Stray_capacitance_of_a_two_layer_air_cor (1)
Stray_capacitance_of_a_two_layer_air_cor (1)
Stray_capacitance_of_a_two_layer_air_cor (1)
Abstract: A new analytic method for predicting the stray capacitance of a double layer coil with
conducting shield and air core is presented. The method involves construction of a two-layer turn-
to-turn circuit model, which includes the self-inductance and resistance of each turn, the mutual
inductance representing the flux linkage between all turns, and the capacitance between adjacent
turns and the capacitance between the outer turns and conducting shield. At high, low and zero
frequency the model is reduced to an effective capacitance, inductance, and resistance respectively:
for frequencies below the first self-resonant frequency the behaviour of the circuit is approximated
by an RLC circuit. A new result is a recursive calculation of the stray capacitance of the high
frequency circuit model. The method and stray capacitance value are compared to alternative
models and stray capacitance predictions, and the limitations of the different approaches discussed.
Comparisons with experimental measurements show good agreement at the fundamental self-
resonance and confirm that the effect of a conducting shield is likely to be small for a closely-
wound coil.
IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005 565
affords a simple and fast computation of the the stray l
capacitance. Measurements of the circuit model parameters
have been obtained by a least squares fitting of the axial cut
2 Lumped-circuit model r
2R
Figure 1a is an illustration of the coil to be modelled. To z
describe the coil we introduce cylindrical co-ordinates
ðr; y; zÞ, with orientation as shown in Fig. 1a. The co-
ordinate origin has been placed at the terminal end of the
coil, and centred to the axis of the former. The non-
conducting former has radius R and length l, upon which
are layered two closely packed helical windings. In this shield
work the coil is taken to be sufficiently long such that the
fringing of the magnetic and electric fields near the end-
points of the coil may be ignored. In addition, the different a
winding pitch (the axial direction of each winding) between
inner and outer layers is ignored. Figure 1b is an axial
enlargement of four turns of Fig. 1a. As shown, the coil dielectric
wire has a metal diameter of 2a, and is coated with a thin
dielectric insulator of thickness ðd 2aÞ=2, where d is the
wire core
total diameter of the wire. Finally, Fig. 1c is a cross-section
of the coil, labelling the inner and outer layers.
In general, the electrical properties of a coil are governed
by both electrostatic and magnetostatic interactions, and a
lumped-circuit model must include both. Figure 2a is a
lumped circuit representation of the n turn coil, divided into
turn-to-turn elements. Such a discrete circuit model will be d 2a
valid providing the change in phase of a wave propagating
from any turn is small along its length. That is, shield
ð2pRÞ=l 1, with l the wavelength of excitation. The
b
circuit model includes capacitive couplings between the ith
and jth turns, the turn to shield coupling of the ith outer outer layer
turns, the self-inductance Lt;i and resistance Rt;i of each
turn, and the mutual-inductance M representing the flux- axial cut in shield
inner layer
linkage of each turn to all other n 1 turns. Only capacitive
couplings between adjacent turns have been retained: this
results from an extrapolation of the conclusions of Grandi
et al., who found that for a single layer solenoid the neglect
of capacitance between non-adjacent turns is reasonable
providing that jd=ð2aÞjo2. To simplify Fig. 2a, we next
neglect differences between the turn-to-turn capacitance Ctt
of the inner and outer layers (i.e. same z, different r) and
adjacent turns within the same layer (i.e. same r, different z).
We also neglect differences between the capacitance of
‘next’ nearest neighbours, which are henceforth labelled Ctt .
Finally, the variation in the turn-to-shield capacitance along former
the solenoid has been ignored. With these reductions, the shield
circuit model of Fig. 2a is reduced to Fig. 2b. In Section 3 c
we compute Ctt =Ctt ¼ 0:1 and jd=ð2aÞj ¼ 1:07 for MAST
coils, and so the neglect of capacitive coupling between Fig. 1 Illustration of a densely packed two layer inductor
more distant turns is not unreasonable. a Full geometry of the two layer windings and external shield
In principal, analysis of the circuit shown in Fig. 2 will b Magnification of four turns of the inductor, with a the wire radius
and d the diameter of the dielectric coated wire
yield the full circuit response including the first self-resonant
c Cross-section of the solenoid
frequency f0 , and higher resonances owing to reflected
waves coalescing with the same phase (i.e. transmission line
effects). However, assuming the primary purpose is to
establish f0 , a simpler approach is to model the coil inductors
characteristics in the two limits where the effect of the stray
m0 pn2r2
capacitance can be ignored (low frequency limit), and where Lcoil ¼ ð1Þ
the effect of the stray capacitance dominates (high l þ 0:9r
frequency limit). correct to within 1% providing that l=ð2rÞ40:4, where r
In the low frequency limit, Wheeler [10] developed a is the mean coil radius. The coil resistance computes as
simple approximate formula for circular cross-section Rcoil ¼ nRt ðoÞ, where o ¼ 2pf denotes a frequency
566 IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005
R t,n L t,n M R t,n/2+1 L t,n/2+1 M M ðn 1ÞLt . In Section 3 we show a posteriori that this
frequency is well above f0 . The coil characteristics over
Ct(n,n−1) both frequency limits is represented approximately by an
C t(1,n) Ct(n,2)
RLC circuit, comprising the series combination of a resistor
Ct(1,n−1) Ct(2,n−1) C t(n/2,n/2+1)
L t,1 R and coil inductance Lcoil , in parallel with the stray
R t,n/2 L t,n/2 M
R t,1
capacitance Cs .
M
As in previous treatments [2, 3], the effect of higher-order
Ct(1,2)
self-resonant phenomena on the value of stray capacitance,
C ts,1 C ts,2 C ts,n/2 when used (together with the low frequency inductance) to
predict the fundamental self-resonance, is neglected. Such
effects are outside the scope of this work, which is to
a
produce simple scoping design estimates for the stray
Rt Lt M capacitance. Qualitatively however, the presence of higher
Rt Lt M order resonances means that the measured fundamental
self-resonance f0 will be down-shifted from the predicted
Ctt
Ctt values computed in this work. To see this, we label
Ctt* Ctt* Ctt Ctt
Lt the successive resonant frequencies in the circuit f0 , f1 ,
Rt Lt M f2 , . . ., fN . In a frequency range local to each resonance, the
Rt M
circuit canp be described by an LC circuit, with
Ctt fi ¼ 1=ð2p ðLi Ci ÞÞ. In general, the highest resonance of
Cts Cts Cts Fig. 2b will be the self-resonance of the turn-to-turn
element. For this element LN Lt þ M ¼ Lcoil =n, with
Lcoil L0 . We combine L0 and CN to yield a prediction
b for the p fundamental self-resonant frequency, f0;pred ¼
Fig. 2 Lumped-circuit representation of the coil 1=ð2p ðL0 CN ÞÞ. As fN 4f0 and n 1, it follows that
a The labelled circuit components and couplings between the different CN oC0 and f0;pred 4f0 . That is, the predicted frequency
turns will be an upper estimate to the measured self-resonant
b The simplified circuit, with the assumptions made in this work frequency. More complete distributed circuit models,
motivated by communications [12] and semiconductor [13]
applications in the radio-frequency and microwave ranges,
are able to be fitted to the measured impedance profile, but
dependence arising from the skin-effect. At the low do not offer prescriptions for calculating the stray
frequency limit, Rt RDC;l , where capacitance at the design stage. The development of such
rlt a predictive distributed model in realistic geometry would
RDC;l ¼ ð2Þ provide a more accurate design tool, able to resolve all the
pa2
coil resonances.
and where r is the conductor resistivity and lt the average
length of one winding. A general expression for Rt ðoÞ is
3 Calculation of stray-capacitance
found from Bartoli [11]
AðoÞ þ iAðoÞ In the impedance domain, the capacitative coupling of any
Rt ðoÞ ¼ RDC;l <
tanhðAðoÞ þ iAðoÞÞ four turns (except those at the end) can be described by the
2ðNl2 1Þ
circuit element shown in Fig. 3, where Zd ¼ 1=ðjoCts Þ,
þ ðAðoÞ þ iAðoÞÞ tanhðAðoÞ þ iAðoÞÞ Zg ¼ 1=ðjoCtt Þ, Za ¼ Zb ¼ 1=ðjoCtt Þ and the current
3 loops Ia;i , Ib;i , Ig;i , and Id;i are as drawn. For the final four
ð3Þ turns, the capacitive coupling is described by the same
For a compactly wound coil with d the spacing between circuit, except that Zb ¼ 0 on the right hand side. Here,
coils, AðoÞ can be written j is complex notation, with j2 ¼ 1. The issue of model
p3=4 ð2aÞ3=2 completeness can be shown by current node analysis:
AðoÞ ¼ ð4Þ only three current loops contribute to the output coil
4 dðoÞd 1=2
with the skin depth dðoÞ given by
1=2 Zα
2pr
dðoÞ ¼ ð5Þ
mrw m0 po Iα,i
where mrw is the conductor relative permeability. I β,i −1 I α,i−1 Zβ Zγ Zγ Zβ I α,i +1 I β,i+1
At the high-frequency limit, the inductance limbs (i.e. Rt ,
Lt , M paths) in Fig. 2 can be treated as an open circuit, I β,i
enabling a simpler calculation of the stray-capacitance Cs .
An estimate of the valid frequency range for this reduction
Zα
is jRt þ joðLt þ MÞj j1=ðjoCtt Þj, with o ¼ 2pf the
angular frequency. That is, f ft with I δ,i Zδ I δ,i+1
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi I δ,i −1 Zδ
ft ¼ 1=ð2p ðLt þ MÞCtt Þ ð6Þ
pffiffiffi p ffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi
¼ n=ð2p Lcoil Ctt Þ ð7Þ
where Lcoil ¼ nðLt þ MÞ, and the mutual inductance Fig. 3 One element of the lumped-circuit representation showing
linking each turn with the other n 1 turns is constituent current paths
IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005 567
impedance: Id;i , Ib;i , and Ia;i . For all but the last circuit, 2.0
Kirchhoff’s voltage law may be written as the matrix
1.8
equation
Cs /C tt
ZIi LIi1 þ RIiþ1 ¼ 0 ð8Þ 1.6
Cs /C tt
0 1 1.6
0 0 Zd
R ¼ @ Zb Zb 0 A ð11Þ
Zb Zb 0 1.4
10 −2 100 102 104
External connections to the coil are taken to be left of the Cts /C tt
circuit at i ¼ 1. At the last element on the right hand side
b
Ipþ1 ¼ 0, with Ib;p ¼ Id;p ¼ 0. Current conservation
implies Ip ¼ Cp1 Ip1 with Fig. 4 Plot of the normalised stray capacitance Cs/Ctt against C*tt/
0 1 Ctt and Cts/Ctt
1 1 0
a Normalised diagonal turn-to-turn capacitance Ctt*/Ctt with no shield
Cp1 ¼ @ 0 0 0A ð12Þ Cts ¼ 0
0 0 0 b Normalised turn-to-shield capacitance Cts =Ctt with Ctt =Ctt ¼ 0:1
The different lines are: n ¼ 4 (dots), n ¼ 6 (dashes), n ¼ 8 (dash-
For the second and third last elements,
dot), and n ¼ 10 (solid)
Ip1 ¼ ðZ þ RZ1 LÞ1 LIp2 ð13Þ
568 IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005
various limiting cases. For Ctt , the conductors are assumed radius ratio l=r ¼ 1:3, which is within the range of
to be immersed in a medium of permittivity ed [14] applicability for (1) (however since the formula is intended
plt ed for a single-layer winding, application to a double-layer
Ctt ¼ ð18Þ solenoid may result in an error which is more than 1%).
d
cosh1 From (1), (2), (18), and (19), the derived parameters
2a are Lcoil ¼ 17:2 mH, RDC nRDC;l ¼ 67:5 mO, and
Here, lt is the length of wire in one turn. For media in 20.2 pF Ctt 28:0 pF with Ctt ¼ 2:1 pF. Using Fig. 4
which ed eair , the permittivity of air, (18) will significantly to obtain the ratio Cs =Ctt for n 10, one obtains
overestimate Ctt , as the electric field lines between the 29:3 pF Cs 40:6 pF, with mean C s ¼ 35:0 pF (overbar
windings will be different to those in a homogeneous denotes mean). The large uncertainty in the predicted stray
medium. Even when ed eair however, (18) will slightly capacitance (716%) corresponds to the uncertainty in the
overestimate Ctt , as all electric field lines do not start and permittivity of the insulator.
end on adjacent conductors. That is, the presence of other The impedance profile of the coil was measured with a
conductors is not taken into account. Consequently, (18) ZVRE Rhodes and Schwarz 3 GHz network analyser [16].
should be taken as an upper bound to Ctt , and therefore a Measurements of the impedance, Zmeas , were obtained from
lower bound to f0 . For Ctt , we have used the equivalent the S11 reflection coefficient [17]. Figure 5 shows the
capacitance of the series combination of the capacitance of absolute value of the impedance, jZj, over a 200 kHz–
the insulated coating and the capacitance related to the air 15 MHz sweep range. Whilst the fundamental resonance f0
gap between the turns [2]. This yields is defined by IfZg ¼ 0, for practical reasons, the
plt eair fundamental resonance was measured to be the frequency
Ctt ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð19Þ at which <fZmeas g first peaked. The validity of this
ln F þ F 2 ð1 þ t=aÞ2eair =ed assumption can be examined by noting the predicted
impedance [11, 18] can be written
where t is the thickness of the dielectric coating and
pffiffiffi Rcoil þ joLcoil ð1 o2 Lcoil Cs Cs R2coil =Lcoil Þ
d= 2a Zpred ¼
F ¼ ð20Þ ð1 o2 Lcoil Cs Þ2 þ o2 Cs2 R2coil
ð1 þ t=aÞ1eair =ed ð22Þ
Taken together, (18) and (19), and Fig. 4 provide an p
approximate description for determining the stray capaci- If Cs R2coil =Lcoil 1 then at o ¼ 2pf0 ¼ 1= ðLcoil Cs Þ,
tance of the circuit in the absence and presence of shielding. one finds IfZpred g ¼ 0 and @<fZpred g=@o ¼ 0. Hence,
Finally, for completeness, we note that the self-resonant providing that the measured impedance profile can be
frequency of the RLC circuit is closely fitted by (22) and Cs R2coil =Lcoil 1 (proven a
. pffiffiffiffiffiffiffiffiffiffiffiffiffi . pffiffiffiffiffiffiffiffiffiffiffiffiffiffi posteriori), peaks of <fZmeas g lie at the fundamental
f0 ¼ 1 2p Lcoil Cs 1 2p Lcoil Ctt resonance f0 . Applying this technique to 10 measurements
pffiffiffi yields f0 ¼ 5:32 0:02 MHz, where the error of
¼ ft = n ð21Þ 0.02 MHz is inferred from the variance of the scatter of
and so f0 ft providing n 1. In turn, reduction of the ten f0 measurements. Higher order self-resonant frequen-
circuit model of Fig. 2a to Fig. 2b with open circuit cies, discussed elsewhere (e.g. Rhea [12]), can also be
inductance limbs, for the purposes of calculating Cs at identified, at 30 MHz and 74 MHz.
frequencies above f0 was reasonable.
The expressions used in this work for Ctt and Ctt differ to 10 2
earlier treatments in several respects. In Massarini and
Kazimierczuk, the electric field path in an infinite compact
lattice was assumed, and expressions for the capacitance per
unit surface area between connecting field lines derived. The
turn-to-turn capacitance was found by integrating over all
possible paths. In Grandi, where a single layer solenoid was 10 0
| Z |, kΩ
modelled, (19) was used for Ctt , and (18) with ed ! eair used
to describe Ctt for windings with large air spacing between
turns. For the double layer, oppositely wound coil
considered here, an infinite fixed lattice structure cannot
be assumed: turn-to-turn capacitance calculation requires a
full 3-D Maxwell electrostatic simulation (e.g. [1]). Given 10− 2
the application of this model is to provide simple scoping
formulas, we have instead followed the simplified approach
of Grandi. 0 20 40 60 80 100
frequency, MHz
4 Experimental validation
Fig. 5 Frequency dependence of the absolute value of the coil
To test the stray capacitance model, the characteristics of impedance, 7Z7, as measured by a ZVRE Rhodes and Schwarz
a candidate double-layer coil to be used in MAST were network analyser
measured. The specifications of the coil were n ¼ 30,
l ¼ 14 mm, a ¼ 0:38 mm, d ¼ 0:81 mm, with the coil
wire coated in a t ¼ 25 mm layer of polyamide/imide Figures 6a and b show an enlargement of the magnitude
insulator with relative permittivity 3:9 ed =e0 5:4 [15]. of the imaginary part of Z, jIfZgj, about f0 . The frequency
The outer diameter of the wound coil was 23 mm, giving a response below f0 is dominated by the coil inductance, and
mean turns radius, r, of r ¼ 10:7 mm, and coil length to immediately above it by the coil capacitance. To obtain
IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005 569
10 2 structures in the test board, which cannot be adequately
represented by the cylindrical wire model of (3)–(5). The
|ℑ{ Z}|, kΩ predicted coil inductance is accurate to within 1% of
10 0 the fitted value, consistent with the estimates of accuracy of
(1) as proposed by Wheeler [10]. The fitted capacitance
lies within the range of the predicted values, with
10 − 2 mean C s;pred ¼ 35:0 pF, 8% below the fitted value. A
0 5 10 15
more detailed comparison between the predicted and mea-
frequency, MHz
sured stray capacitance would require the permittivity
a
of the insulator to be measured. Finally, the predicted
inductance, Lcoil;pred ¼ 17:2 mH, and stray capacitance
10 2 Cs;pred ¼ 35:0 5:7 pF combine to yield the prediction
|ℑ{ Z}|, kΩ
IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005 571
7 References 9 Heeter, R.F., Fasoli, A.F., Ali-Arshad, S., and Moret, J.M.: ‘Fast
magnetic fluctuation diagnostics for Alfv!en eigenmode and magneto-
hydrodynamic studies at the Joint European Torus’, Rev. Sci.
1 Yu, Q., and Holmes, T.W.: ‘A study on stray capacitance modeling of Instrum., 2000, 71, (11), pp. 4092–4106
inductors by using the finite element method’, IEEE Trans. 10 Wheeler, H.A.: ‘Simple inductance formulas for radio coils’, Proc.
Electromagn. Compat., 2001, 143, (1), pp. 88–93 IRE, 1928, 16, pp. 1398–1400
2 Grandi, G., Kazimierczuk, M.K., Massarini, A., and Reggiani, U.: 11 Bartoli, M., Reatti, A., and Kazimierczuk, M.K.: ‘Modelling iron-
‘Stray capacitances of single-layer solenoid air-core inductors’, IEEE powder inductors at high frequencies’. Proc. IEEE Industry Applica-
Trans. Ind. Appl., 1999, 35, (5), pp. 1162–1168 tions Soc. Ann. Meeting, 1994, pp. 1225–1232
3 Massarini, A., and Kazimierczuk, M.K.: ‘Self-capacitance of induc- 12 Rhea, R.W.: ‘A multimode high-frequency inductor model’, Appl.
tors’, IEEE Trans. Power Electron., 1997, 12, (4), pp. 671–676 Microw. Wirel., 1997, 9, (6), pp. 70–80
4 Bartoli, M., Noferi, N., Reatti, A., and Kazimierczuk, M.K.: 13 Horng, T.-S., Wu, J.-M., Yang, L.-W., and Fang, S.-T.: ‘A novel
‘Modeling winding losses in high-frequency power inductors’, modified-T equivalent circuit for modeling LTCC embedded inductors
J. Circuits Syst. Compat., 1995, 5, (4), pp. 607–626 with a large bandwidth’, IEEE. Trans. Microw. Theory Tech., 2003,
5 Yu, Q., Holmes, T.W., and Naishadham, K.: ‘RF equivalent circuit 51, (12), pp. 2327–2333
modeling of ferrite-core inductors and characterization of core 14 Smythe, W.R.: ‘Static and dynamic electricity’ (McGraw-Hill, New
materials’, IEEE Trans. Electromagn. Compat., 2002, 44, (1), York, 1950)
pp. 258–262 15 GoodFellow Catalogue, http://www.goodfellow.com/csp/active/
6 Hole, M.J., Akers, R.J., Appel, L.C., Buttery, R.J., Brickley, C., STATIC/E/Polyamide-imide.HTML, 2004
Conway, N.J., Gryaznevich, M., Hender, T.C., Kwon, O.J., Valovic, 16 Rhodes and Schwarz website, http://www.rsd.de, 2005
M., Medvedev, S., Patel, A., Saarelma, S., Taylor, D., Wilson, H.R. 17 Sander, K.F., and Reed, G.A.L.: ‘Transmission and propagation of
and the MAST Team: ‘Ideal MHD stability of the mega-ampere electromagnetic waves’ (Cambridge Univeristy Press, 1978)
spherical tokamak’, Plasma Phys. Control Fusion, 2005, 47, (4), 18 Bartoli, M., Reatti, A., and Kazimierczuk, M.K.: ‘High-frequency
pp. 581–613 models of ferrite core inductors’, Proc. IEEE Int. Conf. on Industrial
7 Appel, L.C., Akers, R.J., Fullop, T., Martin, R., and Pinfold, T.: Electronics (IECON), 1994, pp. 1670–1675
‘Observations of CAE’s on MAST’. Proc. 31st EPS Conf. on 19 Lagarias, J.C., Reeds, J.A., Wright, M.H., and Wright, P.E.:
Controlled Fusion and Plasma Physics, 2004, P4.195 ‘Convergence properties of the Nelder-Mead simplex method in low
8 Appel, L.C., and Hole, M.J.: ‘Calibration of the high-frequency dimensions’, SIAM J. Optim., 1998, 9, (1), pp. 112–147
magnetic fluctuation diagnostic in plasma devices’, accepted, Rev. Sci. 20 Simpson, T.L.: ‘Effect of a conducting shield on an air-core solenoid’,
Instrum., 2005 IEEE Trans. Magn., 1999, 35, (1), pp. 508–515
572 IEE Proc.-Circuits Devices Syst., Vol. 152, No. 6, December 2005