Walkerduct® Underfloor Duct

Product Specifications

SECTION 16110
2" IPS ROUND INSERT UNDERFLOOR DUCT WITH JUNCTION BOXES

PART 1 GENERAL

This specification covers the labor and materials for an underfloor duct distribution
system for electrical and communication services, as shown on drawings and as
specified. The conditions of the contract apply to this section as fully as if repeated herein.

1.1 SCOPE
Walkerduct metal underfloor duct. Related accessories to include junction boxes, supports,
closures, and all other items necessary to the Walkerduct System.

1.2 REFERENCES
The specifications and standards referenced herein, published by the following organizations,
apply to the work only to the extent specified by the reference. Underwriters Laboratories Inc.
(UL 884 Standard for Underfloor Raceways and Fittings. National Electrical Code Article 390
Underfloor Raceways (NFPA No. 70). Canadian Underwriters Laboratories (cUL Standard
C22.2, No. 80).

1.3 SYSTEM DESCRIPTION

The materials, products, and equipment specified in this section establish a standard of required
function, dimension, appearance and quality to be met by any proposed substitution. No
substitution will be considered unless written request for approval has been submitted by the
bidder and has been received by the architect at least ten days prior to the date for receipt of
bids. Each such request shall include the name of the materials or equipment for which it is to
be substituted and a complete description of the proposed substitute including drawings, cuts,
mock-ups, performance and test data, compliance with codes and approvals and any other
information necessary for evaluation.

1.4 SUBMITTALS
Submit manufacturer’s specifications and installation instructions for each product specified.
Include manufacturer’s certification as required to show compliance with these specifications.
Indicate by transmittal form that a copy of each instruction has been distributed to the installer.
Submit detailed drawings showing layout of all Walkerduct ducts, junction boxes and
accessories as necessary for the proper installation of the infloor system.

1.5 DELIVERY, STORAGE, AND HANDLING

On arrival, check the shipment for shortages or damage. Damage claims shall be filed directly
with the carrier. Protect material and cartons from exposure to moisture.

PART 2 PRODUCT

2.1 MANUFACTURER
Walkerduct Underfloor Duct by Walker Systems, Inc., a Wiremold Company. The manufacturer
shall demonstrate a minimum of five years experience with this type of underfloor duct system.
2.2 COMPONENTS
Typical layout, as shown on drawings, will consist of single or multiple ducts feeding single or
multiple distribution ducts. Walkerduct raceways shall be on specified centers and shall consist
of No. 2 duct and/or No. 4 duct.

The No. 2 duct shall have outside dimensions of 3 1/8" [79mm] x 1 1/4" [32mm] with an interior
cross sectional area of 3.34 sq. in. [215sq. cm]. The No. 4 duct shall have outside dimensions of
6 1/2" [165mm] x 1 1/2" [38mm] with an interior cross sectional area of 8.72 sq. in. [563sq. cm].
The duct shall be of one-piece continuous weld construction in 16 ga. [1.5mm] galvannealed
steel. The weld shall be continuous and on the side of the duct so as not to impede drilling for
aftersets. Standard lengths are 10' [305cm].

Zinc die cast presets shall be mounted 12" [305mm] or 24" [610mm] on center of the duct as
standard. Other preset spacing shall be available from the manufacturer. They shall be a
minimum of 7/8" [22mm] over the top of the duct. Round inserts shall have an inside diameter
of 2" [51mm] IPS capable of housing 2” [51mm] conduit, a beveled base which is expanded into
the duct to form a continuous passageway, and a removable steel cap that is recessed to
receive concrete.

Single level junction boxes have openings on four sides for duct connections and on four
corners for conduit adapters. All duct and conduit connections shall be completely grounded.
Junction boxes shall provide for 1 1/4" [32mm] bend radius of cables inside box. The
manufacturer shall supply any parts necessary to extend the height of each junction box as
required by floor treatments. The junction box shall be available with either a round or square
access opening. Access cover plates shall be 1/4" [6.4mm] thick. Boxes shall withstand a
minimum 300 lb. concentrated load as required by UL Standard 884. Optional heavy-duty
junction boxes shall be available for applications where heavy equipment will travel across the
finished floor. Such heavy-duty junction boxes shall have internal supports and 3/8" [9.5mm]
thick access cover plates.

Activations shall be supplied in quantities equal to 15% of the supplied presets, or as detailed
herein. Activations shall be the 525 Series, Multiplex Series, and 1200 Series service fittings as
manufactured by Walker Systems.

Other system components shall be provided as required. All elbows shall provide 2" [51mm]
minimum bend radius.

PART 3 EXECUTION

3.1 PREPARATION
Manufacturer suggests a vapor barrier be installed in any slab on grade construction.
Manufacturer recommends welded wire fabric, or mesh, be installed in the top 1" [25mm] of the
concrete slab to limit cracks in the slab due to expansion and contraction from temperature
variations.

3.2 INSTALLATION
Compare and coordinate the architectural and electrical drawings with the Walker installation
drawings for any incorrect dimensions or details. Do not proceed with installation until incorrect
details or dimensions are corrected.

Install distribution raceway system and accessories in accordance with the manufacturer’s
suggested installation instructions, and as herein specified. The duct shall be located in strict
accordance with the electrical drawings in order to maintain the electrical module spacing. Any
burrs or sharp edges on material shall be removed.
 Place duct on the supports and align presets, attach couplings and duct supports to duct. All
joints shall be secured with grounding screws or clips. The duct supports and the duct
distribution system shall be adjusted so the top of the presets are 1/8" [3.2mm] to 3/8" [9.5mm]
below the screed line.

Permanently fasten the duct supports to the supporting framework. Spacing between supports
shall not exceed 5’ [152cm]. The raceway supports shall provide for 1 1/4" [32mm] adjustment.

Marker screw caps shall be used in place of the standard preset mudcaps in each preset:
adjacent to a junction box, on each side of a permanent wall, in the final preset of each duct run
and on both sides of a change in direction of duct.

Before concrete placement, make a final inspection of the entire duct system. Any gaps
in the system shall be sealed with Walker 290G sealing compound or duct tape to prevent
mortar or concrete from entering system. Level junction box cover plates flush with finished
concrete floor.

After placement of concrete fill and before wiring is installed, remove debris and other foreign
materials from duct system. Install service fittings after installation of floor finishes. Cut floors as
necessary, following duct manufacturer’s recommendations. If moisture is present, remove
cover plates from junction boxes as necessary to allow air circulation. Pull wire and cable from
outlet insert toward junction boxes.

Do not use the installed raceway system as working platforms or walkways.

3.3 CONSTRUCTION
Concrete topping shall be as indicated on the drawings and as specified under Section 03300.
No concrete containing chlorides from any source shall be placed over duct system. Reinforced
concrete design shall be in accordance with American Concrete for Buildings (ACI301-72)
and ACI Building Code Requirements for Reinforced Concrete (ACI318-83). Concrete
placement shall follow proper and accepted industry practice and be in accordance with ACI
Recommended Practice for Measuring, Mixing, Transporting and Placing Concrete
(ACI304-73).

Concrete must be vibrated at all headers, junction boxes and duct to insure that the concrete
completely fills underneath the duct system. Care must be taken not to over vibrate. Shrinkage
and temperature reinforcement above the duct systems shall be in accordance with ACI318-83.
Care shall be taken during concrete placement and, in particular, during concrete vibration, to
prevent rising of top reinforcement within the slab. Contractors placing the concrete shall
carefully hand finish a minimum of 24" [610mm] adjacent to junction box access openings so
that the top of finished concrete and junction box access openings are flush with each other.

3.4 FIELD QUALITY CONTROL

Field-testing and inspection are specified in Section 01410. The installed duct system shall be
UL Listed under Standard 884, shall comply with Article 390 of the National Electrical Code, and
be certified Canadian Underwriters under cUL Standard C22.2, No. 80.

3.5 PROTECTION
Protect infloor system from damage. Do not use the installed duct system as working platforms
or walkways. Do not allow equipment or heavy traffic over duct during construction period,
without first installing ramps over the duct. Ramps shall be designed so that imposed loads are
not transferred to the duct. Components of the system which are damaged during construction
shall be replaced.
 NOTES

Wiremold / Legrand
U.S. and International:
60 Woodlawn Street • West Hartford, CT 06110
1-800-621-0049 • FAX: 860-232-2062 • Outside U.S.: 860-233-6251
Canada:
570 Applewood Crescent • Vaughan, Ontario L4K 4B4
1-800-723-5175 • FAX: 905-738-9721

2005 The Wiremold Company All Rights Reserved ED715R3 – Updated January 2005 – For latest specs visit www.wiremold.com