STC800

STC800 TRUCK CRANE

80 TONS LIFTING CAPACITY

MAX. CAPACITY (Outriggers) - 80 Tonnes at

3m Radius (75% Rating) 3600 Slew
MAX.
BOOMCAPACITY (Outriggers)
- 5 SECTION U shaped- 50 Tonnes
11.8m at
- 45.0m
3m Radius (75% Rating) 360
MAX. ROAD SPEED - 80 km/hr
0
Slew
BOOM - 5 SECTION
CARRIER - 8x4 DriveU shaped 11.5m - 43m
MAX. ROAD SPEED -- 6.5T
COUNTERWEIGHT 85 km/hr
CARRIER - 8x4 Drive
 STC800 TRUCK CRANE
2 COMPANY BRIFE INTRODUCTION

SANY Automobile Hoisting Machinery is one of the core business unit of Sany Heavy
Industry, mainly engaged in the research and development of high end, mid to large
tonnage crane series, including mobile crane, crawler crane, tower crane and loader crane.
It has two industrial parks in Ningxiang and Huzhou, since entering the market, the products
of Sany Automobile Hoisting Machinery have received worldwide recognition with advanced
technology, lean manufacturing, high reliability and excellent service.
 STC800 TRUCK CRANE
COMPANY BRIFE INTRODUCTION 3
 STC800 TRUCK CRANE
4 PRODUCT
COMPANY FEATURES
BRIFE INTRODUCTION

SANY TRUCK CRANe

content
04 Icon
05 Selling Points
06 Introduction
09 Dimension
10 Technical Parameter
11 Operation Condition
12 Load Chart
15 Wheel Crane Family Map

Cab Carrier frame Suspension system

Hydraulic system Outriggers Telescopic boom

Control system engine Lattice jibs

Telescopic system Transmission system Superlift devices

Luffing system Drive/Steer Luffing lattice jib

Slewing axles winch mechanism:

Counterweight Tyres

Safety system Brakes system

Hoist system electrical system

 STC800 TRUCK CRANE
PRODUCT
COMPANY BRIFE FEATURES
INTRODUCTION 5

excellent and stable chassis performance / Ultra long, super strong and highly sensitive
chassis system load lifting capacity
Double-axle drive is used, providing good trafficability and Five-section boom of high strength steel structure and optimized
comfortableness under complex road condition with reliable U-shaped section reduces weight significantly with higher safety
traveling performance. rates. Jib mounting angles are 0°, 15°and 30°, which ensures
Engine has the multimode power output function, which reduces fast and convenient change-over between different operating
power consumption. conditions so as to improving working efficiency of the machine.
The use of tipping over early-warning technology provides high
stability and safety of the overall operation.

Highly efficient, stable, energy-saving and Safe, stable, advanced and intelligent
adjustable hydraulic system electric control system
Hydraulic system load feedback and constant power control Self-developed controller SYMC specially for engineering
is applied to provide strong lifting capacity and good micro- machinery is configured. The adoption of CAN-bus full-digital
mobility. Unique steering buffer design is adopted to ensure network control technology ensures stable control signal, simple
stable braking operation. harness and high reliability. Timely feedback of data information
can achieve the monitoring of the overall working status in real-
time. The load moment limiter equipped with the comprehensive
intelligent protection system is used with accuracy within ±5%
to provide a comprehensive logic and interlock control, thus
ensuring more safe and reliable operation.
 STC800 TRUCK CRANE
6 PRODUCT
COMPANY FEATURES
BRIFE INTRODUCTION

Superstructure
Cab ■ It is made of safety glass and anti-corrosion steel plate with ergonomic design such as
full-coverage soften interior, panoramic sunroof and adjustable seats etc., and humanized
design providing more comfortable and relaxing operation experience. The display of load
moment limiter integrates main console and operation display system, which clearly show
the data of all operating superstructure conditions for lifting operation.

Hydraulic system ■ High-quality key hydraulic components such as main oil pump, rotary pump, main valve,
winch motor, and balancing parts etc. are adopted to achieve stable and reliable operation
of the hydraulic system. Superior operation performance is guaranteed by accurate
parameter matching.
■ Through the adoption of load sensitive variable displacement piston pump, pump
displacement can be adjusted in real-time, achieving high-precision flow control with no
energy loss during operation.
■ Main valve has flow compensation and load feedback control function, enabling stable
and convenient control of single action and combined action under different operation
conditions .
■ Winch adopts the electronically controlled variable motor to ensure high operation
efficiency. Max. single line speeds of main and auxiliary winches is up to 130m/min.
■ Slewing system is equipped with the integrated slewing buffer valve with free slipping
function to ensure more stable starting and control of the slewing operation and excellent
micro-mobility.
■ Hydraulic oil tank capacity: 975L.

Control system ■ CAN-bus instrument: CAN-bus instrument with a combined intelligent control electrical
system is used for easy reading of the traveling parameters at any time. The engine fault
warning function is applied to ensure convenient and fast troubleshooting.
■ Automatic outrigger system: Electrically controlled outrigger with automatic leveling and
fault diagnosis warning function is adopted, which is flexible and fast to operate.
■ With fully security protection system, main and auxiliary winches are equipped with over-
roll out limiter and height limiters to prevent over-rolling out and over-hoisting of steel rope,
including tip-over and limit angle protection.
■ Load moment limiter: The adoption of high intelligent load moment limiter system can
comprehensively protect lifting operation, ensuring accurate, stable and comfort operation.
■ The fault diagnosis system can detect superstructure electricity, chassis (for major safety
failure) and engine for fault to ensure reliable operation of the crane.

Luffing system ■ Dead-weight luffing provides more stable luffing operation at low energy loss.
■ Luffing angle: -2°~ 80°.

Telescopic system ■ Five-section boom is applied with basic boom length of 11.8m, full-extended boom length
of 45m, jib length of 16m and fully extended boom lifting height of 45m respectively. Max.
lifting height is 61m including jib. It is made of fine grain high-strength steel with U-shaped
cross section and with telescopic operation controlled independently by dual-cylinder rope.

Slewing system ■ 360° rotation can be achieved with Max. slewing speed of 2.0r/min. Hydraulic controlled
proportional speed adjustment is applied to provide stable and reliable operation of the
system. Unique rotary buffer design ensures more stable braking.
 STC800 TRUCK CRANE
PRODUCT
COMPANY BRIFE FEATURES
INTRODUCTION 7

Superstructure
Hoisting system ■ With high efficiency of winch, larger gear ratio and stable operation.
■ Closed winch brake and winch balance valve effectively prevent imbalance of the hook.
■ With load sensitive function, the main valve winch is highly effective and energy-saving.
■ Two main hooks: 800kg and 320kg, the Max. lifting weight are 80t 75t and 30t,one auxiliary
hook:140kg, Max lifting weight is 5t. Wire rope of main winch: left-handed wire rope:
20-35W×7-1960-U-SZGB8918 L245m. Wire rope of auxiliary winch: left-handed wire rope:
20-35W×7-1960-U-SZGB8918 L145m.

Safety system ■ Load moment limiter: Load moment limiter calculation system based on lifting load
mechanical model is established using an analytical mechanics method with rated lifting
accuracy up to ±3% through on-line non-load calibration, providing full protection to lifting
operation. In case of overload operation, system will automatically issue an alarm to provide
safety protection for manipulation.
■ Hydraulic system is configured with the balance valve, overflow valve and two-way
hydraulic lock etc. components, thus achieving stable and reliable operation of the
hydraulic system.
■ Main and auxiliary winches are equipped with over roll-out limiter to prevent over rolling-out
of wire rope.
■ Boom and jib ends are equipped with height limiters respectively to prevent over-hoisting of
wire rope.
■ Equipped with length sensor, angle sensor and press sensor to indicate the working
condition of whole crane in real-time, giving an alarm and cutting off the dangerous action
automatically.

Counterweight ■ Counterweight is 4500kg,

6500kg. flexible counterweight is 2000kg.

Chassis
Cab ■ Cab is made of new steel structure self-developed by SANY, featuring excellent shock
absorption and tightness, which is configured with swing-out doors at both sides,
pneumatically suspended driver’s seat and passenger’s seat, adjustable steering wheel,
large rearview mirror, comfortable driver’s chair with a headrest, anti-fog fan, air conditioner,
stereo radio and complete control instruments and meters, providing more comfortable,
safe and humanized operation experience.

Carrier frame ■ Designed and manufactured by SANY, anti-torsion box structure is welded by fine-grain
high-strength steel plate to provide strong load bearing capacity.

Axles ■ Axles 3 and 4 are drive axles and axles 1 and 2 are steering axles, with axle and wheel
differentials and wheel differential. The use of welding process for axle housing provides
stronger load bearing capacity.

Engine ■ Type: Inline six-cylinder, water cooled, supercharged and inter-cooling diesel engine
■ Rated power: 275kw/2100r/min
■ Environment-protection: Emission complies with EuroⅢ standard
■ Capacity of fuel tank: 380L
 STC800 TRUCK CRANE
8 PRODUCT
COMPANY FEATURES
BRIFE INTRODUCTION

Chassis
Transmission system ■ Gearbox: Manual gearbox is adopted with 9-gear and large speed ratio range applied,
which meets the requirements of low gradeability speed and high traveling speed.
■ Transmission shaft: With optimized arrangement of the transmission shaft, the transmission
is stable and reliable. For most optimized transmission, face-tooth coupling transmission
shaft is used with large transmission torque.

Brakes system ■ Air servo brakes are used for all wheels with dual-circuit brake system applied, engine is
equipped with an exhaust brake.
■ Brakes system includes traveling brake, parking brake, emergency brake and auxiliary
brake.
■ Traveling brake: All wheels use the air servo brakes and dual-circuit brake system.
■ Parking brake: Force driven by accumulator is applied on the third to fourth axle.
■ For emergency brake, accumulator is used not only for cutting-off brake but also for
emergency brake.
■ Auxiliary brake is exhaust brake with brake safety ensured while travelling downhill.

Suspension system ■ All axles adopt the plate spring suspension systems with plate spring passed 100,000
fatigue tests and with optimization of performance parameters of the front and rear plate
springs applied to ensure strength and also to provide comfort ridding.

Steering system ■ Hydraulic power mechanical steering system is applied for axle 1, with unloading valve
installed in the steering gear.

Drive/Steer ■ 8x4

Outriggers ■ Four-point supporting of the H-shaped outriggers ensures easy operation and strong
stability with Max. span up to 6.1m×7.6m. They are made of fine-grain high-strength steel
sheet with full hydraulic transverse telescopic outriggers adopted for first and second
outriggers and with automatic horizontal adjustment applied for outriggers through a
vertical cylinder.

Tyres ■ 12*12.00R24-20PR

Electrical system ■ With 2*12V maintenance-free batteries, the crane power can be cut off manually via
a mechanical master power switch. The use of CAN-bus control system can achieve
information interaction between superstructure and undercarriage.
 STC800 TRUCK CRANE
COMPANYPRODUCT DIMENSIONS
BRIFE INTRODUCTION 9

11800～45000
3850

20°

12°
1730 2670 1520 4400 1350 2090
14100

6100

2700 3400

6
R411

7600
2730
2750

R14
600
R15
600
R12
000 3000 3100
6100
R14635
R12000
 STC800 TRUCK CRANE
10 PRODUCT
COMPANY SPECIFICATIONS
BRIFE INTRODUCTION

Type Item Parameter

Capacity Max. lifting capacity 75
80tt
Overall length 14100 mm
Overall width 2750 mm
Overall height 3850 mm
Dimensions
Axle-1,2 1520 mm
Axle distance Axle-2,3 4400 mm
Axle-3,4 1350 mm
Overall weight 46000 kg
Axle load-1,2 20000 Kg
22000 kg
Axle load
Weight Axle load-3,4 26000 Kg
26000 kg
Rated power 275 kW/2100 rpm
Rated torque 1550 N.m/1200 rpm
Max.traveling speed 80 km/h
Min.turning radius 12 m
Turning radius
Min.turning radius of boom head 15.6 m
Wheel formula 8×4
Traveling Min.ground clearance 230 mm
Approach angle 20 °
Departure angle 12 °
Max.gradeability 37%
Fuel consumption per 100km ≤ 55 L
Temperature range – 30 ℃ ~ +60 ℃
Min.rated range 3m
Tail slewing radius of swingtable 4.116 m
Boom section 5
Boom shape U-shaped

Main Performance Base boom 2560.2 kN·m

Data Max.lifting moment Full-extend boom 1254.4 kN·m
Full-extend boom+jib 414.9 kN·m
Base boom 11.8 m
Boom length Full-extend boom 45.0 m
Full-extend boom+jib 61 m
Outrigger span (Longitudinal×Transversal) 6.1 × 7.6 m
Jib offset 0 °, 15 °, 30 °
Max.single rope lifting speed of main winch (no load) 130 m/min
Max.single rope lifting speed of auxiliary winch (no load) 130 m/min
Working speed
Full extension/retraction time of boom 120 / 130 s
Full lifting/descending time of boom 80 / 80 s
Slewing speed 2.0 r/min
Aircondition in up cab Cooling and Heating
Aircondition
Aircondition in low cab Cooling and Heating
 STC800 TRUCK CRANE
PRODUCT
COMPANY OPERATING
BRIFE RANGE
INTRODUCTION 11

STC800 Working Ranges

65(m)
45+16m
15 °

60
0° 30 °
1t
78° 1.1t

45+9.2m
2t

55
2t
1.8t
0.55t
3t

50
0.6t
0.5t
45m

0.5t

45
0.7t 0.65t
Lifting height (m)

6.5t

36.7m

40
35
17t
28.4m

1.2t
30

9t
25

20.1m

24t
20

15.95m
1.3t

30.5t
11.8m
15

32t 2.2t
10

6t
11.5t
19t
5

0 5 10 15 20 25 30 35(m)
0 5 10 15 20 25 30 35(m)
Radius (m) Radius (m)
 STC800 TRUCK CRANE
12 LOAD CHART
COMPANY BRIFE INTRODUCTION

Unit:kg

Prerequisites:
① Boom operating conditions(fully extended boom length),min.length is 11.8m and max.length is 45m
② The span of outriggers is 6.1m×7.6m
③ 360°rotation is applied
④ Counterweight
Counterweight is is4.5T+2T
6.5T
Main boom
Working range(m) Working range(m)
11.8m 15.95m 20.1m 28.4m 36.7m 45m
3 75000
80000 54000 43000 30000 3
3.5 70000
71000 54000 43000 29000 3.5
4 62000
63000 51000 43000 27000 30000 16000 4
4.5 56000 48000 40900 25000 30000 16000 4.5
5 51000 45000 38000 23000 30000 16000 5
5.5 47500 42000 35400 21000 29000 15500 5.5
6 43000 39000 33100 20000 27500 15000 6
6.5 39000 36000 31100 18200 26000 15000 16000 9500 6.5
7 35000 32500 28500 16200 25000 14000 16000 9500 7
8 26500 26200 26100 13000 22000 13000 15000 9000 9500 8
9 20500 21500 21000 10000 20000 12500 15000 9000 9500 9
10 17500 17500 9000 17000 11500 14000 9000 9000 10
11 14300 14500 8000 14500 9600 13000 8600 9000 11
12 12000 12300 7600 12500 8500 12500 8250 9000 12
13 10100 7200 11500 7500 12000 8000 9000 13
14 9000 6800 9500 7000 10500 7000 8500 14
15 7400 6500 8700 6500 9400 6500 8250 15
16 6300 6000 7200 6000 8400 5500 8000 16
18 5200 5500 6500 5200 6800 18
20 4100 5000 5200 5000 5500 20
22 3100 4200 4100 4500 4500 22
24 2400 3800 3200 4000 3500 24
26 2500 3500 2800 26
28 2000 3000 2200 28
30 1500 2500 1700 30
32 1400 32
Number of lines 12 9 9 6 5 3 Number of lines
Telescoping condition(%)
Ⅰ 0% 50% 100% 0% 100% 0% 100% 0% 100% Ⅰ
Ⅱ 0% 0% 0% 33% 33% 66% 66% 100% 100% Ⅱ
 STC800 TRUCK CRANE
LOAD CHART
COMPANY BRIFE INTRODUCTION 13

Unit:Kg

Prerequisites:
① Boom operating conditions(fully extended boom length +jib length),max.length is 45m+9.2m
② The span of outriggers is 6.1m×7.6m
③ 360°rotation is applied
Counterweight is
④ Counterweight is 4.5T
6.5T
Main boom+Jib
Working angle
0° 15° 30°
80° 3500 2400 2000
78° 3500 2400 2000
77° 3200 2300 1900
75° 3000 2200 1800
73° 2700 2000 1700
71° 2500 1800 1600
68° 2200 1700 1400
66° 2000 1500 1300
63° 1800 1400 1100
61° 1500 1200 950
58° 1100 950 750
56° 700 650 550
Min.elevation angle 55º

Unit:Kg

Prerequisites:
① Boom operating conditions(fully extended boom length +jib length),max.length is 45m+16m
② The span of outriggers is 6.1m×7.6m
③ 360°rotation is applied
Counterweight is
④ Counterweight is 4.5T
6.5T
Main boom+Jib
Working angle
0° 15° 30°
80° 2800 1500 1100
78° 2400 1450 1000
77° 2400 1400 1000
75° 2300 1300 950
73° 2000 1200 850
71° 1800 1100 850
68° 1500 1000 800
66° 1300 950 760
63° 1100 850 720
61° 950 750 650
58° 650 600 550
56° 500
Min.elevation angle 55°

1. All rated loads are tested to conform requirements of EN 13000 & ISO 4305, and shall not exceed 75% of the tipping load on outriggers and
tyres under stability test code.
 STC800 TRUCK CRANE STC800 TRUCK CRANE
14 COMPANYTRUCK CRANE RANGE
BRIFE INTRODUCTION 15
TRUCK CRANE
COMPANY BRIFERANGE
INTRODUCTION

SRC400
Maximum Load Capacity: 40t
SRC400
Maximum Load Capacity: 40t