QA004130 Manual

FOREWORD
Q Series Automatic Stretch Wrapping System
FOREWORD
Congratulations on your selection of a Lantech® Q Series Automatic Stretch
Wrapping System.
Lantech® invented the stretch wrapping process in 1972, and over the past three
decades has maintained a position as Industry leader through constant
improvement and major technological innovations, including more than 100
patents.
Safety is at the heart of the development of any Lantech® machine, and great
care has been taken to create a work environment for employees where safety is
a foremost concern. Reminders of important precautions are provided throughout
the manual, and as you will see, Lantech’s commitment to safety remains
paramount.
We hope that you will find the operation of this machine a helpful and important
addition to your day-to-day work.
Thank you for buying a Lantech® Q Series Automatic Stretch Wrapping System.
QA004130 (30125752)
Q Series Automatic Stretch Wrapping System 1

FOREWORD
2 Q Series Automatic Stretch Wrapping System

FOREWORD
Table Of Contents
FOREWORD..................................................................................................................... 1
Table Of Contents ............................................................................................................. 3
1.0 Q Series Introduction ........................................................................................... 7
1.0 Q Series System .................................................................................................. 7
1.1 Safety Information .............................................................................................. 8
1.2 Technical Support ............................................................................................. 10
1.3 Machine Identification ...................................................................................... 11
1.4 Warranty Information ....................................................................................... 12
1.5 Warranty Claims ............................................................................................... 12
2.0 Machine Specifications ....................................................................................... 13
2.1 Q Series Automatic Models .............................................................................. 13
Q 600 Series ...................................................................................................... 13
Q 1000 Series .................................................................................................... 14
2.2 Utility Requirements......................................................................................... 15
2.3 Q Series Specifications ..................................................................................... 16
2.4 Q Series Safety Features ................................................................................... 19
2.5 Sequence Of Operation ..................................................................................... 20
Q 600 ................................................................................................................. 20
Q 1000 ............................................................................................................... 21
3.0 Installation Instructions ..................................................................................... 23
3.1 Installation Preparation ..................................................................................... 24
Area Preparation................................................................................................ 24
Floor Requirements ........................................................................................... 24
3.2 Personnel, Equipment And Tools ..................................................................... 26
3.3 General Machine............................................................................................... 27
Machine Placement And Alignment ................................................................. 27
Torque Reference Chart .................................................................................... 28
3.4 Machine Assembly............................................................................................ 29
Step-By-Step Assembly .................................................................................... 29
4.0 Operator Instructions......................................................................................... 39

FOREWORD
4.1 Major Components............................................................................................ 40
Machine Mast Assembly ................................................................................... 40
Turntable Conveyor........................................................................................... 43
Standard System Conveyors.............................................................................. 44
Standard Safety Fence ....................................................................................... 44
4.2 Functional Controls........................................................................................... 45
Control Console Functions................................................................................ 46
Message Displays.............................................................................................. 46
Control Console................................................................................................. 47
Main Menu................................................................................................ 47
Login Menu............................................................................................... 48
Machine Setup Menu ................................................................................ 48
Alarm History ........................................................................................... 51
Monitor Menu ........................................................................................... 51
Setup Menu ............................................................................................... 52
Pattern Copy Menu ................................................................................... 52
Edit Presets Menu ..................................................................................... 53
Wrap Pattern Edit Menu ........................................................................... 53
Conveyor Controls Menu.......................................................................... 54
Machine Controls Menus.......................................................................... 55
4.3 Initializing The System ..................................................................................... 56
How To Stop The System ................................................................................. 56
How To Start The System ................................................................................. 57
4.4 Operating The System....................................................................................... 58
Manual Mode .................................................................................................... 58
Auto Mode......................................................................................................... 58
Bypass Mode ..................................................................................................... 59
4.5 Film Loading..................................................................................................... 60
Film Roll Depletion/Film Break Recovery ....................................................... 61
5.0 Maintenance ........................................................................................................ 63
5.1 Preventative Maintenance................................................................................. 64

FOREWORD
Visual Checks.................................................................................................... 64
Lubrication ........................................................................................................ 65
5.2 Automation Unit Adjustments and Procedures................................................. 68
Cutter/Wipe Arm Height Adjustment ............................................................... 68
Cutter Wire Replacement .................................................................................. 68
Cutter Wire Adjustment .................................................................................... 69
Wipe/Cutter Arm Extended/Retracted Reed Switch Adjustment ..................... 70
Cutter/Wipe Arm Flow Control Adjustment..................................................... 71
5.3 Roll Carriage Adjustments And Procedures ..................................................... 72
Belt Slack Limit Switch Adjustment................................................................. 72
Roll Carriage Up/Down Travel Proximity Switches Adjustment ..................... 73
Roll Carriage Lift Belt Replacement................................................................. 74
Roll Carriage Lift Drive Replacement .............................................................. 76
5.4 Turntable Adjustments And Procedures ........................................................... 77
Turntable Home Proximity Switch Adjustment................................................ 77
Film Clamp Height Adjustment ........................................................................ 78
Turntable Drive Belt Tensioning....................................................................... 79
Turntable Drive Belt Replacement.................................................................... 80
5.5 Motor Controllers.............................................................................................. 82
Turntable Drive Motor Controller Adjustment ................................................. 83
Roll Carriage Lift Drive Motor Controller Adjustment .................................... 87
Power Roller-Stretch® Motor Controller Adjustment ...................................... 91
Power Roller-Stretch® PLUS Motor Controller............................................... 94
Load Cell Amplifier Calibration ....................................................................... 95
Zero Load Cell Output (Load Cell Amplifier Board) ....................................... 97
6.0 Troubleshooting Guide..................................................................................... 101
6.1 General Machine............................................................................................. 102
6.2 Roll Carriage................................................................................................... 103
6.3 Turntable ......................................................................................................... 105
6.4 Film Delivery System ..................................................................................... 106
6.5 Automation Unit ............................................................................................. 108

FOREWORD
6.6 Conveyors ....................................................................................................... 110
7.0 Optional Features.............................................................................................. 111
Side Load Interject Via Ultrasonic Sensor ...................................................... 113
8.0 Conveyors .......................................................................................................... 115
Standard Duty And Gravity Conveyor............................................................ 117
9.0 Parts Lists And Drawings ................................................................................ 129
9.1 Parts List And Drawings................................................................................. 129
9.2 Recommended Spare Parts List ...................................................................... 131

INTRODUCTION
1.0 Q Series Introduction
1.0 Q Series System
Lantech® custom-designed the Q-Series Stretch Wrapping System to supplied

specifications. This manual was developed to guide you through the installation
phase, as well as, the everyday operation.
The following sections provide information for proper Site Installation and
Operation. A complete Machine Description and Parts Breakdown is also
provided, to assist in the identification of spare and replacement parts.
Each Lantech® Q-Series Stretch Wrapping System is carefully assembled and

tested before shipping. Once the machine is assembled on site, certified
technicians will test and “fine tune” your machine in all modes of operation. This
helps to ensure your machine will operate reliably and efficiently in your
production environment. Lantech® has an experienced sales and service staff to
provide informed and immediate comprehensive technical support when it is
required.
A Technical Publication Of Lantech® Inc. All Rights Reserved.

No Part Of This Manual May Be Reproduced Or Utilized In Any Form Or
By Any Means Without Permission In Writing From The Publisher.
© Lantech 2008
Lantech and Power Roller-Stretch are Registered Trademarks of Lantech,

Louisville, Kentucky 40299

INTRODUCTION
1.1 Safety Information
In order for any power equipment to operate safely and efficiently, it must be
properly installed and operated by trained personnel and periodically serviced.
The procedures recommended in this manual will assist in providing years of safe
and reliable performance. Please note that some service procedures in this manual
may require special tools. These special tools should be used as recommended.
We have included headings designated DANGER, WARNING,
CAUTION, and NOTE to alert you to specific procedures which will ensure
safety and satisfactory operation for your personnel.
These words have special meanings, and are described below:
DANGER: There is a hazard that will result in irreversible
personal injury to yourself or others. Follow
approved procedures and take appropriate
precautions to prevent personal injury.
WARNING: There is a hazard that could result in severe
personal injury to yourself or others. Follow
approved procedures and take appropriate
precautions to prevent personal injury.
CAUTION: There is a hazard that could result in
minor personal injury to yourself, or to others,
or damage to the equipment. Follow the prescribed
procedures to prevent minor injury or damage to
the machine.
NOTE: Indicates a point of particular interest, which can
afford more efficient operation.
This manual contains various precautions, which should be read carefully. It is
also important to understand that these precautions are not exhaustive. Lantech®
Inc. cannot possibly know, evaluate, or advise the various trades in all tasks which
might be performed. Therefore, Lantech® Inc. has not undertaken these tasks.
Accordingly, anyone who installs, trains, operates, or services a Lantech® Stretch
Wrap Machine must first be satisfied as to the safety of a precautionary
procedure.

INTRODUCTION
1.1 Safety Information (Cont’d)
To Ensure Safe Operation, The Q Series Stretch Wrapping System Must Be:
• Installed according to Lantech’s instructions.
• Operated by qualified personnel only.
• Maintained according to the recommended schedules and guidelines
supplied by Lantech.
There are Safety Labels and Signs on the Q Series Stretch Wrapping System to
alert personnel to turn the power “OFF” before entering the Safety Fencing to
service the machine. The Operator Access Gate should remain open when anyone
is in this area.
NOTE: Unauthorized Changes Can Void The Warranty! Read And Observe
All Safety Labels And Instructions!

INTRODUCTION
1.2 Technical Support
If a problem is encountered during the initial start-up or after the machine has
been in use, the supplied diagnostics (Section 6.0 Troubleshooting) should be
utilized before contacting a Lantech Representative. If the problem persists,
contact the local Lantech Distributor or the Lantech Technical Services Group.
Phone Support:
Lantech Parts And Service
Phone: 1-800-866-0322 Follow Prompts
Fax: 502-267-8864
Parts Email: [email protected]
Service Email: [email protected]
Parts Department Hours

Monday – Thursday 8:00am – 8:00pm Eastern Standard Time
Friday – 8:00am – 6:00pm Eastern Standard Time
NOTE: When Requesting Lantech Support, Please Use The Machine Serial
Number To Identify The Equipment.
After Hours Parts And Service Support:

Parts and Service Hotline
1-800-866-0322 - Follow Prompts For Emergency Support
Mailing Address:
Lantech.com
11000 Bluegrass Parkway
Louisville, KY 40299
Attention: Technical Services Group

INTRODUCTION
1.3 Machine Identification
Each Lantech® Q Series Stretch Wrapping System is identified with a Serial

Number Tag located on the outside of the Main Control Enclosure. This number
is unique to your machine and should be used when contacting Service
Representatives.
A Machine Identification Tag is provided on the outside of the Main Control

Enclosure that contains important information needed to identify the machine, and
help technicians respond to your service needs quickly and efficiently. Please
have this information available when calling. Lantech recommends contacting
the local Lantech Distributor or Lantech Technical Services Group at 1-800-866-
0322 if you have any questions concerning installation, set-up, or the operation of
the Q Series Stretch Wrapping System.

INTRODUCTION
1.4 Warranty Information
Q Series Warranty
Seller warrants the Q Series System manufactured by it and sold pursuant to this
contract to be free from defects in material and workmanship under normal use
and service, for a period of three (3) years from delivery date. This warranty shall
not apply to any goods which have been (a) altered or modified in any way by the
Buyer or third party; (b) subject to misuse, negligence, accident or failure to
properly maintain; or (c) operated in a manner contrary to Seller’s instructions.
EXCEPT FOR THE AFORESTATED WARRANTY, SELLER MAKES NO
OTHER WARRANTY OR REPRESENTATION OF ANY KIND, EXPRESS
OR IMPLIED WARRANTY OF MERCHANTABILITY AND NO IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Seller’s liability, whether in contract or in tort, arising out of warranty,

instructions or defects of any nature shall be limited to repairing or replacing, as
the Seller may elect, any equipment or equipment part manufactured or provided
by the Seller which is returned to the Seller. Labor to remove and to replace
defective parts and all return freight costs are Buyer’s responsibility. Repair or
replacement shall be limited only to that equipment or those equipment parts
which examination discloses to the Seller’s satisfaction are defective in material
or workmanship, provided the express warranty stated above has not expired
before such equipment or equipment part is returned for repair or replacement.
Buyer’s remedy, as provided in this paragraph, is expressly agreed to be
exclusive. In no event shall the Seller be liable for incidental or consequential
damages.
1.5 Warranty Claims
If you have questions about your Q Series Stretch Wrapper System warranty or
want to file a warranty claim, contact your local Lantech distributor or
Lantech.com, Technical Services Group
Telephone: 1-800-866-0322
Email: [email protected]
FAX: 502-267-8864
NOTE: Make sure you have your model and serial number information
available at the time of contact.

MACHINE SPECIFICATIONS
2.0 Machine Specifications
2.1 Q Series Automatic Models
The Q Series Automatic consists of two (2) models that are basically the same
machine with different turntable and/or conveyor configurations.
Q 600 Series
The Q 600 is a fully automatic stretch wrapping system used with new or existing
conveyor systems. The Q 600 system consists of a machine mast, turntable base
and safety fencing. The machine mast includes the main control enclosure, film
delivery system (roll carriage) and automation module (cut/wipe arm). The
turntable base includes a powered roller turntable conveyor with transition rollers
and film clamp.
Q 600/+ Series
The Q 600/+ machine is the same as the Q 600 with the addition of a powered
infeed or exit conveyor section.
Powered
Turntable
Conveyor
Typical Q 600 Layout

2.1 Q Series Automatic Models (Cont’d)
Q 1000 Series
The Q 1000 is a fully automatic stretch wrapping system that can be used with
new or existing conveyor systems, or as a stand-alone unit. The Q 1000 system
consists of a machine mast, turntable base, infeed and exit conveyors and safety
fencing. The machine mast includes the main control enclosure, film delivery
system (roll carriage) and automation module (cut/wipe arm). The turntable base
includes a powered roller turntable conveyor with transition rollers and film
clamp. Powered infeed and exit conveyors are also included.
Powered Powered Powered

Exit Turntable Infeed
Conveyor Conveyor Conveyor
Typical Q 1000 Layout

2.2 Utility Requirements
The listed utility requirements are for a standard Q Series Automatic machine.
Utility requirements may vary depending on machine options.
NOTE: Refer To Electrical And Pneumatic Drawings In Section 9.0 For

Specific Utility Requirements.
Utility Requirements
Electrical Supply (Standard) 460 Volts, 30 Amps, 3-Phase, 60 Hz.
Electrical Supply (Optional) 230 Volts, 30 Amps, 3-Phase, 60 Hz.
Pneumatic Supply (Standard) 3-5 SCFM @ 80 PSI Clean Dry Air
DANGER
Electrical Service Must Include Proper Equipment Ground.
NOTE: The Q Series System requires CLEAN, DRY, air.

2.3 Q Series Specifications
Q-600 Q-1000
Machine Construction
Machine Size 153” W x 115” L 153” W x 206” L
(Approximate) (3886mm x 2921mm) (3886mm x 5232mm)
Machine Height: Machine Height:
4 Section Mast – 124” (3150mm) 4 Section Mast – 124” (3150mm)
Machine Shipping Weight 4600 Pounds (2087 kg) 6500 Pounds (2948 kg)
(Approximate)
Machine Frame Mast – Welded steel frame with ABS Mast – Welded steel frame with ABS
covers covers
Performance Criteria
Production Speed 45 Loads Per Hour 45 Loads Per Hour
Minimum Load Size 36"L x 36"W x 24"H 36"L x 36"W x 24"H
(914mm x 914mm x 610mm) (914mm x 914mm x 610mm)
Maximum Load Size 54"L x 48"W (1372mm x 1219mm) 54"L x 48"W (1372mm x 1219mm)
Load Height: Load Height:
Maximum Load Weight Standard Turntable – 4000 Pounds Standard Turntable – 4000 Pounds
Capacity (1814 kg) (1814 kg)
Film Delivery System
Film Delivery System Power Roller Stretch® Power Roller Stretch®
E-Z Thread™ Roll Carriage E-Z Thread™ Roll Carriage
Film Pre-stretch 200% Standard – 100%-300% 200% Standard – 100%-300%
Available Available
Film Compatibility All Commercial Stretch Films All Commercial Stretch Films
Film Capacity 10" (254mm) Roll Diameter 10" (254mm) Roll Diameter
50-150 Gauge 50-150 Gauge
20" (508mm) Film Width Is Standard 20" (508mm) Film Width Is Standard
(30” (762mm) Film Available) (30” (762mm) Film Available)
Wrapping Force Electronically Controlled Electronically Controlled
Reduced Wrapping Force Is Engaged Reduced Wrapping Force Is Engaged
At Start Of Wrap Cycle At Start Of Wrap Cycle

2.3 Q Series Automatic Specifications (Cont’d)
Q-600 Q-1000
Film Delivery System (Cont’d)
Film Delivery System Pre- ¾ HP 180 VDC Motor ¾ HP 180 VDC Motor
Stretch Drive 5:1 Speed Reducer 5:1 Speed Reducer
DC Motor Controller DC Motor Controller
Film Delivery System Lift ½ HP 180 VDC Motor ½ HP 180 VDC Motor
Drive 50:1 Speed Reducer 50:1 Speed Reducer
(20” (508mm) Film DC Motor Controller DC Motor Controller
Delivery System) Nylon Lift Belt Nylon Lift Belt
*Counterweight Offsets Roll Carriage *Counterweight Offsets Roll Carriage
Weight Weight
Automation Module
Film Cut System Reach® Arm With Impulse Hot Wire Reach® Arm With Impulse Hot Wire
Film Cutter And Positive Film Wipe- Film Cutter And Positive Film Wipe-
Down Down
Film Clamp System Pneumatic Scissor Type Film Clamp Pneumatic Scissor Type Film Clamp
Turntable Base - Standard
Turntable Rotation Speed 12 Rpm Standard 12 Rpm Standard
Turntable Rotation Drive • DC Drive Motor Controller • DC Drive Motor Controller
• 1 HP 180 Volts DC Motor With • 1 HP TEFC 180 Volts DC Motor
Brake With Brake
• 30:1 Speed Reducer • 30:1 Speed Reducer
Turntable Assembly • 34.1” Diameter Ring Bearing With • 34.1” Diameter Ring Bearing With
Urethane Friction Belt Urethane Friction Belt
• C Profile V Drive Belt – 184.9” • C Profile V Drive Belt – 184.9”
Datum Length Datum Length
• Commutator Ring And Air Collar • Commutator Ring And Air Collar
For Electrical Power And For Electrical Power And
Pneumatics Pneumatics
• Riser Drum Supports The • Riser Drum Supports The
Turntable Conveyor And Is Built Turntable Conveyor And Is Built
For Specific Pass Heights For Specific Pass Heights

2.3 Q Series Automatic Specifications (Cont’d)
Q-600 Q-1000
Conveyors - Powered Roller - Standard
System Pass Height 18” (457mm) Standard Top Of Roller 18” (457mm) Standard Top Of Roller
Conveyor Speed 30 FPM Standard 30 FPM Standard
Turntable Conveyor 52” (1321mm) Effective Width 52” (1321mm) Effective Width
81” (2057mm) Diameter 81” (2057mm) Diameter
Transition Photocells At The Infeed Transition Photocells At The Infeed
And Exit Ends And Exit Ends
Guards For Conveyor Drive And Film Guards For Conveyor Drive And Film
Clamp Clamp
Turntable Conveyor Drive ½ HP 208-230/460 VAC 3 Phase ½ HP 208-230/460 VAC 3 Phase
30:1 Speed Reducer 30:1 Speed Reducer
Infeed/Exit Conveyors Not Applicable 52” (1321mm) Effective Width x 60”
(1524mm) Long
Load Staging Photocells
Infeed/Exit Conveyor Not Applicable ½ HP 208-230/460 VAC 3 Phase
Drive 30:1 Speed Reducer
Electrical Data
Electrical Supply 460 Volts, 15 Amps, 3-Phase, 60 Hz. 460 Volts, 30 Amps, 3-Phase, 60 Hz.
(Standard) With Lockable Fused Main With Lockable Fused Main
Disconnect Disconnect
Electrical Supply 230 Volts, 30 Amps, 3-Phase, 60 Hz. 230 Volts, 30 Amps, 3-Phase, 60 Hz.
(Optional) With Lockable Fused Main With Lockable Fused Main
Disconnect Disconnect
Machine Controller PLC With Touch Screen HMI PLC With Touch Screen HMI
Main Control Enclosure Standard NEMA 12 Rated Standard NEMA 12 Rated
60” H x 36” W x 12” D 60” H x 36” W x 12” D
(1524mm x 914mm x 305mm) (1524mm x 914mm x 305mm)
Machine Mounted Enclosure Machine Mounted Enclosure
Pneumatic Data
Pneumatic Service 3-5 SCFM @ 80 PSI (6 Bar) 3-5 SCFM @ 80 PSI (6Bar)
Clean Dry Air Clean Dry Air
Pneumatic Valve Controls The Automation Module Controls The Automation Module
Assembly And Film Clamp – Located Inside The And Film Clamp – Located Inside The
Machine Mast At Bottom Access Machine Mast At Bottom Access
Door Door
Safety Fence
Safety Fence 94” (2388mm) Tall Safety Fence 94” (2388mm) Tall Safety Fence
Operator Access Gate With Electrical Operator Access Gate With Electrical
Interlock Switch Interlock Switch

2.4 Q Series Safety Features
The Q Series Automatic Stretch Wrapping System is equipped with numerous

“built in” safety features.
• Safety Fence with Operator Access Gate guards the wrap zone of the machine.
• Operator Access Gate is electrically interlocked with the machine control
power.
• Lockable Main Power Disconnect.
• One Emergency Stop is located on the Main Control Enclosure and one
Emergency Stop is supplied for customer to locate.
• Lockable manually operated Air Dump Valve releases air from all pneumatic
components. (Automatic Air Dump Optional)
• Safety labels are located on machine components to warn personnel of
possible hazards.

2.5 Sequence Of Operation
The following descriptions are typical sequences for each of the machines listed.
The sequence of operation may vary due to machine options, but the basic
sequence remains the same. The sequence begins with the machine in the Auto
Mode and ready to accept a load.
Q 600
The upstream conveyor system sends a signal to the Q 600 that a load is at the
infeed of the machine. If the turntable is empty, the Q 600 sends a signal to the
conveyor system to release the load. The load is transferred to the wrap zone of
the machine. As the load moves into the wrap zone, it is detected by the infeed
transition photocell. This photocell is used with a counter in the PLC program to
center the load on the turntable.
Once the load has stopped on the turntable, the turntable begins to rotate and the
roll carriage pre-stretches and dispenses the film onto the load. The roll carriage
ascends (raises) until the load height sensor detects the top of the load or the roll
carriage reaches the top travel limit proximity switch. When the top of the load is
detected, a timer in the PLC program starts and allows the roll carriage to travel
above the top of the load to over wrap the top of the load with the film web.
At this time, the preset number of top wraps is applied to the load. When the top
wraps have been completed, the roll carriage descends (lowers) while continuing
to dispense film onto the load. When the roll carriage reaches the bottom travel
limit proximity switch, the roll carriage stops and the preset number of bottom
wraps is applied to the load. After the roll carriage reaches the bottom of the load,
the film clamp releases the film and lowers to the retracted position. On the last
wrap revolution, the turntable slows to low (homing) speed. The turntable rotates
at the home speed until it reaches the home position.
After the turntable stops at the home position, the cut/wipe arm extends to the
film cut position, the film clamp closes to capture the film web, and then the hot
wire film cutter is energized (pulsed) for approximately 2.5 seconds to sever the
film web. The radiant heat of the hot wire melts and separates the film web.
After the film is cut, the load is transferred to the exit conveyor. As the load is
being conveyed from the turntable, the wipe down loops on the cutter head
assembly remain in contact with the wrapped load to wipe the film tail onto the
load. After a short delay, the cutter arm retracts while the load is being
transferred. When the cutter arm reaches the fully retracted position, the machine
is ready to accept the next load.
NOTE: For reverse flow machines, the cutter/wipe arm uses a second stage
extension (full sweep) to wipe the film to the load prior to transferring the
load to the exit conveyor.

2.5 Sequence Of Operation (Cont’d)
Q 1000
Stand-Alone System – A load is placed on the infeed conveyor by forklift. Once
the load is placed, the forklift driver backs away from the conveyor to the lanyard
switch pull cord position. The forklift driver pulls the lanyard switch cord to start
the automatic sequence.
Inline System – The upstream conveyor system sends a signal to the Q 1000 that
a load is at the infeed of the machine. If the infeed conveyor is empty, the Q 1000
sends a signal to the conveyor system to release the load. The load is transferred
to the infeed conveyor and then to the turntable.
As the load moves into the wrap zone, it is detected by the infeed transition
photocell. This photocell is used with a counter in the PLC program to center the
load on the turntable.
Once the load has stopped on the turntable, the turntable begins to rotate and the
roll carriage pre-stretches and dispenses the film onto the load. The roll carriage
ascends (raises) until the load height sensor detects the top of the load or the roll
carriage reaches the top travel limit proximity switch. When the top of the load is
detected, a timer in the PLC program starts and allows the roll carriage to travel
above the top of the load to over wrap the top of the load with the film web.
At this time, the preset number of top wraps is applied to the load. When the top
wraps have been completed, the roll carriage descends (lowers) while continuing
to dispense film onto the load. When the roll carriage reaches the bottom travel
limit proximity switch, the roll carriage stops and the preset number of bottom
wraps is applied to the load. After the roll carriage reaches the bottom of the load,
the film clamp releases the film and lowers to the retracted position. On the last
wrap revolution, the turntable slows to low (homing) speed. The turntable rotates
at the home speed until it reaches the home position.
After the turntable stops at the home position, the cut/wipe arm extends to the
film cut position, the film clamp closes to capture the film web, and then the hot
wire film cutter is energized (pulsed) for approximately 2.5 seconds to sever the
film web. The radiant heat of the hot wire melts and separates the film web.
After the film is cut, the load is transferred to the exit conveyor. As the load is
being conveyed from the turntable, the wipe down loops on the cutter head
assembly remain in contact with the wrapped load to wipe the film tail onto the
load. After a short delay, the cutter arm retracts while the load is being
transferred. When the cutter arm reaches the fully retracted position, the machine
is ready to accept the next load.
NOTE: For reverse flow machines, the cutter/wipe arm uses a second stage
extension (full sweep) to wipe the film to the load prior to transferring the
load to the exit conveyor.


INSTALLATION INSTRUCTIONS
3.0 Installation Instructions

Introduction
The purpose of this section is to provide information for the installation of the Q
Series Stretch Wrapping System. It is recommended you read the entire section
and become fully acquainted with the basic components and their functions before
beginning installation.
NOTE: Complete Each Step Before Proceeding To The Next Step!
If a problem is encountered during the installation of this machine, the

information contained in Section 6: “Troubleshooting” can be used to assist in
identifying and solving the problem. In order to receive the best long-term service
from your machine, it is recommended that the instructions contained in Section
5: “Maintenance” be followed, and that an adequate supply of spare parts and
Stretch Film be kept on hand to minimize downtime.
SAFETY NOTE: This machine has been designed to include numerous safety
features, and is safe when operated in the proper manner. Failure to operate the
machine in a safe and proper manner may pose a safety hazard to the operator or
others nearby. It is also important to observe all safety signs during normal
operation. Power should not be applied until all aspects of the installation are
complete and a certified Lantech representative has inspected the installation.

3.1 Installation Preparation
Area Preparation
The Q Series Stretch Wrapping System is compact and designed to be installed

into a new or existing conveyor system or as a stand-alone machine. The
minimum floor space required for the standard Q Series Systems are as follows:
Machine Model Required Space

226”L x 148”W x 122”H
Q 1000
(5740mm x 3759mm x 3099mm)
112”L x 148”W x 122”H
Q 600
(2845mm x 3759mm x 3099mm)
CAUTION
These requirements DO NOT reflect OSHA, local or other regulatory
standards or requirements.
NOTE: Extended height machines require 152” H. Refer to the floorplan

drawing for specific floor space dimensions.
Floor Requirements
The floor must be able to support the weight of the machine, plus the maximum
load weight. The floor must also be able to tolerate the stress of the machine
operation as well as the additional weight of equipment (forklift trucks, etc.)
operating in the same weight bearing area as the machine.
Machine Model Approximate Weight

Q 1000 6500 lbs. (2948 kg)
Q 600 4600 lbs. (2087 kg)
NOTE: Use shims where necessary to assure solid and level support of the Q
Series System.

3.1 Installation Preparation (Cont’d)
Electrical And Pneumatic Requirements
The Q Series Automatic Stretch Wrapping System requires an electrical power

source and a pneumatic supply.
Utility Requirements
Electrical Supply (Standard) 460 Volts, 30 Amps, 3-Phase, 60 Hz.
Electrical Supply (Optional) 230 Volts, 30 Amps, 3-Phase, 60 Hz.
Pneumatic Supply (Standard) 3-5 SCFM @ 80 PSI Clean Dry Air (6 Bar)
NOTE: The Q Series System requires CLEAN, DRY, air.
DANGER
ELECTRICAL SERVICE MUST INCLUDE PROPER EQUIPMENT
GROUND.
CAUTION
Electrical And Pneumatic Requirements May Vary Depending On Machine
Options. Refer To The Electrical And Pneumatic Drawings For Specific
System Requirements.

3.2 Personnel, Equipment And Tools
The following lists include personnel, equipment and tools required for the
installation of the Q Series Automatic Stretch Wrapping System. These lists are
minimum requirements and may require additional resources, depending on
machine complexity.
Personnel
• 2 Forklift Operators
• 2 Mechanical Technicians
• 1-2 Electrical Technicians
Equipment
• 2 Forklifts with 4000 lb. (1814 kg) capacity and at least 15’ (4.5m) lift
• 1 Ladder
Tools
• Metric And Standard Size Wrenches And Sockets
• Allen Wrenches (Metric and Standard)
• Torque Wrench
• Impact Wrench
• Hammer Drill
• Lifting Chains and Straps – 2000 lbs. (907 kg) capacity
• Leveling Equipment
• Multimeter

3.3 General Machine
The Q Series Automatic Stretch Wrapping System is completely assembled and

tested prior to shipment. When the final testing is complete, the machine is
disassembled into three (3) sections for shipment.
Note: System conveyors are in addition to the listed machine sections.
1) Machine Mast
a) Main Control Enclosure
b) Film Delivery System (Roll Carriage)
c) Film Delivery System Lift Drive Assembly
d) Automation Module (Cutter/Wipe Arm)
2) Turntable Base
a) Powered Roller Conveyor – Every Roller Driven (Standard)
b) Turntable Rotation Drive Assembly
c) Film Clamp
3) Safety Fence
a) Pre-assembled Fence Sections
Machine Placement And Alignment
The final machine placement is dependent upon the type of installation. The
machine can be installed as a stand-alone unit or as part of an existing system.
A stand-alone unit may include conveyors as part of the system.
If the machine is installed as a stand-alone unit, the placement of the system is not
critical and can be placed in position.
If the machine is installed as part of an existing system, the placement and
alignment of the machine and conveyors is critical. Special attention should be
given to the upstream and downstream conveyor system alignment.
CAUTION
Conveyor system centerline and machine centerline dimensions may differ.
Refer to the floorplan drawing for conveyor system and machine centerline
dimensions.
Installation Hardware
Assembly hardware is provided for the Q Series machine. Anchor bolts for the
machine are NOT provided.

3.3 General Machine (Cont’d)
Torque Reference Chart
Metric Fasteners Torque Reference Chart

Fastener Size Property Class Torque (ft-lbs)
6mm 8.8 10
8mm 8.8 18
10mm 8.8 35
12mm 10.9 75

3.4 Machine Assembly
The Q Series Automatic Stretch Wrapping System should be assembled using the
steps listed in this section. These steps should be completed in the order they are
listed.
NOTE: The photos and illustrations used are for reference purposes only
and may not reflect the actual machine.
NOTE: Complete each step before proceeding to the next step.
Step-By-Step Assembly
Step 1: Mark the floor with the machine and conveyor centerlines.
Use a chalk line to mark the floor with the centerlines of the machine and
conveyors. Refer to the floorplan drawing for centerline and layout dimensions.
Step 2: Remove the turntable

conveyor from the shipping skid and
set in place.
Remove the packing materials and lag

bolts from the crated turntable conveyor.
Use a pair of slings threaded through the
conveyor rollers to remove the turntable
from the skid and to set in place. This
prevents the forks from potentially
damaging the base or components
mounted to the base. Set the base in
position using the centerlines as a
reference.
Turntable Base On Shipping Skid – Shown With
Bolt On Transition Rollers

3.4 Machine Assembly (Cont’d)
Step 3: Remove the machine mast

from the shipping skid and set in
place.
Remove the safety fence and any other

components from the shipping skid prior
to removing the machine mast. Remove
all packing materials and lag bolts.
Attach a sling or hooks to the openings
on the top of the mast. Secure the strap
or chain to the forklift to ensure the strap
or chain does not slip off the forks.
WARNING
Two Forklifts Are Recommended For
Up Righting The Machine Mast. Use
The Second Forklift And Chains Or
Straps To Lift And Stabilize The Base
Of The Machine Mast While Raising Machine Mast On Shipping Skid
The Mast Into The Upright Position.
Slowly lift the top of the mast with one

forklift while stabilizing the base of the
mast with the second forklift. Once the
mast is upright, move it into position at
the turntable base.
Machine Mast Lifting

Step 4: Attach the turntable base to the machine mast and check for level.
Use the two M12 x 40mm bolts, lock washers and nuts (provided) to attach the
mast and the base. Check the turntable base and machine mast for level. Use
shims under the support pads on the turntable base and machine mast if necessary.
Connect the multi-pin connector from the machine mast to the receptacle on the
turntable base junction box. Connect the air lines to the fittings on the turntable
base, matching the air line colors when making the connections.
There are two guards on the turntable base assembly. These guards cover the
drive belt and the tensioner assembly. Be sure these guards are in place and
secured before running the machine.
Machine Mast And Turntable Base Connection Drive Belt And Tensioner Guards

Step 5: Set infeed and exit conveyors in place and check for level (if
applicable).
Set any infeed and/or exit conveyors in place using the conveyor centerline as a
reference. Check each conveyor section for level and adjust the conveyor height
as necessary. Refer to the floorplan drawing for specific conveyor layout.
Step 6: Check conveyor alignment and lag machine to the floor.
If the machine is being installed in an existing conveyor system, check the

alignment of the conveyors in relation to the upstream and downstream conveyors
before securing the machine to the floor. Use the conveyor centerline as a
reference. Once the alignment has been verified, lag the machine to the floor.
Step 7: Locate and route the transition photocell cables to the appropriate
transition photocell.
Locate the transition photocell quick connect cables

at the base of the machine mast. Each cable is
marked with a corresponding identification number
for that photocell. Route and connect these cables
to the appropriate photocell. The transition
photocell assembly may differ, depending on the
machine model and/or machine options. Machines
with infeed and/or exit conveyors have the
transition photocells mounted on the conveyor, and
machines without conveyors have the transition
photocells mounted on the transition assembly or
are free-standing, depending on machine options.
Motor And Photocell Cables

Step 7: (Cont’d)
Transition
Photocell Load Staging
Photocell
Typical Transition And Staging Photocells Transition Photocell

Mounted On Infeed Conveyor Mounted On Turntable
Transition Roller Assembly
Step 8: Locate and route the conveyor motor cables and staging photocell
cables to the appropriate motor or photocell.
Locate the conveyor motor and photocell quick

connect cables at the base of the machine mast. Each
cable is marked with a corresponding identification
number for that motor or photocell. Route the cables
in the conveyor wireway and connect the cables to the
appropriate motor or photocell.
NOTE: Quick connect cables are only used for

the first three (3) infeed and/or exit conveyor
sections. Additional conveyors beyond the first
three infeed and/or exits are hardwired.
NOTE: If machine is hard-wired, route the

conduit to the appropriate junction box and
terminate the wiring.
Motor And Photocell Cables

Step 9: Install the main control enclosure (freestanding enclosure only).
The standard main control enclosure is mounted to the machine mast. If the main
control enclosure is freestanding, locate the enclosure using the floorplan drawing
and lag to the floor. Make wiring connections as necessary for quick connect
cables or hardwiring.
CAUTION
Do Not Open The Enclosure Door Until It Has Been Anchored To The Floor.
The Enclosure Is Unstable And Could Fall Over If The Door Is Opened
Before Anchoring To The Floor.
NOTE: The main control enclosure may be vulnerable to damage from floor
trucks or other moving equipment. The user must provide guarding or other
means of protection for the main control enclosure where necessary.
Step 10: Install safety fence, mount operator access gate switch and install
additional emergency stop.
Locate the pre-assembled fence

sections using the floorplan
drawing and lag to the floor.
Attach the gate switch to the
operator access gate and
connect the quick connect
cable. Locate and install the
additional emergency stop.
Standard
Gate Switch
Location
Suggested Location
For Additional
Emergency Stop
Standard Fence Assembly

Step 11: Install the electrical service.
Locate the main power disconnect in the Main

Control Enclosure. Verify the main disconnect is in
the off position before making connections. Connect
the ground to the ground lug provided and then
connect the electrical supply to the top of the main
electrical disconnect. Refer to the electrical drawings
or the machine identification tag on the outside of the
main control enclosure for the electric service
requirements.
Main Electrical Disconnect
Step 12: Fill the lubricator reservoir and install
the pneumatic service.
Fill the lubricator reservoir on the FRL assembly

using the table below.
Connect the main pneumatic supply to the FRL
(Filter/Regulator/Lubricator) assembly at the shutoff
valve located at the bottom left side of the main
control enclosure. Standard pneumatic requirements
are 3-5 SCFM @ 80 PSI.
CAUTION
Before attaching the pneumatic supply to the FRL
assembly, verify that the shutoff valve is in the off
position (down for the standard shutoff) and the
pressure regulator knob is closed (turned fully
clockwise). Filter/Regulator/Lubricator
LUBRICATOR OIL SPECIFICATIONS

Ambient Temperature Lubrication Specifications Recommended Lubricant
Paraffin based mineral oil with an aniline
point between 180-210 and a viscosity of
Above 19° F Chevron Handy Oil 15
150 to 200 SUS (32 cSt to 43 cSt) at
100°F (38°C) (S.A.E. No. 10).
Synthetic based oil with an aniline point
Kluber Summit Hy Syn
between 180-210 and a viscosity of 150
-20° F To 19° F FG-32
to 200 SUS (32cSt to 43cSt) at 100°F
(Food Grade Approved)
(38°C) (S.A.E. No. 10).

Step 13: Remove the roll carriage-shipping

bracket, counterweight bolts, temporary
wire ties and release any other components
that have been secured for shipment.
Remove the roll carriage-shipping bracket

located at the base of the machine mast below
the roll carriage. The bracket is secured to the
base with one (1) M10 bolt and lock washer
and to the roll carriage with one (1) M10 nut
and lock washer.
Remove the bolts securing the counterweight
to the machine mast. The counterweight is Roll Carriage Shipping Bracket
located inside the access panels on the
machine mast and is secured with two (2)
M10 bolts, lock and flat washers.
Release any other components that have been
secured for shipping using wire ties or other
methods.
The shipping bracket and the counterweight
bolts can be stored inside the machine mast
for future use. Two (2) tapped holes are
provided for the counterweight bolts and one
(1) clearance hole is provided for the shipping
bracket. Insert the stud on the shipping
bracket through the hole and tighten the nut
onto the stud.
Counterweight Bolts
NOTE: If Relocating The

Machine, Install The Shipping
Bracket And Counterweight
Bolts Prior To Moving The
Machine.
Shipping Bracket And Counterweight Bolt

Storage Inside Machine Mast

Step 14: Machine Start-Up and Training procedures.
A Lantech Certified Technician will perform the Start-Up and Training

procedures. Some procedures vary depending on options and modifications for
specific applications.
CAUTION
Do Not Apply Power To The Machine Until A Lantech Certified Technician
Inspects The Installation And Performs The Start-Up And Training
Procedures.
The Start-Up and Training procedures include but are not limited to:
¾ Final field inspection of the installation

¾ Manual functions check
¾ Film loading procedures
¾ Machine fault recovery
¾ Load wrapping test runs
¾ Fine tuning of wrapping process
¾ Operator and maintenance personnel training

ATTENTION
¾ The Exposed Metal Parts Of This Machine Have Been Treated With A “Heavy”
Rust Preventative Substance Prior To Shipment.
¾ The Rust Preventative Can Be Removed Using Mineral Spirits Or Similar
Cleaner.
¾ If The Heavy Rust Preventative Is Removed, The Exposed Metal Should Be
Treated Using A “Light” Rust Preventative Substance Prior To Operating The
Machine.

OPERATOR INSTRUCTIONS
4.0 Operator Instructions

The purpose of this section is to provide information concerning the operation and
controls for the Q Series Stretch Wrapping System. Functions, descriptions and
information included in this section may not be applicable to all machines.
Functions, descriptions and information for options are located in Section 7 –
Optional Features.
This machine has been designed to include numerous safety features, and is safe
when operated in the proper manner. Failure to operate the machine in a safe and
proper manner may pose a safety hazard to the operator or others nearby.
NOTE: It is important to become familiar with all the major machine

components, film loading process and controls before operating the machine.
WARNING
OBSERVE AND FOLLOW ALL SAFETY LABEL INSTRUCTIONS AND
WARNINGS POSTED ON THE MACHINE COMPONENTS

4.1 Major Components
Machine Mast Assembly
The Machine Mast assembly includes the Main Control Enclosure, Roll Carriage
(film delivery system), Automation Module (film cut/wipe module), and Mast
Frame.
Main Control Enclosure
The main control enclosure contains the basic control system for machine
operation which includes the machine control devices (relays, contactors, motor
starters, etc.), lockable main power disconnect, control console and the PLC.
WARNING
Safety Labels Are Located On The Main Control Enclosure To Warn
Personnel Of Possible Hazards.
Roll Carriage
Main Control
Enclosure
Mast
Frame
Automation
Module
Machine Mast Assembly Typical Main Control Enclosure

4.1 Major Components (Cont’d)
Roll Carriage Assembly
The roll carriage assembly (film delivery system)

pre-stretches and dispenses film onto the load and
includes the pre-stretch rollers, pre-stretch gears,
pre-stretch drive and load height sensor. The
standard roll carriage design includes:
• Power Roller Stretch® film delivery system
with 200% pre-stretch gears
• The E-Z Thread™ film loading system
• The Lantech Intellisensor load height sensing
WARNING
Safety Labels Are Located On The Machine
Mast To Warn Personnel Of Possible Hazards.
Automation Module
The automation module (film cut and wipe

module) cuts the film and wipes the film tail to
the load. The standard automation unit includes:
• Reach® Arm film cutting system with pulsed
hot wire
• Positive film wipe-down
CAUTION
A Safety Label Is Located On The Cut/Wipe
Arm To Warn Personnel Of Possible Hazards.

Mast Frame
The mast frame contains the roll carriage lift drive assembly,
roll carriage counterweight, the pneumatic valve assembly, roll
carriage up and down travel proximity limit switches and roll
carriage belt slack switch. The roll carriage, standard main
control enclosure and the automation unit mount to the mast
frame assembly.
The roll carriage lift drive assembly and pneumatic valve
assembly are located in the bottom section of the mast frame.
The counterweight travels up and down in a track inside the
mast frame, and the belt slack switch is located inside the top
of the mast frame. The mast frame is attached to the turntable
base assembly.
Roll Carriage Lift Drive And Pneumatic Belt Slack Switch And Roll Carriage Up Travel
Valve Assembly Proximity Switch

Turntable Conveyor
The turntable conveyor assembly

includes of the turntable rotation drive,
turntable drive belt and tensioner,
turntable conveyor and film clamp.
The turntable rotation drive, belt
tensioner assembly and turntable home
proximity switch are located on the
turntable base. The standard turntable
conveyor assembly is a 52” effective
width x 81” diameter roller conveyor
mounted on a riser drum and ring
bearing and includes the conveyor drive
assembly and the standard pneumatic
jaw type film clamp.
Turntable Rotation Drive Assembly Film Clamp Assembly

Standard System Conveyors

(If Applicable)
The standard system conveyors are

52” effective width x 60” long roller
conveyor.
Powered conveyor sections include the
drive assembly and staging photocell.
Conveyor sections located next to the
turntable conveyor also include a
transition photocell. The standard
conveyor speed is 30 FPM.
Standard Conveyor Section - Shown With End Stop
Standard Safety Fence
The safety fence guards the wrapping

zone of the machine and includes an
operator access gate. The operator
access gate is equipped with an
electrically interlocked gate switch.
WARNING
Safety Labels Are Located On The
Conveyors And Fencing To Warn
Personnel Of Possible Hazards.
Standard
Gate Switch
Location
Suggested Location
For Additional
Emergency Stop
Standard Fence Assembly

4.2 Functional Controls
Machine Controls
The standard Q Series Automatic control console is located

on the side of the main control enclosure and the main
disconnect switch is located on the main control enclosure
door. The standard control console is a touch screen control
panel (HMI). The machine controls include:
• Main Disconnect switch
• Power On pushbutton
• Emergency Stop switch
• Touch screen HMI for manual and automatic functions
Main Disconnect Switch

The standard disconnect switch is a fused lockable type and
is used to enable or disable the main power supply to the
machine.
Control Console
The standard control console is located on the side of the
main control enclosure. All machine controls can be Typical Main Control Enclosure
accessed at the control console. The machine may use other
control consoles, but the basic control functions remain the
same. The functions and descriptions included in this
section may not be applicable to all machines. The
functions and descriptions for options are located in
Section 7 – Optional Features.
NOTE: The control console illustrations shown are for

reference purposes only.
Power On Pushbutton
The Power On pushbutton is a green illuminated, momentary
contact pushbutton. This pushbutton is used to enable the Main Disconnect Locked
control power for the machine. When the switch is In The Off Position
illuminated, the control power is enabled.
Emergency Stop Switch

The Emergency Stop switch is a red push/pull mushroom head type and is used to
disable the control power for the machine. When the switch is pushed in, the
control power is off and when the switch is pulled out, the control power can be
enabled. A second Emergency Stop switch is provided for mounting by the
customer on the opposite side of the machine for operator safety. Refer to the
floorplan drawing for the suggested mounting location.

4.2 Functional Controls (Cont’d)
Control Console Functions

The Q Series Automatic uses a touch screen control panel as
standard for machine controls. Depending on customer
requests, the control console device may change. The
functions and descriptions listed in this section reflect the
controls for the machine and may not show the specific
control console for the machine, but the basic control
functions for the machine remain the same.
NOTE: The functions and descriptions included in this

section may not be applicable to all machines. The
functions and descriptions for options not listed in this
section are located in Section 7 – Optional Features.
Message Displays
The message display line displays the machine status, fault
conditions and instructions to assist the operator. The
Typical Control Console (HMI)
following are typical messages that may appear on the
message display line of the HMI.
Manual – Machine is in the Manual Mode. Manual functions of machine

components are available to the operator.
Auto – Machine is in the Automatic mode. Machine automatically stages and
wraps loads continuously when started in the Auto Mode.
Bypass – Machine is in the Bypass Mode. Machine automatically stages loads
through the system, without wrapping, when started in the Bypass Mode.
Conveyor Reverse – Conveyors run opposite the flow direction of the machine.
This is a manual function only.
Film Break – Machine has run out of film or a film break has occurred. The
machine automatically returns to the “home” position. The operator must correct
the fault condition (load new roll of film or re-thread film) before restarting.
Transition Jam – A transition jam has occurred. The machine stops as soon as
the jam occurs. The operator must clear the jam condition before restarting the
machine.
Low Air – A low air pressure condition has occurred. All machine motion stops
when the air pressure switch detects low air pressure (Below 60 PSI).
Motor Overload – A motor overload has occurred. The machine stops as soon as
the overload occurs. The operator must reset the overload device before restarting
the machine.

Control Console
Main Menu
When the machine control power is

enabled (see 4.3 Initializing The System),
the Main Menu is displayed on the control
console. The following list is typical
functions available on the main menu.
Login – This button is used to access the

Machine Setup menu. A numeric pad is
displayed and requires the user to enter the
current time on the HMI, hours and
minutes, in the 24-hour format as the
password.
Help – This button is used to access Help
menus. Help menus are used to assist the
operator concerning machine functions and fault conditions for the specific menu
that is displayed.
Alarm Reset – This button is used to reset the current alarm condition.
Alarm Silence – This button is used to silence the audible alarm.
Mode Select Auto/Bypass – These buttons are used to select the automatic
operating mode.
Start – This button is used to start the automatic operating mode (Auto/Bypass).
The Start button must be pressed and held for three (3) seconds to initialize the
automatic machine function.
Cycle Stop – This button is used to stop the wrap cycle. The wrap cycle can be
restarted from the point where it was stopped. This function is only available
when the machine is running in the Auto mode.
Alarm History – This button is used to access the Alarm History menu.
Monitor – This button is used to access the Monitor Menu.
Setup – This button is used to access the Setup menus. This button is only
accessible when a user is logged in.
Conveyor Controls – This button is used to access the manual controls for the
system conveyors if applicable.
Machine Controls – This button is used to access the manual controls for
machine components.

Control Console (Cont’d)
Login Menu
(If Applicable)
The Login menu is used to enable levels
of access to machine functions and setup.
When the machine is initialized (control
power enabled), the default user access is
enabled. This includes limited access to
machine functions and setup.
Pressing the button on the Login menu
displays a numeric pad to enter a four-
digit password. Login passwords enable
the user access to the machine functions
and setup for Level 1 or Level 2.
Default Passwords
When the machine is shipped, default
Typical Login Menu
passwords are used. Passwords should be
changed after the machine is installed.
The default passwords are:
Level 1 – 1234
Level 2 – 9999
Level 2 access gives the user the ability to change the passwords and also to
enable access to menus for each level.
Machine Setup Menu

The Machine Setup Menu is used to
access the machine options, delay timers,
security levels and to initialize the PLC.
Options – Used to display the machine
options menus.
Delay Timers – Used to display the
machine delay timers. This menu should
only be accessed by qualified personnel.
Security – Used to display the security
levels and user access menus.
Initialize PLC – Used to display the PLC
initialize menu. This menu should only be
accessed by qualified personnel.

The Machine Options menus (2) are used

to select specific standard options that are
added to the machine. Some of the
options listed may be specific to a certain
machine model.
These options do require additional
components in order to function.
The Machine Delay Timers menu is used

to fine tune the operation of the machine
and should only be used by qualified
personnel.

Machine Security 1 gives the user the

ability to change the access level name
and passwords.
Machine Security 2 is used to enable

access to the machine functions for each
security level (Default user, Level 1 or
Level 2).
Initialize PLC menu is used to restore all

PLC values to the pre-programmed default
settings. CAUTION: This function
overwrites all wrap pattern values,
timer/counter presets, security settings,
passwords and all machine setup
parameters.
Only qualified personnel should
access/use this menu.

Alarm History
The Alarm History displays a list of
machine alarms and fault conditions that
have occurred.
View All Alarms - This button is used to
access the Alarm List. The Alarm List
lists specific faults and the number of
times it has occurred.
Monitor Menu
The Monitor Menu is used to access
menus for the machine status and
information.
Cycle Info – This button is used access
current information about the wrap cycle
that includes cycle counters, cycle times,
throughput, etc.
Interface Status - This button accesses
current status information about upstream
and downstream interface signals.
Analog Status – This button accesses the
current status of the analog controlled
inputs and outputs.
I/O Status - This button accesses the
current status of all inputs and outputs.
Load Cell – This button accesses the
Load Cell Trend menu.
System Info – This button accesses
general information about the PLC and
HMI.

Setup Menu
The Setup menu is used to select and/or
edit wrap patterns.
Wrap Pattern Select – Press one of the
wrap pattern buttons to select that pattern.
The wrap pattern can be changed during
the wrap cycle.
Pattern Names – This button is used to
access the Pattern Names menu. The
Pattern Names menu is used to
change/save specific names of wrap
patterns.
Pattern Copy – This button is used to
copy the wrap pattern parameters from
one wrap pattern to a new wrap pattern.
Edit Presets – This button is used to
access the presets for the selected wrap
pattern.
Edit Patterns – This button is used to
access the selected wrap pattern
parameters.
Pattern Copy Menu

This menu is used to copy the presets and
parameters of one wrap pattern to another
wrap pattern. Select the source wrap
pattern and then select the destination
wrap pattern and then press the Copy
button. The Defaults wrap pattern uses
fixed parameters that can be used when creating a new pattern.

Edit Presets Menu

This menu is used to edit the presets for a
selected wrap pattern. Pressing one of the
preset buttons displays a numeric pad to
change the value of the preset. Enter the
desired value and then press enter.
Wrap Pattern Edit Menu

This menu is used to edit the parameters
for a specific wrap pattern. Select the
wrap pattern by pressing the Pattern #
button. The parameters for that wrap
pattern are displayed. Press the parameter
that is to be changed and a numeric pad is
displayed. Enter the desired value and
then press enter.

Conveyor Controls Menu

This menu is used to manually operate the
conveyors for the system if applicable.
Select All – This button selects all of the

conveyor sections that are controlled by
the wrapper system.
Clear Selection – This button de-selects
all previously selected conveyors.
Conveyor Section Select – This function
is used to select conveyor sections to be
manually jogged. Touching the individual
conveyor section(s) on the menu selects
(highlights) that section. Touch the
highlighted conveyor section to de-select that section.
Reverse – This button is used to set the travel direction of the conveyor system to
reverse of the normal flow direction. This is a manual function and is only used
when jogging the conveyors in the manual mode. When the Auto or Bypass
mode is selected, the machine automatically reverts to the forward direction.
Forward - This button is used to set the travel direction of the conveyor system to
the normal flow direction.
Jog – This button is used to manually jog the selected conveyor sections.
Load Stabilizer (Optional)
Raise – This button is used to raise the load stabilizer. Press and hold the button
to raise the load stabilizer to the desired height.
Lower - This button is used to lower the load stabilizer. Press and hold the button
to lower the load stabilizer to the desired height.
Machine Controls – This button is used to access the Machine Controls menu.

Machine Controls Menus

This menu is used to manually operate the
machine components in the manual mode.
Rotation
Jog Forward – This button is used to
rotate the turntable in the forward
(normal) direction.
Jog Home – This button is used to jog the
turntable to the home position at homing
(low) speed. The turntable automatically
stops at the home position.
Jog Reverse - This button is used to rotate
the turntable in the reverse direction.
Rotation Speed Set (###%) – This button
is located adjacent to the turntable
illustration on the touch screen. Press this
button to display a numeric pad. Enter the
desired speed value and press enter.
Film Carriage
Jog Up – This button is used to jog the
film carriage in the up direction.
Jog Down – This button is used to jog the
film carriage in the down direction.
Film Carriage Speed Set (###%) – This
button is located adjacent to the film
carriage illustration on the touchscreen.
Press this button to display a numeric pad.
Enter the desired speed value and press
enter.
Film Clamp
Open – This button is used to open the film clamp.
Close – This button is used to close the film clamp.
Hot Wire
Pulse – This button is used to pulse the hot wire on the cutter head. The hot wire
is pulsed for a pre-determined time (typically 2.5 seconds). This function can be
used to clean the hot wire.
Wipe Arm
Extend – This button is used to extend the wipe arm.
Retract – This button is used to retract the wipe arm.

4.3 Initializing The System
How To Stop The System

The standard Q Series Automatic Stretch Wrapping System can be shut down
using two basic methods. The two methods are:
Normal Shutdown – The normal shut down should be used whenever possible.
During the wrap cycle, if a load is staged at the infeed, press the Cycle Stop
button on the control console. The current wrap cycle is completed and the load
is discharged from the wrap zone and the machine switches to the Manual mode.
Press the emergency stop switch and turn the main disconnect to the off position.
The machine is now completely shut down and can be serviced if necessary.
If the machine is sitting idle or if no loads are ready to be wrapped, press the
emergency stop switch and turn the disconnect switch to the off position.
Emergency Shut Down – The emergency shut down should only be used to shut
down the machine in an emergency situation. Press one of the emergency stop
switches at any time to shut down the machine.
The standard Q Series Automatic has two emergency stop switches. One is
located on the main control enclosure adjacent to the control console and the
second emergency stop switch is shipped with the machine to be located by the
customer. Refer to the floorplan drawing for suggested location of the second
emergency stop switch.
NOTE: It Is Important To Know The Location Of The Emergency Stop

Switches Before Operating The Machine.

4.3 Initializing The System (Cont’d)
How To Start The System

The standard Q Series Automatic has three (3) basic operating modes: Manual,
Automatic and Bypass. Before an operating mode can be selected, power must be
applied and the machine initialized (Control Power On).
NOTE: Before initializing the system, read the section on “How to Stop the
System”.
To initialize the machine:

Turn the Main Disconnect to the ON position.
Apply air pressure to the machine and adjust to 80 PSI.
Close Operator Access gate
Reset all Emergency Stop switches (Pull Out)
Push Power On pushbutton
Once all these conditions are met, the Power On light illuminates and the Main
Menu is displayed on the control console. Operators may login and an operating
mode can be selected.

4.4 Operating The System
The standard Q Series Automatic has three (3) basic operating modes, Manual
Mode, Auto Mode and Bypass Mode. Operators should become familiar with the
operation of each mode before initializing the machine.
Manual Mode
• To enable the Manual Mode, reset all emergency stop switches and press the
Power On pushbutton located adjacent to the control console.
• The Power On pushbutton illuminates and the control console Main Menu is
displayed. Press the Manual Mode button on the control console. The
machine is in the Manual Mode and all manual functions are available to the
operator.
Auto Mode
• To enable the Auto Mode, reset all emergency stop switches and press the
displayed.
• Press the Auto Mode button on the control console. The machine is in the
automatic mode.
• Press and hold the Start button for three (3) seconds to enable the automatic
wrap sequence.
• When the start button is pressed, and any component is not in its home
position, the machine components automatically return to the home position.
Components that return to the home position are:
• Cutter/Wipe Arm retracts
• The turntable rotates at low (homing) speed to the home position
• Roll Carriage (Film Delivery System) lowers
• Film Clamp closes (extends)
• When all components have returned to the home positions, press and hold
the Start button for three (3) seconds to enable the automatic wrap
sequence. The machine is ready to accept a load.
WARNING
When The Machine Is In The Auto Or Bypass Modes, The Machine Can
Start And Run Automatically. Observe And Follow All Safety Labels And
Instructions Posted On The Machine Components.

Operating The System (Cont’d)
Bypass Mode
• To enable the Bypass Mode, reset all emergency stop switches and press the
displayed.
• Press the Bypass Mode button on the control console. The machine is in the
Bypass mode.
• Press and hold the Start button for three (3) seconds to enable the bypass
sequence.
• When the start button is pressed, and any component is not in its home
position, the machine components automatically return to the home position.
• When all components have returned to the home positions, press and hold the
Start button for three (3) seconds to enable the bypass sequence.
• The machine transfers loads through the system without wrapping. The
machine bypasses all loads until the operating mode is changed.
WARNING
When The Machine Is In The Auto Or Bypass Modes, The Machine Can
Start And Run Automatically. Observe And Follow All Safety Labels And
Instructions Posted On The Machine Components.

4.5 Film Loading
Film loading and film break recovery procedures for the Q Series Automatic is
discussed in this section. Operators should become familiar with the film loading
process before operating the machine. The Q Series Automatic is equipped with
the EZ Thread™ film-loading feature.
A film-threading diagram is located on the top cover of the roll carriage. The
film-threading diagram is used to orient the film roll in the correct position and to
assist the operator in threading the film through the roll carriage.

4.5 Film Loading (Cont’d)
Standard film rolls measuring 10” in diameter should be used for the Q Series
Automatic. The standard Q Series machine uses 20” wide film, but can use up to
30” wide film if the 30” roll carriage option is included with the machine.
Use the following steps to load the film:
• Machine should be stopped and all components in the home position.
• Press the emergency stop switch and open the operator access gate. This
disables the control power for the machine.
• Place a new roll of film on the film post located on the side of the roll
carriage. Be sure to place film roll so the “tacky” side of the film is facing the
load. Refer to diagram.
• Before threading film in the roll carriage, check film roll for defects or holes.
The first few revolutions of film may have to be removed from the roll to
prevent film breaks.
• Open the EZ-Thread™ gate by releasing the latch and pulling the gate handle.
Open gate as far as possible.
• Feed film around the two coated stretch rollers. Refer to diagram.
• Pull enough film through the roll carriage to reach the film clamp after the
gate has been closed.
• Close the EZ-Thread™ gate. When closing the gate, the film should be left
slack so as not to break the film when closing the gate.
• Pull the film around the last idler roller and attach the film tail to the hook on
the film clamp. Trim any excess film that is more than 6” beyond the film
clamp so as not to interfere with the cut and clamp process.
• Close the operator access gate.
• Restart the machine.
Film Roll Depletion/Film Break Recovery
If the film breaks or the film roll runs out during the wrap cycle, the machine
automatically begins a film break recovery cycle.
All the machine components return to the home position and the machine
switches to the manual mode. Once the machine has stopped and switched to the
manual mode, press the emergency stop switch, open the operator access gate,
replace the roll of film or correct the film break condition and then follow the
steps for loading the film and restart the machine.


MAINTENANCE
5.0 Maintenance
The maintenance procedures discussed in this section are minimum
recommendations for the Q Series Stretch Wrapping System. Depending on
machine usage, more frequent maintenance may be required.
DANGER
Before beginning any maintenance procedures:
¾ Press The Emergency Stop On The Main Control Enclosure.
¾ Follow All Local Tag Out/Lock Out Procedures For Electrical Power
And Pneumatic Supplies.
¾ The Operator Access Gates Must Remain Open While Personnel Are
Inside The Fenced Area.
Flange Disconnect
FRL Standard Main Disconnect Locked In The Off
(Filter/Regulator/Lubricator) Locked In Off Position Position
Locked In Off Position

MAINTENANCE
5.1 Preventative Maintenance
The following preventative maintenance items include visual checks, scheduled

maintenance, lubrication information, and the frequency for performing the
maintenance procedures.
Visual Checks
Daily/Weekly
• Check for loose fasteners (nuts, bolts, cotter pins, set screws, etc.). Tighten or
replace fasteners if necessary.
• Check for oil leaks around speed reducers
• Check for air leaks
• Check the pneumatic supply pressure (standard air pressure for the Q Series is
80 PSI)
• Check for water in air supply filter. Drain as needed.
• Check Lubricator reservoir and fill with oil as needed. Refer to the Lubricator
Oil Specifications chart for recommended lubricant.
• Listen for unusual or excessive noise during operation.
• Clean the hot wire film cutter. Use the “Pulse” function on the control
console to clean the wire if film build-up occurs. Note: The cutter wire
does not touch the film web when cutting.
• Check the nichrome wire alignment and tension (pulsed hot wire film cutter).
Adjust, re-tension or replace nichrome wire if necessary. Note: The cutter
wire does not touch the film web when cutting.
Monthly
• Check the film delivery system lift belt for wear.
• Check turntable drive belt for proper tension and wear.
• Check chain for wear and lubrication (roller chain on conveyor, pre-stretch
drive and sprockets on film delivery system). Lubricate chain with SAE 30
oil as needed.
• Check air cylinder clevis connections

MAINTENANCE
5.1 Preventative Maintenance (Cont’d)
Lubrication
Turntable Ring Bearing

Lubricate the turntable ring bearing every six (6) months with 0.2 ounces of
grease (approximately 4 pumps of a standard grease gun). Use the appropriate
lubricant for the environment/application.
The following are recommended lubricants and temperature ranges.
RING BEARING LUBRICATION CHART

Application/Environment Lubricant Lubricant Temperature Range
Standard Mobilux EP 2 (-4° F to +266° F)
Cold/Freezer Mobiltemp SHC 32 (-58° F to +349° F)
Clean Design/Food Grade Mobil FM-102 NLG1#2 (0° F to +349° F)
The ring bearing must be rotated

when lubricating. Use the lube
manifold located on the turntable
base to lubricate the ring bearing.
To lubricate the ring bearing:
1. Press the Emergency Stop
switch.
2. Open the operator access gate
and locate the grease fitting on
the lube manifold.
3. Apply one pump of grease into
fitting.
4. Close access gate, restart
machine and rotate the
turntable 90 degrees.
5. Repeat steps 1-4 until turntable
has been rotated 360 degrees Lubrication Manifold For Turntable Ring Bearing
(lubricated at 4 points).
CAUTION
Do not over lubricate the ring bearing. Excessive lubrication may be forced
out of the bearing, and may cause the drive belt to slip.

MAINTENANCE
Lubrication (Cont’d)
Standard Speed Reducers

The standard Q Series Automatic machine and conveyors use Baldor speed
reducers. These reducers are sealed and do not require the oil to be changed.
Non-Standard Speed Reducers

When non-standard speed reducers are used on the Q Series Automatic, the
reducers may require periodic maintenance to change the oil. The frequency of
the lubrication schedule is dependent on the machine usage. The oil should be
changed every 2000 hours of operation. Use the lubrication schedule below to
determine the appropriate lubrication intervals. Use Klubersynth UH1 6-460
synthetic oil.
DAILY DUTY CYCLE LUBRICATION INTERVALS

1 Shift (8-10 Hours) Every Twelve (12) Months
2 Shifts (16 Hours) Every Six (6) Months
3 Shifts (24 Hours) Every Three (3) Months
Pneumatic Supply Lubricator

The standard Q Series Automatic machine is equipped with a
Filter/Regulator/Lubricator assembly (FRL). The lubricator requires that oil be
added to the reservoir. This oil lubricates the O-rings at the air collar assembly of
the turntable. Use the following chart to determine the proper oil for the
application.
The lubricator has an adjustment screw to regulate the amount of lubricant used.
Turn the screw to the minimum setting (-). This setting is sufficient to lubricate
the O-rings. Check the oil level daily/weekly and fill as needed.
LUBRICATOR OIL SPECIFICATIONS

Ambient Temperature Lubrication Specifications Recommended Lubricant
Paraffin based mineral oil with an aniline
point between 180-210 and a viscosity of
Above 19° F Chevron Handy Oil 15
150 to 200 SUS (32 cSt to 43 cSt) at
100°F (38°C) (S.A.E. No. 10).
Synthetic based oil with an aniline point
Kluber Summit Hy Syn
between 180-210 and a viscosity of 150
-20° F To 19° F FG-32
to 200 SUS (32cSt to 43cSt) at 100°F
(Food Grade Approved)
(38°C) (S.A.E. No. 10).

MAINTENANCE
Lubrication (Cont’d)
Film Clamp Lubrication

The film clamp requires lubrication for the clamp gears and for the pivot points on
the ends of the clamp. The film clamp should be lubricated every six (6) months
or as needed depending on the environment or machine use.
To lubricate the film clamp gears, use Chesterton Spraflex 715 spray lubricant
or equivalent. Open the film clamp and spray lubricant between the two gears.
Use the appropriate lubricant for the environment/application for the film clamp
pivot points. The following are recommended lubricants and temperature ranges:
Standard Lubricant – Mobilux EP 2 (-4° F to +266° F)
Freezer Environment Lubricant – Mobiltemp SHC 32 (-58° F to +349° F)
Food Grade Lubricant – Mobil FM-102 NLG1#2 (0° F to +349° F).
Apply 1 to 2 pumps of grease from a standard grease gun at the zerk fittings on
the clamp.
Pivot Point Film Clamp Pivot Point

Zerk Fitting Gears Zerk Fitting
Lubrication Points For Film Clamp

MAINTENANCE
5.2 Automation Unit Adjustments and Procedures
Cutter/Wipe Arm Height Adjustment

The cutter/wipe arm should be adjusted to ensure the full web of
film is separated. Remove power and air from the machine
before proceeding. Move the cutter/wipe arm to the extended
position (see illustration). Loosen the two (2) height adjustment
bolts for the cutter head using a 13 mm wrench. Adjust the cutter
head so the bottom edge of the film is even with the bottom of the
cutter wire. Verify the bottom of the cutter head clears the
turntable conveyor when extended. Tighten the height adjustment
bolts.
Cutter Wire Replacement

The Q Series Automatic uses a pulsed hot wire to cut the film at
the end of the wrap cycle. Nichrome wire (.032 diameter-.66 ohms
per ft.) is used in the cutter head assembly to cut the film. A 20” Cutter Head Height
cutter head requires approximately 25” of nichrome wire and a 30” Adjustment
cutter head requires approximately 35” nichrome wire.
WARNING
Remove Electrical Power And Air From The Machine Before Proceeding.
Remove the top cover on the cutter head assembly. Remove the old wire. Insert
the nichrome wire down through the bottom mount and wrap the end of the wire
around the mounting stud. The top mount is spring-loaded and must be
compressed. Press the top mount down to compress the spring, feed the wire
through the mount and bend down. Trim excess wire and replace the top cover.
See steps for cutter wire adjustment if necessary.
Wrap Excess
Wire
Typical Hot Wire Replacement

MAINTENANCE
5.2 Automation Unit Adjustments And Procedures (Cont’d)
Cutter Wire Adjustment

The cutter wire should be adjusted so the radiant heat of the wire severs the film
web. Note: The cutter wire does not touch the film web.
WARNING
Remove Electrical Power And Air From The Machine Before Proceeding.
Remove the top and bottom covers of the cutter head assembly. Using a 1/8”
Allen wrench, loosen the bushing mount screws. Rotate the bushings until the
wire is approximately 1/64” to 1/32” behind the roller surface. Place a straight
edge across the roller surfaces. Verify wire does not touch straight edge. Tighten
bushing mount screws. The bushings are soft. Do not over compress. Replace
top and bottom covers. Run machine through a cycle to check film cut.
NOTE: A Safety Label Is Located On The Automation Unit To Warn

Personnel That The Nichrome Wire May Be Hot.
Cutter Wire Bushing Cutter Wire Adjustment

MAINTENANCE
Wipe/Cutter Arm Extended/Retracted Reed Switch Adjustment
WARNING
This Procedure Must Be Done With Electrical Power Applied To The
Machine. Ensure The System Air Supply Is OFF Before Proceeding.
Standard Flow (One Air Cylinder)

The cutter/wipe arm uses reed switches on the
extend/retract air cylinder to detect the position of the arm
(extended or retracted). The reed switch position may need
adjustment on the air cylinder to detect the arm position.
Each reed switch has an LED indicator light to show when
the reed switch is detecting the rod actuator. Check the
indicator lights on the extended and retracted reed switches
with the arm in the fully extended and retracted positions to
determine if the switches need adjustment.
If adjustment is necessary, move the arm to the fully
extended or retracted position. Use a 7/64” Allen wrench
to loosen the reed switch bracket and slide the bracket
toward the end of the air cylinder. As the bracket is moved
on the air cylinder, the LED illuminates as it detects the rod
actuator. Adjust the reed switch to the middle of the
Standard Flow Air Cylinder
detection range and tighten the bracket.
Reverse Flow (Two Air Cylinders)

A reverse flow machine uses a two-stage cutter/wipe arm.
The two-stage cutter/wipe arm uses two air cylinders to cut
and wipe the film. The second stage air cylinder is
attached to the standard cylinder and is used to wipe the
film tail to the load before discharging the load off the
turntable.
The second stage air cylinder uses one reed switch to detect
the second stage in the retracted position. Use the same
procedure as the standard flow arm to adjust the reed
switch.
NOTE: When adjusting the first stage extended air

cylinder (film cut position), ensure that the second stage
remains in the retracted position.
Reverse Flow Air Cylinders

MAINTENANCE
Cutter/Wipe Arm Flow Control Adjustment

The cutter/wipe arm uses flow controls to provide controlled arm movement. The
cutter/wipe arm should move with a smooth and steady motion. If the arm
extends too slowly, the wipe down loops may hang up or drag on the load,
resulting in increased cycle time. If the arm extends too fast, it may cause an
excess or slack film condition, which can cause difficulty in the cut process. The
retract pressure should be adjusted to retract slower than the conveyor speed.
This ensures the wipe down loops do not wipe the film tail in the opposite
direction.
The flow controls for the standard valve assembly are located on the air valve in
the pneumatic assembly. There are two screws and locking nuts on the valve.
One is for the extend pressure and one is for the retract pressure. The valve is
also equipped with manual activating buttons. These buttons are used to
manually activate the valve. Each valve has two activating buttons. This feature
can be helpful when adjusting the flow controls.
Flow Control Valve

Adjustment Activating
Screws Button
Pneumatic Valve Assembly

MAINTENANCE
5.3 Roll Carriage Adjustments And Procedures
Belt Slack Limit Switch Adjustment

The belt slack limit switch is used to detect when the roll carriage lift belt is slack,
indicating a roll carriage jam condition. The switch is located on the bottom side
of the top cap in the mast assembly and can be accessed through the top door of
the mast assembly.
DANGER
Follow All Local Tag Out/Lock Out Procedures For Electrical Power And
Pneumatic Supplies And Leave The Access Gates Open While Personnel Are
NOTE: Before Attempting To Adjust The Belt Slack Switch, Remove The
Tension From The Belt By Re-Installing The Roll Carriage Shipping Bracket
And Bolts That Have Been Stored In The Mast Assembly
The switch arm can be adjusted if necessary. The standard arm position is
approximately 30° from level. The arm can be adjusted using a 5/32 Allen
wrench to loosen the switch lever arm-mounting bolt, rotate to the desired
position and tighten the bolt.
Belt Switch – Actuated (Tight Belt) Belt Switch - Not Actuated (Slack Belt)

MAINTENANCE
5.3 Roll Carriage Adjustments And Procedures (Cont’d)
Roll Carriage Up/Down Travel Proximity Switches Adjustment

The Q Series Automatic uses two (2)
proximity switches to detect and limit the
up/down travel of the roll carriage. The
switches are located inside the machine mast
and are actuated by the roll carriage as it
travels up and down the machine mast.
The proximity switches are actuated by the
carrier fab of the roll carriage. The proximity
switches can be adjusted to detect the roll
carriage by loosening the jam nuts on the
switch and then tightening the nuts.
The up/down travel limit positions can be
adjusted by loosening the adjustment knob on
the proximity switch assembly and moving
the assembly up or down in the mounting
track to the desired position and then
tightening the knob. The switch assembly can Roll Carriage Up Travel Proximity Switch
be accessed through the opening in the
machine mast at the roll carriage or by
opening the maintenance access doors on the
opposite side of the machine mast.
Roll Carriage Down Travel Proximity Switch

MAINTENANCE
Roll Carriage Lift Belt Replacement
Use the following steps to replace the roll carriage lift belt:
DANGER
1. Press the Emergency Stop and open the

operator access gate.
2. Locate the roll carriage shipping bracket and bolts
stored in the machine mast.
3. Install the shipping bracket under the roll carriage
and the counterweight bolts. Refer to the
Installation Instructions in Section 3 for locating
and installing the bracket and bolts.
4. Close the operator access gate and re-power the
machine.
5. Jog the roll carriage down until the belt slack Lift Belt Attached To Top Cap
switch is activated and the belt is slack.
6. Press the Emergency Stop, turn the Main
Disconnect Switch to the OFF position and
dump the main pneumatic supply at the FRF
assembly.
7. Before removing the lift belt, check the routing of
the belt and the rollers in the machine mast.
8. Remove the cotter pins from the belt-mounting
shaft at the top cap of the machine mast and
remove the belt from the shaft.
9. Remove the belt from around the rollers in the
machine mast down to the roll carriage lift drive
assembly.
10. Unwind the belt from the drum on the lift drive
assembly, noting the number of revolutions of the Roll Carriage Lift Belt Pin
belt around the lift drum. Installation In Lift Drum
11. The belt is attached to the lift drum by inserting
the belt through a slot on the lift drum. A metal pin is inserted into a pocket at
the end of the belt. Remove the pin from the pocket of the belt and pull the
belt out of the slot in the lift drum.

MAINTENANCE
Roll Carriage Lift Belt Replacement (Cont’d)
12. Insert the new belt through the slot in the lift drum,
ensuring that the belt end with the pocket is inserted
so the pocket opening is toward the drum, and
insert the pin in the pocket of the belt. This
prevents the pin from coming out of the pocket
once the belt is pulled tight on the lift drum.
13. Wind the belt around the lift drum the same number
of revolutions that the belt was wrapped on, noted
in step 10. This aids with the belt alignment when
the belt is routed and attached to the top cap.
14. Route the belt around the rollers in the machine
mast and attach to the belt-mounting shaft on the
top cap and replace the cotter pins in the shaft.
15. Once the belt installation is complete, close the Roll Carriage Lift Belt Pin
Installation In Lift Drum
operator access gate and re-power the machine. Jog
the roll carriage up at the minimum speed until the
belt is tensioned.
16. Remove the roll carriage shipping bracket and
counterweight bolts and store in the machine mast.
17. Re-power the machine and jog the roll carriage up
and down, checking the belt tracking and
alignment.
Roll Carriage Lift Belt Installation

On Lift Drum

MAINTENANCE
5.3 Roll Carriage Adjustments And Procedures
(Cont’d)
Roll Carriage Lift Drive Replacement
Use the following steps to replace the roll carriage lift drive:
DANGER
Follow All Local Tag Out/Lock Out Procedures For
Electrical Power And Pneumatic Supplies And Leave The
Access Gates Open While Personnel Are Inside The Fenced
Area.
1. Press the Emergency Stop and open the operator access

gate.
2. Locate the roll carriage shipping bracket and bolts stored in
the machine mast. Roll Carriage Lift
3. Install the shipping bracket under the roll carriage and the Drive Assembly
counterweight bolts. Refer to the Installation Instructions
in Section 3 for locating and installing the bracket and
bolts.
4. Close the operator access gate and re-power the machine.
5. Jog the roll carriage down until the belt slack switch is
activated and the belt is slack.
6. Press the Emergency Stop, turn the Main Disconnect
Switch to the OFF position and dump the main
pneumatic supply at the FRF assembly.
7. Open and remove the bottom access door and then remove
the bottom ABS panel on the machine mast for easier
access to the drive assembly.
8. Disconnect the wiring on the drive motor.
9. Use a 5mm Allen wrench to remove the M6 socket cap bolt Roll Carriage Lift Drum Bolt
on the lift drum.
10. Remove the lift drum from the reducer shaft. Retain the
shaft key.
11. Use a 13mm socket and ratchet to remove the four M8
mounting bolts on the lift drive-mounting bracket and
remove the drive assembly.
12. Mount and wire the replacement drive using the same steps
in the reverse order.
Lift Drive Mounting Bolts

MAINTENANCE
5.4 Turntable Adjustments And Procedures
Turntable Home Proximity Switch Adjustment
The Q Series Automatic uses a proximity

switch assembly to detect when the
turntable is in the Home position. This
proximity switch is located below the
turntable conveyor on the base assembly
and is adjustable.
The switch can be adjusted in three
directions. The switch height or distance
from the actuator can be adjusted to detect
the actuator and the switch assembly can be
adjusted to change the Home (stopping)
position of the turntable.
To adjust the height or distance from the
actuator, loosen the jam nuts on the switch
and adjust until the switch detects the
actuator and then tighten the jam nuts.
To adjust the Home position of the
turntable, loosen the adjustment knob and
adjust to the desired position and then Turntable Home Proximity Switch Assembly
tighten the knob.

MAINTENANCE
5.4 Turntable Adjustments And Procedures (Cont’d)
Film Clamp Height Adjustment
The Q Series Automatic uses a jaw type film clamp

mounted on the turntable assembly. The clamp is a
pneumatic device that uses an air cylinder to open and
close the jaws. The film clamp height can be adjusted
to accommodate specific wrap patterns.
To adjust the clamp height:

1. Loosen the four bolts on the ends of the clamp
assembly.
2. Adjust the film clamp height according to the
bottom edge of the film web. The top of the film
clamp, with jaws in the open position, should be at
least ½” below the bottom of the film web.
3. Tighten the four adjustment bolts.
4. Loosen the two bolts on the anti-tilt stop on the Film Clamp Assembly
backside of the film clamp. The anti-tilt stop holds
the film clamp in the upright position until the
clamp is opened. When the clamp opens, it tilts
forward to assist the film release from the film
clamp.
5. Adjust the anti-tilt stop, with the clamp in the
closed position, to make contact with the stop
bracket, but not in contact with the turntable plate.
6. Tighten the bolts.
WARNING
Keep Away When Applying Power To Open Or
Close The Clamp.
Film Clamp Anti-Tilt Stop

MAINTENANCE
Turntable Drive Belt Tensioning

Use the following steps to adjust the turntable drive belt tension:
DANGER
1. Press the Emergency Stop, turn the Main Disconnect to the OFF position
and open the operator access gate.
2. Remove the tensioner guard on the turntable base.
3. Loosen the tensioner locking bolts.
4. Adjust the tension of the belt by turning the tensioner jackscrew on the side of
the turntable base. Turn the jackscrew clockwise to tighten the drive belt and
counterclockwise to loosen the drive belt.
5. Correct drive belt tension is achieved when the turntable, with a load in place
and the turntable speed set at maximum, can be started and stopped without
the belt slipping.
6. The belt tension should be adjusted in small increments to avoid over
tightening the belt. The tensioner locking bolts should be tightened and the
machine re-started after every tensioning adjustment.
CAUTION
Care should be taken to avoid over tightening the drive belt, which could
result in a drive component failure.
7. Once the proper tension is achieved, tighten the tensioner locking bolts and
replace the tensioner guard.
Tensioner
Locking
Bolts
Tensioner
Jackscrew
Turntable Drive Belt Tensioner Assembly

MAINTENANCE
Turntable Drive Belt Replacement
Use the following steps to replace the turntable drive belt:
DANGER
1. Press the Emergency Stop, turn the Main Disconnect to the OFF position
and open the operator access gate.
2. Remove the front fence section if necessary for access to the turntable.
3. Remove the turntable conveyor drive guard and the film clamp guard.
4. Disconnect the conveyor drive motor wiring (cable/conduit) and the film
clamp air lines (push lock air fittings).
5. Attach slings to the turntable top by threading the slings through the rollers
and then secure to the forks of the forklift.
WARNING
Secure the slings to the forklift so the slings do not slip off the forks.
6. Remove the four (4) 12mm mounting bolts and nuts that secure the turntable
top to the turntable drum.
7. Slowly lift the turntable top and set aside. Make sure the air lines and motor
cable are clear of the top before removing the top.
8. Remove the tensioner guard on the turntable base.
9. Loosen the tensioner locking bolts.
10. Turn the tensioner jackscrew counterclockwise until the belt is loose enough
to remove the belt from around the pulleys and drive sheave.
11. Remove the old drive belt.
12. Install the new belt and route around the pulleys and drive sheave.
13. Follow the turntable drive belt tensioning instructions to tension the belt.
14. Install the tensioner guard.
15. Replace the turntable top and tighten the mounting bolts.
16. Attach the motor cable and air lines.
17. Install the turntable drive guard and the film clamp guard.
18. Install the front fence section.

MAINTENANCE
Turntable Drive Belt Replacement (Cont’d)
Turntable
Mounting
Bolts
Standard Turntable Conveyor – Shown With Guards

Removed
Tensioner
Locking Bolts
Tensioner
Jackscrew
Turntable Drive Belt Tensioner Assembly

MAINTENANCE
5.5 Motor Controllers
This section includes information on the standard motor controllers. All settings
and adjustments are initial factory settings and may require additional fine-tuning
for optimum machine performance. Only qualified personnel should make
adjustments to the motor controllers.
For non-standard motor controller default settings and adjustments, refer to
section 7 Optional Features and the electrical drawings.
WARNING
Electrical Adjustments Must Be Made With Power Applied To The Machine.
Appropriate Precautions Should Be Taken. Observe All Applicable Safety
Policies And Procedures.

MAINTENANCE
5.5 Motor Controllers (Cont’d)
Turntable Drive Motor Controller Adjustment
Turntable Regenerative Drive Board Settings

Potentiometer Function Suggested Setting
DB Dead Band 40%
RESP Response Time 50%
IR Internal Resistance Compensation 30%
RCL Reverse Current Limit 70%
FCL Forward Current Limit 70%
MAX Maximum Speed 70%
FACC Forward Acceleration 30%
RACC Reverse Acceleration 30%
Jumpers
J1A/J1B Input Voltage Select 230V
Note: Two (2)
Jumpers
J2 Armature Current Motor Current Rating – Typical Setting Is
5.0A
J3 Armature Voltage ¾ Select A180
• If Used In Tach Feedback Mode:
o T7 Is 7 Volts Per 1000 RPM
Tachometer
Tachometer
J4 Analog Input Voltage ¾ Select 10V For Isolated Signal Control
(0-10VDC)
• 15V For Potentiometer Speed Control
J5 Control Mode ¾ Select SPD – Provides Variable Speed
Control
• TRQ – Maximum Motor Torque As A
Function Of Input Voltage To Terminal
SIG (Signal) And COM (Common)
NOTE: All Settings are recommended as starting point adjustments.

Additional fine-tuning may be necessary to optimize the Motor-Controller
operation.

MAINTENANCE
Turntable Drive Motor Controller Adjustment (Cont’d)
Input Terminals
Terminal Description Function
EN Enable Enables Drive Board
COM Common
+15V Drive Board Supplied +DC Run Forward
SIG Signal (Wiper) Controls Motor Speed
-15V Drive Board Supplied – DC Run Reverse
J1A/J1B
J2 J5 J3 J4
J1A/J1B Jumper - Shown With
Cover Removed
50%
25% 75%
0% 100%
Typical Trimpot And Adjustment

Typical Turntable Rotation Drive Board

MAINTENANCE
Turntable Drive Motor Controller (Cont’d)
Dead Band (DB)

Dead band is used to prevent the motor from “creeping” when no movement is
desired.
If dead band is adjusted too low, a small output voltage may be present resulting
in a hum or creeping of motor output shaft. If the motor has a tendency to back
up after stopping, this can be corrected with the dead band. Rotate the
potentiometer clockwise until the motor stops without reversing.
Measure Armature voltage between the M1 and M2 terminals on the Printed
Circuit Board to verify 0 VDC output.
Response (RESP) – Dynamic Response Control

This potentiometer determines the dynamic response of the controller. If this
potentiometer is set too high, (CW rotation) unstable operation of the controller
may result.
IR Comp (IR) – Internal Resistance Compensation

This potentiometer is a gain control, determining the way the motor-controller
responds to differences between load and no-load motor conditions. This is a
factory setting and should not require adjustment unless the motor is replaced.
Run the turntable at low speed with a full roll of film in place. Film should be
attached to the load and the force to the load should be maximized. If the
turntable drive motor is hunting or surging, turn the potentiometer clockwise until
the hunting or surging disappears.
Reverse Current Limit (RCL)

This potentiometer controls the maximum amount of current available to the
turntable motor during the deceleration mode. The reverse current limit should be
adjusted in conjunction with the reverse acceleration potentiometer to obtain a
smooth and consistent slow-down or decel of the turntable at the end of the cycle.
The reverse accel sets the rate at which the turntable slows down at the end of the
wrap cycle, and the reverse current limit sets the amount of current available to
the motor to force this slow-down. The recommended setting supplies sufficient
current for typical operation.

MAINTENANCE
Turntable Drive Motor Controller (Cont’d)
Forward Current Limit (FCL)

This potentiometer controls the maximum amount of current (amperage) that the
controller supplies to the turntable drive during acceleration. If it is set too low,
the turntable will be slow to accelerate and it may not reach maximum speed.
This adjustment is not critical. The recommended setting provides satisfactory
performance.
Maximum Speed (MAX) This potentiometer controls the maximum speed of the
turntable. Before making the MAX adjustment, rotate the “Turntable Speed”
knob on the membrane panel fully clockwise. The potentiometer should be
adjusted to achieve a maximum turntable speed for the machine (Standard
turntable speed is 12 RPM). Press and hold the “Turntable Jog” pushbutton.
Adjust the MAX potentiometer to obtain the correct turntable speed for the
machine. To increase the maximum speed, rotate the MAX potentiometer
clockwise. To decrease the maximum speed, rotate the MAX potentiometer -
counter-clockwise.
Forward Acceleration (FACC)

This Potentiometer controls the turntable rate of acceleration. If acceleration is
too slow, turn the potentiometer counterclockwise. If the turntable starts with a
jerky motion, turn the potentiometer clockwise until the start is smooth. This
setting is not critical but the turntable should not start too abruptly.
Reverse Acceleration (RACC)

The reverse acceleration function in this application also acts as a forward
deceleration by controlling the rate at which the turntable slows down when
changing from a high speed to a lower speed. This potentiometer should be
adjusted for a smooth deceleration or slow-down of the turntable drive motor
when changing from high speed to minimum or “homing” speed. If adjusted too
far clockwise, it can cause the turntable to drive past or overshoot the “Home”
position. The typical setting of this potentiometer should allow the turntable to
rotate at minimum or “homing” speed during the last three feet of turntable travel
before the “Home” position. Note: Full CCW yields a 1-second response time
full CW yields a 5-second response time.

MAINTENANCE
Roll Carriage Lift Drive Motor Controller Adjustment
Roll Carriage Regenerative Drive Board Settings

DB Dead Band 40%
RESP Response Time 50%
IR Internal Resistance Compensation 20%
RCL Reverse Current Limit 70%
FCL Forward Current Limit 70%
FACC Forward Acceleration 25%
RACC Reverse Acceleration 25%
Jumpers
Note: Two (2)
Jumpers
J2 Armature Current Motor Current Rating – Typical
Setting Is 2.5A
J3 Armature Voltage ¾ Select A180
• If Used In Tach Feedback Mode:
Tachometer
o T50 Is 50 Volts Per 1000
RPM Tachometer
J4 Analog Input Voltage ¾ 10V For Isolated Signal Control
(0-10VDC)
• 15V For Potentiometer Speed
Control
J5 Control Mode ¾ SPD – Provides Variable Speed
Control
• TRQ – Maximum Motor Torque
As A Function Of Input Voltage
To Terminal SIG (Signal) And
COM (Common)
NOTE: All Settings are recommended as starting point adjustments.

Additional fine-tuning may be necessary to optimize the Motor-Controller
operation.
Note: A full roll of film should be placed on the roll carriage before making
adjustments to the drive boards.

MAINTENANCE
Roll Carriage Lift Drive Motor Controller Adjustment (Cont’d)
Input Terminals
Terminal Description Function
EN Enable Enables Drive Board
COM Common
+15V Drive Board Supplied +DC Run Forward
SIG Signal (Wiper) Controls Motor Speed
-15V Drive Board Supplied – DC Run Reverse
J1A/J1B
J2 J5 J3 J4 J1A/J1B Jumper - Shown With

Cover Removed
50%
25% 75%
0% 100%

Typical Roll Carriage Lift Drive Board

MAINTENANCE
Roll Carriage Lift Drive Motor Controller (Cont’d)
Dead Band (DB)

Dead band is used to prevent the motor from “creeping” when no movement is
desired. If dead band is adjusted too low, a small output voltage may be present
resulting in a hum or creeping of motor output shaft. If the motor has a tendency
to back up after stopping, this can be corrected with the dead band. Rotate the
potentiometer clockwise until the motor stops without reversing.
Measure Armature voltage between the M1 and M2 terminals on the Printed
Circuit Board to verify 0 VDC output.
Response (RESP) – Dynamic Response Control

This potentiometer determines the dynamic response of the controller. If this
potentiometer is set too high, (CW rotation) unstable operation of the controller
may result.
IR Comp (IR) – Internal Resistance Compensation

This potentiometer is a gain control, determining the way the motor-controller
responds to differences between load and no-load motor conditions. This is a
factory setting and should not require adjustment unless the motor is replaced.
In case of motor replacement, two people are required to reset the IR-Comp
Potentiometer. The operator should run the motor at low speed with a full roll of
film while jogging the roll carriage up. If the motor is hunting or surging, turn the
potentiometer clockwise until the hunting or surging sound disappears.
Reverse Current Limit (RCL)

This potentiometer controls the maximum amount of current available to the roll
carriage lift motor when moving upward. If it is set too low, the motor will be
slow to accelerate and may not reach its set maximum speed.
Forward Current Limit (FCL)

This potentiometer controls the maximum amount of current (amperage) that the
controller supplies to the roll carriage drive when moving in the down direction.
Maximum Speed (MAX)

This Potentiometer controls the maximum speed of the Roll Carriage in the down
direction. Adjust maximum armature voltage to 180 VDC. Before making the
MAX adjustment, set the roll carriage speed setting to maximum (100%). In
order to measure the armature voltage, jog the Roll Carriage down while
measuring the armature voltage. This voltage is measured across the M1 and M2
terminals.

MAINTENANCE
Roll Carriage Lift Drive Motor Controller (Cont’d)
Forward Acceleration (FACC)

This potentiometer controls the roll carriage rate of acceleration in the down
direction. If acceleration or the rate at which the roll carriage speed increases
from 0 to full speed is too slow, turn the FACC potentiometer counter-clockwise.
If acceleration is too fast or jerky, turn the FACC potentiometer clockwise. This
setting is not critical. The roll carriage should not start too abruptly.
Reverse Acceleration (RACC)

This potentiometer controls the roll carriage rate of acceleration in the up
direction. If acceleration or the rate at which the roll carriage speed increases
from 0 to full speed is too slow, turn the RACC potentiometer counter-clockwise.
If acceleration or the rate at which the roll carriage speed increases from 0 to full
speed is too fast or jerky, turn the RACC potentiometer clockwise. This setting is
not critical. The roll carriage should not start too abruptly.

MAINTENANCE
Power Roller-Stretch® Motor Controller Adjustment
PRS Film Delivery System Settings

MIN Minimum Speed 50%
SPD COMP Speed Compensation 50%
COR COMP Corner Compensation 50%
NOTE: All Settings are

recommended as starting
point adjustments.
Additional fine-tuning
may be necessary to
optimize the Motor-
Controller operation.
50%
25% 75%
0% 100%
Typical Trimpot And Adjustment Power Roller Stretch® Drive Motor Controller

MAINTENANCE
Power Roller-Stretch® Motor Controller (Cont’d)
Typically, the initial drive board settings are sufficient for normal operation. If
the drive board requires additional adjustment, follow the steps below.
NOTE: Make small adjustments and check results.
Maximum Speed (MAX)

This potentiometer controls the maximum speed of the film delivery system pre-
stretch motor during the wrap cycle. The faster the motor turns, the less force the
film exerts on the load being wrapped. This setting determines the minimum
force level applied to the load. To adjust this potentiometer:
1. Set the wrapping force to minimum.
2. Place a load on the turntable and start the auto wrap sequence.
3. Rotate the MAX potentiometer on the motor control board to achieve the
lowest desired wrap force. Care should be taken to maintain sufficient force
to provide reliable operation.
NOTE: If the minimum force is set too low, the dancer assembly that
actuates the film break limit switch may “bounce” or fluctuate causing
erratic system operation.
Minimum Speed (MIN)

This potentiometer controls the minimum speed of the film delivery system pre-
stretch motor during the wrap cycle. The slower the motor turns, the more
force the film exerts on the load being wrapped. This setting determines the
maximum force level applied to the load. To adjust this potentiometer:
1. Set the wrapping force to maximum.
2. Place a load on the turntable and start the auto wrap sequence.
3. Rotate the MIN potentiometer on the motor control board to achieve the
highest desired wrap force. This setting should cause the film to “neck down”
but should not break the film web.
NOTE: The MAX and MIN adjustments establish the range of control of the
“Wrapping Force” operator control.

MAINTENANCE
Power Roller-Stretch® Motor Controller (Cont’d)
NOTE: Before beginning the COR COMP or SPD COMP adjustments,

verify and test the functions at the suggested potentiometer settings.
Corner Compensation (COR COMP)

The corner compensation function of the motor control board detects the
increased demand of film at the corner of the load. The motor control response is
boosted to maintain a consistent wrap force. The COR COMP adjustment
controls the level of this boost. As the adjustment is rotated clockwise, the level
of boost is increased. To adjust this potentiometer:
1. Place a load on the turntable.
2. Thread the film in the roll carriage and load the film into the film clamp.
3. Adjust the turntable speed to maximum (12 rpm)
4. Press the Auto Mode button and then press Start.
5. Adjust the COR COMP potentiometer until the film web width remains
consistent (neck down is minimal) when the film is applied to the corner of
the load.
Speed Compensation (SPD COMP)

The function of the Speed Compensation circuit is to provide a greater degree of
response to the function of the corner compensation signal. Further adjustment of
this potentiometer is not required.

MAINTENANCE
Power Roller-Stretch® PLUS Motor Controller
PRS PLUS Film Delivery System Settings

KP Level Of Response To Film Demand 50%
TCI Response Time To Film Demand 50%
KD When To Respond To Film Demand 20%
Cur. Lim. Current Limit 65%
Set Pt. Cal. Reference Voltage Calibration Do Not Adjust – Controlled Through PLC
Analog Card
Meter Cal. Wrapping Force Meter Calibration Adjust Using Gauge – 5 lbs. = 50
Millivolts, 10 lbs. = 100 Millivolts, etc.)
Jumpers
Note: Two (2)
Jumpers
J2 Machine Type Select STD
J3 Armature Current Motor Current Rating – Typical Setting Is
6.0 Amps
J4 Minimum Wrapping Force Typical Setting - 2.5 Lbs.

MAINTENANCE
5.5 Motor Controllers
Power Roller-Stretch® PLUS Motor Controller (Cont’d)
Load Cell Amplifier Calibration

Check for proper alignment of the load cell. The load
cell should be approximately 1/16” from the load cell
actuator when aligned.
The load cell amplifier board is located on the film
delivery system in the small junction box and the load
cell motor controller is located in the main control
enclosure. Check jumpers on the load cell amplifier
board and the load cell motor controller board for Load Cell And Actuator Alignment
correct placement.
Caution
Static Sensitive
KP - Set At 50% PH-A PH-B

+15V RED
TCI - Set At 50% GRN +15V
WHT COM COM BLK
KD - Set At 20%
BLK -15V
Cur. Lim. - Set At 65% SH SH
COM
Set Pt. Cal. - Do Not Adjust, PLC Controlled Reference Voltage RED -IN WHT
Meter Cal. - With DC Voltmeter Connected Across TP-C (Neg) J1 +IN GRN
And Terminal TB2-10 (Meter) And Power Applied to Board, 30 CAL
Adjust The Pot To Match DC Voltmeter Reading With 20 CAL
The Force Displayed On The Force Guage. STD
(I.E. 5 lbs. = 50 Millivolts, 10 lbs. = 100 Millivolts, Etc.)
Set J1 Jumper To STD

LBS
AMPS
2.5/4.5/6.4/CAL TP
XT/STD 6/8/11 A3-14
KP
J2 J3 J4
TP-C
Jumpers: GAIN ZERO 30 20
TCI
J1A/J1B - Input Voltage 115V/230V CAL OFFSET CAL CAL
TP L.C. In
J2 - Set To STD
KD
J3 - Set To Motor Nameplate Current Rating
J4 - Set To 2.5 Lbs. TP Meter Out Load Cell Amplifier Board
Cur.
Lim.
J1A J1B
115V/230V 230V/115V
50%
Power Roller Stretch Plus Motor Control Board
25% 75%
0% 100%

MAINTENANCE
Motor Controller Potentiometers
TCI
The setting of the TCI Potentiometer determines the time duration allowed for the
pre-stretch system response to a sudden film demand, such as a load corner
passage. The typical setting for the TCI potentiometer is 10 o’clock.
KP
The setting of the KP Potentiometer determines the level of response of the pre-
stretch system to a sudden film demand, such as a load corner passage.
KD
The setting of the KD potentiometer determines when the pre-stretch system
responds to a sudden film demand, such as a load corner passage. The typical
setting of full counterclockwise minimizes the effect of this potentiometer.
Adjustment would be indicated if adjustment of the KP potentiometer does not
completely resolve the chattering or neck-down symptoms.
CURRENT LIMIT
This potentiometer provides a range of adjustment up to 200% of the value set by
jumper J1. The typical setting of 11o’clock is normally sufficient for most
machine applications.
SET PT. CAL

Do not adjust. This is a PLC controlled reference voltage.
METER CAL
This potentiometer is used to calibrate the voltage output. Connect a digital
voltmeter (DVM) TP-C (NEG) and to terminal TB2 pin 10 (POS). To enable the
drive board, in Manual Mode jog the turntable off the home position. Press the
Auto Mode button and then press Start. The drive board is enabled while the
turntable rotates to the home position. Adjust the potentiometer to match the
DVM reading with the force displayed on the force meter. (5 lbs. = 50 millivolts,
10 lbs. = 100 millivolts)

MAINTENANCE
Load Cell Amplifier Calibration
Zero Load Cell Output (Load Cell Amplifier Board)

1. Remove power from machine.
CAUTION
Failure to remove power from the machine may result in electrical shock or
damage to machine components.
2. Place jumper J4 on the motor controller board to the CAL position. Note the
position of the jumper before moving.
3. Check the Load Cell Amplifier Board for correct jumper position of J1. It
should be set to STD. The 20 CAL and 30 CAL jumper settings or
potentiometers are not used in this application.
4. On the load cell motor controller board, attach the digital voltmeter positive
lead to load cell output (TP-Load Cell In) and negative lead to circuit common
(TP-C).
5. Apply power to the machine and push “Power On” pushbutton.
6. With no pressure applied to the load cell, the digital voltmeter should read 0
VDC. If a voltage is present use the “ZERO OFFSET” potentiometer on the
load cell amplifier board to adjust for 0 VDC.
Calibration
1. With film threaded through the roll carriage, use a force gauge to apply 5 lbs.
of force to the film at the angle that the film would normally be pulled.
2. With 5 lbs. of force applied, the digital voltmeter should read 1 VDC at load
cell output. If the voltage shown on the voltmeter is negative, the load cell is
mounted incorrectly and should be rotated 180 degrees before continuing. To
adjust this output, use the GAIN CAL potentiometer. Clockwise rotation
increases the output and counter-clockwise rotation decreases the output.
3. After calibration at 5 lbs. is complete, increase the force to 10 lbs. Check for 2
VDC at load cell output. This output should be exact.
4. Remove power from the machine.
CAUTION
Failure to remove power from the machine may result in electrical shock or
damage to machine components.
Remove the voltmeter leads from the circuit and replace the J4 jumper on the
motor controller board to the previously noted position.

MAINTENANCE
Load Cell Amplifier Calibration (Cont’d)

The previous calibration of the pre-stretch system load cell components ensures
accurate detection and feedback of the force the film exerts on the load. The
following adjustments allow the motor control board to properly respond to that
varying feedback as the load is being wrapped.
Low Speed Operation

During the low speed (home speed) operation, if the film system pulses, chatters,
or surges, the TCI potentiometer may need to be adjusted. Counterclockwise
rotation should improve system performance at this low speed.
Normal Speed Operation

During typical machine operation (12 rpm) while wrapping a load, watch for
variations in force on the film as indicated by neck-down or tightening of the film
as the demand increases at the load corners. High force at the corners would
indicate a need to increase the function of the KP potentiometer to provide greater
response at this point. This would be achieved by rotating the potentiometer
clockwise. Over response at the corners, indicated by a surging and possibly
slack film at the corner passage would require the function of the KP
potentiometer to be reduced by rotating the potentiometer counterclockwise.
Irregular Speed Operation

This condition is similar to the conditions noted during normal wrap speed, but is
more pronounced when wrapping loads that are rectangular or long narrow loads.
If these conditions are encountered and the KP adjustment is not sufficient to
minimize the symptoms, the KD potentiometer may need adjustment. The KD
function anticipates the sudden film demand created by load corner passage.
Rotating this potentiometer clockwise in small increments (up to a maximum of
1/4 turn), may improve system performance under these conditions. However,
normal operating conditions require that the KD potentiometer be rotated
fully counterclockwise.

MAINTENANCE
Using Wide Or Heavier Gauge Films

These conditions demand more horsepower from the pre-stretch system to
perform the same as when stretching a narrow or thinner gauge film. Verify that
the J3 jumper setting is set to the next highest setting based on motor nameplate
full load current. A CURRENT LIMIT adjustment may be needed if rotating the
operator knob that controls the film force to the load fully counterclockwise
position does not provide a sufficiently low force to the load. Verify that the J3
jumper setting is correct based on the motor nameplate current. Rotate the
CURRENT LIMIT potentiometer clockwise to make more current
available to the motor. The CURRENT LIMIT adjustment provides up to 200%
of the J3 jumper setting value.

MAINTENANCE

TROUBLESHOOTING GUIDE
6.0 Troubleshooting Guide

This guide is considered a tool that describes some typical machine and
maintenance problems that may occur during everyday operation of the
equipment. This document is not intended to cover every possible problem or
condition that may exist.
⇒ Items/issues listed in the troubleshooting guide may not apply to all

machines.
⇒ Refer to electrical and mechanical drawings as needed for
troubleshooting the equipment.
⇒ Refer to the Maintenance section of this manual for additional help in
troubleshooting and for machine adjustments.
⇒ For troubleshooting assistance:
Lantech
Technical Services Group
Parts and Service Hotline
1-800-866-0322 - Follow Prompts
NOTE: When Requesting Lantech Support, Please Use The Machine Serial
Number To Identify The Equipment.

6.1 General Machine
Problem Possible Cause Corrective Action

Machine does not power up. Operator access gate is open. Close the operator access gate.
Main disconnect switch is in the off Turn main disconnect switch to the
position. “On” position.
Emergency Stop switch is activated. Reset Emergency Stop.
Main disconnect fuse is blown. Check/replace fuse(s).
DC power supply is not functioning. Check DC power supply fuses.
Replace fuses.
Check input/output voltages.
Replace power supply.
Machine will not go into Auto Check the message display for fault Correct fault condition.
or Bypass mode when the condition – roll carriage lift belt is
Auto or Bypass buttons is slack, low air pressure, transition jam,
pressed. etc.
Machine will not wrap when Machine is not in the Auto mode. Check the message display.
Start button is pressed. Operator not holding Start button long Start button must be held for three
enough. seconds to enable the Auto sequence.
A machine component is not in the Check machine components and any
home position. optional equipment for components
not in home position.
Load height sensor is not detecting a Check load height sensor function
load in the wrap zone. and alignment.
Load is too short for load height Load must be tall enough for load
sensor to detect. height sensor to detect if machine is
not equipped with short load option.
Short load sensor is not detecting load Check short load sensor function and
in the wrap zone (Short Load Option alignment.
Only).
Machine stops running during Check the message display for fault Correct the fault condition.
wrap cycle. condition – film break, transition jam,
low air pressure, etc.

6.2 Roll Carriage

Roll carriage will not ascend Roll carriage speed control is set too Adjust the roll carriage speed.
(lift) in Manual mode. low.
Roll carriage up travel proximity limit Check the function of the roll
switch is not functioning properly. carriage up proximity limit switch.
Check cable for damage or not
plugged into switch.
Roll carriage lift drive board is not Check drive board input and output
functioning correctly. voltages.
Check drive board fuses.
Check roll carriage lift motor
armature wiring.
Roll carriage will not lower in Roll carriage speed control is set too Adjust the roll carriage speed.
Manual mode. low.
Roll carriage down travel proximity Check the function of the roll
limit switch is not functioning carriage down proximity limit switch.
properly. Check cable for damage or not
plugged into switch.
Roll carriage lift belt slack condition. Check the roll carriage lift belt for
slack condition. Check the function
of belt slack switch. Check cable for
damage or not plugged into switch.
Roll carriage lift drive board is not Check drive board input and output
functioning correctly. voltages.
Check drive board fuses.
Check roll carriage lift motor
armature wiring.
Roll carriage does not wrap to Roll carriage speed is set too low. Adjust the roll carriage speed and/or
top of load. over wrap adjustment.
Load height sensor not detecting load Check/adjust the alignment of the
or is out of alignment. load height sensor.
Load height sensor is not functioning Check sensor and cable for damage
correctly. or cable not plugged into sensor.
Roll carriage does not travel Roll carriage speed is set too low. Adjust the roll carriage speed and/or
to desired distance above the overwrap adjustment.
top of the load during the Load height sensor not detecting load Check/adjust the alignment of the
wrap cycle. or is out of alignment. load height sensor.

6.2 Roll Carriage (Cont’d)

Roll carriage travels beyond Roll carriage speed is set too high. Adjust the roll carriage speed and/or
load height during wrap cycle. over wrap adjustment.
Load height sensor is out of Check/adjust the alignment of the
alignment. load height sensor.
Roll carriage does not lower Roll carriage down travel proximity Adjust roll carriage down proximity
to desired bottom position limit switch is not functioning limit switch.
during wrap cycle. properly. Check switch and cable for damage
or cable not plugged into switch.
Roll carriage does not lower Roll carriage down speed is set too Adjust the roll carriage down speed.
during wrap cycle. low (Two speed roll carriage option).
Top wrap counter is not incrementing. Turntable home proximity switch is

used to count wraps. Check turntable
home proximity switch function.
Roll carriage down travel proximity Adjust roll carriage down proximity
limit switch is not functioning limit switch.
properly. Check switch and cable for damage
or cable not plugged into switch.

6.3 Turntable

Turntable will not rotate when Turntable rotation speed is set too low. Adjust turntable rotation speed
the turntable jog button is Machine component is not in the Check machine components home
pressed in the Manual mode. home position (i.e. cut/wipe arm not positions and any optional equipment
retracted). home positions.
Turntable drive pulley is not rotating. Check that the turntable drive pulley
is rotating.
Turntable drive belt is not tensioned Refer to Maintenance section for
properly. turntable drive belt tensioning.
Turntable drive motor controller is not Check supply input and output
functioning. voltage at motor controller board.
Check/replace circuit fuses.
Check motor armature wiring.
Check turntable drive speed reducer.
Turntable rotates without a Load height sensor out of alignment. Check load height sensor alignment.
load present in the wrap zone Load height sensor is not functioning Check the load height sensor for
when the Start button is properly. proper operation. Check cable for
pressed in the Auto mode. damage or not plugged into sensor.
Turntable overshoots the RACC potentiometer on the turntable Refer to Maintenance section for
home position at the end of rotation drive board is set too low. adjusting drive board.
the wrap cycle. Turntable decel timer is set too high Adjust the decel timer.
(PLC program timer).
Turntable is making popping Turntable motor control board is not Refer to Maintenance section for
or thumping noise. adjusted correctly (turntable is starting control board adjustment.
and stopping too abruptly).
Turntable drive belt is loose. Refer to Maintenance section for
drive belt tensioning.
Turntable stops before Turntable home proximity switch is Refer to Maintenance section for
reaching the home position. out of adjustment. turntable home proximity switch
adjustment.
Turntable home proximity switch is Check switch and cable for damage
not functioning properly. or not plugged into switch.
Turntable is slow or hard to Turntable drive belt is slipping or Check belt tension and inspect for
start. damaged. damage. Refer to Maintenance
section for drive belt tensioning.
Turntable drive board is not Check turntable motor control board
functioning correctly. adjustments. Refer to Maintenance
section for control board adjustment.
Load is heavier than turntable rated Standard turntable maximum weight
weight capacity. capacity is 4,000 lbs.

6.4 Film Delivery System

Film delivery system will not Reduced wrapping force delay is set Adjust wrapping force delay.
dispense film (Power Roller too low (PLC program timer).
Stretch®). Wrapping force is engaging too soon.
Wrapping Force control is set too Adjust wrapping force.
high.
Pre-stretch chain drive system is worn Check/replace pre-stretch drive chain.
or broken.
Film idler rollers do not turn freely. Check/replace roller(s).
Dancer assembly limit switch not Check/replace the dancer assembly
functioning properly. limit switch.
PRS motor control drive board is not Check input voltage, fuses and output
functioning properly. voltage on PRS motor control board.
Check the PRS motor armature
wiring.
Film delivery system will not Reduced wrapping force delay is set Adjust reduced wrapping force delay
dispense film (Power Roller too low (PLC program timer). timer.
Stretch® PLUS option). Wrapping Force control is set too Adjust the wrapping force.
high.
Pre-stretch chain drive system is worn Check/replace pre-stretch drive chain.
or broken.
Load cell is not operating correctly. Check the dancer assembly load cell
for proper operation. If the load cell
has an arrow on it, the dancer
pressure should be applied in the
direction of the arrow.
Film idler rollers do not turn freely. Check/replace roller(s).
PRS+ motor control board is not Check input voltage, fuses and output
operating correctly. voltage on PRS+ motor control
board.
Check the load cell amplifier board
for reference voltage (15 VDC).
Re-calibrate the load cell amplifier
board and the PRS+ motor control
board (refer to the Maintenance
section of the manual).
Check the PRS+ motor armature
wiring.

6.4 Film Delivery System (Cont’d)

Excessive film breaks at the Reduced wrapping force delay is set Adjust wrapping force delay timer.
beginning of the wrap cycle. too low. Wrap force is engaging too
soon in the wrap cycle.
Film is tearing at the film clamp. Check the film clamp for burrs or
sharp edges and sand smooth.
Nicks, holes, tears, etc. Damaged roll Remove damaged film from roll or
of film. replace the film roll.
Check for “tackifier” (film adhesive) Use ammonia based or detergent
build-up on stretch rollers. based cleaner to clean rollers.
Excessive film breaks during Check for “tackifier” (film adhesive) Use ammonia based or detergent
wrap cycle. build-up on stretch rollers. based cleaner to clean rollers.
Sharp protrusions on the load. Use reduced wrapping force or
remove sharp edges if possible.
Damaged pre-stretch rollers. Inspect for nicks or cuts in roller
surface and replace rollers if
necessary.
Film delivery system winds Check for “tackifier” (film adhesive) Use ammonia based or detergent
film around the pre-stretch build-up on stretch rollers. based cleaner to clean rollers.
roller. Damaged pre-stretch rollers. Inspect for nicks or cuts in roller
NOTE: DO NOT USE A surface and replace rollers if
KNIFE TO REMOVE necessary.
FILM THAT IS WOUND Load cell amplifier board is out of Re-calibrate the load cell amplifier
ONTO THE PRE- adjustment. (PRS+ Option) board and the PRS+ motor control
STRETCH (COATED) board. Refer to the Maintenance
ROLLER. section for adjustment procedures.
Load is not wrapped with Wrapping force is set too low. Adjust wrapping force.
desired force to the load. Load cell amplifier board is out of Re-calibrate the load cell amplifier
adjustment. (PRS+ Option) board and the PRS+ motor control
board.
Load is not wrapped low Roll carriage down proximity limit Adjust the roll carriage down
enough on the pallet. switch is not adjusted low enough. proximity limit switch.

6.5 Automation Unit

Wipe arm does not extend at Turntable is not at the home position RACC potentiometer on the turntable
the end of the wrap cycle. (overshooting home position). rotation drive board is set too low.
Refer to Maintenance section for
adjusting drive board.
Turntable decel timer is set too high
(PLC program timer). Adjust the
decel timer.
Air leak. Check/repair air leaks.
Low air pressure condition. Check the air pressure gauge at the
pneumatic assembly for proper air
pressure supply to the machine.
Check air pressure switch at
pneumatic assembly. Air pressure
switch should be set to activate at 60
PSI.
Check any optional equipment for
additional pneumatic requirements
that could cause the air pressure
switch to activate.
Pneumatic valve is not functioning Check the function in the manual
correctly. mode and/or use the override button
on the valve to test.
Check the wipe arm extended
proximity switch.
Film is not being cut at the Broken nichrome wire at the cutter See the maintenance section for
end of the wrap cycle. head assembly. replacement of nichrome wire.
Nichrome wire needs adjustment. See the maintenance section for

nichrome wire adjustment.
Blown fuses in the hot wire circuit. Check the fuses in the hot wire
circuit. Refer to the electrical
drawings.
Cut/wipe arm not fully extended. Check cut/wipe arm extended
proximity switch. If arm does not
extend fully, the hot wire will not
energize. The load may be indexed
too close to the cut/wipe arm
assembly.

6.5 Automation Unit (Cont’d)

Film is not clamped at the end Pneumatic valve is not functioning Check cut/wipe arm extended
of the wrap cycle. correctly. proximity switch. If arm does not
extend fully, the clamp will not close.
The load may be indexed too close to
the cut/wipe arm assembly.
Check the function in the manual
mode and/or use the override button
on the valve to test.
Air leak. Check for air leaks.

6.6 Conveyors

A section of conveyor will not Motor overload condition. Check message display. Reset
jog in the manual mode. overload.
Blown fuse in the motor control Check/replace fuse(s).
circuit.
Broken or worn drive chain. Check for broken or worn chain.
Conveyor drive not functioning. Check motor armature wiring.
Check conveyor drive speed reducer.
Turntable conveyor will not Blown fuse in the motor control Check/replace fuse(s).
jog in manual mode. circuit.
Machine component not in the home Machine components must be in the
position. home position before the turntable
conveyor can jog in manual mode.
Motor overload condition. Check message display. Reset
overload.
Load will not transfer to next Motor overload condition. Check message display. Reset
empty staging conveyor. Check for broken or worn chain. overload.
(Auto/Bypass Modes) Check motor armature wiring.
Check conveyor speed reducer.
Staging photocell is out of alignment Check cable for damage or not
or is not functioning properly. plugged into photocell.
Blown fuse in the motor control Check/replace fuse(s).
circuit.

OPTIONAL FEATURES
7.0 Optional Features

This section includes the optional features that were purchased with the machine.
The options listed in this section are those that have a specific function or those
that are in addition to the standard operation of the machine. Options that do not
change the function of the standard machine will not be included in this section.
The options listed in this section include the description of the option, functions,
controls and maintenance if applicable.

OPTIONAL FEATURES

OPTIONAL FEATURES
SIDE LOAD INTERJECT VIA ULTRASONIC SENSOR

OPTIONAL FEATURES
Side Load Interject Via Ultrasonic Sensor
This option includes an ultrasonic sensor and logic to allow a fork truck to place
(interject) a product load onto an infeed conveyor of an inline stretch wrapping
system. The ultrasonic sensor mounts beneath the conveyor rail of the side of the
infeed (loading) conveyor section.
When the fork truck is detected by the ultrasonic sensor at the interject position,
the conveyor system will stop upstream loads from staging onto the loading
conveyor while the fork truck is detected. When the fork truck pulls away from
the conveyor and is no longer detected by the ultrasonic sensor, there will be a
short delay (approximately 5 seconds) and then the load will be staged to the
infeed conveyor staging photocell. At this point the automatic sequence of the
stretch wrapping system will resume.
Note: The ultrasonic sensor must be blocked for at least 3 seconds for the
machine to determine a load is being placed on the loading conveyor.

CONVEYORS
8.0 Conveyors
This section includes the conveyor information for the Q Series Stretch Wrapping
System (if applicable).

CONVEYORS

CONVEYORS
STANDARD DUTY AND GRAVITY CONVEYOR

CONVEYORS
Standard Duty And Gravity Conveyor
General Information
This section includes information concerning Lantech’s standard duty and gravity
conveyor. The information will include descriptions and specifications for
Lantech standard spaced, close spaced and tight spaced powered roller conveyor
as well as gravity roller conveyor.
The standard duty powered roller conveyor and gravity roller conveyor is
available in standard widths and will be referred to as the “effective width” of the
conveyor. The effective width is the usable roller surface of the conveyor. The
overall width of a conveyor will always be more than the effective width.
Standard duty powered roller conveyor and gravity conveyor sections are
available in various lengths. Standard conveyor sections are available in lengths
of 5-15 feet in one (1) foot increments.
Conveyor
Overall
Width
Conveyor
Effective
Width
Conveyor
Length
Typical Conveyor Dimensions

CONVEYORS
Powered Roller Conveyor Design
All Lantech standard duty powered roller conveyor is designed so that every roller
is chain driven. This means that every roller has two (2) sprockets welded to the
outside diameter of the roller. Each roller is then connected with two (2) sets of
chain. One chain wraps around the sprocket on the previous roller and the second
chain wraps around the sprocket of the subsequent roller. This “staggered” chain
pattern continues for the entire length of the conveyor.
Close spaced and tight spaced conveyor sections will drive every other roller from
the opposite side of the conveyor. Close spaced and tight spaced conveyors will
have chain guards on both sides of the conveyor.
Staggered Chain Driven Rollers Roller Assembly
The roller sprockets are welded to the outside diameter of the roller and uses
closed loops of chain. This provides increased durability by allowing maximum
chain contact on the sprocket to prevent slippage and wear.
The rollers have press-fit sealed bearings in each end of the roller tube and use
11/16” solid hex shaft axles.
Close/Tight Spaced Roller Chain Setup
Typical Powered Roller Conveyor

CONVEYORS
Gravity Roller Conveyor Design
The gravity roller conveyor is a non-driven conveyor section, set on a slight

decline, using the weight of the load and gravity to transfer the load to the end of
the conveyor section. The amount of decline for the conveyor will vary with the
length of the conveyor run and the load being transferred. A general guideline for
setting the decline for gravity conveyors is one (1) inch of decline for every five
(5) feet of gravity conveyor. The amount of decline should be adjusted for runs
longer than 10 feet that do not use a pallet separator brake.
Typical Gravity Roller Conveyor - Shown With Gravity Roller Assembly

Gravity Full Photocell And End Stop
The rollers have press-fit sealed bearings in each end of the roller tube and use
11/16” solid hex shaft axles.

CONVEYORS
Conveyor Safety
Decals are located on the conveyor to warn personnel of possible hazards.

Personnel should use the following guidelines when operating or moving around
the conveyor system:
¾ Locate the emergency stop for the conveyor system before operating.
¾ Conveyors start automatically, Do Not walk or sit on conveyors.
¾ Do not operate without guards in place.
¾ Disconnect power to the conveyor system before servicing.
WARNING
Observe And Follow All Safety Decals And Instructions Posted On The
Machine Components.

CONVEYORS
Conveyor Specifications
The following conveyor specifications include standard duty powered roller

conveyors and gravity roller conveyors.
Powered Roller Gravity

Performance Criteria
Weight Capacity 4,000 lbs. 4,000 lbs.
Width • 52” Effective Width • 55” Effective Width
• 55 ½” Between Frames • 55” Between Frames
• 60” Overall Width • 60” Overall Width
Length 5’ – 15’ In One Foot 5’ – 15’ In One Foot
Increments Increments
Elevation (Pass Height) 18” Standard – Adjustable 15” Standard – Adjustable
Up To 24” – Specific Pass Up To 21” – Specific Pass
Heights Available Heights Available
Conveyor Speed Standard – 30 FPM Not Applicable
Conveyor Drive • ½ HP TEFC Three (3) Not Applicable
Phase AC Motor
• ¾ HP TEFC Three (3)
Phase AC Motor For
Eight (8) Foot Lengths
And Longer
Roller Spacing Standard Spaced – 3 ¾” 3” Center To Center
Center To Center
Optional
Close Spaced – 3” Center To
Center
Tight Spaced – 2 ¾” Center
To Center
Conveyor Construction
Frame • 5" X ¼” Formed-Steel • 4" X ¼” Formed-Steel
Channel Channel
• 4" X ¼” Formed-Steel • 3" Steel Channel Cross
Channel Braces
• 3" Steel Channel Cross
Braces
Rollers • 2 ½” DOM* x 11-Gauge • 2 ½” DOM* x 11-Gauge
* Drawn Over Mandrel Steel Tube Tubing
• Press-Fit Sealed Bearings • Press-Fit Sealed Bearings
• Welded Sprockets • 11/16” Solid Hex Shaft
• 11/16" Solid Hex Shaft Axles
Axles

CONVEYORS
Conveyor Specifications (Cont’d)
Powered Roller Gravity

Conveyor Construction (Cont’d)
Roller Setting • 7/8” Below Guard On ¼" Above Rail
Driven Side
• ¼” Above Rail On Non-
Driven Side
Supports Heavy-Duty Formed Steel Heavy-Duty Formed Steel
With Fabricated Cross With Fabricated Cross
Bracing And Adjustable Feet Bracing And Adjustable Feet
Guarding • Roller Chains Are Not Applicable
Covered By Scalloped
Guards
• Drive Chain Is Fully
Guarded
Paint Lantech Blue – Water Based Lantech Blue – Water Based
Baked Enamel Baked Enamel
*Custom Colors Available *Custom Colors Available

CONVEYORS
Maintenance
The maintenance procedures discussed in this section are minimum

recommendations for the conveyor system. Depending on conveyor usage, more
frequent maintenance may be required.
Preventative Maintenance
The following preventative maintenance items include visual checks, scheduled

maintenance, lubrication information and the frequency for performing the
maintenance procedures.
Visual Checks
• Check for loose fasteners (nuts, bolts, cotter pins, set screws, etc.) Tighten or
replace fasteners if necessary.
• Check for oil leaks around speed reducers
• Listen for unusual or excessive noise during operation.
• Check photocell lenses and alignment. Clean the lenses and re-align as
needed.
Scheduled Maintenance
Monthly
• Check chain tension and lubrication – Lubricate using SAE 30 oil as needed.
• Check chain for unusual wear
• Check sprockets for unusual wear

CONVEYORS
Conveyor Maintenance Procedures
WARNING
Follow All Local Lockout/Tag Out Procedures Before Beginning Any
Maintenance Procedures
Roller Replacement (Powered Roller Conveyor)
1. Remove the chain guard to access the roller chains. Standard spaced
conveyors will have one guard. Tight spaced and close spaced conveyors will
have chain guards on both sides of the conveyor. If removing one of the drive
rollers, the drive chain guard must also be removed.
2. Locate the connecting link(s) on the chain and remove.
3. Remove the hex shaft-retaining channel on one side of the conveyor. The hex
shaft retainer channel can be removed on both sides of the conveyor if
necessary.
4. Slowly pull the hex shaft out of the conveyor rail until the end of the roller can
be lifted out of the conveyor bed. Pull the roller assembly and hex shaft out of
the opposite side conveyor rail.
5. Re-install the new roller using these steps in reverse order.
Chain Guard
Hex Shaft
Retainer
Drive Chain
Guard

CONVEYORS
Conveyor Maintenance Procedures (Cont’d)
Roller Replacement (Gravity Roller Conveyor)
1. Remove the hex shaft-retainer channel on one side of the conveyor rail. The
hex shaft retainer channel can be removed on both sides of the conveyor if
necessary.
2. Slowly pull the hex shaft out of the conveyor rail until the end of the roller can
be lifted out of the conveyor bed. Pull the roller assembly and hex shaft out of
the opposite side conveyor rail.
3. Re-install the new roller using these steps in reverse order.
Hex Shaft
Retainer

CONVEYORS
Conveyor Maintenance Procedures (Cont’d)
Drive Motor Replacement (Powered Roller Conveyor)
1. Disconnect power to the conveyor before beginning this procedure. If the

conveyor drive motor is equipped with a quick connect cable, disconnect the
cable before beginning.
2. Remove the drive chain guard and the chain guard to access the roller chains.
3. Locate the connecting link(s) on the drive chain and remove.
4. Remove the hex nuts on the drive motor mounting plate to remove the drive
assembly.
Note: The mounting plate uses jam nuts on the motor mount to tighten the
chain and to level the drive assembly.
Chain Guard
Drive Chain
Guard
Jam And
Mounting Nuts
Conveyor Drive Motor With Quick Connect Conveyor Drive Motor Mount
Cable

CONVEYORS

PARTS LISTS AND DRAWINGS
9.0 Parts Lists And Drawings
9.1 Parts List And Drawings
How To Use This Section

This section includes the necessary information to identify and order spare or
replacement parts. Each assembly parts list in this section are followed by the
corresponding drawings for the assembly.
How To Locate A Part Number

Use the following steps to locate and identify a specific part:
• Locate the appropriate assembly and drawing that contains the specific part.
• Locate the specific part on the drawing and the corresponding item number for
the part.
• The parts list for the assembly is located directly preceding the drawing(s).
The assembly number and the drawing number the same.
• Use the item number from the drawing to identify the specific part on the parts
list. When identifying the specific part on the parts list, use the part number,
the description of the part and the quantity used.
To Place A Parts Order

Contact the local Lantech Distributor Representative. Have the following
information available:
• Serial number of the machine
• Part number with brief description of the part
• Quantity needed
• “Ship To” address and name
• “Bill To” address and name, if different than “Ship To”
• Purchase Order Number
• Shipping preference
Distributor Reference
The space below has been provided for the name, phone number and e-mail of the
local Lantech Distributor Representative.
Distributor Name: _____________________________________
Distributor Contact: ___________________________________
Phone Number: _______________________________________
E-Mail: ______________________________________________


9.2 Recommended Spare Parts List
The recommended spare parts list is a list of machine assemblies and parts that is
generated for the machine. This list is used to order spare parts that can be kept
on hand to reduce down time in the event of a part failure.
The list includes:

• Assembly Descriptions
• Part Numbers
• Part Descriptions
• Quantity Of Each Part
• Delivery Lead Time


Order Number: QA004130
Sold to: TECHNICAL PACKAGING SYSTEMS INC
Ship to: BELLS BREWERY
Item Part# Description Qty Item Part# Description Qty

000001 30097665 ILLUSTRATION Q-AUTO UPPER LEVEL 1 CE0109 31029134 KIT MOTOR CABLE 4COND 14AWG 1
BOM COMPONENT GROUPING STRAIGHT F QUICK CHANGE QD 25FT
000002 31042965 FLOORPLAN QA004130 Q-1000 STD 6-TT- 1 SOW MODIFIED
5 RVS CHAIN GUARD 52EW SS CNV CE0110 30035146 KIT CONVEYOR RECEPTACLE QD QUICK 1
000003 30122921 SCHEMATIC Q-AUTO 480/240VAC 24VDC 1 CHANGE 4P MALE 600V 15A 1/2IN
WITH MICROLOGIX 1500 PLC THREAD 12IN LEADS 14AWG
000004 30122939 ILLUSTRATION CONNECTION DIAGRAM 1 CE0117 30048033 LABEL KIT INSTALLATION MOTORIZED 1
Q-AUTO CONVEYOR UP TO 5 FT
000005 30100680 ILLUSTRATION CONVEYOR CONNECTION 1 CI0100 31021890 ILLUSTRATION 4 TO 7 FT POWERED 1
DIAGRAM FOR Q-AUTO W/CONNECTORS CONVEYOR (CXYY00) BREAKOUT
AUT000 30097671 ILLUSTRATION AUTOMATION UNIT (AUT) 1 CI0101 30089694 CONVEYOR BED ASM 6-52-SS 1
BREAKOUT Q-AUTO CI0102 30022283 CONVEYOR PASS HEIGHT ASSY 52EW- 2
AUT001 30047860 AUTOMATION UNIT ASM Q-AUTO STD 12- 1 SS-18/24 V-STYLE
36 PH OR RVS BELOW 18 INCHES CI0104 30023881 CONVEYOR DRIVE ASSY 30 FPM-SS- 1
AUT002 31029209 CUTTER HEAD 30 Q-AUTO W/O LOOPS 1 1/2HP (V-STYLE)
UPDATED HOT WIRE MT CI0105 30094486 KIT MOTOR CONTROL (1.0-1.6A) 1/2-3/4HP 1
AUT005 30062226 KIT WIPE-DOWN LOOP S-AUTO 30IN 1 @ 480VAC OR 1/4-1/3HP @ 240VAC 3PH
(750MM) STANDARD LENGTH 50/60HZ W/100M
AUT006 30087682 KIT AIR CYLINDER STD FLOW FOR Q- 1 CI0108 30051366 KIT CONVEYOR PHOTOCELL CABLE FOR 1
AUTO/LANTECH CONTROLLER 1ST INFEED OR EXIT CONVEYOR BRAD
AUT008 30052203 MEMORY BAR ASM Q-AUTO 1 HARRISON
AUT009 30065690 CUTTER FAB Q-AUTO 81 DIA TT 52EW 1 CI0109 31029134 KIT MOTOR CABLE 4COND 14AWG 1
STD STRAIGHT F QUICK CHANGE QD 25FT
CE0100 31021890 ILLUSTRATION 4 TO 7 FT POWERED 1 SOW MODIFIED
CONVEYOR (CXYY00) BREAKOUT CI0110 30035146 KIT CONVEYOR RECEPTACLE QD QUICK 1
CE0101 30090000 CONVEYOR BED ASM 5-52-SS 1 CHANGE 4P MALE 600V 15A 1/2IN
CE0102 30022283 CONVEYOR PASS HEIGHT ASSY 52EW- 2 THREAD 12IN LEADS 14AWG
SS-18/24 V-STYLE CI0114 30051371 KIT SIDE/END LOAD/UNLOAD 1
CE0104 30023881 CONVEYOR DRIVE ASSY 30 FPM-SS- 1 ULTRASONIC 24VDC
1/2HP (V-STYLE) CI0115 30038157 KIT SIDE/END LOAD/UNLOAD CABLE 1
CE0105 30094486 KIT MOTOR CONTROL (1.0-1.6A) 1/2-3/4HP 1 BRAD HARRISON
@ 480VAC OR 1/4-1/3HP @ 240VAC 3PH CI0117 30048034 LABEL KIT INSTALLATION MOTORIZED 1
50/60HZ W/100M CONVEYOR 6 FT TO 9 FT
CE0106 30126049 KIT REFLECTIVE TAPE SS CONVEYOR 1 CWZ005 30094486 KIT MOTOR CONTROL (1.0-1.6A) 1/2-3/4HP 1
CE0107 30126050 KIT CONVEYOR PHOTOCELL 1 @ 480VAC OR 1/4-1/3HP @ 240VAC 3PH
SS/CS/TS/GR 24VDC NPN/PNP 50/60HZ W/100M
POLARIZED REFLECTIVE (CUTLER ENC000 30123005 ILLUSTRATION Q-AUTO ENCLOSURE 1
HAMMER) LAYOUT 60 X 36 X 12
CE0108 30051366 KIT CONVEYOR PHOTOCELL CABLE FOR 1 ENC001 30122957 ILLUSTRATION Q-AUTO PANEL PLATE 1
1ST INFEED OR EXIT CONVEYOR BRAD LAYOUT 60 X 36
HARRISON
ENC002 30110612 ENCLOSURE KIT Q-AUTO 60 X 36 X 12 W/ 1 ENC028 30124717 KIT ROTATION DRIVE CONTROL FOR Q- 1
A-B PV600+ CUTOUTS AUTO W/180VDC DRIVE BOARD PNP
ENC004 30127358 POWER PACKAGE FOR 480VAC MACHINE 1 CONTROL W/DRIVE ENABLE RELAY/12A
15A LINE/20A LOAD SIDE ALTECH UL489 CONTACTOR/HOLDING BRAKE
BREAKERS 60HZ W/ MAST MOUNTED COMPONENTS /RESISTOR & SIGNAL
6KVA TRANSFORMER ISOLATOR
ENC005 30122971 KIT PANEL PLATE COMPONENTS/ 2 1 ENC029 30124720 KIT FDS LIFT DRIVE CONTROL W/ 180VDC 1
PDB'S/ 10A 24VDC PWR SUPPLY/ ALTECH DRIVE BOARD PNP CONTROL W/DRIVE
UL489 BREAKERS ENABLE RELAY/ 12A CONTACTOR
ENC006 31031773 KIT DISCONNECT 30A CLASS J/ROTATRY 1 /RESISTOR & SIGNAL ISOLATOR
IEC STYLE/NFPA 79 INTERNAL ENC030 30110615 KIT PRS DRIVE CONTROL W/12A 1
INTERLOCK/RED & YELLOW HANDLE & CONTACTOR & SIGNAL ISOLATOR
30A CLASS J FUSES ENC034 30122936 KIT SAFETY CIRCUIT COMPONENTS (1) 1
ENC007 30106115 KIT WIRE DUCT Q-AUTO PANEL PLATE 1 9A 100M CONTACTOR (1) SPDT RELAY
FOR 60X36 FDS000 30097683 ILLUSTRATION FILM DELIVERY SYSTEM 1
ENC008 30107861 PLC KIT AB MICROLOGIX /1 ANALOG 2-CH 1 (FDS) BREAKOUT Q-AUTO
OUT /1 ANALOG 4-CH IN 2-CH OUT /2 FDS001 30098249 FILM DELIVERY SYSTEM KIT Q-AUTO 20 1
DIGITAL INPUT /1 DIGITAL OUTPUT BASE ASM
ENC009 31006546 PLC PROCESSOR MICROLOGIX 1500 1 FDS002 30098251 KIT PRE-STRETCH ROLLER Q-AUTO FDS 1
WITH 2 PORTS 20 IN STD
ENC010 30122977 KIT TERMINAL ASSY ENCLOSURE Q- 1 FDS003 30098257 KIT PRS MECH DRIVE Q-AUTO 20/30 IN 1
AUTO WAGO 280 SERIES W/O MOTOR
ENC011 31007480 KIT PV600+ RS232 24VDC COLOR W/ 5FT 1 FDS004 30102646 KIT Q-AUTO PRS FILM CHECK SWITCH / 1
SERIAL CABLE CABLE
ENC012 30117545 KIT CNVR OVER-CURRENT PROTECTION 1 FDS005 31016509 KIT LAST ILDER ROLLER ASM Q-AUTO 1
W/20A ALTECH UL489 BREAKER /23A FDS 20
REVERSING CONTACTOR FDS006 30098253 KIT PRS FILM ROLLER BRGS FILM 1
ENC013 31014411 KIT OPERATOR POWER ON 22.5MM 1 THREAD GATE AND DANCER 20 STD
ILLUMINATED GREEN 1NO FDS007 30098247 CARRIER ASM 20 Q-AUTO W/O JBOX OR 1
ENC014 31014399 KIT OPERATOR E-STOP 22.5MM NON- 1 PRS RDCR
ILLUMINATED 40MM DIA TWIST-TO- FDS009 30000467 PRE-STRETCH KIT 225% ROLLER 1
RELEASE 1NO/2NC STRETCH METRIC PITCH AND KYWY/SAE
ENC016 31014659 KIT STACK LIGHT MTG BASE 25MM 1 BORE
EXTENSION GREEN LIGHT & SOUND FDS010 30000988 COVER TOP FILM DELIVERY SYSTEM Q- 1
MODULE AUTO
ENC019 30124748 KIT HOT WIRE CUTTER CONTROLS FOR 1 FDS011 30094690 KIT HEIGHT SENSING QA HORIZONTAL 1
UP TO 30IN HOT WIRE W/ ALTECH UL489 PC
BREAKER /9A 100M CONTACTOR 1NC FDS012 P-012558 CABLE ELECTRICAL 4COND 22AWG 1
AUX 90DEG F MICRO QD 5M PVC
ENC020 30122990 KIT RELAYS 4 SPDT A-B SLIM LINE 1 FEN000 30097676 ILLUSTRATION FENCE (FEN) BREAKOUT 1
W/INDICATORS Q-AUTO
FEN001 30097677 FENCE ASM Q-1000 MAST SIDE STD/RVS 1
FLOW PAINTED METRIC
FEN002 30097667 FENCE ASM Q-1000 FDS SIDE STD/RVS 1
FLOW PAINTED METRIC
FEN003 30097350 FENCE ASM Q-1000 TT SIDE STD/RVS 1 MCC004 30102647 KIT CABLE Q-AUTO W/MODULE 1
FLOW PAINTED METRIC (4 PANELS) DESIGNATION
FEN004 30036906 KIT WARNING DECAL MOUNT 1 MCC005 30102633 MOTOR KIT Q-AUTO Q600/1000 BALDOR 1
FEN005 31054515 KIT SAFETY GATE SWITCH PIZZATO 1 DC 20/30 FDS 12/15RPM TTB
2NC/1NO FOR Q-AUTO FENCE W/ 7COND MCC006 30098258 DRIVE KIT Q-AUTO TTB ROTATION 1
CABLE 12RPM AND FDS LIFT 20/30 56C/80C W/O
FEN007 31019988 ENCLOSURE ASM 4 X 4 X 3 REMOTE E- 1 MOTOR
STOP 22MM NON-ILLUMINATED W/ MCC007 30089087 KIT PHOTOCELL CONVEYOR EXIT 1
2NC/2NO CONTACT BLOCKS AND FENCE TRANSITION JAM 24VDC POLARIZED
MOUNT BRACKET REFLECTIVE
FRA000 30097681 ILLUSTRATION FRAME (FRA) BREAKOUT 1 MCC008 30102635 KIT 2 STATION VALVE ASM WITH 6 FOOT 1
Q-AUTO LEADS AND PRESSURE SWITCH-STD
FRA001 30098233 BASE ASM TURNTABLE Q AUTO 1 FLOW
STANDARD MCC009 30102636 KIT FILTER REGULATOR LUBRICATOR 1
FRA002 30098239 BEARING ASM Q SERIES STD 1 WITH MOUNT AND FITTINGS
TURNTABLE MCC013 30102650 ENCLOSURE KIT Q-AUTO STD J-BOXES 1
FRA010 30074127 COLLECTOR RING RETAINER FAB Q- 1 W/O TERMINALS
AUTO STD MCC014 30121677 KIT TERMINAL ASM KITS Q-AUTO J- 1
FRA028 30054784 RISER FAB 24IN PH FOR Q-AUTO STD 1 BOXES STD WAGO 280 SERIES
FRA029 30050131 COLLECTOR RING ASM 4 CONDUCTOR 2 1 MSC002 30102638 SHIPPING KIT Q600/1000 MANUAL / 1
PORT LABELS / STAND
FRA030 30000579 TRANSITION ASSY SMALL AUTO SS TS 2 TTB000 30097685 ILLUSTRATION TURNTABLE ASM (TTB) 1
FRA031 30000579 TRANSITION ASSY SMALL AUTO SS TS 2 BREAKOUT Q-AUTO
FRA032 30047840 PORCH ASM Q-AUTO 81 DIA TT 1 TTB001 30082659 MOUNT TURNTABLE 8 X 2 QA 3ST 2
MAS000 30097682 ILLUSTRATION MAST (MAS) BREAKOUT 1 TTB002 30103020 TURNTABLE TOP ASM 52EW SS 81DIA 3 1
Q-AUTO STATION
MAS001 31024489 MAST ASM Q-AUTO 4-SECTION--WITH 1 TTB003 30054491 KIT Q-AUTO CLAMP 1
460V TRANSFORMER MOUNTS IN MAST TTB004 40024204 DRIVE KIT TURNTABLE CONVEYOR SS 1
MAS003 30046013 ANGLE MOUNT FOR 60 X 36 ENCLOSURE 2 52EW 30FPM 1/2HP 230/460VAC
MAS004 40401164 BELT COUNTERWEIGHT 110/20 Q 1
MAS005 30000947 BELT LIFT 110 IN 1
MAS006 30021295 COUNTERWEIGHT ASSY 138 LBS QA 20 & 1
30
MAS007 31047038 KIT OFLEX CABLE - STANDARD- TEMP 1
RATING 23DEG F TO 194 DEG F - FITS
ALL Q-AUTO MASTS
MCC000 30036934 SCHEMATIC PNEUMATIC Q-AUTOMATIC 1
STD FLOW
MCC002 30102645 CONTROL KIT Q-AUTO 24VDC PNP WITH 1
16 INCH MIN PASS HEIGHT
MCC003 31036555 KIT PHOTOCELL CONVEYOR INFEED 1
TRANSITION JAM/INFEED FULL 24VDC
POLARIZED REFLECTIVE FOR
CONVEYOR THAT WILL BE SIDE LOADED
4 3 2 1
AUT002
D D
AUT009
AUT006
AUT001
C AUT008 C
MCC018
MAST AND PORCH FABS

B REFERENCE ONLY B
MAST AND PORCH FABS

REFERENCE ONLY
ACTUAL AUTOMATION UNIT MAY VARY FROM GRAPHIC

SEE FLOORPLAN AND BOM FOR ACTUAL AUTOMATION UNIT.
INCHES ®
THIRD ANGLE PROJECTION

TITLE
A ILLUSTRATION AUTOMATION UNIT (AUT) BREAKOUT Q-AUTO A
UNLESS OTHERWISE SPECIFIED DIMENSIONS
ARE IN INCHES
TOLERANCES ARE:
REFERENCE NO. MATERIAL
FRACTIONS DECIMALS FLATNESS N\A
1/32 X.X .030 1/16
ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
TP
1 X.XXX .005
THIS SHEET OF DRAWINGS AND THE INFORMATION
C
SCALE
CLB
DATE
30097671
CONTAINED HEREIN IS PROPRIETARY AND PROPERTY
OF LANTECH, INC. NTS 10/12/2005 SHEET 1 OF 1
4 3 2 1
Item: AUT001
Part #: 30047860
Description: AUTOMATION UNIT ASM Q-AUTO STD 12-36 PH OR RVS BELOW 18 INCHES
Item Part# Description Qty

000001 30047855 AUTOMATION UNIT FAB Q-AUTO STD OR 1
RVS 12-36 PH
000002 P-011292 BEARING FLANGE 2 BOLT 1.00 B WITHOUT 2
GREASE FITTING
8 7 6 5 4 3 2 1
D D
C 1 C
B B
®
UNLESS OTHERWISE NOTED,
STANDARD TOLERANCES:
ANGLES: 1 TOTAL RUNOUT
A TITLE A
FLATNESS: 1/16" PER FT.
AUTOMATION UNIT ASM Q-AUTO STD OR RVS 12-36 PH
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
.X .030" .XXXX .001" REFERENCE MATERIAL
N\A
THIS SHEET OF DRAWINGS AND SIZE DRAFTER ENGINEER DRAWING NUMBER
THE INFORMATION CONTAINED D JGK JGK
HEREIN IS PROPRIETARY AND SCALE DATE 30047860
SHEET OF
PROPERTY OF LANTECH, INC. 1=4 11/21/2000 1 1
8 7 6 5 4 3 2 1
Item: AUT002
Part #: 31029209
Description: CUTTER HEAD 30 Q-AUTO W/O LOOPS UPDATED HOT WIRE MT

000001 30000072 CUTTER ARM HEAD 30 1
000005 30084043 SEAL GASKET H3 SPL HOT WIRE 2
ALTERNATE
000006 P-010569 SNAP-RING EXTERNAL .225 OD X .025 3
THICK
000007 30085759 STEEL ROD FOR LOWER HOT WIRE 1
CUTTER
000008 21040601 ROD HOT WIRE CUTTER TOP 1
000010 40018401 GUARD CUTTER ARM HOT WIRE TOP STD 1
FLOW
000011 40018501 GUARD CUTTER ARM TOOLESS HOT WIRE 1
BOTTOM STD FLOW BLACK
000014 40018802 ROLLER IDLER 1 1/8 IN OD X 35 15/16 IN W/ 2
SPRING LOADED SHAFT
000015 P-010706 BUSHING FLANGE 1/4 ID X 3/8 OD X 15/32 0
X 1/16 PLASTIC INSULATED
000016 S-007616 WIRE NICHROME .032 X.66 OHMS/FT 340 0
FT/LB
000017 P-010570 SPRING COMPRESSION STEEL 50LB/IN 1
0.347 WIRE DIA X 2-1/2 X .36 OD
000020 30061413 WASHER SHOULDER .488FLG ODX1/8FLG 2
THKX 5/32LGX.250 ODX.215 ID NYLON
000021 30000011 MOUNT PLATE CUTTER HEAD 1
4 3 2 1
10
D 6 D
17
20 8
14
15
5
16
C C
( 40 1/8)
21
B B
15
5
20
6
7
11
INCHES ®

TITLE
A CUTTER HEAD 20 Q-AUTO W/O LOOPS UPDATED HOT WIRE A
UNLESS OTHERWISE SPECIFIED DIMENSIONS MT
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
RK
1 X.XXX .005
C
SCALE
LCB
DATE
31029209
OF LANTECH, INC. 1=4 10/11/2006 SHEET 1 OF 1
4 3 2 1
Item: AUT005
Part #: 30062226
Description: KIT WIPE-DOWN LOOP S-AUTO 30IN (750MM) STANDARD LENGTH

000001 40018601 WIPE-DOWN LOOP 1/16 IN X 5 IN X 31 IN 7
LG
000002 40018602 WIPE-DOWN LOOP 1/16 IN X 5 IN X 32 IN 7
LG
000003 31036590 FASTENER RIVET ALUMINUM WITH 28
ALUMINUM MANDREL 3/16 X 1/2
ALUMINUM WITH LARGE 1/2 - 5/8 FLANGE
(9.6 TO 12.7MM GRIP RANGE)
8 7 6 5 4 3 2 1
D D
2 1
2 1
C C
2 1
2 1
B B
2 1
2 1
3
A
TYP
2 1
INCHES ®
A TITLE A
KIT WIPE-DOWN LOOP S-AUTO 30IN (750MM) STANDARD
UNLESS OTHERWISE SPECIFIED DIMENSIONS LENGTH
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # ADDED 28X OF I TEM # 3 ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D MBP
024966 1 X.XXX .005
THIS SHEET OF DRAWINGS AND THE INFORMATION SCALE
ROBERTK
DATE
30062226
A INT. M McCLURE DATE: 23 JUNE 2008
8 7 6 5 4 3 2 1
Item: AUT006
Part #: 30087682
Description: KIT AIR CYLINDER STD FLOW FOR Q-AUTO/LANTECH CONTROLLER

000001 30087683 KIT AIR CYLINDER STD FLOW - 1
CUTTER/WIPEDOWN ARM FOR Q-
AUTO/LANTECH CONTROLLER
Item: AUT006.000001
Part #: 30087683
Description: KIT AIR CYLINDER STD FLOW - CUTTER/WIPEDOWN ARM FOR Q-AUTO/LANTECH CONTROLLER

000001 30020179 CYLINDER AIR 1 1/2 B X 4 MPR W/ 1/4 1
PORTS @ 2 & 6 C=2 5/16 W/YELLOW
POLYPACK SEALS
000002 30017342 CYLINDER ROD EYE (C-006287 MODIFIED 1
FOR BUSHING)
000003 31011574 SWITCH HALL EFFECT MAGNETIC 2
CYLINDER NO PNP 6-24VDC NANO QD
000004 30061864 CABLE ELECTRICAL 3COND 24AWG 2
FEMALE STRAIGHT NANO QD 5M PVC
000005 S-007840 FITTING AIR 1/4 LINE X 1/8 PIPE 90 2
Item: AUT008
Part #: 30052203
Description: MEMORY BAR ASM Q-AUTO

000001 30052200 MOUNT FAB Q-AUTO MEMORY BAR 1
000002 30052207 MEMORY BAR FAB Q-AUTO MOUNT TUBE 1
000003 30052206 PLATE MOUNT MEMORY BAR TAPPED 1
000004 30052208 PLATE FORMED Q-AUTO MEMORY BAR 1
000005 30050756 FASTENER U-BOLT 5/16-18 X 1 1/2 ID X 2- 2
1/2
8 7 6 5 4 3 2 1
D D
C C
B B
4 2
®
A TITLE A
MEMORY BAR ASM Q-AUTO
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
THE INFORMATION CONTAINED D JGK JGK
SHEET OF
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
Cxyy01
Cxyy17
Cxyy07
C C
Cxyy04
Cxyy13
Cxyy14
B B
Cxyy12
Cxyy13
NOTES:
1. ILLUSTRATION SHOWS ALL OPTIONS.
2. REFER TO MACHINE BILL OF MATERIAL

FOR ACTUAL OPTIONS INCLUDED Cxyy02
3. ON ALL CONVEYOR DESIGNATIONS

x = TYPE OF CONVEYOR.
(I FOR INFEED, W FOR WRAP ZONE
INCHES ®

AND E FOR EXIT.
A yy = POSITION OF CONVEYOR. TITLE A
ILLUSTRATION 4 TO 7 FT POWERED CONVEYOR (CXYY00)
UNLESS OTHERWISE SPECIFIED DIMENSIONS BREAKOUT
ARE IN INCHES
TOLERANCES ARE:
FRACTIONS DECIMALS FLATNESS 31013083
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
31021890
8 7 6 5 4 3 2 1
Item: CE0101
Part #: 30090000
Description: CONVEYOR BED ASM 5-52-SS

000001 21087702 FRAME CONVEYOR FAB ERD 5-52 SS 1
000002 30089058 ROLLER DRIVEN ASM CONVEYOR DRIVE 2
2-1/2 OD X 55
000003 30089057 ROLLER DRIVEN ASM CONVEYOR BED 2- 14
1/2 OD X 55
000004 40031445 SHAFT HEX 11/16 X 56 7/16 16
000005 21106110 CHAIN RLR #40-1 33P + 1CL + 1OL 14
000006 21087902 CONVEYOR GUARD SCALLOPED TOP 60 1
IN
000007 21176901 CHANNEL STRUCTURAL ROLLER 2
RETAINER BRACKET 58
000008 21061801 PLATE CONVEYOR END COVER 2
8 7 6 5 4 3 2 1
7
A
D D
C C
B B
A SECTION A-A
®
A TITLE A
CONVEYOR BED ASM 5-52-SS
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
30022280
THE INFORMATION CONTAINED D M McCLURE G PETERS
SHEET OF
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
C C
4
B 4 B
®
A TITLE A
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
30022280
SHEET OF
PROPERTY OF LANTECH, INC. N/A 8/16/2004 2 2
8 7 6 5 4 3 2 1
Item: CE0101.000002
Part #: 30089058
Description: ROLLER DRIVEN ASM CONVEYOR DRIVE 2-1/2 OD X 55

000001 P-010808 STEEL TUBE ROUND 2-1/2 OD X .120 ERW 54
A-513
000002 21087001 SPROCKET 40A20 2-1/2 BORE 2
000003 30082957 BEARING CONVEYOR FLANGED 11/16 HEX 2
X 2.280 OD 620LB LOAD CAPACITY
Item: CE0101.000003
Part #: 30089057
Description: ROLLER DRIVEN ASM CONVEYOR BED 2-1/2 OD X 55

A-513
000002 21087001 SPROCKET 40A20 2-1/2 BORE 2
X 2.280 OD 620LB LOAD CAPACITY
8 7 6 5 4 3 2 1
2
2
D D
C C
+0
55 + 1/16"
(54)"
1 3/8"
3/8"
B B
3
3
®
A TITLE A
ROLLER DRIVEN ASM CONVEYOR BED 2-1/2 OD X 55
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"

SHEET OF
8 7 6 5 4 3 2 1
Item: CE0102
Part #: 30022283
Description: CONVEYOR PASS HEIGHT ASSY 52EW-SS-18/24 V-STYLE

000001 21088201 FRAME CONVEYOR SUPPORT FAB 52 EW 1
000002 21062001 FOOT SUPPORT FAB ADJ 18/24 2
Item: CE0104
Part #: 30023881
Description: CONVEYOR DRIVE ASSY 30 FPM-SS-1/2HP (V-STYLE)

000001 P-000271 MOTOR 1/2HP 208-230/460VAC 3PH 60HZ 1
1725RPM 56C
000002 P-010796 REDUCER F921G (BMQ 1206-30-3-56C) 30:1 1
RIGHT ANGLE J 56C KLUBERSYNTH UH1 6-
460 (FOOD GRADE) -13 TO +320F (SEE
NOTES)
000003 21103284 SPROCKET 40B16 1B W/KY 2SS 1
000005 21106198 CHAIN RLR #40-1 55P + 1CL 1
000006 21070403 PLATE CONVEYOR REDUCER MOUNT SS 1
000007 30042012 GUARD CONVEYOR CHAIN 1
8 7 6 5 4 3 2 1
D D
3
C C
2
B B
NOTE:
ITEM 5 NOT SHOWN.
INCHES ®
A TITLE A
CONVEYOR DRIVE ASSY 30 FPM-SS-1/2HP (V-STYLE)
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D
1 X.XXX .005
GN
DATE
GN
30023881
8 7 6 5 4 3 2 1
Item: CE0105
Part #: 30094486
Description: KIT MOTOR CONTROL (1.0-1.6A) 1/2-3/4HP @ 480VAC OR 1/4-1/3HP @ 240VAC 3PH 50/60HZ W/100M

000001 31028645 STARTER MOTOR COMBINATION 1
CONNECTION MODULE 140M-C TO 100M
000002 31016991 CONTACTOR 24VDC 9.00A 1NC AUX MINI 1
WITH BUILT IN DIODE
000003 31005234 STARTER MOTOR COMBINATION/CIRCUIT 1
BREAKER 1.0-1.6
000004 31004326 STARTER MOTOR COMBINATION FRONT 1
MOUNT 1NO TRIP CONTACT & 1NO
AUXILLARY
Item: CE0106
Part #: 30126049
Description: KIT REFLECTIVE TAPE SS CONVEYOR

000001 30051362 TAPE REFLECTIVE 2IN X 3IN POLARIZED 3
Item: CE0107
Part #: 30126050
Description: KIT CONVEYOR PHOTOCELL SS/CS/TS/GR 24VDC NPN/PNP POLARIZED REFLECTIVE (CUTLER HAMMER)

000001 31001320 SWITCH PHOTOCELL POLARIZED 1
RETROREFLECTIVE 10-40VDC 4.9M
NPN/PNP DC MICRO QD (-13 TO 131 DEG
F)
000002 40026202 GUARD CONVEYOR PHOTOCELL 1
000003 31005332 MOUNT PHOTOCELL BRACKET RIGHT 1
ANGLE SHORT
000004 40040001 ANGLE FORMED CONVEYOR PHOTOCELL 1
MOUNT - SHORT
000005 P-008319 FASTENER NUT UNISTRUT 3/8-16 2
8 7 6 5 4 3 2 1
D D
C C
B 5 B
®
A TITLE A
KIT CONVEYOR PHOTOCELL SS/CS/TS/GR 24VDC
FRACTIONS: 1/32"
DECIMALS: .XX .015" NPN/PNP POLARIZED REFLECTIVE (CUTLER HAMMER)
X. .060" .XXX .005"
30087822
THE INFORMATION CONTAINED D JAM JAM
SHEET OF
8 7 6 5 4 3 2 1
Item: CE0108
Part #: 30051366
Description: KIT CONVEYOR PHOTOCELL CABLE FOR 1ST INFEED OR EXIT CONVEYOR BRAD HARRISON

STRAIGHT F MICRO QD 7M PVC
Item: CE0109
Part #: 31029134
Description: KIT MOTOR CABLE 4COND 14AWG STRAIGHT F QUICK CHANGE QD 25FT SOW MODIFIED

STRAIGHT F QUICK CHANGE QD 25FT
SOW MODIFIED
Item: CE0110
Part #: 30035146
Description: KIT CONVEYOR RECEPTACLE QD QUICK CHANGE 4P MALE 600V 15A 1/2IN THREAD 12IN LEADS 14AWG

000001 31003425 RECEPTACLE QD QUICK CHANGE 4P 1
MALE 600V 15A 1/2IN THREAD 12IN LEADS
14AWG
Item: CE0117
Part #: 30048033
Description: LABEL KIT INSTALLATION MOTORIZED CONVEYOR UP TO 5 FT

000001 30027590 LABEL DANGER 'DO NOT WALK ON 1
CONVEYOR (THIN)'
000002 31038175 LABEL LOGO 'MADE IN THE USA' 1
(REPLACES 30023004)
000003 30022939 LABEL DANGER 'DO NOT USE MACHINE IN 2
EXPLOSIVE ENVIRONMENT'
000004 30027592 LABEL WARNING 'DO NOT OPERATE 1
WITHOUT GUARD IN PLACE'
000005 30022972 LABEL WARNING 'DO NOT WALK ON 1
CONVEYORS WIDE'
000006 31033960 LABEL ID (REPLACES LABEL 30039845) 1
000007 30049602 LABEL NOTICE 'CHECK MACHINE 1
VOLTAGES BEFORE STARTING'
(OBSOLETE 30022994)
000008 30064021 LABEL SAFETY INSTRUCTIONS USE 1
COPPER WIRE ONLY. USE 60 DEGREE C
INSULATION. TORQUE TERMINAL
SCREWS TO 6 IN-LBS. (REPLACES LABEL
30022984)
000009 30022971 LABEL DANGER 'WIRES MAY BE LIVE - 1
CHECK INTERFACE WIRING'
000010 30022995 LABEL WARNING 'UNAUTHORIZED 1
CHANGES MAY CREATE SAFETY
HAZARDS AND VOID WARRANTY'
000011 30022940 LABEL DANGER 'HIGH VOLTAGE 1
DISCONNECT POWER'
000012 30022970 LABEL CAUTION 'LIGHTNING BOLT FOR 1
ELECTRICAL HAZARD'
Item: CI0101
Part #: 30089694
Description: CONVEYOR BED ASM 6-52-SS

000001 21087703 FRAME CONVEYOR ERD 6-52 SS 1
000002 30089058 ROLLER DRIVEN ASM CONVEYOR DRIVE 2
2-1/2 OD X 55
000003 30089057 ROLLER DRIVEN ASM CONVEYOR BED 2- 17
1/2 OD X 55
000004 40031445 SHAFT HEX 11/16 X 56 7/16 19
000005 21106110 CHAIN RLR #40-1 33P + 1CL + 1OL 17
000006 21089102 GUARD CONVEYOR CHAIN TOP 71-1/4 SS 1
SCALLOPED
000007 21176902 CHANNEL STRUCTURAL ROLLER 2
RETAINER BRACKET 68-1/4
000008 21061801 PLATE CONVEYOR END COVER 0
8 7 6 5 4 3 2 1
D 1 D
C C
B 4 B
DETAIL A
A 52"
71 1/4"
®
A TITLE A
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
30023315
THE INFORMATION CONTAINED D CLB
HEREIN IS PROPRIETARY AND SCALE
~
DATE 30089694
SHEET OF
8 7 6 5 4 3 2 1
Item: CI0114
Part #: 30051371
Description: KIT SIDE/END LOAD/UNLOAD ULTRASONIC 24VDC

000001 P-012566 SWITCH ULTRASONIC 20-30VDC 5IN-80IN 1
1NO/1NC QD ISOLATED FORM C RELAY
(+32 TO 140 DEG F)
000002 30009668 GUARD CONVEYOR SIDE LOAD 1
ULTRASONIC PHOTOCELL
000003 P-008203 MOUNT PHOTOCELL FOR A-B 5000 SERIES 1
RIGHT ANGLE W/ VERICAL HEIGHT &
360DEG ROTATION ADJUSTMENT
000004 40214401 BRACKET ULTRASONIC PHS MOUNTING 1
4 3 2 1
D D
4
C C
B B
INCHES ®

TITLE
A OPTION KIT SIDE/END LOAD/UNLOAD ULTRASONIC (NO A
UNLESS OTHERWISE SPECIFIED DIMENSIONS CABLES)
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
1 X.XXX .005
C
SCALE
R.PERKINS
DATE
30051371
4 3 2 1
Item: CI0115
Part #: 30038157
Description: KIT SIDE/END LOAD/UNLOAD CABLE BRAD HARRISON

STRAIGHT F MICRO QD 15FT PVC
EXTENSION STRAIGHT/STRAIGHT MF
MICRO QD 6FT PVC DUAL KEYWAY
Item: CI0117
Part #: 30048034
Description: LABEL KIT INSTALLATION MOTORIZED CONVEYOR 6 FT TO 9 FT

000001 30027590 LABEL DANGER 'DO NOT WALK ON 2
CONVEYOR (THIN)'
(REPLACES 30023004)
000003 30022939 LABEL DANGER 'DO NOT USE MACHINE IN 2
EXPLOSIVE ENVIRONMENT'
000004 30027592 LABEL WARNING 'DO NOT OPERATE 1
WITHOUT GUARD IN PLACE'
000005 30022972 LABEL WARNING 'DO NOT WALK ON 2
CONVEYORS WIDE'
000007 30049602 LABEL NOTICE 'CHECK MACHINE 1
VOLTAGES BEFORE STARTING'
(OBSOLETE 30022994)
000008 30064021 LABEL SAFETY INSTRUCTIONS USE 1
COPPER WIRE ONLY. USE 60 DEGREE C
INSULATION. TORQUE TERMINAL
SCREWS TO 6 IN-LBS. (REPLACES LABEL
30022984)
000009 30022971 LABEL DANGER 'WIRES MAY BE LIVE - 1
CHECK INTERFACE WIRING'
000010 30022995 LABEL WARNING 'UNAUTHORIZED 1
CHANGES MAY CREATE SAFETY
HAZARDS AND VOID WARRANTY'
000011 30022940 LABEL DANGER 'HIGH VOLTAGE 1
DISCONNECT POWER'
ELECTRICAL HAZARD'
000013 30049604 LABEL NOTICE 'REMOVE BOLT ON ROLL 1
CARRIAGE BEFORE POWERING MACHINE.'
(OBSOLETE 30036094)
000014 30049603 LABEL NOTICE 'GROUND YOURSELF 1
PRIOR TO TOUCHING PC BOARDS'
(OBSOLETE 30023002)
Item: ENC002
Part #: 30110612
Description: ENCLOSURE KIT Q-AUTO 60 X 36 X 12 W/ A-B PV600+ CUTOUTS

000001 31050238 ENCLOSURE 60 X 36 X 12 NEMA 12 W/ 1
PV600+ CUTOUT FOR Q-AUTO
000002 30004236 ENCLOSURE PANEL PLATE 58.2 X 34.2 1
ONLY FOR USE WITH THE CONCEPT WALL
MOUNT SERIES ENCLOSURES
000004 S-007041 FASTENER EYE PLAIN 1-1/2 X 1/2-13 2
Item: ENC004
Part #: 30127358
Description: POWER PACKAGE FOR 480VAC MACHINE 15A LINE/20A LOAD SIDE ALTECH UL489 BREAKERS 60HZ W/ MAST
MOUNTED 6KVA TRANSFORMER

000001 30117135 CIRCUIT BREAKER 3 POLE 15A 480VAC D 1
TRIP UL489 ALTECH
TRIP UL489 ALTECH
000006 30000172 TRANSFORMER 6.00 KVA 3PH 480 DELTA 1
PRIMARY 240 DELTA SECONDARY 60HZ
(NEMA 3R WHEN MOUNTED VERTICALLY)
Item: ENC005
Part #: 30122971
Description: KIT PANEL PLATE COMPONENTS/ 2 PDB'S/ 10A 24VDC PWR SUPPLY/ ALTECH UL489 BREAKERS

000001 31053520 TERMINAL GROUND LUG TWO 1
CONDUCTOR 1/0-#14AWG UL & CSA
000002 30021844 TERMINAL GROUND BAR 10 POSITION 2
000003 30101992 TERMINAL POWER BLOCK 1P 600V 80A (3 6
OPENINGS LINE SIDE 4AWG MAX) (4
OPENINGS LOAD SIDE 14-10AWG)
000006 31050294 POWER SUPPLY ENCLOSED 100-120/200- 1
240VAC 50/60 HZ INPUT 24VDC 10AMP DIN
RAIL MOUNT UL508 CLASS 1 DIV 2
TRIP UL489
000008 30117152 CIRCUIT BREAKER 1 POLE 5A 125VDC C 2
TRIP UL489
000011 P-010537 TERMINAL END STOP GRAY BAM 3
Item: ENC006
Part #: 31031773
Description: KIT DISCONNECT 30A CLASS J/ROTATRY IEC STYLE/NFPA 79 INTERNAL INTERLOCK/RED & YELLOW HANDLE &
30A CLASS J FUSES

000001 P-011383 DISCONNECT FUSIBLE DOOR MOUNT 1
VARIABLE DEPTH 30A CLASS J
000002 31001944 DISCONNECT OPERATING HANDLE 1
INTERNAL INTERLOCK NFPA 79
000003 P-011385 DISCONNECT OPERATING HANDLE DOOR 1
MOUNT RED/YELLOW WITH DEFEATER
NEMA 3R/3/12/4/4X
000004 P-011321 FUSE CLASS J 600V 30A 3
Item: ENC007
Part #: 30106115
Description: KIT WIRE DUCT Q-AUTO PANEL PLATE FOR 60X36

000001 31005002 WIRE DUCT TYPE G 2IN X 4IN WHITE 6FT 3
W/ ADHESIVE BACK
000002 S-007032 WIRE DUCT COVER PVC 2IN WHITE 6FT 3
000003 31005003 WIRE DUCT TYPE G 1.5IN X 4IN WHITE 6FT 2
W/ ADHESIVE BACK
000004 31005000 WIRE DUCT COVER PVC 1.5IN WHITE 6FT 2
000005 31005004 WIRE DUCT TYPE G 1IN X 4IN WHITE 6FT 1
W/ ADHESIVE BACK
000006 31005001 WIRE DUCT COVER PVC 1IN WHITE 6FT 1
Item: ENC008
Part #: 30107861
Description: PLC KIT AB MICROLOGIX /1 ANALOG 2-CH OUT /1 ANALOG 4-CH IN 2-CH OUT /2 DIGITAL INPUT /1 DIGITAL OUTPUT

000001 31011013 PLC RACK MICROLOGIX 24VDC SUPPLY 1
24VDC I/O
000002 31029697 PLC OUTPUT ANALOG COMPACT I/O 2 1
CHANNEL 0-10 4-20MA
000003 31029719 PLC INPUT ANALOG COMPACT I/O 4 1
CHANNELS & 2 OUTPUT CHANNELS 0-10V
4-20MA
000004 31003247 PLC INPUT DIGITAL 16PT 24VDC 2
SINK/SOURCE COMPACT I/O
000005 31003248 PLC OUTPUT DIGITAL 16PT 24VDC 1
TRANSISTOR SOURCE COMPACT I/O
000006 31003249 PLC ACCESSORY COMPACT I/O RIGHT 1
END CAP/TERMINATOR
Item: ENC010
Part #: 30122977
Description: KIT TERMINAL ASSY ENCLOSURE Q-AUTO WAGO 280 SERIES

000001 31030892 RAIL WAGO CARRIER BIN RAIL 35X7.5MM 1
1MM/0.039 IN TH. SLOTTED 1M LONG 210-
162
000002 30010029 TERMINAL END STOP GREY (6MM WIDE) 2
000003 30008802 TERMINAL END SECTION ORANGE 5
000004 30008798 TERMINAL BLOCK GREY CAGE CLAMP 3 104
POLE 28-12AWG DIN MOUNT 600V 20A
000005 30005967 TERMINAL JUMPER 66
000006 30008804 TERMINAL BLOCK GREEN/YELLOW CAGE 1
CLAMP 3-POLE 28-12AWG GROUND
000007 31001861 TERMINAL BLOCK GREY SENSOR SUPPLY 1
CENTER MARKING
000008 31001849 TERMINAL BLOCK GREY CAGE CLAMP 20
SENSOR CENTER MARKING
000009 31001857 TERMINAL BLOCK GREY ACTUATOR 1
SUPPLY CENTER MARKING
000010 31022342 TERMINAL BLOCK GREY CAGE CLAMP 6
ACTUATOR CENTER MARKING SPECIAL
COLOR
000013 31022309 TERMINAL END SECTION & 1
INTERMEDIATE PLATE 1MM/0.039 THICK
ORANGE
TIER CENTER & SIDE MARKING
Item: ENC011
Part #: 31007480
Description: KIT PV600+ RS232 24VDC COLOR W/ 5FT SERIAL CABLE

000001 31029848 DISPLAY TOUCH SCREEN PANELVIEW 1
600+ COLOR TOUCH 24VDC RS-232 & USB
32MB FLASH/64MB RAM
000002 31044267 CABLE SPECIAL FUNCTION SERIAL 1
COMMUNICATION DB9 FF 5FT RS232 TO
PANELVIEW
Item: ENC012
Part #: 30117545
Description: KIT CNVR OVER-CURRENT PROTECTION W/20A ALTECH UL489 BREAKER /23A REVERSING CONTACTOR

TRIP UL489 ALTECH
000002 30094513 CONTACTOR RVS 23A 24VDC 2NO/2NC 1
AUX W/DIODE
Item: ENC013
Part #: 31014411
Description: KIT OPERATOR POWER ON 22.5MM ILLUMINATED GREEN 1NO

000001 31028520 SWITCH PUSH BUTTON HEAD 22MM 1
MOMENTARY ILLUMINATED GREEN FLUSH
000002 30086667 SWITCH ACCESSORY PLASTIC LATCH 1
FOR 800F
000003 30086668 SWITCH ACCESSORY CONTACT BLOCK 1
NO FOR 800F
000004 31014490 SWITCH ACCESSORY INTEGRATED LED 1
GREEN 24V AC/DC
000005 30094453 NAMEPLATE DUOMATT BLACK 1
TEXT/WHITE BACKGROUND 1-3/8 X 1-3/4
[35MM X 45MM] 'POWER ON' FITS 22MM PB
Item: ENC013.000005
Part #: 30094453
Description: NAMEPLATE DUOMATT BLACK TEXT/WHITE BACKGROUND 1-3/8 X 1-3/4 [35MM X 45MM] 'POWER ON' FITS 22MM PB

000001 30059109 NAMEPLATE DUOMATT BLACK 1
TEXT/WHITE BACKGROUND 1-3/8 X 1-3/4
[35MM X 45MM] 'NO TEXT' FITS 22MM PB
Item: ENC014
Part #: 31014399
Description: KIT OPERATOR E-STOP 22.5MM NON-ILLUMINATED 40MM DIA TWIST-TO-RELEASE 1NO/2NC

000001 30070655 SWITCH PUSH BUTTON HEAD 22MM 1
PUSH/TWIST-TO-RELEASE NON-
ILLUMINATED RED 40MM MUSHROOM
HEAD
000002 30086667 SWITCH ACCESSORY PLASTIC LATCH 1
FOR 800F
000003 30086668 SWITCH ACCESSORY CONTACT BLOCK 1
NO FOR 800F
000004 30086669 SWITCH ACCESSORY CONTACK BLOCK 2
NC FOR 800F
000005 30096721 LABEL CIRCULAR 60MM YELLOW 1
EMERGENCY STOP 22MM HOLE
Item: ENC016
Part #: 31014659
Description: KIT STACK LIGHT MTG BASE 25MM EXTENSION GREEN LIGHT & SOUND MODULE

000001 31014674 BEACON PIEZO SOUND MODULE 24 AC/DC 1
000002 31014669 BEACON MOUNTING BASE 25CM 1
EXTENSION TUBE & GASKET
000003 31015413 BEACON LIGHT MODULE GREEN STEADY 1
24V AC/DC
000004 S-007859 GROMMET RUBBER 5/16 1
Item: ENC019
Part #: 30124748
Description: KIT HOT WIRE CUTTER CONTROLS FOR UP TO 30IN HOT WIRE W/ ALTECH UL489 BREAKER /9A 100M CONTACTOR
1NC AUX

000001 P-011037 TRANSFORMER SINGLE PHASE .50KVA 1
120X240VAC 12/24VAC 50/60HZ
WITH BUILT IN DIODE
TRIP UL489
TRIP UL489
Item: ENC020
Part #: 30122990
Description: KIT RELAYS 4 SPDT A-B SLIM LINE W/INDICATORS

000001 30117560 KIT RELAY 24VDC COIL 16A SPDT 5P SLIM 4
LINE W/INDICATOR
Item: ENC020.000001
Part #: 30117560
Description: KIT RELAY 24VDC COIL 16A SPDT 5P SLIM LINE W/INDICATOR

000001 30010607 RELAY GENERAL PURPOSE 24VDC COIL 1
240VAC/30VDC 10A SPDT 5P SLIM LINE W/
INDICATOR
000002 31035309 RELAY SOCKET 5P DIN RAIL MOUNT SLIM 1
LINE 16A SPDT
Item: ENC028
Part #: 30124717
Description: KIT ROTATION DRIVE CONTROL FOR Q-AUTO W/180VDC DRIVE BOARD PNP CONTROL W/DRIVE ENABLE
RELAY/12A CONTACTOR/HOLDING BRAKE COMPONENTS /RESISTOR & SIGNAL ISOLATOR

000001 31016718 DRIVE DC SPEED CONTROLLER REGEN 1
180VDC 2HP MAX WITH BOTH LINES
FUSED AND WITH FINGER SAFE COVER
LINE W/INDICATOR
000003 30124716 CONTACTOR 24VDC 12A 1NC AUX LINE 1
SIDE DIODE COIL
000004 30117100 CIRCUIT BREAKER 2 POLE 0.5A 480VAC D 1
TRIP UL489
000007 P-007288 SUPPRESSOR QUENCHARC 22 OHMS .1 1
MF
000008 30117561 KIT RELAY 24VDC COIL 8A DPDT 8P SLIM 1
LINE W/INDICATOR
000009 31031556 PLC ACCESSORY ANALOG CONVERTER 1
ISOLATED 3-WAY -10VDC TO +10VDC
24VDC POWER
Item: ENC028.000008
Part #: 30117561
Description: KIT RELAY 24VDC COIL 8A DPDT 8P SLIM LINE W/INDICATOR

000001 30010606 RELAY GENERAL PURPOSE 24VDC COIL 1
240VAC/30VDC 5A DPDT 8P SLIM LINE W/
INDICATOR
000002 31035313 RELAY SOCKET 8P DIN RAIL MOUNT SLIM 1
LINE 8A DPDT
Item: ENC029
Part #: 30124720
Description: KIT FDS LIFT DRIVE CONTROL W/ 180VDC DRIVE BOARD PNP CONTROL W/DRIVE ENABLE RELAY/ 12A
CONTACTOR /RESISTOR & SIGNAL ISOLATOR

000001 31016718 DRIVE DC SPEED CONTROLLER REGEN 1
180VDC 2HP MAX WITH BOTH LINES
FUSED AND WITH FINGER SAFE COVER
LINE W/INDICATOR
SIDE DIODE COIL
000005 30000111 RESISTOR 3 OHM 50W 1% ALUMINUM 1
HOUSING SOLDER TERMINAL CHASSIS
MOUNT (30W MILITARY SPEC)
24VDC POWER
Item: ENC030
Part #: 30110615
Description: KIT PRS DRIVE CONTROL W/12A CONTACTOR & SIGNAL ISOLATOR

000001 31009620 DRIVE DC CONTROLLER TORQUE 3/4 HP 1
180VDC 3.6A KBTC W/ MODIFIDED BTB
FUSED
SIDE DIODE COIL
24VDC POWER
Item: ENC034
Part #: 30122936
Description: KIT SAFETY CIRCUIT COMPONENTS (1) 9A 100M CONTACTOR (1) SPDT RELAY

WITH BUILT IN DIODE
LINE W/INDICATOR
8 7 6 5 4 3 2 1
FDS010
D D
FDS002
FDS009
FDS003
C FDS007 C
FDS005 FDS011
FDS012
FDS004
FDS006
B B
ACTUAL FDS MAY VARY FROM GRAPHIC SHOWN.

SEE MACHINE BOM FOR ACTUAL FDS APPEARANCE.
FDS014
INCHES ®
A TITLE A
ILLUSTRATION FILM DELIVERY SYSTEM (FDS) BREAKOUT
UNLESS OTHERWISE SPECIFIED DIMENSIONS Q-AUTO
FDS001 ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # REMOVED MAS002 FROM 30097682 AND ADDED AS ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
18323
D TP
A
FDS007 TO 30097683 1 X.XXX .005
CLB
DATE
30097683
INT. MBP DATE: 4/ 18/ 06 OF LANTECH, INC. NTS 10/14/2005 SHEET 1 OF 1
8 7 6 5 4 3 2 1
Item: FDS001
Part #: 30098249
Description: FILM DELIVERY SYSTEM KIT Q-AUTO 20 BASE ASM

000001 30009601 FRAME FILM DISPENSER AUTO 20 INCH 1
000002 40402295 PAD DELRIN 3 3/4 IN OD X 3/16 IN THK 3
FRICTION
000003 30004185 CAP FILM POST BOTTOM 1
000004 30004184 CAP FDS FILM POST TUBE 1
000005 30000829 FRAME LATCH FILM DISPENSER AUTO 20 1
000006 P-001774 BUSHING FLANGE 1/2 I.D. X 5/8 O.D. X 3/8 8
LONG 7/8 O.D. FLANGE X 1/16 FLANGE
THICKNESS
000007 S-007030 FASTENER SCREW SHOULDER 1/2 DIA X 7
1/2 LG X 3/8-16 SOCKET HEAD HOLO-
KROME
000008 30008455 STANDOFF 3/4 IN OVAL X 1 1/4 IN X .312 IN 1
NYLON ASM
000009 30004152 TENSIONER DEVICE CHAIN SELF 1
ADJUSTING LINEAR
000010 P-009862 FASTENER SCREW SHOULDER 1/2 DIA X 1
1-1/2 LG 3/8-16 SOCKET HEAD HOLO-
KROME
000011 P-011135 SPRING EXTENSION STEEL 30LB/IN 0.347 1
WIRE DIA X 2-1/2 X 0.437 OD
8 7 6 5 4 3 2 1
D D
7 10
4
6 6
8
7
C C
6
6
7
B B
1
7
INCHES ®
A TITLE A
FILM DELIVERY SYSTEM KIT Q-AUTO 20 BASE ASM
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30098249
OF LANTECH, INC. 1:4 10/7/2005 SHEET 1 OF 1
8 7 6 5 4 3 2 1
Item: FDS002
Part #: 30098251
Description: KIT PRE-STRETCH ROLLER Q-AUTO FDS 20 IN STD

000001 30074116 ROLLER DRIVEN PRE-STRETCH FDS 3-5/8 2
OD X 21 OPEN CELL COATED METRIC
KYWY
4 3 2 1
D D
C C
B B
INCHES ®

TITLE
A KIT PRE-STRETCH ROLLER Q-AUTO FDS 20 IN STD A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
TP
1 X.XXX .005
C
SCALE
CLB
DATE
30098251
4 3 2 1
Item: FDS003
Part #: 30098257
Description: KIT PRS MECH DRIVE Q-AUTO 20/30 IN W/O MOTOR

000001 30001490 CHAIN RLR #08B-1 53P + 1CL + 1OL 1
METRIC
000002 30001005 SPROCKET METRIC 2.166 OD 12 TOOTH 1
17MM BORE W/ 5MM KEY 2 SET SCREWS
(HARDENED TEETH)
000003 P-404388 SPROCKET METRIC 2.329 OD 13 TOOTH 1
3/4 BORE W/5MM KEYWAY 2 SET SCREWS
(HARDENED TEETH)
000004 P-404234 REDUCER FX1-05-80C-56CZ 5:1 PARALLEL 1
SHAFT SPECIAL SPECIFICATION WITH
KLUBERSYNTH GH 6-460 LUBE SERVICE
TEMP RANGE -13 TO 320 DEG F (NOT
FOOD GRADE)
4 3 2 1
D D
C C
B B
INCHES ®

TITLE
A KIT PRS MECH DRIVE Q-AUTO 20/30 IN W/O MOTOR A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
TP
1 X.XXX .005
C
SCALE
CLB
DATE
30098257
4 3 2 1
Item: FDS004
Part #: 30102646
Description: KIT Q-AUTO PRS FILM CHECK SWITCH / CABLE

000001 30036933 SWITCH LIMIT ROLLER PLUNGER SPDT 1
MICRO QD 80OZ LANTECH SPECIFIC PIN-
OUT (-40 TO 221 DEG F)
000002 P-012865 CABLE ELECTRICAL 4COND 22AWG 1
Item: FDS005
Part #: 31016509
Description: KIT LAST ILDER ROLLER ASM Q-AUTO FDS 20

000001 40402240 SUPPORT FAB FDS IDLER ROLLER 2
000002 30024553 ROLLER LONG IDLER 20 RC 1
4 3 2 1
D D
1
MOUNT TO THE
OUTSIDE OF THE
FDS TOP PLATE
C C
MOUNT BETWEEN
TOP AND BOTTOM
PLATES OF FDS
B B
1
MOUNT TO THE INCHES ®
OUTSIDE OF THE THIRD ANGLE PROJECTION

FDS BOTTOM PLATE TITLE
A KIT LAST ILDER ROLLER ASM Q-AUTO FDS 20 A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
TP
1 X.XXX .005
C
SCALE
CLB
DATE
31016509
4 3 2 1
Item: FDS005.000002
Part #: 30024553
Description: ROLLER LONG IDLER 20 RC

000001 P-012669 STEEL TUBE ROUND 1-5/8 OD X 14GA X 1 23
LG STRESSED RELIEVED
000002 P-404103 BEARING INSERT ROLLER 7/16 HEX BORE 2
STEEL HOUSING CB14 CONV
8 7 6 5 4 3 2 1
D D
C C
23 11/16
B B
23
INCHES ®
A TITLE A
ROLLER LONG IDLER 20 RC
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TK
1 X.XXX .005
THIS SHEET OF DRAWINGS AND THE INFORMATION SCALE DATE
30024553
8 7 6 5 4 3 2 1
Item: FDS006
Part #: 30098253
Description: KIT PRS FILM ROLLER BRGS FILM THREAD GATE AND DANCER 20 STD

000001 30075852 BEARING FLANGE SPHERICAL ROLLER 3/4 4
BORE STAMPED STEEL HOUSING 2 SET
SCREW (-54° - 125°C/-65° - 248°F) AMBIENT
TEMPERATURE RANGE)
000002 30000832 FILM DANCER ASSY AUTO 20 1
000003 30000839 ROLLER IDLER AND FRAME ASSY AUTO 20 1
000004 30000831 GATE ASM FILM DISPENSER AUTO 20 1
8 7 6 5 4 3 2 1
4
D D
C C
B B
INCHES ®
A TITLE A
KIT PRS FILM ROLLER BRGS FILM THREAD GATE AND
UNLESS OTHERWISE SPECIFIED DIMENSIONS DANCER 20 STD
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30098253
8 7 6 5 4 3 2 1
Item: FDS006.000002
Part #: 30000832
Description: FILM DANCER ASSY AUTO 20

000001 30000828 FRAME DANCER FILM DISPENSER AUTO 1
20
000002 40402283 ROLLER IDLER ASM 1-5/8 OD X 21-5/8 LG 1
FDS 20
000003 40402297 SPACER CYL NYLON .75 OD IN X .125 IN 2
WALL THICKNESS X .25 IN LG
000005 P-SH0616 FASTENER BOLT M6X1 X 16MM HEX HEAD 1
CAP CLASS 8.8 ZINC PLATED STEEL
000006 30073861 FASTENER NUT HEX M6 X 1.00MM 1
W/TOOTH WASHER (KEPS NUT)
8 7 6 5 4 3 2 1
D D
C C
3
(23 11/ 16)
B B
3
INCHES ®
A TITLE A
FILM DANCER ASSEMBLY 20
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # QTY OF I TEM 3 WAS 1. UPDATED DRAWI NG PER ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D
B2578
CHANGES TO MODEL 1 X.XXX .005
C. JONES
DATE
30000832
A INT. TRK DATE: 10-5-98
8 7 6 5 4 3 2 1
Item: FDS006.000003
Part #: 30000839
Description: ROLLER IDLER AND FRAME ASSY AUTO 20

000001 30000827 FRAME WRAP IDLER FILM DISPENSER 1
AUTO 20
000002 30000978 ROLLER WRAP IDLER AUTO 20 1
8 7 6 5 4 3 2 1
D D
C C
B B
INCHES ®
A TITLE A
ROLLER IDLER AND FRAME ASSY AUTO 20
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D
1 X.XXX .005
C. JONES
DATE
30000839
8 7 6 5 4 3 2 1
Item: FDS006.000004
Part #: 30000831
Description: GATE ASM FILM DISPENSER AUTO 20

000001 30000826 FRAME GATE FILM DISPENSER AUTO 20 1
000002 40402283 ROLLER IDLER ASM 1-5/8 OD X 21-5/8 LG 4
FDS 20
000005 30046004 PLATE FAB PINCH ROLLER- 3/4IN WIDE 2
000006 30000983 COVER FILM DELIVERY GUARD 20 1
000007 P-BS0812 FASTENER SCREW SHOULDER 8MM DIA X 4
12MM LG X M6-1.0MM
000009 30009849 BUSHING BEARING PLAIN 1/2 X 3/4 X 3/4 2
000010 30002304 MOUNT TAB FILM DELIVERY GATE GUARD 4
000011 P-001088 FASTENER SCREW SHOULDER 1/2 DIA X 2
3/4 LG X 3/8-16 SOCKET HEAD HOLO-
KROME
000012 P-SH0616 FASTENER BOLT M6X1 X 16MM HEX HEAD 5
CAP CLASS 8.8 ZINC PLATED STEEL
000013 30073861 FASTENER NUT HEX M6 X 1.00MM 10
000014 P-WN0800 WASHER FLAT 8MM NYLON -- 8.4MM ID 4
18MM OD 1.870 - 2.130 MM THK
000016 P-SH0625 FASTENER BOLT M6X1.0 X 25MM HEX 1
HEAD CLASS 8.8
000017 30001848 FASTENER RIVET PUSH 1/4 IN NYLON 6
0.090 IN TO 0.350 IN
8 7 6 5 4 3 2 1
D D
2
2 7 2
14
16
3
3
14
11
1
13
E
C 2 C
10
10
13
10
13
10
17
17
5
14 13
13
9
6
13 17
14
11
B B
17
17
17
INCHES ®
A TITLE A
GATE ASM FILM DISPENSER AUTO 20
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # REMOVE ITEM 4. SUBSTI TUTE WITH I TEM 2. ECN # COMPLETE REDRAW AND BOM UPDATE ECN # SWITCH PART 30046004 FOR PART 40432240 ECN # ADDED I TEMS 7, 12, 13, AND 15 TO BOM THI S ECN # CHANGED BOM ON DRAWING TO MATCH BAMCS ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D
018040 007059 C0137 B-5025
MATCHES HOW MFG IS BUI LDI NG ASSEMBLY 10246 1 X.XXX .005
CJ
DATE
30000831
E I NT. GLP DATE: 22 MAR 2006
D I NT. MRM DATE: 26 SEP 2003
C INT. CP DATE: 9/ 20/ 00
B I NT. CLB DATE: 5/ 5/ 00
A INT. CLJ DATE: 2/ 06/ 95
8 7 6 5 4 3 2 1
Item: FDS007
Part #: 30098247
Description: CARRIER ASM 20 Q-AUTO W/O JBOX OR PRS RDCR

000001 30016029 ROLLER IDLER ASM FDS GUIDE 2-3/4 IN 4
OD X 3 IN
000002 30016454 ROLLER IDLER ASM 1.91 IN OD X 5.69 IN 1
LG CROWNED
000003 40401087 SHAFT HEX FILM DELIVERY SYSTEM 1
ROLLER MOUNT LONG
000004 30084607 CARRIER FAB ROLLER FDS QA 1
000005 40402293 PLATE FORMED CARRIER CONNECTING 1
20 INCH STD
000006 30018086 CARRIER Q-AUTO ROLL CARRIAGE 1
BOTTOM
000007 40401073 MOUNT LIFT BELT FDS 1
4 3 2 1
1
7
D D
1 5
C C
B B
INCHES ®

TITLE
A CARRIER ASM 20 Q-AUTO W/O JBOX OR PRS RDCR A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
1 X.XXX .005
C
SCALE
CLB
DATE
30098247
4 3 2 1
Item: FDS009
Part #: 30000467
Description: PRE-STRETCH KIT 225% ROLLER STRETCH METRIC PITCH AND KYWY/SAE BORE

000001 P-404391 SPROCKET METRIC 1.567 PITCH 13 1
TOOTH DIA 3/4IN BORE W/ 5MM KEY 2 SET
SCREWS
000002 30002058 SPROCKET METRIC 06B42 3/4IN BORE 1
W/5MM KEY 2 SET SCREWS
000003 30009616 CHAIN RLR #06B-1 57P + 1CL + 1OL 1
METRIC (ATTACH ENDLESS)
Item: FDS011
Part #: 30094690
Description: KIT HEIGHT SENSING QA HORIZONTAL PC

000001 30094694 MOUNT HORIZONTAL PC QA 1
000002 30034902 SWITCH PHOTOCELL DIFFUSE 18-30VDC 1
72IN NPN/PNP DARK OPERATE MICRO QD
4 3 2 1
B B
®
A STANDARD TOLERANCES: A
TITLE
KIT HEIGHT SENSING QA HORIZONTAL PC
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
THE INFORMATION CONTAINED B GLP
SHEET OF
4 3 2 1
4 3 2 1
B B
®
TITLE
KIT HEIGHT SENSING QA HORIZONTAL PC
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
SHEET OF
PROPERTY OF LANTECH, INC. N/A 5/12/2005 2 2
4 3 2 1
8 7 6 5 4 3 2 1
FEN001
FEN004
D D
C C
FEN004
FEN004
B B
FEN005
FEN004
FEN002
FEN003
FEN007
ACTUAL FENCE MAY VARY FROM GRAPHIC SHOWN.
SEE FLOORPLAN AND BOM FOR ACTUAL FENCE APPEARANCE.
INCHES ®
A TITLE A
ILLUSTRATION FENCE (FEN) BREAKOUT Q-AUTO
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30097676
8 7 6 5 4 3 2 1
Item: FEN001
Part #: 30097677
Description: FENCE ASM Q-1000 MAST SIDE STD/RVS FLOW PAINTED METRIC

000001 30077292 FENCE POST FAB 1 1/2 NOMINAL (1.9 OD 3
ACTUAL) X 94-1/2 PAINTED METRIC
000002 30055477 FENCE PANEL FAB 40 X 90-1/2 PAINTED 1
000004 30029355 PLATE SPACER 3/8 TK 1
000005 30054342 PLATE FORMED FENCE PANEL BRACKET 4
3/4 HORSESHOE PAINTED
8 7 6 5 4 3 2 1
D D
C C
2
1
1 3 5
5
B B
INCHES ®
A TITLE A
FENCE ASM Q-1000 TT SIDE STD/RVS FLOW PAINTED
UNLESS OTHERWISE SPECIFIED DIMENSIONS METRIC
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30097677
8 7 6 5 4 3 2 1
Item: FEN002
Part #: 30097667
Description: FENCE ASM Q-1000 FDS SIDE STD/RVS FLOW PAINTED METRIC

000003 30086189 FENCE PANEL ASM 40 X 94-1/2 LEFT-HAND 1
DOOR PAINTED METRIC
000004 30029355 PLATE SPACER 3/8 TK 1
8 7 6 5 4 3 2 1
NOTE:
1. ASSMEBLY OF ITEMS 2 AND 3 ARE I NTERCHANGEABLE.
D 2. GATE DOOR CAN BE ASSEMBLED IN BOTH LEFT AND RI GHT ORINTATI ONS. D
3. SEE MACHINE FLOOPLAN FOR CORRECT ASSEMBLY OF FENCE. 2
3
1
C C
B B
INCHES ®
A TITLE A
FENCE ASM Q-1000 FDS SIDE STD/RVS FLOW PAINTED
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30097667
8 7 6 5 4 3 2 1
Item: FEN002.000003
Part #: 30086189
Description: FENCE PANEL ASM 40 X 94-1/2 LEFT-HAND DOOR PAINTED METRIC

000001 30074192 GATE FAB BRACE FOR 90-1/2IN 1
AMBIDEXTUOUS GATE PAINTED METRIC
000002 30055502 FENCE PANEL FAB 40 X 87-1/2 1
AMBIDEXTROUS DOOR PAINTED
000003 30038006 FASTENER U-BOLT 3/8-16 X 1.9ID X 1-1/4 4
000004 30013192 WASHER THRUST .802 IN OD X .378 IN ID 2
000005 30013191 BEARING THRUST .802 OD X .378ID 1
NEEDLE
000006 30019103 BUSHING FLANGED 3/8 ID X 1/2 OD X 1 2
000007 P-010737 MAGNET MAGNA-GRIP HOLDING (EA.) 2
000008 30055508 MOUNT PLATE MAGNET FENCE GATE 2
PAINTED
000009 30055509 MOUNT FENCE GATE PIVOT PAINTED 1
000010 30006520 HANDLE FENCE DOOR SLIDING LARGE 1
000011 30054336 MOUNT HANDLE FENCE PAINTED 1
NOTE: ASSEMBLY 30074190 IS IDENTICAL TO THIS,
ANY CHANGES TO THIS DRAWING OR STRUCTURE
NEED TO BE DONE IN THE OTHER AS WELL
8 7 6 5 4 3 2 1
D ( 40) D
A
3/4
C C
11 10
NOTE ORIENTATION OF MAGNET MOUNT PLATE ITEM # 8.
8
8
3
( 94 1/ 2) 73 1/4
B B
9 6 5 4 3
10 3/8
INCHES ®
A TITLE A
FENCE PANEL ASM 40 X 94-1/2 LEFT-HAND DOOR PAINTED
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # DELETED DETAI L VI EW. ADDED BREAK OUT VI EW TO ECN # ADDED DETAI L VI EW. ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D MRM
015521
EASE ASSEMBLY.
015847 1 X.XXX .005
LC
30086189
B A INT. MRM DATE: 05 APRI L 2006
1=8 8/10/2004 SHEET 1 OF 1
INT. SCB DATE: 30 MAY 2006 OF LANTECH, INC.
8 7 6 5 4 3 2 1
Item: FEN003
Part #: 30097350
Description: FENCE ASM Q-1000 TT SIDE STD/RVS FLOW PAINTED METRIC (4 PANELS)

000004 30029355 PLATE SPACER 3/8 TK 1
8 7 6 5 4 3 2 1
D D
3
20 20
40 40
C C
5 TYP EVERY PANEL & POST

1
B B
INCHES ®
A TITLE A
FENCE ASM Q-1000 TT SIDE STD/RVS FLOW PAINTED
UNLESS OTHERWISE SPECIFIED DIMENSIONS METRIC (4 PANELS)
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D
1 X.XXX .005
M McCLURE M McCLURE
DATE
30097350
OF LANTECH, INC. N/A 7/10/2006 SHEET 1 OF 1
8 7 6 5 4 3 2 1
Item: FEN004
Part #: 30036906
Description: KIT WARNING DECAL MOUNT

000001 30011331 PLATE LABEL FENCE 4
Item: FEN005
Part #: 31054515
Description: KIT SAFETY GATE SWITCH PIZZATO 2NC/1NO FOR Q-AUTO FENCE W/ 7COND CABLE

000001 30029366 FASTENER U-BOLT 5/16-18 X 2 ID X 5 (PKG 1
OF 10)
000002 30082862 PLATE FORMED KEY SWITCH MOUNT Q- 1
AUTO
000003 30062208 MOUNT KEYED SWITCH PIZZATO 1
000004 30048608 SWITCH SAFETY KEY INTERLOCKED 1
2NC/1NO PG13.5 W/ SPECIALLY DESIGNED
RIGHT ANGLE KEY (-13 TO 176 DEG F)
000005 30060719 BLOCK GATE SWITCH KEY BACK 1
(PIZZATO)
000006 30060723 FASTENER SCREW MACHINE M4 X 16MM 2
SECURITY PIN BUTTON HEAD
000007 30073091 TOOL KEY 2.5MM SOCKET (FOR M4 PIN- 1
HEAD SECURITY FASTENER)
000008 P-WF0400 WASHER FLAT M4 2
000009 P-WS0400 WASHER SPRING LOCK M4 STEEL 2
ROUND BULK SPOOL PVC
4 3 2 1
5
8
9
6
B 4 B
4
9 8
6
A
INCHES ®
A
TITLE
KIT SAFETY GATE SWITCH PIZZATO 2NC/1NO FOR Q-AUTO
UNLESS OTHERWISE SPECIFIED DIMENSIONS FENCE W/ 7COND CABLE
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
1 X.XXX .005
B
SCALE
DAL
DATE
DAL
31054515
4 3 2 1
Item: FEN007
Part #: 31019988
Description: ENCLOSURE ASM 4 X 4 X 3 REMOTE E-STOP 22MM NON-ILLUMINATED W/ 2NC/2NO CONTACT BLOCKS AND FENCE
MOUNT BRACKET

000001 P-009753 ENCLOSURE 4 X 4 X 3 NEMA 12 FOOT 1
MOUNT
000002 30014870 MOUNT ENCLOSURE FENCE E-STOP 1
000003 31014399 KIT OPERATOR E-STOP 22.5MM NON- 1
ILLUMINATED 40MM DIA TWIST-TO-
RELEASE 1NO/2NC
8 7 6 5 4 3 2 1
FRA028
D D
FRA010
FRA002
C C
FRA029
FRA032
FRA030 STD FLOW
FRA031 RVS FLOW

B B
FRA001
STD FLOW FRA031
RVS FLOW FRA030 INCHES ®
ACTUAL MACHINE MAY VARY FROM GRAPHIC SHOWN. THIRD ANGLE PROJECTION
TITLE
A
SEE FLOORPLAN AND BOM FOR ACTUAL MACHINE APPEARANCE. ILLUSTRATION FRAME (FRA) BREAKOUT Q-AUTO
A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30097681
8 7 6 5 4 3 2 1
Item: FRA001
Part #: 30098233
Description: BASE ASM TURNTABLE Q AUTO STANDARD

000001 30082858 BASE Q-AUTO FAB (GEN II) 1
000002 P-012417 PULLEY BELT IDLER BASE ASM STEEL 1
000003 30002255 FASTENER BOLT M12X1.75 X 40MM HEX 1
HEAD CLASS 10.9
000004 30057785 WASHER LOCK 12 MM STEEL 1
4 3 2 1
TIGHTEN BOLT TO 83 LBS-FT

D 3 D
C 1 C
B B
INCHES ®

TITLE
A BASE ASM TURNTABLE Q AUTO STANDARD A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
TP
1 X.XXX .005
C
SCALE
CLB
DATE
30098233
4 3 2 1
Item: FRA002
Part #: 30098239
Description: BEARING ASM Q SERIES STD TURNTABLE

000001 40011701 BEARING RING 34.1 ID MODIFIED 4 POINT 1
CONTACT Q AND S BASE WITH DOW
CORNING MOLYKOTE LONG TERM 2 PLUS
000002 40089301 BELT FRICTION 3MM X 1-1/2IN X 115IN 1
URETHANE TRACTION FOR BEARING.
000003 30055838 FITTING ADAPTER STRAIGHT G1/8 METRIC 1
MALE TO 1/8 NPT FEMALE
000004 31020842 FASTENER SCREW MACHINE M10X1.5 X 6
40MM FLAT HEAD SOCKET CAP CLASS
10.9
000005 30055838 FITTING ADAPTER STRAIGHT G1/8 METRIC 1
MALE TO 1/8 NPT FEMALE
4 3 2 1
D D
C C
A
3 B
5
C
B B
ECN # ADDED I TEM # 5

INCHES ®
021343 THIRD ANGLE PROJECTION

TITLE
A C I NT. M McCLURE DATE: 22 FEB 2007 BEARING ASM Q SERIES STD TURNTABLE A
ECN # CHANGED I TEM # 3 BACK TO 30055838 UNLESS OTHERWISE SPECIFIED DIMENSIONS
021062 ARE IN INCHES
TOLERANCES ARE:
B I NT. MRM DATE: 2 FEB 2007 FRACTIONS DECIMALS FLATNESS 30047893
1/32 X.X .030 1/16
ECN # CHANGED I TEM 3 FROM 30055838 TO 31023242 ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
TP
019138 1 X.XXX .005
C
SCALE
CLB
DATE
30098239
A I NT. MST DATE: 7/ 12/ 06
4 3 2 1
Item: FRA029
Part #: 30050131
Description: COLLECTOR RING ASM 4 CONDUCTOR 2 PORT

000001 30049514 SHAFT FAB Q-AUTO TURNTABLE AIR 2 1
HOLE
000002 30000341 RING RETAINING 2 2
000003 30002870 SEAL O-RING SHAFT 2 HOLE 3
000004 30000585 BUSHING STRAIGHT 2 X 2-3/8 X 1/4 2
BRONZE FOR AIR COLLAR SHAFT
ASSEMBLY
000005 31001616 COLLAR AIR 2 PORT WITH PUSH LOCK 1
CONNECTORS
000006 P-010709 COLLECTOR RING ASSY 4POLE V2A 1
000007 31025356 FASTENER BOLT 1/4-20 X 4 HHCS GRADE 1
8
8 7 6 5 4 3 2 1
A NOTE: COAT EACH O-RING WITH A GENEROUS PORTION OF 30076529 (MAGNALUBE-G TEFLON GREASE)
D 6 D
C C
B
3
5
10 11/16" 1
B B
®
A TITLE A
COLLECTOR RING ASM 4 CONDUCTOR 2 PORT
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
ECN# REPLACED 30002868 WITH ECN# ADDED NOTE TO DRAWING. THIS SHEET OF DRAWINGS AND SIZE DRAFTER ENGINEER DRAWING NUMBER
011765 31001616. 007920 THE INFORMATION CONTAINED D JGK JGK
B A
SHEET OF
INT: MRM DATE: 22 JUL 2004 INT: MRM DATE: 14 JULY 2003 PROPERTY OF LANTECH, INC. 3=4 1/29/2001 1 1
8 7 6 5 4 3 2 1
Item: FRA029.000005
Part #: 31001616
Description: COLLAR AIR 2 PORT WITH PUSH LOCK CONNECTORS

000001 30002868 COLLAR PNEUMATIC SHAFT 2 HOLE 1
000002 C-004900 FITTING PNEUMATIC STRAIGHT 1/4TBG- 2
1/8NPTF PUSH-IN M BRASS
4 3 2 1
B 2 B
®
TITLE
COLLAR AIR 2 PORT WITH PUSH LOCK CONNECTORS
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
THE INFORMATION CONTAINED B MRM
SHEET OF
4 3 2 1
Item: FRA030
Part #: 30000579
Description: TRANSITION ASSY SMALL AUTO SS TS

000001 30000350 BRACKET TRANSITION SMALL AUTO SS 1
TS
000002 30089065 ROLLER IDLER ASM 2-1/2 OD X 9-1/2 1
000003 40031442 SHAFT HEX 11/16 X 11-1/32 1
8 7 6 5 4 3 2 1
D D
( 11)
C C
B B
1
( 10 5/ 16)
( 10 1/16)
INCHES ®
A TITLE A
TRANSITIONASSY SMALL AUTO SS TS
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D
1 X.XXX .005
CLB
DATE
OPR
30000579
8 7 6 5 4 3 2 1
Item: FRA030.000002
Part #: 30089065
Description: ROLLER IDLER ASM 2-1/2 OD X 9-1/2

A-513
2.265 OD 290LB CAPACITY GREASE
PACKED WITH POLYMER SEAL
4 3 2 1
B B
9 1/2 +- 0 "
1/16
2 1/2"
8 1/2"
®
TITLE
ROLLER IDLER ASM 2-1/2 OD X 9-1/2
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
40031529
SHEET OF
4 3 2 1
Item: FRA032
Part #: 30047840
Description: PORCH ASM Q-AUTO 81 DIA TT

000001 30047834 PORCH FAB 81 DIA TT Q-AUTO 1
000002 30047890 PULLEY BELT IDLER TURNTABLE DRIVE 1
8IN DIA
000003 30047841 TENSIONER FAB BELT ADJUSTABLE 1
LINEAR
000004 30047845 TENSIONER FAB ADJUSTMENT SCREW 1
000005 P-WS1200 WASHER LOCK 12MM STEEL 1
000006 30050252 WASHER FENDER M12 STEEL 1
000007 31023742 KIT TURNTABLE BEARING LUBRICATION 1
AND PNEUMATIC JUNCTION COPPER
TUBING
000008 30050263 GUARD Q-AUTO DRIVE BELT STEEL 1
000009 30061226 BELT DRIVE V C PROFILE 184.9 IN DATUM 1
LENGTH (C182)
8 7 6 5 4 3 2 1
D WHITE AIR LINE D
BEARING LUBRICATION BLUE AIR LINE

3/8"
7
B
4
6
26 19/32" 25 27/32"
5
C C
NOTES: BOLT TIGHTENING

METRIC GRADE 8.8 FASTENERS (MIN.) ARE TO BE USED
3
IDLER BOLT TO BE 12MM X 40MM LONG TIGHTENED
TO 60 LBS-FT USING A LOCK WASHER
IDLER FAB RETAINER BOLTS TO BE 8MM X 22MM LONG

TIGHTENED TO 18 LBS-FT USING A FLAT AND LOCK WASHER
B B
DRIVE BELT GUARD BOLTS TO BE 6MM X 16MM LONG
BUTTON HEAD WITH FLAT AND LOCK WASHER
LUBE BLOCK BOLTS TO BE 4MM X 35MM LONG

SOCKET HEAD USING A LOCK WASHER
®
A TITLE A
PORCH ASM Q-AUTO 81 DIA TT
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
ECN# REPLACED 3052300 WITH ECN# P-WS1200 WAS 30001732 THIS SHEET OF DRAWINGS AND SIZE DRAFTER ENGINEER DRAWING NUMBER
007452 31023742 004926 THE INFORMATION CONTAINED D JGK JGK
B A
SHEET OF
INT: MRM DATE: 30 APRIL 2003 INT: AV DATE: 24 SEPT 2004 PROPERTY OF LANTECH, INC. 1=4 11/20/2000 1 1
8 7 6 5 4 3 2 1
Item: FRA032.000007
Part #: 31023742
Description: KIT TURNTABLE BEARING LUBRICATION AND PNEUMATIC JUNCTION COPPER TUBING

000001 30023896 BLOCK JUNCTION 4-PASS 1/8 NPT 1
000002 C-004900 FITTING PNEUMATIC STRAIGHT 1/4TBG- 4
1/8NPTF PUSH-IN M BRASS
000004 30028269 FITTING COMP MALE STR 3/16 TUBE 2
1/8NPT BRASS
000005 31004739 TUBE 3/16IN OD X .030 WALL SOFT 72
COPPER
000006 S-005643 FITTING GREASE 1/8NPT 90 DEG 1
000007 S-007708 HOSE AIR 1/4 NATURAL 11
000008 S-007659 HOSE AIR 1/4 BLUE 11
8 7 6 5 4 3 2 1
MAS005
D D
MAS003
MAS001
C C
MAS003
MAS004
B B
ACTUAL MACHINE MAY VARY FROM GRAPHI C SHOWN.

SEE FLOORPLAN AND BOM FOR ACTUAL MACHINE APPEARANCE.
INCHES ®
A TITLE A
ILLUSTRATION MAST (MAS) BREAKOUT Q-AUTO
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # REMOVED MAS002 FROM THIS DWG AND ADDED I T ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D TP
18323
TO 30097683 1 X.XXX .005
CLB
DATE
30097682
A INT. MBP DATE: 4/ 18/ 06
NTS 10/17/2005 SHEET 1 OF 1
OF LANTECH, INC.
8 7 6 5 4 3 2 1
Item: MAS001
Part #: 31024489
Description: MAST ASM Q-AUTO 4-SECTION--WITH 460V TRANSFORMER MOUNTS IN MAST

000001 31024476 MAST FAB Q-AUTO 4-SECTION-WITH 460V 1
TRANSFORMER MOUNTS IN MAST
000002 30020562 MAST TOP PLATE FAB Q-AUTO 1
000003 30006433 SHAFT BELT SUPPORT 1
000004 40401088 SHAFT HEX MAST ROLLER MOUNT SHORT 3
000005 30016454 ROLLER IDLER ASM 1.91 IN OD X 5.69 IN 2
LG CROWNED
000006 40401082 COVER Q MAST RIGHT SIDE W/LOGO 1
000007 30008445 COVER Q MAST LEFT SIDE 3
000008 30008446 COVER Q MAST LEFT SIDE W/ LOGO 1
000009 30008447 DOOR Q MAST PANEL 4
000010 30021291 ROLLER IDLER 5 1/8 1
000011 30021293 LATCH ASSY DOOR PANEL 8
8 7 6 5 4 3 2 1
D D
5
10 4
6
5 4
11
C C
11 9
11
8
11
9
11
B B
11 7
9
11
7
1
11
INCHES ®

9
A TITLE A
MAST ASM Q-AUTO 4-SECTION--WITH 460V AND HOTWIRE
UNLESS OTHERWISE SPECIFIED DIMENSIONS TRANSFORMER MOUNTS IN MAST
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D WJH RJK
1 X.XXX .005
31024489
8 7 6 5 4 3 2 1
Item: MAS001.000010
Part #: 30021291
Description: ROLLER IDLER 5 1/8

000001 R-041863 ROLLER IDLER TUBING 1 5/8 OD X 14 GA X 1
5 1/16
000002 P-404103 BEARING INSERT ROLLER 7/16 HEX BORE 2
STEEL HOUSING CB14 CONV
4 3 2 1
B B
(5 3/4")
(5 1/16")
1
A
®
TITLE
ROLLER IDLER 5 1/8
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
ECN# FIXED DRAWING TITLE ADDED THIS SHEET OF DRAWINGS AND SIZE DRAFTER ENGINEER DRAWING NUMBER
2358 DIMS THE INFORMATION CONTAINED B JRC
A
SHEET OF
INT: CP DATE: 19 MAR 2002 PROPERTY OF LANTECH, INC. 1=1 1/21/1998 1 1
4 3 2 1
Item: MAS001.000011
Part #: 30021293
Description: LATCH ASSY DOOR PANEL

000001 P-404105 LATCH HOUSING QUARTER-TURN 1
POLYAMIDE W/ ZINC-PLATED STEEL NUT
000002 30018001 LATCH INSERT SOCKET HEAD 10MM ZINC 1
DIE-CAST CHROME PLATED
000003 P-404107 LATCH CAM 45MM LG ZINC-PLATED STEEL 1
4 3 2 1
B B
®
TITLE
LATCH ASSY DOOR PANEL
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"
N\A
ECN# REDRAWN AS A DESKTOP THIS SHEET OF DRAWINGS AND SIZE DRAFTER ENGINEER DRAWING NUMBER
MODEL THE INFORMATION CONTAINED B JRC
SHEET OF
INT: RP DATE: 12/28/99 PROPERTY OF LANTECH, INC. 1=1 1/28/1998 1 1
4 3 2 1
Item: MAS006
Part #: 30021295
Description: COUNTERWEIGHT ASSY 138 LBS QA 20 & 30

000001 31044077 COUNTERWEIGHT 138 LBS QA PAINTED 1
SAFETY YELLOW
000002 30004054 GUIDE QA/QM FILM DELIVERY SYSTEM 2
COUNTERWEIGHT
000005 30036403 CHANNEL FORMED COUNTERWEIGHT 1
BELT GUARD
000006 30044914 STEEL PIPE 3/8 X SCH 40 X 1-1/8 LG 2
8 7 6 5 4 3 2 1
D D
C C
B B
B INCHES ®
A TITLE A
COUNTERWEIGHT ASSY 138 LBS QA 20 & 30
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # REMOVED ITEM 7 FROM BOM ECN # ADDED I TEM 7 TO BOM ECN # ADD ITEM 5 (30036403) TO ASM ECN # MADE I TEM 3 & 4 THE SAME SI ZE 3 1/ 2 X 22, BOTH ECN # ADDED TWO 3/ 4 PLATES TO DWG THI S WI LL MAKE ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D
006801 C0129 B4020 B3063
PLATES ARE 1 FROM BTM & 3 1/ 2 I N FROM OUTSIDE B2805 BOM CORRECT 1 X.XXX .005
JC
DATE
30021295
E I NT. MRM DATE: 11 MAR 2003
D I NT. DEW DATE: 08/ 25/ 00
C INT. CLB DATE: 10/ 21/ 99
B EDGES
I NT. JEC DATE: 2-15-99
A INT. CLB DATE: 12.8.98
8 7 6 5 4 3 2 1
Item: MAS007
Part #: 31047038
Description: KIT OFLEX CABLE - STANDARD- TEMP RATING 23DEG F TO 194 DEG F - FITS ALL Q-AUTO MASTS

000001 31023162 KIT CABLE-PRE CUT 22 FT.- ELECTRICAL 1
12 16AWG NON-SHIELDED OLFLEX
Item: MAS007.000001
Part #: 31023162
Description: KIT CABLE-PRE CUT 22 FT.- ELECTRICAL 12 16AWG NON-SHIELDED OLFLEX

000001 S-008077 CABLE NON-SHIELDED OLFLEX 12 COND 22
16 GA
Item: MCC002
Part #: 30102645
Description: CONTROL KIT Q-AUTO 24VDC PNP WITH 16 INCH MIN PASS HEIGHT

000001 30059328 KIT HOME PROX MOUNT BASE ASM 16IN 1
MIN PASS HEIGHT STD/HIGH SPEED
000002 31032130 SWITCH PROXIMITY INDUCTIVE 18MM DIA 1
X 64MM L 12MM RANGE N.O. PNP 3-WIRE
10-30VDC M12 CONNECTOR IME18-12NPS-
ZCOS
000003 30102644 KIT FDS UP/DN PROXIMITY SWITCH 2
MOUNT W/O SWITCH
000004 31032140 SWITCH PROXIMITY INDUCTIVE 18MM DIA 2
X 64MM L 12MM RANGE N.C. PNP 3-WIRE
10-30VDC M12 CONNECTOR IME18-12NPO-
ZCOS
000005 30036932 SWITCH LIMIT ROTARY ROLLER LEVER 1
SPDT MICRO QD 48IN-OZ W/ 1.5IN LONG
LEVER & 1IN WIDE ROLLER LANTECH
SPECIFIC PIN-OUT (-40 TO 221 DEG F)
Item: MCC002.000001
Part #: 30059328
Description: KIT HOME PROX MOUNT BASE ASM 16IN MIN PASS HEIGHT STD/HIGH SPEED

000001 30042264 CHANNEL C5 MC 2000 PROX MOUNT 1
(MODIFIED)
000002 40401095 GUIDE RAIL LIMIT SWITCH EFSON FF 1
000003 30059327 ANGLE FORMED PROX MOUNT FOR 18MM 1
ADJUSTABLE FOR Q-PAL (FOR SHORT-
BARREL PROXIMITY SWITCH)
000004 P-011542 KNOB ROUND PLASTIC BLACK CLAMPING 1
1-1/4 DIA W/ 1/4-20 X 3/4 THREADED STUD
000005 P-012351 FASTENER NUT PROPELLER 1/4-20 1
000006 P-404113 FASTENER THREADED INSERT M4X0.7 X 2
1/4OD X 5/16L FLUTED BRASS
000011 P-SC0416 FASTENER SCREW MACHINE M4X.70 X 2
16MM SOCKET HEAD CAP
000012 P-WF0400 WASHER FLAT M4 2
000013 P-SC0616 FASTENER SCREW MACHINE M6X1.0 X 2
000014 P-WF0600 WASHER FLAT M6 ZINC PLATED STEEL 2
8 7 6 5 4 3 2 1
D D
C C
B B
INCHES ®
A TITLE A
KIT HOME PROX MOUNT BASE ASM 16IN MIN PASS HEIGHT
UNLESS OTHERWISE SPECIFIED DIMENSIONS STD/HIGH SPEED
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D WJH
1 X.XXX .005
ROBERTK
DATE
30059328
OF LANTECH, INC. 11/23/2005 SHEET 1 OF 1
8 7 6 5 4 3 2 1
Item: MCC002.000003
Part #: 30102644
Description: KIT FDS UP/DN PROXIMITY SWITCH MOUNT W/O SWITCH

000001 30011956 MOUNT PROX WING PALLET 1
000002 40401095 GUIDE RAIL LIMIT SWITCH EFSON FF 1
000003 30070217 FASTENER NUT PROPELLER 8-32 2
000004 P-012351 FASTENER NUT PROPELLER 1/4-20 1
000005 P-011542 KNOB ROUND PLASTIC BLACK CLAMPING 1
1-1/4 DIA W/ 1/4-20 X 3/4 THREADED STUD
4 3 2 1
5
B B
A 3
INCHES ®
A
TITLE
KIT FDS UP/DN PROXIMITY SWITCH MOUNT W/O SWITCH
4
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
1 X.XXX .005
B
SCALE
CLB
DATE
TP
30102644
4 3 2 1
Item: MCC003
Part #: 31036555
Description: KIT PHOTOCELL CONVEYOR INFEED TRANSITION JAM/INFEED FULL 24VDC POLARIZED REFLECTIVE FOR
CONVEYOR THAT WILL BE SIDE LOADED

MOUNT - LONG
ANGLE SHORT
F)
000006 30103290 KIT TRANSITION REFLECTOR FOR 3FT CS 1
CONVEYOR
Item: MCC003.000006
Part #: 30103290
Description: KIT TRANSITION REFLECTOR FOR 3FT CS CONVEYOR

000001 30103291 MOUNT ANGLE TRANSITION REFLECTOR 1
BRACKET FOR 3FT CS CONVEYOR
Item: MCC004
Part #: 30102647
Description: KIT CABLE Q-AUTO W/MODULE DESIGNATION

000003 30005239 CABLE MINI QD 4-P/FEM/90/6 FT 1
000004 30000163 RECEPTACLE QD MINI 4P MALE 600V 10A 1
1/2-14IN NPT 12IN LEAD
000005 P-012865 CABLE ELECTRICAL 4COND 22AWG 1
Item: MCC005
Part #: 30102633
Description: MOTOR KIT Q-AUTO Q600/1000 BALDOR DC 20/30 FDS 12/15RPM TTB

000001 30059945 MOTOR 1/2HP 180VDC 1750RPM 80C 1
METRIC AMBIENT TEMP RANGE -20F TO
300F W/ INTERNAL O/L SWITCH FLA 2.5A
000002 30047889 MOTOR 1HP 180VDC 1750 56C WITH 1
BRAKE WITH M10 TAPPED HOLES 5.0 FLA
000003 30059946 MOTOR 3/4HP 180VDC 1750RPM 80C 1
METRIC AMBIENT TEMP RANGE -20F TO
300F W/ INTERNAL O/L SWITCH FLA 3.7A
Item: MCC006
Part #: 30098258
Description: DRIVE KIT Q-AUTO TTB ROTATION 12RPM AND FDS LIFT 20/30 56C/80C W/O MOTOR

000001 30098259 DRIVE KIT Q-AUTO FDS 20/30 LIFT 80C 1
12/25 RPM TTB W/O MOTOR
000002 30098260 DRIVE KIT Q-AUTO TURNTABLE 56C 1
12RPM W/O MOTOR
Item: MCC006.000001
Part #: 30098259
Description: DRIVE KIT Q-AUTO FDS 20/30 LIFT 80C 12/25 RPM TTB W/O MOTOR

000001 30044526 REDUCER BMQ 1206 50:1 RIGHT ANGLE 1
ASM 3 80C -KLUBERSYNTH UH1 6-460
(FOOD GRADE) -13 TO +320F
000002 30039437 DRUM FAB 4 WIDE X 7 OD 25MM BORE 1
8MM KEY
000003 40402242 STEEL CRHEX 7/16 X 2-15/16 LG 1
000004 30000572 PLATE FORMED FILM DELIVERY SYSTEM 1
LIFT DRIVE MOUNT
4 3 2 1
D D
C 1 C
2 3
B B
( 5 9/ 16)
( 12 5/16)
( 6 9/32)
INCHES ®

TITLE
A DRIVE KIT Q-AUTO FDS 20/30 LIFT 80C 12/25 RPM TTB W/O A
UNLESS OTHERWISE SPECIFIED DIMENSIONS MOTOR
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
TP
1 X.XXX .005
C
SCALE
CLB
DATE
30098259
4 3 2 1
Item: MCC006.000002
Part #: 30098260
Description: DRIVE KIT Q-AUTO TURNTABLE 56C 12RPM W/O MOTOR

000001 30070911 REDUCER F924 30:1 RIGHT ANGLE 56C 1
WITH M10 TAPPED MOUNTING LUBRICANT
KLUBERSYNTH UH1 6-460 (FOOD GRADE) -
13 TO +320F
000002 30096019 SHEAVE 1 GROOVE W/SF TYPE QD 1
BUSHING 8.5 PD CX BELT
000003 P-012434 KEY 1/4 X 1/4 X 1 7/8 1
000004 30047847 PLATE FORMED Q-AUTO REDUCER 1
MOUNT REAR
000005 30057516 GUARD TURNTABLE ROTATION DRIVE 1
000006 30105172 PLATE KEY KEEPER FOR SF BUSHING 1
000007 30070905 GUARD TURNTABLE ROTATION DRIVE 1
INNER
000008 S-006800 FASTENER BOLT 3/8-16 X 2-1/4 HEX HEAD 3
GRADE 5
4 3 2 1
D D
C C
4 3
2
7
B 6 B
B
A
INCHES ®

TITLE
A DRIVE KIT Q-AUTO TURNTABLE 56C 12RPM W/O MOTOR A
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # REPLACED I TEM 6 30058839 WTIH 30105172 TO ECN # ADDED I TEMS 8, 9, &10 TO REFLECT WHAT I S BEING ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
021926
MATCH BOM. REMOVED S-005115 AND S-005141 21911
DONE I N THE FACTORY, ALSO ROTATED THE 1 X.XXX .005 C
SCALE
CLB
DATE
30098260
B REFER ECN THIS SHEET OF DRAWINGS AND THE INFORMATION
I NT. MBP DATE: 5/ 14/ 07

A DI RECTI ON OF I TEM 2.
I NT. MBP DATE: 5/ 11/ 07
4 3 2 1
Item: MCC007
Part #: 30089087
Description: KIT PHOTOCELL CONVEYOR EXIT TRANSITION JAM 24VDC POLARIZED REFLECTIVE

MOUNT - LONG
ANGLE SHORT
F)
000006 30080307 KIT TRANSITION REFLECTOR V-STYLE 1
CONVEYOR
4 3 2 1
4 2
B B
NOTE: ITEM 6, NOT SHOWN, MOUNTS ON OPPOSITE CONVEYOR RAIL.
5 UNLESS OTHERWISE NOTED, ®
TITLE
KIT PHOTOCELL CONVEYOR EXIT TRANSITION JAM
FRACTIONS: 1/32"
DECIMALS: .XX .015" 24VDC POLARIZED REFLECTIVE
X. .060" .XXX .005"

SHEET OF
4 3 2 1
Item: MCC007.000006
Part #: 30080307
Description: KIT TRANSITION REFLECTOR V-STYLE CONVEYOR

000001 30080306 MOUNT ANGLE TRANSITION REFLECTOR 1
BRACKET
Item: MCC008
Part #: 30102635
Description: KIT 2 STATION VALVE ASM WITH 6 FOOT LEADS AND PRESSURE SWITCH-STD FLOW

000001 30038020 VALVE DBL SOL WITH 6FT LEADS 2
000002 30017305 VALVE MANIFOLD 2 STATION WITH FLOW 1
CONTROLS
000003 30109931 SWITCH PRESSURE - 250 PSI MAX NON- 1
ADJUSTABLE PRE-SET@58 PSI FALLING
AC/DC 5A 1/4NPT INCLUDES CANFIELD
A5100-10810-A1 CONNECTOR & 15FT
BELDEN WIRE
000004 30017308 FITTING PIPE PLUG 1/8 NPT COUNTER 1
SUNK W/HEX
000005 30017310 FITTING PNEUMATIC STRAIGHT 1/4 TUBE 4
(PUSH-IN) 1/8 NPT MALE
000006 30017311 FITTING 1/4 TUBE AND 1/8 NPT MALE 90 1
SWIVEL ELBOW
000007 30017312 MUFFLER POROUS METAL 1/8 NPT 1
000008 30017313 FITTING STREET ELBOW 1
4 3 2 1
D D
3 1
C C
B B
7
5
5 6
INCHES ®

TITLE
A KIT 2 STATION VALVE ASM WITH 6 FOOT LEADS AND A
UNLESS OTHERWISE SPECIFIED DIMENSIONS PRESSURE SWITCH
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
TP
1 X.XXX .005
C
SCALE
CLB
DATE
30102635
4 3 2 1
Item: MCC009
Part #: 30102636
Description: KIT FILTER REGULATOR LUBRICATOR WITH MOUNT AND FITTINGS

000005 30031255 MOUNT BRACKET FRL FOR FENCE 1
000006 31049234 KIT FILTER REGULATOR LUBRICATOR 1
AND FITTINGS
4 3 2 1
B B
5
A
INCHES ®
A
TITLE
1 KIT FILTER REGULATOR LUBRICATOR WITH MOUNT AND
UNLESS OTHERWISE SPECIFIED DIMENSIONS FITTINGS
ARE IN INCHES
TOLERANCES ARE:
4 REFERENCE NO. MATERIAL
1/32 X.X .030 1/16
1 X.XXX .005
B
SCALE
CLB
DATE
TP
30102636
4 3 2 1
Item: MCC009.000006
Part #: 31049234
Description: KIT FILTER REGULATOR LUBRICATOR AND FITTINGS

000001 30017306 FILTER FRL COMBO 1
000002 S-007840 FITTING AIR 1/4 LINE X 1/8 PIPE 90 1
000003 30017313 FITTING STREET ELBOW 1
000004 30035439 FITTING MALE NIPPLE 1/4 NPT 1
4 3 2 1
B B
A
INCHES ®
A
TITLE
KIT FILTER REGULATOR LUBRICATOR AND FITTINGS
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
1 X.XXX .005
B
SCALE
WJH
DATE
CHRISZ
31049234
4 3 2 1
Item: MCC013
Part #: 30102650
Description: ENCLOSURE KIT Q-AUTO STD J-BOXES W/O TERMINALS

000001 30102649 ENCLOSURE KIT Q-AUTO BASE W/16 PIN 1
CONNECTOR W/O TERMINALS
000002 30070981 ENCLOSURE KIT Q-AUTO FDS PLASTIC 1
000003 30052165 CONNECTOR KIT Q-AUTO 1-16 PIN 1
Item: MCC013.000001
Part #: 30102649
Description: ENCLOSURE KIT Q-AUTO BASE W/16 PIN CONNECTOR W/O TERMINALS

000001 31040141 ENCLOSURE ASM 8 X 6 X 3-1/2 SCREW 1
COVER WITH TERMINAL MOUNTING KIT-
WITH CUTOUTS FOR Q-AUTO BASE
000002 30003718 CONNECTOR QD MALE INSERT 16P PLUS 1
GND 600V 16A 14AWG TERMINALS
000003 30004251 CONNECTOR HOUSING MODULAR 16P 1
PLUS GND PANEL MOUNT
8 7 6 5 4 3 2 1
D D
C C
B B
2 DIMENSIONS FOR HOLES

AND CUT OUT ON PAGE 2
INCHES ®
A TITLE A
ENCLOSURE KIT Q-AUTO BASE W/16 PIN CONNECTOR W/O
UNLESS OTHERWISE SPECIFIED DIMENSIONS TERMINALS
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30102649
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
C C
3/ 8
B B
1/ 16
1 3/8 1 3/8
0.427
3 5/16
4X M4x0.7
4 1/16 3/ 32
1.969
INCHES ®
A TITLE A
ENCLOSURE KIT Q-AUTO BASE W/16 PIN CONNECTOR W/O
UNLESS OTHERWISE SPECIFIED DIMENSIONS TERMINALS
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30102649
8 7 6 5 4 3 2 1
Item: MCC013.000002
Part #: 30070981
Description: ENCLOSURE KIT Q-AUTO FDS PLASTIC

000001 30070982 ENCLOSURE 5 X 6 X 4 BACK MOUNT 1
PLASTIC MODIFIED
000002 P-SP0418 FASTENER SCREW MACHINE M4X.70 X 2
18MM PAN HEAD
000003 30073860 FASTENER NUT HEX M4 X .70MM 2
000004 30068597 WASHER BONDED WITH GASKET #8 X 1/2 2
000005 S-007027 TERMINAL GROUND LUG 14-4 1
000006 30002540 CONNECTOR CABLE STAIN RELIEF 0.394- 2
0.551 PG-16 GREY PLASTIC IP68
000007 S-007091 FITTING SO CABLE 0.50 -90 FOR .450-.560 1
000008 S-007236 GASKET 0.50 SEALING 1
000009 S-005267 CONDUIT NUT LOCK PLAIN 1/2 1
000010 P-SC0416 FASTENER SCREW MACHINE M4X.70 X 4
000011 P-WS0400 WASHER SPRING LOCK M4 STEEL 4
000012 30002542 CONNECTOR INSERT PG-16 STRAIN 1
RELIEF SILICONE W/ 3HOLES @ 4MM EA
8 7 6 5 4 3 2 1
1 2 3 4
D D
5 4 3 2
NOTE:
DIN RAIL & BLOCKS SHOWN FOR REFERENCE
PURPOSES ONLY. . NUT, BOLT, AND WASHER
COMBINATION USED TO MOUNT DIN RAIL TO LID.
(ITEMS # 2 # 3 & # 4) USE ITEM # 5 TO MOUNT
GROUND WIRE TO DIN RAIL.
REMOVE RUBBER SLEEVE FROM

ONE OF ITEM # 6, REPLACING
SLEEVE WITH ITEM # 12.
C C
9 8 7
10 11
B B
11 10
10 11
6
12 6
10 11
INCHES ®
A TITLE A
ENCLOSURE KIT Q-AUTO FDS PLASTIC
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D MRM
1 X.XXX .005
JGK
30070981
8 7 6 5 4 3 2 1
Item: MCC013.000003
Part #: 30052165
Description: CONNECTOR KIT Q-AUTO 1-16 PIN

000001 30003717 CONNECTOR COVER MODULAR 16P PLUS 1
GND 1IN NPT SIDE ENTRY 2 LEVERS
000002 30004252 CONNECTOR QD FEMALE INSERT 16P 1
PLUS GND 600V 16A 14AWG TERMINALS
000003 S-007943 FITTING SO CABLE 0.75 - STR .650 - .750 1
000004 S-006013 CONDUIT LOCKNUT 0.75 PLAIN 1
000005 S-005452 CONDUIT BSHG RDCG 1.00-0.75 1
4 3 2 1
B B
1
2
A ITEMS 3,4 AND 5 NOT SHOWN.
A
INCHES ®
A
TITLE
CONNECTOR KIT Q-AUTO 1-16 PIN
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # CHANGED ITEM 3 TO S-007653 ADDED ITEMS 4 AND ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
004096
5 1 X.XXX .005
B
SCALE
CLB
DATE
JGK
30052165
A INT. JGK DATE: 16 JUL 2002
4 3 2 1
Item: MCC014
Part #: 30121677
Description: KIT TERMINAL ASM KITS Q-AUTO J-BOXES STD WAGO 280 SERIES

000007 31043046 KIT TERMINAL ASSEMBLY FOR ROLL 1
CARRIAGE Q-AUTO - STD WAGO 280
SERIES
000008 31043052 KIT TERMINAL BLOCK Q-AUTO 1
TURNTABLE BASE - STD WAGO 280
SERIES
Item: MCC014.000007
Part #: 31043046
Description: KIT TERMINAL ASSEMBLY FOR ROLL CARRIAGE Q-AUTO - STD WAGO 280 SERIES

000001 S-006995 RAIL DIN 35MM 1M LONG ALUMINUM 0
Item: MCC014.000008
Part #: 31043052
Description: KIT TERMINAL BLOCK Q-AUTO TURNTABLE BASE - STD WAGO 280 SERIES

000001 S-006995 RAIL DIN 35MM 1M LONG ALUMINUM 0
Item: MSC002
Part #: 30102638
Description: SHIPPING KIT Q600/1000 MANUAL / LABELS / STAND

000001 30125752 MANUAL Q AUTOMATIC 4/2008 (ENGLISH 1
VERSION) (PREVIOUS 30121743)
000002 30089050 LABEL KIT INSTALLATION Q AUTOMATIC 1
(MACHINE LEVEL)
000003 30003415 FRAME SHIPPING STND Q 110 & OVERSEA 1
SHIP
000005 30015199 BRACKET SHIPPING Q-AUTO 1
Item: MSC002.000002
Part #: 30089050
Description: LABEL KIT INSTALLATION Q AUTOMATIC (MACHINE LEVEL)

000001 30025590 LABEL WARNING 'DO NOT REACH INSIDE 4 000021 30049602 LABEL NOTICE 'CHECK MACHINE 1
MACHINE DURING OPERATION. KEEP VOLTAGES BEFORE STARTING'
HANDS CLEAR OF COUNTERWEIGHT.' (OBSOLETE 30022994)
000002 30022966 LABEL WARNING 'PRESS E-STOP AND 3 000022 30022971 LABEL DANGER 'WIRES MAY BE LIVE - 1
KEEP GATE OPEN' CHECK INTERFACE WIRING'
000003 30027591 LABEL WARNING 'DUMP AIR BEFORE 3 000023 30064021 LABEL SAFETY INSTRUCTIONS USE 1
WORKING ON AIR DEVICES' COPPER WIRE ONLY. USE 60 DEGREE C
000004 30073982 LABEL BLACK TEXT SHIPPING HARDWARE 1 INSULATION. TORQUE TERMINAL
STORAGE WHITE BACKGROUND SCREWS TO 6 IN-LBS. (REPLACES LABEL
000005 31006256 LABEL WARNING 'KEEP AWAY FROM ROLL 2 30022984)
CARRIAGE' 000024 30022995 LABEL WARNING 'UNAUTHORIZED 1
000006 30026839 LABEL CAUTION 'WIRE IS HOT DO NOT 1 CHANGES MAY CREATE SAFETY
TOUCH (HORIZONTAL)' HAZARDS AND VOID WARRANTY'
000007 31005971 LABEL INSTRUCTION SAFETY 'REMOVE 2 000025 31032304 LABEL NOTICE FOR PROGRAMMING USE 1
BOLT FROM COUNTER WEIGHT AND ROLL ONLY. 5 AMPS MAXIMUM.
CARIAGE BRACKET' 000026 31006352 LABEL INSTRUCTION 'THREADING Q 1
000008 30022972 LABEL WARNING 'DO NOT WALK ON 2 AUTOMATIC'
CONVEYORS WIDE' 000027 30018538 LABEL WARNING 'KEEP AWAY FROM 1
000009 30022988 LABEL DANGER 'KEEP AWAY FROM 2 ROLLERS'
ROTATING LOAD AND TURNTABLE' 000028 30049600 LABEL NOTICE 'REMOVE BOLTS FROM 1
000010 30027592 LABEL WARNING 'DO NOT OPERATE 6 COUNTER WEIGHT. LEFT HAND'
WITHOUT GUARD IN PLACE' (OBSOLETE 30022985)
000011 31005957 LABEL WARNING 'KEEP AWAY WHEN 1 000029 30049601 LABEL NOTICE 'REMOVE BOLTS FROM 1
RAISING/LOWERING CLAMP FOR Q COUNTER WEIGHT. RIGHT HAND'
SERIES' (OBSOLETE 30022986)
000012 30022939 LABEL DANGER 'DO NOT USE MACHINE IN 1 000030 30085888 LABEL WARNING INSTALL ROLL 1
EXPLOSIVE ENVIRONMENT' CARRIAGE SHIPPING BRACKET PRIOR TO
000013 30022940 LABEL DANGER 'HIGH VOLTAGE 1 SERVICE Q-SEMI. (OBSOLETES 30064069)
DISCONNECT POWER' 000031 31006261 LABEL WARNING 'DO NOT ENTER HERE' 3
000015 30500065 LABEL REGULATORY USPTO 'STRETCH 1 000032 31013426 LABEL WARNING 'POTENTIAL ARC FLASH 1
PATENTS' HAZARD...'
(REPLACES 30023004)
ELECTRICAL HAZARD'
000020 30049603 LABEL NOTICE 'GROUND YOURSELF 1
PRIOR TO TOUCHING PC BOARDS'
(OBSOLETE 30023002)
Item: MSC002.000003
Part #: 30003415
Description: FRAME SHIPPING STND Q 110 & OVERSEA SHIP

000001 30074144 MOUNT FAB MACHINE SHIPPING 110 Q- 2
XT+
000002 30011786 BAR SHIPPING BRACKET CONNECTOR 1
000003 30109944 WASHER 7/16 ID X 2 X 2 X 1/4 THICK 2
000004 S-005124 WASHER FLAT 1/2 26# 2
000005 31025442 FASTENER BOLT 1/2-13 X 1 1/2 HHCS 2
GRADE 5
8 7 6 5 4 3 2 1
D D
(22)
B
2
B
NOTE:
1
SHOWN FOR
C REFERENCE ONLY C
C
2 X FASTENER BOLT3/8-16 X 1-1/2
HHCS GR8 FULLY THREADED.
B 4
5
B B
4
(32 1/4) 3 5
FASTENER BOLT AND WASHER NEED TO

BE REMOVED AND THEN RE-INSERTED 2
B
THRU THE BRACKET.
(14) 2X 30114244 FASTENER BOLT
C
3/8-16 X 1-1/2 HHCS GR 8
FULLY THREADED.
NOTE:
NON-LABELED HARDWARE IS SHOWN FOR
REFERENCE ONLY.
INCHES ®
A TITLE A
FRAME SHIPPING STAND Q 110 & OVERSEA SHIP
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # CHANGED HARDWARE NOTE FROM 2 X S-005191 TO ECN # ADDED Q-AUTO MAST ASM, ATTACHED THE ECN # PART 30074144 WAS 30011785 ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D J CHRISTMAS
22362
2 X 30114244 22327
CHANNEL TO THE OTHER LEG OF THE SUPPORT, AND 00811 1 X.XXX .005
SCALE DATE
OPR
30003415
B ADDED MOUNTING BOLTS AND HARDWARE. THIS SHEET OF DRAWINGS AND THE INFORMATION
C I NT. MBP DATE: 7/ 19/ 07 I NT. MBP DATE: 7/ 12/ 07
A INT. MRM CONTAINED HEREIN IS PROPRIETARY AND PROPERTY
1=8 4/23/1996 SHEET 1 OF 1
DATE: 18 JUL 2003 OF LANTECH, INC.
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
TTB002
C C
TTB004
TTB003
B B
ACTUAL MACHI NE MAY VARY FROM GRAPHIC SHOWN.

SEE FLOORPLAN AND BOM FOR ACTUAL MACHINE APPEARANCE.
INCHES ®
A TTB001 TITLE A
ILLUSTRATION TURNTABLE ASM (TTB) BREAKOUT Q-AUTO
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30097685
8 7 6 5 4 3 2 1
Item: TTB002
Part #: 30103020
Description: TURNTABLE TOP ASM 52EW SS 81DIA 3 STATION

000001 30090031 TURNTABLE TOP ASM 52EW SS 81DIA 1
CORE MODULE
000002 30090032 TURNTABLE TOP TRANSITION ASM 52EW 1
SS 81DIA RIGHT
000003 30090033 TURNTABLE TOP TRANSITION ASM 52EW 1
SS 81DIA LEFT
000004 30089874 ROLLER DRIVEN FAB 52EW SS 81DIA 2
TURNTABLE TRANSITION DRIVING
000005 30070163 GUARD TT MOTOR SIDE 81DIA 52EW SS 1
8 7 6 5 4 3 2 1
D D
C C
SEE BOM 4
OF ITEM 1
B B
5
1
INCHES ®
A TITLE A
TURNTABLE TOP ASM 52EW SS 81DIA 3 STATION
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D TP
1 X.XXX .005
CLB
DATE
30103020
8 7 6 5 4 3 2 1
Item: TTB002.000001
Part #: 30090031
Description: TURNTABLE TOP ASM 52EW SS 81DIA CORE MODULE

000001 30109806 TURNTABLE TOP FAB SS 81DIA 52EW 1
TURNTABLE DRIVING
TURNTABLE BED
000004 30117454 SHAFT HEX 11/16 X 56-9/16 14
000005 40031413 SHAFT HEX 11/16 X 59-7/16 1
000006 21176910 CHANNEL CONVEYOR HEX SHAFT 1
RETAINER 8-1/2
RETAINER 54-1/2
RETAINER 38-1/2
000009 21106110 CHAIN RLR #40-1 33P + 1CL + 1OL 14
8 7 6 5 4 3 2 1
D D
C C
B B
INCHES ®
A TITLE A
TURNTABLE TOP ASM 52EW SS 81DIA CORE MODULE
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D
1 X.XXX .005
McCLURE
DATE
PSC
30090031
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
3
3
3 3
3
3
3
3
3
3
2 3
C C
5
5
5 5
5
5 5 5
5
5
5
7
B B
1 INCHES ®
A 8 TITLE A
TURNTABLE TOP ASM 52EW SS 81DIA CORE MODULE
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
D
6
1 X.XXX .005
McCLURE
DATE
PSC
30090031
OF LANTECH, INC. N\A 9/12/2004 SHEET 2 OF 2
8 7 6 5 4 3 2 1
Item: TTB002.000002
Part #: 30090032
Description: TURNTABLE TOP TRANSITION ASM 52EW SS 81DIA RIGHT

000001 30066024 TURNTABLE TOP TRANSITION FAB SS 1
81DIA 52EW
TURNTABLE TRANSITION C
TURNTABLE TRANSITION B
TURNTABLE TRANSITION A
000005 40062201 SPACER 1 1/4 OD 45/64 HEX 3
000006 40031446 SHAFT HEX 11/16 X 25-13/16 1
000007 40031443 SHAFT HEX 11/16 X 42-5/16 1
000008 40031444 SHAFT HEX 11/16 X 50-5/16 1
000009 21106109 CHAIN RLR #40-1 25P + 1CL + 1OL 3
4 3 2 1
3 2
B 4 B
6
®
TITLE
TURNTABLE TOP ASM 52EW SS 81DIA TRANSITION I
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"

THE INFORMATION CONTAINED B M McCLURE P CROAK
SHEET OF
4 3 2 1
Item: TTB002.000003
Part #: 30090033
Description: TURNTABLE TOP TRANSITION ASM 52EW SS 81DIA LEFT

000001 30066024 TURNTABLE TOP TRANSITION FAB SS 1
81DIA 52EW
TURNTABLE TRANSITION C
TURNTABLE TRANSITION B
TURNTABLE TRANSITION A
000005 40062201 SPACER 1 1/4 OD 45/64 HEX 3
000006 40031446 SHAFT HEX 11/16 X 25-13/16 1
000007 40031443 SHAFT HEX 11/16 X 42-5/16 1
000008 40031444 SHAFT HEX 11/16 X 50-5/16 1
000009 21106109 CHAIN RLR #40-1 25P + 1CL + 1OL 3
4 3 2 1
5 5
6
B B
®
TITLE
TURNTABLE TOP ASM 52EW SS 81DIA TRANSITION I
FRACTIONS: 1/32"
DECIMALS: .XX .015"
X. .060" .XXX .005"

THE INFORMATION CONTAINED B M McCLURE P CROAK
SHEET OF
4 3 2 1
Item: TTB003
Part #: 30054491
Description: KIT Q-AUTO CLAMP

000001 40021103 CLAMP ASSY - WITH STD TRD CYLINDER 1
000002 20992706 PIVOT RISER LEFT HAND 1
000003 20992707 PIVOT RISER RIGHT HAND 1
000004 P-010431 BEARING SELF ALIGNING 1.00 B 2
000005 21021807 PLATE QA TURNTABLE CLAMP PIVOT SIDE 2
000006 P-002803 COLLAR 1 BORE 1PC PINCH TYPE 1
000007 40023202 ARM CAM ACTUATING FAB 1
000008 40022901 ACTUATOR ARM EXTENSION 1
000009 30090165 ANGLE ANTI-TILT CLAMP STOP METRIC 1
Item: TTB003.000001
Part #: 40021103
Description: CLAMP ASSY - WITH STD TRD CYLINDER

000003 40020801 ARM CLAMP FILM FAB LH 1
000005 40019301 KIT AIR CYLINDER - CLAMP 1
000006 P-000146 COLLAR SHAFT SET SCREW 3/4 IN 0
000007 P-001655 BUSHING FLANGE 3/4 ID X 1 OD X 5/8 LG X 4
1-1/4 FLANGE OD X 3/16 FLANGE
THICKNESS
000008 P-009883 CLAMP INSERT NEOPRENE 1/4 X 9/16 X 8 1
DR 50-60
000010 40021003 FRAME CLAMP BASE 1
000011 21048004 PAINT ED YEL CLP MT ANG 40020702 1
000012 40020902 ARM CLAMP FILM FAB RH 1
000013 30011804 GUARD CLAMP 1
000015 P-010805 FITTING AIR 1/4TBG-3/8NPT 90 ROT (SAME 0
AS NORGREN KQL07-36S
8 7 6 5 4 3 2 1
D D
11 7
6
12
3
5
6
7
C C
3
12
13 13
5
B 11 B
10
10
INCHES ®
A TITLE A
CLAMP ASSY - WITH STD TRD CYLINDER
ARE IN INCHES
TOLERANCES ARE:
1/32 X.X .030 1/16
ECN # SEE PART 10 AND 11. ECN # ROTATED FI TTI NG 180° FOR BETTER CLEARANCE ECN # REDRAWN I N 3-D ANGLES X.XX .015 PER FOOT SIZE DRAFTER ENGINEER DRAWING NUMBER
D
2450 9818 9574 1 X.XXX .005
JGK
DATE
JGK
40021103
C INT. AV DATE: 22 MAY 2002
B I NT. RLV DATE: 3-28-94
A INT. RLV DATE: 8/ 24/ 93
8 7 6 5 4 3 2 1
Item: TTB004
Part #: 40024204
Description: DRIVE KIT TURNTABLE CONVEYOR SS 52EW 30FPM 1/2HP 230/460VAC

000001 P-000271 MOTOR 1/2HP 208-230/460VAC 3PH 60HZ 1
1725RPM 56C
000002 P-010772 REDUCER 30:1 BMQ1175-30-3-56C W/SHC 1
634 (SEE NOTES)
000003 21173616 SPROCKET 40B16 7/8 BORE WITH 3/16IN 1
KEY 2 SET SCREWS
000005 21106191 CHAIN RLR #40-1 37P + 1CL 1
Lantech.com Page 1 of 4
Recommended Spare Parts List
Generated Date: Oct 20 2008 BELLS BREWERY

Model: QAUTO Serial No: QA004130
Your Purchase Order: 8001850
Lead
Assembly Description Part Number Part Description Qty UOM Stock? Time
BEARING FLANGE SPHERICAL ROLLER 3/4 BORE
KIT PRS FILM ROLLER BRGS FILM THREAD STAMPED STEEL HOUSING 2 SET SCREW (-4°F - 220°F
GATE AND DANCER 20 STD 30075852 TEMPERATURE RANGE) 2 EA Y CALL
TOP LEVEL 40401164 BELT COUNTERWEIGHT 110/20 Q 1 EA Y 5
BELT FRICTION 3MM X 1-1/2IN X 115IN URETHANE
BEARING ASM Q SERIES STD TURNTABLE 40089301 TRACTION FOR BEARING. 1 EA Y 2
TOP LEVEL 30000947 BELT LIFT 110 IN 1 EA Y 5
MOTOR KIT Q-AUTO Q600/1000 BALDOR DC BRUSH MOTOR FOR BALDOR MOTORS, 30059946,
20/30 FDS 12/15RPM TTB 31016140 30059945, 30047889 2 ST Y 21
BUSHING STRAIGHT 2 X 2-3/8 X 1/4 BRONZE FOR AIR
COLLECTOR RING ASM 4 CONDUCTOR 2 PORT 30000585 COLLAR SHAFT ASSEMBLY 1 EA Y 7
CABLE ELECTRICAL 4COND 22AWG STRAIGHT F MICRO
KIT Q-AUTO PRS FILM CHECK SWITCH / CABLE P-012865 QD 2M PVC 1 EA Y 2
KIT CONVEYOR PHOTOCELL CABLE FOR 1ST CABLE ELECTRICAL 4COND 22AWG STRAIGHT F MICRO
INFEED OR EXIT CONVEYOR BRAD HARRISON 30000123 QD 7M PVC 1 EA Y 2
CABLE ELECTRICAL 5COND 22AWG EXTENSION
KIT SIDE/END LOAD/UNLOAD CABLE BRAD STRAIGHT/STRAIGHT MF MICRO QD 6FT PVC DUAL
HARRISON 30004213 KEYWAY 1 EA Y 2
KIT Q-AUTO CLAMP P-009883 CLAMP INSERT NEOPRENE 1/4 X 9/16 X 8 DR 50-60 1 EA Y 21
COLLECTOR RING ASM 4 CONDUCTOR 2 PORT P-010709 COLLECTOR RING ASSY 4POLE V2A 1 EA Y 35
KIT ROTATION DRIVE CONTROL FOR Q-AUTO
W/180VDC DRIVE BOARD PNP CONTROL
W/DRIVE ENABLE RELAY/12A
CONTACTOR/HOLDING BRAKE COMPONENTS
/RESISTOR & SIGNAL ISOLATOR 30124716 CONTACTOR 24VDC 12A 1NC AUX LINE SIDE DIODE COIL 1 EA Y 12
KIT DISCONNECT 30A CLASS J/ROTATRY IEC
STYLE/NFPA 79 INTERNAL INTERLOCK/RED & DISCONNECT OPERATING HANDLE DOOR MOUNT
YELLOW HANDLE & 30A CLASS J FUSES P-011385 RED/YELLOW WITH DEFEATER NEMA 3R/3/12/4/4X 1 EA Y 2
KIT Q-AUTO CLAMP 40019301 KIT AIR CYLINDER - CLAMP 1 EA Y 7
KIT OPERATOR E-STOP 22.5MM NON-ILLUMINATED 40MM
TOP LEVEL 31014399 DIA TWIST-TO-RELEASE 2NO/2NC 1 EA N 39
CONTROL KIT Q-AUTO 24VDC PNP WITH 16 KNOB ROUND PLASTIC BLACK CLAMPING 1-1/4 DIA W/ 1/4-
INCH MIN PASS HEIGHT P-011542 20 X 3/4 THREADED STUD 1 EA Y 14
FILM DELIVERY SYSTEM KIT Q-AUTO 20 BASE
ASM 40402295 PAD DELRIN 3 3/4 IN OD X 3 1/16 IN THK FRICTION 1 EA Y 7
Questions: Fax PO to 502-267-8864
Call Lantech at 1-800-866-0322 Option 1-1-1 Email to [email protected] Or contact your local distributor
Lead
PLC KIT AB MICROLOGIX /1 ANALOG 2-CH OUT
/1 ANALOG 4-CH IN 2-CH OUT /2 DIGITAL INPUT PLC INPUT DIGITAL 16PT 24VDC SINK/SOURCE COMPACT
/1 DIGITAL OUTPUT 31003247 I/O 1 EA Y 10
/1 ANALOG 4-CH IN 2-CH OUT /2 DIGITAL INPUT PLC OUTPUT DIGITAL 16PT 24VDC TRANSISTOR SOURCE
/1 DIGITAL OUTPUT 31003248 COMPACT I/O 1 EA Y 10
KIT PANEL PLATE COMPONENTS/ 2 PDB'S/ 10A POWER SUPPLY ENCLOSED 100-120/200-240VAC 50/60 HZ
24VDC PWR SUPPLY/ ALTECH UL489 INPUT 24VDC 10AMP DIN RAIL MOUNT UL508 CLASS 1 DIV
BREAKERS 31050294 2 1 EA Y 10
PRE-STRETCH KIT 225% ROLLER STRETCH METRIC
TOP LEVEL 30000467 PITCH AND KYWY/SAE BORE 1 EA Y 21
KIT RELAYS 4 SPDT A-B SLIM LINE RELAY GENERAL PURPOSE 24VDC COIL 240VAC/30VDC
W/INDICATORS 30010607 10A SPDT 5P SLIM LINE W/ INDICATOR 1 EA Y 21
CONTACTOR/HOLDING BRAKE COMPONENTS RELAY GENERAL PURPOSE 24VDC COIL 240VAC/30VDC
/RESISTOR & SIGNAL ISOLATOR 30010606 5A DPDT 8P SLIM LINE W/ INDICATOR 1 EA Y 21
CUTTER HEAD 30 Q-AUTO W/O LOOPS
UPDATED HOT WIRE MT 21040601 ROD HOT WIRE CUTTER TOP 1 EA Y 7
KIT PRE-STRETCH ROLLER Q-AUTO FDS 20 IN ROLLER DRIVEN PRE-STRETCH FDS 3-5/8 OD X 21 OPEN
STD 30074116 CELL COATED METRIC KYWY 1 EA Y 28
KIT PRS FILM ROLLER BRGS FILM THREAD
GATE AND DANCER 20 STD 40402283 ROLLER IDLER ASM 1-5/8 OD X 21-11/16 LG FDS 1 EA N 14
CARRIER ASM 20 Q-AUTO W/O JBOX OR PRS
RDCR 30016454 ROLLER IDLER ASM 1.91 IN OD X 5.69 IN LG CROWNED 1 EA Y 7
CARRIER ASM 20 Q-AUTO W/O JBOX OR PRS
RDCR 30016029 ROLLER IDLER ASM FDS GUIDE 2-3/4 IN OD X 3 IN 4 EA Y 7
KIT LAST ILDER ROLLER ASM Q-AUTO FDS 20 30024553 ROLLER LONG IDLER 20 RC 1 EA N 26
KIT PRS FILM ROLLER BRGS FILM THREAD
GATE AND DANCER 20 STD 30000978 ROLLER WRAP IDLER AUTO 20 1 EA N 12
COLLECTOR RING ASM 4 CONDUCTOR 2 PORT 30002870 SEAL O-RING SHAFT 2 HOLE 3 EA Y 7
UPDATED HOT WIRE MT P-010569 SNAP-RING EXTERNAL .225 OD X .025 THICK 1 EA Y 2
CUTTER HEAD 30 Q-AUTO W/O LOOPS SPRING COMPRESSION STEEL 50LB/IN 0.347 WIRE DIA X
UPDATED HOT WIRE MT P-010570 2-1/2 X .36 OD 1 EA Y 10
KIT MOTOR CONTROL (1.0-1.6A) 1/2-3/4HP @
480VAC OR 1/4-1/3HP @ 240VAC 3PH 50/60HZ STARTER MOTOR COMBINATION FRONT MOUNT 1NO
W/100M 31004326 TRIP CONTACT & 1NO AUXILLARY 1 EA Y 21
Lead
KIT OPERATOR E-STOP 22.5MM NON-
ILLUMINATED 40MM DIA TWIST-TO-RELEASE
1NO/2NC 30086669 SWITCH ACCESSORY CONTACK BLOCK NC FOR 800F 1 EA Y 10
KIT OPERATOR POWER ON 22.5MM
ILLUMINATED GREEN 1NO 30086668 SWITCH ACCESSORY CONTACT BLOCK NO FOR 800F 1 EA Y 10
SWITCH LIMIT ROLLER PLUNGER SPDT MICRO QD 80OZ
KIT Q-AUTO PRS FILM CHECK SWITCH / CABLE 30036933 LANTECH SPECIFIC PIN-OUT 1 EA Y 2
SWITCH LIMIT ROTARY ROLLER LEVER SPDT MICRO QD
CONTROL KIT Q-AUTO 24VDC PNP WITH 16 48IN-OZ W/ 1.5IN LONG LEVER & 1IN WIDE ROLLER
INCH MIN PASS HEIGHT 30036932 LANTECH SPECIFIC PIN-OUT 1 EA Y 2
SWITCH PHOTOCELL DIFFUSE 18-30VDC 72IN NPN/PNP
KIT HEIGHT SENSING QA HORIZONTAL PC 30034902 DARK OPERATE MICRO QD 1 EA Y 14
KIT CONVEYOR PHOTOCELL SS/CS/TS/GR
24VDC NPN/PNP POLARIZED REFLECTIVE SWITCH PHOTOCELL POLARIZED RETROREFLECTIVE 10-
(CUTLER HAMMER) 31001320 40VDC 4.9M NPN/PNP DC MICRO QD 1 EA Y 33
SWITCH PROXIMITY INDUCTIVE 18MM DIA X 64MM L 12MM
CONTROL KIT Q-AUTO 24VDC PNP WITH 16 RANGE N.O. PNP 3-WIRE 10-30VDC M12 CONNECTOR
INCH MIN PASS HEIGHT 31032130 IME18-12NPS-ZCOS 1 EA Y 21
KIT OPERATOR POWER ON 22.5MM SWITCH PUSH BUTTON HEAD 22MM MOMENTARY
ILLUMINATED GREEN 1NO 31028520 ILLUMINATED GREEN FLUSH 1 EA Y 13
KIT OPERATOR E-STOP 22.5MM NON- SWITCH PUSH BUTTON HEAD 22MM PUSH/TWIST-TO-
ILLUMINATED 40MM DIA TWIST-TO-RELEASE RELEASE NON-ILLUMINATED RED 40MM MUSHROOM
1NO/2NC 30070655 HEAD 1 EA Y 34
KIT SAFETY GATE SWITCH PIZZATO 2NC/1NO SWITCH SAFETY KEY INTERLOCKED 2NC/1NO PG13.5 W/
FOR Q-AUTO FENCE W/ 7COND CABLE 30048608 SPECIALLY DESIGNED RIGHT ANGLE KEY 1 EA Y 14
KIT SIDE/END LOAD/UNLOAD ULTRASONIC SWITCH ULTRASONIC 20-30VDC 5IN-80IN 1NO/1NC QD
24VDC P-012566 ISOLATED FORM C RELAY 1 EA Y 21
KIT 2 STATION VALVE ASM WITH 6 FOOT
LEADS AND PRESSURE SWITCH-STD FLOW 30038020 VALVE DBL SOL WITH 6FT LEADS 1 EA N 7
UPDATED HOT WIRE MT S-007616 WIRE NIACROME .032 X.66OHMS/FT 340 FT/LB 25 FT Y 2
TOTAL
FYI: The following details the boards contained Qty on

on your machine. Machine
KIT PRS DRIVE CONTROL W/12A CONTACTOR & DRIVE DC CONTROLLER TORQUE 3/4 HP 180VDC 3.6A
SIGNAL ISOLATOR 31009620 KBTC W/ MODIFIDED BTB FUSED 1 EA Y 42

Lead
CONTACTOR/HOLDING BRAKE COMPONENTS PLC ACCESSORY ANALOG CONVERTER ISOLATED 3-WAY
/RESISTOR & SIGNAL ISOLATOR 31031556 -10VDC TO +10VDC 24VDC POWER 3 EA Y 3
/1 ANALOG 4-CH IN 2-CH OUT /2 DIGITAL INPUT PLC INPUT ANALOG COMPACT I/O 4 CHANNELS & 2
/1 DIGITAL OUTPUT 31029719 OUTPUT CHANNELS 0-10V 4-20MA 1 EA Y 16
/1 ANALOG 4-CH IN 2-CH OUT /2 DIGITAL INPUT PLC OUTPUT ANALOG COMPACT I/O 2 CHANNEL 0-10 4-
/1 DIGITAL OUTPUT 31029697 20MA 1 EA Y 14
FYI: The following details the motors and Qty on

reducers contained on your machine. Machine
MOTOR KIT Q-AUTO Q600/1000 BALDOR DC MOTOR 1/2HP 180VDC 1750RPM 80C METRIC AMBIENT
20/30 FDS 12/15RPM TTB 30059945 TEMP RANGE -20F TO 300F W/ INTERNAL O/L SWITCH 1 EA Y 21
CONVEYOR DRIVE ASSY 30 FPM-SS-1/2HP (V-
STYLE) P-000271 MOTOR 1/2HP 208-230/460VAC 3PH 60HZ 1725RPM 56C 3 EA Y 21
MOTOR KIT Q-AUTO Q600/1000 BALDOR DC MOTOR 1HP 180VDC 1750 56C WITH BRAKE WITH M10
20/30 FDS 12/15RPM TTB 30047889 TAPPED HOLES 1 EA Y 21
MOTOR KIT Q-AUTO Q600/1000 BALDOR DC MOTOR 3/4HP 180VDC 1750RPM 80C METRIC AMBIENT
20/30 FDS 12/15RPM TTB 30059946 TEMP RANGE -20F TO 300F W/ INTERNAL O/L SWITCH 1 EA Y 21
DRIVE KIT TURNTABLE CONVEYOR SS 52EW
30FPM 1/2HP 230/460VAC P-010772 REDUCER 30:1 BMQ1175-30-3-56C W/SHC 634 1 EA Y 21
DRIVE KIT Q-AUTO TTB ROTATION 12RPM AND
FDS LIFT 20/30 56C/80C W/O MOTOR 30044526 REDUCER BMQ 1206 50:1 RIGHT ANGLE ASM 3 80C 1 EA Y 21
CONVEYOR DRIVE ASSY 30 FPM-SS-1/2HP (V-
STYLE) P-010796 REDUCER BMQ1206-30-3-56C W/ SYN LUBE 2 EA Y 21
DRIVE KIT Q-AUTO TTB ROTATION 12RPM AND REDUCER F924 30:1 RIGHT ANGLE 56C WITH M10 TAPPED
FDS LIFT 20/30 56C/80C W/O MOTOR 30070911 MOUNTING 1 EA Y 21
KIT PRS MECH DRIVE Q-AUTO 20/30 IN W/O REDUCER FX1-05-80C-56CZ PARALLEL SHAFT SPECIAL
MOTOR P-404234 SPECIFICATIONS 1 EA Y 21


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FOREWORD

Q Series Automatic Stretch Wrapping System

Q Series Automatic Stretch Wrapping System 1

2 Q Series Automatic Stretch Wrapping System

Q Series Automatic Stretch Wrapping System 3

4 Q Series Automatic Stretch Wrapping System

Q Series Automatic Stretch Wrapping System 5

6 Q Series Automatic Stretch Wrapping System

1.0 Q Series Introduction

1.0 Q Series System

Lantech® custom-designed the Q-Series Stretch Wrapping System to supplied

Each Lantech® Q-Series Stretch Wrapping System is carefully assembled and

A Technical Publication Of Lantech® Inc. All Rights Reserved.

Lantech and Power Roller-Stretch are Registered Trademarks of Lantech,

Q Series Automatic Stretch Wrapping System 7

1.1 Safety Information

8 Q Series Automatic Stretch Wrapping System

Q Series Automatic Stretch Wrapping System 9

1.2 Technical Support

Parts Department Hours

After Hours Parts And Service Support:

10 Q Series Automatic Stretch Wrapping System

1.3 Machine Identification

Each Lantech® Q Series Stretch Wrapping System is identified with a Serial

A Machine Identification Tag is provided on the outside of the Main Control

Q Series Automatic Stretch Wrapping System 11

1.4 Warranty Information

Seller’s liability, whether in contract or in tort, arising out of warranty,

1.5 Warranty Claims

12 Q Series Automatic Stretch Wrapping System

2.0 Machine Specifications

2.1 Q Series Automatic Models

Typical Q 600 Layout

Q Series Automatic Stretch Wrapping System 13

Powered Powered Powered

Typical Q 1000 Layout

14 Q Series Automatic Stretch Wrapping System

2.2 Utility Requirements

NOTE: Refer To Electrical And Pneumatic Drawings In Section 9.0 For

NOTE: The Q Series System requires CLEAN, DRY, air.

Q Series Automatic Stretch Wrapping System 15

2.3 Q Series Specifications

16 Q Series Automatic Stretch Wrapping System

Q Series Automatic Stretch Wrapping System 17

18 Q Series Automatic Stretch Wrapping System

2.4 Q Series Safety Features

The Q Series Automatic Stretch Wrapping System is equipped with numerous

Q Series Automatic Stretch Wrapping System 19

2.5 Sequence Of Operation

20 Q Series Automatic Stretch Wrapping System

Q Series Automatic Stretch Wrapping System 21

22 Q Series Automatic Stretch Wrapping System

3.0 Installation Instructions

NOTE: Complete Each Step Before Proceeding To The Next Step!

If a problem is encountered during the installation of this machine, the

Q Series Automatic Stretch Wrapping System 23

3.1 Installation Preparation

The Q Series Stretch Wrapping System is compact and designed to be installed

Machine Model Required Space

NOTE: Extended height machines require 152” H. Refer to the floorplan