Nitoflor SL2000 constructive solutions

Flow applied, 2mm thick epoxy resin based

floor topping

Uses
Cure time-
Nitoflor SL2000 is designed for use in wide range of industrial Foot traffic : 24 hours
environments where a lasting solution to floor maintenance Vehicular traffic : 48 hours
Chemical resistance : 7 days
problems is required. It provides a dense, impervious, coloured
and chemically resistant floor surface which is hygienic and Physical properties
easy to clean. Typical applications include:
Mixed density : 1.72 g/cc
 Clean rooms Compressive strength
 Laboratories @7 days (ASTM C579) : > 50 N/mm2
 Kitchens
Flexural strength
 Plant rooms
@7 days (BS 6319 part 3) : > 20 N/mm2
 Light industrial plants
Tensile Strength : > 12.5 N/mm2
Advantages @ 7 days (BS 6319 part 7)
 Fast application - minimises downtime Tensile Modulus : 402 MPa
 Chemically resistant - good resistance to a wide range @7 days (BS 6319 part 7)
of chemicals
Abrasion resistance : 0.1mg/ cycle-loss of
 Durable - good abrasion resistance (ASTM D 4060) weight (with CS 17 wheel
 Hygienic - provide a dense, impervious, seamless floor of 1000g weight)
surface which is easily cleaned
 Attractive - available in a wide range of colours to Shore D Hardness as per
enhance the working environment (ASTM D 2240) : 70
 Food Grade Product, Certified by CFTRI Adhesion Strength : > 1.5N/mm2

Description @ 7 days (ASTM D4541)

Nitoflor SL2000 consists of graded aggregates bound Spread of Flame : Pass

in a pigmented epoxy resin binder. It is supplied as a (ASTM D 635)
fourcomponent system, pre-weighed for on-site mixing.
Slip Resistance (TRRL) : > 130
When laid, it provides a smooth, light-reflective surface. It is (BS 6677 part 1)
available in a range of standard colours. (Surface is safe when dry)

Specification Note: The typical physical properties given above are derived from
testing in a controlled laboratory environment. Results derived from
Flow-applied epoxy floor topping
testing field-applied samples may vary, dependent on actual site
The designated floor areas shall be surfaced with Nitoflor conditions. The slip resistance figures given above are affected by
SL2000, a 2 mm thick flow-applied epoxy resin floor topping. application techniques and prevailing site conditions. Slip resistance
The topping shall achieve a minimum compressive strength can reduce over time due to poor maintenance, general wear or
of >50 MPa as per ASTM C579, and a flexural strength surface contaminants.
of > 20 MPa as per BS6319 at 7 days. At 270C, it shall be
capable of accepting foot traffic at 24 hours and vehicular Chemical Properties
traffic at 48 hours.
Properties Nitoflor SL2000 has excellent resistance at ambient tempera-
tures to a wide range of industrial chemicals. Specific data
The values given below are average figures achieved in
is available on request.
laboratory tests. Actual values obtained on site may show
minor variations from those quoted.
Note: It is especially important that spillage is cleaned up
Nitoflor SL2000

Pot Life @ 270C quickly since much higher concentrations of chemicals may
Nitoflor SL2000 : > 40 min occur on evaporation.
Nitoprime 25 : 2-3 hours

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Nitoflor SL2000

Design criteria Add the entire contents of the hardener tin to the base tin
and mix the two primer components thoroughly for at least
Nitoflor SL2000 is designed for application at a nominal 2 minutes - under no circumstances should part mixing be
thickness of 2mm. considered.

Substrates should be dry and not suffer, or be likely to Once mixed, the primer should be applied immediately to
suffer, from rising damp. If necessary, suitable damp-proof the prepared substrate using stiff brushes and/or rollers.
membranes should be installed during construction to prevent The primer should be well ‘scrubbed’ into the substrate to
this. Substrates should not have a relative humidity greater ensure full coverage, but care should be taken to avoid over
than 75% at the time of installation. application or ‘ponding’.

Instructions for use Allow the primer to dry (see table below) before proceeding
to the next stage. Do not proceed whilst the primer is ‘tacky’
Nitoflor SL2000 should be applied by specialist contractors who
as this will lead to unsightly marks on the finished surface.
must follow the procedures laid down in the Product Method
Statement. Berger Fosroc works with a network of such ap-
Porous substrates may require a second primer coat - when
plicators who have been trained in the correct installation the first coat is directly absorbed into the substrate - but
procedures. The following steps are involved in the applica- minimum overcoating times must still be observed (see table
tion which would normally take place over a 2 to 3 day period below).
depending on the areas involved.

Surface Preparation The minimum overcoating times will vary slightly according
to the porosity of the substrate. However, they should
It is essential that Nitoflor SL2000 is applied to sound, clean be in accordance with the following ambient application
and dry surfaces in order that maximum bond strength is temperatures.
achieved between the substrate and the flooring system. All 200C : 8-12 hours
dust and debris should be removed prior to application of the 30 C0
: 6-8 hours
product or its primer. 400C : 4-6 hours

New concrete floors Mixing

New concrete, or cementitious substrates, should be at least Nitoflor SL flooring is supplied in four pre-weighed packs (base,
28 days old and have a moisture content not exceeding 5%. hardener, aggregate and colour pack) which are ready for
Laitance deposits on new concrete are best removed by light immediate on-site mixing. Part mixing of these components
grit blasting, mechanical scrabbling or grinding. is not acceptable and will affect both performance and
appearance of the finished floor.
Old concrete floors
Mixing should be carried out using either a forced action mixer;
Existing concrete floors which require refurbishment must or a heavy duty, slow-speed drill fitted with mixing paddle. All
be prepared to ensure a strong adhesive bond between the such equipment should be of a type and capacity approved by
flooring system and the existing floor. Mechanical cleaning Berger Fosroc. The components should be mixed in a suitably
methods are strongly recommended particularly where heavy sized mixing vessel.
contamination by oil and grease has occurred or existing
coatings are present. To ensure adhesion, all contamination The colour pack should be added to the base container and
should be removed. mixed for 15-30 seconds, until homogeneous. Then add the
hardener and mix for further 30 seconds, until an even colour
Alternatively, blasting techniques can be used to provide the and texture is obtained.
required substrate
Thereafter, the contents of the graded aggregate pack should
Priming be slowly added and mixing carried out for a further 3 minutes
until a completely homogenous material is obtained.
All surfaces to be treated with Nitoflor SL2000 should be primed
with Nitoprime 25, a solvent based epoxy resin primer designed
for maximum absorption and adhesion to concrete substrates.

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Nitoflor SL2000

Application Technical support

The applicator should ensure that there are sufficient Berger Fosroc offers a comprehensive range of high perfor-
supplies of plant, labour and materials to make the mixing mance, high quality, flooring, jointing and repair products for
and subsequent application process a continuous one for both new and existing floor surfaces. In addition, the company
any given, independent floor area. offers a comprehensive technical support service to specifiers,
Once mixed, the material must be used within its specified end users and contractors. It is also able to offer on-site techni-
pot life - see “Properties” section. cal assistance, an AutoCAD facility and dedicated specification
assistance in locations all over the world.
The material should be poured onto the prepared and primed
Limitations
substrate as soon as mixing is complete. It should be spread
to the required thickness using a serrated trowel; with care  Nitoflor SL2000 should not be applied on to surfaces
taken not to overwork the resin, spreading evenly and slowly. known to, or likely to suffer from, rising dampness, potential
Immediately after laying, the material should be rolled, using osmosis problems or have a relative humidity greater than
a spiked nylon roller, to remove slight trowel marks, and to 75% as measured in accordance with BS 8203 Appendix
assist air release. The rolling should be carried out using a A, or by protimeter.
‘back and forth’ technique along the same path. An overlap  In areas where significant thermal shock is likely to occur,
of 50% with adjacent paths is recommended. please consult the local Berger Fosroc office.
Further light rolling may be required to remove surface  Nitoflor SL2000 should not be applied to asphalt, weak or
imperfections, or for subsequent release of trapped air, but friable concrete, unmodified sand/cement screeds, PVC
should be prior to the setting of the product. tiles or sheet or substrates known to move substantially
e.g. steel walkways. For information on other substrates,
consult the local Berger Fosroc office.
System Build-Up:
 Nitoflor SL2000 should not be installed at temperatures
below 100C or above 450C. If in doubt, or for application
outside these temperature limits, please consult your
nearest Berger Fosroc office.

 In common with all epoxy materials some light shade

changes may be experienced over the long term when
Floor Joints placed in adverse exposure conditions. Any such change in
shade is not regarded as being detrimental to performance.
All existing expansion or movement joints should be followed
through the new floor surface. Joint sealant & joint geometry
should be compatible with the floor type used, intended
Estimating
exposure conditions and likely movement characteristics
of the substrate - consult the local Berger Fosroc office for Supply
more details.
Nitoflor SL2000 : 15 litre pack
(incl. colour pack)
Cleaning
Nitoprime 25 : 1 and 4 litre packs
Nitoprime 25, and Nitoflor SL2000 should be removed from Nitoflor Sol : 5 and 20 litre tins
tools and equipment with Berger Fosroc Nitoflor Sol imme- Coverage
diately after use. Hardened material can only be removed Nitoflor SL2000 : 7.5 m2/pack @ 2 mm
mechanically. thickness
Nitoprime 25 : 5.5 - 6.5 m2/ litre
Maintenance
Note : The coverage figures given are theoretical. Due to wast-
The service life of a floor can be considerably extended by age factors and the variety and nature of possible substrates,
good housekeeping. Regular cleaning may be carried out us- practical coverage figures will be reduced. Typically, an ad-
ing a rotary scrubbing machine with a water miscible cleaning ditional 10% should be allowed for surface irregularities and
agent at temperatures up to 500C. wastage although this will vary with site conditions.

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Nitoflor SL2000

Storage Do’s and Don’ts of Epoxy Flooring

Shelf life Do’s

Nitoflor SL2000 has a shelf life of 12 months if kept in ware-  Clean and wash the floor with detergent and lukewarm
house conditions at 300C in the original, unopened pack. water solution with mopper twice a day.

Storage conditions  Vacuum clean the surface to ensure dust free environment.

Store in dry conditions between 50C and 300C, away from  Forklifts, truck pallets, trolleys moving over the floor should
sources of heat and naked flames, in the original, unopened be provided with polyurethane (PU) wheels with wider contact
area for lesser friction.
packs. If stored at high temperatures the shelf life will be
reduced.
 Clean the rubber mark on the coating generated during
Disposal breaking/ turning of fork lifts immediately with suitable clean-
ing solution like detergent or other cleaning agents. Please
All cementitious products and Inert epoxy fillers can be used
contact Berger Fosroc in case you need technical support
for landfilling. Any left out of epoxy base and hardener (expired
on the same.
or small bottom quantity) before disposing to empty cans/tins/
pail buckets, take out the material and mix both base and  Keep soft mats underneath before placing heavy objects
hardener, make it solid and then dispose through author-
on the floor.
ized PCB vendor. Used empty epoxy Base & Hardener pail
buckets/Tins, (Ensure completely drained out the material)  Maintain the trolley, fork lifts regularly to prevent locking
dispose through approved vendor only. of wheels during movement
Precautions
 Check the fork lifts/ trolleys and the finished goods to be
Health and safety carried to ensure that no nails/ sharp objects are protruding.

 We recommend cleaning the floor surface with floor surface

Nitoflor SL2000, Nitoprime 25, Nitoprime 28 and Nitoflor Sol
cleaning on a daily basis.
should not come in contact with the skin and eyes, or be
swallowed.  Attend immediately in case of any oil grease lubricant
spillage and clean with detergent- water solution with soft
Ensure adequate ventilation and avoid inhalation of vapours. bristle brush to avoid scratching.
Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye protection.  Treat floor cleaning as a continuous and daily activity to
sustain proper finish and aesthetic of the coated floor.
In case of contact with skin, rinse with plenty of clean water,
then cleans with soap and water. Do not use solvent. In case Don’ts
of contact with eyes, rinse immediately with plenty of clean
water and seek medical advice. If swallowed seek medical  Don’t clean the floor with strong chemical cleaning agent
attention immediately - do not induce vomitting. or any other solvent without manufacturer recommendation.
Fire
 Don’t let sand come from inside through shoes- use air
Nitoprime 25 and Nitoflor Sol are flammable. Keep away from curtain/ doormat.
sources of ignition. No smoking. In the event of fire extinguish
with CO2 or foam. Do not use a water jet.  Don’t allow to spill strong chemical on the floor.

Nitoflor SL2000 is non-flammable.  Don’t store reactive solvent without proper instruction.

Flash points  Don’t use imbalanced wheel.

Nitoprime 25 : 390C
Nitoflor Sol : 330C  Don’t use black rubber and metal wheels on trolleys and
fork lifts as that will generate black marking on the surface
For further information, refer to the Product Material Safety during wheel breaking turning.
Data Sheet.

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 Nitoflor SL2000

 Don’t drag heavy objects on the floor as that will lead to Additional information
surface scratching Berger Berger Fosroc manufactures a wide range of comple-
mentary products which include :
 Don’t drop sharp and pointed load on the surface as that
will create dents or marks on the surface  waterproofing membranes & waterstops
 joint sealants & filler boards
 Don’t allow molten rubber/glue/ green paint to fall on the
 cementitious & epoxy grouts
surface to avoid sticking with the existing epoxy flooring
 specialised flooring materials
 Don’t allow sparks of fire in contact with the floor Berger Berger Fosroc additionally offers a comprehensive
package of products specifically designed for the repair and
Additional information
refurbishment of damaged concrete. Berger Fosroc’s ‘Sys-
Berger Berger Fosroc manufactures a wide range of comple- tematic Approach’ to concrete repair features the following :
mentary products which include :
 hand-placed repair mortars
 waterproofing membranes & waterstops
 spray grade repair mortars
 joint sealants & filler boards
 fluid micro-concretes
 cementitious & epoxy grouts
 chemically resistant epoxy mortars
 specialised flooring materials
 anti-carbonation/anti-chloride protective coatings
Berger Berger Fosroc additionally offers a comprehensive
package of products specifically designed for the repair and  chemical and abrasion resistant coatings
refurbishment of damaged concrete. Berger Fosroc’s ‘Sys- For further information on any of the above, please consult
tematic Approach’ to concrete repair features the following : our local Berger Berger Fosroc office - as below.

 hand-placed repair mortars

 spray grade repair mortars
 fluid micro-concretes
 chemically resistant epoxy mortars
 anti-carbonation/anti-chloride protective coatings
 chemical and abrasion resistant coatings
For further information on any of the above, please consult
our local Berger Berger Fosroc office - as below.

Important note :
Berger Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms
and conditions of sale, copies of which may be obtained on request. Whilst Berger Fosroc endeavours to ensure that any
advice, recommendation specification or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation or information given by it.

Berger Fosroc Limited

Corporate Address:
‘Berger House’, House # 08, Road # 02, Sector # 03, Uttara Model Town, Dhaka 1230, Bangladesh.
telephone( Hunting) : +880248953665, fax : +880248951350,
e-mail : [email protected], website : www.bergerfosroc.com

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