0% found this document useful (0 votes)
23 views41 pages

861/862, Anna Salai, Chennai 600002 Branches:-Bangalore, Ootacamund, Tiruchirapalli & Secunderabad Basic List of S324 - Engine

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 41

861/862, Anna Salai, Chennai 600002

Branches :- Bangalore, Ootacamund, Tiruchirapalli & Secunderabad

Basic List of S324- Engine

List No. 3078


PARTS LIST

S324 Engine

TAFE EXPORT

List No. 3078

36bhp (Gross) @ 2000rpm

Revision Level: 0 Page 2 of 41 14.06.2013


AIR INDUCTION AND EXHAUST SYSTEM

Revision Level: 0 Page 3 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 54S30058 Manifold Induction 1


02 36867153 Joint Induction Manifold To Cylinder Head 1

03 00920052 Washer Spring Induction Manifold To Cylinder 7


Head Setscrew
04 S4007401 Setscrew, Induction Manifold To Cylinder Head 7

05 54S30034 Manifold Exhaust (Vertical Exhaust) 1

06 36862143 Gasket Exhaust Manifold To Cylinder Head 2

07 82S30063 Stud Cylinder Head To Exhaust Manifold And 4


Outlet Flange
08 92DE0873 Washer Spring Cylinder Head Stud To Exhaust 4
Manifold
09 S4005702 Nut Exhaust Manifold Retaining 4

10 S4008208 Stud – Exhaust Manifold Outlet Flange 3

11 00920122 Washer 1

12 02666108 Thermo Start 1

Revision Level: 0 Page 4 of 41 14.06.2013


CRANK SHAFT

Revision Level: 0 Page 5 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 26S30011 Crankshaft 1 Alternate No.26S30011

02 31328241 Balance Weight Crankshaft 2

03 02185189 Setscrew Balance Weight 4

04 31731515 Tab Washer,Balance Weight Setscrew Right 2


Hand
05 31731516 Tab Washer, Balance Weight Setscrew Left 2
Hand
06 36271704 Key Crankshaft 1

07 00410132 Gear Crankshaft 1

08 33176137 Washer Crankshaft Pulley Spacing 1

09 67DE0112 Pulley Crankshaft(Spill Timing-13° ) 1

10 33125112 Washer, Crankshaft Pulley Retaining Setscrew 1

11 S4007426 Setscrew,Crankshaft Pulley Retaining 1

12 31121261 Bearings, Crankshaft Main,Top and Bottom 1


12A 31122411 Bearings,Crankshaft Main,Front Bottom 1
12B 31122421 Bearings,Crankshaft Main, Front Top and Bottom 1
12C 31123331 Bearings, Crankshaft Main, Rear & Middle 1
13 31137211 Washer Main Bearing Thrust-Top Std 2 Set Of 4 Nos STD-S4009933

13A 31137212 Washer Main Bearing Thrust Top-0.007" 2 Set of 4 Nos.O/S-S4009934


OverSize
14 31137221 Washer Main Bearing Thrust-Bottom Std 2 Set Of 4 Nos STD-S4009933

14A 31137222 Washer Main Bearing Thrust Bottom-0.007" 2 Set of 4 Nos.O/S-S4009934


OverSize

Revision Level: 0 Page 6 of 41 14.06.2013


15 SA063496 Connecting Road Assembly With Bush,Bolt & 3
Nut Less Bearings
16 00050119 Bush Connecting Rod Small End 3

17 00095250 Bolt,Connecting Rod To Cap 6

18 33221319 Nult Connecting Rod To Cap Bolt 6

19 31131171 Bearing,Connecting Rod Big End(Std) 6

19A 31131172 Bearing,Connecting Rod Big End 0.010" 6


Undersize
19B 31131173 Bearing,Connecting Rod End 0.020" Undersize 6

19C 31131174 Bearing, Connecting Rod Big End 0.030" 6


Undersize
20 99S31058 Piston Assembly Complete With Gudgeon Pin 3
And Circlip Less Rings

21 99S30779 Piston Rings Assembly 3

22 00170001 Circlip, Gudgeon Pin Retaining 2

Revision Level: 0 Page 7 of 41 14.06.2013


CYLINDER BLOCK

Revision Level: 0 Page 8 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

99S30539 Cylinder Block Assembly (Includes Liners, 1


Bearing Caps & Plugs)

01 28S30027 Cylinder Block 1 Not Serviced Seperately

02 53DE0006 Liner Cylinder Block 3

03 00650710 Plug Cylinder Block Water Jacket 5 Alt.Number -00650563

04 00650664 Plug Cyliner Block Water Rail 1

05 00650566 Plug Cylinder Block Pressure Rail Front And 2


Rear
06 33473106 Connection Tachometer Drive 1

07 36862511 Joint Tachometer Housing To Cylinder Block 1

08 99DE1260 Tachometer Drive Assembly 1

09 73DE0024 Seal Tachometer Drive Housing Oil 1

10 44S30163 Housing Tachometer Drive 1

11 00920053 Washer Spring Tachometer Mounting 3

12 74DE0844 Setscrew Cylinder Block To Tachometer 2


Mounting
12A 74DE0226 Setscrew Cylinder Block To Tachometer 1
Mounting
13 32813106 Cap Nut Tachometer Drive Connection Blanking 1

14 S4008217 Stud Cylinder Block (Fuel Filter Facing) 1

15 32161114 Drain Plug Cylinder Block 1 From Engine Number S325A01962

16 20DE0146 Adaptor Lubricating Oil Pressure Gauge Union 1

17 10S30281 Bracket Lubricating Oil Sump To Block 1

Revision Level: 0 Page 9 of 41 14.06.2013


18 82S30066 Stud Lubricating Oil Sump Bracket To Cylinder 2
Block
19 00920056 Washer Spring Lubricating Oil Sump Bracket To 2
Cylinder Block
20 57S30051 Nut Lubricating Oil Sump Bracket To Cylinder 2
Block
21 00920058 Washer Spring 1

22 74S30122 Setscrew Axle Bracket To Cylinder Block 1

23 02415608 ‘O’ Ring Rear Bearing Cap Thimble 2

24 00870001 Thimble Crankshaft Bearing Cap Locating 8

25 S4007429 Setscrew Main Bearing Cap To Cylinder Block – 2


Rear Cap
26 S4007428 Setscrew Bearing Cap To Cylinder Block 6

27 82S30098 Stud Cylinder Block To Axle Bracket 1

28 99S31580 Pipe Pressure Rail To Cam Chamber Assembly 1

29 09DE0006 Banjo Bolt 4

30 92DE0009 Washer Banjo Bolt 8

31 99S30868 Pipe Cam Chamber To Cylinder Head Assembly 1

32 49S30127 Gasket Cylinder Head 1

33 49S30167 Joint- PDC-Inlet Connection 1

34 20S30352 Connection Cylinder Block Water Inlet 1

35 2314H033 Setscrew Cylinder Block To Water Inlet Body 2

Revision Level: 0 Page 10 of 41 14.06.2013


CYLINDER HEAD

Revision Level: 0 Page 11 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 29S30004 Cylinder Head (S3 Machined) 1 Not Serviced Separately

02 49S30120 Joint Cylinder Head Rear End Cover Plate 1

03 00940737 Plate Cylinder Head Rear End Cover 1

04 00920053 Washer Spring Cylinder Head Rear end Cover 6


Plate Retaining Setscrew
05 74DE0844 Setscrew Cylinder Head Rear End Cover Plate 6
Retaining
06 49S30128 Joint Cylinder Head Water Outlet Body 1

07 08S30019 Body Cylinder Head Water Outlet 1

08 92DE0873 Washer Water Outlet Body To Cylinder Head 2


Setscrew
09 74S30127 Setscrew Cylinder Head To Water Outlet Body 1

10 74S30120 Setscrew Water Outlet Body to Cylinder Head 1

11 92DE0873 Washer Water Outlet Body To Cylinder Head 4


Setscrew
12 74DE0844 Setscrew Water Outlet Body To Cylinder Head 3

13 02431153 Plug Water Outlet Body 1 Alt Number-00650586

14 DE005379 Thermostat 1 Alternate No - 00032550/DE005284

15 31431681 Valve Inlet 3

16 31431011 Valve Exhaust 3

16A DE006001 Valve Set For S3 Engine (Includes of 15 & 16) 1

17 33261727 Guide Exhaust And Inlet Valve 6

18 33177518 Washer Inlet & Exhaust Valve Spring Locating 6

19 73DE0016 Seal Valve Stem 6

Revision Level: 0 Page 12 of 41 14.06.2013


20 00780006 Spring Exhaust & Inlet Valve 6

21 00150008 Cap Valve Spring 6

22 00230001 Cotter Valve Spring(Service In Pairs) 6 Alt Number-33173115

23 32524148 Stud Cylinder Block To Cylinder Head RHS 3


Hole
24 33221319 Nut Cylinder Head Retaining 3

25 00860012 Tappet 6

26 00576052 Locknut Tappet Adjusting screw 6 Assy Lock Nut & Screw 99DE0822

27 00720677 Screw Tappet Adjusting 6

28 00490184 Joint Water Outlet Connection Top 1

29 20S30159 Connection Cylinder Head Water Outlet 1

30 92DE0873 Washer Spring Water Outlet Connection To 2


Outlet Body Setscrew
31 74S30119 Setscrew Water Outlet Connection To Outlet 2
Body
32 S4008209 Stud Lifting Plate Front & Rear 4

33 94S30155 Plate Engine Lifting Rear 1

34 00920004 Washer Plain Rear Lifting Plate Retaining Nut 2

35 92DE0873 Washer Rear Lifting Plate Retaining Nut 4

36 S4005703 Nut Rear Lifting Plate Retaining 4

37 94S30156 Plate Engine Lifting Front 1

38 32181457 Setscrew Cylinder Head To Cylinder Block 6


Short
39 32181458 Setscrew Cylinder Head To Cylinder Block Long 9

Revision Level: 0 Page 13 of 41 14.06.2013


CYLINDER HEAD COVER

Revision Level: 0 Page 14 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 24S30119 Cover Cylinder Head (Four Hole Mounting) 1 From Engine Number S324A 96805

02 49S30133 Joint Cylinder Head Cover – For Four Hole 1


Mounting
03 92DE0173 Rubber Seal, Cyl. Head Cover Retaining 4
Setscrew (4 Hole Mounting)
04 00920443 Washer Metallic Cylinder Head Cover Setscrew 4
(Four Hole Mounting)
05 74DE0844 Setscrew Cylinder Head Top Cover Retaining 4
(Four Hole Mounting)
06 00180063 Clip Extension Hose To Cylinder Head Cover 1

07 33872531 Pipe Breather Extension 1

08 31754118 Coil Spring Breather Pipe Extension Insert 1

09 36561129 Clip Breather Pipe Support 2

10 00920053 Washer Spring Setscrew Breather Pipe Clip 1


Support
11 S4007432 Setscrew Clip Breather Pipe Support 1

12 00920003 Washer Setscrew Breather Pipe Clip 1


Support(Lower)
13 74DE0844 Setscrew Clip Breather Pipe Support(Lower) 1

Revision Level: 0 Page 15 of 41 14.06.2013


DUAL FUEL FILTER (0.5 LITRE)

Revision Level: 0 Page 16 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 DE005803 Dual Filter Fuel Oil ( Mico.No. F002H20122 ) 1 To be Procured From MICO

Revision Level: 0 Page 17 of 41 14.06.2013


FLYWHEELHOUSINGREAR END OIL SEAL

Revision Level: 0 Page 18 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 SA094885 Housing Crankshaft Rear End Oil Seal 1


Assembly with Joint to PT.No.37424611
02 00350015 Dowel Cylinder Block To Oil Seal Housing 2

03 49S30119 Joint Rear End Oil Seal Housing To Cylinder 1


Block
04 73DE0014 Seal Crankshaft Rear End 1 Alt Number – 2418F475

05 37424611 Housing Rear End Oil 1

06 00920053 Washer Spring Oil Seal Housing To Cylinder 9


Block
07 74DE0844 Setscrew Oil Housing To Cylinder Block 9

08 44S30074 Plate Flywheel Housing Adaptor 1

09 00350016 Dowel Cylinder Blok To Adaptor Plate 2

10 S4008210 Stud Adaptor Plate To Cylinder Block 6

11 92DE0873 Washer Adaptor Plate Stud 6

12 S4005703 Nut Adaptor Plate Stud 6

13 72S30011 Cap Screw Adaptor Plate To Cylinder Block 2

14 99S30481 Flywheel & Starter Ring Assembly 1

15 00410236 Ring Starter 1

16 40S30130 Flywheel 1 Not Serviced Separately

17 00921062 Washer Tab Flywheel To Crankshaft Setscrew 3

18 S4007444 Setscrew Flywheel To Crankshaft 6

Revision Level: 0 Page 19 of 41 14.06.2013


FUEL INJECTION PUMP

Revision Level: 0 Page 20 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 DE005353 Fuel Injection Equipment (Mico.No. 1 To be Procured from MICO


9400030651)
02 94DE0053 Adaptor Fuel Injection Pump Gear 1

03 02116078 Dowel, Drive Gear Locating 1

04 49S30122 Joint Fuel Pump To Timing Case 1

05 31164449 Gear Fuel Pump Drive 1

06 00920053 Washer Spring Gear Fuel Punp Drive Retaining 3


Setscrew
07 74DE0844 Setscrew,Fuel Pump Adaptor To Pump 3

08 S4008214 Stud, Timing Case To Fuel Injection Pump 3

09 00920003 Washer Plain Fuel Injection Pump Retaining 3


Nut
10 00920053 Washer Spring Fuel Injection Retaining Nut 3

11 S4005702 Nut Fuel Injection Pump Retaining 2

12 S4005718 Nut Fuel Injection Pump Retaining 1

13 99DE0203 Pipe Fuel Injection Assembly No.1 Cylinder 1

14 99DE0204 Pipe Fuel Injection Assembly No.2 Cylinder 1

15 99DE0205 Pipe Fuel Injection Assembly No.3 Cylinder 1

16 36511123 Plate Fuel Injection Pipe Vibration Damper 4


Retaining

17 36844116 Damper Fuel Injection Pipe Damper 4

18 02182008 Screw Fuel Injection Pipe Damper 2

19 00571350 Nut Fuel Injection Pipe Damper Screw 2

Revision Level: 0 Page 21 of 41 14.06.2013


20 DE005326 Nozzle And Holder Assembly( Mico.No. 3 To be Procured from MICO
9430032A )
21 92DE0035 Washer Nozzle Seating( Mico.No. 2439999032 ) 3

22 99S31084 Pipe Assy Atomiser Off Pipe 1

23 92DE0009 Washer Banjo Bolt (Mico.No. 2 916 710 605) 6

24 09DE0006 Bolt Banjo (Mico No. 2 911 201 701) - MIOXI 3

25 S4008246 Stud Atomiser Retaining Bracket 3

26 10DE0516 Bracket(P-Type)Injector Support 3

27 00920443 Washer Atomiser Retaining Stud 3

28 S4005702 Nut Atomiser Retaining Stud 3

29 99S30644 Pipe Fuel Pump OverFlow Assembly With Clip 1

30 92DE0011 Washer,Banjo Bolt( Mico.No. 2916710609 ) 2

31 09DE0005 Bolt Banjo( Mico.No. 90411033404 ) 1

Revision Level: 0 Page 22 of 41 14.06.2013


JOINTS AND GASKETS

Revision Level: 0 Page 23 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

DE005595 Joints And Gaskets - Top Overhaul Kit 1 Set


(Includes 1 to 5, 13 & 17)

DE005594 Joints And Gaskets Major Kit 1 Set


(Includes 1 to 19)

DE006038 Joints & Gaskets Bottom Overhaul Kit 1 Set


(Includes 6 to 12, 14,15, 16, 18 & 19)

DE005596 Joints And Gaskets - Lubricating Oil Sump Kit 1 Set

01 49S30127 Gasket Cylinder Head 1

02 36867153 Joint Induction Manifold To Cylinder Head 1

03 49S30133 Joint Cylinder Head Cover 1

04 49S30128 Joint Cylinder Head Water Outlet Body 1

05 49S30120 Joint Cylinder Head Rear End Cover 1

06 49S30126 Joint Timing Case To Cylinder Block 1

07 99S31048 Joint Sump To Cylinder Block Assembly 1 Pair

08 49S30119 Joint Rear End Housing To Cylinder Block 1

09 49S30123 Joint Cylinder Block To Lubricating Filter 1

10 49S30163 Joint Lub. Oil Filler 1

11 49S30121 Joint Water Pump Back Plate 1

12 00490016 Joint Lubricating Oil Suction Pipe Flange To 1


Lubricating Oil Pump
13 36862143 Gasket Exhaust Manifold To Cylinder Head 2

14 49S30142 Joint Front Cover To Timing Case 1

15 49S30105 Joint Sump To Cylinder Block Rear 1

Revision Level: 0 Page 24 of 41 14.06.2013


16 49S30081 Joint Sump To Cylinder Block Front 1

17 00490184 Joint Water Outlet Connection Top 1

18 49S30122 Joint Fuel Injection Pump To Timing Case 1

19 36862511 Joint Tachometer Housing To Cylinder Block 1

Revision Level: 0 Page 25 of 41 14.06.2013


LUBRICATING OIL FILTER

Revision Level: 0 Page 26 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 DE005501 Lubricating Oil Filter Assembly Canister Type 1


(Includes Sl.No. 03 & 07)
02 49S30123 Joint Cylinder Block to Lubricating Oil Filter 1

03 37764251 Head Lubricating Oil Filter Assembly 1 Not Serviced Separately

04 92DE0023 Washer Plain To Setscrew Lubricating Oil Filter 2


Head Retaining
05 S4007415 Setscrew Lubricating Oil Filter Head To Cylinder 2
Block

06 DE005264 ‘O’ Ring Lubricating Oil Filter (Supplied With 1 Not Serviced separately
Filter Assembly)
07 02654408 Filter Lubricating Oil(Canister) 1

Revision Level: 0 Page 27 of 41 14.06.2013


LUBRICATING OIL PUMP

Revision Level: 0 Page 28 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 99S30964 Pump Lubricating Oil Assembly(Flanged Type) 1 From Engine Number S325 66203

02 32712715 Plunger 1

03 31742128 Spring lub Oil Relief Valve 1

04 33157122 Cap, Spring Retaining 1

05 00610011 Split Pin 1

06 00920053 Washer Spring,Lub. Oil Pump Assy To Front 3


Bearing Cap Setscrew
07 74S30121 Setscrew Lubricating Oil Pump Assembly To 3
Front Bearing Cap
08 99S30540 Lubricating Oil Pump Idler Gear Assembly 1

09 31163372 Gear Lubricating Oil Pump Idler 1

10 00050265 Bush Pump Idler Gear 1

11 00180831 Circlip,Pump Idler Gear Retaining 1

12 34711129 Pipe,Lubricating Oil Delivery,Pump To Cylinder 1


Block
13 S4005711 Gland Nut Lubricating Oil Pump And Delivery 2
Pipe
14 00560244 Olive,Lubricating Oil Delivery Pipe 2

15 99S31377 Pipe Lubricating Oil Suction Assembly – Flange 1


Type
16 00490016 Joint Lubricating,Oil Suction Pipe Flange To 1
Pump
17 00920798 Washer Tab Lub Oil Suction Pipe Flange 1

18 S4007403 Setscrew Suction Pipe To Oil Pump 2

Revision Level: 0 Page 29 of 41 14.06.2013


LUBRICATING OIL SUMP

Revision Level: 0 Page 30 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 83S30103 Sump Lubricating Oil 1

02 49S30081 Joint Sump To Cylinder Block -Front 1

03 49S30105 Joint Sump To Cylinder Block – Rear 1

04 99S31048 Joint Lubricating Oil Sump To Block Assembly 1

05 90S30028 Tube Lubricating Oil Sump Dipstick 1

06 32S30031 Dipstick Lubricating Oil Sump Assembly 1

07 00920053 Washer Spring, Lub.Oil Sump To Cylinder Block 2


Rear Hole Setscrews
08 S4007471 Setscrew Lubricating Oil Sump To Cylinder 2
Block Rear Holes

09 S4008243 Stud Cylinder Block To Sump – Rear 2

10 00920053 Washer Spring, Cylinder Block To Sump Stud – 2


Rear
11 S4005702 Nut Cylinder Block To Sump Stud-Rear 2

12 73S30025 ‘O’ Ring 1

13 S4006504 Plug Sump Drain 1

14 00920053 Washer Spring Lubricating Oil Sump To 6


Cylinder Block Setscrew
15 S4007470 Setscrew Lubricating Oil Sump To Cylinder 6
Block
16 92DE0053 Washer Lubricating Oil Sump To Cylinder Block 4
Setscrew
17 74S30242 Setscrew Lubricating Oil Sump To Cylinder 4
Block

Revision Level: 0 Page 31 of 41 14.06.2013


18 S4008244 Stud Cylinder Block To Sump 3

19 92DE0053 Washer Spring Lubricating Oil Sump To 3


Cylinder Block Stud
20 S4005702 Nut Cylinder Block To Sump Stud 3

Revision Level: 0 Page 32 of 41 14.06.2013


ROCKER SHAFT ASSEMBLY

Revision Level: 0 Page 33 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 99S31244 Rocker Shaft Assembly (with modified bracket) 1

02 00750277 Shaft Rocker 1

03 00650507 Plug Rocker Shaft End 2

04 00170033 Circlip Rocker Shaft Locating 2

05 00780005 Spring Rocker Shaft Front And Rear 2

06 00780175 Spring Rocker Shaft Center 1

07 10S30539 Bracket Rocker Shaft 4

08 41151446 Lever Rocker R.H.Assembly 3

09 41151447 Lever Rocker L.H.Assembly 3

10 00330505 Distance Piece Rocker Lever 4

11 35568352 Pipe Rocker Shaft Oil Feed Assembly 1

12 00050132 Bush Rocker Lever 6

13 00206002 Connection Rocker Shaft Oil Feed Pipe 1

14 S4008220 Stud Rocker Shaft Bracket 4

15 00920004 Washer Rocker Shaft Bracket Retaining 4

16 S4005703 Nut Rocker Shaft Bracket Retaining 4

Revision Level: 0 Page 34 of 41 14.06.2013


TIMING GEAR AND CAMSHAFT

Revision Level: 0 Page 35 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

01 44S30146 Timing Case (Cast Iron) 1

02 49S30126 Joint Timing Case To Cylinder Block 1

03 24S30111 Bridge Piece (Metric) 1

04 02411152 Washer, Spring Bottom Cover To Timing Case 2 Alt. Number-00920053


Setscrew
05 S4007410 Setscrew Bottom Cover To Timing Case 2

06 00920053 Washer Spring Timing Case To Cylinder Block 12


Setscrew
07 74S30121 Setscrew Timing Case To Cylinder Block 12

08 00920053 Washer, Spring Timing Case To Cylinder Block 2


Setscrew
09 S4007407 Setscrew Timing Case To Cylinder Block(Long) 2

10 00350005 Dowel Idler Gear Hub Locating 1

11 00995447 Hub Idler 1

12 31164362 Gear Idler 1

13 00940738 Plate Idler Gear Retaining 1

14 00920883 Tab Washer,Idler Gear Hub Setscrew 1

15 74S30118 Setscrew Idler Gear Hub To Cylinder Block 1

99S30983 Assembly Camshaft with tacho drive pin 1

16 14S30005 Camshaft 1

17 00410241 Gear Camshaft Driving 1

18 S4007403 Setscrew Suction Pipe To Oil Pump 2

Revision Level: 0 Page 36 of 41 14.06.2013


19 74DE0844 Setscrew, Driving Gear To Camshaft 3

20 00690073 Rivet, Camshaft Thrust Spring To Timing Case 1


Front Cover
21 00780067 Spring, Camshaft Thrust 1

99DE1439 Cover Timing Case Front Assy(Includes Thrust 1


Spring & Seal)
22 24S30127 Cover Timing Case 1 Not Serviced Separately

23 49S30142 Joint Front Cover To Timing Case 1

24 S4007410 Bolt Timing Cover To Timing Case 1

25 74S30177 Bolt Timing Cover To Timing Case 1

26 00920003 Washer, Timing Case Bolt Front Cover To 3


Timing Case
27 00920053 Washer, Spring Timing Case Front Cover Bolt 2
To Timing Case
28 S4007413 Bolt, Timing Case Front Cover Bolt To Timing 2
Case Setscrew
29 00920053 Washer, Spring Timing Case Bolt Front Cover 9
To Timing Case Nut
30 S4007403 Bolt Timing Cover To Timing Case 9

31 92DE0003 Washer Timing Cover To Timing Case 1

32 S4007407 Bolt Timing Cover To Timing Case 1

33 49S30163 Joint Lub. Oil Filler 1

34 99S31550 Filler Lub. Oil Assembly 1

35 92DE0002 Washer Oil Filler Retaining Setscrew 6

36 S4007402 Setscrew Oil Filler To Front Cover 6

37 02415344 Seal Timing Case Front Cover Oil Seal 1 Alt No. 02415343

Revision Level: 0 Page 37 of 41 14.06.2013


38 00920053 Washer Spring Timing Case Front Cover To 3
Timing Case

39 S4007406 Setscrew Front Cover To Bottom Cover 3

40 92DE0003 Washer Front Cover To Timing Case Setscrew 2

41 74DE0844 Setscrew Front Cover To Timing Case 2

42 82DE0083 Stud, Timing Case Front Cover To Adjusting 1


Lever
43 SK003473 Timing Pointer 1

Revision Level: 0 Page 38 of 41 14.06.2013


WATER PUMP ASSEMBLY

Revision Level: 0 Page 39 of 41 14.06.2013


Plate Part Description Quantity Per Remarks
Reference Number Group

99S30746 Water Pump Assembly (With Unitized Seal) 1

01 67S30035 Pulley Water Pump 1

02 08S30060 Body Water Pump 1

03 00032346 Shaft Water Pump(Integral Bearing Type) 1

04 2418M006 Seal Water Pump Unitised 1

05 37447194 Impeller Water Pump 1

06 49S30121 Joint Water Pump Back Plate 1

07 DE005495 Water Pump Kit (Includes 07A To 07D) 1

07A 49S30121 Joint Water Pump Back Plate 1

07B 37447194 Impeller Water Pump 1

07C 2418M006 Seal Water Pump (Unitised) 1

07D 00032346 Shaft Water Pump (Integral Bearing Type) 1

08 00941183 Back Plate Water Pump Body To Timing Case 1


Front Cover
09 00202016 Hose Bypass Connection To Water Pump Body 1

10 00180066 Clip Water Connection Hose 2

11 34821422 Hose Water Pump Outlet To Cylinder Block 1


Water Inlet
12 00180067 Clip Water Connection Hose 2

13 S4008211 Stud Water Pump Mounting 3

14 00920053 Spring Washer 4

15 S4005702 Nut 4

Revision Level: 0 Page 40 of 41 14.06.2013


16 82DE0083 Stud Water Pump To Timing Case Cover (Long) 1

17 36DE0010 Fan Extension 1

Revision Level: 0 Page 41 of 41 14.06.2013

You might also like