Skyband MDMS: Outdoor Enclosure CS1

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Skyband MDMS

Outdoor Enclosure CS1

Mounting and Operating Instructions


Doc. no.: 62.1014.510.33-A001
Edition: b/03.2001
Outdoor Enclosure CS1, Mounting and Operating Instructions Page 1 of 42
62.1014.510.33BAW

MC-AC/ESP9 b 01/01/5538 03.2001 Küster


Marconi Communications GmbH
D-71509 Backnang
Telefon (07191) 13-0 Telefax (07191) 13-3212
http://www.marconi.com
Copyright 2001 by Marconi Communications GmbH
Änderungen vorbehalten • Gedruckt in Deutschland

Marconi Communications GmbH


D-71509 Backnang
Telephone +49 (7191) 13-0 Fax +49 (7191) 13-3212
http:// www.marconi.com
Copyright 2001 by Marconi Communications GmbH
Specifications subject to change • Printed in Germany

2
Contents

Contents
1 Outdoor Enclosure CS1
1.1 Introduction ............................................................................................................................. 1-1
1.2 Safety instructions .................................................................................................................. 1-2
1.2.1 Ambient temperature .................................................................................................. 1-2
1.2.2 MOS protection .......................................................................................................... 1-2
1.2.3 Self-ventilation ............................................................................................................ 1-3
1.2.4 Condensation on modules.......................................................................................... 1-3
1.2.5 Power supply .............................................................................................................. 1-3
1.2.6 Grounding................................................................................................................... 1-4
1.2.7 Lightning protection (optional) .................................................................................... 1-4
1.2.8 Batteries ..................................................................................................................... 1-4
1.2.9 Packing material ......................................................................................................... 1-5
1.3 Application examples.............................................................................................................. 1-6
1.4 Mounting example .................................................................................................................. 1-7
1.5 De-energizing the CS1 Outdoor Enclosure ............................................................................ 1-7

2 Cabinet Equipping and Cabling


2.1 Mounting sequence ................................................................................................................ 2-9
2.2 Necessary assembly kits and modules................................................................................... 2-9
2.3 Wiring arrangement ................................................................................................................ 2-9
2.4 Mounting the CS1 Outdoor Enclosure .................................................................................. 2-10
2.5 Cabinet grounding ................................................................................................................ 2-12
2.6 Mounting of the lightning protection (IDU) ............................................................................ 2-12
2.7 Cabling of the lightning protection module............................................................................ 2-13
2.8 Mounting the fuse box .......................................................................................................... 2-14
2.8.1 Connecting the 230 V supply voltage ....................................................................... 2-14
2.8.2 Integration of the fuse box in the CS1 Outdoor Enclosure ....................................... 2-15
2.8.3 Outline drawing of the fuse box with labels .............................................................. 2-16
2.8.4 Fuse box terminal diagram ....................................................................................... 2-17
2.9 Thermostat mounting............................................................................................................ 2-18
2.10 Thermostat wiring and setting............................................................................................... 2-19
2.10.1 Thermostat wiring ..................................................................................................... 2-19
2.10.2 Setting the thermostats to the predefined temperature ranges ................................ 2-19
2.11 HE controller cabling............................................................................................................. 2-21
2.12 Door contact switch .............................................................................................................. 2-22
2.13 Alarm signalling in conjunction with the ANU-SU-EDI module ............................................. 2-23
2.13.1 BSU alarms on the ANU-SU-EDI ............................................................................. 2-23
2.13.2 Thermostat S2 .......................................................................................................... 2-23
2.13.3 Door contact switch S1............................................................................................. 2-24
2.13.4 Signal contacts ......................................................................................................... 2-24
2.14 Alarm signalling in conjunction with the SV1 adapter ........................................................... 2-25
2.14.1 Connection of SV1 adapter to the LSA strip............................................................. 2-25
2.14.2 Reference voltage .................................................................................................... 2-25
2.14.3 BSU alarms .............................................................................................................. 2-25
2.14.4 Door contact switch S1 and thermostat S2 .............................................................. 2-25
2.14.5 Pin assignment of the LSA connector strip............................................................... 2-25
2.15 Pin assignment of LSA-Plus strips on the LSA rack ............................................................. 2-26
2.15.1 Pin assignment of LSA-Plus strips ........................................................................... 2-26

Doc. no.: 62.1014.510.33-A001 -3-


Contents

2.15.2 Cable types and assembly kits for wiring ANU-SU variants ..................................... 2-26
2.16 RNU30 and LSA rack mounting............................................................................................ 2-27
2.17 Mounting the BSU................................................................................................................. 2-28
2.17.1 Battery degasifying with the 100 mm base............................................................... 2-29
2.17.2 BMM plug-in module for the BSU ............................................................................. 2-29
2.18 Completion of works ............................................................................................................. 2-30

3 Heat Exchanger
3.1 Principle ................................................................................................................................ 3-31
3.2 Heat exchanger maintenance............................................................................................... 3-31
3.2.1 General..................................................................................................................... 3-31
3.2.2 Cleaning the heat exchanger cassette ..................................................................... 3-31

4 Operating Instructions
4.1 Preliminary remark................................................................................................................ 4-33
4.2 Commissioning ..................................................................................................................... 4-33
4.2.1 Commissioning with 230 V power supply ................................................................. 4-33
4.2.2 Commissioning without 230 V power supply ............................................................ 4-33

5 Technical Characteristics
5.1 Dimensions ........................................................................................................................... 5-35
5.2 Environmental conditions...................................................................................................... 5-35
5.3 Electrical connection............................................................................................................. 5-35
5.4 Grounding ............................................................................................................................. 5-35
5.5 Batteries of the BSU ............................................................................................................. 5-35
5.6 Nameplate ............................................................................................................................ 5-36

-4- Doc. no.: 62.1014.510.33-A001


Figures

Figures
Fig. 1-1 Diagram of the Outdoor Enclosure CS1 ............................................................................ 1-1
Fig. 1-2 Application examples......................................................................................................... 1-6
Fig. 1-3 Mounting location on a roof or near a building................................................................... 1-7
Fig. 2-1 Borehole spacings for base mounting to floor ................................................................. 2-11
Fig. 2-2 Minimum spacing between Outdoor Enclosure CS1 and wall ......................................... 2-11
Fig. 2-3 Mounting procedure for the lightning protection module.................................................. 2-12
Fig. 2-4 Cabling of the lightning protection module....................................................................... 2-13
Fig. 2-5 Fuse box installation ........................................................................................................ 2-15
Fig. 2-6 Mechanical design and labelling of the fuse box ............................................................. 2-16
Fig. 2-7 Fuse box terminal diagram .............................................................................................. 2-17
Fig. 2-8 Preparing the thermostats for mounting .......................................................................... 2-18
Fig. 2-9 Thermostat installation..................................................................................................... 2-18
Fig. 2-10 Preparing thermostat wiring............................................................................................. 2-19
Fig. 2-11 Door contact mounting..................................................................................................... 2-22
Fig. 2-12 RNU30 (above) and LSA rack (below) ............................................................................ 2-27
Fig. 2-13 Mounting the BSU (above) and fixing the battery degasifyer to the base
(below, example: 300 mm base)...................................................................................... 2-28
Fig. 2-14 Battery degasifying with a 100 mm base ......................................................................... 2-29
Fig. 2-15 BMM plug-in module for the BSU .................................................................................... 2-29

62.1014.510.33-A001 -5-
Figures

-6- 62.1014.510.33-A001
Outdoor Enclosure CS1

1 Outdoor Enclosure CS1


1.1 Introduction
The Outdoor Enclosure CS1 for the Remote Network Unit RNU30 and Bat-
tery Supply Unit BSU is available in two versions:

12.7037.250.00-A001 (with 100 mm base)


12.7037.250.00-A002 (with 300 mm base)

In the present document, these enclosures are simply referred to as A001


and A002.

The CS1 Outdoor Enclosure is intended for use with 230 V networks. It has
the following dimensions (without base):

1170 mm x 700 mm x 650 mm (h x w x d

Rain cover with heat Rain cover with heat


exchanger exchanger
HE Controller

RNU30 or
RNU2MxN

Door
LSA distrib. Door handle
handle

BSU

Fusebox

Lightning protection

Lightning protection

Base (H = 300 mm) Base (H = 300 mm)

Front view View from left side

Fig. 1-1 Diagram of the Outdoor Enclosure CS1

Dok.Nr.: 62.1014.510.33-A001 -1-


Outdoor Enclosure CS1

1.2 Safety instructions


1.2.1 Ambient temperature

Installation and maintenance works must not be performed at ambient


temperatures below -5 °C !

Working at low temperatures may lead to cable breaks that can result
in live wires becoming naked.

CAUTION ! Danger of death !

1.2.2 MOS protection


Always observe the handling instructions!

Components sensitive to electrostatic discharge.

Whenever you work on the RNU/BSU, be sure to wear your grounding


bracelet to protect components from electrostatic charging. Connect
CAUTION the grounding wire of the bracelet to the grounding contact point
(grounding socket/grounding push-button)(EBP).

-2- Dok.Nr.: 62.1014.510.33-A001


Outdoor Enclosure CS1

1.2.3 Self-ventilation
Do not place any objects (folders, operating manuals, etc.) on the
subrack vent panels. This will impair or obstruct ventilation.

1.2.4 Condensation on modules


If you transfer modules from a cold to a warmer atmosphere, this
may result in condenstion forming on the modules.

Do not start up modules if they are covered with condensation. Dry


them before switching them on.

1.2.5 Power supply


CAUTION In electrical systems, some parts are of course live. Some parts can
also have high operating temperatures.

If you ignore these circumstances and the warnings, it may result in


injury and damage to property.

For this reason, only trained and qualified personnel (maintenance


personnel as per EN 60950) may install and maintain the system.

Before you switch on the power supply, remember the following


points:

• The device generates dangerous electrical voltages. Make sure


you keep to the safety regulations for handling dangerous volta-
ges.
• If devices are wet, dry them before switching them on.
• Only plug in or unplug power supply units if the power source is
switched off (230 V or 48 V) (see Chapter 1.5 on page 1-7).
• Only a trained electrician is allowed to connect the power supply
unit in compliance with IEC 215+A1 and EN 60215.
• The electrical installation used to connect the power supply units
must comply with the relevant national regulations.

Dok.Nr.: 62.1014.510.33-A001 -3-


Outdoor Enclosure CS1

1.2.6 Grounding

The instrument may only be used if it has a grounding in accordance


with the relevant regulations. The grounding must meet national
requirements.

1.2.7 Lightning protection (optional)


The external coaxial cable may only be connected to the lightning
protection if the latter has been installed in the cabinet in accordance
with the instructions and the grounding cable is connected to the
lightning protection and grounding bolt.

1.2.8 Batteries
CAUTION
Batteries Pay attention to the warning labels and battery logbook!

No smoking! No naked flame, hot ash or sparks are permitted in


the vicinity of the battery due to the risk of explosion and fire.

Only install in well-ventilated rooms.

Electrolyte is highly corrosive.

Block batteries and cells are very heavy!

Ensure a safe installation!

Only use suitable transport devices!

Only use the batteries of type AN00083607 specified in


BATTERY SET I 62.7034.760.03-A001.

Pb Waste batteries which are not returned to the recycling


process shall be handled as hazardous waste and dispo-
sal shall comply with all national regulations.

-4- Dok.Nr.: 62.1014.510.33-A001


Outdoor Enclosure CS1

Safety conformity
If you comply with the safety and mounting instructions, you will meet the
safety requirements stipulated in pr EN 50272-2 (Safety Requirements for
Batteries and Battery Systems, Part 2: Stationary Batteries, Edition 8/98) and
EN60950 (Safety of Information Technology Equipment).

1.2.9 Packing material

Packaging material must be disposed in compliance with regula-


tions after mounting work is completed.

Dok.Nr.: 62.1014.510.33-A001 -5-


Outdoor Enclosure CS1

1.3 Application examples

RNU30-R application

Outdoor
RNU30-E equipped with up

Unit
to 8 ANU-SU modules and
mounted in Outdoor
Enclosure CS1 or Indoor
RNU30-R equipped Enclosure Quick Rack 100/
with, for example, two 40
ANU-SU-F2M mounted
in Outdoor Enclosure RNU30-E equipped with up
CS1. to 8 ANU-SU modules and
mounted in Outdoor
Enclosure CS1 or Indoor
Enclosure Quick Rack 100/
40.

RNU2MxN application RNU30-E equipped with up


Outdoor

to 8 ANU-SU modules and


Unit

mounted in Outdoor
Enclosure CS1 or Indoor
Enclosure Quick Rack 100/
40.
RNU2MxN (with up to
eight 2 Mbit/s .
interfaces) mounted in Up to 8 RNU-E .
Outdoor Enclosure are possible.
CS1. .
RNU30-E equipped with up
to 8 ANU-SU modules and
mounted in Outdoor
Enclosure CS1 or Indoor
Enclosure Quick Rack 100/
40.

RNU30-R2M application
Outdoor
Unit

RNU30-E equipped with up


RNU30-R2M (with one 2 to 8 ANU-SU modules and
Mbit/s interface) mounted in Outdoor
mounted in Outdoor Enclosure CS1 or Indoor
Enclosure CS1 Enclosure Quick Rack 100/
40.
Fig. 1-2 Application examples

Note: Instead of a DMS Outdoor Unit, a RNU30 can, in principle, also be


connected to cable-bound systems. In this case, the network inter-
face must be equipped with a SV1 adapter module.

-6- Dok.Nr.: 62.1014.510.33-A001


Outdoor Enclosure CS1

1.4 Mounting example


Fig. 1-3 schematically shows the mounting of the CS1 Outdoor Enclosure on
a roof or near a building. The base supplies the mains voltage, the subscriber
ports, the IF cable and lightning protection grounding.

Outdoor Terminal Station


Enclosure Outdoor Unit
CS1

Mains supply
Subscriber ports
IF cable
Lightning protection ground

Fig. 1-3 Mounting location on a roof or near a building

1.5 De-energizing the CS1 Outdoor Enclosure


Before executing any maintenance or repair work, the CS1 Outdoor Enclos-
ure must be de-energized. Proceed as follows:

1 Open the door.


2 Push the lower fuse box switch (switch S1, also see Fig. 2-8 on page 2-
18) back to position ’OFF’.
3 The 230 V AC power supply is now disconnected.

Dok.Nr.: 62.1014.510.33-A001 -7-


Outdoor Enclosure CS1

-8- Dok.Nr.: 62.1014.510.33-A001


Cabinet Equipping and Cabling

2 Cabinet Equipping and Cabling


2.1 Mounting sequence

Sequence Work description Refer to


1. Setting up the cabinet Chapter 2.4
2. Mount the lightning protection and grounding rod Chapter 2.6
3. Cabinet grounding Chapter 2.5
4. Lightning protection module cabling (optional) Chapter 2.7
5. Fuse box mounting and wiring Chapter 2.8
6. HE controller mounting and cabling Chapter 2.11 and
Chapter 2.12
7. Thermostat mounting Chapter 2.9
8. Thermostat cabling Chapter 2.10
9. RNU30 mounting Chapter 2.17
10. LSA rack mounting Chapter 2.17
11. Pin assignment of LSA-Plus strips on LSA rack Chapter 2.16
12. BSU mounting Chapter 2.18
13. ANU-SU-EDI pin assignment Chapter 2.14

2.2 Necessary assembly kits and modules


• HE controller......................................62.7037.281.00-A001, AN00121586
• PE plate assembly kit ........................ 62.7037.255.00-A001, AN00114818
• Fuse box assembly kit ....................... 62.7037.260.00-A001, AN00114821
• Temperature assembly kit..................62.7037.270.00-A001, AN00121574
• Subscriber assembly kit.....................62.7037.275.00-A001, AN00121580
• Lightning assembly kit .......................62.7037.265.00-A001, AN00121570
• Subrack encl. assembly kit ................62.7037.290.00-A001, AN00129077
• Degasifying set 100 (for A001) .........62.7037.286.00-A001, AN00129075
• Degasifying set 300 (for A002) ..........62.7037.287.00-A001, AN00129076

2.3 Wiring arrangement


In the cabinet drawer there is a wiring diagram which depicts the wiring
arrangement for cabling variants.
Wiring diagram: Outdoor Enclosure CS1, 62.7037.250.00BSP

Doc. No.: 62.1014.510.33-A001 -9-


Cabinet Equipping and Cabling

2.4 Mounting the CS1 Outdoor Enclosure


Installation and maintenance works must not be performed at ambient
temperatures below -5 °C! Working at very low temperatures may lead to
cable breaks that can result in live wires becoming naked.
Danger of death !

When mounting the CS1 Outdoor Enclosure note the following:


• The cabinet must be easily accessible.
• Locate the cabinet in a place which guarantees good ventilation.
• The distance to the wall must be at least 200 mm. The mounting location
must have a height of at least 1.8 m (A001) or 2.0 m (A002).
• The mounting location must be so that the maximum cable length (IF
cable) to the Outdoor Unit is not exceeded.
• The mounting location must be selected so that the maximum permissible
cable length (IF cable) to the Outdoor Unit is not exceeded.
• The location should be free from dirt.
• The mains connection data shown on the nameplate must be present
(also see Chapter 5.6).
• The contact surfaces should be clean and flat.
• Any splash water must be able to run off.
• The electrical connection and possible repair works may only be carried
out by authorized personnel.
• Do not obstruct the heat exchanger air inlet and outlet.
Only use original parts!

Set up the cabinet at the place specified in the mounting plan:


1. Check the headroom along the transport route for conveying the cabinet
to the installation room.
2. Check the installation place for firm floor.
3. Check the packaging for damages.
4. Remove packaging from cabinet and dispose of packaging properly.
5. Set up and secure the cabinet according to instructions. Two principle pro-
cedures are possible.
• On metallic bases (T-girder or steel plate), secure it at four points using
M12 (CrNi) screws.
• On a concrete base, secure it with four heavy-duty dowels
(e.g. 6L.3812.005.00-A001).
The load per screw (four screws) equals 2.3 kN. This value has been cal-
culated for a wind speed of 210 km/h and with a 1.5x safety factor. An
M12 screw of A2-70 has a yield strength of approx. 21 kN.

-10- Doc. No.: 62.1014.510.33-A001


Cabinet Equipping and Cabling

Front

535

525

Fig. 2-1 Borehole spacings for base mounting to floor

Front

2 00 m m Outdoor Enclosure 2 00 mm
Wall CS1 Wall
(top view )
2 00 m m

Wall

Fig. 2-2 Minimum spacing between Outdoor Enclosure CS1 and wall

Doc. No.: 62.1014.510.33-A001 -11-


Cabinet Equipping and Cabling

2.5 Cabinet grounding


Conductively connect the PA rail to the cabinet door using a cable in compli-
ance with 62.7037.900.05TL. Please note the assembly steps in Fig. 2-3 on
page 2-4 and cabling steps in Fig. 2-4.

2.6 Mounting of the lightning protection (IDU)

1. Mount the fixing bracket in the manner


shown in the diagram.

2 Secure the metal plate to the fixing bracket with


three screws on each side.

3. Screw the lightning protection module


to the metal plate.

Cable feed-through possibilities for


grounding, mains connection and
IF cable

Cable feed-through possibilites for Terminal fixture for grounding rod


subscriber terminals

Fig. 2-3 Mounting procedure for the lightning protection module

-12- Doc. No.: 62.1014.510.33-A001


Cabinet Equipping and Cabling

2.7 Cabling of the lightning protection module


The external coaxial cable (IF cable) may only be connected to the
lightning protection if the latter has been installed in the cabinet in
accordance with the instructions and the grounding cable is connec-
ted to the lightning protection and the grounding rod. Never work on
the system during a thunderstorm.
Danger of death!

Entry bushing for the IF cable from the Outdoor Unit

Set up a connection between the ground terminal and the potential


equalization rail inside the cabinet (cable 62.7037.906.00-A001)

Feed-through for battery degasifying.


Do not bend or squash the battery dega-
sifying tube. For this purpose, a tube adap-
ter is used at the PG union (comp. Chapter
2.2 on page 2-9, Degasifying sets).

230 V lead wire

Internal IF cable to
the IF unit of the
RNU30

Feed-through for
the external IF
cable.

X2 PE connection
between fuse box
and PA rail

Conductive con-
nection between
PA rail and cabinet
door

Fig. 2-4 Cabling of the lightning protection module

Doc. No.: 62.1014.510.33-A001 -13-


Cabinet Equipping and Cabling

2.8 Mounting the fuse box


2.8.1 Connecting the 230 V supply voltage

CAUTION In electrical systems, some parts are of course live. Some parts can
also have high operating temperatures.

If you ignore these circumstances and the warnings, it may result in


injury and damage to property.

For this reason, only trained and qualified personnel (maintenance


personnel as per EN 60950) may install and maintain the system.

The following components are located on the 230 V mains side of the fuse
box:
• an S1 isolator (for both cabinet versions),
• with version 1, the fuses F1, F2,
• with version 2, the fuses F1, F2, F4,
• as well as on both versions, the service socket which is protected by the
Fl circuit breaker F3.

The following list gives an overview of the use of automatic circuit breakers:
• F1: ........... 6 A automatic circuit breaker for service socket mains voltage
• F3 ....................... residual current operated devices for the service socket
• F2: .......................... 6 A automatic circuit breaker for BSU mains voltage
• F4 ................................................automatic circuit breaker only with A002

Also see Fig. 2-3 to Fig. 2-7.

CAUTION The connection of the external 230 V power supply cable in the fuse
box may be carried out only as long as the cable has not yet been
connected to the power distributor!

Only connect the cable to the power distributor after completing all
other mounting and wiring work!

1. Switch off fuses in the fuse box, open isolator.


2 Make sure that the 230 V power supply cable is not live and not yet con-
nected to the power distributor.
3 Insert the 230 V power cable through the base and the opening in the
cabinet base (compare Fig. 2-4).

-14- Doc. No.: 62.1014.510.33-A001


2.8.2 Integration of the fuse box in the CS1 Outdoor Enclosure
Regarding the fuse box wiring, also see Chapter 2.8.3 and Chapter 2.8.4.

Connecting cable between HE controller and


fuse box, F10

Fixing slot no. 23

Alternative:
Connecting cable
62.7037.900.04TL-A001
X3 to
BSU-BMM X2
Order no. of the ’Fuse box"
assembly kit:
62.7037.260.00-A001 –
AN00114821

Fixing slot no. 15

X1 to Fix the fuse box to the


BSU-ANU-PS AC/DC rails with eight screws
X100 (four per chamber)

X2 PE connection
to PA rail

External
mains supply
230 V

Fixing slot no. 7

Fig. 2-5 Fuse box installation

Connect the 230 V wiring cable to the terminals L, N, PE under V1.

Connect the X3 cable of the fuse box (Phoenix connector) to X2 of the BMM
in the BSU (see also Fig. 2-15).
Connect X2 of the fuse box (YE/GN) to the PA rail in the cabinet.
Connect X1 of the fuse box (grounded appliance plug) to X100 of the ANU-
PS AC/DC in the BSU.

Dok.Nr.: 62.1014.510.33-A001 -15-


2.8.3 Outline drawing of the fuse box with labels

PG closed
only with A002 of fuse box

PG closed
F12

F11
X3
F10

Power

200
186
outlet
230 v
AC/6
Securely connect the
housing with two F3
plastic screws FI-
Power
outlet

Labels
400
only with A002

PG closed
F4

F2

X1 F1
200
186

S1

X2 V2
Nameplate

V1

PG 16 AN00118877 a Bj200000

106
Fixing points 120

Fig. 2-6 Mechanical design and labelling of the fuse box

-16- Dok.Nr.: 62.1014.510.33-A001


2.8.4 Fuse box terminal diagram

Lead wire works on


integration only with A002

Lead wire works on


integration

F12
F10 F11
+ X3

Separator
(secure electrical
separation 230 V AC
/ 48 V DC)

F3

only with A002


F4
F2

X1
F1
S1
V2

X2
V1
N L

Lead wire works on PE


integration
(230 V)

Fig. 2-7 Fuse box terminal diagram

Dok.Nr.: 62.1014.510.33-A001 -17-


2.9 Thermostat mounting

Tension spring

Insert the screwdriver into


the special slot under the
metal rail.

The metal rail is levered off


by pushing it against the
tension spring using a
screwdriver.

Fig. 2-8 Preparing the thermostats for mounting

The metal rails for thermostat fixing are cen-


tered on the rear fixing bar and are secured
Fixing slot no. 17 with a screw.
1.

The thermostats are now mounted by first hanging them at the top and
2. pushing them downwards against the tenison spring.

3. A safety plate is fitted


to avoid accidental
missetting of the
thermostats.

S2 S4 S3
Fig. 2-9 Thermostat installation

-18- Dok.Nr.: 62.1014.510.33-A001


2.10 Thermostat wiring and setting
2.10.1 Thermostat wiring

S2 S4 S3
S2-3(WH)/S2-5(BU) S4-3(WH)/S4-5(BU) S3-3(WH)/S3-5(BU)
Fig. 2-10 Preparing thermostat wiring

2.10.2 Setting the thermostats to the predefined temperature ranges


The thermostats can be set to the required temperature using the rotary disk
(compare Fig. 2-10). The defined temperatures are listed below:

• Thermostat S2................................................................................... 40°C


• Thermostat S3................................................................................... 20°C
• Thermostat S4................................................................................... 30°C

Dok.Nr.: 62.1014.510.33-A001 -19-


-20- Dok.Nr.: 62.1014.510.33-A001
2.11 HE controller cabling
• Connect X100 of the HE controller to X10 of the heat exchanger.
• Connect X200 of the HE controller to X20 of the heat exchanger.
• Connect X1,8 of the HE controller to +48 V (N, on the right next to F11) in
the fuse box (cable 62.7037.900.08TL (BN)).
Connect X1,7 of the HE controller to -48 V (F10) in the fuse box
(wire 62.7037.900.08TL (BU)).
• Connect X1,5 of the HE controller (on the right) to thermostat ‘S3 (S3_4)’
(wire 62.7037.900.09TL (WH)).
Connect X1,4 of the HE controller (on the right) to thermostat ‘S3 (S3_5)’
(wire 62.7037.900.09TL (BU)).
(Compare with Chapter 2.9 on page 2-18 and Chapter 2.10 on page 2-
19).
• Connect X1,2 of the HE controller (on the left) to thermostat ‘S3 (S4_5)’
(wire 62.7037.900.09TL (BU)).
Connect X1,1 of the HE controller (on the left) to thermostat ‘S3 (S4_4)’
(wire 62.7037.900.09TL (WH)).
(Compare with Chapter 2.9 on page 2-18 und Chapter 2.10 on page 2-
19).

Dok.Nr.: 62.1014.510.33-A001 -21-


2.12 Door contact switch
The door contact is integrated in the upper left corner of the cabinet.
Fig. 2-11 shows its position inside the cabinet. The wiring details can be seen
in Chapter 2.13.3 on page 2-24.

Fig. 2-11 Door contact mounting

-22- Dok.Nr.: 62.1014.510.33-A001


2.13 Alarm signalling in conjunction with the ANU-SU-EDI module
2.13.1 BSU alarms on the ANU-SU-EDI
Using the connecting cable (62.7037.900.98Z-A002), the alarms A1, A2, A3
and, if necessary, A4 are directly applied from BMM X6 to the X2 and X3 ter-
minal strips of the ANU-SU-EDI (compare with Fig. 2-15).

Table 2-1 Assigning BSU alarms to the ANU-SU-EDI

PIN on the terminal strip


Colour Meaning of alarm line
ANU-SU-EDI

bk X2,1
A1 = AC power supply failed
WH X2,2
GN X2,3
A2 = Error in RNU AC/DC power supply
bu X2,4
YE X3,1
A3 = Battery spent, Battery fault
RD X3,2
BN X3,3 A4 = deep-discharge protection (TES-Fail)
(This concerns an internal function which is not
OG X3,4 activated in the NSÜ or LMT and is not displayed.)

2.13.2 Thermostat S2
Using the connecting cable 62.7037.900.03TL-A001, the thermostat S2 is
connected to the ANU-SU-EDI:

• S2-Pin5 to X4-Pin2
• S2-Pin3 to X5-Pin3

Also connect a wire strap from X4-Pin1 to X5-Pin1 on the ANU-SU-EDI.

S2 opens when the set temperature is reached. Set the X4-Pin1, X4-Pin2
signal input of the ANU-SU-EDI as an NC contact in the NSÜ network man-
agement system.

Dok.Nr.: 62.1014.510.33-A001 -23-


2.13.3 Door contact switch S1
Using the connecting cable 62.7037.900.03TL-A001, the door contact switch
is connected to ANU-SU-EDI:

• S1-Pin13 to X4-Pin4
• S1-Pin14 to X5-Pin4

Also connect a wire strap from X4-Pin3 to X5-Pin2 on the ANU-SU-EDI.

S1 is opened when the cabinet door is open. Set the X4-Pin4, X4-Pin3 sig-
nalling input of the ANU-SU-EDI as an NC contact in the NSÜ network man-
agement system.

2.13.4 Signal contacts


The signal contacts (changeover contacts) X6 and X7 are connected to an
LSA strip with the 62.7037.900.07TL connecting cable.

Table 2-2 Signal contacts on the LSA strip

1 2 3 4 5 6 7 8 9 10
X6,1 X6,2 X7,1
X6,3 X7,2 X7,3

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2.14 Alarm signalling in conjunction with the SV1 adapter
2.14.1 Connection of SV1 adapter to the LSA strip
The SUI1, SUI2, SUI3 signalling inputs and K1 signalling contact of the SV1
adapter are connected to the LSA strip using the 62.7037.900.06TL connect-
ing cable.

2.14.2 Reference voltage


The reference voltage reaches the LSA strip from the fuse box via the
62.7037.900.04TL connecting cable. The -48 V are applied to the F11 side
not yet connected, while 0 V is applied to terminal strip N next to F11.

2.14.3 BSU alarms


The BSU alarms from X6 of the BMM module mounted in the BSU are
applied to the SUI1 and SUI2 signalling inputs via the 62.7037.900.12TL con-
necting cable (compare with Fig. 2-15). Table 2-3 (pin assignment of the LSA
strip) indicates the colours of the individual wires.

In the BSU, the BMM module must be set to coded operation.

2.14.4 Door contact switch S1 and thermostat S2


The door contact switch S1 and temperature switch S2 are connected in
series, applied to the SUI3 signalling input and, as shown in the connector
strip pin assignment (Table 2-3), connected to the reference voltage (jumper
wires).

Set the SUI3 signalling input as a NC contact in the NSÜ network manage-
ment system.

2.14.5 Pin assignment of the LSA connector strip

Table 2-3 Pin assignment of the LSA connector strip with SV1 adapter

WH bu
K1_1 SUI1+ SUI2+ SUI3+ S1_13 S2_3 - -48
VDC
K1_2 SUI1- SUI2- SUI3- S1_14 S2_5 0V
bk GN

Dok.Nr.: 62.1014.510.33-A001 -25-


2.15 Pin assignment of LSA-Plus strips on the LSA rack
2.15.1 Pin assignment of LSA-Plus strips

Module Part no. 1 2 3 4 5 6 7 8 9 10

1st SU 2nd SU
ANU-SU-AB 62.7037.500.00-A001
a1b1 a2b2 a3b3 a4b4 5 6 a1b1 a2b2 a3b3 a4b4

1. SU 2. SU
ANU-SU-U-Q 62.7037.510.00-A001
a1b1 a2b2 a3b3 a4b4 5 6 a1b1 a2b2 a3b3 a4b4

1st SU a
)
ANU-SU-S0 62.7037.505.00-A001 1 2 3 4
a1b1 a2b2 a1b1 a2b2 a1b1 a2b2 a1b1 a2b2 9 10

62.7037.525.00-A001
ANU-SU-F2M 1st SU 2nd SU 3rd SU 4th SU
120 Ohms bal.
a1b1 a2b2 a1b1 a2b2 a1b1 a2b2 a1b1 a2b2 9 10
a. An ANU-SU-F2M could also be connected to this unassigned pin.

2.15.2 Cable types and assembly kits for wiring ANU-SU variants

To avoid damage to the cables, do not work on the connecting cables


between the distributor and the ANU-SU modules at temperatures below
-5°C.

ANU-SU-AB, 62.7037.905.00-A001
ANU-SU-AB-R, AN00109319
ANU-SU-U-Q,
ANU-SU-S0,
ANU-SU-U-T
ANU-SU-F2M, 62.7037.907.00-A001
ANU-SU-64K-G.703 AN00114078
ANU-SU-N64K-V35, 62.7037.904.00-A001
ANU-SU-64K-V35 AN00109318

ANU-SU-N64K-V11, 62.7037.903.00-A001
ANU-SU-64K-V11 AN00109317
ANU-SU-IP 62.7037.900.13-A001
AN00122997
(Patch panel with 4xRJ45, for integration
in the LSA rack)

Assembly kit D-SUB 15-pin 62.7037.185.00-A001, AN00114323

Assembly kit D-SUB 25-pin 62.7037.186.00-A001, AN00114327


Assembly kit BNC 75 62.7037.187.00-A001, AN00120350

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2.16 RNU30 and LSA rack mounting
Before installing the LSA rack, check that the steel cable tie is already
mounted.

0RXQWURXQGVWHHO

Customer wiring
DSSUR[FP
VWUHWFKHGOHQJWK

)ROGVFUHHQEUDLGLQJ
$IWHUPRXQWLQJWZLVWEXQGOHG
RYHUFDEOHVKHDWKDQG
FRQGXFWRUVE\WXUQLQJWKH
IL[ZLWKFDEOHWLH
/6$VWULS

Dok.Nr.: 62.1014.510.33-A001 -27-


2.17 Mounting the BSU

Only use the batteries of type AN00083607 specified in


BATTERY SET I 62.7034.760.03-A001 !

A cover partly shields the BSU battery unit. For dis-


play reasons, this cover is not shown. The instruction
labels shown on the left are found on the cover. These
include a prohibition label for naked flames and smo-
king and a warning label for fumes and acids.

Mount to fixing
bars 12, 17 and
25

BMM
plug-in module

230 V from X1 of the fuse box Connection between X1 of


the BMM and the batteries
(compare Fig. 2-15)

Direct the battery degasifyer down into the base and


secure it with a locking clip. (Example: 300 mm base;
see Fig. 2-14 for 200 mm base)

Do not bend or squash the battery degas-


ifying tube (compare Chapter 2.2 on page
2-9, Degasifying Sets und Fig. 2-4 auf
Seite 2-13).

Fig. 2-13 Mounting the BSU (above) and fixing the battery degasifyer
to the base (below, example: 300 mm base)

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2.17.1 Battery degasifying with the 100 mm base

After fixing the degasifying tube, secure a cover with two screws.

Fig. 2-14 Battery degasifying with a 100 mm base

2.17.2 BMM plug-in module for the BSU

X6 of the BMM
Connection to the
ANU-SU-EDI

X2 of the BMM
Connection to X3
of the fuse box (48 V)

X1 of the BMM
Connection to the
batteries (compare
Fig. 2-14)
X3 of the BMM
power supply unit
for the RNU30

Fig. 2-15 BMM plug-in module for the BSU

Dok.Nr.: 62.1014.510.33-A001 -29-


2.18 Completion of works
Before properly closing the cabinet, please note the following:

• Take care to properly ventilate the equipment units and modules. Most
importantly there must be no books, objects, papers or anything else,
which could interrupt the airflow, laying on or in the subracks.
• Put the terminal diagram and the mounting documents (operation and
installation instructions) in the drawer on the inside of the door.

-30- Dok.Nr.: 62.1014.510.33-A001


Heat Exchanger

3 Heat Exchanger
3.1 Principle
The heat exchanger works as an air / air-crossflow-plate heat exchanger.
The radial ventilator responsible for the air circulation in the inner circuit is
switched on with the S3 thermostat. The radial ventilator for the outer cir-
cuit is switched on with the S4 thermostat.

3.2 Heat exchanger maintenance


3.2.1 General
The equipment must be checked at least twice a year and cleaned as nec-
essary depending on the contamination level of the ambient air.

Cleaning, maintenance and repair works may only be


carried out by authorized specialists.

The heat exchanger must be de-energized before carry-


ing out repair works (removal of the X100 and X200 con-
nectors, compare with Fig. 2-3 on page 2-12).

Only original spare parts may be used.

Following any work, check the corrosion protection and all seals for dam-
age and repair/change as necessary.

3.2.2 Cleaning the heat exchanger cassette


The heat exchanger cassette can be removed from the heat exchanger
housing for cleaning.

Blowing out with compressed air is sufficient to remove dry dust fouling.
Remove fouling with grease or oily materials from the cassette with a bath
(max. 75°C).

When refitting the cassette, check that its location and


sealing are correct.

Dok.Nr.: 62.1014.510.33-A001 -31-


Heat Exchanger

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Operating Instructions

4 Operating Instructions
4.1 Preliminary remark
After completing all mounting work, you can commission the cabinet.

NOTE: If the supply voltage (230 V) is not available at the time of


commissioning, a preparatory start-up of the BSU can be carried out in
battery mode.

CAUTION!
After a short, preparatory start-up in battery mode, make absolutely
sure that the battery supply is switched off to prevent the batteries
from becoming fully discharged.

NOTE: If you carry out a preparatory commissioning in battery mode, the BSU
initializes itself when the supply voltage (230 V) is switched on.

NOTE: Read the supplied instructions for use and operating instructions of
the battery manufacturers!

NOTE: Non-observance of the recharging intervals may damage the batteries!

4.2 Commissioning
4.2.1 Commissioning with 230 V power supply
1. Switch on the 230 V power supply by turning on the S1 switch and the F2
fuse in the fuse box. The green LED on the RNU AC/DC power supply
unit must come on. The power supply unit connected to the BSU is then
fed with a power supply of 48 V and must revert to the operating state.
2. Enter the start-up date in the battery logbook. Keep the battery logbook in
the document compartment of the cabinet or in slot 206 between the bat-
tery and the side panel of the subrack.
3. Mount the front panels of the subrack. If specified, place a lead seal on
the front-panel screw.
4. F1 and F3 activates the service socket.

4.2.2 Commissioning without 230 V power supply


CAUTION
If the BSU is commissioned without availability of the 230 V mains
voltage, the battery will become discharged and this will restrict its
storability up to the next recharge. If the battery has been
discharged down to the deep-discharge protection response
theshold, it must be recharged within 48 hours.

If no 230 V power supply is available, you can carry out the preparatory start-

Dok.Nr.: 62.1014.510.33-A001 -33-


Operating Instructions

up using the battery.

1. Switch off the S1 switch of the 230 V power supply in the fuse box. The
green LED on the RNU AC/DC power supply unit does not come on.
2. Press button S2 on the BMM module. The batteries are then switched on.
The power supply unit connected to the BSU is then fed with a power sup-
ply of 48 V and must revert to the operating state.
3. The press button S3. The battery supply is switched off.
4. Switch on the 230 V power supply by turning on the F1 fuse in the fuse
box.
5. If the 230 V power supply is now applied by switching on S1, the BSU and
the connected mains unit then revert to the operating state.
6. Mount the subrack front panels. If specified, place a lead seal on the front-
panel screw.

-34- Dok.Nr.: 62.1014.510.33-A001


Technical Characteristics

5 Technical Characteristics
5.1 Dimensions
Width x Height x Depth (in mm) without base 700 x 1170 x 650
with 100 mm base: 700 x 1270 x 650
with 300 mm base: 700 x 1470 x 650

Base height (in mm)


12.7037.250.00-A001 100
12.7037.250.00-A002 300

Weight of the empty cabinet,


including packaging
with 100 mm base: about 85 kg
with 300 mm base: about 91 kg

Total weight of the equipped cabinet,


with 100 mm base: about 122 kg
with 300 mm base: about 128 kg

Basic housing colour RAL 7035


Base and cabinet roof colour RAL 5018

5.2 Environmental conditions


Storage ETS 300019 Class 1.1

Transport ETS 300019 Class 2.2

Operation ETS 300019 Class 4.1

5.3 Electrical connection


Mains voltage 230 V AC /50 Hz, TN network

Mains supply fuse 16 A

Connection type Permanent connection with cable


3 x 1.5 mm2 or 3 x 2.5 mm2

5.4 Grounding
Grounding ≥16 mm2 copper

RE ≤10 Ohms

5.5 Batteries of the BSU


Number 4

Nominal voltage 48 V DC

Recharging intervals 3 months at a temperature < 35oC

Dok.Nr.: 62.1014.510.33-A001 -35-


Technical Characteristics

5.6 Nameplate

Reference no. Assembly year


Serial no.

Name

The nameplate is located on the inside of the left side panel at the height of
the upper quarter near the door.

-36- Dok.Nr.: 62.1014.510.33-A001

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