You can adjust the inclination of the front lift
by appropriately pressing button (4).
2. The front lift will remain in the selected posi-
tion after button 4 is released.
11 C270_156
ADVICE
With switch (2) ON (double-acting)
C270_154
floating position is possible without
limitation.
1. Preselection switch (1) ON = floating position
for lateral inclination adjustment has been ADVICE
preselected. The attachment can move out of If the attachment is not lifted all
the way due to external influences on the left the way, shocks while driving are ab-
or right side. sorbed by a hydraulic accumulator.
2. Preselection switch (1) OFF = lateral inclina-
tion adjustment is disabled.
3. Preselection switch (1) AUTO = unites the
functions of floating position up, down and
passive inclination adjustment left, right.
4. Activate the floating position by pressing key
(11a).
A
B
C270_152
2 C270_151
C350, C370 1
B
C370_022
ADVICE
The rear lift or the tipping system can-
not be used if lateral adjustment is ac-
tivated.
ADVICE
If you release the key (11d) on the
joystick, the hydraulic function switch-
es from green to black connections.
Switching on floating position for green connec-
tions
1. Press key (6a); lamp in key (6a) lights up.
2. Deactivate floating position by left, right
movement of the joystick with key (11d)
pressed. Light in key (11a) goes out.
ADVICE
The green hydraulic connections can
also be operated via the key (6) (only
console, fig. C270_072)
Blue, green hydraulic connections These hydraulic connections are provided for at-
tachments with a variable hydraulic power require-
ment of at most 25 l/min.
13 Operating hydraulics
5 6 5a 6a C270_081a
6a C270_080a
Electrohydraulic implement relief • Lower thrust forces together with reduced fuel
consumption
• Improved stability on an incline
Floating position Implement relief
ADVICE
It only makes sense to use the im-
plement function for an implement
weight above 200 kg
Weight of Weight of
attachment attachment
C270_145
ADVICE
HYDAC HYDAC HYDAC After three seconds without a button
being pressed, the display switches
5 DSP 5 back and the settings are stored.
1. - +
1. 1. - +
1.
2. OK
Coding ok
3S
C270_147
Switching degree of relief (SP1) to actual The degree of relief (SP1) can also be switched to
pressure in the hydraulic cylinder the actual pressure in the hydraulic cylinder.
1. Switch off the ignition.
2. Press (mode) button and simultaneously
HYDAC HYDAC HYDAC switch on the ignition.
3. Press (mode) button until "Menu" appears in
Menu Prn Acr the display. Release button.
4. Press (mode) button until "Prn" appears in
mode mode mode the display.
5. The Acr or SP1 value is selected with the left
or right button (triangle).
C270_148
A 15
14 13 6a 3a 3 C270_080
B
C270_076 The tipping system* or the rear lift* is operated
with key 3 or 1 (external operation*).
3 4 3a 4a
1. Set the changeover valve on the right side
in the rear end of the vehicle to the desired
function.
Function of the changeover lever (2)
13 5 6 5a 6a C270_081
ADVICE WARNING
Observe the position of the Danger of accident
changeover valve for "Lateral adjust- The tilting system or the lifted imple-
ment of front lift" page 168. ment lowers itself when the floating
position is switched on.
Lifting, lowering
• Never stand underneath attach-
1. To lift the tilting system or rear lift, press key ments or tipping systems
(3) backwards. The tilting system or rear lift
is raised as long as the key is pressed. * Optional equipment
2. To lower the tilting system or rear lift, press
key (3) forwards. The front lift is lowered as
long as the key is pressed.
3. The movement is stopped by releasing the
key.
CAUTION
2 C270_150
Danger of accident
The body frame is secured and released with the When working with attachments, al-
securing lever (2). ways ensure that they are secured to
the body frame.
Position A = released
Position B = secured
Recommendation
If you are using attachments with overhead dis-
charge, Max Holder GmbH emphatically recom-
mends the "Body frame locking kit(156053)". This
prevents raising of the tipping system.
2 C270_149a
See "Manual body frame", page 182.
DANGER CAUTION
Danger of fatal injury from loose Danger of breakage
material
Do not operate the hydraulic tipping
People are not allowed to be in the system if the manual securing mecha-
vicinity of the overhead discharge (H). nism is engaged.
Before discharging overhead, ensure
that no one is in the vicinity.
1a * Optional equipment
15
13 C270_158
Rear PTO shaft drive* The PTO shaft speed is independent of the engine
speed.
2
D Connecting the PTO shaft hydraulics
1. Connect the hydraulic couplings to the con-
nections C for driving and D for reverse.
ADVICE
The maximum pressure (set pressure)
of the implement servopump is 250
bar. Attachments must be matched to
this.
(1).
F A B
Connections front, back (see page 190).
D C C270_099
ADVICE
If a new or unknown attachment is
operated with the implement pump,
the cable set for implement coding ID
no. 154604 must be used. The correct
coding must be determined in consul-
tation with the implement manufac-
ture and Max Holder GmbH.
C D C270_094
Rear view
ADVICE
2 The maximum displacement volume is
2a determined by the implement coding
adapter or the potentiometer position
(1a). The displacement volume is held
constant if the engine speed increas-
es or decreases. If the engine speed
13 15 13 15 C270_082 falls below a defined range, the im-
plement servopump cannot compen-
1. Turn the volume adjustment (1a) all the way sate the displacement volume (see di-
to the left. agram).
* Optional equipment
Coding
90
80 80 litres
Delivery volume l/min
70 70 litres
60 60 litres
50 50 litres
40
30
20
10
0 1000 1500 2000 2500 3000
Motordrehzahl 2800 C270_135
ADVICE
If you shut off the engine without hav-
ing previously switched off the imple-
ment servo pump or volume divider II
(see page 188) the implement servop-
ump cannot be switched on again im-
mediately for safety reasons.
Before restarting you must first either:
1. set the rotary knob to 0 or
2. turn the safety switch on and off one time.
Trailers, towing
Your vehicle is suitable for towing the following trailers:
ADVICE
The total length of the combination may not exceed 18 m.
WARNING
Danger of accident
• Secure trailer against roll-away
• Do not allow people to be present
between the vehicle and the trailer
• Completely close trailer hitch after
coupling
ADVICE
The coupling load must be at least
25 kg (4% of the trailer load); the
maximum coupling load must not ex-
ceed 600 kg. The specified coupling
load must be guaranteed during load-
ing and unloading of the trailer. Defi-
cient or excess coupling loads must be
compensated.
6 5 4 C270_096
Hitching trailers
Position the trailer hitch at the same height as the
drawbar of the trailer.
1. For adjustment, pull up lever (1) and adjust
trailer hitch (4) in the rail (2) to the specified
height.
2. Release the lever (1) and ensure that the pins
snap into the rail (2).
3. Press the safety (3) downward and pull the
one-hand plug (5) out of the hitch (4).
4. Drive the vehicle with the coupling jaw
Automatic trailer hitch against the trailer drawbar. The coupling clos-
es on contact; the trailer pin (5) detaches it-
1 2 3a 3 self through the eye of the drawbar.
6 WARNING
Risk of accident, risk of crushing
• Always close the trailer hitch com-
pletely
5. For overrun-braked trailers, hook in the catch
rope.
6. Connect the 7-pole plug for the trailer lighting
to the socket (6).
5 4 C270_095
7. Remove the roll-away protector from the trail-
er.
Hitching the trailer 8. Release handbrake on the trailer.
9. Check the functioning of the lighting and the
Position the trailer hitch at the same height as the brakes.
drawbar of the trailer.
1. For adjustment, lever (1)must be pulled up- ADVICE
ward and trailer hitch (4) must be adjusted to The hitch can also be manually closed
the specified height in the rail (2) . by pulling the opened release lever
2. Loosen the lever (1) and ensure that the pins (3a) to the left.
snap into the rail (2).
3. Pull the release lever (3) upward, until the
hitch pin (5) releases the coupling jaw.
4. Drive the vehicle with the coupling jaw
Trailer hitch with ball head 5. For overrun-braked trailers, hook in the catch
rope.
6. Connect the 7-pole plug for the trailer lighting
to the socket .
7. Remove the roll-away protector from the trail-
1 er.
8. Release handbrake on the trailer.
9. Check the functioning of the lighting and the
6 brakes.
C270_128
CAUTION
Danger of accident
• Drive especially carefully when op-
erating with trailers because the
braking distance is increased
CAUTION
Danger of accident
• Do not drive faster than 25 km/h
with a trailer not requiring licens-
ing
• Mark trailer with a sign indicating
25 km/h
1. Shift the drive programme switch to range 1
or 2. You achieve the most traction in range
2.
2. Drive with a trailer as described in the section
"Driving".
Shut-down 5
3
14 13 C270_083
1 ADVICE
2
Never shut off an overheated engine
(warning lamp (14) is lit and temper-
C270_159 ature indicator (5) is in the red field).
Let the engine cool without a load at
Stop vehicle! 1500 rpm before shutting it down, un-
1. Lower the attachments completely. til the warning light (14) has gone
2. Set parking brake. out and the temperature indicator has
3. Push in fine adjustment control (2) complete- gone back to the green range. Do not
ly (idling position). let the engine run without supervision!
4. Set direction switch (1) to the neutral position After the cool-down phase check the
(centre). cooling system.
5. Set drive programme switch (1) to 0.
CAUTION
Danger of accident
13 C270_085
Unauthorised persons could operate
the vehicle. Therefore you must take
1
the key with you when leaving the cab.
4. Lock the cab doors with the key.
5. Switch off the battery disconnect switch (1).
C270_020
DANGER
Information about transporting the vehicle Danger of accident
2 • Never walk or stand under swing-
ing loads. There is a risk of fatal
injury!
• Only use lifting gear and a crane
1
with sufficient load capacity for
loading
• You can find the permissible gross
weight on the type plate of the ve-
hicle or in the tables of weights
in the Technical Data section (the
loading weight corresponds at
C270_087 most to the permissible gross
weight)
1. Drive the vehicle onto the transport vehicle. • Lift the vehicle with lifting gear on
2. Park the vehicle as in the section "Parking the all 4 wheels
vehicle".
3. Secure the vehicle with wedges at the wheels
against roll-off and slippage to the side.
4. Lash the vehicle down with permissible re-
taining belts in the front at the top link sup-
port (1) and in the back at the towing device
(2).
3 2 1 2 3 CAUTION
Risk of injury
• The brake cable is under very high
tension
1. Detach the lock nuts (2) on the left and right
side.
2. Carefully unscrew the bolts (3) on the left and
right sides until the brake cables lose tension
and the brakes release.
The parking brake is released and the vehicle can
be moved.
C270_090
ADVICE CAUTION
If the parking brake cannot be re- Danger of accident
leased due to a defect, the electrical
brake cylinder (1) must be relieved of
tension. • Allow the parking brake to be repaired only by
trained personnel in a specialist shop
WARNING
Danger of accident
• Secure the vehicle with wedges
against roll-away.
Coding the digital km/h display A new coding becomes necessary in case of a
change from larger to smaller tyres and vice versa.
4 5
1. Switch off the ignition.
2. Press the coding button (5) and simultane-
ously switch on the ignition. SET appears in
window (10) in the multifunction display (4).
3. Press the coding button (5) for approx. 1 sec-
ond. A 0 appears in the display.
4. Again press the coding button (5) for approx.
1 second. 00 appears in the display.
5. Again press button (5) for approx. 1 second.
000 appears in the display.
C270_134
6. Press coding button (5) briefly. The third
number in the display (10) is increased by
10
one digit. After pressing 3 times, you see
003.
7. Program the appropriate value depending on
the size of the tyre (see table)
8. Press the coding button (5) for 3 seconds; the
SET calibration is finished. OFF appears in the dis-
000 play.
9. Switch off the ignition.
C270_133
Fault messages
Danger and condition notifications in the multifunction display
16 15 14 13 12 11 10 9 8 7 6 C270_006
Faults and their possible causes are listed in the following table. If you cannot carry out the remedial
actions yourself, call upon a specialist shop.
ADVICE
These notes apply only to valve assemblies that correspond to our circuit diagrams or have
been coordinated with Hydac.
Operating pressure is only Pump defective Replace pump, check diesel en-
achieved at high engine speed gine1)
Hydraulic lift does not lift • Lifting cylinder leaking Seal, exchange, clean, replace lift-
Insufficient power, decreases af- • Valve leaking ing cylinder, check diesel engine1)
ter actuation See Electronic problems section,
"Faults of the working hydraulics"
V-belt for fan wheel defective Replace V-belt, check diesel en-
gine1)
Oil foaming Leaking point in the intake area Check line fittings and seal if nec-
essary, check diesel engine1)
Water in oil, improper oil type, Change oil
mixture of different oils
Hydraulic system working too Insufficient oil Add according to specification
slowly, whistling sound Temperatures in the subzero Refill with correct type according
range to maintenance instructions, check
diesel engine1)
Steering is not working Priority valve dirty Clean priority valve (at basic
block), check diesel engine1)
Overpressure valve in hydraulic Remove and clean, check diesel
steering does not close engine1)
ADVICE
These notes apply only to valve assemblies that correspond to our circuit diagrams or have
been coordinated with Hydac.
Also use the electrical and hydraulic circuit diagrams for troubleshooting.
General maintenance instructions The vehicle, including the attachments, may only
be maintained and repaired by persons who are fa-
In the interest of continuous availability of your ve-
miliar with it and have been instructed of hazards.
hicle, we request that you carefully read through
Specialists engaged for this purpose must have the
these maintenance instructions. These chapters
necessary tools.
contain all information for a conscientious handling
The relevant accident prevention regulations and
and care of the vehicle. Pay particular attention to
rules must be observed.
fulfilling the maintenance schedule.
Service
Have all specified customer service (according to
maintenance schedule) and repair work for your
vehicle regularly performed by the relevant deal-
er (specialist workshop) and confirmed by a stamp
and signature in the service book. When you re-
ceive your vehicle, have it registered by your local
dealer with
Max Holder GmbH
PO box 15 55
72545 Metzingen
Germany
.
Only maintaining registration and ongoing mainte-
nance work will secure your warranty claim.
away and unauthorised use (parking brake, 18.Installing tyres requires sufficient knowledge
wedges), shut off engine, remove ignition key and specified installation tools.
and lock cab. 19.Use only original Holder spare parts! Use
10.External electrical loads such as devices with parts from the maintenance part lists in the
solenoids must be secured against reverse "Maintenance data" chapter.
currents with diodes before being switched 20.Before initial operation and after maintenance
on. Otherwise the vehicle electronics may be or repair, the vehicle and the attachment
affected. must be inspected for traffic and operational
11.Only put equipment into operation if all pro- safety.
tective equipment is mounted and in the pro- 21.Only allow the brakes and brake linings to be
tective position. checked and repaired by an authorized spe-
12.Install and remove cardan shafts only with cialist company.
the engine switched off.
13.When equipment with a cardan shaft is be-
ing operated, no one may be near the cardan
shaft.
14.Mount guards for the cardan shaft and the
PTO shafts according to specification.
15.If the cardan shaft is removed, again cover
the PTO shaft with a protective cap.
16.Carrying out welding, sawing and grinding
work on safety-critical parts such as the vehi-
cle frame, axles, trailer hitch etc. is forbidden.
17.For welding work, disconnect the battery and
all terminal plugs from the electrical and elec-
tronics units. Welding work may only be done
by persons who are trained for it.
1 2
B
A
C270_029
CAUTION
Switch the battery disconnect switch
to OFF for all work on the vehicle.
Position A = on, position B = off
Also disconnect the battery terminals
when working on the electrical sys-
tem.
Battery ADVICE
The battery is located in front of the
1 right rear wheel. The right-hand tank
can be pivoted away in order to re-
move the battery cover.
1. Pivot fender and hydraulic tank out of the
way.
2. Detach the screws (1) from the battery cover
(2).
3. Remove battery cover (2).
ADVICE
The fuses for the vehicle are housed
behind the right-hand door. To access
1 them, open right-hand door.
ADVICE
The fuses for the vehicle are housed
behind the left rear wall of the cab. To
C250, C270
access them, open the door at the left
in the rear wall of the cab.
C270_086
ADVICE
2 Only replace defective fuses with
those having the same load capacity
C350, C370 and corresponding to the table.
C370_015
Vehicle fuses (board 2) F18 20 A Connection plug no. 108 for front sock-
et 15 +
F01 15 A Multifunction display Remote ther- F19 15 A Fresh air fan, Heating, Air conditioning
mometer Hydraulics F20 15 A Air filter maintenance switch
F02 15 A Inductive velocity switch F21 15 A Radio 15
F03 15 A Beacon F22 15 A Indicator light
F04 15 A Right parking light 58R F23 15 A Time control unit, parking brake (30)
F05 15 A Multifunction display lighting Remote F24 15 A Reserve (30)
hydr. thermometer Lighting for Warning F25 15 A 2-stage steering, Reserved switch (38)
light switch F26 15 A Holding coil, Kubota shutdown solenoid,
F06 15 A Left parking light 58L, Rear number Alternator IG
plate light F27 15 A Electric parking brake motor max. 4.6 A
F07 15 A Full beam, Full beam indicator lamp F28 15 A Front additional work spotlight
F08 15 A Dipped beam F29 15 A Differential lock
F09 15 A Front wiper interval F30 15 A Reserve
F10 20 A Warning light (30) F31 15 A PTO shaft magnetic coupling, front +
delay relay + relay no. 101
F11 15 A Radio 30 Interior light (30) F32 15 A Reserve
F12 25 A Reserve F33 15 A Reserve
F13 20 A 2-pole socket, Cigarette lighter, Seat F34 15 A Reserve
compressor + heating F35 20 A Drive control unit electronics, Bosch RC
F14 15 A Heatable external mirror 4-4/20 Pos. 1 u. 27
F15 15 A Brake light F36 15 A Reserve
F16 15 A Horn, Windscreen wiper, Windscreen F37 3 A Drive control unit electronics, RC
washer, Flashing headlights 4-4/20 Pos. 41/42
F17 15 A Working spotlight, cab rear
F6 F5 F4 F3 F2 F1 ADVICE
Observe the instructions of the protec-
tive wax manufacturer.
C270_113 .
DANGER
Danger of accident
• The weight to be lifted must not
exceed the permissible load capac-
ity of the jack
• Check the permissible load capaci-
ty of the jack
ADVICE
Use a suitable piece of wood between
jack and vehicle application point.
2 C270_112
For repair work, the jacked-up vehicle must be ad- Replacing wheels
ditionally secured against falling with stands. The
stands must be positioned on each side near the 6
axles.
5 C270_118
ADVICE
Before detaching the wheel nuts, al-
ways ensure that the parking brake
is set. Observe the instructions de-
scribed in "Jack application point".
CAUTION
Risk of injury
The wheel has a weight corresponding
to its size.
6. When all nuts have been removed, replace
the wheel.
7. Reattach all wheel nuts hand-tightly.
8. Lower jack (5). When the wheel is again in C270_098
contact with the ground, tighten the wheel
nuts crosswise with a torque of 215 Nm. Secure the raised cargo bed (sub-frame) addition-
9. Check the air pressure. ally against inadvertent lowering.
CAUTION
Danger of accident
Working under the raised body frame
is permitted only with additional sup-
port put into place.
Tilting vehicle cab The cab can be tilted with a hydraulic device* for
repair and maintenance work. The hydraulic con-
nection* (1) for tilting the cab is located at the front
of the cab.
ADVICE
Carefully raise the cab. Take care that
no connections between the cab and
the underbody are damaged.
1. Detach the hose connection between air in-
take channel and air filter.
2. Unscrew nuts (2) and retaining plate (1) on
1 the rear side of the cab.
3. Use a separate manual hydraulic pump and
C270_101
C270_102
3 4 Lowering
1. Remove additional support (6).
2. Slowly lower cab.
6 3. Introduce the bolts (4) into the receiving
4 blocks (5) and secure the cab with the retain-
ing plates (1) and bolts (2).
* Optional equipment
5
Manual tilting
C270_137
ADVICE
Fix an eyebolt to the top of the cab
CAUTION frame. The cab can be lifted and tilted
Danger of accident with the eyebolt by using a cable and
a crane.
Working under the raised vehicle cab
is permitted only with additional sup-
port (6). The support must be applied
to the right-hand side.
ADVICE
Use a metal tube with the dimensions
25X3.
C250, C270 = 460mm long
C350, C370 = 550mm long as the sup-
port (6).
WARNING
Danger of burns from hot parts
• Allow vehicle to cool down for me-
chanical work
WARNING
Danger of accident
• Only work on the V-belts with the
engine off
1. Check entire V-belt for cracks.
2. Check whether V-belt can be pushed down
more than 10 - 15 mm by thumb pressure.
ADVICE
For emptying, use a suitable hose that
you slip over the spout (4) of the drain
device.
1. Open drain device (4) (turning clockwise).
2. Capture fluid draining off in a suitable con-
tainer.
4 3 3. Carefully reclose drain device (4), so that no
C270_126
air enters the system.
The water separator and fuel filter (2) are located
on the left side of the rear end alongside the air ADVICE
filter (1). The water separator (3) is combined with Environmental protection
the fuel filter (2). The drained fluid must be disposed of
properly according to applicable regu-
DANGER
lations.
Danger of fire
• Do not bring fuel into contact with
hot surfaces or electrical compo-
nents
ADVICE
Before exchanging the fuel pre-filter
(1), ensure that the fuel tank cannot
run dry.
DANGER
Danger of fire
• Do not bring fuel into contact with
hot surfaces or electrical compo-
nents
Checking hose connections for the engine air the opening is nearly closed off. The air intake
filter system is working properly.
4. Shut off the engine and again connect the
1 2 hose to the air intake channel.
WARNING
Danger of accident
In case of malfunction consult your
3 specialist repair shop.
• Only allow repairs to be made by
trained specialist personnel
C270_124
DANGER
Danger of poisoning
• Do not put vehicle into operation
in enclosed spaces
1. Remove the hose connection to the air intake
channel (1) behind the cab.
2. Start the engine.
3. Carefully and slowly close off the hose (3)
that goes to the filter with the palm of your
hand (2). A signal tone must sound when
Cleaning radiator, oil cooler and air condi- 3. Pivot air-conditioner condenser (1) out of the
tioner condenser* way after opening the lock (2).
4. Blow out condenser and cooling units (1+3)
1 2 3 with compressed air (beginning from the ex-
haust side). Do not damage cooling fins while
blowing. Remove dirt blown into the interior.
* Optional equipment
C270_111
WARNING
Danger of burns from hot parts
• Allow the vehicle to cool down and
take it out of operation before ser-
vice work
C270_117
ADVICE
The fan and the associated filter are
housed under the right door. To access
them, open right-hand door.
1. Pull out air filter element (1).
2. Clean the filter by pounding, washing or blow-
ing out.
3. Clean the cooling element (2) and fan (3)
carefully with compressed air.
4. Reinsert the filter in the original form.
C270_141
ADVICE
The view glass (5) is located at the
rear end on the right side below the
front support for the tipping frame.
1. Check with the view glass whether any air
bubbles have formed in the air-conditioning
system.
2. In case of bubble formation in the view glass,
consult a specialist shop and have the cause
rectified.
Checking V-belt and compressor of the air 2. Check compressor for firm seating; consult a
conditioner* specialist shop if necessary.
2 * Optional equipment
1
C270_125
ADVICE
The compressor (1) is located at the
left underneath the driver's cab. To
check it, tilt the cab.
(See Maintenance Instructions "Tilting vehicle
cab", page 233).
1. Check V-belt (2) for tension and damage, re-
place if necessary and consult a specialist
shop.
C270_122
2
2
1
6 5 4 3 C270_107 C270_110
2
C270_108
WARNING
Danger of burns from hot 3
parts
User Maintenance
ADVICE
Cut off the battery with the disconnect
switch when working on the electrical
system.
ADVICE
Check the fuses if electrical equip-
ment fails (see page 227). Only allow
trained specialist personnel to rectify
faults of the electrical system!
ADVICE
Check the functioning of the replaced
light bulb ( see page 119).
ADVICE
When changing the light bulbs avoid
contacting the bulb glass with your fin-
gers.
Lower dipped beam and high beam 1. Access for changing light bulbs between fend-
er and front bumper.
2. Remove the rubber cap (1) from the light (2).
Remove plug connector (4) of the lamp.
3. Detach clamp (3) and replace light bulb.
For type and wattage see page 255.
4. Reassemble the light fixture.
C270_100
1 2 3 4 1
C270_091
2 3 4 1 2
5 C270_092a
1 2 3 4 5
C270_093
1 Lamp glass
2 Reversing light
3 Tail light
4 Brake light
5 Indicator light
Bleed fuel system 3. Repeat the starting process until the engine
runs without misfiring.
If air has penetrated into the fuel system, the fuel
system must be bled.
Air can penetrate into the fuel system if
• the fuel tank ran dry
• the fuel filter was replaced
• the fuel system has a leak and
• after repairs of the fuel system
ADVICE
Capture leaking fluid with an appropri-
ate container and dispose of it proper-
ly in accordance with applicable regu-
lations.
WARNING
Danger of fire
• Do not bring fuel into contact with
hot surfaces, electrical compo-
nents or open flames
Engine preservation
1. Clean engine.
2. Run engine to operating heat.
3. Drain engine oil and fill with corrosion-protec-
tion oil.
4. Drain off some fuel and fill fuel tank with cor-
rosion-protection oil. Ratio: diesel fuel 90%,
corrosion-protection oil 10%.
Maintenance Data
Light bulbs
ADVICE
Replace the defective light bulbs only with the same type and the same wattage.
Maintenance schedule
The maintenance work described below is to be performed after reaching the indicated number of operat-
ing hours. For each time interval, the maintenance work for the shorter intervals must also be performed.
Example: at 1000 h the maintenance work for every "500 h" must also be performed.
Maintenance during the first few operating hours or at vehicle hand-over Part 1
Due Maintenance work
Maintenance • Check engine for leaks
after the first • Check engine oil level, top up if necessary
few operat- • Check air filter system and clean or replace filter cartridge if necessary
ing hours or at • Check V-belts for tension and condition, adjust tension if necessary
vehicle hand- • Check coolant level and antifreeze, top up if necessary
over • Check fuel lines for condition and leaks
• Empty water separator (in diesel fuel line)
• Check air guidance pipes and hoses for leaks
• Check electrics (function test) and lighting
• Visual inspection of cable connections and electrical lines
• Check hydraulic oil level, top up if necessary
• Check hydraulic lines and hoses for damage and leaks
• Check steering and cylinder for leaks and function
• Check radiator and oil cooler for air passage and function
Maintenance during the first few operating hours or at vehicle hand-over Part 2
Due Maintenance work
Maintenance • Check brake fluid level, top up if necessary
after the first • Check service and parking brakes
few operat- • Check heater, air conditioner (hoses) for leaks and function
ing hours or at • Check bubble formation in the air conditioner view glass
vehicle hand- • Check air-conditioner condenser for air passage
over • Clean fresh air filter and filter mat, replace if necessary
• Check condensation water drainage from the air conditioner
• Check seating of air-conditioner compressor
• Check V-belts of air conditioner for tension and condition, adjust tension if necessary
• Check accelerator pedal for free movement, clean and lubricate if necessary
• Check function and fluid level of windscreen washer system
• Lubricate vehicle
• Check tyre pressure, add air if necessary
• Retighten wheel nuts and threaded connections with specified torque
Part 1
Check before entering the vehicle 87 Daily checks and activities before start-up 71
Check hydraulic oil level 81 Danger and condition notifications in the
Checking and cleaning the air intake chan- multifunction display 206
nel 77 Detaching attachments 156
Checking brake fluid level 85 Differential lock 116
Checking braking and steering function 96 Dimensions C250, C270 32
Checking bubble formation in the air-condi- Draining condensation water from the air
tioner* 242 conditioner 244
Checking coolant 82 Driver and passenger seats 88
Checking engine oil level 79 Driving license 18
Checking hose connections for the engine Driving mode with hydrostat 101
air filter 238 Driving mode with the Special Drive Sys-
Checking radiator, condenser* and dirt tem* 108
screen 78 Driving on slopes 98
Checking the hitch device 76 Driving with a trailer 198
Checking tyre pressure 75
Checking V-belt and compressor of the air E
conditioner* 243 EC conformity declaration in compliance
Check the lighting and the rear view mirrors 76 with EC Directive 2006/42/EC 16
Cleaning cab and air-conditioner filters 241 Electrics, fuses 227
Cleaning radiator, oil cooler and air condi- Electrohydraulic implement relief 174
tioner condenser* 240 Emergency exit 66
Cleaning the air filter system 239 Emissions 27
Connecting equipment to the vehicle socket 127 Emptying the water separator 236
Connecting hydraulic lines 153 Engine and turbocharger faults 208
Engine preservation 251
D
Engine speed fine adjustment control 59
Intended use 13 O
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