Applied Eng Che
Applied Eng Che
Applied Eng Che
CHAPTER
PRINCIPLES OF METALLURGY
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BASIC CHEMISTRY
1.0 INTRODUCTION
Metals are playing very important role in human life. They are available in earth crust in a
combined state isolation and purification of metals from minerals is explained by metallurgy.
Metals and alloys (which are prepared from metals) are the back bone of all engineering
projects and products like Aircrafts, Automobiles, Buildings, Bridge construction, Railways,
Light and heavy machinery and equipments in all these areas metals are playing important
role.
1 Physical state: Generally metals are solid in state except mercury (Hg) which is liquid
in state.
2 Hardness: metals are having hard surfaces except sodium (Na), potassium (K) which
are soft in nature.
3 Melting and Boiling points: metals are having high melting and boiling points except
mercury.
4 Malleability: the property of metals which allows it makes thin sheets. Gold is having
most malleable of all the metals.
5 Ductility: the property of metals which allows making into wires. Gold is having more
ductility over all the metals.
6 Metallic lusture: metals shows shiny surfaces when we polish the surface of the metal
are called metallic lusture therefore metals are used in making of armaments.
7 Tensile strength: the property of the metal which with stand a force applying on it.
Metals show highest tensile strength.
8 Thermal and electrical conductivity: metal are good conductors of thermal as well
as electrical conductors.
9 Reaction with dilute acids: metals react with dilute acids and releases hydrogen (H2)
gas.
Zn + 2HCl → ZnCl2 + H2
10 Metals are acting as reducing agents.
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Chapter - 1: PRINCIPLES OF METALLURGY
3. Metals are having high melting and 3. Non-metals are having low melting and
boiling points. boiling points.
4. Metals are having high density. 4.non metals are having low density
7. Metals having high tensile strength. 7. Non-metals having low tensile strength
8. Non-metals are good conductors of 8. Non-metals are insulators.
thermal as well as electrical.
9. Metals are acting as reducing agents. 9. Non-metals are acting as oxidizing agents
10. Metals undergoes corrosion 10. Non-metals doesn’t undergoes corrosion
1. Metallurgy: Extraction and purification of the metal from the mineral is called
metallurgy.
2. Mineral: Impure form of the metal which is readily available in the earth crust is called
mineral.
Ex: Minerals of Iron (Fe): Hematite (Fe2O3), Magnetite(Fe3O4) and Iron pyrites or
fool’s gold(FeS2).
Minerals of Aluminum (Al): Bauxite ( Al2O3.2H2O) and Cryolite (Na3AlF6).
3. Ore: ore is a mineral from which we can extract pure metal most efficiently with a low
cost is called ore.
Ex: 1) Hematite(Fe2O3) is a ore of Iron
2) Bauxite(Al2O3.2H2O) is a ore of Aluminum
4. Guange or Matrix: the earthy impurities associated with the ore are called guange or
matrix. Earthy impurities are rocks, sand, mud, calcite, siderite and quartz etc.
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5. Flux: a chemical substance added to the ore to remove the Earthy impurities is called
flux
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1. Hand picking: If the guange particles are bigger in size they can be removed by simple
hand picking method.
Ex: Stones, clay, sand, etc are removed by hand picking method.
2.Levigation or Gravity Separation: This method is suitable for heavy oxide like haematite,
lime stone etc. in this the ore is crushed into powder then the powdered ore is placed on sloping
floor and washed by directing on it a strong current of water the lighter sand, earthy impurities
are removed while heavier ore particles are left behind.
3. Froth Flotation Method: This method is especially suitable for sulphide ores like Zinc
Blende(ZnS) and copper pyrites(CuFeS2) this process is based on that sulphide ores are only
wetted by oil. whereas oxide and guange particles are wetted by water. in this process the
powdered ore is mixed with water and pine oil( foaming agent) and the mixer is vigorously
stirred with compressed air a foam is generated while stirring of oil by the air then the ore
particles are stick to foam and raised to the surface and heavier particles are settled in the
bottom shown the Fig.1 the froth is removed, collected in another chamber and allowed to
subside to get concentrated ore.
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4) Electromagnetic separation: This method is used to separate the magnetic particles with
non-magnetic particles for example tinstone is the ore for Tin(Sn) in which tinstone is non-
magnetic whereas the impurities (Iron, manganese and tungsten) are associated with tinstone
are magnetic. the powdered ore is made to fall on the belt which is moving over
electromagnetic roller while the powdered ore along with impurities are moving the magnetic
impurities are falls in chamber nearer to magnet due to attraction, whereas the non-magnetic
ore particles falls in chamber away from the magnet due to the influence of centrifugal force.
(i) Reverboratory Furnace: Reverboratory furnace is used for smelting process in which
fuel is not in contact with ore and heats it by a flame blown over it from another chamber it is
used for refining of copper, Tin, nickel etc.
Construction: it is a horizontal furnace consists rectangular steel box which is lined with
refractory bricks, there is a vertically lifting door at the end of the furnace and burners are
placed at another side of furnace .opposite to the burner there is pouring spout and exhaust gas
duct (tube). Roofs of furnace also made with refractory bricks which supplies high temperature
leads to faster refining.
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Operation: heat is passed over the hearth which consists ore the main method of heat transfer
is through the radiation emitted from the with refractory bricks present in walls and roof ,
additional radiation from the burner . the roof of the furnace is arched and remains slanted towards
the bridge of fuels that deflects flame for reverbation the ore mixture heated until it touches melting
point means while molten metal is collected in hearth which looks as thick and made of strong material
that can resists any disintegration also by the slag. This is repeated in furnace until the ore concentrate
can tapped regular intervals collected material is sent to a converter for further process of refinement.
(ii) Blast Furnace: it is a vertical furnace which is used for the smelting of metals extracted
from their ores like Iron pig, copper etc. the word blast gives the idea of combustion air which
forcefully supplied to the atmosphere and above.
Construction: it is constructed in the form of vertical tall structure made with refractory bricks
which are resistant to decomposition by any of the environmental attack as soon as melting
starts to occur these bricks heat and reduces in size there are many zones in the construction
of blast furnace they are
1) BOSH: it is intermediate zone between hearth and belly. it is hottest part of the furnace.
2) Belly: the area where the smelting process takes place.
3) Hearth: it is bottom portion of the furnace hot gases are coming from one side and
atmospheric gases comes from the other side through tuyeres .it has a tap hole to collect the
molten metal from the bottom.
4) Shaft: area between throat and belly.
5) Throat: inlet to drop the charge (ore + carbon + limestone).
6) Tuyeres: these are the pipes by which we supply the hot air to the furnace to generate air
high pressure blowers are used.
operation: from the top face of furnace (throat) ore, coke and limestone(flux) are introduced
it is collected at hearth from the bottom tuyeres high temperature hot air is passed inside the
furnace the charge descending through the shaft where it is pre heated and react with
Reducing gases from the bottom produces a liquid metal and slag which are settled at the
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hearth. Pre heated coke forms reducing gases (carbon monoxide) that rises up goes out from
the outlet located beside the throat. Liquid metal collected from the tap hole below the hearth
and slag is collected separately from its tap.
1. Roasting: Heating of the ore below its melting point in excess air is called roasting
usually this method is used to purify sulphide ores. in this process sulphide converts sulphur
dioxides.
2ZnS + 3 O2 _____ Roasting → 2 ZnO + 2SO2
2PbS + 3 O2_____ Roasting → 2 PbO + 2SO2
2. Calcination: Heating of ore below its melting point in absence of the air is called
calcination. This method usually used to purify carbonate ores in this process carbonate
3. Smelting: Heating of roasted or calcined ore with reducing agent and flux is called
smelting.
Fe2O3 + 3CO _______Heating → 2F + 3CO2
1.8 ALLOYS
Combination of two or more than two metals form homogeneous mixture is called Alloy.
Uses:
1. Used in the preparation of hardwares, screws, nuts and bolts.
2. Used in plumbing, jewellery and battery caps.
3. Used in declaratory articles, condenser caps.
Uses:
1) Used in the preparation of utensils like spoons and forks.
Uses:
1) It is having high chemical and heat resistance therefore it is used to prepare
chemical containers, water heaters.
2) used in preparation of resistance coils, heating elements like stoves, electric Irons.
3) It is used in the preparation of coins.
4. Stainless Steel:
Composition: Fe = 50%
Cr = 16-19%
Mn = 6.5%
Ni = 5-10%
C = 0.12%
Cu = 1.75%
Mo = 0.7%
Uses:
1. Used in making kitchen utensils
2. Used in making of surgical instruments like tongs, blades.
3. Used in construction of buildings.
4. Used in the making the bodies of aircrafts.
6) Duralumin:
Composition: Al= 95%
Cu = 4%
Mn = 0.5%
Mg = 0.5%
Uses:
1. Due to light good strength and low density it is used in aircrafts, it is also used in
automobiles and locomotive parts.
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2. Due to high ductility and electrical conductivity it is used in surgical instruments
and cables, florosent tube caps etc.
SYNOPSIS
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8) Thermal and electrical conductivity: metal are good conductors of thermal as well as
electrical conductors.
9) Reaction with dilute acids: metals react with dilute acids and releases hydrogen (H2)
gas.
Zn + 2HCl → ZnCl2 + H2
10) Metals are acting as reducing agents.
3. Metals are having high melting and 3. Non-metals are having low melting and
boiling points. boiling points.
4. Metals are having high density. 4.non metals are having low density
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Flux is two types
1) Acidic Flux: acidic flux is used to remove the basic impurities present in a ore
2) Basic Flux: basic flux is used to remove the acidic impurities present in a ore
e) Slag: it is a glass like by product left over after desired metal is separated
CaO + SiO2 → CaSiO3
guange flux slag
Slag is formed by the reaction between guange and flux.
2) Electromagnetic separation: This method is used to separate the magnetic particles with
non-magnetic particles for example tinstone is the ore for Tin(Sn) in which tinstone is non-
magnetic whereas the impurities( Iron, manganese and tungsten) are associated with tinstone
are magnetic. the powdered ore is made to fall on the belt which is moving over
electromagnetic roller while the powdered ore along with impurities are moving the magnetic
impurities are falls in chamber nearer to magnet due to attraction, whereas the non-magnetic
ore particles falls in chamber away from the magnet due to the influence of centrifugal force.
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Melting starts to occur these bricks heat and reduces in size there are many zones in the
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construction of blast furnace they are
1) BOSH: it is intermediate zone between hearth and belly. it is hottest part of the furnace.
2) Belly: the area where the smelting process takes place.
3) Hearth: it is bottom portion of the furnace hot gases are coming from one side and
atmospheric gases comes from the other side through tuyeres .it has a tap hole to collect the
molten metal from the bottom.
4) Shaft: area between throat and belly.
5) Throat: inlet to drop the charge (ore + carbon + limestone).
6) Tuyeres: these are the pipes by which we supply the hot air to the furnace to generate air
high pressure blowers are used.
operation: from the top face of furnace (throat) ore, coke and limestone(flux) are introduced
it is collected at hearth from the bottom tuyeres high temperature hot air is passed inside the
furnace the charge descending through the shaft where it is pre heated and react with
reducing gases from the bottom produces a liquid metal and slag which are settled at the
hearth. pre heated coke forms reducing gases (carbon monoxide) that rises up goes out from
the outlet located beside the throat. Liquid metal collected from the tap hole below the hearth
and slag is collected separately from its tap.
2. Calcination: Heating of ore below its melting point in absence of the air is called
calcination. This method usually used to purifie carbonate ores in this process carbonate
converts to oxides moisture also removed in this process.
ZnCO3_____Calcination → ZnO + CO2
CaCO3 ____Calcination
→CaO + CO2
3. Smelting: Heating of roasted or calcined ore with reducing agent and flux is called
smelting.
Fe2O3 + 3CO_______Heating → 2 Fe + 3CO2
9) Write the composition and mention any two uses of the following Alloys.
a) Brass b) German Silver c) Nicrome d) Duralumin.
Ans:
a) Brass: Brass is a alloy of copper and zinc
Composition: Cu = 60-90%
Zn= 40-10%
Uses:
1. Used in the preparation of hardwares, screws, nuts and bolts.
2) Used in plumbing, jewellery and battery caps.
Uses:
1) It is having high chemical and heat resistance therefore it is used to prepare chemical containers,
water heaters.
2) used in preparation of resistance coils, heating elements like stoves, electric Irons.
3) it is used in the preparation of coins.
d) Duralumin:
Composition: Al= 95%
Cu = 4%
Mn = 0.5%
Mg = 0.5%
Uses:
1. Due to light good strength and low density it is used in aircrafts, it is also used in
automobiles and locomotive parts.
2. Due to high ductility and electrical conductivity it is used in surgical instruments and
cables, florosent tube caps etc.
QUESTIONS
1) List the any six characteristics of Metals.
2) Write any six differences between metals and non metals.
3) Define the following terms
a) mineral b) ore c) guange d) flux e) slag.
4) Explain the froth Floatation Method.
5) Explain construction and operation of Reverboratory Furnace.
6) Define the following Terms.
a) Roasting b) Calcination c) Smelting.
7) Define alloys And Write the composition and uses of the following alloys.
a) Brass b) German Silver c) Nicrome d) Duralumin.
Answers
1) c 2) b 3) b 4) d 5) a 6) c 7) d 8) a 9) d 10) a 11) c 12) b
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Chapter - 2 : CORROSION
CORROSION
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2.0 INTRODUCATION
Many metals are exist in nature in combined state like oxides, carbonates, sulphides etc. during
the isolation process of metals from their ores get exited state i.e high energy state than their
respective ores and they have tendency to come back to combined state i.e. lower energy state
when the metals are put in use they exposed to environment and combines with gaseous or
liquid environmental components forms metal oxides, chlorides, sulphides etc. due to this the
metal destruction starts at surface.
2.1 Corrosion:
"The process of destruction and consequent loss of metal through unwanted chemical attack
by the environment at the surface called corrosion".
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10) Concentration of oxygen: the metal with less oxygenated area acting as anode and
more oxygenated area act as cathode so anodic area is undergoes corrosion. The rate
of corrosion increases with increase in oxygen concentration at cathode.
2.3 (i) Dry or acid theory of corrosion: dry corrosion also called as chemical corrosion. This
type of corrosion takes place in absence of moisture or water in atmosphere of metal which
are main driving force for conventional corrosion. In dry corrosion a direct chemical attack of
atmospheric oxygen on the metal surface and forms metal oxide layer which is sensitive to
temperature. The oxide solid film formed on the surface of the metal which can protect the
from further corrosion. Thickness of the solid film varies with metal temperature at high
temperature the rate of dry corrosion is high compare to low temperature. The scale (solid
film) formation takes place in two ways
1) Diffusion of O2 to the metal through oxide layers.
2) Diffusion of metal outward through scale.
2M 2Mn+ + ne- (oxidation)
n/2 O2 +2ne- nO2- (reduction)
2Mn+ + nO2- 2MO
Dry corrosion is not as severe as wet corrosion in most of the cases.
1. composition cell
2. stress cell
3. concentration cell
1) Composition cell: when two dissimilar metals are in contact and exposed to environment
the metal with high reactivity act as anode and another act as cathode, anodic metal undergoes
corrosion.
Ex: when Zn and Cu metals are electrically contact Zn act as anode (placed at the top of the
electro chemical series) Cu act as cathode. Zn will undergoes corrosion.
2)Stress cell: a corrosion arise when there is a difference in stressed and unstressed areas of
the metal the stressed area act as anode and unstressed area act as cathode anodic part
undergoes corrosion.
Ex: In bend pipes the curved part have more strain(stress) act as anode and remaining part act
as cathode the anodic part undergoes corrosion.
3) Concentration cell: a corrosion cell arises due to the difference in the concentration
of oxygen the area of metal with less oxygenated act as anode and the metal with more
oxygenated act as cathode. Anodic part will undergo corrosion.
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1. Fundamental units
2. Derived units
Ex: When Zn rod is partially immersed in NaCl solution the rod up to the dipped area act as
anode(less oxygenated area) and open area metal act as cathode anodic part undergoes
corrosion.
Mechanism: the dissimilar parts of Iron one part act as anode another part act as cathode at
the anode oxidation takes place and liberates electrons
Fe → Fe+2 + 2e-
The liberated electrons moves towards cathode through Iron metal and reacts with oxygen
and forms hydroxide ions.
1
H2O + O2 +2e- → 2OH-
2
The Fe+2 ions formed at anode and hydroxide (OH-) ions formed at cathode diffuse towards
each other and ferrous hydroxide is formed when they met.
Fe+2 + 2OH- → Fe(OH)2
When enough oxygen is present ferrous hydroxide is oxidized to ferric hydroxide.
4 Fe(OH)2 + O2 + 2H2O → 4 Fe(OH)3
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Corrosion is a surface phenomenon if we protect the surface from the environment the
corrosion is minimized. Generally surface of the metal is protected by the following methods.
1) Proper designing: In the process of controlling the corrosion selection of metal should be
done. Not only on its cost and structure but also on its chemical properties and its environment.
some of the important designing principles are
1) Anodic part should be larger when two dissimilar metal are to be in contact.
2) If two dissimilar metal are to be in contact. They should be select that their oxidation
potentials nearer.
3) When contact of dissimilar metals are unavoidable an insulator is fixed between the two
metals.
4) Heat treatment like annealing (softening) helps reduce internal stress and corrosion.
5) When a structure of two metals consists it is better to use more active third metal is in
contact. So that the structure will be saved from corrosion.
6) The anodic metal should not be painted or coated when any break formed in the coating
would lead to rapid corrosion.
7) The equipment made by the metals should be designed as to avoid sharp bends (L Shaped,
U Shaped), buffles and lap joints which produce stagnates the scales or sediments leads to
corrosion.
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2) Modification of Environment: It can be done either by removing corrosive agents from
environment or by neutralizing by adding certain substances.
1) Moisture should be excluded where ever it is possible if moisture is present suitable
inhibitor should be employed like anodic, cathodic inhibitors.
2) Each metal shows a minimum corrosion at particular PH. corrosion can be controlled by
adjusting acidity or alkalinity of the environment.
3) Deactivation of corrosive gases involves involves addition of chemicals like Na2CO3,
NH2.NH2.H2O which absorbs oxygen.
3) Protective coatings: By the coating over the surface of metal which prevents direct
exposure to the environment. Protective coatings. Protective coatings are two types
1) Metallic coating
2) Non-metallic coating
I) Metallic coating: to protect the base metal another metal is coated on the surface of it.
Metallic coating again two types.
1) Anodic coating
2) Cathodic coating
1) Anodic coating: the base metal is coated with more active metal on it more active
metal act as anode, base metal act as cathode therefore anodic metal undergoes
corrosion.
Ex: when Zn metal is coated on the surface of the steel Zn act as anode (due to low
electrode potential than Iron), Iron act as cathode. Zn will undergo corrosion Iron
is protected.
Fig.3.Anodic coating
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2) Cathodic coating: the base metal is coated with the metal with high electrode
potential (i.e. less active than the base metal)so base metal act as anode and coated
metal act as cathode cathodic coating protects the base metal effectively until there
is no cracks are formed. If any cracks are formed much more corrosion takes place
to the base metal.
Ex: Tin metal is coated on the surface of Iron sheet Tin covers complete surface
area of Iron if any cracks are formed Tin act as cathode, Iron act as anode so base
metal will undergo corrosion
Fig.4.Cathodic coating
1.base metal is coated with more active metal 1. base metal is coated with less active metal
2.base metal is having more electrode potential 2.base metal is having less electrode potential
than coated metal than coated metal
3.if cracks are formed in coating no corrosion 3. if cracks are formed in coating corrosion will
takes place takes place
4) Cathodic Protection:
In this method the base metal is protected by forced to act as cathode. There by cathode
metal is protected from corrosion. Cathodic protection is two types.
1) Sacrificial anode process: in this process the base metal is connected to more active
metal which act as anode and base metal is acting as cathode so anodic metal
undergoes corrosion base metal is protected. Anodic metal is replaced when it is
completely undergoes corrosion .metals commonly used as sacrificial anodes arte
Magnesium (Mg), Zinc(Zn), Aluminum(Al) etc. this process is used to in the
protection of buried pipes, underground cables, marine structures etc.
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2) Impressed voltage method: in this process impressed current is supplied to base
metal to make corrosion current zero and make base metal from anode to cathode.
Usually the impressed current is supplied from a direct source like battery along
with insoluble anode like graphite. Therefore base metal is protected from
corrosion this is used in the protection of open water box coolers, water tanks,
buried oil or water pipes, condensers, transmission line towers, marine piers etc.
2.7 Paint:
“The mechanical dispersion of one or pigments in vehicle. Where vehicle is a combination of
non-volatile film forming material (drying oil) and highly volatile thinner called paint"
1) Pigment: It is a solid substance which is essential constituent of paint. ex: clay, mica, talc,
chalk etc.
Functions:
1) It provides capacity to paint.
2) Provides desired color to the paint.
3) Provides pleasant look at the paint film.
4) Provides protection by reflecting UV rays.
5) Prevents the passage of moisture through paint film.
2) Vehicle or drying oil: It is film forming substance of paint on the surface these are glyceryl
esters of high molecular weight fatty acids generally presents in animals and vegetable oils.
Ex: linseed oil, dehydrated castor oil etc.
Functions:
1) Forms paint film.
2) Acts as vehicle or medium.
3) Provides adhesion of film.
4) Impact durability and water proofness to the paint.
3) Thinner: These are added to paint to reduce the viscosity then they can be easily applied
on the metal surface. Ex: turpent oil, petroleum spirits, benzene, kerosene etc.
Functions:
1) Reduces the viscosity of paint.
2) They dissolves film forming material and other additives in the vehicle.
3) Suspends pigments in the paint.
4) Evaporate rapidly and helps in drying of the film.
5) Increases elasticity of film.
4) Drier: driers are the oxygen carrying catalyst they accelerates the drying of oil film through
oxidation, polymerization and condensation. Ex: resinates, linoleates, tungstates etc.
Functions:
1) Act as oxygen carrier catalyst which helps absorption of oxygen and catalyzes the
drying of film by oxidation, polymerization and condensation.
5) Fillers or extends: low refractive index having materials with white color. Ex: talc,
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asbestos, gypsum etc.
Functions:
1) Reduces the cost.
2) Increases the durability of paint.
3) helps to reduce the cracking of dry paint.
4) Helps to fill voids in film.
5) Act as carriers for pigment colors.
6) Plasticizers: plasticizers are used in the paint to give elasticity to the film. Ex: tri phenyl
phosphate, dibutyl tartarates, tri butyl pthalate etc.
Functions:
1) Prevents the cracking in the film.
SYNOPSIS
1. Define Corrosion and explain the any six factors influencing rate of corrosion.
Ans:
Corrosion: the process of destruction and consequent loss of metal through unwanted
chemical attack by the environment at the surface called corrosion.
1
H2O + O2 +2e- → 2OH-
2
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O2 + 4e -
→ 2O 2-
3) Concentration cell: a corrosion cell arises due to the difference in the concentration of
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Chapter - 2 : CORROSION
oxygen the area of metal with less oxygenated act as anode and the metal with more
oxygenated act as cathode. Anodic part will undergo corrosion.
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2) Vehicle or drying oil: It is film forming substance of paint on the surface these are
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glyceryl esters of high molecular weight fatty acids generally presents in animals and
vegetable oils.
Ex: linseed oil, dehydrated castor oil etc.
3) Thinner: These are added to paint to reduce the viscosity then they can be easily
applied on the metal surface.
Ex: turpent oil, petroleum spirits, benzene, kerosene etc.
4) Drier: driers are the oxygen carrying catalyst they accelerates the drying of oil film
through oxidation, polymerization and condensation.
Ex: resinates, linoleates, tungstates etc.
5) Plasticizers: plasticizers are used in the paint to give elasticity to the film.
Ex: tri phenyl phosphate, dibutyl tartarates, tri butyl pthalate etc.
QUESTIONS
1. Define Corrosion and explain the any six factors influencing rate of corrosion.
2. Explain the Dry theory of corrosion.
3. Explain the wet theory of corrosion.
4. What are the corrosion cells formed during the corrosion?
5. Define the Rusting of Iron and explain its mechanism.
6. Define Rust and Write its formula.
7. Explain the following method used in prevention of corrosion.
(i) Proper designing of metals (ii) modification of environment.
8. Write the differences between Anodic coating and Cathodic coating.
9. Define Cathodic Protection and explain the sacrificial anode process.
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5. The part of the nail undergoes corrosion is________ ( )
a) Head part b) middle part c) head & end part d) whole
6. Which of the following causes corrosion to Iron. ( )
a) Oxygen b) hydrogen c) moisture & oxygen d) strong base
7. The method used to prevent the corrosion of Iron by zinc coating is called_ ( )
a) Electrolysis b) cathodic protection c) Galvanization d) anodic protection
Answers
1) a 2) d 3) b 4) a 5) c 6) c 7) c 8) c 9) b 10) d
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Chapter - 3 : POLYMERS
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3.0 INTRODUCTION
The word polymer came from Greek word poly (many) and mer (unit) thus polymer means
consists many units. It is formed by the combination of many singular units form a high
molecular weight large molecule called polymer.
Now a day’s polymers are playing a very important role in human life our life becomes simple
by the discovery of polymers the various polymers we are using in our daily life are buckets,
cups, saucers, toys, carry bags, auto mobile tyres, electric insulating materials and machine
parts etc. Different forms of polymers are plastics and rubbers etc.
3.1 Polymer:
A larger molecule formed by the combination of single units by the polymerization process
called polymer.
Monomer: single unit which is responsible for the formation of polymer by the polymerization
process.
Polymerization: the process of formation of polymer by the combination of two or more than
two monomers called polymerization.
Addition polymerization: combination of two or more than two monomers forms a polymer
without elimination of any simple molecule called addition polymerization it occurs in two
ways one is if same monomers are combining together forms homo polymer. Second one is if
different monomers are combing together forms copolymer. In this process the polymer
contains exact multiple of original monomeric units this polymerization leads to the growth of
chain so it is also called as “chain growth polymerization” and structure of additional polymers
is linear structure.
Ex:
1) Polythene:
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Chapter - 3 : POLYMERS
3) Teflon:
4) Buna-S- Rubber:
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3.3 Plastics:
It is a organic polymer which can be molded into any desired shape by applying heat and
pressure in presence of catalyst is called plastics.
Thermo plastics:
The organic polymer which softened on heating and hardened on cooling called thermo
plastics.Ex: polythene,poly vinyl chloride (PVC), polystyrene etc.
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Uses:
1) Used in making of high frequency insulators parts, bottle caps, flexible bottles.
2) Kitchen and domestic appliances, toys etc.
3) Preparation of sheet for packing materials, tubes, pipes, cables etc.
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Chapter - 3 : POLYMERS
Uses:
1) Used in the preparation of PVC pipes, making sheets, tank linings etc.
2) Used in lift fitting, safety helmets, tyres etc.
3) Used in preparation of cycle and motor cycle mud guards.
3) Teflon (poly tetra fluro ethene): it is formed by the polymerization of water emulsion of
tetra fluro ethene under high pressure in presence of benzyl peroxide.
Uses:
1) Used in the preparation of materials like motors, transformers etc.
2) In the making of gaskets, pump parts, chemical carrying pipes.
3) Used in making of non-stick utensils, stop corks in burettes, tubing and tanks.
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Uses:
1) Used in preparation of toys, combs, buttons etc.
2) Used in the preparation of radio, television parts, refrigerator parts, battery cases.
3) Used in making of lances, indoor lighting panels.
5) Urea formaldehyde resin: polymerization of urea and formaldehyde in the 2:1 ratio
respectively in basic medium at 500C.
Uses:
1) Used in preparation of grinding wheels.
2) Used in binder of glass fibers, rock wool etc.
3) Used in electrical insulators.
4) Used as decorative articles like plates, glasses and dishes etc.
5) Bakelite:
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Uses:
1) Used in preparation of switches, plugs, switch boards.
2) Used in telephone parts, cabinets for television and radio.
3) Used in making of bearings, propeller shaft for paper industry and rolling mills.
5) coloring materials: appearance of color is one of the most importance in the polymeric
Articles. Most commonly used coloring materials are organic dyestuffs and non transferent
inorganic pigments.
3.12 types of moulding of plastics:
fabricating the plastics into desired shape is called moulding of plastics. this is depending on
on types of resins used many types of moulding methods will be there they are
a) Compression moulding: this method is applicable to both thermo plastics and
thermosetting plastics the raw materials of right composition are get filled between two half
pieces of mould. which can be relatively movable to each other. now heat and pressure is
applied according to the specifications cavities filled with fluidized plastic after curing process
moulded article is taken out.
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b) Injection moulding : This method is generally used for thermoplastics . the moulding
composition is heated in suitable chamber connected by a tube leading to the mould. the hot
softened plastic then forced under high pressure into the relatively cool mould where it is set
by cooling and moulded object is then removed.
Injection moulding
c) Extrusion moulding: It is mainly used for the moulding of thermo plastic materials . the
thermo plastic ingredients are heated to plastic condition then pushed by screw conveyor into
die having required outer shape of the article to be prepare . now plastic mass get cooled by
exposing to atmosphere a long conveyor carries away cooled products.
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Extrusion moulding
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3.19 Elastomer : The organic polymer which can stretched to twice or more than that to its
original size as soon as the stretching force released it returns to its original length is called
elastomer.
3.20 Preparation and uses of synthetic rubbers:
1) Butyl rubber (GR-I): it is prepared by the copolymerization between isobutene and
small amounts of isoprene.
Uses:
It is used in making of cycle and automobile tyres, conveyor belts, tank linings,
insulation for high voltage wires and cables etc.
2) Buna –S- Rubber (GR-S): it is also called as styrene rubber . It is prepared by the
copolymerization between styrene and 1, 3 butadiene in the ratio of 1:3.
Uses:
It is used in making of cycle and automobile tyres, conveyor belts, tank linings,
insulation for high voltage wires and cables etc.
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Uses:
It is mainly used in preparation of motor tyres, floor tiles, shoe soles, gaskets,
footwear components, carpet baking, tank lining etc.
Uses:
1) For making hoses, gaskets, tubing for carrying corrosive gases and oil.
2) It is used in making of sponges, conveyor belts, lining of reaction vessels etc.
3.21 Fibre: natural or synthetic polymer significantly longer than its width is called
fibre or fiber.
Or
Long filaments of molecules interwoven to form a linear, string like structure known as fibre
or fiber. Fibers are natural or manmade such as cotton, silk, jute, nylon (6,6), polyester etc.
Uses: It is used in making of socks, ladies hoses, dresses, carpets, tyres etc.
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Polyethelene terethalate(PET) or Poly ester: it is prepared by the condensation of ethelene
glycol and teri phthalic acid.
Uses:
1) It is mostly used in synthetic fibers like terylene, dacron etc.
2) Used as glass rein forcing material in safety helmets, aircrafts battery boxes etc.
SYNOPSIS
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two monomers called polymerization.
Methods of polymerization:
Generally polymerization reactions are two types
1) Addition polymerization
2) Condensation polymerization
Addition polymerization: combination of two or more than two monomers forms a polymer
without elimination of any simple molecule called addition polymerization it occurs in two
ways one is if same monomers are combining together forms homo polymer. Second one is if
different monomers are combing together forms copolymer. In this process the polymer
contains exact multiple of original monomeric units this polymerization leads to the growth of
chain so it is also called as “chain growth polymerization” and structure of additional polymers
is linear structure.
Ex: polythene
Ethylene polythene
Characteristics of plastics:
1) Plastics are light in weight.
2) Good thermal and electrical insulators.
3) Plastics show resistance towards corrosion.
4) Casting, molding etc of plastics are easily done.
5) Plastic surfaces posses shining and glossy surfaces.
6) Plastics are not affected by insects, fungi etc.
7) Plastics show chemical inertness.
8) Plastics are highly transparent, they are used as optical lances.
9) Plastics are available in different colors and do not fade easily.
10) Plastics do not absorb water.
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2. These are formed by additional 2. These are formed by condensation
polymerization. polymerization.
3. These are having linear structure. 3. These are having cross linked structure
4. These are recyclable. 4. These are non-recyclable.
5. Weak, soft less brittle. 5. Hard strong more brittle.
6. Soluble in organic solvents. 6. Soluble in inorganic solvents.
7. Plasticity is reversible. 7. Plasticity is irreversible.
7) Explain the preparation and mention any two uses of the following plastics.
(i) Polythene (ii) PVC (ii) Teflon.
Ans:
1) Polythene: polythene is prepared by the additional polymerization of ethene under
high pressure and temperature at 1500C to 2500C in presence of oxygen.
Uses:
1) Used in making of high frequency insulators parts, bottle caps, flexible bottles.
2) Kitchen and domestic appliances, toys etc.
3) Preparation of sheet for packing materials, tubes, pipes, cables etc.
Uses:
1) Used in the preparation of PVC pipes, making sheets, tank linings etc.
2) Used in lift fitting, safety helmets, tyres etc.
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3) Used in preparation of cycle and motor cycle mud guards.
3) Teflon (poly tetra fluro ethene): it is formed by the polymerization of water emulsion
of tetra fluro ethene under high pressure in presence of benzyl peroxide.
Uses:
1) Used in the preparation of materials like motors, transformers etc.
2) In the making of gaskets, pump parts, chemical carrying pipes.
3) Used in making of non-stick utensils, stop corks in burettes, tubing and tanks.
Moulding of plastics: Fabricating the plastics into desired shape is called moulding of
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Plastics. This is depending on on types of resins used many types of moulding methods will
be there.
Compression moulding: this method is applicable to both thermo plastics and thermosetting
plastics the raw materials of right composition are get filled between two half pieces of mould.
Which can be relatively movable to each other. now heat and pressure is applied according to
the specifications cavities filled with fluidized plastic after curing process moulded article is
taken out.
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2) Low water absorption capacity.
3) It has resistance towards oxidation.
4) It is better electrical insulators.
5) It is not soluble in organic solvents like benzene and carbon tetra chloride.
6) It very easy to prepare vulcanized rubber into any desired shape.
7) Elasticity is low, depends upon extent of sulphur added.
(i) Buna –S- Rubber (GR-S): it is also called as styrene rubber. It is prepared by the
copolymerization between styrene and 1, 3 butadiene in the ratio of 1:3.
Uses:
It is mainly used in preparation of motor tyres, floor tiles, shoe soles, gaskets, footwear
components, carpet baking, tank lining etc.
Uses:
1) For making hoses, gaskets, tubing for carrying corrosive gases and oil.
2) It is used in making of sponges, conveyor belts, lining of reaction vessels etc.
13) Define Fiber and explain the preparation and uses of polyethylene teripthalates
(PET).
Ans:
Fibre: Natural or synthetic polymer significantly longer than its width is called fibre or
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fiber.
Ex: cotton, silk, jute, nylon (6,6), polyester etc.
Polyethelene terethalate (PET) or Poly ester: it is prepared by the condensation of
ethelene glycol and teri phthalic acid.
Uses:
1) It is mostly used in synthetic fibers like terylene, dacron etc.
2) Used as glass rein forcing material in safety helmets, aircrafts battery boxes etc.
QUESTIONS
1) Define the following terms and give examples.
(i) Monomer (ii) Polymer
2) Define polymerization. And what are the methods of polymerization?
3) Write the differences between additional polymerization and condensation
polymerization.
4) Define plastic and write any four the characteristics of plastics.
5) What are the advantages plastics over traditional materials?
6) Differentiate the thermoplastics with thermosetting plastics.
7) Explain the preparation and mention any two uses of the following plastics.
(i) Polythene (ii) PVC (ii) Teflon.
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Chapter - 4 : FUELS AND LUBRICANTS
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4.0 INTRODUCTION
Fuels are playing very important role in our modern life they are very much useful in
domestic as well as industrial purpose. Fuel is a combustible substance which contain
carbon and hydrogen as constituent fuels on combustion gives large amount of heat
resulting formation of new compounds like CO2,H2O etc. fuels are deposited in the plants
and animals lived long back these fuels are called fossil fuels.
4.1 Fuel:
"A combustible substance which gives large amount of heat upon combustion in presence of
oxygen called fuel".
These fuels which are naturally occurring primary fuels and artificial available are
secondary fuels.
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2) Artificial or secondary fuels: the fuels which are prepared from the primary fuels
called secondary or artificial fuels.
Ex: petrol, diesel, LPG, Bio gas etc.
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Higher or gross calorific value (HCV): usually all fuels contain hydrogen gas when it is
combusted it converts into steam. If the products are condensed to room temperature the latent
heat of hydrogen is also included in measured heat (calorific value) now the HCV is defined
as “the total amount of heat produced when a unit mass of fuel is combusted completely and
products of combustion is cooled to room temperature”
Lower or Net calorific value ( LCV): in actual use of fuel the water vapor and gases etc. are
not condensed and escape as such along with hot combustion gases have less amount of heat
available the LCV is defined as “ the net amount of heat liberated when unit mass of fuel
combusted completely an d products are allowed to escape.
(i) Knocking: fuel used in the internal combustion of engine gasoline vapor and air. once the
ignition starts in the cylinder the flame spread rapidly and smoothly through the gaseous
mixture there by the expanding gas drives the piston.
"In an internal combustion of engine sharp sounds caused by pre matured combustion of part
of the compressed air and fuel mixture in the cylinder called knocking"
The order knocking is as follows.
Straight chain paraffins > branched paraffins > olefins > cyclo paraffins
(ii) Octane number or octane rating: It is a measure of the resistance of gasoline against pre
ignition of fuel in the engine. It is measured relative to the mixture of iso-octane and n-
heptane. Higher octane numbered fuel has greater resistance to the auto ignition under high
pressure and heat.
(iii) Cetane number or cetane rating: It is a measure of quality or performance of diesel
fuel. The percentage of volume of cetane in a mixture of cetane and α- methyl naphthalene
which exactly matches in its knocking characteristics with the oil under test.
Higher the cetane number better the fuel burns within the engine of vehicle or shorter the
ignition delay.
(i) Methane:
Calculate the mass and volume of oxygen required for the combustion of 15g of
Methane?
CH4 + 2O2 → CO2 + 2H2O + energy
From the above equation
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(ii) Ethane:
Calculate the volume and mass of the ethane required for combustion of 30g of methane?
2 C2H6 + 4 O2 → 2 C + 2 CO + 6 H2O + energy
From the above equation
60g of ethane requires 224g of oxygen
60g of ethane requires 156.8 liters of oxygen
Now
(i) 60g of ethane requires 224g of oxygen
30g of ethane requires how much of oxygen
30𝑋224
= 112𝑔
60
Hence 30g of ethane requires 112g of oxygen.
(ii) From the above equation
60g of ethane requires 156.8 liters of oxygen
30g of ethane requires how much of oxygen
Now
30𝑋156.8
= 78.4 𝑙𝑖𝑡𝑒𝑟𝑠
60
Hence 30g of ethane requires 78.4 liters of oxygen
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4.9 Composition and uses of gaseous fuels:
(c) Water gas: it is prepared by passing alternatively steam and little air through red hot coke
maintained at 900 to 10000C.
(d) Producer gas: it is a mixture of carbon monoxide, hydrogen associated with large
amount of non-combustible matter like N2, CO2 etc. prepared by the passage of steam
mixed with air over red-hot coke maintained at 11000C
Composition: CO= 22-30% N2= 52-55% H2=8-12% CO2=3%
Calorific value = 1300 K Cal/m3
Uses:
1) It is used for heating open hearth furnace, muffle furnace.
2) Used as reducing agent in metallurgical operations.
(e) Coal gas: it is obtained when coal is carbonized or heated in absence of air about
13000C.
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Uses:
1) It is used as illuminant in cities and towns.
2) It is used as fuel.
3) Used as reducing agent in metallurgical operations.
(f) Bio gas: bio mass such as wood, cattle dung, plant wastes, agriculture waste etc. is
collected in tank by the action of methanogenic bacteria it is decomposes and produces
biogas it mainly contains methane gas.
Composition: CH4 =50-60% CO2 =30-40% H2= 5-10% N2 =2-6%
Trace amount of H2S gas
Uses:
1) Used for cooking food.
2) Used as fuel for run engines.
3) As an illuminant in villages.
4.10 Explosives:
"It is reactive substance having great potential energy subjected to thermal or
mechanical shock undergoes rapid exothermic oxidation and release the products of increased
volume and heat energy"
As the explosives are the exothermic reactions which releases a large amount of heat with high
temperature and pressure exerted on the surroundings when an extreme rapid chemical change
takes place with high pressure at confined space causes breakage of confining walls.
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4.12 Constructive and Destructive applications of Explosives:
Constructive applications:
1) The very fine industrial-type diamonds used for grinding and polishing are produced by
the carefully controlled action of explosives on carbon.
2) Explosives are sometimes used to bond various metals to each other. .
3) Explosives blast rocks and ores loose in mines and quarries.
4) They also move great masses of earth and break coal into small pieces.
5) Explosive bolts are used to facilitate emergency evacuations from aircraft, and sometimes
other applications.
6) Used in Structural demolition of old buildings.
7) Blasting holes in mountains for construction of tunnels, excavating earth for dams etc.
Destructive applications:
1) Mainly used for military purpose during the times of war in the form of grenades, torpedoes,
aerial bombs, rockets etc.
4.13 Lubricants:
"A substance added between two moving or sliding surfaces to reduce the frictional
resistance between them is called lubricant. The process of introducing lubricant in between
sliding part of machines is called lubrication". Due to the lubrication the frictional resistance
minimized by the destruction of material is minimized.
1) Liquid lubricants or lubricating oils: Reduces the friction between two metallic parts by
providing liquid film between them they also act as cooling medium, sealing agent and
corrosion preventive.
3) Solid lubricants: these are used where the usages of lubricant oil and greases are not
acceptable solid lubricants used. Generally used solid lubricants graphite and molybdenum
disulphide etc.
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4.15 Functions of Lubricants:
1) It reduces the surface deformation by avoiding direct of rubbing surfaces.
2) It reduces the loss of energy in the form of heat i.e. it act as coolant.
3) It reduces wastage of energy.
4) It reduces unsmooth relative motion of moving parts.
5) It reduces the maintenance and running lost of machines.
6) It also act as sealing agent.
SYNOPSIS
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Ex: wood, coal, petroleum, natural gas etc.
ii) Artificial or secondary fuels: the fuels which are prepared from the primary fuels
called secondary or artificial fuels.
Ex: petrol, diesel, LPG, Bio gas etc.
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Latent heat of hydrogen is also included in measured heat (calorific value) now the HCV is
defined as “the total amount of heat produced when a unit mass of fuel is combusted
completely and products of combustion is cooled to room temperature”
Lower or Net calorific value ( LCV): in actual use of fuel the water vapor and gases etc. are
not condensed and escape as such along with hot combustion gases have less amount of heat
available the LCV is defined as “ the net amount of heat liberated when unit mass of fuel
combusted completely an d products are allowed to escape.
7. Calculate the mass and volume of oxygen required for the 2 mole methane?
Ans:
CH4 + 2O2 → CO2 + 2H2O + energy
From the above equation
16g of methane requires 64g of oxygen
16g of methane requires 44.8 liters of oxygen
Now
2 moles of methane = 32g
(i) 16g of ethane requires 64g of oxygen
32 g of methane requires how much of oxygen
32𝑋64
= 128𝑔
16
Hence 2 moles of methane requires128g of oxygen
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(ii) From the above equation
16g of methane requires 44.8 liters of oxygen
32g of methane requires how much of oxygen
Now
32𝑋44.8
= 89.6 𝑙𝑖𝑡𝑒𝑟𝑠
16
Hence 2 moles of methane requires 89.6liters of oxygen
8. Write the composition and any two uses of following gaseous fuel.
(a) CNG (b) LPG (c) water gas.
Ans:
(a) Compressed natural gas (CNG):
Composition: main composition of CNG is pure methane (CH4) compressed less than 1%
volume occupied at standard atmospheric pressure.
Uses:
1) It is mainly used as fuel in motor vehicles and industries.
(b) Liquid petroleum gas (LPG):
Composition: n-butane, isobutane, butylene and propene with little amounts of propylene and
ethene.
Uses:
1) Used as domestic fuel and industrial fuel.
2) It is also used as fuel in motor vehicles.
3) Used in the industries as portable lamps, welding, steel cutting etc.
(c) Water gas: it is prepared by passing alternatively steam and little air through red hot coke
maintained at 900 to 10000C.
Composition: CO= 41% H2=51% N2=4% CO2=4%
Calorific value: 2800 K Cal/m3
Uses:
1) It is used as source of hydrogen gas.
2) Used as illuminant.
3) Used as fuel gas its flame is short but very hot.
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Material we have to take utmost care to handle these are mainly used to produce (initiate)
shock to less sensitive.
Ex: lead azide, tetracene, DDNP etc.
(ii) Low Explosives or Propellants: These are the materials burns simply and they don't
explode suddenly chemical changes taking place in explosives are slow and gases released,
dispersed rapidly without high pressure. Hence they can be easily controlled
Ex: gun powder, nitro cellulose etc.
(iii) High Explosives: primary explosives are used to start the explosion of high explosives
they have high energy compared to primary explosives. these are quite stable and less sensitive
fire, flame, mechanical shock a small amount of primary explosives are used to place in contact
with high high explosives which starts chemical reaction in the body of high explosives.
Proceeds with high rate of 1500 to 10000 m/s
Ex: ammonium nitrate, trinitro toluene (TNT), RDX, picric acid etc.
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QUESTIONS
1) Define fuel and give examples.
2) Classify the fuels based on the occurrence.
3) Write any four characteristics of good fuel.
4) Explain the advantages of gaseous fuels.
5) Define calorific value...
6) Explain the following
(i) Knocking (ii) Octane number (iii) Cetane number.
7) Calculate the mass and volume of oxygen required for the 1 mole Ethane?
8) Write the composition and any two uses of following gaseous fuel.
(i) Water gas (ii) Producer gas (iii) Bio gas.
9) Define Explosives and classify the explosives
10) State the constructive and destructive applications of explosives.
11) Define lubricant. Explain Classification of the lubricants?
Answers
1) d 2) d 3) d 4) b 5) d 6) a 7) a 8) b 9) d
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Chapter - 5 : ELECTRO CHEMICAL CELLS-BATTERIES
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Galvanic cell
In the galvanic cell two half cells are present one is anodic half-cell consists a zinc anode is
dipped in a zinc sulphate (ZnSO4) solution and second half cell consists a copper cathode is
dipped in copper sulphate (CuSO4) solution both these electrodes are internally connected to
volta meter through metal wire in the anodic half-cell oxidation takes place at zinc electrode
(anode) and reduction takes place at Cu cathode. The two half cells are internally connected
by salt bridge, salt bridge makes an electrically contact between the two electrolytes the
following reactions takes place in galvanic cell.
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Working:
The reaction at anodic half cell: (oxidation)
Zn → Zn+2 + 2e-
The Reaction at cathodic half cell: (reduction)
Cu+2 + 2e- → Cu
Net reaction:
Zn + Cu+2 → Zn+2 + Cu
Oxidation potential: the tendency of electrode to lose electrons when it is in contact with
electrolyte is called Oxidation potential.
Reduction potential: the tendency of electrode to gain electrons when it is in contact with
electrolyte is called reduction potential.
Standard electrode potential (E0): The electrode potential measured at 25o C temperature
and 1M Concentration of electrolyte is called standard electrode potential.
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Types of electrode:
1. Primary electrode: Hydrogen electrode (Standard hydrogen electrode)
2. Secondery electrode: Metal- Metal ion electrode (calomel electrode)
3. Ion selective electrode (glass electrode)
4. Quin hydrogen electrode.
The electrode potential of Normal Hydrogen Electrode (NHE) is taken as ZERO this electrode
is used to measure the electrode potentials other electrodes.
construction; outer glass tube is fitted with a frit at the bottom this permits electrical contact
with the solution outside the electrode .an inner tube is placed inside the outer tube bottom of
the inner tube has glass wool provides electrical contact between contents of both tubes
mercury chloride paste is filled in inner tube . which is dispersed in saturated Platinum chloride
wire is dipped in to the mercury layer.
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In an electro chemical services the metal with high negative reduction potential placed at the
top of the services and high positive potential placed at the bottom of the services.
Significance:
1. Reducing ability of metals are decreases from top to bottom
Ex: Zn is good reducing agent than “Fe”
2. Oxidizing ability of metals are Increases from top to bottom
Ex: Ag is good oxidizing agent than “Cu”
3. The Metal which are placed on the top can replaces the atoms placed below to it
Ex: 1) Zn + CuSO4 → ZnSO4 + Cu
2) Zn + 2HCl → ZnCl2 + H2
4. The Metal Placed above the Hydrogen have higher reactivity they undergo corrosion
easily.
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Solution:
Step 1: Consider a half cell reactions
2Ag+ + 2e– → 2Ag (Reduction)
EoAg+/Ag =0.80 V
Cd → Cd2+ + 2e– (Oxidation)
EoCd+/Cd = -0.40 V
Step 2: Total EMF of the cell
Eo = E (Cathode) - E (Anode)
Eo =+0.80 V - (- 0.40 V)
= 0.80V + 0.40V
Eo = 1.20 V
The total EMF of the redox reaction is 1.20 V
5.10 Battery:
Battery is a device which produces electrons by electro chemical reactions. Consists two or
more than two electro chemical cells are connected in series which transform stored chemical
energy into direct electricity called battery.
Types of Batteries: Batteries are three types
1) Primary cells or primary battery.
2) Secondary cells or secondary battery.
3) Flow battery or fuel cell.
Primary Battery: In this the cell reaction (electro chemical reaction) is irreversible. The
chemical reaction in the battery used up the chemicals that generates electricity once they
exhausted there is no electriciy is generated (i.e. battery stops working).
Ex: Dry cell.
Secondary Battery: In this the cell reaction is reversible. i.e the electro chemical reaction is
reversible by running external electricity.
Ex: Ni-Cd Battery.
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sulphuric acid.
Discharging: the battery when it is operating as voltaic cell or supplying electrical energy is
said to be discharging.
Reaction at anode (oxidation):
Pb Pb+2 + 2e-
Lead ions combines with SO42- forms PbSO4
Pb+2 + 2 SO42- PbSO4
Reaction at cathode (reduction): the electrons released from anode goes to cathode (PbO2) get
reduced from +4 to +2 oxidation state.
PbO2 + 4H+ + 2e- Pb+2 + 2H2O
+2 2-
AgainPb combines with SO4 forms PbSO4
Net reaction:
Pb + PbO2 + 4H+ 2 PbSO4 + 2H2O + energy
At both electrodes PbSO4 is precipitated.
Charging: at both electrodes PbSO4 is precipitated which stops the working of voltoic cell so
by the passage of external electricity the cell, reaction is reversed.
Reaction at cathode:
PbSO4 + 2e- Pb + SO42-
Reaction at anode:
PbSO4 + 2H2O + energy PbO2 + 4H+ + 2SO42-
Net reaction:
2PbSO4 + 2H2O + energy Pb + PbO2 + 4H+ +
2-
2SO4
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Chapter - 5 : ELECTRO CHEMICAL CELLS-BATTERIES
Lead storage battery is used to supply the electricity in vehicles, telephone exchanges, trains,
automobiles, power stations etc.
3) Ni- Cd Battery:
It consists Cd anode and cathode is prepared by the paste of NiO(OH).
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Chapter - 5 : ELECTRO CHEMICAL CELLS-BATTERIES
SYNOPSIS
1) The substance which decomposes into ions by the passage of electricity called Electrolyte.
2) The cell which converts chemical energy into electrical energy is called Galvanic cell.
3) Electrolytic cell converts electrical energy into chemical energy.
4) Potential of the electrode measured at 1M Concentration of Electrolyte, 1 atm pressure and
room temperature called Standard electrode Potential.
5) The electrodes with fixed potential value called reference electrodes.
6) Reference electrodes are used to know the electrode potentials of other electrode.
7) Electrode potential of Standard Hydrogen electrode is taken as ZERO.
8) The electrode potential of Calomel Electrode is varied with concentration of KCl.
9) Arrangement increasing order of standard reduction potentials of metals or decreasing
order of standard oxidation potentials is called Electro chemical series.
10) Reactivity of Metals explained by the Electro chemical series.
11) The potential difference between the two electrodes is called EMF.
12) Combination of two or more galvanic cells in a series forms Battery.
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In the galvanic cell two half cells are present one is anodic half-cell consists a zinc anode is
dipped in a zinc sulphate (ZnSO4) solution and second half cell consists a copper cathode is
dipped in copper sulphate (CuSO4) solution both these electrodes are internally connected to
Volta meter through metal wire in the anodic half-cell oxidation takes place at zinc electrode
(anode) and reduction takes place at Cu cathode. The two half cells are internally connected
by salt bridge, salt bridge makes an electrically contact between the two electrolytes the
following reactions takes place in galvanic cell.
Working:
The reaction at anodic half cell: (oxidation)
Zn Zn+2 + 2e-
The Reaction at cathodic half cell: (reduction)
Cu+2 + 2e- Cu
Net reaction:
Zn + Cu+2 Zn+2 + Cu
2. Write the differences between the Electrolytic Cell and Galvanic Cell.
Ans:
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Construction; outer glass tube is fitted with a frit at the bottom this permits electrical contact
with the solution outside the electrode .an inner tube is placed inside the outer tube bottom of
the inner tube has glass wool provides electrical contact between contents of both tubes
mercury chloride paste is filled in inner tube . Which is dispersed in saturated Platinum
chloride wire is dipped in to the mercury layer.
In an electro chemical services the metal with high negative reduction potential placed at the
top of the services and high positive potential placed at the bottom of the services.
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Significance:
1) Reducing ability of metals are decreases from top to bottom
Ex: Zn is good reducing agent than “Fe”
2) Oxidizing ability of metals are Increases from top to bottom
Ex: Ag is good oxidizing agent than “Cu”
3) The Metal which are placed on the top can replaces the atoms placed below to it
Ex: 1) Zn + CuSO4 ZnSO4 + Cu
2) Zn + 2HCl ZnCl2 + H2
4) The Metal Placed above the Hydrogen have higher reactivity they undergo corrosion
easily.
However, the reaction between OH- and NH+4 (coming from NH4Cl) forms NH3 which
interrupt the current flow.
NH+4 + OH- NH3 + H2O
This is prevented by the ZnCl2 is reacting with NH3 and forms [Zn (NH3)2] Cl2 complex
Hence the electrode reactions at two electrodes are
At anode: Zn Zn +2 + 2e-
+ -
At cathode: 2 NH 4 + 2MnO2 + 2e + 2Cl- [Zn (NH3)2] Cl2
__________________________________________________________________________
Net reaction: Zn + 2 NH+4+2MnO2 +2Cl- Mn2O3 + [Zn (NH3)2] Cl2 + 2H2O
Net reaction:
Pb + PbO2 + 4H+ 2 PbSO4 + 2H2O + energy
At both electrodes PbSO4 is precipitated.
Charging: at both electrodes PbSO4 is precipitated which stops the working of voltoic cell so
by the passage of external electricity the cell, reaction is reversed.
Reaction at cathode:
PbSO4 + 2e- Pb + SO42-
Reaction at anode:
PbSO4 + 2H2O + energy PbO2 + 4H+ + 2SO42-
Net reaction:
2PbSO4 + 2H2O + energy Pb + PbO2 + 4H+ + 2SO42-
Lead storage battery is used to supply the electricity in vehicles, telephone exchanges, trains,
automobiles, power stations etc.
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QUESTIONS
1. The cell which converts chemical energy into electrical energy called ( )
a) Electrolytic cell b) Galvanic cell
c) Reversible cell d) Concentration cell
2. In galvanic cell the electrons flow ( )
a) Cathode to anode b) From anode to cathode
c) From anode to solution d) From solution to cathode
3. The duty of salt bridge is ( )
a) Electrical contact between two electrolytes b) Allows the passage of ions
c) Prevents accumulation of ions d) All of the above
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10. Chemical substance formed at the both electrodes in lead storage battery is ( )
a) PbS b) PbO c) PbsO4 d) PbCl2
Answers
1) b 2) b 3) d 4) c 5) a 6) b 7) c 8) a 9) a 10) c
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Chapter - 6 : ENVIRONMENTAL STUDIES
6.0 INTRODUCTION
Environmental Consist both living and non-living thing like plants and animals, air, water,
food, land, oceans, rivers, sunlight, temperature etc. in our environment living things depends
on non-living things for their existence, if there is only disturbance created in environment
which shows adverse effect on the living things leads to environmental unbalance it is our
duty to study the environment what factors are disturbing the environment by our activities
deals in the environmental studies.
Classification of Air pollution based on Physical state based on physical state of pollutants.
They are two types
1) Gaseous Pollutants: Ex. CO, CO2, Sox, NOx, H2S Etc.
2) Aerosols: The Solid and liquid particles of microscopic size dispersed in the air called
Aerosols. Ex: Dust, Smoke, Smog, Fog, Pollen grains etc.
4) Radioactive Materials: Radioactive rays comes from nuclear reactors, hospitals etc. are
pollute atmosphere.
5) Wars: many toxic chemicals used during war pollution the atmosphere. Ex: During the
Second World War atmosphere was used on horseman & Nagasaki which large amount
of pollution.
6) Accidents in Industries: Due to the human errors accidents are takes place in Industries
which release poisonous gases into atmosphere cause air pollution.Ex: In 1984 and
accident takes place in union carbide factory release methyl iso cyanate (MIC) into
atmosphere at Bhopal killed approximately 3000 people and 50000 more people are
affected.
7) Natural reasons :
1) Forest fires
2) Pollen grains from flowers
3) Eruption of volcanoes
4) Bacteria, Virus etc.
5) Dust and sand stones
6) Decay of vegetable matters
8) De forestation: Due to the deforestation increasing CO2 in Atmosphere causes air
Pollution.
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Chapter - 6 : ENVIRONMENTAL STUDIES
1) Green House Effect: 75%of solar energy coming from sun is absorbed by earth surface
which increases its temperature rest of the heat is radiates back to the atmosphere some of the
heat is absorbed by the gases like CO2, Ozone (O3), chloro fluoro carbons, methane etc. thus
they increases the temperature of atmosphere out of all CO2 gas shows much effect due to the
greenhouse effect the following changes are predicted.
Rising in the temperature will causes melting of icebergs in polar region as a result sea level
increases. If it continues low lying areas are submerged in to sea in near future.
1) CF2Cl2 CF2Cl + Cl
Cl + O3 ClO + O2
O + ClO Cl + O2
Cl + O3 ClO + O2
O + O3 2 O2
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3) Acid Rains:
Acidic oxides like sulphur dioxide, nitrogen dioxide and hydrogen chlorides are emitting from
the industries they combine with a moisture forms corresponding acids and fall on the earth
along with rain called acid rain.
SO2 + H2O H2SO3
2SO2 + O2 + 2H2O 2H2SO4 (Sulphuric Acid)
4NO2 + 2H2O + O= 4HNO3 (Nitric Acid)
HCl + H2O HCl (aq)
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Chapter - 6 : ENVIRONMENTAL STUDIES
Fig.1.Cyclone Collector.
(4) Cotrells electrostatic precipitator: This method is used to remove the dust particles
present in the smoke. Smoke contains negatively charged carbon particles the smoke
is sent through a chamber which is maintained at high voltage under the influence of
high electric field the particles present in smoke get discharged and precipitate out and
settled at the bottom of the chamber.
(5) The use of conventional fuels like coal, wood should be replaced by modern fuels like
electricity, tidal power, solar power etc.
(6) Zoning of industries: Zoning of industries must be done it have suitable buffer zone
between industries and residential areas in order to facilitate dilution of air pollutants.
(7) Control of pollution by plantation: plants are very effective in controlling of air
pollution plants use CO2 in photosynthesis and releases O2 gas .so they help to reduce
CO2 in atmosphere.
Before introducing into lands or water it should be treated given treatment during which
harmful compounds becomes harmless.
There are three types of sewage treatment
1) Primary treatment (Coagulation): sewage water passed through the bar screens and mesh
screen to remove large and coarse solids and inorganic matter which is suspended in water
after this water is allow to pass to sedimentation tanks. Before to the sedimentation
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chemical treatment also given to the sewage i.e addition chemical substance like alum, ferrous
sulphate etc. which produce gelatinous flocks, which traps organic matter and settle rapidly.
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Chapter - 6 : ENVIRONMENTAL STUDIES
(ii) Activated sludge process: pre oxidized sewage used as activated sludge in this process.
Mixing of primarily treated sewage and activated sludge. Then mixture is sent aeration tank
in which the mixture is aerated and agitated for 4 to 6 hours during this process oxidation of
suspended organic matter i.e carbon converts to CO2 and nitrogen converts nitrates.
After this effluents are sent to sedimentation tank where sludge deposited and clean. a part of
the settled sludge is sent back for seeding fresh sewage.
3) Tertiary Treatment: it is a final cleaning process of sewage which decreases the loads of
nitrogen and phosphorous compounds present in effluents this takes place in following steps,
(i) precipitation: the effluents of secondary treated sewage is mixed with calcium oxide .which
reacts with phosphorous compounds forms insoluble calcium phosphate which settle in the
bottom of the tank and filtered off.
(ii) Nitrogen stripping: it is carried out by directing the filtered water into metal tower
containing small baffle plates and air is forced to trickling effluents where ammonia gas is
removed.
(iii) Chlorination: chlorination removes decease causing microorganisms like bacteria, virus
etc preset in sewage water.
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For cultivation.
5. Radioactive materials discharges from industries research institutes and hospitals.
6. Deforestation is one of the reason due for soil erosion takes place.
7. Improper disposal of human and animal excreta, solid and liquid waste.
Carbon Trading: It is the process of buying and selling permit and credits that allow the
permit holder to emit CO2 .the model used in the carbon trading is called "Cap and Trade" in
this government body sets an overall legal limit on emission (cap) over specific period of time
and grants fixed number of permits to those releasing emission. Each permit of carbon trading
is equivalent to one ton of CO2.
Disadvantages:
1. Industries in the ratified nations are purchasing legal rights to pollute the atmosphere.
2. Industries are opting the easy way purchase more allowances than implementing greener
technology.
3. Absence of centralized and accepted global standard acts are missing.
4. Leads carbon reduction at one place and increases another place.
SYNOPSIS
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QUESTION AND ANSWERS
Fig.1.Cyclone Collector.
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(4) Cotrells electrostatic precipitator: This method is used to remove the dust particles
present in the smoke. Smoke contains negatively charged carbon particles the smoke is
sent through a chamber which is maintained at high voltage under the influence of high
electric field the particles present in smoke get discharged and precipitate out and settled
at the bottom of the chamber.
(5) The use of conventional fuels like coal, wood should be replaced by modern fuels like
electricity, tidal power, solar power etc.
(6) Zoning of industries: Zoning of industries must be done it have suitable buffer zone
between industries and residential areas in order to facilitate dilution of air pollutants.
(7) Control of pollution by plantation: plants are very effective in controlling of air
pollution plants use CO2 in photosynthesis and releases O2 gas .so they help to reduce
CO2 in atmosphere.
1.CF2Cl2 CF2Cl + Cl
Cl + O3 ClO + O2
O + ClO Cl + O2
Cl + O3 ClO + O2
O + O3 2 O2
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Chapter - 6 : ENVIRONMENTAL STUDIES
4) Instead of throwing wastages into water recycle the wastages is better for example in gobar
gas plant cow dung was used for production of bio gas and also manufacture of hard board
and paper.
5) Control over pesticides and insecticides used in agriculture.
6) Use of modern techniques like reverse osmosis (RO), Ion exchange method and
electrolysis etc. Are used to remove the pollutants.
7) Stabilization of Eco system: this can be achieved by growing plants like chloronella and
hyacinth are absorbs some organic pollutants from polluted water.
removed from the bottom. 90% of BOD is removed from trickling filters.
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(ii) Activated sludge process: pre oxidized sewage used as activated sludge in this process.
Mixing of primarily treated sewage and activated sludge. Then mixture is sent aeration tank
in which the mixture is aerated and agitated for 4 to 6 hours during this process oxidation of
suspended organic matter i.e carbon converts to CO2 and nitrogen converts nitrates. After this
effluents are sent to sedimentation tank where sludge deposited and clean. A part of the settled
sludge is sent back for seeding fresh sewage.
3) Tertiary Treatment: it is a final cleaning process of sewage which decreases the loads of
nitrogen and phosphorous compounds present in effluents this takes place in following steps,
1. Precipitation: the effluents of secondary treated sewage is mixed with calcium oxide.
Which reacts with phosphorous compounds forms insoluble calcium phosphate which
settle in the bottom of the tank and filtered off.
2. Nitrogen stripping: it is carried out by directing the filtered water into metal tower
containing small baffle plates and air is forced to trickling effluents where ammonia gas is
removed.
3. Chlorination: chlorination removes decease causing microorganisms like bacteria, virus
etc preset in sewage water.
10. Define carbon Credit and Carbon Trading and explain advantages of Carbon
trading.
Ans:
Carbon Credits: It is tradable permit or certificate given to the industry holder of the credit.
Right to emit one ton of Carbon dioxide (CO2) or greenhouse gases.
Carbon Trading: it is the process of buying and selling permit and credits that allow the
permit holder to emit CO2 .the model used in the carbon trading is called "Cap and Trade".
Answers
1) d 2) d 3) d 4) a 5) c 6) c 7) c 8) d 9) d 10)
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Chapter - 5 : ELECTRO CHEMICAL CELLS - BATTERIES
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