HilonGuard 2400 PC

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HilonGuard 2400

Surface Tolerant Epoxy

PRODUCT DESCRIPTION
A low VOC, two component high build, high solids surface tolerant epoxy maintenance coating.Available in an aluminum and
glass flake pigmented version to provide additional anti-corrosive barrier protection.

RECOMMENDED USES
For application to a wide variety of substrates including hand prepared rusty steel, abrasive blast cleaned and hydroblasted steel,
and a wide range of intact, aged coatings. Provides excellent anti-corrosive protection in industrial, coastal structures, pulp and
paper plants, bridges and offshore environments in both atmospheric exposure and immersion service.

PRODUCT INFORMATION
Colour EP4002S Dark Red
EP4005S Grey
Gloss Level Semi gloss
Part B (Curing Agent) EPC400
Volume Solids 83%±3%
Typical Thickness 100-300 microns dry equivalent to 120-360 microns wet
Theoretical Coverage 6.92 m²/litre at 120 microns d.f.t
Mix Ratio Part A(Base) to Part B(Curing Agent)= 5.5:1(by volume)
Flash Point 38°C
VOC 232 g/lt (as supplied) (EPA method 24)

SURFACE PREPARATION
All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces should be
assessed and treated in accordance with ISO 8504:2000.Oil or grease should be removed in accordance with SSPC-SP1
solvent cleaning.
Bare Steel For immersion service, HilonGuard 2400 must be applied to surfaces blast cleaned to Sa2½
(ISO 8501-1:2007) or SSPC-SP10. However, for atmospheric exposure best performance will
be achieved when HilonGuard 2400 is applied to surfaces prepared to a minimum of Sa2½ or
Sa2 (ISO 8501-1:2007). A surface profile of 50-75 microns is recommended.
Shop Primer Approved shop primers must be clean,dry and free from soluble salts and any other surface
contaminants. Unapproved shop primers will require complete removal by blast cleaning to
Sa2½ (ISO 8501-1: 2007).Consult your Hilong representative for specific recommendations.
Aged Coatings HilonGuard 2400 is suitable for overcoating a limited range of intact, tightly adherent aged
coatings. Loose or flaking coatings should be removed back to a firm edge. Glossy finishes
may require light abrasion to provide a physical ‘key’.

APPLICATION
Application Condition Surface temperature must always be a minimum of 3°C above dew point Good ventilation is
required in confined areas to ensure proper drying. During application and the initial dr ying of
the coating, the coating should not be exposed to high humidity.
Mixing Combine 5.5 parts of Base with 1 part of Curing Agent and mix thoroughly with power agitator.
Pot Life ((25°C) 2 hours (Reduced at higher temperature)

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www.hilonggroup.com
Jul 1,2022
HilonGuard 2400
Surface Tolerant Epoxy

Thinner THR100
Airless Spray Recommended
Tip Range 0.45-0.58 mm (18-23 thou)
Total output fluid pressure at spray tip not less than 176 kg/cm²(2503 p.s.i.)
Air Spray Recommended
Brush Application by brush is recommended for small areas only. Multiple coats may be required to
achieve specified film thickness
Cleaner THR100

DRYING TIME AND OVERCOATING INTERVAL


Temperature 5℃ 15℃ 25℃ 40℃
Touch Dry 8 hrs 5 hrs 3 hrs 2 hrs
Hard Dry 18 hrs 12 hrs 6 hrs 3 hrs
Min. Time Before Overcoating 18 hrs 12 hrs 6 hrs 3 hrs
Max. Time Before Overcoating 3 months 2 months 1 month 2 weeks
# For curing at low temperatures,an alternative curing agent is available. Consult your Hilong representative for
specific recommendations.

SYSTEMS COMPATIBILITY
HilonGuard 2400 is designed for application to correctly prepared steel. However, it is also possible to apply over approved
prefabrication primers. Further details of these can be obtained from Hilong representative.
Recommended primers are:
HilonGuard 2510 HilonGuard 2600 HilonZinc 1280
Recommended topcoast are
HilonDeco EP 9300 HilonDeco PU 9400 HilonDeco PU 9410 HilonDeco FC 9500

UNIT SIZE
20 litre unit: 16.92 litres part A (Base) in a 20 litres container, 3.08 litres part B (Curing agent) in a 5 litres container

STORAGE
Must be stored in accordance with national regulations. Store in dry, shaded conditions away from sources of heat and ignition.

HEALTH and SAFETY


Prior to use, obtain, consult and follow the Material Safety Data Sheet for this product concerning health and safety informa-
tion, and apply and use the coating according to the national state of health and safety as well as environmental protection
standards and regulations.

IMPORTANT NOTE
The information in this data sheet is not intended to be exhaustive, for your reference only. The information contained in this
data sheet is liable to modification from time to time in the light of experience and our policy of continuous development.
Please contact us and request the latest version prior to using the product.

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www.hilonggroup.com
Jul 1,2022

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