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    Data Sheet MP 25

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    mmk111

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Data Sheet MP 25

    Uploaded by

    mmk111
    1 views3 pages

    Original Title

    Data_Sheet_MP_25

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    1 views3 pages

    Data Sheet MP 25

    Uploaded by

    mmk111

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    MP 25

    /// Data Sheet

    The IKA Master Plant homogenizing and emulsifying system is a universal mixing system developed for the production
    of emulsions and suspensions in the pharmaceuticals industry in particular, but also in the food, beverages, cosmetics
    and chemical industries. The plant is GMP-compliant and guarantees a high degree of precision, safety and
    reproducibility of the results. The Master Plant system enables the direct feed of solids and liquids, mixing and
    dispersing of the vessel contents, heating or cooling of the product and processing under vacuum or under pressure.

    The required degree of homogenization and particle crushing is achieved by circulation of the mixture via a DBI
    dispersing unit integrated into the base of the vessel. The proven technology of this patented IKA DBI homogenizer

    www.ikaprocess.com
    Subject to technical changes
    involves a two-stage operation:

    A specially designed pump rotor with high circulation performance provides turbulence in the vessel, gentle circulation
    (with no shear) and sufficient pressure and throughput for CIP cleaning of the system.
    An efficient generator (rotor-stator system) produces very high shear forces and thus dispersions with long-term
    stability and ultra-fine droplets. The design of the DBI creates a strong negative pressure in the product stream, which
    results in reliable feed of the components to the working chamber.

    Depending on the process requirements, an integrated valve allows the product either to be pumped gently through the
    first stage only, or to be processed and dispersed in the two stages.

    A special mixing element which switches the direction of rotation ensures thorough, uniform, vertical and horizontal
    mixing. For the processing of products of relatively high viscosity – up to 100,000 mPas – a counter-rotating stirrer
    system is recommended, comprising an outer stirrer and inner stirrer. They rotate in opposite directions and can be
    heated and cooled. The alternative spiral stirrer can be fully heated or cooled and is suitable for viscosities up to approx.
    30.000 mPas. Additional flexible PTFE scraper attachments prevent deposits adhering to the vessel wall.

    After processing, the product can be discharged completely without further pumping. The process is controlled via a
    modern touch-screen monitor. The electric control can be extended as required.

    The complete system is also available in an explosion-protected version.

    The Master Plant MP series comes in 9 sizes ranging from 10 to 4,000 liters.

    www.ikaprocess.com
    Subject to technical changes
    Technical Data
    Process temperature, max. 150 °C
    Process temperature, min. -10 °C
    Max. Vacuum -1 bar
    Process pressure (max.) 2.5 bar
    Viscosity (max.) 100000 mPas
    Total volume 32 l
    Useful volume max. 25 l
    Useful volume min. 3.8 l
    Agitator Counter-rotating agitator
    Agitator type RFGC-01-A/A
    Motor power inner agitator 1.1 kW
    Motor power outer agitator 0.55 kW
    Disperser type DBI 2000/4
    Max. total flow rate dispersing 2000 l/h
    Max. total flow rate pumping 6000 l/h
    Motor power disperser 4 kW
    Total power consumption (approx.) 6 kW
    Construction height with closed cover 1637 mm
    Construction height with open cover 2086 mm

    www.ikaprocess.com
    Subject to technical changes

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