Safety Interlock Switches

D4BL D4BL

Guard Lock Safety-Door Switch

• Release protective cover locks using controller signals or pushbut-
ton switches after the cutting tool stops moving due to inertia
• A mechanical lock is applied automatically when the Operation
Key is inserted. A high level of safety is achieved using a mecha-
nism where the lock is only released when voltage is applied to the
solenoid.
• Conforms to EN (TÜV) standards corresponding to the CE marking
• Certified by UL, CSA and CCC standards
• The Switch contact is opened by a direct opening mechanism (NC
contacts only) when the protective cover is opened.
Direct opening mechanism that is EN-certified is indicated by
on the Switch
• Auxiliary release key ensures easy maintenance and unlocks the
door in the case of a power failure.
• Tough aluminum die-cast body incorporating a switch box with
degree of protection satisfying IP67, UL, and CSA TYPE6P, 13
• Equipped with a horizontal and vertical conduit opening
• Models incorporating easy-to-see indicators for monitoring and
G those using an adjustable Operation Key for a swinging door are
S

available
• The mounting direction of the head can be changed to allow the
Operation Key to be inserted from four directions

Specifications
Standards and EC Directives Certified Standard Ratings
Conforms to the following EC Directives: TÜV (EN 60947-5-1), CCC (GB14048.5)
• Machinery Directive
Item Standard Model Indicator Model
• Low Voltage Directive
• EN 1088 Utilization category AC-15 AC-15
Rated operating current (Ie) 3A 6A
Certified Standards
Rated operating voltage (Ue) 250 V 115 V
Certification Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a short-
Standard File No.
body circuit protection device.
EN 60947-5-1
TÜV Rheinland (certified direct opening) R9451050 UL/CSA (UL 508, CSA C22.2 No. 14)
GS-ET-19 A300
UL UL 508 E76675 Current (A) Volt-amperes (VA)
Rated Carry
CSA CSA C22.2, No. 14 LR45746 voltage current Make Break Make Break
CQC (CCC) GB14048.5 2003010305073836 120 VAC 60 6
10 A 7,200 720
240 VAC 30 3
Note: The UL/CSA certified rating for products with indicators (-A) is
6 A/115 VAC.

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 D4BL Safety Interlock Switches

Connections
Contact Forms
Diagrams show state with key inserted and lock engaged.

Contact Contact form

(door open/closed Door open/
Model Operating pattern Remarks
detection and lock Lock monitor closed
monitor) detection

Lock position Only NC contacts 11-12

Lock monitor Door have a certified direct
open/closed detection ON opening mechanism.
D4BL-□C□□-□ 1NC/1NO+1NC Zb Stroke
31 32 11 12 The terminals 11-12
Operation Key Extraction
23
24 insertion completion completion and 23-24 can be
position position used as unlike poles.

Lock position Only NC contacts

Lock monitor Door 11-12 and 21-22
open/closed detection ON have a certified
Zb direct opening
31 32 11 12 Stroke
D4BL-□D□□-□ 2NC+1NC mechanism.
22 Operation Key Extraction
21 insertion completion completion The terminals 11-12
position position
and 21-22 can be
used as unlike poles.
Note: The EN-certified direct opening mechanism is indicated by on the ‹switch.
G

Contact Form (D4BL-2GRD-AT)

(Safety circuit side)

(Monitor circuit side)

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 D4BL Safety Interlock Switches

Dimensions and Operating Characteristics (mm)

Switches
D4BL-@@@@-@
D4BL-□□□□-□ Four, M3.5 head
clamping screws
(116.5) 31.5
Red
10 17

7 Operating
D4BL-□□□□
15 Lock 37.5 characteristics
34.2
protection Key insertion force
cap 19.61 N max.
Key extraction
Four, 5.3 dia. 19.61 N max.
(123.5) force
mounting
74±0.1 holes Movement before
86+10 15 mm max.
Four, M4 being locked
cover
clamping Total Travel 23 mm min.
6.8 screws
Cover
100±0.1 5.5 16
Conduit opening 112+1
0 39.6
Indicators 46.3
D4BL-2GRD-AT Conduit opening

Four, M3.5 head

clamping screws
(116.5) 31.5 Operating
10 17 D4BL-2GRD-AT
G characteristics
7 Key insertion force
Indicator 19.61 N max.
(Green: 37.5 Key extraction
34.2 19.61 N max.
Solenoid ON). force
Movement before
Four, 5.3 dia. 15 mm max.
(123.5) Mounting being locked
holes
74±0.1 86
+1 Total Travel 23 mm min.
Four, M4 0
cover
clamping Notes: 1. Unless otherwise specified, a
screws
6.8 tolerance of ±0.4 mm applies to
Cover
all dimensions.
100±0.1 5.5 16 2. There are fluctuations in the
+1
Conduit opening 1120 39.6 contact ON/OFF timing for 2NC
Indictor Conduit opening 42.6 contacts. Confirm performance
(Orange: Switch OFF) Conduit opening before application.

Operation Keys

D4BL-K1 D4BL-K3
78.7
20
40.7 12 Long mounting hole

25.8 15.6 7.3 15 40

4 12 20

Two, 2.65R 18°

36 5.3 5.3 7.5
2.6 26 15.6

11.8 20 18°
5.6

4 dia. 40 (80.7)
30 36
2.6

D4BL-K2 11.8
19.5
53.7 30 5.6 (37.8)
13 5.3 x 7.3 long mounting hole
4 dia.
5.3 dia.
17.5
34.6 M4 Allen-head bolt
25.8 15.6 40 52.4

36 5.3 11.9 7.5

11.8 20

5.6

4 dia. 2.6

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 D4BL Safety Interlock Switches

Dimensions and Operating Characteristics (continued) (mm)

With Operation Key Inserted

D4BL + D4BL-K1 D4BL + D4BL-K2 D4BL + D4BL-K3

Horizontal direction Horizontal direction Horizontal direction

Operation Key Operation Key Operation Key
insertion radius insertion radius insertion radius
R ≥ 1200 R ≥ 1200 R ≥ 250
53.5 min. 57 max. 54.5 min. 58 max.
(20±0.15)
(12) (13)
(41) (41) 81.5 min. 85 max.
(41) (40)

(40±0.15)
G
(30±0.15)

Vertical direction
Vertical direction Operation Key
Operation Key insertion radius
insertion radius R ≥ 1000 Vertical direction
R ≥ 1000 Operation Key
insertion radius
53.5 min. 57 max. 54.5 min. 58 max. R ≥ 1000
(20±0.15)
(41) (41) 81.5 min. 85 max.
(41)

(35) (35)
(35)

Notes: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.

2. In the above diagrams, the Operation Key is inserted from the front.

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 D4BL Safety Interlock Switches

Application Example with G9SA Safety Relay Unit

G9SA-321-T□ (24 VAC/VDC) + D4BL-□D□A-□, - □D□B-□(Mechanical Lock Type) Circuit Diagram
(Manual Reset)a

Lock release signal

KM1

KM2
S2
S4

31

32 S1: Safety Limit Switch

with direct opening mechanism
11 21 (D4B-N, D4N, D4F)
S2: Guard Lock Safety-door Switch
12 22 S3: Reset switch
S4: Lock release switch
KM1 and KM2: Magnetic Contactor
PLC M: 3-phase motor
Guard

S1
Feedback loop
OPEN
KM1

S3 KM2

G Stop signal

A1 A2 T11 T12 T31 T32 13 23 33 43 53 61

1 3
TH K3 4
a K1 K2 K3 1
SA 2
a K4 3
4
K1 Off-Delay Control 2 K1 JP 5
b K4 5 6
K2 Timer Circuit
K2
b
6
PE T21 T23 T22 A B 14 24 34 44 54 62

KM1 KM2

Guard opens
Timing Chart
Limit switch S1 Operation
Guard Lock instruction
Motor controller
Safety-door
Switch S2
Lock release
signal KM1

S4
Guard can be opened
KM2
Stop signal
Reset switch
S3
K1 and K2
M
(NC)
K1 and K2
(NO)
K3 and K4
(NC)
K3 and K4
(NO)
KM1 and KM2 Note: This example circuit is for Category 3.
(NC)
KM1 and KM2
(NO)
Operation
instruction
Motor rotation
OFF-delay time

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 D4BL Safety Interlock Switches

Ordering
Model Number Structure

Switch Operation Key

D4BL – □ □ □ □ – □ D4BL-K □
1 2 3 4 5 1
1 Conduit Size (2-conduit) 1 Operation Key Type
1: Pg13.5 1: Horizontal mounting
2: G1/2 2: Vertical mounting
3: 1/2-14 NPT 3: Adjustable mounting (horizontal)
4: M20
2 Built-in Switch (with Safety Switch and Lock Monitor Switch Contacts)
C: 1NC/1NO (slow-action) + 1NC (slow-action) Type Model
D: 2NC (slow-action) + 1NC (slow-action) Horizonal mounting
3 Head Mounting Direction D4BL-K1
R: Four mounting directions possible (Right-side mounting at shipping)
4 Door Lock and Release (Auxiliary Release Key in Incorporated by all models) Vertical mounting
A: Mechanical lock/24 VDC solenoid release D4BL-K2
B: Mechanical lock/110 VAC solenoid release
G: 24 VDC solenoid lock/mechanical release
Adustable mounting
5 Indicator
Blank: Without indicator G
A: 10 to 115 VAC or VDC driving (with orange and green LED indicator unit) D4BL-K3

Switch
D4BL – 2 G R D - AT
1 2 3 4 5
1 Conduit Size (2-conduit)
2: G1/2
2 Built-in Switch (with Safety Switch and Lock Monitor Switch Contacts)
G: 2NC (slow-action) + 2NC (slow-action)
= Highlighted Rapid Delivery products
3 Head Mounting Direction
are available for shipment today or
R: Four mounting directions possible (Right-side mounting at shipping)
within FIVE days.
4 Door Lock and Release
D: Mechanical lock/24 VDC solenoid release
5 Indicator Lamp
A: Equipped with an orange and green LED display unit)

List of Models
Switches (Operation Keys are sold separately)

Without indicator With LED indicator Without indicator With LED indicator
Lock Conduit Voltage for
1NC/1NO+ 1NC 1NC/1NO+ 1NC 2NC+ 1NC 2NC+ 1NC
method size solenoid
(Slow-action) (Slow-action) (Slow-action) (Slow-action)
24 VDC D4BL-1CRA D4BL-1CRA-A D4BL-1DRA D4BL-1DRA-A
PG13.5
110 VAC D4BL-1CRB D4BL-1CRB-A D4BL-1DRB D4BL-1DRB-A
24 VDC D4BL-2CRA D4BL-2CRA-A D4BL-2DRA D4BL-2DRA-A
G1/2
Mechanical 110 VAC D4BL-2CRB D4BL-2CRB-A D4BL-2DRB D4BL-2DRB-A
lock 24 VDC D4BL-3CRA D4BL-3CRA-A D4BL-3DRA D4BL-3DRA-A
1/2-14NPT
110 VAC D4BL-3CRB D4BL-3CRB-A D4BL-3DRB D4BL-3DRB-A
24 VDC D4BL-4CRA D4BL-4CRA-A D4BL-4DRA D4BL-4DRA-A
M20
110 VAC D4BL-4CRB D4BL-4CRB-A D4BL-4DRB D4BL-4DRB-A
Pg 13.5 24 VDC D4BL-1CRG D4BL-1CRG-A D4BL-1DRG D4BL-1DRG-A
G1/2 24 VDC D4BL-2CRG D4BL-2CRG-A D4BL-2DRG D4BL-2DRG-A
Solenoid lock
1/2-14NPT 24 VDC D4BL-3CRG D4BL-3CRG-A D4BL-3DRG D4BL-3DRG-A
M20 24 VDC D4BL-4CRG D4BL-4CRG-A D4BL-4DRG D4BL-4DRG-A

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Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

Omron:
D4BL-1CRA D4BL-1CRB D4BL-1CRG-A D4BL-1DRG D4BL-2CRA D4BL-2CRA-A D4BL-2CRB D4BL-2DRG
D4BL-2DRG-A D4BL-2GRD-AT D4BL-3CRA-A D4BL-3CRA OKUMA D4BL-3CRB-A D4BL-3CRC-A D4BL-3CRG
D4BL-3CRG-A D4BL-3CRG OKUMA D4BL-3DRA D4BL-3DRA-A D4BL-3DRB D4BL-3DRB-A D4BL-3DRG D4BL-
3DRG-A D4BL RELEASE KEY D4BL-4CRG-A D4BL-4CRG-A