Product Information

KLB-SYSTEM POLYURETHAN
PU 812 E
Pigmented, low-emission, environmentally friendly 2-component sealer on the basis of polyurethane,
light-stable, with appealing matt look and good stain resistance

Packaging units Article no. Packaging Content (kg) Units/pallet

AK6527-70 Combo packaging 5.00 kg 90

AK6527-40 Combo packaging 10.00 kg 60

Product characteristics Mixing ratio parts by weight A:B=4:1

Mixing ratio parts by volume A : B = 100 : 24

Processing time 10 °C / 50 °F: 120 minutes

20 °C / 68 °F: 60 - 90 minutes
30 °C / 86 °F: 30 - 45 minutes

Processing temperature Minimum 10 °C / 50 °F (room and floor temperature)

Curing time (accessibility) 10 °C / 50 °F: 20 - 26 hrs.

20 °C / 68 °F: 16 - 24 hrs.
30 °C / 86 °F: 12 - 18 hrs.

Curing After 2 - 3 hours dust-dry at 20 °C / 68 °F

2 - 3 days until mechanical load at 20 °C / 68 °F
7 days until chemical load at 20 °C / 68 °F

Further coatings After 16 - 24 hours, but after 48 hours at the latest at 20 °C / 68 °F

Consumption Approx. 0.180-0.200 kg/m²

Colours RAL colours (limited to RAL 9000 colours); other colours available on
request

Shelf life 12 months (originally sealed) – Protect from frost!

Product description KLB-SYSTEM POLYURETHAN PU 812 E is a high-quality, coloured, polyurethane-

based, 2-component universal top sealer that is used for the coloured top sealing of
epoxy resin and polyurethane coverings.

KLB-SYSTEM POLYURETHAN PU 812 E can be supplied in a variety of different

colours (RAL and NCS) and produces attractive, matt surfaces that lend the floor a
velvety appearance. The product comprises a water-emulsified, high-quality polymer
dispersion that cures in a close mesh structure. This environmentally-friendly
technology makes it possible to produce low-emission products that fulfil all current
requirements, especially for applications in recreation rooms and other areas in
which no emissions are desired. The product meets the sustainable construction
criteria, e.g. DGNB, LEED or Minergie ECO.

In many areas, KLB-SYSTEM - POLYURETHAN PU 812 E is an excellent

alternative to solvent-based sealers, and can replace them in many aspects.

KLB-SYSTEM POLYURETHAN PU 812 E hardens by physical drying and chemical

curing to form a resistant, robust film. The product creates an abrasion-resistant,
light-stable film with low soiling tendency and good cleanability.

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PU 812 E

Thanks to its excellent curing capacity, it has a very low susceptibility to staining for
its product class.

It is highly resistant to discolouration caused by household chemicals or strongly

staining foods and beverages, such as beer, red wine or cola. As resistance to
staining by all substances cannot be guaranteed, please consider additional
technical information in this regard.

KLB-SYSTEM POLYURETHAN PU 812 E has good resistance to water, cleaning

materials, aqueous solutions, saline solutions, diluted acids and bases, and to motor
or heating oils.

KLB-SYSTEM POLYURETHAN PU 812 E has good adhesion to various substrates

and can therefore also be used – after laying a trial surface and checking of the
interlayer adhesion – on old epoxy resin and polyurethane covering surfaces.

Note: sealed surfaces offer only limited resistance to mechanical load; material
handling equipment may affect or destroy them Their use is therefore only suitable to
a limited extent. In areas that are frequently wet with a high load, and areas in which
certain chemicals are used, KLB-SYSTEM POLYURETHAN PU 812 E can be
applied as an alternative for many solvent-based top sealers, with equivalent
chemical resistance.

Area of application • As a coloured matt sealer for high-quality epoxy resin and polyurethane
coverings.
• Specially designed for recreation rooms.
• Decorative commercial areas, e.g. showrooms, exhibition spaces, retail stores,
offices. etc.
• As a finish for high-quality, resilient decorative coverings, stable against light, e.g.
PU 410 or PU 405.
• As a matt sealer on water vapour-permeable coatings, e.g. EP 785 HS.
• Top sealing and re-coating of existing epoxy and polyurethane resin surfaces,
subject to appropriate preliminary examination.
• Suitable to a limited extent for industrial trucks.
• As a top sealer for wall coatings.
• For the top sealing of wall coatings produced with PU 662. Alternatively, the
product PU 806 E - Wall is recommended. Read the product information.
• Suitable for interior use.

Product features • EMICODE EC 1 plus certified

• very low-emission
• odorless
• environmentally friendly
• water vapour-permeable
• high covering power
• even surface
• silk-matt
• very high adhesion
• easy application
• resistant to abrasion and wear

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PU 812 E

Technical data Approx. 400 - DIN EN ISO 3219 (23 °C /

Viscosity - Component A+B mPas
700 73.4 °F)

Solid content > 40 % KLB method

DIN EN ISO 2811-2 (20 °C /

Density - Component A+B 1.10 kg/l
68 °F)

Abrasion (Taber Abraser) < 13 mg ASTM D4060 (CS10/1000)

Flashpoint Non combustible - DIN 51755

Gloss level 18 at 85° - DIN 67530

Diffusion resistance rate 7500 - DIN EN ISO 12572

(sd 0.1 mm)

Diffusion equivalent air layer thickness Sd - DIN EN ISO 7783-2
0.75 m

The values established in tests are average values. Deviations from the product specification may occur.

Included in systems • System G2 - KLB INDUSTRIAL LOW-VOC PU Sealed

Please visit our website to get more information about our KLB systems: www.klb-
koetztal.com

Suitable coatings The following coatings are suitable for sealing with KLB-SYSTEM
POLYURETHAN PU 812 E:

PU 405, PU 410, PU 425, EP 216, EP 785 HS

With other coatings, a trial surface must be applied to check adhesion, or KLB
Technical Division consulted regarding suitability. Adhesion can be improved, if
required, by lightly grinding the surface e.g. with a diamond pad.

Tests External test certificates are available:

• Certified low-emission according Emicode EC1plus-label.

• Classification of the fire behaviour according to DIN EN 13501-01:2010-01:
Bfl-s1 when used in combination with PU 425.
• Chair castor test according to DIN EN 425:2002-08
• LABS-compliant according to PV 3.10.7. (VW test)
• Product is compliant with DIN EN 13813: 2003-01

Note:

Please ask for the tested system build-up!

Substrate The substrate to be coated must be even, dry, dust-free, sufficiently resistant to
tension and compression, and free of weakly bonded components or surfaces.
Materials reducing adhesion, e.g. grease, oil and paint residues, must first be
removed with suitable measures. Observe the information issued by trade
associations, e.g. the most recent versions of BEB worksheets KH-0/U, KH-0/S and
KH-2 . The sealer is typically applied as the last layer when creating a floor covering.
It is therefore necessary to ensure that the previous layer is not already soiled. The
optimum time for sealing is reached when the previous layer has hardened to a
sufficiently resistant film, but is not yet completely cured. In standard systems, this is
at a temperature of 20 °C / 68 °F, at the earliest after 18 hours, and the latest after
72 hours. If a top sealer is to be applied later, a trial surface must be applied and
tested to check that sufficient adhesion is achieved. Old substrates must be cleaned,
and mechanically prepared if necessary. If old synthetic resin surfaces are being
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PU 812 E

sealed, it is to be ensured that sufficient adhesion is achieved. If in doubt, we

recommend processing a sample area.

Mixing Combo-packaging will be supplied in the correctly measured mixing ratio. Allow the
container of component A to come to processing temperature before use and shake
well, then empty the contents into a clean, oval bucket. Add component B and mix
immediately. Blend with a slow speed mixer (200 - 400 r/pm) for at least 2 -
3 minutes until a homogeneous, streak-free compound forms. To prevent mixing
errors, empty ("repot") the entire resin/hardener mixture into a clean container and
mix it once again briefly.

Processing time max. 1 - 1.5 hours (see chart “Processing time”).

Note: end of pot life is not visible!

Processing As with all reactive resin products, processing should take place immediately after
mixing. Apply with a rubber blade (toothing 2 mm) or lint-free velour roller (6-8 mm
pile height). Typically, work areas are divided up beforehand to avoid duplicate
application and haphazard overlapping. Otherwise, an uneven surface appearance
and streaking might appear. For larger areas, it is recommended that 2 or more
people carry out the application. One or more persons apply the material in one
direction, while another person takes over the re-rolling of the freshly applied sealing
material in crosswise motion (90° angle). Use a 50 cm wide roller on larger surfaces.
The distribution roller should be saturated/wetted with material and only be used for
distribution, never for application. Always work “fresh-in-fresh” and ensure
optimum distribution of the material. Make sure that e.g. puddles running off plinths
are spread with the velour roller. Too thick an application (puddle formation) can lead
to foaming during curing.

The floor and air temperatures must not fall below 10 °C / 50 °F and the humidity
must not exceed 75%. The recommended climate conditions must be maintained
during curing and drying. The difference between the floor and room temperatures
must be less than 3 °C / 3 K / 5.4 °F so as not to impede the curing process. If a
dew-point situation arises, regular drying and cross-linking will not be possible, with
hardening problems and spotting to occur. Exposure to water and chemicals should
be avoided during the first 7 days. The specified curing times apply for 20 °C / 68 °F;
temperatures below this require longer processing and curing times, while higher
temperatures require shorter times. If the working conditions are not complied with,
the technical properties of the end product may deviate from those specified.

Special remarks: in wet rooms or permanently humid areas, coatings made of PU

812 E must be sealed with PU 811 E or PU 811 E Wall (for walls).

Coloured products should always belong to the same batch and be used on the
same surface, as slight colour deviations in different batches cannot be excluded due
to the raw material. The batch number is indicated on the container labels. For
certain colour shades - especially white, yellow and orange or pastel light shades -
the recommended layer thicknesses must be observed to ensure opacity. The top
sealer must always be applied in the same colour as the underlying coating. For
other colour tone combinations, please consult us.

To prevent wear and tear, suitable chair castors or floor protection mats must be
used with swivel chairs/office swivel chairs or other wheeled furniture.

Long or improper storage can lead to film formation inside the bucket. In this case,
we recommend sieving the sealer. The bucket sieve KLB-Eimersieb 15L (Art. N.
WZ7050-01) is ideal for this purpose, as it enables quick sieving and thus a good
sealing result.

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PU 812 E

Cleaning To remove fresh contamination and to clean tools, use water immediately. Hardened
material can only be removed mechanically.

Separate cleaning and care recommendations are available for cleaning sealed
floors. Water-based sealers must only be cleaned at the earliest after 7 days and
with KLB products to guarantee the interlayer adhesion at 20 °C / 68 °F.

Storage Store in a dry, frost-free location. Ideal storage temperature 10 - 20 °C / 50 - 68 °F.

Protect against direct sunlight. Do not store in overheated vehicles or temperatures
above 25 °C / 77 °F. Bring to a suitable working temperature before application.
There is a risk of clumping. Bring to a suitable working temperature before
application. Tightly re-seal opened packages and use up the content as soon as
possible.

Special remarks This product is regulated by the German Ordinance on Hazardous Substances
(GefStoffV), the German Ordinance on Industrial Safety and Health (BetrSichV), and
transport regulations for hazardous goods. The necessary information is contained in
the DIN Safety Data Sheet. Observe all identification information on the container
label!

GISCODE: W1/DD

Indication of VOC-content:
(EG-Regulation 2004/42) Maximum Permissible Value 140 g/l (2010,II,j/wb): Ready-
for-use product contains < 140 g/l VOC.

CE marking

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PU 812 E

VOC content The product complies with the high requirements to low VOC contents, as required
for sustainable construction. Therefore, these values exceed by far the European
Union directive 2004/42/EG (decopaint directive).

Limit value Actual content

Decopaint Directive 2004/42/EG - Component A < 140 0 g/l

Decopaint Directive 2004/42/EG - Component B < 140 0 g/l

DGNB - Components A + B <3 0 %

Klima:aktiv - Components A + B <3 0 %

LEED - Components A + B < 100 0 g/l

Minergie ECO ® - Components A + B < 1 (< 2) 0 %

(According to the Decopaint directive, single components are used for calculation. In the sustainable building
rating systems, the mixture of both components in the correct mixing ratio is the determining factor.)

Please consider the latest version of this product information on our website.

All stated information is based on our experience and technical preparation. We guarantee the correct and proper quality
of our products. We do not assume any responsibility for the work not carried out by us, since we have no influence on the
processing or processing conditions. We recommend on-site trials to be conducted in individual cases. With the
publication of this new KLB product information, all prior information loses validity. The latest version is available
electronically on our website www.klb-koetztal.com. In addition, our "General Terms and Conditions“ apply.

Günztalstraße 25 Phone +49 (0) 8223-96 92-0 www.klb-koetztal.com

89335 Ichenhausen, GERMANY Fax +49 (0) 8223-96 92-100 [email protected]

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