4 Gears and Machine Shop

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4

GEARS and MACHINE SHOP


① Two shafts are connected by spur gears. The pitch radii of gears A
and B are 100 mm and 500 mm respectively. If shaft A makes 800
rpm and is subjected to a resisting torque of 113 N - m. What is the-
[ GEARS ,

torque in shaft B?

A B

tN=T(÷NA ) ¥-7 T%
B

PA
-

-
PB
A B

2#TN
=

# TN ( IBN )(8Nrpm)=TB(fGm÷( 800pm)]


'm

VA = TB TB= 565N 'm 10¥ =¥ˢ ,

* DÑ * DBN TB 565N m
-

= =

Find the tooth thickness on the tooth circle of a 20 degree full depth
② involute tooth having a circular pitch of 1.25 in, and whole depth of
0.75 inch.

t=T¥→¥
1.5708
1.57084%-7 1- Pc ✗ 25.4 ,%m
1-225-25.4=15.87
=

Tth =
=

pd = 16
or

("¥)( :?) Pd (Pe) = 'T

= 1.5708 25.4

¥ =¥ 2.513
-

Pd
_
-

_
.

Tth
=
=
15.875mm
t.IT#--Iff,-.z--.625
(25 4)
A pair of gear/pinion of 45 teeth and 15 teeth, respectively, with
.

③ center distance of 40 cm, addendum at 0.725/p and dedendum at


=
15.88

1/p. The gear pressure angle is 20 degrees. Compute for the


diametral pitch in teeth per cm.
= { M / Titta
]
NIH
/ ¥2 ]
Pd "
-

pd=tz
C=""=É("¥ =ÉPc[¥]
2C

:-[ ]
15+45
=
◦* Mom
/ An
=
=
-75T 40cm


A pinion and gear set carefully cut in a 20° full depth design. The
16-tooth steel pinion and 72-tooth cast iron gear transmit 50 kw
power when the pinion turns 1400 rpm. The face width is 90 mm and
the module is 8 . Find the center distance between pinion and gear.

pd
NPᵗN9 M :pᵗd
{ (1-1+1-2)
=
2C
M
( =

1-
16%71
{ (8) (161-72)
=

8
=

'
C 352mm
C. =

352mm

A gear set having a gear ratio of 3 is to be used at a center distance
of 16 inches. If the gear has 80 teeth, what must be the circular
pd = NP%Nˢ
pitch?
pwede specify ?
PC
=
? Nfl Pd Pc IT → 3.3438 (E) = IT

[ T!¥ ]
=

C. =
£ Pc Pc 9395m 125.4mm)
NptcNg_
=
.

Ny =3 pd =
23.86
Jp
=

46 in / (25.4%7)=1-2 Pc /%É 80
=3
=

214,8%
=3 -3438
2.6.67
Pc 23.94 Np : =
=

= 27

Compute for the circular pitch, in inches, of a pair of gear and pinion
⑥ with ratio of 5. The center distance indicated is at 18. The gear has
90 teeth and the pinion has 18 teeth.

c=±Pc[T"]
Pc= ? PdPo=t

Pd :
NPtI9- =

9%-1,1=3
18 =
{ Pc
118,1-90-1 Pd Pelt
Pc -

_
= =
1.047
in
Pc = 1.047 /t

A gear of 80 teeth and a pinion of 20 teeth has a gear and pinion


ratio of 4. Find the center distance in inches, if the circular pitch is
⑦ 0.885. Npt Ng
c- ?
_

use Pd =
zc

[ ]
+1+1-2
[ =

tz Pc
IT
pdcpc )= #

Pd=¥ggg= =3 55 .

= { 10.885 ) / 20T¥] pd=NPI#


3.55
201¥
=

( =
14.085 in
C =
14 . /
A double threaded right handed worm gear transmits 15 hp at 1150
⑧ rpm. The pitch of the worm is 0.75 inches and pitch diameter of 3
inches. The pressure angle is 14 ½ deg and the coefficient of friction
is 0.12. Find the tangential force on the worm, the tangential force
on the gear and the separating force in pounds.
-

(a) F- Ft .w[ ¥] P : FV

4TTN~t-Enls-hpf-ptt-b.FI/isormY.n--x 'm÷iiE"(¥i
)
use F-

P F 548 lbs
F[%-)
=

ZITN

154133in "_m¥ / hp )

211-(1150%4)
=p
) 7=548.05 Ibf
where

(b) f- + w
=
Ft
,g
1050h sin × + f- lost
] On = normal pressure
<

"% cos × + g- gin , lead



angle
=

heady
L
API
[
(1%5) sin
(9-048)+0.1210%118 tan ✗ = =
=
"s
IT Dw
548.05
-
.

Ftg cos (14.57105/9.048)-0.12 (9.02/8) sin


xD

t ht no Of threads
1897.67 lbf
=

Ftg
.

Pa = axial pitch
✗ = tan
_

'
/ = 9.048°

[
sin On
(c) Fs =
Ftg cos on cosxfsinx ]
1=5--1897.67 lbf
/ sin 44.57
105114.5) cos (9.048) -
0.12 sin 19.048) ]
Fs =
506.947 lbf

⑨ A pair of straight tooth bevel gears connects a pair of shaft at 90 deg.


The velocity ratio is 3 is to 1. What is the cone pitch angle of each
gear?

tanrp =

¥=¥g=%p=n÷
tanrg
=

'Éf=t p=Ig Nsn

"
tan
Jp 18.43
=
=

(3)
"
tan
8g 71.57
=
=


Two helical gear transmit 500 hp at 3600 rpm. What should be the
bore diameter of each gear be if the allowable stress in gear shafts
is 12,500 psi?
F- ZITTN

"l*¥↑µTff"¥#
svonp 133M¥ / min
"
4) 1%7-1
-

Sst =

¥¥ p
=3
,

1)
3
=
16 (¥N )
IT Sst D= 1,527in

Ss =

12,500 =
16-(8-753.52)
P =
ZITTN
(d)
3


IT

goonps-50-t.lt/s-=zy- ( )/ T 3600
D= 1. 5276in
lhp

8753.52 in lb
1-
= -
↑ ④ The maintenance shop of Philippine Air Lines has a motor operated
hoisting winch which consist of the following mechanical parts: in
mesh with a 56 tooth worm wheel at shaft "B" directly below.
Compounded on shaft "B" is a 20 tooth 5 module pinion in mesh with
A steel pinion having a diameter of about 254 mm meshes with a spur gear keyed on shaft " C" with a horizontal center line distance
a steel gear which turns at 1/3 the angular speed of the pinion. of 150 mm. Mounted on the same shaft "C" with a horizontal center
The torque of 3,222 kg cm (18,000 in - Ib). The angle of cut of
the teeth is to be 20 deg. Assume the width of the face to be 9 line is a 200 mm diameter hoisting drum. The cable wrap around the
times the normal pitch, the normal diametral pitch to be 4, and drum sustain a load of 500 kg. If the efficiency of the mechanical
the brinell hardness of the gear and pinion to be 200 and 250,
respectively. The teeth to be 14.5 deg composite form. system is 65%, calculate the power on motor shaft "A" when using
Determine the diametral pitch , the number of teeth required the load. Compounded on shaft A is double threaded left handed
and the hardness of the gear and the pinion.
worm at 1750 rpm.

☒ ☆ ☆ ☆☆ • * *

ᵗÉq .
Questions
MACHINE SHOP

depth

to -
-

In
rotative speed

to
:# =÷¥¥÷E÷:X::)

4ft
Two shafts are connected by a flange coupling. The coupling is
④ secured by 6 bolts, 20 mm in diameter on a pitch circle diameter of
150 mm. If torque of 120 N-m is applied, find the shear stress in the
bolts

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