YP-WZ加油机非税英文使用说明书.doc

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YP-WZ operating instructions


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1. Refer to displaying range of display board
1) Amount area: 8 digits
2) Volume area: 8 digits
3) Unit Price area: 6 digits

2. Technical specification

Ambient Temperature: -35°C~55°C

Humidity: ≤95%

Atmospheric Pressure: 86kPa~106kPa Working voltage


(optional)AC110V±20% AC220V±20% AC380V±20%

Frequency: (50±1)Hz (60±1)Hz


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Single amount or flow count range: 0~999800.00 Unit price range: 0~9999.99

Value range of Turn-off valve: 0~0.99 L

Counting range of shift totalizer: 999999999999 Counting range of general totalizer: 999999999999

Query 60 previous fueling data available

Electronic calibration available

7 digit electromagnetic totalizer or 9 digit mechanical totalizer available Printer or Voice report ( Optional)

mf card fuelling mode ( Optional)

RS-485 、 RS-422 or TTL communication interface, which enable our dispenser work with management system (Optional)
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3. Keyboard Interface
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1) Button explain

When power off suddenly in fueling, press the RE-disp. key


RE- Disp
continuously until it displays the currently liter and amount in the
display board.
1) Press Value key to choose sales or liter preset.
Value/ Valve 2) Setting mode, press the Valve or Quant. key, it will Solenoid valve turn
off value setting.
1) Press the Total key, Query shift total.
Total 2) Setting mode, press the Total or Cacul key, it will query general total.

Stop Press Stop key to stop fueling.


Press Stop key to printing.

1) Press Start key to start fueling.


Start U.P 2) Setting mode, press the U.P key, it will Unit price setting.

Press Clear key to clear number.


Clear
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4. Fueling Mode
The dispenser will self-checking full digits on the display board when it is turn on1--9, after 9-10 seconds, dispenser will turn to
standby mode.

1) Fueling without presetLift the


nozzle or press Start key to start the dispenser.
2) Put down the nozzle or press stop key to stop the fueling.

L0
P0
Fueling with preset
1) Press Value key to select with sales or volumes.
(Liter)or
(Price), enter the mode of preset fueling

2) Input the preset value, if mistake, press Clear to clear, 1 decimal or 2 decimal are available
3) After input, lift the nozzle or press Start key to start fuel, when the value arrived target
value, it will stop and show the relevant value on the display board and the keyboard will be reset.

Stop fueling by integer salesWhen in the fueling, key, the sales reached the next integer, it will stop automatically.

stop
Receipt printing function( Optional)
After the fueling, press
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key,the printer will print the current fueling data.
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1. The initial displaying unit on the display board will start from 0.1L。

5. Querying mode

5.1.Under non working state, you can inquiry corresponding data via keyboard。
Query currently refueling data:
Press the“RE-Disp+Value” group key:Press “RE-Disp” continuously,then press “Value”key.
Query currently refueling data:
Press the“RE-Disp+Value”, The display board will prompt the current fueling data。
Query 60 previous fueling data:
Query the previous 1st fueling data, Press “RE-Disp” continuously,time and again then press “Value”key.
P 00
-------
-------
P 60
like so on you can query 60 previous fueling data.

5.2. Query shift total


Query the volume(liter) of shift total.
Press the then press “Value”key, to make the keyboard display prompt L 0;
Press the“Total”key, The keyboard will display the total volume with high 4 digits and low 4 digits in turn, the prompt is “C”, it
will display the liter of shift totalizer counter and prompt “L” directly in the display board.

Query the amount(sales) of shift total:


Press the then press “Value”key, to make the keyboard display prompt P 0;
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Press the“Total”key, The keyboard will display the total volume with high 4 digits and low 4 digits in turn, the prompt is “C”, it
will display the liter of shift totalizer counter and prompt “P” directly in the display board.

Clear the shift total:


Press the “Total” key, it will display the liter or amount of shift total in the keyboard and display board.
Turn the key switch to the “Set” position, press Clear key, the shift total will be cleared.
(no matter what the amount or liter reset to zero, the other will also be automatic reset
to zero).

Query general total:


1. Query the volume(liter) of general total
Press the “Value/Valve” key to make the keyboard display prompt L 0 , turn the key switch to the “Set” position.
Press the “Total” key, it will display the general total in the display board, and the unit price district display prompt “L”.
2. Query the amount of general total
Press the “Value/Valve” key to make the keyboard display prompt P 0 , turn the key
switch to the “Set” position.
Press the Total key, it will display the amount of general total in the display board, and the unit price district display prompt
“P”.
3. Clear the volume(liter) of general total
When the liter of general total reach to9999999999.XX, the fueling stopped, the key board displays prompt E 05 , the display
board displays the current sales record. Should clear the general total after copy out by staff.
The method of clear the liter of general total:
Press the “Value/Valve” key to make the keyboard displays prompt L 0 , turn the key switch to the “Set” position.
Press the“stop” key, the keyboard displays prompt u 0 , input the code 8002 , press the“RE-Disp+ Clear” key, it will
display H 0 , press the“RE-Disp+ Total” key, it will display
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n , it will display the general total in the display board, and the unit price district display prompt “L”.
Press the“·” key, it will display nnnnnn , the display board displays 0.namely the liter of general total reset to zero.
4. Clear the amount(sales) of general total and Clear the volume(liter) of general total
operation method is the same.
(no matter what the total amount or total liter reset to zero, the other will also be automatic reset to zero).

5.3 Query the Nozzle number and Oil code


press the“RE-Disp+ Stop” key, it will display p xx 00/01 .
xx Said Nozzle number;
00 Said diesel;
01 Said gasoline.

5.4Query the Nozzle version number and Pulse equivalent


press the“RE-Disp+ 0” key, it will display p xx 5000 .
xx Said Nozzle version number;
5000 Said Pulse equivalent.

5.5. Disconnect the power supply, you can inquiry corresponding data via keyboard.
Press “RE-Disp” continuously, it will display the general amount、volume、unit price in the display board。

6. Setting mode
Turn the key switch to the “Set” position when there is no fueling in process, so can set up relevant parameters .

6.1Unit price setting


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Turn key to “Set” position.


Press the “Start/U.P” key, it will display the original unit price b 5.68 in the keyboard.
Input the new unit price, the decimal point is turned into Fixed point.
After set up and turn the key switch to the “Inject” position, it will display the new unit price in display board.

6.2Solenoid valve turn off value setting


Turn key to “Set” position.
The system set up the original main solenoid valve turn off value is 0.18 Liter. If have necessary can reset the value, the set up
range of the value is 0~0.99 Liter.
Press the “Value/Valve” key, it will display the original solenoid valve turn off value d 0.20 in the keyboard.
Input a new solenoid valve turn off value, the decimal point is turned into Fixed point, does not need to input.
Turn key back to “Inject” position.

6.3Electronic calibration
Turn key to “Set” position.
When the main board dial switch “S1”is on “K1” position, the calibration is activated, when it is “ON” position, it is locked.
Press the “Stop” key, the keyboard will display u , Input the code 8 0 0 3, then press the“RE-Disp+ Clear” key, the keyboard
will display U 0,Input the new parameter and press“·” key to confirm, the keyboard will display new parameter.
(Remark: press the“RE-Disp+ Start/up” key, it will reset The system original parameter.)

6.4 Function of locking pump


Turn key to “Inject” position.
1.The operation of locking.
Press the “RE-Disp + Total” key, the keyboard will display q-----,Input the code1234, the keyboard will display q—1234,
Press the“·” key confirm, the keyboard will display P AL-20, locking pump.
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2.The operation of unlock


Press the “RE-Disp + Total” key, the keyboard will display q-----,then input the code1234, the keyboard will display
q—1234, Press the“·” key confirm, the keyboard will display P 0, unlock pump.

3. Locking function explains


If the fuel dispenser is locked, the other functions are normal except the refuel (it cannot carry out the refueling operation).

6.5 Date/time setting


Turn key to “Set” position.
Press the “RE-Disp + ·” key, it will display the Date/time of in the display board, the keyboard will display d , Input the
code years month day hours minutes, it will display the Date/time of in the display board, then turn key to “Inject” position.
Date/time setting The completion of.
Press the “RE-Disp + ·” key, it will display the Date/time of in the display board.

6.6 Nozzle number setting


Turn key to “Set” position.
Press the “Stop” key, the keyboard will display u , then input the code 9998xx, then turn key to “Inject” position. the
keyboard will display xx.
xx: is Nozzle number.

6.7 Oil code setting


Turn key to “Set” position.
Press the “Stop” key, the keyboard will display u ,then input the code 999700/01 , then turn key to “Inject” position. the
keyboard will display 00/01.
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00 Said diesel;
01 Said gasoline.

6.8 detect the electromagnetic totalizer setting


Turn key to “Set” position.
Press the “Stop” key, the keyboard will display u ,then input the code 999500/11 , then turn key to “Inject” position. the
keyboard will display 00/11.
00: CPU detect the electromagnetic totalizer;
11: CPU no detect electromagnetic totalizer.

6.9 Set and cancel the automatic receipt printing function


Turn key to “Set” position.
Press the “Stop” key, the keyboard will display u ,then Input the code 999600/11 , then turn key to “Inject” position. the
keyboard will display 00/11.
00: When the tanker is stopped, the receipt will not be printed automatically;
11: When the tanker is stopped, automatically printed receipts.

6.9 Set the repeat pre-set refueling function


Turn key to “Set” position.
Press the “Stop” key, the keyboard will display u ,then Input the code 999500/11 , then Turn key to “Inject” position. the
keyboard will display 00/11.
00: Indicates that the duplicate preset function is cancelled;
11: It means that the fuel data (liters or amount) is preset on the keyboard. In the future, as long as the keyboard is operated,
the data preset on the keyboard will be automatically stopped for each fuel.
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6.10 Display mode and Decimal point shift setting setting


Turn key to “Set” position.
Press the “Stop” key, the keyboard will display u ,Input the code8001 , Press the “RE-Disp + Clear” key, the keyboard
will display q , Input the code 2222/2232/2020/2030/1222/1232/1020/1030,Turn key to “Inject” position. the keyboard will
display qqqqqq.

There are eight display modes


2222(price, liter, sales)
liter 000000.00
sales 000000.00
price 0000.00

2232(price, liter, sales)


liter 00000.000
sales 000000.00
price 0000.00

2020(price, liter, sales)


liter 000000.00
sales 00000000
price 000000

2030(price, liter, sales)


liter 00000.000
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sales 00000000
price 000000

1222(price, liter, sales)


Sales 000000.00
liter 000000.00
price 0000.00

1232(price, liter, sales)


sales 000000.00
Liter 00000.000
price 0000.00

1020(price, liter, sales)


Sales 00000000
liter 000000.00
price 000000

1030(price, liter, sales)


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sales 00000000
Liter 00000.000
price 000000

7. P1-P4 Operating mode

7.1 Press any button for P1-P4 key,the display will show the saved value ,then press "start/up" key to start the filling.
7.2 P1-p4 common quantitative key setting method
7.2.1 Press the “Value/ Value” key, the keyboard will display L 0 ,liter quantitative setting; the keyboard will display P 0,
Sales quantitative setting.
1) Press the “Value/ Value” key, the keyboard will display L 0 .
2)Input the code 30. the keyboard will display L 30 .
3) Press the “RE-Disp + P1(or Press any button for P1-P4 key)” key, the keyboard will display LLLLLL, Indicates that the
value was successfully stored.
4) Turn key to “Inject” position, Press the “P1” key, then Press the“Start/UP”Key, it will fill with saved value.
5) The sales setting is the same as the liter setting.
Only integer bits can be preset. The amount of oil is 1 liter and the sales is 1 USD.

8. Error Code illustration and trouble shooting


E 01
The CPU can not detect the pulser, pulser fail or the connection of pulser have problem.E 02
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Start to fuel, but response, 1 minute later, the dispenser will stop and prompt this error.E 03
During the fueling, if there are no oil come out for 1 minute, the dispenser will stop and prompt this error.E 05
The general total of volume arrive the max value, fueling will be stop and prompt this code, you need to clear the general total of
volume.E 06
The general total of amount arrive the max value, fueling will be stop and prompt this code, you need to clear the general total of
amount.E 07
When the CPU can not detect the electromagnetic totalizer , please check the electromagnetic totalizer and the connation.E 08
Battery empty, please change or charge the battery.E 12
The amount reach the max value during the fueling, the keyboard will prompt this code, please restart and continue the fueling.E 13
The volume reach the max value during the fueling, the keyboard will prompt this code, please restart and continue the fueling.E 15
For double dispenser, when on keyboard is under set mode, the another keyboard can not be operate to fuel, then the
keyboard will prompt this code, you need toreturn the mode to injection mode of another nozzle.
E 16
When the fueling times reach the set time, the dispenser will stop working, you need to unlock it. 12) P AL-20:
When the dispenser was locked, you can not start the fueling, and the board will show this code, you need to unlock
it first and then restart the dispenser.
1)
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Check the power to
eliminate the trouble
Change pulser
Power board problem, change the powerboard
Pulser fail
Transmission Mechanism fail
Solenoid valve fail
The machine parts and pipeline have fault
Change mainboard
Motor fail
Repair or change
Change it
Check power Supply
Change mainboard
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10. Daily maintenance and trouble shooting
START
Yes
Yes
Lift the nozzle or press start key, The motor can start?
Display board and keyboard on?
Keyboard workable
No
No
No
Yes
Is the motor indicator light on the mainboard bright?
Change the the mainboard
Check whether the voltage is ok?
Yes
Open the nozzle Can issue out?
No
Yes
Ok now?
No
Yes
No
Check the fuse it is broken?
Keyboard fail Change it
No
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Yes
Yes
The relay for Motor is ok?
Solenoid valve open?
No
No
Change it
Yes
No
Power supply to control the motor is ok?
No
Display board accounting?
Is the valve indicator light on the mainboard bright?
Yes
Yes
No
Accuracy good?
Motor ok?
No
Yes
No
The rotation of Pulser ok?
Change mainboard
Yes
Change power board
No
No
Ok now?
No
Ok now?
No
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11. Schematic drawing of electric -11-

Note:
LT-B 112 Single-pump & Single-nozzle
fuel dispensers take 1 nozzle system.

A B C D

Dispaly board 1 Dispaly board 2

1A Fuse
big flow 4 5 6 Total 4 5 6 Total

Inject Set Inject Set


small flow 7 8 9 Stop 7 8 9 Stop

Solenoid Valve 1
123

Value Valve

123

Value Valve

Display voltage 8V and main board voltage 5V

2Vs 2Vb L 1Vs 1Vb

Solenoid Valve 2

RE-
Disp
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Reset 0

Clear

Start U.P

RE-
Disp

Reset 0

Clear
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Start U.P

big flow
small flow

Key board 1 Key board 2

Motor and valve control signal


Key board 1Key board 2

Dispaly board 1
Dispaly board 2

Battery

L
Single-phase
N Power input

Nozzle voltage 12V


RS485 RS490
Vss A B

M1
Print communications
Y Z B A VssVcc

M2
Single-phase Motor

Solenoid Valve

Pulser input 2
Pulser input 1
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Totalizer counter 1 Totalizer counter 2 Nozzle switch 2

Nozzle switch 1

Combination configuration

Pump-nozzle-display Mainboard Powerboard Displayboard Keyboard Pulser Counter


1-1-2 1 1 2 1 1 1
1-2-2 1 1 2 2 2 2
2-2-4 1 1 4 2 2 2
2-4-4 2 2 4 4 4 4
3-6-6 3 3 6 6 6 6
4-8-8 4 4 8 8 8 8

Microcomputer Controller for Fuel Dispensers(Single-phase Motor)


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Note:
LT-B 112 Single-pump & Single-nozzle
fuel dispensers take 1 nozzle system.

A B C D

Dispaly board 1 Dispaly board 2

1A Fuse
big flow 4 5 6 Total 4 5 6 Total

Inject Set Inject Set


small flow 7 8 9 Stop 7 8 9 Stop

Solenoid Valve 1
123

Value Valve

123

Value Valve

Display voltage 8V and main board voltage 5V

2Vs 2Vb L 1Vs 1Vb

Solenoid Valve 2

RE-
Disp
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Reset 0

Clear

Start U.P

RE-
Disp

Reset 0

Clear

Start U.P

big flow
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small flow

Key board 1 Key board 2

POWER INPUT
L3 L2 L1
L1

Motor and valve control signal


Key board 1Key board 2

Dispaly board 1
Dispaly board 2

Battery

L2
L3 Three-phase Power input

Nozzle voltage 12V


RS485 RS490
Vss A B

N
N
MOTOR OUTPUT 2 MOTOR OUTPUT 1
U2 V2 W2 U1 V1 W1
M1
Print communications

Y Z B A VssVcc

A1 B1 C1

SSR2
A2 B2 C2
A1 B1 C1

SSR1
A2
B2
C2

M2
Three-phase Motor

Pulser input 2
Pulser input 1
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Totalizer counter 1 Totalizer counter 2

Nozzle switch 2
Nozzle switch 1

Solenoid Valve

N
Combination configuration

Pump-nozzle-display Mainboard Powerboard Displayboard Keyboard Pulser Counter


1-1-2 1 1 2 1 1 1
1-2-2 1 1 2 2 2 2
2-2-4 1 1 4 2 2 2
2-4-4 2 2 4 4 4 4
3-6-6 3 3 6 6 6 6
4-8-8 4 4 8 8 8 8

224 Microcomputer Controller for Fuel Dispensers(Three-phase Motor)


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Note:
LT-B 112 Single-pump & Single-nozzle
fuel dispensers take 1 nozzle system.

A B C D

Dispaly board 1 Dispaly board 2

1A Fuse
Solenoid Valve 1
123

Value Valve

123

Value Valve

Display voltage 8V and main board voltage 5V

big flow
L 1Vs 1Vb

small flow

Inject Set

4 5 6

7 8 9

Total Stop

Inject Set

4 5 6
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7 8 9

Total Stop

Solenoid Valve 2

RE-

Disp

Reset 0

Clear Start

U.P

RE-

Disp

Reset 0

Clear Start

U.P

2Vs 2Vb
big flowsmall flow

Key board 1 Key board 2

Motor and valve control signal


Key board 1Key board 2

Dispaly board 1
Dispaly board 2

Nozzle voltage 12V


PUMP SIGNAL 2 PUMP SIGNAL 1

Battery
L Single-phase N Power input
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Switch board 2

Switch board 1

Vss A B
Y Z B A VssVcc

Print communications LN

Relay 1

LN

Relay 2

Power input

LN

Power input

L M1
N

RS485 RS490
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Submersible pump Motor 1

Pulser input 2
Pump-nozzle-display Mainboard Powerboard Displayboard Keyboard Pulser Counter
1-1-2 1 1 2 1 1 1
1-2-2 1 1 2 2 2 2
2-2-4 1 1 4 2 2 2
2-4-4 2 2 4 4 4 4
3-6-6 3 3 6 6 6 6
4-8-8 4 4 8 8 8 8

Pulser input 1

Totalizer counter 1 Totalizer counter 2


Nozzle switch 2
Nozzle switch 1

Solenoid Valve

M2 Submersible pump
Motor 2

Microcomputer Controller for Fuel Dispensers


(Submersible pump Motor)
Combination configuration
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Value
1 2 3 Valve

4 5 6 Total

7 8 9 Stop

Key board 1

Inject Set

RE-
Disp

Reset 0

Clear

Start U.P

Dispaly board 2

Dispaly board 1
Value
1 2 3 Valve
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4 5 6 Total

7 8 9 Stop

Key board 2

DC12~DC24V power input


+-

Inject Set

RE-
Disp

Reset 0

Clear

Start U.P

8 hole junction box


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Vss A B

RS485
RS490
V+ V- N1 1Vb 1Vs N2 2Vb 2Vs
Print communications

Y Z B A VssVcc

Battery Power Board


Motor control signal
(reserve)

Pulser input 2
Pulser input 1

Totalizer counter 1 Totalizer counter 2 Nozzle switch 2

Nozzle switch 1

N1

big flow
small flow

DC12V Solenoid Valve 1

Motor and valve control signal Main board power input

Re-display control

N2

big flow
small flow

DC12V Solenoid Valve 2

M 222 Microcomputer Controller for Mobile Fuel Dispenser

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