DRIPKIT-ENG
DRIPKIT-ENG
DRIPKIT-ENG
TECHNICAL PUBLICATION
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A SUCCESSFUL DRIP IRRIGATION SYSTEM TO
MEET THE NEEDS OF SMALL FARMERS FOR
BANANA CULTIVATION
Dr.S.J.Arasakesary
(Senior Plant Breeder, Additional Director of Agriculture -
Research, RARDC)
Mr. A. Amirthalojanan
(Organic Research Fellow, Research Assistant - RARDC)
Eng. M. Sooriasegaran
(Irrigation Engineer and Consultant, United Kingdom)
Dr. A. Kandiah
(Water Resources Development and Management Ex-Un
Expert, USA)
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PREFACE
Micro irrigation system has been reported with frequent failures among
small farmers in the dry zone. It has become necessary to promote
globally proven technology in our country in order to save water and
save nation. Therefore a preliminary study was conducted to evaluate
the applicability of a simplified drip system that operates under static
pressure (Drip Kit) as an alternative to standard drip systems to small
farm holdings, in the range of ¼ to ½ acre.
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The field trial showed that the design of the Drip Kit system was sound.
The water tower constructed using two scaffolding unit was stable and
served the purpose. The water tank, placed at the top of the water tower
at a height of 4 m, provided adequate pressure to operate the drippers.
Water saving and water efficiency under the Drip Kit system was much
greater compared to potential water use and water productivity of a
hypothetical traditional basin irrigation system. Water productivity
under the Drip Kit was 4.2 kg/m3, compared to water productivity of
0.5 kg/m3 under the hypothetical basin irrigation system. The study
shows that, a minimum size of land for economically viable banana
production, under the Drip Kit system, would be ¼ acre and the
optimum size would be ¾ of acre.
As such, Micro irrigation system with feasible Drip-Kit has proved its
efficiency in banana cultivation in the dry zone of srilanka.
-Authors
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INTRODUCTION
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CGIAR (2016). Drip irrigation when practiced with compatible and
improved agricultural practices, such as improved tillage and land
preparation, planting healthy seedlings raised by techniques such as
“tissue culture”, improved fertilizer management practices and smart
pest and disease control measures, results in high productivity and high
profit potential (Kandiah, 2018).
Further these systems are technically complex and small farmers find
it difficult to operate and maintain such systems, even after training. In
addition, standard drip irrigation systems are not economical in small
plots of land; they require farm sizes of more than 2 acres (minimum 1
acre) to be economically viable. However, most smallholder farmers
cultivate highland crops in lands less the 1 acre, typically ½ to ¼ acre.
An alternative to the standard drip irrigation systems for smallholder
farmers is the Drip Kit system.
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THE STUDY
A study was initiated to test the applicability of the Drip Kit system, a
simplified drip system that operates under static pressure as an
alternative to standard drip systems to small farm holdings, in the range
of ¼ to ½ acre. Objectives of the study were threefold, namely:
(c) To assess the economic feasibility of the system for small holder
banana production.
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METHODS AND MATERIALS
The soil belonged to the Red Yellow Latosol group. It has good texture
and good drainage. The chemical properties of the soil are presented in
Table 1.
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Table 1. The chemical properties of the soil (Amirthalojanan, 2018)
EC K2O P2O5
Sample PH OM %
(us/cm) (ppm) (ppm)
1 6.23 43.6 1.8 120 4.03
2 6.65 62.1 1.4 142 3.92
A Drip-Kit system was used to irrigate the plants. Basically, the Drip-
Kit consisted of (a) a headworks comprising a water tower, 4 m high, a
1000 L plastic water tank, a 1 ½ ” screen filter, water supply and water
delivery pipes and associated control devices; and (b) a field system
consisting of main and sub-main lines, laterals, online drippers and
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control valves. The water tower was constructed by stacking two
standard scaffolding units one on top of the other. The base scaffolding
unit was firmly attached to four anchoring tubes, each anchoring tube
buried in a concrete foundation, 60 cm deep and 45 cm x 45 cm in cross
section. Figure2 illustrates the features of the water tower of the Drip
Kit system.
On top of the water tower, a 1000L plastic water tank was securely
placed. The water tank was connected, at the top, to a 1” (PVC) water
supply pipe. A water delivery pipe (PVC), 1 ½ “diameter was
connected at the bottom of the tank which delivered water to the
drippers in the field. The water tank was also attached to a 1” (PVC)
drainage pipe at the bottom and a 1” (PVC) overflow pipe at the top.
The water flow in the delivery pipe was controlled by a 1 ½ “(PVC)
main control valve.
When the main control valve is in open position, water would flow
from the water tank to the drip system through a 1 ½ “(PVC) screen
filter. The screen filter was an important component of the Drip Kit
system, as it filtered the water by removing solid particles in the water
and prevented the clogging of the drippers. Figure 3 illustrates the water
supply and water delivery arrangements, the position of the screen filter
and the main control valve and other associated features. Photograph 1
shows the Drip Kit system used in the study.
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Figure 2. Construction details of the water tower of the Drip Kit system
(Sooriasegaram and Kandiah, 2018).
Figure 3. The water supply and delivery systems attached to the
water tank (Sooriasegaram and Kandiah, 2018).
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Screen Filter Online drippers
On-line
Inside the online Online
Screen filter dripper
filter dripper
attached to
lateral
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On the ground, the main 1 ½” delivery pipeline transitioned into a 1”
sub-main pipeline line, which ran along the top of the banana plot. 16
mm (PVC) lateral pipes were connected to the 1“sub-main pipeline
coinciding each row of the banana plants. There were 8 rows of lateral
pipes, one lateral pipe dedicated to each row of the banana plant. At the
base of each banana plant, two online drippers were fixed. Each on-line
dripper discharged 4 l/hr. There were altogether 12 laterals. Figure 4
shows the features of a screen filter and online drippers. Figure 5
presents the layout of the trial.
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Table 2 Watering regime from planting to harvest (Data from
Arasakesary and Amirthalojanan 2019).
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Photographs 2, 3, 4 and 5. Bananas at various stages of growth,
development and fruiting
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RESULTS AND DISCUSSION
The design and construction of the water tower, the pipelines, and field
drip system have met the engineering standards. The construction of
the water tower utilizing two standard construction scaffolding units
proved to be efficient and economical. The concrete foundation of the
anchoring tubes provided adequate stability to the water tower. The fact
that the water tower could be constructed in two days was a positive
aspect of the design and construction.
The use of a readily available plastic water tank of 1000 L capacity was
another added advantage of the design. 1000 L capacity plastic tanks,
manufactured by companies such as S-Lon PE (by PE Plus (Pvt) Ltd);
The Plastic shells Tank (Arpico-Richard Pieris Group); Anton Max
Double Layer Water Tank (Anton by St.Anthony's Industries Group)
and a few other others, are available in hardware stores all over in Sri
Lanka at an affordable cost. The cost of materials for the construction
of the water tower, including the scaffolding units, 1000 L plastic water
tank, and foundation for anchoring the water tower, was around Sri
Lanka Rupees 45,000. It should be noted that a team of an experienced
mason and a plumber is required to construct water tower, secure the
water tank atop of the water tower and make appropriate pipe
connections. In addition, a minimum of two labourers are required to
dig the foundation and assist the mason and the plumber.
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(b) The design and installation of the screen filter, water delivery
pipes and the field system
The water delivery pipes conveyed water from the water tank to the
drippers (emitters). Water flow was controlled by a single 1 ½ “ball
valve fitted to the main pipeline which ran down, perpendicularly, from
the water tank. When the ball valve was in open position water flowed
down to the secondary pipeline through a screen filter. The screen filter
was fitted to the delivery pipe in such a way to minimize turbulent flow
and for this purpose, it was fixed to the horizontal portion of the
pipeline. For this purpose, two 90obends were utilized in the design, as
illustrated in Figure 6.
Main control
valve
Filter
The 1 ½” main water delivery pipe, upon reaching the ground was
directed towards the banana plot and was transitioned into a 1”
secondary pipeline by means of a reducer. At the point of transition, a
1” ball valve was fixed to control the flow into the secondary pipeline.
The secondary pipeline ran along the top of the banana plot.
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At the end of the secondary pipeline, a 1” ball valve was fixed. This
valve acted as a “flushing valve, which would be opened periodically
to flush out sediments and soil particles that accumulate in the pipes.
Along each lateral, two drippers were fixed close to the base of each
banana plant. One lateral irrigated 12 plants and thus there were 24
drippers (12 pairs) in each lateral. Each dripper had a manufacturer’s
discharge rate of 4 L/h.
Irrigation was done twice daily, except for rainy days. Water was
applied in the morning, (around 8 to 10 am) and in the afternoon (3 to
5 pm). The duration of irrigation varied with the growth and
development stages of the plants as shown in Figure 7.
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Figure 7. Variation of duration of irrigation with the stages of growth and development phases.
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Figure 8. Variation of quantity of water applied with the stages of growth and development
phases.
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Figures 7 and 8 illustrate a progressive increase in irrigation duration
and quantity of water applied as the plant grows, flowers and produces
fruit. Combined application of water, morning and evening
applications, increased in the following manner:
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Figure 9. Distribution of flowing among the banana population
(Amirthalojanan, 2018).
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Figure 10. Quantity of water applied
CROP YIELD
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Bunch of Cavendish Banana
WATER PRODUCTIVITY
In this field trial, a total of 254,208 liters or 254.2 m3of water were
applied. The total crop production was 1079.35 kg of fresh banana.
Water productivity of banana under the Drip Kit irrigation, calculated
from the results of this preliminary study, works out to be 4.2 kg/m 3.
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Observation of water productivity
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Table 3. Yield of banana in kg (Data from Arasakesary and
Amirthalojanan, 2019), cont’d.
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Table 3. Yield of banana in kg (Data from Arasakesary and
Amirthalojanan, 2019), cont’d.
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Table 3. Yield of banana in kg (Data from Arasakesary and
Amirthalojanan, 2019), cont’d.
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It is assumed that if the plots were irrigated by the traditional surface
irrigation of basin system, irrigation would have been done every 4
days during the non-rainy days. During each application, a minimum
of 4 mm water would have been applied. On this basis, a total amount
of 1984 m3of water would have been applied, as shown in Table 3.
Water productivity under this hypothetical basin irrigation system,
assuming the same yield, works out to 0.5 kg/m3.
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ECONOMIC ANALYSIS
The cost of installing the Drip Kit system (material, installation and
labour costs) for the 1/8th ha of the banana plot worked out to Sri
Lankan Rs. 80,000, as shown in Table 4.
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(cavendish) if exported, will fetch up to Rs.100/- per Kg due to its better
keeping quality and better appear in oversea market. If export market
facilities are arranged profitability can be substantially increased.
The trial conducted was purely for experimental purpose and not for
commercial production. Therefore, strictly speaking, a cost-benefit
analysis of the trial data for commercial -scale banana production is not
applicable. However, if we apply the cost-benefit analysis to a
commercial production system, we could come to the following
conclusion:
(a) Producing banana under the Drip Kit system in a plot of 1/8 th of
an acre will take about 2 years of production to recover capital
cost. In year 2 some profit could be expected.
(b) On the other hand, if banana is cultivated under the same Drip
Kit system on a ¼ acre plot, the capital cost would be fully
recovered in the 1st year itself. Year 2 will lead to good profit
making.
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CONCLUSION
The study reported in this paper was a preliminary trial. It was not a
replicated experiment and should be considered an observational trial.
Nevertheless, it has provided a number of very useful information.
The field trial showed that the design of the Drip Kit system is sound.
The water tower constructed using two scaffolding unit was stable and
served the purpose. The water tank, placed at the top of the water tower
at a height of 4 m, provided adequate pressure to operate the drippers.
The water tower gave a theoretical pressure of 0.4 bar at the ground
level. However, there would be loss of pressure head as water flows
through the pipes, screen filter, bends and connections. The average
pressure needed to operate the drippers is 0.3 bar. It appears that the
pressure head loss in the system was less than 0.1 bar, and the system
provided the minimum pressure necessary for the functioning of the
drippers.
The Drip Kit is very simple in design, the materials needed are readily
available, the system is easy to install and the whole system could be
installed within two days. Cost wise, the Drip Kit is relatively cheap
and costs around Srl Rs, 80,000 for a 1/8th acre land and Srl Rs. 120,000
for a ¼ acre land. The system can be easily operated and maintained by
small holding farmers. The Drip Kit system tested in the trial was a
simple version. It did not have provision to supply fertilizers with the
irrigation water (fertigation) which is typical in standard drip systems.
Water saving and water productivity under the Drip Kit system was
enormous, compared a hypothetical traditional basin irrigation system.
Water productivity under the Drip Kit was 4.2 kg/m3, compared to water
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productivity of 0.5 kg/m3under the hypothetical basin irrigation system.
In terms of economics, a minimum size of land to grow banana for
commercial purposes, under the Drip Kit system, would be ½ acre and
the optimum size would be ¾ of acre.
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REFERENCES
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Wickramagamage P. (2010) Seasonality and spatial pattern of rainfall
of Sri Lanka: Exploratory factor analysis International Journal of
Climatology Int. J. Climatology. 30: 1235–1245.
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NOTES
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Designed by – RARDC, Kilinochchi
Ms. V. Sathananthy (ICT Officer)
Mr. H.M.R.S.Bandara (ICT Assistant)
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