Ashish Kumar

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Ashish Kumar

Lead Analyst, Metallurgy


Experienced professional having working experience across full value chain right from supplier quality
development & assurance, demand planning, supplier audit & qualification, metallurgical quality inspection/
product testing along with expertise in internal & customer audits, customer complaints & field failure analysis.
Also responsible for driving operational cost reduction projects, investment planning, new product development,
vendor development for outsourcing of parts.

WORK EXPERIENCE
[email protected]
Lead Analyst _Metallurgy, Global Metallurgical Quality (GMQ)
TIMKEN Engineering & Research India Pvt Ltd, Bangalore
+91 7795707036 06 / 2023 - Present
Roles & responsibilities
Bangalore, India • Responsible for new heat treatment supplier development for bearing component to support the business
growth for cup, cone, roller, wind energy & industrial bearing components.
• Conducting supplier audit as per the scheduled plan.
SKILLS
• Metallurgical approval for Proto and PPAP sample of CC and TH Components.
FMEA & Control plan • Global Supplier Monthly Hardening Audit Samples analysis.

• Responsible for providing technical support to all TIMKEN India plant.

• Support to steel supplier for approval of the steel super blue components.
CQI9 SQA MLQ
Head - Heat treatment & Laboratory operations
Hardness testing SKF India Ltd, Bangalore
Microstructure analysis 07 / 2016 – 06 / 2023

Roles & responsibilities


Failure analysis Responsible for Heat treatment & Lab KPI on Safety, Quality, Delivery, Cost, Working climate &
Environment as department head. Also manages team of total 17 associates & contract
Six sigma manpower for their development & daily management.
Responsible for daily production planning, demand management, Quality inspection (hardness
Process capability
testing, microstructure analysis, case depth, raw material inspection for carbide network &
segregation, inclusion rating, calibration & MSA etc.).
MSA SPC
Responsible for purchasing support for supplier quality assurance & audits for subcontracted
A3 problem solving heat treatment processes & vendor development for outsourcing of parts to improve profitability.
Drives engineering change management, conducts feasibility study, risk assessment &
8D mitigation, process optimization for new product development.
Designing QMS procedures for preventive maintenance, process validation & thermal
Quality management
uniformity survey, system accuracy test for maintaining the health of the furnace.
system
Drives cost reduction projects like energy savings, shop supplies etc.
NPD
Carry out field failure investigation. Also responsible for cleanliness standard room.
Vendor development Procurement, installation, commissioning, & validation of new furnace & equipments.
Implementation of ISO 14001, IS0 45001 & OHSAS 18001 requirements & conducting internal
SME- Lean material flow audits.

Cost avoidance PROJECTS


Project management Supplier development / process innovation for continuous carbonitriding of bearing ring. (2022)
Supplier development with optimized process for carbonitriding in continuous furnace, reducing process cycle
Data analysis time from 8 to 1.5 hrs/250 kg, thereby eliminating secondary re-hardening process. Direct factory saving for
3.9 MINR/year.

Risk analysis Developed in house heat treatment for CAM follower. (2020)
Offloading supplier capacity & establishing in house process in continuous cast link furnace. Direct factory
Supplier relationship saving for 3.62 MINR/year realized.
management
Nitrogen cost reduction & avoidance of single source dependency. (2019)
Alternate vendor development for sourcing of liquid nitrogen for through hardening process, realized
savings of 4.8 MINR over 5 years.
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LANGUAGES EDUCATION
English. M.Tech (Research) in Materials Engineering.
Full Professional Proficiency
National Institute of Technology, Karnataka, Surathkal (NITK).
Hindi. 09/2021 - 09/2023 (expected) 9.14
Full Professional Proficiency

B.Tech in Metallurgical & Materials Engineering.


INTERESTS National Institute of Technology, Karnataka, Surathkal (NITK).
07/2012 - 05/2016 7.64
Cricket Travelling
Higher Secondary Examination (CBSE).
Listening music Kendriya Vidyalaya AFS No-1 Sambra, Belgaum.
04/2011 - 04/2012 91.6%

Secondary Examination (CBSE).


Kendriya Vidyalaya AFS No-1 Sambra, Belgaum.
04/2009 - 04/2010 9.4

ACHIEVEMENTS
Certified internal auditor IATF 16949: 2016. (2017)
By Omnex, India pvt ltd.

Certified CQI-9 internal auditor. (2019)


By Omnex, India pvt ltd.

Certified internal auditor for EMS 14001:2015 and OHSAS 18001:2007. (2020)
By DNV_GL

Certified in metallurgical laboratory qualification (MLQ). (2021)


By SKF Technologies GTCI.

Certified for Basic metallurgy for quality assurance. (2016)


By SKF Technologies GTCI

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