Osborn Product Catalog 2022 (Germany)

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PRODUCT CATALOG

2022/23
Cutting

General information
• Cutting metal 21
• Cutting stone 51

Freehand cutting discs, stainless steel / steel 26


Freehand cutting discs, steel 40
Freehand cutting discs, aluminium 46
Freehand cutting discs, railway sections 47
Mini cutting discs 48
Discs for stationary cutting machines / chop saws 49
Freehand cutting discs, stone 55
Freehand cutting discs, asphalt / ductile 58

Grinding

General information 60
Grinding discs, steel 63
Grinding discs, stainless steel / steel 65
Grinding discs, cast iron 69
Grinding discs, aluminium 70
Mini grinding discs 71
Grinding discs, stone 72

Grinding & Sanding

General information 74
Flap discs, normal corundum 78
Flap discs, zirconium corundum 80
Flap discs, ceramic abrasive grain 90
Flap discs, silicon carbide 92
Fibre discs for angle grinders 94
Semi-flexible discs for angle grinders 96
Backing pads 97
Grinding cups for angle grinders 98
Flap wheels 99
We Sell Solutions
Sanding drums 99
Economy rolls for hand sanding 100
The Global Leader in Surface Treat-
ment Solutions and Finishing Tools
Brushing and cleaning

General information
Osborn GmbH DRONCO GmbH
• Angle grinders 102
Ringstraße 10 Wiesenmühle 1
• Stationary machines 172
35099 Burgwald 95632 Wunsiedel
Germany Germany
Wheel brushes
• Angle grinders 104
Phone: +49 (0)6451 588-0 Phone: +49 (0)9232 609-0
• Power drills 134
Fax: +49 (0)6451 588-206 Fax: +49 (0)9232 609-159
• High-speed machines 156
[email protected] [email protected]
• Stationary machines 173

www.osborn.com Cup brushes


• Angle grinders 110
• Power drills 141
General
End brushes
The tools shown in this catalogue, and the information on
delivery scopes, appearances, performances and dimen- • Power drills 145
sions, correspond to information available at the time of print. • High-speed machines 164
We are enhancing our products continually. We reserve • Stationary machines 188
the right to make changes to products and prices.

Bevel brushes 120


In the event prices are printed in the catalogue, all previous Brushes for cordless tools 130
price lists are rendered void on publication of this catalogue. Flap wheel brushes 150
All prices are recommended retail prices in Euro per piece.
Roller brushes 186
VAT, packaging, transport/postal charges and insurance are
extra. Our general terms and conditions apply for all orders. Polishing flap discs 124
Polishing wheels 126 Cutting
Flap wheels 162

Coarse cleaning fleeces


• Angle grinders 127
• High-speed machines 160

Hand brushes
File brushes
Brooms
192
197
198
Grinding
Scrub brushes 200
Dusters 202
Paint brushes 203

Polishing & satinising

Manual application 206


Grinding &
Polishing flap discs
Polishing compounds
208
210 Sanding
Variable-speed and cordless angle grinders 212
Power drills 216
Power drills and high-speed machines 218
Satinising machines 220
Stationary machines 223

Industrial

Internal finishing
• SITUFT® 226
• HELITUF® 227
• Tube brushes 228
• Novoflex
• Novofil
234
237
Brushing &
• Hole cleaning brushes
• Nozzle cleaning brushes
238
239 cleaning
Battery terminal brushes 240
Fitting brushes 240
Stove pipe cleaners 240
Novotec 244
ATB® - Advanced Technology Brush System 246
Tungsten Carbide Burrs 254
Punched brushes 262

Polishing &
Strip brushes

General information 274


Strip brushes
Broomate
275
276 Satinising
Diamond tools

General information 278 Industrial


Diamond cutting discs, universal 288
Diamond cutting discs, stone slabs 295
Diamond cutting discs, tiles / fine stoneware 297

Strip brushes
Diamond cutting discs, concrete 300
Diamond cutting discs, natural stone 302
Diamond cutting discs, abrasive stones / asphalt / mortar 303

Diamond tile drills for drilling machines 306


Diamond core bits for drilling machines 308
Diamond cup grinders for angle grinders 309

Index Part numbers 316


Index Product names 322
Diamond
About us

Osborn
worldwide

SWEDEN

GREAT BRITAIN
GERMANY
FRANCE
ROMANIA
PORTUGAL SPAIN
USA
CHINA

MEXICO
INDIA

SINGAPORE

Osborn offers the best solutions for your mechanical surface treatment
challenges. Our experts are highly trained to serve you with the best
off-the-shelf or customized tools, when and where you need them.
Unlike others, we help you optimize your process, meet the highest
quality and safety requirements and reduce your costs.

4 osborn.com
About us

Tools for
surface finishing
Our expertise lies in the production of tools for mecha- We supply to customers in over 120 countries, have production
nical surface finishing. Wherever the task at hand is roug- facilities and sales organisations in 13 countries, and employ a
hing, cutting, deburring, rust removal, paint stripping, dust workforce of around 1,250 worldwide. Three of our plants are
removal, brushing, cleaning or polishing, customers in the in Germany, including the European head office in Burgwald.
industry, wholesale or trade are using our tools. The majo-
rity are used in the metalworking industry, but wooden, In addition to the production of technical brushes and
stone and synthetic surfaces can also be treated. large roller brushes for the steel industry, the focus lies
mainly in developing innovative products and opening
Our core products are technical brushes, polishing tools, liquid up new markets. In Burgwald is one of the two high-tech
and solid polishing compounds, and cutting, grinding and company labs, where the quality and reliability of our own
sanding discs. In addition to the classic cleaning of surfaces, products are monitored by an industrial robot cell.
technical brushes in particular can be used for sealing and insu-
lation, and so make an important contribution towards energy Our industrial customers also benefit from a comprehensive
savings in production processes and at manufacturing facilities. service for the treatment/finishing of sample parts. Our applica-
tion engineers, together with our customers, determine the best
Dronco GmbH, a leading manufacturer of abrasives, has been possible tool for the respective finishing process, thereby increa-
part of Osborn since 2015. In addition to cutting, grinding and sing quality and lowering process costs, so they always arrive at
sanding discs, the portfolio also includes diamond tools, ceramic the finish line quickly and in line with our motto “Finish. First.”.
abrasives and abrasive paper. A highly modern production
facility in Wunsiedel guarantees competitive production to
the highest quality and safety standards. We are members
of oSa e.V. (organisation for the safety of grinding tools).

Experienced Innovative Customer-centric

We have more than 135 years experience We have in-house Research and Develop- Excellent service is the core of
in the production and development of ment departments at all three production successful collaboration. We are glad
tools for mechanical surface finishing. We facilities in Germany. We are continually to fit in around your requirements. If
supply our products to industry, specialist working on new products and are you work in retail and need advise on
retailers and skilled craftsmen. With in enhancing existing products in regard packaging, or have ideas on presenta-
excess of 100,000 custom-made tools to quality and performance. Our global tion at the POS or would like products
and over 10,000 standard products, we Purchasing department has a continual with your own design or company
can in fact always offer you a suitable tool eye on the world markets and sources logo, we are your point of contact.
for your application. And if we cannot, only the best raw materials for our tools.
our application engineers will develop
the right solution together with you.

osborn.com 5
About us

Modern production

Optimal processes,
high quality

Our production systems represent the central element in At our other sites, we are also active in optimising further
manufacturing our premium products. We are not only able our production processes. The production systems for our
to produce large volumes and custom products, we can offer polishing buffs in Portugal, in the heart of the European textile
them first and foremost with constantly high quality. We have industry, were recently equipped with new machines. And
invested considerably in our production facilities in Burgwald an automated filling system has been added to our polishing
and Wunsiedel. We have modernised the machinery and compound plant in Haan. Furthermore, our production site in
automated many areas. This means Dronco now has press Romania has been extended with additional installations.
technology for manufacturing cutting and grinding discs
that is one of the most advanced of its kind in the world.

6 osborn.com
About us

Test robot in Burgwald/Germany

Always one step ahead –


research and development

Passionate dedication to innovation is important to us. Our The same also applies for optimising our cutting and grinding
aim is to help you every day so that you are able to complete discs, and our polishing buffs and compounds. Changing a
your work better, quicker and more professionally. single parameter brings with it a number of new possibilities. The
skill is finding the promising changes and channelling them into
So we are testing and optimising existing products in our volume production after the successful conclusion of all testing.
portfolio in regard to quality, operating behaviour and safety.
The findings of our research flow directly into our production We are also working on new products and application solu-
processes. A higher quality raw material, different wire knotting, tions. Specially developed robots in our test labs in Europe and
a more abrasive grit, more wire or a new type of manufactu- the US are assisting us. They provide accurate measurement
ring process - there are many ways to improve products. results and guarantee that different tests are always conducted
using the same parameters and under identical conditions.

A strong partner

We offer our industrial customers a


professional service for the machining/
finishing of sample parts. We will be glad
to help out if you are on the lookout for
the perfect tool for your special finishing/
machining process. You receive a detailed
report with technical documentation
on the sample parts processed, on the
basis of which you are able to make the
correct tool selection in consideration of
the cost, life and processing time criteria.

Talk to us: [email protected]

osborn.com 7
LOGISTICS –
ALWAYS
DELIVERED
QUICKLY
For us to be able to deliver orders quickly
anywhere in the world, we have two advanced
logistics warehouses with the corresponding
infrastructure, and automated warehousing.
Service

NEXMART
Easy ordering around the clock

Speedy response and delivery times represent an elementary


part of a modern service/customer relationship.

As a retailer, you can order our products using nexMart. It offers the full conve-
nience of an online ordering platform and is now available in many European
countries. NexMart is the biggest information source in the industry and allows
full order functionality on its platform – whenever and wherever you need it.

AEO CERTIFIED
For a reliable supply chain

We are granted the status “Authorized Economic Operator (AEO)”. This is a


standard adopted on European level with the goal of rendering possible reli-
able, end-to-end, international supply chains. The prerequisite for holding
the “Authorized Economic Operator” certificate is conformance to special
criteria, defined by the customs authorities, in regard to reliability, financial
solvency, abiding by legal regulations and meeting safety standards.

The holder of a certificate is regarded as particularly reliable and


is granted eased access to legal customs simplifications, acce-
lerated permit procedures and ease in security-related customs
checks. The certificates are valid in all EU member states.

You benefit from the fact that higher priority is generally attached to our
goods when checks are performed and they are processed quickly. This
means shipping delays due to inspections can be minimised greatly.

osborn.com 9
POS solutions for retailers

Perfectly
presented

PRODUCT PRESENTATION Present the products in a flexible and appealing way: Our diversity of
packagings enables you to design your own displays for your customers.
AT POINTS OF SALE

Stand-up displays and presenters

No matter how much space is avai-


lable, there is a solution to present our
products to catch the eye - container
presenter for hanging into wall modules,
triangular stand-up display for indivi-
dual positioning or a stand display.

10 osborn.com
POS solutions for retailers

PRODUCT AND Our positioning on the market is visually distinct and deliberated. This
pertains to packaging as well as contents. Effectively designed colour
PACKAGING DESIGN codes navigate easily and reliably through the product range.

We will be glad to help if you want packaging with your own logo or design.

Shaft tags in the Single packaging Display card


assortment box in boxes or PET

The loose brushes in the assortment box Our products in the range have The alternate machine and brush
carry all important information in summa- attractive box or PET packaging with pictures on the display card mean the
rised form on the shaft tag on the product. easy to understand application inst- user can better tell apart the products.
ructions and product information.

SALES PROMOTION We tailor sales promotion to the needs of the retailer. Here you only see
a small selection of options. Speak to us if you are interested.
AT POINTS OF SALE

Sales displays

Variably deployable product boxes for


different products or special counter Discover our new sales displays online
displays, we offer you different ways www.t1p.de/b92n
to generate sales at the POS.

osborn.com 11
Packaging design

Quicker to the
right product

THE BEST ADVICE. Information on discs is on the


ON THE PACKAGING. initial pages of every section.

Osborn packaging makes it easy to find the right product. Colour quality line Made in Germany
Gold - Evolution Synonymous with proven
Silver - Superior and Perfect quality. Most of our
cutting discs are made

In just four quick steps, you can find the perfect tool from our and tested in Germany.

wide range of brushes. Clearly displayed on our POS materials


are the four self-explanatory steps you need for expert advice.

Trouble-free assignment

Icons on the packaging enable the product to


be assigned quickly to the right machine. Angle
grinder, power drill or something completely diffe-
rent - this question is clarified in no time.

Quick info on trim material

Here, colours and text provide


users with key information on
the trim material. The colours
also appear in the catalogue to
help with material selection.

TÜV safety

The TÜV-Süd logo attests to the safety


standard of the product.

Detailed product information

Useful specifications of size, wire thickness,


bore / tool holder and speed are provided
by the detailed product information.

QR code
Get information online. Decide in the shop.

Osborn connects the shelf to the Internet. Consumers can use QR codes on our packagings to load
straight to their smartphones a whole array of product and supplementary information. This enables
any questions about a product to be clarified right by the product rack - effortlessly and at lightning speed.

The QR codes are on our single packs and also on the loose
products in the assortment box and on the display card.

12 osborn.com
Training and in-house fairs

TRAINING
Do you want your employees to get to know our tools better to provide valuable
advice to customers in shops? Or do you want your employees to improve
For years recognised
their knowledge on how to use and work with our tools? We can train you and
as a partner to
your employees. There is no "run-of-the-mill" training - we tailor our program
specialist retailers.
exactly to your requirements. Training can be held at our site – if there is inte-
rest, perhaps linked with a visit to our production facilities? But we would of
course also be glad to come to you or conduct an online training. Talk to us!

Mobile promotion

We assist specialist retailers with


promotion vehicles that are conti-
nually out and about - at in-house fairs
and open day events, and together
with retailers on site at end users.

Osborn on
Osbornsolutions
We are on YouTube for you. This is where you can www.youtube.com/user/osbornsolutions
find a whole array of product and application informa-
tion, tips and suggestions for solving your problems
in all aspects of professional surface finishing.

osborn.com 13
Safety & quality

Safety first
SAFE PRODUCTS, SAFE USAGE
Many of our products are rotating tools that are used at high circumferential speeds, some on manually
operated machines. The tools are subjected to extreme mechanical, and in part also thermal, loads. It
is therefore important that they are continually tested in accordance with the latest safety standards.

Test results are arrived at computer-aided and logged in detail - be it lateral load testing,
fall hammer testing, centrifugal force testing or determination of service life.

Quality management

We are certified to DIN ISO 9001:2015. The certificates are available on our
homepage for downloading. www.osborn.de/en/certificates

We work in accordance with the following directives in manufacturing our products:


• EN 1083-1 European (safety) standard for power brushes, Part 1
• EN 1083-2 European (safety) standard for power brushes, Part 2
• EN 12413 European safety standard for cutting and grinding discs
• EN 13743 European safety standard for bonded abrasives
• EN 13236 European safety standard for diamond tools
• EN DIN ISO 13942, 603-16, 6103, 15635 - Dimensions, tolerances and imbalance
• Our products also satisfy American National Safety Institute (ANSI) requirements.

14 osborn.com
Safety & quality

Sustainability and energy

In our company policy mission state-


ment, we commit to continually impro-
ving and extending our commitment to
environmental and health protection, and
to the deployment of energy, beyond
the requirements laid down by law.

To place this goal at the heart of all our


efforts, we have introduced the ISO
50001:2011 energy management system and
integrated it into the existing ISO 9001:2015
quality management system. As part of the
continuous improvement process, the system
introduced is being continually monitored,
enhanced and optimised internally.

As part of the enhancement of the inte-


grated management system, we are
planning in the near future certification
to ISO 14001:2015 (international environ-
ment management standard) and the
new ISO 45001:2018 (occupational health
and safety management system).

TÜV-SÜD quality seal

Over 700 products in our retail range for brushes are certified by TÜV-SÜD
(safety tested, production monitored). The products as well as our produc-
tion facilities are checked by independent expert organisation TÜV
SÜD Product Service on the basis of technical safety requirements.

More information on this certification is available from the


following website: www.tuev-sued.de/ps-zert

Memberships

It is of fundamental interest to us that grinding and brushing tools are safe


and are used as intended. As a manufacturer of quality tools, we are there-
Organization for the Safety of Abrasives fore a member of the international oSa e.V. (Organisation for the safety
of Abrasives). We champion adherence to quality and safety standards,
and recognise EN standards 12413, 13236 and 13743 as binding.

osborn.com 15
Technical information for brushes

Technical information &


safety information for brushes

Working and safety speeds

The maximum safety speed must be observed in line with workplace


safety requirements. Information is in the product overview in this cata-
logue, on the packaging and on the brush itself (see picture). The working
speed is defined by factors circumferential speed and brush diameter.
The optimum working speed is generally far below the safety speed.

Working and clamping width of a brush

The working width defines the contact surface between brush and work-
piece. To measure the working width, gently press together the trim area.
The clamping width is measured between the covering discs (see picture,
left). Speak to us for more information about the clamping width.

Brush diameter and trim length

The diameter of the brush (body of the brush) and the length of
the respective trim are the determining factors for the working
characteristics of the brush. Generally applicable:

Soft, flexible brushes, More aggressive brushes,


e.g. for working with textured workpieces e.g. for deburring or
and for gentle surface finishing. removing dirt.

Optimal positioning of the brush in relation to the workpiece

One of the factors defining the contact pressure of a brush is its penetration depth
at the workpiece. Never press a brush into the workpiece and only work with the
trim tips. Excessive contact pressure lowers the brush performance and expe-
dites wear. For manually operated machines, the recommendation is to only work
with the weight of the machine. For an abrasive trim, a filament diameter of 3 times
applies, e.g. 1.0 mm penetration depth for a filament diameter of 0.35 mm.

We will be glad to help out if you have questions.

Trim density of brushes

The trim density is determined by the number of wire tips per surface unit.
High trim densities optimise cutting performance and useful lives (for debur-
ring work for example). Lower trim densities increase the flexibility of the
brushes and are the prerequisite for processing strongly profiled surfaces.

16 osborn.com
Technical information for brushes

For efficient and safe deployment, always select the maximum Remember the following before fitting a brush:
possible brush diameter that can be fitted on the drive unit. • The speed of the drive shaft of your machine must not
exceed the maximum safety speed of the brush.
Because the circumferential speed is defined by the brush • The length of the drive shaft must fit firmly in the chuck.
diameter, as mentioned above under working speeds, the • Brushes with clamp shaft can easily be fitted
performance of a brush can also be changed with this factor. into standard drill chucks or collet chucks.
• The connecting threads of brushes have spanner
The following table provides an overview: flats, guaranteeing easy fitting and removal.

Brush diameters (in mm)


20 40 50 80 100 125 150 180 200 250 300 350
800 3.35 4.19 5.23 6.28 7.53 8.37 10.47 12.56 14.75
900 2.35 3.77 4.71 5.88 7.06 8.48 9.41 11.77 14.12 16.47
1,150 3.01 4.81 6.01 7.52 9.02 10.83 12.03 15.04 18.04 21.04
1,200 1.25 2.51 3.14 5.02 6.28 7.85 9.41 11.30 12.55 15.69 18.83 21.97
1,400 1.46 2.93 3.66 5.86 7.32 9.15 10.98 13.18 14.64 18.31 21.97 25.63
1,500 1.57 3.14 3.92 6.28 7.85 9.81 11.77 14.13 15.69 19.61 23.54 27.46
1,800 1.88 3.77 4.71 7.54 9.41 11.77 14.12 16.95 18.83 23.54 28.24 32.95
2,000 2.09 4.19 5.23 8.37 10.26 13.08 15.69 18.84 20.92 26.15 31.38 36.61
2,500 2.62 5.23 6.54 10.47 13.08 16.35 19.61 23.55 26.15 32.67 39.23 45.76
2,800 2.93 5.86 7.32 11.72 14.64 18.31 21.97 26.37 29.29 36.61 43.93 51.25
3,000 3.14 6.28 7.85 12.56 15.69 19.62 23.54 28.26 31.38 39.23 47.07 54.92
3,200 3.35 6.70 8.37 13.40 16.74 20.92 25.10 30.14 33.47 41.84 50.12 58.58
3,500 3.66 7.33 9.15 14.65 18.31 22.89 27.46 32.97 36.61 45.76 54.92 64.07
RPM min-1

4,000 4.19 8.37 10.46 16.75 20.92 26.16 31.38 37.68 41.84 52.33 62.76 73.22
4,500 4.70 9.42 11.77 18.84 23.54 29.43 35.30 42.40 47.07 58.84 70.61 82.43
5,000 5.23 10.47 13.08 20.93 26.15 32.70 39.23 47.10 52.33 65.38 78.50
5,400 5.65 11.30 14.12 22.94 28.24 35.31 42.36 50.67 56.48 70.61 84.78
6,000 6.28 12.56 15.69 25.12 31.38 39.24 47.07 56.52 62.76 78.50
7,000 7.33 14.66 18.31 29.31 36.61 45.78 54.92 65.94 73.22 91.58
8,000 8.37 16.75 20.92 33.94 41.48 52.32 62.76 75.36 83.73
9,000 9.42 18.84 23.54 37.68 47.07 58.86 70.61 84.78 94.20
10,000 10.47 20.93 26.17 41.86 52.33 65.40 78.50 94.20
12,500 13.08 26.17 32.71 52.33 65.42 81.75 98.13
15,000 15.70 31.40 39.25 62.80
17,500 18.32 36.63 45.79 73.26
20,000 20.93 41.87 52.33 83.73
22,500 23.55 47.10 58.88 94.20
25,000 26.17 52.33 65.42 104.66

General safety information: This way for information*


Wear protective clothing to elimi- click * Costs dependent on the
nate injury risks. Other safety infor- network operator are charged
mation and application examples to use mobile websites.

are available from the Internet: www.osborn.de/en/safety


osborn.com 17
Technical information for brushes

Trim materials,
types and usage for brushes
For our tools, we only use trim materials developed in-house or selected specially. Regular quality tests in our
R&D labs guarantee highest material qualities at all times. You can see in the following table which materials we
use for the tools in this catalogue, their properties and benefits, and the materials on which they are deployed.

MATERIAL PROPERTY ADDITIONAL PROPERTIES BENEFITS USED ON


Straight or flat
Steel, cast iron,
Most common trim • Sturdy softwood, hardwood
Steel wire Crimped
material for brushes • Diversity of applications
Knotted Steel, cast steel

Straight
Standard alloys: • Usage in particular where residues Stainless steel,
Stainless
Crimped 1.4310 and 1.4401 of steel wires would adversely affect non-ferrous metals,
steel wire
(1.4571 on request) the surface (such as rust spots) aluminium
Knotted

Straight • High-performance wire with


Osborn
high tensile strength Steel, cast iron,
special Crimped
• Long service life softwood, hardwood
steel wire
Knotted • For extreme brush applications

• Extremely long life


Longlife Steel, cast iron,
Stranded • Combines the benefits of
(steel wire) softwood, hardwood
crimped and knotted wire

Mono wire • High tensile strength


Brass-coated Steel, cast iron,
steel wire • Particularly well suited softwood, hardwood
Cordwire Stranded
to texturing wood

Non-ferrous
Brass wire Crimped
metals, softwood

Steel, cast iron,


• Abrasion-resistant
Synthetic stainless steel,
Straight • Resistant to weak acids and bases
bristles non-ferrous metals,
• Flexible
aluminium

Aluminium Nylon threads with alumi- • High elasticity without risk of breakage Steel, cast iron,
oxide nium oxide; red trim material • Uniform abrasive effect stainless steel,
Silicone Nylon threads with silicone • High elasticity without risk of breakage non-ferrous metals,
carbide carbide; blue trim material. • Uniform abrasive effect aluminium, wood

• Particularly hard and aggres-


Abrasive
sive abrasive grit
bristle
Aluminium oxide sintered • The abrasive grit released during Steel, cast iron,
Ceramic, twice; available in diffe- brushing has a better brea- stainless steel,
sintered twice rent hardness grades, king edge and makes possible non-ferrous metals,
light grey trim material faster, more efficient deburring aluminium
• Perfect results through uniform,
homogeneous abrasive effect

18 osborn.com
Technical information for brushes

Application table
for Dronco discs

is under General information


in the respective section.

MATERIAL PROPERTY ADDITIONAL PROPERTIES BENEFITS USED ON


High temperature resistance; • High flexibility and trim
available with different density, prolonged life
Circular
hardness, grit and filament • For working with workpieces
Steel, cast iron,
thicknesses; abrasive can particular high in contours
stainless steel,
Novofil® be made of chromium
• Very high abrasive grit content, non-ferrous metals,
oxide, silicone carbide,
higher removal rate (approx. aluminium
Flat aluminium oxide, zirco-
nium, diamond or nylon 50% lower processing time)
resistant to extreme heat. • Ideal for honing

Trim material with alumi- Steel, cast iron,


nium oxide or silicone • Abrasive balls on flexible design stainless steel,
Novoflex-B ®
Spherical
carbide; grit sizes from • Tool is self-centring non-ferrous metals,
60 to 400 possible aluminium

• For wet and dry application


• Heat-resistant
Fibre Pure plant fibre All materials
• Also suitable for polishing in conjun-
ction with polishing compound

Horse hair Pure horse hair • Excellent sealing properties

Materials, trim materials, and how they are shown in the catalogue

Material to treat / colour used in the catalogue


Stainless Non-ferrous Soft- Hard-
Steel Cast iron Aluminium
steel metals wood wood
Smooth/crimped
steel wire ■ ■ ■ ■
Knotted steel wire ■ ■
Brass-coated steel wire ■ ■ ■ ■
Trim material

Stainless steel wire ■ ■ ■


Longlife steel wire ■ ■ ■ ■
Brass wire ■ ■
Synthetic bristles ■ ■ ■ ■ ■
Abrasive bristle ■ ■ ■ ■ ■ ■ ■
Novofil ■ ■ ■ ■ ■
Novoflex-B ■ ■ ■ ■ ■
Fibre ■ ■ ■ ■ ■ ■ ■
Horse hair is used for sealing

osborn.com 19
General information

General information
Many of our products have
additional user benefits

TÜV SÜD PROTECT –


Certified safety Vibration and noise appreciably reduced
More information on page 15 More information on page 282

Battery friendly – Ideal for use in battery- FreeCut - Perhaps the world’s safest
operated devices and angle grinders with cutting disc
speed control More information on page 24
More information on page 24

BOSCH X-LOCK– To change cutting discs Cut & Grind - Cutting and grinding with
without tools one disc
More information on page 24 More information on page 24

Our product lines Perfect


The tool portfolio for quality-conscious skilled
All of our products are manufactured with the grea- workers and for semi-professional users.
test of care so as to meet your standards and satisfy
your requirements to the highest possible degree.
Superior
Premium tools for professional users. Effective,
To simplify navigation for you, we have split most of
durable and cost-effective. Impressive in daily use.
our tools into three quality lines in accordance with the
Good-Better-Best principle. From the solid labourer
variant to the high-end product for exacting standards. Evolution + Xtreme
High-end tools with outstanding performance. For intensive,
professional use that makes the highest quality demands of
the tool. Evolution products guarantee maximum grinding
and cleaning performance, and excellent service life.

Presentation of products in the catalogue

Please note that we always group products as product


families in the catalogue. This means these products have
similar features. They are then grouped in a table.

The photo shown in each case is an example photo.


The product variant can vary from the photo (e.g. in
terms of the fittings colour, diameter, thread/borehole
or wire type). The technical information in the table
for the respective part number is authoritative.

20 osborn.com
Metal
Stone
Stone
Metal cutting discs

Rough grinding
Grinding discs
General information 22
Free hand cutting discs | Stainless steel / steel 26
Free hand cutting discs | Steel 40

Flap discs
Flap discs
Free hand cutting discs | Aluminium 46
Free hand cutting discs | Rail sections 47

Abrasives
abrasives
Mini cutting discs 48
Discs for stationary cutting machines / chop saws 49

Metal
Polishing and
Polishing &
Satinising
finishing
Industrial
Industrial
Strip brushes
Strip brushes
cutting discs
cutting discs
Diamond
Diamond
Diamond tools
Diamond tools
METAL CUTTING DISCS

General information

Important info at a glance


All Dronco product labels have received a new design. They now feature a fresh,
clean design with user-friendly information, internationally recognised pictograms
and more explicit labelling of the quality line. Instead of the Dronco logo, they now
carry the Osborn trademark whilst retaining the renowned performance.

Our cutting discs are manufactured on modern production lines in keeping with the
latest safety standards according to EN 12 413 and oSa requirements.

DISC SPECIFICATIONS

Made in Germany
Stands for proven DRONCO quality.
Our cutting discs are primarily pro-
duced and tested in Germany.

Dimensions
Outer diameter, disc thickness,
max. speed
diameter of the bore. max. circumferential speed
Metric and imperial specifications.

EAN code

Field of application Product safety


Our products meet the highest safety
requirements and standards:
EN 12413 – Cutting discs
Colour-coding system oSa – Organization for the Safety of
Light blue – stainless steel cutting Abrasives
discs
Blue – Metal cutting discs
Silver – Aluminium cutting discs Expiry date (quarter/
year)

Features Quality line


Some of our products come
with additional characteristics.
These are highlighted on the
label. Safety information

Observe instructions

Use safety goggles


Type designation
Consists of the following information in the case of cutting discs: Use hearing protection equipment
A/AS – Aluminium oxide (abrasive grain for cutting metal)
Wear dust mask
AZ – Zirconium corundum (abrasive grain for enhanced service life and cut-
ting performance)
Wear gloves
60 – Refers to the size of the grit. The higher the number, the finer the grit.
E.g.: 24 coarse | 30 medium | 36 fine ...
May not be used for grinding
V – This letter stands for the degree of hardness of the disc.
The higher the letter in the alphabet, the harder the disc.
Do not use product if damaged
E.g.: Q soft | R medium hard | V hard
BF – Resin bond, reinforced with layers of glass fibre

22 osborn.com

22
General information

QUALITY LINES
FOR EVERY REQUIREMENT

Three quality lines that follow the good-better-best principle


Evolution
+ Xtreme From solid craftsman’s quality up to top-class, high-performance tools for
intensive industrial use. We offer you just the right tool for every requirement.
Performance

Superior
All of our products conform to the relevant standards, achieve a high
specific cutting performance and guarantee maximum safety.
Perfect

Lifetime

Evolution / Xtreme
High-power tools with outstanding performance. For intensive professional use
that subjects the tool to the highest quality requirements. Evolution products
guarantee maximum removal rates and an outstanding service life. You’ll
recognise the Evolution Line and treme Line by its label with five stars.

Superior
Premium tools for professional users. Effective, durable and cost-effective.
Impresses during daily use thanks to its high removal rates and long
service life. You’ll recognise the Superior Line by its label with four stars.

Perfect
The cutting disc range for craftspeople who focus
on quality and semi-pro users. Good service life and
a good cutting rate at an attractive price.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 23
All lengths in mm.

23
METAL CUTTING DISCS

General information

EXTRA BENEFITS
FOR USERS

any of our roducts offer extra benefits for users in addition


to their s ecific cutting and grinding ca acity

BOSCH X-LOCK – for changing cutting discs without tools


Cutting discs can be installed much more quickly and without tools thanks to the
special X-LOCK adapter.
• Save time by changing discs quickly and easily – without tools
• Clever quick-mount system for increased safety
• Cutting discs with the X-LOCK adapter are fully backwards compatible and
can also be used on conventional angle grinders with a 22.23-mm bore

FreeCut – probably the safest cutting disc in the world


The disc exhibits optimal, uniquely safe cutting thanks to its conical shape.
• No jamming during cutting work
• Prevents dangerous kick-back effect of the angle grinder
• No side friction

Cut + Grind with a single disc


This ingenious combo disc saves set-up time and therefore money as well.
• Cutting and light grinding with a single disc
• No need to change discs
• Good cutting speed and removal rates

Battery friendly – ideal for use on battery-powered equipment


Battery-powered angle grinders are gaining in popularity. Cutting discs with
this symbol can be used on corresponding equipment as well as variable-speed
angle grinders.
• Flexible application
• Easy to use
• Ultimate precision

24 osborn.com

24
General information

APPLICATION TABLE
METAL CUTTING DISCS

Angular stainless steel


Unalloyed and alloyed

●●

Angular steel profiles


very suitable

Tiles. marble. slate


High alloyed steel
construction steel

construction steel

Aluminium alloy
suitable

Rail sections
◒ limited suitable
Very solid

Tool steel

Cast iron
profiles

Copper

Bronze
Brass
Page

Free hand cutting discs for stainless steel/steel


AS 60 W INOX Evolution 0,8 26 ● ● ● ● ●● ●● ◒ ● ● ●
A 60 R Perfect 1,0 27 ●● ● ● ● ● ● ◒ ◒ ◒ ◒
AS 60 T INOX Superior 1,0 28 ● ● ● ●● ●● ●● ◒ ● ●● ●●
AS 60 V INOX Evolution 1,0 29 ●● ●● ●● ●● ●● ●● ● ● ● ●
AS 60 X INOX Xtreme 1,0 31 ●● ●● ●● ●● ●● ●● ● ● ● ●
ACS 60 T Multi / ACS 46 T Multi 32 ● ● ◒ ● ●● ●● ●● ●● ●● ●● ●●
A 46 R Perfect 1,6 33 ●● ● ● ● ● ● ◒ ◒ ◒ ◒
AS 46 T INOX Superior 1,6 34 ● ● ● ●● ●● ●● ◒ ◒ ◒ ◒
AS 46 V INOX Evolution 1,6 35 ●● ●● ●● ●● ●● ●● ● ● ● ●
AS 46 X INOX Xtreme 1,6 36 ●● ●● ●● ●● ●● ●● ● ● ● ●
AS 60 / AS 46 T INOX FreeCut 2,0-1,0 37 ● ● ● ●● ●● ●● ● ● ● ●
AS 46 / AS 30 T INOX CUT+GRIND 2,5 38 ● ● ● ●● ● ●● ●● ◒ ◒ ◒
AS 30 S INOX Superior, 2,5 39 ● ● ● ●● ● ●● ● ●● ● ● ●
AS 30 T INOX Superior, 2,2 39 ● ● ● ●● ● ●● ● ●● ● ● ●
Free hand cutting discs for steel
A 24 R Perfect. 3.0 40 ●● ● ● ◒ ● ◒ ● ● ● ●
AS 30 S Superior. 3.0 41 ●● ●● ●● ◒ ● ◒ ●● ● ● ●
AS 30 T Superior. 2.0 + 2.5 42 ●● ●● ●● ◒ ●● ◒ ● ● ● ●
AS 30 S HT Evolution. 3.0 43 ●● ●● ●● ◒ ● ◒ ● ● ●● ●
AS 30 V Evolution. 3.0 44 ●● ●● ●● ◒ ●● ◒ ● ● ● ●
AS 36 V Evolution. 2.2 45 ●● ●● ●● ◒ ●● ◒ ● ● ● ●
Free hand cutting discs for aluminium
CS 60 Alu Superior. 1.2 46 ●● ●● ●●
CS 46 Alu Superior. 1.6 46 ●● ●● ●●
Free hand cutting discs for rail sections
AS 24 R Bahn Superior 3.5 + 4.0 47 ● ● ● ◒ ◒ ◒ ●● ◒ ◒ ◒ ◒
Mini cutting discs
AS 46 T Mini Superior 48 ● ● ● ◒ ●● ◒ ◒ ◒ ◒ ◒
Discs for stationary cutting machines / chop saw discs
A 30 S Perfect 3.5 49 ● ● ● ◒ ● ◒ ● ● ● ●
AS 30 S Superior 3.5 + 4.0 49 ●● ●● ●● ◒ ● ◒ ●● ● ● ●
AS 36 T Superior / Chop Saw 50 ●● ●● ● ◒ ● ◒ ● ● ● ●
AS 36 S INOX Superior / Chop Saw 50 ● ●● ●● ● ● ●● ●● ● ● ●

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 25
All lengths in mm.

25
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

AS 60 W INOX
Evolution

Extra-fine, high-performance AS 60 W INOX Evolution cutting disc with 0.8 mm


thickness. The right choice for quickly cutting thin-walled materials.

• Work progresses quickly thanks to incredibly high cutting performance


• Particularly smooth-running cutting disc
• Fine, smooth cut with minimal contact pressure
• The flat design allows for a better cutting depth
• Low-burr to burr-free cutting with limited sparking
• Iron- and sulphur-free

Field of application: For thin sheet metals, fine steel cables, thin-
walled profiles and stainless steel pipes, steel, non-ferrous metals
and composite materials (glass-reinforced plastics).

Lifetime-Plus tin
• Over 30 %* longer service life (number of cuts)
• Sealed fresh pack keeps the cutting discs
* In comparison to a conventional 1 mm cutting
disc stored for approx. 6 weeks, which is subject
at full capacity and in straight off the line
to the natural ageing process and the resulting condition until package is opened
decrease in service life during storage.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 0.8 x 22.23 4 1/2 x 0.030 x 7/8 13300 25 1111-000 100 110302

125 x 0.8 x 22.23 5 x 0.030 x 7/8 12250 25 1121-000 100 120301

Lifetime-Plus tin

115 x 0.8 x 22.23 4 1/2 x 0.030 x 7/8 13300 1 tin of 25 discs 6900-842 100 701630

125 x 0.8 x 22.23 5 x 0.030 x 7/8 12250 1 tin of 25 discs 6900-843 100 701647

115 x 0.8 x 22.23 4 1/2 x 0.030 x 7/8 13300 1 tin of 10 discs 6900-840 100 701616

125 x 0.8 x 22.23 5 x 0.030 x 7/8 12250 1 tin of 10 discs 6900-841 100 701623

26 osborn.com
Free hand cutting discs | Stainless steel / steel

A 60 R
Perfect

The most cost-effective alternative for thin cutting discs.


For cutting thin-walled materials.

• Good cutting ability with a good service life


• A precise cut to the millimetre
• Low-burr edges
• Iron- and sulphur-free

Field of application: For thin-walled profiles and sheet metals


in steel and container construction applications. Also frequently
used in car body building. Also suitable for stainless steel.

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed to boost turnover

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1.0 x 22.23 4 1/2 x 1/25 x 7/8 13300 25 1110-240 100 110012

125 x 1.0 x 22.23 5 x 1/25 x 7/8 12250 25 1120-240 100 120011

Power Pack tin

115 x 1.0 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6900-987 100 7013194

125 x 1.0 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6900-988 100 701326

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 27
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

AS 60 T INOX - "New Formula"


Superior

This 1-mm cutting disc enables a uniquely clean cut in no time, while requiring only
minimal effort.

• New Formula: Improved formula for 20 % more cuts


• Particularly easy-cutting disc with good service life
• Clean, precise cut down to the millimetre – with minimal effort
• Low-burr to burr-free edges (saves reworking)
• No blue discolouration of the workpiece due to heat
This item is also available • Iron- and sulphur-free
with the X-LOCK adapter
Field of application: For thin sheet metal used in car body building, tank system
and container construction, steel cables, thin-walled profiles and pipes of stainless
steel, steel, non-ferrous metals or composite materials (glass-reinforced plastics),
high temperature resistant materials (e.g. engine repairs in turbine sector).

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed
to boost turnover

Lifetime-Plus tin
• Over 30 %* longer service life (number of cuts)
• Sealed fresh pack keeps the cutting discs
* In comparison to a conventional 1 mm cutting
disc stored for approx. 6 weeks, which is subject
at full capacity and in straight off the line
to the natural ageing process and the resulting condition until package is opened
decrease in service life during storage.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 25 1111-240 100 111026

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 25 1121-240 100 121025

Power Pack tin

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6900-935 100 701050

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6900-945 100 701067

Lifetime-Plus tin

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6900-850 100 701203

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6900-852 100 701227

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 25 discs 6900-870 100 701401

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 25 discs 6900-871 100 701418

Bosch quick-mount X-LOCK

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 25 1911-240 100 111088

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 25 1921-240 100 120646

X-LOCK Lifetime-Plus tin

115 x 1 x 22,23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6901-030 100 703405

125 x 1 x 22,23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6901-032 100 703429

28 osborn.com
Free hand cutting discs | Stainless steel / steel

AS 60 V INOX
Evolution

Top-class 1-mm cutting disc for stainless steel and steel. For an extremely
fast and precise cut down to the millimetre – with minimal effort.

• Work progresses quickly thanks to incredibly high cutting performance


• A precise cut to the millimetre with minimal physical effort
• Maximum service life and thus ultimate efficiency
• Low-burr to burr-free edges (saves reworking)
• No blue discolouration of the workpiece due to heat
• Iron- and sulphur-free
Ø 115 and 125 mm
suitable for battery-
powered angle grinders Field of application: For thin sheet metal used in car body building, tank system
and container construction, steel cables, thin-walled profiles and pipes of stainless
This item is also available steel, steel, non-ferrous metals or composite materials (glass-reinforced plastics),
with the X-LOCK adapter high temperature resistant materials (e.g. engine repairs in turbine sector).

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed
to boost turnover

Lifetime-Plus tin
• Over 30 %* longer service life (number of cuts)
• Sealed fresh pack keeps the cutting discs
* In comparison to a conventional 1 mm cutting
at full capacity and in straight off the line
disc stored for approx. 6 weeks, which is subject
to the natural ageing process and the resulting condition until package is opened
decrease in service life during storage.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 25 1111-246 100 111125

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 25 1121-246 100 121179

Power Pack tin

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6900-975 100 704877

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6900-985 100 704884

Lifetime-Plus tin

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6900-851 100 701210

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6900-853 100 701234

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 1 tin of 25 discs 6900-872 100 701425

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 1 tin of 25 discs 6900-873 100 701432

Bosch quick-mount X-LOCK

115 x 1 x 22.23 4 1/2 x 1/25 x 7/8 13300 25 1911-246 100 111101

125 x 1 x 22.23 5 x 1/25 x 7/8 12250 25 1921-246 100 120653

X-LOCK Lifetime-Plus tin

115 x 1 x 22,23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6901-031 100 703412

125 x 1 x 22,23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6901-033 100 703436

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 29
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

Dronco AS 60 X INOX.
A new dimension of cutting
A new grain and a sophisticated composition of additional individual components make it
possible. Tests reveal an outstanding service life. These discs provide 25 % more cuts than
the former AS 60 V and 15 % more than the main competitor. And since speed is an essential
factor in winning, the new discs also need less time to finish your cutting job.

+25%
MORE CUTS

AS 60 V INOX AS 60 X INOX

Cutting tests in Cutting tests in


St 37 Construction-steel V2A Stainless steel
Cuts in %
Time per Cut

30 osborn.com
Free hand cutting discs | Stainless steel / steel

AS 60 X INOX
Xtreme

With a service life increased by 25 %, this 1 mm cutting disc sets new standards in
the premium segment. For extremely fast cutting with minimum effort, precise to the
millimeter.

• Fast work progress due to enormously high cutting performance


• Millimeter-accurate cutting with minimum effort
• Maximum service life and thus highest economic efficiency
• 25 % more cuts than than with the present top product AS 60 V INOX
• Low burr to burr-free cuts (no reworking)
• No thermal blue discoloration of the workpiece
You can find information
• Iron- and sulfur-free
about our new Xtreme
brushes on page 117.
Field of application: For thin sheet metal in car body, tank and container
construction, steel cables, thin-walled profiles and pipes made of stain-
less steel, steel, non-ferrous metals or composites (GRP), high-temperature
resistant materials (e.g. engine repair in turbine construction).

Lifetime-Plus tin
* In comparison to a conventional 1 mm cutting
• Over 30 %* longer service life (number of cuts)
disc stored for approx. 6 weeks, which is subject • Sealed fresh pack keeps the cutting discs
to the natural ageing process and the resulting at full capacity and in straight off the line
decrease in service life during storage.
condition until package is opened

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1 x 22,23 4 1/2 x 1/25 x 7/8 13300 25 1111-746 100 112580

125 x 1 x 22,23 5 x 1/25 x 7/8 12250 25 1121-746 100 122510

Lifetime-Plus tin

115 x 1 x 22,23 4 1/2 x 1/25 x 7/8 13300 1 tin of 10 discs 6901-075 100 704501

125 x 1 x 22,23 5 x 1/25 x 7/8 12250 1 tin of 10 discs 6901-085 100 704518

DISPLAY XTREME AS 60 X INOX


Contains 24 pcs LifetimePlus tin of 10 discs.
Optionally in diameter 115 mm or 125 mm

Ø in mm Content PU Shape Item code

115 x 1 x 22,23 24 x tin of 10 discs 1 Box 6903-050 100

125 x 1 x 22,23 24 x tin of 10 discs 1 Box 6903-051 100

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 31
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

ACS 60 T MULTI / ACS 46 T MULTI


Superior

The special composition of this thin ACS 60 T-MULTI combo disc


makes it possible to cut metal and tiles without time-consuming disc
changes. A special tool for specialist users, such as plumbers.

• Combo cutting disc


• Good cutting performance
• Comfortable cutting
• No time-consuming disc changes
• Low-burr to burr-free edges
Ø 115 and 125 mm
suitable for battery- • Iron- and sulphur-free
powered angle grinders
Field of application: For stainless steel, steel and stone (especially wall tiles).
This item is also available
with the X-LOCK adapter

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed
to boost turnover

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1.2 x 22.23 4 1/2 x 3/64 x 7/8 13300 25 1111-360 100 111804

125 x 1.2 x 22.23 5 x 3/64 x 7/8 12250 25 1121-360 100 121803

ACS 46 T MULTI

180 x 1.6 x 22.23 7 x 1/16 x 7/8 8500 25 1183-360 100 143157

230 x 1.9 x 22.23 9 x 5/64 x 7/8 6650 25 1233-360 100 153606

Power Pack tin

115 x 1.2 x 22.23 4 1/2 x 3/64 x 7/8 13300 1 tin of 10 discs 6900-942 100 704808

125 x 1.2 x 22.23 5 x 3/64 x 7/8 12250 1 tin of 10 discs 6900-943 100 704815

32 osborn.com
Free hand cutting discs | Stainless steel / steel

dditional user benefit


The new X-LOCK version of the ACS 60 T MULTI
is now available and even more versatile.
Thanks to its new formula, aluminium
can now be cutted as well.

Power-Pack tin
Ø 115 and 125 mm • 10 cutting discs in the popular metal tin
suitable for battery- • An absolute sales hit, guaranteed
powered angle grinders
to boost turnover

Ø in mm Ø in Inch RPM min-1 VPE Form Item no. EAN 4081600

Bosch quick-mount X-LOCK

115 x 1,2 x 22,23 4 1/2 x 3/64 x 7/8 13300 25 1911-360 100 111217

125 x 1,2 x 22,23 5 x 3/64 x 7/8 12250 25 1921-360 100 120691

X-LOCK Power-Pack-tin

115 x 1,2 x 22,23 4 1/2 x 3/64 x 7/8 13300 1 tin of 10 discs 6901-050 100 703443

125 x 1,2 x 22,23 5 x 3/64 x 7/8 12250 1 tin of 10 discs 6901-052 100 703450

A 46 R
Perfect

The cost-effective solution among thin 1.6-mm steel cutting discs.


A good compromise between conventional 3-mm and 1-mm discs.

• Good cutting ability and service life


• Almost no burr

Field of application: For profiles and sheet metals in steel and container construction
applications. Also suitable for processing stainless steel (iron- and sulphur-free).

Ø in mm Ø in inches RPM min-1 PU Shape Item no. EAN 4081600

115 x 1.6 x 22.23 4 1/2 x 1/16 x 7/8 13300 25 1110-250 100 110036

125 x 1.6 x 22.23 5 x 1/16 x 7/8 12250 25 1120-250 100 120035

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 33
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

AS 46 T INOX
Superior

This thin 1.6-mm special cutting disc is easy on people and tools thanks to its
energy-saving effect.

• Particularly easy-cutting disc with long service life


• Clean cut with minimal effort
• Low-burr cut edges
• No blue discolouration of the workpiece due to heat
• Iron- and sulphur-free
This item is also available
with the X-LOCK adapter Field of application: For thin-walled profiles and sheet metals made of stainless
steel or standard steel. The standard in tank systems and container construction.

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed
to boost turnover

Lifetime-Plus tin
• Over 30 %* longer service life (number of cuts)
• Sealed fresh pack keeps the cutting discs
* In comparison to a conventional 1 mm cutting
disc stored for approx. 6 weeks, which is subject at full capacity and in straight off the line
to the natural ageing process and the resulting condition until package is opened
decrease in service life during storage.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600 EAN 4081600

115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 25 1111-250 100 111118

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 25 1121-250 100 121117

150 x 1,6 x 22,23 6 x 1/16 x 7/8 10200 25 1153-250 100 133103

180 x 1,6 x 22,23 7 x 1/16 x 7/8 8500 25 1183-250 100 143119

230 x 1,9 x 22,23 9 x 5/64 x 7/8 6650 25 1233-250 100 153118

Power-Pack-tin

115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 1 tin of 10 discs 6900-932 100 701180

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 1 tin of 10 discs 6900-941 100 701142

Lifetime-Plus tin

115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 1 tin of 10 discs 6900-780 100 702200

115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 1 tin of 25 discs 6900-874 100 701449

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 1 tin of 10 discs 6900-856 100 701265

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 1 tin of 25 discs 6900-875 100 701456

230 x 1,9 x 22,23 9 x 5/64 x 7/8 6650 1 tin of 10 discs 6900-855 100 701258

Bosch quick-mount X-LOCK

115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 25 1911-250 100 111156

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 25 1921-250 100 120660

34 osborn.com
Free hand cutting discs | Stainless steel / steel

AS 46 V INOX
Evolution

The thin 1.6-mm AS 46 V INOX Evolution high-performance cutting disc


stands out thanks to its high cutting speed together with a very long service
life and comfortably smooth cutting. The 180-mm and 230-mm discs with
depressed center guarantee a stable, straight cut line as well as good flexibility
in the outer cutting area. Top product for industrial and trade use.

• Work progresses quickly thanks to high cutting speed


• Very long service life
This item is also available • Comfortably smooth cut with minimal contact pressure
with the X-LOCK adapter • Low-burr to burr-free cut
• Iron- and sulphur-free

Field of application: For sheet metal, steel cables, thin-walled


profiles and pipes made of stainless steel or standard steel.

Lifetime-Plus tin
• Over 30 %* longer service life (number of cuts)
• Sealed fresh pack keeps the cutting discs
* In comparison to a conventional 1 mm cutting
disc stored for approx. 6 weeks, which is subject
at full capacity and in straight off the line
to the natural ageing process and the resulting condition until package is opened
decrease in service life during storage.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1.6 x 22.23 4 1/2 x 1/16 x 7/8 13300 25 1111-251 100 111132

125 x 1.6 x 22.23 5 x 1/16 x 7/8 12250 25 1121-251 100 121148

180 x 1.6 x 22.23 7 x 1/16 x 7/8 8500 25 1183-251 100 143171

230 x 1.9 x 22.23 9 x 5/64 x 7/8 6650 25 1233-251 100 153170

Lifetime-Plus tin

115 x 1.6 x 22.23 4 1/2 x 1/16 x 7/8 13300 1 tin of 25 discs 6900-876 100 701463

125 x 1.6 x 22.23 5 x 1/16 x 7/8 12250 1 tin of 10 discs 6900-877 100 701470

230 x 1.9 x 22.23 9 x 5/64 x 7/8 6650 1 tin of 10 discs 6900-861 100 701296

Bosch quick-mount X-LOCK

115 x 1.6 x 22.23 4 1/2 x 1/16 x 7/8 13300 25 1911-251 100 111170

125 x 1.6 x 22.23 5 x 1/16 x 7/8 12250 25 1921-251 100 120677

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 35
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

AS 46 X INOX
Xtreme

With a service life increased by 20 % compared to our AS 46 V INOX, this 1.6 mm


cutting disc sets new standards in the premium segment. A new abrasive grain in
a bond optimised with functional additives gives the new cutting disc an enormous
increase in performance. For fast cutting with minimum effort. The full cutting
performance is already available at low contact pressure. And since speed is an
essential factor for efficiency, the new Xtreme also needs less time to complete its
cutting tasks.

• Fast work progress due to enormously high cutting performance


You can find information • Cutting with minimum effort
about our new Xtreme • Maximum service life and thus highest economic efficiency
brushes on page 117. • 20 % more cuts than than with the present top product AS 46 V INOX
• Low burr to burr-free cuts (no reworking)
• No thermal blue discoloration of the workpiece
• Iron- and sulfur-free

Field of application: For sheet metal in car body, tank and container construction, steel
cables, profiles and pipes made of stainless steel, standard steel or non-ferrous metals

Lifetime-Plus tin
• Over 30 %* longer service life (number of cuts)
* In comparison to a conventional 1 mm cutting
disc stored for approx. 6 weeks, which is subject • Sealed fresh pack keeps the cutting discs
to the natural ageing process and the resulting at full capacity and in straight off the line
decrease in service life during storage.
condition until package is opened

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 25 1111-756 100 112597

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 25 1121-756 100 122534

180 x 1,6 x 22,23 7 x 1/16 x 7/8 10200 25 1183-756 100 143225

Lifetime-Plus tin
115 x 1,6 x 22,23 4 1/2 x 1/16 x 7/8 13300 1 tin of 10 discs 6901-076 100 704525

125 x 1,6 x 22,23 5 x 1/16 x 7/8 12250 1 tin of 10 discs 6901-086 100 704532

AS 46 X INOX - a new dimension of cutting

+20%
MORE CUTS

AS 46 V INOX AS 46 X INOX

36 osborn.com
Free hand cutting discs | Stainless steel / steel

AS 60 T / AS 46 T INOX FreeCut
Superior

FreeCut: This safe disc prevents the dangerous ‘kick-back’ effect of the angle grinder.
The disc exhibits optimal, uniquely safe cutting thanks to its conical shape.

• Disc does not become jammed in the workpiece


• Prevents dangerous kick-back effect of the angle grinder
• Generates little heat
• Comfortable cutting thanks to reduced side friction
• Easy, power-saving handling of the disc
• Less reduction of the machine’s RPM, resulting in faster cutting
Ø 115 and 125 mm
suitable for battery- • Iron- and sulphur-free
powered angle grinders
Field of application: For thin-walled and thick-walled profiles and solid
Jam-free stainless steel, standard steel or non-ferrous metal materials.
cutting

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed
to boost turnover

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115x2.0/1.0x22.23 4 1/2x5/64–1/25x7/8 13300 25 1111-340 100 111507

125x2.0/1.0x22.23 5x5/64–1/25x7/8 12250 25 1121-340 100 121506

AS 46 T INOX FreeCut

150x2.5/2.0x22.23 6x3/32–5/64x7/8 10200 25 1153-340 100 133509

180x3.0/2.0x22.23 7x5/64–1/8x7/8 8500 25 1183-340 100 143508

230x3.0/2.0x22.23 9x5/64–1/8x7/8 6650 25 1233-340 100 153507

Power Pack tin

115x2.0/1.0x22.23 4 1/2x5/64–1/25x7/8 13300 1 tin of 10 discs 6900-937 100 704952

125x2.0/1.0x22.23 5x5/64–1/25x7/8 12250 1 tin of 10 discs 6900-947 100 704976

The safe anti-kick-back disc


• No jamming during cutting work
• Prevents dangerous kick-back effect of the angle grinder
• Generates little heat
• Comfortable cutting thanks to reduced side friction
• Easy, power-saving handling of the disc
• Less reduction of the machine’s RPM,
resulting in faster cutting

The cutting disc tapers


towards the center

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 37
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Stainless steel / steel

AS 46 T / AS 30 T INOX CUT+GRIND
Superior

The ingenious cutting and grinding disc combo. Cut at a comfortable speed and follow
up with deburring, chamfering and grinding – without any disc changes! This saves
set-up time, and therefore money as well!

• Cutting and light grinding work with a single disc


• Good cutting speed
• Good removal rates
• No time-consuming disc changes required
• Saves set-up time and procurement of various discs
Ø 115 and 125 mm
suitable for battery- • Iron- and sulphur-free
powered angle grinders
Field of application: For solid material or profiles made of stain-
less steel, standard steel or non-ferrous metals.
Combo cutting and
grinding disc

Power-Pack tin
• 5 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed
to boost turnover

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 2.5 x 22.23 4 1/2 x 3/32 x 7/8 13300 25 1113-270 100 113600

125 x 2.5 x 22.23 5 x 3/32 x 7/8 12250 25 1123-270 100 123609

AS 30 T INOX CUT+GRIND

180 x 3.5 x 22.23 7 x 1/8 x 7/8 8500 25 1183-270 100 143607

Power Pack tin

115 x 2.5 x 22.23 4 1/2 x 3/32 x 7/8 13300 1 tin of 5 discs 6900-936 100 704983

125 x 2.5 x 22.23 5 x 3/32 x 7/8 12250 1 tin of 5 discs 6900-946 100 704969

The ingenious cutting and


grinding disc combo
• Cutting and light grinding work with a single disc
• No time-consuming disc changes required
• Saves set-up time and procurement of various discs
• Good cutting speed
• Good removal rates

Deburr or grind immediately without changing discs.

38 osborn.com
Free hand cutting discs | Stainless steel / steel

AS 30 S INOX
Superior

Special disc for cutting stainless steel. The special composition prevents rust from
forming on the edges.

• Good cutting speed


• Good service life
• Iron- and sulphur-free

Field of application: For stainless steel – also suitable for standard steel.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 2.5 x 22.23 4 1/2 x 3/32 x 7/8 13300 25 1111-906 100 111309

115 x 2.5 x 22.23 4 1/2 x 3/32 x 7/8 13300 25 1113-906 100 113303

125 x 2.5 x 22.23 5 x 3/32 x 7/8 12250 25 1121-906 100 121308

125 x 2.5 x 22.23 5 x 3/32 x 7/8 12250 25 1123-906 100 123302

180 x 2.5 x 22.23 7 x 3/32 x 7/8 8500 25 1181-906 100 141306

180 x 2.5 x 22.23 7 x 3/32 x 7/8 8500 25 1183-906 100 143300

230 x 2.5 x 22.23 9 x 3/32 x 7/8 6650 25 1231-906 100 151305

230 x 2.5 x 22.23 9 x 3/32 x 7/8 6650 25 1233-906 100 153309

AS 30 T INOX
Superior

Special disc with straight design for cutting stainless steel.


The special composition prevents rust from forming on the edges.

• Good cutting speed


• Good service life
• Higher cutting depth due to flat shape
• Iron- and sulphur-free

Field of application: For stainless steel – also suitable for standard steel.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 2.2 x 22.23 4 1/2 x 3/32 x 7/8 13300 25 1111-905 100 111293

125 x 2.2 x 22.23 5 x 3/32 x 7/8 12250 25 1121-905 100 121292

180 x 2.2 x 22.23 7 x 3/32 x 7/8 8500 25 1181-905 100 141290

230 x 2.2 x 22.23 9 x 3/32 x 7/8 6650 25 1231-905 100 151299

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 39
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Steel

A 24 R
Perfect

Good entry-level product for cutting metal at an affordable price.

• Good cutting speed


• Good service life

Field of application: All-purpose use for cutting standard steel and non-ferrous metals.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 3 x 16 4 x 1/8 x 5/8 15300 25 1100-015 100 100006

100 x 3 x 16 4 x 1/8 x 5/8 15300 25 1102-015 100 102000

115 x 2,5 x 22,23 4 1/2 x 3/32 x 7/8 13300 25 1110-060 100 110029

115 x 2,5 x 22,23 4 1/2 x 3/32 x 7/8 13300 25 1112-060 100 112023

115 x 3 x 22,23 4 1/2 x 1/8 x 7/8 13300 25 1110-015 100 110005

115 x 3 x 22,23 4 1/2 x 1/8 x 7/8 13300 25 1112-015 100 112009

125 x 2,5 x 22,23 5 x 3/32 x 7/8 12250 25 1120-060 100 120028

125 x 2,5 x 22,23 5 x 3/32 x 7/8 12250 25 1122-060 100 122022

125 x 3 x 22,23 5 x 1/8 x 7/8 12250 25 1120-015 100 120004

125 x 3 x 22,23 5 x 1/8 x 7/8 12250 25 1122-015 100 122508

150 x 3 x 22,23 6 x 1/8 x 7/8 10200 25 1150-015 100 130003

150 x 3 x 22,23 6 x 1/8 x 7/8 10200 25 1152-015 100 132007

180 x 2,5 x 22,23 7 x 3/32 x 7/8 8500 25 1180-060 100 140026

180 x 3 x 22,23 7 x 1/8 x 7/8 8500 25 1180-015 100 140002

180 x 3 x 22,23 7 x 1/8 x 7/8 8500 25 1182-015 100 142006

230 x 2,5 x 22,23 9 x 3/32 x 7/8 6650 25 1230-060 100 150025

230 x 2,5 x 22,23 9 x 3/32 x 7/8 6650 25 1232-060 100 152029

230 x 3 x 22,23 9 x 1/8 x 7/8 6650 25 1230-015 100 150001

230 x 3 x 22,23 9 x 1/8 x 7/8 6650 25 1232-015 100 152005

300 x 3,5 x 20,0 12 x 1/8 x 3/4 5100 25 1300-225 100 160093

300 x 3,5 x 22,23 12 x 1/8 x 7/8 5100 25 1300-226 100 160116

40 osborn.com
Free hand cutting discs | Steel

AS 30 S
Superior

Proven cutting disc for professional applications involving metal, construction


steel or cast iron. For anyone looking for a cost-effective alternative.

• Good cutting speed


• Long service life

Field of application: For standard steel, construction steel, cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 3 x 16 4 x 1/8 x 5/8 15300 25 1103-115 100 103007

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1111-115 100 111002

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1113-115 100 113006

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1121-115 100 121001

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1123-115 100 123005

150 x 3 x 22.23 6 x 1/8 x 7/8 10200 25 1153-115 100 133004

180 x 3 x 22.23 7 x 1/8 x 7/8 8500 25 1181-115 100 141009

180 x 3 x 22.23 7 x 1/8 x 7/8 8500 25 1183-115 100 143003

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1231-115 100 151008

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1233-115 100 153002

300 x 3.5 x 20 12 x 1/8 x 3/4 5100 25 1301-125 100 161507

300 x 3.5 x 22.23 12 x 1/8 x 7/8 5100 25 1301-126 100 161014

300 x 3.5 x 25.4 12 x 1/8 x 1 5100 25 1301-127 100 161021

350 x 4 x 20 14 x 5/32 x 3/4 5500 10 1351-135 100 171006

350 x 4 x 25.4 14 x 5/32 x 1 5500 10 1351-137 100 171020

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 41
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Steel

AS 30 T
Superior

This thin cutting disc for sheet steel is particularly popular in the tank systems and
container construction sectors. The clean cut provided by this
thin special cutting disc makes it possible to process sheet
materials without deformations and inconvenient burrs.

• Good cutting speed


• Long service life
• Low-burr to burr-free edges

Field of application: For sheet steel.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 2 x 22.23 4 1/2 x 5/64 x 7/8 13300 25 1111-055 100 111040

115 x 2.5 x 22.23 4 1/2 x 3/32 x 7/8 13300 25 1113-060 100 113037

125 x 2 x 22.23 5 x 5/64 x 7/8 12250 25 1121-055 100 121049

125 x 2.5 x 22.23 5 x 3/32 x 7/8 12250 25 1123-060 100 123050

180 x 2 x 22.23 7 x 5/64 x 7/8 8500 25 1181-055 100 141047

180 x 2.5 x 22.23 7 x 3/32 x 7/8 8500 25 1183-060 100 143027

230 x 2 x 22.23 9 x 5/64 x 7/8 6650 25 1231-055 100 151046

230 x 2.5 x 22.23 9 x 3/32 x 7/8 6650 25 1233-060 100 153040

42 osborn.com
Free hand cutting discs | Steel

AS 30 S HT
Evolution

Thanks to its corundum, which is treated with high temperatures, and its
balanced bond, the AS 30 S HT Evolution combines the removal performance
and ease of cutting of a soft disc with the long service life of a hard disc.

• Rapid work progress


• Long service life

Field of application: Steel, cast iron and non-ferrous metals.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1111-940 100 111019

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1113-940 100 113013

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1121-940 100 121018

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1123-940 100 123012

180 x 3 x 22.23 7 x 1/8 x 7/8 8500 25 1181-940 100 141016

180 x 3 x 22.23 7 x 1/8 x 7/8 8500 25 1183-940 100 143010

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1231-940 100 151015

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1233-940 100 153026

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 43
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Steel

AS 30 V
Evolution

This very hard disc is characterised by its distinctive all-round qualities and fast cutting.
Its special strengths are cutting pipes and processing thin-walled profiles.

• Work progresses quickly thanks to high cutting performance


• Versatile uses
• Good service life

Field of application: For processing construction steel, thin-walled profiles, pipes etc.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 3 x 16 4 x 1/8 x 5/8 15300 25 1101-966 100 101201

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1111-966 100 111200

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1113-966 100 113204

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1121-966 100 121209

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1123-966 100 123203

180 x 3 x 22.23 7 x 1/8 x 7/8 8500 25 1181-966 100 141214

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1231-965 100 151206

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1233-965 100 153200

44 osborn.com
Free hand cutting discs | Steel

AS 36 V
Evolution

The AS 36 V Evolution is particularly resilient when cutting sharp-edged materials and


thin-walled profiles. It impresses users thanks to distinctive all-round qualities. It is
thinner than the AS 30 V and enables even faster cutting with pinpoint accuracy.

• Work progresses quickly thanks to high cutting performance


• Versatile uses
• Good service life

Field of application: For processing construction steel, thin-walled profiles, pipes etc.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 2.2 x 16 4 x 3/32 x 5/8 15300 25 1101-070 100 101256

115 x 2.2 x 22.23 4 1/2 x 3/32 x 7/8 13300 25 1111-070 100 111255

125 x 2.2 x 22.23 5 x 3/32 x 7/8 12250 25 1121-070 100 121254

150 x 2.2 x 22.23 6 x 3/32 x 7/8 10200 25 1151-070 100 131253

180 x 2.2 x 22.23 7 x 3/32 x 7/8 8500 25 1181-070 100 141252

230 x 2.2 x 22.23 9 x 3/32 x 7/8 6650 25 1231-070 100 151251

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 45
All lengths in mm.
METAL CUTTING DISCS

Free hand cutting discs | Aluminium

CS 60 ALU
Superior

The outstanding characteristics offered by thin cutting discs are now available for
aluminium and non-ferrous metals as well.

• Fast cutting without clogging the cutting surfaces


• Good service life

Field of application: For aluminium and non-ferrous metals such as


copper, brass and bronze. Also highly suitable for most plastics.
Ø 115 and 125 mm
suitable for battery-
powered angle grinders

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1.2 x 22.23 4 1/2 x 3/64 x 7/8 13300 25 1111-150 100 111163

125 x 1.2 x 22.23 5 x 3/64 x 7/8 12250 25 1121-150 100 121063

CS 46 ALU
Superior

Thin, easy-cutting 1.6-mm cutting disc for clean cuts in


aluminium and other non-ferrous metals.

• No clogging of cutting surfaces


• Good service life

Field of application: For aluminium and non-ferrous metals such as


copper, brass and bronze. Also highly suitable for most plastics.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

150 x 1.6 x 22.23 6 x 1/16 x 7/8 10200 25 1153-150 100 133066

180 x 1.6 x 22.23 7 x 1/16 x 7/8 8500 25 1183-150 100 143041

230 x 1.9 x 22.23 9 x 5/64 x 7/8 6650 25 1233-150 100 153033

46 osborn.com
Free hand cutting discs | Rail sections

AS 24 R BAHN
Superior

Special disc for cutting all rail sections in next to no time.

• Good cutting speed

Field of application: For cutting new and compressed rail sections (such as
UIC 60, S54 or S49).

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

300 x 3.5 x 22.23 12 x 1/8 x 7/8 5100 25 1301-376 100 161113

300 x 3.5 x 25.4 12 x 1/8 x 1 5100 25 1301-377 100 161120

350 x 4 x 22.23 14 x 5/32 x 7/8 5500 10 1351-386 100 171112

350 x 4 x 25.4 14 x 5/32 x 1 5500 10 1351-387 100 171129

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 47
All lengths in mm.
METAL CUTTING DISCS

Mini cutting discs

AS 46 T Mini
Superior

Mini cutting discs for use on straight grinders, cylindrical grinders, flexible shaft
machines, drilling machines and hand-held milling tools
for cutting steel, particularly sheet steel.

Please select the right bore!

• Good cutting speed


• Good service life

Field of application: Exceptionally suitable for thin sheet steel. Good


performance with construction, tool and high-speed steel.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

50 x 1 x 6 2 x 1/25 x 1/4 30600 25 6405-006 100 642520

50 x 2 x 6 2 x 5/64 x 1/4 30600 25 6405-000 100 642421

60 x 2 x 6 2 3/8 x 5/64 x 1/4 25450 25 6406-001 100 642438

65 x 1 x 6 2 1/2 x 1/25 x 1/4 23500 25 6406-500 100 640038

76 x 1 x 6 3 x 1/25 x 1/4 20100 25 6407-637 100 642964

76 x 1.2 x 10 3 x 1/25 x 3/8 20100 25 6407-634 100 640045

76 x 1.6 x 10 3 x 1/16 x 3/8 20100 25 6407-622 100 642957

Tensioning shaft for mini cutting discs


Superior

Tensioning shaft for attaching mini cutting and grinding discs on


straight grinders, cylindrical grinders, flexible shaft machines,
drilling machines and hand-held milling tools.

Designation Ø in mm Ø in inches PU Item code EAN 4081600

Tensioning shaft, 6 mm x M6 6 mm 1/4 x M6 1 6400-001 100 642575

Tensioning shaft, 6 mm x M10 6 mm 1/4 x M10 1 6400-002 100 642582

48 osborn.com
Discs for stationary cutting machines / chop saws

A 30 S
Perfect

All-purpose soft standard disc for stationary cutting machines.

• Good cutting speed


• Good service life

Field of application: Particularly suitable for construction steel and tool steel.
Good performance on cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

300 x 3.5 x 25.4 12 x 1/8 x 1 5100 25 2301-320 100 260205

300 x 3.5 x 32 12 x 1/8 x 1 1/4 5100 25 2301-340 100 260229

350 x 3.5 x 25.4 14 x 1/8 x 1 4400 10 2351-320 100 270204

350 x 3.5 x 32 14 x 1/8 x 1 1/4 4400 10 2351-340 100 270228

AS 30 S
Superior

Long service life, even when cutting materials of varying compositions. A long
service life and high cutting performance result in efficient work with the AS 30 S
Superior – from profiles, to pipes to solid materials.

• Good cutting speed


• Long service life
• Versatile uses

Field of application: For processing metal, construction steel and cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

300 x 3.5 x 25.4 12 x 1/8 x 1 6400 25 2300-020 100 260014

300 x 3.5 x 32 12 x 1/8 x 1 1/4 6400 25 2300-040 100 260038

350 x 3.5 x 25.4 14 x 1/8 x 1 5500 10 2350-020 100 270006

350 x 3.5 x 32 14 x 1/8 x 1 1/4 5500 10 2350-040 100 270037

400 x 4 x 25.4 16 x 5/32 x 1 4780 10 2400-020 100 280005

400 x 4 x 40 16 x 5/32 x 1 9/16 4780 10 2400-050 100 280043

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 49
All lengths in mm.
METAL CUTTING DISCS

Discs for stationary cutting machines / chop saws

AS 36 T
Superior

High-quality special disc for chop saws (stationary cutting machines with a drive power
of up to 2.4 kW/3 HP).

• Good cutting speed


• Good service life

Field of application: Good performance on construction


steel, tool steel, sheet steel and cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

300 x 2.8 x 25.4 12 x 7/64 x 1 5100 25 2300-220 100 261103

350 x 3 x 25.4 14 x 1/8 x 1 4400 10 2350-220 100 271102

400 x 3.2 x 25.4 16 x 1/8 x 1 4780 10 2400-220 100 281101

AS 36 S INOX
Superior

High-quality special disc for chop saws (stationary cutting machines with a drive power
of up to 2.4 kW/3 HP). The special composition of the
abrasive prevents rust from forming on the edges.

• Good cutting speed


• Good service life
• Iron- and sulphur-free

Field of application: For cutting stainless steel; good


service life for standard steel as well.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

300 x 2.8 x 25.4 12 x 7/64 x 1 5100 25 2300-920 100 260151

350 x 3 x 25.4 14 x 1/8 x 1 4400 10 2350-920 100 270150

User tip
When selecting cutting discs for use on stationary machines (from swing cutting machines up to fully automated machines with
control consoles and a closed working area), please observe the maximum circumferential speed of 80 m/s or 100 m/s.

Osborn also supplies discs for so-called chop saws . These are swing cutting machines with a drive power of up to 3 HP
(2.4 kW). Stationary cutting discs must not be used on free hand machines under any circumstances

50 osborn.com
General information
Stone cutting discs

Free hand cutting discs | Stone


52

Free hand cutting discs | Aspahlt / Ductile 58


55
Diamond Polishing &
Diamond tools Diamond all- Strip brushes Industrial Polishing and Abrasives Flap discs Grinding discs Stone
Diamond tools cutting discs Strip brushes Industrial Satinising Abrasives Flap discs Rough grinding Stone
round discs finishing
STONE CUTTING DISCS

General information

Important info at a glance


All Dronco product labels have received a new design. They now feature a fresh,
clean design with user-friendly information, internationally recognised pictograms
and more explicit labelling of the quality line. Instead of the Dronco logo, they now
carry the Osborn trademark whilst retaining the renowned performance.

Our cutting discs are manufactured on modern production lines in keeping with the
latest safety standards according to EN 12 413 and oSa requirements.

DISC SPECIFICATIONS

Made in Germany
Stands for proven DRONCO qual-
ity. Our cutting discs are primarily
produced and tested in Germany.

max. speed
Dimensions
Outer diameter, disc thickness, max. circumferential speed
diameter of the bore.
Metric and imperial specifications.
EAN code

Field of application Product safety


Our products meet the highest
safety requirements and stand-
ards: EN 12413 – Cutting discs
oSa – Organization for the Safety
of Abrasives
Colour coding system
Green – Stone cutting discs
Expiry date
(quarter/year)
Quality line

Safety information

Observe instructions

Use safety goggles

Type designation Use hearing protection equipment


Consists of the following information in the case of cutting discs:
C/CS – Silicon carbide is the abrasive grain for cutting stone. Wear dust mask
60 – Refers to the size of the grit.
Wear gloves
The higher the number, the finer the grit.
E.g.: 24 coarse | 30 medium | 36 fine ...
May not be used for grinding
R – This letter stands for the degree of hardness of the disc.
The higher the letter in the alphabet, the harder the disc.
E.g: Q soft | R medium hard | V hard Do not use product if damaged

BF – Resin bond, reinforced with layers of glass fibre.

52 osborn.com
General information

QUALITY LINES
FOR EVERY REQUIREMENT

Three quality lines that follow the good-better-best principle


Evolution
+ Xtreme From solid craftsman’s quality up to top-class, high-performance tools for
intensive industrial use. We offer you just the right tool for every requirement.
Performance

Superior
All of our products conform to the relevant standards, achieve a high
specific cutting performance and guarantee maximum safety.
Perfect

Lifetime

Superior
Premium tools for professional users. Effective, durable and cost-effective.
Impresses during daily use thanks to its high removal rates and long
service life. You’ll recognise the Superior Line by its label with four stars.

Perfect
The cutting disc range for craftspeople who focus on quality and semi-
pro users. Good service life and a good cutting rate at an attractive price.

Item numbers in bold: available from stock. osborn.com 53


STONE CUTTING DISCS

General information

APPLICATION TABLE
STONE CUTTING DISCS

Exposed aggregate concrete


●● very suitable

Porous concrete

Sand-lime brick
suitable

Fireproof clay

Ductile pipes
Clinker brick
Roofing tiles

◒ limited suitable

Clay pipes
Concrete

Terrazzo
Asphalt

Granite

Marble

Bricks
Page

Slate
Tiles
Free hand cutting discs, stone
C 60 R Perfect 55 ◒ ◒ ◒ ◒ ◒ ●● ●● ◒ ●● ◒ ◒ ◒
C 46 R Perfect 55 ◒ ◒ ◒ ◒ ◒ ●● ●● ◒ ●● ◒ ◒ ◒
C 24 R Perfect 56 ◒ ● ● ● ◒ ● ◒ ● ● ◒ ● ● ● ● ● ◒
CS 24 R Special 57 ◒ ●● ●● ● ● ● ●● ● ● ● ● ● ●● ●● ●● ◒
Free hand cutting discs, asphalt/ductile

CS 30 Special 58 ●● ● ●● ●● ◒ ●● ● ◒ ◒ ● ◒ ◒ ● ● ● ●●

Thin cutting discs make


your work faster
Extra speed
• Considerably higher cutting speed
• Cuts significantly faster

Extra precision
• Extremely clean cut
• Breakout-free edges with minimal burr
• Reduced loss of material

Extra comfort
• Minimal effort with same contact pressure
• Reduced noise
• Low vibrations
• Low dust formation

54 osborn.com
Free hand cutting discs | Stone

C 60 R
Perfect

Thin cutting disc for stone. For significantly faster cutting down to the
millimetre – with minimal effort.

• Incredibly faster and cleaner cut


• Breakout-free cutting edges
• Low-vibrations, smooth-running cutting disc
• Comfortable to use thanks to reduced noise generation
• Up to 50 % less dust formation during cutting

Field of application: For cutting stone slabs with thin material cross-section.

Power-Pack tin
• 10 cutting discs in the popular metal tin
• An absolute sales hit, guaranteed to boost turnover

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 1.2 x 22.23 4 1/2 x 3/64 x 7/8 13300 25 1115-000 100 110043

125 x 1.2 x 22.23 5 x 3/64 x 7/8 12250 25 1125-000 100 120042

Power Pack tin

115 x 1.2 x 22.23 4 1/2 x 3/64 x 7/8 13300 1 tin of 10 discs 6900-955 100 701074

125 x 1.2 x 22.23 5 x 3/64 x 7/8 12250 1 tin of 10 discs 6900-965 100 701081

C 46 R
Perfect

Thin 230-mm cutting disc for stone. For precise, significantly faster cutting – with
minimal effort.

• Work progresses quickly thanks to high cutting performance


• Very clean cut
• Breakout-free edges with minimal burr
• Low-vibrations, smooth-running cutting disc
• Comfortable to use thanks to reduced noise generation
• Up to 50% less dust formation during cutting

Field of application: For cutting stone slabs with thin material cross-section.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

230 x 1.9 x 22.23 9 x 5/64 x 7/8 6650 25 1238-250 100 157116

Item numbers in bold: available from stock. osborn.com 55


STONE CUTTING DISCS

Free hand cutting discs | Stone

C 24 R
Perfect

The C 24 R disc for craftsmen has been proven a million times over and offers
good performance at an affordable price.

• Fast cutting
• Good service life

Field of application: For construction site materials such as


concrete, stones, roofing tiles, sand-lime brick.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 3 x 16 4 x 1/8 x 5/8 15300 25 1105-015 100 105001

100 x 3 x 16 4 x 1/8 x 5/8 15300 25 1107-015 100 107005

115 x 2,5 x 22,23 4 1/2 x 3/32 x 7/8 13300 25 1115-060 100 115024

115 x 2,5 x 22,23 4 1/2 x 3/32 x 7/8 13300 25 1117-060 100 117028

115 x 3 x 22,23 4 1/2 x 1/8 x 7/8 13300 25 1115-015 100 115000

115 x 3 x 22,23 4 1/2 x 1/8 x 7/8 13300 25 1117-015 100 117004

125 x 2,5 x 22,23 5 x 3/32 x 7/8 12250 25 1125-060 100 125023

125 x 2,5 x 22,23 5 x 3/32 x 7/8 12250 25 1127-060 100 127027

125 x 3 x 22,23 5 x 1/8 x 7/8 12250 25 1125-015 100 125009

125 x 3 x 22,23 5 x 1/8 x 7/8 12250 25 1127-015 100 127003

180 x 2,5 x 22,23 7 x 3/32 x 7/8 8500 25 1185-060 100 145021

180 x 3 x 22,23 7 x 1/8 x 7/8 8500 25 1185-015 100 145007

180 x 3 x 22,23 7 x 1/8 x 7/8 8500 25 1187-015 100 147001

230 x 2,5 x 22,23 9 x 3/32 x 7/8 6650 25 1235-060 100 155020

230 x 3 x 22,23 9 x 1/8 x 7/8 6650 25 1235-015 100 155006

230 x 3 x 22,23 9 x 1/8 x 7/8 6650 25 1237-015 100 157000

300 x 3,5 x 22,23 12 x 1/8 x 7/8 5100 25 1305-225 100 165098

56 osborn.com
Free hand cutting discs | Stone

CS 24 R
Superior

High-performance stone cutting disc for diverse applications on construction sites.

• Particularly easy-cutting disc with long service life


• Effective cutting with little effort

Field of application: For granite, concrete, bricks and other construction


site materials, but also highly suitable for ceramic, porcelain and marble.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1116-015 100 116007

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 25 1118-015 100 118001

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1126-015 100 126006

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 25 1128-015 100 128000

180 x 3 x 22.23 7 x 1/8 x 7/8 8500 25 1186-015 100 146004

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1236-015 100 156003

230 x 3 x 22.23 9 x 1/8 x 7/8 6650 25 1238-015 100 158007

300 x 4 x 20 12 x 5/32 x 3/4 5100 25 1306-035 100 166502

300 x 4 x 22.23 12 x 5/32 x 7/8 5100 25 1306-036 100 166019

350 x 4 x 20 14 x 5/32 x 3/4 5500 10 1356-035 100 176501

350 x 4 x 25.4 14 x 5/32 x 1 5500 10 1356-037 100 176025

Item numbers in bold: available from stock. osborn.com 57


STONE CUTTING DISCS

Free hand cutting discs | Aspahlt / Ductile

CS 30 ASPHALT / DUKTIL
Superior

An extremely effective special disc that achieves outstanding results


not only in the poured cement composition of ductile pipes but also in
asphalt. Also offers excellent results with other building materials.

• Particularly easy-cutting disc with long service life


• Effective cutting with little effort

Field of application: For ductile pipes, aerated concrete, roofing tiles, sand-lime brick
and clay products. Effective in asphalt (including with aggregates).

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

300 x 4 x 20 12 x 5/32 x 3/4 5100 25 1306-135 100 166040

350 x 4 x 20 14 x 5/32 x 3/4 5500 10 1356-135 100 176087

58 osborn.com
General information
Grinding discs

Grinding discs | Steel

Grinding discs | Stone


Grinding discs | Cast iron

Mini grinding discs | Steel


Grinding discs | Aluminium
Grinding discs | Stainless steel/steel

72
71
70
60

69
65
63

Diamond Polishing &


Diamond tools Diamond Strip brushes Industrial Polishing and Abrasives Flap discs Grinding discs
Diamond tools cutting discs Strip brushes Industrial Satinising Abrasives Flap discs Rough grinding
cutting discs finishing
GRINDING DISCS

General information

Important info at a glance


All Dronco product labels have received a new design. They now feature a fresh,
clean design with user-friendly information, internationally recognised pictograms
and more explicit labelling of the quality line. Instead of the Dronco logo, they now
carry the Osborn trademark whilst retaining the renowned performance.

Our grinding discs are manufactured on modern production lines in keeping with
the latest safety standards according to EN 12 413 and oSa requirements.

DISC SPECIFICATIONS

Made in Germany
Stands for proven quality.
Our grinding discs are primarily
produced and tested in Germany.

Dimensions
Outer diameter, disc thickness,
max. speed
diameter of the bore. max. circumferential speed
Metric and imperial specifications.

EAN code

Field of application Product safety


Our products meet the highest safety
requirements and standards:
EN 12413 – Grinding discs
Colour coding system oSa – Organization for the Safety of
Red – colour used for grinding discs Abrasives

Expiry date
(quarter/year)

Features Quality line


Some of our products come
with additional characteristics.
These are highlighted on the
label. Safety information

Observe instructions

Use safety goggles


Type designation
Consists of the following information in the case of grinding discs: Use hearing protection equipment
A/CS – Aluminium oxide/silicon carbide (abrasive grain for grinding metal/stone)
Wear dust mask
AZ – Zirconium corundum (abrasive grain for enhanced service life and
grinding performance)
Wear gloves
AK – Ceramic grain is the innovative abrasive grain for a maximum service life
and incredible removal rates
Do not use product if damaged
24 – Refers to the size of the grit. The higher the number, the finer the grit.
E.g.: 24 coarse | 30 medium | 36 fine ...
V – This letter stands for the degree of hardness of the disc.
The higher the letter in the alphabet, the harder the disc.
E.g: Q soft | R medium hard | V hard
BF – Resin bond, reinforced with layers of glass fibre

60 osborn.com
General information

QUALITY LINES
FOR EVERY REQUIREMENT

Three quality lines that follow the good-better-best principle


Evolution
+ Xtreme From solid craftsman’s quality up to top-class, high-performance tools for inten-
sive industrial use. We offer you just the right tool for every requirement.
Performance

Superior
All of our products conform to the relevant standards, achieve a high
specific cutting performance and guarantee maximum safety.
Perfect

Lifetime

Evolution / Xtreme
High-power tools with outstanding performance. For intensive professional use
that subjects the tool to the highest quality requirements. Evolution products
guarantee maximum removal rates and an outstanding service life. You’ll
recognise the Evolution Line and treme Line by its label with five stars.

Superior
Premium tools for professional users. Effective, durable and cost-effec-
tive. Impresses during daily use thanks to its high removal rates and long
service life. You’ll recognise the Superior Line by its label with four stars.

Perfect
The cutting disc range for craftspeople who focus on quality and semi-
pro users. Good service life and a good cutting rate at an attractive price.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 61
All lengths in mm.
GRINDING DISCS

General information

APPLICATION TABLE
GRINDING DISCS

Metal grinding discs


Unalloyed and alloyed

●● very suitable

Stainless steel sheet

Non-ferrous metals
construction steel

● suitable construction steel

Welded seams
special steel
◒ limited suitability

Steel sheet
High-alloy
Very solid

Tool steel

Cast iron
Page

Grinding discs for steel


A 30 T Perfect 63 ●● ◒ ◒ ● ◒ ◒ ◒
AS 30 R Superior 64 ●● ●● ●● ● ●● ● ●
AS 24/30 T Superior 64 ●● ● ● ●● ●● ◒ ●
Grinding discs for stainless steel / steel
AS 30 S INOX Superior 65 ● ● ● ●● ● ●● ● ● ◒
AS 30 T INOX Superior 65 ● ● ●● ●● ● ●● ●● ● ◒
AZ 30 S Evolution 66 ●● ● ●● ●● ● ●● ●● ●● ●
AZ 30 T Evolution 66 ●● ● ●● ●● ● ●● ●● ●● ●
AK 36 T Evolution CeraMaxx 67 ●● ●● ●● ●● ●● ●● ●● ●● ●
AK 24 V Evolution CeraMaxx 68 ●● ●● ●● ●● ●● ●● ●● ●● ●
Grinding discs for cast iron
AS 24 S Cast Iron Superior 69 ◒ ◒ ●● ●●
Grinding discs for aluminium
AS 46 Alu Superior 70 ◒ ◒ ● ●●
Mini grinding discs
AS 46 T Mini Superior 71 ● ● ● ◒ ● ◒ ◒ ◒ ◒

Stone grinding discs

●● very suitable
Exposed aggregate
Sand-lime brick

● suitable
Fireproof clay
Clinker brick

◒ limited suitability
Clay pipes
Porcelain
Concrete

concrete
Terrazzo
Granite

Marble
Page

Slate

Grinding discs for stone


CS 30 S Superior 72 ●● ● ●● ● ● ● ● ● ● ● ●

62 osborn.com
Grinding discs | Steel

A 30 T
Perfect

Good all-purpose grinding disc with good service life.

Field of application: For sheet steel, structural steel and welding seams.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 6 x 16 4 x 1/4 x 5/8 15300 10 3106-040 100 300024

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-040 100 310023

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-040 100 320022

150 x 6 x 22.23 6 x 1/4 x 7/8 10200 10 3156-040 100 330021

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-041 100 340020

180 x 8 x 22.23 7 x 5/16 x 7/8 8500 10 3188-040 100 340082

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-041 100 350029

230 x 8 x 22.23 9 x 5/16 x 7/8 6650 10 3238-040 100 350067

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 63
All lengths in mm.
GRINDING DISCS

Grinding discs | Steel

AS 30 R
Superior

Very good grinding disc with particularly long service life.

Field of application: For all types of structural and tool steels, welding seams, cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-500 100 313000

125 x 4 x 22.23 5 x 5/32 x 7/8 12250 10 3124-500 100 323016

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-500 100 323009

150 x 6 x 22.23 6 x 1/4 x 7/8 10200 10 3156-500 100 333008

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-500 100 343014

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-500 100 353006

AS 24/30 T
Superior

Good all-purpose grinding disc with very long service life.

• Medium-hard bond for easy grinding


• High rate of removal
• Very long service life

Field of application: For high-strength construction steel, tool steel, high-speed steel
and sheet steel.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-520 100 313055

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-520 100 323047

150 x 6 x 22.23 6 x 1/4 x 7/8 10200 10 3156-520 100 333046

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-520 100 343052

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-520 100 353068

64 osborn.com
Grinding discs | Stainless steel/steel

AS 30 S INOX
Superior

Medium-hard special grinding disc with high grinding performance on


stainless steel surfaces.

• Medium-hard bond
• High rate of material removal
• Iron- and sulphur-free

Field of application: For rust- and acid-resistant steels, high-alloy stainless steels,
This item is also available
stainless steel sheeting.
with the X-LOCK adapter

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

100 x 6 x 16 4 x 1/4 x 5/8 15300 10 3106-540 100 303063

115 x 4 x 22.23 4 1/2 x 5/32 x 7/8 13300 10 3114-540 100 313093

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-540 100 313062

125 x 4 x 22.23 5 x 5/32 x 7/8 12250 10 3124-540 100 323030

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-540 100 323061

150 x 4 x 22.23 6 x 5/32 x 7/8 10200 10 3154-540 100 333053

150 x 6 x 22.23 6 x 1/4 x 7/8 10200 10 3156-540 100 333060

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-540 100 343090

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-540 100 353051

Bosch quick-mount X-LOCK

115 x 6 x 22,23 4 1/2 x 1/4 x 7/8 13300 25 3916-540 100 313086

125 x 6 x 22,23 5 x 1/4 x 7/8 12250 25 3926-540 100 320312

AS 30 T INOX
Superior

Our premium grinding disc for stainless steel applications.

• Extremely long service life


• Very good removal rate
• Comfortable to use, minimised vibrations
• No clogging – no rattling
• Iron- and sulphur-free

Field of application: For rust- and acid-resistant steels, high-alloy stainless steels,
stainless steel sheeting.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 7 x 22.23 4 1/2 x 9/32 x 7/8 13300 10 3117-545 100 313307

125 x 7 x 22.23 5 x 9/32 x 7/8 12250 10 3127-545 100 323306

180 x 7 x 22.23 7 x 9/32 x 7/8 8500 10 3187-545 100 343304

230 x 7 x 22.23 9 x 9/32 x 7/8 6650 10 3237-545 100 353303

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 65
All lengths in mm.
GRINDING DISCS

Grinding discs | Stainless steel/steel

AZ 30 S INOX
Evolution

Powerful, medium-hard grinding disc with zirconium corundum.

• Phenomenal removal rates with low contact pressure


• Particularly long service life
• Comfortable to use, minimised vibrations
• Iron- and sulphur-free

Field of application: For rust- and acid-resistant steels, high-alloy stain-


less steels, stainless steel sheeting, non-ferrous metals, cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-560 100 313253

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-560 100 323252

150 x 6 x 22.23 6 x 1/4 x 7/8 10200 10 3156-560 100 333251

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-560 100 343250

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-560 100 353259

AZ 30 T INOX
Evolution

Grinding disc with 25% proportion of zirconium corundum.

• Extremely long service life


• High removal rates
• Attractive price-performance ratio
• Iron- and sulphur-free

Field of application: For rust- and acid-resistant steels, high-


alloy stainless steels, non-ferrous metals, cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-550 100 313215

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-550 100 323214

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-550 100 353266

66 osborn.com
Grinding discs | Stainless steel/steel

AK 36 T CeraMaxx
Evolution

The new AK 36 T CeraMaxx is the first 3-mm high-performance grinding disc with
ceramic grain that does not require any backing pad and can also be used as a full-
fledged cutting disc. It stands out thanks to phenomenally enhanced performance
levels with respect to service life, grinding performance and user comfort.

• Minimal effort protects people and machines


• Aggressive material removal at all times ultimate productivity
• Smooth running and streamlined comfortable handling
• Cool grinding without blue discolouration no reworking
• Outstanding service life fewer tool changes
• Iron- and sulphur-free

Field of application: This grinding disc is ideal for the most demanding grinding
tasks such as: Preparing and removing welding seams, removing weld spatters,
descaling and rough deburring, grinding work on metals, fettling. For stainless
steel, steel, high-alloy steels, chromium steel, chrome nickel steel, non-ferrous
metals. Ideal for users working in pipeline construction, shipyards, metal const-
ruction, foundries, commercial vehicle production, steel construction, plant engi-
neering, crane construction and the manufacturing of building machines.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 3 x 22.23 4 1/2 x 1/8 x 7/8 13300 10 3113-551 100 311112

125 x 3 x 22.23 5 x 1/8 x 7/8 12250 10 3123-551 100 320145

CeraMaxx
Our strongest discs with latest-genera-
tion ceramic abrasive grain and perfor-
mance enhanced to the ultimate

CeraMaxx discs are among the fastest, most


aggressive and durable on the market. They
optimise the work process and save set-up The new bond technology and the micro-crystalline structure of the ceramic
time and labour costs while enhancing users’ grain ensure that new, extremely sharp cutting edges are continually released
in a targeted manner. This guarantees that the CeraMaxx cutting and grinding
productivity and efficiency enormously.
discs can always put in a top performance – from start to finish. For maximum
cutting speed, removal rates and service life.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 67
All lengths in mm.
GRINDING DISCS

Grinding discs | Stainless steel/steel

AK 24 V CeraMaxx
Evolution

The new AK24 V CeraMaxx high-performance grinding disc is mm thick and offers
increased productivity with up to three times greater material removal than standard
discs on the market. Further highlights include maximum aggressiveness along with
comfortable handling, enhanced efficiency thanks to incredible service
life and outstanding performance with low contact pressure.

• Minimal effort protects people and machines


• Aggressive material removal at all times ultimate productivity
• Smooth running and streamlined comfortable handling
• Cool grinding without blue discolouration no reworking
• Outstanding service life fewer tool changes
• Iron- and sulphur-free

Field of application: This grinding disc is ideal for the most demanding grinding
tasks such as: Preparing and removing welding seams, removing weld spatters,
descaling and rough deburring, grinding work on metals, fettling. For stainless
steel, steel, high-alloy steels, chromium steel, chrome nickel steel, non-ferrous
metals. Ideal for users working in pipeline construction, shipyards, metal const-
ruction, foundries, commercial vehicle production, steel construction, plant engi-
neering, crane construction and the manufacturing of building machines.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 7 x 22.23 4 1/2 x 9/32 x 7/8 13300 10 3117-561 100 313192

125 x 4 x 22.23 5 x 5/32 x 7/8 12250 10 3124-560 100 323191

125 x 7 x 22.23 5 x 9/32 x 7/8 12250 10 3127-560 100 323405

150 x 7 x 22.23 6 x 9/32 x 7/8 10200 10 3157-560 100 333084

180 x 7 x 22.23 7 x 9/32 x 7/8 8500 10 3187-560 100 343403

230 x 7 x 22.23 9 x 9/32 x 7/8 6650 10 3237-561 100 353211

CeraMaxx
Our strongest discs with latest-genera-
tion ceramic abrasive grain and perfor-
mance enhanced to the ultimate

CeraMaxx discs are among the fastest, most


aggressive and durable on the market. They
optimise the work process and save set-up The new bond technology and the micro-crystalline structure of the ceramic
time and labour costs while enhancing users’ grain ensure that new, extremely sharp cutting edges are continually released
in a targeted manner. This guarantees that the CeraMaxx cutting and grinding
productivity and efficiency enormously.
discs can always put in a top performance – from start to finish. For maximum
cutting speed, removal rates and service life.

68 osborn.com
Grinding discs | Cast iron

AS 24 S CAST IRON
Superior

Special grinding disc for the industrial processing of cast iron. The disc has been specially
designed for high removal rates with an exceptionally good service life. Its vibration
behaviour and user friendliness during prolonged use were also key aspects during the
development of the disc. No clogging, no rattling – a special tool for special applications.

• High removal rate


• Exceptionally good service life
• Comfortable to use, minimised vibrations
• No clogging – no rattling

Field of application: Cast iron.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

180 x 7 x 22.23 7 x 9/32 x 7/8 8500 10 3187-860 100 343182

230 x 7 x 22.23 9 x 9/32 x 7/8 6650 10 3237-860 100 353181

x ert ti when using cast iron grinding discs


SiC cannot be used for grinding iron, as the iron reacts with the silicon carbide at high temperatures. Iron carbide forms,
and the silicon carbide is converted into silicon. Iron carbide is hard, and the iron on the processing surface thus becomes
harder. Silicon itself is a soft metal, so the abrasive grain becomes softer. While the reaction only occurs at high tempe-
ratures at the direct point of contact between the abrasive grain and the iron, it makes SiC unsuitable as an abrasive.

SiC is suitable for processing cast iron, as the carbon contained in the cast iron prevents it from being reduced to silicon.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 69
All lengths in mm.
GRINDING DISCS

Grinding discs | Aluminium

AS 46 ALU
Superior

Special grinding disc for processing aluminium and non-ferrous metals.

• High removal rate


• Long service life
• No clogging

Field of application: Copper, aluminium alloys, brass, bronze.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-580 100 313079

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-580 100 323078

150 x 6 x 22.23 6 x 1/4 x 7/8 10200 10 3156-580 100 333077

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-580 100 343076

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-580 100 353075

70 osborn.com
Mini grinding discs | Steel

AS 46 T MINI
Superior

Mini grinding discs for use on straight grinders, cylindrical grinders, angle grinders,
flexible shaft machines and hand-held milling tools for grinding steel.
Please select the right bore.

• Good removal rate


• Good service life

Field of application: For all types of construction and tool steel, high-speed steel,
sheet steel.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

60 x 6 x 6 2 3/8 x 1/4 x 1/4 25450 10 6406-000 100 642551

76 x 6 x 10 3 x 1/4 x 3/8 20100 10 6407-600 100 642742

Please note: Mini cutting discs can be found in the metal cutting discs section of the catalogue.

Tensioning shaft for mini grinding discs


Superior

Tensioning shaft for attaching mini cutting and grinding discs on


straight grinders, cylindrical grinders, flexible shaft machines,
drilling machines and hand-held milling tools.

Ø in mm Ø in inches Dimension/piece Contents/piece Item code EAN 4081600

Tensioning shaft, 6 mm x M6 6 mm 1/4 1 6400-001 100 642575

Tensioning shaft, 6 mm x M10 6 mm 1/4 1 6400-002 100 642582

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 71
All lengths in mm.
GRINDING DISCS

Grinding discs | Stone

CS 30 S
Superior

Medium-hard grinding disc for processing stone and concrete.

• Very good removal rate


• Long service life
• For edge and surface grinding

Field of application: For stone and concrete.

Ø in mm Ø in inches RPM min-1 PU Shape Item code EAN 4081600

115 x 6 x 22.23 4 1/2 x 1/4 x 7/8 13300 10 3116-660 100 313109

125 x 6 x 22.23 5 x 1/4 x 7/8 12250 10 3126-660 100 323108

180 x 6 x 22.23 7 x 1/4 x 7/8 8500 10 3186-660 100 343106

230 x 6 x 22.23 9 x 1/4 x 7/8 6650 10 3236-660 100 353105

72 osborn.com
Flap discs

General information 74
Flap discs with normal corundum 78

Flap discs
Flap discs with zirconium corundum 80
Flap discs with ceramic abrasive grain 90
Flap discs with ceramic

Abrasives
grain or silicon carbide 92

Polishing and
satinising
Industrial
Strip brushes
cutting discs
Diamond
Diamond tools

73
FLAP DISCS

General information

Important info at a glance


OUR NEW PRODUCT LABELS
We have updated our range of flap discs and expanded it to include new, high-performance
products. All Dronco product labels have received a new design. They now feature a fresh, clean
design with user-friendly information, internationally recognised pictograms and more explicit
labelling of the quality line. Instead of the Dronco logo, they now carry the Osborn trademark
whilst retaining the renowned performance.

Our flap discs are manufactured on modern production lines in keeping with the latest safety
standards according to EN 13 743 and oSa requirements.

DESCRIPTION
Read the safety instructions

Wear eye protection

Wear hearing protection

Wear a respirator
Dimensions
Wear gloves Outer diameter, diameter of the hole,
Metric and imperial data
Not permitted for wet grinding

Safety information max. speed


max. circumferential speed

EAN code
Product safety
Our products meet the
highest safety requirements
and standards:
EN 13743 - Abrasive flap discs
oSa - Organization for the Safety of
Abrasives
Grit size
Field of application

Quality line

Type of abrasive grain Type designation

Shape of flap disc


Flat Tapered

74 osborn.com
General information

QUALITY LINES
FOR EVERY REQUIREMENT

Three quality lines that follow the good-better-best principle


Evolution
+ Xtreme From solid craftsman’s quality up to top-class, high-performance tools for inten-
sive industrial use. We offer you just the right tool for every requirement.
Performance

Superior
All of our products conform to the relevant standards, achieve a high
specific cutting performance and guarantee maximum safety.
Perfect

Lifetime

Evolution and Xtreme


High-power tools with outstanding performance. For intensive professional use
that subjects the tool to the highest quality requirements. Evolution products
guarantee maximum removal rates and an outstanding service life. You’ll
recognise the Evolution Line and treme Line by its label with five stars.

Superior
Premium tools for professional users. Effective, durable and cost-effec-
tive. Impresses during daily use thanks to its high removal rates and long
service life. You’ll recognise the Superior Line by its label with four stars.

Perfect
The cutting disc range for craftspeople who focus
on quality and semi-pro users. Good service life and
a good cutting rate at an attractive price.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 75
All lengths in mm.
FLAP DISCS

General information

OPTIMISED
ABRASIVE CLOTH

Our flap discs are produced using abrasive cloths that have been specially developed for this
purpose. In addition to traditional normal corundum cloth, three types of zirconium abrasive cloth
and two types of ceramic grain abrasive cloth with various performance levels are used.

Ceramic grain abrasive cloth


High-tech abrasive cloth with self-sharpening ceramic abrasive grain in an
innovative bond system. Significantly higher aggressiveness with noticeably less
wear guarantee a maximum removal rate, particularly for edge grinding, and an
CERA MAXX excellent service life. An additional top coat results in cooler grinding and reduces
discolourations on tool surfaces. Robust polyester cloth for demanding grinding tasks
on stainless steel and steel with a high level of surface quality.

High-quality abrasive cloth with permanently self-sharpening ceramic abrasive grain.


Guarantees an outstanding removal rate and a long service life. Cool grinding on
CERA PLUS surfaces and edges. Reduces discolourations on the tool surface. Robust polyester
cloth for demanding grinding tasks on stainless steel and steel with a high level of
surface quality.

Zirconium abrasive cloth


High-tech zirconium cloth with an innovative bond system. This abrasive band offers
ZIRCON MAXX an outstanding removal rate and a significantly longer lifetime in comparison to
conventional zirconium products. An additional top coat enables cool grinding and
reduces discolourations on the tool surface. Robust polyester cloth for demanding
grinding tasks on stainless steel and steel. Particularly suitable for edge grinding.

ZIRCON PLUS Top-quality zirconium abrasive cloth Robust cotton-polyester backing for the very
ZIRCON FLX best results on surfaces and edges. For stainless steel and steel. This abrasive cloth
ZIRCON SPEED stands out thanks to its very good service life and well-balanced grinding properties.

ZIRCON JUMBO Zirconium abrasive cloth on a cotton-polyester backing with a good removal rate.
ZIRCON POWER Equally suitable for use on edges and surfaces. For stainless steel and steel. This
ZIRCON TRIM abrasive band distinguishes itself thanks to its good grinding performance and a
good service life.

Aluminium oxide abrasive cloth

ALOX POWER
Abrasive cloth with aluminium oxide abrasive grain – proven a million times
over. The tough, hard abrasive grain enables a good removal rate, particularly
ALOX GRIND+
for surface grinding and deburring. Good service life. For processing steel and
FINISH
wood. This abrasive band distinguishes itself thanks to an even grinding finish.

76 osborn.com
General information

Silicon carbide abrasive cloth


Polyester abrasive cloth with silicon carbide abrasive grain.
SIC POWER The problem solver for processing aluminum and stone. The very hard abrasive
grain ensures a good stock removal and convinces by a good tool life.

APPLICATION TABLE
FLAP DISCS
High alloy special steel
Unalloyed and alloyed

●●●
Stainless steel sheet

extremely suitable
Non-ferrous metals
construction steel

construction steel

●● very suitable
Welding seams


Steel sheet

suitable
Aluminum
Very solid

Tool steel

Cast iron

Plastic
Wood

Stone
Page

Flap discs normal corundum


Perfect ALOX POWER 78 ●● ●● ●● ● ●● ● ● ● ● ●
Evolution ALOX GRIND + FINISH 79 ●● ●● ●● ●● ●● ●● ● ●● ● ● ●
Flap discs zirconium corundum
Perfect ZIRCON POWER 80 ●● ●● ●● ●● ●● ●● ●● ●● ● ● ●
Perfect ZIRCON TRIM 82 ●● ●● ●● ●● ●● ●● ●● ●● ● ● ●
Perfect ZIRCON JUMBO 83 ●● ●● ●● ●● ●● ●● ●● ●● ● ● ●
Superior ZIRCON PLUS 84 ●● ●● ●● ●● ●●● ●●● ●● ●●● ● ● ●
Superior ZIRCON PRIME G-AZ 85 ●● ●● ●● ●● ●●● ●●● ●● ●●● ● ● ●
Evolution ZIRCON SPEED 86 ●● ●● ●● ●● ●● ●● ● ●● ● ● ●
Evolution ZIRCON FLX 87 ●● ●● ●● ●● ●● ●● ● ●● ● ● ●
Evolution ZIRCON MAXX 88 ●●● ●●● ●●● ●●● ●●● ●●● ●●● ●● ●● ● ●
Flap discs ceramic grain
Superior CERA PLUS 90 ●●● ●●● ●●● ●●● ●●● ●●● ●●● ●● ●● ● ●
Evolution CERA MAXX 91 ●●● ●●● ●●● ●●● ●●● ●●● ●●● ●● ●● ● ●
Flap discs silicon carbide
Perfect SIC POWER 92 ● ●● ●● ● ●●

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 77
All lengths in mm.
FLAP DISCS

Flap discs with normal corundum

ALOX POWER
Perfect

Cost-effective product for processing steel and wood.


A tough, hard abrasive grain enables good removal rates, particularly when grinding
surfaces. The glass fibre backing is characterised by an even grinding finish until the
abrasive grain is completely consumed. No scratches appear on the workpiece.

• Quick machining
• Fine surface structure
• Good lifetime

Field of application: For processing steel, wood and plastic.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-004 100 565300

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-006 100 565317

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-007 100 565324

115 x 22,23 4 1/2 x 7/8 13300 120 10 5231-009 100 565331

125 x 22,23 5 x 7/8 12250 40 10 5232-004 100 565508

125 x 22,23 5 x 7/8 12250 60 10 5232-006 100 565515

125 x 22,23 5 x 7/8 12250 80 10 5232-007 100 565522

125 x 22,23 5 x 7/8 12250 120 10 5232-009 100 565539

180 x 22,23 7 x 7/8 8500 40 10 5238-004 100 565706

180 x 22,23 7 x 7/8 8500 60 10 5238-006 100 565713

180 x 22,23 7 x 7/8 8500 80 10 5238-007 100 565720

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-204 100 565409

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-206 100 565416

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-207 100 565423

115 x 22,23 4 1/2 x 7/8 13300 120 10 5231-209 100 565430

125 x 22,23 5 x 7/8 12250 40 10 5232-204 100 565607

125 x 22,23 5 x 7/8 12250 60 10 5232-206 100 565614

125 x 22,23 5 x 7/8 12250 80 10 5232-207 100 565621

125 x 22,23 5 x 7/8 12250 120 10 5232-209 100 565638

180 x 22,23 7 x 7/8 8500 40 10 5238-204 100 565805

180 x 22,23 7 x 7/8 8500 60 10 5238-206 100 565812

180 x 22,23 7 x 7/8 8500 80 10 5238-207 100 565829

78 osborn.com
Flap discs with normal corundum

ALOX GRIND+FINISH
Evolution

nno ati e fla disc with a combination of fla s made of


aluminium oxide abrasi e cloth and olishing fleece
This lets you complete two work steps in one process and saves time. Material
removal and simultaneous surface finishing with a very good result. Optimal and
cost-effective at the same time. Available in three combinations: Grit 60 + polishing
fleece coarse, grit 80 polishing fleece medium, grit 120 polishing fleece fine.

• Combined abrasives
• Welding seam processing and coarse surface finishing in a single process
• Removal of inclusions (nicks, scratches) and simultaneous surface finishing
• Removal of burrs after plasma and laser cutting
• Preserves the shape of the workpiece during removal (tubes, railings)
• Rapid work progress
• Substantial time savings
• Visible matte polishing finish

Field of application: For processing stainless steel, steel, aluminium and non-ferrous metals.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 60 + coarse 10 5251-704 100 565119

115 x 22,23 4 1/2 x 7/8 13300 80 + medium 10 5251-706 100 565126

115 x 22,23 4 1/2 x 7/8 13300 fine 10 5251-707 100 565133

125 x 22,23 5 x 7/8 12250 60 + coarse 10 5252-704 100 565218

125 x 22,23 5 x 7/8 12250 80 + medium 10 5252-706 100 565225

125 x 22,23 5 x 7/8 12250 fine 10 5252-707 100 565232

Three different combinations

60 + coarse 80 + medium 120 fine

Removal of welding seams and


attractive finish in a single process

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 79
All lengths in mm.
FLAP DISCS

Flap discs with zirconium corundum

ZIRCON POWER
Perfect

All-round flap disc with irconium corundum band on a cotton


polyester cloth. Good removal rate and service life.

• Ideal for surface grinding on steel and stainless steel


• High removal rate and effortless work without clogging
• The glass fibre backing is characterised by an even grinding finish until the
abrasive grain is completely consumed. No scratches appear on the workpiece.

Field of application: For processing stainless steel and steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-184 100 560404

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-186 100 560411

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-187 100 560428

125 x 22,23 5 x 7/8 12250 40 10 5232-184 100 560602

125 x 22,23 5 x 7/8 12250 60 10 5232-186 100 560619

125 x 22,23 5 x 7/8 12250 80 10 5232-187 100 560626

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-384 100 560503

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-386 100 560510

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-387 100 560527

115 x 22,23 4 1/2 x 7/8 13300 120 10 5231-389 100 560534

125 x 22,23 5 x 7/8 12250 40 10 5232-384 100 560701

125 x 22,23 5 x 7/8 12250 60 10 5232-386 100 560718

125 x 22,23 5 x 7/8 12250 80 10 5232-387 100 560725

125 x 22,23 5 x 7/8 12250 120 10 5232-389 100 560732

180 x 22,23 7 x 7/8 8500 40 10 5238-384 100 560800

180 x 22,23 7 x 7/8 8500 60 10 5238-386 100 560817

180 x 22,23 7 x 7/8 8500 80 10 5238-387 100 560824

80 osborn.com
Flap discs with zirconium corundum

ZIRCON POWER X-LOCK


Perfect

All-round flap disc with X-LOCK adapter. irconium corundum band


on a cotton polyester cloth. Good removal rate and service life.

• Ideal for surface grinding on steel and stainless steel


• High removal rate and effortless work without clogging
• The glass fibre backing is characterised by an even grinding finish until the
abrasive grain is completely consumed. No scratches appear on the workpiece.

Field of application: For processing stainless steel and steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5931-184 100 560459

115 x 22,23 4 1/2 x 7/8 13300 60 10 5931-186 100 560466

115 x 22,23 4 1/2 x 7/8 13300 80 10 5931-187 100 560473

125 x 22,23 5 x 7/8 12250 40 10 5932-184 100 560657

125 x 22,23 5 x 7/8 12250 60 10 5932-186 100 560664

125 x 22,23 5 x 7/8 12250 80 10 5932-187 100 560671

115 x 22,23 4 1/2 x 7/8 13300 40 10 5931-384 100 560558

115 x 22,23 4 1/2 x 7/8 13300 60 10 5931-386 100 560565

115 x 22,23 4 1/2 x 7/8 13300 80 10 5931-387 100 560572

115 x 22,23 4 1/2 x 7/8 13300 120 10 5931-389 100 560589

125 x 22,23 5 x 7/8 12250 40 10 5932-384 100 560756

125 x 22,23 5 x 7/8 12250 60 10 5932-386 100 560763

125 x 22,23 5 x 7/8 12250 80 10 5932-387 100 560770

125 x 22,23 5 x 7/8 12250 120 10 5932-389 100 560787

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 81
All lengths in mm.
FLAP DISCS

Flap discs with zirconium corundum

ZIRCON TRIM
Perfect

Flap disc with a glass fibre reinforced, trimmable plastic backing. Newly
developed zirconium abrasive band with very good removal rate and service
life. oes not leave any scratches or abrasions on the workpiece.

• Trimmable plastic backing does not leave any scratches or abrasion on the workpiece
• Very robust, glass fibre reinforced plastic backing
• Very good removal rate
• Very good service life

Field of application: For surface and edge grinding of stainless steel and steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5131-184 100 560909

115 x 22,23 4 1/2 x 7/8 13300 60 10 5131-186 100 560916

115 x 22,23 4 1/2 x 7/8 13300 80 10 5131-187 100 560923

125 x 22,23 5 x 7/8 12250 40 10 5132-184 100 561505

125 x 22,23 5 x 7/8 12250 60 10 5132-186 100 561012

125 x 22,23 5 x 7/8 12250 80 10 5132-187 100 561029

ZIRCON TRIM X-LOCK


Perfect

Flap disc with a glass fibre reinforced, trimmable plastic backing


and X-LOCK adapter.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5831-184 100 560954

115 x 22,23 4 1/2 x 7/8 13300 60 10 5831-186 100 560961

115 x 22,23 4 1/2 x 7/8 13300 80 10 5831-187 100 560978

115 x 22,23 4 1/2 x 7/8 13300 120 10 5831-189 100 560985

125 x 22,23 5 x 7/8 12250 40 10 5832-184 100 561050

125 x 22,23 5 x 7/8 12250 60 10 5832-186 100 561067

125 x 22,23 5 x 7/8 12250 80 10 5832-187 100 561074

125 x 22,23 5 x 7/8 12250 120 10 5832-189 100 561081

82 osborn.com
Flap discs with zirconium corundum

ZIRCON JUMBO
Perfect

All-round flap disc with especially high number of flaps in a steep


arrangement ensures higher grinding performance and comfortable
handling. Equipped with zirconium corundum band on a cottonpolyester
cloth. Very good removal rate with excellent service life.

• Very long service life thanks to significantly higher number of flaps


• Extra-long, closely overlapping flaps
• Ideal for flat and surface grinding on steel and stainless steel
• High removal rate and effortless work without clogging
• Low-vibration work thanks to high volume of layers
• Very good surface quality on workpiece

Field of application: For processing stainless steel, steel and non-ferrous metals.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-164 100 560008

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-166 100 560015

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-167 100 560022

125 x 22,23 5 x 7/8 12250 40 10 5232-164 100 560206

125 x 22,23 5 x 7/8 12250 60 10 5232-166 100 560213

125 x 22,23 5 x 7/8 12250 80 10 5232-167 100 560220

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-364 100 560107

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-366 100 560114

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-367 100 560121

125 x 22,23 5 x 7/8 12250 40 10 5232-364 100 560305

125 x 22,23 5 x 7/8 12250 60 10 5232-366 100 560312

125 x 22,23 5 x 7/8 12250 80 10 5232-367 100 560329

igher number of fla s stee er


arrangement of fla s

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 83
All lengths in mm.
FLAP DISCS

Flap discs with zirconium corundum

ZIRCON PLUS
Superior

Top-quality irconium flap disc. Well-suited for deburring, processing


welding seams and surface grinding.

Very balanced and universally applicable flap disc with brilliant removal rate
and outstanding service life. For processing steel and stainless steel. A true
four-star all-round disc.

• Ideal for processing edges


• Also very good for surface grinding
• Outstanding grinding performance with superior lifetime
• High removal rate and effortless work without clogging
• Very good surface quality on workpiece

Field of application: For processing stainless steel, steel, cast iron, among others.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5241-104 100 561104

115 x 22,23 4 1/2 x 7/8 13300 60 10 5241-106 100 561111

115 x 22,23 4 1/2 x 7/8 13300 80 10 5241-107 100 561128

125 x 22,23 5 x 7/8 12250 40 10 5242-104 100 561302

125 x 22,23 5 x 7/8 12250 60 10 5242-106 100 561319

125 x 22,23 5 x 7/8 12250 80 10 5242-107 100 561326

180 x 22,23 7 x 7/8 8500 40 10 5248-104 100 561500

180 x 22,23 7 x 7/8 8500 60 10 5248-106 100 561517

115 x 22,23 4 1/2 x 7/8 13300 40 10 5241-304 100 561203

115 x 22,23 4 1/2 x 7/8 13300 60 10 5241-306 100 561210

115 x 22,23 4 1/2 x 7/8 13300 80 10 5241-307 100 561227

115 x 22,23 4 1/2 x 7/8 13300 120 10 5241-309 100 561234

125 x 22,23 5 x 7/8 12250 40 10 5242-304 100 561401

125 x 22,23 5 x 7/8 12250 60 10 5242-306 100 561418

125 x 22,23 5 x 7/8 12250 80 10 5242-307 100 561425

125 x 22,23 5 x 7/8 12250 120 10 5242-309 100 561432

180 x 22,23 7 x 7/8 8500 40 10 5248-304 100 561609

180 x 22,23 7 x 7/8 8500 60 10 5248-306 100 561616

84 osborn.com
Flap discs with zirconium corundum

ZIRCON PRIME G-AZ


Superior

Special flap disc with irconium corundum. This abrasive grain cloth is less hard,
but very tough, and gives the disc very good all purpose characteristics.

• Robust abrasive belt for high demands


• Brilliant grinding capacity
• Outstanding service
• It is used for such demanding operations as deburring,
machining welding seams and breaking edges.
• The glass fibre backing is characterised by an even grinding finish until all of the
abrasive grain has been worn away. Leaves no scratches on the workpiece.

Field of application: For processing stainless steel, steel, cast iron, among others.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5211-104 100 511505

115 x 22,23 4 1/2 x 7/8 13300 60 10 5211-106 100 511512

115 x 22,23 4 1/2 x 7/8 13300 80 10 5211-107 100 511529

115 x 22,23 4 1/2 x 7/8 13300 120 10 5211-109 100 511543

125 x 22,23 5 x 7/8 12250 40 10 5212-104 100 521504

125 x 22,23 5 x 7/8 12250 60 10 5212-106 100 521511

125 x 22,23 5 x 7/8 12250 80 10 5212-107 100 521528

125 x 22,23 5 x 7/8 12250 120 10 5212-109 100 521542

180 x 22,23 7 x 7/8 8500 40 10 5218-104 100 541502

180 x 22,23 7 x 7/8 8500 60 10 5218-106 100 541519

115 x 22,23 4 1/2 x 7/8 13300 40 10 5211-304 100 511109

115 x 22,23 4 1/2 x 7/8 13300 60 10 5211-306 100 511116

115 x 22,23 4 1/2 x 7/8 13300 80 10 5211-307 100 511123

115 x 22,23 4 1/2 x 7/8 13300 120 10 5211-309 100 511147

125 x 22,23 5 x 7/8 12250 40 10 5212-304 100 521207

125 x 22,23 5 x 7/8 12250 60 10 5212-306 100 521214

125 x 22,23 5 x 7/8 12250 80 10 5212-307 100 521221

125 x 22,23 5 x 7/8 12250 120 10 5212-309 100 521269

180 x 22,23 7 x 7/8 8500 40 10 5218-304 100 541014

180 x 22,23 7 x 7/8 8500 60 10 5218-306 100 541021

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 85
All lengths in mm.
FLAP DISCS

Flap discs with zirconium corundum

ZIRCON SPEED
Evolution

Premium flap disc with backing plate made of glass


fibre reinforced plastic with M14 thread.

The zirconium abrasive cloth optimised for performance and a high number
of flaps enable a high removal rate and an especially long service life. The
special plastic backing allows cool grinding and quick tool changes.

• Quick to install thanks to the integrated M14 adapter – this saves set-up time
• Active cooling of the workpiece thanks to cooling slots in the backing plate
• Aggressive disc with high removal rate on edges and surfaces
• Significantly increased service life in comparison to previous et flap disc

Field of application: Top performance on stainless steel and steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x M14 4 1/2 x M14 13300 40 10 5151-154 100 563504

115 x M14 4 1/2 x M14 13300 60 10 5151-156 100 563511

115 x M14 4 1/2 x M14 13300 80 10 5151-157 100 563528

125 x M14 5 x M14 12250 40 10 5152-154 100 563603

125 x M14 5 x M14 12250 60 10 5152-156 100 563610

125 x M14 5 x M14 12250 80 10 5152-157 100 563627

Saves set-up time thanks to the integrated


M14 adapter

86 osborn.com
Flap discs with zirconium corundum

ZIRCON FLX
Evolution

FLX stands for maximum flexibility in terms of application.


Offset arrangement of protruding flaps made of irconium cloth
simplify the processing of difficult-to-reach areas.

• Outstanding removal rate with excellent service life


• Flexible application – ideal for difficult-to-reach spots, such as fillet welds
• Broad spectrum of applications (surface processing, preparing
welding seams, cleaning and processing surfaces and contours
(tubes, railings, etc.), removing rust and paint)

Field of application: Top performance on stainless steel and steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5251-604 100 564907

115 x 22,23 4 1/2 x 7/8 13300 60 10 5251-606 100 564914

115 x 22,23 4 1/2 x 7/8 13300 80 10 5251-607 100 564921

125 x 22,23 5 x 7/8 12250 40 10 5252-604 100 565003

125 x 22,23 5 x 7/8 12250 60 10 5252-606 100 565010

125 x 22,23 5 x 7/8 12250 80 10 5252-607 100 565027

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 87
All lengths in mm.
FLAP DISCS

Flap discs with zirconium corundum

ZIRCON MAXX
Evolution

Premium product with new high-tech zirconium abrasive cloth and


additives that actively support grinding. Additional top coat for particularly
cool grinding. The innovative abrasive band enables an extremely high
removal rate for edge grinding and guarantees a longservice life.

• Superior removal rate on edges and hard steel


• Good removal for surface grinding
• Substantial time savings
• Clear plus in terms of service life
• Highly resilient thanks to robust abrasive cloth
• Extra-cool grinding thanks to additional top coat
• Reduces thermal discolouration on the workpiece

Field of application: For processing high alloy, martensitic steel, titanium,


malleable cast iron, wrought iron, nickelcobalt alloys, chrome and chrome-nickel-
steel, brass or bronze. Areas of application: Sheet metal processing, container
construction, cast parts, hand tools, tubes and bars, metal constructions.
Outstanding results for grinding edges of steel or stainless steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5251-104 100 563702

115 x 22,23 4 1/2 x 7/8 13300 60 10 5251-106 100 563719

115 x 22,23 4 1/2 x 7/8 13300 80 10 5251-107 100 563726

125 x 22,23 5 x 7/8 12250 40 10 5252-104 100 563900

125 x 22,23 5 x 7/8 12250 60 10 5252-106 100 563917

125 x 22,23 5 x 7/8 12250 80 10 5252-107 100 563924

115 x 22,23 4 1/2 x 7/8 13300 40 10 5251-304 100 563801

115 x 22,23 4 1/2 x 7/8 13300 60 10 5251-306 100 563818

115 x 22,23 4 1/2 x 7/8 13300 80 10 5251-307 100 563825

125 x 22,23 5 x 7/8 12250 40 10 5252-304 100 564402

125 x 22,23 5 x 7/8 12250 60 10 5252-306 100 564419

125 x 22,23 5 x 7/8 12250 80 10 5252-307 100 564426

88 osborn.com
Flap discs with zirconium corundum

ZIRCON MAXX X-LOCK


Evolution

High-End Flap disc with a glass fibre reinforced, trimmable plastic backing
and X-LOCK adapter.

• Superior removal rate on edges and hard steel


• Good removal for surface grinding
• Substantial time savings
• Clear plus in terms of service life
• Highly resilient thanks to robust abrasive cloth
• Extra-cool grinding thanks to additional top coat
• Reduces thermal discolouration on the workpiece

Field of application: For processing high alloy, martensitic steel, titanium,


malleable cast iron, wrought iron, nickelcobalt alloys, chrome and chrome-nickel-
steel, brass or bronze. Areas of application: Sheet metal processing, container
construction, cast parts, hand tools, tubes and bars, metal constructions.
Outstanding results for grinding edges of steel or stainless steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5851-304 100 563757

115 x 22,23 4 1/2 x 7/8 13300 60 10 5851-306 100 563764

115 x 22,23 4 1/2 x 7/8 13300 80 10 5851-307 100 563771

125 x 22,23 5 x 7/8 12250 40 10 5852-304 100 563955

125 x 22,23 5 x 7/8 12250 60 10 5852-306 100 563962

125 x 22,23 5 x 7/8 12250 80 10 5852-307 100 563979

Removal rates on edges Stock removal 20 min.


Material: V2A stainless steel
+ 120 % , angle grinder

ZIRCON PLUS Superior ZIRCON MAXX Evolution

Results in Dronco test lab. Removal values depend to a significant extent


on the person performing the test, the angle grinder and workpiece, and may vary.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 89
All lengths in mm.
FLAP DISCS

Flap discs with ceramic abrasive grain

CERA PLUS
Superior
Flap disc with self-sharpening ceramic grain, which permanently enables
an extremely high removal rate and guarantees a long service life.

The robust polyester backing and a full resin bond with additives that
actively support grinding guarantee that the abrasive grain on the backing
remains resistant to wear, even under high stress. This makes CERA
PLUS ideal for extreme grinding work or demanding special tasks.

• Extremely aggressive removal rate with a minimum of effort


This item is also available
with the X-LOCK adapter • Substantial time savings
• Clear plus in terms of service life
• Highly resilient
• Self-sharpening
• Cool grinding on surfaces and edges
• Reduces thermal discolouration on the workpiece

Field of application: For processing high alloy steel, titanium alloys,


nickel-base alloys, chrome and chrome-nickel-steel, brass or bronze.
Areas of application: Sheet metal processing, container construction,
cast parts, hand tools, tubes and bars, metal constructions. Outstanding
results for surface and edge grinding of steel or stainless steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5241-434 100 561708

115 x 22,23 4 1/2 x 7/8 13300 60 10 5241-436 100 561715

115 x 22,23 4 1/2 x 7/8 13300 80 10 5241-437 100 561722

125 x 22,23 5 x 7/8 12250 40 10 5242-434 100 561906

125 x 22,23 5 x 7/8 12250 60 10 5242-436 100 561913

125 x 22,23 5 x 7/8 12250 80 10 5242-437 100 561920

115 x 22,23 4 1/2 x 7/8 13300 40 10 5241-444 100 561807

115 x 22,23 4 1/2 x 7/8 13300 60 10 5241-446 100 561814

115 x 22,23 4 1/2 x 7/8 13300 80 10 5241-447 100 561821

125 x 22,23 5 x 7/8 12250 40 10 5242-444 100 562002

125 x 22,23 5 x 7/8 12250 60 10 5242-446 100 562019

125 x 22,23 5 x 7/8 12250 80 10 5242-447 100 562026

Bosch quick-mount X-LOCK

115 x 22,23 4 1/2 x 7/8 13300 40 10 5941-444 100 561753

115 x 22,23 4 1/2 x 7/8 13300 60 10 5941-446 100 561760

115 x 22,23 4 1/2 x 7/8 13300 80 10 5941-447 100 561777

125 x 22,23 5 x 7/8 12250 40 10 5942-444 100 562057

125 x 22,23 5 x 7/8 12250 60 10 5942-446 100 562064

125 x 22,23 5 x 7/8 12250 80 10 5942-447 100 562071

90 osborn.com
Flap discs with ceramic abrasive grain

CERA MAXX
Evolution
Premium product with self-sharpening ceramic grain and additives that actively
support grinding. Additional top coat for particularly cool grinding and improved
level of surface quality. This innovative abrasive band impresses thanks to a
permanently available aggressive removal rate and incredibly long lifetime. The
ultimate for demanding grinding work on high alloy or heat-sensitive steel.

• Extremely aggressive removal rate


• Comfortable handling thanks to low contact pressure
• Particularly cool grinding due to additional top coat
This item is also available
with the X-LOCK adapter. • Reduces thermal discolouration on the workpiece
Please look on the following • Ensures a high level of surface quality
page • Top results on edges: up to 40 % higher removal rate for edge grinding
• Substantial time savings
• A clear plus in terms of service life – significantly more removal with one disc
• Highly resilient

Field of application: For processing high alloy, martensitic steel, heat-


sensitive steel, wrought iron, chrome and chrome-nickel-steel, brass or
bronze. Areas of application: Sheet metal processing, container construction,
cast parts, hand tools, tubes and bars, metal constructions. Outstanding
results for surface and edge grinding of steel or stainless steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5251-434 100 564501

115 x 22,23 4 1/2 x 7/8 13300 60 10 5251-436 100 564518

115 x 22,23 4 1/2 x 7/8 13300 80 10 5251-437 100 564525

125 x 22,23 5 x 7/8 12250 40 10 5252-434 100 564709

125 x 22,23 5 x 7/8 12250 60 10 5252-436 100 564716

125 x 22,23 5 x 7/8 12250 80 10 5252-437 100 564723

115 x 22,23 4 1/2 x 7/8 13300 40 10 5251-444 100 564600

115 x 22,23 4 1/2 x 7/8 13300 60 10 5251-446 100 564617

115 x 22,23 4 1/2 x 7/8 13300 80 10 5251-447 100 564624

125 x 22,23 5 x 7/8 12250 40 10 5252-444 100 564808

125 x 22,23 5 x 7/8 12250 60 10 5252-446 100 564815

125 x 22,23 5 x 7/8 12250 80 10 5252-447 100 564822

Removal rate on surfaces Stock removal 20 min. Removal rate on edges


Material: V2A stainless steel
+ 30 % , angle grinder + 40 %
Results in Dronco test lab.
Removal values depend
to a significant extent on
the person performing the
test, the angle grinder and
workpiece, and may vary.

CERA PLUS CERA MAXX CERA PLUS CERA MAXX


Superior Evolution Superior Evolution

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 1
All lengths in mm.
FLAP DISCS

Flap discs with ceramic grain or silicon carbide

CERA MAXX X-LOCK


Evolution
High-End Flap disc with a glass fibre reinforced, trimmable plastic backing
and X-LOCK adapter.

• Extremely aggressive removal rate


• Comfortable handling thanks to low contact pressure
• Particularly cool grinding due to additional top coat
• Reduces thermal discolouration on the workpiece
• Ensures a high level of surface quality
• Top results on edges: up to 40 % higher removal rate for edge grinding
• Substantial time savings
• A clear plus in terms of service life – significantly more removal with one disc
• Highly resilient

Field of application: For processing high alloy, martensitic steel, heat-


sensitive steel, wrought iron, chrome and chrome-nickel-steel, brass or
bronze. Areas of application: Sheet metal processing, container construction,
cast parts, hand tools, tubes and bars, metal constructions. Outstanding
results for surface and edge grinding of steel or stainless steel.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5851-444 100 564556

115 x 22,23 4 1/2 x 7/8 13300 60 10 5851-446 100 564563

115 x 22,23 4 1/2 x 7/8 13300 80 10 5851-447 100 564570

125 x 22,23 5 x 7/8 12250 40 10 5852-444 100 564754

125 x 22,23 5 x 7/8 12250 60 10 5852-446 100 564761

125 x 22,23 5 x 7/8 12250 80 10 5852-447 100 564778

SIC POWER
Perfect

Powerful flap disc with silicon carbide cloth

• Problem solver for grinding aluminum and stone.


• Good stock removal and good tool life.

Anwendung: For working on concrete, stone, tile, ceramic,


aluminum, cast iron, plastic. Also well suited for claw care.

Ø in mm Ø in Inch RPM min-1 Grit PU Shape Item code EAN 4081600

115 x 22,23 4 1/2 x 7/8 13300 40 10 5231-404 100 560343

115 x 22,23 4 1/2 x 7/8 13300 60 10 5231-406 100 560350

115 x 22,23 4 1/2 x 7/8 13300 80 10 5231-407 100 560367

115 x 22,23 4 1/2 x 7/8 13300 120 10 5231-409 100 560374

92 osborn.com
Abrasives
Abrasives
Fibre discs for use on angle grinders 94

Polishing &
Satinising
Semi-flexible grinding discs for angle grinders 6
Backing pads for angle grinders 97
Grinding cups for angle grinders 98
Industrial

Ceramic bonded grinding discs 99


Flap wheels 99
Strip brushes

Sanding drums 99
Economy rolls for manual sanding 100
cutting discs
Diamond
Diamond tools
ABRASIVES

Fibre discs for use on angle grinders

FIBER A
Perfect

Fibre discs with normal corundum for mechanical processing of metals.

• High removal rates


• Good service life
• PLEASE NOTE: A backing pad is required for mounting the disc on the angle grinder!

Field of application: For processing metal and cast iron. Also suitable for wood.

Designation Ø in mm Ø in inches PU Item code EAN 4081600

A 16 Fiber 115 x 22 4 1/2 x 7/8 25 6011-000 000 601008

A 16 Fiber 125 x 22 5 x 7/8 25 6012-000 000 602005

A 16 Fiber 180 x 22 7 x 7/8 25 6018-000 000 604009

A 24 Fiber 115 x 22 4 1/2 x 7/8 25 6011-001 000 601015

A 24 Fiber 125 x 22 5 x 7/8 25 6012-001 000 602012

A 24 Fiber 180 x 22 7 x 7/8 25 6018-001 000 604016

A 36 Fiber 115 x 22 4 1/2 x 7/8 25 6011-003 000 601039

A 36 Fiber 125 x 22 5 x 7/8 25 6012-003 000 602036

A 36 Fiber 180 x 22 7 x 7/8 25 6018-003 000 604030

A 40 Fiber 115 x 22 4 1/2 x 7/8 25 6011-004 000 601046

A 40 Fiber 125 x 22 5 x 7/8 25 6012-004 000 602043

A 40 Fiber 180 x 22 7 x 7/8 25 6018-004 000 604047

A 50 Fiber 115 x 22 4 1/2 x 7/8 25 6011-005 000 601053

A 50 Fiber 125 x 22 5 x 7/8 25 6012-005 000 602050

A 60 Fiber 115 x 22 4 1/2 x 7/8 25 6011-006 000 601060

A 60 Fiber 125 x 22 5 x 7/8 25 6012-006 000 602067

A 60 Fiber 180 x 22 7 x 7/8 25 6018-006 000 604061

A 80 Fiber 115 x 22 4 1/2 x 7/8 25 6011-007 000 601077

A 80 Fiber 125 x 22 5 x 7/8 25 6012-007 000 602074

A 80 Fiber 180 x 22 7 x 7/8 25 6018-007 000 604078

A 100 Fiber 115 x 22 4 1/2 x 7/8 25 6011-008 000 601084

A 100 Fiber 125 x 22 5 x 7/8 25 6012-008 000 602081

A 100 Fiber 180 x 22 7 x 7/8 25 6018-008 000 604085

A 120 Fiber 115 x 22 4 1/2 x 7/8 25 6011-009 000 601091

A 120 Fiber 125 x 22 5 x 7/8 25 6012-009 000 602098

A 120 Fiber 180 x 22 7 x 7/8 25 6018-009 000 604092

Please see the following pages for the right backing pad.

Did you know …

Fibre discs are highly suitable for all types of grinding work.
They stand out for their high removal rates and long service
life. Matching backing pads complete the range.

94 osborn.com
Fibre discs for use on angle grinders

FIBER AZ
Superior

High-performance fibre disc with irconium corundum for processing stainless steel.

• High removal rates


• Very good service life
• PLEASE NOTE: A backing pad is required for mounting the disc on the angle grinder!

Field of application: For processing stainless steel and steel.

Designation Ø in mm Ø in inches PU Item code EAN 4081600

AZ 36 Fiber 125 x 22 5 x 7/8 25 6722-333 000 674859

AZ 50 Fiber 125 x 22 5 x 7/8 25 6722-335 000 674866

AZ 60 Fiber 125 x 22 5 x 7/8 25 6722-336 000 674873

AZ 80 Fiber 125 x 22 5 x 7/8 25 6722-337 000 674880

Please see the following pages for the right backing pad.

FIBER AK
Evolution

High-performance fibre disc with self-sharpening ceramic grain and active additives
for continuously aggressive removal rates together with a long service life.

• Aggressive removal rates


• Self-sharpening ceramic grain
• Very good service life
• PLEASE NOTE: A backing pad is required for mounting the disc on the angle grinder!

Field of application: For surface grinding stainless steel, chromium steel, chrome-nick-
el steel, high-alloy steels, titanium alloys, brass and bronze.

Designation Ø in mm Ø in inches PU Item code EAN 4081600

AK 36+ Fiber 115 x 22.23 4 1/2 x 7/8 25 6011-814 000 601718

AK 36+ Fiber 125 x 22.23 5 x 7/8 25 6012-814 000 602715

AK 60 Fiber 115 x 22.23 4 1/2 x 7/8 25 6011-816 000 601732

AK 60 Fiber 125 x 22.23 5 x 7/8 25 6012-816 000 602739

AK 80 Fiber 115 x 22.23 4 1/2 x 7/8 25 6011-817 000 601749

AK 80 Fiber 125 x 22.23 5 x 7/8 25 6012-817 000 602746

Please see the following pages for the right backing pad.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 95
All lengths in mm.
ABRASIVES

Semi-flexible grinding discs for angle grinders

SC semi flexible
Perfect

Semi-flexible grinding disc coated with silicon carbide. The special disc structure results
in a higher removal rate than with a fibre disc, but a coarser finish as well.
Special feature: Type SC 24 is also used for hoof care.

• High removal rates


• Very good service life
• PLEASE NOTE: A backing pad is required for mounting the disc on the angle grinder!

Field of application: For grinding stone, steel, stainless steel, aluminium and plastic.
Also used for hoof care (SC 24).

Designation Ø in mm Ø in inches PU Item code EAN 4081600

SC 16 115 x 22 4 1/2 x 7/8 5 6121-100 000 615104

SC 16 125 x 22 5 x 7/8 5 6122-100 000 615302

SC 16 180 x 22 7 x 7/8 5 6123-100 000 615500

SC 24 115 x 22 4 1/2 x 7/8 5 6121-101 000 615111

SC 24 125 x 22 5 x 7/8 5 6122-101 000 615319

SC 24 180 x 22 7 x 7/8 5 6123-101 000 615517

SC 36 115 x 22 4 1/2 x 7/8 5 6121-103 000 615135

SC 36 125 x 22 5 x 7/8 5 6122-103 000 615333

SC 36 180 x 22 7 x 7/8 5 6123-103 000 615531

SC 40 115 x 22 4 1/2 x 7/8 5 6121-104 000 615142

SC 40 125 x 22 5 x 7/8 5 6122-104 000 615340

SC 40 180 x 22 7 x 7/8 5 6123-104 000 615548

SC 60 115 x 22 4 1/2 x 7/8 5 6121-106 000 615166

SC 60 125 x 22 5 x 7/8 5 6122-106 000 615364

SC 60 180 x 22 7 x 7/8 5 6123-106 000 615562

SC 80 115 x 22 4 1/2 x 7/8 5 6121-107 000 615173

SC 80 125 x 22 5 x 7/8 5 6122-107 000 615371

SC 80 180 x 22 7 x 7/8 5 6123-107 000 615579

Please see the following pages for the right backing pad.

Backing pad required in all cases

A corresponding backing pad is necessary in all cases when using fibre


discs and semi-flexible grinding discs. The backing pad ensures that the
tool is kept in the right position on the machine. Ideal working conditions
and the ability to work quickly and efficiently are thereby ensured.

6 osborn.com
Backing pads for angle grinders

ac ing ads
Perfect

Safety when using fibre and semi-flexible grinding discs on the angle grinder. Good
grinding finish due to the cushioning effect and elasticity of the backing pad.

Designation Ø in mm Ø in inches PU Item code EAN 4081600

M14 with velcro 115 4 1/2 1 6211-205 000 621020

M14 with velcro 125 5 1 6212-205 000 622027

M14 with velcro 180 7 1 6218-205 000 624021

M10 without velcro 115 4 1/2 1 6211-100 000 621013

M14 without velcro 115 4 1/2 1 6211-105 000 621006

M14 without velcro 125 5 1 6212-105 000 622003

M14 without velcro 180 7 1 6218-105 000 624007

Ribbed backing pad


Superior

High-performance backing pad with radial ribs for optimal


cooling. Medium-hard rubber for aggressive machining.

Designation Ø in mm Ø in inches PU Item code EAN 4081600

M14 ribbed 115 4 1/2 1 6211-110 000 621099

M14 ribbed 125 5 1 6212-110 000 622096

M14 ribbed 180 7 1 6218-110 000 624090

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 97
All lengths in mm.
ABRASIVES

Grinding cups for angle grinders

Grinding cup, metal


Perfect

Resin bonded, conical grinding cup for coarse grinding work on metals. The slightly
slanted grinding cup also enables the processing of welding seams.

• Available in three grits


• PLEASE NOTE: Max. 8,500 RPM at 50 m/s

Field of application: For processing metal.

Designation Structure Ø in mm PU Item code EAN 4081600

AS 16 Q Coarse 110/90 x 55 x 22.23 1 6311-000 100 631005

AS 24 Q Medium 110/90 x 55 x 22.23 1 6311-001 100 631012

AS 36 Q Fine 110/90 x 55 x 22.23 1 6311-003 100 631036

Grinding cup, stone


Perfect

Resin bonded, conical grinding cup for the surface


grinding of natural and synthetic stones.

• High removal rates


• Available in four grits
• PLEASE NOTE: Max. 8,500 RPM at 50 m/s

Field of application: Universal use for all types of stone.

Designation Structure Ø in mm PU Item code EAN 4081600

CS 16 N Coarse 110/90 x 55 x 22,23 1 6311-010 100 631050

CS 16 N Coarse 110/90 x 55 x M14 1 6311-009 100 631104

CS 24 N Medium 110/90 x 55 x 22,23 1 6311-011 100 631029

CS 24 N Medium 110/90 x 55 x M14 1 6311-012 100 631166

CS 36 N Medium 110/90 x 55 x M14 1 6311-014 100 631173

CS 60 N Fine 110/90 x 55 x 22,23 1 6311-016 100 631074

CS 60 N Fine 110/90 x 55 x M14 1 6311-022 100 631111

CS 120 N er fine 110/90 x 55 x 22,23 1 6311-019 100 631081

User Tip
These resin bonded, conical grinding cups are ideal for coarse grinding work thanks to their extremely high removal
rates. The maximum operating speed should not exceed 50 m/s. Not all angle grinders are suitable. Please note
the shaft length of your angle grinder. A clamping area of at least 16 mm is required for proper assembly.

98 osborn.com
Ceramic bonded grinding discs

Grinding discs for bench grinders


Perfect

These vitrified grinding discs were developed especially for use on bench grinders.
They are supplied with a bore si e of 32 mm with an inserted bushing that reduces
the si e to 20 mm.

Field of application: For metal and carbide.

Designation Structure Ø in mm PU Item code EAN 4081600

NK 24 Coarse 150 x 20 x 32/20 1 6561-500 000 656039

NK 24 Coarse 175 x 20 x 32/20 1 6561-700 000 656060

NK 24 Coarse 200 x 20 x 32/20 1 6562-000 000 656091

NK 60 Medium 175 x 20 x 32/20 1 6561-710 000 656077

NK 60 Medium 200 x 20 x 32/20 1 6562-010 000 656114

SIC 80 Fine 150 x 20 x 32/20 1 6561-520 000 656053

SIC 80 Fine 175 x 20 x 32/20 1 6561-720 000 656084

SIC 80 Fine 200 x 20 x 32/20 1 6562-020 000 656107

Flap wheels

Good to know ...


Flap wheels for operating on high-speed
machines can be found starting on page 162.

Sanding drums

Good to know ...


Sanding drums for operating on stationary and
finishing machines can be found starting on page 186.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 99
All lengths in mm.
ABRASIVES

Economy rolls for manual sanding

Economy roll, brown


Perfect

Premium quality, resin bonded all-purpose abrasive band for manual


sanding in a handy dispenser. Particularly suitable for metals and
stainless steel. Flexible cotton cloth is easy to tear off.

• Length: 50 m
• Backing material: Highly flexible -cloth
• Abrasive grain: aluminium oxide
• Coating: close
• Bond: resin

Field of application: All-purpose abrasive band for metal and stainless steel.

Dimensions Grit PU Item code EAN 4081600

50 mm x 50 m 60 1 roll 6790-073 000 679731

50 mm x 50 m 80 1 roll 6790-074 000 679748

50 mm x 50 m 120 1 roll 6790-075 000 679755

50 mm x 50 m 180 1 roll 6790-076 000 679762

50 mm x 50 m 240 1 roll 6790-077 000 679779

100 osborn.com
Cleaning tools
for angle grinders

General information 102

Polishing &
Satinising
Wheel brushes 104
Cup brushes 110
Bevel brushes 120
Industrial

Polishing flap discs 124


Polishing wheels 126
Strip brushes

Coarse cleaning fleeces 12


Kits 128
cutting discs
Diamond

Accessories 12
rushes for cordless tools 130
Diamond tools
CLEANING TOOLS FOR ANGLE GRINDERS

General information

Brushes for angle grinders


Important user information

Determining the
maximum working speed

The maximum working speed of a brush is dependent on its diameter. The wider the diameter of a brush, the lower the maximum
working speed. The maximum working speed has a relevance to safety. It must never be exceeded. This information is on the brush
itself. Additionally you will find below an aid for the most popular angle grinder sizes with their maximum speeds.

Angle grinder size (in mm) Ø 115 mm Ø 125mm Ø 150 mm Ø 180 mm Ø 230 mm
Angle grinder size (in inches) 4 ½" 5" 6" 7" 9"
Max. working speed 12,500 min -1
11,000 min -1
8,500 min -1
8,500 min -1
6,500 min -1

Which brush is used


on which angle grinder?

Not every brush can be fitted to every angle grinder. There are safety specifica-
tions for this too. To get the best out of your device and brush, please use the angle
grinder sizes specified here for the respective brush (refer to the table).

Important: You must on no account use a smaller angle grinder size than specified here. For our
retail packs, the suitable angle grinder size is generally on the packaging itself, with symbol.

Brush diameter in mm
60 65 75 80 90 100 115 120 125 130 140 150 178 230
Knotted 115 115 125 150 180 230
Wheel
Crimped 115 115
brush
Abrasive 150* 150*
Knotted 115 115 125
Bevel brush Crimped 115 115
Abrasive 115* 115/115*
Knotted 115* 125 150 180 230
Cup brush Crimped 115 125 150 150/180 230 230
Abrasive 115* 150*
*variable speed grinder or cordless

102 osborn.com
General information

Product advice for


weld seam cleaning

MMA, TIG/MIG/MAG and plasma welding techniques leave different debris and inclusions on the surface
of the weld seam. Slag, spatters, silicates and blue discolouring must be removed. If the welded part is not
optimally cleaned, faults/defects in the coating and corrosion can occur in the area of the inclusions.

Dronco and Osborn can offer you the right cleaning tool for every welding technique and type of seam
treated (root and closure welds, fill layers). In the product range for this work, we have brushes as well
as roughing, flap and polishing flap discs, coarse cleaning fleeces, and carbide cutters.

MMA TIG/MIG/MAG/PLASMA

Slag Spatters Silicates Blue discolouration


Residue formed when Abrasive discs remove They form when silicone, Oxide deposits, formed mainly
the electrodes wear. these residues. present in most steel when welding stainless steel.
alloys, is burnt during
the welding process and
turn to silicone dioxide.

Treatment of weld seams


When do I use what?
Carbide burrs
Whether vehicle,
container, rail
high material or metal fabrication
removal can - carbide cutters
easily be achieved. are used in many
industries. With
Carbide burrs the special Z6
are universally tooth-pattern,
non-ferrous suitable for
metal and cast use on the most
iron. popular industrial
materials, such
as: stainless
steel, steel,
Flap discs
Compared to
grinding wheels,
to the abrasive flap discs do
flaps, they produce not remove as
or ceramic grain.
They
a finer, uniform
eliminate tarnishing. are treated with a special
much stock from
pattern and are the work-piece.
easier to use. They achieve
less material
Brushes
coating which Osborn uses removal. ue
helps to reduce abrasive
the working temperature.cloth with standard, irconium Technical brushes
Flap discs are This helps to are best used
more versatile: reduce or even the weld. when impurities
and inclusions need

Our practical welding matrix shows


to be safely removed
Carbide burr Please ask about without affecting
– Pointed Arc our special SHIPYARD The use of technical the surface or
Carbide burr to the optimised tooth-pattern. brushes for shape of
– Round Arc cutting Thanks ■ Flap discs cleaning welds
up to 30%. (Available angle, material removal are used in has many advantages:
for all shapes). is increased by deburring, chamfering weld seam preparation
or V-seam preparation for descaling,
of the workpiece. ■ Brushes produce
■ After welding, 95%
Brushes are non-stock less sparks than grinding
olishing fla flap discs can
the weld. Surface be used to smooth removing. They tools.
wheels slag can be removed
contamination
caused by weld
and flatten
spatter or
and impurities,
but leave the remove inclusions
welded and metal
Polishing flap quickly. untouched.
wheels (coarse ■ Brushes produce
spatter removal. and medium) 95% less sparks

you the right tool for every application.


This deliver outstanding than grinding
oxide contamination is thanks to the fan-shape results on weld
seam preparation ■ Brushes are
tools.
and tarnish after arrangement on average 6–8
welding. of the abrasive and finishing dB (A) quieter
fleece. Polishing as well as weld tools. (Note: +/- than grinding
■ The coarse flap discs can 3 dB (A) corresponds
fleece is slightly easily remove doubling of the to a halving or
used for finishing more aggressive noise level).
weld seams where so can be Weld seam cleaning
needed. light stock removal ■ The medium with a round ■ Brushes generate
is fleece is ideal knotted brush
V2A weld seams. for final finishing much
and satinising change the molecular less heat during use.
– surface They They do not
finish of the metal. preserve the
surface
■ Brushes have
a longer service
life than grinding
tools.
notice.
to change without

Differences in
processing: On
(stock removal), the left, processing
right with a brush with a
surface finishing grinding disc
Grinding wheels only .
All items subject

Grinding wheels

www.osborn.de/en/welding-matrix
are cutting tools
Efficient rust
and scale removal being left on and are often
the surface. used to remove material
quickly. This Coarse cleanin
Printed 09/2021.

usually results
Presented by:
Heat generated
when working
with grinding
in a coarse grinding
pattern g fleeces
wheels can lead Coarse cleaning
to discolouration fleeces work
of the workpiece. contamination in a similar way
without the risk to technical brushes.
of surface damage. They
Art.No. 6255342031,

■ Grinding wheels They are particularly are ideal for metal surface
achieve high preparation and
grinding wheel stock removal recommended will remove
Professional seem if that is
can be used
to completely
quickly. The for surface finishing.
tools for the what is required. remove the weld ■ Coarse cleaning
fleeces consist
Finishing of weld
welding trade without stock
other products
removal, we would
For contamination
recommend one
removal which have been of interlaced
soaked in synthetic nylon threads
seam with polishing such as a brush of our resin and hardened.
flap wheel or polishing flap ■ Coarse cleaning
disc. fleeces remove
■ Grinding wheels
have a longer on the surface, impurities and
life than flap thermal blue inclusions
discs. spatter. discolouration
osborn.com and fine weld

Fast and high


stock removal
with a grinding
cleaning fleece. wheel
with the coarse
steel surface
Cleaning/descaling Cleaning/descaling
steel surface
with the coarse
wheel cleaning fleece.
with a grinding
stock removal
Fast and high

Flap discs
Compared to
grinding wheels, osborn.com
to the abrasive flap discs do
flaps, they produce not remove as and fine weld
much stock from
Brushes
spatter. discs.
or ceramic grain. a finer, uniform
discolouration life than flap
They pattern and are the work-piece. thermal blue inclusions have a longer
eliminate tarnishing. are treated with a special They achieve
on the surface,
easier to use.
impurities and
■ Grinding wheels
coating which Osborn uses less material
fleeces remove
■ Coarse cleaning abrasive removal. ue disc.
helps to reduce or polishing flap
the working temperature.cloth with standard, irconium Technical brushes
flap wheel
resin and hardened. such as a brush of our seam with polishing
Flap discs are This helps to
soaked in synthetic are best used
other products recommend one welding trade Finishing of weld
more versatile: which have been nylon threads
reduce or even the weld. when impurities
removal, we would
Art.No. 6255342031,

of interlaced without stock and


removal
inclusions need tools for the
Carbide burrs
fleeces consist For contamination
to be safely removed
■ Coarse cleaning
for surface finishing.
seem if that is
The use of technical
what is required.
can be used
to completely
remove the weld
quickly. The
without affecting
the surface or
Professional
preparation and
will remove brushes for
grinding wheel stock removal shape of
■ Flap discs cleaning welds
recommended
achieve high
They are particularly are ideal for metal surface are used in ■ Grinding wheels has many advantages: Whether vehicle,
deburring, chamfering weld seam preparation container, rail
of surface damage. They
without the risk to technical brushes. for descaling, of the workpiece. high material or metal fabrication
contamination in a similar way or V-seam preparation removal can - carbide cutters
easily be achieved.
Printed 09/2021.

Coarse cleaning
fleeces work of the workpiece. can lead to discolouration ■ Brushes produce are used in many
■ After welding, 95% industries. With
wheels
Brushes are non-stock less sparks than grinding Carbide burrs
with grinding
flap discs can
g fleeces working
are universally the special Z6
tools. tooth-pattern,
pattern
the weld. Surface be used to smooth in a coarse grinding generated when
removing. They
Presented by:
Coarse cleanin and flatten and impurities, remove inclusions
Heat non-ferrous suitable for
contamination usually results
quickly. This but leave the metal and cast use on the most
slag can be removed caused by weld welded and metal material iron. popular industrial
quickly. spatter or the surface. used to remove
untouched. materials, such and scale removal
All items subject

being left on and are often


■ Brushes produce
are cutting tools as: stainless Efficient rust
Grinding wheels 95% less sparks steel, steel,
than grinding
tools.
■ Brushes are
finishing only
.
on average 6–8
tools. (Note: +/-
Grinding wheels
dB (A) quieter
than grinding
3 dB (A) corresponds
to change without

surface
a grinding disc right with a brush with doubling of the to a halving or
(stock removal),
processing: On
the left, processing noise level).
Differences in Weld seam cleaning
with a round ■ Brushes generate
knotted brush
much
change the molecular less heat during use.
surface They They do not
notice.

finish of the metal. preserve the


surface
Please ask about
tools.
life than grinding ■ Brushes have Carbide burr
– Pointed Arc our special SHIPYARD
a longer service a longer service to the optimised
■ Brushes have life than grinding Carbide burr
– Round Arc cutting tooth-pattern.
tools. up to 30%. (Available angle, material removal Thanks
surface for all shapes). is increased by
finish of the metal. preserve the
surface They They do not
change the molecular less heat during use. satinising – and
much V2A weld seams. for final finishing
olishing fla
fleece is ideal is
■ Brushes generate a round knotted
brush
with ■ The medium needed. light stock removal
wheels
Weld seam cleaning Differences in weld seams where can be
noise level). processing: On used for finishing aggressive so
doubling of the to a halving or (stock removal), the left, processing is slightly more
right with a brush with a easily remove
surface finishing grinding disc The coarse fleece
Grinding wheels Polishing flap
3 dB (A) corresponds than grinding flap discs can ■
tools. (Note: +/- dB (A) quieter only . wheels (coarse fleece. Polishing as well as weld
and medium)
welding.
on average 6–8 spatter removal. deliver outstanding and tarnish after of the abrasive and finishing
■ Brushes are This seam preparation
oxide contamination is thanks to the fan-shape
arrangement
tools. results on weld oxide contamination is thanks to the fan-shape results on weld
Grinding wheels
than grinding
and tarnish after arrangement seam preparation This deliver outstanding
95% less sparks
are cutting tools welding. of the abrasive and finishing spatter removal. and medium)
■ Brushes produce fleece. Polishing as well as weld wheels (coarse
being left on and are often ■ The coarse flap discs can Polishing flap
the surface. used to easily remove
Coarse cleanin fleece is slightly
untouched. spatter or
remove material
quickly.
welded and metal slag can be removed caused by weld
but leave the quickly. This used for finishing more aggressive wheels
usually results
g fleeces so can be olishing fla
remove inclusions contamination and flatten
and impurities,
Heat generated removing. They in a coarse grinding the weld. Surface be used to smooth weld seams where ■ The medium
Brushes are non-stock less sparks than grinding when working
tools.
pattern flap discs can needed. light stock removal fleece is ideal
with grinding After welding,
Coarse cleaning is V2A weld seams. for final finishing
wheels can lead
95% ■
■ Brushes produce to discolouration fleeces work of the workpiece. and satinising
contamination in a similar way
V-seam preparation –
of the workpiece. chamfering or without the risk
preparation for to technical brushes.
descaling,
of surface damage. for all shapes). is increased by
deburring,
■ Grinding wheels in weld seam They
has many advantages:
achieve high
cleaning welds They are particularly are ideal for metal surface
■ Flap discs
are used up to 30%. (Available angle, material removal
preparation and
Thanks
grinding wheel stock removal recommended
cutting – Round Arc
or shape of brushes for will remove
tooth-pattern.
affecting the surface can be used quickly. The
The use of technical for surface finishing. to the optimised
our special SHIPYARD
Carbide burr
seem if that is to completely Please ask about – Pointed Arc
removed without
need to be safely what is required. remove the weld ■ Coarse cleaning Carbide burr
without stock For contamination fleeces consist
and inclusions removal, we would removal which have been of interlaced
notice.

more versatile: reduce or even


other products
the weld.
recommend one
are best used
when impurities soaked in synthetic
This helps to nylon threads Flap discs are
such as a brush
Technical brushes of our resin and hardened.
the working temperature.cloth with standard, irconium
or polishing flap ■ Coarse cleaning
helps to reduce
to change without

disc. removal. ue
coating which abrasive
Osborn uses
■ Grinding wheels eliminate tarnishing. are treated with a special easier to use. fleeces remove less material
have a longer
life than flap
Brushes or ceramic grain.
They
a finer, uniform
pattern and are on the surface,
much stock from thermal blue
the work-piece. impurities and
They achieve
discolouration
inclusions
discs. flaps, they produce not remove as spatter. and fine weld
to the abrasive flap discs do
grinding wheels,
Compared to
All items subject

Flap discs steel, steel,


Efficient rust as: stainless such
Fast and high and scale removal industrial materials,
stock removal iron. popular
with a grinding metal and cast
Printed 09/2021.

wheel use on the most


non-ferrous suitable for
Presented by: are universally the special Z6
tooth-pattern,
Cleaning/descaling Carbide burrs
steel surface
industries. With
with the coarse easily be achieved. are used in many
cleaning fleece. removal can - carbide cutters
high material or metal fabrication
container, rail
Art.No. 6255342031,

Whether vehicle,

Professional Carbide burrs


tools for the
osborn.com Finishing of weld
seam with polishing
welding trade

osborn.com 103
flap wheel

Item numbers in bold: available from stock.


osborn.com
flap wheel
seam with polishing
welding trade Finishing of weld
Art.No. 6255342031,

tools for the


Professional
Printed 09/2021.

cleaning fleece.
with the coarse
steel surface
Cleaning/descaling
Presented by:
wheel
with a grinding
stock removal
and scale removal Fast and high
All items subject

Efficient rust
to change without

spatter. and fine weld discs.


discolouration life than flap
thermal blue inclusions have a longer
on the surface, impurities and
fleeces remove ■ Grinding wheels
■ Coarse cleaning or polishing flap
disc.
resin and hardened. such as a brush of our
recommend one
notice.

soaked in synthetic nylon threads other products


which have been of interlaced removal, we would removal
fleeces consist without stock For contamination
■ Coarse cleaning what is required. remove the weld
seem if that is to completely
for surface finishing. will remove grinding wheel
can be used quickly. The
recommended preparation and achieve high
stock removal
They are particularly are ideal for metal surface ■ Grinding wheels
of surface damage. They
without the risk to technical brushes. of the workpiece.
contamination in a similar way

and satinising fleeces work can lead to discolouration
V2A weld seams. for final finishing Coarse cleaning grinding wheels
light stock removal
is fleece is ideal g fleeces pattern working with when
needed.
weld seams where ■ The medium grinding Heat generated
results in a coarse
used for finishing
fleece is slightly
more aggressive
so can be Coarse cleanin usually
quickly. This material
easily remove the surface. used to remove
■ The coarse flap discs can being left on and are often
welding. fleece. Polishing as well as weld are cutting tools
and tarnish after of the abrasive and finishing Grinding wheels
oxide contamination is thanks to the fan-shape
arrangement seam preparation
results on weld
spatter removal.
Polishing flap
This
wheels (coarse
and medium)
deliver outstanding
only .
Grinding wheels
surface finishing grinding disc
right with a brush with a
wheels (stock removal), the left, processing
processing: On
olishing fla Differences in

for all shapes). is increased by


up to 30%. (Available angle, material removal Thanks tools.
cutting tooth-pattern. – Round Arc life than grinding
to the optimised Carbide burr
a longer service
our special SHIPYARD – Pointed Arc ■ Brushes have
Please ask about Carbide burr

finish of the metal. the surface


They preserve
lecular surface ey do not
CLEANING TOOLS FOR ANGLE GRINDERS

Wheel brushes

Wheel brushes, knotted wire


115-230 Superior

Knotted wheel brush, industrial quality, for general use on all common angle grinders

• Aggressive and speedy cleaning


• Long service life
• TÜV-S d certified (safety tested, production monitored)

Appearance can vary from picture Applications: Weld cleaning and simple rust removal work
depending on variant.

Available in practical box packaging with Euro-standard hole.

■ Steel / 0.35 ■ ■ Steel / 0.50 ■ ■ Steel / 0.80 ■

Ø A T B G Adapt. RPM max. PU Order no. Order no. Order no.

75 12 15 13 20000 12 0002-611 131 0002-611 151

100 12 20 22,2 F 12500 8 0002-621 131 0002-621 151

115 12 23 22,2 F 12500 10 0002-631 131 0002-631 151

115 12 23 M14x2,0 12500 6 0402-631 131 0402-631 151

115 6 19 22,2 12500 10 9502-626 301 9502-626 501

125 13 28 22,2 F 12500 8 6152-631 131 2202-631 151

125 13 28 M14x2,0 12500 8 1402-631 131 1402-631 151

125 6 24 22,2 12500 8 9502-626 311 9502-626 251

150 13 37 22,2 F 12000 5 0002-641 131 0002-641 151 0002-641 181

178 13 42 22,2 F 10000 6 0002-653 131 0002-653 151 0002-653 181

178 6 38 22,2 12000 12 4602-626 131

230 6 57 22,2 6500 1 4306-026 904

230 13 58 22,2 F 8500 1 9502-664 151

■ INOX / 0,35 ■ ■ INOX / 0,50 ■

Ø A T B G Adapt. RPM max. PU Order no. Order no.

100 12 20 22,2 F 12500 4 0002-621 351

115 12 23 22,2 F 12500 4 0002-631 331 0002-631 351

115 12 23 M14x2,0 12500 4 0402-631 351

125 6 24 22,2 12000 3 9502-626 651

125 13 28 22,2 F 12500 3 2202-631 331 2202-631 351

125 13 28 M14x2,0 12500 3 1402-631 351

150 13 37 22,2 F 12000 3 0002-641 351

178 13 42 22,2 F 12000 3 0002-653 351

178 13 42 22,2 F 10000 12 4612-626 331

104 osborn.com
Wheel brushes

■ Steel / 0,35 ■ ■ Steel / 0,50 ■

Ø A T G Adapt. RPM max. PU Order no. Order no.

125 13 28 M14x2,0 X-LOCK 12500 8 6154-631 131

125 13 28 M14x2,0 X-LOCK 12500 8 2204-631 151

125 6 24 M14x2,0 X-LOCK 12500 8 9504-626 251

■ INOX / 0,35 ■ ■ INOX / 0,50 ■

Ø A T G Adapt. RPM max. PU Order no. Order no.

125 13 28 M14x2,0 X-LOCK 12500 8 2204-631 331

125 13 28 M14x2,0 X-LOCK 12500 8 2204-631 351

M14 thread and X-LOCK mount*


Patented combination pick-up - (patent pending)

• The brushes can be used both with X-LOCK angle grinders as


well as with conventional angle grinders (M14 thread).
• One tool, compatible with two clamping systems.

Wheel brushes, knotted wire


115-180 Perfect

Knotted wheel brush, quality craftsman quality,


for general use on all common angle grinders

• Agressive and speedy cleaning


• Good removal rate

Appearance can vary from picture Applications: Weld cleaning and simple rust removal work
depending on variant.

Available in practical PET packaging with Euro-standard hole.

■ Steel / 0.50 ■

Ø A T B G Adapt. RPM max. PU Order no.

115 10 20 22.2 12500 10 2008-631 151

125 12 27 22.2 12500 8 2118-631 151

Item numbers in bold: available from stock. osborn.com 105


CLEANING TOOLS FOR ANGLE GRINDERS

Wheel brushes

Wheel brushes, knotted wire


115-180 Superior

Knotted wheel brush with special left/right knotting, industrial


quality, for simple fitting on all common angle grinders

Alternating left/right knotting ensures


• low-vibration and quiet operation
• prolonged life and high removal rate
Appearance can vary from picture • “untwisting” of the knots during use is minimised
depending on variant. • reduced kick-back effect of the angle grinder
• TÜV-S d certified (safety tested, production monitored)

Applications: Cleaning of weld seams (slag, silicates,


blue discolouring), removal of stubborn rust deposits

■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø A T B Max. RPM PU Order no. Order no.

115 12 23 22.2 12500 10 1202-631 131 1202-631 151

125 13 28 22.2 12500 8 1212-631 131 1212-631 151

106 osborn.com
Wheel brushes

Wheel brushes, knotted Osborn wire


115-180 Evolution

Knotted wheel brush, high-end quality, for simple fitting on all common angle grinders

• High-performance wire developed by Osborn


• Particularly cost-effective
• Long life, high tensile strength, high breaking strain and short set-up times
• Knotted wire ensures the brush is worn uniformly
Appearance can vary from picture
depending on variant. Applications: Cleaning of weld seams (slag, silicates,
blue discolouring), removal of stubborn rust deposits

■ Osborn steel / 0.50 ■ ■ INOX / 0,50 ■

Ø A T B G Adapt. Max. RPM PU Order no. Order no.

100 13 22 5/8" F 18000 12 9906-026 117

115 6 19 7/8" F 12500 12 2906-026 501 0002-626 650

125 6 24 7/8" F 12500 12 0002-626 251 0002-626 651

150 6 38 7/8" F 12000 12 9906-026 501

150 6 38 M14x2.0 12000 10 9906-026 500

165 6 29 7/8" F 10000 12 0002-626 061

171 6 29 7/8" F 12000 12 9706-026 904

178 6 38 22.2 F 12000 12 9906-026 051

Treatment of weld seams


When do I use what?
Carbide burrs
Whether vehicle,
container, rail
high material or metal fabrication
removal can - carbide cutters
easily be achieved. are used in many
industries. With
Carbide burrs the special Z6
are universally tooth-pattern,
non-ferrous suitable for
metal and cast use on the most
iron. popular industrial
materials, such
as: stainless
steel, steel,
Flap discs
Compared to
grinding wheels,
to the abrasive flap discs do
flaps, they produce not remove as
or ceramic grain.
They
a finer, uniform
eliminate tarnishing. are treated with a special
much stock from
pattern and are the work-piece.
easier to use. They achieve
less material
Brushes
coating which Osborn uses removal. ue
helps to reduce abrasive
the working temperature.cloth with standard, irconium Technical brushes
Flap discs are This helps to are best used
more versatile: reduce or even the weld. when impurities
and inclusions need

Our practical welding matrix shows


to be safely removed
Carbide burr Please ask about without affecting
– Pointed Arc our special SHIPYARD The use of technical the surface or
Carbide burr to the optimised tooth-pattern. brushes for shape of
– Round Arc cutting Thanks ■ Flap discs cleaning welds
up to 30%. (Available angle, material removal are used in has many advantages:
for all shapes). is increased by deburring, chamfering weld seam preparation
or V-seam preparation for descaling,
of the workpiece. ■ Brushes produce
■ After welding, 95%
Brushes are non-stock less sparks than grinding
olishing fla flap discs can
the weld. Surface be used to smooth removing. They tools.
wheels slag can be removed
contamination
caused by weld
and flatten
spatter or
and impurities,
but leave the remove inclusions
welded and metal
Polishing flap quickly. untouched.
wheels (coarse ■ Brushes produce
spatter removal. and medium) 95% less sparks

you the right tool for every application.


This deliver outstanding than grinding
oxide contamination is thanks to the fan-shape results on weld
seam preparation ■ Brushes are
tools.
and tarnish after arrangement on average 6–8
welding. of the abrasive and finishing dB (A) quieter
fleece. Polishing as well as weld tools. (Note: +/- than grinding
■ The coarse flap discs can 3 dB (A) corresponds
fleece is slightly easily remove doubling of the to a halving or
used for finishing more aggressive noise level).
weld seams where so can be Weld seam cleaning
needed. light stock removal ■ The medium with a round ■ Brushes generate
is fleece is ideal knotted brush
V2A weld seams. for final finishing much
and satinising change the molecular less heat during use.
– surface They They do not
finish of the metal. preserve the
surface
■ Brushes have
a longer service
life than grinding
tools.
notice.
to change without

Differences in
processing: On
(stock removal), the left, processing
right with a brush with a
surface finishing grinding disc
Grinding wheels only .
All items subject

Grinding wheels

www.osborn.de/en/welding-matrix
are cutting tools
Efficient rust
and scale removal being left on and are often
the surface. used to remove material
quickly. This Coarse cleanin
Printed 09/2021.

usually results
Presented by:
Heat generated
when working
with grinding
in a coarse grinding
pattern g fleeces
wheels can lead Coarse cleaning
to discolouration fleeces work
of the workpiece. contamination in a similar way
without the risk to technical brushes.
of surface damage. They
Art.No. 6255342031,

■ Grinding wheels They are particularly are ideal for metal surface
achieve high preparation and
grinding wheel stock removal recommended will remove
Professional seem if that is
can be used
to completely
quickly. The for surface finishing.
tools for the what is required. remove the weld ■ Coarse cleaning
fleeces consist
Finishing of weld
welding trade without stock
other products
removal, we would
For contamination
recommend one
removal which have been of interlaced
soaked in synthetic nylon threads
seam with polishing such as a brush of our resin and hardened.
flap wheel or polishing flap ■ Coarse cleaning
disc. fleeces remove
■ Grinding wheels
have a longer on the surface, impurities and
life than flap thermal blue inclusions
discs. spatter. discolouration
osborn.com and fine weld

Fast and high


stock removal
with a grinding
cleaning fleece. wheel
with the coarse
steel surface
Cleaning/descaling Cleaning/descaling
steel surface
with the coarse
wheel cleaning fleece.
with a grinding
stock removal
Fast and high

Flap discs
Compared to
grinding wheels, osborn.com
to the abrasive flap discs do
flaps, they produce not remove as and fine weld
much stock from
Brushes
spatter. discs.
or ceramic grain. a finer, uniform
discolouration life than flap
They pattern and are the work-piece. thermal blue inclusions have a longer
eliminate tarnishing. are treated with a special easier to use. They achieve
on the surface, impurities and
■ Grinding wheels
coating which Osborn uses less material
fleeces remove
abrasive
■ Coarse cleaning removal. ue disc.
helps to reduce or polishing flap
the working temperature.cloth with standard, irconium Technical brushes
flap wheel
resin and hardened. such as a brush of our seam with polishing
Flap discs are This helps to
soaked in synthetic are best used
other products recommend one welding trade Finishing of weld
more versatile: which have been reduce or even
nylon threads the weld. when impurities
removal, we would
Art.No. 6255342031,

of interlaced without stock and


removal
inclusions need tools for the
Carbide burrs
fleeces consist For contamination
to be safely removed
■ Coarse cleaning
for surface finishing.
seem if that is
The use of technical
what is required.
can be used
to completely
remove the weld
quickly. The
without affecting
the surface or
Professional
preparation and
will remove brushes for
grinding wheel stock removal shape of
■ Flap discs cleaning welds
recommended
achieve high
They are particularly are ideal for metal surface are used in ■ Grinding wheels has many advantages: Whether vehicle,
deburring, chamfering weld seam preparation container, rail
of surface damage. They
without the risk to technical brushes. for descaling, of the workpiece. high material or metal fabrication
contamination in a similar way or V-seam preparation removal can - carbide cutters
easily be achieved.
Printed 09/2021.

Coarse cleaning
fleeces work of the workpiece. can lead to discolouration ■ Brushes produce are used in many
■ After welding, 95% industries. With
wheels
Brushes are non-stock less sparks than grinding Carbide burrs
with grinding
flap discs can
g fleeces when working are universally the special Z6
tools. tooth-pattern,
pattern
the weld. Surface be used to smooth in a coarse grinding removing. They Heat generated non-ferrous suitable for
Presented by:
Coarse cleanin
slag can be removed
contamination
caused by weld
and flatten usually results
quickly. This and impurities,
but leave the remove inclusions
welded and metal material metal and cast
iron.
use on the most
popular industrial
quickly. spatter or the surface. used to remove
untouched. materials, such and scale removal
All items subject

being left on and are often


■ Brushes produce
are cutting tools as: stainless Efficient rust
Grinding wheels 95% less sparks steel, steel,
than grinding
tools.
■ Brushes are
only .
on average 6–8
tools. (Note: +/-
Grinding wheels
dB (A) quieter
than grinding
surface finishing grinding disc 3 dB (A) corresponds
to change without

right with a brush with a doubling of the to a halving or


(stock removal),
processing: On
the left, processing noise level).
Differences in Weld seam cleaning
with a round ■ Brushes generate
knotted brush
much
change the molecular less heat during use.
surface They They do not
notice.

finish of the metal. preserve the


surface
Please ask about
tools.
life than grinding ■ Brushes have Carbide burr
– Pointed Arc our special SHIPYARD
a longer service a longer service to the optimised
■ Brushes have life than grinding Carbide burr
– Round Arc cutting tooth-pattern.
tools. up to 30%. (Available angle, material removal Thanks
surface for all shapes). is increased by
finish of the metal. preserve the
surface They They do not
change the molecular less heat during use. satinising – and
much V2A weld seams. for final finishing
olishing fla
fleece is ideal is
■ Brushes generate knotted brush
with a round ■ The medium needed. light stock removal
wheels
Weld seam cleaning Differences in weld seams where can be
noise level). processing: On used for finishing aggressive so
doubling of the to a halving or (stock removal), the left, processing is slightly more
right with a brush with a easily remove
surface finishing grinding disc The coarse fleece
Grinding wheels Polishing flap
3 dB (A) corresponds than grinding ■ flap discs can
tools. (Note: +/- dB (A) quieter only . wheels (coarse fleece. Polishing as well as weld
and medium)
welding.
on average 6–8 spatter removal. deliver outstanding and tarnish after of the abrasive and finishing
■ Brushes are This seam preparation
oxide contamination is thanks to the fan-shape
arrangement
tools. results on weld oxide contamination is thanks to the fan-shape results on weld
Grinding wheels
than grinding
and tarnish after arrangement seam preparation This deliver outstanding
95% less sparks
are cutting tools welding. of the abrasive and finishing spatter removal. and medium)
■ Brushes produce fleece. Polishing as well as weld wheels (coarse
being left on and are often ■ The coarse flap discs can Polishing flap
the surface. used to easily remove
Coarse cleanin fleece is slightly
untouched. spatter or
remove material
quickly.
welded and metal slag can be removed caused by weld
but leave the quickly. This used for finishing more aggressive wheels
usually results
g fleeces so can be olishing fla
remove inclusions contamination and flatten
and impurities,
Heat generated removing. They in a coarse grinding the weld. Surface be used to smooth weld seams where ■ The medium
Brushes are non-stock less sparks than grinding when working
tools.
pattern flap discs can needed. light stock removal fleece is ideal
with grinding ■ After welding,
Coarse cleaning is V2A weld seams. for final finishing
wheels can lead
95%
■ Brushes produce to discolouration fleeces work of the workpiece. and satinising
contamination in a similar way
or V-seam preparation –
of the workpiece. without the risk
deburring, chamfering weld seam preparation to technical brushes.
for descaling,
■ Grinding wheels of surface damage. They
for all shapes). is increased by
has many advantages:
achieve high
cleaning welds ■ Flap discs
are used in They are particularly are ideal for metal surface up to 30%. (Available angle, material removal
preparation and
Thanks
grinding wheel stock removal recommended
cutting – Round Arc
or shape of brushes for will remove
tooth-pattern.
affecting the surface can be used quickly. The
The use of technical for surface finishing. to the optimised
our special SHIPYARD
Carbide burr
seem if that is to completely Please ask about – Pointed Arc
removed without
need to be safely what is required. remove the weld ■ Coarse cleaning Carbide burr
without stock For contamination fleeces consist
and inclusions removal, we would removal which have been of interlaced
notice.

more versatile: reduce or even


other products
the weld.
recommend one
are best used
when impurities soaked in synthetic
This helps to nylon threads Flap discs are
such as a brush
Technical brushes of our resin and hardened.
the working temperature.cloth with standard, irconium
or polishing flap ■ Coarse cleaning
helps to reduce
to change without

disc. removal. ue
coating which abrasive
Osborn uses
■ Grinding wheels eliminate tarnishing. are treated with a special easier to use. fleeces remove less material
have a longer
life than flap
Brushes or ceramic grain.
They
a finer, uniform
pattern and are on the surface,
much stock from thermal blue
the work-piece. impurities and
They achieve
discolouration
inclusions
discs. flaps, they produce not remove as spatter. and fine weld
to the abrasive flap discs do
grinding wheels,
Compared to
All items subject

Flap discs steel, steel,


Efficient rust as: stainless
Fast and high and scale removal materials, such
stock removal iron. popular industrial
with a grinding metal and cast
Printed 09/2021.

use on the most

osborn.com 10
wheel non-ferrous suitable for
Presented by: are universally the special Z6
tooth-pattern,
Cleaning/descaling Carbide burrs
steel surface
industries. With

Item numbers in bold: available from stock.


with the coarse easily be achieved. are used in many
cleaning fleece. removal can - carbide cutters
high material or metal fabrication
container, rail
Art.No. 6255342031,

Whether vehicle,

Professional Carbide burrs


tools for the
osborn.com Finishing of weld
seam with polishing
welding trade
flap wheel

osborn.com
flap wheel
seam with polishing
welding trade Finishing of weld
Art.No. 6255342031,

tools for the


Professional
Printed 09/2021.

cleaning fleece. the coarse


surface with steel
Cleaning/descaling
Presented by:
wheel
with a grinding
stock removal
and scale removal Fast and high
All items subject

Efficient rust
to change without

spatter. and fine weld discs.


discolouration life than flap
thermal blue inclusions have a longer
on the surface, impurities and
fleeces remove ■ Grinding wheels
■ Coarse cleaning or polishing flap
disc.
resin and hardened. such as a brush of our
recommend one
notice.

soaked in synthetic nylon threads other products


which have been of interlaced removal, we would removal
fleeces consist without stock For contamination
■ Coarse cleaning what is required. remove the weld
seem if that is to completely
for surface finishing. will remove grinding wheel
can be used quickly. The
recommended preparation and achieve high
stock removal
They are particularly are ideal for metal surface ■ Grinding wheels
of surface damage. They
without the risk to technical brushes. of the workpiece.
contamination in a similar way
– fleeces work to discolouration
V2A weld seams. for final finishing
and satinising Coarse cleaning wheels can lead
is fleece is ideal with grinding
light stock removal ■ The medium g fleeces pattern when working
needed.
weld seams where in a coarse grinding Heat generated
used for finishing
fleece is slightly
more aggressive
so can be Coarse cleanin usually results
quickly. This
remove material
easily remove the surface. used to
■ The coarse flap discs can being left on and are often
welding. fleece. Polishing as well as weld are cutting tools
and tarnish after of the abrasive and finishing Grinding wheels
oxide contamination is thanks to the fan-shape
arrangement seam preparation
results on weld
spatter removal.
Polishing flap
This
wheels (coarse
and medium)
deliver outstanding
only .
Grinding wheels
surface finishing grinding disc
right with a brush with a
wheels left, processing (stock removal),
essing: On the
CLEANING TOOLS FOR ANGLE GRINDERS

Wheel brushes

Wheel brushes, knotted Osborn wire,


125-180 plastic-bonded
Evolution

Plastic-bonded, knotted wheel brush, high-end quality

• Reduced wire breakage due to plastic bonding


• Very long service life
Appearance can vary from picture
depending on variant. • More aggressive cleaning effect than conventional wheel brushes

Applications: Removal of slag and silicates, suitable for root welds and fill
layers, recommended for hand-welded joints with high levels of dirt

■ Osborn steel / 0.50 ■

Ø A T B Max. RPM PU Order no.

115 6 19 22.2 12000 10 5402-921 873

125 6 24 22.2 12000 1 9802-921 873

178 6 38 22.2 8500 1 9802-921 875


Pointed. For other parts, straight.

Wheel brushes, crimped wire, plastic-bonded


150-180 Evolution

Plastic-bonded, crimped wheel brush, high-end quality

• Particularly narrow design for tight joints


• Precision working
• Reduced wire breakage due to plastic bonding
Appearance can vary from picture • Lower applied force, lower contact pressure
depending on variant.

Applications: Removal of silicate and weld residues, recom-


mended for root seams welded using TIG/MIG/MAG

■ Brass-coated steel / 0.38 ■

Ø A T B G Max. RPM PU Order no.

125 6 32.5 M14x2.0 12000 1 4102-921 051

150 5 29 22.2 8500 12 0002-921 874

178 5 41 22.2 8500 12 0002-921 875

178 3 41 22.2 8000 1 7702-921 875

108 osborn.com
Wheel brushes

Wheel brushes, crimped wire


115 Superior

Wheel brush with Cordwire for angle grinders with M14 thread

• Brass-coated, stranded steel wire


• Effective woodworking, high friction on soft and hardwood
• TÜV-S d certified (safety tested, production monitored)

Appearance can vary from picture Applications: Excellently suited to texturing wood. The natural grain of the wood is
depending on variant. emphasized and an antique or rustic effect is created. The filaments of the brush ream
the softer places of the wood more than the hard ones. So they expose the wood grain
and leave a sort of relief surface (see the detailed picture).

See the following roduct for finishing

Available in practical box packaging with Euro-standard hole.

■ Cordwire / 0.27 ■

Ø A T G Max. RPM PU Order no.

115 12 28 M14x2.0 12500 6 2812-522 051

Wheel brushes, Abrasive Filament


150-180 Superior

Wheel brush for woodworking, with Abrasive Filament


for angle grinders with adjustable speed

• Suited well to following exactly the material direc-


tion for texturing and finishing of wood profiles
• Varying surface patterns possible depending on grit selected
Appearance can vary from picture • The low weight of the plastic body ensures it is easy
depending on variant.
to guide and that work is effortless

Applications: Removal of lacquer and pickling, cleaning,


texturing, finishing and intermediate lacquer sanding
Recommended working speed 3000-4000 U/min-1

■ Novofil / 46 ■ ■ Novofil / 60 ■ ■ Novofil / 80 ■

Ø A T G Max. RPM PU Order no. Order no. Order no.

140 55 30 M14 4500 6 5421-401 913 5411-401 913 5401-401 913

■ Novofil / 120 ■

Ø A T G Max. RPM PU Order no.

140 55 30 M14 4500 6 5431-401 913

Item numbers in bold: available from stock. osborn.com 10


CLEANING TOOLS FOR ANGLE GRINDERS

Cup brushes

Cup brushes, knotted wire


115-125 Superior

Knotted cup brush, industrial quality, for use on angle grinders

• General-purpose talent, Osborn bestseller


• Impressive cleaning effect
• Solution of choice for cleaning surfaces
• Long life, low set-up costs / short set-up times
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Rust removal, paint stripping, removing slag,


silicate residuals and blue discolouring

Available in practical box packaging with Euro-standard hole.

■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø T B G RPM max. PU Order no. Order no.

65 20 16 12500 10 1602-608 131 1602-608 151

65 20 M10x1,25 12500 10 2352-608 131 2352-608 151

65 20 M10x1,5 12500 10 0102-608 131 0102-608 151

65 20 M14x2,0 12500 10 0002-608 131 0002-608 151

65 30 M14x2,0 12500 10 3892-608 131**


**extra long trim
■ INOX / 0,35 ■ ■ INOX / 0,50 ■

Ø T B G RPM max. PU Order no. Order no.

65 20 M10x1,5 12500 6 0102-608 331 0102-608 351

65 20 M14x2,0 12500 6 0002-608 331 0002-608 351

TÜV certification planned.

■ Steel / 0.35 ■ ■ Steel / 0,50 ■

Ø T G Adapt. RPM max. PU Order no. Order no.

65 20 M14x2,0 X-LOCK 12500 10 0004-608 131 0004-608 151

■ INOX / 0,35 ■ ■ INOX / 0,50 ■

Ø T G Adapt. RPM max. PU Order no. Order no.

65 20 M14x2,0 X-LOCK 12500 10 0004-608 331 0004-608 351

110 osborn.com
Cup brushes

Cup brushes, knotted wire


125-230 Superior

Knotted cup brush, industrial quality, for use on angle grinders

• Long life, low set-up costs / short set-up times


• Impressive cleaning effect
• Solution of choice for cleaning large surfaces
• Additional stabilisation of the filament by the support ring
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Rust removal, paint stripping, remo-


ving slag, silicate residuals and blue discolouring

Available in practical box packaging with Euro-standard hole.

Did you know?

The support ring is there to stabi-


lise the filament material. After
the free filament has worn down,
the support ring can be removed, Detailed instructions are
enabling to continue work with on Youtube.
the filament material available.
www.youtube.com/osbornsolutions

■ Steel / 0.35 ■ ■ Steel / 0.50 ■ ■ Steel / 0.80 ■

Ø T G Max. RPM PU Order no. Order no. Order no.

75 20 M14x2.0 11000 10 9908-608 132 9908-608 152

80 20 5/8” 8500 6 0802-608 133 0802-608 153

80 20 M14x2.0 8500 6 0002-608 133 0002-608 153 0002-608 183

100 20 M14x2.0 8500 3 0002-608 134 0002-608 154 0002-608 184

100 20 5/8” 8500 3 0802-608 134 0802-608 154 0802-608 184

120 20 M14x2.0 6500 4 0002-608 135 0002-608 155 0002-608 185

120 20 5/8” 6500 4 0802-608 135 0802-608 155 0802-608 185

■ INOX / 0.35 ■ ■ INOX / 0.50 ■

Ø T G Max. RPM PU Order no. Order no.

80 20 M14x2.0 8500 3 0002-608 333 0002-608 353

100 20 M14x2.0 8500 3 0002-608 334 0002-608 354

Item numbers in bold: available from stock. osborn.com 111


CLEANING TOOLS FOR ANGLE GRINDERS

Cup brushes

Cup brushes, knotted wire


180-230 Evolution

Knotted cup brush, high-end quality, for use on angle grinders

• High-performance wire developed by Osborn


• Particularly cost-effective and long lasting
• Special feature: individual knot ends are slightly open, so that
the wire tips are in use immediately and directly
Appearance can vary from picture • Higher removal rate, aggressive cleaning performance
depending on variant.

Applications: Paint/rust removal, deburring, descaling, removal


of slag, silicate residues and blue discolouration, cleaning of
fill layers and surfaces in the oil and gas industries

■ Osborn Steel / 0,50 ■

Ø T G RPM max. PU Order no.

90 32 M14x2,0 7500 6 9906-033 125

90 32 5/8" 7500 6 9906-033 126

150 45 5/8" 6000 1 9906-033 030*

150 45 M14x2,0 6000 1 9906-033 031*


*Two rows

Cup brushes, knotted wire


150-230 Perfect

Knotted cup brush, craftsman quality, for use on angle grinders

• Osborn bestseller in the DIY sector


• Good cleaning performance
• Best price/performance ratio
• Easy cleaning of larger areas
Appearance can vary from picture
depending on variant.
Applications: Paint/rust removal, removal of slag

Available in practical PET packaging with Euro-standard hole.

■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø T G RPM max. PU Order no. Order no.

65 20 M14x2.0 12500 10 2008-608 131 2008-608 151

75 27 M14x2.0 11000 10 2008-608 152

80 22 M14x2.0 8500 10 2008-608 153

100 22 M14x2.0 8500 5 2008-608 154

112 osborn.com
Cup brushes

Cup brushes, crimped wire


115-125 Superior

Crimped cup brush, industrial quality, for use on angle grinders

• Flexible filament material that adapts perfectly to the workpiece contour


• The optimum angle for the brush to operate at is already
specified by the filament shape of the brush
• TÜV-S d certified (safety tested, production monitored)
Appearance can vary from picture
depending on variant. Applications: Cleaning, removal of paint, rust, slag, blue discolouration

Available in practical box packaging with Euro-standard hole.

■ Steel / 0.20 ■ ■ Steel / 0,30 ■ ■ INOX / 0,30 ■

Ø T B G RPM max. PU Order no. Order no. Order no.

60 21 M10x1,5 12500 10 0102-613 161

60 21 M14x2,0 12500 10 0002-613 141 0002-613 161 0002-613 361

75 23 M10x1,25 12500 10 5652-613 142 5652-613 162

75 23 M10x1,5 12500 10 0102-613 142 0102-613 162

75 23 M14x2,0 12500 10 0002-613 142 0002-613 162 0002-613 362

75 23 5,8“ 12500 10 0802-613 142 0802-613 162

■ Brass wire / 0.30 ■

Ø T B G RPM max. PU Order no.

60 21 M10x1,25 12500 10 4912-613 561*

60 21 M14x2,0 12500 10 4902-613 561*

75 25 M14x2,0 12500 10 4902-613 562*


TÜV certification planned.

■ Steel / 0,30 ■ ■ INOX / 0,30 ■

Ø T G Adapt. RPM max. PU Order no. Order no.

60 21 M14x2,0 X-LOCK 12500 10 0004-613 161

60 20 M14x2,0 X-LOCK 12500 10 0004-613 361

75 23 M14x2,0 X-LOCK 12500 10 0004-613 161

75 23 M14x2,0 X-LOCK 12500 10 0004-613 362

Item numbers in bold: available from stock. osborn.com 113


CLEANING TOOLS FOR ANGLE GRINDERS

Cup brushes

Cup brushes, crimped wire


150-230 Superior

Crimped cup brush, industrial quality, for use on angle grinders

• Flexible filament material that adapts perfectly to the workpiece contour


• The optimum angle for the brush to operate is already
specified by the filament shape of the brush
• TÜV-S d certified (safety tested, production monitored)
Appearance can vary from picture
depending on variant. Applications: Cleaning, removal of paint, rust, slag, blue discolouration

Available in practical box packaging with Euro-standard hole.

■ Steel / 0.20 ■ ■ Steel / 0.30 ■ ■ Steel / 0.50 ■

Ø T G RPM max. PU Order no. Order no. Order no.

80 30 M14x2.0 8500 5 0002-613 143 0002-613 163

80 25 M14x2.0 8500 5 0002-613 193

100 30 M14x2.0 8500 3 0002-613 144 0002-613 194

100 30 M14x2.0 8500 4 0002-613 164

100 30 5/8” 8500 3 0802-613 144 0802-613 164 0802-613 194

125 30 M14x2.0 6500 4 0002-613 165 0002-613 195

125 30 5/8” 6500 4 0802-613 165

150 40 M14x2.0 6500 3 0002-613 166 0002-613 196

150 40 5/8” 6500 3 0802-613 166

■ INOX / 0.30 ■

Ø T G RPM max. PU Order no.

80 25 M14x2.0 8500 4 0002-613 363

80 25 M14x2.0 8500 5

80 25 5/8” 8500 4 0802-613 363

100 25 M14x2.0 8500 3 0002-613 364

100 30 5/8” 8500 3 0802-613 364

125 30 M14x2.0 6500 2 0002-613 365

TÜV certification planned.

114 osborn.com
Cup brushes

Cup brushes, crimped wire


150-180 Perfect

Crimped cup brush, craftsman quality, for use on angle grinders

• Osborn bestseller in the DIY sector


• Flexible filament material that adapts perfectly to the workpiece contour
• Good cleaning performance
• Best price/performance ratio
Appearance can vary from picture
depending on variant. Applications: Paint stripping and rust removal from surfaces

Available in practical PET packaging with Euro-standard hole.

■ Steel / 0.30 ■ ■ Brass-coated steel / 0.3 ■

Ø T G RPM max. PU Order no. Order no.

60 18 M14x2.0 12500 10 2008-613 161 2008-613 061

75 25 M14x2.0 12500 10 2008-613 162 2008-613 062

80 25 M14x2.0 8500 10 2008-613 163 2008-613 063

100 25 M14x2.0 8500 5 2008-613 164 2008-613 064

125 30 M14x2.0 6500 5 2008-613 165 2008-613 065

Item numbers in bold: available from stock. osborn.com 115


CLEANING TOOLS FOR ANGLE GRINDERS

Cup brushes

Xtreme cup brushes, stranded crimped wire


115-230 Xtreme

Cup brush with crimped Xtreme wire with high-end quality for use on angle grinders

• Up to 8 times longer service life than conventional crimped wire cup brushes
• Highest removal rate in the segment

NEW •


Little to no wire breakage
Low vibration, low noise
Ergonomic, low contact pressure required
• Effective cleaning performance
• Ensures a unique satin finish
Appearance can vary from picture
depending on variant. • Combines the aggressive cleaning performance of twist-knot
brushes and the flexibility of soft crimped wire brushes

Applications: Cleaning, removal of paint, rust, slag, blue discolouration

You can find more information


about our new Xtreme Available in practical box packaging with Euro-standard hole.
products on page 117.

■ Steel / Xtreme / 0.30 ■

Ø T G RPM max. PU Order no.

60 20 M14x2.0 12500 10 3902-613 161

75 25 M14x2.0 12500 10 3912-613 163

80 25 M14x2.0 12500 5 3902-613 163

100 22 M14x2.0 8500 4 3902-613 164

116 osborn.com
XTREME LIFETIME.
XTREME STOCK REMOVAL.

Service life in min on the left, stock removal in g on the right

961 min 15,56 g 107 min 4,90 g 104 min 4,73 g

Osborn Cup Brush Osborn Cup Brush German Competitor Cup Brush
Xtreme Wire regular Wire regular Wire

An outstanding new wire. Xtreme wire.


The construction of the Xtreme wire is a composite of several individual wires, stranded together similar to a cable. The wire
in conjunction with the circumferential speed of the brush achieves a high finishing dynamic when applied to the workpiece.
At the same time each individual wire tip from the composite achieves a very good cleaning and deburring effect on the surfaces
and edges of the workpiece. Xtreme wire can be found in two variants: Crimped or twist-knot. Brushes with Xtreme wire outperform
conventional brushes by far:

• Lifetime is 5-8 times higher than


brushes with conventional wire
Suitable for industrial
• Higher stock removal rate deburring.
• Reduced wear Conventional power brushes are usually only
effective on high-speed machines, such as angle
• Fewer change intervals - faster process times
grinders and high-speed drills. If they are used
• Low vibration, low noise on CNC-controlled machines, they often only
have a low removal rate and an extremely limited
• Greatly reduced unbalance, more controlled handling service life. Our new long-life Xtreme brushes are
different. Due to their stable wire configuration,
• Can be used effectively even at low speeds
they can also be run on CNC-machines or
• Also suitable for use in machining centres machining centres in a controlled manner.

• Geometrically demanding components can be


deburred much better. The wire is very flexible and
can easily adapt to the contour of the workpiece

Aggressive,
yet soft.
Our Xtreme wire combines the
aggressive cleaning performance of
twist-knot wire brushes with the flexibility
of soft, crimped wire. The result is
unique and will leave a satin finish.

Xtreme Wire Regular Wire

osborn.com 11
CLEANING TOOLS FOR ANGLE GRINDERS

Cup brushes

Cup brushes, Abrasive Filament


150 Superior

Cup brush with Abrasive Filament, industrial quality, for use on angle grinders

• Powerful trim material with silicon carbide


• Pinpoint, controlled application on surfaces
• Very flexible filament material; If individual filaments lie flat during
use, continue working with the edge nevertheless because the
Appearance can vary from picture length of the filament material has end-to-end abrasive grit
depending on variant.

Applications: Paint removal, deburring and cleaning of metal

■ Novofil / 80 ■ ■ Novofil / 120 ■ ■ Novofil / 180 ■

Ø T B G RPM max. PU Order no. Order no. Order no.

100 25 22.2 8500 3 8812-607 914 2312-607 914 1802-607 914

100 25 M14x2.0 8500 3 6402-608 914 6412-608 914 1802-608 914

Cordless is king

Brushes for cordless, battery-


operated tools start on page 130

118 osborn.com
Cup brushes

Cup brushes, Abrasive Filament


150-180 Superior

Punched disc brush with Abrasive Filament material for woodworking,


for use on angle grinders with adjustable speed

• For use on flat surfaces


Appearance can • Varying surface pattern possible depending on grit selected
vary from picture • The low weight of the plastic body ensures it is easy
depending on variant. to guide and that work is effortless

Applications: Particularly well suited for removing lacquer and stains,


for cleaning, texturing, finshing and intermediate lacquer sanding

• Grit 46 For creating a depth texture in the wood


• Grit 60 For removing minor to medium levels of dirt,
and uniform texturing of the wood
• Grit 80 Preparation before finishing, evens out minor surface irregularities
• Grit 120 Creation of the final finish on the wood surface

■ Novofil / 46 ■ ■ Novofil / 60 ■ ■ Novofil / 80 ■

Ø A T G RPM max. PU Order no. Order no. Order no.

130 70 50 M14x2.0 2500 4 9301-614 916 9311-614 916 9321-614 916

■ Novofil / 120 ■

Ø A T G RPM max. PU Order no.

130 70 50 M14x2.0 2500 4 9331-614 916

Cup brushes, Abrasive Filament


115-125 Superior

Knotted cup brush with Abrasive Filament material,


industrial quality, for use on angle grinders

• Long service life


• Low set-up costs / short set-up times
• For effortless and efficient working
Appearance can vary from picture
depending on variant. Applications: Very well suited to treating vertical surfaces and
walls made of assembled flat or round wood elements

• Grit 46 For creating a depth texture in the wood


• Grit 60 For removing minor to medium levels of dirt,
and uniform texturing of the wood
• Grit 80 Preparation before finishing, evens out minor surface irregularities
• Grit 120 Creation of the final finish on the wood surface

■ Novofil / 46 ■ ■ Novofil / 60 ■ ■ Novofil / 80 ■ ■ Novofil / 120 ■

Ø T G RPM max. PU Order no. Order no. Order no. Order no.

150 25 M14x2.0 8500 2 7902-613 196 7922-613 196 7932-613 196 7942-613 196

Item numbers in bold: available from stock. osborn.com 11


CLEANING TOOLS FOR ANGLE GRINDERS

Bevel brushes

Bevel brushes, knotted wire


115-125 Superior

Knotted bevel brush, industrial quality, for use on angle grinders

• Aggressive cleaning performance


• Long service life
• Combines the best properties of a cup brush with those of a wheel brush
• Workpieces with large areas and difficult to access places can be treated perfectly
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Deburring, removal of rust, paint, slag, sili-


cates and blue discolouration on complex workpieces

Available in practical box packaging with Euro-standard hole.

18 knots 18 knots
■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø A T B G RPM max. PU Order no. Order no.

100 13 22 M10x1,25 12500 10 2352-622 151

100 13 22 M10x1,5 12500 10 0102-622 131 0102-622 151

100 13 22 M14x2,0 12500 10 0002-622 131 0002-622 151

115 15 20 M14x2,0 12500 10 0002-632 131 0002-632 151

115 15 20 5/8 Zoll 12500 10 0802-632 131 0802-632 151

125 15 23 M14x2,0 12500 10 3602-632 131 2902-632 151

22 knots 22 knots
■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø A T B G RPM max. PU Order no. Order no.

100 13 22 M14x2,0 12500 10 0002-623 131 0002-623 151

18 knots 18 knots
■ INOX / 0.35 ■ ■ INOX / 0.50 ■

Ø A T B G RPM max. PU Order no. Order no.

100 13 22 M10x1,5 12500 5 0102-622 331 0102-622 351

100 13 22 M14x2,0 12500 5 0002-622 331 0002-622 351

115 15 20 M14x2,0 12500 5 0002-632 331 0002-632 351

125 15 23 M14x2,0 12500 10 3602-632 331 3602-632 351


TÜV certification planned.

18 knots 18 knots
■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø A T G Adapt. RPM max. PU Order no. Order no.

100 13 22 M14x2,0 X-LOCK 12500 10 0004-622 131 0004-622 151

120 osborn.com
Bevel brushes

Bevel brushes, knotted wire


115-125 Perfect

Knotted bevel brush, craftsman quality, for use on angle grinders

• Good cleaning performance and service life


• Best price/performance ratio
• Processing of large surfaces and hard to reach areas

Appearance can vary from picture Applications: Rust removal, paint stripping, deburring
depending on variant.

Available in practical PET packaging with Euro-standard hole.

■ Steel / 0.50 ■

Ø A T B G RPM max. PU Order no.

100 13 22 M14x2.0 12500 8 2008-622 151

Item numbers in bold: available from stock. osborn.com 121


CLEANING TOOLS FOR ANGLE GRINDERS

Bevel brushes

Bevel brushes, crimped wire


115-125 Superior

Crimped bevel brush, industrial quality, for use on angle grinders

• Flexible filament material, adjusts perfectly to the workpiece


• The longer the filament material, the more flexible the brush
• Combines the best properties of a cup brush with those of a wheel brush
• Processing of large surfaces and hard to reach areas
Appearance can vary from picture • Depending on the workpiece geometry, the brush is available in diffe-
depending on variant. rent working widths guaranteeing pinpoint deployment
• TÜV-S d certified (safety tested, production monitored)

Applications: Rust removal, paint stripping, deburring, weld seam cleaning

■ Steel / 0.30 ■ ■ Brass-coated steel / 0.30 ■

Ø A T G RPM max. PU Order no. Order no.

100 20 20 M10x1.5 12500 10 0102-512 162

100 10 20 M10x1.5 12500 10 0102-512 161

100 20 20 M14x2.0 12500 10 0002-512 162 0002-512 062

100 10 20 M14x2.0 12500 10 0002-512 161 0002-512 061

125 10 25 M14x2.0 12500 10 0002-514 161

■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T G RPM max. PU Order no. Order no.

100 20 20 M10x1.25 12500 5 2352-512 342 2352-512 362

100 20 20 M10x1.5 12500 5 0102-512 342 0102-512 362

100 20 20 M14x2.0 12500 5 0002-512 342 0002-512 362

100 10 20 M14x2.0 12500 5 0002-512 361

125 10 25 M14x2.0 12500 5 0002-514 361

■ Steel / 0,30 ■ ■ INOX / 0,30 ■

Ø A T G Adapt. RPM max. PU Order no. Order no.

100 10 20 M14x2.0 X-LOCK 12500 10 0004-512 161

100 13 22 M14x2.0 X-LOCK 12500 5 0004-512 361

122 osborn.com
Bevel brushes

Bevel brushes, Xtreme Wire, crimped


Xtreme

Crimped bevel brush with Xtreme wire with high-end


quality for use on angle grinders

• Up to 8 times longer service life than conventional crimped wire brushes


• Flexible filament material, adjusts perfectly to the workpiece
• Combines the best properties of a cup brush with those of a wheel brush

NEW
• Processing of large surfaces and hard to reach areas
• Low vibration, low noise
• Ensures a unique satin finish

Applications: Derusting, paint stripping, deburring, removal of silicates

■ Steel / Xtreme / 0.30 ■


You can find more information
about our new Xtreme Ø A T G RPM PU Order no.
products on page 117.
100 10 20 M14x2,0 12500 10 3902-512 161

All dimensions in mm

Bevel brushes, crimped wire


125 Perfect

Crimped bevel brush, craftsman quality, for use on angle grinders

• Ideal for processing areas and surfaces difficult to access


• Suitable for easy to semi-difficult cleaning work
• Best price/performance ratio

Appearance can vary from picture Applications: Paint/rust removal, weld seam cleaning
depending on variant.

Available in practical PET packaging with Euro-standard hole.

■ Brass-coated steel / 0.30 ■ ■ Steel / 0.30 ■

Ø A T B G RPM max. PU Order no. Order no.

100 10 20 M14x2.0 12500 10 2008-512 061 2008-512 161

Cordless is king

Brushes for cordless, battery-operated


tools start on page 130.

Item numbers in bold: available from stock. osborn.com 123


CLEANING TOOLS FOR ANGLE GRINDERS

Polishing flap discs

fficient solutions for


surface processing

R C olishing fla discs deli er outstanding results • Highly effective for welding technology and
for the processing of stainless steel, steel, aluminium and metal processing applications
non-ferrous metals thanks to an innovative, highly effective Delivers optimal results, for example when preparing
grinding fleece arranged in a fan sha ed lamella structure welding seams, reworking welding seams and remo-
ving weld spatter in accordance with EN ISO 5817.
Removes oxide films and thermal discolouration after
the welding of pipelines, containers and apparatuses or
after the plasma cutting of stainless steel sheets in accor-
dance with DIN 50930, DIN 25410 and DVGW W541.
• Highly effective for painting technology applications
Ideal for derusting, paint stripping and
preparing surfaces for painting.
• Extremely versatile
For cleaning and polishing unalloyed steel, high
alloy steel, aluminium and non-ferrous metals.
Suitable for edge and surface grinding.

Sanding fine welding seams and Quick, professional derus- Surfaces descaled prior to
removing thermal discolouration ting and descaling welding result in clean welding
seams (see image at left)
124 osborn.com
Polishing flap discs

Polimaxx 1 – coarse
Superior

Fleece flap disc with coarse fleece texture (slight machining effect) for descaling
and derusting workpieces, preparing welding seams, smoothing welding
seam flaking, sanding very fine welding seams, removing weld spatters.

Applications: Universally applicable for stainless steel,


steel, aluminium and non-ferrous metals.

Polimaxx 2 – medium
Superior

Fleece flap disc with medium fleece texture (no machining effect) for
descaling and derusting workpieces, removing paints and varnishes,
preparing surfaces for painting, matting of V2A welding seams or
surfaces. Removing oxide films and thermal discolouration.

Applications: Universally applicable for stainless steel,


steel, aluminium and non-ferrous metals.

olimaxx fine
Superior

Fleece flap disc with fine fleece texture (no machining effect) for
preparing and re-polishing welding seams, sanding fine welding seams,
matting of surfaces, removing oxide films, thermal discolouration or
thin layers of varnish on metals, polishing stainless steel.

Applications: Universally applicable for stainless steel,


steel, aluminium and non-ferrous metals.

Polimaxx 4 – For the gloss polishing flapped disc


for the angle grinder, refer to page 208

Also available as a kit in a practical assortment box for


ideal presentation at the POS. See page 128

Ø in mm Ø in inches RPM Texture PU Form Order no. EAN 4081600

115 x 22.23 4 1/2 x 7/8 13280 1 coarse 10 5541-204 100 562101

115 x 22.23 4 1/2 x 7/8 13280 2 medium 10 5541-206 100 562118

115 x 22.23 4 1/2 x 7/8 13280 fine 10 5541-207 100 562125

125 x 22.23 5 x 7/8 12200 1 coarse 10 5542-204 100 562200

125 x 22.23 5 x 7/8 12200 2 medium 10 5542-206 100 562217

125 x 22.23 5 x 7/8 12200 fine 10 5542-207 100 562231

Item numbers in bold: available from stock. osborn.com 125


CLEANING TOOLS FOR ANGLE GRINDERS

Polishing wheels

Polispeed
Superior

Polishing wheel with upright lamellas made of highly effective polishing


fleece on reinforced plastic backing, 14 mm polishing layer thickness.

• The flexible fleece adapts to the workpiece perfectly


• Flexible application in corners, angles, U-shaped
profiles, rounded edges or on flat surfaces
• Quick and easy derusting, cleaning and bright polishing of metals
• Cleaning, smoothing and polishing of welding seams
in corners, edges and fillet welds
• Removing thermal discolouration, oxide layers or thin layers of varnish on metals

Applications: Universally applicable for stainless steel,


steel, aluminium and non-ferrous metals.

Polispeed – the all-rounder for corners and edges

The multifunctional Polispeed polishing wheel can be used for


processing corners, angles, rounded edges and flat surfaces.

It unites the outstanding strengths of the Polimaxx fleece


flap disc and also offers effective cleaning for even
difficult-to-reach spots as well as fine finish polishing.

Ø in mm Ø in inches RPM Texture PU Form Order no. EAN 4081600

15 x 22.23 4 1/2 x 7/8 13280 medium 10 5541-306 100 563306

115 x 22.23 4 1/2 x 7/8 13280 fine 10 5541-307 100 563313

125 x 22.23 5 x 7/8 12200 medium 10 5542-306 100 563405

125 x 22.23 5 x 7/8 12200 fine 10 5542-307 100 563412

126 osborn.com
Coarse cleaning fleeces

Coarse cleaning fleece for angle grinders


superior

Coarse cleaning fleece on glass fibre backing.


Suitable for cleaning and polishing all surfaces.

n Removes old paint, rust and weld spots without scratching the surface of he workpiece
n Cleaning and smoothing wood and plastic
n Polishing of stainless steel
n Removal of thermal bluing

Applications: General-purpose use for metals, stainless steel, wood and plastic.

Please note: Coarse cleaning fleeces are not suitable for edge finis-
hing. They remove foreign matter and are non-stock removing.

Cleaning fleeces attain the best results in sanding and cleaning metals,
stainless steel, wood and plastic, and can be used as a preliminary stage
before polishing. They are made of intertwined nylon tfibres which are
immersed in synthetic resin and gently hardened. They are available with
a glass fibre backing or for the use with straight or cylindrical grinders.

Ø in mm Ø in inches RPM PU Form Order no. EAN 4081600

115 x 22.23 4 1/2 x 7/8 11000 10 6700-001 100 670059

125 x 22.23 5 x 7/8 10000 10 6700-002 100 670103

180 x 22.23 7 x 7/8 8500 10 6700-003 100 670158

Item numbers in bold: available from stock. osborn.com 12


CLEANING TOOLS FOR ANGLE GRINDERS

Kits

Coarse cleaning fleece it in dis lay box


The coarse cleaning fleece in an attractive, self-explanatory display box
For specialist retailers to place either on the shelf or on the counter.

Mixed content:
• 18 pcs, diameter 115 mm
• 18 pcs, diameter 125 mm

Name Ø in mm Ø in inches PU Form Order no. EAN 4081600

Promotional box 115 / 125 mm 4 1/2 / 5 1 6700-012 100 683349

Polimaxx kit in display box


Innovative polishing flap discs in an attractive, self-explanatory display box
For specialist retailers to place either on the shelf or on the counter.

• Contains 54 pcs (6 x 9 POLIMA 1 - 3), diameter 115 mm or 125 mm.

Or as a mixed box with:


• 3 x 9 pcs, diameter 115 mm (POLIMA 1 - 3) and
• 3 x 9 pcs, diameter 125 mm (POLIMA 1 - 3)

Ø in mm Ø in inches RPM Texture PU Form Order no. EAN 4081600

115 x 22.23 4 1/2 x 7/8 13280 Mixed 1 6900-056 100 700848

125 x 22.23 5 x 7/8 12200 Mixed 1 6900-057 100 700855

115 + 125 x 22.23 4 1/2 + 5 x 7/8 13280/12200 Mixed 1 6900-055 100 700008

128 osborn.com
Accessories

F-adapter
For reducing bores.

Inside Ø Outside Ø PU Order no.

3/8" 5/8" 1 0003-000 222

1/2" 5/8" 1 0003-000 223

3/8" 7/8" 1 0003-000 242

7/8" 1/2" 1 0003-000 243

7/8" 5/8" 1 0003-000 244

M10 adapter, thread adapter


Thread reduction from M14 to M10 x 1.5, galvanised

Inside Ø Outside Ø PU Order no.

M10 x 1.5 M14 1 5725-314 010

Item numbers in bold: available from stock. osborn.com 12


CLEANING TOOLS FOR ANGLE GRINDERS

Brushes for cordless tools

Cordless is king
More power, longer battery life and all cordless. This sums up the new gene-
ration of battery-operated tools that make working simple where there are still
no sockets. Battery life an actual performance have experienced a quantum
leap over the last year. This makes them interesting to more and more users.
The devices working without electricity have since become indispensable
Battery life an actual performance, for sanitary/plumbing and for caretakers,
but also for fire fighters, road service and other mobile assistance services.

Important:

Please note that our cordless powertool accessories are also suitable for variable-speed angle grinders.

Why special tools?


Cordless power tools are commonly used by mobile services, where the
full range of accessories is not available. Users therefore need universal
tools which can tackle a variety of tasks on different materials. enefits

In this way the amount of accessories to be carried along on a construc- • Low weight
tion site can be reduced when working on steel, stainless steel and wood. • Precision working
• Multifunctional
Commonly cordless angle grinders run with a 30 % reduced working speed • Ease of use
compared to usual angle grinders. Having specifically developed accessories • Reduced imbalance
for common cordless power tools means that the perfect result of brushes, grin- and vibration
ding or cutting discs can be reached with a speed of 7,000 to 8,000 RPM. • Longer battery life
(by 20 to 25 )
Osborn Brushes are lighter and therefore prolong the • Fewer charging cycles
battery life betweenrecharges by 20-25 %. • Universal usage on
all materials

We make it easy for you!


Good to know
OSBORN has developed accessories which are flexible in use,
light weight, easy to handle and assure highest precision.
Refer to the respective sections
for the grinding and polishing
The end result will meet all your expectations and fulfill all aspects of work safety. This
products that are suitable for use on
is the only way to work effectively and get the best out of your cordless power tool.
battery-operated angle grinders.

130 osborn.com
Brushes for cordless tools

Cup brushes, crimped wire


115 Superior

Crimped cup brush, industrial quality, for use on cordless


angle grinders and variable-speed angle grinders

• Low weight • Multifunctional • TÜV-S d certified


• Extended battery life • reduced imbalance and vibration

Appearance can vary from picture Applications: Cleaning, satin finishing, smoothing and texturing of different materials
depending on variant.

Available in practical PET packaging with Euro-standard hole.

■ Brass / 0.30 ■

Ø T G Max. RPM PU Order no.

60 21 M14x2.0 12500 5 6912-613 561

Cup brushes, Abrasive Filament


115 Superior

Cup brush with Abrasive Filament material, industrial quality, for use
on cordless angle grinders and variable-speed angle grinders

• Weight-optimised • Extended battery life


• TÜV-S d certified • reduced imbalance and vibration
• Flexible
• Very flexible filament material; If individual filaments lie flat during
Appearance can vary from picture use, continue working with the edge nevertheless because the
depending on variant. length of the filament material has end-to-end abrasive grit

Applications: Cleaning, satin finishing, smoothing and texturing of different materials

Available in practical PET packaging with Euro-standard hole.

■ Abr. bristle / grit 46 ■

Ø T G Max. RPM PU Order no.

60 21 M14x2.0 12500 5 6912-613 891

Item numbers in bold: available from stock. osborn.com 131


CLEANING TOOLS FOR ANGLE GRINDERS

Brushes for cordless tools

Bevel brushes, Abrasive Filament


115 Superior

evel brush with Abrasive Filament material, industrial quality, for use
on cordless angle grinders and variable-speed angle grinders

• Weight-optimised • Extended battery life


• TÜV-S d certified • Reduced imbalance and vibration
• Flexible
Appearance can vary from picture • This means workpieces with large areas and diffi-
depending on variant. cult to access places can be treated perfectly

Applications: Weld seam finishing for TIG/MIG/MAG, paint


removal, cleaning, satinising, texturing, deburring

Available in practical PET packaging with Euro-standard hole.

■ Abr. bristle / grit 46 ■

Ø A T G Max. RPM PU Order no.

100 10 20 M14x2.0 12500 5 6912-622 891

132 osborn.com
Polishing &
Satinising
Machine brushes
for power drills Industrial

Wheel brushes 134


Cup brushes 141
Strip brushes

End brushes 145


Flap wheel brushes 150
cutting discs
Diamond

Kits 152
Accessories 154
Diamond tools
MACHINE BRUSHES FOR POWER DRILLS

Wheel brushes

Wheel brushes, knotted wire


Superior

Knotted wheel brush, industrial quality, for use on power drills and high-speed machines

• Osborn bestseller
• High cleaning performance
• 6 mm shaft enables simple mounting
• Also suitable for use on high-speed machines
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Cleaning, deburring, removal of slag and silicates, weld


S
seam finishing, removal of protective undercoating in car workshops

T
A
Ø

■ Steel / 0.35 ■ ■ Steel / 0.50 ■ ■ INOX / 0.50 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

75 12 18 6 20000 12 0202-611 131 0202-611 151 0202-611 351

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Steel / 0.50 ■ ■ INOX / 0.50 ■

Ø A T S Max. RPM PU Order no. Order no.

75 12 18 6 20000 8 7202-611 151 7012-611 351

134 osborn.com
Wheel brushes

Wheel brushes, crimped wire


Superior

Crimped wheel brush, industrial quality, for use on power drills and high-speed machines

• Thanks to a number of selectable filament materials and brush


diameters there is a brush for every application
• Short brush diameters enable access to difficult places
• Also suitable for use on high-speed machines
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Edge honing, finishing bores, deburring and minor cleaning work
S

T
A
Ø

■ Steel / 0.20 ■ ■ Steel / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no.

20 6 4 6 20000 10 0002-501 142

20 9 4 6 20000 10 0002-501 143

30 6 6 6 20000 10 0002-502 141

30 9 6 6 20000 10 0002-502 142

30 12 6 6 20000 10 0002-502 143

40 11 10 6 18000 10 0002-503 142

40 16 10 6 18000 10 0002-503 143

50 10 13 6 15000 10 0002-504 141 0002-504 161


50 17 13 6 15000 10 0002-504 142 0002-504 162

50 23 13 6 15000 10 0002-504 143 0002-504 163

60 12 15 6 15000 10 0002-505 141 0002-505 161

60 18 15 6 15000 10 0002-505 142 0002-505 162

70 11 15 6 15000 10 0002-506 141 0002-506 161

70 18 15 6 15000 10 0002-506 142 0002-506 162

80 19 20 6 15000 10 0002-507 142 0002-507 162

More variants on the following page

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 135
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Wheel brushes

■ INOX / 0.15 ■ ■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

30 6 6 6 20000 10 0002-502 341

30 9 6 6 20000 10 0002-502 332 0002-502 342

30 12 6 6 20000 10 0002-502 333 0002-502 343

40 7 10 6 18000 10 0002-503 331 0002-503 341

40 11 10 6 18000 10 0002-503 332 0002-503 342

40 16 10 6 18000 10 0002-503 333 0002-503 343

50 10 13 6 15000 10 0002-504 341 0002-504 361

50 17 13 6 15000 10 0002-504 332 0002-504 342 0002-504 362

50 23 13 6 15000 10 0002-504 343

60 12 15 6 15000 10 0002-505 341 0002-505 361

60 18 15 6 15000 10 0002-505 332 0002-505 342 0002-505 362

70 11 15 6 15000 10 0002-506 341 0002-506 361

70 18 15 6 15000 10 0002-506 332 0002-506 342 0002-506 362

70 23 15 6 15000 10 0002-506 343 0002-506 363

80 10 20 6 15000 10 5162-507 361

80 19 20 6 15000 10 0002-507 342 0002-507 362

■ Brass / 0.20 ■

Ø A T S Max. RPM PU Order no.

30 9 6 6 20000 10 0002-502 542

40 11 10 6 18000 10 0002-503 542

50 17 13 6 15000 10 0002-504 542

60 18 15 6 15000 10 0002-505 542

70 18 15 6 15000 10 0002-506 542

80 19 20 6 15000 10 0002-507 542

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Steel / 0.30 ■ ■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

50 17 13 6 15000 6 7002-504 162 3002-504 342 7002-504 362

80 19 20 6 15000 6 7002-507 162 7002-507 342 7002-507 362

■ Brass / 0.20 ■

Ø A T S Max. RPM PU Order no.

60 18 15 6 15000 6 7002-505 542

136 osborn.com
Wheel brushes

Wheel brushes, crimped wire


Perfect

Crimped wheel brush, craftsman quality, for power drills

• Suitable for many DIY projects


• Easy to fit thanks to the shaft
• Flexible brush for simple cleaning tasks

Appearance can vary from picture Applications: Cleaning work such as removal of paint, rust and scales
depending on variant.

Good to know
T
A
Ø This brush is also available as a practical kit.
More information is on page 152.

■ Steel / 0.20 ■ ■ Steel / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no.

50 7 10 6 4500 20 0003-600 211 0008-600 221

63 9 13 6 4500 20 0003-600 311 0008-600 321

75 10 16 6 4500 10 0008-600 411 0008-600 421

75 15 16 6 4500 10 0008-600 422

100 12 22 6 4500 10 0008-600 511 0008-600 521

100 17 22 6 4500 10 0008-600 522

■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no.

50 7 10 6 4500 20 0088-600 221

75 10 16 6 4500 10 0008-600 432

100 10 22 6 4500 10 0008-600 531 0088-600 521

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ INOX / 0.30 ■ ■ Steel / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no.

50 7 10 6 4500 8 7003-600 221

75 10 16 6 4500 8 7003-600 421

100 12 22 6 4500 8 7003-600 521

100 12 22 6 4500 6 7018-600 521

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 137
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Wheel brushes

Wheel brushes, stranded, crimped wire


Superior

Wheel brush with Cordwire, industrial quality, for use on power drills

• Brass-coated, stranded steel wire


• Effective woodworking, high friction on soft and hardwood
• Suitable to working on surfaces due to large working width
• TÜV-S d certified (design tested, production monitored)
Appearance can vary from picture
depending on variant. Applications: Excellently suited to texturing wood. The natural grain of the wood
is emphasized and an antique or rustic effect is created. The filaments of the
S
brush ream the softer places of the wood more than the hard ones. They expose
the wood grain and leave a sort of relief surface (see the detailed picture).
T
A
Ø

■ Steel Cordwire / 0.25 ■

Ø A T S Max. RPM PU Order no.

80 35 20 8 4000 10 0908-507 061

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Steel Cordwire / 0.25 ■

Ø A T S Max. RPM PU Order no.

80 35 20 8 4000 8 7003-507 061

138 osborn.com
Wheel brushes

Wheel brushes, crimped wire, plastic-bonded


Evolution

Plastic-bonded, crimped wheel brush, high-end quality, for use on power drills

• Reduced wire breakage due to plastic bonding


• Lower effort, lower contact pressure
• TÜV-S d certified (safety tested, production monitored)

Appearance can vary from picture Applications: Removal of paint and lacquer, cleaning of narrow and inaccessible areas
depending on variant.

T
A
Ø

■ Brass-coated steel / 0.30 ■

Ø A T S Max. RPM PU Order no.

63 8 20 6 15000 12 0002-911 941

76 8 26 6 15000 12 0002-911 951

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 139
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Wheel brushes

heel brushes, abrasi e filament


Perfect

Grittyflex wheel brush with abrasive filament, craftsman quality, for power drills

• Adapts perfectly to the workpiece s contours


• Brush with abrasive nylon, gentle on material
• When being used, new abrasive grit keeps being
released so that the removal rate is uniform
Appearance can vary from picture • Different grit sizes generate different surface finishes (blue finer, red coarser)
depending on variant. • TÜV-S d certified (safety tested, production monitored)
S
Applications: Suitable for all materials; for the easy roughing and smoothing of
surfaces (depending on grit thickness), product of choice for woodworking
T
A
Ø

Good to know

This brush is also available in a practical


brush set under order number 1518-600 005.
More information is on page 153.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø A T S Max. RPM PU Order no. Order no.

75 10 16 6 4500 10 0802-600 491 0182-600 491

100 10 23 6 4500 10 0802-600 591 0182-600 591

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø A T S Max. RPM PU Order no. Order no.

75 10 16 6 4500 8 7802-600 491 7182-600 491

100 10 23 6 4500 8 7802-600 591 7182-600 591

140 osborn.com
Cup brushes

Cup brushes, knotted wire


Superior

Knotted cup brush, industrial quality, for use on power drills

• Osborn bestseller
• Long service life, low set-up costs / short set-up times
• Impressive cleaning effect on large areas
• TÜV-S d certified (safety tested, production monitored)
Appearance can vary from picture
depending on variant. Applications: Rust removal, paint stripping, remo-
ving slag, silicate residuals and blue discolouring

■ Steel / 0.50 ■

Ø T S Max. RPM PU Order no.

65 23 6 6000 10 1004-608 151

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Steel / 0.50 ■

Ø T S Max. RPM PU Order no.

65 23 6 6000 8 7004-608 151

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 141
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Cup brushes

Cup brushes, crimped wire


Perfect

Crimped cup brush, craftsman quality, for power drills

• Flexible
• Good price/performance ratio
• Suitable for many DIY projects
• Easy to fit thanks to the shaft
Appearance can vary from picture
depending on variant. Applications: Paint stripping and rust removal from surfaces

Good to know

This brush is also available as a practical set


under order number 1418-600 005.
More information is on page 152.

■ Steel / 0.20 ■ ■ Steel / 0.30 ■ ■ Brass / 0.20 ■

Ø T S Max. RPM PU Order no. Order no. Order no.

50 17 6 4500 20 0008-600 811 0008-600 821 0023-600 851

75 20 6 4500 10 0008-600 911 0008-600 921 0023-600 951

■ INOX / 0.30 ■

Ø T S Max. RPM PU Order no.

50 17 6 4500 20 0008-600 832

75 20 6 4500 10 0008-600 361

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ INOX / 0.30 ■ ■ Steel / 0.30 ■

Ø T S Max. RPM PU Order no. Order no.

50 17 6 4500 8 7003-600 821

50 17 6 4500 10 7008-600 832

75 20 6 4500 8 7003-600 921

75 20 6 4500 6 7008-600 361

142 osborn.com
Cup brushes

Cup brushes, crimped wire, plastic-bonded


Evolution

Cup brush with plastic-bonded, crimped wire, high-end quality, for use on power drills

• Reduced wire breakage due to plastic bonding


• Lower applied force, lower contact pressure
• TÜV-S d certified (safety tested, production monitored)

Appearance can vary from picture Applications: Removal of paint and lacquer, cleaning of large surfaces
depending on variant.

■ Brass-coated steel / 0.30 ■

Ø T S Max. RPM PU Order no.

50 15 6 15000 12 0002-930 821

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 143
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Cup brushes

Cu brushes, abrasi e filament


Perfect

Grittyflex cup brush with abrasive filament, craftsman quality, for power drills

• Adapts perfectly to the workpiece s contours


• Brush with abrasive nylon, gentle on material
• When being used, new abrasive grit keeps being
released so that the removal rate is uniform
Appearance can vary from picture • Different grit sizes generate different surface finishes (blue finer, red coarser)
depending on variant. • TÜV-S d certified (safety tested, production monitored)

Applications: Suitable for all materials; for the easy roughing and smoothing of
surfaces (depending on grit thickness), particularly recommended for woodworking

Good to know

This brush is also available in a practical


brush set under order number 1518-600 005.
More information is on page 153.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø T S Max. RPM PU Order no. Order no.

50 17 6 4500 10 0802-600 891 0182-600 891

75 23 6 4500 10 0802-600 991 0182-600 991

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø T S Max. RPM PU Order no. Order no.

50 17 6 4500 8 7802-600 891 7182-600 891

75 23 6 4500 8 7802-600 991 7182-600 991

144 osborn.com
End brushes

End brushes, crimped wire


Superior

Crimped end brush, industrial quality, for use on high-speed machines and power drills

• Flexible filament material, adjusts perfectly to the workpiece


• For pinpoint work in places difficult to access, such as boreholes

Applications: Rust removal, paint stripping, smoothing, deburring


Appearance can vary from picture
depending on variant.

■ Steel / 0.20 ■ ■ Steel / 0.30 ■ ■ Steel / 0.50 ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

10 20 40 6 20000 12 0003-509 141 0003-509 161 0003-509 191

17 25 45 6 18000 12 0002-509 142 0002-509 162 0002-509 192

25 25 50 6 18000 12 0002-509 143 0002-509 163 0002-509 193

30 25 45 6 15000 12 0002-509 144 0002-509 164 0002-509 194

■ INOX / 0.20 ■ ■ INOX / 0.30 ■ ■ Brass / 0.30 ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

10 20 40 6 20000 12 0003-509 341 0003-509 361 0003-509 561

17 25 45 6 18000 12 0002-509 342 0002-509 362 0002-509 562

25 25 50 6 18000 12 0002-509 343 0002-509 363 0002-509 563

30 25 45 6 15000 12 0002-509 344 0002-509 364 0002-509 564

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 145
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

End brushes

End brushes, crimped wire


Perfect

Crimped end brush, craftsman quality, for power drills

• For pinpoint work in places difficult to access


• Best price/performance ratio

Applications: Rust removal, paint stripping, smoothing, deburring


Appearance can vary from picture
depending on variant.

Good to know

This brush is also available as a practical set


under order number 1418-600 005.
More information is on page 152.

■ Steel / 0.30 ■ ■ INOX / 0.30 ■

Ø T L S Max. RPM PU Order no. Order no.

12 20 45 6 4500 20 0008-509 161

17 25 45 6 4500 12 0008-509 162

25 25 50 6 4500 12 0008-509 363

25 30 50 6 4500 12 0008-509 163

30 35 50 6 4500 12 0008-509 164

146 osborn.com
End brushes

End brushes, crimped wire, plastic-bonded


Evolution

End brush with plastic-bonded, crimped wire, high-end quality,


for use on power drills and high-speed machines

• Longer service life


• Higher removal rate
• Precise work due to additional plastic binding
Appearance can vary from picture • Lower effort, lower contact pressure
depending on variant. • TÜV-S d certified (safety tested, production monitored)

Applications: Removal of thick layers of rust and stubborn


impurities, deburring edges and cleaning complex contours.

■ Brass-coated steel / 0.30 ■

Ø T K L S Max. RPM PU Order no.

17 24 16 43 6 15000 12 0002-930 902

24 23 23 43 6 15000 12 0002-930 907

31 23 29 43 6 15000 12 0002-930 912

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 147
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

End brushes

nd brushes, abrasi e filament


Superior

End brush with abrasive silicone carbide filament,


industrial quality, for use on power drills

• Flexible bristle material with silicon carbide


• If individual filaments lie flat during use, continue working with the edge neverthe-
less because the length of the filament material has an end-to-end abrasive grit
Appearance can vary from picture • Varying surface pattern possible depending on grit selected
depending on variant. • The higher the grit size, the finer the surface pattern
• Can be used on all materials
• TÜV-S d certified (safety tested, production monitored)

Applications: Roughing, texturing, paint stripping, deburring and cleaning

■ Novofil / 120 ■ ■ Novofil / 180 ■ ■ Novofil / 20 ■

Ø T K L S Max. RPM PU Order no. Order no. Order no.

10 25 10 50 6 5000 12 1802-509 911 3202-509 911

15 25 15 43 6 5000 12 1202-509 912 1802-509 912 3202-509 912

22 25 22 50 6 5000 12 1202-509 913 1802-509 913 3202-509 913

28 25 28 45 6 5000 12 1202-509 914 1802-509 914 3202-509 914

148 osborn.com
End brushes

nd brushes, abrasi e filament


Perfect

Grittyflex end brush with abrasive filament, craftsman quality, for power drills

• Adapts perfectly to the workpiece s contours


• Brush with abrasive nylon, gentle on material
• When being used, new abrasive grit keeps being
released so that the removal rate is uniform
Appearance can vary from picture • Different grit sizes generate different surface finishes (blue finer, red coarser)
depending on variant. • TÜV-S d certified (safety tested, production monitored)

Applications: Suitable for all materials; for the easy roughing and smoothing of surfaces
(depending on grit thickness), for internal finishing, suitable particularly for woodworking

Good to know

This brush is also available in a practical


brush set under order number 1518-600 005.
More information is on page 153.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø T K L S Max. RPM PU Order no. Order no.

25 25 22 50 6 5000 12 0812-509 913 1812-509 913

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø T K L S Max. RPM PU Order no. Order no.

25 25 22 50 6 5000 8 7812-509 913 7802-509 913

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 149
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Flap wheel brushes

Flap wheel brushes, crimped wire


Perfect

Flap wheel brush with crimped wire, craftsman quality, for power drills

• Particularly lightweight and flexible


• TÜV-S d certified (safety tested, production monitored)

Applications: Paint stripping, rust removal, debur-


Appearance can vary from picture ring, descaling, smoothing and cleaning
depending on variant.

■ Brass-coated steel / 0.30 ■

Ø A T S Max. RPM PU Order no.

100 23 25 6 3500 5 0004-401 052

150 osborn.com
Flap wheel brushes

la wheel brushes, abrasi e natural filament


Perfect

Flap wheel brush with abrasive/natural filament, craftsman quality, for power drills

• Particularly lightweight and flexible


• Variant with abrasive bristle: Adapts perfectly to the workpiece s contours
• When being used, new abrasive grit keeps being released
so that the removal rate stays constant
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Variant with fibre: particularly suited to the upstream


polishing process of metal and for dust removal from wood, variant
with abrasive bristle: woodworking, texturing, paint stripping

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■ ■N l l / fi ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

100 23 25 6 3500 5 0001-401 912 0011-401 912 0004-401 942

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Abr. bristle / 80 / red ■ ■ Abr. bristle / 180 / blue ■

Ø A T S Max. RPM PU Order no. Order no.

100 23 25 6 3500 6 7801-401 912 7811-401 912

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 151
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Kits

Kit of 5 DIY brushes, crimped wire


Perfect

Kit of 5 DIY brushes, with crimped wire, craftsman quality, for power drills

• Suitable for any workpiece contour


• Practical packaging
• Best price/performance ratio

Applications: Metalworking (cup brush for large areas, wheel brush for
narrow places and end brush for internal finishing, corners and edges)

■ Steel / 0.30 ■

Brush type Ø min-1 PU Order no.

Wheel brush 50

Wheel brush 75

End brush 25 4500 10 1418-600 005

Cup brush 50

Cup brush 70

152 osborn.com
Kits

it of brushes, abrasi e filament


Perfect

Kit of 5 I brushes, with abrasive filament, craftsman quality, for power drills

• Suitable for any workpiece contour


• Practical packaging
• Best price/performance ratio

Applications: Product of choice for woodworking (cup brush


for large areas, wheel brush for narrow places and profiles, and
end brush for internal finishing, corners and edges)

■ Abr. bristle / Grit 80 ■

Brush type Ø min-1 PU Order no.

Wheel brush 50

Wheel brush 75

End brush 25 4500 10 1518-600 005

Cup brush 50

Cup brush 75

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 153
All lengths in mm.
MACHINE BRUSHES FOR POWER DRILLS

Accessories

Drive arbor, type I


For wheel brushes with bore. rushes can be fitted up to a clamping width of 20 mm.

Appearance can vary from picture


depending on variant.

Ø Inches F S PU Order no.

10 20 6 1 0003-000 100

13 20 6 1 0003-000 130

12.7 1/2” 20 6 1 0004-000 127

154 osborn.com
Polishing &
Satinising
Cleaning tools for
Industrial

high-speed machines
Wheel brushes 156
Strip brushes

Coarse cleaning fleeces 160


Flap wheels 160
cutting discs
Diamond

End brushes 164


Accessories 1 0
Diamond tools
CLEANING TOOLS FOR HIGH-SPEED MACHINES

Wheel brushes

Wheel brushes, knotted wire


Superior

Knotted wheel brush, industrial quality, for use on power drills and high-speed machines

• Osborn bestseller
• High cleaning performance
• 6 mm shaft enables simple mounting
• Also suitable for use on high-speed machines
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Cleaning, deburring, removal of slag and silicates, weld


S
seam finishing, removal of protective undercoating in car workshops

T
A
Ø

■ Steel / 0.35 ■ ■ Steel / 0.50 ■ ■ INOX / 0.50 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

75 12 18 6 20000 12 0202-611 131 0202-611 151 0202-611 351

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Steel / 0.50 ■ ■ INOX / 0.50 ■

Ø A T S Max. RPM PU Order no. Order no.

75 12 18 6 20000 8 7202-611 151 7012-611 351

156 osborn.com
Wheel brushes

Wheel brushes, crimped wire


Superior

Crimped wheel brush, industrial quality, for use on power drills and high-speed machines

• Thanks to a number of selectable filament materials and brush


diameters there is a brush for every application
• Short brush diameters enable access to difficult places
• Also suitable for use on high-speed machines
Appearance can vary from picture • TÜV-S d certified (safety tested, production monitored)
depending on variant.

Applications: Edge honing, finishing bores, deburring and minor cleaning work
S

T
A
Ø

■ Steel / 0.20 ■ ■ Steel / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no.

20 6 4 6 20000 10 0002-501 142

20 9 4 6 20000 10 0002-501 143

30 6 6 6 20000 10 0002-502 141

30 9 6 6 20000 10 0002-502 142

30 12 6 6 20000 10 0002-502 143

40 11 10 6 18000 10 0002-503 142

40 16 10 6 18000 10 0002-503 143

50 10 13 6 15000 10 0002-504 141 0002-504 161

50 17 13 6 15000 10 0002-504 142 0002-504 162

50 23 13 6 15000 10 0002-504 143 0002-504 163

60 12 15 6 15000 10 0002-505 141 0002-505 161

60 18 15 6 15000 10 0002-505 142 0002-505 162

70 11 15 6 15000 10 0002-506 141 0002-506 161

70 18 15 6 15000 10 0002-506 142 0002-506 162

80 19 20 6 15000 10 0002-507 142 0002-507 162

More variants on the following page

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 157
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

Wheel brushes

■ INOX / 0.15 ■ ■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

30 6 6 6 20000 10 0002-502 341

30 9 6 6 20000 10 0002-502 332 0002-502 342

30 12 6 6 20000 10 0002-502 333 0002-502 343

40 7 10 6 18000 10 0002-503 331 0002-503 341

40 11 10 6 18000 10 0002-503 332 0002-503 342

40 16 10 6 18000 10 0002-503 333 0002-503 343

50 10 13 6 15000 10 0002-504 341 0002-504 361

50 17 13 6 15000 10 0002-504 332 0002-504 342 0002-504 362

50 23 13 6 15000 10 0002-504 343

60 12 15 6 15000 10 0002-505 341 0002-505 361

60 18 15 6 15000 10 0002-505 332 0002-505 342 0002-505 362

70 11 15 6 15000 10 0002-506 341 0002-506 361

70 18 15 6 15000 10 0002-506 332 0002-506 342 0002-506 362

70 23 15 6 15000 10 0002-506 343 0002-506 363

80 10 20 6 15000 10 5162-507 361

80 19 20 6 15000 10 0002-507 342 0002-507 362

■ Brass / 0.20 ■

Ø A T S Max. RPM PU Order no.

30 9 6 6 20000 10 0002-502 542

40 11 10 6 18000 10 0002-503 542

50 17 13 6 15000 10 0002-504 542

60 18 15 6 15000 10 0002-505 542

70 18 15 6 15000 10 0002-506 542

80 19 20 6 15000 10 0002-507 542

Also available on a practical display card with Euro-


standard hole for ideal presentation at the POS.

■ Steel / 0.30 ■ ■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

50 17 13 6 15000 6 7002-504 162 3002-504 342 7002-504 362

60 18 15 6 15000 6 7002-505 162

80 19 20 6 15000 6 7002-507 162 7002-507 342 7002-507 362

■ Brass / 0.20 ■

Ø A T S Max. RPM PU Order no.

60 18 15 6 15000 6 7002-505 542

158 osborn.com
Wheel brushes

Wheel brushes, Xtreme Wire, crimped


Xtreme

Crimped wheel brush with Xtreme wire with high-end quality


for use on drilling machines and high-speed drills

• Significantly increased service life


• Fine finish
• Low vibration, low noise

NEW
• The relatively small diameter enables machining of hard-to-reach places
• Adapts ideally to the workpiece

S
Applications: Rounding edges, machining holes, deburring, cleaning

■ Steel / Xtreme / 0.30 ■


T
A Ø A T S RPM PU Order no.
Ø
50 17 13 6 15.000 10 3902-504 162
70 18 15 6 15.000 10 3902-506 162
You can find more information
about our new treme All dimensions in mm
products on page 117.

heel brushes, abrasi e filament


Evolution

Ringlock wheel brush, industrial quality, with abrasive silicone


carbide filament for attaching to high-speed machines.
Appearance can vary from
picture depending on variant. • Also suitable for non-ferrous metals and synthetics
• The short diameter enables access to hard to reach areas
S
Applications: Deburring, edge rounding and surface finis-
hing, can be used on a large number of materials
T
A
Ø
■ Grit 120 ■ ■ Grit 180 ■ ■ Grit 320 ■

Ø A T B Max. RPM PU Order no. Order no. Order no.

38 10 6 1/2" 20000 12 9906-011 146 9906-011 147 9906-011 148

50 10 11 5/8" 15000 12 9906-011 149 9906-011 150 9906-011 151

63 13 17 5/8" 15000 12 9906-011 153 9906-011 154 9906-011 155

■ Grit 120 ■ ■ Grit 180 ■ ■ Grit 320 ■

Ø A T S Max. RPM PU Order no. Order no. Order no.

38 10 6 6 20000 10 9906-011 446 9906-011 447 9906-011 448

50 10 11 6 15000 10 9906-011 449 9906-011 450 9906-011 451

63 13 17 6 15000 10 9906-011 453 9906-011 454 9906-011 455

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 159
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

Coarse cleaning fleeces

Coarse cleaning fleeces for angled


and straight grinders
Superior

Suitable for cleaning and polishing all surfaces. A tensioning


shaft is used for straight and cylindrical grinders.

• Removes old paint, rust and weld spots from metal without
scratching the surface of the workpiece
• Cleans wood and plastic
• Polishes stainless steel
• Removes thermal bluing

Applications: General-purpose use for metals, stainless steel, wood and plastic

To find the tensioning shaft for the coarse


cleaning fleece, refer to page 170.

Ø in mm Ø in inches RPM PU Order no. EAN 4081600

100 4 6000 10 6700-006 000 670301

150 6 4000 10 6700-007 000 670356

Flap wheels
Superior

Coated abrasive flap wheels with aluminium oxide, industrial


quality, for use on high-speed machines

Appearance can vary from picture


• Homogeneous pattern
depending on variant. • Adapt perfectly to complex contours
• Small surfaces that are difficult to access can be reached perfectly
• Can be used universally on many different materials

Applications: Pre-sanding and texturing. Burrs and scratches can


be removed. For the surface treatment of almost all parts made of
steel, aluminium, non-ferrous metals, wood and hard plastic

■ Abr. bristle / Grit 40 ■ ■ Abr. bristle / Grit 60 ■ ■ Abr. bristle / Grit 80 ■

Ø A S RPM max. PU Order no. Order no. Order no.

30 10 6 25400 10 0043-003 010 0063-003 010 0083-003 010

30 15 6 25400 10 0043-003 015 0063-003 015 0083-003 015

40 20 6 19100 10 0043-004 020 0063-004 020 0083-004 020

40 30 6 17000 10 0043 004 030 0063 004 030 0083 004 030

50 20 6 15200 10 0043-005 020 0063-005 020 0083-005 020

50 30 6 15200 10 0043-005 030 0063-005 030 0083-005 030

60 20 6 12700 10 0043-006 020 0063-006 020 0083-006 020

60 30 6 12700 10 0043-006 030 0063-006 030 0083-006 030

60 40 6 12700 10 0043-006 040 0063-006 040 0083-006 040

80 50 6 8900 10 0043-008 050 0063-008 050 0083-008 050

160 osborn.com
Flap wheels

■ Abr. bristle / Grit 120 ■ ■ Abr. bristle / Grit 150 ■ ■ Abr. bristle / Grit 180 ■

Ø A S RPM max. PU Order no. Order no. Order no.

30 10 6 25400 10 0123-003 010 0153-003 010 0183-003 010

30 15 6 25400 10 0123-003 015 0153-003 015 0183-003 015

40 20 6 19100 10 0123-004 020 0153-004 020 0183-004 020

50 20 6 15200 10 0123-005 020 0153-005 020 0183-005 020


50 30 6 15200 10 0123-005 030 0153-005 030 0183-005 030
60 20 6 12700 10 0123-006 020 0153-006 020 0183-006 020
60 30 6 12700 10 0123-006 030 0153-006 030 0183-006 030
60 40 6 12700 10 0123-006 040 0153-006 040 0183-006 040

■ Abr. bristle / Grit 240 ■

Ø A S RPM max. PU Order no.

30 10 6 25400 10 0243-003 010

30 15 6 25400 10 0243-003 015

40 20 6 19100 10 0243-004 020

50 20 6 15200 10 0243-005 020


50 30 6 15200 10 0243-005 030
60 20 6 12700 10 0243-006 020
60 30 6 12700 10 0243-006 030
60 40 6 12700 10 0243-006 040
80 50 6 8900 10 0243-008 050

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 161
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

Flap wheels

Coated abrasi e and non wo en combi fla wheels


Superior

Combi flap wheel with coated abrasives and non-woven material,


industrial quality, for use on high-speed machines

• The combination of two filament materials means minor scratches can be removed,
and simultaneously the workpiece can be perfectly readied for satin finishing
• The surface pattern can be tailored to individual needs depen-
ding on cutting speed and contact pressure
Appearance can vary from picture • The combination of abrasive fleece and non-woven
depending on variant.
material enhances the sanding effect of the fleece

Applications: Fine surface pattern and readying for satin finishing. Ideal for
removing minor scratches; final finish also possible depending on grit size

■ Abr. bristle / Grit 60 ■ ■ Abr. bristle / Grit 80 ■ ■ Abr. bristle / Grit 150 ■

Ø A S RPM max. PU Order no. Order no. Order no.

40 20 6 17100 10 0063-404 020 0083-404 020 0153-404 020

60 40 6 11500 10 0063-406 040 0083-406 040 0153-406 040

80 50 6 8600 10 0063-408 050 0083-408 050 0153-408 050

■ Abr. bristle / Grit 240 ■

Ø A S RPM max. PU Order no.

40 20 6 17100 10 1243-404 020

60 40 6 11500 10 1243-406 040

80 50 6 8600 10 1243-408 050

162 osborn.com
Flap wheels

on wo en abrasi e fla wheels


Superior

Non-woven abrasive flap wheel with aluminium oxide abrasive


grit, industrial quality, for use on high-speed machines

• Fine and harmonious surface finish du to the dense


structure of the non-woven material
• Besides the main application, oxide layers can be cleaned
off and wood and plastic can be smoothed
Appearance can vary from picture
depending on variant.
Applications: Matting, satin and final finishing

■ Abr. bristle / coarse ■ ■ Abr. bristle / medium ■ ■ l / fi ■

Ø A S RPM max. PU Order no. Order no. Order no.

40 20 6 17100 10 0083-304 020 0153-304 020 0243-304 020

40 30 6 17100 10 0083-304 030 0153-304 030 0243-304 030

50 30 6 13700 10 0083-305 030 0153-305 030 0243-305 030

50 40 6 13700 10 0083-305 040 0153-305 040 0243-305 040

60 30 6 11500 10 0083-306 030 0153-306 030 0243-306 030

80 50 6 8600 10 0083-308 050 0153-308 050 0243-308 050

■ l /v fi ■

Ø A S RPM max. PU Order no.

40 20 6 17100 10 0323-304 020

40 30 6 17100 10 0323-304 030

50 30 6 13700 10 0323-305 030

50 40 6 13700 10 0323-305 040

60 30 6 11500 10 0323-306 030

80 50 6 8600 10 0323-308 050

Comparable grits Good to know


Fleece vs. FEPA
Flap wheels are excellently suited to surface
• Coarse = 80 - 120 cleaning. They generate a surface pattern
• Medium = 150 - 220 of high density on all metal surfaces.
• Fine = 240 - 360
• Very fine 400 - 600 With aluminium oxide.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 163
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

End brushes

End brushes, knotted wire


Superior

Knotted end brush, industrial quality, for use on high-speed machines

• The diameter of the brush changes with increasing work speed; the
brush flares, meaning different bore diameters can be worked on
• TÜV-S d certified (design tested, production monitored)

Applications: Rust removal, paint stripping, deburring, weld seams


Appearance can vary from picture
depending on variant.

■ Steel / 0.26 ■ ■ Steel / 0.35 ■

Ø T L S Max. RPM PU Order no. Order no.

20 29 44 6 20000 12 0002-630 304 0002-630 305

23 29 44 6 20000 12 0002-630 310 0002-630 311

30 29 44 6 20000 12 0002-630 316 0002-630 317

■ INOX / 0.26 ■ ■ INOX / 0.35 ■

Ø T L S Max. RPM PU Order no. Order no.

20 29 44 6 20000 12 0002-630 328

23 29 44 6 20000 12 0002-630 334 0002-630 335

30 29 44 6 20000 12 0002-630 340 0002-630 341

Important:

The brushes flare when the machine is running (see picture).

The table below provides information on the extent of brush


flaring in relation to body diameter and rotation speed.

Wire thick- At speed At speed At speed


Body Ø
ness ≤ min-1 5,000 ≤ min-1 8,000 ≤ min-1 15,000

20 0.26 55 70 75

20 0.35 25 50 70

23 0.26 40 65 75

23 0.35 35 55 70

30 0.26 55 70 85

30 0.35 50 70 80

Recommended working speed about 50% of the max. min-1

164 osborn.com
End brushes

End brushes, knotted wire


Evolution

Ruftuf end brushes, high-end quality, with high-performance wire


developed by Osborn, for use on high-speed machines

• High-performance wire developed by Osborn


• Particularly cost-effective, long life, high tensile strength,
high breaking strain and short set-up times
• The diameter of the brush changes with increasing work speed; the
Appearance can vary from picture brush flares, meaning different bore diameters can be worked on
depending on variant.
• Aggressive cleaning performance
• TÜV-S d certified (design tested, production monitored)

Applications: Rust removal, paint stripping, deburring, weld seams

■ Osborn steel / 0.15 ■ ■ Osborn steel / 0.26 ■ ■ Osborn steel / 0.35 ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

20 29 44 6 20000 12 9906-030 302 9906-030 304 9906-030 305

23 29 44 6 20000 12 9906-030 308 9906-030 310 9906-030 311

30 29 44 6 20000 12 9906-030 314 9906-030 316 9906-030 317

■ Osborn steel / 0.50 ■

Ø T L S Max. RPM PU Order no.

23 29 44 6 20000 12 9906-030 312

30 29 44 6 20000 12 9906-030 318

■ Osborn INOX / 0.15* ■ ■ Osborn INOX / 0.26* ■ ■ Osborn INOX / 0.35* ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

20 29 44 6 20000 12 9906-030 326 9906-030 328 9906-030 329

23 29 44 6 20000 12 9906-030 332 9906-030 334 9906-030 335

30 29 44 6 20000 12 9906-030 338 9906-030 340 9906-030 341


Stainless steel variant degreased

Important:

RUFTUF end brushes are, with imme-


diate effect, also available with “rose
bud knots”. Available with steel wire and
stainless steel wire of different diameters.

Please speak to us: service osborn.de

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 165
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

End brushes

RUFTUF® End brushes,


Xtreme wire, knotted
Xtreme

Ruftuf® End brushes with knotted Xtreme wire with


high-end quality for use on high-speed machines

• Particularly flexible

NEW (AVAIL ABLE


ER)



Increased service life and cleaning efficiency
Finer surface finish
The diameter of the brush changes with increasing working speed;
FROM SUMM
the brush flares so that different bore diameters can be machined

Applications: For deburring and derusting and for weld seam proces-
sing. Particularly suitable for hard-to-reach areas or internal bores

■ Steel / Xtreme / 0.30 ■


You can find more information
about our new treme Ø T L S Knots RPM PU Order no.
products on page 117.
20 29 43 6 6 20.000 12 3906-030 304
23 29 43 6 8 20.000 12 3906-030 310
30 29 43 6 12 20.000 12 3906-030 316

All dimensions in mm

Important:

The brushes flare when the


machine is running (see picture).
This allows the brush to reach hard-to-reach
areas and can be used for different
bore diameters.

End brushes, knotted wire


Superior

Knotted end brush, industrial quality, for use on high-speed machines


Appearance can vary from picture
depending on variant. • Particularly suited for areas extremely difficult to access
• For pinpoint work

Applications: Removal of oxide layers and for deburring

■ Steel / 0.25 ■ ■ Steel / 0.35 ■

Ø T L S Max. RPM PU Order no. Order no.

10 26 72 6 15000 12 9803-630 151 9803-630 171

■ INOX / 0.25 ■ ■ INOX / 0.35 ■

Ø T L S Max. RPM PU Order no. Order no.

10 26 72 6 15000 12 9803-630 351 9803-630 371

166 osborn.com
End brushes

End brushes, crimped wire


Superior

Crimped end brush, industrial quality, for use on high-speed machines

• Extra long shape


• Can penetrate deep into bores to reach places difficult to access
Appearance can vary from picture
• Flexible
depending on variant.

Applications: Internal finishing, rust removal, paint stripping, deburring, rounding edges

■ Steel / 0.20 ■ ■ Steel / 0.30 ■

Ø T L S Max. RPM PU Order no. Order no.

10 20 100 6 9000 10 0003-509 149 0003-509 169

■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø T L S Max. RPM PU Order no. Order no.

10 20 100 6 9000 10 0003-509 349 0003-509 369

End brush, crimped wire


Superior

Crimped end brush, industrial quality, for use on high-speed machines and power drills

• Flexible filament material, adjusts perfectly to the workpiece


• For pinpoint work in places difficult to access, such as boreholes
• The diameter of the brush changes with increasing work speed; the
brush flares, meaning different bore diameters can be worked on
Appearance can vary from picture
depending on variant. Applications: Rust removal, paint stripping, smoothing,
edge rounding, deburring, internal finishing

■ Steel / 0.20 ■ ■ Steel / 0.30 ■ ■ Steel / 0.50 ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

10 20 40 6 20000 12 0003-509 141 0003-509 161 0003-509 191

17 25 45 6 18000 12 0002-509 142 0002-509 162 0002-509 192

25 25 50 6 18000 12 0002-509 143 0002-509 163 0002-509 193

30 25 45 6 15000 12 0002-509 144 0002-509 164 0002-509 194

■ INOX / 0.20 ■ ■ INOX / 0.30 ■ ■ Brass / 0.30 ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

10 20 40 6 20000 12 0003-509 341 0003-509 361 0003-509 561

17 25 45 6 18000 12 0002-509 342 0002-509 362 0002-509 562

25 25 50 6 18000 12 0002-509 343 0002-509 363 0002-509 563

30 25 45 6 15000 12 0002-509 344 0002-509 364 0002-509 564

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 167
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

End brushes

End brushes, crimped wire


Superior

Crimped end brush, industrial quality, for use on high-speed machines

• Flexible
• The special shape of the brush means frontal and
radial processing is possible in one step

Applications: Minor cleaning work, removal of corrosion and coating


Appearance can vary from picture
depending on variant.

■ Steel / 0.30 ■

Ø T L S Max. RPM PU Order no.

50 14 45 6 18000 5 0002-509 165

70 20 45 6 15000 5 0002-509 167

End brushes, crimped wire


Superior

Crimped end brush, industrial quality, for use on high-speed machines

• Particularly suited for areas extremely difficult to access


• For pinpoint work
• Adapts very well to the component s outline

Applications: Removal of oxide layers, deburring, removal


Appearance can vary from picture of coatings such as paint and primers
depending on variant.

■ Steel / 0.40 ■

Ø T L Type S Max. RPM PU Order no.

8 29 57 122 F 6 12000 12 0024-509 101

9.5 29 55 123 F 6 12000 12 0024-509 102

10 27 158 121 F/L 6 12000 6 1224-509 101

12 29 60 124 F 6 12000 12 0024-509 111

12 55 55 302 6 12000 6 0014-509 102

20 25 47 102 F 6 12000 6 0024-509 103

168 osborn.com
End brushes

End brushes, straight wire


Superior

End brush with pointed shape, industrial quality, for use on high-speed machines

• Particularly aggressive
• For places difficult to access and internal surfaces

Applications: Removal of burrs, scales, slag, paint, moulding sand and other debris

Appearance can vary from picture


depending on variant.

■ Steel / 0.40 ■ ■ Steel / 0.50 ■

Ø T L Type S Max. RPM PU Order no. Order no.

9.5 32 57 122 P 6 12000 12 0124-509 101

10 27 125 121 P/L 6 12000 6 2224-509 101

10 31 55 123 P 6 12000 12 0224-509 101

12 30 61 124 P 6 12000 12 0124-509 111

19 31 51 102 P 6 12000 6 0124-509 103

19 64 50 225 6 4000 6 0024-509 100

■ INOX / 0.30 ■ ■ INOX / 0.50 ■

Ø T L Type S Max. RPM PU Order no. Order no.

9.5 32 57 122 P 6 12000 12 0074-509 301

11 32 59 103 P 6 12000 6 0004-509 302*

19 31 51 102 P 6 12000 6 0124-509 303

25 35 50 103 P 6 12000 6 0014-509 304


straight wire

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 169
All lengths in mm.
CLEANING TOOLS FOR HIGH-SPEED MACHINES

End brushes

End brushes, Abrasive Filament


Evolution

End brush with abrasive silicone carbide filament, high-end


quality, for use on high-speed machines and power drills

• High flexibility
• Suitable for wet and dry work
• Long service life given perfect conditions
• Low contact pressure
• Low build-up of heat
• Resistant to weak acids and bases
• No clogging of the filament surface with working residues

Applications: Deburring, edge rounding, surface finishing

■ Abr. bristle / 120 ■ ■ Abr. bristle / 180 ■ ■ Abr. bristle / 320 ■

Ø T L S Max. RPM PU Order no. Order no. Order no.

10 25 45 6 8000 12 9906-030 488 9906-030 489 9906-030 490

15 25 45 6 5000 12 9906-030 492 9906-030 493 9906-030 494

22 25 45 6 5000 12 9906-030 496 9906-030 497 9906-030 498

28 25 45 6 5000 12 9906-030 500 9906-030 501 9906-030 502

Accessories

ensioning shaft for cleaning fleece


Perfect

The tensioning shaft enables the cleaning fleece to be


used on straight and cylindrical grinders

Name Dimensions mm PU Order no. EAN 4081600

Tensioning shaft 6 mm 1 6700-008 100 670400

1 0 osborn.com
Polishing &
Satinising
Machine brushes
Industrial

stationary

General information 172


Strip brushes

Wheel brushes 173


Roller brushes 186
cutting discs
Diamond

End brushes 188


Accessories 189
Diamond tools
MACHINE BRUSHES STATIONARY

General information

General
information
CHANGING OF THE STANDARD BORE
For single-row as well as multi-row brushes, we provide brushes with standard bore “Min. B”
if no other bore is specified. Alternative bores are provided in the following tables.

Standard bores for single-row brushes

We will be glad to change the standard bore dimension to suit your mounting.
The relevant part number starts with 000200- and ends with the 4-digit code in the table.
Brushes bored to bore 50.8 mm (2") can be reduced further with a 4-M adapter (Page 189).

Brush Ø Bore Ø
mm 13 16 19 20 30 32 35 38 40 44 50.8
mm inch inch 5/8 3/4 7/8 1 1 1/4 2
75 3 7413
100 4 7413 7415 7416 7419 7420
125 5 7413 7415 7416 7419 7420 7422 7425 7430 7431
150 6 7413 7415 7416 7419 7420 7422 7425 7430 7431 7432 7435 7440 7444
175 7 7413 7415 7416 7419 7420 7422 7425 7430 7431 7432 7435 7438
200 8 7419 7420 7422 7425 7430 7431 7432 7435 7438 7450
250 10 7420 7422 7425 7430 7431 7432 7435 7440 7450
300 12 7425 7430 7431 7432 7435 7440 7450
350 14 7431 7432 7435 7440 7450

Standard bores for multi-row brushes

Multi-row brushes mounted via tube are reduced by pressing in our robust metal adapters (kept in stock). The adapters available for
every tube diameter are in the following table.
The relevant part number starts with 000200- and ends with the 4-digit code in the following table.

Tube Ø Bore Ø
mm 9.35 10 12.7 13 16 19 20 22.2 25.4 30 31.8 32 35 40 50.8
mm inch inch 3/8 1/2 5/8 3/4 7/8 1 11/4 2
20 8109 8110 8112 8113 8116
30 8209 8210 8212 8213 8216 8219 8220 8222 8225
50.8 2 8412 8413 8416 8419 8420 8422 8425 8430 8431 8432 8435
80 8616 8619 8620 8622 8625 8630 8631 8632 8635 8640 8642
100 8720 8722 8725 8730 8731 8732 8735 8740 8742
120 8825 8830 8831 8832 8835 8840 8842

172 osborn.com
Wheel brushes

Wheel brushes, knotted wire


Superior

Knotted wheel brush, industrial quality, for mounting on stationary machines

• Knots are guided and secured in position, thereby prevent early wire breaks
• Slightly open knotting

Applications: Weld seam cleaning, deburring of cast iron and steel


Appearance can vary from picture parts with high burr generation, removal of overruns on rubber-bon-
depending on variant. ded-to-metal components, removal of insulation/coatings

Note: For other bore sizes, refer to table


"Standard bores for single-row brushes" on page 172

■ Steel / 0.35 ■ ■ Steel / 0.50 ■ ■ Steel / 0.80 ■

Ø A T Min. B Max. B Max. RPM PU Order no. Order no. Order no.

200 13 42 20 50.8 8500 1 0002-664 131 0002-664 151

200 26 42 50.8* 50.8* 8500 1 0002-664 152*

250 15 42 25.4 50.8 4500 2 0002-676 131 0002-676 151 0002-676 181

300 18 55 25.4 50.8 3600 2 0002-686 131 0002-686 151 0002-686 181
*Pipe diameter; for reducing the bore size, refer to the 1-A adapter on page 190

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 173
All lengths in mm.
MACHINE BRUSHES STATIONARY

Wheel brushes

Joint brushes, knotted wire


Superior

Knotted joint brush, industrial quality, for use on a cutting machine for road-construction

• For speedy and efficient work


• Excellent cleaning of tight spaces that are difficult to access

Applications: Removal of stones, gravel and other debris


Appearance can vary from picture from (expansion) joints during road-construction
depending on variant.

Note: For other bore sizes, refer to table


"Standard bores for single-row brushes" on page 172

■ Steel / 0.50 ■ ■ Steel / 0.80 ■

Ø A T B Max. RPM PU Order no. Order no.

300 4 65 20 4500 6 9802-026 560

300 6 65 20 4500 6 9802-026 561 9802-026 581

300 8 65 20 4500 6 9802-026 562 9802-026 582

300 10 65 20 4500 6 9802-026 563 9802-026 583

Joint brush used in road construction.

Before After

174 osborn.com
Wheel brushes

Wheel brushes, crimped wire


Superior

Wheel brush with crimped wire, industrial quality, for mounting on stationary machines

• Several brushes of the same kind can be mounted on


one shaft to increase the working width
• TÜV-S d certified (safety tested, production monitored)
• Very high flexibility
Appearance can vary from picture • Suitable for geometrically challenging parts
depending on variant.

Applications: Smoothing, deburring, edge rounding, texturing, rust


removal and paint stripping of steel, cast steel and stainless steel

Note: For other bore sizes, refer to table


"Standard bores for single-row brushes" on page 172

■ Steel / 0.20 ■ ■ Steel / 0.30 ■

Ø A T Min. B Max. B Max. RPM PU Order no. Order no.

75 11 15 13 13 10000 5 0002-511 161

100 13 23 13 20 8000 8 0002-522 141 0002-522 161

125 15 35 13 20 6000 5 0002-532 161

150 16 32 13 32 6000 4 0002-544 141

150 16 32 13 20 6000 8 0002-544 161

178 18 45 13 32 6000 8 0002-554 161

200 19 38 19 32 4500 1 0002-566 161

200 19 38 19 50.8 4500 2 0002-566 141

250 22 35 20 50.8 3600 2 0002-576 141 0002-576 161

300 26 58 20 50.8 3000 1 0002-587 161

■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T Min. B Max. B Max. RPM PU Order no. Order no.

100 13 23 13 20 8000 8 0002-522 341 0002-522 361

125 15 35 13 20 6000 5 0002-532 361

150 16 32 13 32 6000 3 0002-544 341 0002-544 361

178 18 45 13 32 6000 4 0002-554 361

200 19 38 19 50.8 4500 2 0002-566 361

250 22 35 20 50.8 3600 2 0002-576 341

300 26 58 20 50.8 3000 2 0002-587 341

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 175
All lengths in mm.
MACHINE BRUSHES STATIONARY

Wheel brushes

Band saw brush


Superior

and saw brush with nylon filament, industrial quality,


for mounting on stationary machines

• Long service life; efficient working


• Prolonged saw blade life
• The saw blade can work through the wood easier
Appearance can vary from picture because there is no great generation of chips
depending on variant.

Applications: Cleaning the chip chambers of saw blades. When the


brush presses against the moving saw blade, the brush is set into
motion and the brush cleans the chip chambers of saw blades

■ Nylon / 0.80 ■

Ø A T B Max. RPM PU Order no.

100 15 20 13 8000 10 0003-515 827

176 osborn.com
Wheel brushes

Wheel brushes, crimped Osborn wire


Evolution

Crimped wheel brush, high-end quality, for mounting on stationary machines

• Specially hardened Osborn wire for industrial applications


• Several brushes of the same kind can be mounted on one shaft
• Very high wire count / wire density
• Filled without gaps
Appearance can vary from picture • Lower wear
depending on variant. • Homogeneous results

Applications: Automated manufacturing processes for the debur-


ring of machined and sawn cutting edges and surfaces

MONITOR ® variant with standard bore


adapter, refer to page 190

■ Osborn steel / 0.15 ■ ■ Osborn steel / 0.20 ■

Ø A T B Adapt. Max. RPM PU Order no. Order no.

200 18 37 50.8 1-A 4500 2 9906-021 183 9906-021 184

■ Osborn INOX / 0.26 ■

Ø A T B Adapt. Max. RPM PU Order no. Order no.

150 14 29 31.75 3-A 6000 6 9906-021 059

MATIC ® variant with keyways


adapter, refer to page 190

■ Osborn steel / 0.15 ■ ■ Osborn steel / 0.20 ■ ■ Osborn steel / 0.30 ■

Ø A T B Adapt. Max. RPM PU Order no. Order no. Order no.

200 22 37 50.8 1-A 4500 1 9906-022 081 9906-022 082

200 22 37 50.8 1-A 4500 2 9906-022 085

MASTER ® variant with tortoise-shaped bore


adapter, refer to page 189

■ Osborn steel / 0.20 ■ ■ Osborn steel / 0.30 ■

Ø A T B Adapt. Max. RPM PU Order no. Order no.

250 26 60 50.8 4-M 3600 2 9906-013 008 9906-013 009

300 28 60 50.8 4-M 3000 2 9906-013 021

380 32 72 50.8 4-M 2400 2 9906-013 057

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 177
All lengths in mm.
MACHINE BRUSHES STATIONARY

Wheel brushes

Wheel brushes, crimped wire


Superior

Multi-row wheel brush with crimped wire, industrial


quality, for mounting on stationary machines

• Aggressive variant
• TÜV-S d certified (safety tested, production monitored)
• Larger body, so more wire tips are simultaneously in use
Appearance can vary from picture • High wire density
depending on variant.

Applications: For example on a workbench grinder or table deburrer


for rust/paint removal, cleaning, roughening or deburring

Note: For other bore sizes, refer to table


"Standard bores for multi-row brushes" on page 172

All-round use of every brush by the bore reduction pieces (included)


• Ø 75-125 mm: 20 mm 1/2"; 5/8"
• Ø 150-200 mm: 31.75 mm 13 mm; 15 mm; 16 mm 19 mm; 20 mm; 7/8"; 1"

Product tables on the following page.

178 osborn.com
Wheel brushes

■ Steel / 0.20 ■ ■ Steel / 0.30 ■ ■ Steel / 0.50 ■

Ø A T Min. B Max. B R Max. RPM PU Order no. Order no. Order no.

75 19 16 20 20 10000 4 9902-511 162

100 20 23 20 30 8000 5 9902-522 142 9902-522 162

100 28 23 20 30 8000 5 9902-522 163

125 22 30 20 30 6000 5 9902-532 142 9902-532 162

125 30 30 20 30 6000 5 9902-532 163

150 21 25 31.75 50.8 6000 3 9902-544 441 9902-544 461 9902-544 491

150 30 29 31.75 50.8 6000 3 9902-544 142 9902-544 162

150 37 29 31.75 50.8 6000 3 9902-544 163 9902-544 193

178 23 38 31.75 50.8 6000 1 9902-554 441 9902-554 461

178 32 38 31.75 50.8 6000 1 9902-554 142 9902-554 162 9902-554 192

178 38 38 31.75 50.8 6000 1 9902-554 163

200 20 38 31.75 80 4500 1 9902-566 441 9902-566 461 9902-566 491

200 30 38 31.75 80 4500 1 9902-566 142 9902-566 162 9902-566 192

200 38 38 31.75 80 4500 1 9902-566 163 9902-566 193

250 28 47 20 50.8 100 3600 1 9902-576 142 9902-576 162

250 38 47 20 50.8 100 3600 1 9902-576 163 9902-576 193

250 55 47 20 50.8 100 3600 1 9902-576 464

300 32 50 25.4 50.8 120 3000 1 9902-587 142 9902-587 162 9902-587 192

300 46 50 50.8 101.6 151 3000 1 0002-587 162

300 44 50 25.4 50.8 120 3000 1 9902-587 163 9902-587 193

■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T Min. B Max. B R Max. RPM PU Order no. Order no.

75 19 16 20 20 10000 4 9902-511 362

100 20 23 20 30 8000 4 9902-522 342 9902-522 362

100 28 23 20 30 8000 4 9902-522 363

125 22 30 20 30 6000 2 9902-532 342 9902-532 362

150 21 25 31.75 50.8 6000 2 9902-544 341 9902-544 361

150 30 29 31.75 50.8 6000 2 9902-544 342 9902-544 362

178 23 38 31.75 50.8 6000 1 9902-554 341 9902-554 361

178 32 38 31.75 50.8 6000 1 9902-554 362

200 20 38 31.75 80 4500 1 9902-566 341 9902-566 361

200 30 38 31.75 80 4500 1 9902-566 342 9902-566 362

200 38 38 31.75 80 4500 1 9902-566 363

250 28 47 20 50.8 100 3600 1 9902-576 342 9902-576 362

250 38 47 20 50.8 100 3600 1 9902-576 343 9902-576 363

300 32 50 25.4 50.8 120 3000 1 9902-587 342 9902-587 362

300 44 50 25.4 50.8 120 3000 1 9902-587 343 9902-587 363

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 179
All lengths in mm.
MACHINE BRUSHES STATIONARY

Wheel brushes

Wheel brushes, crimped wire


Superior

Multi-row wheel brush with crimped wire, industrial


quality, for mounting on stationary machines

• Flexible variant
• TÜV-S d certified (safety tested, production monitored)
• Adapts perfectly to the contours of the workpiece
Appearance can vary from picture • High wire density
depending on variant.

Applications: Fine surface finishing and deburring on geometrically challenging parts

Note: For brush diameters of Ø 220 to 300 mm, please


specify the bore required when ordering

Note: For other bore sizes, refer to table


"Standard bores for multi-row brushes" on page 172

All-round use of every brush by the bore reduction pieces (included)


• Ø 75-125 mm: 20 mm 1/2"; 5/8"
• Ø 150-200 mm: 31.75 mm 13 mm; 15 mm; 16 mm 19 mm; 20 mm; 7/8"; 1"

■ Steel / 0.20 ■ ■ Steel / 0.30 ■

Ø A T Min. B Max. B R Max. RPM PU Order no. Order no.

150 24 43 20 30 6000 3 9902-543 142 9902-543 162

178 32 43 31.75 50.8 6000 1 9902-553 162

200 33 55 31.75 50.8 4500 1 9902-565 142 9902-565 162

200 42 55 31.75 50.8 4500 1 9902-565 163

250 32 63 20 50.8 80 3600 1 9902-575 142 9902-575 162

250 42 63 20 50.8 80 3600 1 9902-575 163

300 33 70 25.4 50.8 100 3000 1 9902-586 142 9902-586 162

300 45 70 25.4 50.8 100 3000 1 9902-586 163

■ INOX / 0.20 ■ ■ INOX / 0.30 ■

Ø A T Min. B Max. B R Max. RPM PU Order no. Order no.

150 24 43 20 30 6000 2 9902-543 362

200 33 55 31.75 50.8 4500 1 9902-565 362

250 32 63 20 50.8 80 3600 1 9902-575 342

300 33 70 25.4 50.8 100 3000 1 9902-586 342

300 45 70 25.4 50.8 100 3000 1 9902-586 343

■ Brass / 0.20 ■ ■ Brass / 0.30 ■

Ø A T Min. B Max. B R Max. RPM PU Order no. Order no.

150 24 43 20 30 6000 2 9902-543 542 9902-543 562

150 32 43 20 30 6000 2 9902-543 563

200 33 55 31.75 50.8 4500 1 9902-565 542 9902-565 562

180 osborn.com
Wheel brushes

Wheel brushes for deburring


machines, crimped wire
Superior

Wheel brush with crimped wire, industrial quality, for mounting on deburring machines

• Particularly dense and compact design with maximum number of


wires for high deburring performance and excellent service life
• Statically balanced with high level of concentricity accuracy
Appearance can vary from picture
depending on variant.
Applications: Cutting edge deburring of pipes, profiles and
flat parts on table deburrer and automated machines

For other bore sizes, refer to the axis discs on page 189.

■ Steel / 0.20 ■ ■ Steel / 0.30 ■ ■ Steel / 0.35 ■

Ø A T B R Max. RPM PU Order no. Order no. Order no.

250 55 45 100 100 3600 1 0002-576 145 0042-576 165 0042-576 175

■ Steel / 0.50 ■

Ø A T B R Max. RPM PU Order no.

250 55 45 100 100 3600 1 0002-576 195

■ INOX / 0.20 ■ ■ INOX / 0.30 ■ ■ INOX / 0.35 ■

Ø A T B R Max. RPM PU Order no. Order no. Order no.

250 55 45 100 100 3600 1 0002-576 345 0042-576 365 0042-576 375

■ INOX / 0.50 ■

Ø A T B R Max. RPM PU Order no.

250 55 45 100 100 3600 1 0002-576 395

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 181
All lengths in mm.
MACHINE BRUSHES STATIONARY

Wheel brushes

TE Wheel brushes, Xtreme wire, crimped


Xtreme

Wheel brushes with crimped Xtreme wire with high-end quality


for use on table deburring machines and bench grinders

• Particularly high wire density


• Aggressive design
• High deburring performance and outstanding tool life

Ø
NEW • Adjustable immersion depth - adapts to the cont-
ours of complex components
• Fast and effective deburring of inner and outer
R T edges of pipe ends in a single step
KB A

Applications: For deburring the end faces of tubes,


B profiles and flat parts, edge deburring

■ Steel / Xtreme / 0.30 ■


You can find more information
about our new Xtreme Ø A KB T R B RPM PU Order no.
products on page 117. 250 60 55 53 100 50,8 3.600 1 3902-576 175

All dimensions in mm

Wheel brushes for deburring


machines, abrasi e filament
Superior

Wheel brush with abrasive filament, industrial quality,


for mounting on deburring machines

• Particularly dense and compact design with maximum number of abra-


sive bristles for high deburring performance and excellent service life
Appearance can vary from picture
• Statically balanced with high high concentricity accuracy
depending on variant.

Applications: Cutting edge deburring of pipes, profiles and flat parts made
of non-ferrous metals on table deburrer and automated machines

For other bore sizes, refer to the axis discs on page 189.

■ Grit 80 / 1.27 ■ ■ Grit 120 / 1.02 ■ ■ Grit 180 / 0.90 ■

Ø A T B R Max. RPM PU Order no. Order no. Order no.

250 55 45 100 100 3600 1 2102-576 916 0002-576 906 0002-576 916

182 osborn.com
Wheel brushes

UNI-Master ® wheel brushes, abrasi e filament


Evolution

Wheel brush with abrasive filament, high-end quality,


for mounting on deburring machines

• Particularly dense and compact design with maximum number of abra-


sive bristles for high deburring performance and excellent service life
• Statically balanced with high concentricity accuracy
• For dry and wet application
Appearance can vary from picture
• Resistant to weak acids and bases
depending on variant.
• Fitted individually or combined on shaft

Applications: Cutting edge deburring of pipes, profiles and flat parts made
of non-ferrous metals on table deburrer and automated machines

You will find the right adapters on page 189.

■ Grit 80 ■ ■ Grit 120 / 1.02 ■ ■ Grit 180 ■

Ø A T B Adapt. Max. RPM PU Order no. Order no. Order no.

75 12 15 5/8" F 20000 6 9906-015 001 9906-015 002 9906-015 003

100 16 20 5/8" F 12000 6 9906-015 025 9906-015 026 9906-015 027

125 16 32 5/8" F 12000 6 9906-015 035 9906-015 036 9906-015 037

150 17 32 7/8" F 8000 6 9906-015 079 9906-015 080 9906-015 081

178 20 47 7/8" F 8000 2 9906-015 040 9906-015 041 9906-015 042

200 18 35 2" 4-M 6000 2 9906-015 050 9906-015 051 9906-015 052

250 18 35 2" 4-M 3000 2 9906-015 056 9906-015 057 9906-015 058

250 18 60 2" 4-M 3600 2 9946-015 056 9946-015 057 9946-015 058

300 18 35 2" 4-M 2400 2 9906-015 062 9906-015 063 9906-015 064

300 18 60 2" 4-M 3000 2 9966-015 063 9966-015 064

350 19 55 2" 4-M 2400 2 9906-015 069 9906-015 070

■ Grit 320 ■

Ø A T B Adapt. Max. RPM PU Order no.

75 12 15 5/8" F 20000 6 9906-015 004

100 13 20 5/8" F 12000 6 9906-015 028

125 16 32 5/8" F 12000 6 9906-015 038

150 17 32 7/8" F 8000 6 9906-015 082

178 20 47 7/8" F 8000 2 9906-015 043

200 18 35 2" 4-M 6000 2 9906-015 053

250 18 35 2" 4-M 3000 2 9906-015 059

250 18 60 2" 4-M 3600 2 9946-015 059

300 18 35 2" 4-M 2400 2 9906-015 065

300 18 60 2" 4-M 3000 2 9966-015 065

350 19 55 2" 4-M 2400 2 9906-015 071

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 183
All lengths in mm.
MACHINE BRUSHES STATIONARY

Wheel brushes

UNI-Master ® Wheel brushes,


Xtreme wire, crimped
Xtreme

Wheel brushes with crimped Xtreme wire with high-end


quality to be mounted on stationary machines

• Higher removal rate, aggressive removal of burrs

NEW
• High density and very flexible at the same time
• Can be mounted individually or assembled on a shaft
• Excellently suited for machining geometrically complex compo-
nents as the brush adapts to the contour of the workpiece

Applications: Automated production processes for debur-


ring of machined and sawn cutting edges and surfaces

■ Steel / Xtreme / 0.30 ■

Ø A T B Adapter RPM PU Order no.

You can find more information 250 26 60 50,8 4-M 3.600 2 3906-013 009
about our new Xtreme 300 28 60 50,8 4-M 3.000 2 3906-013 021
products on page 117.
380 32 72 50,8 4-M 2.400 2 3906-013 057

All dimensions in mm

heel brushes, abrasi e filament


Superior

Wheel brush with abrasive filament, industrial quality, for use on stationary machines

• Cost-effective finishing of components with many contours in dry applications


• Suitable for defined edge rounding

Applications: Finishing of surfaces and pipe/profile sections, parti-


Appearance can vary from picture
depending on variant. cularly good for aluminium, non-ferrous metals and synthetics

Note: For other bore sizes, refer to table


"Standard bores for single-row brushes" on page 172

You will find the right adapters on page 189

184 osborn.com
Wheel brushes

■ Grit 80 ■ ■ Grit 120 ■ ■ Grit 180 ■

Ø A T Min. B Max. B B Adapt. Max. RPM PU Order no. Order no. Order no.

75 12 13 13 20000 6 See below 9902-515 002 9902-515 003

100 18 18 13 20 12000 6 See below 9902-515 026 9902-515 027

150 18 32 13 32 50.8 F 8000 6 9902-515 079 9902-515 080 9902-515 081

178 20 45 13 32 F 8000 4 9902-515 040 9902-515 041 9902-515 042

200 18 35 19 40 50.8 4-M 6000 2 9902-515 050 9902-515 051 9902-515 052

250 20 35 20 40 50.8 4-M 3600 2 9902-515 056 9902-515 057 9902-515 058

250 18 60 20 40 50.8 4-M 3000 2 9962-515 056 9962-515 057 9962-515 058

300 20 35 20 40 50.8 4-M 2400 2 9902-515 062 9902-515 063 9902-515 064

300 20 60 20 40 50.8 4-M 3000 2 9962-515 062 9962-515 063 9962-515 064

350 20 57 32 40 50.8 4-M 2400 2 9902-515 069

■ Novofil 20 ■

Ø A T Min. B Max. B B Adapt. Max. RPM PU Order no.

75 12 13 13 20000 6 9902-515 004

100 18 18 13 20 12000 6 9902-515 028

150 18 32 13 32 50.8 8000 6 9902-515 082

178 18 45 13 32 8000 4 9902-515 043

200 18 35 19 40 50.8 4-M 6000 2 9902-515 053

250 18 60 20 40 50.8 4-M 3000 2 9962-515 059

300 20 35 20 40 50.8 4-M 2400 2 9902-515 065

250 20 60 20 40 50.8 4-M 3000 2 9962-515 065

S filament material - Also suitable for use with coolants

■ Grit 80 ■

Ø A T Min. B Max. B B Adapt. Max. RPM PU Order no.

75 12 13 13 20000 6 9902-515 001

100 18 18 13 20 12000 6 9902-515 025

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 185
All lengths in mm.
MACHINE BRUSHES STATIONARY

Roller brushes

Roller brushes for deburring


machines, crimped wire
Superior

Roller brush with crimped wire, industrial quality, for use on deburring machines

• Dense and uniform filament distribution ensures homoge-


neous finish results; speedy and efficient deburring
Appearance can vary from picture • Long service life; therefore reduced tool and unit costs
depending on variant.

Applications: Deburring, weld seam finishing, rust/paint removal

■ Steel / 0.35 ■ ■ INOX / 0.30 ■

Ø A T B R Max. RPM PU Order no. Order no.

300 440 60 120 120 3600 1 4602-743 178

300 600 60 120 120 3600 1 8802-753 478 1302-753 368

Good to know ...

Other circular and roller brushes for all popular


deburring machines are available on request.

Coated abrasi e fla rollers


Superior

Coated abrasive flap rollers, industrial quality, with bore 1 and 4 keyways

• Coated abrasive with aluminium oxide


• Generates a homogeneous surface pattern
• All rollers are supplied in neutral cardboard packaging

Applications: For pre-sanding and texturing


Appearance can vary from picture
depending on variant.

Standard items are also available in practical PET packa-


ging with Euro-standard hole (see the second table row).

■ Grit 40 ■ ■ Grit 60 ■ ■ Grit 80 ■ ■ Grit 120 ■

Ø A B min-1 PU Order no. Order no. Order no. Order no.

100 100 19 5000 1 0043-010 100 0063-010 100 0083-010 100 0123-010 100

100 100 19 5000 1 8203-010 100

186 osborn.com
Roller brushes

Coated abrasive and non-woven combi rollers


Superior

Abrasive flap rollers with non-woven and abrasive cloth combined, industrial quality

• Coated abrasive with aluminium oxide


• Generates a fine surface pattern
• All rollers are supplied in neutral cardboard packaging

Applications: For preparation of a satin finishing


process. Ideal for removing minor scratches
Appearance can vary from picture
depending on variant.

Standard items are also available in practical PET packa-


ging with Euro-standard hole (see the second table row).

■ Grit 60 / coarse ■ ■ Grit 80 / medium ■ ■ 120 / fi ■

Ø A B min-1 PU Order no. Order no. Order no.

100 100 19 5000 1 0063-410 100 0083-410 100 0123-410 100

100 100 19 5000 1 8203-410 100

on wo en satin finishing rollers


Superior

Satin finish rollers with non-woven abrasive material, industrial quality

• Generates a satin, matted surface on all materials


• The surface pattern varies depending on the grit (from coarse to very fine)
• All rollers are supplied in neutral cardboard packaging

Applications: For creating satin finished surfaces


Appearance can vary from picture
depending on variant.

Standard items are also available in practical PET packa-


ging with Euro-standard hole (see the second table row).

■ Grit 80 / coarse ■ ■ 180 / fi ■ ■ 20 / v fi ■

Ø A B min-1 PU Order no. Order no. Order no.

100 100 19 5000 1 0083-310 100 0183-310 100 0283-310 100

100 100 19 5000 1 8203-310 100

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 187
All lengths in mm.
MACHINE BRUSHES STATIONARY

End brushes

End brushes, crimped wire


Superior

End brushes with crimped wire, high-end quality, for use in a brush head.

• Long service life, so reduced tool costs


• For speedy and efficient working
• The eccentric and oscillating circular motion increases the working radius of the brush
• For all profile contours

Applications: Deburring of the cutting edges of pipe ends and profiles,


and surface deburring with eccentric and oscillating circular motion

■ Steel / 0.20 ■ ■ Steel / 0.35 ■ ■ Steel / 0.50 ■

Ø T L PU Order no. Order no. Order no.

25 95 25 16 0002-509 448 0002-509 478 0002-509 498

■ Grit 80 ■ ■ Grit 120 / 0.20 stainless ■

Ø T L PU Order no. Order no.

25 95 25 16 0002-509 908 5702-509 938

188 osborn.com
Accessories

Axis discs
Axis discs for table deburring brushes

B Keyway PU Order no.

50.8 13.2 x 7.1 1 5495-560 051

52.9 13.5 x 6.4 1 5495-560 052

54.7 13.6 x 5.8 1 5495-560 054

80.2 13.5 x 7.5 1 5495-560 080

82 13.5 x 6.4 1 5495-560 082


Prices on request

4-M adapters for tortoise-shape bores


4-M adapters for the bore reduction of narrow wheel brushes
with 2" / 50.8 mm tortoise-shape bore. Reusable.

B Inches PU Order no.

12.7 1/2" 1 0003-075 064

15.9 5/8" 1 0003-075 065

19 3/4" 1 0003-075 066

22.2 7/8" 1 0003-075 067

25.4 1" 1 0003-075 068

28 1 1/8" 1 0003-075 069

28 1 1/4" 1 0003-075 070

38 1 1/2" 1 0003-075 071

50.8 2" 1 0003-075 073

F-Adapter
For reducing bores.

Inside Ø Outside Ø PU Order no.

3/8" 5/8" 1 0003-000 222

1/2" 5/8" 1 0003-000 223

3/8" 7/8" 1 0003-000 242

7/8" 1/2" 1 0003-000 243

7/8" 5/8" 1 0003-000 244

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 189
All lengths in mm.
MACHINE BRUSHES STATIONARY

Accessories

Interchangeable metal adapters


• 1-A circular adapter for bore 2" (50.8 mm); reusable
• 3-A circular adapter for bore 1 1/4" (31.75 mm); reusable

1-A 3-A

B PU Order no. Order no.

1/2" 1 0103-075 021 0103-075 048

3/4" 1 0103-075 050

1 1/4" 1 0103-075 027

1 1/2" 1 0103-075 028

1-A 3-A

B PU Order no. Order no.

10 1 0103-075 210

13 1 0103-075 213 0103-075 313

16 1 0103-075 216 0103-075 316

20 1 0103-075 220 0103-075 320

25 1 0103-075 225 0103-075 325

30 1 0103-075 230

32 1 0103-075 232

35 1 0103-075 235

40 1 0103-075 240

190 osborn.com
Hand brushes
Polishing &
Satinising
Hand brushes 192
Industrial brushes 197
Industrial

Block brushes 198


Brooms 200
Strip brushes

Scrub brushes 202


Dusters 202
cutting discs
Diamond

Accessories 204
Diamond tools
HAND BRUSHES

Hand brushes

Hand brushes, plastic handle


Perfect

Hand brush with crimped wire and plastic handle, craftsman quality

• Osborn bestseller
• Ergonomically shaped handle
Appearance can vary from picture • For general use
depending on variant. • Good price/performance ratio
• Due to narrow shape it can be used when space is tight

Applications: Quick and easy cleaning work

■ Steel, crimped / 0.30 ■ ■ INOX, crimped / 0.30 ■ ■ Brass, crimped / 0.30 ■

A T L Rows PU Order no. Order no. Order no.

140 25 265 1 24 0008-462 291 0008-462 391 0008-462 591

■ Brass-coated steel / 0.30 ■

A T L Rows PU Order no.

140 25 265 1 24 0008-462 091

Hand brushes, plastic body


Superior

Hand brush with plastic body, industrial quality

• Ergonomically shaped, sturdy plastic handle


• Dirt-resistant
Appearance can vary from picture • Best price/performance ratio
depending on variant.

Applications: Simple rust removal and cleaning work

■ Steel, straight / 0.35 ■ ■ INOX, straight / 0.30 ■ ■ Brass, crimped / 0.20 ■

A T L Rows PU Order no. Order no. Order no.

140 23 280 3 10 0008-462 133 0008-451 333 0008-447 573

140 23 280 4 10 0008-462 134 0008-451 334 0008-447 574

192 osborn.com
Hand brushes

Hand brushes, plastic body


Superior

Hand brush with plastic body, industrial quality

• With particularly ergonomically shaped handle


• Rubber-coated handle makes it anti-slip
Appearance can vary from picture • Washable
depending on variant.

Applications: Paint removal, rust removal, cleaning

■ Steel, straight / 0.35 ■ ■ INOX, straight / 0.30 ■ ■ Brass, crimped / 0.20 ■

A T L Rows PU Order no. Order no. Order no.

110 23 270 3 5 0001-432 603 0001-432 613 0001-432 623

110 23 270 4 5 0001-432 604 0001-432 614 0001-432 624

Brake calliper brushes, plastic body


Superior

Brake calliper brush with plastic body, industrial quality

• With particularly ergonomically shaped handle


• Rubber-coated handle makes it anti-slip
Appearance can vary from picture • Washable
depending on variant. • Its narrow shape makes it ideal when space is tight
• For pinpoint work

Applications: Cleaning brake callipers

■ Steel, straight / 0.35 ■ ■ Steel, crimped / 0.30 ■ ■ Brass, crimped / 0.30 ■

A T L Rows PU Order no. Order no. Order no.

95 23 245 2 10 3301-462 122 3301-462 162 3301-462 562

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 193
All lengths in mm.
HAND BRUSHES

Hand brushes

Hand brushes, wooden body


Superior

Hand brush with wooden body, industrial quality

Appearance can vary from picture • For general use


depending on variant. • Practical pin hole, perfect for workshops
• Diverse selection of filament materials

Applications: Paint removal, rust removal, cleaning

Brass-coated steel,
■ Steel, straight / 0.35 ■
■ /0 ■

A T L Rows PU Order no. Order no.

145 25 295 2 12 0001-152 022 0001-152 132

145 25 295 3 12 0001-152 023 0001-152 133

145 25 295 4 12 0001-152 024 0001-152 134

145 25 295 5 12 0001-152 025 0001-152 135

145 25 295 2 100 0001-151 132

145 25 295 3 100 0001-151 133

145 25 295 4 100 0001-151 134

145 25 295 5 100 0001-151 135

145 25 295 6 100 0001-151 136

■ INOX, straight / 0.35 ■ ■ INOX, crimped / 0.30 ■ ■ INOX VA4 straight / 0.30 ■

A T L Rows PU Order no. Order no. Order no.

145 25 295 2 12 0001-151 332 0001-151 392 0001-152 332

145 25 295 3 12 0001-151 333 0001-151 393 0001-152 333

145 25 295 4 12 0001-151 334 0001-151 394 0001-152 334

145 25 295 5 12 0001-151 335 0001-151 395 0001-152 335

■ Brass, straight / 0.30 ■ ■ Brass, crimped / 0.30 ■

A T L Rows PU Order no. Order no.

145 25 295 2 12 0001-158 522 0001-150 592

145 25 295 3 12 0001-158 523 0001-150 593

145 25 295 4 12 0001-158 524 0001-150 594

145 25 295 5 12 0001-158 525 0001-150 595

194 osborn.com
Hand brushes

Hand brushes, wooden body


Superior

Hand brush with wooden body, industrial quality

Appearance can vary from picture • For general use


depending on variant. • Practical pin hole, perfect for workshops
• Diverse selection of filament materials
• Stainless variant is anti-magnetic

Applications: Paint removal, rust removal, cleaning

■ Steel, straight / 0.35 ■ ■ INOX, straight / 0.35 ■ ■ Brass, straight / 0.30 ■

A T L Rows PU Order no. Order no. Order no.

160 30 310 3 12 0901-151 093 0901-152 333 0901-151 593

160 30 310 4 12 0901-151 094 0901-152 334 0901-151 594

160 30 310 5 12 0901-151 095 0901-152 335 0901-151 595

Fillet weld brushes, wooden body


Superior

Fillet weld brush with wooden body, industrial quality

• Osborn bestseller
Appearance can vary from picture • V-shaped filament for reaching deep weld and fillet seams
depending on variant. • For pinpoint work
• Pin hole, so perfect for workshops

Applications: Cleaning of deep weld seams (suitable from root seams to fill layers)

■ Steel, straight / 0.35 ■ ■ INOX, straight / 0.35 ■

A T L Rows PU Order no. Order no.

145 35 295 3 12 0003-162 133 0003-162 333

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 195
All lengths in mm.
HAND BRUSHES

Hand brushes

Fine scratch brushes, wooden body


Superior

Fine scratch brush with wooden body, industrial quality

• Dense filament distribution


Appearance can vary from picture • For general use
depending on variant. • Flexible wires, so gentle on material

Applications: Particularly soft and filigree cleaning work, sweeping, dust removal

■ Brass, crimped / 0.20 ■ ■ Horse hair ■

A T L B Rows PU Order no. Order no.

105 18 220 22 4 12 0003-165 584 0003-165 964

Spark plug brushes, wooden body


Superior

Spark plug brush with wooden body, industrial quality

Appearance can vary from picture


depending on variant.
• Perfect size for cleaning standard spark plugs

Applications: Cleaning of electrodes and contacts of spark plugs

■ Brass, crimped / 0.25 ■

A T L B Rows PU Order no.

45 18 145 18 3 24 0003-133 573

Spark plug brushes, plastic body


Superior

Spark plug brush with plastic body, industrial quality

• Perfect size for cleaning standard spark plugs


Appearance can vary from picture
depending on variant. Applications: Cleaning of electrodes and contacts of spark plugs

■ Brass, crimped / 0.20 ■

A T L B Rows PU Order no.

33 15 180 15 3 48 0008-432 573

196 osborn.com
Industrial brushes

Battery terminal brushes, steel wire


Superior

Battery terminal brush with plastic body, industrial quality

Appearance can vary from picture • One brush with two uses - tapered brush filament for cleaning the connection termi-
depending on variant. nals; ring-shaped end with bonded scratch strip for cleaning the battery terminals
• Plastic cover to protect the brush

Applications: Cleaning battery poles and terminals

■ Steel, crimped ■

Ø T L PU Order no.

15/25 65 120 12 0008-493 100

Fitting brushes, steel wire


Superior

Fitting brush with plastic handle, industrial quality

Appearance can vary from picture


depending on variant.
• uick and efficient cleaning
• Sturdy handle with pin hole

Applications: For the cleaning inside of pipes and


solder fittings made of copper and metal

■ Steel, straight ■

Ø A L PU Order no.

13 25 160 12 0003-075 252

16 25 160 12 0003-075 253

19 28 160 12 0003-075 254

23 25 160 12 0003-075 255

Hole cleaning brushes, crimped wire


Superior

Hole cleaning brush with wooden handle, industrial quality

• Sturdy wooden handle


• Many uses
Appearance can vary from picture
depending on variant.
Applications: Use mainly in the building trade for the manual
cleaning of (cross) holes and threads; for the cleaning inside of steel,
wood and synthetics and for removing chips and loose particles

■ Steel / 0.30 ■

Ø A L PU Ordner no.

15 100 280 10 0002-892 215

20 100 280 10 0002-892 220

25 100 280 10 0002-892 225

30 100 280 10 0002-892 230

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 197
All lengths in mm.
HAND BRUSHES

Block brushes

File brushes, wooden body


Superior

File brush with scratch strip and wooden body, industrial quality

• Practical pin hole


Appearance can vary from picture
• Large brush area, tightly packed with very fine bristles (scratch strip)
depending on variant.
Applications: Particularly stuck chips such as brass, copper or
bronze and other impurities on files are removed so that the file
can fully unfold its cutting effect the next time it is used

■ Steel / 0.30 ■

A L B PU Order no.

100 240 25 12 0003-140 101

110 250 38 12 0003-140 102

105 260 12 12 3303-140 101*


*Without pin hole

Block brushes, wooden body


Superior

Block brush with wooden body and plastic handle, industrial quality

• Nailed on plastic handle enables controlled work


• The variant with variably adjustable intermediate board changes the brush hardness
Appearance can vary from picture
depending on variant.
Applications: Cleaning of large surfaces

■ Steel, straight / 0.35 ■ ■ Steel, straight / 0.35 ■

A T L B Rows PU Order no. Order no.

190 40 205 60 5 10 0281-307 095* 7601-306 095


*With intermediate board

198 osborn.com
Block brushes

Block brushes, wooden body


Superior

Block brush with wooden body, industrial quality

• Practical pin hole


Appearance can vary from picture
depending on variant. • Ergonomic working, violin shape makes it easier to manoeuvre

Applications: Cleaning of large surfaces

straight steel Flat wire


■ Steel, straight / 0.35 ■ ■ Brass-coated / 0.30 ■ ■ 0.9 x 0.35 ■

A T L Rows PU Order no. Order no. Order no.

150 35 190 5 10 0023-179 197

170 35 210 5 10 0001-179 097 0001-179 297

Weeding brush, wooden body


Superior

Weeding brush with wooden body, industrial quality

• The V-shape arrangement of the filament material also enables diffi-


cult to access, and deep, places to be cleaned thoroughly
• With 24 mm shaft hole (without thread) for securing a wooden
Appearance can vary from picture
depending on variant.
handle for convenient working without having to bend down

Applications: Removal of moss and weeds from pathways


and plaster surfaces, in joints and cracks

Find the handle that is right for you


under Accessories on page 204.

■ Steel, straight / 0.35 ■

A T L B Rows PU Order no.

4 38 100 35 3 25 0001-261 173

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 199
All lengths in mm.
HAND BRUSHES

Brooms

Broom wooden body


Superior

Broom with wooden body, industrial quality, diameter for broom shaft 22 mm

• Long life
• Sturdy
• Effortless cleaning
Appearance can vary from picture
depending on variant.
Applications: Cleaning, dust removal, sweeping

Steel,
■ Steel, straight / 0.50 ■ ■ 1.20 x 0.25 ■

T L B Rows PU Order no. Order no.

75 300 60 5 10 0001-102 095

75 300 60 6 10 0001-102 006 0001-102 016

Workshop broom, wooden body


Superior

Workshop broom with wooden body and Korfil- filament, industrial quality

• Particularly rigid, bristles do not bend or buckle like conventional plastic bristles
• Guarantees excellent cleaning performance
Appearance can vary from picture • Also cleans up the smallest dirt particles
depending on variant.

Applications: Cleaning of workshop floors with high level of dirt

■ N lo / o fil ■

T L B Rows PU Order no.

75 400 60 6 1 0001-104 924*

75 700 70 7 1 9711-104 925**


Wooden handle with enamel finish, diameter for broom shaft 22 mm

**Find the handle holder that is right for


you under Accessories on page 204.

200 osborn.com
Brooms

Broom wooden body


Superior

Broom with wooden body, industrial quality

• With handle holder, diameter 28 mm


• Particularly sturdy variant
• Easy to use
Appearance can vary from picture
• Particularly dense bristles
depending on variant.

Applications: Cleaning, dust removal, sweeping,


suitable particularly for cleaning outside

Find the broom handle with diameter 28 mm that is


right for you under Accessories on page 204.

■ Cocos ■ ■ Elastan red ■

T L B Rows PU Order no. Order no.

95 320 66 5 5 0004-102 925

80 290 55 5 20 0003-102 950

80 600 55 6 6 0003-102 990 0003-102 960

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 201
All lengths in mm.
HAND BRUSHES

Scrub brushes

Scrub brushes, wooden body


Superior

Scrub brush with wooden body, industrial quality, handle hole diameter 22 mm

• Dense, sturdy filament


• Good cleaning performance
Appearance can vary from picture
depending on variant. Applications: Cleaning and scrubbing of floors and surfaces

■ Steel, straight ■

T L B Rows PU Order no.

30 210 60 6 10 0001-122 096

40 210 60 7 10 0001-120 097

Dusters

Duster, wooden body


Superior

Duster with wooden body, industrial quality

• orfil-D bristels are particular rigid and do not


bend or buckle like conventional plastic bristles
• Guarantees excellent cleaning performance
Appearance can vary from picture
depending on variant.
• Also cleans up the smallest dirt particles

Applications: Variant with steel wire is suitable mainly for sweeping metal swarf and
similar stubborn machining residues; variant with orfil-D for all surfaces and floors

■ Steel, straight ■ ■ N lo / o fil ■

A T L B Rows PU Order no. Order no.

150 60 310 35 4 10 0001-110 114 0181-110 924

202 osborn.com
Dusters

Flat paint brush, plastic handle


Superior

Flat paint brush with plastic handle, industrial quality

• Practical pin hole


• Very low bristle loss
Appearance can vary from picture
• Good levels of paint absorption and application
depending on variant. • Good stroke pattern

Applications: Application of paint, lacquering and dust removal

■ Light-coloured bristles ■

T B Size PU Order no.

40 20 9 12 0003-086 102

40 30 9 12 0003-086 103

40 40 9 12 0003-086 104

43 50 9 12 0003-086 105

Radiator paint brush, plastic handle


Superior

Paint brush for radiators and corners, with plastic handle, industrial quality

• Practical pin hole


• Long handle
• Perfect shape for places difficult to access
Appearance can vary from picture
• Non-drip working
depending on variant.

Applications: Application of paint in places and corners that are difficult to reach

■ Light-coloured bristles ■

T B Inches PU Order no.

42 38 1 1/2" 12 1003-086 438

42 50.8 2" 12 1003-086 450

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 203
All lengths in mm.
HAND BRUSHES

Accessories

Handle holder, metal


For workshop broom order no. 9711-104 925

PU Order no.

1 0003-000 001

Broom handle, wood

■ Wood ■

Ø L PU Order no.

28 1400 5 0003-999 027

24 1300 5 0003-000 024

204 osborn.com
olishing satin finishing

Polishing &
Satinising
Manual use 206
Polishing flap discs 208
Polishing compounds 210
Industrial

Variable-speed and cordless angle grinders 212


Power drills 216
Strip brushes

Power drills and high-speed machines 218


Satinising machines 220
cutting discs
Diamond

Stationary machines 223


Accessories 224
Diamond tools
POLISHING & SATIN FINISHING

Manual use

Metal polish
Superior

Practical all-rounder for household, trade and car

• Cleans silver, stainless steel, brass, copper, aluminium and hard plastic materials
• Either in a 1000 ml tin or practical 125 ml tube

Applications: Polish with a moist cloth or sponge, polish


again and clean with a soft, clean cloth

ml PU Order no.

125 10 2103-002 102


1000 6 L669-002 102

Metal polishing kit


Superior

The practical kit in a PET packaging with Euro-standard hole


contains a tube of metal polish (125 ml), a sponge for application and
polishing, and a cloth for repeated polishing and cleaning

Applications: For polishing chrome, aluminium,


silver, stainless steel, brass, copper, etc.

Available in a practical PET packaging with Euro-stan-


dard hole for ideal presentation at the POS.

ml PU Order no.

125 10 1203-600 002

Sponge and cloth


Superior

Best to add to your order: A sponge for applying the StarPolish or metal polish,
a soft cloth for repeated polishing. Instructions for use are on the pack itself

Available in a practical PET packaging with Euro-stan-


dard hole for ideal presentation at the POS.

PU Order no.

10 L979-600 002

206 osborn.com
Manual use

Acrylic polish
Superior

Practical all-rounder for household and leisure. Glossy finish for all
non-grained hard plastics, including powder coatings and enamelled
surfaces. Either in a 1000 ml tin or practical 125 ml tube

Applications: Use fine sandpaper to initially sand deeper scratches,


apply the polish using a moist sponge or cloth, polish, then
polish again and clean using a dry, clean and soft cloth

ml PU Order no.

125 10 2103-002 101

1000 6 L669-002 101

Acrylic polishing kit


Superior

The practical kit contains a tube of ur plastic polish (125 ml), sandpaper, a sponge
for application and polishing, and a cloth for repeated polishing and cleaning.

Applications: For polishing hard, non-grained plastics, plexiglas, polyester, acrylic, etc.

Available in a practical PET packaging with Euro-


standard hole for ideal presentation at the POS.

ml PU Order no.

125 10 1203-600 001

How do I apply acrylic/metal polish?

Wet-sanding with sandpaper (only for acrylic), apply and rub with damp sponge, clean with soft cloth. Done!

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 20
All lengths in mm.
POLISHING & SATIN FINISHING

Polishing
Polishing flap
flap discs
discs

Polimaxx 4 – gloss
Superior

The gloss polishing flap disc for angle grinders is equipped with lamellas
made of a special high-quality felt and is typically used with polishing compounds.
This gives the workpiece a mirror finish

Applications: Universally applicable for stainless steel, steel, aluminium and non-fer-
rous metals.

Ø in mm Ø in inches RPM Texture PU Form Order no. EAN 4081600

115 x 22.23 4 1/2 x 7/8 13280 Finish 10 5541-220 100 562132

125 x 22.23 5 x 7/8 12200 Finish 10 5542-220 100 562248

High-gloss polishing of metals in conjunction with polishing compounds.


Our application recommendation:
• First prepare the workpiece with POLIMA polishing flap discs in a 1–3 structure
• The POLIMAXX 4 gloss polishing disc is always used with an appropriate polishing compound
• Start with a pre-polishing compound (e.g. white for stainless steel or brown for non-ferrous metals)
• Then use a high-gloss polishing compund (e.g. blue) to achieve a high-gloss surface
• You should ideally use a variable-speed angle grinder. A reduced working speed of 4,500 rpm
achieves better polishing results than using the angle grinder at full speed

• White compound = Pre-polish for stainless steel


• Brown compound = Pre-polish for non-ferrous metals
• Blue compound = Gloss polish for stainless and non-ferrous metals

olimaxx coarse, medium, fine

Flap discs for prepolishing


processes, refer to page 125.

208 osborn.com
Polishing flap discs

art olishing it for stainless steel finishing


Superior

• 1 x POLIMA 1 polishing flapped disc


• 1 x POLIMA 3 polishing flapped disc
• 1 x POLIMA 4 gloss polishing flapped disc
• 1 x blue compound (110g)
• 1 x white compound (110g)

Ø in mm Ø in inches RPM Texture PU Form Order no. EAN 4081600

115 x 22.23 4 1/2 x 7/8 13280 Mixed 1 6900-040 100 706208

125 x 22.23 5 x 7/8 12200 Mixed 1 6900-041 100 706215

Available in a practical PET packaging with Euro-


standard hole for ideal presentation at the POS.

Detailed directions for use on the package.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 20
All lengths in mm.
POLISHING & SATIN FINISHING

Polishing compounds

Polishing compounds

FOR ALL THOSE OFTEN CONFRONTED WITH POLISHING


WORK, OSBORN HAS A WHOLE ARRAY OF POLISHING
COMPOUNDS IN ITS PRODUCT RANGE.
Osborn Classic® compounds are top-selling products from the Unipol® and Langsol® ranges. The 14 compounds
attain excellent results regardless of whether you are brushing, polishing or high-gloss polishing, or want a super-fi-
nish. The products can also be applied on aluminium, stainless steel, non-ferrous metals and synthetics (refer to the
application matrix below). The compounds can be used with all Osborn buffs in single and multi-step processes.

We will be glad to help if you are looking to define the right buff-compound combination
for your polishing project. Talk to us! Apply on Matrix

1=low, 10=high

1=low, 10=high

1=low,10=high
Superior
Non-ferrous
Aluminium
Stainless

Plastic

gloss
Process Colour Type Name Description Sales Qty Order no.
cut
fat

Brushing Grey 39.038.1 B1000 reas a ras e general rus ng o poun or e urr ng an sat n fin s ng 1 L779-840 010 X X X 8 9 3

Polishing Brown 7013 P1000 Cutting compound for brass, high cut and medium gloss 1 L779-007 013 X X 4 8 4
All-round cutting compound for lead-free brass, zinc;
Brown 2,292 P2000
achieves glossy and line-free surface
1 L779-132 001 X X 3 7 5

White 5333 P3000 All-purpose cutting compound for stainless steel, use with sisal buffs 1 L779-005 333 X 6 8 4

light green 2043 JF P4000 All-purpose cutting compound for stainless steel, use with cotton buffs 1 L779-930 401 X X 6 7 4
Cut & colour compound for aluminium, stainless, brass and
Blue 466 P5000
zinc; one-step polishing process
1 L779-000 466 X X X 4 6 6
Cut & colour compound for aluminium, with high fat
Orange Edelgelb P6000
content for line-free surface, easy degreasing
1 L779-840 130 X 4 4 6
Cut & colour compound for aluminium, stainless steel,
Dark pink 433 P7000
brass and zinc; higher gloss than P5000
1 L779-000 433 X X X 3 6 7

White G65 P8000 All-round polishing compound for lacquers and plastics 1 L779-001 385 X 3 4 6
Colouring compound for all lacquers and plastics when
Colouring Beige 9216 C1000
higher gloss required
1 L779-920 160 X 2 3 7

Blue 462 C2000 All-round colouring compound, ideal for stainless steel 1 L779-000 462 X 2 3 8
All-round colouring compound, ideal for aluminium,
light pink 1003A C3000
zinc and stainless steel
1 L779-191 001 X X X 3 3 8

Super
Yellow SA 175 F1000 High end colouring compound achieves a dark shine 1 L779-000 175 X X X 2 2 9
ni
light orange Gold easy F2000 Top colouring compound for a deep line-free gloss 1 L779-009 510 X X 1 1 10

1 pcs = 1,000 to 1,200 g

210 osborn.com
Polishing compounds

Polishing compounds
Superior

Polishing compounds, individually packed in a polybag or as a


kit of polishes in a practical PET packaging. Please note that the
polishing bars have different si es (refer to the table).

■ White ■ ■ Brown ■ ■ Blue ■

Grams PU Order no. Order no. Order no.

About 110 15 2103-005 333 2103-007 012 2103-000 461

Kit of polishing compounds

In a practical PET packaging with Euro-stan-


dard hole for ideal presentation at the POS.

Grams PU Order no.

Approx. 3 x 50 8 7902-600 000

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 211
All lengths in mm.
POLISHING & SATIN FINISHING

Variable-speed and cordless angle grinders

Sisal cloth and notiflex folded buffs


Superior

Polishing buffs made of impregnated sisal/cloth, NOTIFLEX® fleece


(hard) or NOTIFLEX® fleece (soft). iameter 100 mm with M14 thread for
easy fitting on variable-speed angle grinders and cordless tools

Applications: For cutting, polishing and colouring

Recommendation: Working speed 3500 rpm, or speed 1,


for angle grinders with variable speed

Appearance can vary from picture


depending on variant.
In practical PET packaging with Euro-standard
G
hole and short-form directions for use

■ Sisal/cloth ■

Ø G min-1 PU Order no.

100 M14 9000 7 L940-030 842

■ NOTIFLEX® ■

Ø G min-1 PU Order no.

100 M14 9000 7 L914-000 436

■ NOTIFLEX® o ■

Ø G min-1 PU Order no.

100 M14 9000 7 L911-000 436

Directions for use:

CUTTING POLISHING COLOURING


with sisal/cloth with NOTIFLEX® fleece, hard with NOTIFLEX® fleece, soft

• Please use the white compound • Please use the white compound • Please use the blue compound
for (stainless) steel for (stainless) steel for all materials
• For brass and copper, please • Please use the brown compound
start at Step 2 – Polishing for brass, copper and aluminium

Removing defects and scratches Removing traces of cutting and blending the surface Achieving a high-gloss surface

212 osborn.com
Variable-speed and cordless angle grinders

Polishing kit, 6 pc.


Superior

Perfectly matched 6 pc. kit for cutting, polishing and colouring steel/stainless,
brass, copper and aluminium. iameter 100 mm with M14 thread for easy
mounting on variable-speed angle grinders and cordless tools.

Contains:
• 1 x sisal/cloth (cutting) folded buff
• 1 x NOTIFLEX® fleece hard (polishing) folded buff
• 1 x NOTIFLEX® fleece soft (colouring) folded buff
• 1 x polishing compound white
• 1 x polishing compound brown
• 1 x polishing compound blue

Applications: For cutting, polishing and coluring

Recommendation: Working speed 3500 rpm, or speed 1,


Appearance can vary from picture
for angle grinders with variable speed
depending on variant.

Available in a practical PET packaging with Euro-


standard hole for ideal presentation at the POS.

Detailed directions for use on the package.

Ø G min-1 PU Order no.

100 M14 9000 6 8603-600 006

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 213
All lengths in mm.
POLISHING & SATIN FINISHING

Variable-speed and cordless angle grinders

Lipprite® folded buffs


Superior

Abrasive non-woven folded buffs (medium, fine, very fine). iameter 100 mm with
M14 thread for easy mounting on variable-speed angle grinders and cordless tools.

Applications: Satinising steel, stainless and aluminium.

Recommendation: Working speed 3500 rpm, or speed 1,


for angle grinders with variable speed

Appearance can vary from picture


depending on variant.

Available in a practical PET packaging with Euro-


Ø
standard hole for ideal presentation at the POS.

Short-form directions for use on the package

■ v o ov ■

Ø G min-1 PU Order no.

100 M14 9000 7 L961-100 012

■ v o ov fi ■

Ø G min-1 PU Order no.

100 M14 9000 7 L961-100 076

■ v o ov v fi ■

Ø G min-1 PU Order no.

100 M14 9000 7 L960-030 577

DIRECTIONS FOR USE:


Re uired finish result Re uired finish result Re uired finish result
medium fine ery fine

• Please use the non-woven medium • Please use the non wo en fine • Please use the non wo en ery fine
• No polish is required for this process • No polish is required for this process • No polish is required for this process

214 osborn.com
Variable-speed and cordless angle grinders

Lipprite® 3-pc. satinising kit for metal


Superior

Perfectly matched 3 pc. kit for satinising of steel/stainless and aluminium.


For easy mounting on variable speed anglegrinders and cordless power tools.

Contains:
• 1 x abrasive non-woven buff, medium
• 1 x abrasive non-woven buff, fine
• 1 x abrasive non-woven buff, very fine

Which buff attains which finish result is on page 214

Applications: Satinising steel, stainless and aluminium


Appearance can vary from picture
depending on variant.
Recommendation: Working speed 3500 rpm, or speed 1,
G for angle grinders with variable speed

Available in a practical PET packaging with Euro-


standard hole for ideal presentation at the POS.

Detailed directions for use on the package

Ø G min-1 PU Order no.

100 M14 9000 6 7903-600 004

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 215
All lengths in mm.
POLISHING & SATIN FINISHING

Power drills

Polishing kit for brass, plastic and lacquer


Superior

Perfect kit for polishing and glossing brass, synthetics


and lacquer for use on power drills

Contains:
• 1 x felt polishing disc (for polishing)
• 1 x cloth buff (for glossing)
• 1 x clamp shaft, Ø 6 mm

It is preferable to order at the same time:


Kit of white, brown and blue polishes in practical PET pack.
Order no. 7902600000 (see page 211)

In practical PET packaging with Euro-standard


hole and short-form directions for use

Ø B min-1 PU Order no.

100 10 4000 8 7912-600 000

olishing it for stainless steel and aluminium


Superior

Perfect kit for cutting and polishing of stainless/steel


andaluminium for usage on power drills.

Contains:
• 1 x Sisal/cloth (cutting) folded buff
• 1 x Cloth (polishing) folded buff
• 1 x tapered shank, Ø 6 mm

It is preferable to order at the same time:


Kit of white, brown and blue compounds in practical PET packaging.
Order no. 7902600000 (see page 211)

In practical PET packaging with Euro-standard


hole and short-form directions for use

Ø B min-1 PU Order no.

100 10 4000 8 7922-600 000

216 osborn.com
Power drills

Polishing kit, 6 pc.


Superior

Perfect kit for smaller polishing jobs using a power drill. Polishing with the felt
disc, colouring with the folded buff. Please use polishing compound white for
polishing of steel and stainless and compound brown for polishing aluminium,
brass and copper. For colouring please use compound blue for all materials.

Contains:
• 1 x felt disc • Brown compound
• 1 x folded buff • Blue compound
• White compound • 1 x tapered shank, Ø 6 mm

Available in a practical PET packaging with Euro-standard


hole for ideal presentation at the POS.

Short-form directions for use on the package

Ø B min-1 PU Order no.

85/80 10 4000 5 1203-600 000

Polishing kit, 10 pc.


Superior

Perfectly matched 10 pc. kit for cutting, polishing and colouring


of steel, stainless, brass, copper, aluminium. Diameter 100 mm
with bore 10 mm for easy mounting on power drills.

Contains:
• 2 x Sisal/cloth (cutting) folded buffs
• 2 x NOTIFLEX® fleece hard (polishing) folded buffs
• 2 x NOTIFLEX® fleece soft (colouring) folded buffs
• 1 x Polishing compound white
• 1 x Polishing compound brown
• 1 x Polishing compound blue
• 1 x tapered shank, Ø 6 mm

Available in a practical PET packaging with Euro-standard


hole for ideal presentation at the POS.

Detailed directions for use on the package

Ø B min-1 PU Order no.

100 10 4000 6 8603-600 010

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 21
All lengths in mm.
POLISHING & SATIN FINISHING

Power drills and high-speed machines

Lipprite® satinising kit, 4 pc.


Superior

Perfectly tailored 4-part kit for satin finishing (stainless) steel and aluminium.
iameter 100 mm with bore 10 and tapered shank for easy fitting onto power drills.

Contains:
• 1 x non-woven abrasive buff, medium • 1 x non-woven abrasive buff, very fine
• 1 x non-woven abrasive buff, fine • 1 x clamp shaft, Ø 6 mm

Have a look at page 214 to find out which buff achieves which finishing result.

Available in a practical PET packaging with Euro-standard


hole for ideal presentation at the POS.

Detailed directions for use on the package

Ø B min-1 PU Order no.

100 10 4000 6 8603-600 004

The tapered shank is also avai-


lable separately. See page 224.

Power drills and high-speed machines

Flap wheels
Superior

Coated abrasive flap wheels with aluminium oxide, industrial


quality, for use on high-speed machines

Appearance can vary from picture


• Homogeneous pattern
depending on variant. • Adapt perfectly to complex contours
• Small surfaces that are difficult to access can be reached perfectly
• Can be used universally on many different materials

Applications: Pre-sanding and texturing. Burrs and scratches can


be removed. For the surface treatment of almost all parts made of
steel, aluminium, non-ferrous metals, wood and hard plastic

■ AO 60 ■ ■ AO 80 ■ ■ AO 120 ■

Ø A Shaft min-1 PU Order no. Order no. Order no.

60 30 6 12700 10 0063-006 030 0083-006 030 0123-006 030

218 osborn.com
Power drills and high-speed machines

Coated abrasi e and non wo en combi fla wheels


Superior

Combi flap wheel with coated abrasives and non-woven material,


industrial quality, for use on high-speed machines

• The combination of two filament materials means minor scratches can be removed,
and simultaneously the workpiece can be perfectly readied for satin finishing
• The surface pattern can be tailored to individual needs depen-
ding on cutting speed and contact pressure
Appearance can vary from picture • The combination of abrasive fleece and non-woven
depending on variant.
material enhances the sanding effect of the fleece

Applications: Fine surface pattern and readying for satin finishing. Ideal for
removing minor scratches; final finish also possible depending on grit size

■ 80 ■ ■ 1 0 fi ■ ■ 240 fi ■

Ø A Shaft min -1
PU Order no. Order no. Order no.

60 40 6 11500 10 0083-406 040 0153-406 040 1243-406 040

on wo en abrasi e fla wheels


Superior

Non-woven abrasive flap wheel with aluminium oxide abrasive


grit, industrial quality, for use on high-speed machines

• Fine and harmonious surface finish du to the dense


structure of the non-woven material
• Besides the main application, oxide layers can be cleaned
Appearance can vary from picture off and wood and plastic can be smoothed
depending on variant.
Applications: Matting, satin and final finishing

■ AO coarse ■ ■ ■ ■ fi ■

Ø A Shaft min-1 PU Order no. Order no. Order no.

60 30 6 11500 10 0083-306 030 0153-306 030 0243-306 030

Good to know ...

More variants of our flap wheels


start on page 160.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 21
All lengths in mm.
POLISHING & SATIN FINISHING

Satinising machines

Coated abrasi e fla rollers


Superior

Coated abrasive flap rollers, industrial quality, with bore 1 and 4 keyways

• Coated abrasive with aluminium oxide


• Generates a homogeneous surface pattern
• All rollers are supplied in neutral cardboard packaging

Applications: For pre-sanding and texturing


Appearance can vary from picture
depending on variant.
Standard items are also available in practical PET packaging
with Euro-standard hole see the second table row

■ Grit 40 ■ ■ Grit 60 ■ ■ Grit 80 ■ ■ Grit 120 ■

Ø A B min -1
PU o o o o

100 100 19 5000 1 0043-010 100 0063-010 100 0083-010 100 0123-010 100

100 100 19 5000 1 8203-010 100

Coated abrasive and non-woven combi rollers


Superior

Abrasive flap rollers with non-woven and abrasive cloth combined, industrial quality

• Coated abrasive with aluminium oxide


• Generates a fine surface pattern
• All rollers are supplied in neutral cardboard packaging

Applications: For preparation of a satin finishing


process. Ideal for removing minor scratches

Appearance can vary from picture


depending on variant.
Standard items are also available in practical PET packa-
ging with Euro-standard hole see the second table row

■ Grit 60 / coarse ■ ■ 80 / ■ ■ 120 / fi ■

Ø A B min-1 PU o o o

100 100 19 5000 1 0063-410 100 0083-410 100 0123-410 100

100 100 19 5000 1 8203-410 100

220 osborn.com
Satinising machines

on wo en satin finishing rollers


Superior

Satin finish rollers with non-woven abrasive material, industrial quality

• Generates a satin, matted surface on all materials


• The surface pattern varies depending on the grit (from coarse to very fine)
• All rollers are supplied in neutral cardboard packaging

Applications: For creating satin finished surfaces


Appearance can vary from picture
depending on variant.

Standard items are also available in practical PET packa-


ging with Euro-standard hole see the second table row

■ Grit 80 / coarse ■ ■ 180 / fi ■ ■ 20 / v fi ■

Ø A B min-1 PU o o o

100 100 19 5000 1 0083-310 100 0183-310 100 0283-310 100

100 100 19 5000 1 8203-310 100

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 221
All lengths in mm.
POLISHING & SATIN FINISHING

Satinising machines

Sisal/cloth folded buffs


Superior

Sisal/cloth buffs are excellent cutting tools for metal surfaces such as steel and stainless
steel. Surfaces are perfectly prepared for the subsequent polishing processes. The pack
contains five buffs, which can be clamped together as roller on a satinising machine.

• In practical PET packaging with Euro-standard hole.


• One pack contains five sisal/cloth buffs

Ø B min-1 PU Order no.

100 19/6 4000 1 2103-100 944

Cotton cloth medium soft folded buffs


Superior

Perfect tool for polishing all metal surfaces. The pack contains 10 buffs,
that can be fitted easily onto satinising machines as rollers.

• In practical PET packaging with Euro-standard hole.


• One packs contains 10 polishing buffs

Ø B min-1 PU Order no.

100 19/6 4000 1 2103-100 896

Cotton cloth soft folded buffs


Superior

Achieves perfect high-gloss on a variety of surfaces. Colouring normally


represents the end of every polishing process. The pack contains 10
buffs, that can be fitted easily onto satinising machines as rollers.

• In practical PET packaging with Euro-standard hole.


• One packs contains 10 polishing buffs

Ø B min-1 PU Order no.

100 19/6 4000 1 2103-100 643

222 osborn.com
Stationary machines

olishing it for stationary machines, c


Superior

Universal folded buff kit, for use on stationary machines. In


conjunction with our polishing compounds (Page 210), excellently
suited to virtually all polishing and finishing applications

Contains:
• 1 x blue cotton cloth (for cutting)
• 1 x marked cotton cloth (for polishing)
• 1 x cream-coloured cotton cloth (for colouring)

It is preferable to order at the same time:


The right adapter for reducing the bore is on page 224

Available in a practical PET packaging with Euro-standard


hole for ideal presentation at the POS.

Ø B min-1 PU Order no.

150 31.75 3000 1 8602-600 003

200 31.75 3000 1 8612-600 003

Note: Please select the correct bore size for the equipment available. The standard bore can be adjusted to suit the shaft.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 223
All lengths in mm.
POLISHING & SATIN FINISHING

Accessories

Interchangeable metal adapters


Refer to the following table for the bore reductions possible.
The bore is reduced with interchangeable metal adapters.

■ 3-A ■

B PU Order no.

12.7 1 pair 0103-075 048

16 1 pair 0103-075 316

19 1 pair 0103-075 050

20 1 pair 0103-075 320

22.2 1 pair 0103-075 051

25.4 1 pair 0103-075 325

Tapered shank
Tapered shank for power drill or ductile shaft for clamping polishing
and satin finishing buffs with bore 10 mm, to diameter 100 mm.

A kit in a practical PET packaging with Euro-standard


hole for ideal presentation at the POS.

Ø S PU Order no.

10-35 6 4 8103-800 224

224 osborn.com
Industrial brushes
Internal finishing
- SITUFT® 226
- HELITUF® 227
- Tube brushes 228
- Novoflex 234
- Novofil 23
- Hole cleaning brushes 238
- No le brushes 23
- Other brushes 240
Industrial

- Accessories 241
- Parts and
sample processing 242
Strip brushes

Novotec 244
ATB® - Advanced
cutting discs

Technology rush System 246


Diamond

Tungsten carbide burrs 254


Punched brushes 262
Diamond tools
INDUSTRIAL BRUSHES

SITUFT®

SITUFT®, crimped Osborn wire


Evolution

SITUFT internal brush with crimped Osborn wire arranged as a wing, high-end quality

• Brushes can be placed into drill chucks, collet chucks and tool spindles
• Use with optional holder possible in clockwise/counter-clockwise direction
• Only clockwise direction possible when used without holder
Appearance can vary from picture • The flexibility of the brush increases with increasing brush diameter
depending on variant.

Applications: Cleaning of difficult to access drill holes, cross holes, internal


surfaces and longitudinal grooves, to be used after the machining process

■ Osborn steel / 0.08 ■ ■ Osborn steel / 0.13 ■ ■ Osborn INOX / 0.13 ■

W Ø A L S PU Order no. Order no. Order no.

6.4 6.7 14 54 2.38 12 9907-035 021 9907-035 023


8 8.4 14 54 2.38 12 9907-035 031 9907-035 032
9.5 10 14 54 2.38 12 9907-035 041 9907-035 042
11 11.5 14 54 2.38 12 9907-035 051 9907-035 052
13 13.1 14 54 3.18 12 9907-035 061 9907-035 062 9907-035 197
14 14.5 16 54 3.18 12 9907-035 081 9907-035 082
16 16.3 16 54 3.18 12 9907-035 086 9907-035 087 9907-035 205
18 19.2 16 54 3.18 12 9907-035 092
19 20.1 16 54 3.18 12 9907-035 096 9907-035 097 9907-035 213
22 22.8 16 57 3.18 12 9907-035 107 9907-035 221
25 26 16 57 3.18 12 9907-035 117
29 29.8 16 57 3.18 12 9907-035 127
32 32.6 16 57 3.18 12 9907-035 137

226 osborn.com
HELITUF

HELITUF®, crimped Osborn wire


Evolution

HELITUF internal brush with crimped Osborn wire arranged in a spiral, high-end quality

• The spiral-shaped filament arrangement simulates a stroke movement


and the material cut previously is conveyed perfectly out of the bore
• The brushes can be placed into drill chucks and tool spindles. It is
Appearance can vary from picture also possible to fit them into collet chucks using Helituf holders.
depending on variant.
• Uniform working

Applications: On manually operated machines, for the cleaning and deburring of


threaded holes, deburring of edges and longwise recesses (such as keyways)

■ Osborn steel / 0.13 ■ ■ Osborn steel / 0.20 ■

W Ø A L S PU Order no. Order no.

6 7.95 25 89 3.4 12 9907-036 012

8 9.5 25 89 3.4 12 9907-036 017

10 11 25 89 3.4 12 9907-036 022 9907-036 023

11 12.7 25 89 3.4 12 9907-036 027

13 14.3 25 89 3.4 12 9907-036 032 9907-036 033

14 15.9 25 89 3.4 12 9907-036 037

16 17.5 25 89 3.4 12 9907-036 042 9907-036 043

18 19 25 89 3.4 12 9907-036 047

19 20.6 25 89 3.4 12 9907-036 052 9907-036 053


21 22.2 25 89 3.4 12 9907-036 057

22 23.8 25 89 3.4 12 9907-036 062 9907-036 063

24 25.4 25 89 3.4 12 9907-036 067

25 27 25 89 3.4 12 9907-036 072 9907-036 073

29 30.1 25 89 3.4 12 9907-036 082

32 33.3 25 89 3.4 12 9907-036 093

■ Osborn INOX / 0.13 ■ ■ Osborn INOX / 0.20 ■

W Ø A L S PU Order no. Order no.

6 7.95 25 89 3.4 12 9907-036 139

10 11.1 25 89 3.4 12 9907-036 147

11 12.7 25 89 3.4 12 9907-036 151

13 14.3 25 89 3.4 12 9907-036 155 9907-036 156

16 17.5 25 89 3.4 12 9907-036 163 9907-036 164

19 20.6 25 89 3.4 12 9907-036 172

22 23.8 25 89 3.4 12 9907-036 179

25 27 25 89 3.4 12 9907-036 187 9907-036 188

32 33.3 25 89 3.4 12 9907-036 204

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 22
All lengths in mm.
INDUSTRIAL BRUSHES

Tube brushes

Tube brushes, single spiral, crimped wire


Superior

Tube brushes with crimped wire, industrial quality, for internal finishing

• Also suitable for manually working with a wire handle to penetrate into deeper bores
• Dense, flexible filament ensures perfect results
• Can also be used in bores with contour
Appearance can vary from picture
depending on variant.
Applications: Tube cleaning, deburring, paint/rust removal, cleaning

Wire handles for extending the brushes with


different connection threads are on Page 241.

■ Steel / 0.15 ■ ■ Steel / 0.20 ■

Ø A L G PU Order no. Order no.

10 100 140 M6 10 0003-815 210

12 100 140 M6 10 0002-815 212

14 100 140 M6 10 0002-815 214

15 100 140 5/16” 10 0002-812 215

18 100 140 5/16” 5 0002-812 218

20 100 140 5/16” 10 0002-812 220

■ Steel / 0.30 ■

Ø A L G PU Order no.

25 100 160 1/2” 5 0002-808 125

30 100 160 1/2” 5 0002-808 130

32 100 160 1/2” 5 0002-808 132

38 100 160 1/2” 5 0002-808 138

40 100 160 1/2” 5 0002-808 140

44 100 160 1/2” 5 0002-808 144

50 100 160 1/2” 5 0002-808 150

228 osborn.com
Tube brushes

Tube brushes, single spiral, straight wire


Superior

Tube brushes with straight wire, industrial quality, for internal finishing

• Also suitable for manually working with a wire handle to penetrate into deeper bores
• Dense, flexible filament ensures perfect results
• More aggressive variant
Appearance can vary from picture
depending on variant.
Applications: Tube cleaning, deburring, paint/rust removal, cleaning

Wire handles for extending the brushes with


different connection threads are on Page 241.

■ Steel / 0.35 ■

Ø A L G PU Order no.

63 100 160 1/2” BSW 5 0002-808 163

75 100 160 1/2” BSW 5 0002-808 175

100 100 160 1/2” BSW 5 0002-808 100

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 22
All lengths in mm.
INDUSTRIAL BRUSHES

Tube brushes

Tube brushes, double spiral, straight wire


Superior

Tube brush with straight wire, industrial quality, for internal finishing

• High filament density with dual spiral system


• Also suitable for manually working with a wire handle to penetrate into deeper bores
Appearance can vary from picture • Can be used in bores with contour
depending on variant.

Applications: Tube cleaning, deburring, paint/rust removal, cleaning

Wire handles for extending the brushes with


different connection threads are on Page 241.

■ Steel / 0.30 ■

Ø A L G PU Order no.

25 100 160 1/2” BSW 5 0003-810 125

28 100 160 1/2” BSW 5 0003-810 128

30 100 160 1/2” BSW 5 0003-810 130

32 100 160 1/2” BSW 5 0003-810 132

38 100 160 1/2” BSW 5 0003-810 138

40 100 160 1/2” BSW 5 0003-810 140

44 100 160 1/2” BSW 5 0003-810 144

50 100 160 1/2” BSW 5 0003-810 150

57 100 160 1/2” BSW 5 0003-810 157

63 100 160 1/2” BSW 5 0003-810 163

69 100 160 1/2” BSW 5 0003-810 169

75 100 160 1/2” BSW 5 0003-810 175

82 100 160 1/2” BSW 5 0003-810 182

101 100 160 1/2” BSW 5 0003-810 100

230 osborn.com
Tube brushes

icro abrasi e tube brushes, abrasi e filament


Superior

Micro-abrasive tube brushes, industrial quality, for internal finishing

• High levels of flexibility and abrasion resistance


• Low production tolerances
Appearance can vary from picture • Very suitable for use on already finished parts
depending on variant. • High deburring rates for comparatively low surface impact
• Can be used on manually operated machines as well
as CNC machines and machining centres

Applications: Fine processing, mainly for application on non-ferrous metals, for


deburring cross holes, control units, O-ring grooves and cylindrical components

■ Abr. bristle / NHS 1000 ■ ■ Abr. bristle / NHA 600 ■

Ø A L S PU Order no. Order no.

0.7 12 100 0.42 12 0003-056 400

1.2 12 100 0.47 12 0003-056 403

1.9 18 100 0.74 12 0003-056 406

2.2 18 100 0.93 12 0003-056 409

2.6 25 100 1.08 12 0003-056 412

3.2 25 100 1.66 12 0003-056 415

3.5 25 100 1.66 12 0003-056 418

4.2 25 125 2.20 12 0003-056 425

4.8 25 125 2.20 12 0003-056 427

5.5 25 125 2.20 12 0003-056 428

6.6 25 125 3.00 12 0003-056 429

8.2 25 125 3.00 12 0003-056 432

9.8 25 125 3.40 12 0003-056 435

11.5 25 125 3.40 12 0003-056 436

13 25 125 4.20 12 0003-056 438

16 25 125 4.20 12 0003-056 441

17.5 25 125 4.20 12 0003-056 442

19.4 25 125 5.60 12 0003-056 444

22.6 25 125 5.60 12 0003-056 447

25.8 25 125 6.20 12 0003-056 450

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 231
All lengths in mm.
INDUSTRIAL BRUSHES

Tube brushes

ube brushes, abrasi e filament


Superior

Tube brushes with abrasive filament, industrial quality, for internal finishing

• High flexibility yet comparatively high deburring rate


• Retention of the edge geometry without significant rounding
• Can be used on manually operated machines as well as high-
Appearance can vary from picture
depending on variant.
tech CNC machines and machining centres

Applications: Deburring of cross holes, control units,


O-ring grooves and cylindrical bores

Recommendation: The brush size should exceed diameter of the bore by 10 to 15 .

■ Novofil 80 ■ ■ Novofil 120 ■ ■ Novofil 20 ■

Ø A L PU Order no. Order no. Order no.

6 50 125 12 0003-056 306 0003-056 326

8 50 125 12 0003-056 308 0003-056 328

10 50 125 12 0003-056 310 0003-056 330

13 50 125 12 0002-056 011 0002-056 311 0002-056 331

16 50 125 12 0002-056 012 0002-056 312 0002-056 332

19 65 125 12 0002-056 013 0002-056 313 0002-056 333

22 65 125 12 0002-056 014 0002-056 314 0002-056 334

25 65 125 12 0002-056 015 0002-056 315 0002-056 335

32 65 125 12 0002-056 016 0002-056 316 0002-056 336

38 65 125 12 0002-056 017 0002-056 317 0002-056 337

50 65 125 12 0002-056 018 0002-056 318 0002-056 338

232 osborn.com
Tube brushes

Tube brushes, nylon-diamond


Superior

Tube brushes with nylon-diamond, high-end quality, for internal finishing

• During use, a surface already prepared continues to be smoo-


thed, creating a positive effect for subsequent use
• Flexible filament straightens itself when subject to high loading
Appearance can vary from picture
depending on variant.
and deformation, and prevents material breaks
• The high-tech bristles can generate a very homogeneous pattern
• Galvanised wire stabilised with brass sheath pressed onto the shaft
• High flexibility yet high performance
• Simple placing into drill and collet chucks

Applications: Edge rounding, deburring of cross holes, processing of


honed surfaces. Surface roughness is reduced considerably. Particu-
larly suited to very hard parts (made of ceramic for example), hardened
parts and precision components and parts for aerospace

Recommendation: The brush diameter should exceed that of the bore by 10 to 15 .

■ Nylon / grit 400 ■ ■ Nylon / grit 800 ■

Ø A L S PU Order no. Order no.

2.5 20 100 1 2 0018-852 002

3 20 100 1.5 2 0008-852 003*

3.5 20 100 1.5 2 0018-852 003*

4 20 115 3 2 0008-852 004

5 20 115 3 2 0008-852 005 0008-852 805

6 20 115 3 2 0008-852 006 0008-852 806

8 20 115 3 2 0008-852 008 0008-852 808

10 20 115 4 2 0008-852 010 0008-852 810

12 20 115 6 2 0008-852 012 0008-852 812


*Without brass sheath

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 233
All lengths in mm.
INDUSTRIAL BRUSHES

Novoflex

oning tool o oflex ®


, abrasi e filament
Superior

Novoflex- honing tool, high-end quality, for internal finishing

• Flexible, self-centring honing tool


• Creates a plateau-finish
• Cross-grinding makes it a good carrier for oil film adhesion
• Can be used on manually operated machines and honing machines
Appearance can vary from picture • Use in CNC and NC machines, machining centres and auto-
depending on variant.
matic machines. Can be placed into tool spindles.

Applications: Motor cylinders, piston rods, boreholes on shafts and cranks, pneumatic
and hydraulic cylinders, valve guides, compressed air equipment, wheel cylinders,
brake control cylinders, pipes and tubes, and many other applications in the automo-
tive and aerospace industries, as well as hydraulic systems and heat exchangers

Recommendation: The use of lubricants is always required. We recommend lubrica-


ting the Novoflex-B with honing oil before using it. Mineral oil, motor oil, water-soluble
oil and cooling lubricants can be used as alternatives. Honing time 20 to 40 seconds.
The process time can be reduced to deburr cross and longitudinal holes. Cleaning
of holes using hot water and cleaning agent, and Osborn nylon pipe brushes.

■ Abr. / grit ZK 80 ■ ■ Abr. / grit SIC 120 ■ ■ Abr. / grit SIC 180 ■

W Ø A L S PU Order no. Order no. Order no.

5 5,5 40 200 2,1 1 9928-036 305


6,5 7 40 200 2,5 1 9928-036 307
7 8 50 200 3,2 1 9818-036 308
7 8 50 200 3,6 1 9828-036 308
8 9 50 200 3,6 1 9818-036 309 9828-036 309
9 10 50 200 3,6 1 9818-036 310 9828-036 310
10 11 60 200 3,6 1 9818-036 311 9828-036 311
11 12 60 200 3,2 1 9808-036 512
11 12 60 200 3,6 1 9818-036 312 9828-036 312
12 13 60 200 3,6 1 9808- 036 513 9818-036 313 9828-036 313
13 14 60 200 3,6 1 9808-036 514
14 15,5 60 200 3,6 1 9808-036 515 9818-036 316 9828-036 316
15 16 60 200 4 1 980-8036 516
15,5 17 60 200 4 1 9808-036 517
16 18 60 200 4 1 9808-036 518
16 18 60 200 4,6 1 9818-036 318 9828-036 318
17 19 60 200 4 1 9808-036 519
18 20 60 200 4 1 9808-036 520
18 20 60 200 4,6 1 9818-036 320 9828-036 320
19 21 60 200 4,5 1 9808-036 521
20 22 70 200 4,5 1 9808-036 522
20 22 70 200 4,6 1 9818-036 322 9828-036 322
21 23 70 200 4,5 1 9808-036 523
21,5 24 70 200 4,5 1 9808-036 524

234 osborn.com
Novoflex

■ Abr. / grit ZK 80 ■ ■ Abr. / grit SIC 120 ■ ■ Abr. / grit SIC 180 ■

W Ø A L S PU Order no. Order no. Order no.

22 25 70 200 5 1 9808-036 525


22 25 70 200 4,6 1 9818-036 325 9828-036 325
23 26 70 200 5 1 9808-036 526
24 27 70 200 5 1 9808-036 527
24 27 70 200 5,1 1 9818-036 327 9828-036 327
25 28 70 200 5,4 1 9808-036 528
25 28 70 200 5,1 1 9818-036 328 9828-036 328
26 29 70 200 5,4 1 9808-036 529
27 30 70 200 5,4 1 9808-036 530
27 30 70 200 5,1 1 9818-036 330 9828-036 330
29 32 70 200 5,4 1 9808-036 532
29 32 70 200 5,1 1 9818-036 332 9828-036 332
32 35 70 200 5,7 1 9808-036 535 9818-036 335 9828-036 335
35 38 70 200 5,7 1 9808-036 538 9818-036 338 9828-036 338
36,5 40 70 200 5,7 1 9808-036 540
38 41 70 200 5,7 1 9808-036 541 9818-036 341 9828-036 341
41 45 70 200 5,7 1 9808-036 545 9818-036 345 9828-036 345
45 48 70 200 6,5 1 9808-036 548
45 48 70 200 5,7 1 9818-036 348 9828-036 348
47 50 70 200 6,5 1 9808-036 550
48 51 70 200 6,5 1 9808-036 551 9818-036 351 9828-036 351
51 54 70 200 6,5 1 9808-036 554 9818-036 354 9828-036 354
54 57 70 200 6,5 1 9808-036 557 9818-036 357 9828-036 357
57 60 70 200 7,2 1 9808-036 560
57 60 70 200 7,3 1 9818-036 360 9828-036 360
60 64 70 200 7,3 1 9818-036 364 9828-036 364

■ Abr. / grit SIC 320 ■

W Ø A L S PU Order no.

4 5 40 200 1,8 1 9848-036 305


5 5,5 40 200 1,8 1 9748-036 305
5,5 6 40 200 1,8 1 9848-036 306
6 6,5 40 200 2,5 1 9748-036 306
6,5 7 40 200 2,5 1 9748-036 307
7 8 50 200 2,8 1 9848-036 308
8 9 50 200 2,8 1 9748-036 308
9 10 50 200 3,2 1 9848-036 310
10 11 60 200 3,2 1 9848-036 311
11 12 60 200 3,2 1 9748-036 312
12 13 60 200 3,6 1 9848-036 313
13 14 60 200 3,6 1 9848-036 314
14 15,5 60 200 3,6 1 9848-036 315
15 16 60 200 4 1 9848-036 316
15,5 17 60 200 4 1 9848-036 317

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 235
All lengths in mm.
INDUSTRIAL BRUSHES

Novoflex

■ Abr. / grit SIC 320 ■

W Ø A L S PU Order no.

16 18 60 200 4 1 9848-036 318


17 19 60 200 4 1 9848-036 319
18 20 60 200 4 1 9748-036 320
19 21 60 200 4,5 1 9848-036 321
20 22 70 200 4,5 1 9848-036 322
21 23 70 200 4,5 1 9848-036 323
21,5 24 70 200 4,5 1 9848-036 324
22 25 70 200 5 1 9848-036 325
23 26 70 200 5 1 9848-036 326
24 27 70 200 5 1 9848-036 327
25 28 70 200 5,4 1 9848-036 328
26 29 70 200 5,4 1 9848-036 329
27 30 70 200 5,4 1 9848-036 330
29 32 70 200 5,4 1 9848-036 332
32 35 70 200 5,7 1 9848-036 335
35 38 70 200 5,7 1 9848-036 338
36,5 40 70 200 5,7 1 9848-036 340
38 41 70 200 5,7 1 9848-036 341
41 45 70 200 5,7 1 9848-036 345
45 48 70 200 6,5 1 9848-036 348
47 50 70 200 6,5 1 9848-036 350
48 51 70 200 6,5 1 9848-036 351
51 54 70 200 6,5 1 9848-036 354
54 57 70 200 6,5 1 9848-036 357
57 60 70 200 7,2 1 9848-036 360

236 osborn.com
Novofil

o oflex ®
, o ofil® -WF Filament
Evolution

Filament material secured in spiral shape in 2-fold wire core

• Very dense filament


• Very good surface qualities
• Long service life
• The special flat bristles ensure a high contact area with the component worked on
Appearance can vary from picture
depending on variant.
Applications: Generally for the deburring and surface finishing of bores and cylindrical
workpieces, such as in motors, pumps and hydraulic, pneumatic and brake cylinders.

Recommendation: The brush diameter should exceed that


of the hole by 10 to 15 . Please use oscillating.

■ Abr. bristle / grit 120 ■

Ø A L S PU Order no.

56 50 125 6.35 2 9907-036 486

63 89 160 9.53 2 9907-036 308

76 102 160 9.53 2 9907-036 310

89 102 160 9.53 2 9907-036 312

102 102 160 9.53 2 9907-036 314

115 102 152 9.53 2 9907-036 316

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 23
All lengths in mm.
INDUSTRIAL BRUSHES

Hole cleaning brushes

Hole cleaning brushes, crimped wire


Superior

Hole cleaning brushes with crimped wire, industrial quality, for internal finishing

• For manual use


Appearance can vary from picture • With comfortable wooden handle
depending on variant.

Applications: To clean the insides of steel, wood and synthetic materials.


Removal of chips/swarf and loose particles, and paint and lacquer residues

■ Steel / 0.20 ■

Ø A L PU Order no.

15 100 280 10 0002-892 215

20 100 280 10 0002-892 220

25 100 280 10 0002-892 225

30 100 280 10 0002-892 230

238 osborn.com
Hole cleaning brushes

Nozzle cleaning brushes, wire/nylon


Superior

No le cleaning brushes with wire or nylon filament,


industrial quality, for internal finishing

• With 2-fold wire core and eyelet


• Can also be used to clean flexible workpieces such as hoses

Appearance can vary from picture Applications: Cleaning, dust removal, deburring, ideal for clea-
depending on variant.
ning nozzles, sockets, hoses, pipes, etc.

■ Steel, crimped ■ ■ Brass, crimped ■ ■ INOX, crimped ■

Ø A L PU Order no. Order no. Order no.

4 100 300 20 0003-816 504 0003-816 304

4 100 300 20 0003-816 204

5 100 300 20 0003-816 505 0003-816 305

5 100 300 20 0003-816 205

6 100 300 20 0003-816 206 0003-816 506 0003-816 306

8 100 300 20 0003-816 308

8 100 300 20 0003-816 208 0003-816 508

10 100 300 20 0003-816 510

10 100 300 20 0003-816 210 0003-816 310

12 100 300 20 0003-816 212 0003-816 312

12 100 300 20 0003-816 512

15 100 300 20 0002-816 215 0002-816 515 0002-816 315

18 100 300 20 0002-816 218 0002-816 518 0002-816 318

20 100 300 20 0002-816 220 0002-816 520 0002-816 320

25 100 300 20 0002-816 225 0002-816 525 0002-816 325

■ Nylon ■

Ø A L PU Order no.

4 100 300 20 0003-816 804

5 100 300 20 0003-816 805

6 100 300 20 0003-816 806

8 100 300 20 0003-816 808

10 100 300 20 0003-816 810

12 100 300 20 0003-816 812

15 100 300 20 0003-816 815

18 100 300 20 0003-816 818

20 100 300 20 0003-816 820

25 100 300 20 0003-816 825

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 23
All lengths in mm.
INDUSTRIAL BRUSHES

Other brushes

attery terminal brushes, steel wire


Superior

attery terminal brush with plastic body, industrial quality

• One brush with two uses - tapered brush filament for cleaning the connection termi-
Appearance can vary from picture nals; ring-shaped end with bonded scratch strip for cleaning the battery terminals
depending on variant. • Plastic cover to protect the brush

Applications: Cleaning battery poles and terminals

■ Steel, crimped ■

Ø T L PU Order no.

15/25 65 120 12 0008-493 100

Fitting brushes, steel wire


Superior

Fitting brush with plastic handle, industrial quality

Appearance can vary from picture


depending on variant.
• uick and efficient cleaning
• Sturdy handle with pin hole

Applications: For the cleaning inside of pipes and


solder fittings made of copper and metal

■ Steel, straight ■

Ø A L PU Order no.

13 25 160 12 0003-075 252

16 25 160 12 0003-075 253

19 28 160 12 0003-075 254

23 25 160 12 0003-075 255

Stove pipe cleaner, crimped wire


Superior

Stove pipe cleaner with crimped wire, industrial quality,


for manual cleaning of stove pipes

• The bendy wire is excellent at cleaning bends in pipes

Applications: For cleaning stove pipes and boilers

■ Steel / 0.30 ■

Ø A L PU Order no.

125 120 3000 10 0002-825 213

140 120 3000 10 0002-825 214

160 120 3000 10 0002-825 216

240 osborn.com
Accessories

Wire handle
Wire handle for pipe brushes with different connection threads, industrial quality

• Sturdy
• Ductile
• Can also be inserted into moulded bores

■ Steel ■

G L PU Order no.

1/2” BSW 1000 10 0002-819 110

M6 1000 10 1132-819 110

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 241
All lengths in mm.
INDUSTRIAL BRUSHES

Parts and sample processing

Parts and
sample processing
If you are unsure whether you have already found the ideal
tool for your industrial machining process, we recommend
our parts and sample processing service. This is an excellent
opportunity to put the quality of your tools currently in use
to the test and, if necessary, replace them with a tool that is
more suitable for the application.

We will work with you to determine the ideal tools for machi-
ning your sample parts. Depending on the task at hand, this
may involve a standard product or a custom-made tool. We
then agree on the parameters that are most important for
you when machining the workpiece. After we have received
the sample parts from you and, if necessary, the current
tools to be tested, we get to work in our test laboratory.

We can process a wide variety of components. For this Even complex workpiece geometries are no obstacle.
purpose, the workpiece is put in a clamping device or on After the parts have been machined, we create a detailed
a rotary table and can then be machined. Process-relevant documentation of our inspection results for you. In our
parameters such as rotati-onal speed, cutting speed, report we define the objectives, the test sequence
feeds, immersion depth, etc. can be set and the results and the conclusions.
are measured.
Based on this evaluation, you can compare the quality of
the tools you are currently using with our solutions and
make your decision.

Request our parts and sample processing service today:


service osborn.de

242 osborn.com
Novotech wheel brushes
Brush technology industrial
244
Diamond
Diamond tools Strip brushes Industrial
cutting discs
BRUSH TECHNOLOGY INDUSTRIAL

Novotech wheel brushes

Novotec diamond wheel brushes


Superior

For the cutting edge preparation of carbide tools. Individual disc brushes wound around
a steel flange and with very narrow working widths.
The cutting speed is about 15 m/s (oscillating).

Filament material
The hardest abrasive medium is used as the abrasive grain here - diamond. This
Appearance can vary from picture
depending on variant. guarantees high cutting performance yet at the same time prolongs brush life.

Filament geometry
Round bristles

Applications

Ceramics
For homogenising the cutting geometries of ceramic rever-
sing plates and for deburring turbo rotors.

Carbide tools
• Carbide drill bits
• Milling tools
• Circular saws
• Reversing plates

The cutting geometries are homogenised here and provided defined


cutting edge roundness. This broadly prevents the cutting edge from brea-
king when used later at high cutting speeds and feed rates.

■ Grit 400 ■ ■ Grit 600 ■ ■ Grit 800 ■

Ø A B RPM PU Order no. Order no. Order no.

150 4 20 2800 1 4001-901 924 6001-901 924 8001-901 924

150 8 20 2800 1 4001-902 924 6001-902 924 8001-902 924

200 4 20 1400 1 4001-901 926 6001-901 926 8001- 901 926

200 8 20 1400 1 4001-902 926 6001-902 926 8001- 902 926

244 osborn.com
Industrial
Strip brushes

Brush technology industrial


cutting discs
Diamond

ATB® – Advanced
Technology Brush System 246
Diamond tools
BRUSH TECHNOLOGY INDUSTRIAL

General information

High-tech brushes for


automated deburring

Edge rounding without changing the workpiece geometry

Technical brushes are precision tools that take a


major part of the responsibility for the quality of end
products. They can be tailored to virtually any mate-
rial machined in a component-oriented manner.

Our ATB® brushes are available to you with a large selec-


tion of abrasive bristles having silicone carbide or ceramic
filament, with different grit sizes and filament diameters.

ATB® brushes are designed for direct adaption on tool holders Before machining - Distinct burrs on the edge.
Milling grooves on the surface.
with face mill arbors (DIN 6357) and shell mill mounts
(DIN 6358). This means they can be used on machining
centres, CNC millers lathes and robot cells for example.

Brushes are deployed downstream of the machining process,


and the use of cooling lubricants, emulsions and water poses
no problems. This means the machined work pieces can
be directly deburred and finished in a reliable and repro-
ducible manner without reclamping on the machine.

After machining - Burrs have been reliably removed and the edges
rounded. The surface has a uniform, brushed appearance.

246 osborn.com
General information

ATB ® brushes are non-cutting tools.


They are used mainly for removing burrs and
secondary burrs generated in the upstream machi-
ning process. The surface textures of components
are positively influenced at the same time.

Deburring directly after the machining process aximum filament density


Minimum process costs
Shorter cycle times and very uniform edge rounding,
and so particularly suited for the deburring of: ATB® brushes have filament densities four times higher
than disc brushes manufactured in the conventional way
• Milled and turned parts (punched). This means brush life is prolonged many
• Ground components times over - with at the same time quicker processing
• Sinter parts times and better and more efficient deburring results.
• Punched, nippled and pressed parts
• Pneumatic and hydraulic parts Features
• Engine components such as cylinder • Bristles are securely casted
heads and cylinder blocks • Extremely dense filament surface
• Die-cast parts • Planar filament surface
• Valve plates • High abrasive grit content for effective deburring
• Parts ground flat • High levels of form stability and concentricity
• Toothed parts • Aggressive brushing effect
• Contact and sealing surfaces • Can be tailored to any material machined
• Finishes • Use with coolant possible/recommended
• Standardised face mill arbors and shell mill mounts
• Can be used on the same machining center/CNC
machine directly after the upstream machining process

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 247
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

ATB® brushes

ATB® brushes with maximum fill density,


com atible with clam ing fixture
Evolution

Can be used for deburring components made of the most diverse


of materials, such as steel, aluminium and cast iron.

Appearance can vary from picture


depending on variant.
■ NHS 80 ■ ■ NHS 120 ■ ■ NHS 180 ■ ■ NHS 320 ■

Ø T B For clamping fixture PU Order no. Order no. Order no. Order no.

50 35 16 (hexagonal) K = Fixture with shank 1 6701-604 912 5411-604 912 5431-604 912 5441-604 912

76 35 16 (hexagonal) L = Fixture with shank 1 3111-604 913 9841-604 913 3311-604 913 3151-604 913

85 35 16 (hexagonal) J = Fixture with shank 1 6201-604 914 1601-604 914 2211-604 914 6231-604 914

106 35 16 (hexagonal) H = Fixture with shank 1 3101-604 914 3221-604 914 3321-604 914 3401-604 914

■ NHC 80 ■ ■ NHC 120 ■ ■ NHC 180 ■ ■ NHC 320 ■

Ø T B For clamping fixture PU Order no. Order no. Order no. Order no.

50 35 16 (hexagonal) K = Fixture with shank 1 2201-604912 1301-604912 1311-604912 1321-604912

76 35 16 (hexagonal) L = Fixture with shank 1 1321-604913 1331-604913 1351-604913 1361-604913

85 35 16 (hexagonal) J = Fixture with shank 1 1341-604914 1351-604914 1361-604914 1371-604914

106 35 16 (hexagonal) H = Fixture with shank 1 5891-604914 9901-604914 4411-604914 1381-604914

ATB® brushes with maximum fill


density, for tool holders
Evolution

For the deburring of contact and sealing surfaces, and the functional areas
of the most diverse of components. They should be used on stationary
machines. Usage with cooling lubricant, water or oil is recommended.
Appearance can vary from picture
depending on variant.
■ NHS 80 ■ ■ NHS 120 ■ ■ NHS 180 ■ ■ NHS 320 ■

Ø T B For clamping fixture PU Order no. Order no. Order no. Order no.

125 40 18 + Driving hole C = Fixture for HSK/SK 1 3101-604 916 3201-604 916 3311-604 916 3401-604 916

150 40 18 + Driving hole D = Fixture for HSK/SK 1 3111-604 916 3211-604 916 4341-604 916 3411-604 916

175 40 18 + Driving hole E = Fixture for HSK/SK 1 3131-604 916 3231-604 916

200 40 18 + Driving hole F = Fixture for HSK/SK 1 8411-604 918 4021-604 918 5901-604 918

250 38 18 + Driving hole G = Fixture for HSK/SK 1 6511-604 919 6171-604 916 2401-604 919

■ NHC 80 ■ ■ NHC 120 ■ ■ NHC 180 ■ ■ NHC 320 ■

Ø T B For clamping fixture PU Order no. Order no. Order no. Order no.

125 40 18 + Driving hole C = Fixture for HSK/SK 1 0101-604916 0201-604916 0311-604916 0401-604916

150 40 18 + Driving hole D = Fixture for HSK/SK 1 0111-604916 0211-604916 0341-604916 0411-604916

175 40 18 + Driving hole E = Fixture for HSK/SK 1 0131-604916 0231-604916

200 40 18 + Driving hole F = Fixture for HSK/SK 1 1611-604918 0021-604918 0901-604918

250 38 18 + Driving hole G = Fixture for HSK/SK 1 8771-604919

248 osborn.com
ATB® brushes

Clam ing fixtures for ®


disc brushes

Appearance can vary from picture


depending on variant.

INDEX K / Ø 50 mm INDEX L / Ø 76 mm INDEX L / Ø 85 mm INDEX L / Ø 106 mm

Clamping fixture PU Order no. Order no. Order no. Order no. Order no.

With shank (Ø 12 mm) and clamping DIN 6535-HB 1 5002-075 000 3642-075 000 9602-075 000 3652-075 000

INDEX C / Ø 125 mm INDEX D / Ø 150 mm INDEX E / Ø 175 mm INDEX F / Ø 200 mm INDEX G / Ø 250 mm

Clamping fixture PU Order no. Order no. Order no. Order no. Order no.

For inclusing on clamping cones HSK/SK tool holder 1 3602-075 000 3612-075 000 3622-075 000 3692-075 000 1922-075 000

Tool holders

Appearance can vary from picture


depending on variant.

Tool holders for INDEX PU Order no.

HSK – A63, to DIN 69893 C, D, E, F, G 1 3603-604 000

HSK – A100 to DIN 69893 C, D, E, F, G 1 3633-604 000

SK – 40 to DIN 69871 C, D, E, F, G 1 3613-604 000

Weldon surface with shank 12 mm diameter, HSK - A63 to DIN 69893 H, J, K, L 1 4933-604 000

Weldon surface with shank 12 mm diameter, HSK - A100 to DIN 69893 H, J, K, L, 1 6303-604 000

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 249
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

ATB® brushes

ATB® brushes with maximum fill


density, for shell mill mount
Evolution

For the deburring of contact and sealing surfaces, and the functional areas
of the most diverse of components. They should be used on stationary
machines. Usage with cooling lubricant, water or oil is recommended. For direct
Appearance can vary from picture
depending on variant.
mounting on shell mill holders without need of further clamp set / system.

■ NHS 80 ■ ■ NHS 120 ■ ■ NHS 180 ■

Ø T B For fixture PU Order no. Order no. Order no.

50 35 Ø 16 with groove Direct to shell mill holder 1 6601-604 912 6501-604 912 6401-604 912

76 35 Ø 22 with groove Direct to shell mill holder 1 5521-604 913 5511-604 913 5501-604 913

106 35 Ø 22 with groove Direct to shell mill holder 1 5501-604 914 5791-604 914 5521-604 914

125 35 Ø 22 with groove Direct to shell mill holder 1 6721-604 916 6821-604 916 6621-604 916

125 35 Ø 27 with groove Direct to shell mill holder 1 6761-604 916 6811-604 916 6641-604 916

150 35 Ø 22 with groove Direct to shell mill holder 1 6771-604 916 6841-604 916 6651-604 916

■ NHC 80 ■ ■ NHC 120 ■ ■ NHC 180 ■

Ø T B For fixture PU Order no. Order no. Order no.

50 35 Ø 16 with groove Direct to shell mill holder 1 1421-604912 1431-604912 1441-604912

76 35 Ø 22 with groove Direct to shell mill holder 1 1451-604913 5991-604914 1461-604913

106 35 Ø 22 with groove Direct to shell mill holder 1 1421-604914 1431-604914 1441-604914

125 35 Ø 22 with groove Direct to shell mill holder 1 2431-604916 2441-604916 2451-604916

125 35 Ø 27 with groove Direct to shell mill holder 1 6991-604916 2461-604916 2471-604916

150 35 Ø 22 with groove Direct to shell mill holder 1 1061-604916 1071-604916 1091-604916

250 osborn.com
ATB® brushes

ATB® brushes with maximum


fill density, urbo line
Evolution

Brushes for use on continuous deburring systems with planetary heads.


They are used for flat parts that need to be produced and deburred using
a punching, laser, fine blanking or forming method for example.

The filament position of AT ® Turbo-Line brushes can optionally be angled to the left
Appearance can vary from picture or right at a defined angle. epending on the direction of rotation, this can bring about
depending on variant. more aggressive and effective deburring, or can limit the brush to a surface finish only.

■ NHS 80 ■ ■ NHS 120 ■ ■ NHS 180 ■ ■ NHS 320 ■

Ø T B For mounting PU Order no. Order no. Order no. Order no.

150 25 Ø 25/35 + 2 Driving holes TURBO – NEUTRAL 1 3141-604 916 3241-604 916 3351-604 916 3441-604 916

150 25 Ø 25/35 + 2 Driving holes TURBO – angled RIGHT 1 3181-604 916 3281-604 916 3391-604 916 3481-604 916

150 25 Ø 25/35 + 2 Driving holes TURBO – angled LEFT 1 3161-604 916 3261-604 916 3371-604916 3461-604916

■ NHC 80 ■ ■ NHC 120 ■ ■ NHC 180 ■ ■ NHC 320 ■

Ø T B For mounting PU Order no. Order no. Order no. Order no.

150 25 Ø 25/35 + 2 Driving holes TURBO – NEUTRAL 1 0141-604916 0241-604916 0351-604916 0441-604916

150 25 Ø 25/35 + 2 Driving holes TURBO – angled RIGHT 1 0181-604916 0281-604916 0391-604916 0481-604916

150 25 Ø 25/35 + 2 Driving holes TURBO – angled LEFT 1 0161-604916 2191-604916

Our ATB® brushes are also


available in many other designs. Our
application engineers will be happy
to advise you: [email protected]

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 251
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

ATB® brushes

ATB® wheel brush with full trim,


Cutter head holders/combined cutter arbor
Evolution

ATB® round brush with very dense abrasive nylon bristle trim and
high concentricity for process-reliable use and long service life.
tool life. With longitudinal groove for direct clamping on tool holders
(e.g. HSK, SK, BT) as cutter head holders and combi milling arbor holders.
Appearance can vary from picture
depending on variant. Depending on the material of the component to be machined, the brush can be
can be selected with ceramic grit (NH-C) or silicon carbide grit (NH-S).
Please ask our application technicians about this.

Application: On CNC machines, machining centres and on robot systems. Preferably


to be used wet with cooling lubricant or oil. Suitable directly after machining for
deburring and edge rounding on components with side and inner surfaces, as well as
for fine machining of component contours.

■ NHC 120 ■ ■ NHC 180 ■ ■ NHS 120 ■ ■ NHS 180 ■

Ø T B For fixture PU Order no. Order no. Order no. Order no.

125 25 Ø 22 with NUT Cutter head / combi bevel mandrel 1 2111401913

125 25 Ø 22 with NUT Cutter head / combi bevel mandrel 1 2121401913

125 25 Ø 22 with NUT Cutter head / combi bevel mandrel 1 2101401913

125 25 Ø 22 with NUT Cutter head / combi bevel mandrel 1 8401401913

252 osborn.com
Tungsten carbide burrs
Brush technology industrial

254
Diamond
Diamond tools Strip brushes Industrial
cutting discs
BRUSH TECHNOLOGY INDUSTRIAL

General Information

Tungsten carbide burrs, Z6 cut


Superior

Tungsten carbide burrs with Z6 cut offer high material removal and are
suitable for universal use on the most important industrial materials.

For processing of: stainless steel, steel, non-ferrous metal, cast iron

Recommended application speed (RPM)

soft material hard material

• unalloyed steel • alloy steel


• cast steel • tool steel
• cast iron • rust and acid resistant steel

cutting speed (m/min) cutting speed (m/min)


min. 450 max. 600 min. 250 max. 350
Ø Head (KD) RPM RPM
3 48.000 64.000 27.000 37.000
6 24.000 32.000 13.000 19.000
8 18.000 24.000 10.000 14.000
9,5 15.000 20.000 8.000 12.000
10 14.000 19.000 8.000 11.000
12 12.000 16.000 7.000 9.000
12,7 11.000 15.000 6.000 9.000
16 9.000 12.000 5.000 7.000

254 osborn.com
General Information

30 % S TO CK
MORE OVAL
REM

More Power?

With our special cut Shipyard, you get a


30 % increase in stock removal thanks to the opti-
mised cutting angle. Available on all head shapes.

Please contact us:


Phone: + 44 1291643200

Z6 SHIPYARD

Recommendations

Problem Solution

• Increase clamping length (min. 2/3 of shank length)


• Reduce contact pressure
Tool impact/rattle
• Reduce surface contact (max. 1/3 of head circumference)
• Clamp workpiece with less projection

Discolouration of the tool in the


transition from milling head to shank
• Reduce speed (see RPM)
• Reduce contact pressure
• Reduce surface contact (max. 1/3 of head circumference)
Head detaches from the shank

• Avoid impact loads


• Increase clamping length (min. 2/3 of shank length)
Problems with broken teeth
• Reduce contact pressure
and premature wear
• Reduce surface contact (max. 1/3 of head circumference)
• Clamp workpiece with less projection

Tailor-made solutions

You need a different cut, shaft length or different dimensions?


We will be pleased to work out a tailor-made solution for your machining process.

Please contact us:


Phone: + 44 1291643200

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 255
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

Tungsten carbide burrs

Cylindrical shape (ZYA)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0013-080 050

08 20 06 65 Z6 1 20.000 - 30.000 0003-080 065

10 20 06 65 Z6 1 15.000 - 25.000 0013-080 065

12,7 25 06 70 Z6 1 12.000 - 18.000 0063-080 070

03 13 03 40 Z6 1 45.000 - 70.000 0013-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0003-080 043

Cylindrical shape, end cuts (ZYA-S)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0023-080 050

08 20 06 65 Z6 1 20.000 - 30.000 0023-080 065

10 20 06 65 Z6 1 15.000 - 25.000 0033-080 065

12,7 25 06 70 Z6 1 12.000 - 18.000 0003-080 070

03 13 03 40 Z6 1 45.000 - 70.000 0023-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0013-080 043

Round cylindrical shape (WRC)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0033-080 050

08 20 06 65 Z6 1 20.000 - 30.000 0043-080 065

10 20 06 65 Z6 1 15.000 - 25.000 0053-080 065

12,7 25 06 70 Z6 1 12.000 - 18.000 0013-080 070

03 13 03 40 Z6 1 45.000 - 70.000 0033-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0023-080 043

Spherical shape (KUD)


KD KL SD GL KVZ PU RPM Order no.

06 05 06 50 Z6 1 25.000 - 40.000 0043-080 050

08 6,5 06 51 Z6 1 20.000 - 30.000 0003-080 051

10 09 06 54 Z6 1 15.000 - 25.000 0003-080 054


12 11 06 54 Z6 1 12.000 - 18.000 0013-080 054

16 14 06 59 Z6 1 9.000 - 13.000 0003-080 059

03 2,8 03 40 Z6 1 45.000 - 70.000 0043-080 040

06 05 03 39 Z6 1 25.000 - 40.000 0003-080 039

256 osborn.com
Tungsten carbide burrs

Oval shape (TRE)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0053-0800 50

08 13 06 58 Z6 1 20.000 - 30.000 0003-080 058

9,5 16 06 61 Z6 1 15.000 - 28.000 0003-080 061

12,7 22 06 67 Z6 1 12.000 - 18.000 0003-080 067

03 07 03 40 Z6 1 45.000 - 70.000 0053-080 040

06 10 03 40 Z6 1 25.000 - 40.000 0063-080 040

Flame shape (FLF)


KD KL SD GL KVZ PU RPM Order no.

06 18 06 50 Z6 1 25.000 - 40.000 0063-080 050

08 20 06 65 Z6 1 20.000 - 30.000 0063-080 065

10 25 06 70 Z6 1 15.000 - 25.000 0023-080 070

12,7 32 06 77 Z6 1 12.000 - 18.000 0003-080 077

03 08 03 40 Z6 1 45.000 - 70.000 0073-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0033-080 043

Tree shape (SPG)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0083-080 050

08 18 06 63 Z6 1 20.000 - 30.000 0003-080 063

10 20 06 65 Z6 1 15.000 - 25.000 0093-080 065

12,7 25 06 70 Z6 1 12.000 - 18.000 0043-080 070

03 13 03 40 Z6 1 45.000 - 70.000 0093-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0053-080 043

Round tree shape (RBF)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0073-080 050

08 20 06 65 Z6 1 20.000 - 30.000 0073-080 065

10 20 06 65 Z6 1 15.000 - 25.000 0083-080 065

12,7 25 06 70 Z6 1 12.000 - 18.000 0033-080 070

03 13 03 40 Z6 1 45.000 - 70.000 0083-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0043-080 043

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 257
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

Tungsten carbide burrs

Round conical shape (KEL)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0103-080 050

08 20 06 65 Z6 1 20.000 - 30.000 0113-080 065

10 30 06 75 Z6 1 15.000 - 25.000 0003-080 075

12,7 32 06 77 Z6 1 12.000 - 18.000 0013-080 077

03 13 03 40 Z6 1 45.000 - 70.000 0113-080 040

Conical shape (SKM)


KD KL SD GL KVZ PU RPM Order no.

06 16 06 50 Z6 1 25.000 - 40.000 0093-080 050

10 20 06 65 Z6 1 15.000 - 25.000 0103-080 065

12,7 25 06 70 Z6 1 12.000 - 18.000 0053-080 070

03 13 03 40 Z6 1 45.000 - 70.000 0103-080 040

06 13 03 43 Z6 1 25.000 - 40.000 0063-080 043

Tip shape, angle 60° (KSJ)


KD KL SD GL KVZ PU RPM Order no.

10 13 06 58 Z6 1 15.000 - 25.000 0013-080 058

Tip shape, angle 90° (KSK)


KD KL SD GL KVZ PU RPM Order no.

10 08 06 55 Z6 1 15.000 - 25.000 0003-080 055

Cup shape (WKN)


KD KL SD GL KVZ PU RPM Order no.

10 13 06 58 Z6 1 15.000 - 25.000 0023-080 058

258 osborn.com
Tungsten carbide burrs

Tungsten carbide burrs set, Z6 cut


Superior

The best in one set: carbide cutters set consisting of our five most
popular cutter shapes, of course with the Z6 cross serration. They
offer high material removal and are suitable for universal use on the
most important industrially used materials.

For processing of: stainless steel, steel, non-ferrous metal, cast iron

Order no.
Typ KD KL SD GL KVZ PU RPM Order no.
Single Article

RBF 0033-080 070 12,7 25 06 70 Z6 1 12.000 - 18.000

WRC 0033-080 050 06 16 06 50 Z6 1 25.000 - 40.000

WRC 0053-080 065 10 20 06 65 Z6 1 15.000 - 25.000 0013-080 000

KUD 0003-080 054 10 09 06 54 Z6 1 15.000 - 25.000

ZYA 0003-080 065 08 20 06 65 Z6 1 20.000 - 30.000

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 259
All lengths in mm.
Punched brushes
Brush technology industrial

262
Diamond
Diamond tools Strip brushes Industrial
cutting discs
BRUSH TECHNOLOGY INDUSTRIAL

Punched brushes

Punched brushes

Punched brushes are extremely versatile and can be precisely matched to the application. This applies
in particular to the wide range of outside diameters and installation widths. Due to the plastic or wooden
bodies used, a significantly lower dead weight can be achieved compared to metal body brushes, which
has a positive effect on the required drive power of the brush system. Individual holes are drilled in the
body in a fixed pattern and the bristle material is punched in. The number of holes in the brush body and
their spacing from each other ultimately determine the fill density of the brush.

Punched brushes are therefore used in a lower speed range and are suitable for both dry and wet
applications. For applications in the food industry bodies and bristles are available that meet exactly
these requirements.

We offer disc brushes, lath brushes and wheel/roller brushes in punched shape. A specialty are our
Multizack roller brushes, which you will find at the end of the chapter. Here, standardized individual
segments with a width of 100 mm can be assembled as required to form longer roller brushes. For
example, long roller brushes can be conveniently shipped and stored in cardboard boxes, and worn
individual segments can be easily replaced.

ADVANTAGES
• Variable outside diameters and working widths
• Variable fill densities
• Wide range of bristles and wires
• Almost infinite configuration possibilities
• Low dead weight
• Good price-performance ratio

APPLICATIONS
Cleaning, washing, guiding, transporting, stripping, straightening, oiling, sealing, deburring,
derusting, paint stripping, pressing, picking up, braking, sorting, distributing and many more.

262 osborn.com
Punched brushes

TRIM MATERIALS
Non-abrasive bristles Wires

Ø Nylon 6.0 Nylon 6.6 Nylon 6.10/12 PPN Steel wire Brassed Stainless steel Brass

deburring,
wet, for food acidic and deburring, derusting, deburring, non-ferrous
Application dry wet
industry alkaline areas derust, roughen roughening, roughen, clean metals
texturing wood
0.20 X X X X X X
0.30 X X X X X X X X
0.50 X X X X
0.60 X X X
0.80 X X X X
1.00 X X X
1.50 X X X
straight X X X X X X X
crimped X X X X X X X X

Abrasive bristles Natural bristles

Ø SIC Ceramics Aluminum Oxide Diamond Horsehair Tampico

deburring,
deburring, clean,
deburring of steel and surface deburring, suitable polish, clean, suitable
Application universal, remove dust,
stainless steel, cast iron processing of for carbide for high temperatures
texturing wood transport, press
non-ferrous metal
46 X X
60 X X
80 X X X
120 X X X
180 X X X
240 X X X X
320 X X X X
600 X X X
straight X X X X
crimped X X

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 263
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

Punched brushes

Punched Disc Brushes


Superior

Disc brushes are used in a wide variety of industries and sectors when flat surfaces or
geometrically demanding components are to be machined. Disc brushes with abrasive
bristles are mainly used for deburring of components with machined surfaces or for
flat parts. It is necessary that the disc brushes are used with a component overlap
of approx. 20 of the brush diameter in order to achieve an effective and consistent
Appearance can vary from picture deburring result. It is also important to match the disc brushes with the correct speed to
depending on variant. the corresponding brush diameter. As an example, a disc brush with Ø 150 mm should
be used at approx. 1,100 - 1,200 rpm.

The area in the center of a disc brush, free and not filled with bristles, the so-called free
center“ is necessary so that the difference in circumferential speed from the outer to
the center of the brush is not too great. Which ensures stable processing and uniform
wear of bristles and wires.

ust fill in our inquiry form.


You can find it here: www.t1p.de/s7jk5

If you are unsure and would like advice, we are happy to help: service osborn.de

Ø Outside in mm K Body thickness in mm T Trim length in mm

Customized special design

from 30 - 500 possible 10 - 40 14 - 125

Ø Outside in mm K Body thickness in mm T Trim length in mm

Standard diameter

130 - M 14 20 14 - 125
150 - M 14 20 14 - 125
150 25 14 - 125
165 25 14 - 125
175 25 14 - 125

Body material: plastic, wood, multiplex

264 osborn.com
Punched brushes

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 265
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

Punched brushes

Punched Lath Brushes


Superior

The strip brushes are used in many areas of industry for transporting and positioning
a wide variety of components. In addition to the requirements for aligning, braking,
wiping and noise reduction in the material flow of parts, the lath brushes are also used
for materials with sensitive surfaces such as paper, glass, plastic, etc. as a guiding,
sliding and supporting element. Here, the large variety of possible combinations of
Appearance can vary from picture trim and body materials in a wide range of dimensions meets the requirements.
depending on variant.
If you would like advice, we would be happy to help you:
service osborn.de

Minimal in mm Maximal in mm

H Body height 10 100


B Body width 10 400
L Body length 10 1000
T Free trim length 10 100

266 osborn.com
Punched brushes

Punched Wheel- and Roller Brushes


Superior

The punched wheel/roller brushes are special, versatile and are used in a wide range
of industrial applications. In addition to cleaning conveyor belts and metal sheets, they
are often used for transporting, wiping, washing, dedusting, oiling, guiding, pressing
on, etc. A wide range of applications can also be found in the food sector.

For the use on the corresponding machines and drives, we also offer the
Appearance can vary from picture corresponding mounting and drive shafts in steel and stainless steel for the stamped
depending on variant. roller brushes. We will manufacture them according to your specifications.

Simply fill out our inquiry form. You can find it here:
www.t1p.de/dq52

If you are unsure and would like advice, we are happy to help:
service osborn.de

Ø Brush L Body length T Trim length

K Body Ø in mm Min. in mm Max. in mm Min. - Max. in mm Min. - Max. in mm

20 25 270 6.5 - 800 14 - 140


40 45 290 6.5 - 800 14 - 140
60 65 310 6.5 - 800 14 - 140
80 85 330 6.5 - 800 14 - 140
100 105 350 6.5 - 800 14 - 140
120 125 370 6.5 - 800 14 - 140
140 145 390 6.5 - 800 14 - 140
160 165 410 6.5 - 800 14 - 140
180 185 430 6.5 - 800 14 - 140
200 205 450 6.5 - 800 14 - 140
220 225 470 6.5 - 800 14 - 140
240 245 490 6.5 - 800 14 - 140
250 255 500 6.5 - 800 14 - 140

Abrasive bristles:
maximum body length 1,500 mm

Wire, non-abrasive bristles:


Maximum body length 800 mm. Can be
extended up to 3,000 mm by means of
segmentation. Consult our application engineer,
Heiko Hanatschek: service osborn.de

There are various options for


arranging the fill. You will find
the overview on page 270.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 267
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

Punched brushes

Flexible, modular,
simple and fast.
A MULTITUDE OF
CONFIGURATION OPTIONS.
The MultiZack® brushing system from Osborn is a
modular design system. As in a construction kit, brush
bodies, fill arrangements, fill densities and a variety
of fill materials can be selected and may even be
combined with each other.

Seven standardized body diameters with the same


segment width of 100 mm are available, each of which
can be provided with high, medium or loose fill density.
(See fill densities on page 270).

Individual brush segments can be slid onto a shaft one


behind the other. The segments are then secured on
both sides of the shaft by a set collar.

Replacing the Multi-Zack segments is extremely simple


and can be carried out in a very short time, keeping
machine and plant downtimes to a minimum. All that is
required is to loosen a set collar and replace all or just
some of the segments.

Thanks to the modular system with segment


widths of 100 mm, any number of segments can
be mounted on one shaft. The advantage is that
these can be shipped and also stored in a space-
The Multi-Zack segments are positioned and secured on the
shaft with the appropriate Multi- ack adjusting rings. The saving and thus cost-effective manner and not in
toothing ensures the drive and the torque transmission. one piece as is the case with roller brushes.

268 osborn.com
Punched brushes

A MILLION USES
The modular design and simple assembly of the MultiZack®
makes it suitable for use for an extremely wide range of
different tasks. Here are just a few examples:

Cleaning, washing, polishing, deburring, peeling,


oiling, moistening and dust removal of:
Moulds, die plates, dies, foils, conveyor belts, sheets,
foodstuffs, containers, wood

Transport, guiding, dividing, sorting, dosing of:


Foodstuffs, tablets, glass and small parts

MultiZack® brushes are suitable for cleaning, transporting


and polishing fruit or vegetables.

FILL MATERIALS
A variety of different fill materials can be used.
Most suitable are synthetic monofilaments.

The most commonly used fill materials are nylon (Novofil®)


in various versions with and without abrasives as well as
natural hair (e.g. horsehair) and pure plant fibres. Depending
on the application, wire can also be used as fill material.

Should a customised size for the axle hole diameter be required,


the body segment can be fitted with a reducing insert.

Synthetic bristles, non-abrasive bristles Wires


• Nylon 6.0, Nylon 6.6, Nylon 6.10/12, PPN • Steel wire
• Brass coated steel wire
Abrasive bristles • Stainless steel
• SIC • Brass
• Ceramic
• Aluminum Oxide egetable fibers
• Diamond • Tampico

Natural hair
• Horsehair

osborn.com 269
BRUSH TECHNOLOGY INDUSTRIAL

Punched brushes

FILL ARRANGEMENTS FOR WHEEL,


ROLLER AND MULTIZACK BRUSHES
There is a wide selection of fill arrangements to choose from.

The fill materials can also be arranged in an offset pattern. Full fill

ill arranged with fields offset Fill arranged in fields


to one another.

Spiral fill running to the left


Fields of bristles with different
coloured fill material, offset to
one another.

Spiral fill running to the right

Fill arranged in a V-shape with


a rising spiral from the centre
to the left and right.

Spiral fill running to the right and to the left

FILL DENSITY
We can provide three fill densities for each body diameter as
standard: Loose, medium density and high density.

loose medium density high density

270 osborn.com
Punched brushes

TECHNICAL DATA
Designation Outer Ø max. Body Ø Bore Teeth Rows Fill density

MZ 31 06 81 231 31 20 6 12 loose

MZ 31 08 60 231 31 20 8 16 medium density

MZ 31 10 48 231 31 20 10 20 high density

MZ 45 08 88 245 45 25 8 16 loose

MZ 45 12 59 245 45 25 12 24 medium density

MZ 45 16 44 245 45 25 16 32 high density

MZ 57 10 89 257 57 35 10 20 loose

MZ 57 15 60 257 57 35 15 30 medium density

MZ 57 18 50 257 57 35 18 36 high density

MZ 65 12 85 265 65 40 12 24 loose

MZ 65 17 60 265 65 40 17 34 medium density

MZ 65 20 50 265 65 40 20 40 high density

MZ 86 12 112 286 86 60 12 24 loose

MZ 86 20 67 286 86 60 20 40 medium density

MZ 86 30 45 286 86 60 30 60 high density

MZ 100 14 112 300 100 75 14 28 loose

MZ 100 18 87 300 100 75 18 36 medium density

MZ 100 22 71 300 100 75 22 44 high density

MZ 125 18 110 325 125 100 18 36 loose

MZ 125 24 82 325 125 100 24 48 medium density

MZ 125 28 70 325 125 100 28 56 high density

REQUEST AN OFFER Note: Are you not really sure which


configuration is the best choice for your
If you wish to provide us with the parameters for application? No problem. Our application
your application, we would be more than happy to engineers will be happy to advise you.
send you an offer for a MultiZack ® brush
service osborn.de
Simply download our request form, fill it in and send it off.

Download request form:


www.t1p.de/d4e5

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 271
All lengths in mm.
BRUSH TECHNOLOGY INDUSTRIAL

Punched brushes

BENEFITS OVERVIEW:

• Simple and fast mounting by the operator • Different fill patterns (also with fields
of bristles offset to each other)
• Easy replacement of individual brush
segments if they become worn • Three different fill densities with
full cover
• Disposable system – the brush shaft can be reused
• Space-saving storage and
• Various brush diameters and
favourable transport costs achieved through
working widths available
delivery of
• Standard spindle hole diameters can individual segments
be modified by inserting adapters
• No separate packaging is required
• Multiple segments can be
• The MultiZack® body has high shape
mounted on a single shaft
stability and temperature resistance due to
• Teeth positively lock the segments to the shaft and the use of glass fibre reinforced plastic
the bodies are secured with an adjusting ring
• Homogeneous and closed fill surface without
• A variety of different fill materials can be used gaps forming between the individual segments

272 osborn.com
Strip brushes

Strip brushes

General information 274


cutting discs
Diamond

Strip brushes 275


Broomate 276
Diamond tools
STRIP BRUSHES

General information

Strip brushes –
versatile all-rounders

Strip brushes and aluminium retaining rails

Find the perfect solution for your individual appli-


cation with the strip brushes from Osborn.

Typical applications include:


• Sealing
• Guiding
• Positioning
• Transporting
• Protecting and shielding
• Skirting and plugging of gaps (such as cable feed-throughs)
• Wiping and stripping

Our standard range includes brushes with nylon (PA6)


bristles and galvanised steel mountings. They are avai-
lable in standard lengths of 3000 mm, as single
units or with aluminium retaining rails with an h (180°)
or F (90 ) profile. The aluminium retaining rails meet the
highest of standards as regards optics and stability.

Custom lengths, profiles and variants are also available


provided they satisfy our minimum order requirements.

rushes with horse hair filament

Also available in our standard range are strip brushes


with high-grade, pure horse hair filament.

Strip brushes from Osborn with horse hair filament repre-


sent effective sealing for any kinds of doors, gates and
windows on buildings because they provide protec-
tion from cold, draughts, insects, dust and noise.

A positive side effect is effective saving of energy because the


durable, UV-resistant horse hair filament ensures optimal thermal
insulation. They are available in standard lengths of 1000
and 2000 mm, including the 180° aluminium retaining rails.

274 osborn.com
STRIP BRUSHES

Strip brushes

Stri brushes with nylon filament


Superior

Strip brushes including aluminium retaining rails, h profile 180 /


F profile 0 with PA6 straight, black for innovative brush-based
solutions and diverse applications in all sectors of industry.

Available in lengths of 1000 mm, 2000 mm and 3000 mm.


Also available as other custom lengths in high volumes.

Type A strip brushes: Type A retaining rail:

OAT L W H PA6 Ø Order no. Profile GH PW PH Order no.


Appearance can vary from picture
15 3000 2.5 2.7 0.15 0904-905 822 180° 13.5 4.4 4 0114-906 000
depending on variant.
90° 14 5.2 5.7 0214-906 000
W

H
OAT Type B strip brushes: Type B retaining rail:

OAT L W H PA6 Ø Order no. Profile GH PW PH Order no.

19 3000 4 3.7 0.15 0924-905 822 180° 15 7.3 7 0124-906 000

45 3000 4 3.7 0.15 0904-905 825 90° 16 7.3 7 0224-906 000

Retaining rails:
Type E strip brushes: Type E retaining rail:
PH OAT L W H PA6 Ø Order no. Profile GH PW PH Order no.

PW 25 3000 5.1 6.3 0.20 0924-905 823 180° 27 8.2 10 0144-906 000
GH
32 3000 5.1 6.3 0.20 0904-905 824 90° 27 9 10 0244-906 000

45 3000 5.1 6.3 0.20 0914-905 825


rofile
Type K strip brushes: Type K retaining rail:

OAT L W H PA6 Ø Order no. Profile GH PW PH Order no.

GH 50 3000 6.6 7.5 0.20 0924-905 825 180° 30 10 12 0154-906 000


PH
75 3000 6.6 7.5 0.30 0904-905 837 90° 37 12 12 0254-906 000
PW

h rofile Type F strip brushes: Type F retaining rail:

OAT L W H PA6 Ø Order no. Profile GH PW PH Order no.

60 3000 7.8 8.7 0.50 0904-905 856 180° 33 12 13 0164-906 000

75 3000 7.8 8.7 0.30 0904-905 847 90° 41 13 14 0264-906 000

115 3000 7.8 8.7 0.50 0904-905 859

60 3000 7.8 8.7 0.90 0904-905 896

Type L strip brushes: Type L retaining rail:

OAT L W H PA6 Ø Order no. Profile GH PW PH Order no.

230 3000 11.4 12.5 0.90 0904-905 899 180° 68 18 17 0174-906 000

150 3000 11.4 12.5 0.60 0904-905 869 90° 62 17 18 0274-906 000

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 275
All lengths in mm.
STRIP BRUSHES

Strip brushes

Stri brushes with horse hair filament


Superior

Strip brushes including aluminium retaining rail, h profile 180 , with horse
hair filament for the perfect sealing of doors, gates and windows.

8.8
T L GH PU Order no.

15 1000 40 10 0004-906 962


25.0
15 2000 40 10 0034-906 962
GH 9.2
25 1000 50 10 0004-906 963
T 25 2000 50 10 0034-906 963

35 1000 60 10 0004-906 954


Appearance can vary from picture
35 2000 60 10 0034-906 954
depending on variant.
45 1000 70 10 0004-906 955

Strip brush mounting 5x5 mm, galvanised steel

Broomate

Broomate®
At production facilities, there are a lot of areas that need to be cleaned continually.
Osborn has developed a sweep solution that meets this need - that is simple,
professional and affordable. Our broom is made of high quality strip brushes
that are inserted under a galvani ed steel hood having a thickness of 5 mm.

The Osborn Broomate ® can be attached to a whole range of industrial


vehicles and cleans up all kinds of dirt, including liquids. There are no
rotating or electrical parts. ust attach the broom to your vehicle - done!

Maintenance-free Long service life


• Simple and affordable • Strip brushes can be used
cleaning solution for up to 1000 kilometres.
• No hydraulics, no motor, no
rotating or electrical parts Environmentally-friendly
For further information: • Easy to clean with water or • All parts can be recycled
high-pressure washer • Motor oil and electric
Scan the QR code and watch power are not required
the product video or down- Sturdy
load the entire brochure. • 5 mm galvanized steel hood, fork Simple to exchange
shoes and protective side plates • The brush strips can be
www.broomate.com replaced in an instant
Diverse attachment options • Simply open the lock, pull out
• The large selection of opti- the old strips, push in the new
onal adapters enables it to be strips and close the lock
attached quickly and easily to
virtually any vehicle deployed
in industry and agriculture.

276 osborn.com

Part numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected]
Prices per piece, not including VAT. Recommended retail prices. All lengths in mm.
Diamond cutting discs

General information 278


Diamond cutting discs universal 288
Diamond cutting discs for stone slabs 295
iamond cutting discs for tiles 2
Diamond cutting discs for concrete 300
Diamond cutting discs for natural stone 302
Diamond cutting discs for abrasive stones 303
cutting discs
Diamond

Diamond cutting discs for asphalt 304


Diamond mortar raker 304
Diamond tools

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 277
All lengths in mm.
DIAMOND CUTTING DISCS

General information

General information
TESTED SAFETY
When it comes to safety and quality, Osborn diamond cutting discs are produced
and tested in accordance with the latest standards, regulations and norms. They
meet the requirements of European safety standard EN 13 236. A majority of the
products also fulfil the highest safety requirements of the oSa.

CLEAR PRODUCT LABELLING


The following specifications provide you with an overview of the labelling on our
products.

DISC SPECIFICATIONS
Safety information

Observe the safety instructions of the machine manufacturer

Use safety goggles

Use hearing protection equipment

Wear dust mask

Wear gloves

May not be used for grinding


Type designation
In the case of diamond cutting discs,
Do not use product if damaged consists of the purpose and the perfor-
mance class (3 / 4 / 5 / 7), e.g. U5
U – Universal
S – Stone slabs
Quality line F – Tiles or fine stoneware
B – Concrete
Dimension: G – Granite and hard stone
Outer diameter, diameter of the A – Abrasive stone or asphalt
bore, max. circumferential speed, AM – Mortar joints
max. speed

Indicates special additional


features
Field of application

Standards
Our products meet the highest
safety requirements and
standards: EN 13 236 – diamond
cutting discs oSa – Organization
for the Safety of Abrasives
General information

THE RIGHT TOOL


FOR EVERY TASK
DIAMOND CUTTING DISCS

General information

A STRONG PRODUCT
IN A STRONG PACKAGE
Packaging that offers more

We think that a top product deserves packaging to match. That’s why DRONCO’s products
have sophisticated, eye-catching packaging that uses visual and tactile features to inform
and impress your customers. The outstanding quality of the products and high-quality way our
brand is presented enhance your image as a premium retailer. Self-explanatory packaging
helps you advise your customers and promotes sales.

Comprehensive Colour-coded
protection system with six
The packaging is colours
closed on the sides to provide quick
provide the product orientation
with optimal protection

Concise
labelling
Product name
indicates intended
use, product line
and additional
features

Clear view of Illustrated


the product application
Steel core and Customer can
diamond segments see spectrum of
are readily visible applications at a
glance

Clear information
All relevant informa-
tion on the product
and packaging The segment check
can be quickly ‘Feel the power.” The
read and understood hole in the packaging
lets customers
Recommendations see and feel the
for use in 16 langu- diamond segments
ages on back side
of packaging

280 osborn.com

280
General information

QUALITY LINES
FOR EVERY REQUIREMENT

Three quality lines that follow the good-better-best principle


Evolution
+ Xtreme From solid craftsman’s quality up to top-class, high-performance tools for inten-
sive industrial use. We offer you just the right tool for every requirement.
Performance

Superior
All of our products conform to the relevant standards, achieve a high
specific cutting performance and guarantee maximum safety.
Perfect

Lifetime

Evolution / Xtreme
High-power tools with outstanding performance. For intensive professional use
that subjects the tool to the highest quality requirements. Evolution products
guarantee maximum removal rates and an outstanding service life. You’ll
recognise the Evolution Line and treme Line by its label with five stars.

Superior
Premium tools for professional users. Effective, durable and cost-effec-
tive. Impresses during daily use thanks to its high removal rates and long
service life. You’ll recognise the Superior Line by its label with four stars.

Perfect
The cutting disc range for craftspeople who focus on quality and semi-
pro users. Good service life and a good cutting rate at an attractive price.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 281
All lengths in mm.
DIAMOND CUTTING DISCS

General information

CORE
GEOMETRY

Core shapes

Normal segmentation (C3) Continuous cutting


• Narrow slots with slot holes rim (GRF)
• Good heat resistance • Smooth running
• Good material removal • Clean cut edges

Normal segmentation (C3), Continuous turbo


diamond brazed cutting rim
• Narrow slots with slot holes • Continuous cutting rim
• Segments are coated with • Smooth running
diamonds during vacuum- • Clean, break-out free cut
brazing process
• Good material removal

Turbo segmentation (C3) Wide segmentation (C1)


• Narrow slots with slot holes • Wide segmentation
• Fast, aggressive cutting • Broad slots
• Longer service life • Good material discharge
(self-cleaning)

Speed segmentation (C3) Core guard segments (C1s)


• Narrow segmentation • Broad slots
• Narrow slots with slot holes • Good material discharge
• Fast, aggressive cutting • Oblique guard segments
• Longer service life, protect core against wear
no cooling breaks and premature loss of
• Also cuts metals segments

or significantly reduced
vibrations and noise

Special sandwich steel cores are used


for our ‘protect’ discs and noticeably
reduce vibrations and noise during
cutting work.

282 osborn.com
General information

DISC Steel core


made of hardened, balanced tool steel
STRUCTURE

Diamond segment
The right bond for every purpose

The bond between the individual segments is the carrier of


the synthetic diamonds. The high-tech bonds are specifically
tailored to the respective field of application, guaranteeing the
best possible results and optimal wearing of the bonds. When
it comes to the disc’s cutting ability and service life, it’s not the
highest concentration but rather the right number of diamonds
and composition of the bond:
Hard material – Soft bond
Soft material – Hard bond

Poor – Bond is subjected to excessive wear


Segment bond
Connects the core and the segment

Diamond segments are permanently joined to the core


via two methods:
The diamonds separate prematurely, resulting in a
shortened service life. Laser welding method
The diamond segments are permanently welded to
Poor – Bond is insufficiently worn the core in this case. This method ensures the highest
possible safety during work, as the loss of segments
can be almost completely excluded.

Sintering method
The diamonds are polished or broken off at the bond level. This process applies high pressure and heat to sinter
New diamonds are not released and the disc becomes dull. the diamond segments and simultaneously join them
to the core.
Perfect – Bond is worn to an ideal extent

The diamonds are released evenly. The disc retains its


cutting ability and has an ideal service life. The trail of the
bond provides the diamonds with ideal protection and
ensures optimal cutting ability.

Dry cutting discs


Osborn diamond cutting discs for dry
cutting can be used for wet cutting
as well without any issues.

Wet cutting blades


Osborn diamond cutting discs
for wet cutting may only be used
on water-cooled equipment!

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 283
All lengths in mm.
DIAMOND CUTTING DISCS

General information

For a better overview:


the colour-coding system
FIND THE RIGHT CUTTING DISC IN NO TIME
A colour-coded system with six colours organises the cutting disc packaging accord-
ing to specific groups of materials. An illustration also indicates the materials for which
our cutting discs are suitable. This helps you and your customers make the right
choice.

The detailed application table on page 286 helps you make a more precise choice
as to which diamond cutting disc is most suitable for your application.

Universal Concrete Tiles/Stoneware


Yellow Green Turquoise
General information

When should you use a continuous cutting rim?


If you want to cut materials that require a clean cut surface The continuous cutting rim prevents material from chip-
(e.g. tiles, glazed bricks, fine stoneware), we recommend ping, helping you achieve a perfect cutting finish. Discs
that you use one of our following discs: S3 turbo, S5 turbo, with a continuous cutting rim should only be used up to a
S5 turbo protect, F3, F4 cera or F5 ceraspeed. cutting depth of 2 cm when dry cutting.

Do you normally cut the same or different types of materials?


Same materials: Different types of materials:
We recommend using the following types If your applications involve various materials, we recom-
of discs: A4, B4, B5 and G4. mend using the following disc types: U3, U4, U4 speed,
U4 protect, DB4, U5 speed, U5 protect and U7 speed.

Stone slabs Granite/Hard stone Abrasive stone


Orange Grey Red
DIAMOND CUTTING DISCS

General information

APPLICATION TABLE
DIAMOND CUTTING DISCS

Screed, floor pavement,


Reinforced steel mesh

Ductile and cast pipes


Concrete roofing tiles
Concrete, reinforced
●●●

Composite concrete
extremely suitable

Wall and floor tiles


paving, for driving

Refractory bricks
●●

Fine stoneware,

Green concrete
very suitable

(up to 24 hrs.)

Cotto plates

Quarry tiles
suitable

Concrete

Asphalt

limited suitable

plaster

Eternit
Basalt
Page

UNIVERSAL / CONSTRUCTION SITE MATERIALS


U3 Perfect 288 ● ●
U4 Superior 289 ● ●● ● ● ● ● ●
U4 speed Superior 290 ●● ●● ●● ●● ●● ●● ●● ● ● ●●
DB4 Superior 290 ●● ●● ●● ●● ●● ●● ●● ●● ● ●●
U4 protect Superior 291 ●● ●● ●● ●● ●● ●● ●● ● ●●
U5 speed Evolution 292 ● ●● ●● ●●● ●●● ●●● ●●● ●● ● ●● ●●
U5 protect Evolution 293 ● ●● ●● ●●● ●●● ●●● ●●● ●● ● ●● ●
U7 speed Xtreme 294 ● ●● ●● ●●● ●●● ●●● ●●● ●● ● ●● ●●
STONE SLABS / ROOFING TILES
S3 turbo Perfect 295 ● ●● ● ◒ ●
S5 turbo Evolution 295 ●● ●●● ●●● ● ◒ ●
S5 turbo protect Evolution 296 ●● ●●● ●●● ● ◒ ●
TILES / STONEWARE
F3 Perfect 297 ● ●●
F4 cera Superior 298 ● ● ●●● ●●● ●●●
F5 cera speed Evolution 299 ● ● ●●● ●●● ●●●
CONCRETE
B4 Superior 300 ●● ●● ●● ●● ● ● ●●
B5 Evolution 301 ◒ ●● ●●● ●●● ●●● ●●● ●●● ● ●●● ●
GRANITE / HARD STONE / NATURAL STONE
G4 Superior 302 ●●● ● ● ●● ●
ABRASIVE STONES / ASPHALT / MORTAR
A4 Superior 303 ●●● ● ●●● ● ◒ ●●
A4 Asphalt Superior 304 ●●● ● ●●● ● ◒ ●●
A4 M Superior 304 ● ●● ●

286 osborn.com
General information

Cast iron up to 5-mm

Steels up to 3.5-mm

Exposed aggregate
Engineering bricks
Porous concrete

Sand-lime brick

Paving bricks

Sandstone
Limestone

Porphyry

concrete
Terrazzo
(Ytong)

Clinker,
Granite

Marble
Gneiss

Bricks
Slate
UNIVERSAL / CONSTRUCTION SITE MATERIALS
U3 Perfect ● ● ● ● ● ● ●
U4 Superior ● ● ● ● ● ● ● ● ● ●● ●●
U4 speed Superior ● ● ● ● ● ● ● ● ● ● ● ● ●● ●●
DB4 Superior ● ● ● ● ● ● ● ● ● ● ● ● ●● ● ●● ●●
U4 protect Superior ● ● ● ● ● ● ● ● ● ● ● ● ●● ●●
U5 speed Evolution ●● ●● ●● ●● ●● ●●● ● ●●● ●● ● ● ●● ●●● ●●● ●●●
U5 protect Evolution ●● ●● ●● ●● ●● ●●● ● ●●● ●● ● ● ●● ●●● ●●● ●●●
U7 speed Xtreme ●● ●● ●● ●● ●● ●●● ● ●●● ●● ● ● ●●● ●●● ●●●
STONE SLABS / ROOFING TILES
S3 turbo Perfect ● ● ● ● ● ● ● ● ● ● ● ●
S5 turbo Evolution ●● ●● ● ● ● ● ● ● ● ●● ● ●●
S5 turbo protect Evolution ●● ●● ● ● ● ● ● ● ● ●● ● ●●
TILES / STONEWARE
F3 Perfect
F4 cera Superior ● ● ● ●
F5 cera speed Evolution ●● ●● ● ●●
CONCRETE
B4 Superior ● ● ◒ ◒ ●● ●● ●●
B5 Evolution ●● ● ● ●● ●● ●● ●● ●● ● ●● ●●● ●●● ●●●
GRANITE / HARD STONE / NATURAL STONE
G4 Superior ●●● ●●● ● ●● ●● ●● ● ●● ● ●● ●● ●
ABRASIVE STONES / ASPHALT
A4 Superior ●● ●●● ●●● ●●
A4 Asphalt Superior ●● ●●● ●●● ●●
A4 M Superior ●● ●● ● ●●

On which type of machine can the diamond discs be used?

Table saws Petrol saws


Angle grinders
25.4 mm or 30 mm bore 20 mm or 22.23 mm
22.23 mm bore
or 25.4 mm bore

ou’ll find this information in the detailed description provided for each type of disc on the following pages.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 287
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs universal

U3 UNIVERSAL
Perfect CONSTRUCTION SITE MATERIALS

Sintered, segmented diamond cutting disc for use on construction site materials.

• For universal application with low to normal loads


• Good price-performance ratio
• Good cutting ability

Field of application: Dry or wet cutting. For construction site mate-


rials such as concrete, exposed aggregate concrete and bricks.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2 x 22,23 4,5 x 5/64 x 7/8 13300 8 10 C3 1 4113 810 102 042757

125 x 2 x 22,23 5 x 5/64 x 7/8 12250 9 10 C3 1 4123 810 102 042764

180 x 2,4 x 22,23 7 x 3/32 x 7/8 8500 13 10 C3 1 4183 810 102 042771

230 x 2,5 x 22,23 9 x 3/32 x 7/8 6650 16 10 C3 1 4233 810 102 042788

300 x 3 x 20 12 x 7/64 x 3/4 6400 22 10 C3 1 4303 805 102 042795

300 x 3 x 22,23 12 x 7/64 x 7/8 6400 22 10 C3 1 4303 810 102 042801

300 x 3 x 25,4 12 x 7/64 x 1 6400 22 10 C3 1 4303 815 102 042818

350 x 3,2 x 25,4 14 x 7/64 x 1 5500 20 10 C3 1 4353 815 102 042825

288 osborn.com
Diamond cutting discs universal

U4 UNIVERSAL
Superior CONSTRUCTION SITE MATERIALS

Laser-welded, segmented U4 diamond cutting disc for construction site materials.


Maximum safety and very good cutting results at an attractive price.

• For universal application


• Good price-performance ratio
• High cutting speed
• Good service life

Field of application: Dry or wet cutting. For construction site materials such as
concrete, exposed aggregate concrete, border stones, natural stone and bricks.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 9 10 C3 1 4114 185 102 042832

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 10 10 C3 1 4124 185 102 042849

150 x 2,4 x 22,23 6 x 3/32 x 7/8 10200 12 10 C3 1 4154 185 102 042856

180 x 2,4 x 22,23 7 x 3/32 x 7/8 8500 14 10 C3 1 4184 185 102 042863

230 x 2,4 x 22,23 9 x 3/32 x 7/8 6650 16 10 C3 1 4234 185 102 042870

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 16 10 C3 1 4304 180 102 042887

300 x 2,8 x 22,23 12 x 7/64 x 7/8 6400 16 10 C3 1 4304 182 102 042894

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 16 10 C3 1 4304 190 102 042900

300 x 2,8 x 30 12 x 7/64 x 1 1/5 6400 16 10 C3 1 4304 192 102 042917

350 x 2,8 x 20 14 x 7/64 x 3/4 5500 19 10 C3 1 4354 180 102 042924

350 x 2,8 x 22,23 14 x 7/64 x 7/8 5500 19 10 C3 1 4354 185 102 042931

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 19 10 C3 1 4354 190 102 042948

350 x 2,8 x 30 14 x 7/64 x 1 1/5 5500 19 10 C3 1 4354 195 102 042955

400 x 3,2 x 25,4 16 x 7/64 x 1 4780 28 10 C3 1 4404 190 102 042962

450 x 3,6 x 25,4 18 x 1/8 x 1 4250 32 10 C3 1 4454 190 102 042979

Bosch quick-mount X-LOCK


115 x 2,2 x 22,23 4 1/2 x 3/32 x 7/8 13300 9 10 C3 1 4914 185 102 043631

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 9 10 C3 1 4924 185 102 043648

This item is also available


with the X-LOCK adapter

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 289
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs universal

U4 speed UNIVERSAL
Superior CONSTRUCTION SITE MATERIALS

Fast-cutting, laser-welded all-purpose disc with broad range of applications. Special


speed-slot segments enable a high cutting speed and good all-round characteristics
at an attractive price.

• High cutting speed thanks to speed-slot segments


• Special punched core for smooth operation and optimal cooling
• Outstanding price-performance ratio
• No cooling breaks required

Field of application: Dry or wet cutting. For construction site materials such
as concrete, reinforced concrete, clinker, artificial and natural stone.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 9 10 C3 1 4114 521 102 043044

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 10 10 C3 1 4124 521 102 043051

180 x 2,4 x 22,23 7 x 3/32 x 7/8 8500 14 10 C3 1 4184 521 102 043068

230 x 2,6 x 22,23 9 x 7/64 x 7/8 6650 15 10 C3 1 4234 521 102 043075

300 x 3 x 20 12 x 7/64 x 3/4 6400 20 10 C3 1 4304 521 102 043082

300 x 3 x 25,4 12 x 7/64 x 1 6400 20 10 C3 1 4304 525 102 043099

350 x 3 x 25,4 14 x 7/64 x 1 5500 23 10 C3 1 4354 525 102 043105

DB 4 – all purpose UNIVERSAL


Superior CONSTRUCTION SITE MATERIALS

Fast-cutting all-round product for wide range of universal applications


on any construction site or for emergency operations. Core is coated
directly with diamonds during a special vacuum process.

• For universal application with low to normal loads


• Good cutting ability

Field of application: Dry or wet cutting. For numerous materials such as: Artifi-
cial and natural stone, concrete, exposed aggregate concrete, concrete paving,
clinker slabs, granite slabs, sand-lime brick, brick. Various metals, iron struc-
tures and iron profiles, cast iron, sheet metals, non-ferrous metals, ductile pipes,
Suitable for battery-
synthetic materials, glass, rubber, fibreglass, plastic, carbon fibre, wood, etc.
powered angle grinders
(0 115 / 125 mm)

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,8 x 22,23 4,5 x 7/64 x 7/8 13300 8 3 C3 1 4114 208 102 042214

125 x 2,8 x 22,23 5 x 7/64 x 7/8 12250 10 3 C3 1 4124 208 102 042221

180 x 3 x 22,23 7 x 7/64 x 7/8 8500 14 3 C3 1 4184 208 102 042238

230 x 3 x 22,23 9 x 7/64 x 7/8 6650 16 3 C3 1 4234 208 102 042245

300 x 3,4 x 20 12 x 1/8 x 3/4 6400 20 3 C3 1 4304 207 102 042252

350 x 3,4 x 20 14 x 1/8 x 3/4 5500 24 3 C3 1 4354 207 102 042269

290 osborn.com
Diamond cutting discs universal

U4 protect UNIVERSAL
Superior CONSTRUCTION SITE MATERIALS

Laser-welded, all-purpose diamond cutting disc with sandwich


core that noticeably reduces vibrations and noise.

• Ergonomic, low-vibration and low-noise* operation


• Outstanding cutting speed
• Very good service life thanks to 10-mm segment height
• An ideal combination of a high level of working comfort and
good cutting performance in the middle price segment

Field of application: Dry or wet cutting. For construction site materials such
as concrete, reinforced concrete, clinker, artificial and natural stone.

Less noise – reduced vibrations


• A special sandwich core makes
work significantly more ergonomic
• Protects people and machines

*Dimension of 230 mm: -8 db(A) under load


compared to the U4 diamond cutting disc.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 9 10 C3 1 4114 234 102 042986

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 10 10 C3 1 4124 234 102 042993

230 x 2,6 x 22,23 9 x 7/64 x 7/8 6650 16 10 C3 1 4234 234 102 043006

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 20 10 C3 1 4304 232 102 043013

300 x 2,8 x 22,23 12 x 7/64 x 7/8 6400 20 10 C3 1 4304 234 102 043020

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 20 10 C3 1 4304 236 102 043037

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 291
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs universal

U5 speed UNIVERSAL
Evolution CONSTRUCTION SITE MATERIALS

Our best-seller: a laser-welded, all-round cutting disc with speed segments for a fast
cut and clean edges. Very good all-purpose characteristics, outstanding service life.
For universal application, ranging from soft, abrasive stones to hard/natural stone.
Ideal for intensive professional use.

• Top-class, all-round product


• High-performance diamonds for exceptional service life
• Outstanding service life
• Aggressive, laser-welded turbo segments
• 12 to 15-mm segment height
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For construction site materials such
as concrete, reinforced concrete, exposed aggregate concrete. For hard and
artificial stones such as gneiss, granite, clinker, porphyry and bricks.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 8 12 C3 1 4115 386 102 043167

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 9 12 C3 1 4125 386 102 043174

180 x 2,4 x 22,23 7 x 3/32 x 7/8 8500 12 12 C3 1 4185 386 102 043181

230 x 2,6 x 22,23 9 x 7/64 x 7/8 6650 16 15 C3 1 4235 386 102 043198

300 x 3,2 x 20 12 x 7/64 x 3/4 6400 21 15 C3 1 4305 657 102 043204

300 x 3,2 x 25,4 12 x 7/64 x 1 6400 21 15 C3 1 4305 667 102 043211

350 x 3,2 x 20 14 x 7/64 x 3/4 5500 25 15 C3 1 4355 657 102 043228

350 x 3,2 x 22,23 14 x 7/64 x 7/8 5500 25 15 C3 1 4355 662 102 043235

350 x 3,2 x 25,4 14 x 7/64 x 1 5500 25 15 C3 1 4355 667 102 043242

292 osborn.com
Diamond cutting discs universal

U5 protect UNIVERSAL
Evolution CONSTRUCTION SITE MATERIALS

Laser-welded, all-round disc with a special precision core with a


sandwich design that noticeably reduces vibrations and noise.

The segments are made of high-performance diamonds and a bond that is


designed for an extremely high cutting speed. Clean cutting behaviour and
a very good service life are also key characteristics of this product.

• 50% less noise, noticeably reduced vibrations


• Top-class, all-round product
• High-performance diamonds for exceptional service life
• Excellent service life
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For construction site materials such
as concrete, reinforced concrete, exposed aggregate concrete. For hard and
artificial stones such as gneiss, granite, clinker, porphyry and bricks.

50% less noise – reduced vibrations


• A special sandwich core makes
work significantly more ergonomic
• Protects people and machines

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

230 x 2,8 x 22,23 9 x 7/64 x 7/8 6650 16 10 C3 1 4235 613 102 043112

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 20 12 C3 1 4305 603 102 043129

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 20 12 C3 1 4305 624 102 043136

350 x 2,8 x 20 14 x 7/64 x 3/4 5500 24 12 C3 1 4355 603 102 043143

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 24 12 C3 1 4355 624 102 043150

Are you familiar with the latest regulations relating to the EU guidelines
for protecting workers against noise and vibrations?

Thanks to the U5 protect, responsible employers can provide their staff with a tool
that significantly reduces disruptive factors that pose a risk to health. A reduction
in the noise level of minus 10 db(A) halves the volume. Thanks to an ingenious
high-tech core, the U5 protect decreases the sound level by more than 50%. This
also makes cutting operations much more comfortable in the area surrounding
the construction site. A further bonus for the user is the noticeable reduction in
vibration levels. Together, these two factors add up to an effective method of
protecting the user’s health – without any loss in performance.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 293
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs universal

U7 speed UNIVERSAL
Xtreme CONSTRUCTION SITE MATERIALS

This laser-welded all-round disc is ultra-fast and indestructible, featuring


special segments with diamonds arranged to guarantee outstanding
cutting characteristics. Ideal for intensive professional use.

The U7 speed sets standards and combines all the features


that a high-quality, all-round disc can offer:
• Very high cutting speed thanks to innovative segment techno-
logy with geometrically arranged high-performance diamonds
• Segments and bond structure are ideally tailored to
the cutting speed and universal uses
• Outstanding service life with daily all-round use thanks to flat
segments with a height of up to 15 mm alongside a compact volume,
a high density of diamonds and optimised bond hardness
• Effortless cutting without physical exertion
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For construction site materials such
as concrete, reinforced concrete, exposed aggregate concrete. For hard and
artificial stones such as gneiss, granite, clinker, porphyry and bricks.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 9 12 C3 1 4117 135 102 043259

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 9 12 C3 1 4127 135 102 043266

180 x 2,4 x 22,23 7 x 3/32 x 7/8 8500 12 12 C3 1 4187 135 102 043273

230 x 2,6 x 22,23 9 x 7/64 x 7/8 6650 16 15 C3 1 4237 135 102 043280

300 x 3,2 x 20 12 x 7/64 x 3/4 6400 21 15 C3 1 4307 134 102 043297

300 x 3,2 x 25,4 12 x 7/64 x 1 6400 21 15 C3 1 4307 136 102 043303

350 x 3,2 x 20 14 x 7/64 x 3/4 5500 25 15 C3 1 4357 134 102 043310

350 x 3,2 x 22,23 14 x 7/64 x 7/8 5500 25 15 C3 1 4357 135 102 043327

350 x 3,2 x 25,4 14 x 7/64 x 1 5500 25 15 C3 1 4357 136 102 043334

294 osborn.com
Diamond cutting discs for stone slabs

S3 turbo
Perfect
STONE SLABS
The cost-effective alternative for cutting stone slabs. Our proven,
sintered diamond cutting disc for use on thin construction site
materials. The cutting depth should not exceed 2 cm.

• Good cutting ability


• Continuous cutting rim for clean, breakout-free cut edges

Field of application: Dry or wet cutting. For stone slabs made of concrete,
concrete roofing tiles, gneiss, granite, terrazzo, bricks.

This item is also available


with the X-LOCK adapter

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,1 x 22,23 4,5 x 5/64 x 7/8 13300 - 7 GR 1 4113 460 102 042634

125 x 2,1 x 22,23 5 x 5/64 x 7/8 12250 - 7 GR 1 4123 460 102 042641

180 x 2,6 x 22,23 7 x 7/64 x 7/8 8500 - 7 GR 1 4183 460 102 042658

230 x 2,8 x 22,23 9 x 7/64 x 7/8 6650 - 7 GR 1 4233 460 102 042665

Bosch quick-mount X-LOCK


115 x 2,1 x 22,23 4,5 x 5/64 x 7/8 13300 - 7 GR 1 4913 460 102 043679

125 x 2,1 x 22,23 5 x 5/64 x 7/8 12250 - 7 GR 1 4923 460 102 043686

S5 turbo
STONE SLABS
Evolution

The premium turbo disc from DRONCO. 9-mm castle segments and a
smooth, perforated stainless steel core are this disc’s key features. You
don’t have to worry about limitations to the cutting depth with this turbo
disc. It’s a true all-rounder on any construction site and is especially
popular amongst roofers and garden and landscape specialists.

• Fast-cutting turbo disc for thicker stone slabs as well


• Exceptional service life
• Smooth running
• Clean, breakout-free edges
• Very good all-round characteristics

Field of application: Dry or wet cutting. For concrete, concrete roofing tiles, gneiss,
granite, terrazzo, bricks, roofing tiles.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 - 9 GR 1 4115 441 102 042672

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 - 9 GR 1 4125 441 102 042689

180 x 2,5 x 22,23 7 x 3/32 x 7/8 8500 - 9 GR 1 4185 441 102 042696

230 x 2,8 x 22,23 9 x 7/64 x 7/8 6650 - 9 GR 1 4235 441 102 042702

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 295
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs for stone slabs

S5 turbo protect
Evolution
STONE SLABS
Highly ergonomic diamond cutting disc with sandwich core that noticeably reduces
vibrations and noise. You don’t have to worry about limitations to the cutting depth with
this turbo disc. and is especially popular amongst roofers and garden and landscape
specialists. Perfectly combination of a high level of working comfort, good cutting
performance and an attractive price.

• Turbo disc for thicker stone slabs as well


• Ergonomic, low-vibration and low-noise* operation
• Outstanding cutting speed
• Very good service life
• Clean, breakout-free edges
• Laterally extended segments for good cutting clearance
• Waved core for optimal cooling
• Very good all-round characteristics

Field of application: Dry or wet cutting. For concrete, concrete


roofing tiles, gneiss, granite, terrazzo, bricks, roofing tiles.

Less noise – reduced vibrations


• A special sandwich core makes
work significantly more ergonomic
• Protects people and machines

*Dimension of 230 mm: -8 db(A) under load


compared to the U4 diamond cutting disc.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 - 7 GR 1 4115 466 102 042719

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 - 7 GR 1 4125 466 102 042726

230 x 2,8 x 22,23 9 x 7/64 x 7/8 6650 - 7 GR 1 4235 466 102 042733

296 osborn.com
Diamond cutting discs for tiles

F3
Perfect
WALL TILES
Proven thousands of times over: sintered diamond cutting disc with
continuous cutting rim for breakout-free edges when cutting tiles.

• Good price-performance ratio


• Clean, breakout-free edges
• Good cutting performance during normal use

Field of application: Dry or wet cutting. For wall or floor tiles.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

100 x 1,8 x 16 4 x 5/64 x 5/8 15300 - 5 GR 1 4103 500 102 042276

110 x 1,9 x 22,23 4,5 x 5/64 x 7/8 13900 - 5 GR 1 4113 509 102 042283

115 x 1,9 x 22,23 4,5 x 5/64 x 7/8 13300 - 5 GR 1 4113 510 102 042290

125 x 1,9 x 22,23 5 x 5/64 x 7/8 12250 - 5 GR 1 4123 510 102 042306

150 x 2,1 x 22,23 6 x 5/64 x 7/8 10200 - 5 GR 1 4153 510 102 042313

150 x 2,1 x 25,4 6 x 5/64 x 1 10200 - 5 GR 1 4153 515 102 042320

180 x 2,3 x 22,23 7 x 3/32 x 7/8 8500 - 5 GR 1 4183 510 102 042337

180 x 2,3 x 25,4 7 x 3/32 x 1 8500 - 5 GR 1 4183 515 102 042344

200 x 2,4 x 22,23 8 x 3/32 x 7/8 7650 - 5 GR 1 4203 510 102 042351

200 x 2,5 x 25,4 8 x 3/32 x 1 7650 - 5 GR 1 4203 515 102 042368

230 x 2,4 x 22,23 9 x 3/32 x 7/8 6650 - 5 GR 1 4233 510 102 042375

250 x 2,4 x 25,4 10 x 3/32 x 1 6150 - 5 GR 1 4253 515 102 042382

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 297
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs for tiles

F4 cera
Superior
STONEWARE
The F4 cera is the undisputed favourite amongst tilers!
This thin, high-performance cutting disc with a turbo cutting rim
is ideally suited for effortlessly cutting stoneware and quarry tiles.
Also ideal for stone slabs of granite and other hard stones.

• Outstanding cutting speed


• Minimal physical effort required
• Clean, breakout-free edges
• Excellent service life

Field of application: Dry or wet cutting. For fine stoneware and high fired tiles.
For natural stone slabs of marble, granite or terrazzo.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 1,4 x 22,23 4,5 x 1/8 x 7/8 13300 - 7,5 GR 1 4114 512 102 042399

125 x 1,4 x 22,23 5 x 1/8 x 7/8 12250 - 7,5 GR 1 4124 512 102 042405

150 x 2 x 25,4 6 x 5/64 x 1 10200 - 7,5 GR 1 4154 517 102 042412

180 x 2 x 22,23 7 x 5/64 x 7/8 8500 - 7,5 GR 1 4184 512 102 042429

180 x 2 x 25,4 7 x 5/64 x 1 8500 - 7,5 GR 1 4184 517 102 042436

200 x 2 x 22,23 8 x 5/64 x 7/8 7650 - 7,5 GR 1 4204 512 102 042443

200 x 2 x 25,4 8 x 5/64 x 1 7650 - 7,5 GR 1 4204 517 102 042450

230 x 2 x 22,23 9 x 5/64 x 7/8 6650 - 7,5 GR 1 4234 512 102 042467

250 x 2 x 25,4 10 x 5/64 x 1 6150 - 7,5 GR 1 4254 517 102 042474

300 x 2 x 25,4 12 x 5/64 x 1 6400 - 7,5 GR 1 4304 517 102 042481

300 x 2 x 30 12 x 5/64 x 1 1/5 6400 - 7,5 GR 1 4304 518 102 042498

350 x 2 x 25,4 14 x 5/64 x 1 5500 - 7,5 GR 1 4354 517 102 042504

350 x 2 x 30 14 x 5/64 x 1 1/5 5500 - 7,5 GR 1 4354 518 102 042511

298 osborn.com
Diamond cutting discs for tiles

F5 cera speed
Evolution
STONEWARE
he tiler s fa ourite for the finest cuts
The particularly thin disc and special geometry of the cutting edge enable an
exceptional cutting speed along with comfortable, smooth working conditions.
The 10-mm-high diamond segmentation ensures an optimal service life. This
blade offers maximum safety thanks to the integrated flange around the bore.

• Thin 1.2-mm cutting rim with special geometry


• Clean, breakout-free edges
• Minimal loss of material
• Exceptionally fast cutting
• Ergonomic, smooth cutting
• Very good service life thanks to 10-mm segment height
Suitable for battery-
powered angle grinders
Field of application: Dry or wet cutting. For stoneware and high fired
This item is also available tiles. For natural stone slabs of marble, granite or terrazzo.
with the X-LOCK adapter

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 1,2 x 22,23 4,5 x 3/64 x 7/8 13300 - 10 GR 1 4115 514 102 042528

125 x 1,2 x 22,23 5 x 3/64 x 7/8 12250 - 10 GR 1 4125 514 102 042535

Bosch quick-mount X-LOCK


115 x 1,2 x 22,23 4,5 x 3/64 x 7/8 13300 - 10 GR 1 4915 514 102 043655

125 x 1,2 x 22,23 5 x 3/64 x 7/8 12250 - 10 GR 1 4925 514 102 043662

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 299
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs for concrete

B4
Superior
CONCRETE
Aggressive, laser-welded B4 diamond cutting disc for professional use on concrete
and composite concrete paving. The particularly well-balanced segment bond
guarantees it easy use on all types of concrete, including those with reinforcement.

• Easy use on all types of concrete


• High cutting speed
• Good service life
• 10-mm segment height
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For bricks, rein-


forced concrete, composite concrete paving, concrete roofing tiles,
exposed aggregate concrete, cotto slabs and terrazzo.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2 x 22,23 4,5 x 5/64 x 7/8 13300 9 10 C3 1 4114 110 102 041958

125 x 2 x 22,23 5 x 5/64 x 7/8 12250 10 10 C3 1 4124 110 102 041965

150 x 2,2 x 22,23 6 x 3/32 x 7/8 10200 12 10 C3 1 4154 110 102 041972

180 x 2,2 x 22,23 7 x 3/32 x 7/8 8500 14 10 C3 1 4184 110 102 041989

230 x 2,4 x 22,23 9 x 3/32 x 7/8 6650 16 10 C3 1 4234 110 102 041996

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 16 10 C3 1 4304 105 102 042009

300 x 2,8 x 22,23 12 x 7/64 x 7/8 6400 16 10 C3 1 4304 110 102 042016

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 16 10 C3 1 4304 115 102 042023

350 x 2,8 x 20 14 x 7/64 x 3/4 5500 19 10 C3 1 4354 105 102 042030

350 x 2,8 x 22,23 14 x 7/64 x 7/8 5500 19 10 C3 1 4354 110 102 042047

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 19 10 C3 1 4354 115 102 042054

400 x 3,2 x 25,4 16 x 7/64 x 1 4780 28 10 C3 1 4404 116 102 042061

300 osborn.com
Diamond cutting discs for concrete

B5
Evolution
CONCRETE
The laser-welded, segmented B5 diamond cutting disc is a top-class
product developed especially for concrete that features aggressive, high-
performance diamonds. Intended for intensive professional use.

• Easy use on all types of concrete


• Extremely fast cutting with minimal physical effort
• Very good service life
• 10-mm segment height
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For bricks, rein-


forced concrete, composite concrete paving, concrete roofing tiles,
exposed aggregate concrete, cotto slabs and terrazzo.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2 x 22,23 4,5 x 5/64 x 7/8 13300 8 10 C3 1 4115 611 102 042078

125 x 2 x 22,23 5 x 5/64 x 7/8 12250 9 10 C3 1 4125 611 102 042085

150 x 2,2 x 22,23 6 x 3/32 x 7/8 10200 10 10 C3 1 4155 611 102 042092

180 x 2,2 x 22,23 7 x 3/32 x 7/8 8500 12 10 C3 1 4185 611 102 042108

230 x 2,4 x 22,23 9 x 3/32 x 7/8 6650 15 12 C3 1 4235 611 102 042115

250 x 2,6 x 25,4 10 x 7/64 x 1 6150 18 12 C3 1 4255 616 102 042122

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 18 12 C3 1 4305 606 102 042139

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 18 12 C3 1 4305 616 102 042146

350 x 2,8 x 20 14 x 7/64 x 3/4 5500 21 12 C3 1 4355 606 102 042153

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 21 12 C3 1 4355 616 102 042160

400 x 3,5 x 25,4 16 x 1/8 x 1 4780 28 12 C3 1 4405 616 102 042177

450 x 3,5 x 25,4 18 x 1/8 x 1 4250 32 12 C3 1 4455 616 102 042184

500 x 4 x 25,4 20 x 5/32 x 1 3800 36 12 C3 1 4505 616 102 042191

600 x 4 x 25,4 24 x 5/32 x 1 3170 42 12 C3 1 4605 616 102 042207

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 301
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs for natural stone

G4
Superior
NATURAL STONE
High-performance, laser-welded diamond cutting disc for effortlessly cutting natural
stones. The soft, easy-cutting disc is used for applications where extremely impact-
resistant diamonds are required.

• Special cutting disc for hard stone/natural stone


• High cutting speed
• Long service life
• 10-mm segment height
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For hard stone/natural stone


such as granite, basalt, slate, terrazzo, clinker, gneiss and porphyry.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2 x 22,23 4,5 x 5/64 x 7/8 13300 8 10 C3 1 4114 010 102 042542

125 x 2 x 22,23 5 x 5/64 x 7/8 12250 9 10 C3 1 4124 010 102 042559

150 x 2,2 x 22,23 6 x 3/32 x 7/8 10200 12 10 C3 1 4154 010 102 042566

180 x 2,2 x 22,23 7 x 3/32 x 7/8 8500 14 10 C3 1 4184 010 102 042573

230 x 2,4 x 22,23 9 x 3/32 x 7/8 6650 15 12 C3 1 4234 010 102 042580

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 21 12 C3 1 4304 015 102 042597

350 x 2,8 x 20 14 x 7/64 x 3/4 5500 25 12 C3 1 4354 005 102 042603

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 25 12 C3 1 4354 015 102 042610

400 x 3,2 x 25,4 16 x 7/64 x 1 4780 28 12 C3 1 4404 015 102 042627

302 osborn.com
Diamond cutting discs for abrasive stones

A4
Superior
ABRASIVE
High-performance, laser-welded diamond cutting disc for professional use on abrasive
stone. This disc’s wear-resistant bond is extremely suitable for abrasive materials.

• Special cutting disc for abrasive materials


• High cutting speed
• Long service life
• 10-mm segment height
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For abrasive materials such as sand-lime
brick, floor pavement, plaster, sandstone, aerated concrete, brick, and roofing tiles.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 2,2 x 22,23 4,5 x 3/32 x 7/8 13300 9 7 C3 1 4114 215 102 041804

125 x 2,2 x 22,23 5 x 3/32 x 7/8 12250 10 7 C3 1 4124 215 102 041811

230 x 2,4 x 22,23 9 x 3/32 x 7/8 6650 16 7 C3 1 4234 215 102 041828

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 16 7 C3 1 4304 225 102 041835

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 19 7 C3 1 4354 227 102 041842

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 303
All lengths in mm.
DIAMOND CUTTING DISCS

Diamond cutting discs for asphalt

A4 Asphalt
Superior
ASPHALT
High-performance, laser-welded diamond cutting disc for professional use on asphalt.
Also suitable for green concrete (up to 24 hrs.), screed and abrasive, soft stone.

• Special cutting disc – designed for asphalt and abrasive materials


• High cutting speed
• Long service life
• 10 - 12 mm segment height
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. Also suitable for asphalt,


green concrete (up to 24 hrs.), screed and abrasive, soft stone.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

300 x 2,8 x 20 12 x 7/64 x 3/4 6400 18 10 C1S 1 4304 920 102 041859

300 x 2,8 x 25,4 12 x 7/64 x 1 6400 18 10 C1S 1 4304 930 102 041866

350 x 2,8 x 20 14 x 7/64 x 3/4 5500 21 10 C1S 1 4354 920 102 041873

350 x 2,8 x 25,4 14 x 7/64 x 1 5500 21 10 C1S 1 4354 930 102 041880

400 x 3,2 x 25,4 16 x 7/64 x 1 4780 24 10 C1S 1 4404 930 102 041897

450 x 3,8 x 25,4 18 x 9/64 x 1 4250 27 10 C1S 1 4454 930 102 041903

500 x 3,8 x 25,4 20 x 9/64 x 1 3800 30 10 C1S 1 4504 930 102 041910

600 x 3,8 x 25,4 24 x 9/64 x 1 3170 36 12 C1S 1 4604 930 102 041927

Diamond mortar raker

A4 M
Superior
MORTAR RAKER
High-performance, laser-welded diamond disc specially designed for
rapidly removing old mortar residue from wall or screed joints.

• Special cutting disc with 6.4-mm segment width


• High removal rate
• Good service life
• Laser welded – no cooling breaks required

Field of application: Dry or wet cutting. For screed or plaster, aerated concrete,
sand-lime bricks, bricks.

Ø in mm Ø in inches RPM min-1 No. of Segment Shape PU Item code EAN 4081600
segments height mm

115 x 6,4 x 22,23 4,5 x 1/4 x 7/8 13300 9 7 C3 1 4114 464 102 041934

125 x 6,4 x 22,23 5 x 1/4 x 7/8 12250 10 7 C3 1 4124 464 102 041941

304 osborn.com
Diamond tools

Diamond tile drills for drilling machines 306


Diamond core bits 308
Diamond cup grinders 309

Diamond
tools
DIAMOND TOOLS

Diamond tile drills for drilling machines

Cera rill for drilling machines


Evolution

DRONCO CeraDrill is an innovative, particularly powerful drill with a vacuum-


brazed diamond coating for maximum drilling performance. It is used
where conventional carbide and diamond tile drills reach their limits.

The CeraDrill bit comes with an integrated cooling liquid that is released during
drilling. This makes cooling with water and the inconveniences that come
with it unnecessary. CeraDrill bits make your work cleaner and easier.

• Vacuum-brazed diamond coating


• Integrated cooling liquid
• Simple and clean to work with
• No water cooling required

CERADRILL Field of application: For tiles, quarry tiles, ceramic and stoneware.

Dimension PU Item code EAN 4081600


Diameter x shaft diameter x length [mm]

5 x 12 x 35 1 4000 601 100 400809

6 x 12 x 35 1 4000 602 100 400816

8 x 12 x 35 1 4000 604 100 400830

10 x 12 x 35 1 4000 605 100 400847

12 x 12 x 35 1 4000 606 100 400854

14 x 12 x 35 1 4000 607 100 400861

Separate drilling aid 1 4001 100 100 400939

Safety tip
Not suitable for natural stone - the integrated
cooling liquid can leave spots on the material.
The tip of the drill bit is coated with
diamonds during the vacuum brazing
process.

306 osborn.com
Set of diamond tile drill bits for drilling machines

CeraDrill set for drilling machines


Evolution

Complete set with five Cera rill bits, drilling aid and drilling core cleaner in an
aluminium case. The perfect set for all floor tilers, plumbers and drywall builders.

Field of application: For tiles, quarry tiles, ceramic and stoneware.

CERADRILL

Dimension PU Item code EAN 4081600

Ø 5, 6, 8, 10, 12 mm 1 4000 600 100 400496

Here’s how it works:


• Remove the protective cap
• Start drilling the hole at a slant, then move to straight
• Use the drilling aid for vertical drilling
• Take a break from drilling to remove drilling dust
• Make slightly circular movements as you drill
• Let the drill bit cool after drilling each hole
• After drilling a hole, push the drilling core through the centre of the drill so that the opening remains clean
• Put the protective cap back on

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 307
All lengths in mm.
DIAMOND TOOLS

Diamond core bits

BKT concrete
Evolution

Laser-welded core drill with outstanding service life and high level of efficiency.
Innovative bonding of high-quality segments makes it suitable for all applications.
The solution for dry drilling recesses for wall sockets and light switches (68 mm)
or distribution boxes (82 mm).

• Outstanding service life


• High degree of efficiency
• 62 mm drilling depth
• Adapter in core drill = M16

Field of application: For dry drilling in concrete (including slightly reinforced), clinker, brick.

Designation PU Item code EAN 4081600

Core bit, Ø 68 mm 1 4000 368 100 400137

Core bit, Ø 82 mm 1 4000 382 100 400236

Centre bit 1 4000 478 100 400304

6-point connection 1 4000 568 100 400359

SDS connection 1 4000 668 100 400403

Complete SDS part, Ø 68 mm 1 4000 268 100 400120

Complete SDS part, Ø 82 mm 1 4000 282 100 400229

BKT abrasive stones


Evolution

Laser-welded core drill with very hard diamond segment bonding designed
especially for abrasive materials. The solution for dry drilling recesses for
wall sockets and light switches (68 mm) or distribution boxes (82 mm).

• Very good service life


• Rapid drilling progress
• 62 mm drilling depth
• Adapter in core drill = M16

Field of application: For dry drilling in sand-lime brick, sandstone, brick and masonry.

Designation PU Item code EAN 4081600

Core bit, Ø 68 mm 1 4010 010 100 400519

Core bit, Ø 82 mm 1 4010 050 100 400502

Centre bit 1 4000 478 100 400304

6-point connection 1 4000 568 100 400359

SDS connection 1 4000 668 100 400403

Complete SDS part, Ø 68 mm 1 4000 269 100 400151

Complete SDS part, Ø 82 mm 1 4000 283 100 400168

308 osborn.com
Diamond cup grinders

Diamond cup grinders for use on grinding machines equipped with extraction systems and angle grinders with sufficient covers.
These discs are the perfect tool for processing concrete and stone. Their removal rates and service life have been proven
a million times over in practical use. Please see the application table below for the right tool for your needs.

Application table for diamond cup grinders

●●● extremely suitable


DST Boomerang

DST Blue Speed


●● very suitable
DST Power

DST Speed
DST Turbo
DST Plus

● suitable

Grinding uneven areas on floor pavement ● ● ● ● ● ●


Removing irregularities on concrete ● ●● ●● ●● ●● ●●
Removing concrete ridges after formwork has been removed ● ●● ●● ●● ●● ●●
Removing dried plaster residue ● ●● ● ● ● ●
Bevelling concrete and paving stones ● ● ●● ● ● ●
Bevelling granite and natural stones ● ● ● ● ● ●
Bevelling aerated concrete ● ●● ●● ●● ● ●
Removing thermoplastic protective coatings ● ● ●● ●● ●● ●●
Removing adhesive residue on concrete surfaces ● ● ● ●● ●● ●●
Removal rate ● ●● ● ●● ●● ●●●

Safety tip User tip


When using diamond cup grinders, please always ensure Our DST Plus diamond cup grinders are also available in
that the discs do not project beyond the protective cover of a height of 22 mm on request for use on special concrete
the machine to avoid the risk of injuries! grinders.

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 309
All lengths in mm.
DIAMOND TOOLS

Diamond cup grinders

DST Power
Perfect

Versatile diamond cup grinder for sanding stone and screed floors as
well as for removing concrete ridges and for stone masonry tasks.

• Good removal rates during normal use

Field of application: For all uses on concrete, natural stone,


floor pavement, construction site materials.

Ø in mm Ø in inches RPM min-1 No. of Segment shape PU Item code EAN 4081600
segments

115 x 18 x 22,23 4 1/2 x 45/64 x 7/8 13300 8 Single row 1 4116 033 102 043457

125 x 18 x 22,23 5 x 45/64 x 7/8 12250 7 Single row 1 4126 033 102 043464

DST Plus
Superior

Special diamond cup grinder for hard stone and abrasive materials. Choice of segments
arranged in one or two rows makes this DRONCO cup grinder suitable for any purpose.

• High removal rates


• Removes significantly more material, handling is more
ergonomic with double-rowed version

Field of application: For grinding concrete, natural stone, floor pave-


ment, sand-lime brick, plaster, aerated concrete, green concrete

Ø in mm Ø in inches RPM min-1 No. of Segment shape PU Item code EAN 4081600
segments

115 x 18 x 22,23 4 1/2 x 45/64 x 7/8 13300 8 Single row 1 4116 032 102 043488

115 x 18 x 22,23 4 1/2 x 45/64 x 7/8 13300 16 Double row 1 4116 037 102 043495

125 x 18 x 22,23 5 x 45/64 x 7/8 12250 7 Single row 1 4126 032 102 043501

125 x 18 x 22,23 5 x 45/64 x 7/8 12250 14 Double row 1 4126 037 102 043518

180 x 18 x 22,23 7 x 45/64 x 7/8 8500 28 Double row 1 4186 037 102 043525

310 osborn.com
Diamond cup grinders

DST Turbo
Superior

Diamond cup grinder with turbo grinding rim for grinding


concrete and natural stone more finely.

• High removal rates with a minimum of effort


• Finer grinding finish
• Very good service life

Field of application: For grinding floor pavement, sand-


lime brick, plaster, aerated concrete, green concrete.

Ø in mm Ø in inches RPM min-1 No. of Segment shape PU Item code EAN 4081600
segments

115 x 22,23 4 1/2 x 7/8 13300 – Turbo 1 4116 041 102 043570

125 x 22,23 5 x 7/8 12250 – Turbo 1 4126 041 102 043587

DST Boomerang
Superior

The powerful universal DST Boomerang diamond cup grinder for grinding
concrete, abrasive stone and natural stone. The special geometry of the
segments ensures clean grinding performance and effective dust removal.

• High removal rate


• Removing irregularities on concrete and concrete ridges
• Removing dried plaster residue
• Bevelling concrete and paving stones, granite and natural stones
• Removing thermoplastic protective coatings
• Removing adhesive residue on concrete surfaces

Field of application: For grinding concrete, natural stone, floor pave-


ment, sand-lime brick, plaster, aerated concrete and green concrete.

Ø in mm Ø in inches RPM min-1 No. of Segment shape PU Item code EAN 4081600
segments

122 x 18 x 22,23 5 x 45/64 x 7/8 12250 7 Boomerang 1 4126 021 102 043693

Item numbers in bold: available from stock. Other dimensions, wire types and grits on request: [email protected] osborn.com 311
All lengths in mm.
DIAMOND TOOLS

Diamond cup grinders

DST Speed
Evolution

The DST Speed diamond cup grinder is a powerful tool for all users who
need to remove high quantities of material quickly. Welded segments
with ideal geometry contain special diamonds in aggressive bond.

• 2.5 times higher removal rate*


• Segments with special diamonds in aggressive bond
• Also highly suitable for removing adhesive residue and thermoplastic coatings

Field of application: For concrete, floor pavement and natural stone.

Ø in mm Ø in inches RPM min-1 No. of Segment shape PU Item code EAN 4081600
segments

115 x 18 x 22,23 4 1/2 x 45/64 x 7/8 13300 9 Radial 1 4116 042 102 043594

125 x 18 x 22,23 5 x 45/64 x 7/8 12250 9 Radial 1 4126 042 102 043600

*The result: Removal rate in grams per minute increases by a factor of 2.5 (measured in comparison to double-rowed DST 56, on B 25 concrete)

DST BLUE Speed


Evolution

The powerful DST BLUE Speed diamond cup grinder offers the highest removal rates
in the DRONCO DST product range. Its low net weight and the special geometry of
the segments facilitate ergonomic working conditions that are easy on the user.

• Special diamonds in an aggressive bond


• Phenomenally high removal rates
• Rapid work progress
• Maximum working comfort

Field of application: For grinding concrete and natural


stone as well as removing adhesive residue.

Ø in mm Ø in inches RPM min-1 No. of Segment shape PU Item code EAN 4081600
segments

115 x 22,23 4 1/2 x 7/8 13300 8 T-segment 1 4116 064 102 043617

125 x 22,23 5 x 7/8 12250 8 T-segment 1 4126 064 102 043624

312 osborn.com
Notes

osborn.com 313
OTHER CATALOGUES
FOR DOWNLOAD

IT'S THIS The quickest and easiest way is to download our


special catalogues from the Osborn website.
EASY:
If you have a smartphone or tablet PC, you can also use the
app to scan the QR code to access the overview page.

www.osborn.de/en/tos

314 osborn.com
Individuelle Handelskonzepte
Individual Trading Concepts

Handelskonzepte Katalog_13.indd 1 20.04.15 16:08


Terms & conditions and
contact addresses

TERMS & Refer to our websites for our general terms of payment and
delivery and further information on ordering and dispatch:
CONDITIONS:
www.osborn.de/en/literature

Osborn GmbH Osborn GmbH DRONCO GmbH


Ringstrasse 10 Premium Polishing Tochtergesellschaft der Osborn GmbH
35099 Burgwald, Germany Compounds Wiesenmühle 1
Tel.: + 49 64515880 Rudolf-Harbig-Weg 10 95632 Wunsiedel, Germany
Fax: + 49 6451588206 42781 Haan, Germany Tel.: + 49 92326090
[email protected] Tel.: + 49 212993070 Fax: + 49 9232609159
Fax: + 49 2129930723 [email protected]
Osborn LLC – Richmond, IN - USA [email protected]

2350 Salisbury Road North Osborn International


Richmond, IN 47374, USA a. Osborn LLC – R2001, Unit 2 , Building No. 3,
Hamilton, OH – USA Yard No. 11, Shuangying Road
Tel.: + 1 800 7203358
Fax: + 1 765 9350120 3440 Symmes Rd, Chaoyang, 100012 Beijing, China
Hamilton, OH 45015 Tel.: + 86 1084986167
[email protected]
Tel.: +1 800 7203358 [email protected]
Osborn Unipol SAS [email protected]

Parc Mail – Bâtiment Orion sborn exico


24B avenue de la Demi-Lune Osborn Lippert (India) Pvt. Ltd. Emilio Cárdenas No.211
CS 80006, 95735 ROISSY CH. Plot nos E 65 & 66, MIDC Waluj Centro Industrial Tialnepantla
DE GAULLE CEDEX, France Aurangabad - 431 136, India Tialnepantla Edo. México, 54030
Tel.: + 33 134450600 Tel.: + 91 2402556538 Mexico
Fax: + 33 139936711 Fax: + 91 2402552530 Tel.: + 52 5555659555
[email protected] [email protected]
Osborn-Unipol SLU
Osborn Unipol Lda Osborn Singapore Pte Ltd Ronda Norte, 320 P.I. Apartado 169
Rua de Pardelhas 71 206 Tuas South Avenue 2 46470 Catarroja – Valencia, Spain
4805-062 Brito-Guimarães West Point Bizhub Tel.: + 34 961325876
Portugal Singapore 637208 Fax: + 34 961324602
Tel.: + 351 253479550 Tel.: + 65 68630318 [email protected]
Fax: + 351 253576629 Fax: + 65 68634318
[email protected] [email protected]
Osborn Unipol (UK) Limited
Osborn International SRL Osborn International AB Newhouse Farm Industrial Estate
Bd. Bucovina, Nr. 151 Huskvarnavägen 105 Chepstow NP16 6UD,
725300 Gura Humorului, jud. 56123 Huskvarna, Sweden United Kingdom
Suceava Tel.: + 46 36389200 Tel.: + 44 1291643200
Romania Fax: + 44 1291643298
[email protected]
Tel.: + 40 230234212 [email protected]
Fax: + 40 230531785
[email protected]
osborn.com 315
Part number Index

Part number Page Part number Page Part number Page Part number Page Part number Page Part number Page

0001-102 006 200 0002-502 141 135 0002-505 362 136 0002-511 161 175 0002-622 131 120 0002-892 215 238
0001-102 016 200 0002-502 141 157 0002-505 362 158 0002-512 061 122 0002-622 151 120 0002-892 220 197
0001-102 095 200 0002-502 142 135 0002-505 542 136 0002-512 062 122 0002-622 331 120 0002-892 220 238
0001-104 924 200 0002-502 142 157 0002-505 542 158 0002-512 161 122 0002-622 351 120 0002-892 225 197
0001-110 114 202 0002-502 143 135 0002-506 141 135 0002-512 162 122 0002-623 131 120 0002-892 225 238
0001-120 097 202 0002-502 143 157 0002-506 141 157 0002-512 342 122 0002-623 151 120 0002-892 230 197
0001-122 096 202 0002-502 332 136 0002-506 142 135 0002-512 361 122 0002-626 061 107 0002-892 230 238
0001-150 592 194 0002-502 332 158 0002-506 142 157 0002-512 362 122 0002-626 251 107 0002-911 941 139
0001-150 593 194 0002-502 333 136 0002-506 161 135 0002-514 161 122 0002-626 650 107 0002-911 951 139
0001-150 594 194 0002-502 333 158 0002-506 161 157 0002-514 361 122 0002-626 651 107 0002-921 874 108
0001-150 595 194 0002-502 341 136 0002-506 162 135 0002-522 141 175 0002-630 304 164 0002-921 875 108
0001-151 132 194 0002-502 341 158 0002-506 162 157 0002-522 161 175 0002-630 305 164 0002-930 821 143
0001-151 133 194 0002-502 342 136 0002-506 332 136 0002-522 341 175 0002-630 310 164 0002-930 902 147
0001-151 134 194 0002-502 342 158 0002-506 332 158 0002-522 361 175 0002-630 311 164 0002-930 907 147
0001-151 135 194 0002-502 343 136 0002-506 341 158 0002-532 161 175 0002-630 316 164 0002-930 912 147
0001-151 136 194 0002-502 343 158 0002-506 342 136 0002-532 361 175 0002-630 317 164 0003-000 001 204
0001-151 332 194 0002-502 542 136 0002-506 342 158 0002-544 141 175 0002-630 328 164 0003-000 024 204
0001-151 333 194 0002-502 542 158 0002-506 343 136 0002-544 161 175 0002-630 334 164 0003-000 100 154
0001-151 334 194 0002-503 142 135 0002-506 343 158 0002-544 341 175 0002-630 335 164 0003-000 130 154
0001-151 335 194 0002-503 142 157 0002-506 361 158 0002-544 361 175 0002-630 340 164 0003-000 222 129
0001-151 392 194 0002-503 143 135 0002-506 362 136 0002-554 161 175 0002-630 341 164 0003-000 222 189
0001-151 393 194 0002-503 143 157 0002-506 362 158 0002-554 361 175 0002-631 131 104 0003-000 223 129
0001-151 394 194 0002-503 331 136 0002-506 363 136 0002-566 141 175 0002-631 151 104 0003-000 223 189
0001-151 395 194 0002-503 331 158 0002-506 363 158 0002-566 161 175 0002-631 331 104 0003-000 242 129
0001-152 022 194 0002-503 332 136 0002-506 542 136 0002-566 361 175 0002-631 351 104 0003-000 242 189
0001-152 023 194 0002-503 332 158 0002-506 542 158 0002-576 141 175 0002-632 131 120 0003-000 243 129
0001-152 024 194 0002-503 333 136 0002-507 142 135 0002-576 145 181 0002-632 151 120 0003-000 243 189
0001-152 025 194 0002-503 333 158 0002-507 142 157 0002-576 161 175 0002-632 331 120 0003-000 244 129
0001-152 132 194 0002-503 341 136 0002-507 162 135 0002-576 195 181 0002-632 351 120 0003-000 244 189
0001-152 133 194 0002-503 341 158 0002-507 162 157 0002-576 341 175 0002-641 131 104 0003-056 306 232
0001-152 134 194 0002-503 342 136 0002-507 342 136 0002-576 345 181 0002-641 151 104 0003-056 308 232
0001-152 135 194 0002-503 342 158 0002-507 342 158 0002-576 395 181 0002-641 181 104 0003-056 310 232
0001-152 332 194 0002-503 343 136 0002-507 362 136 0002-576 906 182 0002-641 351 104 0003-056 326 232
0001-152 333 194 0002-503 343 158 0002-507 362 158 0002-576 916 182 0002-653 131 104 0003-056 328 232
0001-152 334 194 0002-503 542 136 0002-507 542 136 0002-587 161 175 0002-653 151 104 0003-056 330 232
0001-152 335 194 0002-503 542 158 0002-507 542 158 0002-587 162 179 0002-653 181 104 0003-056 400 231
0001-158 522 194 0002-504 141 135 0002-509 142 145 0002-587 341 175 0002-653 351 104 0003-056 403 231
0001-158 523 194 0002-504 141 157 0002-509 142 167 0002-608 131 110 0002-664 131 173 0003-056 406 231
0001-158 524 194 0002-504 142 135 0002-509 143 145 0002-608 133 111 0002-664 151 173 0003-056 409 231
0001-158 525 194 0002-504 142 157 0002-509 143 167 0002-608 134 111 0002-664 152 173 0003-056 412 231
0001-179 097 199 0002-504 143 135 0002-509 144 145 0002-608 135 111 0002-676 131 173 0003-056 415 231
0001-179 297 199 0002-504 143 157 0002-509 144 167 0002-608 151 110 0002-676 151 173 0003-056 418 231
0001-261 173 199 0002-504 161 135 0002-509 162 145 0002-608 153 111 0002-676 181 173 0003-056 425 231
0001-401 912 151 0002-504 161 157 0002-509 162 167 0002-608 154 111 0002-686 131 173 0003-056 427 231
0001-432 603 193 0002-504 162 135 0002-509 163 145 0002-608 155 111 0002-686 151 173 0003-056 428 231
0001-432 604 193 0002-504 162 157 0002-509 163 167 0002-608 183 111 0002-686 181 173 0003-056 429 231
0001-432 613 193 0002-504 163 135 0002-509 164 145 0002-608 184 111 0002-808 100 229 0003-056 432 231
0001-432 614 193 0002-504 163 157 0002-509 164 167 0002-608 185 111 0002-808 125 228 0003-056 435 231
0001-432 623 193 0002-504 332 136 0002-509 165 168 0002-608 331 110 0002-808 130 228 0003-056 436 231
0001-432 624 193 0002-504 332 158 0002-509 167 168 0002-608 333 111 0002-808 132 228 0003-056 438 231
0002-056 011 232 0002-504 341 136 0002-509 192 145 0002-608 334 111 0002-808 138 228 0003-056 441 231
0002-056 012 232 0002-504 341 158 0002-509 192 167 0002-608 351 110 0002-808 140 228 0003-056 442 231
0002-056 013 232 0002-504 342 136 0002-509 193 145 0002-608 353 111 0002-808 144 228 0003-056 444 231
0002-056 014 232 0002-504 342 158 0002-509 193 167 0002-608 354 111 0002-808 150 228 0003-056 447 231
0002-056 015 232 0002-504 343 136 0002-509 194 145 0002-611 131 104 0002-808 163 229 0003-056 450 231
0002-056 016 232 0002-504 343 158 0002-509 194 167 0002-611 151 104 0002-808 175 229 0003-075 064 189
0002-056 017 232 0002-504 361 136 0002-509 342 145 0002-613 141 113 0002-812 215 228 0003-075 065 189
0002-056 018 232 0002-504 361 158 0002-509 342 167 0002-613 142 113 0002-812 218 228 0003-075 066 189
0002-056 311 232 0002-504 362 136 0002-509 343 145 0002-613 143 114 0002-812 220 228 0003-075 067 189
0002-056 312 232 0002-504 362 158 0002-509 343 167 0002-613 144 114 0002-815 212 228 0003-075 068 189
0002-056 313 232 0002-504 542 136 0002-509 344 145 0002-613 161 113 0002-815 214 228 0003-075 069 189
0002-056 314 232 0002-504 542 158 0002-509 344 167 0002-613 162 113 0002-816 215 239 0003-075 070 189
0002-056 315 232 0002-505 141 135 0002-509 362 145 0002-613 163 114 0002-816 218 239 0003-075 071 189
0002-056 316 232 0002-505 141 157 0002-509 362 167 0002-613 164 114 0002-816 220 239 0003-075 073 189
0002-056 317 232 0002-505 142 135 0002-509 363 145 0002-613 165 114 0002-816 225 239 0003-075 252 197
0002-056 318 232 0002-505 142 157 0002-509 363 167 0002-613 166 114 0002-816 315 239 0003-075 252 240
0002-056 331 232 0002-505 161 135 0002-509 364 145 0002-613 193 114 0002-816 318 239 0003-075 253 197
0002-056 332 232 0002-505 161 157 0002-509 364 167 0002-613 194 114 0002-816 320 239 0003-075 253 240
0002-056 333 232 0002-505 162 135 0002-509 448 188 0002-613 195 114 0002-816 325 239 0003-075 254 197
0002-056 334 232 0002-505 162 157 0002-509 478 188 0002-613 196 114 0002-816 515 239 0003-075 254 240
0002-056 335 232 0002-505 332 136 0002-509 498 188 0002-613 361 113 0002-816 518 239 0003-075 255 197
0002-056 336 232 0002-505 332 158 0002-509 562 145 0002-613 362 113 0002-816 520 239 0003-075 255 240
0002-056 337 232 0002-505 341 136 0002-509 562 167 0002-613 363 114 0002-816 525 239 0003-080 039 256
0002-056 338 232 0002-505 341 158 0002-509 563 145 0002-613 364 114 0002-819 110 241 0003-080 043 256
0002-501 142 135 0002-505 342 136 0002-509 563 167 0002-613 365 114 0002-825 213 240 0003-080 051 256
0002-501 142 157 0002-505 342 158 0002-509 564 145 0002-621 131 104 0002-825 214 240 0003-080 054 256
0002-501 143 135 0002-505 361 136 0002-509 564 167 0002-621 151 104 0002-825 216 240 0003-080 054 259
0002-501 143 157 0002-505 361 158 0002-509 908 188 0002-621 351 104 0002-892 215 197 0003-080 055 258

316 osborn.com

Part numbers in bold: available from stock.


Part number Index

Part number Page Part number Page Part number Page Part number Page Part number Page Part number Page

0003-080 058 257 0003-816 806 239 0013-080 040 256 0063-080 043 258 0103-075 230 190 0201-604916 248
0003-080 059 256 0003-816 808 239 0013-080 043 256 0063-080 050 257 0103-075 232 190 0202-611 131 134
0003-080 061 257 0003-816 810 239 0013-080 050 256 0063-080 065 257 0103-075 235 190 0202-611 131 156
0003-080 063 257 0003-816 812 239 0013-080 054 256 0063-080 070 256 0103-075 240 190 0202-611 151 134
0003-080 065 256 0003-816 815 239 0013-080 058 258 0063-404 020 162 0103-075 313 190 0202-611 151 156
0003-080 065 259 0003-816 818 239 0013-080 065 256 0063-406 040 162 0103-075 316 190 0202-611 351 134
0003-080 067 257 0003-816 820 239 0013-080 070 256 0063-408 050 162 0103-075 316 224 0202-611 351 156
0003-080 070 256 0003-816 825 239 0013-080 077 258 0063-410 100 187 0103-075 320 190 0211-604916 248
0003-080 075 258 0003-999 027 204 0014-509 102 168 0063-410 100 220 0103-075 320 224 0214-906 000 275
0003-080 077 257 0004-000 127 154 0014-509 304 169 0073-080 040 257 0103-075 325 190 0224-509 101 169
0003-086 102 203 0004-102 925 201 0018-852 002 233 0073-080 050 257 0103-075 325 224 0224-906 000 275
0003-086 103 203 0004-401 052 150 0018-852 003 233 0073-080 065 257 0103-080 040 258 0231-604916 248
0003-086 104 203 0004-401 942 151 0021-604918 248 0074-509 301 169 0103-080 050 258 0241-604916 251
0003-086 105 203 0004-509 302 169 0023-080 040 256 0083-003 010 160 0103-080 065 258 0243-003 010 161
0003-102 950 201 0004-512 161 122 0023-080 043 256 0083-003 015 160 0111-604916 248 0243-003 015 161
0003-102 960 201 0004-512 361 122 0023-080 050 256 0083-004 020 160 0113-080 040 258 0243-004 020 161
0003-102 990 201 0004-608 131 110 0023-080 058 258 0083-004 030 160 0113-080 065 258 0243-005 020 161
0003-133 573 196 0004-608 151 110 0023-080 065 256 0083-005 020 160 0114-906 000 275 0243-005 030 161
0003-140 101 198 0004-608 331 110 0023-080 070 257 0083-005 030 160 0123-003 010 161 0243-006 020 161
0003-140 102 198 0004-608 351 110 0023-179 197 199 0083-006 020 160 0123-003 015 161 0243-006 030 161
0003-162 133 195 0004-613 161 113 0023-600 851 142 0083-006 030 160 0123-004 020 161 0243-006 040 161
0003-162 333 195 0004-613 162 113 0023-600 951 142 0083-006 030 218 0123-005 020 161 0243-008 050 161
0003-165 584 196 0004-613 361 113 0024-509 100 169 0083-006 040 160 0123-005 030 161 0243-304 020 163
0003-165 964 196 0004-613 362 113 0024-509 101 168 0083-008 050 160 0123-006 020 161 0243-304 030 163
0003-509 141 145 0004-622 131 120 0024-509 102 168 0083-010 100 186 0123-006 030 161 0243-305 030 163
0003-509 141 167 0004-622 151 120 0024-509 103 168 0083-010 100 220 0123-006 030 218 0243-305 040 163
0003-509 149 167 0004-906 954 276 0024-509 111 168 0083-080 040 257 0123-006 040 161 0243-306 030 163
0003-509 161 145 0004-906 955 276 0033-080 040 256 0083-080 050 257 0123-010 100 186 0243-306 030 219
0003-509 161 167 0004-906 962 276 0033-080 043 257 0083-080 065 257 0123-010 100 220 0243-308 050 163
0003-509 169 167 0004-906 963 276 0033-080 050 256 0083-304 020 163 0123-410 100 187 0244-906 000 275
0003-509 191 145 0008-432 573 196 0033-080 050 259 0083-304 030 163 0123-410 100 220 0254-906 000 275
0003-509 191 167 0008-447 573 192 0033-080 065 256 0083-305 030 163 0124-509 101 169 0264-906 000 275
0003-509 341 145 0008-447 574 192 0033-080 070 257 0083-305 040 163 0124-509 103 169 0274-906 000 275
0003-509 341 167 0008-451 333 192 0033-080 070 259 0083-306 030 163 0124-509 111 169 0281-307 095 198
0003-509 349 167 0008-451 334 192 0034-906 954 276 0083-306 030 219 0124-509 303 169 0281-604916 251
0003-509 361 145 0008-462 091 192 0034-906 962 276 0083-308 050 163 0124-906 000 275 0283-310 100 187
0003-509 361 167 0008-462 133 192 0034-906 963 276 0083-310 100 187 0131-604916 248 0283-310 100 221
0003-509 369 167 0008-462 134 192 0042-576 165 181 0083-310 100 221 0141-604916 251 0311-604916 248
0003-509 561 145 0008-462 291 192 0042-576 175 181 0083-404 020 162 0144-906 000 275 0323-304 020 163
0003-509 561 167 0008-462 391 192 0042-576 365 181 0083-406 040 162 0153-003 010 161 0323-304 030 163
0003-515 827 176 0008-462 591 192 0042-576 375 181 0083-406 040 219 0153-003 015 161 0323-305 030 163
0003-600 211 137 0008-493 100 197 0043-003 010 160 0083-408 050 162 0153-004 020 161 0323-305 040 163
0003-600 311 137 0008-493 100 240 0043-003 015 160 0083-410 100 187 0153-005 020 161 0323-306 030 163
0003-810 100 230 0008-509 161 146 0043-004 020 160 0083-410 100 220 0153-005 030 161 0323-308 050 163
0003-810 125 230 0008-509 162 146 0043-004 030 160 0088-600 221 137 0153-006 020 161 0341-604916 248
0003-810 128 230 0008-509 163 146 0043-005 020 160 0088-600 521 137 0153-006 030 161 0351-604916 251
0003-810 130 230 0008-509 164 146 0043-005 030 160 0093-080 040 257 0153-006 040 161 0391-604916 251
0003-810 132 230 0008-509 363 146 0043-006 020 160 0093-080 050 258 0153-304 020 163 0401-604916 248
0003-810 138 230 0008-600 221 137 0043-006 030 160 0093-080 065 257 0153-304 030 163 0402-631 131 104
0003-810 140 230 0008-600 321 137 0043-006 040 160 0101-604916 248 0153-305 030 163 0402-631 151 104
0003-810 144 230 0008-600 361 142 0043-008 050 160 0102-512 161 122 0153-305 040 163 0402-631 351 104
0003-810 150 230 0008-600 411 137 0043-010 100 186 0102-512 162 122 0153-306 030 163 0411-604916 248
0003-810 157 230 0008-600 421 137 0043-010 1000 220 0102-512 342 122 0153-306 030 219 0441-604916 251
0003-810 163 230 0008-600 422 137 0043-080 040 256 0102-512 362 122 0153-308 050 163 0481-604916 251
0003-810 169 230 0008-600 432 137 0043-080 043 257 0102-608 131 110 0153-404 020 162 0802-600 491 140
0003-810 175 230 0008-600 511 137 0043-080 050 256 0102-608 151 110 0153-406 040 162 0802-600 591 140
0003-810 182 230 0008-600 521 137 0043-080 065 256 0102-608 331 110 0153-406 040 219 0802-600 891 144
0003-815 210 228 0008-600 522 137 0043-080 070 257 0102-608 351 110 0153-408 050 162 0802-600 991 144
0003-816 204 239 0008-600 531 137 0053-080 040 257 0102-613 142 113 0154-906 000 275 0802-608 133 111
0003-816 205 239 0008-600 811 142 0053-080 043 257 0102-613 161 113 0161-604916 251 0802-608 134 111
0003-816 206 239 0008-600 821 142 0053-080 050 257 0102-613 162 113 0164-906 000 275 0802-608 135 111
0003-816 208 239 0008-600 832 142 0053-080 065 256 0102-622 131 120 0174-906 000 275 0802-608 153 111
0003-816 210 239 0008-600 911 142 0053-080 065 259 0102-622 151 120 0181-110 924 202 0802-608 154 111
0003-816 212 239 0008-600 921 142 0053-080 070 258 0102-622 331 120 0181-604916 251 0802-608 155 111
0003-816 304 239 0008-852 003 233 0063-003 010 160 0102-622 351 120 0182-600 491 140 0802-608 184 111
0003-816 305 239 0008-852 004 233 0063-003 015 160 0103-075 021 190 0182-600 591 140 0802-608 185 111
0003-816 306 239 0008-852 005 233 0063-004 020 160 0103-075 027 190 0182-600 891 144 0802-613 142 113
0003-816 308 239 0008-852 006 233 0063-004 030 160 0103-075 028 190 0182-600 991 144 0802-613 144 114
0003-816 310 239 0008-852 008 233 0063-005 020 160 0103-075 048 190 0183-003 010 161 0802-613 162 113
0003-816 312 239 0008-852 010 233 0063-005 030 160 0103-075 048 224 0183-003 015 161 0802-613 164 114
0003-816 504 239 0008-852 012 233 0063-006 020 160 0103-075 050 190 0183-004 020 161 0802-613 165 114
0003-816 505 239 0008-852 805 233 0063-006 030 160 0103-075 050 224 0183-005 020 161 0802-613 166 114
0003-816 506 239 0008-852 806 233 0063-006 030 218 0103-075 051 224 0183-005 030 161 0802-613 194 114
0003-816 508 239 0008-852 808 233 0063-006 040 160 0103-075 210 190 0183-006 020 161 0802-613 363 114
0003-816 510 239 0008-852 810 233 0063-008 050 160 0103-075 213 190 0183-006 030 161 0802-613 364 114
0003-816 512 239 0008-852 812 233 0063-010 100 186 0103-075 216 190 0183-006 040 161 0802-632 131 120
0003-816 804 239 0011-401 912 151 0063-010 100 220 0103-075 220 190 0183-310 100 187 0802-632 151 120
0003-816 805 239 0013-080 000 259 0063-080 040 257 0103-075 225 190 0183-310 100 221 0812-509 913 149

osborn.com 317
Part number Index

Part number Page Part number Page Part number Page Part number Page Part number Page Part number Page

0901-151 093 195 1120-250 100 33 1230-060 100 40 1802-509 911 148 2400-020 100 49 3236-041 100 63
0901-151 094 195 1121-000 100 26 1231-055 100 42 1802-509 912 148 2400-050 100 49 3236-500 100 64
0901-151 095 195 1121-055 100 42 1231-070 100 45 1802-509 913 148 2400-220 100 50 3236-520 100 64
0901-151 593 195 1121-070 100 45 1231-115 100 41 1802-509 914 148 2401-604 919 248 3236-540 100 65
0901-151 594 195 1121-115 100 41 1231-905 100 39 1802-607 914 118 2431-604916 250 3236-550 100 66
0901-151 595 195 1121-150 100 46 1231-906 100 39 1802-608 914 118 2441-604916 250 3236-560 100 66
0901-152 333 195 1121-240 100 28 1231-940 100 43 1812-509 913 149 2451-604916 250 3236-580 100 70
0901-152 334 195 1121-246 100 29 1231-965 100 44 1911-240 100 28 2461-604916 250 3236-660 100 72
0901-152 335 195 1121-250 100 34 1232-015 100 40 1911-246 100 29 2471-604916 250 3237-545 100 65
0901-604918 248 1121-251 100 35 1232-060 100 40 1911-250 100 34 2812-522 051 109 3237-561 100 68
0904-905 822 275 1121-340 100 37 1233-060 100 42 1911-251 100 35 2902-632 151 120 3237-860 100 69
0904-905 824 275 1121-360 100 32 1233-115 100 41 1911-360 100 33 2906-026 501 107 3238-040 100 63
0904-905 825 275 1121-746 100 31 1233-150 100 46 1921-240 100 28 3002-504 342 136 3241-604 916 251
0904-905 837 275 1121-756 100 36 1233-250 100 34 1921-246 100 29 3002-504 342 158 3261-604 916 251
0904-905 847 275 1121-905 100 39 1233-251 100 35 1921-250 100 34 3101-604 914 248 3281-604 916 251
0904-905 856 275 1121-906 100 39 1233-340 100 37 1921-251 100 35 3101-604 916 248 3301-462 122 193
0904-905 859 275 1121-940 100 43 1233-360 100 32 1921-360 100 33 3106-040 100 63 3301-462 162 193
0904-905 869 275 1121-966 100 44 1233-906 100 39 1922-075 000 249 3106-540 100 65 3301-462 562 193
0904-905 896 275 1122-015 100 40 1233-940 100 43 2008-512 061 123 3111-604 913 248 3303-140 101 198
0904-905 899 275 1122-060 100 40 1233-965 100 44 2008-512 161 123 3111-604 916 248 3311-604 913 248
0908-507 061 138 1123-060 100 42 1235-015 100 56 2008-608 131 112 3113-551 100 67 3311-604 916 248
0914-905 825 275 1123-115 100 41 1235-060 100 56 2008-608 151 112 3114-540 100 65 3321-604 914 248
0924-905 822 275 1123-270 100 38 1236-015 100 57 2008-608 152 112 3116-040 100 63 3351-604 916 251
0924-905 823 275 1123-906 100 39 1237-015 100 56 2008-608 153 112 3116-500 100 64 3371-604916 251
0924-905 825 275 1123-940 100 43 1238-015 100 57 2008-608 154 112 3116-520 100 64 3391-604 916 251
980-8036 516 234 1123-966 100 44 1238-250 100 55 2008-613 061 115 3116-540 100 65 3401-604 914 248
1003-086 438 203 1125-000 100 55 1243-404 020 162 2008-613 062 115 3116-550 100 66 3401-604 916 248
1003-086 450 203 1125-015 100 56 1243-406 040 162 2008-613 063 115 3116-560 100 66 3411-604 916 248
1004-608 151 141 1125-060 100 56 1243-406 040 219 2008-613 064 115 3116-580 100 70 3441-604 916 251
1061-604916 250 1126-015 100 57 1243-408 050 162 2008-613 065 115 3116-660 100 72 3461-604916 251
1071-604916 250 1127-015 100 56 1300-225 100 40 2008-613 161 115 3117-545 100 65 3481-604 916 251
1091-604916 250 1127-060 100 56 1300-226 100 40 2008-613 162 115 3117-561 100 68 3602-075 000 249
1100-015 100 40 1128-015 100 57 1301-125 100 41 2008-613 163 115 3123-551 100 67 3602-632 131 120
1101-070 100 45 1132-819 110 241 1301-126 100 41 2008-613 164 115 3124-500 100 64 3602-632 331 120
1101-966 100 44 1150-015 100 40 1301-127 100 41 2008-613 165 115 3124-540 100 65 3602-632 351 120
1102-015 100 40 1151-070 100 45 1301-376 100 47 2008-622 151 121 3124-560 100 68 3603-604 000 249
1103-115 100 41 1152-015 100 40 1301-377 100 47 2008-631 151 105 3126-040 100 63 3612-075 000 249
1105-015 100 56 1153-115 100 41 1301-604912 248 2101-401 913 252 3126-500 100 64 3613-604 000 249
1107-015 100 56 1153-150 100 46 1302-753 368 186 2102-576 916 182 3126-520 100 64 3622-075 000 249
1110-015 100 40 1153-250 100 34 1305-225 100 56 2103-000 461 211 3126-540 100 65 3633-604 000 249
1110-060 100 40 1153-340 100 37 1306-035 100 57 2103-002 101 207 3126-550 100 66 3642-075 000 249
1110-240 100 27 1180-015 100 40 1306-036 100 57 2103-002 102 206 3126-560 100 66 3652-075 000 249
1110-250 100 33 1180-060 100 40 1306-135 100 58 2103-005 333 211 3126-580 100 70 3692-075 000 249
1111-000 100 26 1181-055 100 42 1311-604912 248 2103-007 012 211 3126-660 100 72 3892-608 131 110
1111-055 100 42 1181-070 100 45 1321-604912 248 2103-100 643 222 3127-545 100 65 3902-504 162 159
1111-070 100 45 1181-115 100 41 1321-604913 248 2103-100 896 222 3127-560 100 68 3902-506 162 159
1111-115 100 41 1181-905 100 39 1331-604913 248 2103-100 944 222 3131-604 916 248 3902-512 161 123
1111-150 100 46 1181-906 100 39 1341-604914 248 2111-401 913 252 3141-604 916 251 3902-576 175 182
1111-240 100 28 1181-940 100 43 1351-135 100 41 2118-631 151 105 3151-604 913 248 3902-613 161 116
1111-246 100 29 1181-966 100 44 1351-137 100 41 2121-401 913 252 3154-540 100 65 3902-613 163 116
1111-250 100 34 1182-015 100 40 1351-386 100 47 2191-604916 251 3156-040 100 63 3902-613 164 116
1111-251 100 35 1183-060 100 42 1351-387 100 47 2201-604912 248 3156-500 100 64 3906-013 009 184
1111-340 100 37 1183-115 100 41 1351-604913 248 2202-631 151 104 3156-520 100 64 3906-013 021 184
1111-360 100 32 1183-150 100 46 1351-604914 248 2202-631 331 104 3156-540 100 65 3906-013 057 184
1111-746 100 31 1183-250 100 34 1356-035 100 57 2202-631 351 104 3156-560 100 66 3906-030 304 166
1111-756 100 36 1183-251 100 35 1356-037 100 57 2204-631 151 105 3156-580 100 70 3906-030 310 166
1111-905 100 39 1183-270 100 38 1356-135 100 58 2204-631 331 105 3157-560 100 68 3906-030 316 166
1111-906 100 39 1183-340 100 37 1361-604913 248 2204-631 351 105 3161-604 916 251 3912-613 163 116
1111-940 100 43 1183-360 100 32 1361-604914 248 2211-604 914 248 3181-604 916 251 3916-540 100 65
1111-966 100 44 1183-756 100 36 1371-604914 248 2224-509 101 169 3186-041 100 63 3926-540 100 65
1112-015 100 40 1183-906 100 39 1381-604914 248 2300-020 100 49 3186-500 100 64 4000-268 100 308
1112-060 100 40 1183-940 100 43 1402-631 131 104 2300-040 100 49 3186-520 100 64 4000-269 100 308
1113-060 100 42 1185-015 100 56 1402-631 151 104 2300-220 100 50 3186-540 100 65 4000-282 100 308
1113-115 100 41 1185-060 100 56 1402-631 351 104 2300-920 100 50 3186-560 100 66 4000-283 100 308
1113-270 100 38 1186-015 100 57 1418-600 005 152 2301-320 100 49 3186-580 100 70 4000-368 100 308
1113-906 100 39 1187-015 100 56 1421-604912 250 2301-340 100 49 3186-660 100 72 4000-382 100 308
1113-940 100 43 1202-509 912 148 1421-604914 250 2312-607 914 118 3187-545 100 65 4000-478 100 308
1113-966 100 44 1202-509 913 148 1431-604912 250 2350-020 100 49 3187-560 100 68 4000-478 100 308
1115-000 100 55 1202-509 914 148 1431-604914 250 2350-040 100 49 3187-860 100 69 4000-568 100 308
1115-015 100 56 1202-631 131 106 1441-604912 250 2350-220 100 50 3188-040 100 63 4000-568 100 308
1115-060 100 56 1202-631 151 106 1441-604914 250 2350-920 100 50 3201-604 916 248 4000-600 100 307
1116-015 100 57 1203-600 000 217 1451-604913 250 2351-320 100 49 3202-509 911 148 4000-601 100 306
1117-015 100 56 1203-600 001 207 1461-604913 250 2351-340 100 49 3202-509 912 148 4000-602 100 306
1117-060 100 56 1203-600 002 206 1518-600 005 153 2352-512 342 122 3202-509 913 148 4000-604 100 306
1118-015 100 57 1212-631 131 106 1601-604 914 248 2352-512 362 122 3202-509 914 148 4000-605 100 306
1120-015 100 40 1212-631 151 106 1602-608 131 110 2352-608 131 110 3211-604 916 248 4000-606 100 306
1120-060 100 40 1224-509 101 168 1602-608 151 110 2352-608 151 110 3221-604 914 248 4000-607 100 306
1120-240 100 27 1230-015 100 40 1611-604918 248 2352-622 151 120 3231-604 916 248 4000-668 100 308

318 osborn.com

Part numbers in bold: available from stock.


Part number Index

Part number Page Part number Page Part number Page Part number Page Part number Page Part number Page

4000-668 100 308 4184-521 102 290 4354-930 102 304 5231-167 100 83 5248-306 100 84 5832-187 100 82
4001-100 100 306 4185-386 102 292 4355-603 102 293 5231-184 100 80 5251-104 100 88 5832-189 100 82
4001-901 924 244 4185-441 102 295 4355-606 102 301 5231-186 100 80 5251-106 100 88 5851-304 100 89
4001-901 926 244 4185-611 102 301 4355-616 102 301 5231-187 100 80 5251-107 100 88 5851-306 100 89
4001-902 924 244 4186-037 102 310 4355-624 102 293 5231-204 100 78 5251-304 100 88 5851-307 100 89
4001-902 926 244 4187-135 102 294 4355-657 102 292 5231-206 100 78 5251-306 100 88 5851-444 100 92
4010-010 100 308 4203-510 102 297 4355-662 102 292 5231-207 100 78 5251-307 100 88 5851-446 100 92
4010-050 100 308 4203-515 102 297 4355-667 102 292 5231-209 100 78 5251-434 100 91 5851-447 100 92
4021-604 918 248 4204-512 102 298 4357-134 102 294 5231-364 100 83 5251-436 100 91 5852-304 100 89
4102-921 051 108 4204-517 102 298 4357-135 102 294 5231-366 100 83 5251-437 100 91 5852-306 100 89
4103-500 102 297 4233-460 102 295 4357-136 102 294 5231-367 100 83 5251-444 100 91 5852-307 100 89
4113-460 102 295 4233-510 102 297 4404-015 102 302 5231-384 100 80 5251-446 100 91 5852-444 100 92
4113-509 102 297 4233-810 102 288 4404-116 102 300 5231-386 100 80 5251-447 100 91 5852-446 100 92
4113-510 102 297 4234-010 102 302 4404-190 102 289 5231-387 100 80 5251-604 100 87 5852-447 100 92
4113-810 102 288 4234-110 102 300 4404-930 102 304 5231-389 100 80 5251-606 100 87 5891-604914 248
4114-010 102 302 4234-185 102 289 4405-616 102 301 5231-404 100 92 5251-607 100 87 5901-604 918 248
4114-110 102 300 4234-208 102 290 4411-604914 248 5231-406 100 92 5251-704 100 79 5931-184 100 81
4114-185 102 289 4234-215 102 303 4454-190 102 289 5231-407 100 92 5251-706 100 79 5931-186 100 81
4114-208 102 290 4234-234 102 291 4454-930 102 304 5231-409 100 92 5251-707 100 79 5931-187 100 81
4114-215 102 303 4234-512 102 298 4455-616 102 301 5232-004 100 78 5252-104 100 88 5931-384 100 81
4114-234 102 291 4234-521 102 290 4504-930 102 304 5232-006 100 78 5252-106 100 88 5931-386 100 81
4114-464 102 304 4235-386 102 292 4505-616 102 301 5232-007 100 78 5252-107 100 88 5931-387 100 81
4114-512 102 298 4235-441 102 295 4602-626 131 104 5232-009 100 78 5252-304 100 88 5931-389 100 81
4114-521 102 290 4235-466 102 296 4602-743 178 186 5232-164 100 83 5252-306 100 88 5932-184 100 81
4115-386 102 292 4235-611 102 301 4604-930 102 304 5232-166 100 83 5252-307 100 88 5932-186 100 81
4115-441 102 295 4235-613 102 293 4605-616 102 301 5232-167 100 83 5252-434 100 91 5932-187 100 81
4115-466 102 296 4237-135 102 294 4612-626 331 104 5232-184 100 80 5252-436 100 91 5932-384 100 81
4115-514 102 299 4253-515 102 297 4902-613 561 113 5232-186 100 80 5252-437 100 91 5932-386 100 81
4115-611 102 301 4254-517 102 298 4902-613 562 113 5232-187 100 80 5252-444 100 91 5932-387 100 81
4116-032 102 310 4255-616 102 301 4912-613 561 113 5232-204 100 78 5252 -446 100 91 5932-389 100 81
4116-033 102 310 4303-805 102 288 4913-460 102 295 5232-206 100 78 5252-447 100 91 5941-444 100 90
4116-037 102 310 4303-810 102 288 4914-185 102 289 5232-207 100 78 5252-604 100 87 5941-446 100 90
4116-041 102 311 4303-815 102 288 4915-514 102 299 5232-209 100 78 5252-606 100 87 5941-447 100 90
4116-042 102 312 4304-015 102 302 4923-460 102 295 5232-364 100 83 5252-607 100 87 5942-444 100 90
4116-064 102 312 4304-105 102 300 4924-185 102 289 5232-366 100 83 5252-704 100 79 5942-446 100 90
4117-135 102 294 4304-110 102 300 4925-514 102 299 5232-367 100 83 5252-706 100 79 5942-447 100 90
4123-460 102 295 4304-115 102 300 4933-604 000 249 5232-384 100 80 5252-707 100 79 5991-604914 250
4123-510 102 297 4304-180 102 289 5002-075 000 249 5232-386 100 80 5401-401 913 109 6001-901 924 244
4123-810 102 288 4304-182 102 289 5131-184 100 82 5232-387 100 80 5402-921 873 108 6001-901 926 244
4124-010 102 302 4304-190 102 289 5131-186 100 82 5232-389 100 80 5411-401 913 109 6001-902 924 244
4124-110 102 300 4304-192 102 289 5131-187 100 82 5238-004 100 78 5411-604 912 248 6001-902 926 244
4124-185 102 289 4304-207 102 290 5132-184 100 82 5238-006 100 78 5421-401 913 109 6011-000 000 94
4124-208 102 290 4304-225 102 303 5132-186 100 82 5238-007 100 78 5431-401 913 109 6011-001 000 94
4124-215 102 303 4304-232 102 291 5132-187 100 82 5238-204 100 78 5431-604 912 248 6011-003 000 94
4124-234 102 291 4304-234 102 291 5151-154 100 86 5238-206 100 78 5441-604 912 248 6011-004 000 94
4124-464 102 304 4304-236 102 291 5151-156 100 86 5238-207 100 78 5495-560 051 189 6011-005 000 94
4124-512 102 298 4304-517 102 298 5151-157 100 86 5238-384 100 80 5495-560 052 189 6011-006 000 94
4124-521 102 290 4304-518 102 298 5152-154 100 86 5238-386 100 80 5495-560 054 189 6011-007 000 94
4125-386 102 292 4304-521 102 290 5152-156 100 86 5238-387 100 80 5495-560 080 189 6011-008 000 94
4125-441 102 295 4304-525 102 290 5152-157 100 86 5241-104 100 84 5495-560 082 189 6011-009 000 94
4125-466 102 296 4304-920 102 304 5162-507 361 136 5241-106 100 84 5501-604 913 250 6011-814 000 95
4125-514 102 299 4304-930 102 304 5162-507 361 158 5241-107 100 84 5501-604 914 250 6011-816 000 95
4125-611 102 301 4305-603 102 293 5211-104 100 85 5241-304 100 84 5511-604 913 250 6011-817 000 95
4126-021 102 311 4305-606 102 301 5211-106 100 85 5241-306 100 84 5521-604 913 250 6012-000 000 94
4126-032 102 310 4305-616 102 301 5211-107 100 85 5241-307 100 84 5521-604 914 250 6012-001 000 94
4126-033 102 310 4305-624 102 293 5211-109 100 85 5241-309 100 84 5541-204 100 125 6012-003 000 94
4126-037 102 310 4305-657 102 292 5211-304 100 85 5241-434 100 90 5541-206 100 125 6012-004 000 94
4126-041 102 311 4305-667 102 292 5211-306 100 85 5241-436 100 90 5541-207 100 125 6012-005 000 94
4126-042 102 312 4306-026 904 104 5211-307 100 85 5241-437 100 90 5541-220 100 208 6012-006 000 94
4126-064 102 312 4307-134 102 294 5211-309 100 85 5241-444 100 90 5541-306 100 126 6012-007 000 94
4127-135 102 294 4307-136 102 294 5212-104 100 85 5241-446 100 90 5541-307 100 126 6012-008 000 94
4153-510 102 297 4341-604 916 248 5212-106 100 85 5241-447 100 90 5542-204 100 125 6012-009 000 94
4153-515 102 297 4353-815 102 288 5212-107 100 85 5242-104 100 84 5542-206 100 125 6012-814 000 95
4154-010 102 302 4354-005 102 302 5212-109 100 85 5242-106 100 84 5542-207 100 125 6012-816 000 95
4154-110 102 300 4354-015 102 302 5212-304 100 85 5242-107 100 84 5542-220 100 208 6012-817 000 95
4154-185 102 289 4354-105 102 300 5212-306 100 85 5242-304 100 84 5542-306 100 126 6018-000 000 94
4154-517 102 298 4354-110 102 300 5212-307 100 85 5242-306 100 84 5542-307 100 126 6018-001 000 94
4155-611 102 301 4354-115 102 300 5212-309 100 85 5242-307 100 84 5652-613 142 113 6018-003 000 94
4183-460 102 295 4354-180 102 289 5218-104 100 85 5242-309 100 84 5652-613 162 113 6018-004 000 94
4183-510 102 297 4354-185 102 289 5218-106 100 85 5242-434 100 90 5702-509 938 188 6018-006 000 94
4183-515 102 297 4354-190 102 289 5218-304 100 85 5242-436 100 90 5725-314 010 129 6018-007 000 94
4183-810 102 288 4354-195 102 289 5218-306 100 85 5242 437 100 90 5791-604 914 250 6018-008 000 94
4184-010 102 302 4354-207 102 290 5231-004 100 78 5242-444 100 90 5831-184 100 82 6018-009 000 94
4184-110 102 300 4354-227 102 303 5231-006 100 78 5242-446 100 90 5831-186 100 82 6121-100 000 96
4184-185 102 289 4354-517 102 298 5231-007 100 78 5242-447 100 90 5831-187 100 82 6121-101 000 96
4184-208 102 290 4354-518 102 298 5231-009 100 78 5248-104 100 84 5831-189 100 82 6121-103 000 96
4184-512 102 298 4354-525 102 290 5231-164 100 83 5248-106 100 84 5832-184 100 82 6121-104 000 96
4184-517 102 298 4354-920 102 304 5231-166 100 83 5248-304 100 84 5832-186 100 82 6121-106 000 96

osborn.com 319
Part number Index

Part number Page Part number Page Part number Page Part number Page Part number Page Part number Page

6121-107 000 96 6721-604 916 250 7002-505 542 136 9748-036 305 235 9828-036 312 234 9902-515 062 185
6122-100 000 96 6722-333 000 95 7002-505 542 158 9748-036 306 235 9828-036 313 234 9902-515 063 185
6122-101 000 96 6722-335 000 95 7002-507 162 158 9748-036 307 235 9828-036 316 234 9902-515 064 185
6122-103 000 96 6722-336 000 95 7002-507 342 136 9748-036 308 235 9828-036 318 234 9902-515 065 185
6122-104 000 96 6722-337 000 95 7002-507 342 158 9748-036 312 235 9828-036 320 234 9902-515 069 185
6122-106 000 96 6761-604 916 250 7002-507 362 136 9748-036 320 236 9828-036 322 234 9902-515 079 185
6122-107 000 96 6771-604 916 250 7002-507 362 158 9802-026 560 174 9828-036 325 235 9902-515 080 185
6123-100 000 96 6790-073 000 100 7003-507 061 138 9802-026 561 174 9828-036 327 235 9902-515 081 185
6123-101 000 96 6790-074 000 100 7003-600 221 137 9802-026 562 174 9828-036 328 235 9902-515 082 185
6123-103 000 96 6790-075 000 100 7003-600 421 137 9802-026 563 174 9828-036 330 235 9902-522 142 179
6123-104 000 96 6790-076 000 100 7003-600 521 137 9802-026 581 174 9828-036 332 235 9902-522 162 179
6123-106 000 96 6790-077 000 100 7003-600 821 142 9802-026 582 174 9828-036 335 235 9902-522 163 179
6123-107 000 96 6811-604 916 250 7003-600 921 142 9802-026 583 174 9828-036 338 235 9902-522 342 179
6152-631 131 104 6821-604 916 250 7004-608 151 141 9802-921 873 108 9828-036 341 235 9902-522 362 179
6154-631 131 105 6841-604 916 250 7008-600 361 142 9802-921 875 108 9828-036 345 235 9902-522 363 179
6171-604 916 248 6900-040 100 209 7008-600 832 142 9803-630 151 166 9828-036 348 235 9902-532 142 179
6201-604 914 248 6900-041 100 209 7012-611 351 134 9803-630 171 166 9828-036 351 235 9902-532 162 179
6211-100 000 97 6900-055 100 128 7012-611 351 156 9803-630 351 166 9828-036 354 235 9902-532 163 179
6211-105 000 97 6900-056 100 128 7018-600 521 137 9803-630 371 166 9828-036 357 235 9902-532 342 179
6211-110 000 97 6900-057 100 128 7182-600 491 140 9808-036 512 234 9828-036 360 235 9902-532 362 179
6211-205 000 97 6900-780 100 34 7182-600 591 140 9808- 036 513 234 9828-036 364 235 9902-543 142 180
6212-105 000 97 6900-840 100 26 7182-600 891 144 9808-036 514 234 9841-604 913 248 9902-543 162 180
6212-110 000 97 6900-841 100 26 7182-600 991 144 9808-036 515 234 9848-036 305 235 9902-543 362 180
6212-205 000 97 6900-842 100 26 7202-611 151 134 9808-036 517 234 9848-036 306 235 9902-543 542 180
6218-105 000 97 6900-843 100 26 7202-611 151 156 9808-036 518 234 9848-036 308 235 9902-543 562 180
6218-110 000 97 6900-850 100 28 7601-306 095 198 9808-036 519 234 9848-036 310 235 9902-543 563 180
6218-205 000 97 6900-851 100 29 7702-921 875 108 9808-036 520 234 9848-036 311 235 9902-544 142 179
6231-604 914 248 6900-852 100 28 7801-401 912 151 9808-036 521 234 9848-036 313 235 9902-544 162 179
6303-604 000 249 6900-853 100 29 7802-509 913 149 9808-036 522 234 9848-036 314 235 9902-544 163 179
6311-000 100 98 6900-855 100 34 7802-600 491 140 9808-036 523 234 9848-036 315 235 9902-544 193 179
6311-001 100 98 6900-856 100 34 7802-600 591 140 9808-036 524 234 9848-036 316 235 9902-544 341 179
6311-003 100 98 6900-861 100 35 7802-600 891 144 9808-036 525 235 9848-036 317 235 9902-544 342 179
6311-009 100 98 6900-870 100 28 7802-600 991 144 9808-036 526 235 9848-036 318 236 9902-544 361 179
6311-010 100 98 6900-871 100 28 7811-401 912 151 9808-036 527 235 9848-036 319 236 9902-544 362 179
6311-011 100 98 6900-872 100 29 7812-509 913 149 9808-036 528 235 9848-036 321 236 9902-544 441 179
6311-012 100 98 6900-873 100 29 7902-600 000 211 9808-036 529 235 9848-036 322 236 9902-544 461 179
6311-014 100 98 6900-874 100 34 7902-613 196 119 9808-036 530 235 9848-036 323 236 9902-544 491 179
6311-016 100 98 6900-875 100 34 7903-600 004 215 9808-036 532 235 9848-036 324 236 9902-553 162 180
6311-019 100 98 6900-876 100 35 7912-600 000 216 9808-036 535 235 9848-036 325 236 9902-554 142 179
6311-022 100 98 6900-877 100 35 7922-600 000 216 9808-036 538 235 9848-036 326 236 9902-554 162 179
6400-001 100 48 6900-932 100 34 7922-613 196 119 9808-036 540 235 9848-036 327 236 9902-554 163 179
6400-001 100 71 6900-935 100 28 7932-613 196 119 9808-036 541 235 9848-036 328 236 9902-554 192 179
6400-002 100 48 6900-936 100 38 7942-613 196 119 9808-036 545 235 9848-036 329 236 9902-554 341 179
6400-002 100 71 6900-937 100 37 8001-901 924 244 9808-036 548 235 9848-036 330 236 9902-554 361 179
6401-604 912 250 6900-941 100 34 8001- 901 926 244 9808-036 550 235 9848-036 332 236 9902-554 362 179
6402-608 914 118 6900-942 100 32 8001-902 924 244 9808-036 551 235 9848-036 335 236 9902-554 441 179
6405-000 100 48 6900-943 100 32 8001- 902 926 244 9808-036 554 235 9848-036 338 236 9902-554 461 179
6405-006 100 48 6900-945 100 28 8103-800 224 224 9808-036 557 235 9848-036 340 236 9902-565 142 180
6406-000 100 71 6900-946 100 38 8203-010 100 186 9808-036 560 235 9848-036 341 236 9902-565 162 180
6406-001 100 48 6900-947 100 37 8203-010 100 220 9818-036 308 234 9848-036 345 236 9902-565 163 180
6406-500 100 48 6900-955 100 55 8203-310 100 187 9818-036 309 234 9848-036 348 236 9902-565 362 180
6407-600 100 71 6900-965 100 55 8203-310 100 221 9818-036 310 234 9848-036 350 236 9902-565 542 180
6407-622 100 48 6900-975 100 29 8203-410 100 187 9818-036 311 234 9848-036 351 236 9902-565 562 180
6407-634 100 48 6900-985 100 29 8203-410 100 220 9818-036 312 234 9848-036 354 236 9902-566 142 179
6407-637 100 48 6900-987 100 27 8401-401 913 252 9818-036 313 234 9848-036 357 236 9902-566 162 179
6412-608 914 118 6900-988 100 27 8411-604 918 248 9818-036 316 234 9848-036 360 236 9902-566 163 179
6501-604 912 250 6901-030 100 28 8602-600 003 223 9818-036 318 234 9901-604914 248 9902-566 192 179
6511-604 919 248 6901-031 100 29 8603-600 004 218 9818-036 320 234 9902-511 162 179 9902-566 193 179
6561-500 000 99 6901-032 100 28 8603-600 006 213 9818-036 322 234 9902-511 362 179 9902-566 341 179
6561-520 000 99 6901-033 100 29 8603-600 010 217 9818-036 325 235 9902-515 001 185 9902-566 342 179
6561-700 000 99 6901-050 100 33 8612-600 003 223 9818-036 327 235 9902-515 002 185 9902-566 361 179
6561-710 000 99 6901-052 100 33 8771-604919 248 9818-036 328 235 9902-515 003 185 9902-566 362 179
6561-720 000 99 6901-075 100 31 8802-753 478 186 9818-036 330 235 9902-515 004 185 9902-566 363 179
6562-000 000 99 6901-076 100 36 8812-607 914 118 9818-036 332 235 9902-515 025 185 9902-566 441 179
6562-010 000 99 6901-085 100 31 9301-614 916 119 9818-036 335 235 9902-515 026 185 9902-566 461 179
6562-020 000 99 6901-086 100 36 9311-614 916 119 9818-036 338 235 9902-515 027 185 9902-566 491 179
6601-604 912 250 6903-050 100 31 9321-614 916 119 9818-036 341 235 9902-515 028 185 9902-575 142 180
6621-604 916 250 6903-051 100 31 9331-614 916 119 9818-036 345 235 9902-515 040 185 9902-575 162 180
6641-604 916 250 6912-613 561 131 9502-626 251 104 9818-036 348 235 9902-515 041 185 9902-575 163 180
6651-604 916 250 6912-613 891 131 9502-626 301 104 9818-036 351 235 9902-515 042 185 9902-575 342 180
6700-001 100 127 6912-622 891 132 9502-626 311 104 9818-036 354 235 9902-515 043 185 9902-576 142 179
6700-002 100 127 6991-604916 250 9502-626 501 104 9818-036 357 235 9902-515 050 185 9902-576 162 179
6700-003 100 127 7002-504 162 136 9502-626 651 104 9818-036 360 235 9902-515 051 185 9902-576 163 179
6700-006 000 160 7002-504 162 158 9502-664 151 104 9818-036 364 235 9902-515 052 185 9902-576 193 179
6700-007 000 160 7002-504 362 136 9504-626 251 105 9828-036 308 234 9902-515 053 185 9902-576 342 179
6700-008 100 170 7002-504 362 158 9602-075 000 249 9828-036 309 234 9902-515 056 185 9902-576 343 179
6700-012 100 128 7002-505 162 136 9706-026 904 107 9828-036 310 234 9902-515 057 185 9902-576 362 179
6701-604 912 248 7002-505 162 158 9711-104 925 200 9828-036 311 234 9902-515 058 185 9902-576 363 179

320 osborn.com

Part numbers in bold: available from stock.


Part number Index

Part number Page Part number Page Part number Page Part number Page Part number Page Part number Page

9902-576 464 179 9906-015 025 183 9906-030 302 165 9907-035 042 226 9907-036 139 227 L779-000 462 210
9902-586 142 180 9906-015 026 183 9906-030 304 165 9907-035 051 226 9907-036 147 227 L779-000 466 210
9902-586 162 180 9906-015 027 183 9906-030 305 165 9907-035 052 226 9907-036 151 227 L779-001 385 210
9902-586 163 180 9906-015 028 183 9906-030 308 165 9907-035 061 226 9907-036 155 227 L779-005 333 210
9902-586 342 180 9906-015 035 183 9906-030 310 165 9907-035 062 226 9907-036 156 227 L779-007 013 210
9902-586 343 180 9906-015 036 183 9906-030 311 165 9907-035 081 226 9907-036 163 227 L779-009 510 210
9902-587 142 179 9906-015 037 183 9906-030 312 165 9907-035 082 226 9907-036 164 227 L779- 132 001 210
9902-587 162 179 9906-015 038 183 9906-030 314 165 9907-035 086 226 9907-036 172 227 L779-191 001 210
9902-587 163 179 9906-015 040 183 9906-030 316 165 9907-035 087 226 9907-036 179 227 L779- 840 010 210
9902-587 192 179 9906-015 041 183 9906-030 317 165 9907-035 092 226 9907-036 187 227 L779-840 130 210
9902-587 193 179 9906-015 042 183 9906-030 318 165 9907-035 096 226 9907-036 188 227 L779-920 160 210
9902-587 342 179 9906-015 043 183 9906-030 326 165 9907-035 097 226 9907-036 204 227 L779-930 401 210
9902-587 343 179 9906-015 050 183 9906-030 328 165 9907-035 107 226 9907-036 308 237 L911-000 436 212
9902-587 362 179 9906-015 051 183 9906-030 329 165 9907-035 117 226 9907-036 310 237 L914-000 436 212
9902-587 363 179 9906-015 052 183 9906-030 332 165 9907-035 127 226 9907-036 312 237 L940-030 842 212
9906-011 146 159 9906-015 053 183 9906-030 334 165 9907-035 137 226 9907-036 314 237 L960-030 577 214
9906-011 147 159 9906-015 056 183 9906-030 335 165 9907-035 197 226 9907-036 316 237 L961-100 012 214
9906-011 148 159 9906-015 057 183 9906-030 338 165 9907-035 205 226 9907-036 486 237 L961-100 076 214
9906-011 149 159 9906-015 058 183 9906-030 340 165 9907-035 213 226 9908-608 132 111 MZ 31 06 81 271
9906-011 150 159 9906-015 059 183 9906-030 341 165 9907-035 221 226 9908-608 152 111 MZ 31 08 60 271
9906-011 151 159 9906-015 062 183 9906-030 488 170 9907-036 012 227 9928-036 305 234 MZ 31 10 48 271
9906-011 153 159 9906-015 063 183 9906-030 489 170 9907-036 017 227 9928-036 307 234 MZ 45 08 88 271
9906-011 154 159 9906-015 064 183 9906-030 490 170 9907-036 022 227 9946-015 056 183 MZ 45 12 59 271
9906-011 155 159 9906-015 065 183 9906-030 492 170 9907-036 023 227 9946-015 057 183 MZ 45 16 44 271
9906-011 446 159 9906-015 069 183 9906-030 493 170 9907-036 027 227 9946-015 058 183 MZ 57 10 89 271
9906-011 447 159 9906-015 070 183 9906-030 494 170 9907-036 032 227 9946-015 059 183 MZ 57 15 60 271
9906-011 448 159 9906-015 071 183 9906-030 496 170 9907-036 033 227 9962-515 056 185 MZ 57 18 50 271
9906-011 449 159 9906-015 079 183 9906-030 497 170 9907-036 037 227 9962-515 057 185 MZ 65 12 85 271
9906-011 450 159 9906-015 080 183 9906-030 498 170 9907-036 042 227 9962-515 058 185 MZ 65 17 60 271
9906-011 451 159 9906-015 081 183 9906-030 500 170 9907-036 043 227 9962-515 059 185 MZ 65 20 50 271
9906-011 453 159 9906-015 082 183 9906-030 501 170 9907-036 047 227 9962-515 062 185 MZ 86 12 112 271
9906-011 454 159 9906-021 059 177 9906-030 502 170 9907-036 052 227 9962-515 063 185 MZ 86 20 67 271
9906-011 455 159 9906-021 183 177 9906-033 030 112 9907-036 053 227 9962-515 064 185 MZ 86 30 45 271
9906-013 008 177 9906-021 184 177 9906-033 031 112 9907-036 057 227 9962-515 065 185 MZ 100 14 112 271
9906-013 009 177 9906-022 081 177 9906-033 125 112 9907-036 062 227 9966-015 063 183 MZ 100 18 87 271
9906-013 021 177 9906-022 082 177 9906-033 126 112 9907-036 063 227 9966-015 064 183 MZ 100 22 71 271
9906-013 057 177 9906-022 085 177 9907-035 021 226 9907-036 067 227 9966-015 065 183 MZ 125 18 110 271
9906-015 001 183 9906-026 051 107 9907-035 023 226 9907-036 072 227 L669-002 101 207 MZ 125 24 82 271
9906-015 002 183 9906-026 117 107 9907-035 031 226 9907-036 073 227 L669-002 102 206 MZ 125 28 70 271
9906-015 003 183 9906-026 500 107 9907-035 032 226 9907-036 082 227 L779-000 175 210
9906-015 004 183 9906-026 501 107 9907-035 041 226 9907-036 093 227 L779-000 433 210

osborn.com 321

Part numbers in bold: available from stock.


Index of Dronco product names

Part name Page Part name Page Part name Page

4-M adapters for tortoise-shape bores 189 CERA MAXX X-LOCK 92 Polimaxx 3 – fine 125
5-part polishing kit for stainless steel finishing 209 CERA PLUS 90 Polimaxx 4 – gloss 208
A4 303 Clamping fixtures for ATB ® disc brushes 249 Polimaxx kit in display box 128
A4 Asphalt 304 Coarse cleaning fleece for angle grinders 127 Polishing compounds 211
A4 M 304 Coarse cleaning fleece kit in display box 128 Polishing kit, 6 pc 213
A 24 R 40 Coarse cleaning fleeces for angled and straight grinders 160 Polishing kit, 6 pc 217
A 30 S 49 Cotton cloth medium soft folded buffs 222 Polishing kit, 10 pc 217
A 30 T 63 Cotton cloth soft folded buffs 222 Polishing kit for brass, plastic and lacquer 216
A 46 R 33 CS 24 R 57 Polishing kit for (stainless) steel and aluminium 216
A 60 R 27 CS 30 ASPHALT / DUKTIL 58 ol s ng t or stat onar a nes p 223
Acrylic polish 207 CS 30 S 72 Polispeed 126
Acrylic polishing kit 207 CS 46 ALU 46 Punched Disc Brushes 264
ACS 60 T MULTI / ACS 46 T MULTI 32 CS 60 ALU 46 Punched Lath Brushes 266
AK 24 V CeraMaxx 68 Cutter head holders/combined cutter arbor 252 Punched Wheel- and Roller Brushes 267
AK 36 T CeraMaxx 67 DB 4 – all purpose 290 Radiator paint brush, plastic handle 203
ALOX GRIND+FINISH 79 DISPLAY XTREME AS 60 X INOX 31 Ribbed backing pad 97
ALOX POWER 78 Drive arbor, type I 154 Roller brushes for deburring machines, crimped wire 186
AS 24/30 T 64 DST BLUE Speed 312 RUFTUF® End brushes, Xtreme wire, knotted 166
AS 24 R BAHN 47 DST Boomerang 311 S3 turbo 295
AS 24 S CAST IRON 69 DST Plus 310 S5 turbo 295
AS 30 R 64 DST Power 310 S5 turbo protect 296
AS 30 S 41 DST Speed 312 Scrub brushes, wooden body 202
AS 30 S 49 DST Turbo 311 SIC POWER 92
AS 30 S HT 43 Duster, wooden body 202 SIC – semi-flexible 96
AS 30 S INOX 39 Economy roll, brown 100 Sisal/cloth and notiflex folded buffs 212
AS 30 S INOX 65 F3 297 Sisal/cloth folded buffs 222
AS 30 T 42 F4 cera 298 SITUFT®, crimped Osborn wire 226
AS 30 T INOX 39 F5 cera speed 299 Spark plug brushes, plastic body 196
AS 30 T INOX 65 F-adapter 129 Spark plug brushes, wooden body 196
AS 30 V 44 F-Adapter 189 Sponge and cloth 206
AS 36 S INOX 50 FIBER A 94 Stove pipe cleaner, crimped wire 240
AS 36 T 50 FIBER AK 95 Strip brushes with horse hair filament 276
AS 36 V 45 FIBER AZ 95 Strip brushes with nylon filament 275
AS 46 ALU 70 File brushes, wooden body 198 Tapered shank 224
AS 46 T / AS 30 T INOX CUT+GRIND 38 Fillet weld brushes, wooden body 195 Tensioning shaft for cleaning fleece 170
AS 46 T INOX 34 Fine scratch brushes, wooden body 196 Tensioning shaft for mini cutting discs 48
AS 46 T Mini 48 Fitting brushes, steel wire 197 Tensioning shaft for mini grinding discs 71
AS 46 T MINI 71 Fitting brushes, steel wire 240 TE Wheel brushes, Xtreme wire, crimped 182
AS 46 V INOX 35 Flap wheel brushes, abrasive/natural filament 151 The ingenious cutting and grinding disc combo 38
AS 46 X INOX 36 Flap wheel brushes, crimped wire 150 The safe anti-kick-back disc 37
AS 60 T / AS 46 T INOX FreeCut 37 Flap wheels 160 Thread reduction from M14 to M10 x 1.5, galvanised 129
AS 60 T INOX - "New Formula" 28 Flat paint brush, plastic handle 203 Tool holders 249
AS 60 V INOX 29 For reducing bores 129 Tube brushes, abrasive filament 232
AS 60 W INOX 26 G4 302 Tube brushes, double spiral, straight wire 230
AS 60 X INOX 31 Grinding cup, metal 98 Tube brushes, nylon-diamond 233
ATB ® brushes with maximum fill density, Grinding cup, stone 98 Tube brushes, single spiral, crimped wire 228
compatible with clamping fixture 248 Grinding discs for bench grinders 99 Tube brushes, single spiral, straight wire 229
ATB ® brushes with maximum fill density, Hand brushes, plastic body 192 Tungsten carbide burrs set, Z6 cut 259
for shell mill mount 250 Hand brushes, plastic handle 192 Tungsten carbide burrs, Z6 cut 254
ATB ® brushes with maximum fill density, for tool holders 248 Hand brushes, wooden body 194 U3 288
ATB ® brushes with maximum fill density, Turbo-line 251 Handle holder, metal 204 U4 289
ATB ® round brush with full trim 252 HELITUF ®, crimped Osborn wire 227 U4 protect 291
Axis discs 189 Hole cleaning brushes, crimped wire 197 U4 speed 290
AZ 30 S INOX 66 Hole cleaning brushes, crimped wire 238 U5 protect 293
AZ 30 T INOX 66 Honing tool Novoflex-B ®, abrasive filament 234 U5 speed 292
B4 300 Interchangeable metal adapters 224 U7 speed 294
B5 301 Interchangeable metal adapters 190 UNI-Master ® wheel brushes, abrasive filament 183
Backing pads 97 Joint brushes, knotted wire 174 UNI-Master ® Wheel brushes, Xtreme wire, crimped 184
Band saw brush 176 Kit of 5 DIY brushes, abrasive filament 153 Weeding brush, wooden body 199
Bevel brushes, Abrasive Filament 132 Kit of 5 DIY brushes, crimped wire 152 Wire handle 241
Bevel brushes, crimped wire 122 Lipprite ® 3-pc. satinising kit for metal 215 Workshop broom, wooden body 200
Bevel brushes, crimped wire 123 Lipprite ® ol e u s 214 Xtreme cup brushes, stranded crimped wire 116
Bevel brushes, knotted wire 120 Lipprite ® satinising kit, 4 pc 218 ZIRCON FLX 87
Bevel brushes, knotted wire 121 M10 adapter, thread adapter 129 ZIRCON JUMBO 83
Bevel brushes, Xtreme Wire, crimped 123 Metal polish 206 ZIRCON MAXX 88
BKT abrasive stones 308 Metal polishing kit 206 ZIRCON MAXX X-LOCK 89
BKT concrete 308 Micro-abrasive tube brushes, abrasive filament 231 ZIRCON PLUS 84
Block brushes, wooden body 198 Micro-abrasive tube brushes, abrasive filament 231 ZIRCON POWER 80
Block brushes, wooden body 199 Multizack 268 ZIRCON POWER X-LOCK 81
Brake calliper brushes, plastic body 193 Non-woven abrasive flap wheels 163 ZIRCON PRIME G-AZ 85
Broomate ® 276 Non-woven abrasive flap wheels 219 ZIRCON SPEED 86
Broom handle, wood 204 Non-woven (satin) finishing rollers 187 ZIRCON TRIM 82
C 24 R 56 Non-woven (satin) finishing rollers 221 ZIRCON TRIM X-LOCK 82
C 46 R 55 Novoflex-H ®, Novofil® -WF Filament 237
C 60 R 55 Novotec diamond wheel brushes 244
CeraDrill for drilling machines 306 Nozzle cleaning brushes, wire/nylon 239
CeraDrill set for drilling machines 307 Polimaxx 1 – coarse 125
CERA MAXX 91 Polimaxx 2 – medium 125

322 osborn.com
osborn.com

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