fincantieri / steam turbines

_ the steam takes power

industrial steam turbines
for power generation
and mechanical drive
_ steam turbines
the steam takes power

fincantieri _ seven seas, one company

Like a grand design in the stars, there

is a global network of interconnected
knowledge and expertise, on sea and
land, where day by day a group
is growing and adding fresh value all
along the chain, creating a whole that is
so much greater than the sum of its parts.
This is Fincantieri.
A global Group that is a cutting-edge
and active player in all the highest
added-value market segments, across
the water and around the world.
 the fincantieri planet

SHIPYARDS AND DOCKS SUBSIDIARIES

_ europe _ asia _ europe _ asia _ americas the world in one design
ITALY VIETNAM ITALY NORWAY CHINA USA
TRIESTE VUNG TAU FINCANTIERI S.p.A. (Headquarter) Vard Group (Headquarter) Fincantieri (Shanghai) Trading Group Holdings — Twenty shipyards across Europe, Americas
MONFALCONE Orizzonte Sistemi Navali Vard Design CSSC - Fincantieri Fincantieri Marine Systems North America
Cetena Vard Piping Cruise Industry Development Fincantieri Services USA and Asia. A workforce of more than twenty thousand
MARGHERA Vard Electro
_ americas Seastema Fincantieri USA people, 60% abroad. Revenues of four billion euros.
SESTRI PONENTE Vard Accommodation
Isotta Fraschini Motori Vard Marine US
GENOA Fincantieri Oil&Gas Seaonics INDIA These figures underscore our supreme competitiveness
RIVA TRIGOSO-MUGGIANO USA Seaf Fincantieri India
ANCONA Marine Interiors SWEDEN Vard Electrical Installation
CANADA in the market.
CASTELLAMMARE DI STABIA GREEN BAY Fincantieri SI and Engineering (India)
Fincantieri Infrastructure Fincantieri Sweden Vard Marine We are a global multinational group.
PALERMO MARINETTE
IsselNord And we are unique.
STURGEON BAY
POLAND BAHRAIN BRAZIL
NORWAY Because we are the only company in the world
FMSNA
BRAZIL Seaonics Polska Fincantieri do Brasil Participações
AUKRA that can build all types of vessel, whatever their
BRATTVAAG SUAPE UAE complexity. From cruise ships to mega yachts,
BREVIK
Etihad Ship Building _ oceania naval vessels to high-tech offshore vessels.
LANGSTEN
SØVIKNES We are Fincantieri.
QATAR
AUSTRALIA
ROMANIA Fincantieri Services Middle East Rooted in Italy, we operate worldwide.
Fincantieri Australia
We are an ecosystem that welcomes the shipowners
BRAILA SINGAPORE
TULCEA and assists them at every stage, from construction and
Fincantieri Singapore R.O.
Vard Holdings on through their unit’s entire life cycle.
Vard Shipholding Singapore

JAPAN
FMSNA YK

19,000
employees

20
shipyards

4
continents

2 3 fincantieri /// steam turbines

 fincantieri
steam turbines

— Fully DESIGNED and BUILT in Italy in Riva Trigoso, Fincantieri Riva Trigoso (GE)
Steam Turbines combine long experience, state-of-the-art technology and
the continuous feed-back and support of our worldwide customers for a
non-stop improvement.

The Steam Turbine design concept is modular, and design can be

customized in each detail according to our customers requirements with
constant support of our engineers and technicians.

It means:

• Our production is not a series production, but an ON DEMAND one

• All of our products could be «tailor made»
fincantieri • We think quality is better than quantity.
markets and products

4 5 fincantieri /// steam turbines

r i v a trigoso.
t h e special pl a c e w h e r e o u r
— Engineering, Design, Expertise, Technology and Know-how.
s t e am turb ines t a k e s h a p e . Fully Italian and excellent.

research
project production after
and engineering quality purchasing sales
management & testing sales
development

from steel through design to production up to the turbine

o ur people follow the line from t h e d e s i g n u p t o t h e r e a d i n e s s f o r d e l i v e r y a n d be yond.

6 7 fincantieri /// steam turbines

our steam turbines our steam turbines

different well proven solutions based different layouts

on our customer needs and our experience different goals

— Depending on the project and relevant features and/or

constraints (existing installation or not, accessibility to the
plant, time schedule, etc.) we study with the customer the most
appropiate solution among a range of standard configurations:
our solutions are modular and customised according to project
requirements.

modular philosophy for turbine

main plus

Easy transportation and reduced lift

capacity for installation

Easy manoeuvrability during erection

Easy access to components for operation and

maintenance activities.

Welded steel baseplate common to:

• turbine + reduction gear with built-in oil

modular philosophy for arrangment tank (or separated one)

• Generator mounted directly on concrete

main plus

Simplified design of columns and concrete

Complete train alignment pre-arranged at

manufacturer workshop

Direct application on columns without

_ Mezzanine Installation _ CHP - Combined Heat and Power Applications for concrete base
District Heating Purposes

Short erection time at site

Welded steel baseplate common to:

• the whole train (supported by spring

boxes) with built-in oil tank (or
separated one)

_ Ground Installation with Aside Condenser _ Ground Installation

8 9 fincantieri /// steam turbines

our steam turbines our steam turbines

different scope of supply turn key

for different applications solutions

— Fincantieri offers and build different turn key solutions

What How Where for different projects and applications.

— Fincantieri proposes and provides turn-key solutions for

Mechanical Drive the whole STG Set.
Steam Turbine Revamping
Fincantieri’s scope of supply starts from the basic engineering
up to the delivery of the Plant to the End User.

_ STG set
erection activities
on site in USA
Mechanical Drive
Steam Turbine + Reduction Gear Revamping
— Fincantieri can also supply the power island complete
of the necessary mechanical and electrical components and
fittings.

New Installation
STG set Revamping _ 3D design
of a power island
in Sweden

— A Fincantieri particular turn key Power Plant solution

is based on 200 kW high efficiency micro steam turbine,
developed by Fincantieri in particular for Cogeneration
Biomass Power Plant.
Easy to build, the plant has modular design to minimize the
installation time.
STG set New Installation
Mechanical BOP + Revamping
DH exchangers/Condensers

_ 200 kW
Biomass Plant

10 11 fincantieri /// steam turbines

our steam turbines our steam turbines

our product range our technology

— Fincantieri steam turbine covers the complete power

range from 200 kW up to 50 MW.
Applications are suitable either for power generation or
for mechanical drive (single stage/multistage) i.e. pumps,
compressors, fans driving.

— Fincantieri production covers the following steam turbine

categories:

• Microgeneration
• Single Stage
• Multistage
• Overhung
• in a wide power range:

• inlet steam conditions up to 140 bar and 540°c

• bearings with high damping capability, pressure type or tilting pads type
steam turbines type power range • rotor supporting system: “centerline” type
• labyrinth type steam seal rings, spring mounted also available with brush seals
• rotor disks integral with the shaft to maximise strength and reliability
XS from 200 kW to 1 MW
• horizontally split casing of cast steel with fabricated or cast exhaust duct
• flow path based on impulse type construction and hybrid degree of reaction.
S from 1 MW to 10 MW

M from 10 MW to 25 MW

L from 25 MW to 50 MW

12 13 fincantieri /// steam turbines

r&d r&d

research microgeneration new item

and development steam turbines

— Fincantieri is continuously investing large resources in Fincantieri turbines successfully combine the impulse • Compact turbine: multistage/multivalve/high efficiency Possible applications:
Research and Development. technology with the hybrid-reaction flow path concept. This • Condensing or Backpressure, with or without
combination provides very high performances, sustained bleeding/2nd admission • CHP (Waste/Biomass/HRSG)
Innovative blading, designed in –house by specialized efficiency over the time, and high reliability. • Rotor from forging with integral disks • Heat recovery plants (on/offshore)
engineers, allow to achieve efficiencies at the top level. The • API 611-612 versions available. for electricity production
design is carried out using state-of-the-art tools, validated Strong effort is addressed to upgrade the existing models and • Industrial projects
through extensive experimental testing carried out by to extend the production line in the field of XS and L power • Solar Plants
prestigious Italian and European facilities. range too. • Mechanical Drive.

Easy «Plug&Play» version on metallic baseplate (2,5 m x 8 m)

including tube oil console and panels. Short erection time.

state of the art design tools experimental validation of design main features:

Inlet pressure from 10 to 65 bara

Inlet temperature from saturated to 450°C

Bleeding pressure from 1 to 10 bara

Inlet steam flow from 1 to 20 t/h

Exhaust pressure from 0.05 to 10 bara

Speed up to 19000 rpm

Electrical power from 100 to 1500 kW

Skid length 6000 – 8000 mm

Skid width 2500 mm

Skid height 3000 – 3500 mm

_ experimental output _ numerical output

14 15 fincantieri /// steam turbines

r&d

overhung new item

steam turbines

— Fincantieri has developed two solutions of overhung

steam turbines:
• Double overhung shaft
• Single overhung shaft . The two turbine shafts are directly flanged to two
. Turbine shaft is directly flanged to the pinion and pinions geared on the same low speed wheel and
supported by the reduction gear journal bearings supported by reduction gear journal bearings
. Single body casing mounted on the gear box . Two bodies casing mounted on the gear box
. Multistage and multivalve configuration . Multistage, multivalve configuration with interposed
. Axial exhaust duct controlled extraction or bleeding
. Suitable for condensing and back-pressure . Axial exhaust duct
applications with or without bleeding. . Suitable for condensing and backpressure applications
with or without bleeding or controlled extraction.

EXHAUST

ESTRACTION/
CONTROLLED
EXTRACTION

STEAM INLET

main characteristics: — If overhung deviation is accepted by customer ST can be main features:

provided in compliance with API 611/612 rules.
• Integral disks with the rotor
Inlet pressure from 3 to 50 bara
• Compact solution possible applications:
• High efficiency thanks to multistage/multivalve Inlet temperature from saturated up to 450°C

construction • CHP (Waste/Biomass/HRSG) Bleeding pressure from 1 to 10 bara

• Turbine, reduction gear, oil console and electrical panels • Heat recovery plants (on/offshore) for electricity production
Exhaust pressure from 0.05 to 10 bara
supplied on a common skid • Industrial applications (chemical processes, petrochemical,
• Short time for erection and commissioning food plants, etc) Speed 13300 rpm
• Easy start and stop managing • Solar Plants
Electrical power up to 8000 kW
• Low operational cost • Mechanical Drive.
• Low maintenance cost. Skid length 4000 – 7700 mm (with generator)

Skid width 3500 – 4000 mm

Skid height 3000 – 3500 mm

16 17 fincantieri /// steam turbines

r&d

single stage new item

steam turbines

— The FX-Series is studied for mechanical drive applications

suitable to move pumps, compressors, fans, generators in the
Oil&Gas, refining, petrochemical and other markets. The
turbine is compliant with API 611. FX-Series turbine: reliable
and cost effective solution derived from the well proven
Fincantieri F-Series single stage turbine.

main characteristics:

• Turbine casing horizontally divided in two parts, in steel

casting with metal to metal steam joint. Steam rozzle box
located in the lower half casing
• Rotor disk machined from alloy steel solid forging and
keyed to the shaft functional features:
• Rigid rotor shaft as per API 611
• Impulse blading machined integral with rotor disk. Power Speed Inlet Press. Inlet Temp. Outlet Press.
Inlet connection
Discharge
(kW) (RPM) (barg) (°C) (barg) connection
Advanced profiles suitable for very efficient supersonic
4”/6” 12”
flows 2000 6000 54 430 2
ANSI 600 ANSI 300
fx-
• Drilled nozzle specifically studied for high pressure drop
series
and supersonic flow dimensional features:
• Thrust bearing roller type or tilting pad (in option)
L H A H C.L. W Ø S.E.
• Mechanical and electrical overspeed trip protection (mm) (mm) (mm) (mm) (mm) (mm)
• Mechanical type trip valve with manual reset, fail safe
fast closing 1815 1150 530 600 1185 80

• Pneumatically operated control valve

• Over load valves manual or automatic in option
• Removable steam strainer, built in the inlet valve
• Steam seals carbon type or labyrinth type in option
pump drive
• No need for control oil plant.

for driving every type of pumps: feed pumps,

circulating pumps, oil pumps, processing pumps
for petrochemical plants, water pumps etc.
for every duty for which is requested:
reliability, easy use, low cost service.

fan-compressor drive

for driving fans: boiler, flue gas extractor,

centrifugal compressors, conditioning. for every
continuous and heavy duty application.

18 19 fincantieri /// steam turbines

r&d

L steam turbine new item main characteristics

• single body steam turbine

• modular design with high flexibilty for customing
— The new L model is the largest steam turbine in Fincantieri • impulse construction with hybrid degree of reaction, high performance, flow path design
production line. • compact layout for easy installation and maintenance
• admission conditions: up to 140 bar – 540 °c
• speed: up to 4200 rpm
It is dimensioned for power output up to 50 MW in condensing • exhaust size: up to 2.5 m2
• downward/upward inlet and exhaust.
mode and up to 65 MW for district heater application.
The turbine is designed based on the best and well –proven
technology developed by Fincantieri in the last 10 years.
Single body, reliable impulse type construction, with top
performances thanks to the hybrid reaction flow path design.

The turbine concept is very flexible to meet the customer

needs for several type of applications such as combined cycle,
waste to energy, Oil&Gas industry and many other industrial
uses. Available with up to 6 uncontrolled extractions, up to 2
controlled extraction and possibility for second admission.

The design guide lines, based on API 612, ensure the highest
reliability.
New discharge bladings internally designed and tested inside
vacuum overspeed cell.

Compact layout can be provided with all the auxiliary

components and systems mounted on the same turbine
baseplate for easy, plug&play installation.

20 21 fincantieri /// steam turbines

after sales our steam turbines

together with quality, safety

our customer and environment

fincantieri provides its customers customised maintenance plans: — Fincantieri Steam Turbines Design and Manufacturing
with the following services: processes are carried out in compliance with ISO 9001 standard
— Our maintenance plans are diversified and tailor made requirements (RINA certificate n. 69/93).
• Predictive maintenance according to our customer requirements and each plants
• Preventive maintenance necessity. the quality system application
• Corrective activities allows:
• Diagnostic analysis This approach guarantees the maximum availability and
• Endoscopic inspection. • understanding customer needs and expectations
reliability of turbine/groups, matching our customers
• compliance with regulatory requirements
requirements.
• Remote monitoring • design process control (inputs, outputs, verification and
• STG revamping to optimize the efficiency validation)
Customer satisfaction is achieved predictive inspections and
• Power plant redesign for thermal cycle improvement • suppliers’ selection
scheduled maintenance activities improvements on turbines
• Components or Turbine replacements • job planning and control
and auxiliares, allowing to minimize machine shutdown times
• Control and monitoring system upgrade. • manufacturing quality control
and unexpected failures, plus maximizing the effect of cost/
• customer satisfaction assessment.
benefit.

the manufacturing quality control

process includes:

taking care of our • the procured goods control (incoming and at site
customers worldwide inspections and tests)
• material mechanical characteristics checks
• heat stability tests
— We take care of our customers worldwide, answering in
• NDTS
24 h to any necessity, with our experience and know-how.
• cmm measurements
We operate on every kind of steam turbines for consulting,
• rotor balancing
mainenance, revamping or modification.
• runout and vibration analysis
Our people and consolidated partners can mobilize quickly to
• before shipment every ST is tested under steam in our
solve customer emergencies or technical necessities.
factory in Riva Trigoso. During the test our customer
can see its Steam Turbine running and check himself its
proper working.

aiming to release a “defect free

package” to our customers.

Moreover the Environmental and Safety Management System

established and applied by Fincantieri is in compliance with
the requirements of ISO 14001 and OHSAS 18001 standards
and is certified by RINA.

22 23 fincantieri /// steam turbines

Head Office
Via Genova, 1 - 34121 Trieste (Italy)
ph. +39 040 3193111 - fax +39 040 3192305

Steam Turbines
Via Erasmo Piaggio, 161 - 16037 Riva Trigoso - Genova (Italy)
ph. +39 01854831 - fax +39 0185483393
[email protected]

fincantieri.com/en/products-and-services/systems-components/turbines

This brochure has to be intended as a general description. The content should be adapted for specific applications.
 MP-01-20
fincantieri.com