Benefiting From Nozzle Flexibility in Piping Design
Benefiting From Nozzle Flexibility in Piping Design
Benefiting From Nozzle Flexibility in Piping Design
P
iping systems are charac-
teristic of every process
plant. Piping systems
connect various process
equipment items, such as pres-
sure vessels, pumps, compressors,
turbines, heat exchangers and so
on. It is common practice that a
formal pipe-stress analysis is per-
formed for critical piping systems.
The pipe-stress analysis performed
should comply with the required
design code or standard. This FIGURE 1. Shown here are the directions with significant nozzle flexibilities
analysis not only requires assessing
the stresses in the piping system that the pipe-stress engineer has ing on the boundary conditions used
against the allowable stresses, but considered the terminal point to the in the analysis of the piping system.
also assessing the piping reactions equipment infinitely rigid rather than While a pressure vessel can be
that the piping system exerts on the as an element with finite flexibility in considered relatively stiff, it is not
connecting equipment. The prob- his or her pipe stress analysis. infinitely rigid at the nozzles. Com-
lem that arises here often focuses The assumption of a rigid connec- pletely constraining the model of the
on the assessment of the piping tion for most pressure vessels in the piping system where it connects to
reactions, which in many cases low- or moderate-pressure regime is the pressure vessel will result in ex-
should adhere to company specifi- very conservative and will not lead to ternal nozzle loads that may be an
cations. The reason why the piping realistic piping reactions. Hence, the order-of-magnitude higher than re-
reactions exceed the permissible magnitude of the nozzle loads from ality. The solution can be found by
values according to the company the piping-system stress analysis inclusion of nozzle flexibility into the
specification often lies in the fact may be overly conservative, depend- pipe-stress analysis. The pressure-
vessel engineer can provide values
for the stiffness of the pressure ves-
TABLE 1. VESSEL DATA OF PAD REINFORCED NOZZLE IN CYLINDRICAL SHELL
sel at the nozzles locations for the
HORIZONTAL VESSEL & FLUSH NOZZLE DATA piping stress analyst to use. This in-
Design pressure: Design temperature:
Corrosion allowance: 0 mm Pressure Class: 300 clusion will produce more accurate
Rated pressure: 4.38
1.9 MPa (19 bars) 200°C
MPa (43.8 bars)
loads at the nozzles. Most systems
would have the piping forces and
Outside diameter cylin- Nozzle size:
drical shell: Wall thickness shell: NPS 6 in. (NB 500)
Nozzle thickness: 12.7 moments increased by two or three
mm (nominal): 11.11 times when the connections are con-
2,000 mm 20 mm Outside nozzle diameter:
mm net
508 mm sidered rigid, as compared with that
Width of repad: Nozzle stand-out: Length of cylindrical shell: calculated with flexible connections.
Thickness of repad:
180 mm
20 mm
250 mm 3,556 mm Among the six degrees of freedom
at a vessel connection, the flex-
Nozzle location: mid- Shell and repad ma-
Nozzle material: A 106 Gr. B
Flange material: A 105 ibilities in the directions of the two
way shell terial: A 515 Gr. 60 bending moments (Mx and Mz) and
An example
For the configuration shown in Figure 2, the piping reac-
tions were determined with the CAESAR II Pipe Stress
Program. This concerns an NPS 6-in. (NB 150) sched-
ule 40 pipe with Class 150 connection flanges on the
vessels. Both pressure vessels have an outside diam-
eter of 1,000 mm and a wall thickness of 10 mm. The
system is designed for an internal pressure of 7 bars
(0.7 MPa) and a temperature of 350°C. Nozzle 1 (top
nozzle) is located in the middle of the top head of the
vertical vessel and Nozzle 2 (lowest nozzle) is located
in the middle of the cylindrical shell of the horizontal
vessel with a length of 4,000 mm between the tangent
lines. The horizontal shell rests on two saddles of which
the right saddle is a fixed point and the left saddle is a
sliding point. The distance between the symmetrically
placed saddles is 3,000 mm. The vertical pressure ves-
sel is supported by a skirt and attached to a concrete
foundation by means of anchor bolts. The contents of
the pipe system contain a gaseous mixture with a fluid
density of 0 kg/m3. Insulation of the piping has been
omitted. Two situations have been analyzed:
Situation #1. Without taking the nozzle flexibility into
account for the two nozzle connections, which means
that the connection points are assumed to be com-
pletely rigid.
TABLE 6. OVERVIEW OF PIPING REACTIONS & LOAD RATIOS FOR SITUATIONS #1AND #2
SITUATION #1 (RIGID NOZZLE)
M=(MX2+MZ2)0.5, MT=My,
Node Load Case ΦP ΦB ΦI F=FY, N Mx, Nm MZ, Nm
Nm Nm
1 (OPE) 0.3730 0.2075 0.5829 –476 886 –883 833 70
Nozzle 1 on top of head 2 (SUS) 0.3730 0.2040 0.5800 –1,164 871 34 275 –870
Nozzle 1 on top of head 2 (SUS) 0.3730 0.3450 0.7226 –1,553 1,473 547 751 –1,368
Comment
If the evaluation according to the
above methodologies fails, there
is an option to evaluate the flange
connection according to ASME
BPVC Section VIII - Division 1; Ap-
pendix 2 [7] in which the external
loads are converted into an equiv-
alent pressure and added to the
design pressure that must be suc-
cessively entered in the flange cal-
culation. For the relevant NPS 6-in.
Class 150 flange, this means that
the flange complies. Such a check
was also carried out in accordance
with EN 13445-3; clause 11 and
it was found that the flange rating
was satisfactory.
Natural frequency
Natural frequency and mode shapes
are dynamic properties of the struc-
ture. They are controlled by the
mass and stiffness of the system.
The natural frequency and mode
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