Prestressed Concrete Internship Report
Prestressed Concrete Internship Report
Prestressed Concrete Internship Report
INTRODUCTION
Definition of Prestress:
due to external loads below the neutral axis of the beam tension developed due to external
load which is more than the permissible limits of the plain concrete. The pre-compression
applied (may be axial or eccentric) will induce the compressive stress below the neutral axis
Basic Concept
and distribution are introduced so that the stresses resulting from the external loads are
Terminology
Figure: Tendons
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2. Anchorage:A device generally used to enable the tendon to impart and maintain
prestress in concrete.
Figure: Anchorage
by bearing.
1. Cement:
(b) Portland slag cement conforming to IS455. But the slag content should not be more
than 50%.
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(d) High strength ordinary Portland cement conforming to IS8112.
2. Concrete:
Prestress concrete requires concrete, which has a high compressive strength reasonably
early age with comparatively higher tensile strength than ordinary concrete. The concrete
for the members shall be air-entrained concrete composed of Portland cement, fine and
coarse aggregates, admixtures and water. The air-entraining feature may be obtained by
The entrained air content shall be not less than 4 percent or more than 6 percent.
3. Steel
(a) Plain hard-drawn steel wire conforming to IS1785 (Part-I & Part-III)
0.6% manganese,
0.1% silica
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TOPIC -II
LOSSESOFPRE-STRESS
Losses in Prestress
The initial prestressing concrete undergoes a gradual reduction with time from the stages of
transfer due to various causes. The force which is used to stretch the wire to the required
length must be available all the time as prestressing force if the steel is to be prevented from
contracting. Contraction of steel wire occurs due to several causes, effecting reduction in the
prestress. This reduction in the prestressing force is called loss in prestress. In a prestressed
Pretensioning
During the process of anchoring, the stressed tendon tends to slip before the full grip is
established, thus losing some of its imposed strain or in other words, induced stress. This is
known as loss due to anchorage draw-in From the time the tendons are anchored until
transfer of prestressing force to the concrete, the tendons are held between the two abutments
at a constant length. The stretched tendons during this time interval will lose some of its
induced stress due to the phenomenon known as relaxation of steel. As soon as the tendons
are cut, the stretched tendons tend to go back to their original state, but are prevented from
doing so by the interfacial bond developed between the concrete and the tendons.
3. Shrinkage of concrete
4. Creep of concrete
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Post-tensioning
The tendons are located inside ducts, and the hydraulic jacks held directly against the
member. During stressing operation, the tendons tend to get straightened and slide against the
duct, thus resulting in the development of a frictional resistance. As a result, the stress in the
tendon at a distance away from the jacking end will be smaller than that indicated by the
pressure gauge mounted on the jack. This is known as loss due to friction.
With regard to elastic shortening, there will be no loss of prestress if all the tendons are
stressed simultaneously because the prestress gauge records the applied stress after the
1. No loss due to elastic deformation if all wires are simultaneously tensioned. If the wires
are successively tensioned, there will be loss of prestress due to elastic deformation of
concrete.
3. Shrinkage of concrete
4. Creep of concrete
5. Friction
6. Anchorage slip
The loss of prestress due to deformation of concrete depends on the modular ratio & the
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Therefore, Loss of stress in steel = αe fc
If the initial stress in steel is known, the percentage loss of stress in steel due to elastic
FLEXURE
Introduction
Similar to members under axial load, the analysis of members under flexure refers tothe
2) Stresses under service loads. These are compared with allowable stresses underservice
conditions.
3) Ultimate strength. This is compared with the demand under factored loads.
The analyses at transfer and under service loads are presented in this section.
The evaluation of the load versus deformation behaviour is required in special type of
analysis.
Assumptions
2. With in the range of working stress, both concrete & steel behave elastically, not with
standing the small amount of creep, which occurs in both the materials under the
sustained loading.
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3. A plane section before bending is assumed to remain plane even after bending, which
4. Prestress Concrete is one in which there have been introduced internal stresses of such
magnitude and distribution that stresses resulting from given external loading is counter
6. Perfect bond between concrete and prestressing steel for bonded tendons.
Principles of Mechanics
1) Equilibrium of internal forces with the external loads. The compression inconcrete (C) is
equal to the tension in the tendon (T). The couple of C and T areequal to the moment due
to external loads.
2) Compatibility of the strains in concrete and in steel for bonded tendons. Theformulation
also involves the first assumption of plane section remaining planeafter bending. For
3) Constitutive relationships relating the stresses and the strains in the materials.
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TOPIC-IV
Transmission of Prestress
Pre-tensioned Members
The stretched tendons transfer the prestress to the concrete leading to a self equilibrating
system. The mechanism of the transfer of prestress is different in the pre-tensioned and post-
tensioned members. The transfer or transmission of prestress is explained for the two types of
members separately.
For a pre-tensioned member, usually there is no anchorage device at the ends. The following
photo shows that there is no anchorage device at the ends of the pre-tensioned railway
sleepers.
For a pre-tensioned member without any anchorage at the ends, the prestress is transferred by
the bond between the concrete and the tendons. There are three mechanisms in the bond.
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Figure:End of pre-tensioned railway sleepers
The mechanical bond is the primary mechanism in the bond for indented wires, twisted
strands and deformed bars. The surface deformation enhances the bond. Each of the type is
illustrated below.
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The prestress is transferred over a certain length from each end of a member which is called
the transmission length or transfer length (L ). The stress in the tendon is zero at the ends
t
of the members. It increases over the transmission length to the effective prestress (f ) under
pe
service loads and remains practically constant beyond it. The following figure shows the
Hoyer Effect :
After stretching the tendon, the diameter reduces from the original value due to the Poisson’s
effect. When the prestress is transferred after the hardening of concrete, the ends of the
tendon sink in concrete. The prestress at the ends of the tendon is zero. The diameter of the
tendon regains its original value towards the end over the transmission length. The change of
diameter from the original value (at the end) to the reduced value (after the transmission
length), creates a wedge effect in concrete. This helps in the transfer of prestress from the
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tendon to the concrete. This is known as the Hoyer effect. The following figure shows the
Since there is no anchorage device, the tendon is free of stress at the end. The concrete should
be of good quality and adequate compaction for proper transfer of prestress over the
transmission length.
Transmission Length
There are several factors that influence the transmission length. These are as follows.
1) Type of tendon
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wire, strand or bar
2) Size of tendon
3) Stress in tendon
8) Effect of creep
9) Compaction of concrete
The transmission length needs to be calculated to check the adequacy of prestress in the
tendon over the length. A section with high moment should be outside the transmission
length, so that the tendon attains at least the design effective prestress (f ) at the section. The
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shear capacity at the transmission length region has to be based on a reduced effective
prestress.
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TOPIC-V
COMPOSITE BEAMS
Introduction
precast member and cast-in-place (CIP) concrete. There can be several types of innovative
Composite construction implies the use, in a single structure acting as a unit, of different
member where only concrete is used as a material, the concrete is placed in at least two 2 In
a composite member where only concrete is used as a material, the concrete is placed in at
least two separate stages generally leading to two different unit weights and/or properties. •
This is the case of composites made with precast reinforced or prestressed concrete element
combined with a concrete element cast in situ at a different time. • Typical composite cross-
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The following photos show the reinforcement for the slab of a box girder bridge deck with
precast webs and bottom flange. The slab of the top flange is cast on a stay-in formwork.
The reinforcement of the slab is required for the transverse bending of the slab. The
reinforcement at the top of the web is required for the horizontal shear transfer.
Total construction time is substantially reduced when precast concrete elements are
used.
Pre-tensioning in plant is more cost-effective than post -tensioning on site. Because the
achieved at relatively low cost. The cast in situ concrete slab does not need to have high
The precast prestressed concrete units are erected first and can be used to support the
formwork needed for the cast in situ slab without additional scaffolding (or shoring) 5
In addition to its contribution to the strength and stiffness of the composite member, the
cast in situ slab provides an effective means to distribute loads in the lateral direction.
The cast in situ slab can be poured continuously over the supports of precast units
Fast-track construction
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TOPIC-VI
Deflection
Introduction
• The effect of deflection in a structure varies according to the use of the structure.
• Excessive deflections may lead to sagging floors, to roof that do not drain properly, to
damage partitions and finishes, to the creation of pools of water on road surface of
The total deflection is a resultant of the upward deflection due to prestressing force and
deflection deflection due to prestressing prestressing force and downward deflection due
Only the flexural deformation is considered and any shear deformation is neglected in
1. Fully prestressed concrete members (class 1 and class 2) remain crack-free under
service load
– Long-term
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4. Short-term deflection occurs immediately upon the application of a load (caused by
5. The short term deflection at transfer is due to the initial prestressing force and self
initial initial prestressing prestressing force and self-weight without weight without
6. Long-term deflection takes into account the long-term shrinkage and creep
movements (time-dependent)
7. The long term deflection under service loads is due to the effective prestressing force
serviceability
• The prestressing force causes a deflection only if the CGS is eccentric to the CGC if
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