Manual

Pubn No: 34200H0E
Installation, Operating and Maintenance Instructions
MULTIFLASH FLASH POINT TESTER

ABEL TEST MODULE
Model 34200-0
(Software Version 14.05 and on)
STANHOPE-SETA
THE QUEEN’S AWARDS FOR ENTERPRISE
INTERNATIONAL TRADE 2012
London Street, Chertsey, Surrey, KT16 8AP Telephone: +44 (0) 1932 564391 Facsimile: +44 (0) 1932 568363
Email: [email protected] Web: www.stanhope-seta.co.uk
Pubn No: 34200H0E
SAFETY NOTICES
WARNING:
1) THIS INSTRUMENT IS USED TO TEST MATERIALS THAT MAY BE HAZARDOUS WITH
REGARD TO FLAMMABILITY, COMBUSTIBILITY, VOLATILITY, TOXICITY OR THE
GENERATION OF SMOKE AND VAPOURS.
2) IT IS THE USER’S RESPONSIBILITY TO ENSURE THAT ALL RELEVANT REQUIREMENTS
OF LOCAL AND NATIONAL HEALTH AND SAFETY LEGISLATION ARE COMPLIED WITH
DURING INSTALLATION AND OPERATION OF THIS INSTRUMENT, AND THE STORAGE,
PREPARATION AND DISPOSAL OF SAMPLE.
3) PARTS OF THIS INSTRUMENT REACH TEMPERATURES EXCEEDING 90°C.
4) PARTS OF THIS INSTRUMENT ROTATE DURING OPERATION.
5) READ THIS MANUAL BEFORE INSTALLING OR OPERATING THE INSTRUMENT.
6) THIS INSTRUMENT SHOULD ONLY BE INSTALLED AND OPERATED BY TRAINED STAFF,
WHO ARE FAMILIAR WITH THE RELEVANT LABORATORY AND ENGINEERING
PRACTICES.
7) THIS INSTRUMENT MUST NOT BE LEFT UNATTENDED WHEN IN USE.
8) ALWAYS WEAR SAFETY GLASSES AND PROTECTIVE CLOTHING WHEN INSTALLING OR
OPERATING THIS INSTRUMENT.
© 2010 by Stanhope-Seta Ltd and Seta Analytics, all rights reserved.

The copyright in this work is vested in Stanhope-Seta Ltd and Seta Analytics. Reproduction in whole or part is strictly prohibited, except with the written consent of Stanhope-Seta
Ltd or Seta Analytics, and then only on the condition that this notice is included in any such reproduction.
The information contained in this publication is believed to be accurate and correct at the time of printing. Stanhope-Seta Ltd and Seta Analytics do not accept liability with respect
to the use of, or for damages resulting from the use of any information, material, apparatus, method or process disclosed in this document or as a result of any omissions or
errors.
Due to the company’s policy of improving products, the instrument supplied may differ slightly from that detailed within this document. Stanhope-Seta Ltd and Seta Analytics
reserve the right to change or alter the specifications, operating procedures etc detailed within this document.
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PRELIMINARY MATERIAL
Figure 1 34000-0 Multiflash with 34200-0 Abel Test Module
.ABOUT THIS MANUAL

This manual is one of a series that detail the use and care of the 34000 Series Multiflash Flash Point
Testers. It provides installation and operation instructions for the 34200-0 Abel Test Module on a 34000-0
Universal Base Unit with Software Version 14.05 and above installed.
This manual should be read in conjunction with the manual for the 34000-0 Universal Base Unit.
This manual is not intended to replace the appropriate Test Methods, which should be consulted to ensure
full compliance with the requirements.
CELSIUS AND FAHRENHEIT

Temperatures in this manual are shown in degrees Celsius (the factory default). The user can set the
temperature units to degrees Fahrenheit if desired.
Note: The Test Methods approximate the conversion from °C to °F, therefore ramp rates and
dipping intervals are not directly equivalent. This means that the result for a test carried
out in °C and converted mathematically to °F may be slightly different from the result if the
test was carried out in °F. The correct temperature units must be selected before the test.
EQUIPMENT IDENTIFICATION
The model and serial number of each Test Module is marked on an identity plate mounted on the rear of
the DIPS Pod.
The model and serial number of the Universal Base Unit is marked on an identity plate mounted on the rear
of the base unit. The power supply voltage and frequency requirements are also shown.
When Multiflash is switched on, the display will show the software version, revision and date, along with the
circuit board serial number.
The above information must be quoted in any technical query, or when ordering accessories and spare
parts.
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CONTENTS
SAFETY NOTICES ........................................................................................................... 2

PRELIMINARY MATERIAL .............................................................................................. 3
.ABOUT THIS MANUAL.............................................................................................................................. 3
CELSIUS AND FAHRENHEIT..................................................................................................................... 3
EQUIPMENT IDENTIFICATION .................................................................................................................. 3
CONTENTS ...................................................................................................................... 4
LIST OF FIGURES ........................................................................................................... 7
1. APPLICATIONS .................................................................................................... 8
2. DESCRIPTION - GENERAL .................................................................................. 9
2.1. UNIVERSAL BASE UNIT ............................................................................................................. 10
2.1.1. MODULE DETECTION.............................................................................................................. 11
2.1.2. CONTROL PANEL .................................................................................................................... 11
2.1.3. HEATING AND TEMPERATURE CONTROL ........................................................................... 11
2.1.4. COOLING .................................................................................................................................. 11
2.1.5. UNITS OF TEMPERATURE MEASUREMENT (°C / °F) .......................................................... 11
2.1.6. AUTOMATIC FLASH DETECTION ........................................................................................... 11
2.1.7. GLASS DRAUGHT SCREEN .................................................................................................... 11
2.1.8. DATA PROCESSING AND RESULTS ...................................................................................... 11
2.2. TAG TEST MODULE ................................................................................................................... 12
2.2.1. TEST AREA ............................................................................................................................... 13
2.2.2. DIPS POD .................................................................................................................................. 13
2.2.2.1. Coaxial Ignitor ...................................................................................................................... 13
2.2.2.2. Dipping Mechanism ............................................................................................................. 13
2.2.2.3. Shutter Mechanism.............................................................................................................. 13
2.2.2.4. Stirrer ................................................................................................................................... 13
2.2.3. TEMPERATURE PROBES........................................................................................................ 14
2.2.4. FLASH DETECTOR .................................................................................................................. 14
2.2.5. DRAUGHT SCREEN ................................................................................................................. 14
2.3. OVERVIEW OF OPERATION ...................................................................................................... 14
2.3.1. DESCRIPTION OF OPERATION .............................................................................................. 14
2.3.2. RESULTS .................................................................................................................................. 15
2.3.3. UNIVERSAL COOLING MODULE ............................................................................................ 15
2.4. SAFETY FEATURES ................................................................................................................... 16
2.4.1. HARDWARE BASED................................................................................................................. 16
2.4.2. SOFTWARE BASED ................................................................................................................. 16
3. INSTALLATION - GENERAL .............................................................................. 17
3.1. UNPACKING ................................................................................................................................ 17
3.2. LOCATION ................................................................................................................................... 17
3.3. POWER SUPPLY CONNECTIONS ............................................................................................. 17
3.4. GAS SUPPLY ............................................................................................................................... 17
3.5. OUTER BATH FLUID SUPPLY ................................................................................................... 18
3.6. RS232 / PRINTER / COMPUTER CONNECTION ....................................................................... 18
4. INSTALLATION - ABEL TEST MODULE ........................................................... 19
4.1. MODULE INSTALLATION ........................................................................................................... 19
4.1.1. TEST AREA ............................................................................................................................... 19
4.1.2. DIPS (DIPPING, IGNITION, PILOT, STIRRER) POD ............................................................... 21
4.2. ELECTRICAL CONNECTIONS ................................................................................................... 22
4.3. COOLING CONNECTIONS ......................................................................................................... 22
4.4. SHUTTER ADJUSTMENT ........................................................................................................... 23
4.4.1. INSTALL THE SAMPLE CUP AND LID .................................................................................... 23
4.4.2. CHECK THE SHUTTER OPERATION...................................................................................... 23
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4.5. IGNITOR ADJUSTMENT.............................................................................................................. 24

4.6. DRAUGHT SCREEN .................................................................................................................... 27
4.7. TEST PROBES ............................................................................................................................. 27
4.8. FILLING THE BATHS................................................................................................................... 28
4.8.1. OUTER BATH ............................................................................................................................ 28
4.8.2. INNER BATH ............................................................................................................................. 28
4.9. MODULE REMOVAL.................................................................................................................... 29
5. CONTROL PANEL AND MENUS (ABEL) ...........................................................30
5.1. DESCRIPTION .............................................................................................................................. 30
5.2. TEMPERATURE UNITS (°C /°F) .................................................................................................. 30
5.3. MENU FLOW CHARTS ................................................................................................................ 31
5.4. START-UP 1 ................................................................................................................................. 32
5.5. START-UP 2 ................................................................................................................................. 32
5.6. MAIN MENU ................................................................................................................................. 33
5.6.1. RESULTS 1................................................................................................................................ 34
5.6.2. RESULTS 2................................................................................................................................ 35
5.6.3. RESULTS 3................................................................................................................................ 37
5.6.4. START TEST ............................................................................................................................. 38
5.6.5. TEST SUMMARY....................................................................................................................... 39
5.6.6. TEST STATUS ........................................................................................................................... 40
5.6.7. END OF TEST 1 ........................................................................................................................ 42
5.6.8. END OF TEST 2 ........................................................................................................................ 43
5.6.9. END OF TEST 3 ........................................................................................................................ 44
5.6.10. END OF TEST 4 ........................................................................................................................ 45
5.6.11. PRINT RESULTS 1 .................................................................................................................... 46
5.6.12. PRINT RESULTS 2 .................................................................................................................... 47
5.6.13. ALTER PARAMETERS .............................................................................................................. 48
5.6.14. ALIGNMENT .............................................................................................................................. 49
5.6.15. ALTER COOLING ...................................................................................................................... 50
5.6.16. ALTER IGNITOR........................................................................................................................ 51
6. OPERATION (ABEL) ...........................................................................................52
6.1. AT THE START OF EACH TEST SESSION................................................................................ 52
6.1.1. BATHS ....................................................................................................................................... 52
6.1.2. IGNITOR .................................................................................................................................... 52
6.1.3. SHUTTER AND IGNITOR ADJUSTMENT ................................................................................ 52
6.2. SET TEST PARAMETERS ........................................................................................................... 54
6.2.1 TO RECALL PARAMETERS FROM THE LAST TEST ............................................................. 54
6.2.2 TO RECALL PARAMETERS FROM ONE OF THE PREVIOUS FIVE TESTS ......................... 54
6.2.3 EDIT TEST PARAMETERS ....................................................................................................... 55
6.3. ALTER IGNITION SOURCE ......................................................................................................... 56
6.4. SET COOLING PARAMETERS ................................................................................................... 59
6.5. PREPARATION FOR SUB-AMBIENT TESTS ............................................................................ 59
6.6. IP 170 TEST .................................................................................................................................. 60
6.7. ISO 1523 TEST ............................................................................................................................. 63
6.8. TEST RESULTS ........................................................................................................................... 67
6.8.1. VIEWING RESULTS .................................................................................................................. 67
6.8.2. PRINTING RESULTS ................................................................................................................ 68
7. INFORMATION AND ERROR MESSAGES ........................................................69
7.1. INFORMATION MESSAGES ....................................................................................................... 69
7.2. ERROR MESSAGES .................................................................................................................... 70
8. CALIBRATION .....................................................................................................71
8.1. CALIBRATION MODE.................................................................................................................. 71
8.1.1. INTRODUCTION........................................................................................................................ 71
8.1.2. ENTERING CALIBRATION MODE............................................................................................ 71
8.1.3. EXITING CALIBRATION MODE ................................................................................................ 71
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8.2. CALIBRATION MODE MENUS ................................................................................................... 72

8.2.1. MENU FLOW CHART ............................................................................................................... 72
8.2.2. CALIBRATE MODE 1 MENU .................................................................................................... 73
8.2.2.1. CALIBRATE TEMPERATURE PROBE MENUS ....................................................................... 74
8.2.2.2. CALIBRATE PRESSURE MENU .............................................................................................. 75
8.2.3. CALIBRATE MODE 2 MENU .................................................................................................... 76
8.2.4. CONFIGURATION 1 MENU ...................................................................................................... 77
8.3. CALIBRATION PROCEDURES................................................................................................... 78
8.3.1. SCHEDULE ............................................................................................................................... 78
8.3.2. SAMPLE PRT ............................................................................................................................ 78
8.3.3. BATH 1 PRT (OUTER BATH) ................................................................................................... 81
8.3.4. BATH 2 PRT (INNER BATH) ..................................................................................................... 85
8.3.5. CALIBRATE PRESSURE .......................................................................................................... 89
9. CONFIGURATION ............................................................................................... 91
9.1. CONFIGURATION 1 MENU ......................................................................................................... 91
9.2. LINE FEED SETTINGS ................................................................................................................ 92
9.3. POST AMBLE CHARACTER SETTING ...................................................................................... 93
9.4. RAMP LIMITS ADJUSTMENT MENU ......................................................................................... 94
9.4.1. CHANGING THE RAMP LIMIT TEMPERATURE RISE ............................................................ 94
9.4.2. CHANGING THE RAMP LIMIT TIME PERIOD ......................................................................... 95
9.4.3. SAVING THE RAMP LIMIT PARAMETERS ............................................................................. 96
10. MAINTENANCE .................................................................................................. 97
11. FAULT FINDING ................................................................................................. 98
12. REPAIR ............................................................................................................. 100
12.1. PRT PROBES............................................................................................................................. 100
12.1.1. SAMPLE PRT .......................................................................................................................... 100
12.1.2. OUTER BATH PRT ................................................................................................................. 100
12.1.3. INNER BATH PRT ................................................................................................................... 101
12.2. FLASH DETECTOR ................................................................................................................... 102
12.3. IGNITOR ..................................................................................................................................... 102
12.3.1. IGNITER FAULTS ................................................................................................................... 102
12.3.2. CLEANING THE IGNITER....................................................................................................... 102
12.3.3. HOTWIRE FAILURE................................................................................................................ 103
12.3.4. IGNITER PARAMETERS ........................................................................................................ 103
12.3.4.1. Igniter Adjustment Menu .................................................................................................... 104
12.3.4.2. Adjusting the Igniter Parameters ....................................................................................... 104
12.4. STIRRER DRIVE SHAFT ........................................................................................................... 108
12.5. DIPPING MECHANISM .............................................................................................................. 109
12.5.1. DESCRIPTION ........................................................................................................................ 109
12.5.2. ACCESSING THE MECHANISM ............................................................................................ 110
12.5.3. ADJUSTMENT ......................................................................................................................... 111
12.5.4. REPLACING DIPPING ARM ASSEMBLY............................................................................... 112
12.6. GAS SYSTEM ............................................................................................................................ 115
12.6.1. DESCRIPTION ........................................................................................................................ 115
12.6.2. DISASSEMBLY ....................................................................................................................... 115
13. SPECIFICATION ............................................................................................... 117
14. ACCESSORIES ................................................................................................. 118
14.1. GENERAL .................................................................................................................................. 118
14.2. CALIBRATION AND VERIFICATION ........................................................................................ 118
15. SPARES ............................................................................................................ 119
15.1. SPARE PARTS .......................................................................................................................... 119
15.2 SUGGESTED SPARES FOR 2 YEARS/ 2000 TESTS.............................................................. 119
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LIST OF FIGURES
Figure 1 34000-0 Multiflash with 34200-0 Abel Test Module ...................................................................... 3
Figure 2 Multiflash Configurations ............................................................................................................... 9
Figure 3 Main Components ......................................................................................................................... 9
Figure 4 34000-0 Universal Base Unit (with optional 34008-0 Universal Cooling Module) ...................... 10
Figure 5 Abel Closed Cup Test Module .................................................................................................... 12
Figure 6 Gas Supply Connection .............................................................................................................. 18
Figure 7 Installation, Test Area ................................................................................................................. 19
Figure 8 Cooling Connections ................................................................................................................... 19
Figure 9 Over-temperature Cut-out Connections ...................................................................................... 20
Figure 10 Inner Bath Prt Probe Position..................................................................................................... 20
Figure 11 Outer Bath Prt Probe and Cable ................................................................................................ 21
Figure 12 Installation, DIPS Pod ................................................................................................................ 21
Figure 13 Electrical Connections ................................................................................................................ 22
Figure 14 Fitting the Sample Cup and Lid .................................................................................................. 23
Figure 15 Correct Positioning of Shutter Actuator ...................................................................................... 23
Figure 16 Adjusting the Shutter .................................................................................................................. 24
Figure 17 Ignitor Hotwire Shape ................................................................................................................. 24
Figure 18 Attaching the Ignitor ................................................................................................................... 25
Figure 19 Location of Dipping Height Adjuster ........................................................................................... 25
Figure 20 Centralising the Ignitor ............................................................................................................... 26
Figure 21 Dipping Height ............................................................................................................................ 26
Figure 22 Fitting the Draught Screen ......................................................................................................... 27
Figure 23 Fitting the Flash Detector ........................................................................................................... 27
Figure 24 Fitting the Sample Prt ................................................................................................................. 28
Figure 25 Control Panel.............................................................................................................................. 30
Figure 26 Dipping & Shutter Opening Mechanism ................................................................................... 109
Figure 27 DIPS Pod Internal Components ............................................................................................... 114
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1. APPLICATIONS
The 34200-0 Abel Test Module, when mounted on a 34000-0 Universal Base Unit, conforms to the
following test methods;
ABEL (Closed Cup & Equilibrium)
IP 170; IP 304 Parts 1 & 2; IP 491; IP492; ISO 1523; ISO 13736; EN 13736; BS 2000 Part 170;
BS 3900 Parts A8 & A9; BS6664 Parts 1 & 2.
Other Test Modules in the Multiflash series conform to:

Seta 34100-2 PENSKY-MARTENS
ASTM D93; ASTM E502; IP 34; IP 404; BS 2000 Parts 34 & 404; ISO 2719; EN 22719; GB/T261
JIS K2265; NF M07-019; DIN 51758; FTMS 791c 1102; EPA 1010.
Seta 34300-2 CLEVELAND (Open Cup)
ASTM D92; DIN 51376; AASHTO T48.
Seta 34400-0 TAG (Closed Cup & Equilibrium)
ASTM D56; ASTM D3941; ASTM D3934; ASTM E502; IP 304 Parts 1 & 2; IP 491; IP 492; ISO 1516
ISO 1523; FTMS 791c 1101; JIS K2265.
Seta 34700-0 SMALL SCALE (Setaflash) CLOSED CUP (Ramp & Rapid Equilibrium)
ASTM D3278; ASTM D3828; ASTM D7236; ASTM E502; IP 303 (Obs) Parts 1 & 2; IP 523; IP 524; IP 534;
ISO 3679; ISO 3680; BS EN 456; BS 3900 Part A13; BS 6664 Parts 3 & 4; EPA 1020 A & B;
CHIPS Regulations; Classification of Dangerous Goods for Carriage: Viscous and Non-Viscous Liquids;
UN Class 3 Non-Viscous Flammable Liquids;
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2. DESCRIPTION - GENERAL
The 34000 Series Multiflash is an automatic, modular, multi-method flash point tester. The instrument
comprises a Universal Base Unit and a series of interchangeable Test Modules:
Abel Cleveland
(Closed Cup & Equilibrium) (Open Cup)
Pensky-Martens
(A & B Closed Cup)
Small Scale (Setaflash) TAG

(Closed Cup Ramp & Rapid Equilibrium) (Closed Cup & Equilibrium)
Figure 2 Multiflash Configurations
UNIVERSAL BASE UNIT TEST MODULE
Test Area
DIPS Pod
Draught Screen
Figure 3 Main Components
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2.1. UNIVERSAL BASE UNIT

Refer to the manual for the 34000 Universal Base Unit for a more detailed description.
Display Next / OK Button ( )
SMART Control ( ) Flash Detector Socket
Prt Socket No.1
Cooling Connector 1
(part of optional
Universal Cooling Module)
Cooling Connector 2
(part of optional
Select Button ( ) Universal Cooling Module)
Purge Button
(part of optional
Power ON OFF Switch

Hotplate
Safety Reset Button
Prt Socket No. 2

RS232 Port
Test Area DIPS Control

Mounting Points Cable Socket
Identity Plate
Draught Screen Voltage Selector

Mounting Point
(Draught screen not
shown for clarity) Fuse
Remote / Setalert
Socket
Mains Socket
Cooling In
(part of optional
DIPS Pod
Clamping Plate Igniter
Test Area Cooling Out
DIPS Pod Power Socket Power Socket
(part of optional
Clamping Screw Universal Cooling Module)
Figure 4 34000-0 Universal Base Unit (with optional 34008-0 Universal Cooling Module)
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The Universal Base Unit provides user interface, data acquisition and processing functions for the
interchangeable Test Modules. It contains the Hotplate and cooling interface for the Test Area. The DIPS
Control Cable and Igniter Power Cable are supplied with the Universal Base Unit. A glass Draught Screen
is available as an accessory
Note: The functions that are enabled are dependent upon the Test Module installed onto the
Universal Base Unit.
2.1.1. MODULE DETECTION

The Universal Base Unit automatically detects the type of Test Module fitted, and selects the relevant test
programme and calibration data. If any probes or interconnecting cables are omitted or incorrectly
connected, error messages are displayed and the programme will not continue until the problem is rectified.
2.1.2. CONTROL PANEL

The control panel comprises two buttons, a Seta Multifunctional And Rotational Test (SMART) control, and
a backlit alphanumeric / graphics display. A comprehensive menu system allows rapid setting of test
parameters. The separate calibration menu set can only be accessed during power up.
2.1.3. HEATING AND TEMPERATURE CONTROL

The Test Area is heated by a Hotplate (part of the Universal Base Unit) and / or via a bath (part of the Test
Module). Sample, bath and / or Hotplate temperatures are measured by Prt probes that are supplied with
the Test Module. The Hotplate is also equipped with an integral Prt probe.
The digital temperature controller compares the data from the Prt probes with the pre-programmed ramp
profiles and user set parameters, and adjusts the power to the Hotplate / Bath accordingly.
2.1.4. COOLING
At the end of a test, the Test Area is cooled by a fan mounted in the Universal Base Unit.
An optional Universal Cooling Module (Seta 34008-0) allows connection to an external coolant.
Note: The Universal Cooling Module is required for Abel Test Modules, as it is used to control
the liquid for the Outer Bath. It is normally shipped with the Abel Test Model.
2.1.5. UNITS OF TEMPERATURE MEASUREMENT (°C / °F)

Temperatures can be displayed in degrees Celsius or Fahrenheit. Multiflash always measures and
controls temperatures in Celsius, and applies a conversion equation for Fahrenheit operation.
2.1.6. AUTOMATIC FLASH DETECTION

Automatic flash detection is by precision thermocouple (ionisation ring for Cleveland Open Cup). The
system is optimised to prevent false triggering near flash point temperatures due to halo effects
2.1.7. GLASS DRAUGHT SCREEN

A pivoting heat resistant glass draught screen provides a safety shield for the operator, and creates a
draught free zone around the Test Area for consistent and accurate results.
2.1.8. DATA PROCESSING AND RESULTS

An integral electronic barometer automatically corrects the flash point value in accordance with the
mandated equations that are included in all flash point Test Methods.
The test parameters and result are shown on the display and sent via the RS232 port to a printer or
personal computer (if connected). The test result includes a test number and sample identification.
The last 5 test parameters and results are stored in non-volatile memory and may be displayed on the
control panel, downloaded to a printer or computer via the RS232 port, or reloaded to set the parameters
for repeating a test.
The instrument will detect if any of the test parameters are invalid (i.e. differential between bath and sample
temperature) and display an error message.
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2.2. ABEL TEST MODULE
Igniter Stirrer
DIPS Pod (Upper)
Flash Detector
Sample Prt
Outer Bath
Prt Probe
Draught Screen
(part of Universal Base Unit)
Test Area
DIPS Control
Cable Plug
Lid & Shutter
Sample Cup Igniter
Power Plug
Inner Bath Inner Bath
Prt Probe
Outer Bath
Insulating
Jacket
Gas Connector
DIPS Pod (Lower)
Inner Bath Prt Cable
Test Area Power Cable
Outer Bath Prt Cable
Figure 5 Abel Closed Cup Test Module
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2.2.1. TEST AREA

The Test Area comprises an Outer Bath, Inner Bath, and a Sample Cup, Lid, Stirrer, and Shutter assembly.
The Test Area is mounted onto the Universal Base Unit, on top of the Hotplate, and is secured by three
screws.
The liquid filled Outer Bath is filled via two connectors on the rear of the Outer Bath. Flexible pipes run
from the connectors to the Universal Cooling Module, situated in the Universal Base Unit. The Universal
Cooling Module allows the bath fluid to be circulated through an external cryostat for sub-ambient tests.
The Outer Bath is heated by the Hotplate on the Universal Base Unit, and is surrounded by an insulating
jacket. The liquid filled Inner Bath is heated by the Outer Bath.
The Test Area Power Cable connects an Over-temperature Cut-out (mounted on the base of the Outer
Bath) to the Universal Base Unit, and is used by the Universal Base Unit to detect whether the correct Test
Area has been installed.
2.2.2. DIPS POD

The DIPS Pod comprises a fixed lower and pivoting upper section. The lower section is attached to the
Universal Base Unit by sliding onto the Clamping Plate, and is then locked in place by the Clamping Screw.
The upper section provides mechanical actuation of the Shutter and Stirrer, and also contains the ignitor
and the dipping mechanism.
Ignitor Power and DIPS Control cables connect between sockets on the rear of the Universal Base Unit
and the plugs on the rear of the DIPS Pod. The configuration of the DIPS Control Cable Plug is used by
the Universal Base Unit to detect the type of DIPS Pod installed.
The gas supply for flame ignition connects to the rear of the DIPS Pod.
2.2.2.1. Coaxial Ignitor

The coaxial Ignitor provides electric Hotwire and / or gas ignition sources, selectable from the control panel.
For electric ignition, the Multiflash uses precision electronic control to ensure the platinum Hotwire is at a
constant temperature during dipping, and at a lower temperature in between dips to prevent premature
failure.
For gas ignition the gas supply is automatically switched on via an electrically controlled valve. The Gas
Jet is electrically ignited by the Hotwire, which then cools to a lower temperature to avoid influencing the
test result. The Hotwire is energised to a high temperature briefly before each dip to re-ignite the flame if
necessary.
The gas supply connector is mounted on the rear of the DIPS Pod. The flow of gas is adjustable via a knob
mounted on the top of the DIPS Pod.
2.2.2.2. Dipping Mechanism

The ignitor is moved up and down automatically under control of the test program, or by the operator via
the control panel during set-up. The depth of immersion of the ignitor is adjustable by a knob accessible
from the left side of the DIPS Pod.
2.2.2.3. Shutter Mechanism

The shutter mechanism on the Lid of the Sample Cup is operated by the Shutter Actuator on the front of
the DIPS Pod, under the control of the test program.
The movement can be adjusted by a knob on the right side of the DIPS Pod to ensure that the Shutter
opens fully. The timing of the Shutter is synchronised with the dipping mechanism and is not adjustable.
2.2.2.4. Stirrer
The stirrer in the lid is operated by engaging with a shaft that is driven by an electric motor in the DIPS Pod.
The speed of the motor is under control of the test program and the test parameters, via the control panel.
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2.2.3. TEMPERATURE PROBES

Sample, Outer Bath, and Inner Bath temperatures are measured by Class A Platinum Resistance
Thermometer (Prt) probes. The Sample Prt is inserted through a port in the Lid and connects to a socket
on the front of the Universal Base Unit. The Outer Bath Prt is inserted through a port in the top of the Outer
Bath, and the Inner Bath Prt passes through a hole between the Sample Cup and the Outer Bath.
Only one Bath Prt is used at a time, depending upon the Test Method selected. The user must connect the
required Bath Prt to the Prt Socket No 2, on the rear of the Universal Base Unit.
2.2.4. FLASH DETECTOR

Automatic flash detection is via a precision thermocouple probe that is inserted through a port in the Lid
and connects to a socket on the front of the Universal Base Unit.
2.2.5. DRAUGHT SCREEN

Draught screens assist in obtaining consistent and accurate results. A fixed rear draught screen is
supplied attached to the lower part of the DIPS Pod.
2.3. OVERVIEW OF OPERATION

2.3.1. DESCRIPTION OF OPERATION
The Outer Bath and Inner Bath are filled with either water or 50/50 Ethylene Glycol/Water mixture. The
Sample Cup is placed into the Inner Bath, and the Lid and Shutter Assembly is placed on top of the Sample
Cup.
For IP 170 tests:

The Outer Bath Prt is connected to Prt Socket No.2 on the rear of the Universal Base Unit.
The DIPS Pod is pivoted down into mechanical contact with the Shutter and the Stirrer is engaged with the
Stirrer Drive Shaft. The Ignitor height and dipping/shutter operation is checked / adjusted. The DIPS Pod
is then pivoted up again and the Sample Cup is removed from the Test Area.
Test parameters are either recalled from one of the last five test results (stored in non volatile memory) or
are entered via the control panel. Multiflash stores this information in its active memory along with a unique
test identity number generated by Multiflash.
Sample is placed in the Sample Cup, and the Sample Cup and Lid are placed in the Test area. The DIPS
Pod is then pivoted down into the Test Area.
The Sample Prt is connected to Prt Socket No.1 on the front of the Universal Base unit.
The initial test sequence is started from the main menu. The error messaging system will advise if any
probe or cable is disconnected. Multiflash will prompt the user to enter a sample identity, which is
automatically appended to the test identity number, and the Bath will start to heat up to the first dip
temperature.
Before power is applied to the heating system, the Hotwire is energised and a pre-test dip is carried out to
ensure that the flash point of the sample is not below the current sample temperature. If a flash is detected
the test will end automatically. If no flash is detected, power will be applied to the heating system.
After a pre-determined period of time, Multiflash checks that the Sample Prt has measured an increase in
temperature. If the Sample Prt has not detected a temperature rise, power to the heating system will be
switched off and the test will be stopped on the assumption that the Sample Prt is not immersed in the
sample. If a rise in sample temperature has been detected the Bath will continue to be heated in
accordance with the test parameters and the Test Method selected.
At temperature intervals pre-determined by the Test Method and the test parameters, the shutter will open,
the ignitor will briefly dip into the aperture, and then the shutter will close.
If wire ignition has been selected, the Hotwire on the Ignitor will heat to a soak temperature shortly before
the first dip takes place. The temperature of the Hotwire will increase to a higher temperature for the
duration of each dip sequence, then return to the soak temperature after the dip has taken place.
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If flame ignition has been selected, the gas valve will open and the Hotwire will heat up to ignite the gas
flame shortly before the first dip. The Hotwire will then cool to a soak temperature during dipping. Just
before each subsequent dip, the Hotwire will briefly heat up again to re-ignite the gas flame in the event of
the flame having been blown out.
If a flash is detected the test will stop, otherwise the heating/dipping cycle will continue until a flash is
detected, the upper limit of the test range is reached, or the test ends. The status of the test sequence is
continuously monitored, and any problems or error conditions are shown on the display.
For IP 1523 tests:

The Inner Bath Prt is connected to Prt Socket No.2.
The DIPS Pod is pivoted down into mechanical contact with the Shutter and the Stirrer is engaged with the
Stirrer Drive Shaft. The Ignitor height and dipping/shutter operation is checked / adjusted. The DIPS Pod
is then pivoted up again and the Sample Cup is removed from the Test Area.
Test parameters are either recalled from one of the last five test results (stored in non volatile memory) or
are entered via the control panel. Multiflash stores this information in its active memory along with a unique
test identity number generated by Multiflash.
At the first dip temperature an audible warning and a screen message will prompt the user to place sample
into the Sample Cup and fit the lid.
The Sample Prt is connected to Prt Socket No.1 on the front of the Universal Base unit.
The DIPS Pod is pivoted down. The action of pivoting the DIPS Pod down starts the program that controls
the ramping and dipping functions.
A countdown will be displayed while the sample and Bath temperatures stabilise.
After a pre-determined period of time, Multiflash checks that the Bath Prt has measured an increase in
temperature. If the Bath Prt has not detected a temperature rise, power to the heating system will be
switched off and the test will be stopped on the assumption that the Bath is empty. If a rise in bath
temperature has been detected the Bath will continue to be heated in accordance with the test parameters
and the Test Method selected.
At temperature intervals pre-determined by the Test Method and the test parameters, the shutter will open,
the ignitor will briefly dip into the aperture, and then the shutter will close.
If wire ignition has been selected, the Hotwire on the Ignitor will heat to a soak temperature shortly before
the first dip takes place. The temperature of the Hotwire will increase to a higher temperature for the
duration of each dip sequence, then return to the soak temperature after the dip has taken place.
If flame ignition has been selected, the gas valve will open and the Hotwire will heat up to ignite the gas
flame shortly before the first dip. The Hotwire will then cool to a soak temperature during dipping. Just
before each subsequent dip, the Hotwire will briefly heat up again to re-ignite the gas flame in the event of
the flame having been blown out.
If a flash is detected the test will stop, otherwise the heating/dipping cycle will continue until a flash is
detected, the upper limit of the test range is reached, or the test ends. The status of the test sequence is
continuously monitored, and any problems or error conditions are shown on the display.
2.3.2. RESULTS
On completion of a test, or if a test is aborted, the display will show the test result, including a corrected
value in accordance with the mandated equation using data from the integral electronic barometer. If a
Setalert radio paging system is connected, an audible and visual alarm will be triggered on the receiver.
The result and key test parameters will be shown on the display. At the same time, the information will also
be written to the non-volatile memory, and also sent to the RS232 port for downloading to a printer or
computer.
The results for any of the last five tests can be recalled or printed, and the relevant test parameters can be
reloaded into the Multiflash memory ready for the next test.
2.3.3. UNIVERSAL COOLING MODULE

The Universal Cooling Module is a required accessory, used to fill the Outer Bath and to allow connection
to an external cryostat for sub ambient testing, or rapid cooling at the end of a test.
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The Universal Cooling Module mounts into the Universal Base Unit and comprises pipe-work, chassis,
solenoid valve, manual purge button and wiring loom, and an air exhaust pipe. A pressure gauge and
regulator are supplied to enable the bath fluid pressure to be maintained at 1bar.
The flow of bath fluid through the Universal Cooling Module is automatically controlled by the solenoid
valve, via the microprocessor in the Universal Base Unit. A manual purge button allows the system to be
de-pressurised and / or to be bled.
When used with the Abel Test Module, a pressure regulator and gauge are supplied, to limit the pressure of
bath fluid to the Outer Bath to 1 bar (14psi).
Refer to the Universal Base Unit manual for further details on the Universal Cooling Module.
2.4. SAFETY FEATURES

2.4.1. HARDWARE BASED
1) Test Area over-heating. An Over-temperature Cut-out is mounted on the base flange of the outer
Bath that will automatically initiate the safety circuit, resulting in the following actions;
a) Heater power switched off.
b) Gas supply switched off.
2) The Safety Reset Button for the safety circuit is situated on the rear of the Universal Base Unit.
3) The Universal Base Unit is electrically protected by a T10A (115Vac) or T5A (240Vac) fuse.
4) The DIPS Pod of the Abel Test Module operates at voltages less than 45Vdc.
5) Multiflash is CE approved and marked, and has been subjected to PAT tests for Class 1 equipment
2.4.2. SOFTWARE BASED

1) Pre-test Dip. (For tests to IP 170) A dip is carried out before power is applied to the Hotplate to
check that the sample is not beyond its flash point.
2) Sample Prt check. (For tests to IP 170) Power is applied to the heating system for a few minutes
while a check is made of the rise in temperature measured by the Sample Prt. If the temperature
rise is too small, the test will be stopped automatically on the assumption that the probe is not
immersed in the sample.
3) Bath Prt check. (For tests to ISO 1523) Power is applied to the heating system for a few minutes
while a check is made of the rise in temperature measured by the Bath Prt. If the temperature rise
is too small, the test will be stopped automatically on the assumption that the bath is empty.
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3. INSTALLATION - GENERAL
WARNING: BEFORE INSTALLATION, REFER TO THE SAFETY NOTICES ON PAGE 2.
3.1. UNPACKING
The Test Module should be carefully unpacked upon receipt:
1) Retain all packaging for future storage or transport of the instrument.
2) Check the contents against the Packing List
3) Check the instrument visually for damage, particularly if the packaging is damaged in any way.
4) Where applicable, verify that the operating voltage and frequency marked on the instrument match
the local power supply.
5) Any damage, shortfall, or problems with compatibility to local power supply must be notified to
Stanhope-Seta or their agents at the earliest opportunity.
Note: Each unit is calibrated and a number of Flash Point tests carried out before despatch.
This may result in discolouration of the Test Area and Igniter.
3.2. LOCATION
1) The Multiflash should be used in an area of the laboratory that has a stable day-to-day
temperature.
a) There is a user adjustable setting in the menu system called Ambient High that determines the
temperature at which the Universal Cooling Module and the Cooling Fan is turned OFF.
b) Ambient High should be set to the highest temperature expected in the laboratory under
normal operating conditions. Refer to Section 5.6.15. for information on adjusting Ambient
High.
2) The area must have adequate ventilation and fume extraction.
3.3. POWER SUPPLY CONNECTIONS

Refer to the Universal Base Unit manual for connection instructions.
3.4. GAS SUPPLY

If flame ignition is to be used, the DIPS Pod requires connection to a laboratory gas supply. Connection
should not be made until after the Test Module has been installed (Section 4 refers).
1) The maximum pressure of the gas supply must not exceed 3kPa (0.44psi).
2) The flow of gas is controlled by a knob mounted on the top of the DIPS Pod.
3) The connection for a laboratory gas supply comprises a push fit connector and a barbed adaptor.
The tubing from the gas supply must be 5mm inside diameter.
4) Insert the barb of the adaptor fully into the tubing.
5) Push the adaptor into the connector on the rear of the DIPS Pod.
6) To remove the adaptor, press and hold in the small ring on the connector while pulling the adaptor
out of the connector.
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Gas Flow Control Valve
Gas Connector
Barbed Adaptor
Figure 6 Gas Supply Connection
3.5. OUTER BATH FLUID SUPPLY

1) The 34008-0 Universal Cooling Module (supplied with the 34200-0 Abel Test Module) must be
installed into the Universal Base Unit to control the flow of bath fluid used in the Outer Bath.
2) Refer to the Universal Base Unit manual for connection instructions.
CAUTION: THE BATH FLUID SUPPLY MUST BE CAPABLE OF WORKING AGAINST A CLOSED
VALVE FOR EXTENDED PERIODS.
CAUTION: THE MAXIMUM PRESSURE OF THE BATH FLUID SUPPLY SET ON THE REGULATOR
AND GAUGE MUST NOT EXCEED 1BAR (14PSI).
CAUTION: ONLY USE WATER OR 50/50 MIX OF WATER AND ETHYLENE GLYCOL AS THE BATH
FLUID (REFER TO THE RELEVANT TEST METHOD). USE OF OTHER BATH FLUID
MAY DAMAGE THE SEALS AND VALVES IN THE UNIVERSAL COOLING MODULE.
3.6. RS232 / PRINTER / COMPUTER CONNECTION

Refer to the Universal Base Unit manual for connection instructions.
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4. INSTALLATION - ABEL TEST MODULE

WARNING: BEFORE INSTALLATION, REFER TO THE SAFETY NOTICES ON PAGE 2.
4.1. MODULE INSTALLATION

4.1.1. TEST AREA
1) Check that the electrical power is switched off and the mains cable is disconnected from the
2) Place the Test Area (complete with Insulator Ring) on top of the Hotplate. The Cooling Coil
connectors must be towards the rear.
3) Secure the Test Area in place with three screws and spring washers using a 5mm hexagonal key
(supplied).
Test Area
Mounting Screw (in 3 pos)
Figure 7 Installation, Test Area

4) Use short lengths of 6mm outside diameter nylon tubing (supplied) to make the connections
between the Bath and the Universal Cooling Module. All connectors are push fit.
a) Connect the Cooling Coil In connector (the lower connector on the Bath) to the Cooling 2
Connector on the Universal Cooling Module.
b) Connect the Cooling Coil Out connector (the upper connector on the Bath) to the Cooling 1
Connector on the Universal Cooling Module.
Cooling Coil Out (upper) Connector
Cooling 1 Connector
Cooling Coil In (lower) Connector
Cooling 2 Connector
Figure 8 Cooling Connections
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5) Check that the Test Area Power Cable is connected to the Over-temperature Cut-out.
Test Area Power Cable
Over-temperature Cut-out
Figure 9 Over-temperature Cut-out Connections

6) Check that the Inner Bath Prt Probe is correctly located. The probe must not touch the edges of
the cut out in the top of the Outer Bath, or the wall of the Inner Bath. To adjust the position, loosen
the two Clamp Screws slightly, re-position the Inner Bath Prt Probe, and tighten the Clamp Screws.
Clamp Screw
Leave small gap all

around the Prt
Inner Bath Prt Probe
Outer Bath
Inner Bath
Prt must not
touch the bath
wall
Figure 10 Inner Bath Prt Probe Position.

7) Insert the Outer Bath Prt Probe into the port in the top of the Outer Bath.
a) Make sure that the probe is fully inserted and has latched.
b) Route the Outer Bath Prt Cable to the rear of the Universal Base Unit.
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Outer Bath Prt

Probe
Prt Port
Outer Bath Prt

Cable
Figure 11 Outer Bath Prt Probe and Cable
4.1.2. DIPS (DIPPING, IGNITION, PILOT, STIRRER) POD

1) Loosen the Clamping Screw, allowing the Clamping Plate to float up on its springs.
2) Hold the DIPS Pod lower section, and pivot the DIPS Pod upper section upwards.
3) Slide the DIPS Pod onto the Universal Base Unit so that the flange on the bottom of the DIPS Pod
lower section slides underneath the Clamping Plate. At the same time, position the Test Area
Power Cable and Bath Prt Cables into the cut-out in the lower section of the DIPS Pod.
4) Push the DIPS Pod fully home.
5) Tighten the Clamping Screw to secure the DIPS Pod to the Universal Base Unit.
DIPS Pod
Clamping Screw
Clamping Plate
Note cut-out
for Test Area
Power Cable
and Bath Prt
Cables
Figure 12 Installation, DIPS Pod
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4.2. ELECTRICAL CONNECTIONS

WARNING: DO NOT CONNECT OR DISCONNECT ANY CABLES WHILE THE UNIVERSAL BASE
UNIT IS CONNECTED TO THE MAINS SUPPLY.
The following electrical connections are made at the rear of the instrument:
1) Connect the Test Area Power Cable to the Test Area Power Socket on the rear of the Universal
Base Unit.
2) Connect a Bath Prt Cable to Prt Socket No 2 on the rear of the Universal Base Unit. Leave the
other Bath Prt Cable un-connected.
a) For tests to IP 170: The Outer Bath Prt Cable must be connected to Prt Socket No 2.
b) For tests to ISO ISO 1523: The Inner Bath Prt Cable must be connected to Prt Socket No 2.
3) Connect the Ignitor Power Cable between the Ignitor Power Plug on the rear of the DIPS Pod and
the Ignitor Power Socket on the rear of the Universal Base Unit.
CAUTION: CHECK THE ORIENTATION OF THE D TYPE CONNECTORS ON THE IGNITOR POWER
CABLE. IF FORCED THEY WILL MATE WITH THE SOCKETS, EVEN WHEN
INCORRECTLY ORIENTED.
4) Connect the DIPS Control Cable between the DIPS Control Cable Plug on the rear of the DIPS
Pod and the DIPS Control Cable Socket on the rear of the Universal Base Unit.
5) Connect the printer (optional) or computer (optional) to the RS232 Port on the Universal Base Unit.
6) Connect the Setalert Transmitter Cable (optional) to the Remote / Setalert Socket on the Universal
Base Unit.
7) Connect the Mains Cable to the Mains Socket on the Universal Base Unit.
RS232 Port
DIPS Control Cable Test Area

Power Cable
Mains Socket
Ignitor Power Cable
Bath Prt Cable

(in use) Remote / Setalert
Socket
Bath Prt Cable

(not in use)
Figure 13 Electrical Connections
4.3. COOLING CONNECTIONS

1) The 34008-0 Universal Cooling Module must be installed into the 34000-0 Universal Base Unit.
2) Connect the output from the coolant regulator to the Cooling In Connector on the rear of the
3) Connect the return to the coolant supply to the Cooling Out Connector on the rear of the Universal
Base Unit.
4) Refer to the manual for the 34000-0 Universal Base Unit for further details.
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4.4. SHUTTER ADJUSTMENT

CAUTION: TO PREVENT ACCIDENTAL DAMAGE, DO NOT INSTALL THE IGNITOR OR FLASH
DETECTOR YET.
4.4.1. INSTALL THE SAMPLE CUP AND LID

1) Place the Sample Cup into the Test Area. The Locating Pin situated on the top of the Outer Bath
must project through the slot in the lip of the sample Cup.
2) Place the Lid on top of the Sample Cup. The Locating Pin on the top of the Outer Bath must locate
into the hole on the underside of the Lid.
Lid
Locating Pin
Sample Cup
Figure 14 Fitting the Sample Cup and Lid
4.4.2. CHECK THE SHUTTER OPERATION

Note: The following procedures require use of the control panel and menu system. Refer to
Section 5 for details of the operation of the control panel and using the menu functions.
1) Make sure the Shutter is in the closed position.
2) Pivot the upper section of the DIPS Pod down until it latches in position.
3) Make sure that the Stirrer Drive engages in the Stirrer.
4) Make sure that the Shutter Actuator engages to the left of the Shutter Pin mounted on the Shutter.
Shutter Actuator
Stirrer Drive
Shutter Pin
Stirrer
Shutter
Figure 15 Correct Positioning of Shutter Actuator
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5) Switch the Multiflash ON by pressing the Power ON / OFF Button.

6) The display will automatically show the START-UP 1 screen, followed by the START-UP 2 screen,
then the MAIN MENU.
7) Select Alignment, the display will change to the ALIGNMENT screen.
8) Select the Open Shutter & Dip option. The Shutter will open, the Dipping Arm will be dipped, and
the Shutter Adjuster will project from the right hand side of the DIPS Pod.
9) Rotate the Shutter Adjuster to adjust the Shutter Actuator until the Shutter Aperture is aligned
precisely with the aperture in the Lid beneath it.
10) Select the Close Shutter & Dip option from the ALIGNMENT screen.
11) The Shutter Actuator will return to the closed position and the Dipping Arm will be raised.
12) Pivot the upper section of the DIPS Pod upwards.
Shutter Aperture aligned Shutter Adjuster

with Lid Aperture
Lid
Figure 16 Adjusting the Shutter
4.5. IGNITOR ADJUSTMENT

1) Visually examine the Ignitor for obstructions in the hole in the Gas Jet, and check that the Hotwire
is as shown in Figure 17. If necessary, carefully bend the hotwire to shape.
Note: Only use Ignitors that are specified for use with Multiflash Abel Test Modules.
Figure 17 Ignitor Hotwire Shape

2) Push the Ignitor onto the Dipping Arm and loosely secure with the Ignitor Locking Ring.
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3) Pivot the upper section of the DIPS Pod down until it latches in position. Make sure that the
Shutter Actuator is to the left of the Shutter Pin mounted on the Shutter.
4) Rotate the Ignitor until the Hotwire is parallel to the Lid, and then lightly finger tighten the Ignitor
Locking Ring.
CAUTION: THE IGNITOR MAY BE DAMAGED IF THE LOCKING RING IS OVER TIGHTENED.
Dipping Arm
Ignitor
Locking Ring
Ignitor
Gas Jet
Hotwire
Figure 18 Attaching the Ignitor
5) Insert a finger into the hole on the left side of the casting on the top of the DIPS Pod.
6) Select the Open Shutter & Dip option from the ALIGNMENT menu. The knurled knob of the
Dipping Height Adjuster will slowly descend and rest on your finger.
7) After the Shutter has fully opened, carefully to lower the Dipping Height Adjuster until the Ignitor is
just above the open Shutter.
8) Wind the Dipping Height Adjuster clockwise (down) / anti-clockwise (up) until the Dipping Arm is
supported with the Ignitor just above the open shutter.
Figure 19 Location of Dipping Height Adjuster

9) Gently hold the Dipping Arm, insert a 3mm hexagonal key (supplied) through the left hand of the
two small access holes in the top of the DIPS Pod, and loosen the Dipping Arm Locking Screw.
10) Adjust the Dipping Arm such that the Ignitor is centralised in the Shutter Aperture.
11) Tighten the Dipping Arm Locking Screw.
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12) If necessary, loosen the Ignitor Locking Ring and rotate the Ignitor until the Hotwire is parallel to
the Lid, then re-tighten the Ignitor Locking Ring.
CAUTION: THE IGNITOR MAY BE DAMAGED IF THE LOCKING RING IS OVER TIGHTENED.
Dipping Arm
Locking Screw
Shutter Aperture
Figure 20 Centralising the Ignitor

13) Using the Dipping Height Adjuster, adjust the height of the Ignitor so that the centre of the hole in
the Gas Jet is level with the lower surface of the Lid.
Shutter
Lid
Figure 21 Dipping Height

14) Select the Close Shutter & Dip option from the ALIGNMENT menu. The Shutter will close and
the Dipping Arm will be raised.
15) Select the Dip option from the ALIGNMENT menu. The ‘Open Shutter – Dip – Close Shutter’
sequence will be carried out.
16) Select the Quit option from the ALIGNMENT menu to return to the MAIN MENU.
17) Pivot the upper section of the DIPS Pod upwards.
18) Switch the Multiflash OFF at the Power ON / OFF Button on the front of the Universal Base Unit.
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4.6. DRAUGHT SCREEN

1) Insert the pivot post of the glass Draught Screen into the mounting hole on the Universal Base
Unit.
2) The Draught Screen is held closed by a magnetic strip along the handle.
Figure 22 Fitting the Draught Screen
4.7. TEST PROBES

1) Remove the protective plastic sleeve from the end of the Flash Detector probe.
2) Insert the Flash Detector probe as far as possible into the vertical port in the Lid.
CAUTION: THE TIP OF THE FLASH DETECTOR PROBE IS DELICATE. TAKE CARE NOT TO
DAMAGE DURING INSERTION INTO THE PORT. ALWAYS REFIT THE PROTECTIVE
SLEEVE WHENEVER THE FLASH DETECTOR PROBE IS REMOVED.
3) Secure the Flash Detector by tightening the 2mm grub screw using the supplied hexagonal key.
4) Connect the Flash Detector to the Flash Detector Socket on the front of the Universal Base Unit.
The socket is marked with a YELLOW band, and the Flash Detector has a YELLOW sleeve by the
connector.
Figure 23 Fitting the Flash Detector
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5) Insert the Sample Prt as far as possible into the angled port on the Lid.
6) Secure the Sample Prt by tightening the 2mm grub screw using the supplied hexagonal key.
7) Connect the Sample Prt to Prt Socket No 1 on the front of the Universal Base Unit. The socket is
marked with a RED band, and the Sample Prt has a RED sleeve by the connector.
Figure 24 Fitting the Sample Prt

8) Pivot the DIPS Pod down.
9) Close the Draught Screen.
Note: The cables for the Sample Prt and Flash Detector must pass in front of the Ignitor and not
obstruct the movement of the Ignitor Arm.
4.8. FILLING THE BATHS

FLUID (REFER TO THE RELEVANT TEST METHOD). USE OF OTHER BATH FLUIDS
4.8.1. OUTER BATH

1) Open the Draught Screen and raise the DIPS Pod.
2) Switch the Multiflash ON and wait for the MAIN MENU to appear.
3) Press and hold the Purge Button on the left side of the Universal Base Unit.
4) Switch on the flow from the bath fluid supply.
5) Adjust the bath fluid regulator to a pressure of 1 bar (14psi) if necessary
6) When bath fluid starts to flow from the Coolant Out pipe (at the rear of the Universal Base Unit),
release the Purge Button.
4.8.2. INNER BATH

1) Remove the Lid and Sample Cup from the Bath.
2) Fill the Inner Bath with bath fluid to a depth of at least 38mm
3) Slowly lower the Sample Cup into the Inner Bath and wipe away any surplus that overflows.
4) Place the Lid over the Sample Cup.
Note: The Sample Cup and Lid will only seat fully when fitted in the correct orientation onto the
Location Pin.
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4.9. MODULE REMOVAL

CAUTION: IT IS RECOMMENDED THAT THE DIPS POD AND RELATED PARTS ARE STORED IN
THEIR ORIGINAL PACKAGING TO PREVENT LOSS OF PARTS OR DAMAGE.
To remove the Abel Test Module, refer to the following notes and Figures 6 to 24.
1) Switch Off the gas supply.
2) Switch off the coolant supply.
3) Press and hold the Cooling Purge Button (situated on the left hand side of the base plate of the
Universal Base Unit) for five seconds to release any pressure in the cooling system.
4) Switch the Multiflash OFF, and disconnect the mains lead from the supply.
5) Open the Draught Screen.
6) Pivot the DIPS Pod up.
7) Disconnect the Sample Prt from the front of the Universal Base Unit (Figure 24).
8) Disconnect the Flash Detector from the front of the Universal Base Unit (Figure 23).
9) Remove the Draught Screen (Figure 22).
10) Undo the Ignitor Locking Ring and remove the Ignitor from the Dipping Arm (Figure 18).
CAUTION: TAKE CARE NOT TO TOUCH OR BEND THE HOTWIRE.
11) Wind the Dipping Height Adjuster anti-clockwise to raise the Dipping Arm (Figure 19).
12) Disconnect the Gas supply from the rear of the DIPS Pod by pressing and holding the ring on the
connector in and pulling the adaptor out (Figure 6).
13) Disconnect electrical connections between the DIPS Pod and the Universal Base Unit (Figure 13);
a) Disconnect the Ignitor Power Cable from the rear of the DIPS Pod.
b) Disconnect the DIPS Control Cable from the rear of the DIPS Pod.
c) Disconnect the Bath Prt Cable from the rear of the DIPS Pod.
d) Disconnect the Test Area Power Cable from the rear of the DIPS Pod.
14) Loosen the DIPS Pod Clamping Screw, and slide the Pod off the Clamping Plate (Figure 12).
15) Remove the Lid and Sample Cup from the Test Area (Figure 14).
16) Use a syringe to remove any bath fluid from the Inner Bath.
17) Wipe the Inner Bath and Sample Cup dry.
18) Refit the Sample Cup and Lid to the Inner Bath.
19) Disconnect the flexible coolant pipes between the Outer Bath and the Universal Base Unit by
pushing the ring on the connector inwards while pulling the pipe out from the connector (Figure 8).
20) Using a 5mm hexagonal key (supplied), remove three screws (Figure 7), lift away the Test Area
complete with Outer Bath Prt, Inner Bath Prt, Sample Cup and Lid (complete with Sample Prt, and
Flash Detector).
21) Store the Test area and DIPS Pod together.
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5. CONTROL PANEL AND MENUS (ABEL)
Figure 25 Control Panel
5.1. DESCRIPTION
1) The user interface for Multiflash is the Control Panel, comprising a 20 character x 5-line display,
two push buttons and a rotary SMART (Seta Multifunctional And Rotational Test) control.
2) The display provides two types of information;
a) Menus allow access to control functions, user options and parameter ranges.
b) Screens show instructions, information, and error messages.
3) The menus and screens are navigated by the push buttons and the SMART control;
a) The SMART control used on its own scrolls through the available options on the menu.
b) The current option is indicated by a graphic to the left of the function title.
c) If the graphic is a , pressing the right hand button will select that option.
d) If the graphic is a , pressing and holding the left hand button will enable the SMART control
to be used to set or change that parameter.
4) Menus and screens contain the following types of data;
a) Command: Initiates an operation, function, or new menu or screen. Example:- Run Test.
b) Data Input: Values and parameters to be entered by the user. Example:- Expected flash
point.
c) Information: Values and measurements. Example:- Bath Temp. 25.5°C.
d) Instruction: Actions the operator must complete before proceeding with the next command.
Example:- Add Sample.
e) Status: The current status of the test. Example:- Dipping.
f) Text: Titles, explanatory text, and blank lines. Example:- Multiflash.
5) The content of menus and screens is dependent on the Test Module fitted. The Universal Base
Unit detects the type of module installed, and launches the relevant programme.
6) A separate menu system provides calibration access (Section 8 refers).
5.2. TEMPERATURE UNITS (°C /°F)

1) The temperature units (°C /°F) are selected in the ALTER PARAMETERS menu.
2) Once selected, all menus/screens and results will use those temperature units.
3) If a test result is recalled and loaded, the temperature units will revert to those used in that test.
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5.3. MENU FLOW CHARTS
START-UP 1
START-UP 2
MAIN MENU
Show Results RESULTS 1
RESULTS 2
RESULTS 3
Run Test START TEST
Edit
TEST SUMMARY
TEST STATUS
END OF TEST 1
END OF TEST 2
END OF TEST 3
END OF TEST 4
Print Result PRINT RESULT 1
PRINT RESULT 2
Alter Parameters ALTER PARAMETERS
Alignment ALIGNMENT
Alter Cooling ALTER COOLING
Alter Ignitor ALTER IGNITOR
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5.4. START-UP 1
1) The START-UP 1 screen is automatically displayed after the power is switched on, and will show
information about the Universal Base Unit.
Control Functions
a MULTIFLASH
b Version:
No control functions on this screen.
c V14.05, 12 Oct 2009
d S/N: 1234567890
e
a) Text: “MULTIFLASH”
b) Text: “Version”
c) Information: Version and date of the installed software.
d) Information: Serial number of the circuit board installed in the Universal Base Unit.
e) Text. Blank line.
Note: It is recommended that a note is made of this information. The information should be
quoted on all technical queries to assist our engineers to identify the instrument and the
software version.
2) If a printer is connected when the power is switched on, the information will also be printed.
3) After a three second delay, the START-UP 1 screen will change to the START-UP 2 screen.
5.5. START-UP 2
1) The START-UP 2 screen is automatically shown after the START-UP 1 screen, and displays
information about the Test Module fitted.
Control Functions
a SETA MULTIFLASH
b Module Fitted: No control functions on this screen.
c ABEL
d S/N: 1234567890
e
a) Text: “SETA MULTIFLASH”

b) Text: “Module Fitted”
c) Information: ABEL: The Test Module fitted. If an incorrect combination of DIPS pod and Test
Area is used, or if the Test Module has been incorrectly connected, an error message will be
displayed.
d) Information: Serial number of the circuit board installed in the Universal Base Unit.
e) Text: Blank line.
2) After a five second delay, the START-UP 2 screen will change to the MAIN MENU
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5.6. MAIN MENU

1) The MAIN MENU is automatically displayed after the START-UP 2 screen, and allows access to all
functions except calibration (Section 8 refers).
Control Functions
a ABEL:1.0°C/min,30rpm
b 1 Show Results Move the cursor up or down.
c 2 Run Test Note: when the cursor reaches
d 3 Print Results the top or bottom edge of the
display, the next lines of the
e 4 Alter Parameters menu scroll into the display.
f 5 Alignment
g 6 Alter Cooling Select the adjacent command.
h 7 Alter Igniter
i Sample Prt 22.5°C
j Bath Prt 22.5°C
k Barometric 101kPa
a) Information: Test Module fitted and Test Method selected.

i) ABEL:1.0°C/min,30rpm: Abel Test Module, IP 170 Test Method.
ii) ABEL:ISO-1523: Abel Test Module, ISO 1523 Test Method.
b) Command: Recall the last five tests (RESULTS 1 menu).
c) Command: Start the test sequence (START TEST screen).
d) Command: Send the result selected in b) above to the printer (PRINT RESULT 1 screen).
e) Command: Set the test profile (ALTER PARAMETERS menu).
f) Command: Adjust the Shutter and Ignitor positions (ALIGNMENT menu).
g) Command: Set the cooling parameters (ALTER COOLING menu).
h) Command: Select and test the method of ignition (ALTER IGNITOR menu).
i) Information:
i) Sample Prt XXX°C: The current temperature of the sample, measured by the Sample
Prt.
ii) Sample Prt Out: The Sample Prt is not connected.
j) Information:
i) Bath Prt XXX°C: The current temperature of the Bath, measured by the Bath Prt.
ii) Bath Prt Out: The Bath Prt is not connected.
iii) L Bath Prt XXX°C: The current temperature of the Inner Bath, measured by the Inner
Bath Prt.
iv) L Bath Prt Out: The Inner Bath Prt is not connected.
k) Information: Barometric XXXkPa: The barometric pressure, measured by the internal
electronic barometer.
2) The MAIN MENU will remain on display until a selection is made.
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5.6.1. RESULTS 1
1) The RESULTS 1 menu is accessed from the Show Results option in the MAIN MENU, and allows
the user to select which of the last five test results is to be viewed.
Control Functions
a 100005:AAAAAAAAAAAE
b 100004:AAAAAAAAAAAD Move the cursor up or down.
c 100003:AAAAAAAAAAAC
d 100002:AAAAAAAAAAAB Select the adjacent test result
e 100001:AAAAAAAAAAAA and start RESULTS 2 screen.
a) Command: Show the results of the last test (RESULTS 2 screen).

b) Command: Show the results of the previous test to the last test (RESULTS 2 screen).
c) Command: Show the results of the second test previous to the last (RESULTS 2 screen).
d) Command: Show the results of the third test before the last (RESULTS 2 screen).
e) Command: Show the results of the fourth test before the last (RESULTS 2 screen).
2) Each test is identified as follows;
123456:ABCDEFGHIJKL
x y
x) Test Number: A unique six-digit number automatically generated by Multiflash during each
test. This allows the user to differentiate between tests carried out on the same sample batch.
y) Sample Identity: Up to 12 characters long, entered by the user at the start of each test.
3) The RESULTS 1 menu will remain on display until a selection is made. Once a test has been
selected, the RESULTS 2 screen will be displayed.
4) If there are no results for the type of Test module fitted, the screen will display:
Test Result
No result for this
Module
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5.6.2. RESULTS 2
1) The RESULTS 2 screen opens when a test identity has been selected in the RESULTS 1 menu,
and displays the results of the selected test.
Control Functions
b 100005:AAAAAAAAAAAE Move the cursor up or down.
c Flash Point: Flame Note: when the cursor reaches the top or
d Search 35.0°C bottom edge of the display, the next lines of
e Corrected 35.5°C the menu scroll into the display.
f Barometric :101.2kPa
g Return to MAIN MENU or
Start RESULTS 3 screen.
h
i
j 1.0°C 30rpm
k First Dip : 26°C
l Expect Flash: 35°C
m S/N: 1234567890

b) Information: 999999:XXXXXXXXXXXX: Identity of the test (Test Number and Sample
Identity).
c) Information: Method of ignition selected:
i) Flame: Flame ignition.
ii) Wire: Wire ignition.
iii) No flash XX/YY Flame: (IP 170, ISO 1523) No flash occurred within the temperature
range of XX to YY°C, flame ignition selected.
iv) No flash XX/YY Wire: (IP 170, ISO 1523) No flash occurred within the temperature
range of XX to YY°C, wire ignition selected.
d) Information:
i) Valid XX°C: A valid test result (flash occurred within test method limits).
ii) Invalid XX°C: An invalid test result (flash occurred outside test method limits).
iii) Error Code XXX: Error occurred during the test. Section 7 details the error codes.
iv) Test Cancelled: Test aborted by user.
e) Information:
i) Corrected XX°C: Corrected temperature at which the flash occurred.
ii) Blank line if not a valid result.
f) Information: Barometric XXXkPa: Barometric pressure at the time of the test.
g) Text: Blank line.
h) Text: Blank line.
i) Text: Blank line.
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j) Information: Ramp rate.

i) 1.0°C,30rpm: (IP 170).
ii) ISO-1523,30rpm: (ISO 1523).
k) Information:
i) First Dip :XX°C: (IP 170, ISO 1523) Temperature at which the first dip of the ignitor
occurred.
l) Information:
i) Expect Flash XX°C: (IP 170, ISO 1523)) Temperature at which the flash was expected to
occur.
m) Information: Serial number of the circuit board installed in the Universal Base Unit.
2) If the latest test result is being viewed, pressing the button will return to the MAIN MENU. If an
earlier test result is being viewed, the display will change to the RESULTS 3 screen.
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5.6.3. RESULTS 3
1) The RESULTS 3 screen is accessed from the RESULTS 2 screen, and allows the user the option
of loading the parameters of the displayed test into active memory in readiness for the next test. If
the test displayed on the previous screen was the latest test, the RESULTS 3 screen will be
skipped because the test parameters are already loaded into active memory.
Control Functions
a
b Keep the Loaded Test
Load test parameters from
c Parameters RESULTS 2 and return to MAIN
d MENU.
e Yes No
Return to MAIN MENU.
a) Text: Blank line.

b) Text: Question - Are the parameters that were used for the test shown in the RESULTS 2
screen required for the next test?
c) Text: Continuation of b)
d) Text: Blank line
e) Command:
i) Yes: Press the button to load the test parameters from the Results 2 screen into active
memory and return to the MAIN MENU.
ii) No: Press the button to retain the test parameters from the most recent test carried out,
and return to the MAIN MENU.
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5.6.4. START TEST

1) The START TEST menu is accessed from the Run Test option in the MAIN MENU, and allows the
user to enter a 12-digit identity for the sample.
Control Functions
a Edit Sample Ident
b Scroll cursor along the identity.
c 123456789012
d [AAAAAAAAAAAE] + Change the character.
e Next
Save identity and open the next
screen.
a) Instruction: Edit the sample identity.

b) Text: Blank line.
c) Text: Number of characters in identity field (from left).
d) Data Input: XXXXXXXXXXXX: 12 character sample identity (entered by user). To enter or
edit the character above the cursor, press and hold the button while rotating the SMART
Control
e)
i) Data Input: Cursor position. Rotate the SMART Control to move the cursor along the line
to identify the character to be identified in d).
ii) Command: Press the button to save the sample identity and the test number. The
TEST SUMMARY screen will open.
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5.6.5. TEST SUMMARY
1) The TEST SUMMARY screen is opened when the button has been pressed in START TEST
screen. The TEST SUMMARY screen displays the test parameters for verification before
proceeding with the test.
For IP 170
Control Functions
a Test Summary (Flame)
b Expect Flash: 35.0°C
Start the ALTER PARAMETERS
c Test range :25/83 menu.
d
e Edit Next Start the test and open the TEST
STATUS screen.
For ISO 1523
a Test Summary (Flame)
b Expect Flash: 70.0°C
c Test range :65/75
d
e Edit Next
a) Information: The ignition method selected

i) Flame.
ii) Wire.
b) Information: Temperature at which the sample is expected to flash;
i) Expect Flash: XX°C: (IP 170, ISO 1523).
c) Information: Temperature range that testing will occur over:
i) Test Range XX/83 (IP 170) where XX = Start Temperature [Expect Flash - 10°C]. and
End Temperature [83°C].
ii) Test Range XX/YY (ISO 1523) where XX = Start Temperature [Expect Flash - 5°C] and
YY = End Temperature [Expect Flash + 5°C].
d) Instruction: Information messages and instructions will flash on this line if a procedural error or
omission is detected. Once the error is rectified, the information message will clear, or a
further message will appear:
i) Fit Flash TC: - The Flash Detector is not connected.
ii) Fit Sample Prt: - The Sample Prt is not connected.
iii) Fit Bath Prt: - (IP 170) The Outer Bath Prt is not connected.
iv) Fit ISO Bath Prt: - (ISO 1523) The Inner Bath Prt is not connected.
v) Reset over-temp: - Press the reset button on the rear of the Universal Base Unit.
vi) Sample temp too high: - Sample temperature is higher than the first dip temperature.
vii) Push Pod down: (IP 170) The DIPS Pod is in the raised position.
e) Command:
i) Edit: Press the button to open to the ALTER PARAMETERS menu and edit the test
parameters.
ii) Next: Press the button to open the TEST STATUS screen and continue the test.
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5.6.6. TEST STATUS
1) The TEST STATUS screen is opened when the button has been pressed in the TEST
SUMMARY screen. The TEST STATUS screen is displayed from when the Bath starts heating, to
the end of the test.
Control Functions
b Sample(Flame) 24.0°C Abort the test and open the END
c Expected Flash 35°C OF TEST 1 screen.
d Status: Heating
e Stop

b) Information: Bath/Sample temperature. For IP 170 the sample temperature is displayed. For
ISO 1523, the temperature of the bath is displayed until the bath is stable near the first dip
temperature, then the temperature of the sample is displayed.
i) Bath (Flame) XXX°C: (ISO 1523) Temperature of the Bath, flame ignition.
ii) Bath (Wire) XXX°C: (ISO 1523) Temperature of the Bath, wire ignition.
iii) Sample(Flame) XXX°C: Temperature of the sample, flame ignition.
iv) Sample(Wire) XXX°C: Temperature of the sample, wire ignition.
c) Information: Temperature at which the sample is expected to flash.
i) Expect Flash: XX°C: (IP 170, ISO 1523)
d) Status:
i) Prt Check: Displayed while the operation of the Sample Prt (IP 170) or Bath Prt
(ISO 1523) is checked.
ii) Pre-test: (IP 170) Displayed while the pre-test dip is carried out.
iii) Heating: (ISO 1523) Displayed while the Bath is heating up (or cooling down) to the first
dip temperature.
iv) :XXX:XX: (ISO 1523) A count down in minutes and seconds while temperatures
stabilise. The letters preceding the countdown signify different stages of stabilisation.
v) Dipping: Displayed when the Shutter opens, the Ignitor dips, and the Shutter closes.
vi) Ramping: Displayed when the temperature of the sample is ramping in readiness for the
next dip of the Ignitor.
vii) Flashed: Displayed when a flash has been detected. The END OF TEST 1 screen will
open.
viii) No Flash: Displayed if a flash has not been detected during the test. The END OF TEST
1 screen will open.
ix) Stopped: Displayed when the test is halted by Stop .

x) Error Code XXX: Displayed if the test has aborted due to an error or instrument failure.
The END OF TEST 1 screen will open.
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e) Command:
i) Stop : Press the button to stop the test. The END OF TEST 1 screen will open
automatically.
ii) Add Cup/Prt: (ISO 1523) Displayed if the Sample Prt is not connected to Prt Socket
No.1 on the front of the Universal Base Unit.
iii) Lower Pod: (ISO 1523) Displayed if the DIPS Pod is in the raised position when the bath
temperature is within test parameters. The test will proceed automatically when the DIPS
Pod is lowered.
iv) At the end of the test, the END OF TEST 1 screen will open.
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5.6.7. END OF TEST 1

1) The END OF TEST 1 screen is opened from the TEST STATUS screen when a test ends, and the
result is being printed to the RS232 port.
Control Functions
a
b No control functions on this screen.
c Printing Results
d
e

c) Status: Printing Result.
d) Text: Blank line.
2) After printing, the END OF TEST 2 screen automatically opens.
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1) The END OF TEST 2 screen is displayed automatically after the result has been sent to the RS232
port, and shows a summary of the test result.
Control Functions
a Test Finished
b Flash Point: Flame Open the END OF TEST 3
c Corrected 35.5°C screen.
d Bath Prt 34.0°C
e Next
a) Text: “Test Finished”.

b) Information:
i) Flash Point: Flame: The flash was ignited by a flame.
ii) Flash Point: Wire: The flash was ignited by a hot wire.
iii) No Flash : No flash was detected during the test.
c) Information:
i) Corrected XXX°C: Temperature with barometric correction at which the sample flashed.
ii) Blank line: No flash detected during test.
iii) Test Cancelled: Test aborted by the user.
d) Information:
i) Bath Prt XXX°C: Temperature of Bath
ii) Error Code XXX: An error occurred during the test.
e) Command: Next : Press the button to open the END OF TEST 3 screen.
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1) The END OF TEST 3 screen is opened when the button has been pressed in the END OF
TEST 2 screen, and allows the cooling cycle to be started or aborted.
Control Functions
a Ensure that the
b Coolant liquid is
Return to MAIN MENU.
c connected
d Bath Prt 33.0°C Switch cooling on and open the
e Quit Cool Now next screen.
a) Instruction: Check that the coolant is connected (where applicable).

b) Instruction: continued
c) Instruction: continued
d) Information: Bath Prt XXX°C: The temperature of the Bath.
e) Command:
i) Quit: Press the button to return to the MAIN MENU.

ii) Cool now : Press the button to start the cooling cycle and open the END OF TEST 4
screen.
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1) The END OF TEST 4 screen is opened when the button has been pressed in the END OF
TEST 3 screen, and displays the progress of the cooling cycle.
Control Functions
a
b Cooling to 28°C Stop cooling and return to MAIN
c MENU.
d Bath Prt 32.5°C
e Main menu

b) Information: Cooling to XXX°C: The temperature to which the Bath is to be cooled.
c) Text: Blank line.
d) Information: Bath Prt XXX°C: The temperature of the Bath.
e) Command: Main Menu : Press the button to return to the MAIN MENU.
2) If the test was aborted due to an error, or by the user, the test area will be cooled down to the Cool-
to temperature set in the ALTER COOLING menu.
3) If [Exp Flash - 5°C] is less than Ambient High (ALTER COOLING menu), the test area will be
cooled down to the Cool-to temperature set in the ALTER COOLING menu..
4) Cooling will automatically stop when the ‘Cooling to’ or ‘Exp Flash - 5°C’ temperature is reached.
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5.6.11. PRINT RESULTS 1

1) The PRINT RESULTS 1 menu is accessed from the Print Result option in the MAIN MENU, and
allows the user to select which of the last five test results is to be printed.
Control Functions
a 100005:AAAAAAAAAAAE
b 100004:AAAAAAAAAAAD Move the cursor up or down.
c 100003:AAAAAAAAAAAC
d 100002:AAAAAAAAAAAB Select the adjacent test result
e 100001:AAAAAAAAAAAA and start PRINT RESULTS 2
screen.
a) Command: Select the results of the last test.

b) Command: Select the results of the previous test to the last test.
c) Command: Select the results of the second test before the last test.
d) Command: Select the results of the third test before the last test.
e) Command: Select the results of the fourth test before the last test.
2) Each test is identified as follows;
123456:ABCDEFGHIJKL
x y
a) Test Number: A unique six-digit number automatically generated by Multiflash during each
test. This allows the user to differentiate between tests carried out on the same sample batch.
b) Sample Identity: Up to 12 characters long, entered by the user at the start of each test.
3) The PRINT RESULTS 1 menu will remain on display until a selection is made. Once a test has
been selected, the PRINT RESULTS 2 screen will be displayed.
4) If there are no results for the type of Test module fitted, the screen will display:
Test Result
No result for this
Module
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5.6.12. PRINT RESULTS 2

1) The PRINT RESULTS 2 screen automatically appears after a test result has been selected in the
PRINT RESULTS 1 screen, and sends the test result to the RS232 port on the rear of the
instrument.
Control Functions
a
b No functions on this screen.
c Printing Result
d
e

c) Status: Printing Result: Printing the result to the RS232 port.
2) After printing, the display will return to the MAIN MENU.
3) A typical printout is shown below.
Test Result
Module:
ABEL Module fitted, and ISO method (where relevant)
S/N : 1234567890 Circuit Board serial number
Test No. : 100004 Test identity
Sample Id: AAAAAAAAAAAD Sample identity
1.0°C/min Ramp rate (IP 170, ISO 1523)
First Dip at: 25°C Temperature when first dip occurred
Expect Flash: 35°C Expected Flash point temperature
Flash Point:(Wire) Method of ignition
Valid 35.0°C Validity and measured Flash Point temperature
Corrected 35.5°C Flash Point temperature after barometric correction
Barometric : 101.2kPa Measured barometric pressure
FLASH RESULT: 35.5°C Flash Point temperature after barometric correction
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5.6.13. ALTER PARAMETERS

1) The ALTER PARAMETERS menu is accessed either from the Alter Parameters option in the MAIN
MENU or from the Edit option in the TEST SUMMARY menu, and allows the user to set or alter the
parameters for the test.
Control Functions
a Expect Flash 35°C
b Mode: Search 25/83
Moves the cursor up or down.
c At End: to Exp-10°C
d Ramp 1.0°C/min
e Search Range: 5°C
+ Changes the value.
Loads the parameters and

returns to the MAIN MENU.
a) Data Input: Expect Flash XXX°C: The temperature at which the sample is expected to flash.
i) IP 170: -11°C to 88°C in 1°C steps.
ii) ISO 1523: -15°C to 88°C in 1°C steps.
b) Information: Selects the mode. Displays the start and end temperatures;
i) Mode:Search XX/83: (IP 170) where XX = Start Temperature [Expect Flash - 10°C].
and End Temperature [83°C].
ii) Mode:Range XX/YY: (ISO 1523) where XX = Start Temperature [Expect Flash - 5°C]
and YY = End Temperature [Expect Flash + 5°C].
c) Data Input: The temperature that the test area is to be automatically cooled to on completion
of the test:
i) At End: To Exp - 10°C: (IP 170) Test Area is cooled to [Expect Flash - 10°C].
ii) At End: To Exp - 5°C: (ISO 1523) Test Area is cooled to [Expect Flash - 5°C].
iii) At End: To Cool-to: (IP 170, ISO 1523) Test Area is cooled to the temperature set in
the ALTER COOLING menu..
d) Data Input: The test method to be used.
i) Ramp 1.0°C/min: (IP 170).
ii) Equilibrium-1523: (ISO 1523).
e) Information: Search Range XXX°C: This line of the display is no longer applicable, and
should be ignored. The maximum temperatures reached during searching are fixed at;
i) IP 170: 83°C.
ii) ISO 1523: [Expect Flash + 5°C].
2) Press the button to load the parameters ready for a test and return to the MAIN MENU.
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5.6.14. ALIGNMENT
1) The ALIGNMENT MENU is accessed from the Alignment option in the MAIN MENU, and allows
the user to step through the movements of the shutter and dipping arm, allowing mechanical
adjustments to the shutter opening, and depth that the ignitor is dipped.
Control Functions
a Alignment
b
+ Changes the command.
c Open Shutter & Dip
d Executes command.
e
a) Text: “Alignment”.
c) Command:
i) Open Shutter & dip: Opens the shutter and lowers the ignitor to the dipped position.
ii) Close Shutter & dip: Raises the ignitor and closes the shutter.
iii) Dip: Opens the shutter, dips the ignitor, then closes the shutter.
iv) Quit: Returns to the MAIN MENU.
d) Information: Error message line:
i) Blank line: No error.
ii) Shutter Already Open: Open shutter command selected when the shutter is open.
iii) Shutter Already Closed: Close shutter command selected when the shutter is shut.
2) The ALIGNMENT MENU will remain open until the Quit option has been selected in line c). Select
Quit and press the button to return to the MAIN MENU.
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5.6.15. ALTER COOLING

1) The ALTER COOLING menu is accessed from the Alter Cooling option in the MAIN MENU, and
allows the user to change the cooling parameters, and manually operate the cooling system.
Control Functions
a Alter Cooling
b Turn Cooling on Moves the cursor up or down.
c Cool-to: 38°C
d Ambient high: 30°C
e Quit
Returns to the MAIN MENU.
a) Text: “Alter Cooling”.
b) Command: Press and hold the button and rotate the SMART Control to operate the
Universal Cooling Module (if fitted).
i) Turn Cooling on: Turn the air blast/liquid coolant ON manually.
ii) Turn Cooling off: Turn the air blast/liquid coolant Off manually.
c) Data Input: Cool to XXX°C: Set the temperature that the Bath is to be cooled down to after
the test has finished (applicable only when Cool-to is selected in the ALTER PARAMETERS
menu). The range is 1 to 200°C in 2°C steps.
d) Data Input: Ambient High XX°C: Set the bath temperature below which the Solenoid Valve in
the Universal Cooling Module will open automatically. The range is 1°C to 50°C in 1°C steps.
The factory default is 30°C.
e) Command: Quit : Press the button to save the cooling parameters and return to the
MAIN MENU.
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5.6.16. ALTER IGNITOR

1) The ALTER IGNITOR menu is accessed from the Alter Ignitor option in the MAIN MENU, and
allows the user to change the ignition method and switch the gas and hot wire on /off for checking
the operation of the ignitor.
Control Functions
a Alter Igniter
b Igniter : Flame 1) Moves the cursor up or down.
c Turn gas on
d Turn wire on
e Quit
Returns to the MAIN MENU.
a) Text: “Alter Ignitor”.

b) Data Input: Press and hold the button and rotate the SMART Control to select the ignition
source:
i) Flame
ii) Wire
Note: The ignition source cannot be changed while either the gas valve or wire are switched on.
c) Command: Manually operate the Gas Valve:
i) Turn gas on Press and hold the button while rotating the SMART Control to switch
the gas ON.
ii) Turn gas off Press and hold the button while rotating the SMART Control to switch
the gas OFF.
iii) Turn gas disabled WIRE has been selected in line b) and the gas valve control is
disabled in the off position.
d) Command: Manually operate the hot wire:
i) Turn wire on Press and hold the button while rotating the SMART Control to switch
the hot wire ON.
ii) Turn wire off Press and hold the button while rotating the SMART Control to switch
the hot wire OFF.
e) Command: Quit : Press the button to load the ignitor parameters ready for a test and
return to the MAIN MENU.
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6. OPERATION (ABEL)
6.1. AT THE START OF EACH TEST SESSION

6.1.1. BATHS
FLUID (REFER TO THE RELEVANT TEST METHOD). USE OF OTHER BATH FLUID
Note: For sub-ambient tests, a cryostat capable of chilling the bath to [Expected flash - 15°C]
must be used to circulate the bath fluid.
1) Open the Draught Screen and raise the DIPS Pod.
2) Switch the Multiflash ON and wait for the MAIN MENU to appear.
3) Check that the bath fluid supply is connected and that the Outer Bath is full.
a) Press and hold the Purge Button on the left side of the Universal Base Unit.
b) Switch on the flow from the bath fluid supply.
c) Adjust the bath fluid regulator to a pressure of 1 bar (14psi) if necessary
d) When bath fluid starts to flow from the Coolant Out pipe (at the rear of the Universal Base
Unit), release the Purge Button.
4) Check that the Inner Bath is filled to a depth of at least 38mm.
a) Remove the Lid and Sample Cup from the Inner Bath.
b) Measure the depth of bath fluid. If the depth is less than 38mm, top up the level.
c) Slowly lower the Sample Cup into the Inner Bath and wipe away any surplus that overflows.
d) Place the Lid over the Sample Cup.
Note: The Sample Cup and Lid must seat onto the locating pin on the outer Bath.
6.1.2. IGNITOR
1) Visually check the Ignitor.
a) Check that the shape of the Hotwire is as shown. If
necessary, carefully bend the Hotwire to shape.
b) Check that the Nozzle is not obstructed.
2) If the Ignitor is damaged, fit a replacement.
CAUTION: ONLY USE IGNITORS DESIGNED FOR THE
ABEL TEST MODULE.
6.1.3. SHUTTER AND IGNITOR ADJUSTMENT ABEL:1.0°C/min,30rpm

1) Lower the DIPS Pod. 1 Show Results
2) Rotate the SMART Control to select the Alignment option 2 Run Test
from the MAIN MENU, and press to open the 3 Print Results
ALIGNMENT menu. 4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 22.5°C
Bath Prt 22.5°C
Barometric 101kPa
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3) Press while rotating the SMART Control until the Alignment

display shows the Open Shutter & dip option.
4) Press to open the Shutter and dip the Dipping Arm. Open Shutter & Dip
5) Check that the aperture in the Shutter aligns precisely with

the cut-outs in the Lid beneath.
a) To adjust the open position of the Shutter, rotate the

Shutter Adjuster.
6) Check that the Ignitor is centralised in the Shutter

Aperture.
a) To adjust the Ignitor position;

i) Loosen the Dipping Arm Locking screw.
ii) Adjust the position of the Dipping Arm.
iii) Tighten the Dipping Arm Locking Screw.
iv) Loosen the Ignitor Locking Ring.
v) Rotate the Ignitor until the Hotwire is parallel to
the Lid.
vi) Tighten the Ignitor Locking Ring.
Shutter
7) Check that the Ignitor is dipped to the correct depth. The
centre of the hole in the Gas Jet must be level with the
lower surface of the Lid.
Lid
a) To adjust the depth, rotate the Dipping Height
Adjuster clockwise (down) / anti-clockwise (up) until
the Ignitor is at the correct height.
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8) Press and hold and rotate the SMART Control until Alignment
the display shows the Close Shutter & dip option.
9) Press to close the Shutter and raise the Dipping Arm. Close Shutter & Dip
10) For a final check, press and hold and rotate the
SMART Control until the display shows the Dip option.
Alignment
11) Press to run an ‘Open Shutter – Dip – Close Shutter’ Dip

sequence.
12) Press and hold and rotate the SMART Control until
the display shows the Quit option. Alignment
13) Press to return to the MAIN MENU.

Quit
6.2. SET TEST PARAMETERS

Note: The test parameters from any of the last five tests can be recalled. The parameters can be
edited before use, or used un-altered.
6.2.1 TO RECALL PARAMETERS FROM THE LAST TEST

1) The test parameters that were used for the last test are retained in active memory.
2) To use the parameters un-altered, no further actions are required.
6.2.2 TO RECALL PARAMETERS FROM ONE OF THE PREVIOUS FIVE TESTS

1) Rotate the SMART Control to select the Show Results
ABEL:1.0°C/min,30rpm
option from the MAIN MENU and press .
1 Show Results
2 Run Test
3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 22.5°C
Bath Prt 22.5°C
Barometric 101kPa
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2) The RESULTS 1 menu will open 100005:AAAAAAAAAAAE

3) Rotate the SMART Control to select the required test and 100004:AAAAAAAAAAAD
press . 100003:AAAAAAAAAAAC
100002:AAAAAAAAAAAB
100001:AAAAAAAAAAAA
4) The RESULTS 2 screen will open. ABEL:1.0°C/min,30rpm

5) To check the parameters, rotate the SMART Control to 100004:AAAAAAAAAAAD
scroll up and down the screen. Flash Point: Flame
6) After checking, press . Valid 35.0°C
Corrected 35.5°C
Barometric :101kPa
1.0°C
First Dip at: 25°C
Expect Flash: 35°C
S/N: 1234567890
7) The RESULTS 3 screen will open.

Note: If the test selected in step 3) was the last test
carried out, the RESULTS 3 screen will be skipped,
Keep the Loaded Test
and the MAIN MENU will open. Parameters
8) Load the test parameters into active memory
Yes No
a) Press to load the test parameters displayed in
step 5) into active memory.
OR
b) Press to return to the MAIN MENU, leaving the

most recent test parameters in active memory.
6.2.3 EDIT TEST PARAMETERS

1) Rotate the SMART Control to select the Alter Parameters 1 Show Results
option from the MAIN MENU and press . 2 Run Test
3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 22.5°C
Bath Prt 22.5°C
Barometric 101kPa
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2) The ALTER PARAMETERS menu will open. Expect Flash 40°C

3) Rotate the SMART Control to select the parameter to be Mode:Search 30/83
edited.
At End: to Exp-10°C
4) Press while rotating the SMART Control to change the Ramp 1.0°C/min
value of the selected parameter.
Search Range: 5°C
5) Repeat steps 3) and 4) to edit other parameters
6) Press to save the parameters to active memory and

return to the MAIN MENU.
Note: If the Expect Flash is set to below Ambient High
(factory default is 30°C, refer to Section 6.4.) the
solenoid valve in the Universal Cooling Module will
open, allowing the bath fluid to flow.
6.3. ALTER IGNITION SOURCE
Note: Two methods of ignition are available, electric

hotwire or gas flame. Hotwire ignition requires a
check to ensure it is functioning. Gas flame ignition
requires that the size of the flame is adjusted.
1) Rotate the SMART Control to select the Alter Ignitor
option from the MAIN MENU, and press . 1 Show Results
2 Run Test
3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 22.5°C
Bath Prt 22.5°C
Barometric 101kPa
2) The ALTER IGNITOR menu will open.
3) Rotate the SMART Control to select the Ignitor option. Alter Igniter
Igniter : Flame
4) Press while rotating the SMART Control to change
the ignition source to either WIRE or Flame.
Turn gas on
Turn wire on
Quit
5) Check and adjust the Ignitor.
WIRE IGNITION:
a) Rotate the SMART Control to select the Turn wire
on option. Alter Igniter
Igniter : Wire
b) Press while rotating the SMART Control to turn Turn gas on
the wire ON.
Turn wire on
c) Check that the Ignitor Hotwire glows bright orange.
Quit
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d) Press while rotating the SMART Control to turn the wire OFF.
OR
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FLAME IGNITION:
a) Rotate the SMART Control to select the Turn wire Alter Igniter
on option.
Igniter : Flame
b) Press while rotating the SMART Control to turn Turn gas on
the wire ON. Turn wire on
c) Check that the Ignitor Hotwire glows bright orange. Quit
d) Rotate the SMART Control to select the Turn gas on Alter Igniter
option.
Igniter : Flame
e) Press while rotating the SMART Control to turn Turn gas on
the gas ON. The Gas solenoid valve will open. Turn wire off
Quit
f) Slowly turn the Gas Flow Control Valve anti-

clockwise until the flame lights.
Note: It may take up to 30 seconds for the gas to purge
through the system.
g) Rotate the SMART Control to select the Turn wire

off option. Alter Igniter
Igniter : Flame
h) Press while rotating the SMART Control to turn
the wire OFF. Turn gas off
Turn wire off
Quit
i) Adjust the Gas Flow Control Valve until the flame is
4 to 5mm diameter. A 4mm outside diameter ring is
engraved in the Lid near the Shutter Aperture to
assist in gauging the flame size.
Note: Allow a few seconds for the flame to stabilise.
j) If the flame extinguishes, Press while rotating

the SMART Control to turn the Hotwire ON to re-light
the flame. Turn the Hotwire OFF after the flame has
re-lit.
k) When the flame size is satisfactory and stable, rotate
the SMART Control to select the Turn gas off
option.
Alter Igniter
l) Press while rotating the SMART Control to turn Igniter : Flame
the gas OFF. Turn gas off
6) Press to quit and return to the MAIN MENU. Turn wire on
Quit
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6.4. SET COOLING PARAMETERS

1) If the Cool To option was selected in the ALTER ABEL:1.0°C/min,30rpm
PARAMETERS menu. 1 Show Results
2) Rotate the SMART Control to select the Alter Cooling 2 Run Test
option from the MAIN MENU and press . 3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 22.5°C
Bath Prt 22.5°C
Barometric 101kPa
3) The ALTER COOLING menu will open.
4) Rotate the SMART Control to scroll the cursor to the Alter Cooling
Cool-to: option.
Turn Cooling on
5) Press while rotating the SMART Control to change the Cool to : 20°C
temperature that the Test Area will cool to at the end of
Ambient high: 30°C
the test.
Quit
6) Rotate the SMART Control to scroll the cursor to the Quit
option.
7) Press to save the value and return to the MAIN MENU.
6.5. PREPARATION FOR SUB-AMBIENT TESTS

Note: Sub-Ambient refers to tests below the Ambient High setting in the ALTER COOLING menu.
The factory default is 30°C.
If Expect Flash is lower than Ambient High, the Solenoid Valve in the Universal Cooling
Module will open allowing the bath fluid to circulate, cooling the Outer Bath.
The Outer Bath must cool down to [Expect Flash - 15°C]. It may be necessary to connect a
suitable cryostat to achieve this temperature.
1) Raise the DIPs pod.
2) Disconnect the Sample Prt (red sleeve) and Flash
Detector (yellow sleeve) cables from the front of the ABEL:1.0°C/min,30rpm
Universal Base Unit. 1 Show Results
3) Remove the Sample Cup and Lid from the Test area and 2 Run Test
place in a chiller. Allow to cool to the same temperature 3 Print Results
as the sample (test method refers).
4 Alter Parameters
4) Lubricate the Lid and Shutter with a thin smear of 34007-0
Shutter Lube for tests below 5°C. 5 Alignment
5) Scroll down the MAIN MENU until the Bath Prt 6 Alter Cooling
temperature is displayed. 7 Alter Igniter
6) Wait until the Bath Prt shows a temperature of Sample Prt OUT
[Expect Flash - 15°C].
Bath Prt 10.5°C
7) Continue with the test as detailed in either Section 6.6. or
Barometric 101kPa
Section 6.7.
CAUTION: IF RETURNING TO TESTS ABOVE 5°C, WIPE OFF ANY REMAINING SHUTTER LUBE.
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6.6. IP 170 TEST

1) Raise the DIPS Pod.
2) Disconnect the Sample Prt (red sleeve) and Flash
Detector (yellow sleeve) from the front of the Universal
Base Unit
3) Remove the Lid from the Sample Cup.
4) Remove the Sample Cup from the Test Area.
5) Fill the Sample Cup with sample until the internal Pointer is
Pointer
just submerged.
6) Replace the Lid onto the Sample Cup. Flash Detector Sample Prt
7) Place the Sample Cup and Lid into the Test Area
8) Connect the Sample Prt (red sleeve) to Prt Socket No1 on
the front of the Universal Base Unit.
9) Connect the Flash Detector (yellow sleeve) to the Flash

Detector Socket on the front of the Universal Base Unit.
Outer Bath Prt

10) Check that the Outer Bath Prt is connected to Prt Socket
No2 on the rear of the Universal Base Unit.
11) Rotate the SMART Control to select the Run Test option ABEL:1.0°C/min,30rpm
from the MAIN MENU and press . 1 Show Results
2 Run Test
3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 22.5°C
Bath Prt 22.5°C
Rev 5.0 Barometric 101kPa
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12) The START TEST screen will open.

13) Enter the sample identity;
a) Rotate the SMART Control to move the cursor along Edit Sample Ident
the line.
b) Press while rotating the SMART Control to enter 123456789012

a character directly above the cursor. [SAMPLE-TANK2]
14) Press to save the sample identity to memory. Next
15) The TEST SUMMARY screen will display the basic test Test Summary (Flame)
parameters.
Expect Flash: 40°C
16) Press to open the TEST STATUS screen and start the Test range :30/83
test, or press to edit the test parameters (i.e. return to
the ALTER PARAMETERS menu).
Edit Next
Note: Error messages may be shown on this screen.
Once the error is rectified the message will clear,
and the test will continue.
17) The test will now continue under automatic control. The
status line of the TEST STATUS screen will show the
current procedure being carried out.
a) A dip sequence will take place to ensure that the ABEL:1.0°C/min,30rpm
sample temperature is not already above the flash
point. The status line will display “Pre-test” during Sample(Flame) 22.5°C
this procedure. Expected Flash 40°C
Note: The pre-test dip always uses the hot wire igniter. Status: Pre-Test: 12
Stop
b) Heat will be applied to the Outer Bath for a short

period of time while the function of the Sample Prt is ABEL:1.0°C/min,30rpm
checked. The status line will display “Prt Check” Sample(Flame) 24.0°C
during this procedure. Expected Flash 40°C
Status: Prt check
Stop
c) Heat will continue to be applied to the Outer Bath until

the first dip temperature is reached. The status line ABEL:1.0°C/min,30rpm
will display “Ramping” during this procedure. Sample(Flame) 28.5°C
Expected Flash 40°C
Status: Ramping
Stop
d) After the first dip temperature is reached, the Shutter ABEL:1.0°C/min,30rpm

will open and the Ignitor will dip into the sample Cup.
The status line will display “Dipping” during this Sample(Flame) 30.0°C
procedure. Expected Flash 40°C
Status: Dipping
Stop
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e) If no flash is detected, the temperature of the Bath will

be ramped up to the next dipping point and the status
line will show Ramping.
18) The test will end when one of the following conditions is ABEL:1.0°C/min,30rpm
met;
Sample(Flame) 40.5°C
a) A flash is detected. The status line will display Flash.
b) The temperature reaches 83°C. The status line will
display No Flash. Status: Flash
c) An error occurs. The status line will display Error
Stop
Code XXX, where XXX = the error code number,
(Section 7 refers).
d) The user aborts the test by pressing . The

operator, the status line will display “Stopped”.
19) When the test ends, an audible warning (beep) will sound
and the END OF TEST 1 screen will open briefly while the
result is sent to the printer (if fitted) and saved to memory.
Note: The END OF TEST 1 screen may occur too quickly to Printing Result
be observed.
20) The END OF TEST 2 screen will open showing the result
with the barometric correction. Test Finished
Flash Point: Flame
21) Press to open the END OF TEST 3 screen. Corrected 41.0°C
Bath Prt 40.8°C
Next
22) Press to start the cooling fan, or press to start Ensure that the
rapid cooling with the Universal Cooling Module (if fitted).
Coolant liquid is
connected
Bath Prt 40.4°C
Quit Cool Now
23) The Test Area will start to cool to the temperature set in
the ALTER PARAMETERS and ALTER COOLING menus
are reached. Cooling to 20°C
Bath Prt 40.0°C
To main menu
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6.7. ISO 1523 TEST

2) Disconnect the Sample Prt (red sleeve) and Flash Flash Detector Sample Prt
Detector (yellow sleeve) from the front of the Universal
Base Unit
4) Remove the Sample Cup from the Test Area.
5) Place the Lid in front of the Test area.
6) Connect the Flash Detector (yellow sleeve) to the Flash
Detector Socket on the front of the Universal Base Unit.
Note: Do NOT connect the Sample Prt (red sleeve) to the
Universal Base Unit at this time.
7) Check that the Inner Bath Prt is connected to Prt Socket

No2 on the rear of the Universal Base Unit.
Inner Bath Prt
8) Rotate the SMART Control to select the Run Test option ABEL:ISO-1523
from the MAIN MENU and press . 1 Show Results
2 Run Test
3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt Out°C
Bath Prt 22.5°C
Barometric 101kPa
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9) The START TEST screen will open.

Edit Sample Ident
10) Enter the sample identity;
a) Rotate the SMART Control to move the cursor along 123456789012
the line.
[SAMPLE-TANK2]
b) Press while rotating the SMART Control to enter Next
a character directly above the cursor.
11) Press to save the sample identity to memory.
12) The TEST SUMMARY screen will display the basic test
parameters.
13) Press to open the TEST STATUS screen and start the Test Summary (Flame)
test, or press to edit the test parameters (i.e. return to Expect Flash: 40°C
the ALTER PARAMETERS menu).
Test range :35/45
Note: Error messages may be shown on this screen.
Once the error is rectified the message will clear,
and the test will continue. Edit Next
14) The next part of the test will occur under automatic control.
The Inner Bath temperature and the current procedure
being carried out will be displayed on the TEST STATUS
screen.
a) Heat will be applied to the Outer Bath for a short
period of time while the function of the Inner Bath Prt ABEL:ISO-1523
is checked. The status line will display “Prt Check” Bath(Flame) 24.0°C
during this procedure. Expected Flash 40°C
Status: Prt Check
Stop
b) Heat will continue to be applied to the Outer Bath until

the Inner Bath reaches the first dip temperature. The ABEL:ISO-1523
status line will display “Heating” during this Bath(Flame) 28.0°C
procedure.
Status: Heating
Stop
c) When the Inner Bath has reached the first dip

temperature, an audible warning (beep) will sound ABEL:ISO-1523
and the status line will display “Add Cup/Prt”. Bath(Flame) 35.0°C
Status: Add Cup/Prt
Stop
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15) Fill the Sample Cup with sample until the internal Pointer
is just submerged. Pointer
16) Place the Sample Cup into the Test area and fit the Lid.
17) Connect the Sample Prt (red sleeve) to Prt Socket No1 on
the front of the Universal Base Unit.
18) The test will continue under automatic control. The status
line of the TEST STATUS screen will show the current
procedure being carried out.
a) The status line will display the instruction “Lower
Pod”. Lower the DIPS Pod until the Stirrer engages. ABEL:ISO-1523
Bath(Flame) 35.0°C
Status: Lower Pod
Stop
b) When the DIPS Pod is lowered, the sample

temperature will be displayed in place of the Inner ABEL:ISO-1523
Bath temperature. Sample(Flame) 28.0°C
c) Heat input will be controlled while the sample Expected Flash 40°C
temperature and Inner Bath temperature stabilise to Status: A:043:36:
within the limits set in the test method. The status
line will display a countdown in minutes and seconds Stop
(“XXX:XX”) during the stabilisation period.
Note: There are different stages in the stabilisation
countdown. Each stage has a letter prefixing the
countdown.
d) After stabilisation, the Shutter will open and the
Ignitor will dip into the sample Cup. The status line ABEL:ISO-1523
will display “Dipping”. Sample(Flame) 35.0°C
Status: Dipping
Stop
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e) If no flash has occurred, heat will be applied to the ABEL:ISO-1523

Outer Bath until the next dip temperature (determined
by the test method) is reached. The status line will Sample(Flame) 36.0°C
display “Ramping” during this procedure. Expected Flash 40°C
Status: Ramping
Stop
25) The test will end when one of the following conditions is ABEL:ISO-1523
met;
Sample(Flame) 40.2°C
f) A flash is detected. The status line will display
Flash. Expected Flash 40°C
g) The temperature reaches Expected Flash + 5°C. Status: Flash
The status line will display No Flash. Stop
h) An error occurs. The status line will display Error
Code XXX, where XXX = the error code number,
(Section 7 refers).
i) The user aborts the test by pressing . The

operator, the status line will display “Stopped”.
26) When the test ends, an audible warning (beep) will sound
and the END OF TEST 1 screen will open briefly while the
result is sent to the printer (if fitted) and saved to memory.
Note: The END OF TEST 1 screen may occur too quickly Printing Result
to be observed.
27) The END OF TEST 2 screen will open showing the result
with the barometric correction. Test Finished
Flash Point: Flame
28) Press to open the END OF TEST 3 screen. Corrected 40.5°C
Bath Prt 40.8°C
Next
29) Press to start the cooling fan, or press to start Ensure that the
rapid cooling with the Universal Cooling Module (if fitted).
Coolant liquid is
connected
Bath Prt 40.6°C
Quit Cool Now
30) The Test Area will start to cool to the temperature set in
the ALTER PARAMETERS and ALTER COOLING menus
are reached. Cooling to 20°C
Bath Prt 40.0°C
To main menu
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6.8. TEST RESULTS

6.8.1. VIEWING RESULTS
1) Rotate the SMART Control to select the Show Results
option from the MAIN MENU and press .
1 Show Results
2 Run Test
3 Print Results
4 Alter Parameters
5 Alignment
6 Alter Cooling
7 Alter Igniter
Sample Prt 25.0°C
Bath Prt 25.0°C
Barometric 101kPa
2) The RESULTS 1 menu will open. 100006:SAMPLE-TANK2

3) Rotate the SMART Control to select the required test and 100005:AAAAAAAAAAAE
press . 100004:AAAAAAAAAAAD
100003:AAAAAAAAAAAC
100002:AAAAAAAAAAAB
4) The RESULTS 2 screen will open. ABEL:1.0°C/min,30rpm

5) Rotate the SMART Control to scroll down the screen. 100006: SAMPLE-TANK2
Flash Point: Flame
6) After viewing, press to open the RESULTS 3 screen. Valid 40.0°C
Note: If the selected test was the last test carried out, the Corrected 40.5°C
RESULTS 3 screen will be skipped, and the MAIN
MENU will be opened. Barometric :101kPa
1°C
First Dip at: 30°C
Expect Flash: 40°C
S/N: 1234567890
7) Press to return to the MAIN MENU, leaving the

parameters for the test just completed in active memory or
Keep the Loaded Test
press to return to MAIN MENU without saving the test
parameters. Parameters
Yes No
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6.8.2. PRINTING RESULTS

1) Rotate the SMART Control to select the Print Results
option from the MAIN MENU and press . 1 Show Results
2 Run Test
3 Print Results
4 Alter Parameters
5 Move Sweep Arm
6 Alter Cooling
7 Alter Igniter
Sample Prt 25.0°C
Bath Prt 25.°C
Barometric 101kPa
2) The PRINT RESULTS 1 menu will open.

100006:SAMPLE-TANK2
3) Rotate the SMART Control to select the required test.
100005:AAAAAAAAAAAE
4) Press send the result to the RS232 port. 100004:AAAAAAAAAAAD
100003:AAAAAAAAAAAC
100002:AAAAAAAAAAAB
5) PRINT RESULTS 2 screen will open automatically.

6) After printing, the display will return to the MAIN MENU.
Printing Results
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7. INFORMATION AND ERROR MESSAGES
7.1. INFORMATION MESSAGES

Information messages signify procedural errors or omissions in connections during set up, and once
corrected the test can continue, i.e. ‘Sample Prt out’ indicates that the probe is disconnected, and must be
connected before continuing.
BATH PRT HHHH Bath Prt is short circuit or faulty
BATH PRT LLLL Bath Prt is open circuit or faulty
BATH PRT OUT Bath Prt is not connected
BATH TEMP TOO HIGH Bath temperature is more than 100°C above the sample temperature
ERROR CODE XXX Error occurred during test, refer to Section 7.2.
FIT BATH PRT Bath Prt is not connected
FIT FLASH TC Flash Detector is not connected
FIT SAMPLE PRT Sample Prt is not connected
RESET OVER-TEMP Reset Button requires to be pushed
SAMPLE PRT HHHH Sample Prt is short circuit or faulty
SAMPLE PRT LLLL Sample Prt is open circuit or faulty
SAMPLE PRT OUT Sample Prt is not connected
SAMPLE TEMP TOO HIGH Sample temperature is higher than the first dip temperature
SHUTTER ALREADY CLOSED Close Shutter command given when the Shutter is already closed
SHUTTER ALREADY OPEN Open Shutter command given when the Shutter is already open
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7.2. ERROR MESSAGES

Error Numbers signify errors that require the test to be re-run after the error or fault is rectified. The
following table lists the Error Numbers and their causes.
001 SAMPLE EXCEEDED L Sample temp out of range low <-100°C
002 SAMPLE EXCEEDED H Sample temp out of range high >600°C
003 NO SAMPLE PRT No sample Prt
004 NO BATH PRT No bath Prt
005 ERR FLASH OC TC open circuit
006 ERR ION OC ION ring open circuit (Cleveland Only)
007 ERR DIP DWN Dipper not down
008 ERR DIP UP Dipper not up time out
009 ERR SNUFFER OUT Snuffer out (Cleveland Only)
010 ERR GLOW OC Glow wire not present
011 ERR GLOW SC Glow wire short circuit
012 ERR SWEEP1 TM COC sweep arm not at home 1 time out (Cleveland Only)
013 ERR SWEEP2 TM COC sweep arm not at home 2 time out (Cleveland Only)
014 BATH EXCEEDED L Bath temp out of range low <-100°C
015 BATH EXCEEDED H Bath temp out of range high >600°C
016 ERR ABEL NOT STABLE Sample and bath temp not within tolerance
019 ERR OVER TEMP CUTOUT Over temperature Cutout tripped
020 ERR SAFETY CUT Safety Cutout tripped (Over-Temperature or Fire detected)
021 ERR TAG NOT STABLE 0 Sample and Bath temp not within tolerance (TAG Only)
022 ERR TAG NOT STABLE 1 Sample temp not within tolerance (TAG Only)
023 ERR POD UP Pod raised during a test
024 ERR PRE TEST Flash on Pre-Test 1st Dip
025 ERR PRE TEST DIPS Flash on 10degree Pre-Emptive Dips
026 ERR TM RMP LMT Timeout and Ramp Rate limit not reached
027 MODULE CONFLICT Incorrect combination of DIPS Pod and Test Area
255 ERR TEST CANCELLED Operator stopped test
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8. CALIBRATION
8.1. CALIBRATION MODE

8.1.1. INTRODUCTION
The calibration mode allows the user to access the settings to calibrate the Universal Base Unit along with
the Test Module currently installed. Once calibrated, the Test Module can be removed and re-installed
without re-calibrating.
Calibration mode also gives the user access to the configuration menu.
8.1.2. ENTERING CALIBRATION MODE

1) Switch the Multiflash OFF.
2) Press and hold the and buttons and switch the

Multiflash ON.
3) Continue holding and while the START-UP 1 and

START-UP 2 screens are displayed.
4) Release the and buttons when the CALIBRATE

MODE 1 menu is displayed.
[0] Calibrate Mode 1
0:Sample 1:Bath1
2:Bath2 3:Block
4:Pressure 5:Alert 0
6:Back 7:Next
8.1.3. EXITING CALIBRATION MODE

1) Open the CONFIGURATION 1 menu.
a) From the CALIBRATE MODE 1 menu rotate the
SMART Control to select [6] and press .
0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
OR
b) From the CALIBRATE MODE 2 menu, rotate the

SMART Control to select [2] and press .
0:Igniter
1:Back 2:Next
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2) When the CONFIGURATION 1 menu is open.
a) Rotate the SMART Control to select [4] and press . [4] Configuration 1
0:LFs after print
1:Post Amble Char
2:Ramp Limits
3:Back 4:Quit
b) An instruction to switch Multiflash off will appear
Switch Off
MULTIFLASH
3) Switch Multiflash OFF.
8.2. CALIBRATION MODE MENUS

8.2.1. MENU FLOW CHART
START-UP 1
START-UP 2
CALIBRATE MODE 1
Sample (0)
Bath 1 (1)
Bath 2 (2)
Block (3)
Pressure (4)
Alert (5)
Back (6) CONFIGURATION 1
Next (7) CALIBRATE MODE 2
Igniter (0) LFs (0)

Post Amble Char (1)
Back (1) Next (2) Ramp Limits (2)
Back (3) Quit (4)
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8.2.2. CALIBRATE MODE 1 MENU

1) The CALIBRATE MODE 1 menu opens automatically from the START-UP 2 screen, and allows the
user to select the item to be calibrated.
Control Functions
a [5] Calibrate Mode 1
b 0:Sample 1:Bath1
2) Changes selection in [ ].
c 2:Bath2 3:Block
d 4:Pressure 5:Alert 0
Executes the selection.
e 6:Back 7:Next
a) Command: The number shown in the parenthesis [ ] is the function that will be selected when
the button is pressed.
i) [0]: Calibrate the Sample Prt
ii) [1]: Calibrate the Bath 1 (Outer Bath) Prt
iii) [2]: Calibrate the Bath 2 (Inner Bath) Prt
iv) [3]: Calibrate the Block Prt
v) [4]: Calibrate the internal barometer.
vi) [5]: Toggle the Setalert relay sockets Open / Closed (see Universal Base Unit manual).
vii) [6]: Open the CONFIGURATION 1 menu.
viii) [7]: Open the CALIBRATE MODE 2 menu.
Note: Item [3] is NOT applicable to the Abel Test Module. Selecting a non-applicable item will
return to this (CALIBRATE MODE 1) menu.
b) Text: Items to be calibrated.
c) Text: Items to be calibrated.
d) Text: Items to be calibrated.
e) Text: Screen Navigation options.
2) Rotate the SMART Control until the required number appears in the parenthesis [ ] and press
to select.
3) To exit the calibration mode:
a) Select [6] and press to open the CONFIGURATION 1 screen.
b) Select [4] and press to quit.

c) Switch Multiflash OFF when prompted by the message Switch Off the MULTIFLASH.
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8.2.2.1. CALIBRATE TEMPERATURE PROBE MENUS

1) The following screens appear if either; option [0] (Calibrate the Sample Prt), option [1] (Calibrate
the Outer Bath Prt), or option [2] (Calibrate the Inner Bath Prt) is selected in the CALIBRATE
MODE 1 menu.
Control Functions
a [0] Calibrate ABEL
b Sample Prt 53.0°C
c 0:External 55.0°C
d 1:Save 2:Quit
e When stable, save
b Bath 1 Prt 53.0°C
d 1:Save 2:Quit
e When stable, save

b Bath 2 Prt 53.0°C
d 1:Save 2:Quit
e When stable, save
a) Command: The number shown in the parenthesis [ ] is the item that will be selected when the
button is pressed.
i) [0]: Actual temperature of a calibrated heat source
ii) [1]: Save the calibration
iii) [2]: Quit the CALIBRATE SAMPLE PRT screen
b) Information:
i) Sample Prt XX.X°C: The temperature of the calibrated heat source as measured by the
Sample Prt.
ii) Bath 1 Prt XX.X°C: The temperature of the calibrated heat source as measured by the
Outer Bath Prt.
iii) Bath 2 Prt XX.X°C: The temperature of the calibrated heat source as measured by the
Inner Bath Prt.
c) Data Input: 0:External XX.X°C: The actual temperature of the calibrated heat source.
d) Text: “1:Save 2:Quit”.
e) Instruction: When the temperatures are stable, select the Save option [1].
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8.2.2.2. CALIBRATE PRESSURE MENU

1) The CALIBRATE PRESSURE screen appears if option [4] (Pressure) is selected in the
CALIBRATE MODE 1 menu.
Control Functions
a [0] Cal Pressure
b
c Barometric :100.7kPa
d 0:External :101.9kPa
e 1:Save 2:Quit
i) [0]: Pressure reading from a calibrated and corrected barometer.
ii) [1]: Save the calibration
iii) [2]: Quit the CALIBRATE PRESSURE screen
c) Information: Barometric :XXX.XkPa: The barometric pressure according to the internal
barometer.
Note: The ambient pressure of the instrument is not corrected to sea level.
d) Data Input: 0:External :XXX.XkPa: Set the actual barometric pressure from a calibrated and
corrected barometer.
e) Text: “1:Save 2:Quit”.
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8.2.3. CALIBRATE MODE 2 MENU

1) The CALIBRATE MODE 2 menu is specifically for setting the igniter parameters. Users do not need
to access this menu during calibration or to alter the Multiflash configuration.
CAUTION: DO NOT ADJUST THE IGNITER PARAMETERS WITHOUT FIRST CONTACTING THE
STANHOPE-SETA TECHNICAL DEPARTMENT. INCORRECT ADJUSTMENT MAY
EFFECT THE QUALITY OF RESULTS OBTAINED, AND CAN REDUCE THE LIFESPAN
OF THE IGNITER.
2) The CALIBRATE MODE 2 menu opens if option [7] is selected in the CALIBRATE MODE 1 menu.
Control Functions
a [2] Calibrate Mode 2
b 0:Igniter
c
d Executes the selection.
e 1:Back 2:Next
i) [0]: Adjust igniter parameters (Section 12.3.4. refers)
ii) [1]: Open the CALIBRATE MODE 1 menu
iii) [2]: Open the CONFIGURATION 1 menu
b) Text: Items to be calibrated.
c) Text: blank line.
d) Text: blank line.
e) Text: Screen Navigation options.
3) Rotate the SMART Control until the required item number appears in the parenthesis [ ] and press
to select.
4) To exit the calibration mode:
a) Select [2] and press to open the CONFIGURATION 1 screen then select [4] and press to
quit.
b) Switch Multiflash OFF when prompted by the message Switch Off the MULTIFLASH.
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8.2.4. CONFIGURATION 1 MENU

1) The CONFIGURATION 1 menu is used to set the configuration of the Multiflash and printer (if
connected). Configuration settings are detailed in Section 9.
2) The CONFIGURATION 1 menu opens if option [6] is selected in the CALIBRATE MODE 1 menu or
option [2] is selected in the CALIBRATE MODE 2 menu.
Control Functions
a [2] Configuration 1
b 0:LFs after print
c 1:Post Amble Char
d 2:Ramp Limits Executes the selection.
e 3:Back 4:Quit
a) Title Line: The number shown in the parenthesis [ ] is the item currently selected.
b) Sets the number of Line feeds inserted between test results during printing (Section 9.2 refers).
c) Sets the character sent to the printer to command a specific printer function (i.e. date/time
stamping) (Section 9.3 refers).
d) Sets the minimum temperature rise and time period used for the PRT Check (Section 9.4
refers).
e) Screen Navigation options.
i) 3: Back: Opens the CALIBRATE MODE 2 menu.
ii) 4: Quit: Exits calibration and displays an instruction to switch the Multiflash OFF.
3) Rotate the SMART Control until the required item number appears in the parenthesis [ ].
4) Press to open the relevant screen.
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8.3. CALIBRATION PROCEDURES

8.3.1. SCHEDULE
1) Sample Prt: Every 12 months.
2) Bath 1 Prt: Every 12 months.
3) Bath 2 Prt: Every 12 months
4) Internal Barometer: On installation Every 6 months.
8.3.2. SAMPLE PRT

1) Calibration requires the use of an external calibrated heat
source, either a Dry Well Probe Calibrator (Seta 60005-
002), or a temperature controlled bath with a calibrated
thermometer suspended in it.
2) Set the calibrated heat source to the temperature at which
calibration is to be carried out. The factory recommended
temperature is 55°C.
3) Loosen the grub screw that secures the Sample Prt into
the Lid, and withdraw the Sample Prt.
4) Disconnect the Sample Prt from the Universal Base Unit

and extend the cable with the 1-metre Prt extension cable
(supplied with the Universal base Unit).
5) Re-connect the extended Sample Prt to the Multiflash.
6) Insert the Sample Prt into the calibrated heat source. The
Prt should be immersed up to the shoulder of the Prt.
55°C
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7) Start Multiflash in the CALIBRATION MODE
a) Press and hold the and buttons and switch the

Multiflash ON.
b) Continue holding and while the START-UP 1

and START-UP 2 screens are displayed.
c) Release the and buttons when the CALIBRATE

0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
8) Rotate the SMART Control to select [0] in the [0] Calibrate Mode 1
CALIBRATE MODE 1 screen and press . 0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
9) The CALIBRATE ABEL screen will appear.

[0] Calibrate ABEL
Sample Prt 45.0°C
0:External 50.0°C
1:Save 2:Quit
When stable, save
10) Enter the temperature that the calibrated heat source has
been set at (55°C recommended). [0] Calibrate ABEL
Sample Prt 49.0°C
a) Rotate the SMART Control to select [0] and press .
0:External 55.0°C
b) Press and hold while rotating the SMART Control 1:Save 2:Quit
to enter the temperature of the calibrated heat source.
When stable, save
55°C
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11) Wait until the Sample Prt temperature, has stabilised. [0] Calibrate ABEL
Sample Prt 54.2°C
0:External 55.0°C
1:Save 2:Quit
When stable, save
12) Rotate the SMART Control to select [1] and press to [1] Calibrate ABEL
save the calibration. Sample Prt 54.2°C
Note: Select [2] and press to return to the CALIBRATE 0:External 55.0°C
MODE 1 screen without saving the new calibration. 1:Save 2:Quit
When stable, save
13) The display will change to show that the calibration has
been saved, and the correction has been applied to the Calibrate
Sample Prt.
Saving Sample Prt
SAVED
14) Press to return to the CALIBRATE ABEL screen. [2] Calibrate ABEL
15) Rotate the SMART Control to select [2] and press to Sample Prt 55.0°C
exit and return to the CALIBRATE MODE 1 menu. 0:External 55.0°C
1:Save 2:Quit
When stable, save

0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
Note: To exit the Calibration Mode completely refer to
Section 8.1.3
16) Remove the Sample Prt from the calibrated heat source.
17) Disconnect and remove the Prt extension lead.
18) Re-connect the Sample Prt to the Universal Base Unit.
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19) Re-fit the Sample Prt into the Lid and secure with the Grub
Screw.
8.3.3. BATH 1 PRT (OUTER BATH)

2) Set the calibrated heat source to the temperature at which
calibration is to be carried out. The factory recommended
temperature is 55°C.
3) Press on the ring on the port for the Outer Bath Prt and
withdraw the Outer Bath Prt.
4) The Bath 1 Prt cable connects to the rear of the Universal

Base Unit. Disconnect the cable and extend it with the 1-
metre Prt extension cable (supplied with the Universal
base Unit).
5) Re-connect the extended Bath 1 Prt to the Multiflash.
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6) Insert the Bath 1 Prt into the calibrated heat source. The
55°C

Multiflash ON.


0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
2:Bath2 3:Block
6:Back 7:Next

[0] Calibrate ABEL
Bath 1 Prt 45.0°C
0:External 50.0°C
1:Save 2:Quit
When stable, save
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Bath 1 Prt 49.0°C
0:External 55.0°C
When stable, save
55°C
11) Wait until the Bath 1 Prt temperature, has stabilised. [0] Calibrate ABEL
Bath 1 Prt 54.2°C
0:External 55.0°C
1:Save 2:Quit
When stable, save
save the calibration. Bath 1 Prt 54.2°C
When stable, save
Sample Prt.
Saving Sample Prt
SAVED
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Bath 1 Prt 55.0°C
0:External 55.0°C
15) Rotate the SMART Control to select [2] and press to 1:Save 2:Quit
exit and return to the CALIBRATE MODE 1 menu.
When stable, save

Section 8.1.3
0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
16) Remove the Bath 1 Prt from the calibrated heat source.
18) Re-connect the Bath 1 Prt to the Universal Base Unit.
19) Re-fit the Bath 1 Prt into the Outer Bath.
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8.3.4. BATH 2 PRT (INNER BATH)

2) Set the calibrated heat source to the temperature at
which calibration is to be carried out. The factory
recommended temperature is 55°C.
4) Remove the Sample Cup from the Inner Bath.
5) Remove the two screws and clamp that secure the L

shaped Inner Bath Prt to the top of the Outer Bath.
6) The Bath 2 Prt cable connects to the rear of the Universal

Base Unit. Disconnect the cable and extend it with the 1-
metre Prt extension cable (supplied with the Universal
base Unit).
7) Re-connect the extended Bath 2 Prt to the Multiflash.
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8) Insert the Bath 2 Prt into the calibrated heat source. The
55°C

Multiflash ON.


0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
2:Bath2 3:Block
6:Back 7:Next

[0] Calibrate ABEL
Bath 2 Prt 45.0°C
0:External 50.0°C
1:Save 2:Quit
When stable, save
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Bath 2 Prt 49.0°C
0:External 55.0°C
When stable, save
55°C
13) Wait until the Bath 2 Prt temperature, has stabilised. [0] Calibrate ABEL
Bath 2 Prt 54.2°C
0:External 55.0°C
1:Save 2:Quit
When stable, save
save the calibration. Bath 2 Prt 54.2°C
When stable, save
Sample Prt.
Saving Sample Prt
SAVED
17) Rotate the SMART Control to select [2] and press to Bath 2 Prt 55.0°C
exit and return to the CALIBRATE MODE 1 menu. 0:External 55.0°C
1:Save 2:Quit
Note: To exit the Calibration Mode completely refer to When stable, save
Section 8.1.3
0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
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18) Remove the Bath 2 Prt from the calibrated heat source.
20) Re-connect the Bath 2 Prt to the Universal Base Unit.
21) Re-fit the Bath 2 Prt into the Inner Bath. The Bath 2 Prt
must not touch the rim or sides of the Inner Bath (Section
4.1.1. and Figure 10 refers).
22) Re-fit the Sample Cup.
23) Re-fit the Lid
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8.3.5. CALIBRATE PRESSURE

1) Calibration requires the use of a calibrated barometer
(Seta 99910-0 Portable Digital Barometer).

Multiflash ON.


MODE 1 menu is displayed. [0] Calibrate Mode 1
0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
2:Bath2 3:Block
6:Back 7:Next
4) The CALIBRATE PRESSURE screen will appear.

[0] Cal Pressure
Barometric :100.7kPa
0:External :102.6kPa
1:Save 2:Quit
5) Enter the pressure shown on the calibrated barometer.

[0] Cal Pressure
b) Press and hold while rotating the SMART Control Barometric :100.7kPa
to enter the pressure measurement from the 0:External :101.9kPa
calibrated barometer.
1:Save 2:Quit
6) Rotate the SMART Control to select [1] and press to [1] Cal Pressure
save the calibration.
Note: Select [2] and press to return to the CALIBRATE Barometric :100.7kPa
MODE 1 screen without saving the new calibration.
1:Save 2:Quit
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internal barometer.
Saving Pressure
SAVED
8) Press to return to the CALIBRATE PRESSURE

screen.
9) Rotate the SMART Control to select [2] and press to

[2] Cal Pressure
exit and return to the CALIBRATE MODE 1 menu.
Barometric :100.7kPa
1:Save 2:Quit

0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next

Section 8.1.3
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9. CONFIGURATION
9.1. CONFIGURATION 1 MENU

1) The CONFIGURATION 1 menu opens if option [6] is selected in the CALIBRATE MODE 1 menu or
option [2] is selected in the CALIBRATE MODE 2 menu.
Control Functions
a [2] Configuration 1
b 0:LFs after print
c 1:Post Amble Char
d 2:Ramp Limits Executes the selection.
e 3:Back 4:Quit
a) Title Line: The number shown in the parenthesis [ ] is the item currently selected.
b) Sets the number of Line feeds inserted between test results during printing (Section 9.2 refers).
c) Sets the character sent to the printer to command a specific printer function (i.e. date/time
stamping) (Section 9.3 refers).
d) Sets the minimum temperature rise and time period used for the PRT Checks (Section 9.4
refers).
e) Screen Navigation options.
i) 3: Back: Opens the CALIBRATE MODE 2 menu.
ii) 4: Quit: Exits calibration and displays an instruction to switch the Multiflash OFF.
2) Rotate the SMART Control until the required item number appears in the parenthesis [ ].
3) Press to open the relevant screen.
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9.2. LINE FEED SETTINGS

1) The LINE FEED screen appears if [0] is selected in the CONFIGURATION 1 menu.
Control Functions
a LFs after printing
b + Changes the left hand digit
c [06]
8) Changes the
d
right hand digit
e Save
Saves the value
2) The number of line feeds between each printed test result can be set between 1 and 256 (factory
default is 6).
a) Text: “LFs after printing”.
c) Data Input: The number of line feeds.
e) Command: Save: Save the new value.
3) To change the Line Feed setting:
a) Press and hold the button and rotate the SMART LFs after printing
Control to change the left hand digit.
b) Rotate the SMART Control on its own to change the [12]
right hand digit.
Save
c) Press to save the selected value. The display will

show the message SAVED. LFs after printing
Saving
SAVED
d) The menu will automatically return to the

CONFIGURATION 1 menu.
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9.3. POST AMBLE CHARACTER SETTING

1) The POST AMBLE CHAR screen appears if [1] is selected in the CONFIGURATION 1 menu.
Control Functions
a Post Amble Character
b + Changes the left hand digit
c [14]
d 9) Changes the
right hand digit
e Save
Saves the value
2) The Post Amble Character is a command sent to the printer to carry out a specific function.
3) The Post Amble Character can be set by the user.
a) Text: “Post Amble Character”.
c) Data Input: The character code.
Note: 12 enables date and time stamping on printers with a date/time stamp facility.
14 is the factory default, and forces a carriage return.
e) Command: Save: Save the new value.
4) To change the Post Amble Character:
a) Press and hold the button and rotate the SMART Post Amble Character
Control to change the left hand digit.
b) Rotate the SMART Control on its own to change the [12]
right hand digit.
c) Press to save the selected value. The display will Save

show the message SAVED.
Post Amble Character

Saving
SAVED
d) The menu will automatically return to the

CONFIGURATION 1 menu.
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9.4. RAMP LIMITS ADJUSTMENT MENU

1) The RAMP LIMITS ADJUSTMENT menu appears if [1] is selected in the CONFIGURATION 1
menu, and allows the user to view and adjust the parameters used to determine if the Temperature
Probes (Prts) are connected and immersed. (The temperature must rise by more than the limit
within the time period).
Control Functions
a Ramp Limit Adjust
b A B C
0) Changes the
c dC: 05.0 05.0 05.0 command line.
d dT: 010 015 015
e Executes the command line.
Edit dC: 05.0
a) Text: “Ramp Limit Adjust”:

b) Text: Column Identities:
i) A: Parameters for Prt checks for tests to ASTM/IP Procedures.
ii) B: Parameters for Prt checks for tests to IP 170
iii) C: Parameters for Prt Checks for tests to ISO 1523
c) Information: The change in temperature in °C that must be exceeded to verify that the Prt is
immersed in the Sample Cup or bath.
d) Information: The time period, in minutes, during which the temperature change is measured.
e) Command:
i) Edit dC: accesses temperature rise editing mode.
ii) Save to dC A: assigns the dC setting to dC A.
iii) Save to dC B: assigns the dC setting to dC B.
iv) Save to dC C: assigns the dC setting to dC C.
v) Edit dT: accesses time period editing mode.
vi) Save to dT A: assigns the dT setting to dT A.
vii) Save to dT B: assigns the dT setting to dT B.
viii) Save to dT C: assigns the dT setting to dT C.
ix) Save Values: saves the values in the display to memory.
x) Quit: returns to the CONFIGURATION 1 menu.
2) The example shown at the start of this section indicates that the Prt (column A) must register a
temperature rise of 5°C or more in a time period of 10 minutes during the Prt check phase. This is
unlikely to happen if the Prt is not immersed or connected.
9.4.1. CHANGING THE RAMP LIMIT TEMPERATURE RISE

1) Rotate the SMART Control until Edit dC is displayed on
Ramp Limit Adjust
the bottom line and press .
A B C
dC: 05.0 05.0 05.0
dT: 010 015 015
Edit dC: 05.0
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2) The bottom line of the display will change to show Ramp Limit Adjust
Edit dC. A B C
dC: 05.0 05.0 05.0
dT: 010 015 015
Edit dC: 05.0
3) Rotate the SMART Control to adjust the temperature rise

(pressing while rotating the SMART Control will change Ramp Limit Adjust
the value in steps of 10). A B C
4) Press to select the new temperature.
dC: 05.0 05.0 05.0
dT: 010 015 015
Edit dC: 08.0
5) Rotate the SMART Control until Save to dC A option (or

dC B, or dC C) is displayed. Ramp Limit Adjust
A B C
6) Press to select the option.
dC: 08.0 05.0 05.0
7) The new temperature will appear in the dC display line
below column A (or B, or C).
dT: 010 015 015
Save to dC A: 08.0
9.4.2. CHANGING THE RAMP LIMIT TIME PERIOD

1) Rotate the SMART Control until Edit dT is displayed on
Ramp Limit Adjust
the bottom line and press .
A B C
dC: 08.0 05.0 05.0
dT: 010 015 015
Edit dT: 010
2) The bottom line of the display will change to show

Ramp Limit Adjust
Edit dT.
A B C
dC: 08.0 05.0 05.0
dT: 010 015 015
Edit dT: 010
3) Rotate the SMART Control to adjust the time period

(pressing while rotating the SMART Control will change Ramp Limit Adjust
the value in steps of 10). A B C
4) Press to select the new time period. dC: 08.0 05.0 05.0
dT: 010 015 015
Edit dT: 015
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5) Rotate the SMART Control until the Save to dT A option

(or dT B, or dT C) is displayed. Ramp Limit Adjust
A B C
dC: 08.0 05.0 05.0
7) The new time period will appear in the dT display line
below column A (or B, or C).
dT: 015 015 015
Save to dT A: 015
9.4.3. SAVING THE RAMP LIMIT PARAMETERS

1) Rotate the SMART Control until the Save Values option is
displayed. Ramp Limit Adjust
A B C
dC: 08.0 05.0 05.0
3) Save Values – SAVED will be displayed. dT: 015 015 015
Save Values - SAVED
4) Press and the bottom line will change to show Quit.

Ramp Limit Adjust
A B C
dC: 08.0 05.0 05.0
dT: 015 015 015
Quit
5) Press to return to the CONFIGURATION 1 menu.

[4] Configuration 1
6) In the CONFIGURATION 1 menu, rotate the SMART
0:LFs after print
Control to select [4] and press .
1:Post Amble Char
2:Ramp Limits
3:Back 4:Quit
7) An instruction to switch Multiflash off will appear.
Switch Off
MULTIFLASH
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10. MAINTENANCE
CAUTION: DO NOT LUBRICATE THE DIPPING MECHANISM.
CAUTION: ONLY LUBRICATE THE SHUTTER WITH SETA 34007-0 SHUTTER LUBE WHEN
CARRYING OUT TESTS WITH A FIRST DIP BELOW 5°C).
CAUTION: THE FLASH DETECTOR TIP IS FRAGILE.
1) After each test:
a) Wipe clean the Sample Cup, Lid and Shutter.
2) After each test session:
a) Wipe clean the Sample Cup, Lid and Shutter.
b) Wipe the exterior of the Bath clean.
3) Every six months:
a) Thouroughly clean the Sample Cup.
b) Thouroughly clean the Lid and Shutter
i) Loosen the grub screws that lock the Flash Detector and Sample Prt into the Lid.
ii) Remove the Flash Detector and Sample Prt from the Lid
iii) Clean the Lid and the body of the Sample Prt.
iv) Refit the Flash Detector and Sample Prt. Make sure they are fully inserted into the Lid
and tighten the Grub Screws.
c) Drain the Outer Bath
i) Make sure that the bath fluid supply is turned off.
ii) Place the Coolant Out pipe from the rear of the Universal Base Unit into a container of at
least 3litres capacity.
iii) Switch the Multiflash ON
iv) Press and hold the Purge Button on the left side of the Universal Base Unit until all the
contents of the Outer Bath has emptied into the container.
d) Clean the Outer Bath Prt.
i) Press and hold the ring on the Prt port while withdrawing the Outer Bath Prt.
ii) Wipe the Prt clean
iii) Insert the Prt into the port and push fully home.
e) Re-fill the Outer Bath.
i) Press and hold the Purge Button on the left side of the Universal Base Unit.
ii) Switch on the flow from the bath fluid supply.
iii) When fresh bath fluid starts to flow from the Coolant Out pipe (at the rear of the Universal
Base Unit), release the Purge Button.
iv) Switch off the flow from the bath fluid supply.
v) Switch the Multiflash OFF.
f) Clean the Inner Bath.
i) Drain the Inner Bath with a syringe.
ii) Wipe the Inner Bath and Inner Bath Prt clean.
iii) Re-fill the Inner Bath.
g) Wipe clean the exterior of the complete unit.
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11. FAULT FINDING

1) Sample Prt temperature display shows “Prt Out” or “LLLL” or “HHHH”.
a) Check that the Sample Prt is connected to Prt Connector No1 on the front of the Universal Base
Unit.
b) Refer to Section 12.1.1 for details on checking the Sample Prt.
2) Bath Prt temperature display shows “Prt Out” or “LLLL” or “HHHH”.
a) Check that the appropriate Bath Prt plug is connected to Prt Socket No2 on the rear of the
Universal Control Unit.
b) Refer to Section 12.1.2 for information on checking the Bath 1 (Outer Bath) Prt.
c) Refer to Section 12.1.3 for information on checking the Bath 2 (Inner Bath) Prt.
3) The Igniter Hotwire does not glow.
a) Check that the Ignitor Power Cable is connected to the DIPS Pod and Universal Base Unit
correctly. It is possible to force the ‘D’ type connectors into their sockets the wrong way round.
b) Check that the Hotwire is not broken. Refer to Section 12.3.3.
c) Poor electrical connection to the Igniter. Refer to Section 12.3.3.
d) Igniter values require altering. Refer to Section 12.3.4.
4) The gas flame does not ignite.
a) Incorrect method of ignition selected. Check that the FLAME has been selected in the ALTER
IGNITER menu.
b) Gas supply not turned ON. Check the gas supply has been turned on.
c) Igniter hotwire not igniting the gas. See para a) above.
5) The gas flame goes out.
a) The flame size is small. Check that the flame is not too small.
b) Check that the area is draught free.
6) Excessive noise from the Stirrer.
a) The Stirrer and Lid require thorough cleaning.
b) The Drive Shaft is not adjusted correctly (too long), and is applying too much pressure onto the
Stirrer when the DIPS Pod is down, and the Stirrer has expanded due to a high test
temperature. Refer to Section 12.5.
7) Stirrer Drive disengages from Stirrer.
a) The Stirrer is stiff. The Stirrer and Lid require thorough cleaning.
b) The Stirrer Shaft is not engaging with the Stirrer. Refer to Section 12.5.
8) The Igniter hits the Shutter
a) The Shutter is not fully open. Refer to section 4.4. and adjust the Shutter opening.
b) The Igniter is not centralised. Refer to Section 4.5. and centralise the Igniter in the aperture.
9) There was a visible flash, but it was not detected.
a) It is not unusual for a slow burning “halo” to form over the face of a sample a few degrees
before a true flash occurs. The Multiflash processor differentiates between halo effects and a
true flash.
10) There was a definite flash, but it was not detected.
a) Damaged Flash Detector. Refer to Section 12.2.
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11) The result given is incorrect, even with a reference material.

a) The dipping height is incorrect. Refer to Section 4.5. and adjust dipping height.
b) The Prts require calibration. Refer to Section 8 Calibration.
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12. REPAIR
12.1. PRT PROBES

12.1.1. SAMPLE PRT
1) The following procedures allow the user to check whether the
Sample Prt has failed, or if the fault lies elsewhere.
2) Apart from replacing/re-soldering the connector, the Sample Prt is
not repairable. In the event of failure, the Sample Prt must be
replaced.
3) The connector is wired as follows;
a) Pin 1 and Pin 4 are connected together and to one side of the 2
Prt. 5 4
b) Pin 3 and Pin 5 are connected together and to the other side
of the Prt. 3 1
c) Pin 6 and Pin 8 are connected together to identify the probe 8
as a Sample Prt.
7 6
4) Check that the resistance at the connector as follows;
View looking at the pins of the
a) Pin 6 to Pin 8: Approx 0Ω (closed circuit) plug for the Sample Prt
b) Pin 1 to Pin 4: Approx 0Ω (closed circuit)
c) Pin 1 to Pin 5: Approx 110Ω at ambient (100Ω at 0°C
and 114Ω at 35°C)
d) Pin 1 to Pin 3: Approx 110Ω at ambient (100Ω at 0°C
e) Pin 4 to Pin 5: Approx 110Ω at ambient (100Ω at 0°C
f) Pin 4 to Pin 3: Approx 110Ω at ambient (100Ω at 0°C
g) Pin 3 to Pin 5: Approx 0Ω (closed circuit)
h) All remaining pin combinations must be open circuit.
12.1.2. OUTER BATH PRT

Outer Bath Prt has failed, or if the fault lies elsewhere.
2) Apart from replacing/re-soldering the connector, the outer Bath
Prt is not repairable. In the event of failure, the Outer Bath Prt
must be replaced.
3) The connector is wired as follows; 2
a) Pin 1 and Pin 4 are connected together and to one side of the 5 4
Prt.
b) Pin 3 and Pin 5 are connected together and to the other side 3 1
of the Prt. 8
c) Pin 7 and Pin 8 are connected together to identify the probe 7 6

as an Outer Bath Prt.
plug for the Outer Bath Prt
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a) Pin 7 to Pin 8: Approx 0Ω (closed circuit)
2
b) Pin 1 to Pin 4: Approx 0Ω (closed circuit) 4
5
c) Pin 1 to Pin 5: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C)
3 1
d) Pin 1 to Pin 3: Approx 110Ω at ambient (100Ω at 0°C and 8
114Ω at 35°C)
7 6
e) Pin 4 to Pin 5: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C) View looking at the pins of the
plug for the Outer Bath Prt
f) Pin 4 to Pin 3: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C)
h) All remaining pin combinations must be open circuit
12.1.3. INNER BATH PRT

Inner Bath Prt has failed, or if the fault lies elsewhere.
2) Apart from replacing/re-soldering the connector, the Inner Bath
Prt is not repairable. In the event of failure, the Inner Bath Prt
must be replaced.
3) The connector is wired as follows; 2
a) Pin 1 and Pin 4 are connected together and to one side of the 5 4
Prt.
b) Pin 3 and Pin 5 are connected together and to the other side 3 1
of the Prt. 8
c) Pin 7 and Pin 6 are connected together to identify the probe 7 6

as an Inner Bath Prt.
4) Check that the resistance at the connector as follows; plug for the Inner Bath Prt
a) Pin 7 to Pin 6: Approx 0Ω (closed circuit)
b) Pin 1 to Pin 4: Approx 0Ω (closed circuit)
c) Pin 1 to Pin 5: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C)
d) Pin 1 to Pin 3: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C)
e) Pin 4 to Pin 5: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C)
f) Pin 4 to Pin 3: Approx 110Ω at ambient (100Ω at 0°C and
114Ω at 35°C)
h) All remaining pin combinations must be open circuit
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12.2. FLASH DETECTOR

CAUTION: THE TIP OF THE FLASH DETECTOR IS DELICATE.
ALWAYS REFIT THE PROTECTIVE SLEEVE.
Flash Detector has failed, or if the fault lies elsewhere.
2) Apart from replacing/re-soldering the connector, the Flash
Detector is not repairable. In the event of failure, the Flash
Detector must be replaced.
3) Visually inspect the tip of Flash Detector with a magnifier;
a) The two fine wires at the tip must be straight, parallel, and
not twisted.
b) The bead of weld on the end of the tip must be intact. Flash Detector Detail
3
a) Pin 1 to Pin 2: Less than 3Ω at ambient temperature.
b) Pin 1 to Pin 2: More than 30Ω when a flame is held at the 4 2
tip.
c) The remaining Pins are not connected.
5) Check that the voltage between Pin 1 and Pin 2; 5 1
a) At 0°C: Close to 0V.

b) At 35°C: Approximately 1047µV. View looking at the pins of the
plug for the Flash Detector
12.3. IGNITOR
CAUTION: THE HOTWIRE AT THE TIP OF THE IGNITER IS FRAGILE. HANDLE WITH CARE.
12.3.1. IGNITER FAULTS

1) Flame fails to light;
a) Gas supply failure, or gas supply turned off.
b) Gas Jet blockage due to carbon build-up (see Section 12.3.2.).
c) Hotwire failure (see Section 12.3.3.).
d) Igniter parameters out of adjustment (see section 12.3.4.).
2) Flame is unstable and/or is difficult to set to 4mm (+/- 0.8mm) diameter;
a) Gas Jet blockage due to carbon build-up (see Section 12.3.2.).
b) Gas supply pressure too low.
3) Hotwire fails to glow;
a) Hotwire failure (see Section 12.3.3.).
b) Igniter parameters out of adjustment (see section 12.3.4.).
12.3.2. CLEANING THE IGNITER

1) Remove the Igniter from the Dip Arm.
WARNING: THE IGNITER MAY BE VERY HOT.
2) Use a cotton bud to remove any sooty carbon deposits from around the tip of the Gas Jet, taking
care not to damage or bend the Hotwire.
3) Use a stiff nylon bristle or similar to clean any carbon deposits from inside the Gas Jet.
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4) Re-fit the Igniter to the Dip Arm.

CAUTION: DO NOT OVER-TIGHTEN THE LOCKING RING
5) Check the operation as detailed in Section 6.3.
12.3.3. HOTWIRE FAILURE

1) Remove the Igniter from the Dip Arm.
WARNING: THE IGNITER MAY BE VERY HOT.
2) Check the interface between the Dip Arm and Igniter;
a) Use a paper tissue to clean the taper on the end of the Dip Arm.
b) Use a cotton bud to clean any carbon deposits from the taper inside the Igniter. Make sure that
no debris is left on the small insulator that lies between the Igniter Body and the Gas Jet.
3) Check for a broken Hotwire:
a) Visually look for a break in the wire of the Hotwire.
b) Check that the resistance between the Gas jet and the Igniter Body is approximately 0Ω.
4) Re-fit the Igniter to the Dip Arm.
CAUTION: DO NOT OVER-TIGHTEN THE LOCKING RING
5) Check the operation as detailed in Section 6.3.
12.3.4. IGNITER PARAMETERS

CAUTION: DO NOT ADJUST THE IGNITER PARAMETERS WITHOUT FIRST CONTACTING THE
STANHOPE-SETA TECHNICAL DEPARTMENT. INCORRECT ADJUSTMENT MAY
EFFECT THE QUALITY OF RESULTS OBTAINED, AND CAN REDUCE THE LIFESPAN
OF THE IGNITER.
1) The Igniter parameters control the power delivered to the Igniter, and therefore the temperature of
the Hotwire.
2) There are four separate power levels;
a) Wire High: - The Hotwire temperature is between 1250 and 1350°C, sufficient to cause a flash
at the sample’s Flash Point.
b) Wire Low: - The Hotwire is held at a temperature that allows rapid heating to the Wire High
temperature.
c) Gas High: - The Hotwire is heated to a temperature sufficient to ensure that the gas flame will
ignite / re-ignite.
d) Gas Low: - The Hotwire is held at a temperature that allows rapid heating to the Gas High
temperature.
3) Each Test Module type (ie Pensky-Artens, Cleveland Open Cup, etc) has a separate set of igniter
parameters. The correct set of parameters are selected when the Test Module is installed.
Note: Adjusting the igniter parameters will only change the igniter parameters for the Test
Module type currently fitted (i.e. Pensky-Martens, Cleveland etc). The igniter parameters
will remain unchanged for any of the other Test Module types.
4) The levels are factory pre-set, and are noted on the INSTRUMENT DATA SHEET in Appendix A of
the Universal Base Unit manual in case the settings are ‘lost’ on the instrument.
5) If the Igniter appears to be malfunctioning, and sections 12.3.1. to 12.3.3. do not rectify the problem,
the user is advised to contact the Technical Department at Stanhope-Seta before making any
adjustments to the settings.
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12.3.4.1. Igniter Adjustment Menu

1) The RAMP LIMITS ADJUSTMENT menu appears if [0] is selected in the CALIBRATE MODE 2
menu, and allows the user to view and adjust the parameters for the Hotwire.
Control Functions
a Igniter Adjustment
b High Low
1) Changes the
c Wire: 2400 2000 command line.
d Gas : 1500 1100
e Executes the command line.
Level 2400
a) Text: “Igniter Adjustment”:

b) Text: Column Identities:
i) High: Dip power settings.
ii) Low: Holding power settings.
c) Data Input: Wire: High and Low settings for hotwire ignition.
d) Data Input: Gas: High and Low settings for gas flame ignition.
e) Command:
i) Level: accesses the power settings editing mode.
ii) Turn Igniter On: switches power to the Igniter On at the setting shown in Level.
iii) Turn Gas On: switches the gas supply on.
iv) Store Level to High: assigns the setting in Level to Wire High.
v) Store Level to Low: assigns the setting in Level to Wire Low.
vi) Store Level to GasH: assigns the setting in Level to Gas High.
vii) Store Level to GasL: assigns the setting in Level to Gas Low.
viii) Save: saves the values in the display to memory.
ix) Quit: returns to the CALIBRATE MODE menu.
12.3.4.2. Adjusting the Igniter Parameters

1) Enter the Calibration Mode.
a) Switch the Multiflash OFF.
b) Press and hold the and buttons and switch the

Multiflash ON.
c) Continue to hold the and buttons while the

START-UP 1 and START-UP 2 screens are
displayed.
d) Release the and buttons when the

CALIBRATE MODE 1 menu is displayed. [0] Calibrate Mode 1
0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
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2) Rotate the SMART Control to select [7], and press .

0:Sample 1:Bath1
2:Bath2 3:Block
6:Back 7:Next
3) The CALIBRATE MODE 2 menu will open.
4) Rotate the SMART Control to select [0], and press .

0:Igniter
1:Back 2:Next
5) The IGNITER ADJUSTMENT menu will open.

Igniter Adjustment
High Low
Wire: 2400 2000
Gas : 1500 1100
Level 2400
6) Record the settings shown onto the INSTRUMENT DATA

SHEET in Appendix A of the manual for the Universal Base
Unit in case it is necessary to refer back to them.
7) Rotate the SMART Control until Level is displayed on the
bottom line. Igniter Adjustment
High Low
Wire: 2400 2000
Gas : 1500 1100
Level 2400
8) Press . The bottom line of the display will change to

show Edit Level. Igniter Adjustment
High Low
Wire: 2400 2000
Gas : 1500 1100
Edit Level 2400
9) Rotate the SMART Control to adjust the value (pressing Igniter Adjustment
while rotating the SMART Control will change the value in
High Low
steps of 10), and press .
Wire: 2400 2000
Gas : 1500 1100
Edit Level 3050
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10) Check the setting is correct.

a) Rotate the SMART Control to select the Turn Igniter Igniter Adjustment
On option.
High Low
b) Press to switch the Igniter ON. The Igniter will be Wire: 2400 2000
switched on at the power level set in Para 9).
Gas : 1500 1100
c) Check that the hotwire glows.
Turn Igniter On
d) If the parameter is to be for Gas High;
i) Rotate the SMART Control to select the Turn
Gas On option.
ii) Press to open the gas solenoid valve.

iii) Check that the flame ignites.
Note: It may take a while for the gas to flow through to the
igniter.
iv) Press to close the gas solenoid valve.
e) Press again to switch the Igniter OFF).

11) Rotate the SMART Control to select where to assign the
value (i.e. Wire High, Wire Low, Gas High, or Gas Low). Igniter Adjustment
High Low
Wire: 2400 2000
Gas : 1500 1100
Store Level to High
12) Press to assign the value.

Igniter Adjustment
High Low
Wire: 3050 2000
Gas : 1500 1100
Store Level to High
13) Repeat paras 7) to 12) for any other Igniter parameters

that are to be changed.
14) Rotate the SMART Control to select the Save Values
option. Igniter Adjustment
High Low
Wire: 3050 2000
Gas : 1500 1100
Save Values
15) Press to save the values shown on the display into the
memory. The display command line will change to Saved Igniter Adjustment
to EEPROM. High Low
Wire: 3050 2000
Gas : 1500 1100
Saved to EEPROM
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16) Record the new values onto the INSTRUMENT DATA

SHEET in Appendix A of the Universal Base Unit manual.
17) Rotate the SMART Control to select the Quit option and Igniter Adjustment
press to return to the CALIBRATE MODE 2 menu. High Low
Wire: 3050 2000
Gas : 1500 1100
Quit
18) In the CALIBRATE MODE 2 menu, select [2]. and press [2] Calibrate Mode 2
to open the CONFIGURATION 1 screen. 0:Igniter
1:Back 2:Next
19) In the CONFIGURATION 1 menu, rotate the SMART

Control to select [4] and press . [4] Configuration 1
0:LFs after print
1:Post Amble Char
2:Ramp Limits
3:Back 4:Quit
20) An instruction to switch Multiflash off will appear.
Switch Off
MULTIFLASH
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12.4. STIRRER DRIVE SHAFT

1) If the Drive Shaft that connects the stirrer motor in the DIPS Pod with the Stirrer in the Test Area
becomes bent or the Drive End becomes damaged, it must be replaced.
2) The following procedure is for replacement of the Drive Shaft complete with Drive End.
4) Using a 1.5mm hexagonal key, loosen the Grub Screw
that attaches the Drive Shaft to the Stirrer Motor Shaft. Stirrer Motor Shaft
5) Pull the Drive Shaft from inside the bore of the Stirrer
Motor Shaft. Grub Screw
6) Insert the new Drive Shaft into the Stirrer Motor Shaft
Drive Shaft
and loosely secure with the Grub Screw.
Drive End
7) Adjust the length of the Drive Shaft:

a) Place the Sample Cup and Lid in the Test Area.
b) Lower the upper section of the DIPS Pod fully.
c) Loosen the Grub Screw and raise or lower the
Drive Shaft until it is securely engaged in the
Stirrer, but allowing space for the Stirrer to expand
at high temperatures.
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12.5. DIPPING MECHANISM

Note: The DIPS Pod shown in this section is from a Small Scale Module. The Abel DIPS Pods is
similar.
12.5.1. DESCRIPTION
1) The Dipping Arm and Shutter Actuator are both mounted on Linear Slides.
2) The slides are moved by means of a motor driven Cam and Tension Springs.
3) The position of the Cam is controlled by Microswitches.
4) The Dipping Height Adjuster and Shutter Adjuster are screw driven and operate upon the sliding
parts of the Linear Slides.
Dipping Height Adjuster

Dipping Microswitch
Microswitch Plunger
Linear Slide
Microswitch Adjustment Nuts
Dipping Arm
Shutter Microswitch
Note: DIPS Top covers Shutter Adjuster

removed for clarity
Cam Linear Slide
Shutter Actuator
Shutter Tension Spring
Dipping Tension Spring

Figure 26 Dipping & Shutter Opening Mechanism
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12.5.2. ACCESSING THE MECHANISM

1) Disconnect the multiflash from the mains electricity
supply.
2) Unscrew and remove two hexagonal socket head
screws that retain the Stirrer Cover.
3) Lift the Stirrer Cover away, exposing the Stirrer Motor.
Note: A different Stirrer Motor Assembly is fitted to
the Abel DIPS Pod.
4) Raise the DIPs Pod.

5) Remove the Igniter and store carefully to prevent
damage to the coil.
6) Remove the two cross point screws that retain the
Stirrer Motor Guard.
7) Remove the Stirrer Motor Guard.
8) Remove the four cross point screws that retain the
DIPS Front Panel.
9) Slide the DIPS Front Panel forwards, over the Shutter
Actuator and beneath the Stirrer Shaft to expose the
dipping mechanism.
10) Re-assembly is the reverse of paras 1) to 9).
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12.5.3. ADJUSTMENT
1) When the Dipping Arm is raised, the right edge of the
cam should be vertical and the Plunger for the
Dipping Microswitch should be pushed in so that the
switch is only just activated.
2) When the Dipping Arm is lowered, the top edge of the

Cam should be horizontal and the Plunger for the
Shutter Microswitch should be pushed in so that the
switch is only just activated.
3) Adjust the Cam limits;

a) Manually rotate the cam into the correct position.
b) Loosen the nuts that retain the relevant
Microswitch.
c) Adjust the Microswitch so that the activating
Plunger is pushed in until the Microswitch just
“clicks”.
d) Tighten the microswitch nuts.
e) Check the microswitch activates correctly by
turning the Cam slightly and listening for the “click”
as the Microswitch operates.
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12.5.4. REPLACING DIPPING ARM ASSEMBLY

1) Access the mechanism as detailed in Section 12.5.2.
2) Remove the DIPS Top Cover.
a) Use a spanner to hold the flats on the spindle for
the Dipping Height Adjuster and unsrew the Knob.
b) Use a spanner to hold the flats on the spindle for

the Shutter Adjuster and unsrew the Knob.
c) Remove four screws from the rear of the DIPS

Pod.
d) Remove four screws from the front of the DIPS

Pod.
Note: A different Stirrer Motor Assembly is fitted to
the Abel DIPS Pod.
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e) Lift away the DIPS Pod Top Cover and place to

one side of the DIPs Pod.
i) Take care not to stretch tubing for the Gas
Flow Control Valve
ii) The earthing wire between the DIPS Pod and
the Top cover may need to be disconnected.
iii) The wiring for the Stirrer Motor can be left
connected.
3) Disconnect the gas tubing from the Dipping Arm.

a) Loosen the screw for the Clamp on the positive
(RED) wire.
b) Slide the gas fitting Retaining Clamp out of the
way. b) a)
c) Press and hold the locking ring on the Dipping

Arm Gas Connector.
d) Pull the Dipping Arm Gas Connector from the end
of the Dipping Arm. d) c)
4) Remove the igniter wires.

a) Slide the clamp for the positive (RED) wire from
the Dipping Arm.
b) Loosen the screw for the clamp on the negative b)
(BLACK) wire.
c) Slide the clamp for the negative (BLACK) wire
from the Dipping Arm.
a) c)
5) Remove the Dipping Arm

a) Loosen the Dipping Arm Locking Screw.
a)
b) Slide the Dipping arm out of the Block.
b)
Note: The Dipping Arm is located in a different hole in
the Block on the Abel DIPS Module.
6) Replacement is the reverse of paras 1) to 5).

a) The negative (BLACK) clamp fits onto the outer
tube of the Dipping Arm.
b) Firmly push the Dipping Arm Gas Connector onto
the end of the Dipping Arm and secure with the
Retaining Clamp.
7) Re-align the Igniter as detailed in Section 4.5.
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Dipping Arm
Gas Connector Gas Flow Control Valve
Gas Solenoid Valve
Note: Stirrer Motor components

omitted for clarity
Cam Drive Motor
Retaining Clamp
Dipping Arm
Shutter Actuator
Shutter Actuator
Tension Spring
Dipping Arm
Tension Spring
Igniter Negative Clamp
Igniter Positive Clamp

Dipping Arm
Gas Connector Pod Up/Down Microswitch
Pod Rotary Damper
Figure 27 DIPS Pod Internal Components
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12.6. GAS SYSTEM

WARNING: WHENEVER THE GAS TUBING IS
ACCESSIBLE, INSPECT THE TUBING FOR
DAMAGE AND REPLACE IF NECESSARY
12.6.1. DESCRIPTION
1) The gas system comprises a Gas Solenoid, Gas Flow
Control Valve and the Dipping Arm/Igniter Assembly.
2) Repair is limited to replacement of the tubing, and the
substitution of the Gas Solenoid, Gas Flow Control
Valve or Dipping Arm assembly.
12.6.2. DISASSEMBLY
1) Remove the DIPS Front Panel (Section 12.5.2. refers).
2) Remove the DIPS Pod Top Cover (Section 12.5.4.
refers).
3) Remove the Gas Flow Control Valve.

a)
a) Unscrew the large nut on the top of the DIPS Pod
Top Cover that retains the Gas Flow control Valve.
b) Unfasten the screw type gas fittings to detatch the
Gas Flow Control Valve from the tubing.
b)
b)
4) Remove the Gas Solenoid Valve.

a)
a) Press and hold the locking ring on the Adaptor.
b) Pull the tubing from the Adaptor. b)
c) Remove the two screws that attach the Gas

Solenoid Valve to the rear panel of the DIPS Pod.
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d) Remove the Gas Solenoid Valve from the DIPS

Pod. The wiring will still be attached to the DIPS
Control Cable Plug on the DIPS rear panel.
e)
e) Press and hold the locking ring on the Gas
Solenoid Valve.
f) Pull the Adaptor from the Gas solenoid Valve.
f)
g) Unscrew the locking screw on the Solenoid

Connector and separate the Connector from the
solenoid Valve.
h) If the connector has to be replaced it will be
necessary to cut the wires to remove the Gas
Solenoid Valve completely from the instrument.
5) Disconnect the gas tubing from the Dipping Arm.

a) Loosen the screw for the Clamp on the positive
(RED) wire.
b) Slide the gas fitting Retaining Clamp out of the
way. b) a)
c) Press and hold the locking ring on the Dipping

Arm Gas Connector and pull the Dipping Arm Gas
Connector from the end of the Dipping Arm.
d) Press and hold the other locking ring on the d) c)
Dipping Arm Gas Connector and pull the tubing
from the Dipping Arm Gas Connector.
6) Re-assembly is the reverse of paras 1) to 6).
Rev 5.0 116

29 Jan 2014
Pubn No: 34200H0E
13. SPECIFICATION
Non-Equilibrium
Tests: Equilibrium
Expected Flash
5 to 83°C
Temperature Range:
Barometric Correction: Automatic
Circulating liquid filled bath (Outer)
Bath:
Liquid filled bath (Inner)
Water (first dip 10°C or above).
Bath fluid
50/50 Water/Ethylene Glycol (first dip below 10°C).
Heating: Hotplate
Cooling: Optional Cryostat or Cold water connected to the Outer Bath
Automatic, fan assisted.
Post Test Cooling:
Optional Cryostat or Cold water connected to the Outer Bath.
Co-axial electric hot wire / gas nozzle.
Ignitor:
Ignition source selectable
Flash Detector: Thermocouple
Sample Temperature Probe: Platinum Resistance Class A
Outer Bath
Platinum Resistance Class A
Temperature Probe:
Inner Bath
Platinum Resistance Class A
Temperature Probe:
Barometer: Electronic, integral with Universal Base Unit
Supply Voltage Range: Powered by the Universal Base Unit
(115 or 230V ± 15%, 50/60Hz, switchable)
Power: 1kW (including Universal Base Unit)
Fuses: 115V – 10A
230V – 5A
Gas supply: Laboratory gas, 3kPa (0.44psi) max pressure.
Size WxDxH: 47cm x 38cm x 47cm (including Universal Base Unit)
Weight: 13kg (excluding Universal Base Unit)
117 Rev 5.0

29 Jan 2014
Pubn No: 34200H0E
14. ACCESSORIES
14.1. GENERAL
Part No. Description
00100-0 SETALERT RADIO PAGING SYSTEM, comprises 6-

channel receiver, one transmitter module, and a universal voltage
battery charger.
23680-0 SETA SPIRIT LEVEL, circular type, for verifying that the Multiflash is level.
34003-0 RS 232 CABLE, for connection to a personal computer.
34007-0 SHUTTER LUBE, for lubricating the shutter in low temperature (below 5°C) tests.
34009-0 SOFTWARE UPGRADE KIT, replacement IC30 and IC31 for upgrading Base
Units with latest software.
34105-0 LID & SHUTTER BENCH STAND.
81002-3 PRINTER, with power supply and connecting cable.
81002-301 PRINTER PAPER, (pack of 20 rolls)
14.2. CALIBRATION AND VERIFICATION

60005-002 DRY WELL PROBE CALIBRATOR, with controller and Certificate of Calibration.
99910-2 PORTABLE DIGITAL BAROMETER, 750 to 1150mbar absolute, supplied with

battery charger, case, and Certificate of Calibration traceable to UKAS.
99850-0 MTVM – KEROSINE, 500ml.
Rev 5.0 118

29 Jan 2014
Pubn No: 34200H0E
15. SPARES
15.1. SPARE PARTS

34100-001 FLASH DETECTOR.
34200-002 SAMPLE PRT PROBE.
34200-003 OUTER BATH PRT PROBE (IP 170).
34200-004 INNER BATH PRT PROBE (ISO 1523).
34200-005 IGNITOR, co-axial, gas / electric, platinum wire Hotwire.
34200-006 LID AND SHUTTER ASSEMBLY, complete with stirrer.
34200-007 SAMPLE CUP.
34200-008 DIPS POD, exchange unit comprising Dipping and Shutter mechanisms,
assembled into the housing and tested.
34200-009 BATH ASSEMBLY, complete with coolant connectors.
34100-212 HEXAGONAL KEY SET. for Dipping Arm and Test Area mounting screws.
15.2 SUGGESTED SPARES FOR 2 YEARS/ 2000 TESTS

34100-001 FLASH DETECTOR. 2
34200-002 SAMPLE PRT PROBE. 1
34200-003 OUTER BATH PRT PROBE (IP 170). 1
34200-004 INNER BATH PRT PROBE (ISO 1523). 1
34200-005 CO-AXIAL IGNITOR. 1
81002-301 PRINTER PAPER 1pk
119 Rev 5.0

29 Jan 2014

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Pubn No: 34200H0E

Installation, Operating and Maintenance Instructions

MULTIFLASH FLASH POINT TESTER

© 2010 by Stanhope-Seta Ltd and Seta Analytics, all rights reserved.

Figure 1 34000-0 Multiflash with 34200-0 Abel Test Module

.ABOUT THIS MANUAL

CELSIUS AND FAHRENHEIT

SAFETY NOTICES ........................................................................................................... 2

4.5. IGNITOR ADJUSTMENT.............................................................................................................. 24

8.2. CALIBRATION MODE MENUS ................................................................................................... 72

Other Test Modules in the Multiflash series conform to:

Small Scale (Setaflash) TAG

UNIVERSAL BASE UNIT TEST MODULE

Figure 3 Main Components

2.1. UNIVERSAL BASE UNIT

Display Next / OK Button ( )

SMART Control ( ) Flash Detector Socket

Prt Socket No.1

Power ON OFF Switch

Safety Reset Button

Prt Socket No. 2

Test Area DIPS Control

Draught Screen Voltage Selector

2.1.1. MODULE DETECTION

2.1.2. CONTROL PANEL

2.1.3. HEATING AND TEMPERATURE CONTROL

2.1.5. UNITS OF TEMPERATURE MEASUREMENT (°C / °F)

2.1.6. AUTOMATIC FLASH DETECTION

2.1.7. GLASS DRAUGHT SCREEN

2.1.8. DATA PROCESSING AND RESULTS

2.2. ABEL TEST MODULE

DIPS Pod (Lower)

Inner Bath Prt Cable

Test Area Power Cable

Outer Bath Prt Cable

Figure 5 Abel Closed Cup Test Module

2.2.1. TEST AREA

2.2.2. DIPS POD

2.2.2.1. Coaxial Ignitor

2.2.2.2. Dipping Mechanism

2.2.2.3. Shutter Mechanism

2.2.3. TEMPERATURE PROBES

2.2.4. FLASH DETECTOR

2.2.5. DRAUGHT SCREEN

2.3. OVERVIEW OF OPERATION

For IP 170 tests:

For IP 1523 tests:

2.3.3. UNIVERSAL COOLING MODULE

2.4. SAFETY FEATURES

2.4.2. SOFTWARE BASED

3.3. POWER SUPPLY CONNECTIONS

3.4. GAS SUPPLY

Gas Flow Control Valve

Figure 6 Gas Supply Connection

3.5. OUTER BATH FLUID SUPPLY

3.6. RS232 / PRINTER / COMPUTER CONNECTION

4. INSTALLATION - ABEL TEST MODULE

4.1. MODULE INSTALLATION

Mounting Screw (in 3 pos)

Figure 7 Installation, Test Area