Fujipoly

FUJIPOLY
TABLE of CONTENTS
Fuji Polymer Industries Co., Ltd.
Sales Department
175 Kajiyashiki, Toyota,
1
Aichi 4700533 JAPAN
1 Fujipoly® Introduction
tel: 81-565-65-1729 fax: 81-565-65-1857
e-mail: [email protected]
ISO9001 (Aichi Plant)
2-13
2-13 Zebra® Elastomeric Connectors
Complete selection of low resistance, high conductivity,
high density silicone connectors
Fujipoly America Corp.
900 Milik Street
P.O. Box 119
Carteret, NJ 07008-0119
tel: 732.969.0100 fax: 732.969.3311
14-15
web site: www.fujipoly.com
14-15 LCD Bezels and Connectors
ISO9001-2008
Wide assortment of standard sizes for common LCD displays Fujipoly (Thailand) Co., Ltd.
16-35
16-35 SARCON Thermal Management Materials
®
Thermally conductive silicone components in sheets, rolls,

die-cuts, pads, sleeves and cases
55/8 Moo 13 Navanakorn Industrial Estate Phase 4
Phaholyothin Road, Klong Nueng, Klong Luang
Pathumthanee 12120 Thailand
tel: 66-2-529-2732 fax: 66-2-529-2223
ISO9001 ISO14001
16 Technical Overview, Products
17 Sarcon® Thin Film Profiles Fujipoly Europe Ltd.
18-25 Thermal Gap Filler Pads Avant Business Centre, Unit 8
Third Avenue
26 Sarcon® GR-Pm, XR-Pe Silicone Putty Bletchley, Milton Keynes MK1 1DR U.K.
27 Sarcon® XR-Um, XR-Um-AL, XR-v, XR-v-AL, Silicone Putty tel: 44-1-908-277800 fax: 44-1-908-277900
28 Sarcon® GR-Sd, GR-SL, Low Compression Force Gap Filler
29 Sarcon® Thermally Conductive Greases Fujipoly Singapore Pte, Ltd.
30-31 Sarcon® SPG-15A, SPG-30A “Form in Place” Gap Filler 1001 Jalan Bukit Merah #02-17/20
32 Sarcon® Non-Silicone Gap Filler Singapore 159455
tel: 65-6272 3766 fax: 65-6272 3577
33 Sarcon® Thin Film Profiles in Rolls and Sheets e-mail: [email protected]
34 Sarcon® “Sleeve” Shape Thermal Extrusions ISO9001
34 Sarcon® “Case” Shape Thermal Extrusions
Fujipoly Hong Kong Ltd.
35 Sarcon® Die-cut Gaskets
Unit F & J, Block 1,4 Fl.
Kwai Tak Industrial Centre
3636
15-33 Kwai Tak Street, Kwai Chung, N.T., Hong Kong
tel: 852-24283770 fax: 852-24899637
Fusible Tapes e-mail: [email protected]
Insulative and conductive self-fusing tapes
Fujipoly China Ltd. (China Factory)
3737 Custom Silicone Rubber Extrusions

Complex co-extruded shapes, gaskets and seals
Gaobao Road, The First Industrial Park
Tutang Estate, Changping Town, Dongguan City,
Guangdong, 523581, China
tel: 86-769-83989660 fax: 86-769-83989662
38-45
38-45 Design Guidelines-all products

ISO9001/ISO14001
Handy engineering and installation information

Fuji Polymer Industries Co., Ltd.
46-48
46-48 Engineering Notes
Taipei Liaison Office
Room B, 7F., No. 59, Tiansiang Rd.
Jhongshan District
Taipei City 10452, Taiwan
tel: 886-2-2586-5771 fax: 886-2-2586-5745
4949 Ordering Information

Fujipoly® Locations and Distributors
Fuji Malaysia Sdn.Bhd. (Malaysia Factory)

Plot 26, Phase 4, Free Industrial Zone
Hilir Sungai Keluang 3, Bayan Lepas Penang, 11900 Malaysia
FUJIPOLY
SILICONE ELECTRONIC PACKAGING COMPONENTS
A NETWORK of DEPENDABLE PRODUCTS

to INCREASE YOUR PRODUCTS’ DEPENDABILITY
A worldwide network to serve your electronic packaging needs. Fujipolyʼs multi-plant system was
established for, and continues to grow toward, excellence in meeting customersʼ needs matched
with excellence in product performance.
We manage a globally responsive, diverse group of facilities. Technologies have been both
developed and acquired. Locations have been established based on a borderless business strategy
to meet the growing trend of internationalization.
Manufacturing and distribution centers located in Europe, North America and Asia keep us close
to our customersʼ needs while giving them convenient access to our increasing technologies.
Less than 5% of silicone potential has been researched to date. And, probably even more
applications than we can now imagine are possible.
The inherent advantages of silicone already seem limitless. There are very few commercial or
industrial products which do not contain some form of it as a molded, extruded or die-cut shape.
The composition of formulations is almost infinite - each offering strong advantages in one
characteristic or another, many with great superiority over other materials.
Fujipolyʼs proprietary research and specific treatments are focused on obtaining the highest
overall performances for the field of electronic packaging. Some of these areas are:
• Heat Resistance • Thermal Conductivity • Variety of Shapes

• Flame Retardance • Electrical Conductivity and Sizes Possible
• Low Compression Set • Electrical Insulation • Aging Resistance
• Oil & Solvent Resistance • Cold Resistance • Ease of Custom
• Weather Resistance • Self adhesion Manufacturing
F U J I 1P O L Y
ZEBRA
Elastomeric Connectors
®
ZEBRA® Elastomeric Electronic Connectors are a

comprehensive group of high performance
interconnect devices with applications throughout
the entire field of electronics.
With the expansion of micro-electronics and
miniaturization of all products, the same high
reliability must be maintained.
ZEBRA® Elastomeric Connectors are an obvious
choice. And one which offers a variety of
alternatives based on the primary design
objectives. Some of the more important
considerations are:
• High Density; increased number of I/Oʼs
• Low resistance, high current capacity
• Low insertion force, low compression force
• Redundant contact engagement
• High electrical and mechanical reliability
• Chemical stability, degradation resistance
• Cost-effectiveness, ease of assembly
ZEBRA® Elastomeric Connectors have alternating conductive

and non-conductive layers. See diagram below. The
APPLICATIONS:
• LCD and EL displays • Flex circuit-to-board
conductive layers are oriented vertically in the thickness • Board-to-board • Burn-in sockets
direction, making contact from top to bottom. • Chip-to-board • Miniature and low profile
• Memory cards interconnect - general electronics
0.100mm (0.004”)
pitch
Conductive layer
Non-conductive
layer
0.254mm (0.010”)
contact area
High strength bonding unitizes layers into one rugged body.

Typical ZEBRA® Connector interface between two
contact areas; such as, PCB to LCD, or PCB to PCB.
Each of the styles is also available with outer support sections
along the entire length on one or both sides (except Series
8000). The support is available in sponge or solid silicone
All styles offer redundant contact depending on the pitch of rubber, and creates a larger width area. This eliminates the need
the conductive layers, some as small as 0.05 mm centerline for a holder while still allowing a very low compression force
(see drawing above). during deflection. For optional ordering information, see
instructions on page 6 under “Self -Supported Connectors”.
ZEBRA® Silver Connector in medical instrument display. Typical ZEBRA® Connector with optional silicone
rubber self-support sections on each side.
All dimensions in millimeters and inches F U J I 2P O L Y

ZEBRA® ELASTOMERIC CONNECTORS
ZEBRA® CONNECTOR TECHNICAL DATA

The six ZEBRA® Elastomeric Connector designs below are
detailed in their dimensional and performance characteristics.
Follow the general guidelines to determine the design
characteristics most suitable for your application. See following
pages for detailed characteristics.
The photo enlargements at right demonstrate the multiple

contact points per circuit conductor pad for typical ZEBRA® Carbon
connector designs. and Low
Temperature
Carbon Silver Gold 8000 FG-S
Name Application Guidelines Typical Products
Carbon Economical general use with contact pitches at 140, 240 or 500 per inch
LCDʼs for aerospace, aircraft,
Low temperature, outdoor applications, specifications as low as -60ºC with military, meters,
Low Temperature Carbon contact pitches at 240 per inch instruments, cameras
300mA current carrying capacity, rugged long-life aging with contact pitches
Silver at 240 per inch
Zero insertion force, tight pitch, low compression force, very low resistance, Electroluminescent displays,
Gold 8000 very high current carrying capacity; contact pitches at 100, 133, 166 per inch component-to-board,
burn-in sockets, PCB to PCB,
Zero insertion force, very low compression force, low resistance, high current chip on glass, LCDʼs,
FG-S carrying capacity, 240 gold-plated contacts per inch in a single row chip on foil, COFʼs
TYPICAL PERFORMANCE CHARACTERISTICS: SIDE SUPPORT or INSULATION BARRIER:

1000.0 3000
Drawing at left shows side
Support or ZEBRA®
B support or insulation on one or
100.0 Insulation Barrier Connector
both sides, or one of each.
A
Current Various materials are available
Continuity 10.0 C
Resistance Carrying 1500 from the minimum insulating
Capacity barrier of 0.05mm to support
1.0
mA
layers of up to 1.5mm. Support
0.1 layers can be soft silicone
rubber, or medium and soft
0 0 silicone sponge. Recommended
ZEBRA ® Connector type ZEBRA ® Connector type height is twice the width for
• Gold (mA/mm22) • W (mA/mm2) 2
A minimum force deflection.
•B Gold (mA/mm2) • FG-S (mA/mm ) 2 See page 6 for details. Consult customer service for ordering
•C Gold (mA/mm )2 • Carbon (mA/mm ))
Silver (mA/mm ) specifications.
Part Number Nomenclature:

To specify a connector to your exact requirements, substitute the metric measurements for width, length and height according to
instructions below; example part# Ag(2.0 IB1 x 20 x 2.0)-U; Note: For Carbon Zebra, make sure to advise pitch desired.
ZEBRA® Ag (2.0 – IB1 x 20 x 2.0)
Height
Length
Insulation Barrier or Solid Support (if required)
• LT, CA, Ag only
• IB1 0.05mm Insulation barrier 1 side only
• IB2 0.05mm Insulation barrier 2 sides
• SS1 Solid Support 1 side only (specify ZEBRA® thickness; i.e., SS1-1.5)
• SS2 Solid Support 2 sides (specify ZEBRA® thickness; i.e., SS2-1.5)
• SPG Sponge Support 2 sides (see standards page 6)
• Au only: Wire Pitch (Insulation Barrier component not needed for Au)
• Au-A 0.25mm (0.010”) wire pitch
• Au-B 0.19mm (0.0075”) wire pitch
• Au-C 0.15mm (0.006”) wire pitch
Width
ZEBRA® series: • FG-S for single contact row
• LT for Low Temperature Carbon • CA for Carbon • Ag for Silver • Au for Gold
All dimensions in millimeters F U J I 3P O L Y

ZEBRA ®
ZEBRA® CARBON and LOW TEMPERATURE
CARBON CONNECTORS Alternating
parallel layers of
non-conductive
FUJIPOLY ZEBRA® connectors (see figure 1) have and carbon-filled
alternating layers of conductive carbon-filled and non- conductive
silicone
conductive silicone rubber. They make reliable connections by
being deflected between contacting surfaces. ZEBRA®
connectors are used for connecting any LCD from small Length
displays for watches to large area displays for instruments.
Width
Table A shows the different types of ZEBRA® connectors
available. Table C shows performance characteristics.
Pitch
Figure 1 shows the three dimensions of the ZEBRA ® Height
connector. When ordering, the three dimensions should be

specified within the limits shown in table B.
Figure 1
For best overall performance, ZEBRA connectors must be
®
ordered and used with a ratio of H/W equal to or greater than 1.5.
Pitch:
LCD Sum of the Thickness Conductive
Contact Spacing of an Adjacent Conductive Layers Individual Conductive and Available
Center-to-Center and Non-conductive Layer per inch Insulating Layer Thickness Lengths
Series Minimum Nominal Maximum Minimum Minimum Maximum Maximum
1002 0.015 in. 0.004 in. 0.006 in. 0.001 in 0.004 in. 9.0 in.
(CZ410/CZ710) 240
0.38 mm 0.10 mm 0.15 mm 0.025 mm 0.10 mm 230 mm
2004 0.020 in. 0.007 in. 0.010 in. 0.002 in. 0.006 in. 9.0 in.
140
(CZ418) 0.50 mm 0.18mm 0.25 mm 0.050 mm 0.15 mm 230 mm
2005 0.010 in. 0.002 in. 0.004 in. 0.0004 in. 0.0024 in. 9.0 in.
500
(CZ405/CZ705) 0.25 mm 0.050 mm 0.10 mm 0.010 mm 0.060 mm 230 mm
LT 200 0.015 in. 0.004 in. 0.006 in. 0.001 in. 0.004 in. 5.0 in.
240
(CZ610) 0.38 mm 0.10 mm 0.15 mm 0.025 mm 0.10 mm 127 mm
TABLE A
Measurement Tolerance (inches/mm)

0.157 in. to 2.40 in. — ± 0.008 in. ................/................ 4.00 mm to 61.00 mm — ± 0.20 mm
Length=L 6.010 in. to 7.87 in. — ± 0.020 in. ................/................ 152.6 mm to 200.0 mm — ± 0.50 mm
Height=H 0.020 in. to 0.750 in. ± 0.005 in. .............../................ 0.50 mm to 19mm ± 0.127 mm
above 0.750 in/19.0 mm consult factory
0.015 in. to 0.039 in. — ± 0.002 in................../................. 0.38 mm to 1.0 mm — ± 0.050 mm
Width=W 0.040 in. to 0.079 in. — ± 0.003 in................../................. 1.01 mm to 2.0 mm — ± 0.076 mm
0.080 in. to 0.118 in. — ± 0.005 in. ................./................. 2.01 mm to 3.0 mm — ± 0.127 mm
above 0.118 in./3.00 mm consult factory.
TABLE B
Temperature Range Current Carrying Capacity Resistance

ZEBRA® Connectors Minimum Maximum 0.040” x 0.040” pad Between Layers
-40°F 212°F 0.005 amps 1012 ohms
Carbon -40°C 100°C
-85°F 260°F 0.005 amps 1012 ohms
Low Temperature LT 200
-65°C 125°C
TABLE C
All dimensions in inches and millimeters F U J I4P O L Y

SILICONE SUPPORT
pitch
L
ZEBRA®
pitch
Cw
H contact area
H
0.002”
w ± 001”
INSULATION BARRIER
slot
Figure 2 Recommended Height (H) should be 1.5 x Width (W) dimension Figure 3
for minimum force deflection. Maximum Skewness 2% of Height.
ZEBRA® CONNECTOR DIMENSIONS NOMINAL FORCE DEFLECTION - PLAIN ZEBRA®

Figure 2 shows the three dimensions of the ZEBRA®
connector. When ordering, the three dimensions should
OR INSULATION BARRIER TYPE
ZEBRA® connectors should be deflected 5% to 25% of H.
be specified within the limits shown in Table B. For best
To calculate F-Force for deflection, use the following formula:
overall performance, ZEBRA® connectors must be ordered
and used with a ratio of H/W equal to or greater than 1.5.
Details show silicone support (left) and insulation barrier Where:
(right). Each is available on one or both sides. F = Force (N)
Configurations may also include support on one side and H - H1 x 100 (%)
D=
insulation on the other. H
H = Height of connector (mm or inches)
H1 = Deflected height of connector (mm or inches)
ZEBRA® CONNECTOR INSULATING BARRIER W = Width of connector (mm or inches)
Description Insulating Barrier W1 = Width of ZEBRA portion (mm or inches)
Color (one only) White L = Length of connector (mm or inches)
Hardness, Durometer A 30
Dielectric Strength volts/mil. 500
Resistance, ohms 1012
Insulating Barrier Width (B) in.* 0.002 ± 0.001 Metric:
(B) mm 0.050 ± 0.025 F(N) = 9 x D x W x L x 9.8 x 10-3
TABLE D *The tolerance of W1 is equal to the sum of the tolerances of W.
Inches:
NOMINAL RESISTANCE CALCULATION F(N) = 5806 x D x W x L x 9.8 x 10-3
To calculate the resistance of the ZEBRA connector use
®
the following formulas: NOMINAL FORCE DEFLECTION - SILICONE SUPPORT TYPE

Where: Cw = Contact pad width in inches
H = ZEBRA® connector height in inches
W = ZEBRA® connector width in inches
Metric:
F(N) = [(9 x D x W1 xL) + {2.2 x D x (W-W1) x L}] x 9.8 x 10-3
Metric:
60 x H
R=
Ew x W Inches:
Inches: F(N) = [(5806 x D x W1 x L) + {1419 x D x (W-W1) x L}] x 9.8 x 10-3
2.37 x H
R=
Ew x W
Where:
R = Resistance (Ω)
Ew = Electrode Pad width (mm or inches)
W = Connector width (mm or inches)
H = Connector height (mm or inches)
All dimensions in inches and millimeters
F U J I 5P O L Y
ZEBRA ®
ZEBRA® SOLID SOLID ELASTOMERIC
INSULATION SUPPORT
ZEBRA®
CONNECTOR
SELF-SUPPORTED CONNECTORS
The Solid Self-Supporting ZEBRA® connector utilizes a
standard ZEBRA® connector element supported by a soft,
non-conductive silicone rubber on one or two sides. The LCD
silicone rubber creates a larger width that eliminates the need ZEBRA® Contact Spacing Standard Connector Widths
for a holder, and yet the force required for deflection is very Element in/mm
low. The standard Solid Self-Supporting ZEBRA® connector 2004 (CZ418) 0.020/0.50 0.050 in./ 1.27 mm 0.090 in./ 2.3 mm
has a 0.020”/0.50mm wide ZEBRA® connector element and 1002 (CZ410/CZ710) 0.010/0.25 0.060 in./ 1.50 mm 0.100 in./ 2.5 mm
is available in 8 different widths to accommodate LCDʼs with 2005 (CZ405/CZ705) 0.006/0.15 0.070 in./ 1.8 mm 0.120 in./ 3.00 mm
0.080 in./ 2.0 mm 0.140 in./ 3.50 mm
a glass lip overhang of 0.050”/1.27 mm minimum.
Height=H 0.039 in. to 0.750 in. ± 0.005 in................/................ 1.0 mm to 19mm ± 0.127 mm
0.050 in. to 0.079 in. — ±0.006 in. ................./................. 1.27 mm to 2.00 mm — ± 0.15 mm
Width=W 0.080 in. to 0.100 in. — ±0.007 in. ................./................. 2.03 mm to 2.54 mm — ± 0.18 mm
0.101 in. to 0.140 in. — ±0.008 in. ................./................. 2.55 mm to 3.50 mm — ± 0.20 mm
above 0.140 in./3.50 mm and for custom widths consult factory.

ZEBRA®Connectors Minimum Maximum 0.040” x 0.040” pad Between Layers
12
-40°F 212°F 0.005 amps 10 ohms
All series
-40°C 100°C
ZEBRA® SPONGE SPONGE ELASTOMERIC

INSULATION SUPPORT
ZEBRA®
CONNECTOR
SELF-SUPPORTED CONNECTORS
The Self Supporting Sponge ZEBRA® connector utilizes
standard ZEBRA® connector elements supported by a
silicone sponge rubber on one or two sides. The silicone LCD
ZEBRA® Contact Spacing Standard Connector Widths
sponge creates a larger width that can eliminate the need
Element in/mm
for a holder, and yet the force required for deflection is very .060 in./ 1.5 mm .087 in./ 2.0 mm .118 in./ 3.0 mm
low. The standard Self Supporting Sponge ZEBRA® 2004 (CZ418) 0.020/0.50 .063 in./ 1.6 mm .091 in./ 2.3 mm .126 in./ 3.2 mm
connector is available in a host of widths to accommodate 1002 (CZ410) 0.010/0.25 .067 in./ 1.7 mm .100 in./ 2.5 mm .138 in./ 3.5 mm
2005 (CZ405) 0.006/0.15 .070 in./ 1.8 mm .102 in./ 2.6 mm .150 in./ 3.8 mm
LCDʼs with a glass lip overhang of 0.060”/1.5 mm .075 in./ 1.9 mm .106 in./ 2.7 mm .157 in./ 4.0 mm
minimum. The Self Supporting Sponge ZEBRA® connector .079 in./ 2.0 mm .110 in./ 2.8 mm
is used to connect LCDʼs to printed circuit boards and
eliminates bowing of the printed circuit board due to the low
force required to make contact.
Height=H 0.039 in. to 0.750 in. ± 0.005 in................/................ 1.0 mm to 19mm ± 0.127 mm
Width=W 0.060 in. to 0.157 in. — ±0.004 in................../................. 1.52 mm to 4.0 mm — ± 0.1 mm
above 0.157 in./4.00 mm consult factory.

ZEBRA® Connectors Minimum Maximum 0.040” x 0.040” pad Between Layers
12
-55°F 260°F 0.005 amps 10 ohms
All series
-50°C 125°C
All dimensions in inches and millimeters F U J I 6P O L Y

ZEBRA® GOLD 8000 CONNECTORS

The FUJIPOLY ZEBRA® Series 8000 elastomeric connector D- shaped flat
gold- plated
elements are D-shaped, low durometer silicone elastomer metal conductors
cores around which flat metallic gold-plated conductors are
vulcanized in a row parallel to each other. The tips of the
metallic conductors are turned upward so that point contact can Length
be effected; in addition, contact is made to the flat area when Width
the connector element is positioned between two printed circuit
Pitch
boards. The point contact will penetrate surface oxides or
contaminants which might be present on the surface of the Height
contact pads, thus assuring reliable electrical connection on

two planes. Also available are standard board to board
assemblies which include connector and holder.
DIMENSIONAL SPECIFICATIONS
Connector Dimensions* Minimum Maximum
Length=L 0.200” ± 0.005” 5.08mm ± 0.127mm 6.000” ± 0.030” 152.4mm ± 0.762mm
Height=H 0.100” ± 0.005” 2.54mm ± 0.127mm 0.500” ± 0.015” 12.70mm ± 0.381mm
Width=W 0.060” ± 0.005” 1.52mm ± 0.127mm 0.125” ± 0.010” 3.18mm ± 0.254mm
Note: For good design practice and low deflection force requirements, the height “H” should be twice the width “W”. For other sizes consult factory.
MATERIALS
Connector Component Materials Used
Conductive Elements Gold-plated copper wire. gold 0.00025mm (0.00001”), nickel 0.0013mm (0.00005”).
Wire Size and Spacing
A. 0.05mm x 0.127mm (0.002” x 0.005”) flat wire on 0.25mm (0.010”) center-to-center spacing. (Min. 100 wires/ inch.)
(Series 8000 A,B and C)
B. 0.05mm x 0.10mm (0.002” x 0.004”) flat wire on 0.19mm (0.0075”) center-to-center spacing. (Min. 133 wires/inch.)
C. 0.025mm x 0.076mm (0.001” x 0.003”) flat wire on 0.15mm (0.006”) center-to-center spacing. (Min. 166 wires/inch.)
Connector body Non-conductive tan color silicone rubber. UL-94-HB rating, 500 volts/mil dielectric strength.
Film 0.025mm (0.001”) thick polyamide dielectric strength of film ASTM-D-149, 2000 volts/mil.
PERFORMANCE CHARACTERISTICS
Parameter Conditions and Performance
Contact Resistance Less than 25 milliohms on 0.025” wide contact pads; 0.100 amperes DC, Kelvin- type four probe test method
Insulation Resistance Minimum 1012 ohms between adjacent conductive elements.
Current Carrying Capacity Series 8000 A and B, 500 mA per wire max.; Series 8000 C, 250 mA per wire max.
Capacitance Maximum 0.100 picofarads per adjacent pad at 1 MHz and 0.100” high (“H”).
Inductance Maximum 7 nanohenries per adjacent pad at 1 MHz and 0.100” high (“H”).
Repeated Actuations 500 actuations without appreciable change in contact resistance (deflection of 15%).
Deflection 8% to 20%. Recommended deflection 10 to 15% of original height.
Deflection Force/Inch 4lbs. per linear inch for 15% deflection for a 0.062” (“W”) x 0.285 (“H”) connector.
Operating Temperature Range -20° C min., 125° C max.
Salt Spray Test MIL-STD-202E, method 101D, condition B. 5% salt solution 95° F, 48 hours. There was no evidence of blistering or
peeling of the contact material.
Temperature Cycling MIL-STD-202E, method 102A, condition D, -55° C, 25° C, 125° C. There was no change in the physical
properties of the specimens.
Humidity (Steady State) MIL-STD-202E, method 103B, condition C modified. 95% RH room temperature. There was no appreciable
change in contact resistance after 500 hours exposure.
Corrosive Environment 1,000 hours exposure at 1 ppm H2S and 1 ppm O2, 60° C AND 75% RH. Slight change in contact
resistance; no evidence of contact peeling or blistering.

ZEBRA ®
ZEBRA® FG-S CONNECTORS FG-S Connector Fine metal

conductive
elements
Length
Width
Pitch
Silicone
The FG-S Connectors have anisotropic conduction Sponge Height
Insulation
properties. Thin metal wires are embedded with a vertical
orientation within the silicone rubber on 0.10 mm centers. Low
resistance and high current carrying capacity make this series
very versatile for most typical interconnect applications.
The basic FG-S design is one row of gold-plated tips of Phosphor

Bronze wires embedded in silicone rubber which will connect two Insulation Insulator Single row of
Side Support Core Gold-plated tips of Phosphor Bronze wire (30μØ)
parallel sets of contact, both having one row of contact pads.
Property Unit Measure FG-S Method

Insulation Material – silicone rubber silicone sponge –
Color – clear or white blue Visual
Specific Gravity g/cm3 1.02 0.74 ASTM D792
Hardness Durometer A 47 – ASTM D2240
Tensile Strength MPa 3 – ASTM D412
Elongation % 240 – ASTM D412
Volume Resistivity MΩ-m 7.0 x 106 – ASTM D257
Conductive Material Type tips of Phosphor Bronze wire; Gold-Plated –
Wire Diameter μm 30 –
Gold-Plated Thickness μm 0.15 –
Dimensions, Tolerances
Width (W) mm .../... in 1.40 to 3.00 ± 0.20 .../... 0.055” to 0.120” ± 0.008” –
Length (L) mm .../... in 10.00 to 25.00 ± 0.25 .../... 0.393” to 0.984” ± 0.010” –
25.01 to 50.00 ± 0.30 .../... 0.985” to 1.96” ± 0.012”
50.01 to 80.00 ± 0.40 .../... 1.97” to 3.14” ± 0.016”
80.01 to 120.00 ± 0.50 .../... 3.15” to 4.72” ± 0.020”
Height (H) mm .../... in 1.40 to 4.00 ± 0.10 .../... 0.055” to 0.157” ± 0.004” –
(note: H ≥ W) 4.01 to 10.00 ± 0.15 .../... 0.158” to 0.393” ± 0.006”
Core: Width (W) mm .../... in 0.40 ± 0.08 ........../.......... 0.016” ± 0.003”
Pitch (P) mm .../... in 0.10 ± 0.05 ........../.......... 0.004” ± 0.002” –
Skewness degrees 2˚ maximum
Recommended Dimensions: mm .../... in Connector Height Electrode Width Electrode Gap –
Connector Height versus min. 1.4 .../... 0.055” 0.21 .../... 0.008” or more 0.21 .../... 0.008” or more
Electrode Width and Gap 2.0 .../... 0.079” 0.22 .../... 0.009” or more 0.22 .../... 0.009” or more
3.0 .../... 0.118” 0.24 .../... 0.009” or more 0.24 .../... 0.009” or more
4.0 .../... 0.157” 0.25 .../... 0.010” or more 0.25 .../... 0.010” or more
5.0 .../... 0.197” 0.27 .../... 0.011” or more 0.27 .../... 0.011” or more
6.0 .../... 0.236” 0.29 .../... 0.011” or more 0.29 .../... 0.011” or more
7.0 .../... 0.276” 0.31 .../... 0.012” or more 0.31 .../... 0.012” or more
8.0 .../... 0.315” 0.32 .../... 0.013” or more 0.32 .../... 0.013” or more
9.0 .../... 0.354” 0.34 .../... 0.014” or more 0.34 .../... 0.014” or more
max. 10.0 .../... 0.393” 0.36 .../... 0.014” or more 0.36 .../... 0.014” or more

CROSS-SECTIONAL VIEW TYPICAL PERFORMANCE CHARACTERISTICS

Figure 2 shows the dimensions of the ZEBRA FG-S ®
Connectors. When ordering, the dimensions should be

specified within the limits shown in Table B. FG-S CONNECTOR: COMPRESSION % vs. LOAD AND RESISTANCE
Specimen: Connector FG-S (2mmW x 10mmL x 3mmH)
End View
20 4.0
FG-S Compression load
W Resistance
Resistance (Ω/0.25mm Pad)

Compression load (N/pc.)
W1 15 3.0
10 2.0
H
5 1.0
Figure 2
Note: Vertical contact wires may appear at each end of the 0 0.0
5% 10% 15% 20% 25%
length dimension, but do not affect performance.
% Compression
Maximum skewness < 2°
Compression % vs. Force (N/pc.)

% 5% 10% 15% 20% 25%
Aver. N/pc. 5.7 6.6 7.5 8.4 9.6
TYPICAL INSTALLATION
Resistance vs. Compression % (Ω/0.25mm Pad)
pitch % 5% 10% 15% 20% 25%
Aver. Ω 0.36 0.35 0.35 0.36 0.38
Max. Ω 0.61 0.59 0.59 0.62 0.70
Min. Ω 0.23 0.22 0.22 0.22 0.22
Cw
H2 contact area
H
1
Figure 3
slot
COMPARISON DATA TEST METHOD FOR COMPRESSION % vs. LOAD AND RESISTANCE
Test
Measurement FG-S Condition Test Method for FG-S Connectors in the charts on this page used the
following physical and electrical parameters:
Continuity Resistance 0.50Ω/pad (0.25mm Width Pad)
– Electrodes: (Upper) Gold-plated PCB (common type electrode)
Current Carrying (Lower) 0.5mm P, 0.25mm Padʼs W, Gold-plated PCB
30 mA/wire
Capacity
Insulation Resistance > 20 MΩ (Gap=0.25mm)
– Space of electrodes @ 0.25, 50VDC
see
-40° C to +85° C below – Measurement: Digital ohm meter & Compression load meter
Temperature Range
-40° F to +185° F
– Using Amps: 100mA D.C.
5% to 20% H < 3mm,
Compression Range
0.15 ~ 0.60mm H ≥ 3mm – Condition: Measured at room temperature 30 minutes later
consult factory for application specifics

ZEBRA ®
ZEBRA® HIGH PERFORMANCE Alternating parallel layers of
non-conductive and silver-
SILVER CONNECTORS filled conductive silicone
Note: For environmental

sealing, an insulation barrier
FUJIPOLY low resistance ZEBRA® elastomeric connectors or self-support section on
are constructed of alternating parallel layers of electrically each side of the height
conductive and non-conductive silicone elastomer. The dimension is recommended.
Length See details on pg. 11 at right.
electrically conductive layer is filled with silver-metal particles. Width
0.100 mm Pitch
The composite alternating layers provide reliable electrical Height

connection when placed between two aligned conducting
.050 mm Conductor
surfaces. .050 mm Insulator
The low resistance ZEBRA® provides a redundant connection Low resistance ZEBRA® connectors are positioned
with a minimum of two conductive layers recommended per PC between two aligned surfaces and are mechanically
contact pad. The connector is available with insulating barrier or clamped together with a lid or another PC board. The
silicone supports (See page 6). The connectors are used for connectors may be free standing or positioned in a
connecting electroluminescent (EL) and plasma type displays to retainer depending on packaging profiles and design.
PC boards or for connecting hybrid circuits to PC boards, among
other applications.
Pitch:
Sum of the Thickness Conductive
Contact Spacing of an Adjacent Conductive Layers Individual Conductive and Available
Center-to-Center and Non-conductive Layer per inch Insulating Layer Thickness Lengths
Series Minimum Nominal Maximum Minimum Minimum Maximum
5002 0.015 in. 0.004 in. 0.006 in. 0.001 in. 0.003 in. 5.00 in.
0.38 mm 240
(SZ100) 0.100 mm 0.152 mm 0.025 mm 0.075 mm 127 mm
TABLE A (For requirements over 4” consult factory)
Length=L 0.250 ± 0.005 in. to 5.000 ± 0.025 in. .............../................ 6.35 ± 0.12mm to 127.00 ± 0.64mm
Height=H 0.040 ± 0.003 in. to 0.500 ± 0.007 in. .............../................ 1.00 ± 0.08mm to 12.70 ± 0.18mm
Width=W 0.020 ± 0.003 in. to 0.100 ± 0.005 in. .............../................ 0.50 ± 0.08mm to 2.54 ± 0.13mm
TABLE B
ZEBRA® Temperature Range Current Carrying Capacity Resistance

Connectors Minimum Maximum 0.040” x 0.040” pad Between Layers
-40°F 185°F
Silver ZEBRA® 0.3 amps 1012 ohms
-40°C 85°C
TABLE C
All dimensions in inches and millimeters F U J I 10 P O L Y

SELF-SUPPORT AND INSULATION BARRIER NOMINAL RESISTANCE CALCULATION

Breakaway view showing
alternating layers of non- For the purpose of calculating the resistance of silver ZEBRA®
conductive and silver-filled connectors and testing them for compliance please use the
conductive silicone. following formula:
Insulation barrier (both sides) Where: R = Resistance in Ohms
W1. = Width of ZEBRA® portion (inches or mm)
SILICONE Ew = Electrode pad width (inches or mm)
SUPPORT
H = ZEBRA® height (inches or mm)
L
ZEBRA® Metric (mm) English (inches)
pitch R=
H x 0.01
+ 0.10 R=
H x 0.0004
+ 0.10
Ew x W1 Ew x W1
H
0.002”
± 001” Example: if ZEBRA® is 0.100”/2.54 mm H and 0.030”/0.762mm W,
w
INSULATION BARRIER then the maximum resistance on a 0.050”/1.27 mm wide pad will be:
Details show silicone support (left) and insulation Metric

barrier (right). Each is available on one or both sides. 2.54 x 0.01
Configurations may also include support on one side R= + 0.10 = 0.127 ohms
0.762 x 1.27
and insulation on the other.
Note: Recommended Height (H) should be twice English:
Width (W) dimension for minimum force deflection. 0.100 x 0.0004
R= + 0.10 = 0.127 ohms
Maximum Skewness 2% of Height. 0.030 x 0.050
NOMINAL FORCE DEFLECTION - PLAIN ZEBRA®

DESIGN RECOMMENDATIONS
Recommended deflection range is 5-25% of free height.
OR INSULATION BARRIER TYPE
Minimum deflection will vary with packaging applications and ZEBRA® connectors should be deflected 5% to 25% of H. To
should consider overall height, PC board warpage, finish, etc. calculate F-Force for deflection, use the following formula:
(Contact FUJIPOLY Product Application Engineering for
assistance.) Design recommendations for solid ZEBRA® over Where:
0.400” deflect 0.050” maximum. Silicone supported over F = Force (N)
0.400” deflect 0.060” typical. H - H1 x 100 (%)
D=
H
H = Height of connector (mm or inches)
TEST CONDITIONS: H1 = Deflected height of connector (mm or inches)
The use of an insulating barrier or silicone self-support W = Width of connector (mm or inches)
material on one or both sides of the connector is W1 = Width of ZEBRA portion (mm or inches)
recommended. The silicone support is utilized to reduce clamp L = Length of connector (mm or inches)
force and provide an element of environmental protection for a
cost-effective connection. Metric:
Item Standard Test Method F(N) = 10.0 x D x W x L x 9.8 x 10-3
High Temperature MIL-202D-108A 85° C 1500 hr

Inches:
F(N) = 6452 x D x W x L x 9.8 x 10-3
Low Temperature — -40° C 500 hr NOMINAL FORCE DEFLECTION - SILICONE SUPPORT TYPE
Moisture MIL-202D-103B
40° C 95% RH x Metric:
500 hr (250mA/pad)
F(N) = [(10.0 x D x W1 x L) + {2.2 x D x (W-W1) x L}] x 9.8 x 10-3
Thermal cycle MIL-202E-107G 65°C/25°C/150°C/

25°C, 5 cycles
Inches:
F(N) = [(6452 x D x W1 x L) + {1149 x D x (W-W1) x L}] x 9.8 x 10-3

ZEBRA ®
Dummy Elastomeric Connectors
Non-conductive silicone strips made in
the same exacting tolerances as the
conductive ZEBRA® connectors.
Used in locations adjacent to the active

connector to balance the overall leveling
and positioning of the display; also to
control shock and vibration, and for use
as an environmental seal between bezels
and LC displays.
Can be installed in the same plane as

the connector, and also between the
bezel and the display in a variety of easy
installation methods.
Consistent dimensional tolerance

control assures accurate electronic
packaging.
APPLICATIONS:
• LCD and EL display balancing Two types are available which match the mechanical
• Bezel gasket, environmental seal functions of the active ZEBRA® connectors: extruded and
• Shock, vibration damping closed cell sponge. A range of compression characteristics
are available based on the material durometer selections
shown below.
Type Application Guidelines Dimensions (mm)

maximum:
bezel Extruded 19 Durometer - translucent Length 457.0
environmental Width 152.0
seal 25 Durometer - pink, blue Thickness 0.38min.,
then in increments
LCD dummy of 0.127 up to 1.78
connector
active ZEBRA® maximum:
connector Sponge 20 Durometer - pink Thickness 0.38min.,
PC board
then in increments
of 0.127 up to 1.78
Typical Dummy ZEBRA® installation as an Custom configurations are also available. For further
environmental seal and as dummy connector. information, contact Customer Service.

To specify a Dummy connector to your exact requirements, substitute the metric measurements for width, length and
height according to the instructions below.
ZEBRA® DC 1.5 x 20 x 1.78 - EXT - 19

Durometer • 10, 19, 20, 25
EXT for extruded • SPG for closed cell sponge
Width
Length
Thickness
ZEBRA® series • DC for Dummy connector
All dimensions in millimeters F U J I 12 P O L Y

ZEBRA ®
W Series Elastomeric Matrix Connectors
Excellent for Land Grid Arrays and similar
type interconnects. Extremely accurate silicone
rubber electronic connectors with anisotropic
conductive properties. A range of 300 to 2,000
fine metal wires per 1 cm2 are embedded in the
thickness direction of the transparent silicone WBC
rubber sheet. The fine metal conductors are
WSC
gold-plated to ensure low resistance and the
ability to withstand a relatively high current flow.
High density and greatly increased number of

I/Oʼs are possible; especially beyond 200
connections. Eliminates the costs of soldering
and related rework. Facilitates denser and less
expensive packaging.
After inserting the correctly sized connector WSL

pad between the opposing groups of electrodes,
all that is necessary is to apply the appropriate
pressure to allow the electrodes to be properly
connected.
APPLICATIONS: FUNCTION: TYPICAL CHARACTERISTICS:

Thickness
• Ball Grid Arrays Upper Gold-plated
Measure Unit 0.5 1.0 Remarks
• Tape Carrier Packs electrode fine metal
conductors Continuity Resistance
• Quad Flat Packs Ω•mm 2
0.25 0.45 ± 30%
• Integrated Circuits Current Density mA/mm 2
500 N/A
• Leadless Chip Carriers Silicone
Resistance Between C pattern
• Printed Circuit Board insulator Adjacent Conductors Ω 1010 or more p = 0.35
1.0 mm thick
Light Transmission % 90 L pattern p = 1.0
35X magnification side view Printed
Lower circuit Operating Temperature ˚C -20 to +100 N/A
exhibits compression of fine electrode board
metal conductors
Pitch Pattern Pattern Applied Suitable Electrodes Maximum Dimensions
W Series (P) Side View Plan View Thicknesses Electrode Gaps Width - Length Length Width Applications
(1) • • • • • • • • • • •
0.50mm over 0.4 over 0.3 over 1.5
• • • • • • • • • • • Combination
WSL 1.0 •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• P 76.0mm 5.0mm type
• • • • • • • • • • • 1.00mm over 0.5 over 0.5 over 1.5
0.50mm * ( over
over 0.6 ) ( over 0.7 ) ( over 0.9 )
• •••• • ••••
(1) •••
• • ••• • •
• •••
• •••
• •••• P 0.6 over 0.9 over 0.9 Matrix type
WSC 0.35 •••
( over 0.7 ) ( over 0.7 ) ( over 0.9 ) 50.0mm 50.0mm
• • • •
• ••• • • •••• electrode
•••
• • ••• • • 1.00mm over 0.7 over 0.9 over 0.9
(2) • •••
••• • • •••
• • •••
• ( over 0.6 ) ( over 0.7 ) ( over 0.9 )
• •
P 0.50mm over 0.6 over 0.9 over 0.9 Matrix type
• •••
• •••
• ••••
WBC 0.35 •••
( over 50.0mm 50.0mm
• • • •
• •••
••• • • ••••
1.00mm 0.7 ) ( over 0.7 ) ( over 0.9 ) electrode
• • ••• • • over 0.7 over 0.9 over 0.9
Notes: (1) The WSL and WSC types have straight metal conductors protruding slightly from both top and bottom of the silicone rubber sheet to
ensure perfect connections with slight pressure. Designed for mounting applications.
(2) The WBC type has curved fine metal conductors embedded in a silicone rubber sheet which are flush with the top and bottom planes.
The curved configuration facilitates repeated compressions. Ideal for inspection applications.
(
* The upper: 12.5mm x 12.5mm product
The lower: 25mm x25mm, 37.5mm x 37.5mm or 50mm x 50mm product )
WSL-102-2.0 x 20.0 x 0.5 WSC-035-5.0 x 20.0 x 0.5
Thickness (mm) Thickness (mm)
Length (mm) Length (mm)
Width (mm) Width (mm)
Number of conductors Pitch • 035 = 0.35
(rows are numbered 1 through 5) Conductor Pattern • C pattern
Pitch Type • WS: Fine metal wire straight
Conductor Pattern • L • WB: Fine metal wire curved
Type • WS: Fine metal wire straight

ZEBRA ®
LCD Bezel and Connector Assemblies
Fujipoly® LCD connector
assemblies with clear bezels provide
an attractive and reliable way of
mounting LCDʼs onto a PC board.
Electrical connection between LCD
and PC board contact surfaces is
made by two Series 2004 ZEBRA®
connectors, which consist of
alternating parallel layers of
conductive and non-conductive
silicone rubber repeating on a 0.18mm
(.007”) pitch.
Because the LCD is mounted on

rubber components, the assembly
provides shock and vibration
protection for the display. The clear
bezel introduces an extra measure of
protection for the LCD.
APPLICATIONS:
• Flat Mount Dual Inline LCDʼs
• Clocks, Meters, Calculators, bezel
Appliances, Automotive Dashboards,
Gas Pumps, Industrial Displays, top polarizer dual
Instrumentation, Computing Devices. bottom polarizer inline
LCD
connector connector
Flat Mount LCD connectors are designed to mount Dual connector
retainer
Inline LCDʼs flat onto printed circuit boards without pins or
soldering. The connectors consist of two ZEBRA® connectors PC board
inserted into a specially designed plastic holder. See pages 2
through 11 for specific connector selection information. The
retainer positions the LCD and aligns it with the printed circuit
board contacts via two locating studs. A gas tight environmental
seal is created when the ZEBRA® connectors are deflected Dual Inline assembly with two ZEBRA® connectors.
between the LCD and the printed circuit board when the bezel
is tightened into position. The connector assembly consists of a retainer, two ZEBRA®
connectors, viewing area mask and, if required, a bezel.
Assembly is simple: place the retainer on the PC board using the
locating studs for alignment, insert the ZEBRA® connectors, LCD,
COMPATIBILITY: and mask and secure the bezel with two screws. The LCD
connectors are available in one basic configuration for Dual Inline
Displays where the viewing area is in the center.
The operating temperature range for the connector assembly
exceeds that for the LCD. The ZEBRA® connectors provide a
A complete range of sizes accommodate LCDʼs up to 1.50” x
gas-tight seal of the contact surfaces to assure reliable
2.75” (38.10 x 69.85 mm). For dimension details, find assembly
operation in hostile environments. The bezel protects the LCD
part number below and match with bezel and retainer
polarizer from scratches and may be used directly in the window
component information on opposite page.
provided in the instrument enclosure.
Assembly Bezel Bezel & Retainer
operating temperature -40˚C to 95˚C (-40˚F to +203˚F) Number For LCD Size Mask Color Information
storage temperature -56˚C to 95˚C (-65˚F to +203˚F) 09-10050 13.72 x 23.88 0.54 x 0.94 none clear
nominal resistance 1000 ohms 09-19137 30.50 x 50.80 1.20 x 2.00 black clear Refer to
humidity range 0 to 100% R.H. 09-10103 30.50 x 50.80 1.20 x 2.00 black clear opposite page
09-19102 30.50 x 50.80 1.20 x 2.00 none black for details
09-19143 30.50 x 69.85 1.20 x 2.75 black clear
09-10067 38.10 x 69.85 1.50 x 2.75 black clear
All dimensions in millimeters and inches F U J I 14 P O L Y

ZEBRA® LCD BEZEL and CONNECTOR ASSEMBLIES
LCD BEZELS AND MASKS

Easy to assemble bezel with viewing area mask slips over the LCD
and over the connector retainers shown below. The scratch resistant,
tough acrylic face may be used directly in the window provided for end
use without a separate face cover.
A A 3.81 (.150")
B
2.26 (.089") DE C (Viewing Area)

dia. (typ.) C (Viewing Area) D EB
F F
G
7.62 (.300") I J
I J 4.06 (0.16")
G
fig. 1 - mask not required H fig. 3 - includes mask
A
F
Bezel for 09-19137 shown.

2.26 (.089") DE
dia. (typ.) C (Viewing Area)
B
G
0.50 (.020")
I J
fig. 2 - includes mask fig. 4 - typical mask
Bezel & Mask Details for Ref. Bezel Viewing Area

Connector Assembly No. Figure Color A B C D E F G H I J
09-10050 fig. 1 clear 37.85 1.490 33.53 1.320 22.61x 8.64 .890x.340 13.92 .550 16.51 .650 29.21 1.150 26.67 1.050 1.27 .050 3.82 .150 5.08 .200
09-19137 fig. 2 clear 68.07 2.680 61.89 2.437 45.72x19.05 1.800x.750 30.94 1.218 33.47 1.318 57.60 2.268 54.73 2.155 n/a 5.84 .230 7.11 .280
09-10103 fig. 2 clear 68.07 2.680 61.89 2.437 45.72x19.05 1.800x.750 30.94 1.218 33.47 1.318 57.60 2.268 54.73 2.155 n/a 5.84 .230 7.11 .280
09-19102 fig. 1 black 73.96 2.912 67.56 2.660 48.46x20.32 1.908x.800 30.61 1.205 33.20 1.307 61.26 2.412 54.51 2.146 1.40 .055 5.08 .200 6.48 .255
09-19143 fig. 3 clear 44.35 1.746 38.32 1.509 64.77x17.78 2.550x.700 30.86 1.215 33.60 1.323 76.53 3.013 73.91 2.910 n/a 8.35 .329 9.63 .379
09-10067 fig. 3 clear 44.45 1.750 45.47 1.790 60.96x21.59 2.400x.850 38.65 1.522 41.40 1.630 76.71 3.020 73.91 2.910 n/a 8.51 .335 9.78 .385
ZEBRA® CONNECTOR RETAINERS

Standard connector retainers include two ZEBRA® series 2004 silicone
rubber connectors with alternating conductive and non-conductive
parallel layers, each on a 0.18 mm (.007”) pitch for dual inline LCD
applications. Provides a tight environmental seal with shock and vibration
protection for the display. Two locating studs on bottom facilitate
assembly.
A
B
ZEBRA ®
Connector
E
F C D
ZEBRA®
Connector
1.40 (.055") HG
except #09-10187
@ 0.78 (.031")
Bezel for 09-19137 shown. I
1.40 (.055") dia.
Locating Studs (2)
Connector Retainer Details Fits Bezel
for Connector Assembly No. A B C D E F G H I Style Above
09-10050 26.57 1.046 24.02 .946 10.29 .405 13.72 .540 24.02 .946 10.29 .405 2.54 .100 1.65 .065 23.80 .937 fig. 1
09-19137 54.36 2.140 51.30 2.020 24.13 .950 30.50 1.200 47.24 1.860 20.57 .810 3.43 .135 1.78 .070 50.80 2.000 fig. 2
09-10103 54.36 2.140 51.30 2.020 24.13 .950 30.50 1.200 47.24 1.860 20.57 .810 3.43 .135 1.78 .070 50.80 2.000 fig. 2
09-19102 54.40 2.142 51.30 2.020 23.52 .926 30.50 1.200 47.24 1.860 20.57 .810 3.43 .135 1.91 .075 50.80 2.000 fig. 1
09-19143 75.53 2.895 70.71 2.784 24.13 .950 30.50 1.200 65.91 2.595 20.07 .790 6.35 .250 1.91 .075 69.85 2.750 fig. 3
09-10067 75.53 2.895 70.71 2.784 31.87 1.255 38.10 1.500 65.91 2.595 27.69 1.090 6.35 .250 1.91 .075 69.85 2.750 fig. 3
All dimensions in millimeters and inches F U J I 15 P O L Y

SARCON ®
Thermal Management Components
More power and light weight. In the
past, these two characteristics in
electronics were mutually exclusive.
Now, micro-electronics are just that, and
in addition, need thermal management
components to further complement
these objectives.
SARCON® is an advanced silicone

rubber with high thermal conductivity
and superior flame-retardancy. By
combining the inherent silicone rubber
properties of heat resistance, electrical
insulation and long-term aging into one
compound, this universally applicable
material can be made in an unlimited
number of thermal management
configurations.
THERMAL CONDUCTIVITY CONVERSION TABLE

Thermal Conductivity BTU-in/hrft2F Cal/cm - sec - ˚C Watt/m•K
UL FILE NUMBER: E58126
BTU-in / hrft2F 1 3.4x10-4 0.14
APPLICATIONS:
• Thermal conductive insulators for semiconductors Cal / cm - sec - °C 2.9x103 1 4.2x102
• Compression jointing materials for thermistors and
temperature sensors Watt / m-K 6.9 2.4x10-3 1
• Thermal conductive material for all types of heaters
FORMULATIONS/CONFIGURATIONS: A variety of specific compounds are available for a wide range of

performance requirements in Sheets, Rolls, Die-cuts, Sleeves,
Gel, Extrusions, Moldings
Typical Thermal Conductivity
SARCON® Type Application Guidelines Cal/cm - sec - °C Watt/m•K Pg.#
SARCON® GHR High thermal conductivity with 0.05mm glass cloth reinforcement 3.4 x 10-3 1.40 17
SARCON® GR-Td High thermal conductivity mesh reinforced gap filler pad, 0.25mm thin, available in rolls 3.6 x 10-3 1.50 24-25
SARCON® GR-Tac High thermal conductivity mesh reinforced gap filler pad, 0.25mm thin, with high tack 3.8 x 10-3 1.60 24-25
SARCON® GSR Highest thermal conductivity with 0.05mm glass cloth reinforcement 7.0 x 10-3 2.90 17
Thin Film
SARCON® GTR General purpose with 0.05 mm glass cloth reinforcement 2.2 x 10-3 0.90 17
SARCON HR®
High thermal conductivity 4.1 x 10-3 1.70 17
SARCON® QR Low hardness with high thermal conductivity 2.6 x 10-3 1.10 17
SARCON® TR General purpose for moldings and extrusions 2.9 x 10-3 1.20 17
SARCON® UR Very high thermal conductivity 6.2 x 10-3 2.60 17
SARCON® GR-d General purpose gap filler pad, UL94 V-0/V-1 class 3.6 x 10-3 1.50 20
Standard
SARCON® GR-L General purpose gap filler pad, UL94 V-0 class 6.8 x 10-3 2.80 20
Gap Filler
SARCON GR-ae
®
General purpose gap filler pad, UL94 V-0/V-1 class 3.1 x 10-3 1.30 20
SARCON® GR-Sd Low Compression Low modulus gap filler material 3.4 x 10-3 1.50 28
Force Gap Filler
SARCON® GR-SL Lowest modulus gap filler material 6.5 x 10-3 2.70 28
SARCON GR-m
®
High thermal conductivity gap filler pad 14.4 x 10-3 6.00 22
High
SARCON® XR-e Performance
Very thermal heat conductivity gap filler pad 26.3 x 10-3 11.00 22
SARCON® XR-j Gap Filler Highest performance heat conductivity gap filler pad 33.4 x 10-3 14.00 22
SARCON® XR-m New low thermal resistance gap filler pad 40.8 x 10-3 17.00 22
SARCON® SPG-15A “Form in Place” High viscosity type silicone compound gap filler 3.6 x 10-3 1.50 30
SARCON® SPG-30A High viscosity type silicone compound gap filler 7.7 x 10-3 3.20 31
SARCON® GR-Pm High thermal conductivity gap filler pad 14.4 x 10-3 6.00 26
SARCON® XR-Pe High performance thermal conductivity gap filler pad 26.3 x 10-3 11.00 26
SARCON® XR-Um Putty
Highest thermal conductive putty type silicone sheet 40.8 x 10-3 17.00 27
SARCON® XR-Um-AL Highest thermal conductive putty type silicone sheet with Aluminum film 40.8 x 10-3 17.00 27
SARCON® XR-v Highest thermal conductive thin film putty thermal interface 14.4 x 10-3 6 27
SARCON® XR-v-AL Highest thermal conductive thin film putty thermal interface with aluminum barrier 14.4 x 10-3 6 27
SARCON® NR-c Non-Silicone Highly conformable non-flammable non-silicone gap filler 3.6 x 10-3 1.50 32
Mica Shown for comparison purposes only 1.4 x 10-3 0.59
Polyester Shown for comparison purposes only 0.34 x 10-3 0.14

SARCON® THERMAL MANAGEMENT COMPONENTS
SARCON® TECHNICAL INFORMATION
TYPICAL MATERIAL PROPERTIES

Test Properties SARCON® TR SARCON® HR SARCON® UR SARCON® QR
Color Greenish Gray Brown Gray Black
Hardness (ASTM D2240, type A) 75 85 79 55
Physical properties Tensile strength (MPa) 5.4 4.9 2.5 2.3
Elongation (%) 100 60 110 250
Tear Strength (kN/m) (Angle Non-slit) 9 7 8 13
Heat aging 3 days 10 days 20 days 3 days 10 days 20 days 3 days 10 days 20 days 3 days 10 days 20 days
(Aging test by heating Change in hardness (Point) ±0 +5 +9 +1 +1 +3 +8 +11 +15 ±0 +1 +5
in air, to 200º C) Change in tensile strength (%) ±0 ±0 +6 -12 -12 -12 +19 +42 +62 ±0 +14 +24
Change in elongation (%) -16 -26 -34 -18 -24 -35 -46 -49 -49 -7 -15 -27
Volume resistivity (MΩ-m) 1 x 107 1 x 107 1 x 107 1 x 106
Breakdown voltage (kV/mm) 20 19 17 22
Electrical properties Dielectric constant 50Hz 103 Hz 106 Hz 50Hz 103 Hz 106 Hz 50Hz 103 Hz 106 Hz 50Hz 103 Hz 106 Hz
4.9 4.9 4.9 5.7 5.4 4.9 5.3 5.3 5.3 4.7 4.6 4.6
Dielectric dissipation factor 0.002 0.001 0.002 0.004 0.002 0.002 0.003 0.001 0.001 0.003 0.002 0.0008
Thermal properties Thermal conductivity (W/m-K) 1.2 1.7 2.6 1.1
Flame retardant (UL94) V-0 V-0 V-0 V-0
TYPICAL PRODUCT PROPERTIES SARCON® TR SARCON® HR SARCON® UR SARCON® QR

Properties Unit 30T 45T 85T 30H 45H 85H 30U 45U 85U 30Q 45Q 85Q
Color visual Greenish Gray Brown Gray Black
Thickness mm 0.30+0.1/-0 0.45±0.05 0.85±0.05 0.30+0.1/-0 0.45±0.05 0.85±0.05 0.30+0.1/-0 0.45±0.05 0.85±0.05 0.30+0.1/-0 0.45±0.05 0.85±0.05
Material Binder Silicone Silicone Silicone Silicone
Filler Alumina Alumina+ALN Alumina+ALN Alumina
Reinforcement n/a n/a n/a n/a
Thermal Resistance °C•in2/W 0.62 0.73 1.35 0.42 0.52 0.76 0.26 0.35 0.56 0.57 0.77 1.25
Thermal Resistance w/PSA* °C•in2/W n/a n/a n/a n/a
Specific Gravity g/cm3 2.3 2.4 2.6 2.2
Hardness (ASTM D2240) type A 75 85 79 55
Tensile Strength kN/m 1.7 2.3 4.3 1.7 2.3 4.2 0.9 1.2 2.2 0.8 1.0 2.0
Elongation % 100 60 110 250
Tear Strength N 3 4 8 2 3 6 3 4 7 5 6 11
Volume Resistivity MΩ-m 1x107 1x107 1x107 1x107 1x107 1x107 1x107 1x107 1x107 1x106 1x106 1x106
Withstand Voltage kV/minute 7 8 10 6 7 10 6 8 10 7 8 11
Dielectric Constant 1KHz 4.4 4.5 4.9 4.9 4.5 5.7 4.3 4.6 5.3 4.1 4.2 4.9
Maximum Use Temperature °C -60˚C to +180˚C -60˚C to +180˚C -60˚C to +180˚C -60˚C to +180˚C
Adhesive coating - n/a n/a n/a n/a
* FTM P-3010 (ASTM D5470 Equivalent)
SARCON® GTR SARCON® GHR SARCON® GSR
Properties Unit
15GTR 20GTR 30GTR 15GHR 20GHR 30GHR 20GSR 30GSR 45GSR 85GSR
Color visual Greenish Gray Brown White
Thickness mm 0.15+0.02⁄-0.04 0.20+0.02⁄-0.04 0.30+0.10⁄-0 0.15+0.02/-0.040.20+0.02/-0.04 0.30+0.10/-0 0.20±0.05 0.30+0.1⁄-0 0.45±0.05 0.85±0.05
Material Binder Silicone Silicone Silicone
Filler Alumina Alumina+ALN Boron Nitride
Reinforcement Fiberglass Fiberglass Fiberglass
Thermal Resistance °C•in2/W 0.51 0.56 0.66 0.55 0.57 0.61 0.30 0.34 0.39 0.51
Thermal Resistance w/PSA* °C•in2/W 0.78 0.83 0.93 0.63 0.66 0.72 0.64 0.66 0.71 0.83
Specific Gravity - 2.2 2.4 1.7
Hardness (ASTM D2240) type A 87 87 92 92 92 95 90 90 90 88
Tensile Strength kN/m 11 8 14 15 18 15
Elongation % 2 or less 2 or less 3 or less
Volume Resistivity MΩ-m 1x107 1x107 1x107 1x107 1x107 1x107 1x107 1x107 1x107 1.0x107
Withstand Voltage kV/minute 4 6 7 2 4 8 3 5 7 10
Dielectric Constant 1KHz 2.5 3.2 3.5 3.0 3.3 3.9 2.6 3.0 3.2 3.7
Maximum Use Temperature °C -60°C to +180°C -60°C to +180°C -60°C to +180°C
Adhesive coating - Available Available Available
* FTM P-3010 (ASTM D5470 Equivalent)

SARCON
Thermal Gap Filler Pads
®
SARCON® Thermal Gap Filler Pads

are highly conformable and high heat
conducting gel materials in a versatile
sheet form. They easily fit and adhere to
most all shapes and sizes of
components, including protrusions and
recessed areas.
In areas where space between

surfaces is uneven or varies and where
surface textures are a concern regarding
efficient thermal transfer, the supple
consistency of the pads is excellent for
filling air gaps and uneven surfaces.
Four series, each with a different

construction, accommodate most every
demanding application.
High
Temperature
Construction
Thermal
Break
GR and XR Series
Low
Less More
Distance
Thermal impedance of semiconductor mounted to substrate
is appreciably increased at junction of porous surfaces.
High GR-H and XR-H Series
Temperature
GR-F Series only
Low
Less More
Distance
Thermal impedance of semiconductor mounted to substrate with
gap filler pad is eliminated yielding higher temperature gradient.
GR-HF Series only

As shown above, even the most highly polished mating surfaces do not make reliable
contact surfaces. Complete physical contact is necessary to minimize the resistance to
heat flow for the best thermally conductive path. All such surface voids, when properly
filled with a conformable, thermally conductive GR series gap filler pad, will in most cases
exhibit the continuous characteristics of a solid metal of the same dimensions.

SARCON® GAP FILLER PADS
The basic GR Gap Filler Pad series can be further

enhanced for special handling and die-cutting requirements
as described following in the chart at the lower left.
Gap filler materials are supplied in a fully cured state and

remain pliable, easily conforming to minute surface
irregularities.
PART NUMBER NOMENCLATURE:

Standard: To specify a part number to your exact specifications, substitute the metric measurements for thickness, width and
length according to the instructions below; example part# 50 GR-Hd-100.0-100.0
50 GR-Hd - 100.0 x 100.0
Length (mm) • up to 300.0 mm maximum
Width (mm) • up to 200.0 mm maximum
SARCON® Gap series: • GR-ae, GR-Hae, GR-Fae, GR-HFae
• GR-d, GR-Hd, GR-Fd, GR-HFd
• GR-L, GR-HL, GR-FL, GR-HFL
• GR-m, GR-Hm
• XR-e, XR-He, XR-j, XR-Hj, XR-m
Thickness (mm) • 30 = 0.3mm • 100 = 1.0mm • 200 = 2.0mm • 300 = 3.0mm • 400 = 4.0mm
• 50 = 0.5mm • 150 = 1.5mm • 250 = 2.5mm • 350 = 3.5mm • 500 = 5.0mm
Construction Description “GR-ae” “GR-d” “GR-L” “GR-m” XR-e “XR-j” “XR-m”
GR-ae GR-d GR-L GR-m XR-e XR-j XR-m

(G-ae) (G-d) (G-L) (G-m) (X-e) (X-j) (X-m)
UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0
UL94 V-0
General purpose silicone compound
Applications: • Between chassis wall and other surface • Between semi conductor and heat sink
• Large area heat transfer to heat sin k • Between CPU and heat sink
GR-Hae GR-Hd GR-HL GR-Hm XR-He XR-Hj N/A

(G-Hae) (G-Hd) (G-HL) (G-Hm) (G-He) (G-Hj)
Same general purpose silicone
compound as above plus additional
hardening of the top surface to
facilitate handling and installation
during complex assemblies. Applications: Same as above, except hardened top surface allows handling without distortion in
cases where this feature is required.
GR-Fae GR-Fd GR-FL N/A N/A N/A N/A

(G-Fae) (G-Fd) (G-FL)
Same general purpose silicone
compound as above plus mesh
reinforcement stiffener to prevent
stretching; i.e, elongation of die-cut
holes.
Applications: Same as GR basic formula, plus specific construction for intricate die-cut
shapes to prevent distortion of the die-cut shape during die-cutting and installation.
Same general purpose silicone GR-HFae GR-HFd GR-HFL N/A N/A N/A N/A
compound as above plus additional (G-HFae) (G-HFd) (G-HFL)
hardening of the top surface to
facilitate handling and installation
during complex assemblies, and
mesh reinforcement stiffener to
prevent stretching; i.e., elongation of Applications: Same as GR basic formula, plus specific construction with hardened top
die-cut holes. surface and mesh reinforcement for die-cutting and handling without distortion.

SARCON
®
Typical Properties Unit SARCON® GR SARCON® GR-H

Cross Section
Composition
Extractable Volatiles Content % Fujipoly

Cyclodimethyl D4~D10 <0.0010 wt% D4~D10 <0.0010 wt%
Siloxane
Continuous Use °C Fujipoly -60 to +200 -60 to +200
Flame Retardance UL-94V standard UL UL94 V-0 UL94 V-0
Dimensions Available Thickness (mm) Fujipoly 0.5 ±0.1
1.0 ±0.2
1.5 2.0
±0.2
2.5
±0.3±0.3
3.0±0.3
3.5 ±0.3
4.0±0.4
5.0±0.5
0 .5±0.1
1.0±0.2
1.5±0.3
2.0±0.2
2.5±0.3 3.0±0.3 3.50.3 4.0±0.4 5.0±0.5
Width (mm) Fujipoly 200 standard, larger width by request 200 standard, larger width by request
Length (mm) Fujipoly 300 standard, larger length by request 300 standard, larger length by request
Packaging Standard Fujipoly Each Sheet is placed between top and bottom film liners for die cutting handling ease.
GR-d Series Identifier Test Method 50G-d 100G-d 150G-d 200G-d 250G-d 300G-d 350G-d 400G-d 500G-d 50G-Hd 100G-Hd 150G-Hd 200G-Hd 250G-Hd 300G-Hd 350G-Hd 400G-Hd 500G-Hd
Thickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.3 5.0±0.3 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.3 5.0±0.3
°C•in2/W 14.5 psi 0.69 1.03 1.39 1.52 2.10 2.35 2.56 3.25 3.52 0.62 1.15 1.64 1.92 2.60 2.59 3.19 3.26 3.64
Thermal Resistance (°C•cm2/W) (100kPa)(4.45) (6.64) (8.96) (9.78) (13.58) (15.15) (16.51) (20.95) (22.70) (3.98) (7.41) (10.60) (12.40) (16.77) (16.72) (20.61) (21.04) (23.51)
FTM P-3050 43.5 psi 0.53 0.81 1.16 1.13 1.71 1.77 2.00 2.42 2.58 0.52 1.01 1.39 1.57 2.00 2.26 2.35 2.56 2.95
(ASTM D5470 Equivalent) (300kPa) (3.44) (5.25) (7.46) (7.31) (11.02) (11.40) (12.93) (15.61) (16.67) (3.36) (6.50) (8.95) (10.14) (12.88) (14.56) (15.13) (16.53) (19.02)
72.5 psi 0.46 0.73 1.02 0.97 1.47 1.48 1.66 2.03 2.17 0.48 0.95 1.22 1.36 1.68 1.89 1.94 2.17 2.50
(500kPa) (2.96) (4.71) (6.59) (6.24) (9.49) (9.58) (10.70) (13.11) (14.03) (3.12) (6.11) (7.88) (8.79) (10.87) (12.18) (12.52) (14.01) (16.14)
Color Visual Fujipoly Gray Gray
Thermal Conductivity Watt/m•K FTM P-1620 (ASTM D2326 Equivalent) 1.5 1.5
Volume Resistivity MΩ•m ASTM D257 1x106 1x106
Withstand Voltage kV/min ASTM D149 14 13
Specific Gravity - ASTM D792 2.6 2.6
Hardness Shore OO ASTM D2240 49 49
Elongation % ASTM D412 100 80
psi@10% Fujipoly 30 28 26 23 18 14 13 11 10 48 45 35 28 25 18 16 13 11
Compression (N@10%) (area=25x25mm) (127) (123) (113) (100) (76) (60) (55) (48) (41) (205) (194) (149) (121) (107) (78) (68) (56) (49)
50% sustain after 1 minute 92 89 75 70 62 56 54 46 36 209 136 76 64 57 56 53 47 46
(394) (384) (324) (303) (267) (242) (230) (199) (155) (898) (586) (327) (275) (247) (242) (226) (204) (197)
GR-L Series Identifier Test Method 50G-L 100G-L 150G-L 200G-L 250G-L 300G-L 350G-L 400G-L 500G-L 50G-HL 100G-HL 150G-HL 200G-HL 250G-HL 300G-HL 350G-HL 400G-HL 500G-HL
°C•in2/W 14.5 psi 0.27 0.44 0.68 0.86 1.12 1.26 1.41 1.56 1.80 0.32 0.55 0.76 1.02 1.21 1.35 1.48 1.79 1.99
Thermal Resistance (°C•cm2/W) (100kPa) (1.77) (2.87) (4.40) (5.57) (7.24) (8.10) (9.12) (10.06) (11.61) (2.05) (3.56) (4.89) (6.56) (7.83) (8.74) (9.56) (11.57) (12.85)
FTM P-3050 43.5 psi 0.23 0.39 0.62 0.77 0.98 1.06 1.20 1.32 1.49 0.28 0.47 0.68 0.91 1.06 1.17 1.28 1.54 1.66
72.5 psi 0.22 0.35 0.57 0.71 0.89 0.94 1.08 1.17 1.31 0.26 0.44 0.62 0.82 0.96 1.05 1.15 1.38 1.49
(500kPa) (1.39) (2.29) (3.67) (4.45) (5.75) (6.06) (6.99) (7.58) (8.47) (1.70) (2.83) (3.99) (5.30) (6.18) (6.75) (7.44) (8.90) (9.59)
Color Visual Fujipoly Gray gray
Thermal Conductivity watt/m•k FTM P-1620 (ASTM D2326 Equivalent) 2.8 2.8
psi @ 10% Fujipoly 27 25 19 15 15 10 9 9 40 37 30 21 20 15 11 9
Compression (N @10%) (area = 25x25mm) (118) (108) (83) (63) (64) (45) (40) (38) (174) (157) (128) (90) (84) (66) (49) (37)
50% sustain after 1 minute 119 101 96 90 81 81 63 60 220 211 184 125 113 103 79 67
(510) (434) (413) (389) (350) (347) (270) (258) (946) (906) (790) (539) (488) (444) (341) (288)
GR-ae Series Identifier Test Method 50G-ae 100G-ae 150G-ae 200G-ae 250G-ae 300G-ae 350G-ae 400G-ae 500G-ae 50G-Hae 100G-Hae 150G-Hae 200G-Hae 250G-Hae 300G-Hae 350G-Hae 400G-Hae 500G-Hae
°C•in2 /W 14.5 psi 0.63 0.94 1.20 1.51 1.92 1.93 2.13 2.16 2.76 0.67 1.02 1.35 1.81 1.92 2.21 3.14
Thermal Resistance (°C•cm2/W) (100kPa) (4.08) (6.09) (7.74) (9.74) (12.42) (12.47) (13.74) (13.92) (17.83) (4.31) (6.59) (8.72) (11.68) (12.42) (14.28) (20.27)
FTM P-3050 43.5 psi 0.50 0.69 0.92 1.07 1.37 1.27 1.48 1.53 1.94 0.54 0.84 1.09 1.42 1.41 1.60 2.20
(ASTM D5470 Equivalent) (300kPa) (3.21) (4.44) (5.92) (6.88) (8.86) (8.20) (9.55) (9.85) (12.52) (3.47) (5.39) (7.02) (9.14) (9.11) (10.34) (14.20)
72.5 psi 0.43 0.58 0.76 0.86 1.09 1.03 1.21 1.25 1.60 0.46 0.72 0.92 1.12 1.12 1.26 1.76
(500kPa) (2.78) (3.76) (4.93) (5.52) (7.04) (6.67) (7.78) (8.09) (10.33) (2.96) (4.66) (5.92) (7.24) (7.23) (8.11) (11.38)
Color Visual Fujipoly Apricot Apricot
Volume Resistivity MΩ•m ASTM D257 1x106
Specific Gravity - ASTM D792 2.0
Hardness Shore OO ASTM D2240 24
Elongation % ASTM D412 300
psi @ 10% Fujipoly 27 30 17 8 4 3 37 40 15 9 6 5
Compression (N @10%) (area = 25x25mm) (118) (131) (72) (36) (17) (12) (158) (174) (65) (39) (24) (21)
50% sustain after 1 minute 89 63 52 27 14 12 141 114 58 46 30 25
(383) (271) (224) (115) (60) (53) (606) (492) (250) (197) (130) (106)

Typical Properties Unit SARCON® GR-F SARCON® GR-HF

Cross Section
Composition
Extractable Volatiles Content % Fujipoly

Cyclodimethyl D4~D10 <0.0010 wt% D4~D10 <0.0010 wt%
Siloxane
Continuous Use °C Fujipoly -60 to +200 -60 to +200
Flame Retardance UL-94V standard UL V0 – V1 (please check individual product specifications) V0 – V1 (please check individual product specifications)
Dimensions Available Thickness (mm) Fujipoly 0.5 1.0
±0.1
±0.2
1.5 ±0.2
2.0±0.3
2.5 ±0.3
3.0±0.3
3.5±0.3
4.0±0.4
5.0±0.5
0 .5±0.1
1.0±0.3
1.5 ±0.3
2.0±0.3
2.5±0.3 3.0±0.3 3.50.3 4.0±0.4 5.0±0.5
Width (mm) Fujipoly 200 standard, larger width by request 200 standard, larger width by request
Length (mm) Fujipoly 300 standard, larger length by request 300 standard, larger length by request
Packaging Standard Fujipoly Each Sheet is placed between top and bottom film liners for die cutting handling ease.
GR-d Series Identifier Test Method 50G-Fd 100G-Fd 150G-Fd 200GF-d 250G-Fd 300G-d (350G-Fd) (400G-Fd) (500G-Fd) 50G-HFd 100G-HFd 150G-HFd 200G-HFd 250G-HFd 300G-HFd (350G-HFd) (400G-HFd) (500G-HFd)
°C•in2/W 14.5 psi 0.63 1.15 1.68 2.00 2.48 2.97 3.12 3.53 4.20 0.63 1.17 1.59 2.07 2.61 2.89 3.35 3.56 4.22
Thermal Resistance (°C•cm2/W) (100kPa)(4.06) (7.41) (10.81) (12.93) (16.02) (19.18) (20.10) (22.75) (27.12) (4.04) (7.56) (10.27) (13.33) (16.81) (18.66) (21.63) (22.96) (27.23)
FTM P-3050 43.5 psi 0.60 1.03 1.44 1.69 2.05 2.42 2.47 2.86 3.17 0.59 1.07 1.40 1.79 2.15 2.39 2.71 2.85 3.33
72.5 psi 0.57 0.94 1.30 1.52 1.81 2.13 2.18 2.47 2.63 0.56 1.00 1.28 1.62 1.95 2.13 2.41 2.52 2.99
(500kPa) (3.67) (6.09) (8.41) (9.80) (11.67) (13.77) (14.05) (15.93) (16.95) (3.63) (6.44) (8.25) (10.46) (12.55) (13.74) (15.53) (16.28) (19.27)
psi@10% Fujipoly 39 35 35 26 19 17 15 12 11 51 47 46 36 34 28 223 21 16
Compression (N@10%) (area=25x25mm) (167) (152) (151) (110) (80) (72) (64) (53) (47) (221) (203) (197) (154) (145) (119) (960) (88) (70)
50% sustain after 1 minute 220 163 114 71 59 46 43 41 41 273 235 181 116 95 89 73 73 57
(945) (702) (489) (306) (253) (196) (185) (178) (175) (1174) (1008) (776) (498) (409) (381) (316) (315) (247)
GR-L Series Identifier Test Method 50G-FL 100G-FL 150G-FL 50G-HFL 100G-HFL 150G-HFL
Thickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 0.5±0.1 1.0±0.2 1.5±0.2
°C•in2/W 14.5 psi 0.41 0.66 0.87 0.45 0.67 0.93
Thermal Resistance (°C•cm2/W) (100kPa) (2.64) (4.24) (5.60) (2.88) (4.33) (6.03)
FTM P-3050 43.5 psi 0.35 0.58 0.75 0.36 0.59 0.82
(ASTM D5470 Equivalent) (300kPa) (2.26) (3.71) (4.85) (2.33) (3.78) (5.29)
72.5 psi 0.33 0.52 0.69 0.34 0.54 0.76
(500kPa) (2.11) (3.37) (4.44) (2.17) (3.47) (4.92)
psi @ 10% Fujipoly 45 40 35 53 43 33
Compression (N @10%) (area = 25x25mm) (194) (173) (152) (226) (184) (140)
50% sustain after 1 minute 263 247 224 290 250 216
(1131) (1064) (965) (1247) (1075) (929)
GR-ae Series Identifier Test Method 50G-Fae 100G-Fae 150G-Fae 200G-Fae 250G-Fae 300G-FAe 350G-Fae 400G-Fae 500G-Fae 50G-HFae 100G-HFae 150G-HFae 200G-HFae 250G-HFae 300G-HFae 350G-HFae 400G-HFae 500G-HFae
°C•in2/W 0.66 1.19 2.00 0.69 1.24 2.03
Thermal Resistance (°C•cm2/W) 14.5 psi (4.27) (7.67) (12.88) (4.48) (7.97) (13.07)
FTM P-3050 (100kPa) 0.64 1.06 1.64 0.67 1.10 1.72
(ASTM D5470 Equivalent) 43.5 psi (4.13) (6.81) (10.58) (4.35) (7.10) (11.10)
(300kPa) 0.60 0.96 1.41 0.64 0.99 1.5
Color Visual Fujipoly 72.5 psi Apricot Apricot
Thermal Conductivity watt/m•k FTM P-1620 (ASTM D2326 Equivalent) (500kPa) 1.3 1.3
Volume Resistivity MΩ•m ASTM D257
Specific Gravity - ASTM D792
Hardness Shore OO ASTM D2240
Elongation % ASTM D412
psi @ 10% Fujipoly 30 21 16 31 40 19
Compression (N @10%) (area = 25x25mm) (127) (91) (68) (133) (171) (80)
50% sustain after 1 minute 179 112 58 227 159 83
(771) (482) (248) (978) (682) (359)

SARCON
®
GR-m Series Identifier Test Method 50G-m 100G-m 150G-m 200G-m 250G-m 300G-m 50G-Hm 100G-Hm 150G-Hm 200G-Hm 250G-Hm 300G-Hm
Thickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3
°C•in2/W 14.5 psi 0.20 0.33 0.53 0.61 0.72 0.81 0.21 0.31 0.48 0.62 0.77 0.87
Thermal Resistance (°C•cm2/W) (100kPa) (1.30) (2.11) (3.45) (3.91) (4.67) (5.24) (1.37) (1.99) (3.08) (4.00) (4.96) (5.61)
FTM P-3050 43.5 psi 0.16 0.27 0.44 0.53 0.63 0.67 0.18 0.27 0.42 0.55 0.68 0.77
(ASTM D5470 Equivalent) (300kPa) (1.02) (1.76) (2.87) (3.44) (4.05) (4.32) (1.16) (1.71) (2.71) (3.57) (4.38) (4.94)
72.5 psi 0.14 0.25 0.40 0.49 0.55 0.56 0.16 0.24 0.39 0.51 0.62 0.69
(500kPa) (0.91) (1.63) (2.61) (3.14) (3.55) (3.63) (1.06) (1.56) (2.51) (3.26) (4.00) (4.48)
Color Visual Fujipoly Dark Reddish Gray Dark Reddish Gray
Thermal Conductivity watt/m•k FTM P-1620 (ASTM D2326 Equivalent) 6 6
psi @ 10% Fujipoly 19 24 19 18 16 13 32 36 33 21 22 19
Compression (N @10%) (area = 25x25mm) (83) (105) (82) (79) (69) (56) (136) (153) (143) (91) (93) (81)
50% sustain after 1 minute 122 115 106 90 83 69 175 170 157 124 115 97
(526) (496) (456) (387) (358) (296) (751) (733) (674) (531) (493) (417)
XR-e Series Identifier Test Method 100X-e 150X-e 200X-e 30X-He 50X-He 100X-He 150X-He 200X-He
Thickness mm Fujipoly 1.0±0.2 1.5±0.2 2.0±0.3 0.3±0.1 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3
°C•in2/W 14.5 psi 0.24 0.35 0.48 0.13 0.17 0.26 0.36 0.47
Thermal Resistance (°C•cm2/W) (100kPa) (1.56) (2.26) (3.09) (0.81) (1.12) (1.66) (2.33) (3.06)
FTM P-3050 43.5 psi 0.22 0.32 0.42 0.11 0.14 0.23 0.33 0.44
(ASTM D5470 Equivalent) (300kPa) (1.43) (2.04) (2.71) (0.71) (0.92) (1.47) (2.11) (2.82)
72.5 psi 0.21 0.29 0.36 0.10 0.13 0.21 0.30 0.41
(500kPa) (1.33) (1.87) (2.35) (0.66) (0.85) (1.38) (1.94) (2.65)
psi @ 10% Fujipoly 20 23 22 5 13 23 23 26
Compression (N @10%) (area = 25x25mm) (84) (98) (93) (24) (58) (100) (99) (113)
50% sustain after 1 minute 186 181 179 120 201 197 192 183
(799) (777) (771) (515) (865) (847) (826) (787)
max size of 30X-He and 50X-He are 50x50mm.
XR-j Series Identifier Test Method 100X-j 150X-j 200X-j 30X-Hj 50X-Hj 100X-Hj 150X-Hj 200X-Hj
Thickness mm Fujipoly 1.0±0.2 1.5±0.2 2.0±0.3 0.3±0.1 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3
°C•in2/W 14.5 psi 0.17 0.25 0.31 0.10 0.12 0.19 0.29 0.35
Thermal Resistance (°C•cm2/W) (100kPa) (1.09) (1.61) (2.00) (0.64) (0.76) (1.20) (1.87) (2.29)
FTM P-3050 43.5 psi 0.16 0.23 0.26 0.09 0.10 0.16 0.25 0.31
(ASTM D5470 Equivalent) (300kPa) (1.01) (1.46) (1.67) (0.59) (0.65) (1.04) (1.62) (2.02)
72.5 psi 0.15 0.21 0.12 0.09 0.09 0.15 0.23 0.29
(500kPa) (0.95) (1.35) (0.76) (0.55) (0.61) (0.95) (1.49) (1.87)
Color Visual Fujipoly Light Gray Light Gray
psi @ 10% Fujipoly 24 28 31 10 29 24 29 30
Compression (N @10%) (area = 25x25mm) (103) (123) (132) (45) (124) (103) (123) (129)
50% sustain after 1 minute 181 178 166 137 204 187 181 172
(778) (767) (713) (591) (876) (805) (776) (741)
max size of 30X-Hj and 50X-Hj are 50x50mm.
XR-m Series Identifier Test Method 30X-m 50X-m 100X-m 150X-m 200X-m
Thickness mm Fujipoly 0.3±0.06 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3
°C•in2/W 14.5 psi 0.07 0.08 0.14 0.20 0.27
Thermal Resistance (°C•cm2/W) (100kPa) (0.44) (0.49) (0.92) (1.30) (1.73)
FTM P-3050 43.5 psi 0.06 0.06 0.13 0.18 0.23
(ASTM D5470 Equivalent) (300kPa) (0.38) (0.40) (0.81) (1.14) (1.50)
72.5 psi 0.04 0.06 0.12 0.16 0.21
(500kPa) (0.23) (0.37) (0.75) (1.03) (1.35)
Color Visual Fujipoly Light Gray
Thermal Conductivity watt/m•k FTM P-1620 (ASTM D2326 Equivalent) 17
Volume Resistivity MΩ•m ASTM D257 1x105
Withstand Voltage kV/min ASTM D149 15
Specific Gravity - ASTM D792 3.2
Hardness Shore OO ASTM D2240 80
Elongation % ASTM D412 35
psi @ 10% Fujipoly 109 104 33 29 28
Compression (N @10%) (area = 10x10mm) (75) (72) (23) (20) (19)
50% sustain after 1 minute 626 164 52 42 32
(432) (113) (36) (29) (22)
max size of 30X-m and 50X-m are 150x200mm.

GR-m Series Identifier Test Method GR-F GR-HF

Thickness mm Fujipoly
°C•in2/W 14.5 psi
Thermal Resistance (°C•cm2/W) (100kPa)
FTM P-3050 43.5 psi
(ASTM D5470 Equivalent) (300kPa)
72.5 psi
(500kPa)
Color Visual Fujipoly
Thermal Conductivity watt/m•k FTM P-1620 (ASTM D2326 Equivalent) Not Available At This Time Not Available At This Time
Withstand Voltage kV/min ASTM D149
psi @ 10% Fujipoly
Compression (N @10%) (area = 25x25mm)
50% sustain after 1 minute
XR-e Series Identifier Test Method XR-F XR-HF

FTM P-3050 43.5 psi
72.5 psi
(500kPa)
psi @ 10% Fujipoly
XR-j Series Identifier Test Method XR-F XR-HF

FTM P-3050 43.5 psi
72.5 psi
(500kPa)
psi @ 10% Fujipoly
XR-m Series Identifier Test Method XR-F XR-HF

FTM P-3050 43.5 psi
72.5 psi
(500kPa)
psi @ 10% Fujipoly

SARCON ®
SARCON® GR-Td and GR-Tac are a
very soft, highly conformable, thermal
interface medium. The composite
construction offers the combined benefits
of both a soft Gap Filler Pad and a thin
polyester reinforced thermal conductor.
This unique blend of technologies

provides the following advantages:
• Soft, low stress on component

• Naturally tacky, ease of assembly,
adhesive not required
• Thin, low thermal resistance
• P o l y e s t e r r e i n f o r c e d . Ti g h t
tolerances more easily maintained.
• Available in rolls or sheets,
suitable for high or low volume
applications
UL FILE NUMBER: E58126 FEATURES:

• Highly conformable
• Excellent between surfaces where space
AVAILABLE CONFIGURATIONS: and surface textures vary
Sheets, Die-cuts, Rolls
APPLICATIONS: CONSTRUCTION:
• Semiconductors to heat sink
• Chassis walls to other surfaces High thermal conductive silicone gel
Polyester mesh (#50)
• Component to heat spreader
• CD-Rom, DVD-Rom cooling Thickness 0.25mm
(standard)
High thermal conductive silicone gel

25GR-Td - 300 x 200
Length • Rolls • 10 (meters)
• Sheets • 200 (mm)
Width • Rolls • 100 mm
• 200 mm
• 400 mm
• Sheets • 300 mm
Material type • GR-Td

• GR-Tac

SARCON® GR-Td and GR-Tac

TECHNICAL INFORMATION
TYPICAL PROPERTIES SARCON® 25GR-Td, 25GR-Tac

Measure Measure
Test Properties Test Method Unit Sarcon 25GR-Td Sarcon 25GR-Tac
Moderate Tack High Tack
Thermal conductivity FTM P-1612 W/m K 1.5 (ASTM-D2326 equivalent) 1.5(ASTM-D2326 equivalent)
Thermal Thermal resistance FTM P-3050 psi 14.5 psi 43.5 psi 72.5 psi 14.5 psi 43.5 psi 72.5 psi
properties ˚C•in2/W 0.480 0.40 0.33 0.35 0.33 0.32
(˚C•cm2/W) (3.10) (2.56) ( 2.10) (2.25) (2.12) (2.06)
Operating temperature Fujipoly ˚C -40˚C to +150˚C -40˚C to +150˚C

Electrical Volume resistivity ASTM D257 MΩ-m 3 x 105 2 x 105
properties Breakdown voltage ASTM D149 kV 5 4
Withstand voltage ASTM D149 kV/min 3 3.5
Color Fujipoly Visual Gray Dark Reddish Gray
Thickness Fujipoly mm 0.25 0.25
Sheet sizes Fujipoly mm 200mm wide x 300mm length 200mm wide x 300mm length
Roll sizes Fujipoly mm 100mm, 200mm, 400mm
wide x 10m length
Hardness ASTM D2240 Asker - C - 35
Physical Shore 00
properties Tensile strength ASTM D412 MPa 11 9
Elongation ASTM D412 % 15 25
Tear strength ASTM D624 kN/m 21 14
Specific gravity ASTM D792 - 2.5 2.6
Extractable volatiles Fujipoly wt % 0.0029 (D4 D20) Siloxane
Flammability UL94 - VTM-O equivalent VTM-O equivalent
Compression Fujipoly N 54 @ 10%, 171@ 20%, 41@10%, 123@20, 247@30%,
(area=25x25mm) 329 @ 30%, 500 @ 40%, 681 @ 50% 379@40%, 548@50%
Heat aging Initial 100hrs 500hrs 1000hrs Initial 100hrs 500hrs 1000hrs
+70˚C Specific gravity ASTM D792 - 2.5 2.5 2.5 2.5 2.6 2.6 2.7 2.7
Tensile strength ASTM D412 MPa 11 7 7 6 9 9 9 9
Elongation ASTM D412 % 15 15 15 15 25 25 20 15
Tear strength ASTM D624 kN/m 20 14 11 11 14 15 15 14
Volume resistivity ASTM D257 MΩ-m 3 x105 8 x 105 2 x 106 8 x 105 2 x 105 1 x 105 9 x 104 9 x 104
Thermal conductivity FTM P-1620 Watt/m•K 1.5 1.5 1.5 1.5 1.6 1.6 1.6 1.6
+150˚C Specific gravity ASTM D792 - 2.5 2.5 2.5 2.6 2.6 2.7 2.7 2.7
Tensile strength ASTM D412 MPa 11 6 5 5 9 9 9 9
Elongation ASTM D412 % 15 15 15 15 25 20 20 15
Volume resistivity ASTM D257 MΩ-m 3x 105 8 x 105 8 x 105 2 x 106 2 x 105 8 x 104 2 x 104 3 x 105
Humidity test Specific gravity ASTM D792 - 2.5 2.5 2.5 2.5 2.6 2.6 2.6 2.7
+60˚C Tensile strength ASTM D412 MPa 11 7 7 7 9 9 9 9
90% RH Elongation ASTM D412 % 15 15 15 15 25 20 20 15
Volume resistivity ASTM D257 MΩ-m 3 x 105 2 x 105 4 x 105 2 x 106 2 x 105 9 x 104 6 x 104 5 x 104

SARCON
®
SARCON® Silicone Putty is a highly

conformable, thermally conductive, non-
flammable interface materials. Itʼs thermal
performance is equal to our most highly
rated GR-m and XR-e Silicone Gap Filler
Pads.
Three formulations are available,

GR-Pm and XR-Pe. The specifications for
each can be found in the chart below.
The surface consistency is excellent for

filling small air gaps and uneven mating
surfaces, making reliable contact with
various shapes and sizes of components.
• Very low compression force at high
compression rate
• Suitable for gaps as small as 0.3mm
or less
AVAILABLE CONFIGURATIONS: • UL94 V-0 certified
Sheets, Die-cuts • Available in three formulations
APPLICATIONS: UL FILE NUMBER: E58126

• Between chassis wall and heat sink
• Between CPU and heat sink TYPICAL CHARACTERISTICS:
• Between semiconductor and heat sink Test Property Unit GR-Pm XR-Pe Method
• Component to heat spreader Thermal Conductivity Watt/m•K 6 11 ASTM D5470
Thermal Resistance
Compression 30% 0.32 0.22
CONSTRUCTION: 50% ˚C•in2/W 0.25 0.18 ASTM D5470
Embossed PE film (40μmt)
70% 0.18 0.12
90% 0.08 0.06
(original thickness 2.0mm)
2.0 (+0.7/-0)mm
1.5 (+0.5/-0)mm Flame Retardancy UL94 V-0 V-0 UL94
Operating Temperature Max Range -60 to +200 -60 to +200
GR-Pm PET film Fujipoly
XR-Pe (100μmt) Recommended
Range -40 to +150 -40 to +150
Color Visual Dark Reddish Gray Light Gray –
APPLICATION GUIDE: Plasticity mm 0.23 0.25 ASTM D962
To determine the size and volume of SARCON® Specific Gravity - 3.1 3.3 ASTM D792
to be used, follow this helpful example: Volume Resistivity MΩ•m 1 x 10 6
7 x 10 3
ASTM D257
Breakdown Voltage kV/mm 13 11 ASTM D149
heat sink compress
Dielectric Constant: 50Hz - 6.4 NA
1kHz 6.4 7.5 ASTM D149
1MHz 6.4 7.5
Dissipation Factor: 50Hz - 0.035 NA
heater original gap SARCON® SARCON® thickness 1kHz 0.005 0.018 ASTM D149
volume (V) GR-Pm / XR-Pe at 100 - 300 μm
1MHz 0.001 0.008
V = 45mm3 (0.2mm H x 15mm W x 15mm L) Compression: 10% N 3.9 7.8
(original thickness 2.0mm) 50% 13.7 19.6 Fujipoly
45 (V) ÷ 2 (thickness) note: allows 50% compression Sustain N
= 4.74mm; use 5mm x 5mm @ 2.0mm thickness

200 GR-Pm - 200 x 300
Length (mm) • 300 max.
Width (mm) • 200 max.
SARCON® material type:

• GR-Pm • XR-Pe
Thickness (mm) • 2.0 • 1.5

DESCRIPTION:
• Sarcon® XR-Um, XR-v: Silicone (Gel) compound
Sarcon® XR-Um, XR-v is the highest
• Sarcon® XR-Um-AL, XR-v-AL: Silicone (Gel) compound with
thermal conductive putty type silicone
Aluminum film (10μmT)
sheet. The materialʼs putty nature greatly
contributes to reduction of contact
APPLICATIONS: resistance and c o n s e q u e n t l y t o i t s
• Thermal transfer from CPU and other heat l o w t h e r m a l resistance. It is a
generating devices to heat sink customer friendly material due to its easy
application by printing.
Sarcon® XR-Um-AL, XR-v-AL has one

Unit XR-Um XR-Um-AL XR-v XR-v-AL Method surface with aluminum film, which enables
users to remove the carrier film after
Thermal W/m.K 17 17 6 6 ASTM D5470 installation (before operation) with no-pull-
Conductivity
out effect.
Flame V-0 V-0
Retardancy UL94 V-0 V-0 equivalent UL94
equivalent
• Putty nature enables low contact
thermal resistance
• Low Molecular Siloxane content is

TYPICAL CHARACTERISTICS: very low
14.5 psi 43.5 psi 72.5 psi • Has a flame retardancy of UL
Test Property Unit (100kPa) (300kPa) (500kPa) specification 94 V-0
˚C•in2/W 20X-Um 0.02 0.02 0.02
Thermal ( •cm2/W)
Resistance 30X-Um
(0.16)
0.03
(0.12)
0.03
(0.11)
0.02
(0.20) (0.17) (0.15)
40X-Um 0.05 0.04 0.04 DURABILITY:
(0.30) (0.27) (0.25) Test Conditions 20X-Um 15x15 11X-v 15x15
50X-Um 0.06 0.05 0.04
+120˚C Aging
(0.36) (0.31) (0.28) Initial 0.03 0.23
20X-Um-AL 0.04 0.04 0.03 250 hrs 0.03 0.23
(0.29) (0.25) (0.22) 500 hrs 0.03 0.25
30X-Um-AL 0.05 0.04 0.04 1,000 hrs 0.03 0.25
Test Method (0.35) (0.28) (0.26) +150˚C Aging
40X-Um-AL 0.07 0.05 0.04 Initial 0.03 0.23
FTM P-3050 (0.42) (0.33) (0.29) 250 hrs 0.04 0.22
50X-Um-AL 0.08 0.06 0.05 500 hrs 0.04 0.23
1,000 hrs 0.04 0.23
(ASTM D5470 Equivalent) (0.50) (0.38) (0.31)
+85˚C 85%RH Aging
11X-v 0.02 0.01 0.01 Initial 0.03 0.24
(0.13) (0.09) (0.08) 250 hrs 0.03 0.21
11X-v-AL 0.06 0.04 0.03 500 hrs 0.03 0.20
(0.38) (0.24) (0.17) 1,000 hrs 0.03 0.20
-40˚C to +125˚C Heat Shock
Initial 0.03 0.26
SARCON® XR-Um: 250 hrs
500 hrs
0.03
0.03
0.22
0.23
Thickness Item Size Tolerance
(excluding film) 1,000 hrs 0.03 0.24
Width Width (mm) 10.0 - 50.0 ± 1.0 XR-v, XR-Um
Length (mm) 10.0 - 50.0 ± 1.0 XR-v, XR-Um
Length Thickness 0.11 ± 0.03 XR-v EXTRACTABLE VOLATILE:
(mm) 0.20 ± 0.04 XR-Um Low Molecular Weight Siloxane Content
0.30 ± 0.06 XR-Um Dn XR-Um XR-v Test Method
0.40 ± 0.08 XR-Um
Sarcon® XR-Um Carrier Film
0.50 ± 0.10 XR-Um Gas Chromatographic
Total Less than Less than Analysis by
SARCON XR-Um-AL:
®
Item Size Tolerance
less D20 0.0010 wt% 0.10 wt% Abstracting Acetone (XR-Um)
Thickness Carbon Tetrachloride (XR-v)
(including Al film) Width (mm) 10.0 - 50.0 ± 1.0 XR-v-AL, XR-Um-AL
Width
Length (mm) 10.0 - 50.0 ± 1.0 XR-v-AL, XR-Um-AL
Thickness 0.11 ± 0.03 XR-v-AL Part Number Nomenclature:
Length (mm) 0.20 ± 0.04 XR-Um-AL 30 - XR-Um - 10 - 10
0.30 ± 0.06 XR-Um-AL
0.40 ± 0.08 XR-Um-AL Length (mm) • 10.0 - 50.0
Sarcon® XR-Um Aluminum Film 0.50 ± 0.10 XR-Um-AL Width (mm) • 10.0 - 50.0
(10μmT)
SARCON® material type:
• XR-Um • XR-Um-AL
Thickness (mm) • 0.2 - 0.5 (XR-Um)
All dimensions in millimeters F U J I 27 P O L Y • 0.11 (XR-V)
SARCON ®
®
SARCON GR-Sd and GR-SL are two of
the lowest modulus type of Thermal Gap
Filler Pad material available. Ideally suited
for applications requiring low compression
force on the component. It offers the high
performance of the original GR-d and
GR-L materials in a versatile sheet form
that very easily conforms in and around
protrusions and depressions on
components to make complete, reliable
physical contact.
• Absolute lowest modulus with

high adhesion
• Easily fills air gaps, uneven surfaces
• Lower thermal resistance due to

complete surface contact
AVAILABLE CONFIGURATIONS: • Low molecular silicone content in

compliance with Bellcore specification
Sheets TR-NWT00930
APPLICATIONS: UL FILE NUMBER: E58126

• Semiconductors to heat sink
• Chassis walls to other surfaces TYPICAL CHARACTERISTICS: Note: Maximum compression is 50%
• Components to heat spreader
• CD-ROM, DVD-ROM cooling Test Property Unit Measure Method
GR-Sd GR-SL
CONSTRUCTION: Thickness mm 2.5 5.0 2.5 5.0 –
Thermal Conductivity Watt/m•K 1.5 2.7* ASTM D5470
*ASTM D2326
Thin hardened outer layer
Thermal Resistance 14.5 psi 1.70 2.65 0.94 1.69
Thickness: 2.0mm to 5.0mm
˚C•in2/W (100kPa) (10.97 ) (17.10) (6.05) (10.91) Fujipoly
˚C•in2/W 43.5 psi 1.27 1.97 0.76 1.17
˚C•cm2/W (300kPa) (8.21) (12.73) (4.90) (7.56)
Thermal Gap Filler Pad
˚C•cm2/W 72.5 psi 1.26 1.63 0.51 0.89
Thin hardened outer layer
(500kPa) (8.14) (10.49) (3.30) (5.75)
Flame Retardancy UL94 V-1 V-0 UL94
APPLICATION GUIDE: Operating Temperature Maximum Range
-60 to +200 -60 to +200
Fujipoly
Recommended Range -40 to +150 -40 to +150
Heat Spreader
Color Visual Gray Gray –
Tensile Strength MPa 0.1 0.06 ASTM D412
Thermal Gap Filler Pad
Breakdown Voltage kV/mm 14 15 ASTM D149
Compression N 10% 60 22 28 18
Fujipoly
PCB (area = 25 x 25 mm) 50% sustain 178 89 196 72
Compressed Compressed
250 GR-Sd - 200 x 300
SARCON® material type • GR-Sd • GR-SL
Thickness (mm) • 2.5
• 5.0

SARCON ®
Thermally Conductive Greases
Sarcon® SG-07SL and SG-26SL are
highly thermally conductive, non-reactive
silicone-based greases that offer low
thermal resistance and maintain a non-
flowable composition. Unique binding
agents and product formulation ensure
the lowest amount of bleed and
evaporation. Suited for thin bond line
applications.
Sarcon® SG-07NS and SG-26NS are

non-silicone, polysynthetic-based
thermal greases that have high thermal
conductivity properties. Infused with
heat-conductive metal oxides, this non-
migrating material operates consistently
in high temperatures. Sarcon® non-
silicone greases offer all the benefits of a
silicone-based compound without the
problem of contamination.
TYPICAL PROPERTIES: Unit SG 07SL SG 26SL SG 07NS SG 26NS

Type – Silicone Silicone Non-Silicone Non-Silicone
Specific Gravity, @ 25°C – 2.2 2.2 2.4 2.2
Viscosity* Cps 10,000 95,000 15,000 85,000
Flow Rate** grams/minute 95 6 75 8
Color – White Gray White Gray
Evaporation, @ 200°C, 24hrs. %/Wt 0.52 0.44 0.68 0.5
Thermal Conductivity W/m.°K 0.75 2.6 0.75 2.6
Volume Resistivity Ohm-cm 2.1 x 1014 2.8 x 1014 1.4 x 1014 2.1 x 1014
Dielectric Strength V/mil 386 412 314 392
Operating Temperature Range °C -55 to 205 -55 to 205 -55 to 200 -55 to 200
* Viscosity: Brookfield Viscometer, Spindle No.CP-51, 5 RPM. ** Flow test: 30cc Syringe, 0.09”orifice at 25PSI.
FEATURES: APPLICATIONS: PACKAGING OPTIONS:

• Silicone and non-silicone formulations • Standard dc/dc power converter and • Pre-filled syringes:
• Thermal conductivity up to 2.6 W/m°K dc/ac inverter 3cc (6g), 10cc (28g), 30cc (72g)
• Low bleed and evaporation • High performance CPUs • Jar containers: 1 lb. (454g)
• No migration for non-silicone • Between any heat generating • Custom packaging: Available on
formulations over wide temperature semiconductor and heat sink request
range • Custom power modules
• Non-toxic • Telecommunications and automotive
• Thin bond lines 1 mil electronics
• Easy to apply and re-work
F U J I 29 P O L Y
SARCON ®
“Form in Place” Gap Filler
SARCON® SPG-15A is a highly
conformable/thermally conductive,
high viscosity type silicone compound.
It provides a thermal solution for the
recent trends of integrating higher
frequency electronics into smaller
devices. SARCON® SPG-15A easily
forms and adheres to most surfaces,
shapes, and sizes of components.
SARCON ® SPG-15A makes

complete and reliable physical contact
with the component and opposing
surfaces. It provides handling
properties that are superior to thermal
grease & potting materials.
• Thermal transfer from heat-

generating device to heat
spreader or heat sink.
FEATURES:
• Fill large gaps while providing superior thermal transfer.
• Conformable with very low compression forces. UL FILE NUMBER: E58126
• Excellent vibration absorption capabilities.
• Maintains all initial properties across a wide temperature range.
• Used to "Form-In-Place" and remain form stable.
• Requires no heat curing. RELIABILITY:
• Will not cause corrosion on any metal surface. Thermal resistance under heat, cold, humid and thermal shock conditions.
+150˚C Aging
SPECIFICATIONS: Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
Property Unit SPG-15A Method 1.0mm 0.6 0.6 0.6 0.6 0.6
Specific Gravity – 2.8 ASTM D792 2.0mm 1.1 1.1 1.2 1.2 1.2
Viscosity Pa•s 2,000 Fujipoly 3.0mm 1.6 1.9 1.9 1.9 1.9
Flow Rate cc/min 8 Fujipoly -40˚C Aging
Thermal Conductivity Watt/m•K 1.5 Fujipoly Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
Volume Resistivity MΩ-m 1 x 106 ASTM D257 1.0mm 0.6 0.6 0.6 0.6 0.6
2.0mm 1.1 1.1 1.1 1.1 1.1
Breakdown Voltage kV/mm 10 ASTM D149
3.0mm 1.6 1.6 1.6 1.6 1.6
Withstand Voltage kV/min 8 ASTM D149
+60˚C 95%RH Aging
TGA Weight Loss wt% 0.10 After +150˚C, Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
24hrs aging
1.0mm 0.6 0.6 0.6 0.6 0.6
Operating Temp. Range ˚C -40 to +150 Recommended 2.0mm 1.1 1.1 1.2 1.2 1.2
Thermal Resistance ˚C•in2/W 0.6 at 1.0mm gap ASTM D5470 3.0mm 1.6 1.9 1.9 1.9 1.9
Compression Peak 19.6 -40˚C to +125˚C Heat Shock
N Fujipoly
Load/Modulus Sustain 1.0 Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
1.0mm 0.6 0.6 0.6 0.6 0.6
2.0mm 1.1 1.2 1.3 1.3 1.3
3.0mm 1.6 2.0 2.0 2.0 2.0
PRODUCT CONSTRUCTION: Unit of Thermal Resistance: ˚C•in2/W based on ASTM D5470 Test Method.
Contact Surface: 3.14cm2 (0.49in2)
Filled SPG1-A materialʼs weight: 1.0mm - 09.g; 2.0mm - 1.8g; 3.0mm - 2.6g
Viscosity under heat, cold, humid and thermal shock conditions.

Heat Spreader/ Sarcon® SPG-15A PCB Test Conditions Unit Initial 1,000 hrs later
Heat Sink
+150˚C Aging 2,000 3,100
-40˚C Aging 2,000 2,000
Part Number Nomenclature: +60˚C 95%RH Aging Pa•s* 2,000 2,000
SPG-15A -40˚C to +125˚C Heat Shock 2,000 2,200
Packaging Tube • 30 ml
Cartridge • 325 ml *Accurate Rotary Viscometer (RV1)
Material Type

SARCON ®
“Form in Place” Gap Filler
SARCON® SPG-30A is a highly
conformable/thermally conductive,
high viscosity type silicone compound.
It provides a thermal solution for the
recent trends of integrating higher
frequency electronics into smaller
devices. SARCON® SPG-30A easily
forms and adheres to most surfaces,
shapes, and sizes of components.
SARCON ® SPG-30A makes

complete and reliable physical contact
with the component and opposing
surfaces. It provides handling
properties that are superior to thermal
grease & potting materials.
• Thermal transfer from heat-

generating device to heat
spreader or heat sink.
FEATURES:
• Fill large gaps while providing superior thermal transfer.
• Conformable with very low compression forces. UL FILE NUMBER: E58126
• Excellent vibration absorption capabilities.
• Maintains all initial properties across a wide temperature range.
• Used to "Form-In-Place" and remain form stable.
• Requires no heat curing. RELIABILITY:
• Will not cause corrosion on any metal surface. Thermal resistance under heat, cold, humid and thermal shock conditions.
+150˚C Aging
SPECIFICATIONS: Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
Property Unit SPG-30A Method 1.0mm 0.3 0.3 0.3 0.3 0.3
Specific Gravity – 3.2 ASTM D792 2.0mm 0.5 0.6 0.6 0.6 0.6
3.0mm 0.8 0.8 0.9 0.9 0.9
Viscosity Pa•s 2,700 Fujipoly
Flow Rate cc/min - Fujipoly
-40˚C Aging
Thermal Conductivity Watt/m•K 3.2 Fujipoly
Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
1.0mm 0.3 0.3 0.3 0.3 0.3
Volume Resistivity MΩ-m 1 x 10 6
ASTM D257
2.0mm 0.5 0.5 0.5 0.5 0.5
Breakdown Voltage kV/mm 15 ASTM D149 3.0mm 0.8 0.9 0.9 0.9 0.9
Withstand Voltage kV/min - ASTM D149 +60˚C 95%RH Aging
TGA Weight Loss wt% - After +150˚C, Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
24hrs aging 1.0mm 0.3 0.3 0.3 0.3 0.2
Operating Temp. Range ˚C -40 to +150 Recommended 2.0mm 0.5 0.5 0.5 0.5 0.5
Thermal Resistance 3.0mm 0.8 0.8 0.8 0.8 0.8
˚C•in2/W 0.3 at 1.0mm gap ASTM D5470
Compression Peak - -40˚C to +125˚C Heat Shock
N Fujipoly
Load/Modulus Sustain - Gaps Initial 100hrs 250hrs 500hrs 1,000hrs
1.0mm 0.3 0.3 0.3 0.3 0.3
2.0mm 0.5 0.5 0.5 0.5 0.5
3.0mm 0.8 0.9 0.9 0.9 0.9
PRODUCT CONSTRUCTION: Unit of Thermal Resistance: ˚C•in2/W based on ASTM D5470 Test Method.
Contact Surface: 3.14cm2 (0.49in2)
Filled SPG1-A materialʼs weight: 1.0mm - 09.g; 2.0mm - 1.8g; 3.0mm - 2.6g
Viscosity under heat, cold, humid and thermal shock conditions.

Heat Spreader/ Sarcon® SPG-30A PCB Test Conditions Unit Initial 1,000 hrs later
Heat Sink
+150˚C Aging 2,000 3,100
-40˚C Aging 2,000 2,000
Part Number Nomenclature: +60˚C 95%RH Aging Pa•s* 2,000 2,000
SPG-30A -40˚C to +125˚C Heat Shock 2,000 2,200
Packaging Tube • 30 ml
Cartridge • 325 ml *Accurate Rotary Viscometer (RV1)
Material Type

SARCON ®
SARCON® NON-SILICONE GAP FILLER
SARCON® NR-c is a highly conformable,
thermally conductive, non-flammable
acrylate resin (non-silicone) sheet with
thermally conductive fillers.
Available in sheets and die-cut forms

for formal interface uses wherever gap
filler pads are traditionally used.
• No silicone extractions
• Lower thermal resistance
• UL 94V-0
• Very thin 0.5mm thickness
• Available in sheets for scoring
or die-cutting
˚C•in2/W
Thermal Resistance Unit: (˚C•cm2/W)
14.5 psi 43.5 psi 72.5 psi
(100kPa) (300kPa) (500kPa)
UL FILE NUMBER: E58126 100N-c 1.02 0.78 0.61
(6.60) (5.05) (3.96)
AVAILABLE CONFIGURATIONS: 150N-c 1.24 0.95 0.80
(8.01) (6.12) (5.13)
Sheets, Die-cuts
200N-c 1.75 1.32 1.08
(11.26) (8.53) (6.97)
300N-c 2.52 1.93 1.58
TYPICAL CHARACTERISTICS: (16.24) (12.45) (10.19)
100N-Hc 1.03 0.86 0.77
Test Property Unit Measure Method (6.62) (5.54) (4.97)
Thermal Conductivity - 150N-Hc 1.58 1.37 1.24
Watt/m•K 1.5 (10.21) (8.85) (7.99)
Flame Retardancy UL94 V–0 -
200N-Hc 2.10 1.71 1.48
Operating Temperature -40˚ to +105˚ - (13.56) (11.02) (9.56)
Color – Light Gray - 300N-Hc 2.88 2.24 1.87
(18.60) (14.43) (12.08)
Specific Gravity - 2.1 A
50N-Tc 0.62 0.59 0.57
Hardness Asker–C 27 B (4.02) (3.81) (3.67)
(Shore–00) (53) 100N-Tc 1.17 1.09 1.06
Tensile Strength MPa 0.2 A (7.55) (7.06) (6.81)
Elongation % 150 200N-Tc 1.69 1.57 1.45
A (10.89) (10.10) (9.34)
Tear Strength kN/m 1.5 A 300N-Tc 2.08 1.90 1.74
Volume Resistivity MΩ-m 2x103 C (13.44) (12.25) (11.23)
Breakdown Voltage kV/mm 11 50N-HTc 0.68 0.66 0.64
C (4.41) (4.26) (4.15)
100N-HTc 1.16 1.09 1.04
Specimen A = 2.0mm thickness (7.50) (7.05) (6.70)
Specimen B = 20mm width x 60mm length x 10mm thickness
Specimen C = 120mm width x 120mm length x 1.0mm thickness 150N-HTc 1.66 1.55 1.45
(10.71) (10.01) (9.38)
200N-HTc 2.16 1.92 1.77
(13.97) (12.39) (11.43)
Part Number Nomenclature: 300N-HTc 3.08
(19.84)
2.55
(16.45)
2.23
(14.42)
50 N-c 120 x 120
SARCON® N-c series N-c, N-Hc, N-Tc, N-HTc

Thickness (mm) • 50 = 0.5mm* • 100 = 1.00mm
• 200 = 2.00mm
*50N-Tc, 50N-HTc only

SARCON® THIN FILM PROFILES IN ROLLS AND SHEETS

Flat stock in rolls or single sheets for your custom finishing. Can be die-
cut or trimmed to any proprietary shape on your finishing equipment.
Available in six thicknesses and all SARCON® formulations.

30 GTR - AD - 100 x 100
Length • Rolls • 100 meters for up to 0.30mm
• 50 meters for all others
• Sheets • As specified in chart
Width • See chart below
Roll •R
Sheet • S (GSR)
Adhesive Option (not available for TR, HR, UR, QR)
Material Type • T for SARCON® TR • GHR for SARCON® GHR
• H for SARCON® HR • GSR for SARCON® GSR
• GTR for SARCON GTR • Q for SARCON® QR
®
• U for SARCON® UR
Thickness (mm) • 15 (0.15 ±0.05) • 30 (0.30 +0.1/-0.0)
• 20 (0.20 ±0.05) • 45 (0.45 ±0.05)
• 85 (0.85 ±0.05)
SHEETS: AVAILABLE DIMENSIONS

SARCON® Material Thickness Width Length
TR 30 (0.30 +0.10/-0.00), 45 (0.45 +/-0.05), 85 (0.85 +/-0.05) N/A N/A
HR 30 (0.30 +0.10/-0.00), 45 (0.45 +/-0.05), 85 (0.85 +/-0.05) N/A N/A
GTR 15 (0.15 +0.02/-0.04), 20 (0.20 +0.02/-0.04), 30 (0.30 +0.10/-0.00) N/A N/A
GHR 15 (0.15 +0.02/-0.04), 20 (0.20 +0.02/-0.04), 30 (0.30 +0.10/-0.00) N/A N/A
GSR 20 (0.20 +/-0.05), 30 (0.30 +0.10/-0.00), 45 (0.45 +/-0.05), 85(0.85 +/-0.05) 300.0 300.0
UR 30 (0.30 +0.10/-0.00), 45 (0.45 +/-0.05), 85 (0.85 +/-0.05) N/A N/A
QR 30 (0.30 +0.10/-0.00), 45 (0.45 +/-0.05), 85 (0.85 +/-0.05) N/A N/A
GTR-AD (w/adhesive) N/A N/A N/A
GHR-AD (w/adhesive) N/A N/A N/A
GSR-AD (w/adhesive) 0.20, 0.30, 0.45, 0.85 300.0 300.0
ROLLS: AVAILABLE DIMENSIONS

SARCON® Material Thickness Width Length
TR 0.30, 0.45, 0.85 36.0, 85.0
HR 0.30, 0.45, 0.85 36.0, 85.0
GTR 0.15, 0.20, 0.30 10.0min. - 475.0max. 100.0 meters for
GHR 0.15, 0.20, 0.30 10.0min. - 475.0max. all thicknesses
GSR N/A N/A up to 0.30
UR 0.30, 0.45, 0.85 36.0, 85.0
QR 0.30, 0.45, 0.85 36.0, 85.0 50.0 meters for
GTR-AD (w/adhesive) 0.15, 0.20, 0.30 10.0min. - 450.0max. thicknesses
GHR-AD (w/adhesive) 0.15, 0.20, 0.30 18/24/36/50/70/100 over 0.30
GSR-AD (w/adhesive) N/A N/A

SARCON ®
SARCON® “SLEEVE” SHAPE THERMAL EXTRUSIONS
Tube shapes available in three thicknesses. TR, HR or UR formulations.
The flexible structures conform to most applications. All standard items in
stock; custom lengths and diameters available.
APPLICATIONS: Semiconductor packages, thermistors

30-T-11-25L
Length (mm) • 25 • 30 • 35
Inner diameter (mm) • 11 • 13.5 • 17
Material Type • T for SARCON® TR

• H for SARCON® HR
• U for SARCON® UR
Thickness (mm) • 30 (0.30 ± 0.10 )

• 45 (0.45 ± 0.05)
• 85 (0.85 ± 0.05)
Usable Transistors Applicable SARCON® Tubes Inner Diameter

TO-220 type 30T-11-25L, 30T-11-30L, 45T-11-25L, 45T-11-30L, 85T-11-25L, 85T-11-30L 11 ± 1
TO-3PF type 30T-13.5-25L, 30T-13.5-30L, 45T-13.5-25L, 45T-13.5-30L, 85T-13.5-25L, 85T-13.5-30L 13.5 ± 1
TO-3PL type 45T-17-35L, 85T-17-35L 17 ± 1
SARCON® “CASE” SHAPE THERMAL EXTRUSIONS

Box-shaped caps for transistors. High thermal dissipation rate. Open
on one end; installs by just slipping over the desired components.
Available in TR and HR materials. All standard items in stock; custom
sizes available.
APPLICATIONS: Semiconductor packages, thermistors

30T-TO-220-02 225
Length
Case Number
Applicable Transistor
Material Type • T for SARCON® TR

• H for SARCON® HR
Thickness (mm) • 30T (0.30 ± 0.10 ) • 45 (0.45 ± 0.10

0.05 )
• 50 (0.50 ± 0.05 0.15

0.10 ) • 90 (0.90 ± 0.10 )
Inside Dimensions Case

Part Number Type Length Width Height Thickness
30T-TO-220-02225 TR 22.5 11.0 4.5 0.30
45T-TO-220-01220 TR 22.0 11.0 5.0 0.45
length 90T-TO-220-01220 TR 22.0 11.0 5.0 0.90
30T-TO-3P-03281 TR 28.1 16.0 4.5 0.30
50T-TO-3P-02275 TR 27.5 16.5 5.0 0.50
thickness
height 90T-TO-3P-01280 TR 28.0 18.0 5.0 0.90
45H-TO-220-01220 HR 22.0 11.0 5.0 0.45
90H-TO-220-01220 HR 22.0 11.0 5.0 0.90
50H-TO-3P-02275 HR 27.5 16.5 5.0 0.50
width 90H-TO-3P-01280 HR 28.0 18.0 5.0 0.90

SARCON® DIE-CUT GASKETS

Standard die-cut parts. Effective also as a mounting
cushion to prevent deformation.
Customs available in unlimited sizes and shapes.
APPLICATIONS: Semiconductor packages and heat sinks

30 T- TO-3 -3
Style (see chart)
Applicable Transistor
Material Type • T for SARCON® TR • H for SARCON® HR
• GTR for SARCON® GTR • GHR for SARCON® GHR
• Q for SARCON® QR • U for SARCON® UR
• GSR for SARCON GSR
®
• GTR-AD for SARCON® GTR w/adhesive

• GHR-AD for SARCON® GHR w/adhesive
• GSR-AD for SARCON® GSR w/adhesive
Thickness (mm) • 15 (0.15 ±0.05) • 30 (0.30 +0.1/-0.0)

• 20 (0.20 ±0.05) • 45 (0.45 ±0.05) Not available
• 85 (0.85 ±0.05) } for GTR and GHR
Configuration Style A B C D E F G Lead Screw

Holes Torque
TO-3
2/3 Leads
A
E
B G
.430 -189 1.653 1.142 0.122 0.059 0.079
(10.92)
42.00 29.00 3.10 1.50 2.00
C DIA.
D DIA. 1.187
(2/3 PL) (30.15)
Plastic Power Devices

A
-191 0.708 0.512 0.177 0.118
D DIA. (TO-220) 18.00 13.00 4.50 3.00
B
E
-192 0.945 0.787 0.295 0.122
C (TO-3PF) 24.00 20.00 7.50 3.10

SELF-FUSING
Silicone Rubber Tapes INSULATION
Self-fusing silicone rubber general
purpose class H electrical tape is ideal for
insulating or conductive applications where a
quick, reliable weather-resistant electrical or
hydraulic leak seal is required. The highly
elastic material wraps around problem areas,
immediately conforming to the applied
surface with a tight fitting adhesion. Originally
developed for military applications, and now
available for general commercial use.
SPECIFICATION: MIL-AA-59163
APPLICATION:
Conductive Type
• EMI/RFI shielding • Electrostatic discharge
Insulation Type
• Electrical, electronic and general use
• Over-moldings, pottings
• Die-cut gasket
• Replacement of custom insulator pads
By spiral wrapping each successive layer slightly over the Two profiles are available, rectangular and delta shaped. The
previous one, the tape fuses to itself over the component. rectangular is a typical tape shape is used universally for most
Bonding only to itself, the permanent fusion begins within three applications; the delta shape facilitates spiral wrapping around cables
minutes after contact. and harnesses by way of its natural tendency to conform in a helix.
Once the amalgamation is cured, the protected area

withstands exposure to moisture, electrical and mechanical
shock, temperature extremes, UV and ozone without Profile Width Width
Thickness Thickness
degradation. Accordingly, its use in a wide range of situations,
Shape Rectangular Delta
not normally handled by a tape product, is extremely feasible
and offers a considerable cost reduction versus otherwise
common or alternate methods.
The insulation type can be substituted anywhere other forms PART NUMBER NOMENCLATURE:
of insulating materials are used; such as, in place of custom die- FLAT - 5TV - 8 - 1.0 - 50
cut pads, potting compounds and even over-moldings. Roll Length • 39 feet (10.0m) for Delta Only
• 50 feet (15.2m) for Flat Only
Width - inches • 0.75 in. (19.0mm)
Resiliency and long-term aging properties are excellent; • 1.0 in. (25.4mm)
applicable in a very wide temperature range from -45˚C to Thickness - mils • 8 (0.22mm)
+250˚C (-49˚F to +480˚F). • 10 (0.25mm)
• 12 (0.30mm)
• 20 (0.50mm)
• 40 (1.00mm) Delta Only
Material Series • 5TV - (red color) insulation tape
Profile Shape • FLAT - rectangular

• DELTA - delta (insulation tape only)
Tensile Tear Adhesive Withstand Volume Resistivity Typical Thermal Typical Content
Insulation Tape Hardness Strength Elongation Strength Force Voltage (Ω-cm) Weight Loss Siloxane
Part Number Color (Shore A) (kg) (%) (%) (gr) (AC kV) Normal Moist (%) (wt.%)
FLAT-5TV-8-.75 red 50±5 > 1.1 > 400 > 100 > 300 > 4.0 1.0x1015 1.0x1010
FLAT-5TV-8-1.0 red 50±5 > 1.5 > 400 > 100 > 400 > 4.0 1.0x1015 1.0x1010
FLAT-5TV-10-.75 red 50±5 > 1.8 > 400 > 100 > 300 > 4.2 1.0x10 15
1.0x1010
FLAT-5TV-10-1.0 red 50±5 > 2.5 > 400 > 100 > 400 > 4.2 1.0x1015 1.0x1010 6.20% D4~D10=0.27
FLAT-5TV-12-.75 red 50±5 > 2.7 > 400 > 100 > 300 > 4.5 1.0x1015 1.0x1010 225˚C(440˚F) D11~D20=0.40
FLAT-5TV-12-1.0 red 50±5 > 3.5 > 400 > 100 > 400 > 4.5 1.0x1015 1.0x1010 x24 Hrs. total=0.67
FLAT-5TV-20-.75 red 50±5 > 4.5 > 400 > 100 > 300 > 5.0 1.0x1015 1.0x1010
FLAT-5TV-20-1.0 red 50±5 > 6.0 > 400 > 100 > 400 > 5.0 1.0x1015 1.0x1010
DELTA-5TV-40-1.0 red 50±5 > 5.6 > 400 > 100 > 400 > 6.0 1.0x10 15
1.0x1010

CUSTOM
Silicone Rubber Extrusions
COEXTRUSIONS
APPLICATIONS:
RFI/EMI gaskets and shielding
Electrostatic discharge (ESD)
Electrical and Electronic parts used in:
cameras computers
switches instrumentation
displays controls
Complex shapes of silicone rubber consisting of different properties such as conductive

and non-conductive segments, or color coding. Specifically custom designed to eliminate
multiple extruded components by combining different elements into one unitized design.
Quick turnaround and cost-effective tooling preparation for your proprietary needs. For
engineering assistance and more detailed information, please contact customer service.
GASKETS AND SEALS

APPLICATIONS:
Enclosure seals
O-rings, bonded O-rings
Tubing
Complex shapes used in:
automotive architectural electrical
aerospace marine hydraulics
appliances medical manufacturing
High performance, high quality silicone rubber. Available in standard and custom
material formulations, extruded to your exact requirements.
Quick turnaround and cost-effective tooling preparations for your proprietary needs. For
engineering information, please contact customer service.

DESIGN
Guidelines - All Products
INDEX
Fujipoly electronic packaging components provide the finest performance
available. To assure expected long-term results, refer to the following simple
guidelines for each product area.
Page
Glossary of Connector Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
ZEBRA® Elastomeric Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-42
ZEBRA® “W” Matrix Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
SARCON® Thermal Management Components . . . . . . . . . . . . . . . . . . . . . . .44-45
GLOSSARY OF CONNECTOR TERMINOLOGY

ASPECT RATIO (AR) Ratio of ZEBRA® connector height to width. (Aspect ratio of 1.5 and higher is recommended to minimize the
amount of force required to deflect the ZEBRA® connector.)
BEZEL Positioning device designed to surround the LCD edges while applying force to the ZEBRA® connector. Usually
the decorative portion of the connector package. Plastic or metal cover placed over the LCD.
BRIDGE Rib section on a ZEBRA® connector holder serving to reinforce the holder as well as minimize the length of
individual ZEBRA® connection spans.
COMPRESSION SET Amount by which a compressed ZEBRA® connector will not recover to its original height when compression is
removed within the prescribed deflection limits. (typical maximum of 25%)
CONNECTOR PITCH Center-to-center measurement of conductive layers.
CONTACT DENSITY Number of conductive layers per inch.
DEFLECTION Difference in original height versus compressed height of connector
GAP Space on a PC board or LCD which does not contain contact pads.
HOLDER / RETAINER Positioning device used to contain the ZEBRA® connector to assure proper alignment between two mating
surfaces.
LCD PITCH AND/OR Centerline-to-centerline distance between contact pads.

PC BOARD PITCH
LIP WIDTH Distance from outside edge of front glass to edge of back glass.
PAD WIDTH Distance measured edge-to-edge of contact pad (CW).
PAD LENGTH Distance measured end-to-end of contact pad (CL).
PAD MATERIALS LCD contact pads are normally indium tin oxide. PC board contact pads may be gold, carbon-coated or solder-
coated. Plating methods can result in significant variations in contact pad thickness, but should be kept as flat as
possible.
REGISTRATION Vertical alignment of contact pads between two mating surfaces.
SEPARATION Distance between two mating surfaces.
STRESS RELAXATION The function which relates to the loss of back stress of the compressed connector over time. Expressed as a
percent of original stress.
TOLERANCE STACK-UP Minimum and maximum dimensions of separation between LCD contacts and PC board contacts as determined
by consideration of tolerance variations in flatness and parallelism of components.
F U J I 38 P O L Y
ZEBRA ®
Design Guidelines - Connectors
Micro-electronics interconnect packaging applications by their very
nature leave a minimum of space in which to assemble mating
components. High reliability and very small interconnections, with an ever-
increasing number of I/Oʼs, are a must if design objectives are to be met.
ZEBRA® connectors can be found in most product types of this nature, and
continue to gain wider acceptance as product packages decrease in size.
Since each style consists of integral conductors, insulators and self-
support structures, there is generally no added componentry required for
installation – thus a very important by-product of hardware and installation
cost-effectiveness can be realized.
AS EASY AS 1...2...3: Using ZEBRA® elastomeric electronic connectors
requires only a brief orientation in order to assure that the components
provide the finest performance possible. The basic design steps consist
of: 1. Layout of your package
2. Select the proper connector and size
3. Design the bezel or retainer
DESIGN FEATURES AND CHARACTERISTICS
SOLDERLESS CONNECTIONS Pressure type contact eliminates lead straightening, hole drilling and soldering.
NON-ABRASIVE CONTACTS (Zero insertion force) Contact to the LCD is made by deflecting the ZEBRA® connector
0.127mm (0.005”) between the LCD and PC board. ZEBRA® connectors are non-abrasive and will not
pitch damage indium oxide contact pads on the LCD. Repeated assembly and disassembly of
package components will not affect performance.
ENVIRONMENTAL RELIABILITY The LCD, when mounted with a ZEBRA® rubber connector, creates a gas tight seal at the
contact interface. Assures contact in chemically corrosive atmospheres while at the same
time protecting the glass display from shock and vibrations.
SMALL GLASS OVERHANG With a ZEBRA® connector, LCD terminal overhangs can be as narrow as 0.030”/8mm
0.254mm (0.010”) permitting more efficient use of glass size related to character height. (Metal pins
contact area
normally require a 0.150”/3.9mm glass overhang, reducing character height by as much
as 0.240”/6.1mm for a dual in-line LCD.)
HIGH DENSITY CONTACT ZEBRA® connectors are available in a variety of contact densities.
The most dense allows contact pad spacing as close as 0.010”/0.25mm center-to-center.
This spacing can be compared to 0.050”/1.3mm minimum for pins, allowing for increased
ZEBRA® connectors are composed of alternating
capacity of LCD formats.
layers of conductive and non-conductive silicone rubber.
TEMPERATURE RANGE -55˚ TO +260˚ F/-50˚ C TO +125˚ C (-60˚ TO +125˚ C available on request)
Contact density of the ZEBRA connector is greater than
®
CURRENT CARRYING CAPACITY 40 amps per square inch of contact pad. (0.050A for .035 x .035 pad)
the contact pad density of either the LCD or PC board,
CONNECTION RESISTANCE Typically 500 to 2,500 ohms.
making it an ideal design choice. When placed between
INSULATION RESISTANCE Typically 1012 ohms.
the LCD and PC board at least one conductive layer will
DEFLECTION FORCE REQUIRED 1.5 pounds per linear inch for a 0.020” wide ZEBRA®.
connect matched contact pads and at least one insulating
LIFE 100,000 hours minimum.
layer will isolate adjacent circuits.
CONDUCTIVE LAYERS up to 500 per inch.
PHYSICAL AND ELECTRICAL MEASUREMENTS - NOMINAL

MECHANICAL - FORCE DEFLECTION - Recommended deflection is 5% to 25% of the height (H) dimension.
To calculate F (force in pounds) for deflection the following formula may be used:
For Carbon ZEBRA®s
Metric: Inches:
F = 9 x D x W x L x 9.8x10-3 F = 5806 x D x W x L x 9.8x10-3
L For Silver ZEBRA®s
Metric: Inches:
F = 10.0 x D x W x L x 9.8x10-3 F = 6452 x D x W x L x 9.8x10-3
pitch Where:
F = Force (N) H1 = Deflected height of connector (mm or inches)
H H - H1 W = Width of connector (mm or inches)
D=
H L = Length of connector (mm or inches)
w H = Height of connector (mm or inches)
RESISTANCE - To calculate the resistance of ZEBRA® connectors, choose one of the following formulas:
DIMENSIONS - The above figure shows the For Carbon ZEBRA®s Inches: Metric:
dimensions of the ZEBRA® connector. For best overall 2.37 x H Where Ew = Electrode pad width (in) 60 x H Where Ew = Electrode pad width (cm)
R= = ohms W = Connector width (in) R= = ohms W = Connector width (cm)
performance ZEBRA® connectors should be designed Ew x W Cw x W
H = Connector height (in) H = Connector height (cm)
with an aspect ratio of H/W equal to or greater than 1.5.
For Silver ZEBRA®s Inches: Metric:
H x 0.0004 Where W = Width of ZEBRA® (in) H x 0.01 Where W = Width of ZEBRA® (mm)
R= + 0.10 = ohms Ew = Electrode pad width (in) R= + 0.10 = ohms Ew = Electrode pad width (mm)
W x EW H = Height of ZEBRA® (in) W x EW H = Height of ZEBRA® (mm)
ENVIRONMENTAL SEALING
The ZEBRA® connector will provide a gas tight seal. Adverse effects of temperature, shock and vibration, atmospheric corrosion as well as harsh
chemical environments will not affect LCD or PC board contacts, when sealed through use of a ZEBRA® connector.
F U J I 39 P O L Y
ZEBRA ®
1. LAYOUT OF YOUR PACKAGE:
Shown at left is a typical LCD-to-printed circuit board interconnect using
ZEBRA® elastomeric connectors in a cellular telephone handset. The
components are stacked and consist of only three items to be addressed:
Liquid Crystal Display (LCD)

ZEBRA® connector
Printed Circuit Board (PCB)
It is essential that contact mating characteristics be kept as similar to the

other components as possible. Any factors restricting positive contact
interface should be compensated for in the design. Some of these are as
follows:
1.1 PRINTED CIRCUIT BOARD DESIGN CONSIDERATIONS

a.) Registration of contact pads between the LCD and PC board is critical in effecting contact.
Contact pads of both should ideally be of the same size and equally matched in tolerances for
width and pitch.
b.) Consider carefully PC board thickness and the related flatness tolerances. Proper design
b.) should involve the control of “waviness” tolerances and board stiffness. Both elements are
a.) essential in the appropriate design and selection of the ZEBRA® connector. Connector deflection
and width are important considerations in determining the size of the ZEBRA® connector to be used
in order to maintain proper deflection without “bowing” the PC board.
d.) c.) c.) Contact pad material on the PC board, as well as the LCD, should be smooth and regular with
thickness tolerances established.
d.) Consider the area on the PC board to be dedicated to the LCD and the presence of neighboring
components. Location of the LCD above or on the PC board should permit free clearance on all
four sides of the PC board profile of at least 0.250”/6.2mm for packaging and/or fastening.
1.2 LCD DESIGN CONSIDERATIONS

a.) Select LCD configuration, e.g., Single In-Line (SIL); Dual In-Line (DIL); or contacts on both
planes. Example: Dot Matrix.
dual in-line b.) Select an LCD which in its design has contact pads on the reverse side of the viewing area
(facing PC board). For those instances where contact pads cannot be stationed facing the PC
board, a custom elastomer may be required.
c.) Pitch of LCD contact pads.
single in-line d.) Length, width, and thickness of combined front glass and back glass of LCD.
e.) Determine lip width (distance from outside edge of front glass to edge of back glass). This
dimension should be at least 0.060”/1.5mm and preferably 0.100”/2.5mm. Ideally, contact pads
should extend to the outer edge of the lip on the glass.
dot matrix
1.3 CALCULATING THE SEPARATION FACTORS

Consideration must be given to tolerance control on the elements that comprise the
connector package. There are separate flatness and parallelism tolerances for the LCD glass,
bezel
polarizers, reflectors and PC board. Materials used for the contact pads of the LCD and contact
faceplate pads of the PC board also have thickness variations which must be considered. Flatness of the PC
polarizer board and parallelism between the components are also factors. These tolerance values are vital
LCD criteria in determining separation variations between the LCD and PC board. The sum of the
ZEBRA® connector tolerances of these elements plus nominal separation determine the height (H) of the connector
bezel which will meet your design application.
height
PC board
F U J I 40 P O L Y
ZEBRA ®
2. SELECT THE CONNECTOR AND SIZE
ZEBRA® elastomeric connectors offer a wide variety of application
possibilities, in many cases where no other type of interconnect device is
possible. They require a minimum of installation hardware considerations,
allowing for very small packaging structures to support low profile display
and microelectronic interfacing.
When properly dimensioned, long-life performance can be assured and

gas-tight connections without additional precautions can be realized.
2.1 CONNECTOR PITCH AND LENGTH a.) Select a ZEBRA® connector that will assure that at least one conductive layer connects
100/in. between contact pads, for example, of an LCD and PC board to be interconnected, and at least
one insulating layer is between adjacent contact pads.
133/in.
b.) ZEBRA® connectors can accommodate applications with contact spacing of .010”/.254 mm
140/in. center-to-center or greater.
Note: The desired pitch 166/in. c.) The overall length should extend a minimum of 0.020” beyond the edge of the contact at each
will dictate the ZEBRA® end of the connector.
240/in.
style to be used; i.e. FL,
silver, etc. 500/in.
2.2 CONNECTOR HEIGHT

LCD a.) ZEBRA® connector height is determined by the separation distance between LCD and PC board
contact pads, including tolerance variations. ZEBRA® connectors can be supplied with a height of up
to 1”/25mm.
b.) ZEBRA® connector height is the most critical dimension in determining the functional performance
connector separation of the connected components. Calculate the tolerance stack-up of the PC board, LCD, polarizer, and
PC board distance ZEBRA®. Multiply the maximum separation distance by 1.10 (adding 10% to separation distance) to
contact establish uncompressed ZEBRA® connector height.
PC board
c.) The following example shows calculations used in determining uncompressed ZEBRA® connector
height.
Example: Separation distance in this application equals 0.200”/5.08mm with tolerance of +/-
0.005”/0.13mm representing the tolerance stack-up from one end of the LCD and PC board
separation to the other end. The minimum separation in our application equals 0.195”/4.9mm; the
maximum separation equals 0.205”/5.2mm. Multiply the maximum separation of 0.205”/5.2mm by
1.10 to develop the uncompressed ZEBRA® connector height. The resulting 0.225”/5.7mm
uncompressed height of ZEBRA® connector is the correct ZEBRA® connector height to assure
adequate contact and achieve the minimal 0.195”/4.9mm separation for assembled height of the LCD,
PC board package, and to insure contacts in areas where the minimum separation of 0.195”/4.9mm
prevails. To achieve the 0.200”/5.08mm assembled height, it is necessary to deflect the
0.225”/5.7mm free height ZEBRA® connector by 10%. The design result falls within the 5%-25%
deflection range recommended for effective ZEBRA® connector contact.
2.3 CONNECTOR WIDTH
a.) Force deflection considerations of the ZEBRA® connector (Refer to Force Deflection formula)
result in a recommendation of 0.025”/0.6mm as the width for connectors of lengths between
0.25”/6mm and 2.5”/63.5mm. Continuous connector spans of 2.6”/66mm to 8”/203mm require a
minimum 0.035”/0.9mm wide connector to allow easy assembly of the ZEBRA® connector into
the slot of a holder. Ideally, the ZEBRA® connector length should be limited to 2.5”/63.5mm due
to possible insertion difficulties of the connector in the slot of the holder.
b.)ZEBRA® connectors with a width of 0.025”/0.6mm to 0.035”/0.9mm require the use of a
self-support holder. (See design of ZEBRA® connector holder.) Fujipoly offers standard self-supporting
ZEBRA® with ZEBRA® connectors eliminating the need for fabricating a holder for heights up to
added side supports 0.200”/5.08mm.
standard ZEBRA®
F U J I 41 P O L Y
ZEBRA ®
self-supporting front plane 3. DESIGNING THE CONNECTOR HOLDER
ZEBRA® of LCD Once the ZEBRA® style and design have been decided upon, two last
considerations should be resolved; namely:
bezel -Support of the ZEBRA® connector in its operating position
-Application of pressure onto connector height dimension to cause
deflection and proper contact to the conductive contact pads.
The most common alternatives are among the following:
A Self-Supporting ZEBRA® connector
A Custom Holder - for your specific configuration
Clamping or fastening devices
PC board PC board optional
contact rubber spacer
3.1 STANDARD SUPPORTED SIZES The supported connector typically contains a thin elastomeric 0.020”/.51mm wide strip attached
Support or to either one or both sides. It is a sponge or solid silicone rubber support medium which allows a
Insulation Barrier
lower compression force over a wide range while also providing a greater width-to-height ratio.
Thus, the free-standing stance is more stable, especially as compression is introduced.
Carbon and Silver Filled Standard Dimensions (in./mm)
min. max.
width 0.050/1.27 0.157/3.44
height 0.050/1.27 1.000/25.4
length 0.250/6.35 9.000/229.0 carbon; 5.000/127.0 silver
ZEBRA®
Connector
3.2 DIMENSIONING A STANDARD OR CUSTOM CONNECTOR HOLDER

a.) Holder/Retainer width: Determine LCD lip width as well as clearance on the PC board allowed to accommodate the LCD.
b.) Holder length: Holder should extend a minimum of 0.1”/2.5mm beyond the edges of the front of the glass of the LCD and/or the
a.) holder width PC board pad lengths in order to provide support, and proper positioning and placement of aligning pins of the holder. Where wall
thickness of the holder must be thin and length of contact area is in excess of 2.5”/63.5mm, it may be necessary to provide a bridge
or separator in the holder slot at 2.5”/63.5mm intervals, or the wall thickness of the frame on either side of the slot must be
adequate to inhibit inward “bowing”. Design considerations should preclude such bridges or separators from interfering with the
contacts designed to be between LCD and PC board.
The difference between slot width and ZEBRA® width should be approximately 0.005”/0.13mm to allow for easy insertion and
removal.
b.) holder length c.) The following design considerations should be evaluated:
Plastic Holders: Reinforced plastic is preferable because it affords superior physical and electrical design properties.
lip width Temperature range of LCD should be consistent with temperature specifications of plastic selected. Chamfer the slot in the holder
as shown in the illustration. Add 0.005”/0.13mm to the width of the slot for insertion of the ZEBRA® connector. Allow a minimum
of 0.050”/1.3mm wall thickness or greater as height approaches 0.150”/3.8mm/ Locating pins should be molded to bottom of
ZEBRA® connector holder to provide registration between LCD and the PC board contacts. See Figure #1.
Metal Holders: In designing metal holders, specify an insulating barrier or supports on the sides of the ZEBRA® connector to
assure electrical insulation to eliminate shorting, etc.
Locating pins: Should be provided on the ZEBRA® connector holder to provide registration between LCD and PC board contacts.
Check with the LCD manufacturer regarding the glass seal in designing either plastic or metal holders. Provide room in the
ZEBRA® connector holder for the seal. Provision should be made to accommodate loose polarizers and reflectors if such elements
are included in the design.
3.3 DESIGNING THE BEZEL
In determining design requirements for the bezel, specific design elements should be considered:
a.) Using separation distance factors, determine required height of the bezel. Length and width of the LCD plus
bezel holder tolerances will establish length and width dimensions.
b.) Must the LCD be protected? If so, the bezel should incorporate a cover element.
top polarizer
c.) Is sealing required to prevent dust and/or moisture intrusion? Under what environmental conditions will the LCD
LCD be expected to function?
bottom polarizer d.) What is the LCD viewing area? Be sure that bezel edges do not interfere.
connector
connector e.) Is masking required for any portion of the LCD viewing area?
holder f.) Can the housing or case of the end product be used to provide the necessary pressure and protection
PC board required for the LCD/PC board connection? If so, a bezel may not be necessary.
g.) Will there be a need for clamps or fasteners? Consult Fujipoly as a design reference source for bezel
configurations.
F U J I 42 P O L Y
ZEBRA ®
Design Guidelines - “W” Matrix Connectors
chip carrier The ZEBRA® W series elastomeric connectors are highly accurate
silicone rubber pads with fine metal wires embedded in the thickness
socket
direction. The wires are gold-plated, providing low resistance and
W Matrix relatively high current flow with anisotropic conduction properties.
connector
Standard pitch patterns offer dense I/Oʼs at closely positioned
centerlines. To specify the appropriate design layout for your application,
the following simple steps are recommended:
1. Determine the pitch
PC board 2. Decide if interconnect is static or repeated compressions
3. Specify overall dimensions
1. DETERMINING IF THE APPLICATION IS STATIC OR REQUIRES REPEATED COMPRESSIONS

straight wire a.) Static interconnect between mating conductors use the WSL (1.0mm pitch) or WSC (0.35mm
conductors for pitch) versions. The fine wire conductors protrude slightly from both top and bottom of the
static interconnect
silicone rubber to ensure contact with conductors under just very slight pressure (about 10%
compression).
curved wire b.) Repeated compression interconnects such as testing pads use the WBC (0.35mm pitch)
conductors for
version containing curved conductors with spring properties which allow the connector to
repeat compressions
recover to original height without compression set after repeated deformations.
2. DETERMINE PITCH REGISTRATION

a.) Pitches available: 1.0mm and 0.35mm for “W” series; and, 1.0mm, 0.8mm and 0.5mm for “P”
series
upper b.) Select the pitch which assures that at least one conductor connects between the contact
electrode
pads to be mated, and that at least one insulating area is between adjacent contact pads.
Matrix
connector c.) If redundant contact is desired, select the pitch that assures at least two conductors connect
lower between the contact pads to be mated and at least one insulating layer is between adjacent
electrode
contact pads.
spacer
PC board
3. DETERMINE EXTERIOR DIMENSIONS a.) Length - allow an additional 0.5mm (.020”) beyond the edge of the conductor at each end of
the row in the length direction. Maximum length is 40.0 mm
thickness b.) Width - allow an additional 0.5mm (.020”) beyond the edge of the conductors at each end of
the row in the width direction. Maximum width is 20.0 mm
c.) Thickness - two thicknesses are available for each style of “W” connector: 0.5 and 1.0mm.
Allow 10% compression of original height to achieve reliable contact. Consider using a
length width compression stop spacer (see drawing) to control compressed height. More than 20%
compression is not recommended.
Connector Results
REFERENCE - TYPICAL ENVIRONMENTAL TESTING CHARACTERISTICS Embedded in Circuit Not Embedded
Test Method Description Live Current No Current No Current
Accelerated Test cycle: -20˚Cʼ23˚Cʼ
Moisture 65˚Cʼ, 95% RH, 1 Test
Resistance MIL-202D-106c cycle/day x 10 days – No change No change
40˚C @ 95% R.H.
Moisture MIL-202D-103B Continuous 1500 hours No change No change No change
Thermal Test cycle: -65˚Cʼ25˚Cʼ
Shock MIL-202E-107D 150˚Cʼ25˚C, 5 cycles – No change No change
SO2 Gas SO2 gas, 25PPM, 25˚C
Corrosion MIL-IEC-68-2-42 75% RH, 21 days – No change 0.20ʼ0.35 Ω-mm2
Thermal
Resistance MIL-202D-108A 120˚C, 500 hours – No change No change
F U J I 43 P O L Y
SARCON ®
Design Guidelines - Thermal Management
SARCON®ʼs versatility in thermal management applications is doubly
enhanced by way of the variety of end-use configurations possible, and the
many standard material formulations available in each.
The silicone rubber based materials offer other useful elements such as
electrical insulation, protective coverings and gasketing as integral
features in most designs.
Along with a few simple recommendations to help in obtaining the

optimum performance for your application, a few suggestions are included
which may help you to take advantage of some of these other features.
1. THERMAL TRANSFER
a.) Consider the most efficient SARCON® materials regarding thermal conductivity. See
SARCON® charts on pages 16 and 17.
case
b.) Take advantage of the heat transfer characteristics of any nearby sheet metal components
by using the SARCON® component as a thermally conductive bridge from the heat generating
component to the sheet metal. See drawing at left.
heat
sink
2. DUAL FUNCTIONALITY
a.) Use the SARCON® component also as a functional gasket, seal cushion, insulator or
Unmounted
transistor protective cover. See sketch at left for seal cushion application
b.) Vibration dampening and environmental sealing against outside contaminants can be
SARCON® gasket included in the design elements.
absorbs fastening
pressures leaving c.) Choose from many related product configurations shown on pages 18 to 33.
component undistorted
d.) Custom shapes can be arranged if your design requires a specific treatment.
Mica-type gasket
transmits fastening
pressures causing
component distortion
3. ATTACHMENT
adhesive mechanical a.) No special preparations are necessary to attach the SARCON® component
mounting clamping
b.) Some of the most common alternatives include:
pressure sensitive adhesive
silicone adhesive
mechanical clamping
hardware attachment - screws, rivets
self-adhering silicone gel
c.) Consider using the self-adhering SARCON® Gap Filler Pads shown on pages 18 to 28 of
the catalog product section.
self-adhering d.) Note also that SARCON® is very elastic, providing a very tight fit over uneven surfaces. This
gap filler pad eliminates the need for gap-filling agents in order to achieve high rates of thermal dissipation
without variation. The sleeves and cases shown on page 31 of the catalog can be designed
as an interference fit which can slip snugly over appropriately configured components.
F U J I 44 P O L Y
SARCON
Design Guidelines - Thermal Management
®
4. CLAMPING TORQUE
THERMAL RESISTANCE
More
a.) Clamping torque of the installed SARCON® material will decrease the
thermal resistance as the torque is increased.
See the chart below for specific measurements of each type of SARCON®
°C/W
material.
b.) Test method: Fujipoly Test Method FTM P-3010 (ASTM D5470 Equivalent)
Less
Less More
CLAMPING TORQUE Kg-cm
CLAMPING TORQUE VS. THERMAL RESISTANCE - TYPICAL

Thermal Resistance at Various Forces Thermal Resistance at Various Forces
SARCON® Type 3kg•cm 5 kg•cm 7 kg•cm SARCON® Type 3kg•cm 5 kg•cm 7 kg•cm
30T 0.65 0.62 0.59 15GTR 0.58 0.51 0.50
TR 45T 0.76 0.73 0.71 GTR 20GTR 0.60 0.56 0.54
85T 1.37 1.35 1.32 30GTR 0.68 0.66 0.64
30H 0.44 0.42 0.39 15GHR 0.58 0.55 0.53
HR 45H 0.54 0.52 0.51 GHR 20GHR 0.61 0.57 0.54
85H 0.73 0.76 0.74 30GHR 0.67 0.61 0.59
30U 0.30 0.26 0.25 20GSR 0.31 0.30 0.30
UR 45U 0.38 0.35 0.33 30GSR 0.37 0.34 0.33
GSR
85U 0.62 0.56 0.52 45GSR 0.40 0.39 0.37
30Q 0.61 0.57 0.52 85GSR 0.52 0.51 0.50
QR 45Q 0.83 0.77 0.71
85Q 1.42 1.25 1.18
5. SARCON® SILICONE PUTTY

heat sink compress
a.) SARCON® Silicone Putty shown on page 27 is a highly conformable,
non-flammable thermal interface material with a very low compression
rate.
heater original gap SARCON® SARCON® thickness
volume (V) GR-Pm / XR-Pe at 100 - 300 μm b.) Suitable for gaps as small as 0.3 mm or less. See application guide at left.
c.) Calculate size and volume to be used as follows:

Example:
V ÷ thickness
Compressed thickness: 0.2mm
Component size: 15mm x 15mm
V = 0.2 x 15 x 15
V = 45mm3
45mm3 ÷ 2.0mm original thickness
4.74mm (Use 5.0mm x 5.0mm) @ 2.0mm thickness
F U J I 45 P O L Y
ENGINEERING
Notes
F U J I 46 P O L Y
ENGINEERING
Notes
F U J I 47 P O L Y
ENGINEERING
Notes
F U J I 48 P O L Y
ORDERING
Information
FUJIPOLY® LOCATIONS FUJIPOLY® DISTRIBUTORS
Fuji Polymer Industries Co., Ltd. France Compelma S.A.S.
Sales Department Z.A. des GODETS
175 Kajiyashiki, 33, rus des petits ruisseaux
Toyota, Aichi 4700533 JAPAN 91370 VERRIÈRES LE BUISSON
tel: 81-565-65-1729 fax: 81-565-65-1857 France
e-mail: [email protected] tel: +33 (0)1 69 75 21 21 fax: +33 (0)1 60 11 40 19
ISO9001(Aichi Plant) e-mail: [email protected]
web: www.compelma.com
Fujipoly America Corp.
900 Milik Street
Belgium & MAVOM N.V.
P.O. Box 119 • Carteret, NJ 07008-0119 Netherlands Molenberglei 14
2627 Schelle
tel: 732.969.0100 fax: 732.969.3311 Belgium
e-mail: [email protected] tel: +32 (0)3 880 07 60 tel: +31 (0)172 436361
web site: www.fujipoly.com fax: +32 (0)3 880 07 80 fax: +31 (0)172 420310
ISO9001-2008 e-mail: [email protected] e-mail: [email protected]
web site: www.mavom.be web: www.mavom.nl
Fujipoly (Thailand) Co., Ltd.
55/8 Moo 13 Navanakorn Industrial Estate Phase 4
Italy Murata Elettronica S.p.A
Via S. Carlo, 1
Phaholyothin Road, Klong Nueng, Klong Luang
20040 Caponago-MI
Pathumthanee 12120 Thailand Italy
tel: 66-2-529-2732 fax: 66-2-529-2223 tel: +39 (0)2 95968 1 fax: +39 (0)2 95968 353
e-mail: [email protected] e-mail: [email protected]
ISO9001 ISO14001 web: www.murata.eu
Fujipoly Europe Ltd. Germany Nucletron Technologies GmbH
Avant Business Centre, Unit 8 Gaertnerstr. 60
Third Avenue 80992 Muenchen
Bletchley, Milton Keynes MK1 1DR U.K. Germany
tel: 44-1-908-277800 fax: 44-1-908-277900 tel: +49 89 14 90 02-0 fax: +49 89 14 90 02-11
e-mail: [email protected] e-mail: [email protected]
web site: www.nucletron.de
Fujipoly Singapore Pte, Ltd.
1001 Jalan Bukit Merah #02-17/20 UK Osco Limited
Singapore 159455 Avant Business Centre • Unit 6 Third Avenue
tel: 65-6272 3766 fax: 65-6272 3577 Bletchley • Milton Keynes • MK1 1DR
e-mail: [email protected] U.K.
ISO9001 tel: +44 (0)1908 376 688 fax: +44 (0)1908 379 916
Fujipoly Hong Kong Ltd. web site: www.osco.uk.com
Unit F & J, Block 1,4/Fl.
Kwai Tak Industrial Centre Sweden Promoco Scandinavia AB
15-33 Kwai Tak Street, Kwai Chung, N.T., Hong Kong tel: +46 (0)8 792 06 90 fax: +46 (0)8 792 20 90
tel: 852-24283770 fax: 852-24899637 e-mail: [email protected]
e-mail: [email protected] web: www.promoco.se
Fujipoly Malaysia Sdn.Bhd. Denmark Newtronic ApS

(Malaysia Factory) tel: +45 7669 7090 fax: +45 7627 7090
Plot 26, Phase 4, Free Industrial Zone, Hilir e-mail: [email protected]
Sungai Keluang3, web: www.newtronic.dk
Bayan Lepas Penang, 11900 Malaysia
e-mail: [email protected] Turkey Mechsoft
tel: +312 482 59 49 fax: +312 482 54 39
Fujipoly China Ltd. (China Factory) e-mail: [email protected]
Gaobao Road, The First Industrial Park web: www.mechsoft.com.tr
Tutang Estate, Changping Town, Dongguan City,
GuangDong, 523581, China Nufesa Electronics
Spain
tel: 86-769-83989660 fax: 86-769-83989662
tel: +34 93 340 50 25 fax: +34 93 352 88 46
ISO9001 ISO14001 e-mail: [email protected]
web: www.nufesa.com
Fuji Polymer Industries Co., Ltd. Israel Elimec

P.O. Box 5006 • 1 Lishanski Street
Taipei Liaison Office
Room B, 7F., No. 59, Tiansiang Rd. Rishon LeZion, 75150
Jhongshan District Israel
Taipei City 10452, Taiwan tel: +972 3 951 41 22 fax: +972 3 951 41 66
tel: 886-2-2586-5771 fax: 886-2-2586-5745 e-mail: [email protected]
e-mail: [email protected] web: www.elimec.com
ZEBRA® and SARCON®, are registered trademarks of Fujipoly®

STATEMENT OF LIEU OF WARRANTY: All technical information and data in this document is based on tests and is believed to be accurate and reliable. Nevertheless, since the products described
herein are not provided to conform with mutually accepted specifications and the use thereof is unknown, the manufacturer and seller of the product do not guarantee results, freedom from patent
infringement, or suitability of the product for any application thereof. The manufacturer and seller of the product described in this document will provide all possible technical assistance and will replace
any products proven defective. No statement or recommendation made by the manufacturer or seller not contained herein shall have any force of effect unless in conformity with an agreement signed
by an officer of the seller or manufacturer. Product testing by the purchaser is recommended in order to confirm expected results. Copyright© 2010 Fujipoly®
F U J I 49 P O L Y
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Thermally conductive silicone components in sheets, rolls,

3737 Custom Silicone Rubber Extrusions

38-45 Design Guidelines-all products

Handy engineering and installation information

4949 Ordering Information

Fuji Malaysia Sdn.Bhd. (Malaysia Factory)

A NETWORK of DEPENDABLE PRODUCTS

• Heat Resistance • Thermal Conductivity • Variety of Shapes

ZEBRA® Elastomeric Electronic Connectors are a

ZEBRA® Elastomeric Connectors have alternating conductive

High strength bonding unitizes layers into one rugged body.

All dimensions in millimeters and inches F U J I 2P O L Y

ZEBRA® CONNECTOR TECHNICAL DATA

The photo enlargements at right demonstrate the multiple

Name Application Guidelines Typical Products

TYPICAL PERFORMANCE CHARACTERISTICS: SIDE SUPPORT or INSULATION BARRIER:

Part Number Nomenclature:

ZEBRA® Ag (2.0 – IB1 x 20 x 2.0)

All dimensions in millimeters F U J I 3P O L Y

Figure 1 shows the three dimensions of the ZEBRA ® Height

connector. When ordering, the three dimensions should be

Measurement Tolerance (inches/mm)

Temperature Range Current Carrying Capacity Resistance

All dimensions in inches and millimeters F U J I4P O L Y

ZEBRA® CONNECTOR DIMENSIONS NOMINAL FORCE DEFLECTION - PLAIN ZEBRA®

the following formulas: NOMINAL FORCE DEFLECTION - SILICONE SUPPORT TYPE

All dimensions in inches and millimeters

Temperature Range Current Carrying Capacity Resistance

ZEBRA® SPONGE SPONGE ELASTOMERIC

Temperature Range Current Carrying Capacity Resistance

All dimensions in inches and millimeters F U J I 6P O L Y

ZEBRA® GOLD 8000 CONNECTORS

contact pads, thus assuring reliable electrical connection on

Length=L 0.200” ± 0.005” 5.08mm ± 0.127mm 6.000” ± 0.030” 152.4mm ± 0.762mm

Height=H 0.100” ± 0.005” 2.54mm ± 0.127mm 0.500” ± 0.015” 12.70mm ± 0.381mm

Width=W 0.060” ± 0.005” 1.52mm ± 0.127mm 0.125” ± 0.010” 3.18mm ± 0.254mm

All dimensions in inches and millimeters F U J I 7P O L Y

ZEBRA® FG-S CONNECTORS FG-S Connector Fine metal

The basic FG-S design is one row of gold-plated tips of Phosphor

Property Unit Measure FG-S Method

All dimensions in inches and millimeters F U J I 8P O L Y

CROSS-SECTIONAL VIEW TYPICAL PERFORMANCE CHARACTERISTICS

Connectors. When ordering, the dimensions should be

Resistance (Ω/0.25mm Pad)

Compression % vs. Force (N/pc.)

All dimensions in inches and millimeters F U J I 9P O L Y

Note: For environmental

The composite alternating layers provide reliable electrical Height

TABLE A (For requirements over 4” consult factory)

Measurement Tolerance (inches/mm)

ZEBRA® Temperature Range Current Carrying Capacity Resistance

All dimensions in inches and millimeters F U J I 10 P O L Y

SELF-SUPPORT AND INSULATION BARRIER NOMINAL RESISTANCE CALCULATION

Details show silicone support (left) and insulation Metric

NOMINAL FORCE DEFLECTION - PLAIN ZEBRA®

High Temperature MIL-202D-108A 85° C 1500 hr