K006 - H155FT - 02-2013
K006 - H155FT - 02-2013
K006 - H155FT - 02-2013
(K006)
SECTIONS
1 FRAME
3 ENGINE ASSEMBLY - GM
6 ELECTRICAL SYSTEM
7 TRANSMISSION
8 DRIVE AXLE
9 STEERING SYSTEM
10 BRAKE SYSTEM
11 HYDRAULIC SYSTEM
14 OPTIONS
16 NUMERICAL INDEX
This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE K006
02/2013 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 14-12
ADD-ON OPTION KITS ................................................................................................................................... 15-3
AIR CLEANER FLANGE AND THROTTLE VALVE ........................................................................................ 2-70
AIR CLEANER INLET PIPE ............................................................................................................................ 2-71
AIR FILTER
GM 3.4L GASOLINE AND LPG .................................................................................................................. 5-8
AIR INTAKE
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-6
KUBOTA DIESEL ........................................................................................................................................ 4-2
ALTERNATOR
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-12
ALTERNATOR AND PULLEY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-42
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 2-44
ALTERNATOR ELECTRICAL
KUBOTA DIESEL - STANDARD ALTERNATOR ........................................................................................ 6-4
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 6-6
ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-56
ATTACHMENT CARRIAGE
VALVE AND HOSES ................................................................................................................................... 14-30
WITH FORK POSITIONER AND BACKREST ............................................................................................ 14-26
ATTACHMENT MOUNTING KITS .................................................................................................................. 15-2
AUXILIARY FUNCTION HOSES ..................................................................................................................... 12-26
AUXILIARY ONE AND TWO SECTIONS
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-38
AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-52
AUXILIARY TUBE EXTENSION KITS ............................................................................................................ 15-5
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 13-28
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 13-30
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 13-32
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 13-34
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS
WITH QUICK DISCONNECT FITTINGS ..................................................................................................... 13-36
TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 12-24
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 12-18
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 12-20
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 12-22
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 11-54
DESCRIPTION PAGE
B
BACKREST
WITH FORK POSITIONER ......................................................................................................................... 14-36
BACK-UP ALARM ........................................................................................................................................... 14-8
BATTERY AND CONTROL CABLE DISCONNECT SWITCH
KUBOTA DIESEL ........................................................................................................................................ 6-24
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-20
KUBOTA DIESEL ........................................................................................................................................ 6-22
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 15-2
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 10-8
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 10-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 10-2
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 10-11
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL ........................................................................................................................................ 2-69
C
CAB
AIR CONDITIONING SYSTEM - SHEET 1 OF 2 ........................................................................................ 1-44
AIR CONDITIONING SYSTEM - SHEET 2 OF 2 ........................................................................................ 1-46
ASSEMBLY - WITHOUT AIR CONDITIONING .......................................................................................... 1-20
ASSEMBLY - WITH AIR CONDITIONING .................................................................................................. 1-21
ATTACHING PARTS ................................................................................................................................... 1-18
HEATER - WITH AIR CONDITIONING ....................................................................................................... 1-36
HEATER - WITHOUT AIR CONDITIONING ............................................................................................... 1-40
HEATER AND HOSES - GM 4.3L GASOLINE AND LPG .......................................................................... 1-30
HEATER AND HOSES - KUBOTA DIESEL ................................................................................................ 1-34
HEATER CONTROL - WITH AIR CONDITIONING .................................................................................... 1-42
HEATER CONTROL - WITHOUT AIR CONDITIONING ............................................................................. 1-43
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-26
MAIN ASSEMBLY ....................................................................................................................................... 1-22
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-24
WINDOW WIPER SYSTEM ........................................................................................................................ 1-28
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-28
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-29
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-26
CARRIAGE
THREE STAGE FULL FREE-LIFT - HOOK TYPE ...................................................................................... 13-20
THREE STAGE FULL FREE-LIFT - PIN TYPE .......................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT - HOOK TYPE .................................................................................... 12-12
TWO STAGE LIMITED FREE-LIFT - PIN TYPE ......................................................................................... 12-14
CARRIER ASSEMBLY .................................................................................................................................... 14-34
CHARGE PUMP .............................................................................................................................................. 7-34
DESCRIPTION PAGE
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-33
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 7-30
TWO SPEED TRANSMISSION .................................................................................................................. 7-32
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 11-28
COOLANT HOSES
GM 4.3L LPG WITH CAB ............................................................................................................................ 5-26
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-34
KUBOTA DIESEL ........................................................................................................................................ 2-72
COUNTERWEIGHTS AND REAR FENDERS ................................................................................................ 1-8
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-10
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 6-10
MANUAL HYDRAULIC ................................................................................................................................ 6-8
COWL MOUNT ................................................................................................................................................ 1-4
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-24
KUBOTA DIESEL ........................................................................................................................................ 2-6
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-22
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-11
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-12
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-24
D
DIESEL PARTICULATE FILTER
ASSEMBLY - KUBOTA 3.8L DIESEL ......................................................................................................... 2-80
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL ....................................................................................... 2-82
DIFFERENTIAL ............................................................................................................................................... 8-6
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-8
DIPSTICK AND BREATHER ........................................................................................................................... 11-18
DISPLAY
DIESEL PARTICULATE FILTER ................................................................................................................ 6-26
DISTRIBUTER AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-17
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-25
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 8-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 8-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 8-10
DESCRIPTION PAGE
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 14-10
WITH OVERHEAD GUARD ........................................................................................................................ 14-11
E
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-64
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-63
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 15-4
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 6-18
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-50
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L GASOLINE ................................................................................................................................... 6-28
GM 4.3L LPG .............................................................................................................................................. 6-30
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-12
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-14
KUBOTA 3.8L DIESEL ................................................................................................................................ 6-16
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 3-2
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA DIESEL ........................................................................................................................................ 2-4
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-55
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-56
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-14
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-38
KUBOTA 3.6L DIESEL ................................................................................................................................ 2-76
KUBOTA 3.8L DIESEL ................................................................................................................................ 2-78
F
FAN DRIVE AND ALTERNATOR MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-8
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-10
FAN PULLY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-52
FIRE EXTINGUISHER
WITH CAB ................................................................................................................................................... 14-4
WITH OVERHEAD GUARD ........................................................................................................................ 14-6
FLOORPLATES, STEPS AND COVERS ........................................................................................................ 1-10
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-6
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-30
DESCRIPTION PAGE
FORK POSITIONER ASSEMBLY ................................................................................................................... 14-32
FORKS
PIN TYPE .................................................................................................................................................... 1-72
STANDARD TAPER - CLASS IV ................................................................................................................ 1-70
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 7-16
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 7-24
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 7-14
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-18
FUEL CAP
DIESEL ........................................................................................................................................................ 4-14
FUEL FILTER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-32
FUEL PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-31
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-41
FUEL SENDING UNIT
GM 4.3L GASOLINE ................................................................................................................................... 5-10
FUEL SYSTEM
GM 4.3L GASOLINE ................................................................................................................................... 5-2
GM 4.3L LPG .............................................................................................................................................. 5-4
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-4
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-6
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 ...................... 1-50
SHEET 2 OF 3 ............................................................................................................................................ 1-52
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 6-32
G
GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-26
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-27
GEAR PUMP ................................................................................................................................................... 11-16
GEAR PUMP ASSEMBLY
KUBOTA 3.6L DIESEL ................................................................................................................................ 11-14
KUBOTA 3.8L DIESEL AND GM 4.3L GAS/LPG ........................................................................................ 11-12
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 14-14
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-36
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-38
DESCRIPTION PAGE
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 11-24
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 11-26
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 11-20
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 11-22
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 14-24
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 14-20
HEADER HOSE CONVERSION KITS
HEADER HOSES
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-16
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 11-58
HOOD ASSEMBLY ......................................................................................................................................... 1-6
HYDRAULIC CONTROL CONVERSIONS
HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 11-42
ELECTRO-HYDRAULIC - FOUR FUNCTION ............................................................................................ 11-44
MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-30
MANUAL CONTROL VALVE - FOUR FUNCTION ..................................................................................... 11-32
HYDRAULIC FILTER ...................................................................................................................................... 11-10
HYDRAULIC SUPPLY AND RETURN
ELECTRO-HYDRAULICS ........................................................................................................................... 11-6
MANUAL HYDRAULICS ............................................................................................................................. 11-2
I
IMPACT SENSOR ........................................................................................................................................... 6-48
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-40
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-34
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-33
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-65
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-16
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-53
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-54
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
INSTRUMENT CLUSTER ............................................................................................................................... 6-33
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 3-18
INTERIOR PANELS AND COVERS
WITH CAB ................................................................................................................................................... 1-16
DESCRIPTION PAGE
WITH OVERHEAD GUARD ........................................................................................................................ 1-14
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4
L
LABELS
EXTERIOR .................................................................................................................................................. 1-62
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-66
INTERIOR ................................................................................................................................................... 1-64
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-68
LIFT AND LOWER SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-46
LIFTING EYE ................................................................................................................................................... 14-16
LIFTING EYE BRACKETS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-4
LIGHT CONVERSION KITS ............................................................................................................................ 15-7
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 6-34
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 6-36
LOAD BACKREST EXTENSION ..................................................................................................................... 1-69
LOAD WEIGH ELECTRICAL .......................................................................................................................... 6-38
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 5-18
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 5-16
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-10
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-12
MAST ELECTRICAL ....................................................................................................................................... 6-40
MID-INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE - THREE AND F0UR FUNCTION .......................................... 11-34
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 6-42
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 6-44
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 15-4
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - WITH HIP RESTRAINTS ........................................................... 1-48
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-47
DESCRIPTION PAGE
O
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-61
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-62
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-9
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-30
OIL SEPARATOR
KUBOTA DIESEL ........................................................................................................................................ 2-68
OPERATOR COMPARTMENT PLATFORM ................................................................................................... 1-2
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID .... 11-56
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-40
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 7-26
OVERHEAD GUARD ...................................................................................................................................... 1-12
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 10-12
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-18
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-20
POWER DISTRIBUTION MODULE ................................................................................................................ 6-46
PUMP DRIVE .................................................................................................................................................. 7-36
R
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-36
KUBOTA DIESEL ........................................................................................................................................ 2-74
RAIN TOP ........................................................................................................................................................ 14-18
REMOTE KEY SWITCH .................................................................................................................................. 6-50
REPLACEMENT KITS ..................................................................................................................................... 15-8
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 7-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 7-18
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ............................................................... 2-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-17
S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 3 OF 3 .......................................................................................... 1-54
SEAT CONVERSION KITS ............................................................................................................................. 15-3
SEAT PAN AND COVERS .............................................................................................................................. 1-60
DESCRIPTION PAGE
SENSORS
KUBOTA DIESEL ........................................................................................................................................ 2-67
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER ................................................................................................................. 14-22
SIDE-SHIFT CYLINDER
WITH AND WITHOUT FORK POSITIONER ............................................................................................... 14-28
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 5-24
SOUND ABATEMENT ..................................................................................................................................... 1-58
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-51
STARTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-52
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-46
STEER AXLE .................................................................................................................................................. 9-8
STEER CYLINDER ......................................................................................................................................... 9-11
STEER TIRE AND WHEEL ............................................................................................................................. 9-14
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 9-4
GASOLINE AND LPG ................................................................................................................................. 9-6
STEERING CONTROL UNIT .......................................................................................................................... 9-12
STEERING WHEEL AND COLUMN
DIESEL ........................................................................................................................................................ 9-2
GASOLINE AND LPG ................................................................................................................................. 9-3
STROBE LIGHT
LED ............................................................................................................................................................. 14-2
SUPPLY PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-39
T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 3-15
GM 4.3L GASOLINE ................................................................................................................................... 3-16
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 5-12
GM 4.3L LPG .............................................................................................................................................. 5-14
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 4-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL ................................................................................................................................... 4-8
MONOTROL PEDAL ................................................................................................................................... 5-20
STANDARD PEDAL .................................................................................................................................... 4-10
STANDARD PEDAL .................................................................................................................................... 5-22
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-60
TILT CYLINDERS ............................................................................................................................................ 11-62
TILT HYDRAULICS ......................................................................................................................................... 11-64
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-48
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-36
DESCRIPTION PAGE
TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-6
KUBOTA DIESEL ........................................................................................................................................ 7-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 7-10
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 7-12
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 7-20
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 7-22
TRANSMISSION COOLING ............................................................................................................................ 7-2
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 6-54
TWO SPEED TRANSMISSION .................................................................................................................. 6-56
TRANSMISSION MOUNT ............................................................................................................................... 7-4
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-57
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-58
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-59
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-60
V
VALVE COVER AND INTAKE MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-20
VENT LINES .................................................................................................................................................... 11-66
W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 3-32
WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-51
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-48
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-49
WET BRAKE ASSEMBLY ............................................................................................................................... 8-8
WIRE HARNESS
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 6-58
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 6-62
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 6-66
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 6-70
DPF DISPLAY ............................................................................................................................................. 6-73
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 6-74
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 6-76
ENGINE - KUBOTA DIESEL 3.6L ............................................................................................................... 6-78
ENGINE - KUBOTA DIESEL 3.8L ............................................................................................................... 6-80
LEFT HAND CHASSIS - GM 4.3L GASOLINE ........................................................................................... 6-86
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 6-90
REAR .......................................................................................................................................................... 6-88
RIGHT HAND CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL .................................. 6-92
DESCRIPTION PAGE
RIGHT HAND CHASSIS - KUBOTA 3.6L DIESEL ..................................................................................... 6-98
SEALED ALTERNATOR - KUBOTA DIESEL ............................................................................................. 6-111
TRANSMISSION-THREE SPEED - GM 4.3L LPG AND KUBOTA DIESEL ............................................... 6-108
TRANSMISSION-TWO SPEED - GM 4.3L LPG AND KUBOTA 3.8L DIESEL ........................................... 6-104
TRANSMISSION-TWO SPEED - KUBOTA 3.6L DIESEL .......................................................................... 6-106
WIRE HARNESS BRACKET
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-66
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 1675474 Seal ..................................................................................................................... 2
2 1664290 Hood (LH) (With Overhead Guard) ..................................................................... 1
2 1664289 Hood (LH) (With Cab) ......................................................................................... 1
3 362030 Handle ................................................................................................................ 2
4 287816 Capscrew ............................................................................................................ 4
5 1476421 Washer ............................................................................................................... 4
6 1581565 Nut ...................................................................................................................... 4
7 1650477 Sound Liner (LH) ................................................................................................ 1
8 1663631 Sound Liner (LH) ................................................................................................ 1
9 1650479 Sound Liner (LH) ................................................................................................ 1
10 1615395 Seal ..................................................................................................................... 1
11 1663612 Sound Liner (LH) ................................................................................................ 1
12 1563369 Ball Stud ............................................................................................................. 4
13 4014557 Gas Spring .......................................................................................................... 2
14 313828 Nut ...................................................................................................................... 4
15 1639723 Hinge .................................................................................................................. 2
16 1480237 Nut ...................................................................................................................... 8
17 1375391 Pin (Rod End) ..................................................................................................... 4
18 1351689 Locking Cotter Pin .............................................................................................. 4
19 1531557 Insert ................................................................................................................... 8
20 1669446 Hinge (Base) ....................................................................................................... 2
21 1527880 Capscrew ............................................................................................................ 16
22 1678274 Hinge .................................................................................................................. 2
23 1678273 Hinge (Base) ....................................................................................................... 2
24 1527886 Capscrew ............................................................................................................ 4
25 1356113 Washer ............................................................................................................... 4
26 317594 Motor Mount ........................................................................................................ 4
27 1460477 Nut ...................................................................................................................... 4
28 b 1638510 Hood Support ...................................................................................................... 1
28 a 4047711 Hood Support ...................................................................................................... 1
29 1530243 Insert ................................................................................................................... 3
30 1641590 Crossmember (With Overhead Guard) ............................................................... 1
30 1641591 Crossmember (With Cab) ................................................................................... 1
31 1610906 Seal ..................................................................................................................... 1
32 1650480 Sound Liner (RH) ................................................................................................ 1
33 1663611 Sound Liner (RH) ................................................................................................ 1
34 1663630 Sound Liner (RH) ................................................................................................ 1
35 1650473 Sound Liner (RH) ................................................................................................ 1
36 1615638 Seal ..................................................................................................................... 1
37 1585581 Bumper (Hood) ................................................................................................... 4
38 320157 Washer ............................................................................................................... 8
39 1593335 Nut ...................................................................................................................... 8
40 1664273 Hood (RH) (With Overhead Guard) .................................................................... 1
40 1664272 Hood (RH) (With Cab) ........................................................................................ 1
FOOTNOTES:
a With Air Conditioning b Without Air Conditioning
FOOTNOTES:
a With Cab b With Overhead Guard
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 4036237 Overhead Guard ................................................................................................. 1
2 a 1531558 Insert ................................................................................................................... 2
2 b 1494888 Plug ..................................................................................................................... 2
3 a 1598220 Grommet ............................................................................................................. 1
3 b 1599415 Plug ..................................................................................................................... 1
4 1560671 Grommet ............................................................................................................. 1
5 1586495 Capscrew ............................................................................................................ 2
6 2070223 Handle (Assembly) ............................................................................................. 1
7 2069454 Handle ............................................................................................................ 1
8 1566726 Push Button Switch ........................................................................................ 1
9 1493465 Connector (2 Pin) ........................................................................................... 1
10 1330414 Connector (Secondary Lock) .......................................................................... 1
11 1330437 Terminal (Pin) ................................................................................................. 2
12 1500912 Clip ...................................................................................................................... 1
13 1582464 Fastener .............................................................................................................. 1
14 226458 Capscrew ............................................................................................................ 10
15 320166 Washer ............................................................................................................... 10
16 1586436 Nut ...................................................................................................................... 2
17 1531557 Insert ................................................................................................................... 2
18 1558219 Grommet ............................................................................................................. 2
19 1494888 Plug ..................................................................................................................... 4
20 1661321 Grommet ............................................................................................................. 1
FOOTNOTES:
a With back-up alarm handle b Without back-up alarm handle
FOOTNOTES:
a With Alternate Fastener
CAB
ATTACHING PARTS
FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CAB
MAIN ASSEMBLY
FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning
CAB
RIGHT HAND DOOR ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
LEFT HAND DOOR ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
WINDOW WIPER SYSTEM
FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning
CAB
HEATER AND HOSES – GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a GM 4.3L Gasoline
b GM 4.3L LPG
c Not Illustrated
d With Air Conditioning
e Without Air Conditioning
NOTES
CAB
HEATER AND HOSES – KUBOTA DIESEL
FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning
CAB
HEATER – WITH AIR CONDITIONING
CAB
HEATER – WITH AIR CONDITIONING
FOOTNOTES:
a Not Illustrated
NOTES
CAB
HEATER – WITHOUT AIR CONDITIONING
CAB
AIR CONDITIONING SYSTEM – SHEET 1 OF 2
FOOTNOTES:
a Not Illustrated
CAB
AIR CONDITIONING SYSTEM – SHEET 2 OF 2
KEY:
A: 3.6L Kubota diesel engine
B: 3.8L Kubota diesel engine
QTY
ITEM PART NO. DESCRIPTION A B
1 4047719 Compressor (Refrigerant) .......................................................................... 1 1
2 1390281 Capscrew ................................................................................................... 1 1
3 320159 Washer ....................................................................................................... 2 2
4 302401 Locknut ....................................................................................................... 1 1
5 302400 Nut .............................................................................................................. 1 1
6 1554815 Spacer ........................................................................................................ 2 1
7 4054662 Bracket (Compressor) ................................................................................ 1 ..
7 4047718 Bracket (Compressor) ................................................................................ .. 1
8 1307994 Capscrew ................................................................................................... 1 1
9 1550767 Capscrew ................................................................................................... 3 3
10 4047720 Pulley ......................................................................................................... 1 1
11 4034828 Capscrew ................................................................................................... 3 3
12 142526 V-Belt ......................................................................................................... 1 ..
12 2098997 V-Belt ......................................................................................................... .. 1
13 1527885 Capscrew ................................................................................................... 1 1
14 4047722 Nut .............................................................................................................. 1 2
15 4047721 Plate ........................................................................................................... 1 2
16 895963 Clamp ......................................................................................................... 1 1
17 1527885 Capscrew ................................................................................................... 1 1
18 1527884 Capscrew ................................................................................................... 1 ..
18 1527886 Capscrew ................................................................................................... .. 1
19 1460477 Nut .............................................................................................................. 1 ..
19 1300165 Spacer ........................................................................................................ .. 1
20 4047726 Bracket Wldmt ............................................................................................ 1 1
21 1586428 Nut .............................................................................................................. 2 2
22 296509 Screw ......................................................................................................... 2 2
23 4620482 Wire Harness (A/C) .................................................................................... 1 1
24 1527880 Capscrew ................................................................................................... 3 3
25 1480237 Nut .............................................................................................................. 3 3
26 4047708 Air Conditioner (Drier Assembly) ................................................................ 1 1
27 115696 Hose Clamp ............................................................................................... 2 2
28 1502061 Clamp ......................................................................................................... 2 2
29 1502059 Clamp (Swivel) ........................................................................................... 2 2
30 4620475 Hose Assy (Compressor/Condenser) ........................................................ 1 1
31 1502066 Clamp ......................................................................................................... 1 1
32 1502053 Clamp (Swivel) ........................................................................................... 1 1
33 4620474 Hose Assy (Compressor/Condenser) ........................................................ 1 1
34 1510117 Capscrew ................................................................................................... 1 ..
a 4047723 Plate ........................................................................................................... .. 1
a 4618181 Label .......................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Included With Seat b Not Illustrated
FOOTNOTES:
a Also Includes Tether and 1703891 Kit-Recliner on c Not Illustrated
Sheet 2
b Included with seat
FOOTNOTES:
a Not Illustrated
SOUND ABATEMENT
KEY:
A: Cab
B: Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 1651404 Sound Liner (Cowl Plate) ........................................................................... 1 1
2 cd 2076134 Seal ............................................................................................................ 1 ..
3 cd 2065797 Seal ............................................................................................................ 1 ..
4 c 2065827 Seal ............................................................................................................ 1 ..
5 c 2065826 Seal ............................................................................................................ 1 ..
6 c 2094680 Seal ............................................................................................................ 1 ..
7 1616484 Sound Liner ................................................................................................ 1 1
8 1651405 Sound Liner (Cowl Plate) ........................................................................... 1 1
9 1617082 Sound Liner (Dash) (LH) ............................................................................ 1 1
10 1616483 Sound Liner ................................................................................................ 1 1
11 1617081 Sound Liner (Foam) (RH) ........................................................................... 1 1
12 1692279 Sound Liner (Frame Cowl) ......................................................................... 1 1
13 1692265 Sound Liner (Frame Cowl) ......................................................................... 1 1
14 1651116 Sound Liner (Seat Pan) .............................................................................. 1 1
15 1651110 Sound Liner ................................................................................................ 1 1
16 a 1651108 Sound Liner ................................................................................................ 1 ..
17 b 1698474 Sound Liner ................................................................................................ 2 2
18 1651112 Sound Liner ................................................................................................ 1 1
19 1651111 Sound Liner ................................................................................................ 1 1
20 a 1651107 Sound Liner ................................................................................................ 1 ..
21 1651109 Sound Liner (Front Floor Plate) .................................................................. 1 1
22 1692277 Sound Liner (Rear Floor Plate) .................................................................. .. 1
23 1692278 Sound Liner (Cover Plate) .......................................................................... .. 1
24 1651115 Sound Liner (Seat Support LH) .................................................................. 1 1
25 1651113 Sound Liner ................................................................................................ 1 1
26 1651114 Sound Liner (Seat Support RH) ................................................................. 1 1
27 2098417 Plug (RH) ................................................................................................... 1 ..
28 1670592 Seal ............................................................................................................ 2 ..
29 1307737 Fastener ..................................................................................................... 2 ..
30 1670593 Seal ............................................................................................................ 2 ..
31 2098416 Plug (LH) .................................................................................................... 1 ..
32 1651105 Sound Liner (LH) (Frame) .......................................................................... 1 1
33 1692263 Sound Liner (LH) ........................................................................................ .. 1
34 1692261 Sound Liner (RH) ....................................................................................... .. 1
35 4041297 Sound Liner ................................................................................................ .. 1
35 a 4041294 Sound Liner ................................................................................................ 1 ..
36 4041296 Sound Liner ................................................................................................ .. 1
37 1695810 Sound Liner (LH) ........................................................................................ .. 1
38 4041295 Sound Liner ................................................................................................ .. 1
FOOTNOTES:
a Gasoline and LPG options only c With Electronic Hydraulics
b Inside Top of Module Plate d With Manual Hydraulics
FOOTNOTES:
a With Swivel Seat b Without Swivel Seat
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer c Not Illustrated
b Diesel
LABELS
INTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer c Not Illustrated
b Electronic Transmission d UL Type DS
LABELS
HYDRAULIC CONTROL LABELS – CONTROL LEVER
NOTES
FORKS
PIN TYPE
NOTES
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-26
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-27
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-36
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-38
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-40
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-34
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-33
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-65
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-16
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-53
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-54
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-47
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-61
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-62
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-9
OIL SEPARATOR
KUBOTA DIESEL ........................................................................................................................................ 2-68
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-18
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-20
RADIATOR ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 2-74
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ............................................................... 2-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-17
SENSORS
KUBOTA DIESEL ........................................................................................................................................ 2-67
STARTER
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-46
SUPPLY PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-39
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-57
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-58
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-59
2-2 See Service Manual ©2013 HYSTER COMPANY
for service procedures.
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 2
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
CYLINDER BLOCK
KUBOTA DIESEL
NOTES
NOTES
NOTES
GOVERNOR
KUBOTA DIESEL – 3.6L
NOTES
FOOTNOTES:
a Not Illustrated
COOLING SYSTEM
KUBOTA DIESEL
FOOTNOTES:
a Not Illustrated c Without Electronic Monitoring Option
b With Electronic Monitoring Option
RADIATOR ASSEMBLY
KUBOTA DIESEL
EXHAUST SYSTEM
KUBOTA 3.6L DIESEL
EXHAUST SYSTEM
KUBOTA 3.8L DIESEL
NOTES
3 ENGINE ASSEMBLY - GM
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 3
ENGINE ASSEMBLY - GM
DESCRIPTION PAGE
ALTERNATOR
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-12
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-26
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-33
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-34
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-24
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-22
DISTRIBUTER AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-17
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 3-2
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-14
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-38
FAN DRIVE AND ALTERNATOR MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-8
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-10
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-6
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 3-18
LIFTING EYE BRACKETS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-4
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-30
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-36
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 3-15
GM 4.3L GASOLINE ................................................................................................................................... 3-16
VALVE COVER AND INTAKE MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-20
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 3-32
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Gasoline Option b LPG Option
NOTES
NOTES
ALTERNATOR
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Gasoline Option b LPG Option
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a For use with Heavy Duty LPG engine b Not Illustrated
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
OIL PUMP
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Gasoline Option b LPG Option
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a With Electronic Monitoring Option b Without Electronic Monitoring Option
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Optional
NOTES
SECTION 4
FUEL SYSTEM - DIESEL
DESCRIPTION PAGE
AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 4-2
FUEL CAP
DIESEL ........................................................................................................................................................ 4-14
FUEL SYSTEM
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-4
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-6
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 4-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL ................................................................................................................................... 4-8
STANDARD PEDAL .................................................................................................................................... 4-10
AIR INTAKE
KUBOTA DIESEL
KEY:
A: Kubota 3.6L diesel
B: Kubota 3.8L diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 154821 Cap (Without Pre-Cleaner) ......................................................................... 1 1
1 2097624 Pre-Cleaner (With Pre-Cleaner) ................................................................. 1 1
1 1689464 Clamp .................................................................................................... 1 1
2 4615896 Hose ........................................................................................................... 1 ..
2 4613029 Hose ........................................................................................................... .. 1
3 1394008 Hose Clamp ............................................................................................... 2 2
4 4615963 Spacer ........................................................................................................ 1 ..
4 ..... Sensor Assembly ....................................................................................... .. 1
4 4055658 Sensor (Air Flow) ................................................................................... .. 1
4 4055659 Housing .................................................................................................. .. 1
4 4055660 Screw ..................................................................................................... .. 2
5 1510113 Capscrew ................................................................................................... 5 5
6 1384698 Clamp ......................................................................................................... 1 1
7 1393879 Nut .............................................................................................................. 1 1
8 4613028 Hose ........................................................................................................... 1 1
9 4613140 Air Filter ...................................................................................................... 1 1
9 2103627 Filter Element ......................................................................................... 1 1
9 1689296 Kit-Cover ................................................................................................ 1 1
9 1703650 Plug ........................................................................................................ 1 1
10 4029153 Bracket Wldmt (Attaches to frame) ............................................................ 1 1
11 292656 Nut .............................................................................................................. 2 2
12 293645 Capscrew ................................................................................................... 2 2
13 227220 Clamp ......................................................................................................... 2 2
14 4613030 Hose ........................................................................................................... 1 1
15 115696 Hose Clamp ............................................................................................... 1 1
16 112989 Hose Clamp ............................................................................................... 1 ..
16 1394008 Hose Clamp ............................................................................................... .. 1
a 165991 Indicator (Restriction) (Without Electronic Monitoring) ............................... 1 1
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
KUBOTA 3.6L DIESEL
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
KUBOTA 3.8L DIESEL
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a With GM 4.3L gasoline and LPG engine c With Kubota 3.8L diesel engine
b With Kubota 3.6L diesel engine
SECTION 5
FUEL SYSTEM - GAS/LPG
DESCRIPTION PAGE
AIR FILTER
GM 3.4L GASOLINE AND LPG .................................................................................................................. 5-8
AIR INTAKE
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-6
COOLANT HOSES
GM 4.3L LPG WITH CAB ............................................................................................................................ 5-26
FUEL SENDING UNIT
GM 4.3L GASOLINE ................................................................................................................................... 5-10
FUEL SYSTEM
GM 4.3L GASOLINE ................................................................................................................................... 5-2
GM 4.3L LPG .............................................................................................................................................. 5-4
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 5-18
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 5-16
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 5-24
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 5-12
GM 4.3L LPG .............................................................................................................................................. 5-14
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL ................................................................................................................................... 5-20
STANDARD PEDAL .................................................................................................................................... 5-22
FUEL SYSTEM
GM 4.3L GASOLINE
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
GM 4.3L LPG
KEY:
A: With Premium Low-Fuel System
B: Without Premium Low-Fuel System
QTY
ITEM PART NO. DESCRIPTION A B
1 1527881 Capscrew ................................................................................................... 3 3
2 1650217 Bracket ....................................................................................................... 1 1
3 1480237 Nut .............................................................................................................. 6 6
4 1339452 Clamp ......................................................................................................... 1 1
5 2079983 Hose Assy .................................................................................................. 1 1
6 14349 Fitting (Pipe Plug) ....................................................................................... 1 ..
6 16151 Fitting ......................................................................................................... .. 1
7 2105803 Fuel Filter (LPG) ......................................................................................... 1 1
8 14358 Fitting ......................................................................................................... 2 1
9 1527880 Capscrew ................................................................................................... 2 2
10 1639119 Bracket ....................................................................................................... 1 1
11 296152 Capscrew ................................................................................................... 2 2
12 12855 Fitting ......................................................................................................... 1 1
13 1662253 Sensor ........................................................................................................ 1 ..
13 14330 Fitting ......................................................................................................... .. 1
14 4615506 Hose Assy .................................................................................................. 1 1
15 1527879 Capscrew ................................................................................................... 2 2
16 173247 Clamp ......................................................................................................... 2 2
17 1398062 Nut (Fold Over) .......................................................................................... 1 1
18 1502061 Clamp ......................................................................................................... 1 1
19 1502059 Clamp (Swivel) ........................................................................................... 1 1
a 246108 Sealant ....................................................................................................... AR AR
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Gas option b LPG option
NOTES
NOTES
THROTTLE BODY
GM 4.3L LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
LPG CONVERTER
GM 4.3L LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Kubota 3.6L Engine Only
FOOTNOTES:
a Kubota 3.6L Engine Only
FOOTNOTES:
a Not Illustrated
6 ELECTRICAL SYSTEM
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR ELECTRICAL
KUBOTA DIESEL - STANDARD ALTERNATOR ........................................................................................ 6-4
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 6-6
BATTERY AND CONTROL CABLE DISCONNECT SWITCH
KUBOTA DIESEL ........................................................................................................................................ 6-24
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-20
KUBOTA DIESEL ........................................................................................................................................ 6-22
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 6-10
MANUAL HYDRAULIC ................................................................................................................................ 6-8
DISPLAY
DIESEL PARTICULATE FILTER ................................................................................................................ 6-26
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-25
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 6-18
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L GASOLINE ................................................................................................................................... 6-28
GM 4.3L LPG .............................................................................................................................................. 6-30
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-12
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-14
KUBOTA 3.8L DIESEL ................................................................................................................................ 6-16
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 6-32
IMPACT SENSOR ........................................................................................................................................... 6-48
INSTRUMENT CLUSTER ............................................................................................................................... 6-33
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 6-34
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 6-36
LOAD WEIGH ELECTRICAL .......................................................................................................................... 6-38
MAST ELECTRICAL ....................................................................................................................................... 6-40
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 6-42
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 6-44
POWER DISTRIBUTION MODULE ................................................................................................................ 6-46
REMOTE KEY SWITCH .................................................................................................................................. 6-50
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-51
STARTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-52
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 6-54
TWO SPEED TRANSMISSION .................................................................................................................. 6-56
WIRE HARNESS
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 6-58
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 6-62
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 6-66
©2013 HYSTER COMPANY See Service Manual 6-1
for service procedures.
UNIT CODE K006
NORTH AMERICA 02/2013
SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ALTERNATOR ELECTRICAL
KUBOTA DIESEL – STANDARD ALTERNATOR
COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 2111004 Bracket (Left Hand) .................................................................................... 1 1
1 2111005 Bracket (Right Hand) .................................................................................. 1 1
2 4614877 Wire Harness (Cowl) (FFigure 6-31)......................................................... 1 ..
2 4614878 Wire Harness (Cowl) (FFigure 6-32)......................................................... .. 1
3 1582464 Fastener ..................................................................................................... 5 4
4 1500912 Clip ............................................................................................................. 5 4
5 b 2068342 Vehicle System Manager (VSM) ................................................................ 1 1
5 a 2068344 Vehicle System Manager (VSM) ................................................................ 1 1
6 4035794 Bracket ....................................................................................................... 1 1
7 1510115 Capscrew ................................................................................................... 3 3
8 1528482 Capscrew ................................................................................................... 1 1
9 1398062 Nut (Fold Over) .......................................................................................... 1 1
10 1686719 Bracket ....................................................................................................... 1 1
11 1562088 Clip ............................................................................................................. 2 2
12 4011940 Capscrew ................................................................................................... 2 2
13 1554902 Screw ......................................................................................................... 2 2
FOOTNOTES:
a With Cab b With Overhead Guard
COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 4614879 Wire Harness (Cowl) (With Return to Set Tilt) (FFigure 6-33).................. 1 ..
1 4614880 Wire Harness (Cowl) (Without Return to Set Tilt) (FFigure 6-34)............. .. 1
2 1554902 Screw ......................................................................................................... 2 2
3 2111004 Bracket (Left Hand) .................................................................................... 1 1
3 2111005 Bracket (Right Hand) .................................................................................. 1 1
4 4011940 Capscrew ................................................................................................... 4 4
5 1531975 Bracket ....................................................................................................... 1 1
6 2060198 Wire Harness (Control Valve) (3 Function) (FFigure 6-36)....................... 1 1
6 2058909 Wire Harness (Control Valve) (4 Function) (FFigure 6-37)....................... 1 1
7 c 2068343 Vehicle System Manager (VSM) ................................................................ 1 1
7 b 2068344 Vehicle System Manager (VSM) ................................................................ 1 1
8 1500912 Clip ............................................................................................................. 4 2
9 1582464 Fastener ..................................................................................................... 4 2
10 4035794 Bracket ....................................................................................................... 1 1
11 1510115 Capscrew ................................................................................................... 3 3
12 2079326 Wire Harness (Load Weigh) (FFigure 6-20).............................................. 1 1
13 1573549 Clamp ......................................................................................................... 3 3
14 1606544 Clamp ......................................................................................................... 3 3
a 1563841 Dust Cap .................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated c With Overhead Guard
b With Cab
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 5.7L engine
B: Kubota 3.6L engine
C: Kubota 3.8L engine
QTY
ITEM PART NO. DESCRIPTION A B C
1 1527877 Capscrew .......................................................................................... 4 4 4
2 1502543 Nut (Flange) ...................................................................................... 2 2 2
3 2090613 Fuse Box (FFigure 6-24).................................................................. 1 1 1
4 1350215 Nut ..................................................................................................... 4 4 4
5 4613951 Wire Harness (RH Chassis) (RH Chassis) (FFigure 6-43)............... 1 .. 1
5 4616732 Wire Harness (RH Chassis) (FFigure 6-44)..................................... .. 1 ..
6 1582464 Fastener ............................................................................................ 10 8 10
7 1500912 Clip .................................................................................................... 8 6 8
8 1531480 Clip .................................................................................................... 1 1 1
9 4032001 Bracket .............................................................................................. 1 1 ..
9 4048264 Bracket .............................................................................................. .. .. 1
10 1527879 Capscrew .......................................................................................... 3 3 3
11 1480237 Nut ..................................................................................................... 1 1 1
12 4043562 Horn (Electronic) ............................................................................... 1 1 1
13 1402883 Fuse Puller ........................................................................................ 1 1 1
14 2079843 Sensor (Impact) ................................................................................. 1 1 1
BATTERY CABLES
GM 4.3L GASOLINE AND LPG
BATTERY CABLES
KUBOTA DIESEL
KEY:
A: With Overhead Guard
B: With Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 4614617 Wire Harness (DPF Display) (FFigure 6-35)............................................. 1 1
2 4033055 Display (Diesel Particulate Filter) ............................................................... 1 1
2 4047441 Display ............................................................................................... 1 1
2 4047442 Lockring ............................................................................................. 1 1
2 4047443 Nameplate ......................................................................................... 1 1
3 4033057 Base ........................................................................................................... 1 1
4 4033056 Cover (DPF Display) .................................................................................. 1 1
5 4601386 Grommet (With slits) .................................................................................. 1 1
6 4033058
4056988 Bracket ....................................................................................................... 1 ..
6 4036197
4056983 Bracket ....................................................................................................... .. 1
7 1531558 Insert .......................................................................................................... 2 ..
7 a 1531557 Insert .......................................................................................................... .. 2
8 1527877 Capscrew ................................................................................................... 2 ..
8 a 4016803 Capscrew ................................................................................................... .. 2
9 1539584 Grommet (Oval) ......................................................................................... 1 1
FOOTNOTES:
a Without mirrors
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH CAB
FOOTNOTES:
a Not Illustrated
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated
MAST ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 1659573 Bracket ................................................................................................................ 1
2 1586629 Capscrew ............................................................................................................ 1
3 1649408 Bracket ................................................................................................................ 1
4 1530244 Insert ................................................................................................................... 1
5 1649407 Sensor (Mast Position) ....................................................................................... 1
5 1493466 Connector ....................................................................................................... 1
5 1330415 Connector (Secondary Lock) .......................................................................... 1
5 1330437 Terminal (Pin) ................................................................................................. 3
5 175944 Heat Shrink ..................................................................................................... AR
5 26284 Grommet ........................................................................................................ 2
6 1553897 Capscrew ............................................................................................................ 2
7 302398 Locknut ............................................................................................................... 2
8 1597451 Capscrew ............................................................................................................ 1
9 1586430 Nut ...................................................................................................................... 1
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 a 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 c 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 ac 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1703513 Screw ..................................................................................................... 9 9
10 4605336 Wire Harness ......................................................................................... 1 1
11 c 1704528 Push Button (Position 3) ........................................................................ 1 1
11 b 1704528 Push Button (Position 2 and 3) .............................................................. 2 2
11 a 1704528 Push Button (Position 2) ........................................................................ 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 ab 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 abc 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1703513 Screw ..................................................................................................... 9 9
10 4605336 Wire Harness ......................................................................................... 1 1
11 a 1704528 Push Button ........................................................................................... 1 1
11 b 1704528 Push Button ........................................................................................... 2 2
12 a 1705359 Cover (Push Button) .............................................................................. 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt
FOOTNOTES:
a Not Illustrated
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 1535166 Bracket ................................................................................................................ 1
2 1500912 Clip ...................................................................................................................... 2
3 1582464 Fastener .............................................................................................................. 2
3 2100710 Fastener (Alternate Part) .................................................................................... 1
4 2079281 Wire Harness (Impact Sensor) ........................................................................... 1
5 1489655 Connector (4 Way) ......................................................................................... 1
6 1330416 Connector (Secondary Lock) .......................................................................... 1
7 1330437 Terminal (Pin) ................................................................................................. 4
8 1489656 Connector (4-Way) ......................................................................................... 2
9 1489657 Connector ....................................................................................................... 2
10 1330438 Terminal (Socket) ........................................................................................... 8
11 1561759 Clamp (Swivel) .................................................................................................... 2
12 1542439 Clamp (Swivel) .................................................................................................... 2
13 1502055 Clamp (Swivel) .................................................................................................... 1
14 1527879 Capscrew ............................................................................................................ 2
14 287851 Capscrew (Alternate Part) .................................................................................. 2
14 320157 Washer (Alternate Part) ...................................................................................... 2
15 2079843 Sensor (Impact) .................................................................................................. 1
16 1489655 Connector (4 Way) ......................................................................................... 1
17 1330416 Connector (Secondary Lock) .......................................................................... 1
18 1330433 Terminal ......................................................................................................... 4
19 1502053 Clamp (Swivel) .................................................................................................... 1
FOOTNOTES:
a Not Illustrated
STARTER
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a For use with GM 4.3L gasoline and LPG engines b For use with Kubota diesel engine
FOOTNOTES:
a With GM 4.3L gasoline and LPG engine c With Kubota 3.8L diesel engine
b With Kubota 3.6L diesel engine
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL
NOTES
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
NOTES
WIRE HARNESS
LEFT HAND CHASSIS – GM 4.3L GASOLINE
WIRE HARNESS
REAR
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD
WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL
NOTES
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL
NOTES
WIRE HARNESS
TRANSMISSION-TWO SPEED – GM 4.3L LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
TRANSMISSION-TWO SPEED – KUBOTA 3.6L DIESEL
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
TRANSMISSION-THREE SPEED – GM 4.3L LPG AND KUBOTA DIESEL
WIRE HARNESS
TRANSMISSION-THREE SPEED – GM 4.3L LPG AND KUBOTA DIESEL
7 TRANSMISSION
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 7
TRANSMISSION
DESCRIPTION PAGE
NOTES
TRANSMISSION MOUNT
ITEM PART NO. DESCRIPTION QTY
1 287854 Capscrew ............................................................................................................ 1
2 292682 Lockwasher ......................................................................................................... 1
3 1591721 Washer ............................................................................................................... 1
4 1591719 Crossmember ..................................................................................................... 1
5 1591717 Housing (Bushing) .............................................................................................. 1
6 296426 Washer ............................................................................................................... 6
7 293688 Capscrew ............................................................................................................ 2
8 293686 Capscrew ............................................................................................................ 8
9 1617487 Bracket (Isolator) ................................................................................................ 1
10 1591720 Pin ....................................................................................................................... 1
11 4031310 Transmission Assy (Two Speed) (FFigure 7-10, FFigure 7-11)....................... 1
11 4010141 Transmission Assy (Three Speed) (FFigure 7-5, FFigure 7-6)........................ 1
12 1591716 Bushing ............................................................................................................... 1
13 296427 Washer ............................................................................................................... 4
14 1565453 Nut (Flange) ........................................................................................................ 2
TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG
TORQUE CONVERTER
KUBOTA DIESEL
TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 1 OF 2
TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 2 OF 2
FOOTNOTES:
a Not Illustrated b Not used with this application
TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 1 OF 2
TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 2 OF 2
NOTES
REVERSE CLUTCH
TWO SPEED TRANSMISSION
CONTROL VALVE
THREE SPEED TRANSMISSION
CONTROL VALVE
TWO SPEED TRANSMISSION
FOOTNOTES:
a Not Illustrated
NOTES
PUMP DRIVE
ITEM PART NO. DESCRIPTION QTY
1 1684268 Drive Gear .......................................................................................................... 1
2 1655542 Capscrew ............................................................................................................ 1
3 1624602 Lockwasher ......................................................................................................... 1
4 1655541 Support ............................................................................................................... 1
5 1655543 Pin ....................................................................................................................... 1
6 1707743 Ball Bearing ........................................................................................................ 1
7 1311803 Retaining Ring .................................................................................................... 1
8 1655536 Screw .................................................................................................................. 1
9 1655537 Lockwasher ......................................................................................................... 1
10 1655535 Support ............................................................................................................... 1
11 1655534 Pin ....................................................................................................................... 1
12 1612711 Snap Ring ........................................................................................................... 1
13 1612710 Bearing ............................................................................................................... 1
14 1684266 Idler Gear (Pump Drive) ...................................................................................... 1
NOTES
8 DRIVE AXLE
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 8
DRIVE AXLE
DESCRIPTION PAGE
FOOTNOTES:
a Used with Bias Ply Tires c Used with Two and Three Speed Transmissions
b Used with Radial Tires d Used with Two Speed Transmissions
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
2078968 Drive Axle (14.8 Ratio) ........................................................................................ 1
2078969 Drive Axle (15.4 Ratio) ........................................................................................ 1
1 1644256 Differential ...................................................................................................... 1
1 1644250 Differential Carrier ...................................................................................... 1
2 1644251 Washer ....................................................................................................... 2
3 1644252 Gear ........................................................................................................... 2
4 1644254 Washer ....................................................................................................... 4
5 1644255 Pinion ......................................................................................................... 4
6 1644253 Pin .............................................................................................................. 2
7 1644257 Bolt ............................................................................................................. 15
8 1623593 Bolt ................................................................................................................. 2
9 1644246 Nut .................................................................................................................. 2
10 1644247 Seal ................................................................................................................ 2
11 1612530 Snap Ring ....................................................................................................... 2
12 1644245 O-Ring ............................................................................................................ 2
13 1644248 Bearing ........................................................................................................... 2
14 1644249 Bolt ................................................................................................................. 16
15 1644244 Gear and Pinion (14.8 Overall Ratio) ............................................................. 1
15 1644673 Gear and Pinion (15.4 Overall Ratio) ............................................................. 1
16 1644243 Bearing ........................................................................................................... 1
17 1657852 Kit-Shim .......................................................................................................... 1
18 1644238 Shim (0.1 mm) ................................................................................................ 1
18 1644239 Shim (0.2 mm) ................................................................................................ 1
18 1644240 Shim (0.5 mm) ................................................................................................ 1
18 1644241 Shim (0.15 mm) .............................................................................................. 1
19 1644237 Spacer ............................................................................................................ 1
20 1623573 Bearing ........................................................................................................... 1
21 1644236 Seal ................................................................................................................ 1
22 1644235 Cover Plate ..................................................................................................... 1
23 1644233 Flange ............................................................................................................ 1
24 1644234 O-Ring ............................................................................................................ 1
25 1644232 Nut .................................................................................................................. 1
KEY:
A: 8.25 x 15-14 PR
B: 8.25 x 15 Solid Pneumatic
C: 8.25 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
1606267 Wheel And Tire (Trell) ....................................................................... 4 .. ..
1606268 Wheel And Tire (Monarch) ................................................................ .. 4 ..
1606270 Wheel And Tire (Radial) .................................................................... .. .. 4
1 1547351 Tire (Trell) ...................................................................................... 1 .. ..
1 1547352 Tire (Monarch) ............................................................................... .. 1 ..
1 1471838 Pneumatic Tire (Radial) ................................................................ .. .. 1
2 2094200 Wheel Assy (6.5 x 15) ................................................................... 1 1 1
3 4048418 Wheel ........................................................................................ 1 1 1
4 980542 Wheel Lock Ring ....................................................................... 1 1 1
5 980541 Wheel Side Ring ....................................................................... 1 1 1
6 1584695 Wedge Band ............................................................................. 1 1 1
a 1471598 Tubeless Bead Seal ...................................................................... .. .. 1
a 1471922 Tubeless Bead Seal Valve ............................................................ .. .. 1
FOOTNOTES:
a Not Illustrated
9 STEERING SYSTEM
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 9
STEERING SYSTEM
DESCRIPTION PAGE
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1677244 Steering Axle ...................................................................................................... 1
1 230421 Bearing Cup ................................................................................................... 2
2 153715 Bearing Cone ................................................................................................. 2
3 153717 Wear Sleeve ................................................................................................... 2
4 153716 Seal ................................................................................................................ 2
5 4028881 Spindle (RH) ................................................................................................... 1
6 1696278 Steering Axle (Frame) .................................................................................... 1
7 266733 Seal ................................................................................................................ 2
8 266728 Seal ................................................................................................................ 2
9 39678 O-Ring ............................................................................................................ 2
10 1527883 Capscrew ....................................................................................................... 2
11 185856 Shim (0.005 in.) .............................................................................................. 3
12 185857 Shim (0.007 in.) .............................................................................................. 3
13 185858 Shim (0.020 in.) .............................................................................................. 3
14 1563858 Shim (0.002 in.) .............................................................................................. 3
15 4009736 Bearing Cap Assembly (Assembly) ................................................................ 1
15 266735 Bearing Cap ............................................................................................... 1
16 4006723 Bearing Set ................................................................................................ 1
16 1374823 Bearing Set ................................................................................................ 1
16 135658 Bearing Cup ........................................................................................... 1
17 135657 Bearing Cone ......................................................................................... 2
18 13957 Grease Fitting ................................................................................................. 2
19 293628 Capscrew ....................................................................................................... 6
20 12929 Snap Ring ....................................................................................................... 8
21 1673481 Pin .................................................................................................................. 2
22 1673482 Pin .................................................................................................................. 2
23 1692130 Seal ................................................................................................................ 8
24 1673444 Tie Rod (Assembly) ........................................................................................ 2
25 1671760 Bushing ...................................................................................................... 1
26 13957 Grease Fitting ............................................................................................. 2
27 293688 Capscrew ....................................................................................................... 8
28 292685 Lockwasher .................................................................................................... 8
29 2108963 Steering Cylinder (FFigure 9-6)..................................................................... 1
30 15225 Cotter Pin ....................................................................................................... 2
30 15226 Cotter Pin (Optional) ....................................................................................... 2
31 69029 Cap ................................................................................................................. 2
32 53641 Wheel Nut (Spindle) ....................................................................................... 2
33 1383775 Washer ........................................................................................................... 2
34 153835 Bearing Cone ................................................................................................. 2
35 1603898 Wheel Hub ...................................................................................................... 2
36 1393348 Wheel Stud ..................................................................................................... 12
37 153834 Bearing Cup ................................................................................................... 2
38 230324 Bearing Cup ................................................................................................... 2
39 129499 Wear Sleeve ................................................................................................... 2
40 230325 Bearing Cone ................................................................................................. 2
41 129498 Seal ................................................................................................................ 2
42 4028880 Spindle (LH) ................................................................................................... 1
43 320159 Washer ........................................................................................................... 2
44 1388829 Dust Cap ........................................................................................................ 2
45 13963 Grease Fitting ................................................................................................. 2
46 1335873 Bushing ............................................................................................................... 2
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
47 131191 Shim (0.040 in.) .................................................................................................. AR
48 131190 Shim (0.110 in.) .................................................................................................. AR
49 1335870 Flange ................................................................................................................. 2
50 131193 Sealing Ring ....................................................................................................... 2
2064554 Loctite ................................................................................................................. AR
KEY:
A: 8.25 x 15-14 PR
B: 8.25 x 15 Solid Pneumatic
C: 8.25 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
1606271 Wheel And Tire (Trell) ....................................................................... 2 .. ..
1606272 Wheel And Tire (Monarch) ................................................................ .. 2 ..
1606274 Wheel And Tire (Radial) .................................................................... .. .. 2
1 1547351 Tire (Trell) ...................................................................................... 1 .. ..
1 1547352 Tire (Monarch) ............................................................................... .. 1 ..
1 1471838 Pneumatic Tire (Radial) ................................................................ .. .. 1
2 1471598 Tubeless Bead Seal .................................................................. .. .. 1
2 1471922 Tubeless Bead Seal Valve ........................................................ .. .. 1
3 2094201 Wheel Assy ................................................................................... 1 1 1
4 376026 Wheel Nut ..................................................................................... 12 12 12
10 BRAKE SYSTEM
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 10
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE LINKAGE
SINGLE PEDAL – WET BRAKE
FOOTNOTES:
a Not Illustrated
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a With Two-Speed Transmission
NOTES
11 HYDRAULIC SYSTEM
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 11
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
1 1708697 Cap ..................................................................................................................... 1
1 1705549 O-Ring ............................................................................................................ 1
1 ..... Spring ............................................................................................................. 1
2 ..... Bowl Assembly ................................................................................................... 1
3 1615172 Hydraulic Filter .................................................................................................... 1
4 a 2068337 Pressure Switch .................................................................................................. 1
1705728 Kit-Seal ............................................................................................................... 1
5 1708691 Kit-O-Ring ........................................................................................................... 1
FOOTNOTES:
a With Electronic Monitoring Package
GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
1669542 Gear Pump (Steering) ......................................................................................... 1
1 ..... Gear Housing ................................................................................................. 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Driven Gear .................................................................................................... 1
4 1657479 Flange ............................................................................................................ 1
5 1657480 Cover .............................................................................................................. 1
6 1578673 Side Plate ....................................................................................................... 2
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up Ring ................................................................................................. 2
9 1578671 Screw ............................................................................................................. 4
10 1578672 Dowel ............................................................................................................. 4
1669547 Gear Set ............................................................................................................. 1
1657482 Kit-Repair ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated
HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
TILT SECTION
MANUAL HYDRAULIC CONTROL VALVE – THREE AND FOUR FUNCTION
NOTES
FOOTNOTES:
a Four Function Only b Three Function Only
TILT SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
FOOTNOTES:
a Four Function Only b Three Function Only
OUTLET SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID
NOTES
FOOTNOTES:
a 5° Forward/10° Back b 5° Forward/6° Back
TILT CYLINDERS
KEY:
A: 5 Degrees Forward/6 Degrees Back
B: 5 Degrees Forward/10 Degrees Back
QTY
ITEM PART NO. DESCRIPTION A B
2090626 Tilt Cylinder (LH) ........................................................................................ 1 ..
2090627 Tilt Cylinder (LH) ........................................................................................ .. 1
2082826 Tilt Cylinder (RH) ........................................................................................ 1 ..
2082827 Tilt Cylinder (RH) ........................................................................................ .. 1
1 193554 Rod Wiper .............................................................................................. 1 1
2 289969 End Plug ................................................................................................ 1 1
2 1706804 Gland (Alternate Part) ............................................................................ 1 1
3 1381085 Rod Seal ................................................................................................ 1 1
4 1329756 Back-Up Ring ......................................................................................... 1 1
5 92482 O-Ring ................................................................................................... 1 1
5 92482 O-Ring (Alternate Part) .......................................................................... 2 2
6 2098244 Cylinder Rod .......................................................................................... 1 ..
6 2098245 Cylinder Rod .......................................................................................... .. 1
7 199082 O-Ring ................................................................................................... 1 1
8 2095852 Spacer ................................................................................................... 1 ..
9 2044821 Piston Seal ............................................................................................. 1 1
10 239182 Wear Ring .............................................................................................. 1 1
11 289968 Piston ..................................................................................................... 1 1
12 2036547 Locknut .................................................................................................. 1 1
13 1612451 Tube Wldmt-Cylinder (RH) .................................................................... 1 ..
13 1612453 Tube Wldmt-Cylinder (LH) ..................................................................... 1 ..
13 1612452 Tube Wldmt-Cylinder (RH) .................................................................... .. 1
13 1612454 Tube Wldmt-Cylinder (LH) ..................................................................... .. 1
1494726 Kit-Seal ....................................................................................................... 1 1
TILT HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 1487063 Fitting .................................................................................................................. 4
1 265787 O-Ring ............................................................................................................ 1
1 16483 O-Ring ............................................................................................................ 1
2 2091584 Hose Assy ........................................................................................................... 1
3 1480237 Nut ...................................................................................................................... 2
4 1605479 Hose Clamp (Dual Hose) .................................................................................... 2
5 1586627 Capscrew ............................................................................................................ 2
6 1473887 Fitting .................................................................................................................. 6
6 265731 O-Ring ............................................................................................................ 1
6 16484 O-Ring ............................................................................................................ 1
7 222500 Fitting .................................................................................................................. 1
8 353198 Clamp ................................................................................................................. 2
9 2095409 Hose ................................................................................................................... 1
10 1650229 Fitting .................................................................................................................. 1
10 16484 O-Ring ............................................................................................................ 1
11 1486742 Fitting .................................................................................................................. 1
11 265787 O-Ring ............................................................................................................ 1
11 16484 O-Ring ............................................................................................................ 1
12 2091573 Hose Assy ........................................................................................................... 1
13 1473897 Fitting .................................................................................................................. 1
13 265731 O-Ring ............................................................................................................ 1
13 16484 O-Ring ............................................................................................................ 1
14 1527879 Capscrew ............................................................................................................ 2
15 1648772 Valve Block ......................................................................................................... 1
15 2093476 Valve Block ..................................................................................................... 1
15 1648771 Valve-Counterbalance .................................................................................... 1
16 2091583 Hose Assy ........................................................................................................... 1
17 2091582 Hose Assy ........................................................................................................... 1
18 2091581 Hose Assy ........................................................................................................... 1
19 2091585 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Used for mast removal
SECTION 12
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
A613
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
A613
FOOTNOTES:
a Letter on Inside Face b Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
A613
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Not Illustrated c Used with 5940 mm Lift Height
b Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT – HOOK TYPE
FOOTNOTES:
a Letter on Inside Face b With Attachments
CARRIAGE
TWO STAGE LIMITED FREE-LIFT – PIN TYPE
FOOTNOTES:
a Letter on Inside Face b Optional
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
A613
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 357529 Stubshaft ................................................................................................ 1 2
2 1495279 Hose Sheave ......................................................................................... 1 2
3 332057 Bushing ............................................................................................. 1 2
4 1581567 Nut ......................................................................................................... 2 4
5 1605443 Bracket (LH) ........................................................................................... .. 1
5 1605444 Bracket (RH) .......................................................................................... 1 1
6 1626461 Capscrew ............................................................................................... 2 4
7 1360508 Clamp .................................................................................................... 2 4
7 1360508 Clamp (4340 mm) .................................................................................. 3 5
7 1360508 Clamp (5340-5940 mm) ......................................................................... 4 6
8 1465489 Hose Clamp ........................................................................................... 2 4
8 1465489 Hose Clamp (4340 mm) ......................................................................... 3 5
8 1465489 Hose Clamp (5340-5940 mm) ............................................................... 4 6
9 b. . . . . Hose Assy .............................................................................................. 2 4
10 1581565 Nut ......................................................................................................... 2 4
11 2035791 Hose Clamp ........................................................................................... 1 2
12 1581578 Capscrew ............................................................................................... 2 4
13 1581853 Washer .................................................................................................. 1 2
14 1581593 Capscrew ............................................................................................... 1 2
15 816591 Fitting ..................................................................................................... 2 4
15 265731 O-Ring ............................................................................................... 1 1
a 1529016 Fitting (Hose Cap) .................................................................................. 2 4
FOOTNOTES:
a Not Illustrated b Refer to Table
FOOTNOTES:
a Not Illustrated, for mounting Brackets
FOOTNOTES:
a Not Illustrated, for Bracket mounting
NOTES
SECTION 13
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
OUTER MAST
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
A614
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
FOOTNOTES:
a For use only on 241.7 in. lift height
b Not Illustrated
c Refer to Table
NOTES
FREE-LIFT
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
CARRIAGE
THREE STAGE FULL FREE-LIFT – HOOK TYPE
FOOTNOTES:
a Letter on Inside Face b With Attachments
CARRIAGE
THREE STAGE FULL FREE-LIFT – PIN TYPE
FOOTNOTES:
a Letter on Inside Face b Optional
HEADER HOSES
THREE STAGE FULL FREE-LIFT
A614
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 1 1
2 1486746 Fitting ......................................................................................................... 4 4
3 b. . . . . Hose Assy .................................................................................................. 2 2
4 1465489 Hose Clamp (4640 mm) ............................................................................. 1 3
4 1465489 Hose Clamp (5540-6140 mm) .................................................................... 2 4
5 1360508 Clamp (4640 mm) ...................................................................................... 1 3
5 1360508 Clamp (5540-6140 mm) ............................................................................. 2 4
6 816591 Fitting ......................................................................................................... 3 3
7 2096962 Tube Assy .................................................................................................. 1 1
8 2096959 Tube Assy .................................................................................................. 1 1
9 1528580 Fitting ......................................................................................................... 3 3
10 1625092 Shim ........................................................................................................... 2 2
11 380590 Bracket ....................................................................................................... 1 1
12 380591 Bracket ....................................................................................................... 1 1
13 1632103 Shaft ........................................................................................................... 1 1
14 b. . . . . Hose Assy .................................................................................................. 2 2
15 297647 Sheave ....................................................................................................... 2 2
16 248212 Snap Ring .................................................................................................. 2 2
17 380585 Bracket ....................................................................................................... 2 2
18 1598659 Capscrew ................................................................................................... 2 2
19 b. . . . . Hose Assy .................................................................................................. .. 2
20 255578 Clamp ......................................................................................................... .. 1
21 1581557 Washer ....................................................................................................... .. 3
22 1581585 Capscrew ................................................................................................... .. 1
23 1473887 Fitting ......................................................................................................... .. 2
24 ..... Bracket ....................................................................................................... .. 1
25 378044 Hose Reel .................................................................................................. .. 1
26 1597661 Capscrew ................................................................................................... .. 2
27 16541 Fitting ......................................................................................................... .. 2
28 b. . . . . Hose Assy .................................................................................................. .. 1
©2013 HYSTER COMPANY See Service Manual 13-25
for service procedures.
UNIT CODE K006
NORTH AMERICA 02/2013
HEADER HOSES
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
29 358286 Strain Relief ................................................................................................ .. 1
30 1649764 Bracket ....................................................................................................... .. 1
31 1510117 Capscrew ................................................................................................... .. 2
32 1703560 Capscrew ................................................................................................... .. 2
33 358287 Bracket ....................................................................................................... .. 1
34 1529016 Fitting ......................................................................................................... 2 4
a 1581849 Nut .............................................................................................................. .. 2
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
NOTES
14 OPTIONS
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 14
OPTIONS
DESCRIPTION PAGE
NOTES
FIRE EXTINGUISHER
WITH CAB
NOTES
BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 2064929 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 1582464 Fastener .............................................................................................................. 1
3 1500912 Clip ...................................................................................................................... 1
4 1531001 Insert ................................................................................................................... 2
5 1527877 Capscrew ............................................................................................................ 2
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1651275 Accumulator ........................................................................................................ 1
2 1611564 Clamp ................................................................................................................. 1
3 1708890 Bracket Wldmt .................................................................................................... 1
4 16642 Capscrew ............................................................................................................ 2
5 1487075 Fitting .................................................................................................................. 1
5 16487 O-Ring ............................................................................................................ 1
5 244167 O-Ring ............................................................................................................ 1
6 2096180 Hose ................................................................................................................... 1
7 1487099 Fitting .................................................................................................................. 1
7 244167 O-Ring ............................................................................................................ 2
8 1661416 Clamp ................................................................................................................. 2
LIFTING EYE
ITEM PART NO. DESCRIPTION QTY
1 1651797 Eyebolt ................................................................................................................ 1
2 1474318 Anchor ................................................................................................................ 1
3 292661 Nut ...................................................................................................................... 1
4 15246 Cotter Pin ............................................................................................................ 1
5 1593341 Nut ...................................................................................................................... 1
NOTES
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER
ATTACHMENT CARRIAGE
WITH FORK POSITIONER AND BACKREST
KEY:
A: Without Fork Positioner
B: With Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B
1 4031741 Cylinder Assy ............................................................................................. 1 ..
1 4063685 Sideshift Cylinder ....................................................................................... .. 1
2 4031742 Rod Seal ................................................................................................ 2 2
3 4031743 O-Ring ................................................................................................... 2 2
4 4031744 Rod Wiper .............................................................................................. 2 2
5 4031745 Retainer ................................................................................................. 2 2
6 ..... Rod ........................................................................................................ 1 1
7 ..... Cylinder Shelf ........................................................................................ 1 1
8 4031746 Kit-Seal .................................................................................................. 1 1
NOTES
ATTACHMENT CARRIAGE
VALVE AND HOSES
CARRIER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 4065045 Carrier (RH) ........................................................................................................ 1
2 4065046 Block ................................................................................................................... 4
3 4065047 Capscrew ............................................................................................................ 12
4 4063733 Carrier Stop ........................................................................................................ 2
5 4063732 Capscrew ............................................................................................................ 4
6 4065048 Carrier (LH) ......................................................................................................... 1
7 4063736 Bearing ............................................................................................................... 8
SECTION 15
FIELD CONVERSION KITS
DESCRIPTION PAGE
FOOTNOTES:
a Used On Mast A613, Attachment 100D-PBS
b Used On Mast A613, Attachment 100D-RRB, 120D-RRB
c Used On Mast A613, Attachment 100E-BDS
d Used On Mast A613, Attachment 120F-RCP
e Used On Mast A613, Attachment 130F-RCP
f Used On Mast A613, Attachment 150D-BDS
g Used On Mast A613, Attachment 150D-BSS
h Used On Mast A613, Attachment 150D-RRB
i Used On Mast A613, Attachment 90F-RCF, 90F-RCP, 100F-RCF, 100F-RCP
j Used On Mast A614, Attachment 100D-RRB, 120D-RRB
k Used On Mast A614, Attachment 120F-RCP
l Used On Mast A614, Attachment 130F-RCP
m Used On Mast A614, Attachment 140D-PBS
n Used On Mast A614, Attachment 150D-BSS
o Used On Mast A614, Attachment 150D-RRB
p Used On Mast A614, Attachment 159D-BDS
q Used On Mast A614, Attachment 90F-RCF, 90F-RCP, 100F-RCF, 100F-RCP
FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.
FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.
REPLACEMENT KITS
16 NUMERICAL INDEX
UNIT CODE K006
02/2013 NORTH AMERICA
SECTION 16
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NOTES