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    Front Disc Brake System

    Uploaded by

    powerlabdieselsolutions

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Front Disc Brake System

    Uploaded by

    powerlabdieselsolutions
    1 views6 pages

    Original Title

    FRONT DISC BRAKE SYSTEM

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1 views6 pages

    Front Disc Brake System

    Uploaded by

    powerlabdieselsolutions

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    2014 Ford F350 Pickup

    Brakes, Steering & Suspension / Brakes / Mechanical - Hydraulic / FRONT DISC BRAKE
    SYSTEM

    DIAGNOSIS AND TESTING

    Front Disc Brake


    Refer to BRAKE SYSTEM - GENERAL INFORMATION .

    REMOVAL AND INSTALLATION

    Brake Caliper

    MATERIAL SPECIFICATION

    Item Specification

    Motorcraft® High Performance DOT 3 WSS-M6C65-A1

    Motor Vehicle Brake Fluid (US)/

    Motorcraft® Brake Fluid - Heavy Duty DOT 3 (Canada)

    PM-1-C (US); CPM-1-C (Canada)

    Removal and Installation

    WARNING: Before beginning any service procedure in this article, refer to Safety Warnings in SERVICE INFORMATION . Failure to
    follow this instruction may result in serious personal injury.

    NOTE: Do not spill brake fluid on painted or plastic surfaces or damage to surface may occur. If brake fluid is spilled onto a
    painted or plastic surface, immediately wash the surface with water.

    NOTE: Removal steps in this procedure may contain installation details.

    NOTE: F250, F350 shown, F450, F550 similar.

    1. Remove the wheel and tire. Refer to WHEELS AND TIRES .


    2. To install, tighten to 48 Nm (35 lb-ft).

    3. To install, on F-250, F-350, tighten to 75 Nm (55 lb-ft).


    To install, on F-450, F-550, tighten to 63 Nm (46 lb-ft).

    Installation
    NOTE: Tighten the bottom caliper bolt before tightening the top caliper bolt and make sure the caliper pin boots are

    1. correctly seated or damage to guide pins may occur.

    To install, reverse the removal procedure.


    2. Bleed the brake caliper. Refer to Component Bleeding in BRAKE SYSTEM - GENERAL INFORMATION .

    Brake Caliper Anchor Plate

    MATERIAL SPECIFICATION

    Item Specification

    Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound ESE-M1C171-A

    XG-3-A

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    NOTE: F250, F350 shown, F450, F550 similar.

    1. Remove the brake pads. Refer to BRAKE PADS.


    2. To install F-250, F-350, tighten the new bolts to 225 Nm (166 lb-ft).
    To install F-450, F-550, tighten the new bolts to 350 Nm (258 lb-ft).

    Installation

    1. To install, reverse the removal procedure.

    Brake Disc

    MATERIAL SPECIFICATION

    Item Specification

    Motorcraft® High Temperature Nickel Anti-Seize Lubricant -

    XL-2

    Motorcraft® Metal Brake Parts Cleaner (US)/Motorcraft® Brake Parts Cleaner (Canada) -

    PM-4-A or PM-4-B (US); CPM-4 (Canada)

    Removal

    NOTE:

    NOTE: Removal steps in this procedure may contain installation details.

    Vehicles with twin I-beam axle

    1. The brake disc and wheel hub are an assembly on vehicles with twin I-beam axle. To remove the brake disc, refer to Wheel Bearing
    and Wheel Hub-F250, F350 in FRONT SUSPENSION - REAR WHEEL DRIVE (RWD) .
    Vehicles with monobeam axle
    2. Remove the wheel and tire. Refer to WHEELS AND TIRES .

    NOTE: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
    3.

    Relocate and support the component.


    To install, on F-250, F-350, tighten to 225 Nm (166 lb-ft).
    To install, on F-450, F-550, tighten to 350 Nm (258 lb-ft).

    4. NOTE: If equipped with DRW .

    Marker.
    To install, tighten to 176 Nm (130 lb-ft).

    5.

    6. Visual check. Sandpaper. Clean the specified component with the specified material/cleaner.

    7. Apply the specified material/lubricant with a brush.

    8. NOTE: If equipped with DRW .

    Visual check. Sandpaper. Clean the specified component with the specified material/cleaner.

    Installation

    1. To install, reverse the removal procedure.

    Brake Disc Shield

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    Vehicles with monobeam axle


    1. Remove the wheel bearing and wheel hub. Refer to FRONT SUSPENSION - FOUR WHEEL DRIVE (4WD) .
    2.

    Vehicles with twin I-beam axle


    3. Remove the brake disc. Refer to BRAKE DISC.
    4. To install, tighten to 15 Nm (133 lb-in).

    Installation

    1. To install, reverse the removal procedure.

    Brake Flexible Hose

    Removal

    WARNING: Before beginning any service procedure in this article, refer to Safety Warnings in SERVICE INFORMATION . Failure to
    follow this instruction may result in serious personal injury.

    NOTE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a
    painted or plastic surface, immediately wash the surface with water.

    NOTE: Removal steps in this procedure may contain installation details.

    All vehicles

    1. To install, tighten to 48 Nm (35 lb-ft).

    Vehicles with twin I-beam axle


    2. To install, tighten the brake hose bracket-to-frame bolt to 48 Nm (35 lb-ft).
    To install, tighten the brake tube fitting to 20 Nm (177 lb-in).
    To install, tighten the stabilizer bar link nut to 115 Nm (85 lb-ft).

    Vehicles with monobeam axle

    3. To install, tighten the brake hose bracket-to-frame bolt to 48 Nm (35 lb-ft).


    To install, tighten the brake tube fitting to 20 Nm (177 lb-in).
    To install, tighten the brake hose bracket-to-spring seat bolt to 18 Nm (159 lb-in).

    Installation
    1. To install reverse the removal procedure.
    Bleed the brake caliper. For additional information, refer to Component Bleeding in BRAKE SYSTEM - GENERAL
    INFORMATION .

    Brake Pads
    General Equipment
    C-Clamp

    MATERIAL SPECIFICATION

    Item Specification

    Motorcraft® High Performance DOT 3 WSS-M6C65-A1

    Motor Vehicle Brake Fluid (US)/

    Motorcraft® Brake Fluid - Heavy Duty DOT 3 (Canada)

    PM-1-C (US); CPM-1-C (Canada)

    Removal

    WARNING: Before beginning any service procedure in this article, refer to Safety Warnings in SERVICE INFORMATION . Failure to
    follow this instruction may result in serious personal injury.

    NOTE: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated
    pads or damage to components may occur.

    NOTE: Removal steps in this procedure may contain installation details.

    NOTE: F250, F350 shown, F450, F550 similar.

    1. Remove the wheel and tire. Refer to WHEELS AND TIRES .

    2. NOTE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.

    NOTE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can
    occur.

    Relocate and support the component.


    To install, on F-250, F-350, tighten to 76 Nm (56 lb-ft).
    To install, on F-450, F-550, tighten to 63 Nm (46 lb-ft).

    3.

    4.
    NOTE: Protect the caliper pistons and boots when pushing the caliper pistons into the caliper piston bores or damage to

    5. components may occur.

    Installation

    NOTE: Tighten the bottom caliper bolt before tightening the top caliper bolt and make sure the caliper pin boots are

    1. correctly seated or damage to guide pins may occur.

    NOTE: If installing new brake pads, install all new hardware as supplied with the brake pad kit.

    To install, reverse the removal procedure.


    2. Depress the brake pedal several times, check the brake fluid level in the brake fluid reservoir and add the specified brake fluid as
    necessary.

    Created/Modified Date: 10/10/2014 8:40:07 AM

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