High Tech Seals O-Ring Design Guide

O-Ring Design Guide
O-Ring Design Guide O-Ring Design Guide
Our Vision
Provide superior value to our customers.
Our Mission
Supply quality products delivered on time, at a
competitive cost, backed by a knowledgeable
team of sealing professionals, so our customers
may grow and prosper.
2 HITECHSEALS.COM
O-Ring Design Guide Table of Contents
Introduction 4
O-Rings 5
ISO 3601 O-Ring Standards 6
Standard, PTFE Coated, and FEP/PFA Encapsulated O-rings 7
Machining Specifications 8
O-Ring Cross-Section 8
O-Ring Gland Types 8
I.D. Stretch & O.D. Interference 9
Reduction in Cross-Section 10
Extrusion Gap 12
Limits for Extrusion 12
Groove Dimensions - ISO 3601 13
Groove Details 15
Hardware Conditions 15
O-Ring Tolerances 16
Groove Dimensions - DIN 3771 17
O-Ring Sizing Charts 20

Imperial O-Ring Sizes 20
Metric O-Ring Sizes 28
Common O-Ring Failures 46
Material Summary Guide 50
HITECHSEALS.COM 3
Introduction O-Ring Design Guide
Introduction ISO 9001 Registered QMS

For over 34 years Hi-Tech Seals has been recognized as a leader At Hi-Tech Seals, we are committed to our Quality Management
in the distribution and manufacturing of industrial seals, gas- System (QMS). Our first branch registered under an ISO QMS
kets, and rubber and plastic solutions. We continually invest in in 1996. We are proud to state that our entire company is reg-
new and innovative products, materials, and services with the istered under the ISO 9001:2015 Quality Management System.
intention of helping our customers grow and prosper in an ever- The three main goals of our policy include:
changing world economy. • Hi-Tech Seals shall distribute and/or manufacture a quality
product that will meet our customers’ expectations and
We offer a personal solution to the business world, tailoring our applicable requirements.
business relationship to reflect the needs of our clients. We work • Hi-Tech Seals shall commit to quality objectives agreed
alongside a variety of industries, while maintaining a high stan- upon by senior management, identified through a
dard for all our products and services. Our diverse supply chain holistic and collaborative approach involving all potential
allows our customers to be confident we will provide a solution stakeholders.
that meets and exceeds their specifications. • Hi-Tech Seals shall strive to continually improve the
Quality Management System (QMS) effectiveness based on
efficient processes, well-defined measurements, and best
Kit Creation Program practices.
Whether needed for maintenance or manufacturing, our kits
are an excellent system to help our customers stay organized, After Hours Service
increase efficiency, and simplify the ordering process. Our know-
If you experience a seal or gasket emergency our technical pro-
ledgeable team of seal professionals can assist with identifying
fessionals are available 24 hours a day. Hi-Tech Seals offers after-
the components and create your custom kit in our system. The
hours service seven days a week to ensure our customers' busi-
kit labels can include company name, logos, part numbers, app-
nesses can continue operating. To assist our customers to the
lication information, and other applicable information. When
best of our ability we also offer after hours Rapid Seal machining
placing an order, simply provide us with one part number and
and Rapid Gasket manufacturing services. Charges may apply,
receive all components in one package.
provided we can assist you.
4 4HITECHSEALS.COM
HITECHSEALS.COM
O-Ring Design Guide O-Rings
O-rings are the most widely used seal in history due to their
simplicity, low cost, ease of installation, and small space require-
ments. The seals versatility enables them to be used in thousands
of applications across a multitude of industries and markets.
O-rings are designed for both static and dynamic applications
and can be used as a double acting seal.
A properly designed O-ring groove allows the O-ring to be squ-

eezed diametrically out of round, even before the application
of pressure. The O-ring seals by distortion of its resilient elastic
compound to fill the leakage path.
As the name suggests, the O-ring has a circular profile. They are
also available in a square cut and quad profile. Square cut rings
have the same ID as an O-ring but have different cross sections.
Quad rings have the same diameters and cross sections as an
O-ring, only their profile shape differs.
Our imperial O-rings are available in standard AS-568 and ISO O-ring Square Cut Ring Quad Ring
3601 sizes. Metric O-rings are available in standard DIN 3771,
BS4518, ISO 3601, European sizes, and JIS sizes.
O-Ring Prefixes Quad Ring Prefixes

Prefix Material Duro.* Prefix Material Duro.* Prefix Material Duro.*
N70 Nitrile 70 ±5 KAL Kalrez® ** QN7 Nitrile 70 ±5
N90 Nitrile 90 ±5 A80 Aflas® FEPM 80 ±5 QN9 Nitrile 90 ±5
LTN Low Temperature Nitrile 70 ±5 A90 Aflas® FEPM 90 ±5 QV7 Viton™/Fluorocarbon 70 ±5
HS7 Hydrogenated Nitrile 70 ±5 NEO Neoprene 70 ±5 QE7 Ethylene-Propylene 70 ±5
HS8 Hydrogenated Nitrile 80 ±5 E70 Ethylene-Propylene 70 ±5
HS9 Hydrogenated Nitrile 90 ±5 E80 Ethylene-Propylene 80 ±5 Square Cut Ring Prefixes

FK7 Fluorocarbon 75 ±5 E90 Ethylene-Propylene 90 ±5 Prefix Material Duro.*
FK9 Fluorocarbon 90 ±5 S70 Silicone 70 ±5 TS7 Nitrile 70 ±5
V75 Viton™ 75 ±5 FS7 Fluorosilicone 70 ±5 TS9 Nitrile 90 ±5
V90 Viton™ 90 ±5 U90 Urethane 90 ±5

Material general temperature range and de-
Low Temperature T PTFE *** scriptions are available on pg 50.
LTV 75 ±5
Viton™/Fluorocarbon
FEP/PFA Encapsulated
PF7 Perfluoroelastomer 70 ±5 TEV **** * Shore A Hardness
Viton™
PF8 Perfluoroelastomer 80 ±5 FEP/PFA Encapsulated
TES ****
Silicone
PF9 Perfluoroelastomer 90 ±5
HITECHSEALS.COM5
HITECHSEALS.COM 5
ISO 3601 O-Ring Standards O-Ring Design Guide
At Hi-Tech Seals, we are fully compliant with ISO 3601-1 dimen- ISO 3601-3 Quality Acceptance Criteria
sion and tolerance standards for all Class A standard series O-
ISO 3601-3 defines and classifies O-ring surface imperfections
rings and Class B non-standard series O-rings. Our quality ac-
into one of three grades N, S, and CS.
ceptance criteria for all O-rings is in accordance with ISO 3601-3
Grade N. This classifies surface imperfections of O-rings and • Grade N (general purpose) - Identifies the acceptance
specifies maximum acceptable limits for these imperfections. criteria for O-rings that are intended for general use
applications
ISO3601-1 Dimensional Tolerances • Grade S (special) - Identifies the acceptance criteria for
O-rings intended for applications that require a higher level
ISO 3601-1 defines two classifications of O-rings, Class A and
of quality and or precision with respect to dimensional
Class B. Class A have equivalent tolerances to those identified in
tolerances of surface imperfections
AS568 and have tighter tolerances than Class B. They are suit-
• Grade CS (critical service) - Identifies critical applications
able for industrial and aerospace applications or when the hous-
where a much higher level of quality and precision is
ing requires tighter tolerances. Class B O-rings are suitable for
required and the O-ring's surface must be near perfect to
general purpose applications and have slightly wider tolerances
perform in a satisfactory manner. For example, critical
than Class A O-rings.
service aerospace or medial applications
The surface imperfections characterized by ISO 3601-3 include

flash, excessive trimming, offset, non-fills, parting-line projec-
tion, back rind, flow marks, and indentations.
6 HITECHSEALS.COM
O-Ring Design Guide O-Rings
Standard O-Rings PTFE Colour Coated O-Rings FEP/PFA Encapsulated O-Rings

Standard O-rings are a simple and econ- Colour-coated O-rings are covered in a Encapsulated O-rings consist of an elas-
omical sealing solution that is used in thin layer of PTFE that adheres to the tomer inner ring surrounded by a seam-
all types of applications, by an extesive O-ring's material. They offer remarkable less and uniform FEP/PFA casing. The
range of industries. These seals are desig- wear properties, which extend the O-ri- inner ring provides resilience and sealing
ned for both static and dynamic applca- ng’s service life. We offer a wide selection force of the elastomer, while the casing
tions. A properly designed O-ring groove of standard colour coated O-rings, and offers excellent chemical resistance. These
allows the O-ring to be squeezed dia- custom colours are available upon request. O-rings are cost-effective and high-per-
metrically out-of-round even before the formance seals. They are suitable for criti-
application pressure. The O-ring seals by Coating O-rings in contrasting colours cal applications that traditional materials
distortion of its resilient elastic copound can help distinguish between similar loo- would not withstand.
to fill the leakage path. king materials and sizes, ensuring the • Seals in hostile chemicals and temp-
• Most widely used seal in the world proper O-ring is installed. Customers also erature environments
• Simple and effective take advantage of their low coefficient of • Offers excellent properties with the
• Offers full rebound and compres- friction for easier installation. combination of elastomer flexibility
sion characteristics of the material • Excellent adhesion, wear, and frict- plus the benefit of FEP/PFA chem-
• Straight forward installation ion properties ical resistance
• Easier identification of parts by co- • Easier installation compared to ma-
lour coding ny other highly chemical-resistant
• Eliminates the need for lubricants seal options
and grease
• Improves installation
• Increases chemical resistance
• Available in a wide range of colours
Standard PTFE Colour FEP/PFA

Coated Encapsulated
HITECHSEALS.COM 7
Machining Specifications O-Ring Design Guide
O-Ring Cross-Section
The I.D. and O.D. of an O-ring gland is primarily influenced by the diameter of the mating surface of the rod or piston and bore. Al-
though the cross-section of the O-ring may seem arbitrary, there are some distinct advantages to either a larger or smaller cross-section
O-ring.
Smaller Cross-Sections Advantages Larger Cross-Sections Advantages

• More compact • Less prone to compression set
• Lighter weight • Less volume swell in liquid on a percentage basis
• Less expensive; especially for higher cost elastomers like • Allows for larger tolerance while still maintaining accep-
fluorocarbon (FKM) or fluorosilicone (FVMQ, FMQ) table compression squeeze and compression ratio over full
• Less machining required for machined grooves since gro- stack-up range
oves are smaller • Less prone to leakage due to contamination; dirt, lint, scr-
• Increased resistance to explosive decompression atches, etc.
O-Ring Gland Types

O-rings are primarily used to prevent the loss of a fluid or gas. However, O-rings can be used as dust seals, drive belts, or on rotating
shafts. Most O-ring seals can be classified into one of the three arrangements or configurations below.
Piston Configuration Rod Configuration Face Type Configuration
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O-Ring Design Guide Machining Specifications
O-Ring Piston Rod

O.D.
I.D. C/S
Gland Ø Gland Ø
I.D. = Inner Diameter
O.D. = Outer Diameter
I.D. Stretch & O.D. Interference

For hydraulic and pneumatic piston sealing applications For hydraulic and pneumatic rod sealing applications
The O-ring's I.D. should be stretched between 2% and 5% for The O-ring's O.D. should be equal to or larger than the rod gla-
dynamic applications and 2% and 8% for static applications. For nd diameter to give interference on the O-ring O.D. The O-ring
O-rings with an I.D. smaller than 20 mm, this is not always poss- O.D. should not exceed 3% of the rod gland diameter for O-rings
ible which can result in a wider range of stretch. To minimize this with an I.D. greater than 250 mm, or 5% for O-rings with an I.D.
range and the maximum stretch, it is necessary to minimize the smaller than 250 mm. For O-rings with an I.D. smaller than 20
tolerance of the piston gland diameter and have a less stringent mm, this is not always possible due to tolerance issues, which can
requirement for the minimum O-ring stretch. In dynamic app- result in a greater O-ring O.D. interference.
lications, it is important to keep the maximum stretch to 5% or
less to avoid detrimental effects on sealing performance.
HITECHSEALS.COM 9
Reduction in Cross-Section
If the I.D. of the O-ring is stretched, the cross-section of the O-ring will decrease. The following table gives the O-ring cross-sections
that result from various percentages of I.D. stretch.
O-Ring O-Ring C/S Reduced O-Ring C/S at % ID Stretch (Inch / mm)

Series Inch mm 1% 2% 3% 4% 5%
000 0.070 1.78 0.069 / 1.76 0.069 / 1.74 0.068 / 1.73 0.068 / 1.71 0.068 / 1.69
100 0.103 2.62 0.102 / 2.59 0.101 / 2.57 0.100 / 2.54 0.100 / 2.52 0.100 / 2.49
200 0.139 3.53 0.138 / 3.49 0.137 / 3.46 0.136 / 3.42 0.135 / 3.39 0.134 / 3.35
300 0.210 5.33 0.208 / 5.28 0.206 / 5.22 0.205 / 5.17 0.204 / 5.12 0.203 / 5.06
400 0.275 6.99 0.272 / 6.92 0.270 / 6.85 0.268 / 6.78 0.267 / 6.71 0.266 / 6.64
Compression
Compression squeeze is the difference between the original
Compression Squeeze
O-ring cross-section and the final O-ring cross-section once
installed.
Compression Squeeze =
C/S - Groove Depth C/S Groove
Depth
This can usually be expressed as a percentage:

O-ring C/S Squeeze (%) = Compression Squeeze x 100
C/S
For recommended O-ring C/S squeeze (%) values please refer to page 15 and 16.
10 HITECHSEALS.COM
Gland Fill
The gland fill is the percentage of the gland that is occupied by
the O-ring. It is calculated by dividing the cross-sectional area
(CSA) of the O-ring by the cross-sectional area of the gland.
Groove Area of a circle = πr2 and r = d , where d = diameter (C/S)

Width 2
( )
Therefore, O-ring CSA = π C/S 2
2
Groove Gland CSA = Groove Depth x Groove Width*

Depth
Gland Fill (%) = O-ring CSA x 100
Gland CSA
* Effect of gland angle and extrusion gap not addressed.
It is important to consider the groove fill or occupancy of the swell is a reasonable maximum unless special provisions are
installed O-ring to avoid detrimental effects on radial sealing made in the gland design itself. This is a general rule and there
performance. The groove fill of the installed O-ring should not may occasionally be exceptions.
exceed 85 % to allow for possible O-ring thermal expansion, vol-
ume swell due to fluid exposure and effects of tolerances. It is also important to note there are significant differences in
the coefficients of thermal expansion between the O-ring mate-
Volume change is the increase or decrease of the volume of an rial and the groove materials. Elastomers can have coefficients of
elastomer after it has been in contact with a fluid, measured in thermal expansion 7 to 20 times higher than that of metal, such
percent (%). For static O-ring applications volume swell up to 30 as steel.
% can usually be tolerated. For dynamic applications, 10 or 15%
HITECHSEALS.COM 11
Extrusion Gap
Extrusion is a concern for radial seals where there is a gap betw- by the pressure into the small gap between the piston (or rod)
een the piston and the bore for a piston type seal or between the and the bore (throat diameter). Unless the bore (throat diameter)
rod and throat diameter for a rod type seal. It is not typically a and the piston (or rod) are ensured to remain concentric by the
concern for face type seals where the metal parts to be sealed are hardware, we have to assume that entire possible gap can shift to
in contact line-to-line. The issue is that at higher pressures and one side (see diagram below).
especially for softer O-ring elastomers, the O-ring can be forced
Piston Type Seal Rod Type Seal

Radial Extrusion Gap = Bore Ø - Piston Ø Radial Extrusion Gap = Bore Ø - Rod Ø
2 2
Ø = Diameter
A A B
High
Pressure
Radial
Extrusion
Gap
Extrusion Radial Gap (A) Diametrical Gap (B)

Maximum Possible Extrusion Gap
Limits for Extrusion 690.0

552.0
10000
8000
414.0 6000
There are different methods to counter O-ring extrusion. One of
276.0 4000
these methods is to simply increase the durometer rating of the
207.0 3000
O-ring. However, as the durometer is increased, the O-ring can
138.0 2000
Fluid Pressure (Bar)
Fluid Pressure (psi)

become less malleable. Another option would be to use anti-
extrusion devices. These are thin rings made of hard plastic EXTRUSION
69.0 1000
materials such as KasPex™ PEEK, PTFE, and nylon. Once in place 55.2 800
these rings will provide essentially zero clearance. 41.4 600
NO
27.6 EXTRUSION 400
20.7 300
13.8 200
Reduce the clearance shown by 60% when using silicone or fluoro-
silicone elastomers.
6.9 100
mm 0 .3 .5 .8 1.0
In. 0 .010 .020 .030 .040
Total Diametrical Clearance
DUROMETER –70 –80 –90
(HARDNESS SHORE A)
12 HITECHSEALS.COM
Groove Dimensions - ISO 3601

Static Radial Applications
R
Information is based on ISO 3601 E/2
* Pneumatic applications typically do not use a Back-up ring. D
D E C R
Groove Width +0.010/-0.000
Squeeze Diametrical No One Two
Groove Clearance Back-Up Back-Up Back-Up
O-Ring C/S Depth Inches % Max. Ring Ring Rings Groove Radius
0.070 0.049 - 0.057 0.010 - 0.025 14 - 35 0.004 0.110 0.165 0.220 0.008 - 0.016
0.103 0.075 - 0.087 0.013 - 0.031 13 - 30 0.005 0.150 0.205 0.260 0.008 - 0.016
0.139 0.101 - 0.117 0.018 - 0.042 13 - 30 0.006 0.197 0.252 0.307 0.016 - 0.031
0.210 0.156 - 0.180 0.025 - 0.059 12 - 28 0.006 0.283 0.354 0.429 0.016 - 0.031
0.275 0.212 - 0.242 0.028 - 0.069 10 - 25 0.007 0.374 0.484 0.594 0.031 - 0.047
Static Axial (Face) Applications C

Internal Pressure: O-ring OD = Gland OD
External Pressure: O-ring ID = Gland ID
D
Information is based on ISO 3601
D C R
Groove Depth Groove Width +0.008/-0.000
O-Ring C/S +0.004/-0.000 Squeeze % Hydraulic Pneumatic Groove Radius
0.070 0.051 21 - 36 0.126 0.114 0.008 - 0.016
0.103 0.079 19 - 30 0.157 0.142 0.008 - 0.016
0.139 0.106 17 - 26 0.209 0.189 0.016 - 0.031
0.210 0.165 15 - 23 0.299 0.276 0.016 - 0.031
0.275 0.224 13 - 20 0.354 0.335 0.031 - 0.047
HITECHSEALS.COM 13
Reciprocating Applications
C C E/2
D
D
R
R
E/2
Information is based on ISO 3601

* Pneumatic applications typically do not use a back-up ring.
D E C R
Squeeze Groove Width +0.010/-0.000
Groove depth Hydraulic Pneumatic Diametrical No One Two
O-Ring Clearance Back- Up Back- Up Back- Up Groove
C/S Hydraulic Pneumatic Inches % Inches % Max. Ring Ring Rings Radius
0.009 0.007
0.070 0.054 - 0.058 0.056 - 0.060 13 - 27 10 - 24 0.004 0.110 0.165 0.220 0.008 - 0.016
- 0.019 - 0.017
0.012 0.008
0.103 0.081 - 0.088 0.083 - 0.092 12 - 24 8 - 22 0.005 0.150 0.205 0.260 0.008 - 0.016
- 0.025 - 0.023
0.015 0.010
0.139 0.112 - 0.120 0.115 - 0.125 11 - 22 7 - 20 0.006 0.197 0.252 0.307 0.016 - 0.031
- 0.031 - 0.028
0.023 0.015
0.210 0.173 - 0.182 0.177 - 0.190 11 - 20 7 - 18 0.006 0.283 0.354 0.429 0.016 - 0.031
- 0.042 - 0.038
0.025 0.017
0.275 0.229 - 0.244 0.234 - 0.253 9 - 19 6 - 17 0.007 0.374 0.484 0.594 0.031 - 0.047
- 0.052 - 0.047
For piston applications groove width (w) values do not apply for 001-
003 and 400-424 series O-rings.
For rod applications groove width (w) values do not apply for 001-003,
028-050, 135-178, 232-284, 350-395, 400-424, and 430-475.
For rotary applications contact our engineering team at [email protected]
14 HITECHSEALS.COM
Groove Details
Piston & Rod Appliations
a
e b
c
e c
d b
a
Piston Application Rod Application
Wall Radius Chamfer Length (e)

O-Ring O-Ring C/S Angle Break Edge c d at 15° d at 20°
Series Inch mm a b Inch mm Inch mm Inch mm
000 0.070 1.78 0.008 - 0.016 0.20 - 0.40 0.043 1.10 0.035 0.90
100 0.103 2.62 0.004 - 0.012 0.008 - 0.016 0.20 - 0.40 0.059 1.50 0.043 1.10
Inch
200 0.139 3.53 0-5° 0.016 - 0.031 0.40 - 0.80 0.071 1.80 0.055 1.40
300 0.210 5.33 0.10 - 0.30 0.016 - 0.031 0.40 - 0.80 0.106 2.70 0.083 2.10
mm
400 0.275 6.99 0.031 - 0.047 0.80 - 1.20 0.142 3.60 0.110 2.80
Hardware Conditions
The metal hardware specifications of the O-ring gland and any
mating part has a significant impact on the life and sealing perf-
ormance of the O-ring. The following are general fluid sealing
surface roughness values for glands using elastomeric O-Rings:
For a static mating surface: Ra 32 µinch maximum

For a dynamic mating surface: Ra 3-12 µinch
The recommended minimum shaft hardness is 50 HRC (Hard-

ness Rockwell C).
For more detailed surface finish guidelines (gases, cryogenics, etc.), please contact our engineering team at [email protected]
HITECHSEALS.COM 15
O-Ring Tolerances
I.D.
C/S
Information based on ISO 3601 Non-Standard Class A O-Rings.
C/S Tolerance I.D. (mm) Tolerance I.D. (mm) Tolerance

0.80 < C/S ≤ 3.15 ± 0.08 0.68 to 1.53 ± 0.10 101.61 to 117.35 ± 0.76
3.15 < C/S ≤ 4.50 ± 0.10 1.54 to 11.69 ± 0.13 117.36 to 141.22 ± 0.89
4.50 < C/S ≤ 6.30 ± 0.13 11.70 to 13.46 ± 0.15 141.23 to 166.37 ± 1.02
6.30 < C/S ≤ 8.40 ± 0.15 13.47 to 17.53 ± 0.18 166.38 to 192.02 ± 1.14
*9.00 ≤ C/S ≤ 20.00 ± 0.20 17.54 to 20.57 ± 0.20 192.03 to 218.69 ± 1.27
20.58 to 23.88 ± 0.23 218.70 to 253.37 ± 1.40
23.89 to 28.70 ± 0.25 253.38 to 289.56 ± 1.52
*Based on DIN 3771.
28.71 to 35.56 ± 0.30 289.57 to 347.98 ± 1.78
Machining information and tolerances for 35.57 to 43.18 ± 0.36 347.99 to 408.94 ± 2.03
various standards are available through Hi- 43.19 to 50.80 ± 0.41 408.95 to 472.44 ± 2.29
Tech Seals. 50.81 to 58.42 ± 0.46 472.45 to 571.50 ± 2.54
58.43 to 66.55 ± 0.51 571.51 to 711.20 ± 3.05
Information provided in this catalogue is 66.56 to 74.93 ± 0.56 711.21 to 855.98 ± 3.56
meant to aid with seal selection process.
74.94 to 83.57 ± 0.61 855.99 to 1005.84 ± 4.06
Contact us for assistance in designing an ap-
83.58 to 92.20 ± 0.66 1005.85 to 1163.32 ± 4.57
plication.
92.21 to 101.60 ± 0.71 1163.33 to 1320.80 ± 5.08
16 HITECHSEALS.COM
Groove Dimensions - DIN 3771

Static Radial Applications
R
E/2
D
Information is based on DIN 3771.
D E C R
Diametrical Groove Width Groove Max.
O-ring C/S Gland Depth Clearance +0.13/-0.00 Radius Eccentricity
1.00 ± 0.08 0.72 ± 0.02 0.10 1.35 0.2 0.05
1.20 ± 0.08 0.87 ± 0.02 0.10 1.60 0.2 0.05
1.50 ± 0.08 1.09 ± 0.02 0.10 2.00 0.2 0.05
1.60 ± 0.08 1.16 ± 0.03 0.10 2.10 0.2 0.05
1.78 - 1.80 ± 0.08 1.29 ± 0.03 0.10 2.35 0.2 0.05
1.90 ± 0.08 1.38 ± 0.03 0.10 2.50 0.2 0.05
2.00 ± 0.08 1.45 ± 0.04 0.10 2.65 0.2 0.05
2.40 ± 0.08 1.90 ± 0.04 0.10 3.25 0.2 0.05
2.50 ± 0.08 1.98 ± 0.04 0.10 3.40 0.2 0.05
2.62 ± 0.08 2.07 ± 0.04 0.10 3.55 0.2 0.05
3.00 ± 0.08 2.40 ± 0.04 0.15 4.05 0.5 0.07
3.50 - 3.53 ± 0.10 2.82 ± 0.05 0.15 4.75 0.5 0.07
3.60 ± 0.10 2.88 ± 0.05 0.15 4.85 0.5 0.07
4.00 ± 0.10 3.20 ± 0.06 0.15 5.40 0.5 0.07
4.50 ± 0.10 3.64 ± 0.06 0.15 6.00 0.5 0.07
5.00 ± 0.13 4.04 ± 0.06 0.15 6.70 0.7 0.10
5.33- 5.34 ± 0.13 4.31 ± 0.08 0.15 7.15 0.7 0.10
5.50 ± 0.13 4.45 ± 0.08 0.15 7.35 0.7 0.10
5.70 ± 0.13 4.61 ± 0.08 0.15 7.65 0.7 0.10
6.00 ± 0.13 4.91 ± 0.08 0.18 8.15 0.7 0.13
6.99 ± 0.15 5.72 ± 0.10 0.18 9.50 0.7 0.13
7.00 ± 0.15 5.73 ± 0.10 0.18 9.55 0.7 0.13
7.50 ± 0.15 6.14 ± 0.10 0.18 10.20 1.0 0.13
8.00 ± 0.18 6.55 ± 0.10 0.18 10.90 1.0 0.13
8.40 ± 0.18 6.87 ± 0.15 0.18 11.45 1.0 0.13
9.00 ± 0.2 7.65 ± 0.15 0.18 11.85 1.0 0.13
10.0 ± 0.2 8.50 ± 0.15 0.18 13.20 1.0 0.13
11.0 ± 0.2 9.35 ± 0.15 0.18 14.50 1.0 0.13
12.0 ± 0.2 10.20 ± 0.15 0.18 15.85 1.5 0.13
13.0 ± 0.2 11.05 ± 0.15 0.18 17.15 1.5 0.13
14.0 ± 0.2 11.90 ± 0.3 0.18 18.45 1.5 0.13
16.0 ± 0.2 13.60 ± 0.3 0.18 21.10 1.5 0.13
18.0 ± 0.2 15.30 ± 0.3 0.18 23.75 1.5 0.13
20.0 ± 0.2 17.00 ± 0.3 0.18 26.40 1.5 0.13
HITECHSEALS.COM 17
Groove Dimensions
Static Axial (Face) Applications
C
D
Groove Width
Hydraulic Pneumatic
O-Ring C/S Gland Depth +0.13/-0.00 ± 0.13
1.00 ± 0.08 0.75 ± 0.02 1.45 1.20
1.20 ± 0.08 0.90 ± 0.02 1.75 1.45
1.50 ± 0.08 1.13 ± 0.02 2.20 1.80
1.60 ± 0.08 1.20 ± 0.03 2.35 1.90
1.78 - 1.80 ± 0.08 1.34 ± 0.03 2.60 2.15
1.90 ± 0.08 1.43 ± 0.03 2.75 2.30
2.00 ± 0.08 1.51 ± 0.04 2.90 2.40
2.40 ± 0.08 1.82 ± 0.04 3.20 2.80
2.50 ± 0.08 1.90 ± 0.04 3.30 2.90
2.62 ± 0.08 1.99 ± 0.04 3.50 3.05
3.00 ± 0.08 2.27 ± 0.04 3.90 3.45
3.50 - 3.53 ± 0.10 2.67 ± 0.05 4.60 4.05
3.60 ± 0.10 2.72 ± 0.05 4.70 4.10
4.00 ± 0.10 3.03 ± 0.06 5.25 4.60
4.50 ± 0.10 3.60 ± 0.06 6.10 5.10
5.00 ± 0.13 4.00 ± 0.06 6.80 5.70
5.33 ± 0.13 4.26 ± 0.08 7.25 6.05
5.50 ± 0.13 4.40 ± 0.08 7.45 6.25
5.70 ± 0.13 4.56 ± 0.08 7.75 6.50
6.00 ± 0.13 4.98 ± 0.08 8.00 6.75
6.99 ± 0.15 5.80 ± 0.10 9.05 7.85
7.00 ± 0.15 5.81 ± 0.10 9.05 7.90
7.50 ± 0.15 6.23 ± 0.10 9.70 8.40
8.00 ± 0.15 6.64 ± 0.10 10.35 9.00
8.40 ± 0.15 6.97 ± 0.15 10.90 9.45
18 HITECHSEALS.COM
Groove Dimensions
Reciprocating Applications
C C E/2
D
D
E/2
D E C
Diametrical Groove Width Max.
O-Ring C/S Gland Depth Clearance +0.13/-0.00 Eccentricity
1.00 ± 0.08 0.80 ± 0.02 0.10 1.35 0.05
1.20 ± 0.08 0.96 ± 0.02 0.10 1.60 0.05
1.50 ± 0.08 1.20 ± 0.02 0.10 2.00 0.05
1.60 ± 0.08 1.28 ± 0.03 0.10 2.10 0.05
1.78 - 1.80 ± 0.08 1.42 ± 0.03 0.10 2.40 0.05
1.90 ± 0.08 1.52 ± 0.03 0.10 2.50 0.05
2.00 ± 0.08 1.60 ± 0.04 0.10 2.65 0.05
2.40 ± 0.08 2.06 ± 0.04 0.10 3.25 0.05
2.50 ± 0.08 2.15 ± 0.04 0.10 3.40 0.05
2.62 ± 0.08 2.25 ± 0.04 0.10 3.55 0.05
3.00 ± 0.08 2.61 ± 0.04 0.15 4.05 0.07
3.50 - 3.53 ± 0.10 3.07 ± 0.05 0.15 4.75 0.07
3.60 ± 0.10 3.13 ± 0.05 0.15 4.85 0.07
4.00 ± 0.10 3.48 ± 0.05 0.15 5.40 0.07
4.50 ± 0.10 3.99 ± 0.05 0.15 6.00 0.07
5.00 ± 0.13 4.44 ± 0.05 0.15 6.70 0.10
5.33- 5.34 ± 0.13 4.73 ± 0.05 0.15 7.15 0.10
5.50 ± 0.13 4.88 ± 0.05 0.15 7.40 0.10
5.70 ± 0.13 5.06 ± 0.05 0.15 7.60 0.10
6.00 ± 0.13 5.19 ± 0.05 0.18 8.15 0.13
6.99 ± 0.15 6.05 ± 0.05 0.18 9.50 0.13
7.00 ± 0.15 6.06 ± 0.05 0.18 9.55 0.13
7.50 ± 0.15 6.49 ± 0.05 0.18 10.20 0.13
8.00 ± 0.18 6.92 ± 0.05 0.18 10.90 0.13
8.40 ± 0.18 7.27 ± 0.05 0.18 11.45 0.13
9.00 ± 0.20 7.92 ± 0.05 0.18 12.10 0.13
10.00 ± 0.20 8.80 ± 0.05 0.18 13.40 0.13
HITECHSEALS.COM 19
Imperial Size Chart O-Ring Design Guide
Square Cut Ring Actual C/S I.D.

000 Series 0.066
C/S
100 Series 0.099
200 Series 0.134
300 Series 0.205
400 Series 0.266
Nominal Imperial Actual Metric Actual

Dash # I.D. O.D C/S I.D. C/S I.D. C/S
001 1/32 3/32 1/32 0.029 ± 0.004 0.040 ± 0.003 0.74 ± 0.10 1.02 ± 0.08
002 3/64 9/64 3/64 0.042 ± 0.004 0.050 ± 0.003 1.07 ± 0.10 1.27 ± 0.08
003 1/16 3/16 1/16 0.056 ± 0.004 0.060 ± 0.003 1.42 ± 0.10 1.52 ± 0.08
004 5/64 13/64 1/16 0.070 ± 0.005 0.070 ± 0.003 1.78 ± 0.13 1.78 ± 0.08
005 3/32 7/32 1/16 0.101 ± 0.005 0.070 ± 0.003 2.57 ± 0.13 1.78 ± 0.08
006 1/8 1/4 1/16 0.114 ± 0.005 0.070 ± 0.003 2.90 ± 0.13 1.78 ± 0.08
007 5/32 9/32 1/16 0.145 ± 0.005 0.070 ± 0.003 3.68 ± 0.13 1.78 ± 0.08
008 3/16 5/16 1/16 0.176 ± 0.005 0.070 ± 0.003 4.47 ± 0.13 1.78 ± 0.08
009 7/32 11/32 1/16 0.208 ± 0.005 0.070 ± 0.003 5.28 ± 0.13 1.78 ± 0.08
010 1/4 3/8 1/16 0.239 ± 0.005 0.070 ± 0.003 6.07 ± 0.13 1.78 ± 0.08
011 5/16 7/16 1/16 0.301 ± 0.005 0.070 ± 0.003 7.65 ± 0.13 1.78 ± 0.08
012 3/8 1/2 1/16 0.364 ± 0.005 0.070 ± 0.003 9.25 ± 0.13 1.78 ± 0.08
013 7/16 9/16 1/16 0.426 ± 0.005 0.070 ± 0.003 10.82 ± 0.13 1.78 ± 0.08
014 1/2 5/8 1/16 0.489 ± 0.005 0.070 ± 0.003 12.42 ± 0.13 1.78 ± 0.08
015 9/16 11/16 1/16 0.551 ± 0.007 0.070 ± 0.003 14.00 ± 0.18 1.78 ± 0.08
016 5/8 3/4 1/16 0.614 ± 0.009 0.070 ± 0.003 15.60 ± 0.23 1.78 ± 0.08
017 11/16 13/16 1/16 0.676 ± 0.009 0.070 ± 0.003 17.17 ± 0.23 1.78 ± 0.08
018 3/4 7/8 1/16 0.739 ± 0.009 0.070 ± 0.003 18.77 ± 0.23 1.78 ± 0.08
019 13/16 15/16 1/16 0.801 ± 0.009 0.070 ± 0.003 20.35 ± 0.23 1.78 ± 0.08
020 7/8 1 1/16 0.864 ± 0.009 0.070 ± 0.003 21.95 ± 0.23 1.78 ± 0.08
021 15/16 1 - 1/16 1/16 0.926 ± 0.009 0.070 ± 0.003 23.52 ± 0.23 1.78 ± 0.08
022 1 1 - 1/8 1/16 0.989 ± 0.010 0.070 ± 0.003 25.12 ± 0.25 1.78 ± 0.08
023 1 - 1/16 1 - 3/16 1/16 1.051 ± 0.010 0.070 ± 0.003 26.70 ± 0.25 1.78 ± 0.08
024 1 - 1/8 1 - 1/4 1/16 1.114 ± 0.010 0.070 ± 0.003 28.30 ± 0.25 1.78 ± 0.08
025 1 - 3/16 1 - 5/16 1/16 1.176 ± 0.011 0.070 ± 0.003 29.87 ± 0.28 1.78 ± 0.08
026 1 - 1/4 1 - 3/8 1/16 1.239 ± 0.011 0.070 ± 0.003 31.47 ± 0.28 1.78 ± 0.08
027 1 - 5/16 1 - 7/16 1/16 1.301 ± 0.011 0.070 ± 0.003 33.05 ± 0.28 1.78 ± 0.08
028 1 - 3/8 1 - 1/2 1/16 1.364 ± 0.013 0.070 ± 0.003 34.65 ± 0.33 1.78 ± 0.08
029 1 - 1/2 1 - 5/8 1/16 1.489 ± 0.013 0.070 ± 0.003 37.62 ± 0.33 1.78 ± 0.08
030 1 - 5/8 1 - 3/4 1/16 1.614 ± 0.013 0.070 ± 0.003 41.00 ± 0.33 1.78 ± 0.08
031 1 - 3/4 1 - 7/8 1/16 1.739 ± 0.015 0.070 ± 0.003 44.17 ± 0.38 1.78 ± 0.08
032 1 - 7/8 2 1/16 1.864 ± 0.015 0.070 ± 0.003 47.35 ± 0.38 1.78 ± 0.08
033 2 2 - 1/8 1/16 1.989 ± 0.018 0.070 ± 0.003 50.25 ± 0.46 1.78 ± 0.08
034 2 - 1/8 2 - 1/4 1/16 2.114 ± 0.018 0.070 ± 0.003 53.70 ± 0.46 1.78 ± 0.08
035 2 - 1/4 2 - 3/8 1/16 2.239 ± 0.018 0.070 ± 0.003 56.87 ± 0.46 1.78 ± 0.08
036 2 - 3/8 2 - 1/2 1/16 2.364 ± 0.018 0.070 ± 0.003 60.05 ± 0.46 1.78 ± 0.08
037 2 - 1/2 2 - 5/8 1/16 2.489 ± 0.018 0.070 ± 0.003 63.22 ± 0.46 1.78 ± 0.08
038 2 - 5/8 2 - 3/4 1/16 2.614 ± 0.020 0.070 ± 0.003 66.40 ± 0.51 1.78 ± 0.08
039 2 - 3/4 2 - 7/8 1/16 2.739 ± 0.020 0.070 ± 0.003 69.57 ± 0.51 1.78 ± 0.08
040 2 - 7/8 3 1/16 2.864 ± 0.020 0.070 ± 0.003 72.75 ± 0.51 1.78 ± 0.08
041 3 3 - 1/8 1/16 2.989 ± 0.024 0.070 ± 0.003 75.92 ± 0.61 1.78 ± 0.08
20 HITECHSEALS.COM
O-Ring Design Guide Imperial Size Chart

Dash # I.D. O.D. C/S I.D. C/S I.D. C/S
042 3 - 1/4 3 - 3/8 1/16 3.239 ± 0.024 0.070 ± 0.003 82.27 ± 0.61 1.78 ± 0.08
043 3 - 1/2 3 - 5/8 1/16 3.489 ± 0.024 0.070 ± 0.003 88.62 ± 0.61 1.78 ± 0.08
044 3 - 3/4 3 - 7/8 1/16 3.739 ± 0.027 0.070 ± 0.003 94.97 ± 0.69 1.78 ± 0.08
045 4 4 - 1/8 1/16 3.989 ± 0.027 0.070 ± 0.003 101.32 ± 0.69 1.78 ± 0.08
046 4 - 1/4 4 - 3/8 1/16 4.239 ± 0.030 0.070 ± 0.003 107.67 ± 0.76 1.78 ± 0.08
047 4 - 1/2 4 - 5/8 1/16 4.489 ± 0.030 0.070 ± 0.003 114.02 ± 0.76 1.78 ± 0.08
048 4 - 3/4 4 - 7/8 1/16 4.739 ± 0.030 0.070 ± 0.003 120.37 ± 0.76 1.78 ± 0.08
049 5 5 - 1/8 1/16 4.989 ± 0.037 0.070 ± 0.003 126.72 ± 0.94 1.78 ± 0.08
050 5 - 1/4 5 - 3/8 1/16 5.239 ± 0.037 0.070 ± 0.003 133.07 ± 0.94 1.78 ± 0.08
102 1/16 1/4 3/32 0.049 ± 0.005 0.103 ± 0.003 1.24 ± 0.13 2.62 ± 0.08
103 3/32 9/32 3/32 0.081 ± 0.005 0.103 ± 0.003 2.06 ± 0.13 2.62 ± 0.08
104 1/8 5/16 3/32 0.112 ± 0.005 0.103 ± 0.003 2.84 ± 0.13 2.62 ± 0.08
105 5/32 11/32 3/32 0.143 ± 0.005 0.103 ± 0.003 3.63 ± 0.13 2.62 ± 0.08
106 3/16 3/8 3/32 0.174 ± 0.005 0.103 ± 0.003 4.42 ± 0.13 2.62 ± 0.08
107 7/32 13/32 3/32 0.206 ± 0.005 0.103 ± 0.003 5.23 ± 0.13 2.62 ± 0.08
108 1/4 7/16 3/32 0.237 ± 0.005 0.103 ± 0.003 6.02 ± 0.13 2.62 ± 0.08
109 5/16 1/2 3/32 0.299 ± 0.005 0.103 ± 0.003 7.59 ± 0.13 2.62 ± 0.08
110 3/8 9/16 3/32 0.362 ± 0.005 0.103 ± 0.003 9.19 ± 0.13 2.62 ± 0.08
111 7/16 5/8 3/32 0.424 ± 0.005 0.103 ± 0.003 10.77 ± 0.13 2.62 ± 0.08
112 1/2 11/16 3/32 0.487 ± 0.005 0.103 ± 0.003 12.37 ± 0.13 2.62 ± 0.08
113 9/16 3/4 3/32 0.549 ± 0.007 0.103 ± 0.003 13.94 ± 0.18 2.62 ± 0.08
114 5/8 13/16 3/32 0.612 ± 0.009 0.103 ± 0.003 15.54 ± 0.23 2.62 ± 0.08
115 11/16 7/8 3/32 0.674 ± 0.009 0.103 ± 0.003 17.12 ± 0.23 2.62 ± 0.08
116 3/4 15/16 3/32 0.737 ± 0.009 0.103 ± 0.003 18.72 ± 0.23 2.62 ± 0.08
117 13/16 1 3/32 0.799 ± 0.010 0.103 ± 0.003 20.29 ± 0.25 2.62 ± 0.08
118 7/8 1 - 1/16 3/32 0.862 ± 0.010 0.103 ± 0.003 21.89 ± 0.25 2.62 ± 0.08
119 15/16 1 - 1/8 3/32 0.924 ± 0.010 0.103 ± 0.003 23.47 ± 0.25 2.62 ± 0.08
120 1 1 - 3/16 3/32 0.987 ± 0.010 0.103 ± 0.003 25.07 ± 0.25 2.62 ± 0.08
121 1 - 1/16 1 - 1/4 3/32 1.049 ± 0.010 0.103 ± 0.003 26.64 ± 0.25 2.62 ± 0.08
122 1 - 1/8 1 - 5/16 3/32 1.112 ± 0.010 0.103 ± 0.003 28.24 ± 0.25 2.62 ± 0.08
123 1 - 3/16 1 - 3/8 3/32 1.174 ± 0.012 0.103 ± 0.003 29.82 ± 0.30 2.62 ± 0.08
124 1 - 1/4 1 - 7/16 3/32 1.237 ± 0.012 0.103 ± 0.003 31.42 ± 0.30 2.62 ± 0.08
125 1 - 5/16 1 - 1/2 3/32 1.299 ± 0.012 0.103 ± 0.003 32.99 ± 0.30 2.62 ± 0.08
126 1 - 3/8 1 - 9/16 3/32 1.362 ± 0.012 0.103 ± 0.003 34.59 ± 0.30 2.62 ± 0.08
127 1 - 7/16 1 - 5/8 3/32 1.424 ± 0.012 0.103 ± 0.003 36.17 ± 0.30 2.62 ± 0.08
128 1 - 1/2 1 - 11/16 3/32 1.487 ± 0.012 0.103 ± 0.003 37.77 ± 0.30 2.62 ± 0.08
129 1 - 9/16 1 - 3/4 3/32 1.549 ± 0.015 0.103 ± 0.003 39.34 ± 0.38 2.62 ± 0.08
130 1 - 5/8 1 - 13/16 3/32 1.612 ± 0.015 0.103 ± 0.003 40.94 ± 0.38 2.62 ± 0.08
131 1 - 11/16 1 - 7/8 3/32 1.674 ± 0.015 0.103 ± 0.003 42.52 ± 0.38 2.62 ± 0.08
132 1 - 3/4 1 - 15/16 3/32 1.737 ± 0.015 0.103 ± 0.003 44.12 ± 0.38 2.62 ± 0.08
133 1 - 13/16 2 3/32 1.799 ± 0.015 0.103 ± 0.003 45.69 ± 0.38 2.62 ± 0.08
134 1 - 7/8 2 - 1/16 3/32 1.862 ± 0.015 0.103 ± 0.003 47.29 ± 0.38 2.62 ± 0.08
135 1 - 15/16 2 - 1/8 3/32 1.925 ± 0.017 0.103 ± 0.003 48.90 ± 0.43 2.62 ± 0.08
136 2 2 - 3/16 3/32 1.987 ± 0.017 0.103 ± 0.003 50.47 ± 0.43 2.62 ± 0.08
HITECHSEALS.COM 21

137 2 - 1/16 2 - 1/4 3/32 2.050 ± 0.017 0.103 ± 0.003 52.07 ± 0.43 2.62 ± 0.08
138 2 - 1/8 2 - 5/16 3/32 2.112 ± 0.017 0.103 ± 0.003 53.64 ± 0.43 2.62 ± 0.08
139 2 - 3/16 2 - 3/8 3/32 2.175 ± 0.017 0.103 ± 0.003 55.25 ± 0.43 2.62 ± 0.08
140 2 - 1/4 2 - 7/16 3/32 2.237 ± 0.017 0.103 ± 0.003 56.82 ± 0.43 2.62 ± 0.08
141 2 - 5/16 2 - 1/2 3/32 2.300 ± 0.020 0.103 ± 0.003 58.42 ± 0.51 2.62 ± 0.08
142 2 - 3/8 2 - 9/16 3/32 2.362 ± 0.020 0.103 ± 0.003 59.99 ± 0.51 2.62 ± 0.08
143 2 - 7/16 2 - 5/8 3/32 2.425 ± 0.020 0.103 ± 0.003 61.60 ± 0.51 2.62 ± 0.08
144 2 - 1/2 2 - 11/16 3/32 2.487 ± 0.020 0.103 ± 0.003 63.17 ± 0.51 2.62 ± 0.08
145 2 - 9/16 2 - 3/4 3/32 2.550 ± 0.020 0.103 ± 0.003 64.77 ± 0.51 2.62 ± 0.08
146 2 - 5/8 2 - 13/16 3/32 2.612 ± 0.020 0.103 ± 0.003 66.34 ± 0.51 2.62 ± 0.08
147 2 - 11/16 2 - 7/8 3/32 2.675 ± 0.022 0.103 ± 0.003 67.95 ± 0.56 2.62 ± 0.08
148 2 - 3/4 2 - 15/16 3/32 2.737 ± 0.022 0.103 ± 0.003 69.52 ± 0.56 2.62 ± 0.08
149 2 - 13/16 3 3/32 2.800 ± 0.022 0.103 ± 0.003 71.12 ± 0.56 2.62 ± 0.08
150 2 - 7/8 3 - 1/16 3/32 2.862 ± 0.022 0.103 ± 0.003 72.69 ± 0.56 2.62 ± 0.08
151 3 3 - 3/16 3/32 2.987 ± 0.024 0.103 ± 0.003 75.87 ± 0.61 2.62 ± 0.08
152 3 - 1/4 3 - 7/16 3/32 3.237 ± 0.024 0.103 ± 0.003 82.22 ± 0.61 2.62 ± 0.08
153 3 - 1/2 3 - 11/16 3/32 3.487 ± 0.024 0.103 ± 0.003 88.57 ± 0.61 2.62 ± 0.08
154 3 - 3/4 2 - 15/16 3/32 3.737 ± 0.028 0.103 ± 0.003 94.92 ± 0.71 2.62 ± 0.08
155 4 4 - 3/16 3/32 3.987 ± 0.028 0.103 ± 0.003 101.27 ± 0.71 2.62 ± 0.08
156 4 - 1/4 4 - 7/16 3/32 4.237 ± 0.030 0.103 ± 0.003 107.62 ± 0.76 2.62 ± 0.08
157 4 - 1/2 4 -11/16 3/32 4.487 ± 0.030 0.103 ± 0.003 113.97 ± 0.76 2.62 ± 0.08
158 4 - 3/4 4 - 15/16 3/32 4.737 ± 0.030 0.103 ± 0.003 120.32 ± 0.76 2.62 ± 0.08
159 5 5 - 3/16 3/32 4.987 ± 0.035 0.103 ± 0.003 126.67 ± 0.89 2.62 ± 0.08
160 5 - 1/4 5 - 7/16 3/32 5.237 ± 0.035 0.103 ± 0.003 133.02 ± 0.89 2.62 ± 0.08
161 5 - 1/2 5 - 11/16 3/32 5.487 ± 0.035 0.103 ± 0.003 139.37 ± 0.89 2.62 ± 0.08
162 5 - 3/4 5 - 15/16 3/32 5.737 ± 0.035 0.103 ± 0.003 145.72 ± 0.89 2.62 ± 0.08
163 6 6 - 3/16 3/32 5.987 ± 0.035 0.103 ± 0.003 152.07 ± 0.89 2.62 ± 0.08
164 6 - 1/4 6 - 7/16 3/32 6.237 ± 0.040 0.103 ± 0.003 158.42 ± 1.02 2.62 ± 0.08
165 6 - 1/2 6 - 11/16 3/32 6.487 ± 0.040 0.103 ± 0.003 164.77 ± 1.02 2.62 ± 0.08
166 6 - 3/4 6 - 15/16 3/32 6.737 ± 0.040 0.103 ± 0.003 171.12 ± 1.02 2.62 ± 0.08
167 7 7 - 3/16 3/32 6.987 ± 0.040 0.103 ± 0.003 177.47 ± 1.02 2.62 ± 0.08
168 7 - 1/4 7 - 7/16 3/32 7.237 ± 0.045 0.103 ± 0.003 183.82 ± 1.14 2.62 ± 0.08
169 7 - 1/2 7 - 11/16 3/32 7.487 ± 0.045 0.103 ± 0.003 190.17 ± 1.14 2.62 ± 0.08
170 7 - 3/4 7 - 15/16 3/32 7.737 ± 0.045 0.103 ± 0.003 196.52 ± 1.14 2.62 ± 0.08
171 8 8 - 3/16 3/32 7.987 ± 0.045 0.103 ± 0.003 202.87 ± 1.14 2.62 ± 0.08
172 8 - 1/4 8 - 7/16 3/32 8.237 ± 0.050 0.103 ± 0.003 209.22 ± 1.27 2.62 ± 0.08
173 8 - 1/2 8 - 11/16 3/32 8.487 ± 0.050 0.103 ± 0.003 215.57 ± 1.27 2.62 ± 0.08
174 8 - 3/4 8 - 15/16 3/32 8.737 ± 0.050 0.103 ± 0.003 221.92 ± 1.27 2.62 ± 0.08
175 9 9 - 3/16 3/32 8.987 ± 0.050 0.103 ± 0.003 228.27 ± 1.27 2.62 ± 0.08
176 9 - 1/4 9 - 7/16 3/32 9.237 ± 0.055 0.103 ± 0.003 234.62 ± 1.40 2.62 ± 0.08
177 9 - 1/2 9 - 11/16 3/32 9.487 ± 0.055 0.103 ± 0.003 240.97 ± 1.40 2.62 ± 0.08
178 9 - 3/4 9 - 15/16 3/32 9.737 ± 0.055 0.103 ± 0.003 247.32 ± 1.40 2.62 ± 0.08
201 3/16 7/16 1/8 0.171 ± 0.005 0.139 ± 0.004 4.34 ± 0.13 3.53 ± 0.10
202 1/4 1/2 1/8 0.234 ± 0.005 0.139 ± 0.004 5.94 ± 0.13 3.53 ± 0.10
203 5/16 9/16 1/8 0.296 ± 0.005 0.139 ± 0.004 7.52 ± 0.13 3.53 ± 0.10
204 3/8 5/8 1/8 0.359 ± 0.005 0.139 ± 0.004 9.12 ± 0.13 3.53 ± 0.10
205 7/16 11/16 1/8 0.421 ± 0.005 0.139 ± 0.004 10.69 ± 0.13 3.53 ± 0.10
206 1/2 3/4 1/8 0.484 ± 0.005 0.139 ± 0.004 12.29 ± 0.13 3.53 ± 0.10
207 9/16 13/16 1/8 0.546 ± 0.007 0.139 ± 0.004 13.87 ± 0.18 3.53 ± 0.10
22 HITECHSEALS.COM

208 5/8 7/8 1/8 0.609 ± 0.009 0.139 ± 0.004 15.47 ± 0.23 3.53 ± 0.10
209 11/16 15/16 1/8 0.671 ± 0.009 0.139 ± 0.004 17.04 ± 0.23 3.53 ± 0.10
210 3/4 1 1/8 0.734 ± 0.010 0.139 ± 0.004 18.64 ± 0.25 3.53 ± 0.10
211 13/16 1 - 1/16 1/8 0.796 ± 0.010 0.139 ± 0.004 20.22 ± 0.25 3.53 ± 0.10
212 7/8 1 - 1/8 1/8 0.859 ± 0.010 0.139 ± 0.004 21.82 ± 0.25 3.53 ± 0.10
213 15/16 1 - 3/16 1/8 0.921 ± 0.010 0.139 ± 0.004 23.39 ± 0.25 3.53 ± 0.10
214 1 1 - 1/4 1/8 0.984 ± 0.010 0.139 ± 0.004 24.99 ± 0.25 3.53 ± 0.10
215 1 - 1/16 1 - 5/16 1/8 1.046 ± 0.010 0.139 ± 0.004 26.57 ± 0.25 3.53 ± 0.10
216 1 - 1/8 1 - 3/8 1/8 1.109 ± 0.012 0.139 ± 0.004 28.17 ± 0.30 3.53 ± 0.10
217 1 - 3/16 1 - 7/16 1/8 1.171 ± 0.012 0.139 ± 0.004 29.74 ± 0.30 3.53 ± 0.10
218 1 - 1/4 1 - 1/2 1/8 1.234 ± 0.012 0.139 ± 0.004 31.34 ± 0.30 3.53 ± 0.10
219 1 - 5/16 1 - 9/16 1/8 1.296 ± 0.012 0.139 ± 0.004 32.92 ± 0.30 3.53 ± 0.10
220 1 - 3/8 1 - 5/8 1/8 1.359 ± 0.012 0.139 ± 0.004 34.52 ± 0.30 3.53 ± 0.10
221 1 - 7/16 1 - 11/16 1/8 1.421 ± 0.012 0.139 ± 0.004 36.09 ± 0.30 3.53 ± 0.10
222 1 - 1/2 1 - 3/4 1/8 1.484 ± 0.015 0.139 ± 0.004 37.69 ± 0.38 3.53 ± 0.10
223 1 - 5/8 1 - 7/8 1/8 1.609 ± 0.015 0.139 ± 0.004 40.87 ± 0.38 3.53 ± 0.10
224 1 - 3/4 2 1/8 1.734 ± 0.015 0.139 ± 0.004 44.04 ± 0.38 3.53 ± 0.10
225 1 - 7/8 2 - 1/8 1/8 1.859 ± 0.018 0.139 ± 0.004 47.22 ± 0.46 3.53 ± 0.10
226 2 2 - 1/4 1/8 1.984 ± 0.018 0.139 ± 0.004 50.39 ± 0.46 3.53 ± 0.10
227 2 - 1/8 2 - 3/8 1/8 2.109 ± 0.018 0.139 ± 0.004 53.57 ± 0.46 3.53 ± 0.10
228 2 - 1/4 2 - 1/2 1/8 2.234 ± 0.020 0.139 ± 0.004 56.74 ± 0.51 3.53 ± 0.10
229 2 - 3/8 2 - 5/8 1/8 2.359 ± 0.020 0.139 ± 0.004 59.92 ± 0.51 3.53 ± 0.10
230 2 - 1/2 2 - 3/4 1/8 2.484 ± 0.020 0.139 ± 0.004 63.09 ± 0.51 3.53 ± 0.10
231 2 - 5/8 2 - 7/8 1/8 2.609 ± 0.020 0.139 ± 0.004 66.27 ± 0.51 3.53 ± 0.10
232 2 - 3/4 3 1/8 2.734 ± 0.024 0.139 ± 0.004 69.44 ± 0.61 3.53 ± 0.10
233 2 - 7/8 3 - 1/8 1/8 2.859 ± 0.024 0.139 ± 0.004 72.62 ± 0.61 3.53 ± 0.10
234 3 3 - 1/4 1/8 2.984 ± 0.024 0.139 ± 0.004 75.79 ± 0.61 3.53 ± 0.10
235 3 - 1/8 3 - 3/8 1/8 3.109 ± 0.024 0.139 ± 0.004 78.97 ± 0.61 3.53 ± 0.10
236 3 - 1/4 3 - 1/2 1/8 3.234 ± 0.024 0.139 ± 0.004 82.14 ± 0.61 3.53 ± 0.10
237 3 - 3/8 3 - 5/8 1/8 3.359 ± 0.024 0.139 ± 0.004 85.32 ± 0.61 3.53 ± 0.10
238 3 - 1/2 3 - 3/4 1/8 3.484 ± 0.024 0.139 ± 0.004 88.49 ± 0.61 3.53 ± 0.10
239 3 - 5/8 3 - 7/8 1/8 3.609 ± 0.028 0.139 ± 0.004 91.67 ± 0.71 3.53 ± 0.10
240 3 - 3/4 4 1/8 3.734 ± 0.028 0.139 ± 0.004 94.84 ± 0.71 3.53 ± 0.10
241 3 - 7/8 4 - 1/8 1/8 3.859 ± 0.028 0.139 ± 0.004 98.02 ± 0.71 3.53 ± 0.10
242 4 4 - 1/4 1/8 3.984 ± 0.028 0.139 ± 0.004 101.19 ± 0.71 3.53 ± 0.10
243 4 - 1/8 4 - 3/8 1/8 4.109 ± 0.028 0.139 ± 0.004 104.37 ± 0.71 3.53 ± 0.10
244 4 - 1/4 4 - 1/2 1/8 4.234 ± 0.030 0.139 ± 0.004 107.54 ± 0.76 3.53 ± 0.10
245 4 - 3/8 4 - 5/8 1/8 4.359 ± 0.030 0.139 ± 0.004 110.72 ± 0.76 3.53 ± 0.10
246 4 - 1/2 4 - 3/4 1/8 4.484 ± 0.030 0.139 ± 0.004 113.89 ± 0.76 3.53 ± 0.10
247 4 - 5/8 4 - 7/8 1/8 4.609 ± 0.030 0.139 ± 0.004 117.07 ± 0.76 3.53 ± 0.10
248 4 - 3/4 5 1/8 4.734 ± 0.030 0.139 ± 0.004 120.24 ± 0.76 3.53 ± 0.10
249 4 - 7/8 5 - 1/8 1/8 4.859 ± 0.035 0.139 ± 0.004 123.42 ± 0.89 3.53 ± 0.10
250 5 5 - 1/4 1/8 4.984 ± 0.035 0.139 ± 0.004 126.59 ± 0.89 3.53 ± 0.10
251 5 - 1/8 5 - 3/8 1/8 5.109 ± 0.035 0.139 ± 0.004 129.77 ± 0.89 3.53 ± 0.10
252 5 - 1/4 5 - 1/2 1/8 5.234 ± 0.035 0.139 ± 0.004 132.94 ± 0.89 3.53 ± 0.10
253 5 - 3/8 5 - 5/8 1/8 5.359 ± 0.035 0.139 ± 0.004 136.12 ± 0.89 3.53 ± 0.10
254 5 - 1/2 5 - 3/4 1/8 5.484 ± 0.035 0.139 ± 0.004 139.29 ± 0.89 3.53 ± 0.10
255 5 - 5/8 5 - 7/8 1/8 5.609 ± 0.035 0.139 ± 0.004 142.47 ± 0.89 3.53 ± 0.10
256 5 - 3/4 6 1/8 5.734 ± 0.035 0.139 ± 0.004 145.64 ± 0.89 3.53 ± 0.10
257 5 - 7/8 6 - 1/8 1/8 5.859 ± 0.035 0.139 ± 0.004 148.82 ± 0.89 3.53 ± 0.10
HITECHSEALS.COM 23

258 6 6 - 1/4 1/8 5.984 ± 0.035 0.139 ± 0.004 151.99 ± 0.89 3.53 ± 0.10
259 6 - 1/4 6 - 1/2 1/8 6.234 ± 0.040 0.139 ± 0.004 158.34 ± 1.02 3.53 ± 0.10
260 6 - 1/2 6 - 3/4 1/8 6.484 ± 0.040 0.139 ± 0.004 164.69 ± 1.02 3.53 ± 0.10
261 6 - 3/4 7 1/8 6.734 ± 0.040 0.139 ± 0.004 171.04 ± 1.02 3.53 ± 0.10
262 7 7 - 1/4 1/8 6.984 ± 0.040 0.139 ± 0.004 177.39 ± 1.02 3.53 ± 0.10
263 7 - 1/4 7 - 1/2 1/8 7.234 ± 0.045 0.139 ± 0.004 183.74 ± 1.14 3.53 ± 0.10
264 7 - 1/2 7 - 3/4 1/8 7.484 ± 0.045 0.139 ± 0.004 190.09 ± 1.14 3.53 ± 0.10
265 7 - 3/4 8 1/8 7.734 ± 0.045 0.139 ± 0.004 196.44 ± 1.14 3.53 ± 0.10
266 8 8 - 1/4 1/8 7.984 ± 0.045 0.139 ± 0.004 202.79 ± 1.14 3.53 ± 0.10
267 8 - 1/4 8 - 1/2 1/8 8.234 ± 0.050 0.139 ± 0.004 209.14 ± 1.27 3.53 ± 0.10
268 8 - 1/2 8 - 3/4 1/8 8.484 ± 0.050 0.139 ± 0.004 215.49 ± 1.27 3.53 ± 0.10
269 8 - 3/4 9 1/8 8.734 ± 0.050 0.139 ± 0.004 221.84 ± 1.27 3.53 ± 0.10
270 9 9 - 1/4 1/8 8.984 ± 0.050 0.139 ± 0.004 228.19 ± 1.27 3.53 ± 0.10
271 9 - 1/4 9 - 1/2 1/8 9.234 ± 0.055 0.139 ± 0.004 234.54 ± 1.40 3.53 ± 0.10
272 9 - 1/2 9 - 3/4 1/8 9.484 ± 0.055 0.139 ± 0.004 240.89 ± 1.40 3.53 ± 0.10
273 9 - 3/4 10 1/8 9.734 ± 0.055 0.139 ± 0.004 247.24 ± 1.40 3.53 ± 0.10
274 10 10 - 1/4 1/8 9.984 ± 0.055 0.139 ± 0.004 253.59 ± 1.40 3.53 ± 0.10
275 10 - 1/2 10 - 3/4 1/8 10.484 ± 0.055 0.139 ± 0.004 266.29 ± 1.40 3.53 ± 0.10
276 11 11 - 1/4 1/8 10.984 ± 0.065 0.139 ± 0.004 278.99 ± 1.65 3.53 ± 0.10
277 11 - 1/2 11 - 3/4 1/8 11.484 ± 0.065 0.139 ± 0.004 291.69 ± 1.65 3.53 ± 0.10
278 12 12 - 1/4 1/8 11.984 ± 0.065 0.139 ± 0.004 304.39 ± 1.65 3.53 ± 0.10
279 13 13 - 1/4 1/8 12.984 ± 0.065 0.139 ± 0.004 329.79 ± 1.65 3.53 ± 0.10
280 14 14 - 1/4 1/8 13.984 ± 0.065 0.139 ± 0.004 355.19 ± 1.65 3.53 ± 0.10
281 15 15 - 1/4 1/8 14.984 ± 0.065 0.139 ± 0.004 380.59 ± 1.65 3.53 ± 0.10
282 16 16 - 1/4 1/8 15.955 ± 0.075 0.139 ± 0.004 405.26 ± 1.91 3.53 ± 0.10
283 17 17 - 1/4 1/8 16.956 ± 0.080 0.139 ± 0.004 430.68 ± 2.03 3.53 ± 0.10
284 18 18 - 1/4 1/8 17.955 ± 0.085 0.139 ± 0.004 456.06 ± 2.16 3.53 ± 0.10
309 7/16 13/16 3/16 0.412 ± 0.005 0.210 ± 0.005 10.46 ± 0.13 5.33 ± 0.13
310 1/2 7/8 3/16 0.475 ± 0.005 0.210 ± 0.005 12.07 ± 0.13 5.33 ± 0.13
311 9/16 15/16 3/16 0.537 ± 0.007 0.210 ± 0.005 13.64 ± 0.18 5.33 ± 0.13
312 5/8 1 3/16 0.600 ± 0.009 0.210 ± 0.005 15.24 ± 0.23 5.33 ± 0.13
313 11/16 1 - 1/16 3/16 0.662 ± 0.009 0.210 ± 0.005 16.81 ± 0.23 5.33 ± 0.13
314 3/4 1 - 1/8 3/16 0.725 ± 0.010 0.210 ± 0.005 18.42 ± 0.25 5.33 ± 0.13
315 13/16 1 - 3/16 3/16 0.787 ± 0.010 0.210 ± 0.005 19.99 ± 0.25 5.33 ± 0.13
316 7/8 1 - 1/4 3/16 0.850 ± 0.010 0.210 ± 0.005 21.59 ± 0.25 5.33 ± 0.13
317 15/16 1 - 5/16 3/16 0.912 ± 0.010 0.210 ± 0.005 23.16 ± 0.25 5.33 ± 0.13
318 1 1 - 3/8 3/16 0.975 ± 0.010 0.210 ± 0.005 24.77 ± 0.25 5.33 ± 0.13
319 1 - 1/16 1 - 7/16 3/16 1.037 ± 0.010 0.210 ± 0.005 26.34 ± 0.25 5.33 ± 0.13
320 1 - 1/8 1 - 1/2 3/16 1.100 ± 0.012 0.210 ± 0.005 27.94 ± 0.30 5.33 ± 0.13
321 1 - 3/16 1 - 9/16 3/16 1.162 ± 0.012 0.210 ± 0.005 29.51 ± 0.30 5.33 ± 0.13
322 1 - 1/4 1 - 5/8 3/16 1.225 ± 0.012 0.210 ± 0.005 31.12 ± 0.30 5.33 ± 0.13
323 1 - 5/16 1 - 11/16 3/16 1.287 ± 0.012 0.210 ± 0.005 32.69 ± 0.30 5.33 ± 0.13
324 1 - 3/8 1 - 3/4 3/16 1.350 ± 0.012 0.210 ± 0.005 34.29 ± 0.38 5.33 ± 0.13
325 1 - 1/2 1 - 7/8 3/16 1.475 ± 0.015 0.210 ± 0.005 37.47 ± 0.38 5.33 ± 0.13
326 1 - 5/8 2 3/16 1.600 ± 0.015 0.210 ± 0.005 40.64 ± 0.38 5.33 ± 0.13
327 1 - 3/4 2 - 1/8 3/16 1.725 ± 0.015 0.210 ± 0.005 43.82 ± 0.38 5.33 ± 0.13
328 1 - 7/8 2 - 1/4 3/16 1.850 ± 0.015 0.210 ± 0.005 46.99 ± 0.38 5.33 ± 0.13
329 2 2 - 3/8 3/16 1.975 ± 0.018 0.210 ± 0.005 50.17 ± 0.46 5.33 ± 0.13
330 2 - 1/8 2 - 1/2 3/16 2.100 ± 0.018 0.210 ± 0.005 53.34 ± 0.46 5.33 ± 0.13
24 HITECHSEALS.COM

331 2 - 1/4 2 - 5/8 3/16 2.225 ± 0.018 0.210 ± 0.005 56.52 ± 0.46 5.33 ± 0.13
332 2 - 3/8 2 - 3/4 3/16 2.350 ± 0.018 0.210 ± 0.005 59.69 ± 0.46 5.33 ± 0.13
333 2 - 1/2 2 - 7/8 3/16 2.475 ± 0.020 0.210 ± 0.005 62.87 ± 0.51 5.33 ± 0.13
334 2 - 5/8 3 3/16 2.600 ± 0.020 0.210 ± 0.005 66.04 ± 0.51 5.33 ± 0.13
335 2 - 3/4 3 - 1/8 3/16 2.725 ± 0.020 0.210 ± 0.005 69.22 ± 0.51 5.33 ± 0.13
336 2 - 7/8 3 - 1/4 3/16 2.850 ± 0.020 0.210 ± 0.005 72.39 ± 0.51 5.33 ± 0.13
337 3 3 - 3/8 3/16 2.975 ± 0.024 0.210 ± 0.005 75.57 ± 0.61 5.33 ± 0.13
338 3 - 1/8 3 - 1/2 3/16 3.100 ± 0.024 0.210 ± 0.005 78.74 ± 0.61 5.33 ± 0.13
339 3 - 1/4 3 - 5/8 3/16 3.225 ± 0.024 0.210 ± 0.005 81.92 ± 0.61 5.33 ± 0.13
340 3 - 3/8 3 - 3/4 3/16 3.350 ± 0.024 0.210 ± 0.005 85.09 ± 0.61 5.33 ± 0.13
341 3 - 1/2 3 - 7/8 3/16 3.475 ± 0.024 0.210 ± 0.005 88.27 ± 0.61 5.33 ± 0.13
342 3 - 5/8 4 3/16 3.600 ± 0.028 0.210 ± 0.005 91.44 ± 0.71 5.33 ± 0.13
343 3 - 3/4 4 - 1/8 3/16 3.725 ± 0.028 0.210 ± 0.005 94.62 ± 0.71 5.33 ± 0.13
344 3 - 7/8 4 - 1/4 3/16 3.850 ± 0.028 0.210 ± 0.005 97.79 ± 0.71 5.33 ± 0.13
345 4 4 - 3/8 3/16 3.975 ± 0.028 0.210 ± 0.005 100.97 ± 0.71 5.33 ± 0.13
346 4 - 1/8 4 - 1/2 3/16 4.100 ± 0.028 0.210 ± 0.005 104.14 ± 0.71 5.33 ± 0.13
347 4 - 1/4 4 - 5/8 3/16 4.225 ± 0.030 0.210 ± 0.005 107.32 ± 0.76 5.33 ± 0.13
348 4 - 3/8 4 - 3/4 3/16 4.350 ± 0.030 0.210 ± 0.005 110.49 ± 0.76 5.33 ± 0.13
349 4 - 1/2 4 - 7/8 3/16 4.475 ± 0.030 0.210 ± 0.005 113.67 ± 0.76 5.33 ± 0.13
350 4 - 5/8 5 3/16 4.600 ± 0.030 0.210 ± 0.005 116.84 ± 0.76 5.33 ± 0.13
351 4 - 3/4 5 - 1/8 3/16 4.725 ± 0.030 0.210 ± 0.005 120.02 ± 0.76 5.33 ± 0.13
352 4 - 7/8 5 - 1/4 3/16 4.850 ± 0.030 0.210 ± 0.005 123.19 ± 0.76 5.33 ± 0.13
353 5 5 - 3/8 3/16 4.975 ± 0.037 0.210 ± 0.005 126.37 ± 0.94 5.33 ± 0.13
354 5 - 1/8 5 - 1/2 3/16 5.100 ± 0.037 0.210 ± 0.005 129.54 ± 0.94 5.33 ± 0.13
355 5 - 1/4 5 - 5/8 3/16 5.225 ± 0.037 0.210 ± 0.005 132.72 ± 0.94 5.33 ± 0.13
356 5 - 3/8 5 - 3/4 3/16 5.350 ± 0.037 0.210 ± 0.005 135.89 ± 0.94 5.33 ± 0.13
357 5 - 1/2 5 - 7/8 3/16 5.475 ± 0.037 0.210 ± 0.005 139.07 ± 0.94 5.33 ± 0.13
358 5 - 5/8 6 3/16 5.600 ± 0.037 0.210 ± 0.005 142.24 ± 0.94 5.33 ± 0.13
359 5 - 3/4 6 - 1/8 3/16 5.725 ± 0.037 0.210 ± 0.005 145.42 ± 0.94 5.33 ± 0.13
360 5 - 7/8 6 - 1/4 3/16 5.850 ± 0.037 0.210 ± 0.005 148.59 ± 0.94 5.33 ± 0.13
361 6 6 - 3/8 3/16 5.975 ± 0.037 0.210 ± 0.005 151.77 ± 0.94 5.33 ± 0.13
362 6 - 1/4 6 - 5/8 3/16 6.225 ± 0.040 0.210 ± 0.005 158.12 ± 1.02 5.33 ± 0.13
363 6 - 1/2 6 - 7/8 3/16 6.475 ± 0.040 0.210 ± 0.005 164.47 ± 1.02 5.33 ± 0.13
364 6 - 3/4 7 - 1/8 3/16 6.725 ± 0.040 0.210 ± 0.005 170.82 ± 1.02 5.33 ± 0.13
365 7 7 - 3/8 3/16 6.975 ± 0.040 0.210 ± 0.005 177.17 ± 1.02 5.33 ± 0.13
366 7 - 1/4 7 - 5/8 3/16 7.225 ± 0.045 0.210 ± 0.005 183.52 ± 1.14 5.33 ± 0.13
367 7 - 1/2 7 - 7/8 3/16 7.475 ± 0.045 0.210 ± 0.005 189.87 ± 1.14 5.33 ± 0.13
368 7 - 3/4 8 - 1/8 3/16 7.725 ± 0.045 0.210 ± 0.005 196.22 ± 1.14 5.33 ± 0.13
369 8 8 - 3/8 3/16 7.975 ± 0.045 0.210 ± 0.005 202.57 ± 1.14 5.33 ± 0.13
370 8 - 1/4 8 - 5/8 3/16 8.225 ± 0.050 0.210 ± 0.005 208.92 ± 1.27 5.33 ± 0.13
371 8 - 1/2 8 - 7/8 3/16 8.475 ± 0.050 0.210 ± 0.005 215.27 ± 1.27 5.33 ± 0.13
372 8 - 3/4 9 - 1/8 3/16 8.725 ± 0.050 0.210 ± 0.005 221.62 ± 1.27 5.33 ± 0.13
373 9 9 - 3/8 3/16 8.975 ± 0.050 0.210 ± 0.005 227.97 ± 1.27 5.33 ± 0.13
374 9 - 1/4 9 - 5/8 3/16 9.225 ± 0.055 0.210 ± 0.005 234.32 ± 1.40 5.33 ± 0.13
375 9 - 1/2 9 - 7/8 3/16 9.475 ± 0.055 0.210 ± 0.005 240.67 ± 1.40 5.33 ± 0.13
376 9 - 3/4 10 - 1/8 3/16 9.725 ± 0.055 0.210 ± 0.005 247.02 ± 1.40 5.33 ± 0.13
377 10 10 - 3/8 3/16 9.975 ± 0.055 0.210 ± 0.005 253.37 ± 1.40 5.33 ± 0.13
378 10 - 1/2 10 - 7/8 3/16 10.475 ± 0.060 0.210 ± 0.005 266.07 ± 1.52 5.33 ± 0.13
379 11 11 - 3/8 3/16 10.975 ± 0.060 0.210 ± 0.005 278.77 ± 1.52 5.33 ± 0.13
380 11 - 1/2 11 - 7/8 3/16 11.475 ± 0.065 0.210 ± 0.005 291.47 ± 1.65 5.33 ± 0.13
HITECHSEALS.COM 25

381 12 12 - 3/8 3/16 11.975 ± 0.065 0.210 ± 0.005 304.17 ± 1.65 5.33 ± 0.13
382 13 13 - 3/8 3/16 12.975 ± 0.065 0.210 ± 0.005 329.57 ± 1.65 5.33 ± 0.13
383 14 14 - 3/8 3/16 13.975 ± 0.070 0.210 ± 0.005 354.97 ± 1.78 5.33 ± 0.13
384 15 15 - 3/8 3/16 14.975 ± 0.070 0.210 ± 0.005 380.37 ± 1.78 5.33 ± 0.13
385 16 16 - 3/8 3/16 15.955 ± 0.075 0.210 ± 0.005 405.26 ± 1.91 5.33 ± 0.13
386 17 17 - 3/8 3/16 16.955 ± 0.080 0.210 ± 0.005 430.66 ± 2.03 5.33 ± 0.13
387 18 18 - 3/8 3/16 17.955 ± 0.085 0.210 ± 0.005 456.06 ± 2.16 5.33 ± 0.13
388 19 19 - 3/8 3/16 18.952 ± 0.090 0.210 ± 0.005 481.38 ± 2.29 5.33 ± 0.13
389 20 20 - 3/8 3/16 19.952 ± 0.095 0.210 ± 0.005 506.78 ± 2.41 5.33 ± 0.13
390 21 21 - 3/8 3/16 20.952 ± 0.095 0.210 ± 0.005 532.18 ± 2.41 5.33 ± 0.13
391 22 22 - 3/8 3/16 21.952 ± 0.100 0.210 ± 0.005 557.58 ± 2.54 5.33 ± 0.13
392 23 23 - 3/8 3/16 22.940 ± 0.105 0.210 ± 0.005 582.68 ± 2.67 5.33 ± 0.13
393 24 24 - 3/8 3/16 23.940 ± 0.110 0.210 ± 0.005 608.08 ± 2.79 5.33 ± 0.13
394 25 25 - 3/8 3/16 24.940 ± 0.115 0.210 ± 0.005 633.48 ± 2.92 5.33 ± 0.13
395 26 26 - 3/8 3/16 25.940 ± 0.120 0.210 ± 0.005 658.88 ± 3.05 5.33 ± 0.13
425 4 - 1/2 5 1/4 4.475 ± 0.033 0.275 ± 0.006 113.67 ± 0.84 6.99 ± 0.15
426 4 - 5/8 5 - 1/8 1/4 4.600 ± 0.033 0.275 ± 0.006 116.84 ± 0.84 6.99 ± 0.15
427 4 - 3/4 5 - 1/4 1/4 4.725 ± 0.033 0.275 ± 0.006 120.02 ± 0.84 6.99 ± 0.15
428 4 - 7/8 5 - 3/8 1/4 4.850 ± 0.033 0.275 ± 0.006 123.19 ± 0.84 6.99 ± 0.15
429 5 5 - 1/2 1/4 4.975 ± 0.037 0.275 ± 0.006 126.37 ± 0.94 6.99 ± 0.15
430 5 - 1/8 5 - 5/8 1/4 5.100 ± 0.037 0.275 ± 0.006 129.54 ± 0.94 6.99 ± 0.15
431 5 - 1/4 5 - 3/4 1/4 5.225 ± 0.037 0.275 ± 0.006 132.72 ± 0.94 6.99 ± 0.15
432 5 - 3/8 5 - 7/8 1/4 5.350 ± 0.037 0.275 ± 0.006 135.89 ± 0.94 6.99 ± 0.15
433 5 - 1/2 6 1/4 5.475 ± 0.037 0.275 ± 0.006 139.07 ± 0.94 6.99 ± 0.15
434 5 - 5/8 6 - 1/8 1/4 5.600 ± 0.037 0.275 ± 0.006 142.24 ± 0.94 6.99 ± 0.15
435 5 - 3/4 6 - 1/4 1/4 5.725 ± 0.037 0.275 ± 0.006 145.42 ± 0.94 6.99 ± 0.15
436 5 - 7/8 6 - 3/8 1/4 5.850 ± 0.037 0.275 ± 0.006 148.59 ± 0.94 6.99 ± 0.15
437 6 6 - 1/2 1/4 5.975 ± 0.037 0.275 ± 0.006 151.77 ± 0.94 6.99 ± 0.15
438 6 - 1/4 6 - 3/4 1/4 6.225 ± 0.040 0.275 ± 0.006 158.12 ± 1.02 6.99 ± 0.15
439 6 - 1/2 7 1/4 6.475 ± 0.040 0.275 ± 0.006 164.47 ± 1.02 6.99 ± 0.15
440 6 - 3/4 7 - 1/4 1/4 6.725 ± 0.040 0.275 ± 0.006 170.82 ± 1.02 6.99 ± 0.15
441 7 7 - 1/2 1/4 6.975 ± 0.040 0.275 ± 0.006 177.17 ± 1.02 6.99 ± 0.15
442 7 - 1/4 7 - 3/4 1/4 7.225 ± 0.045 0.275 ± 0.006 183.52 ± 1.14 6.99 ± 0.15
443 7 - 1/2 8 1/4 7.475 ± 0.045 0.275 ± 0.006 189.87 ± 1.14 6.99 ± 0.15
444 7 - 3/4 8 - 1/4 1/4 7.725 ± 0.045 0.275 ± 0.006 196.22 ± 1.14 6.99 ± 0.15
445 8 8 - 1/2 1/4 7.975 ± 0.045 0.275 ± 0.006 202.57 ± 1.14 6.99 ± 0.15
446 8 - 1/2 9 1/4 8.475 ± 0.055 0.275 ± 0.006 215.27 ± 1.40 6.99 ± 0.15
447 9 9 - 1/2 1/4 8.975 ± 0.055 0.275 ± 0.006 227.97 ± 1.40 6.99 ± 0.15
448 9 - 1/2 10 1/4 9.475 ± 0.055 0.275 ± 0.006 240.67 ± 1.40 6.99 ± 0.15
449 10 10 - 1/2 1/4 9.975 ± 0.055 0.275 ± 0.006 253.37 ± 1.40 6.99 ± 0.15
450 10 - 1/2 11 1/4 10.475 ± 0.060 0.275 ± 0.006 266.07 ± 1.52 6.99 ± 0.15
451 11 11 - 1/2 1/4 10.975 ± 0.060 0.275 ± 0.006 278.77 ± 1.52 6.99 ± 0.15
452 11 - 1/2 12 1/4 11.475 ± 0.060 0.275 ± 0.006 291.47 ± 1.52 6.99 ± 0.15
453 12 12 - 1/2 1/4 11.975 ± 0.060 0.275 ± 0.006 304.17 ± 1.52 6.99 ± 0.15
454 12 - 1/2 13 1/4 12.475 ± 0.060 0.275 ± 0.006 316.87 ± 1.52 6.99 ± 0.15
455 13 13 - 1/2 1/4 12.975 ± 0.060 0.275 ± 0.006 329.57 ± 1.52 6.99 ± 0.15
456 13 - 1/2 14 1/4 13.475 ± 0.070 0.275 ± 0.006 342.27 ± 1.78 6.99 ± 0.15
457 14 14 - 1/2 1/4 13.975 ± 0.070 0.275 ± 0.006 345.97 ± 1.78 6.99 ± 0.15
458 14 - 1/2 15 1/4 14.475 ± 0.070 0.275 ± 0.006 367.67 ± 1.78 6.99 ± 0.15
26 HITECHSEALS.COM

459 15 15 - 1/2 1/4 14.975 ± 0.070 0.275 ± 0.006 380.37 ± 1.78 6.99 ± 0.15
460 15 - 1/2 16 1/4 15.475 ± 0.070 0.275 ± 0.006 393.07 ± 1.78 6.99 ± 0.15
461 16 16 - 1/2 1/4 15.955 ± 0.075 0.275 ± 0.006 405.26 ± 1.91 6.99 ± 0.15
462 16 - 1/2 17 1/4 16.455 ± 0.075 0.275 ± 0.006 417.96 ± 1.91 6.99 ± 0.15
463 17 17 - 1/2 1/4 16.955 ± 0.080 0.275 ± 0.006 430.66 ± 2.03 6.99 ± 0.15
464 17 - 1/2 18 1/4 17.455 ± 0.085 0.275 ± 0.006 443.36 ± 2.16 6.99 ± 0.15
465 18 18 - 1/2 1/4 17.955 ± 0.085 0.275 ± 0.006 456.06 ± 2.16 6.99 ± 0.15
466 18 - 1/2 19 1/4 18.455 ± 0.085 0.275 ± 0.006 468.76 ± 2.16 6.99 ± 0.15
467 19 19 - 1/2 1/4 18.955 ± 0.090 0.275 ± 0.006 481.46 ± 2.29 6.99 ± 0.15
468 19 - 1/2 20 1/4 19.455 ± 0.090 0.275 ± 0.006 494.16 ± 2.29 6.99 ± 0.15
469 20 20 - 1/2 1/4 19.955 ± 0.095 0.275 ± 0.006 506.86 ± 2.41 6.99 ± 0.15
470 21 21 - 1/2 1/4 20.955 ± 0.095 0.275 ± 0.006 532.26 ± 2.41 6.99 ± 0.15
471 22 22 - 1/2 1/4 21.955 ± 0.100 0.275 ± 0.006 557.66 ± 2.54 6.99 ± 0.15
472 23 23 - 1/2 1/4 22.940 ± 0.105 0.275 ± 0.006 582.68 ± 2.67 6.99 ± 0.15
473 24 24 - 1/2 1/4 23.940 ± 0.110 0.275 ± 0.006 608.08 ± 2.79 6.99 ± 0.15
474 25 25 - 1/2 1/4 24.940 ± 0.115 0.275 ± 0.006 633.48 ± 2.92 6.99 ± 0.15
475 26 26 - 1/2 1/4 25.940 ± 0.120 0.275 ± 0.006 658.88 ± 3.05 6.99 ± 0.15
We offer O-rings in sizes ranging from 400-424. These O-ring size dime-
nsions and tolerances are unassigned under ISO 3601. In addition, we
stock specific non-standard C/S O-rings such as 3/8”, 1/2”, and 3/4”.
O-Rings for Straight Thread Tube Fitting Bosses

Hydraulic Imperial Actual Metric Actual
Tube Size MIL-P-5570
Dash # OD Inch MS28778 I.D. C/S I.D. C/S
901 3/32 0.185 ± 0.005 0.056 ± 0.003 4.70 ± 0.13 1.42 ± 0.08
902 1/8 2 0.239 ± 0.005 0.064 ± 0.003 6.07 ± 0.13 1.63 ± 0.08
903 3/16 3 0.301 ± 0.005 0.064 ± 0.003 7.65 ± 0.13 1.63 ± 0.08
904 1/4 4 0.351 ± 0.005 0.072 ± 0.003 8.92 ± 0.13 1.83 ± 0.08
905 5/16 5 0.414 ± 0.005 0.072 ± 0.003 10.52 ± 0.13 1.83 ± 0.08
906 3/8 6 0.468 ± 0.005 0.078 ± 0.003 11.89 ± 0.13 1.98 ± 0.08
907 7/16 0.530 ± 0.005 0.082 ± 0.003 13.46 ± 0.13 2.08 ± 0.08
908 1/2 8 0.644 ± 0.009 0.087 ± 0.003 16.36 ± 0.23 2.21 ± 0.08
909 9/16 0.706 ± 0.009 0.097 ± 0.003 17.93 ± 0.23 2.46 ± 0.08
910 5/8 10 0.755 ± 0.009 0.097 ± 0.003 19.18 ± 0.23 2.46 ± 0.08
911 11/16 0.863 ± 0.009 0.116 ± 0.004 21.92 ± 0.23 2.95 ± 0.10
912 3/4 12 0.924 ± 0.009 0.116 ± 0.004 23.47 ± 0.23 2.95 ± 0.10
913 13/16 0.986 ± 0.010 0.116 ± 0.004 25.04 ± 0.25 2.95 ± 0.10
914 7/8 14 1.048 ± 0.010 0.116 ± 0.004 26.62 ± 0.25 2.95 ± 0.10
916 1 16 1.171 ± 0.010 0.116 ± 0.004 29.74 ± 0.25 2.95 ± 0.10
918 1-1/8 1.355 ± 0.012 0.116 ± 0.004 34.42 ± 0.30 2.95 ± 0.10
920 1-1/4 20 1.475 ± 0.014 0.118 ± 0.004 37.47 ± 0.36 3.00 ± 0.10
924 1-1/2 24 1.720 ± 0.014 0.118 ± 0.004 43.69 ± 0.36 3.00 ± 0.10
928 1-3/4 28 2.090 ± 0.018 0.118 ± 0.004 53.09 ± 0.36 3.00 ± 0.10
932 2 32 2.337 ± 0.018 0.118 ± 0.004 59.36 ± 0.36 3.00 ± 0.10
HITECHSEALS.COM 27
Metric Size Chart O-Ring Design Guide
I.D.
C/S
Part Cross Part Cross Part Cross

Number C/S I.D. Ref. # Number C/S I.D. Ref. # Number C/S I.D. Ref. #
1000115 1.00 1.15 100205 1.00 20.50 15006 1.50 6.00
1000125 1.00 1.25 10021 1.00 21.00 150065 1.50 6.50 S7
100015 1.00 1.50 100215 1.00 21.50 15007 1.50 7.00
100018 1.00 1.80 10022 1.00 22.00 150075 1.50 7.50 S8
10002 1.00 2.00 100225 1.00 22.50 15008 1.50 8.00
100025 1.00 2.50 10023 1.00 23.00 150085 1.50 8.50 S9
100027 1.00 2.70 100235 1.00 23.50 15009 1.50 9.00
10003 1.00 3.00 10024 1.00 24.00 150095 1.50 9.50 S 10
100033 1.00 3.30 100245 1.00 24.50 15010 1.50 10.00
100035 1.00 3.50 10025 1.00 25.00 150105 1.50 10.50
10004 1.00 4.00 10028 1.00 28.00 150107 1.50 10.70 S 11.2
100045 1.00 4.50 100294 1.00 29.40 15011 1.50 11.00
10005 1.00 5.00 100299 1.00 29.90 150115 1.50 11.50 S 12
100055 1.00 5.50 100305 1.00 30.50 15012 1.50 12.00 S 12.5
10006 1.00 6.00 100318 1.00 31.80 150125 1.50 12.50
100065 1.00 6.50 10032 1.00 32.00 15013 1.50 13.00
10007 1.00 7.00 10039 1.00 39.00 1501325 1.50 13.25
100072 1.00 7.20 10042 1.00 42.00 150135 1.50 13.50 S 14
100075 1.00 7.50 10060 1.00 60.00 15014 1.50 14.00
10008 1.00 8.00 -001 1.02 0.74 -001 15015 1.50 15.00
100085 1.00 8.50 120025 1.20 2.50 150155 1.50 15.50 S 16
10009 1.00 9.00 120026 1.20 2.60 15016 1.50 16.00
100095 1.00 9.50 120035 1.20 3.50 150165 1.50 16.50
10010 1.00 10.00 12005 1.20 5.00 15017 1.50 17.00
100105 1.00 10.50 12024 1.20 24.00 150175 1.50 17.50 S 18
10011 1.00 11.00 12026 1.20 26.00 15018 1.50 18.00
100115 1.00 11.50 12028 1.20 28.00 150185 1.50 18.50
10012 1.00 12.00 12035 1.20 35.00 15019 1.50 19.00
100125 1.00 12.50 12040 1.20 40.00 150195 1.50 19.50 S 20
10013 1.00 13.00 120535 1.20 53.50 15020 1.50 20.00
100135 1.00 13.50 12098 1.20 98.00 150205 1.50 20.50
10014 1.00 14.00 -002 1.27 1.07 -002 15021 1.50 21.00
100145 1.00 14.50 150018 1.50 1.80 150215 1.50 21.5 S 22
10015 1.00 15.00 1500185 1.50 1.85 15022 1.50 22.00
100155 1.00 15.50 15002 1.50 2.00 150225 1.50 22.50
10016 1.00 16.00 150025 1.50 2.50 S3 15023 1.50 23.00
100165 1.00 16.50 150028 1.50 2.80 150235 1.50 23.50
10017 1.00 17.00 15003 1.50 3.00 15024 1.50 24.00
10018 1.00 18.00 150035 1.50 3.50 S4 150245 1.50 24.50
100185 1.00 18.50 15004 1.50 4.00 15025 1.50 25.00
10019 1.00 19.00 150045 1.50 4.50 S5 150255 1.50 25.50
100195 1.00 19.50 15005 1.50 5.00 15026 1.50 26.00
10020 1.00 20.00 150055 1.50 5.50 S6 150265 1.50 26.50
28 HITECHSEALS.COM
O-Ring Design Guide Metric Size Chart

15027 1.50 27.00 15065 1.50 65.00 160071 1.60 7.10
150275 1.50 27.50 15066 1.50 66.00 160081 1.60 8.10
15028 1.50 28.00 15067 1.50 67.00 160091 1.60 9.10
150285 1.50 28.50 15068 1.50 68.00 160101 1.60 10.10
15029 1.50 29.00 15069 1.50 69.00 160111 1.60 11.10
150295 1.50 29.50 15070 1.50 70.00 160121 1.60 12.10
15030 1.50 30.00 15071 1.50 71.00 160131 1.60 13.10
150305 1.50 30.50 15072 1.50 72.00 160141 1.60 14.10
15031 1.50 31.00 15073 1.50 73.00 160151 1.60 15.10
150315 1.50 31.50 15074 1.50 74.00 160161 1.60 16.10
15032 1.50 32.00 15075 1.50 75.00 160171 1.60 17.10
150325 1.50 32.50 15076 1.50 76.00 160181 1.60 18.10
15033 1.50 33.00 15077 1.50 77.00 160191 1.60 19.10
150335 1.50 33.50 15078 1.50 78.00 160203 1.60 20.30
15034 1.50 34.00 15079 1.50 79.00 160211 1.60 21.10
150345 1.50 34.50 15080 1.50 80.00 160221 1.60 22.10
15035 1.50 35.00 15081 1.50 81.00 160251 1.60 25.10
150355 1.50 35.50 15082 1.50 82.00 160271 1.60 27.10
15036 1.50 36.00 15083 1.50 83.00 160291 1.60 29.10
150365 1.50 36.50 15084 1.50 84.00 160321 1.60 32.10
15037 1.50 37.00 15085 1.50 85.00 160351 1.60 35.10
150375 1.50 37.50 15086 1.50 86.00 160371 1.60 37.10
15038 1.50 38.00 15087 1.50 87.00 160511 1.60 51.10
150385 1.50 38.50 15088 1.50 88.00 160860 1.60 86.00
15039 1.50 39.00 15089 1.50 89.00 160966 1.60 96.60
150395 1.50 39.50 15090 1.50 90.00 16115 1.60 115.00
15040 1.50 40.00 15091 1.50 91.00 -004 1.78 1.78 -004
15041 1.50 41.00 15092 1.50 92.00 -005 1.78 2.57 -005
15042 1.50 42.00 15093 1.50 93.00 -006 1.78 2.90 -006
15043 1.50 43.00 15094 1.50 94.00 -007 1.78 3.68 -007
15044 1.50 44.00 15095 1.50 95.00 -008 1.78 4.47 -008
15045 1.50 45.00 15096 1.50 96.00 -009 1.78 5.28 -009
15046 1.50 46.00 15097 1.50 97.00 -010 1.78 6.07 -010
15047 1.50 47.00 15098 1.50 98.00 -011 1.78 7.65 -011
15048 1.50 48.00 15099 1.50 99.00 -012 1.78 9.25 -012
15049 1.50 49.00 15100 1.50 100.00 -013 1.78 10.82 -013
15050 1.50 50.00 15105 1.50 105.00 -014 1.78 12.42 -014
15051 1.50 51.00 15145 1.50 145.00 -015 1.78 14.00 -015
15052 1.50 52.00 -003 1.52 1.42 -003 -016 1.78 15.60 -016
15053 1.50 53.00 160022 1.60 2.20 -017 1.78 17.17 -017
15054 1.50 54.00 1600275 1.60 2.75 -018 1.78 18.77 -018
15055 1.50 55.00 160028 1.60 2.80 -019 1.78 20.35 -019
15056 1.50 56.00 160031 1.60 3.10 -020 1.78 21.95 -020
15057 1.50 57.00 160032 1.60 3.20 -021 1.78 23.52 -021
15058 1.50 58.00 160037 1.60 3.70 -022 1.78 25.12 -022
15059 1.50 59.00 160041 1.60 4.10 -023 1.78 26.70 -023
15060 1.50 60.00 160047 1.60 4.70 -024 1.78 28.30 -024
15061 1.50 61.00 160050 1.60 5.00 -025 1.78 29.87 -025
15062 1.50 62.00 160051 1.60 5.10 -026 1.78 31.47 -026
15063 1.50 63.00 160061 1.60 6.10 -027 1.78 33.05 -027
15064 1.50 64.00 160068 1.60 6.80 -028 1.78 34.65 -028
HITECHSEALS.COM 29

-029 1.78 37.82 -029 180118 1.80 11.80 200135 2.00 13.50
-030 1.78 41.00 -030 180125 1.80 12.50 20014 2.00 14.00
-031 1.78 44.17 -031 180132 1.80 13.20 200145 2.00 14.50
-032 1.78 47.35 -032 18014 1.80 14.00 20015 2.00 15.00
-033 1.78 50.52 -033 18015 1.80 15.00 200155 2.00 15.50
-034 1.78 53.70 -034 18016 1.80 16.00 20016 2.00 16.00
-035 1.78 56.87 -035 18017 1.80 17.00 200165 2.00 16.50
-036 1.78 60.05 -036 190024 1.90 2.40 20017 2.00 17.00
-037 1.78 63.22 -037 190026 1.90 2.60 200175 2.00 17.50
-038 1.78 66.40 -038 190028 1.90 2.80 P3 20018 2.00 18.00
-039 1.78 69.57 -039 190034 1.90 3.40 200185 2.00 18.50
-040 1.78 72.75 -040 190037 1.90 3.70 20019 2.00 19.00
-041 1.78 75.92 -041 190038 1.90 3.80 P4 200195 2.00 19.50
-042 1.78 82.27 -042 190042 1.90 4.20 20020 2.00 20.00
-043 1.78 88.62 -043 190048 1.90 4.80 P5 200205 2.00 20.50
-044 1.78 94.97 -044 190049 1.90 4.90 20021 2.00 21.00
-045 1.78 101.32 -045 190057 1.90 5.70 200215 2.00 21.50
-046 1.78 107.67 -046 190058 1.90 5.80 P6 200219 2.00 21.90 S 22.4
-047 1.78 114.02 -047 190064 1.90 6.40 20022 2.00 22.00
-048 1.78 120.37 -048 190068 1.90 6.80 P7 200225 2.00 22.50
-049 1.78 126.72 -049 190072 1.90 7.20 20023 2.00 23.00
-050 1.78 133.07 -050 190078 1.90 7.80 P8 200235 2.00 23.50 S 24
180018 1.80 1.80 19008 1.90 8.00 20024 2.00 24.00
18002 1.80 2.00 190088 1.90 8.80 P9 200245 2.00 24.50 S 25
1800224 1.80 2.24 190089 1.90 8.90 20025 2.00 25.00
180025 1.80 2.50 190098 1.90 9.80 P 10 200255 2.00 25.50 S 26
180028 1.80 2.80 20002 2.00 2.00 20026 2.00 26.00
1800315 1.80 3.15 200025 2.00 2.50 200265 2.00 26.50
1800355 1.80 3.55 200026 2.00 2.60 20027 2.00 27.00
1800375 1.80 3.75 20003 2.00 3.00 200275 2.00 27.50 S 28
18004 1.80 4.00 200035 2.00 3.50 20028 2.00 28.00
180045 1.80 4.50 20004 2.00 4.00 200285 2.00 28.50 S 29
1800487 1.80 4.87 200045 2.00 4.50 20029 2.00 29.00
18005 1.80 5.00 200046 2.00 4.60 200295 2.00 29.50 S 30
1800515 1.80 5.15 20005 2.00 5.00 20030 2.00 30.00
180053 1.80 5.30 200055 2.00 5.50 200305 2.00 30.50
180056 1.80 5.60 20006 2.00 6.00 20031 2.00 31.00 S 31.5
18006 1.80 6.00 200065 2.00 6.50 200315 2.00 31.50 S 32
180063 1.80 6.30 20007 2.00 7.00 20032 2.00 32.00
180067 1.80 6.70 200075 2.00 7.50 200325 2.00 32.50
180069 1.80 6.90 20008 2.00 8.00 20033 2.00 33.00
180071 1.80 7.10 200085 2.00 8.50 200335 2.00 33.50 S 34
180075 1.80 7.50 20009 2.00 9.00 20034 2.00 34.00
18008 1.80 8.00 200094 2.00 9.40 200345 2.00 34.50 S 35
180085 1.80 8.50 20010 2.00 10.00 20035 2.00 35.00 S 35.5
1800876 1.80 8.76 200105 2.00 10.50 200355 2.00 35.50 S 36
18009 1.80 9.00 20011 2.00 11.00 20036 2.00 36.00
180095 1.80 9.50 200115 2.00 11.50 200365 2.00 36.50
18010 1.80 10.00 20012 2.00 12.00 20037 2.00 37.00
180106 1.80 10.60 200125 2.00 12.50 200375 2.00 37.50 S 38
180112 1.80 11.20 20013 2.00 13.00 20038 2.00 38.00
30 HITECHSEALS.COM

20039 2.00 39.00 20074 2.00 74.00 20140 2.00 140.00
200395 2.00 39.50 S 40 200745 2.00 74.50 S 75 201445 2.00 144.50 S 145
20040 2.00 40.00 20075 2.00 75.00 201495 2.00 149.50 S 150
20041 2.00 41.00 20076 2.00 76.00 20165 2.00 165.00
200415 2.00 41.50 S 42 20077 2.00 77.00 20180 2.00 180.00
20042 2.00 42.00 20078 2.00 78.00 20194 2.00 194.00
20043 2.00 43.00 20079 2.00 79.00 240033 2.40 3.30
200435 2.00 43.50 S 44 200795 2.00 79.50 S 80 240036 2.40 3.60
20044 2.00 44.00 20080 2.00 80.00 240043 2.40 4.30
200445 2.00 44.50 S 45 20081 2.00 81.00 240046 2.40 4.60
20045 2.00 45.00 20082 2.00 82.00 240053 2.40 5.30
200455 2.00 45.50 S 46 20083 2.00 83.00 240055 2.40 5.50
20046 2.00 46.00 20084 2.00 84.00 240056 2.40 5.60
20047 2.00 47.00 200845 2.00 84.50 S 85 240063 2.40 6.30
200475 2.00 47.50 S 48 20085 2.00 85.00 240066 2.40 6.60
20048 2.00 48.00 20086 2.00 86.00 240073 2.40 7.30
20049 2.00 49.00 20087 2.00 87.00 240075 2.40 7.50
200495 2.00 49.50 S 50 20088 2.00 88.00 240076 2.40 7.60
20050 2.00 50.00 20089 2.00 89.00 24008 2.40 8.00
20051 2.00 51.00 200895 2.00 89.50 S 90 240083 2.40 8.30
20052 2.00 52.00 20090 2.00 90.00 240086 2.40 8.60
200525 2.00 52.50 S 53 20091 2.00 91.00 240093 2.40 9.30
20053 2.00 53.00 20092 2.00 92.00 240096 2.40 9.60
20054 2.00 54.00 20093 2.00 93.00 240098 2.40 9.80 P 10A
200545 2.00 54.50 S 55 20094 2.00 94.00 240103 2.40 10.30
20055 2.00 55.00 200945 2.00 94.50 S 95 240105 2.40 10.50
200555 2.00 55.50 S 56 20095 2.00 95.00 240106 2.40 10.60
20056 2.00 56.00 20096 2.00 96.00 240108 2.40 10.80 P 11
20057 2.00 57.00 20097 2.00 97.00 24011 2.40 11.00 P 11.2
20058 2.00 58.00 20098 2.00 98.00 240113 2.40 11.30
20059 2.00 59.00 20099 2.00 99.00 240115 2.40 11.50
200595 2.00 59.50 S 60 200995 2.00 99.50 S 100 240116 2.40 11.60
20060 2.00 60.00 20100 2.00 100.00 240118 2.40 11.80 P 12
20061 2.00 61.00 20102 2.00 102.00 240123 2.40 12.30 P 12.5
20062 2.00 62.00 201045 2.00 104.50 S 105 240126 2.40 12.60
200625 2.00 62.50 S 63 20105 2.00 105.00 240133 2.40 13.30
20063 2.00 63.00 20109 2.00 109.00 240135 2.40 13.50
20064 2.00 64.00 201095 2.00 109.50 S 110 240136 2.40 13.60
200645 2.00 64.50 S 65 20110 2.00 110.00 240138 2.40 13.80 P 14
20065 2.00 65.00 201115 2.00 111.50 S 112 240143 2.40 14.30
20066 2.00 66.00 201145 2.00 114.50 S 115 240145 2.40 14.50
200665 2.00 66.50 S 67 20115 2.00 115.00 240146 2.40 14.60
20067 2.00 67.00 201195 2.00 119.50 S 120 240148 2.40 14.80 P 15
20068 2.00 68.00 20120 2.00 120.00 240153 2.40 15.30
20069 2.00 69.00 201245 2.00 124.50 S 125 240155 2.40 15.50
200695 2.00 69.50 S 70 201256 2.00 125.60 240156 2.40 15.60
20070 2.00 70.00 201295 2.00 129.50 S 130 240158 2.40 15.80 P 16
200705 2.00 70.50 S 71 20130 2.00 130.00 240159 2.40 15.90
20071 2.00 71.00 201315 2.00 131.50 S 132 240163 2.40 16.30
20072 2.00 72.00 201345 2.00 134.50 S 135 240166 2.40 16.60
20073 2.00 73.00 201395 2.00 139.50 S 140 240173 2.40 17.30
HITECHSEALS.COM 31

240175 2.40 17.50 25005 2.50 5.00 250305 2.50 30.50
240176 2.40 17.60 250055 2.50 5.50 25031 2.50 31.00
240178 2.40 17.80 P 18 25006 2.50 6.00 250315 2.50 31.50
240183 2.40 18.30 250065 2.50 6.50 25032 2.50 32.00
240186 2.40 18.60 25007 2.50 7.00 250325 2.50 32.50
240193 2.40 19.30 250075 2.50 7.50 25033 2.50 33.00
240196 2.40 19.60 25008 2.50 8.00 250335 2.50 33.50
240198 2.40 19.80 P 20 250085 2.50 8.50 25034 2.50 34.00
240203 2.40 20.30 25009 2.50 9.00 250345 2.50 34.50
240205 2.40 20.50 250095 2.50 9.50 25035 2.50 35.00
240208 2.40 20.80 P 21 25010 2.50 10.00 250355 2.50 35.50
240213 2.40 21.30 250105 2.50 10.50 25036 2.50 36.00
240215 2.40 21.50 25011 2.50 11.00 250365 2.50 36.50
240216 2.40 21.60 250115 2.50 11.50 25037 2.50 37.00
240218 2.40 21.80 P 22 25012 2.50 12.00 250375 2.50 37.50
240223 2.40 22.30 250125 2.50 12.50 25038 2.50 38.00
240226 2.40 22.60 25013 2.50 13.00 250385 2.50 38.50
240233 2.40 23.30 250135 2.50 13.50 25039 2.50 39.00
240235 2.40 23.50 25014 2.50 14.00 250395 2.50 39.50
240236 2.40 23.60 250145 2.50 14.50 25040 2.50 40.00
240243 2.40 24.30 25015 2.50 15.00 25041 2.50 41.00
240245 2.40 24.50 250155 2.50 15.50 25042 2.50 42.00
240246 2.40 24.60 25016 2.50 16.00 25043 2.50 43.00
24025 2.40 25.00 250165 2.50 16.50 25044 2.50 44.00
240253 2.40 25.30 25017 2.50 17.00 25045 2.50 45.00
240256 2.40 25.60 250175 2.50 17.50 25046 2.50 46.00
240273 2.40 27.30 25018 2.50 18.00 25047 2.50 47.00
240275 2.40 27.50 250185 2.50 18.50 25048 2.50 48.00
240276 2.40 27.60 25019 2.50 19.00 25049 2.50 49.00
240296 2.40 29.60 250195 2.50 19.50 25050 2.50 50.00
240303 2.40 30.30 25020 2.50 20.00 25051 2.50 51.00
240316 2.40 31.60 250205 2.50 20.50 25052 2.50 52.00
240333 2.40 33.30 25021 2.50 21.00 25053 2.50 53.00
240346 2.40 34.60 250215 2.50 21.50 25054 2.50 54.00
240365 2.40 36.50 25022 2.50 22.00 25055 2.50 55.00
240376 2.40 37.60 250225 2.50 22.50 25056 2.50 56.00
240396 2.40 39.60 25023 2.50 23.00 25057 2.50 57.00
240416 2.40 41.60 250235 2.50 23.50 25058 2.50 58.00
240446 2.40 44.60 25024 2.50 24.00 25059 2.50 59.00
240476 2.40 47.60 250245 2.50 24.50 25060 2.50 60.00
240496 2.40 49.60 25025 2.50 25.00 25061 2.50 61.00
240516 2.40 51.60 250255 2.50 25.50 25062 2.50 62.00
240546 2.40 54.60 25026 2.50 26.00 25063 2.50 63.00
240576 2.40 57.60 250265 2.50 26.50 25064 2.50 64.00
240596 2.40 59.60 25027 2.50 27.00 25065 2.50 65.00
240616 2.40 61.60 250275 2.50 27.50 25066 2.50 66.00
240646 2.40 64.60 25028 2.50 28.00 25067 2.50 67.00
240676 2.40 67.60 250285 2.50 28.50 25068 2.50 68.00
240696 2.40 69.60 25029 2.50 29.00 25069 2.50 69.00
25004 2.50 4.00 250295 2.50 29.50 25070 2.50 70.00
250046 2.50 4.60 25030 2.50 30.00 25071 2.50 71.00
32 HITECHSEALS.COM

25072 2.50 72.00 25123 2.50 123.00 -125 2.62 32.99 -125
25073 2.50 73.00 25124 2.50 124.00 -126 2.62 34.59 -126
25074 2.50 74.00 25125 2.50 125.00 -127 2.62 36.17 -127
25075 2.50 75.00 25126 2.50 126.00 -128 2.62 37.77 -128
25076 2.50 76.00 25127 2.50 127.00 -129 2.62 39.34 -129
25077 2.50 77.00 25128 2.50 128.00 -130 2.62 40.94 -130
25078 2.50 78.00 25129 2.50 129.00 -131 2.62 42.52 -131
25079 2.50 79.00 25130 2.50 130.00 -132 2.62 44.12 -132
25080 2.50 80.00 25131 2.50 131.00 -133 2.62 45.69 -133
25081 2.50 81.00 25132 2.50 132.00 -134 2.62 47.29 -134
25082 2.50 82.00 25133 2.50 133.00 -135 2.62 48.90 -135
25083 2.50 83.00 25134 2.50 134.00 -136 2.62 50.47 -136
25084 2.50 84.00 25135 2.50 135.00 -137 2.62 52.07 -137
25085 2.50 85.00 25136 2.50 136.00 -138 2.62 53.64 -138
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HITECHSEALS.COM 33

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34 HITECHSEALS.COM

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HITECHSEALS.COM 35

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36 HITECHSEALS.COM

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HITECHSEALS.COM 37

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38 HITECHSEALS.COM

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HITECHSEALS.COM 39

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40 HITECHSEALS.COM

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HITECHSEALS.COM 41

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42 HITECHSEALS.COM

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HITECHSEALS.COM 43

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60190 6.00 190.00 -437 6.99 151.77 -437 70094 7.00 94.00
60195 6.00 195.00 -438 6.99 158.12 -438 70096 7.00 96.00
60200 6.00 200.00 -439 6.99 164.47 -439 70106 7.00 106.00
60208 6.00 208.00 -440 6.99 170.82 -440 70107 7.00 107.00
60210 6.00 210.00 -441 6.99 177.17 -441 70110 7.00 110.00
60215 6.00 215.00 -442 6.99 183.52 -442 70111 7.00 111.00
60220 6.00 220.00 -443 6.99 189.87 -443 701147 7.00 114.70
602225 6.00 222.50 V 225 -444 6.99 196.22 -444 70115 7.00 115.00
60230 6.00 230.00 -445 6.99 202.57 -445 70120 7.00 120.00
60242 6.00 242.00 -446 6.99 215.27 -446 70128 7.00 128.00
60250 6.00 250.00 -447 6.99 227.97 -447 70150 7.00 150.00
60262 6.00 262.00 -448 6.99 240.67 -448 701595 7.00 159.50
60266 6.00 266.00 -449 6.99 253.37 -449 70160 7.00 160.00
60270 6.00 270.00 -450 6.99 266.07 -450 701667 7.00 166.70
60272 6.00 272.00 V 275 -451 6.99 278.77 -451 701746 7.00 174.60
60290 6.00 290.00 -452 6.99 291.47 -452 70181 7.00 181.00
60295 6.00 295.00 -453 6.99 304.17 -453 701873 7.00 187.30
44 HITECHSEALS.COM

70200 7.00 200.00 80140 8.00 140.00 842095 8.40 209.50 P 210
702089 7.00 208.90 80144 8.00 144.00 842145 8.40 214.50 P 215
70212 7.00 212.00 80145 8.00 145.00 842191 8.40 219.10
70215 7.00 215.00 80160 8.00 160.00 842195 8.40 219.50 P 220
70217 7.00 217.00 80175 8.00 175.00 842245 8.40 224.50 P 225
70220 7.00 220.00 80184 8.00 184.00 842295 8.40 229.50 P 230
70230 7.00 230.00 80185 8.00 185.00 842345 8.40 234.50 P 235
70234 7.00 234.00 80188 8.00 188.00 842391 8.40 239.10
702343 7.00 234.30 80200 8.00 200.00 842395 8.40 239.50 P 240
70235 7.00 235.00 80205 8.00 205.00 842445 8.40 244.50 P 245
70236 7.00 236.00 80210 8.00 210.00 842495 8.40 249.50 P 250
70240 7.00 240.00 80230 8.00 230.00 842545 8.40 254.50 P 255
70247 7.00 247.00 80235 8.00 235.00 842595 8.40 259.50 P 260
70250 7.00 250.00 80245 8.00 245.00 842645 8.40 264.50 P 265
702597 7.00 259.70 80278 8.00 278.00 842695 8.40 269.50 P 270
70266 7.00 266.00 80290 8.00 290.00 842745 8.40 274.50 P 275
702851 7.00 285.10 80300 8.00 300.00 84319 8.40 319.00
702978 7.00 297.80 80308 8.00 308.00 843345 8.40 334.50
70300 7.00 300.00 80320 8.00 320.00 844191 8.40 419.10
70310 7.00 310.00 80326 8.00 326.00 10X475 10.00 475.00 V 480
70325 7.00 325.00 80330 8.00 330.00 10X5245 10.00 524.50 V 530
70329 7.00 329.00 80425 8.00 425.00 10X579 10.00 579.00 V 585
70338 7.00 338.00 80440 8.00 440.00 10X6335 10.00 633.50 V 640
70348 7.00 348.00 80470 8.00 470.00 10X683 10.00 683.00 V 690
70388 7.00 388.00 80475 8.00 475.00 10X7325 10.00 732.50 V 740
70400 7.00 400.00 80480 8.00 480.00 10X782 10.00 782.00 V 790
70416 7.00 416.00 80490 8.00 490.00 10X8365 10.00 836.50 V 845
70430 7.00 430.00 80500 8.00 500.00 10X1044 10.00 1044.00 V 1055
70431 7.00 431.00 80565 8.00 565.00
70437 7.00 437.00 841441 8.40 144.10
70448 7.00 448.00 841495 8.40 149.50 P 150A
70515 7.00 515.00 841541 8.40 154.10
70540 7.00 540.00 841545 8.40 154.50 P 155
70558 7.00 558.00 841591 8.40 159.10
70625 7.00 625.00 841595 8.40 159.50 P 160
80016 8.00 16.00 841641 8.40 164.10
80025 8.00 25.00 841645 8.40 164.50 P 165
80033 8.00 33.00 841695 8.40 169.50 P 170
80050 8.00 50.00 841741 8.40 174.10
80054 8.00 54.00 841745 8.40 174.50 P 175
80055 8.00 55.00 841795 8.40 179.50 P 180
80060 8.00 60.00 841845 8.40 184.50 P 185
80065 8.00 65.00 841895 8.40 189.50 P 190
80067 8.00 67.00 841941 8.40 194.10
80070 8.00 70.00 841945 8.40 194.50 P 195
80075 8.00 75.00 841991 8.40 199.10
80090 8.00 90.00 841995 8.40 199.50 P 200
80092 8.00 92.00 842041 8.40 204.10
80110 8.00 110.00 842045 8.40 204.50 P 205
80112 8.00 112.00 842085 8.40 208.50 P 209
80125 8.00 125.00 842091 8.40 209.10
HITECHSEALS.COM 45
Common O-Ring Failures O-Ring Design Guide
Extrusion or Nibbling
When extrusion or nibbling occurs, the seal develops ragged edges, which can leave it
looking tattered. This generally appears on the low-pressure side. In general, extrusion
failures are caused by one of more of the following factors:
• Excessive clearances • Irregular clearance gaps
• Excessive pressure • Sharp gland edges
• Low modulus or hardness elastomer • Improper sizing
• Excessive gland fill
Solutions to prevent extrusion include:

• Decreasing clearance
• Use a higher-modulus or harder elastomer
• Properly designing the gland
• Using polymer back-up rings
Over-Compression
Over-compression causes mating surfaces to appear flat. It may also cause the flattened
surfaces of the seal to develop circumferential splits. In general, over-compression
failures are caused by one of more of the following factors:
• Improper design (failure to account for thermal expansion)
• Chemical volume changes
• Excessive compression
One solution to prevent over-compression is to consider the material's response to che-

mical and thermal environments during the gland design process.
Abrasion
Abrasion generally happens in dynamic seals, subjected to reciprocating, oscillating or
rotary motion. This failure causes laceration and breaking on the O-ring’s surface that
experience excessive wear. Abrasion is caused by one or more of the following:
• Rough sealing surfaces
• Excessive temperature
• Process environment containing abrasive particles
• Dynamic motion
• Poor elastomer surface finish
Solutions to prevent abrasion include:

• Use recommended gland surface finishes
• Consider internally lubed elastomers
• Eliminate abrasive components
46 HITECHSEALS.COM
O-Ring Design Guide Common O-Ring Failures
Compression Set
Compression set causes an O-ring's cross section to lose its circular or O-shape
and resemble a flat sided oval. The flat side corresponds to the mating seal surfaces.
Contributing factors may include one or more of the following:
• Excessive compression
• Excessive temperature
• Incompletely cured elastomer
• Elastomer with high compression set
• Excessive volume swell in chemical
Solutions to prevent compression set include:

• Low compression set elastomer
• Proper gland design for the specific elastomer
• Confirm material compatibility
Outgassing or Extraction
This failure is difficult to detect as the O-ring typically shows no visible change. In some
instances, it may exhibit a decrease in cross-sectional size. In general, outgassing or ext-
ractions are caused by one of more of the following factors:
• Improper or improperly cured elastomer
• High vacuum levels
• Low hardness or plasticized elastomer
Solutions to prevent outgassing include:

• Avoid plasticized elastomers
• Ensure all seals are properly post-cured to minimize outgassing
Installation Damage
Damage that occurs to the O-ring during the installation process presents as small cuts,
nicks, and gashes to the surface. Installation damage can be caused by one of more of the
following factors:
• Sharp edges on the glands or components
• Improper sizing of elastomer
• Low-modulus or low-hardness elastomer
• Elastomer surface contamination
Solutions to prevent installation damage include:

• Remove all sharp edges
• Proper gland design
• Proper elastomer sizing
• Use a higher-modulus or harder elastomer
HITECHSEALS.COM 47
Common O-Ring Failures O-Ring Design Guide
Chemical Degradation
When chemical degradation occurs, the seal may exhibit signs including blisters, cra-
cking, voids, or discoloration. In some cases, the degradation is observable only by mea-
surement of physical properties. In general, chemical degradation is caused by:
• Incompatibility with the chemical and or thermal environment.
To prevent this failure from happening, use a more chemical-resistant elastomer.
Thermal Degradation
Thermal degradation may cause radial cracks to appear on the O-rings. They will be
located on the highest temperature surfaces. In addition, certain elastomers may exhibit
signs of softening or shiny surface as a result of excessive temperatures. In general,
thermal degradation are caused by one of more of the following factors:
• Elastomer thermal properties
• Excessive temperature excursions or cycling
Solutions to prevent thermal degradation include:

• Selecting an elastomer with improved thermal stability
• Evaluation of the possibility of cooling sealing surfaces
Spiral Failure
When a spiral failure occurs, a spiral pattern or mark appears on the circumference of
the O-ring. Spiral failures are typically caused by one or more of these factors:
• Difficult or tight installation (static)
• Slow reciprocating speed
• Low-modulus or durometer elastomer
• Irregular O-ring surface finish, including excessive parting line
• Excessive gland width
• Irregular or rough gland surface finish
• Inadequate lubrication
Solutions to prevent spiral failures include:

• Correct installation procedures
• Use a higher-modulus elastomers
• Internally lubed elastomers
• Proper gland design
• Gland surface finish of 8-16 micro-inch RMS
• Possibly use polymer back-up rings
48 HITECHSEALS.COM
O-Ring Design Guide Common O-Ring Failures
Plasma Degradation
When plasma degradation occurs, there is erosion on the O-ring where it was exposed
to the plasma. This type of failure generally happens in electrical applications. In some
cases, this appears as discolouration or powdered residue on the surface. Contribut
-ing factors may include:
• Chemical reactivity of the plasma
• Ion bombardment (sputtering)
• Electron bombardment (heating)
• Improper gland design
• Incompatible seal material
Solutions to prevent plasma degradation include:

• Plasma-compatible elastomer and compound
• Minimize exposed area
• Examine gland design
Contamination
When this failure occurs, the foreign materials or contaminants are visible on the surface
of the O-ring. In general, contamination is caused by:
• Process environment deposition
• Reactions or degradation of the elastomer
• Non-semiconductor-grade elastomer
To prevent this failure from happening specify contamination level including manu-
facturing and packaging of the seals.
Rapid Gas Decompression

O-rings that have undergone rapid gas decompression (RGD) exhibit blisters, pits, or
pockets on their surface. RGD occurs when there is absorption of gas at high pressure
and the subsequent rapid decrease in pressure. The absorbed gas blisters and ruptures the
elastomer surface as the pressure is rapidly removed. In general, rapid gas decompression
is caused:
• Rapid pressure changes
• Employing elastomer materials that are susceptible to gas permeation
• Low-modulus or low-hardness elastomer
Solutions to prevent rapid gas decompression include:

• Use RGD certified elastomer compounds, tested to industry standards
• Slow the release of the system pressure
• Increase the gland fill while being careful not to exceed 90%
• Choose a higher modulus or harder elastomer.
HITECHSEALS.COM 49
Material Summary Guide O-Ring Design Guide
Chloroprene (CR) (Neoprene - DuPont™) Hydrogenated Nitrile (HNBR)

-40°C to 121°C (-40°F to 250°F) -40°C to 160°C (-40°F to 320°F)
• Exceptional ozone and weather resistance • Nitrile based compound with improved chemical resistance
• Good chemical resistance, including to refrigerants (R12) • Wider temperature range than standard nitrile
• Great mechanical properties are retained over a wide temp- • High strength material that resists extrusion, abrasion, and
erature range wear
• Commonly used with ammonia • Water and steam resistance to +149°C (+300°F)
• Poor resistance to aromatic hydrocarbons, polar solvents, • H2S resistance up to 10%
and toluene • Commonly used with petroleum oils and CO2
• Do not use with chlorinated hydrocarbons, polar solvents,
or strong acids
Ethylene Propylene (EPDM, EPM) • Low temperature compounds are available with a mini-
-54°C to 150°C (-65°F to 302°F) mum temperature of -55°C (-67°F)
• Excellent resistance to ozone, hot water, steam, and aging
• Commonly used with brake fluids and refrigerants Nitrile (NBR)
• Poor resistance to petroleum fluids and mineral oils
-40°C to 120°C ( -40°F to 248°F)
• Presently the most widely used rubber in the seal industry
Fluorocarbon (FKM, FPM) (Viton™ Type A - Chemours) • Exceptional balance of good mechanical properties, wear
-26°C to 204°C (-15°F to 400°F) properties, and chemical resistance
• Excellent resistance to higher temperatures, petroleum oils, • Resistant to most mineral oils and greases
and gasoline • Do not use with glycol-based brake fluids and strong acids
• Wide range of chemical resistance • Low temperature nitrile compound available down to
• Great ozone, weather, and aging resistance -55°C (-67°F)
• Poor compatibility with H₂S over 2%, amines, acetone, hot
water, and steam
Perfluoroelastomer (FFKM) (Kalrez® - DuPont™)
• Poor low temperature characteristics
• Low temperature compounds (Type 3 FKM) are available -32°C to 350°C (-25°F to 662°F)
with a minimum temperature of -40°C (-40°F) • Broadest chemical resistance of any elastomeric material
• Combines the sealing integrity of elastomers with chemical
resistance approaching that of PTFE
Fluorosilicone (FVMQ, FMQ) • Not suitable with liquid sodium and potassium, fluorinated
-56°C to 204°C (-69°F to 400°F) solvents, and refrigerants
• Wide temperature range • Low temperature compounds available up to -42°C/-44°F
• Excellent resistance to hydrocarbon fuels, petroleum oils, • Multiple grades available
and silicone oils
• Relatively low tear strength, abrasion resistance, and tensile
strength
• Generally, not suited for dynamic applications
50 HITECHSEALS.COM
O-Ring Design Guide Material Summary Guide
Polyetheretherketone (PEEK) Tetrafluoroethylene-Propylene Copolymer (FEPM, TFE/P)

(KasPex™ PEEK - Hi-Tech Seals Inc.) (Aflas® FEPM - Asahi Glass Co.)
-70°C to 260°C (-94°F to 500°F) -9°C to 232°C (+16°F to 450°F)
• Outstanding chemical resistance • Good high temperature capability
• Excellent high temperature performance • Resistant to strong acids and bases, amines, solvents, and
• Exceptional wear and abrasion resistance hot water
• High strength • Found in numerous oilfield applications
• Maintains mechanical properties in high temperatures • Poor low temperature performance and low resilience
• Commonly used for anti-extrusion purposes
• Do not use with hydrochloric, nitric, or sulphuric acids
Thermoplastic Elastomer (TPC‒ ET) (Hytrel® - DuPont)
-54°C to 149°C (-65°F to 300°F)
Polytetrafluoroethylene (PTFE)
• Thrives in high temperatures and hostile fluids
-260°C to 260°C (-436°F to 500°F) • Excellent strength and toughness properties
• Virtually universal chemical resistance • High resilience and flexibility which allows for easier inst-
• Very low coefficient of friction allation than PTFE materials
• Reinforcements such as bronze, moly, glass, and carbon • Not suitable with water and phosphate fluids above +80°C
are commonly added to alter mechanical properties (+176°F)
Polyurethane (AU, EU) Viton™ Extreme™ (FEPM) (Viton™ - Chemours)

(BoKure™ Urethane - Hi-Tech Seals Inc.) -20°C to 204°C (-4°F to 400°F)
-54°C to 105°C (-65°F to 221°F)
• Exhibits significantly improved performance over stand-
• Thermoplastic elastomer with higher tensile strength, tou- ard Viton™
ghness, and wear resistance • Provides excellent thermal resistance along with signif-
• Great combination of hardness and elasticity icantly advanced chemical resistance
• Excellent low temperature flexibility
• Commonly used in high-pressure hydraulic systems where
parts are subject to wear * The material information provided is based on multiple industry
accepted reference sources. It is intended to serve as a general
guideline. Testing material in the application environment is hi-
Silicone (VMQ) ghly recommended.
-65°C to 232°C (-85°F to 450°F)
• Excellent resistance to oxidation and ozone degradation
• Wide temperature range
• Commonly used in static applications due to its poor ten-
sile strength and wear resistance
• Popular for food and medical applications
HITECHSEALS.COM 51
O-Ring Design Guide O-Ring Design Guide
Canadian Branches
Canadian Headquarters | 9211 - 41 Ave NW | Edmonton, AB | T6E 6R5 | Ph: 780.438.6055 | Fax: 780.434.5866
Manufacturing Centre | 9504 - 41 Ave NW | Edmonton, AB | T6E 6G9 | Ph: 780.439.4894 | Fax: 780.436.9502
Calgary | 6323 - 35 St. S.E. | Calgary, AB | T2C 1N1 | Ph: 403.720.2856 | Fax: 403.279.2662
Winnipeg | 445 Egesz St. | Winnipeg, MB | R2R 2V5 | Ph: 204.775.7881 | Fax: 204.775.7954
Toronto | 1180 Kerrisdale Blvd; Unit #8 | Newmarket, ON | L3Y 8Z9 | Ph: 905.953.9666 | Fax: 905.953.8739
Montreal | 2101 Rue Léonard-De Vinci | Ste-Julie, QC | J3E 1Z2 | Ph: 450.655.7325 | Fax: 450.655.7359
US Branches
Conroe | 12064 FM 3083 | Conroe, TX | 77301 | Ph: 936.206.3124 | Fax: 936.756.0538
Broussard | 909 Garber Rd | Broussard, LA | 70518 | Ph: 337.347.8870 | Fax: 337.347.8871
A Proud Strategic Partner of Carco Group

CARCO-PRP | Via Ugo Foscolo, 2/4 | Basiano, MI | Italy | 20060 | Ph: +39.0295760331
Polymer Concepts Technologies PBY, Inc. | 13522 Manhasset St. | Apple Valley, CA | United States | 92308 | Ph: 760.240.4999
Polymer Concepts Technologies PBY, Inc. | 2571 E. Lindsay Privado | Ontario, CA | United States | 91761 | Ph: 909.930.6700
Microflex Technologies, Inc. | 430 W Collins Ave | Orange, CA | United States | 92867 | Ph: 714.937.1507
Polis SRL | Via Artigianale, 19 | Loc. Cignano Offlaga, BS | Italy | 25020 | Ph: +39.030979304 04/2023
ISO 9001 HITECHSEALS.COM

52
REGISTERED QMS
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O-Ring Design Guide

O-Ring Design Guide O-Ring Design Guide

Standard, PTFE Coated, and FEP/PFA Encapsulated O-rings 7

O-Ring Gland Types 8

I.D. Stretch & O.D. Interference 9

Limits for Extrusion 12

Groove Dimensions - ISO 3601 13

Groove Dimensions - DIN 3771 17

O-Ring Sizing Charts 20

Metric O-Ring Sizes 28

Common O-Ring Failures 46

Material Summary Guide 50

Introduction ISO 9001 Registered QMS

A properly designed O-ring groove allows the O-ring to be squ-

O-Ring Prefixes Quad Ring Prefixes

HS9 Hydrogenated Nitrile 90 ±5 E80 Ethylene-Propylene 80 ±5 Square Cut Ring Prefixes

V75 Viton™ 75 ±5 FS7 Fluorosilicone 70 ±5 TS9 Nitrile 90 ±5

V90 Viton™ 90 ±5 U90 Urethane 90 ±5

The surface imperfections characterized by ISO 3601-3 include

Standard O-Rings PTFE Colour Coated O-Rings FEP/PFA Encapsulated O-Rings

Standard PTFE Colour FEP/PFA

Smaller Cross-Sections Advantages Larger Cross-Sections Advantages

O-Ring Gland Types

Piston Configuration Rod Configuration Face Type Configuration

O-Ring Piston Rod

I.D. Stretch & O.D. Interference

O-Ring O-Ring C/S Reduced O-Ring C/S at % ID Stretch (Inch / mm)

This can usually be expressed as a percentage:

Groove Area of a circle = πr2 and r = d , where d = diameter (C/S)

Groove Gland CSA = Groove Depth x Groove Width*

* Effect of gland angle and extrusion gap not addressed.

Piston Type Seal Rod Type Seal

Extrusion Radial Gap (A) Diametrical Gap (B)

Limits for Extrusion 690.0

Fluid Pressure (psi)

Groove Dimensions - ISO 3601

Static Axial (Face) Applications C

Information is based on ISO 3601

Information is based on ISO 3601

For rotary applications contact our engineering team at [email protected]

Piston Application Rod Application

Wall Radius Chamfer Length (e)

For a static mating surface: Ra 32 µinch maximum

The recommended minimum shaft hardness is 50 HRC (Hard-

Information based on ISO 3601 Non-Standard Class A O-Rings.

C/S Tolerance I.D. (mm) Tolerance I.D. (mm) Tolerance

Groove Dimensions - DIN 3771

Static Axial (Face) Applications

Information is based on DIN 3771.

Information is based on DIN 3771.

Square Cut Ring Actual C/S I.D.

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

Nominal Imperial Actual Metric Actual

O-Rings for Straight Thread Tube Fitting Bosses