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User Manual IEC 61850 Server / Modbus Master

Document code: MN67733_ENG Revision 1.000 Page 1 of 30


Industrial Electronic Devices

User Manual
Revision 1.000
English

IEC 61850 Server / Modbus Master - Converter


(Order Code: HD67733-2-A1 , HD67733-4-A1, HD67733-5-A1)

For Website information:


www.adfweb.com?Product=HD67733

For Price information:


www.adfweb.com?Price=HD67733-2-A1
www.adfweb.com?Price=HD67733-4-A1
www.adfweb.com?Price=HD67733-5-A1

Benefits and Main Features:


Very easy to configure
Triple Electrical isolation
Temperature range: -40°C/+85°C (-40°F/+185°F)

For other IEC 61850 products see also the following link:
Converter IEC 61850 Server to
www.adfweb.com?Product=HD67734 (Modbus Slave)
www.adfweb.com?Product=HD67735 (Modbus TCP Master)
www.adfweb.com?Product=HD67736 (Modbus TCP Slave)

Do you have your customer protocol? Then go to:


www.adfweb.com?Product=HD67003
Do you need to choose a device? Do you want help?
www.adfweb.com?Cmd=helpme
User Manual

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User Manual IEC 61850 Server / Modbus Master
Document code: MN67733_ENG Revision 1.000 Page 2 of 30
Industrial Electronic Devices

INDEX: UPDATED DOCUMENTATION:

Page Dear customer, we thank you for your attention and we remind you that
INDEX 2 you need to check that the following document is:
UPDATED DOCUMENTATION 2
Updated
REVISION LIST 2
WARNING 2 Related to the product you own
TRADEMARKS 2
SECURITY ALERT 3 To obtain the most recently updated document, note the “document code”
EXAMPLE OF CONNECTION 4 that appears at the top right-hand corner of each page of this document.
CONNECTION SCHEME 5
CHARACTERISTICS 8 With this “Document Code” go to web page www.adfweb.com/download/
CONFIGURATION 8 and search for the corresponding code on the page. Click on the proper
POWER SUPPLY 9 “Document Code” and download the updates.
FUNCTION MODES 10
LEDS 11
RS232 12 REVISION LIST:
RS485 12
RS422 13 Revision Date Author Chapter Description
ETHERNET 13 1.000 18/09/2018 Ff All First Release
USE OF COMPOSITOR SW67733 14
NEW CONFIGURATION / OPEN CONFIGURATION 15
SOFTWARE OPTIONS 16
SET COMMUNICATION 18
IEC 61850 ACCESS 21
MODBUS SET ACCESS 22 WARNING:
TLS KNOWN CERTIFICATE 24
UPDATE DEVICE 25
ADFweb.com reserves the right to change information in this manual about
MECHANICAL DIMENSIONS 27
our product without warning.
ORDERING INFORMATIONS 28
ADFweb.com is not responsible for any error this manual may contain.
ACCESSORIES 28
DISCLAIMER 29
OTHER REGULATIONS AND STANDARDS 29
WARRANTIES AND TECHNICAL SUPPORT 30 TRADEMARKS:
RETURN POLICY 30
All trademarks mentioned in this document belong to their respective
owners.

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User Manual IEC 61850 Server / Modbus Master
Document code: MN67733_ENG Revision 1.000 Page 3 of 30
Industrial Electronic Devices

SECURITY ALERT:

GENERAL INFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device, legal and
safety regulation are required for each individual application. The same applies also when using accessories.

INTENDED USE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).

QUALIFIED PERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job.

RESIDUAL RISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the following symbol:

This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage.

CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected] or give us a call if you need it.

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Industrial Electronic Devices

EXAMPLES OF CONNECTION:

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Industrial Electronic Devices

CONNECTION SCHEME:

Figure 1a: Connection scheme for HD67733-2-A1

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Industrial Electronic Devices

Figure 1b: Connection scheme for HD67733-4-A1

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Document code: MN67733_ENG Revision 1.000 Page 7 of 30
Industrial Electronic Devices

Figure 1c: Connection scheme for HD67733-5-A1

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Document code: MN67733_ENG Revision 1.000 Page 8 of 30
Industrial Electronic Devices

CHARACTERISTICS:

The HD67733-x-A1 are IEC 61850 / Modbus Master - Converters.

It allows for the following characteristics:


Up to 512 Modbus reading requests and 512 Modbus writing requests;
Triple isolation between RS232/RS485/RS422 - Power Supply, RS232/RS485/RS422 - Ethernet, Ethernet - Power Supply;
Two-directional information between IEC 61850 bus and Modbus bus;
Mountable on 35mm Rail DIN;
Wide power supply input range: 8…24V AC or 12…35V DC;
Wide temperature range: -40°C / 85°C [-40°F / +185°F].

CONFIGURATION:

You need Compositor SW67733 software on your PC in order to perform the following:
Define the parameters of IEC 61850 line;
Define the parameters of Modbus line;
Define IEC 61850 variables that contains the data read from the Modbus slaves;
Define IEC 61850 variables that contains the data to send to the Modbus slaves;
Update the device.

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Document code: MN67733_ENG Revision 1.000 Page 9 of 30
Industrial Electronic Devices

POWER SUPPLY:

The devices can be powered at 8…24V AC and 12…35V DC. For more details see the two tables below.

VAC VDC
Vmin Vmax Vmin Vmax
8V 24V 12V 35V

Consumption at 24V DC:

Device Consumption [W/VA]


HD67733-X-A1 3.5

Caution: Do not reverse the polarity power

HD67733-X-A1

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User Manual IEC 61850 Server / Modbus Master
Document code: MN67733_ENG Revision 1.000 Page 10 of 30
Industrial Electronic Devices

FUNCTION MODES:

The device has got two function modes depending on the position of the ‘Dip2 of Dip-Switch A’:
The first, with ‘Dip2 of Dip-Switch A’ at “OFF” position, is used for the normal working of the device.
The second, with ‘Dip2 of Dip-Switch A’ at “ON” position, is used for uploading the Project and/or Firmware.

For the operations to follow for the updating, see ‘UPDATE DEVICE’ section.

According to the functioning mode, the LEDs will have specific functions, see ‘LEDS’ section.

Warning:
Dip1 of ‘Dip-Switch A’ must be at ON position to work even if the Ethernet cable is not inserted.

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Industrial Electronic Devices

LEDS:

The device has got six LEDs that are used to give information about the functioning status.
The various meanings of the LEDs are described in the table below.

LED Normal Mode Boot Mode


1: ON [supply voltage ] ON: Device powered ON: Device powered
(green) OFF: Device not powered OFF: Device not powered
Blinks quickly: Boot state
2: Device State (green) Blinks slowly (~1Hz)
Blinks very slowly (~0.5Hz): update in progress
3: IEC 61850 communication Blinks quickly: Boot state
It blinks when a IEC 61850 request is received
(green) Blinks very slowly (~0.5Hz): update in progress

4: Modbus communication Blinks quickly: Boot state


It blinks when a Modbus response is received
(green) Blinks very slowly (~0.5Hz): update in progress
Blinks quickly: Boot state
5: Ethernet1 Tx (green) Blinks when is transmitting Ethernet frames
Blinks very slowly (~0.5Hz): update in progress
Blinks quickly: Boot state
6: Ethernet2 Tx (green) Blinks when is transmitting Ethernet frames
Blinks very slowly (~0.5Hz): update in progress

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User Manual IEC 61850 Server / Modbus Master
Document code: MN67733_ENG Revision 1.000 Page 12 of 30
Industrial Electronic Devices

RS232:

The connection from RS232 socket to a serial port (example one from a
personal computer) must be made with a Null Modem cable (a serial cable
where the pins 2 and 3 are crossed).
It is recommended that the RS232 cable not exceed 15 meters.

RS485:

For terminate the RS485 line with a 120Ω resistor it is necessary to put ON dip 1, like in figure.

The maximum length of the cable should be 1200m (4000 feet).

Here some codes of cables:


Belden: p/n 8132 - 2x 28AWG stranded twisted pairs conductor + foil shield + braid shield;
Belden p/n 82842 - 2x 24AWG stranded twisted pairs conductor + foil shield + braid shield;
Tasker: p/n C521 - 1x 24AWG twisted pair conductor + foil shield + braid shield;
Tasker: p/n C522 - 2x 24AWG twisted pairs conductor + foil shield + braid shield.

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User Manual IEC 61850 Server / Modbus Master
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Industrial Electronic Devices

RS422:

For terminate the RS485 line with a 120Ω resistor it is necessary to put ON dip 1 for T line and/or put ON dip 2 for R line, like in figure.

The maximum length of the cable should be 1200m (4000 feet).

ETHERNET:

IEC 61850 connection and the updating of the converters must be made using Connector3 and/or Connector4 of the HD67733-X-A1 with at
least a Category 5E cable. The maximum length of the cable should not exceed 100m. The cable has to conform to the T568 norms relative
to connections in cat.5 up to 100 Mbps. To connect the device to an Hub/Switch is recommended the use of a straight cable, to connect the
device to a PC/PLC/other is recommended the use of a cross cable.

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User Manual IEC 61850 Server / Modbus Master
Document code: MN67733_ENG Revision 1.000 Page 14 of 30
Industrial Electronic Devices

USE OF COMPOSITOR SW67733:

To configure the Converter, use the available software that runs with Windows called SW67733. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8, 10; 32/64bit).

When launching the SW67733, the window below appears (Fig. 2).

Note:
It is necessary to have installed .Net Framework 4.

Figure 2: Main window for SW67733

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Industrial Electronic Devices

NEW CONFIGURATION / OPEN CONFIGURATION:

The “New Configuration” button creates the folder which contains the entire device’s configuration.

A device’s configuration can also be imported or exported:


To clone the configurations of a programmable “IEC 61850 Server / Modbus Master -
Converter” in order to configure another device in the same manner, it is necessary to
maintain the folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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Industrial Electronic Devices

SOFTWARE OPTIONS:

By pressing the “Settings” ( ) button there is the possibility to change the language of the software and check the updatings for the
compositor.

In the section “Language” it is possible to change the language of the


software.

In the section “Connection Options”, it is possible to check if there are some


updatings of the software compositor in ADFweb.com website.
Checking the option “Check Software Update at Start of Program”, the
SW67733 checks automatically if there are updatings when it is launched.

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User Manual IEC 61850 Server / Modbus Master
Document code: MN67733_ENG Revision 1.000 Page 17 of 30
Industrial Electronic Devices

In the section “Software Settings”, it is possible to enable/disable some


keyboard’s commands for an easier navigation inside the tables contained in
the different sections of the software.

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Industrial Electronic Devices

SET COMMUNICATION:

By Pressing the “Set Communication” button from the main window for SW67733
(Fig. 2) the window “Set Communication” appears (Fig. 3).

The window is divided in different sections in order to define the different


parameters of the converter:
IEC 61850 Server
TLS (Transport Layer Security) Server
Modbus Master
Ethernet

Figure 3a: “Set Communication” window


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User Manual IEC 61850 Server / Modbus Master
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Industrial Electronic Devices

IEC 61850 SERVER:

This section is used to define the main parameters of IEC 61850 line. The means of
the fields are:
In the field “Port” the port used for IEC 61850 communication is defined;
If the field “Password” the password used for accessing to IEC 61850
variables is defined. Figure 3b: “Set Communication  IEC 61850
Server” window
TLS (TRANSPORT LAYER SECURITY) SERVER

This section is used to define the main parameters of TLS protocol. The means of
the fields are:
If the field “Enable TLS” is checked, the TLS protocol for secure connection
is enabled;
In the field “Key” the key for the authentication is defined;
In the field “Key Password” the password for decrypting the key is defined;
In the field “Server Certificate” the certificate for the server is defined;
In the field “Root Certificate” the root of the server is defined;
If the field “Enable Only Known Certificates” is checked, the converter will
Figure 3c: “Set Communication  TLS” window
accept just connection from known Clients (defined in the section “TLS
Known Certificate”).

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Industrial Electronic Devices

MODBUS MASTER:

This section is used to define the main parameters of Modbus line. The means of the
fields are:
In the field “Serial” the serial port to use is defined (RS232 or RS485);
In the field “Baudrate” the baudrate for the serial line is defined;
In the field “Parity” the parity of the serial line is defined;
In the field “Stop Bits” the number of Stop Bits of the serial line is defined;
In the field “TimeOut (ms)” the maximum time that the converter attends
for the answer from the Slave interrogated is defined;
In the field “Cyclic Delay (ms)” the delay (idle time) between two Modbus
requests is defined. Figure 3d: “Set Communication  Modbus Master”
window
ETHERNET:

This section is used to define the general parameters of Ethernet. The means of the
fields are:
In the field “IP Address” the IP address of the converter is defined;
In the field “SubNet Mask” the Subnet Mask of the converter is defined;
In the field “Gateway” the default gateway of the net is defined. This
feature can be enabled or disabled pressing the Check Box field. This feature
is used for going out of the net. Figure 3e: “Set Communication  Ethernet”
window

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IEC 61850 ACCESS:

By Pressing the “IEC 61850 Access” button from the main window for SW67733 (Fig. 2) the window “Set Variables Access for IEC 61850”
appears (Fig. 4).
This section is used to define the IEC 61850 variables from/to which take/map the data of Modbus slaves.

Figure 4: “IEC 61850 Access” window

The means of the fields are:


If the field “Enable” is checked, the IEC 61850 variable is enabled;
In the field “Name” the name of the IEC 61850 variable is defined;
In the field “Type” the data format of the IEC 61850 variable is defined;
If the field “Read Only” is checked, the IEC 61850 variable is just in reading. Otherwise, it is writeable too;
In the field “Position” the starting byte of the internal memory arrays from/to which taking/mapping the data is defined;
In the field “Start Bit” the starting bit of the byte of the field “Position” is defined;
In the field “Conversion” the conversion of the data is defined. This option is used to convert the data format between Modbus and
IEC 61850;
In the field “Molt. Factor” a multiplicative factor of the value is defined;
In the field “Mnemonic” a description of the variable is defined.

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MODBUS SET ACCESS:

By pressing the “Modbus Set Access” button from the main window for SW67733 (Fig. 2) the window “Set Modbus Access” appears.
This window is divided in two parts, the "Modbus Read" (Fig. 5a) and the "Modbus Write " (Fig. 5b).
The "Modbus Read" part is used to read the data from the Modbus slaves and make them available on IEC 61850 side.
The "Modbus Write" part is used to write the data that arrives from IEC 61850 side to the Modbus slaves.

MODBUS READ

The means of the fields are:


If the field “Enable” is checked, the
Modbus request is enabled;
In the field “Slave ID” the address of
the Modbus device to read is defined;
In the field “Type” the data type of
the register to read is defined. It is
possible to choose between the
following:
o Coil Status;
Figure 5a: “Set AccessModbus Read”
o Input Status
o Holding Register;
o Input Register.
In the field “Address” the starting address of the register to be read is defined;
In the field “NPoint” the number of consecutive registers to be read is defined;
In the field “Poll Time” the delay time to make the request is defined;
In the field “Max Error” the number of consecutive errors that the converter waits before suspending the request until the next
reboot is defined. If is set to ‘0’ this function is disabled;
In the field “Position” the address of the internal array where placing the information is defined;
In the field “Start Bit” the starting bit of the first byte of the field “Position” is defined;
If the field “Swap” is checked, the bytes of the Modbus registers are swapped;
If the field “SwapWord” is checked, the words of the 32 bit values are swapped;
In the field “Mnemonic” the description for the request is defined.

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MODBUS WRITE

The means of the fields are:


If the field “Enable” is checked, the
Modbus request is enabled;
In the field “Slave ID” the address of
the Modbus device that you have to
write is defined;
In the field “Type” the data type of
the register to write is defined. It is
possible to choose between the
following:
o Coil Status; Figure 5b: “Set AccessModbus Write” window
o Holding Register.
In the field “Address” the start address of the register to be written is defined;
In the field “NPoint” the number of consecutive registers to be written is defined;
In the field “Poll Time” the delay time to make the request is defined;
If the field “On Change” is checked, the converter sends the writing request when the data from IEC 61850 side change value;
If the field “On CMD” is checked, the converter sends the writing request when the data from IEC 61850 is received;
In the field “Max Error” the number of consecutive errors that the converter waits before suspending the request until the next
reboot is defined. If is set to ‘0’ this function is disabled;
In the field “Position” the address of the internal array where taking the information is defined;
In the field “Start Bit” the starting bit of the first byte of the field “Position” is defined;
If the field “Swap” is checked, the bytes of the Modbus registers are swapped;
If the field “SwapWord” is checked, the words of the 32 bit values are swapped;
In the field “Mnemonic” the description for the request is defined.

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TLS KNOWN CERTIFICATE:

Figure 6: “TLS Known Certificate” window

By pressing the “TLS Known Certificate” button from the Main Window of SW67733 (Fig. 2) the “Definition the list of Known Certificates”
window appears (Fig. 6).

The data of the columns have the following meanings:


If the field “Enable” is checked, the TLS certificate is allowed;
In the field “Certificate” the certificate of the Client is defined;
In the field “Mnemonic” a description is defined.

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UPDATE DEVICE:

By pressing the “Update Device” button, it is possible to load the created


Configuration into the device; and also the Firmware, if necessary. This by using the
Ethernet port.

If you don’t know the actual IP address of the device you have to use this procedure:
Turn OFF the Device;
Put Dip2 of ‘Dip-Switch A’ in ON position;
Turn ON the device
Connect the Ethernet cable;
Insert the IP “192.168.2.205”;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” turn OFF the Device;
Put Dip2 of ‘Dip-Switch A’ in OFF position;
Turn ON the device.

If you know the actual IP address of the device, you have to use this procedure:
Turn ON the Device with the Ethernet cable inserted;
Insert the actual IP of the Converter; Figure 7: “Update device” windows
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” the device automatically goes at Normal Mode.

At this point the configuration/firmware on the device is correctly updated.

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Note:
When you receive the device, for the first time, you also have to update the Firmware in the HD67733 device.

Warning:
If Fig. 8 appears when you try to do the Update try these points before seeking
assistance:
Try to repeat the operations for the updating;
Try with another PC;
Try to restart the PC;
Check the LAN settings;
If you are using the program inside a Virtual Machine, try to use in the main
Operating System;
If you are using Windows Seven, Vista, 8 or 10 make sure that you have the
administrator privileges;
In case you have to program more than one device, using the "UDP Update", you
have to cancel the ARP table every time you connect a new device on Ethernet. For
do this you have to launch the "Command Prompt" and write the command "arp -
d". Pay attention that with Windows Vista, Seven, 8, 10 you have to launch the
"Command Prompt" with Administrator Rights;
Pay attention at Firewall lock.
Figure 8: “Error” window
Warning:
In the case of HD67733 you have to use the software “SW67733”: www.adfweb.com\download\filefold\SW67733.zip.

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MECHANICAL DIMENSIONS:

Figure 9: Mechanical dimensions scheme for HD67733-X-A1

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Industrial Electronic Devices

ORDERING INFORMATIONS:

The ordering part number is formed by a valid combination of the following:


HD67733 – x – xx

Connectors Type
1: Removable 5mm Screw Terminal

Enclosure Type
A: 1M, 35mm DIN Rail mounting

Modbus port
2: RS232
4: RS422
5: RS485

Device Family
HD67733: IEC 61850 Server / Modbus Master - Converter

Order Code: HD67733-2-A1 - IEC 61850 Server / Modbus Master - Converter (Modbus port: RS232)
Order Code: HD67733-4-A1 - IEC 61850 Server / Modbus Master - Converter (Modbus port: RS422)
Order Code: HD67733-5-A1 - IEC 61850 Server / Modbus Master - Converter (Modbus port: RS485)

ACCESSORIES:

Order Code: AC34011 - 35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 12 V DC
Order Code: AC34012 - 35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 24 V DC

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DISCLAIMER:

All technical content within this document can be modified without notice. The content of the document is a under continual renewal.
For losses due to fire, earthquake, third party access or other accidents, or intentional or accidental abuse, misuse, or use under abnormal
conditions repairs are charged to the user. ADFweb.com S.r.l. will not be liable for accidental loss of use or inability to use this product, such
as loss of business income. ADFweb.com S.r.l. shall not be liable for consequences of improper use.

OTHER REGULATIONS AND STANDARDS:

WEEE INFORMATION
Disposal of old electrical and electronic equipment (as in the European Union and other European countries with separate
collection systems).
This symbol on the product or on its packaging indicates that this product may not be treated as household rubbish. Instead, it
should be taken to an applicable collection point for the recycling of electrical and electronic equipment. If the product is disposed
correctly, you will help prevent potential negative environmental factors and impact of human health, which could otherwise be
caused by inappropriate disposal. The recycling of materials will help to conserve natural resources. For more information about
recycling this product, please contact your local city office, your household waste disposal service or the shop where you purchased
the product.

RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE


The device respects the 2002/95/EC Directive on the restriction of the use of certain hazardous substances in electrical
and electronic equipment (commonly referred to as Restriction of Hazardous Substances Directive or RoHS).

CE MARKING
The product conforms with the essential requirements of the applicable EC directives.

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WARRANTIES AND TECHNICAL SUPPORT:

For fast and easy technical support for your ADFweb.com SRL products, consult our internet support at www.adfweb.com.
Otherwise contact us at the address [email protected]

RETURN POLICY:

If while using your product you have any problem and you wish to exchange or repair it, please do the following:
Obtain a Product Return Number (PRN) from our internet support at www.adfweb.com. Together with the request, you need to
provide detailed information about the problem.
Send the product to the address provided with the PRN, having prepaid the shipping costs (shipment costs billed to us will not be
accepted).

If the product is within the warranty of twelve months, it will be repaired or exchanged and returned within three weeks. If the product is no
longer under warranty, you will receive a repair estimate.

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Phone +39.0438.30.91.31
Fax +39.0438.49.20.99
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