ABS
ABS
ABS
General Description
ABS
1. General Description
A: SPECIFICATION
Item Standard value or identification
Front 0.3 — 0.8 mm (0.012 — 0.031 in)
ABS wheel speed sensor gap
Rear 0.7 — 1.2 mm (0.028 — 0.047 in)
ABS wheel speed sensor resis- Front 1.25±0.25 kΩ
tance Rear 1.15±0.115 kΩ
ABS wheel speed sensor
RH White
Front
LH Yellow
Marks of harness
RH Light blue
Rear
LH Brown
G sensor G sensor voltage 2.3±0.2 V
Lateral G sensor (STI
Lateral G sensor voltage 2.5±0.2 V
model)
AT model PK
ABSCM&H/U marks MT model (Except STI model) PL
MT model (STI model) MJ
ABS-2
General Description
ABS
B: COMPONENT
1. SENSOR
T1
(3) (2)
T2
(7) T2 T2
(1) T2
(4)
T2 (3)
T2
T2
T2
(5)
(3)
(6)
T2
T2
T2
(3)
ABS00848
(1) G sensor (5) Front ABS wheel speed sensor LH Tightening torque: N⋅m (kgf-m, ft-lb)
(2) Rear ABS wheel speed sensor (6) Front ABS wheel speed sensor T1: 18 (1.8, 13.0)
RH RH T2: 33 (3.3, 24)
(3) Adjusting spacer (7) Yaw rate & lateral G sensor (STI
(4) Rear ABS wheel speed sensor LH model)
ABS-3
General Description
ABS
(5)
(4)
(3)
(2) (7)
(6)
(1)
(9)
(8)
(10)
T1
T2
T3
(11)
ABS00799
(1) ABS control module and hydraulic (6) Primary inlet Tightening torque: N⋅m (kgf-m, ft-lb)
control unit (ABSCM&H/U) (7) Secondary inlet T1: 7.5 (0.76, 5.5)
(2) Front outlet RH (8) Damper T2: 33 (3.3, 24)
(3) Rear outlet LH (9) Spacer T3: 38 (3.8, 27.5)
(4) Rear outlet RH (10) Damper
(5) Front outlet LH (11) Bracket
C: CAUTION
• Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect the ground
cable from battery.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn yourself, because each
part in the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
ABS-4
General Description
ABS
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
18482AA010 CARTRIDGE Troubleshooting for electrical systems.
(Newly adopted tool)
ST18482AA010
ST22771AA030
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and ampere.
Pressure gauge Used for measuring oil pressure.
Oscilloscope Used for measuring sensor.
TORX® BIT E5 Used for removing ABSCM.
ABS-5
ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)
ABS
2. ABS Control Module and Hy- • Be careful that no water enters inside the
connectors.
draulic Control Unit (AB-
SCM&H/U)
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the air intake duct and air cleaner case
from the engine compartment to facilitate removal
of ABSCM&H/U. <Ref. to IN(H4SO)-5, REMOVAL,
Air Cleaner Case.> <Ref. to IN(H4SO)-7, REMOV-
AL, Air Intake Duct.> <Ref. to IN(H4DOTC)-8, RE-
MOVAL, Air Cleaner Case.> <Ref. to IN(H4DOTC)- ABS00542
9, REMOVAL, Air Intake Duct.>
3) Use compressed air to get rid of water around 9) Remove the ABSCM&H/U bracket.
the ABSCM&H/U. B: INSTALLATION
NOTE: 1) Install the ABSCM&H/U bracket.
Contact will be insufficient if the terminal gets wet. Tightening torque:
4) Disconnect the ABSCM&H/U connector pulling 33 N⋅m (3.3 kgf-m, 24 ft-lb)
up the lock lever. 2) Install the ABSCM&H/U aligning the groove of
CAUTION: damper on ABSCM&H/U side with the pawl of
Do not pull the harness when disconnecting bracket.
connector. NOTE:
Check the identification mark of ABSCM&H/U.
Tightening torque:
7.5 N⋅m (0.76 kgf-m, 5.5 ft-lb)
ABS00541
ABS-6
ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)
ABS
7) Install the air cleaner case and air intake duct. NOTE:
<Ref. to IN(H4SO)-5, INSTALLATION, Air Cleaner Always use new screws.
Case.> <Ref. to IN(H4SO)-7, INSTALLATION, Air
Intake Duct.> <Ref. to IN(H4DOTC)-8, INSTALLA-
TION, Air Cleaner Case.> <Ref. to IN(H4DOTC)-9,
INSTALLATION, Air Intake Duct.>
8) Bleed air from the brake system.
C: REPLACEMENT
CAUTION:
• Because the seal of ABSCM cannot be re-
placed, do not pull or peel it with lifting up.
• Because the screw part of H/U deteriorates in ABS00431
every replacement procedure, do not perform
the replacement more than five times on it. 5) Slowly remove the ABSCM upward from H/U.
When the malfunction is found though the re- NOTE:
placement that performed is less than five To prevent damaging of coil part, remove the AB-
times, replace the H/U body. SCM straightly from H/U.
• Use new screws for installation of ABSCM. 6) Ensure there are no dirt or damage on sealing
• When the sealing surface of ABSCM or H/U is surface of H/U.
dirty or damaged and it cannot be removed or
CAUTION:
repaired, replace it with new one.
• Do not clean the ABSCM & H/U with applying
1) Remove the ABSCM&H/U. <Ref. to ABS-6, RE- compressed air.
MOVAL, ABS Control Module and Hydraulic Con- • Do not repair the damages of H/U sealing sur-
trol Unit (ABSCM&H/U).> face using file or metal scraper. To remove the
2) To prevent entering foreign matter and brake flu- sealing, use resin scraper. Do not use the
id leakage, plug the oil pressure port of ABSCM&H/ chemical materials (thinner and etc.).
U using screw plug and etc.
7) Position the coil of new ABSCM to align H/U
3) Set the pump motor part of removed ABSCM&H/
valve.
U faces down in the vise.
8) To prevent deforming of ABSCM housing cover,
NOTE: hold the corner of ABSCM and install it to the H/U
Before securing a part on a vice, place cushioning without tilting.
material such as wood blocks, aluminum plate or 9) Using TORX® BIT E5, tighten the screws step-
cloth between the part and vice. wise in the order of (1) through (4).
CAUTION:
Always use new screws.
Tightening torque:
(1) 1.5 N⋅m (0.15 kgf-m, 1.1 ft-lb)
(2)
(1) (3)
ABS00430
4) Using TORX® BIT E5, remove the four screws of (4) (2)
ABS00432
ABSCM.
10) Check that there is no foreign matter in aligning
part between ABSCM and H/U.
ABS-7
ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)
ABS
11) Using TORX® BIT E5, tighten the screws step- NOTE:
wise in the order of (1) through (4) again. Wrap sealing tape around the pressure gauge.
Tightening torque:
3 N⋅m (0.3 kgf-m, 2.2 ft-lb)
12) Check that there is no clearance in aligning part
between ABSCM and H/U.
13) Install the ABSCM&H/U to vehicle. <Ref. to
ABS-6, INSTALLATION, ABS Control Module and
Hydraulic Control Unit (ABSCM&H/U).>
D: INSPECTION
1) Check the connected and fixed condition of con-
nector. ABS00134
2) Check specifications of the mark with AB- 4) Bleed air from the pressure gauges.
SCM&H/U. 5) Perform the ABS sequence control.
Mark Model <Ref. to ABS-10, ABS Sequence Control.>
PK AT 6) When the hydraulic unit begins to work and first
PL MT (Except for STI)
the FL side performs decompression, holding and
compression, and then the FR side performs de-
MJ STI
compression, holding and compression.
7) Read values indicated on the pressure gauge
and check if the fluctuation of the values between
(1) decompression and compression meets the stan-
dard values. Also check if any irregular brake pedal
tightness is felt.
Front wheel Rear wheel
3,500 kPa 3,500 kPa
Initial value (35 kgf/cm2, 498 (35 kgf/cm2, 498
psi) psi)
ABS00384 500 kPa 500 kPa
Decom-
pressed (5 kgf/cm2, 71 psi) (5 kgf/cm2, 71 psi)
(1) Mark or less or less
3,500 kPa 3,500 kPa
1. CHECKING THE HYDRAULIC UNIT ABS (35 kgf/cm2, 498 (35 kgf/cm2, 498
Compressed
OPERATION BY PRESSURE GAUGE psi) psi)
or more or more
1) Lift-up the vehicle and remove the wheels.
2) Disconnect the air bleeder screws from the FL 8) Remove the pressure gauges from FL and FR
and FR caliper bodies. caliper bodies.
3) Connect two pressure gauges to the FL and FR 9) Remove the air bleeder screws from the RL and
caliper bodies. RR caliper bodies.
CAUTION: 10) Connect the air bleeder screws to the FL and
• Pressure gauges used exclusively for brake FR caliper bodies.
fluid must be used. 11) Connect two pressure gauges to the RL and
• Do not employ pressure gauge previously RR caliper bodies.
used for transmission oil pressure since the 12) Bleed air from the FL and FR caliper bodies.
piston seal is expanded which may lead to mal- 13) Perform the ABS sequence control.
function of the brake. <Ref. to ABS-10, ABS Sequence Control.>
14) When the hydraulic unit begins to work, at first
the RR side performs decompression, holding and
compression, and then the RL side performs de-
compression, holding and compression.
15) Read values indicated on the pressure gauges
and check if they meet the standard value.
ABS-8
ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)
ABS
16) After checking, remove the pressure gauges 3) Set the front wheels or rear wheels on the brake
from caliper bodies. tester and set the select lever’s position at “N”
17) Connect the air bleeder screws to RL and RR range.
caliper bodies.
18) Bleed air from the brake system.
2. CHECKING THE HYDRAULIC UNIT ABS
OPERATION WITH BRAKE TESTER
1) In the case of non-turbo AT model, install a
spare fuse with the FWD connector in the main
fuse box to simulate FWD model.
(1)
ABS00136
(2)
(1)
(1)
ABS00137
ABS-9
ABS Sequence Control
ABS
ABS-10
ABS Sequence Control
ABS
(23) (24)
(4)
ON
(1) (5)
OFF (25) (27) (26) (27) (28)
ON (26)
(6)
OFF
HIGH
(7) (29)
LOW
ON
(8) (30)
OFF
ON (26)
(9)
OFF
(10) ON
OFF
ON (30)
(11) (26)
OFF
(2) ON
(12)
OFF
ON
(13)
OFF
ON
(14)
OFF
(15) ON
OFF
ON
(16)
OFF
(17) ON
OFF
(31)
(18)
(19)
(3) (20)
(21)
(22)
ABS00625
(1) Operational guide line of (10) FL inlet valve (22) Pressure of RL wheel cylinder
sequence control (11) FR outlet valve (23) 4 km/h (2 MPH) or less
(2) Operational pattern of sequence (12) FR inlet valve (24) 10 km/h (6 MPH) or less
control (13) RR outlet valve (25) Approx. 2.0 seconds
(3) Operational pressure of sequence (14) RR inlet valve (26) 1.0 second
control (15) RL outlet valve (27) 1.4 seconds
(4) Speed of all wheels (16) RL inlet valve (28) 0.6 seconds
(5) Ignition key switch (17) Pump motor (29) Within 0.5 seconds
(6) ABS warning light (18) Pressure of master cylinder (30) 0.4 seconds
(7) Stop light switch (19) Pressure of FL wheel cylinder (31) Point A
(8) Valve relay (20) Pressure of FR wheel cylinder
(9) FL outlet valve (21) Pressure of RR wheel cylinder
ABS-11
ABS Sequence Control
ABS
NOTE:
• When the Subaru Select Monitor is used, control
operation starts at point A. (However, the stop light
switch must be ON before point A.)
• HIGH means high voltage.
• LOW means low voltage.
B: SPECIFICATION
1. CONDITIONS FOR COMPLETION OF
ABS SEQUENCE CONTROL
When the following conditions develop, the ABS
sequence control stops and ABS operation is re-
turned to the normal control mode.
1) When the speed of at least one wheel reaches
10 km/h (6 MPH).
2) When the brake pedal is released during se-
quence control and the stop light switch is set to off.
3) After completion of the sequence control.
4) When malfunction is detected.
ABS-12
Front ABS Wheel Speed Sensor
ABS
4. Front ABS Wheel Speed Sen- • Do not pull the sensor harness during remov-
al.
sor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the front ABS wheel speed sensor
connector located next to the front strut mounting
house in engine compartment. Pull the connector
out from grommet hole to tire side.
3) Remove the bolts which secure the sensor har-
ness to strut.
ABS00142
B: INSTALLATION
1) Temporarily install the front ABS wheel speed
sensor on housing.
CAUTION:
Be careful not to strike the ABS wheel speed
sensor’s pole piece against tone wheel and ad-
jacent metal parts during installation.
ABS00140
(2)
ABS00142
ABS-13
Front ABS Wheel Speed Sensor
ABS
ABS00142 ABS00144
(2)
1. ABS WHEEL SPEED SENSOR
1) Check the pole piece of ABS wheel speed sen-
sor for foreign particles or damage. If necessary,
clean the pole piece or replace ABS wheel speed ABS00145
sensor.
2) Measure the ABS wheel speed sensor resis- (1) Axle housing
tance. (2) Tone wheel
If the resistance is outside standard value, replace
the ABS wheel speed sensor with a new one. 3) Find the gap between the ABS wheel speed sen-
sor pole face and the surface of the tone wheel
teeth by putting the measured values in the formula
1 2 below and calculating.
ABS wheel speed sensor clearance = B − A
ABS wheel speed sensor standard clearance:
0.3 — 0.8 mm (0.012 — 0.031 in)
NOTE:
If the clearance is out of specification, readjust us-
ing spacer (Part No. 26755AA000).
ABS00871
ABS-14
Front ABS Wheel Speed Sensor
ABS
3. OUTPUT VOLTAGE
Output voltage can be checked by the following
method. Install the resistor and condenser, then ro-
tate the wheel about 2.75 km/h (2 MPH) or equiva-
lent.
Output voltage specification:
0.12 to 1 V (at 20 Hz)
NOTE:
Regarding terminal No., please refer to item 1. ABS
WHEEL SPEED SENSOR. <Ref. to ABS-14, ABS
WHEEL SPEED SENSOR, INSPECTION, Front
ABS Wheel Speed Sensor.>
60 mV
60 mV
20 Hz
(1)
17.8 K 5% 562 5%
(2)
20 %
1 nF
33 nF
(2)
ABS00146
(1) Oscilloscope
(2) Terminal
D: ADJUSTMENT
Adjust the gap using spacer (Part No. 26755A000).
ABS-15
Rear ABS Wheel Speed Sensor
ABS
(1)
ABS00147 (2)
ABS-16
Rear ABS Wheel Speed Sensor
ABS
6) After confirmation of the ABS wheel speed sen- ABS wheel speed sensor clearance:
sor clearance, connect the connector to ABS wheel 0.7 — 1.2 mm (0.028 — 0.047 in)
speed sensor.
7) Connect the battery ground cable to battery. (1)
C: INSPECTION
1. ABS WHEEL SPEED SENSOR
1) Check the pole piece of ABS wheel speed sen-
sor for foreign particles or damage. If necessary,
clean the pole piece or replace ABS wheel speed (2)
sensor.
(3)
2) Measure the ABS wheel speed sensor resis-
ABS00149
tance.
If resistance is out of standard value, replace the (1) Tone wheel
ABS wheel speed sensor with a new one. (2) ABS wheel speed sensor
(3) Sensor gap
2 1
3. OUTPUT VOLTAGE
Output voltage can be checked by the following
method. Install the resistor and condenser, then ro-
tate the wheel about 2.75 km/h (2 MPH) or equiva-
lent.
Output voltage specification:
0.12 — 1 V (at 20 Hz)
ABS00143
NOTE:
Terminal No. Standard Regarding terminal No., please refer to item 1. ABS
1 and 2 1.15±0.115 kΩ WHEEL SPEED SENSOR. <Ref. to ABS-17, ABS
WHEEL SPEED SENSOR, INSPECTION, Rear
NOTE: ABS Wheel Speed Sensor.>
Check the ABS wheel speed sensor cable for dis-
continuity. If necessary, replace with a new one.
60 mV
2. SENSOR GAP
0
1) Measure the clearance between tone wheel and
60 mV
ABS wheel speed sensor at whole periphery. 20 Hz
NOTE:
If clearance is narrow, adjust by using spacer (Part
No. 26755AA000). (1)
If clearance is wide, check the outputted voltage
then replace the ABS wheel speed sensor or tone
wheel if the outputted voltage is outside specifica-
tion.
17.8 K 5% 562 5%
(2)
20 %
1 nF
33 nF
(2)
ABS00146
(1) Oscilloscope
(2) Terminal
ABS-17
Rear ABS Wheel Speed Sensor
ABS
D: ADJUSTMENT
Adjust the gap using spacer (Part No.
26755AA000).
ABS-18
Front Tone Wheel
ABS
ABS-19
Rear Tone Wheel
ABS
ABS-20
G Sensor
ABS
8. G Sensor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the console cover. <Ref. to EI-46, RE-
MOVAL, Console Box.>
3) Disconnect the connector from G sensor.
4) Remove the G sensor from body.
CAUTION:
• Do not drop or bump the G sensor.
• G sensor and the bracket are integrated into
one unit. Therefore, do not disassemble it.
• Except for STI model
ABS00597
• STI model
ABS00616
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Do not drop or bump the G sensor.
Tightening torque:
18 N⋅m (1.8 kgf-m, 13.0 ft-lb)
ABS-21
G Sensor
ABS
C: INSPECTION
Step Check Yes No
1 CHECK SUBARU SELECT MONITOR. Do you have a SUBARU Go to step 5. Go to step 2.
SELECT MONITOR?
2 CHECK G SENSOR. Is the voltage 2.3±0.2 V when Go to step 3. Replace the G
1) Turn the ignition switch to OFF. G sensor is horizontal? sensor.
2) Remove the G sensor from vehicle.
3) Connect the connector to G sensor.
4) Turn the ignition switch to ON.
5) Measure the voltage between G sensor
connector terminals.
Connector & terminal
(B292) No. 2 (+) — No. 3 (−):
3 CHECK G SENSOR. Is the voltage 3.9±0.2 V when Go to step 4. Replace the G
Measure the voltage between G sensor con- G sensor is inclined forwards sensor.
nector terminals. to 90°?
Connector & terminal
(B292) No. 2 (+) — No. 3 (−):
4 CHECK G SENSOR. Is the voltage 0.7±0.2 V when G sensor is nor- Replace the G
Measure the voltage between G sensor con- G sensor is inclined backwards mal. sensor.
nector terminals. to 90°?
Connector & terminal
(B292) No. 2 (+) — No. 3 (−):
5 CHECK G SENSOR. Is the indicated reading −1.2 — Go to step 6. Replace the G
1) Turn the ignition switch to OFF. 1.2 m/s when the vehicle is in sensor.
2) Connect the Subaru Select Monitor to data horizontal position?
link connector.
3) Turn the Subaru Select Monitor into
{BRAKE CONTROL} mode.
4) Set the display in the {Current Data Display
& Save} mode.
5) Read the G sensor output value.
6 CHECK G SENSOR. Is the indicated reading 8.1 — Go to step 7. Replace the G
1) Remove the console box. 11.2 m/s when G sensor is sensor.
2) Remove the G sensor from vehicle. (Do not inclined forwards to 90°?
disconnect the connector.)
3) Read the Subaru Select Monitor display.
7 CHECK G SENSOR. Is the indicated reading −8.1 — G sensor is nor- Replace the G
Read the Subaru Select Monitor display. −11.2 m/s when G sensor is mal. sensor.
inclined backwards to 90°?
ABS-22
Yaw Rate and Lateral G Sensor
ABS
ABS-23
Yaw Rate and Lateral G Sensor
ABS
ABS-24