Elec SPM CH04 F05

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BHT-ELEC-SPM

BHT-ELEC-SPM

are fused togetherwith a coatofsolder. Do not tin wires Table 4-3. Approximate soldering iron sizesfor
which are to be attached to solderless terminals or tinning
splices, or wires whichare to be crimpedto removable
crimp-style connectorcontacts. Wire size Soldering Iron Size
(AWG Gage) K (HeatCapacity)
b. Tinning with Soldering Iron. In the field, wires
smallerthan size No. 10 maybe tinned with a soldering 20-16 65Watts
iron and rosincore solderas follows: l4andl2 100 Watts

(1) Select a soldering iron having suitable heat lOand8 200 Watts
capacity for wire size. Make sure that iron is cleanand
well tinned. a. Solderingirons are available in wattage ranges
from 20 to 500 watts. Irons with wattage ratings of 60,
(2) Tin conductorfor about halfthe exposed length, 100, 200 watts are recommended for general use in
refer to figure 4-4. This is enough to take advantage of helicopter electrical wiring. Pencil ironswith a rating of
closed part of solder cup. Tinningor solder on wire above 20 to 60 watts are recommended for soldering small
cup causes wire to be stiff at point where flexing takes parts. The soldering iron recommended for printed
place. Thiswill result in wire breakage. Refer to figure 4-5 circuitsoldering is alightweight 55 wattironwith a600°F
for properlystripped and tinned conductor. (316°C) Curie point tip control. This iron has a
three-wire cord to eliminate leakage currents which
coulddamageprinted circuits.
b. Asoldering ironshouldalso besuitedto thetask.
ROSIN-CORE-
SOLDER
Do not select a small pencil iron where a high steady
heat flow is required.
8. SOLDERING TIP SELECTION. Select the tip best
suited for size and shape of workto be soldered. Some
common tip shapesare shown in figure 4-6. Solderingiron
E/SPM-4-4 tips are available in sizes from 1/16 inch to 2 inches in
diameter. For general use, a tip of 1/4 inch to 3/8 inch
Figure 4-4. Tinning wire with a soldering iron diameteris recommended.Forprintedcircuitsoldering,use
a long shanktip of 1/16, 1/8, 3/32 or 3/16 inch diameter.
Screwdriver, chisel, and pyramid shapes are
recommended.

I WARNING 1
AVOID ORAL CONTACT WITH HANDS
DURING SOLDERING OPERATIONS AND
WASH HANDS IMMEDIATELY AFTER
SOLDERING OPERATION. THE LEAD
CONTAINED IN SOLDER CAN BE A
SOURCE OF LEAD OXIDE. LEAD OXIDE IS
E/SPM-4-5 A POISON WHICH CAN ACCUMULATE IN
THEBODY OVER THEYEARS RESULTING
IN A SERIOUS HEALTH PROBLEM.
TOUCHING SOLDER FOLLOWED BY
Figure 4-5. Properly strippedand tinned SMOKING OR EATING IS A POTENTIAL
conductor
MEANS OF INGESTINGTRACE AMOUNTS
(3) Move soldering iron to opposite side of wire OF LEAD OXIDE.
and tin halfof theexposed length of conductor. 9. APPLICATION OF HEATAND SOLDER.
7. SOLDERINGIRON SELECTION. Selectasoldering a. Applyflux-coresolderattheexactpointbetween
iron with a thermal capacity high enough so that heat themetal and thesolderingiron (figure 4-7) holding iron
transfer is fast and effective.An iron with excessive heat directlyagainstthe assembly. Melt solderon thejoint,
capacity will burn or melt wire insulation, and iron with too not on the iron. Place soldering iron firmly against
littleheatcapacitywill makeacoldjoint inwhich solderdoes junction.If heavyrocking pressureis necessary, either
not alloywiththework. Table4-3providesa listof soldering irondoes nothavesufficient heatcapacity forthejob, or
iron sizes for various size wire. it has not been properlyprepared, or both.

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