Thermotec Neo Inverter User Manual

THERMOTEC NEO
INVERTER SWIMMING
POOL HEAT PUMP UNIT
Installation & Instruction Manual
Version 4.0
CONTENTS
1. Preface 1
2. Specifications 4
2.1 Performance Data of Swimming Pool Heat Pump Unit 4
2.2 Dimensions for Swimming Pool Heat Pump Unit 8
3. Installation and Connection 10
3.1 Installation illustration 10
3.2 Swimming Pool Heat Pumps Location 11
3.3 How Close to Your Pool? 11
3.4 Swimming Pool Heat Pumps Plumbing 12
3.5 Swimming Pool Heat Pumps Electrical Wiring 13
3.6 Initial Start-up of the Unit 13
4. Use and Operation Instruction 14
4.1 Interface display 14
4.2 Key and icon function instruction 14
4.3 Startup & shutdown 16
4.4 Mode switch 16
4.5 Temperature setting 17
4.6 Clock setting 18
4.7 Mute setting 20
4.8 Keyboard lock 21
4.9 Fault interface 21
4.10 Parameter list and breakdown table 22
4.11 Interface drawing 24
5. Maintenance and Inspection 31
6.Appendix 36
6.1 Cable specification 36
6.2 Comparison table of refrigerant saturation temperature 37
6.3 Explosive view of the unit 38

1. PREFACE
In order to provide our customers with quality, reliability and versatility, this product has
been made to strict production standards. This manual includes all the necessary
information about installation, debugging, discharging and maintenance. Please read this
manual carefully before you open or maintain the unit. The manufacture of this product will
not be held responsible if someone is injured or the unit is damaged, as a result of
improper installation, debugging, or unnecessary maintenance. It is vital that the
instructions within this manual are adhered to at all times. The unit must be installed by
qualified personnel.
The unit can only be repaired by qualified installer centre , personnel or an authorised
dealer.
Maintenance and operation must be carried out according to the recomended time and
frequency, as stated in this manual.
Use genuine standard spare parts only.
Failure to comply with these recommendations will invalidate the warranty.
Swimming Pool Heat Pump Unit heats the swimming pool water and keeps the temperature
constant. For split type unit, The indoor unit can be Discretely hidden or semi-hidden to
suit a luxury house.
Our heat pump has following characteristics:
1 Durable
The heat exchanger is made of PVC & Titanium tube which can withstand prolonged
exposure to swimming pool water.
2 Installation flexibility
The unit can be installed outdoors.
3 Quiet operation
The unit comprises an efficient rotary/ scroll compressor and a low-noise fan motor,
which guarantees its quiet operation.
4 Advanced controlling
The unit includes micro-computer controlling, allowing all operation parameters to be
set. Operation status can be displayed on the LCD wire controller. Remote controller can be
chosen as future option.
WARNING
Do not use means to accelerate the defrosting process or to clean,

Other than those recimmended by the manufacturer.
The appliance shall be stored in a room without continuously

operating ignition sources (for example:open flames, an
Operating gas appliance or an operating electric heater.)
Do not pierce or burn.
Be aware that refrigerants may not contain an odour,
Appliance shall be installed,operated and stored in a room with a floor area larger than Xm 2 .
NOTE The manufacturer may provide other suitable examples or may provide additional
information about the refrigerant odour.
1
1. PREFACE
This appliance can be used by children aged from 8 years and above and persons
with reduced physical, sensory or mental capabilities or lack of experience and
knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved. Children shall not play with
the appliance. Cleaning and user maintenance shall not be made by children
without supervision.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.
The appliance shall be installed in accordance with national wiring regulations.
Do not operate your air conditioner in a wet room such as a bathroom or laundry room.
Before obtaining access to terminals, all supply circuits must be disconnected.
An all-pole disconnection device which has at least 3mm clearances in all poles , and have
a leakage current that may exceed 10mA, the residual current device (RCD) having a
rated residual operating current not exceeding 30mA, and disconnection must be
incorporated in the fixed wiring in accordance with the wiring rules.
Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer
The appliance shall be stored in a room without continuously operating ignition sources (for
example: open flames, an operating gas appliance or an operating electric heater.)
Do not pierce or burn
Appliance shall be installed, operated and stored in a room with a floor area larger than 30
m2
Be aware that refrigerants may not contain an odour.
The installation of pipe-work shall be kept to a minimum 30 m2
Spaces where refrigerant pipes shall be compliance with national gas regulations.
Servicing shall be performed only as recommended by the manufacturer.
The appliance shall be stored in a well-ventilated area where the room size corresponds to
the room area as specified for operation.
All working procedure that affets safety means shall only be carried by competent persons.
Transport of equipment containing flammable refrigerants

Compliance with the transport regulations
Marking of equipment using signs
Compliance with local regulations
Disposal of equipment using flammable refrigerants
Compliance with national regulations
Storage of equipment/appliances
The storage of equipment should be in accordance with the manufacturer's instructions.
Storage of packed (unsold) equipment
Storage package protection should be constructed such that mechanical damage to the
equipment inside the package will not cause a leak of the refrigerant charge.
The maximum number of pieces of equipment permitted to be stored together will be
determined by local regulations.
2
1. PREFACE
Caution & Warning
1. The unit can only be repaired by qualified installer centre personnel or an authorised
dealer.（for Europe market）
2. This appliance is not intended for use by persons (including children) with reduced physical
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. （for Europe market）
Children should be supervised to ensure that they do not play with the appliance.
3. Please make sure that the unit and power connection have good earthing, otherwise may
cause electrical shock.
4. If the supply cord is damaged, it must be replaced by the manufacturer or our service agent
or similarly qualified person in order to avoid a hazard.
5. Directive 2002/96/EC (WEEE):
The symbol depicting a crossed-out waste bin that is underneath the appliance indicates
that this product, at the end of its useful life, must be handled separately from domestic
waste, must be taken to a recycling centre for electric and electronic devices or handed
back to the dealer when purchasing an equivalent appliance.
6. Directive 2002/95/EC (RoHs): This product is compliant with directive 2002/95/EC (RoHs)
concerning restrictions for the use of harmful substances in electric and electronic devices.
7. The unit CANNOT be installed near the flammable gas. Once there is any leakage of the gas
, fire can be occur.
8. Make sure that there is circuit breaker for the unit, lack of circuit breaker can lead to
electrical shock or fire.
9. The heat pump located inside the unit is equipped with an over-load protection system. It
does not allow for the unit to start for at least 3 minutes from a previous stoppage.
10. The unit can only be repaired by the qualified personnel of an installer center or an
authorized dealer. （for North America market）
11. Installation must be performed in accordance with the NEC/CEC by authorized person only.
（for North America market）
12. USE SUPPLY WIRES SUITABLE FOR 75℃.
13. Caution: Single wall heat exchanger, not suitable for potable water connection.
3
2.SPECIFICATION
2.1 Performance data of Swimming Pool Heat Pump Unit
*** REFRIGERANT : R32
UNIT Thermotec Neo 5.4kW Thermotec Neo 7kW

Heating capacity kW 2.00-5.40 2.00-7.00
(27/24.3 Btu/h 6820-18420 6820-23880
Heating Power Input kW 0.20-0.87 0.20-1.21
COP 10.2-6.2 10.2-5.8
(15/12 Btu/h 3750-12970 3750-17060
COP 6.0-4.32 6.0-4.0
(10/6.8 Btu/h 4440-11940 4440-15700
COP 5.0-3.8 5.0-3.6
Power Supply 220-240V /50Hz
Compressor Quantity 1
Compressor rotary
Fan Number 1
Noise dB(A) 38-46 38-47
Water Connection mm 50 50
Water Flow Volume m 3/ h 2.3 3.0
Water Pressure Drop(max) kPa 1.8 1.8
Unit Net Dimensions(L/W/H) mm 934*360*611 934*360*611
Unit Ship Dimensions(L/W/H) mm 970×410×630 970×410×630
Net Weight kg 39KG 39KG
Shipping Weight kg 51KG 51KG
Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26

Outdoor air temp: 15 /12 , Inlet water temp:26
Outdoor air temp: 10 /6.8 , Inlet water temp:26
Operating range:
Ambient temperature:-7 43
Water temperature:9-40
4
2.SPECIFICATION
UNIT Thermotec Neo 9kW Thermotec Neo 11.5kW

(27/24.3 Btu/h 8190-30700 8730-39240
COP 10.0-5.8 10.4-6.0
(15/12 Btu/h 4090-22180 5120-29000
COP 6.0-4.1 6.2-4.3
(10/6.8 Btu/h 5320-20130 5660-25590
COP 5.0-3.6 5.0-3.8
Compressor rotary
Fan Number 1
Noise dB(A) 38-48 38-48
Unit Net Dimensions(L/W/H) mm 934*360*611 934*360*611

Outdoor air temp: 10 /6.8 , Inlet water temp:26
Operating range:
5
2.SPECIFICATION

UNIT Thermotec Neo 13.2kW Thermotec Neo 15.5kW

Heating capacity kW 3.20-13.20 4.05~15.5
(27/24.3 Btu/h 10918-45038 13818-52886
COP 10.3-5.8 10.1-5.6
(15/12 Btu/h 6073-33949 7506-38896
COP 6.2-4.4 6.2-4.4
Compressor rotary
Fan Number 1
Noise dB(A) 39-51 40-52
Unit Net Dimensions(L/W/H) mm 934*360*611 1047.5×453×770.5

Operating range:
6
2.SPECIFICATION

UNIT Thermotec Neo 18.4kW Thermotec Neo 24kW

Heating capacity kW 4.38~18.40 4.70~24.00
(27/24.3 Btu/h 14944-62780 16036~81888
Heating Power Input kW 0.44-3.17 0.36~4.00
COP 10.0-5.8 13.00~6.00
Heating capacity kW 2.40-13.80 4.40~18.50
(15/12 Btu/h 8188-47085 15012~63122
Heating Power Input kW 0.39-3.07 0.611~4.021
COP 6.10-4.5 7.20~4.60
Compressor rotary
Fan Number 1
Noise dB(A) 42-53 45-56
Unit Net Dimensions(L/W/H) mm 1047.5×453×770.5 1161×490×865

Operating range:
7
2.SPECIFICATION
2.2 The dimensions for Swimming Pool Heat Pump Unit
Mo del: Thermotec Neo 5.4kW/7kW/9kW/11.5kW/13.2kW unit:mm
934
Water outlet
φ50
611
280
360
102.7
Water inlet
φ50 485
Model: Thermotec Neo 15.5kW/18.4kW unit:mm
1047.5
Water outlet
Φ50
770.5
350
101.2
453 Water inlet

Φ50
615
8
2.SPECIFICATION
2.2 The dimensions for Swimming Pool Heat Pump
Unit Mo del: Thermotec Neo 24kW unit:mm
1161
Water outlet
φ50
865
465
96
490
Water inlet
φ50
790
9
3.INSTALLATION AND CONNECTION
3.1 Installation illustration
Chlorinator cell Water outlet Valve
Water supply
Pool
Water inlet Sand filter Water pump
(or other type filter)
Installation items:
The factory only provides the heat pump and the water unit; the other items in the illustration are
necessary parts for the water system ,that provided by users or the installer.
Attention:
Please follow these steps when using for the first time
1.Fill the pool with water
2.Prime the circulation pump and turn it on to allow pool water to flow through the heat pump
3.Turn on the power to the heat pump
4.Turn on the heat pump and set the desired water temperature
The schematic diagram is for reference only. Please check the water inlet/outlet label on
the heat pump while plumbing installation.
10
3.2 Swimming Pool Heat Pumps Location
The unit will perform well in any outdoor location provided that the following three factors are
presented:
1. Fresh Air - 2. Electricity - 3. Pool filter piping

The unit may be installed virtually anywhere outdoors. For indoor pools please consult the
supplier. Unlike a gas heater, it has no draft or pilot light problem in a windy area.
DO NOT place the unit in an enclosed area with a limited air volume, where the units
discharge air will be re-circulated.
DO NOT place the unit to shrubs which can block air inlet. These locations deny the unit of a
continuous source of fresh air which reduces it efficiency and may prevent adequate heat
delivery.
500mm
Air inlet
70
0m
m
m
0m
30
Air outlet
m
m 70
00 0m
25
m
3.3 How Close To Your Pool?
Normally, the pool heat pump is installed within 7.5 metres of the pool. The longer the
distance from the pool, the greater the heat loss from the piping. For the most part ,the piping
is buried. Therefore, the heat loss is minimal for runs of up to15 meters(15 meters to and from
the pump = 30 meters total), unless the ground is wet or the water table is high. A very rough
estimate of heat loss per 30 meters is 0.6 kW-hour,(2000BTU) for every 5 ¡ difference in
temperature between the pool water and the ground surrounding the pipe, which translates to
about 3% to 5% increase in run time.
11
3.4 Swimming Pool Heat Pumps Plumbing
The Swimming Pool Heat Pumps exclusive rated flow titanium heat exchanger requires no
special plumbing arrangements except bypass(please set the flow rate according to the
nameplate). The water pressure drop is less than 10kPa at max. Flow rate. Since there is no
residual heat or flame Temperatures, The unit does not need copper heat sink piping. PVC
pipe can be run straight into the unit.
Location: Connect the unit in the pool pump discharge (return) line downstream of all filter
and pool pumps, and upstream of any chlorinators, ozonators or chemical pumps.
Standard model have slip glue fittings which accept 32mm or 50 mm PVC pipe for
connection to the pool or spa filtration piping. By using a 50 NB to 40NB you can plumb 40NB
Give serious consideration to adding a quick coupler fitting at the unit inlet and outlet to allow
easy draining of unit for winterizing and to provide easier access should servicing be
required.
To pool
PVC COUPLER
RECOMMENDED(Provided)
From pump
CONDENSATION
DRAIN
BARB FTG
Condensation: Since the Heat pump cools down the air about 4 -5¡, water may condense on
the fins of the horseshoe shaped evaporator. If the relative humidity is very high, this could
be as much as several litres an hour. The water will run down the fins into the basepan and
drain out through the barbed plastic condensation drain fitting on the side of the basepan.
This fitting is designed to accept 20mm clear vinyl tubing which can be pushed on by hand
and run to a suitable drain. It is easy to mistake the condensation for a water leak inside the
NB: A quick way to verify that the water is condensation is to shut off the unit and keep the
pool pump running. If the water stops running out of the basepan, it is condensation. AN
EVEN QUICKER WAY IS to TEST THE DRAIN WATER FOR CHLORINE - if the is no chlorine
present, then it's condensation.
12
3.5 Swimming Pool Heat Pumps Electrical Wiring
NOTE: Although the heat exchanger inside the heat pump is electrically isolated from the rest of
the unit, earthing the unit is still required to protect you against short circuits.
The unit has a separate molded-in junction box with a standard electrical rubber grommet
for cable access. Just remove the screw and the access panel and feed your power cable in
through the grommet and secure the wires under screw connections for Live, Neutral and Earth.
To complete the electrical hookup, connect heat pump using suitably sized cable. The unit should
be wired back to a dedicated power breaker in the consumer unit equipped with the proper RCD
circuit breaker
Disconnect - A disconnect means (circuit breaker , fused or un-fused switch) should be

located within sight of and readily accessible from the unit, This is common practice on
commercial and residential air conditioners and heat pumps. It prevents remotely-energizing
unattended equipment and permits turning off power at the unit while the unit is being
serviced.
Note: We do not recommend that the pool circulation pump is wired to the heat pump.
Please wire the pool circulation pump and heat pump on separate independent power supplies
3.6 Initial startup of the Unit

NOTE- In order for the unit to heat the pool or spa, the filter pump must be running to
circulate water through the heat exchanger.
Start up Procedure - After installation is completed, you should follow these steps:
1. Turn on your filter pump. Check for water leaks and verify flow to and from the pool.
2. Turn on the electrical power supply to the unit, then press the key ON/OFF of wire
controller, It should start in several seconds.
3. After running a few minutes make sure the air leaving the top(side) of the unit is
cooler(Between 5-10 ¡)
4. With the unit operating turn the filter pump off. The unit should also turn off automatically,
5. Allow the unit and pool pump to run 24 hours per day until desired pool water temperature
is reached. When the water-in temperature reaches this setting, the unit will slow down for a
period of time, if the temperature is maintained for 45 minutes the unit will turn off. The unit
will now automatically restart (as long as your pool pump is running)when the pool
temperature drops more than 0.2 below set temperature.
Time Delay- The unit is equipped with a 3 minute built-in solid state restart delay included to
protect control circuit components and to eliminate restart cycling and contactor chatter.
This time delay will automatically restart the unit approximately 3 minutes after each control
circuit interruption. Even a brief power interruption will activate the solid state 3 minute
restart delay and prevent the unit from starting until the 5 minute countdown is completed.
13
4.Use and Operation Instruction
1.Interface display
2.Key and icon function instruction

2.1 Key function instruction
Key symbols Designation Function
Under the heating mode or heating mode under the

automatic mode, the mute key operation is effective and
Mute key
used to enter and exit the mute mode with one click.
Mode key It is used to switch the unit mode, temperature setting,

and parameter setting.
On-off key It is used to carry out startup & shutdown, cancel current
operation,and return to the last level of operation.
Up key It is used to page up, and increase variable value.
Down key It is used to page down, and decrease variable value.
Clock key It is used as user clock, and to carry out timing setting.
14
2.2 Icon function instruction
Icon symbol Designation Function
It will display during cooling (there is no limit to startup &
Cooling symbol shutdown, and it is optional when the unit is cooling-only
unit or heating-and-cooling unit).
It will display during heating (there is no limit to startup &
Heating symbol shutdown, and it is optional when the unit is heating-only
unit or heating-and-cooling unit).
It will display under the automatic mode (there is no limit to
Automatic
startup & shutdown, and it is optional when the unit is heating-
symbol and-cooling unit).
Defrosting
symbol It will display in the defrosting process of the unit.
Compressor
It will display when compressor is started.
symbol
Water pump
It will display when water pump is started.
symbol
Fan symbol It will display when fan is started.
Mute symbol When the timing mute function is started, it keeps bright for a
long time. When it is in mute state, it will flash. Or else, it is off.
Timing symbol It will display after the user sets the timing, and multiple timing
intervals can be set .
Water outlet Light up when the secondary display area shows effluent tem
symbol perature
Water inlet When the main display area displays the water inlet temperature,
symbol the light is on.
Locking key
When the keyboard is locked, it is on.
symbol
Fault symbol In case of unit fault, it is on.
Wireless signal When the unit is connected to WIFI module, it will display
symbol according to the strength of WIFI signal.
Degrees Celsius When main display area or auxiliary display area displays
symbol degrees Celsius, it is on.
Degrees Fahrenheit When main display area or auxiliary display area displays
symbol degrees Fahrenheit, it is on.
Setting symbol When the parameter is adjustable, it is on
Second symbol When main display area displays second digit, it is on.
Minute symbol When main display area displays minute digit, it is on.
Hour symbol When main display area displays hour digit, it is on.
Pressure
symbol When main display area displays pressure, it is on.
Flow symbol When main display area displays flow, it is on.
15
3. Startup & shutdown
Keep long press of " "for 0.5 s

to enter ON/OFF interface
When there is no operation

within 1 minute, it will display
with half screen off
When there is no operation

within 15 minutes, it will
display with full screen off
Notes:
Startup & shutdown operation can only be conducted in the main interface.
When it displays with half screen off or full screen off, click any key for returning to ON/OFF
main interface.
When the unit is started under the control of wire controller, if using the emergency switch to
shut down, the wire controller will display as follows:
Operations are the same as under ON/OFF main interface.
4. Mode switch
Under the main interface, short press" "to switch the unit among heating, cooling and
automatic mode.
16
Short press" " for to switch the

mode circularly, after no operation
for 2s, the current mode will be saved.
Cooling mode Heating mode
Automatic mode
Operation descriptions:
1). Mode switch operation can only be conducted in the main interface.
2). When the unit is under the defrosting state, the defrosting symbol is on,with the display
interface as follows:
After completing the defrosting, the unit will be

automatically switched to the heating/automatic
mode (keeping consistent with the mode before
defrosting).
Notes: During the defrosting, mode switch is available. And when switching the mode, the unit
won't work under a new mode until defrosting is completed.
Setting temperature
5. Temperature setting flashing
Short press " " or " " for entering

temperature setting interface.
Short press " " to return Short press " " or " " for increasing
and save the setting. or decreasing target temperature.
17
Notes: Under the temperature setting interface, if short press " ", the system will return to
the main interface without any changes saved; If there is no operation for 5 s, the system will
automatically memorize users setting, and return to the main interface.
6. Clock setting
6.1 System time setting
1.Permanent awakening clock key
Keep long press of

" " for 2 s Short press " "
hour digit
flashing
Keeps clock key System time setting

displayed permanently interface
2.Single awakening clock key
Short press " " or Short press " "

" " for changing and the minute
hour digit digit is flashing
Short press " "

System time setting or " " for changing
interface minute digit
3.System time setting
Short press " " for

saving the change
and returning to the
main interface
Notes: After the permanent awakening of clock key, if it is not cancelled by user, the main
interface will display the clock key permanently. Under the clock setting interface, if short press
" " , the change will not be saved and return to the main interface; if there is no operation for
20s, the system will automatically memorize user's setting, and return to the main interface.
18
6.2 Setting and cancellation of timing ON and OFF
Short press" " or

" " to circularly
Short press " " display among
timing ON1, OFF1,
ON2 andOFF2
Flashing Flashing
Short press " "
for setting hour digit
of timing ON1
Short press " " Short press " "

or " " for adjusting for setting minute
hour digit digit of timing ON 1
Flashing Flashing
Short press " " Short press " "

for cancelling timing or " " for adjusting
setting minute digit
Short press " " for

saving the change Short press " "
and returning to for saving timing
the main interface ON1
Short press" " or

" " to circularly
display among
timing ON1, OFF1,
ON2 andOFF2
Flashing
Notes: If there is no operation for 20 s, the system will automatically memorize user's setting,
and return to the main interface; If the timing symbol and entire time digits flash at the same
time, click " " for returning to the main interface.
19
7. Mute setting
7.1 One-click mute
short press " "
Flashing
Notes:
1). If one-click mute and timing mute are stared at the same time, short press " " for
canceling one-click mute and quitting the timing mute for this time.
2). At night or the rest time, user can start one-click mute or timing mute function to reduce
the noise.
7.2 Setting and cancellation of timing mute
Short press" "

Keep long press
or " "
of " " for 2 s
Short press" " for entering

the hour digit setting of
timing-on mute
Short press" "

or " "
Flashing
Short press" " for confirming Short press" " for confirming
the timing-on mute, and turn to timing-off mute, saving the changes
the setting of timing-off mute and returning to the main interface
Short press " " for

entering the hour digit Short press" "
setting of timing-off mute or " "
Flashing
Short press " " for

cancelling the timing mute
Short press" " for

cancelling the timing
mute
Flashing
20
Notes:
1). When the mute icon" " is lighten:The timing mute has been set, but it's not under mute
status.
2). When the mute icon" " flash:It's under the mute status.
3). When the mute icon" "disappear: The timing mute is not set.
8.Keyboard lock
To avoid others' misoperation, please lock the wire controller after completing
the setting.
Keep long press

of " " for 5 s
Notes:
1).Under the locked screen interface, only unlocking operation is available, and the screen
will be lighten after other operations conducted.
2).Under the OFF interface, locking operation is available , and the operation method is the
same as locking screen under the ON interface.
9.Fault interface
When the unit fails, the wire controller can display the corresponding code according to the
fault reason. Refer to the fault table for the specific definition of the fault codes.
For example:
1).Single fault:
Fault code
Fault serial number

Quantity of fault
Short press" "

2).Two or more faults:
Short press" "

or " "
Remark:
The wire controller can display the temperature unit as "¨" or "¡" according to the unit
model you bought.
21
10 . Parameter list and breakdown table
10.1 Electronic control fault table
Can be judged according to the remote controller failure code and troubleshooting
Protect/fault Fault Reason Elimination methods

display
Inlet Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P01
circuit
Outlet Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P02
circuit
Ambient Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P04
circuit
Coil 1 Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P05
circuit
Coil 2 Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P15
circuit
Suction Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P07
circuit
Discharge Temp. Sensor The temp. sensor is broken or short Check or change the temp. sensor
P081
Fault circuit
Check whether the compressor running
Exhaust Air Over Temp Prot. P082 The compressor is overload
normally
Antifreeze Temp. Sensor Fault The temp. sensor is broken or short Check or change the temp. sensor
P09
circuit
Check or change the pressure sensor or
Pressure Sensor Fault PP The pressure sensor is broken
pressure
High Pressure Prot. E01 The high-pressure switch is broken Check the pressure switch and cold circuit
Low Pressure Prot. E02 The low-pressure switch is broken Check the pressure switch and cold circuit
Flow Switch Prot. E03 The Switch is broken or short circuit Check or change the Switch
No water/little water in water

Waterway Anti-freezing Prot. E05 Check the pipe water flow and water pump
system
Water flow is not enough and low Check the pipe water flow and whether water
Inlet and outlet temp. too big E06
differential pressure system is jammed or not
Check the pipe water flow and whether water
Anti-freezing Prot. E07 Water flow is not enough
system is jammed or not
Primary Anti-freezing Prot. E19 The ambient temp. is low Check whether the ambient temp. is low or not
Secondary A nti-freezing P rot. E29 The ambient temp. is low Check whether the ambient temp. is low or not
Check whether the system of the compressor

Comp. Overcurrent Prot. E051 The compressor is overload
running normally
E08 Communication failure between Check the wire connection between remote
Communication Fault wire controller and mainboard wire controller and main board
Communication Fault(speed Speed control module and main
E081 Check the communication connection
control module ) board communication fail
Low AT Protection TP The ambient temp. is low Check whether the ambient temp. is low or not
There is something wrong with fan Check whether fan motor is broken or locked or
EC fan feedback Fault F051
motor and fan motor stops running not
1. Motor is in locked-rotor state
1.Change a new fan motor
2.The wire connection between
Fan Motor1 Fault F031 2.Check the wire connection and make sure
DC-fan motor module and fan
they are in good contact
motor is in bad contact
22
1. Motor is in locked-rotor state 1.Change a new fan motor
2.The wire connection between 2.Check the wire connection and make sure
Fan Motor 2 Fault F032
DC-fan motor module and fan they are in good contact
motor is in bad contact
Frequency conversion board fault table:
Protect/fault Fault Elimination methods

display Reason
Drv1 MOP alarm F01 MOP drive alarm Recovery after the 150s
Frequency conversion board and main

Inverter offline F02 Check the communication connection
board communication failure
IPM protection F03 IPM modular protection Recovery after the 150s
Lack of phase,step or drive hardware Check the measuring voltage check frequency
Comp. Driver Failure F04 damage conversion board hardware
Motor current feedback open circuit or
DC Fan Fault F05 Check the input voltage measurement
short circuit
IPM Overcurrent F06 IPM input current is too large Check and adjust the current measurement
DC bus voltage>Dc bus

Inv. DC Overvoltage F07 Check the input voltage measurement
Overload-voltage protection value
DC bus voltage<Dc bus
Inv. DC Lessvoltage F08 Check the input voltage measurement
Underload-voltage protection value
The input voltage is low, causing the
Inv. Input Lessvolt. F09 Check the input voltage measurement
input current is low
The input voltage is too high, more than
Inv. Input Overvolt. F10 Check the input voltage measurement
outage protection current RMS
Inv. Sampling Volt. F11 The input voltage sampling fault Check and adjust the current measurement
Comm. Err DSP-PFC F12 DSP and PFC connect fault Check the communication connection
Check the input current of the unit whether

Input Over Cur. F26 The equipment load is too large
is bigger than the rate current
PFC fault F27 The PFC circuit protection Check the PFC switch tube short circuit or not
IPM Overheating F15 The IPM module is overheat Check and adjust the current measurement
Compressor magnetic force is not Restart the unit after multiple power failures,
Weak Magnetic Warn F16
enough if the fault still exists, replace the compressor
Inv. Input Out Phase F17 The input voltage lost phase Check and measure the voltage adjustment
IPM Sampling Cur. F18 IPM sampling electricity is fault Check and adjust the current measurement
Inv. Temp. Probe Fault F19 Sensor is short circuit or open circuit Inspect and replace the sensor
Inverter Overheating F20 The transducer is overheat Check and adjust the current measurement
Inv. Overheating Warn F22 Transducer temperature is too high Check and adjust the current measurement
Comp. Over Cur. Warn F23 Compressor is too large Check and adjust the current measurement
Input Over Cur. Warn F24 Input current is too large Check and adjust the current measurement
Check whether the chip is damaged

EEPROM Error Warn F25 MCU error Replace the chip
V15V over/undervoltage The V15V is overload or undervoltage Check the V15V input voltage in range
F28
fault 13.5v~16.5v or not
23
10.2 Parameter list
Meaning Default Remarks

27 Adjustable
27 Adjustable
27 Adjustable
11. Interface drawing
11.1 Wire control interface diagram and definition
Sign Meaning
V V 12V power +
A A 485A
B
G B 485B
G GND ( power - )
11.2 Controller interface diagram and definition

P1(L)
P2(PE)
P3(N)
CN812 CN814 CN806 CN999

P8(U)
P9(V)
CN811 CN810 CN816 CN828 CN807 CN808 CN809 P10(W)
CN833
CN829 CN887
RESET
GND
DATA
5V
CN888
CN600
LED800
CN894
CN827 CN821 CN822
CN895 P5(L-2)
CN823 CN824 CN825
P4(L-1)
CN802 CN803 CN804 CN805 CN800 CN801
SP.
SP. KYZ1.5-4.1-2P
24
P1(L)
P2(PE)
P3(N)
CN812 CN814 CN806 CN999
P8(U)
P9(V)
CN811 CN810 CN816 CN828 CN807 CN808 CN809 P10(W)
CN833
CN829 CN887
RESET
GND
DATA
5V
CN888
CN600
LED800
CN894
CN827 CN821 CN822
CN895 P5(L-2)
CN823 CN824 CN825
P4(L-1)
CN802 CN803 CN804 CN805 CN800 CN801
SP.
SP. KYZ1.5-4.1-3P
25
Main board of the input and output interface instructions below
Number Sign Meaning

01 P8-9-10(U/V/W) Compressor
02 CN803 Water pump
03 CN802 4-way valve
04 CN804 High speed of fan
05 CN805 Low speed of fan
06 CN800 Chassis heater
07 CN801 No use
08 P1(L) Live wire(input 220-230VAC)
09 P3(N) Neutral wire(input 220-230VAC)
10 CN894 Electronic expansion valve
11 CN827 System high pressure(input)
12 CN821 System low pressure(input)
13 CN822 Water flow switch(input)
14 CN823 Emergency switch(input)
15 CN824 No use
16 CN825 No use
17 CN806 System suction temperature(input)
18 CN814 Water input temperature(input)
19 CN810 Water output temperature(input)
20 CN812 Coil temperature(input)
21 CN811 Ambient temperature(input)
22 CN816 Exhaust temperature(input)
23 CN999 No use
24 CN828 No use
25 CN807 No use
26 CN808 No use
27 CN809 No use
28 CN895 No use
29 CN829 Low pressure sensor(input)
30 CN833 Program port
31 CN888 WIFI / Color line controller communication port
32 CN887 Centralized control communication port
33 CN600 DC motor speed control
34 P5/P4 Resistance
26
T5AL250V
AC-N OUT5 OUT4 OUT3 OUT2 AC-L OUT1
CN12
CN2
FUSE
PC1004 GND 4
GND
3V3
SWD_IO
SWD_CL
485_B1 3
485_A1 2
12V 1
GND 4
AIN12 AIN10 AIN8 AIN6 AIN4 AIN2
485_B2 3
485_A2
1 2
1 2
1 2
1 2
1 2
1 2
2
12V 1
GND GND GND GND GND GND
CN8
0-10V_OUT
PWM_OUT
PWM_IN
12V
485_A3
485_B3
GND
AIN11 AIN9 AIN7 AIN5 AIN3 AIN1
3 +5V
+12
CN9 2 AI/DI13
1 2
1 2
1 2
1 2
1 2
1 2
GND
GND
GND
GND
1 2 3 4 5 1 2 3 4
1 GND CN13
GND GND GND GND GND GND
27
Connections explanation：
Number Sign Meaning

01 OUT1 Compressor ( output 220-230VAC）
02 OUT2 Water pump ( output 220-230VAC）
03 OUT3 4-way valve ( output 220-230VAC）
04 OUT4 High speed of fan(output 220-230VAC）
05 OUT5 Low speed of fan/Chassis heating belt
06 AC-L Live wire ( input 220-230VAC）
07 AC-N Neutral wire ( input 220-230VAC）
08 AI/DI01 Emergency switch （input）
09 AI/DI02 Water flow switch （input）
10 AI/DI03 System low pressure （input）
11 AI/DI04 System high pressure （input）
12 AI/DI05 System suction temperature （input）
13 AI/DI06 Water input temperature （input）
14 AI/DI07 Water output temperature ( input )
15 AI/DI08 System 1 coil temperature (input)
16 AI/DI09 Ambient temperature（ input）
17 AI/DI10 Mode switch/System 2 coil temperature (input)
Master-slave machine switch / Antifreeze
18 AI/DI11
temperature（input）
19 AI/DI12(50K) System exhaust temperature （input）
20 0_5V_IN Compressor current detection/Pressure sensor(input)
Master-slave machine switch / Feedback signal of EC
21 PWM_IN
fan ( input )
22 PWM_OUT AC fan control ( output )
23 0_10V_OUT EC fan control ( output )
24 +5V +5V ( output )
25 +12V +12V ( output )
26 CN2 Frequency conversion board communications
5 inch color display
27 CN8 Wifi module
Dc fan module
28 CN9 Electronic expansion valve
29 CN12 Program port
30 CN13 The port for centralized control
28
N
AT OT ET CT IT SUT
L
K2
t t t t t t
50K
BRN
BLU
5K 5K 5K 5K 5K
BLU N
RED L
Y/G
L N PE
N
P
P1 P3 P2 YEL BLU GRN RED

U
T8 T7 T6 T15-FL
L N 1 2 WHT RED BLK BLU BRN WHT BLK V
T9 T10 T11 T1-PH T3 T4 T5
w
SP. KYZ1.5-4. 1 WHT CN887
T2-PL RS485-1 RED BLK WHT
CN600
DC-FAN
U V W
CN827 CN821 CN822
SWT1 SWT2 SWT3
CN888 V
TO POWER TO PUMP RS485-2
U W
CN823 CN824 CN825
SUPPLY SWT4 SWT5 SWT6 COMP
220-240V~/50Hz
CN894
NO. Describe HP LP FS EXV1 FM
AT Ambient temperature
COMP Compressor
CT Coil temperature CN892
Exhaust temperature EXV2
ET
FM Fan motor CN802 CN803 CN804 CN805 CN800 CN801 L-2
1 2
FS Flow switch OUT1 OUT2 OUT3 OUT4 OUT5 OUT6
HP High pressure protection
IT Inlet water temperature L-1
Realy of pump Remote
K2
ON/OFF
LP Low pressure protection
OT Outlet water temperature
SUT Suction temperature 4V K2 1 3
01
5 7
2 4 6 8
WHT 485A+
4V 4 way valve
YEL 485B-
BLK GND
RED 12V
Field wiring
Factory wiring 220-240V AC
Low voltage Controller
Reactor
Thermotec Neo 5.4kW/7kW/9kW/11.5kW/13.2kW CODE: 727000000401-02

L
L
AT OT ET CT IT SUT
L
K2 t t t t t t
50K
5K 5K 5K 5K 5K
BLU N
RED L
N
L
Y/G
L N PE
N
P
P1 P3 P2 YEL BLU GRN RED

U
T8 T7 T6 T15-FL
L N 1 2 WHT RED BLK BLU BRN WHT BLK V
T9 T10 T11 T1-PH T3 T4 T5
w
SP. KYZ1.5-4. 1 WHT CN887
RED BLK WHT
T2-PL RS485-1
CN600
DC-FAN
U V W
CN827 CN821 CN822
SWT1 SWT2 SWT3
CN888
V
U W
TO POWER TO PUMP RS485-2
OHP
OHP
CN823 CN824 CN825

COMP
HP
HP
SUPPLY SWT4 SWT5 SWT6
220-240V~/50Hz OHP CN894

NO. Describe HP EXV1
AT Ambient temperature LP FS FM
COMP Compressor
CT Coil temperature
Exhaust temperature CN892
ET EXV2
FM Fan motor
FS Flow switch CN802 CN803 CN804 CN805 CN800 CN801 L-2
1 2
HP High pressure protection OUT1 OUT2 OUT3 OUT4 OUT5 OUT6
IT Inlet water temperature
K2 Realy of pump L-1
Remote
LP Low pressure protection ON/OFF
OT Outlet water temperature
OHP Overheat protection
SUT Suction temperature
4V K2 1
2
3
4 01 5
6
7
8
WHT 485A+
4V 4 way valve
YEL 485B-
BLK GND
RED 12V
Field wiring
Factory wiring 220-240V AC
Low voltage Controller Reactor
Thermotec Neo 15.5kW/18.4kW CODE: 727000000402-04
29
N N-OUT
N
G FI GND
L L-OUT
GND
L
3
N
L
CN100
K2
CN500
DC-Fan1
N
GND
12V
B
A
BLU N
RED L
L N
L
N
Y/G
1
N
3
01
5
L 7
CN501
N
P
2 4 6 8
S.HPD120C.1
DC-Fan2
N
L
L N 1 2 W V U
CN400
CN502
N
N
K2
4V
TO POWER TO PUMP FM
SUPPLY
K2
4V
RED BLK WHT
L
220-240V~/50Hz AC-N1 U V W
3
4
OUT5
OUT4
OUT3
OUT2
NO. Describe V
AT Ambient Temperature RLY1 U W
CN2 3
COMP Compressor COMP
CT
EEV
Coil Temperature
Electronic Expansion valve PC1004
ET Exhaust Temperature ET CT IT 3 FS
EEV
FM Fan Motor CN9 CN8

5
FS Flow Switch t t t
50K
5K
5K
HP High pressure protection 6
3 6
IT Inlet Water Temperature CN11
K2 Realy of Pump
GND 0~10V-OUT
PWM-OUT
PWM-IN
A13 A12 A10 A8 A6 A4 A2

+12V
LP Low Pressure Protection CN13

3 4 5 6
OT Outlet Water Temperature
WHT 485A+
GND
GND
GND
YEL 485B-
BLK GND
RED 12V
OHP Overheat Protection A11 A9 A7 A5 A3 A1
HP
HP
OHP
OHP
SUT Suction Temperature
4V 4 Way Valve t t t Controller
Field Wiring Remote HP OHP
6.8K
5K
5K
5K
220VAC-240VAC ON/OFF
Factory Wiring
Low Voltage AT OT SUT LP
Thermotec Neo 24kW CODE：727000000989-00
30
5. MAINTENANCE AND INSPECTION
Check the water supply device and the release often. You should avoid the condition of no
water or air entering into system, as this will influence unit's performance and reliability.
You should clear the pool/spa filter regularly to avoid damage to the unit as a result of the
dirty of clogged filter.
The area around the unit should be dry, clean and well ventilated. Clean the side heating
exchanger regularly to maintain good heat exchange as conserve energy .
The operation pressure of the refrigerant system should only be serviced by a certified
technician .
Check the power supply and cable connection often,.Should the unit begin to operate
abnormally, switch it off and contact the qualified technician.
Discharge all water in the water pump and water system ,so that freezing of the water in the
pump or water system does not occur. You should discharge the water at the bottom of
water pump if the unit will not be used for an extended period of time. You should check the
unit thoroughly and fill the system with water fully before using it for the first time after a
Checks to the area

Prior to beginning work on systems containing flammable refrigerants, safety checks are
necessary to ensure that the risk of ignition is minimised. For repair to the refrigerating
system, the following precautions shall be complied with prior to conducting work on the
system. prolonged period of no usage.
Work procedure
Work shall be undertaken under a controlled procedure so as to minimise the risk of a
flammable gas or vapour being present while the work is being performed.
Work procedure
Work shall be undertaken under a controlled procedure so as to minimise the risk of a
flammable gas or vapour being present while the work is being performed.
General work area
All maintenance staff and others working in the local area shall be instructed on the
nature of work being carried out. Work in confined spaces shall be avoided. The area
around the workspace shall be sectioned off. Ensure that the conditions within the area
have been made safe by control of flammable material.
General work area
All maintenance staff and others working in the local area shall be instructed on the
nature of work being carried out. Work in confined spaces shall be avoided. The area
around the workspace shall be sectioned off. Ensure that the conditions within the area
have been made safe by control of flammable material.
Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during
work, to ensure the technician is aware of potentially flammable atmospheres. Ensure
that the leak detection equipment being used is suitable for use with flammable
refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe.
Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any
associated parts, appropriate fire extinguishing equipment shall be
available to hand. Have a dry powder or CO2 fire extinguisher adjacent
31
No ignition sources
No person carrying out work in relation to a refrigeration system which involves exposing
any pipe work that contains or has contained flammable refrigerant shall use any sources
of ignition in such a manner that it may lead to the risk of fire or explosion. All possible
ignition sources, including cigarette smoking, should be kept sufficiently far away from the
site of installation, repairing, removing and disposal, during which flammable refrigerant
can possibly be released to the surrounding space. Prior to work taking place, the area
around the equipment is to be surveyed to make sure that there are no flammable hazards
Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into
the system or conducting any hot work. A degree of ventilation shall continue during the
period that the work is carried out. The ventilation should safely disperse any released
refrigerant and preferably expel it externally into the atmosphere. prolonged period of no
usage.
Checks to the area

Prior to beginning work on systems containing flammable refrigerants, safety checks are
necessary to ensure that the risk of ignition is minimised. For repair to the refrigerating
system, the following precautions shall be complied with prior to conducting work on the
system. prolonged period of no usage.
Checks to the refrigeration equipment

Where electrical components are being changed, they shall be fit for the purpose and to
the correct specification. At all times the manufacturer's maintenance and service
guidelines shall be followed. If in doubt consult the manufacturer's technical department
for assistance.
The following checks shall be applied to installations using flammable refrigerants:
The charge size is in accordance with the room size within which the refrigerant
containing parts are installed;
The ventilation machinery and outlets are operating adequately and are not obstructed;
If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for
the presence of refrigerant;
Marking to the equipment continues to be visible and legible. Markings and signs that are
illegible shall be corrected;
Refrigeration pipe or components are installed in a position where they are unlikely to be
exposed to any substance which may corrode refrigerant containing components, unless
the components are constructed of materials which are inherently resistant to being
corroded or are suitably protected against being so corroded.
Checks to electrical devices

Repair and maintenance to electrical components shall include initial safety checks and
component inspection procedures. If a fault exists that could compromise safety, then no
electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the
fault cannot be corrected immediately but it is necessary to continue operation, an
adequate temporary solution shall be used. This shall be reported to the owner of the
equipment so all parties are advised.
Initial safety checks shall include:
. That capacitors are discharged: this shall be done in a safe manner to avoid possibility
of sparking;
. That there no live electrical components and wiring are exposed while charging,
recovering or purging the system;
. That there is continuity of earth bonding.
32
Repairs to sealed components

١) During repairs to sealed components, all electrical supplies shall be disconnected from
the equipment being worked upon prior to any removal of sealed covers, etc. If it
isabsolutely necessary to have an electrical supply to equipment during servicing, then a
permanently operating form of leak detection shall be located at the most critical point to
warn of a potentially hazardous situation.
٢) Particular attention shall be paid to the following to ensure that by working on electrical
components, the casing is not altered in such a way that the level of protection is
affected. This shall include damage to cables, excessive number of connections,
terminals not made to original specification, damage to seals, incorrect fitting of glands,
etc.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve
the purpose of preventing the ingress of flammable atmospheres. Replacement parts
shall be in accordance with the manufacturer's specifications.
NOTE: The use of silicon sealant may inhibit the effectiveness of some types of leak
Repair to intrinsically safe components

Do not apply any permanent inductive or capacitance loads to the circuit without ensuring
that this will not exceed the permissible voltage and current permitted for the equipment
in use.
Intrinsically safe components are the only types that can be worked on while live in the
presence of a flammable atmosphere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts may
result in the ignition of refrigerant in the atmosphere from a leak.
Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration,
sharp edges or any other adverse environmental effects. The check shall also take into
account the effects of aging or continual vibration from sources such as compressors or
fans.
Detection of flammable refrigerants

Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks. A halide torch (or any other detector using a naked flame)
shall not be used.
Leak detection methods

The following leak detection methods are deemed acceptable for systems containing
flammable refrigerants.
Electronic leak detectors shall be used to detect flammable refrigerants, but the
sensitivity may not be adequate, or may need re-calibration. (Detection equipment shall
be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source
of ignition and is suitable for the refrigerant used. Leak detection equipment shall be set
at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant
employed and the appropriate percentage of gas (٢٥ % maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents
containing chlorine shall be avoided as the chlorine may react with the refrigerant and
corrode the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/ extinguished.
If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be
recovered from the system, or isolated (by means of shut off valves) in a part of the
system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through
the system both before and during the brazing process.
33
Removal and evacuation

When breaking into the refrigerant circuit to make repairs or for any other purpose
conventional procedures shall be used. However, it is important that best practice is
followed since flammability is a consideration. The following procedure shall be adhered
to:
. Remove refrigerant;
. Purge the circuit with inert gas;
. Evacuate;
. Purge again with inert gas;
. Open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. The system
shall be "flushed" with OFN to render the unit safe. This process may need to be repeated
several times. Compressed air or oxygen shall not be used for this task.
Flushing shall be achieved by breaking the vacuum in the system with OFN and
continuing to fill until the working pressure is achieved, then venting to atmosphere, and
finally pulling down to a vacuum. This process shall be repeated until no refrigerant is
within the system. When the final OFN charge is used, the system shall be vented down to
atmospheric pressure to enable work to take place. This operation is absolutely vital if
brazing operations on the pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not close to any ignition sources and there
Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of
refrigerant. The label shall be dated and signed. Ensure that there are labels on the
equipment stating the equipment contains flammable refrigerant.
Recovery
When removing refrigerant from a system, either for servicing or decommissioning, it is
recommended good practice that all refrigerants are removed safely.
When transferring refrigerant into cylinders, ensure that only appropriate refrigerant
recovery cylinders are employed. Ensure that the correct number of cylinders for holding
the total system charge is available. All cylinders to be used are designated for the
recovered refrigerant and labelled for that refrigerant (i.e. special cylinders for the recovery
of refrigerant). Cylinders shall be complete with pressure relief valve and associated shut-
off valves in good working order. Empty recovery cylinders are evacuated and, if possible,
cooled before recovery occurs.
The recovery equipment shall be in good working order with a set of instructions
concerning the equipment that is at hand and shall be suitable for the recovery of
flammable refrigerants. In addition, a set of calibrated weighing scales shall be available
and in good working order. Hoses shall be complete with leak-free disconnect couplings
and in good condition. Before using the recovery machine, check that it is in satisfactory
working order, has been properly maintained and that any associated electrical
components are sealed to prevent ignition in the event of a refrigerant release. Consult
manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct
recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants
in recovery units and especially not in cylinders.
If compressors or compressor oils are to be removed, ensure that they have been
evacuated to an acceptable level to make certain that flammable refrigerant does not
remain within the lubricant. The evacuation process shall be carried out prior to returning
the compressor to the suppliers. Only electric heating to the compressor body shall be
employed to accelerate this process. When oil is drained from a system, it shall be carried
out safely.
34
Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar
with the equipment and all its detail. It is recommended good practice that all refrigerants
are recovered safely. Prior to the task being carried out, an oil and refrigerant sample
shall be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is
essential that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
. Mechanical handling equipment is available, if required, for handling refrigerant
cylinders;
. All personal protective equipment is available and being used correctly;
. The recovery process is supervised at all times by a competent person;
. Recovery equipment and cylinders conform to the appropriate standards.
d) Pump down refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from
various parts of the system.
f) Make sure that cylinder is situated on the scales before recovery takes place.
g) Start the recovery machine and operate in accordance with manufacturer's
instructions.
h) Do not overfill cylinders. (No more than ٨٠ % volume liquid charge).
i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j) When the cylinders have been filled correctly and the process completed, make sure
that the cylinders and the equipment are removed from site promptly and all isolation
valves on the equipment are closed off.
Charging procedures
In addition to conventional charging procedures, the following requirements shall be
followed.
¨ Ensure that contamination of different refrigerants does not occur when using charging
equipment. Hoses or lines shall be as short as possible to minimise the amount of
refrigerant contained in them.
¨ Cylinders shall be kept upright.
¨ Ensure that the refrigeration system is earthed prior to charging the system with
refrigerant.
¨ Label the system when charging is complete (if not already).
¨ Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system it shall be pressure tested with OFN. The system shall be
The safety wire model is 5*20_5A/250VAC,And must meet the explosion-proof

requirements
35
6.APPENDIX
6.1 Cable specification

(1) Single phase unit
Nameplate
maximum Phase line Earth line MCB Creepage protector Signal line
current
No more
than 10A 2 1.5mm2 1.5mm2 20A 30mA less than 0.1 sec
10~16A 2 2.5mm2 2.5mm2 32A 30mA less than 0.1 sec
16~25A 2 4mm2 4mm2 40A 30mA less than 0.1 sec
25 ~32A 2 6mm2 6 mm2 40A 30mA less than 0.1 sec
32 ~40A 2 10mm2 10mm2 63A 30mA less than 0.1 sec
40 ~63A 2 16mm2 16mm2 80A 30mA less than 0.1 sec n 0.5mm2
63~75A 2 25mm2 25 mm2 100A 30mA less than 0.1 sec
(2) Three phase unit

Nameplate
maximum Phase line Earth line MCB Creepage protector Signal line
current
No more
than 10A 3 1.5mm2 1.5mm2 20A 30mA less than 0.1 sec
10~16A 3 2.5mm2 2.5mm2 32A 30mA less than 0.1 sec
25 ~32A 3 6mm2 6 mm2 40A 30mA less than 0.1 sec
32 ~40A 3 10mm2 10mm2 63A 30mA less than 0.1 sec
40 ~63A 3 16mm2 16mm2 80A 30mA less than 0.1 sec n 0.5mm2
When the unit will be installed at outdoor, please use the cable which can against UV.
36
6.APPENDIX
6.2 Comparison table of refrigerant saturation temperature
Pressure
0 0.3 0.5 0.8 1 1.3 1.5 1.8 2 2.3
(MPa )
Temperature
-51.3 -20 -9 4 11 19 24 31 35 39
(R410A)( )
Temperature
-52.5 -20 -9 3.5 10 18 23 29.5 33.3 38.7
(R32)( )
Pressure
2.5 2.8 3 3.3 3.5 3.8 4 4.5 5 5.5
(MPa )
Temperature
43 47 51 55 57 61 64 70 74 80
(R410A)( )
Temperature
(R32)( ) 42 46.5 49.5 53.5 56 60 62 67.5 72.5 77.4
37
6. APPENDIX
6.3 Explosive view of the unit
Model and code: Thermotec Neo 5.4kW/7kW
1 Complete
machine
26 1 2 3 4
structure
explosion
diagram
A
25
5
9
24 10
23 22 21 20 19 18 17 16 15 14 13 12 11
Electrical
2 control A
structure
27 28
explosion
diagram
29
34 30
31
33 32
38
6.APPENDIX
No. Code Name Speciﬁcations Qty

1 80716042 Fan cavity roof Galvanized sheet 1
2 80901463 Top cover ABS 1
3 80716035 Fan motor bracket Galvanized sheet 1
4 80716043 Electric box cover Galvanized sheet 1
5 80100140 Compressor FTz-SN150AXBA 1
6 72300106 Titanium heat exchanger Φ9.52×4m Φ110 1
7 80719465 Right side panel Galvanized sheet 1
8 32009-220029 Junction box ABS 1
9 81900044 Pressure gauge 0-55Kg/cm2 1
10 20000-360157 Low Pressure switch 0.30MPa/0.15MPa ±0.05 1
11 20000-140150 Needle valve 40 mm 1/2 interface 1
12 2001-3605 High Pressure switch 3.2MPa/4.4MPa ±0.15 1
13 304030-00000002 Tee-joints Φ9.52-2×Φ6.35(T)×1.0 1
14 2000-1460 Tee-joints Φ6.5-2×Φ6.5(T)×0.75 T2M 2
15 20000-140484 4-way-valve DSF-9-R410A 1
16 20000-140066 Change direct connection Φ9.52(o)-Φ2.9(i)×0.75 T2M 2
17 20000-140178 Filter Φ9.7-Φ9.7(Φ19) T2M 2
18 82500020 Reactor EL165FN 1
19 80720690 Chassis Galvanized sheet 1
20 80200018 Fan motor ZWS40-E51 1
21 72200452 Wire controller 82300318+82400426 1
22 809000000081 Front panel ABS 1
23 301030-00000006 Fan blade Φ405×134-Φ8(7)×3 1
24 80900375 Fan protection net Φ460 ABS+30%GF black 1
25 80601560 Fin heat exchanger 580×200×550×Φ7×1 1.5 1
26 80719466 Back side panel Galvanized sheet 1
27 2000-3909 2-position terminal block RS9211( 450V~4MM2) 1
28 20000-360297 Relay HATF903AS30AC220 AC220V 30A 1
29 4000-3901 5-position Terminal RS9101C-5(450V~ 4mm2 ) 1
30 20000-390047 Terminal block D-MSB 1.5-F 1
31 20000-390046 Terminals MSB 2.5-M 1
32 20000-390049 Terminals MSB 2.5-F 1
33 72200484 Inverter drive board 82300379+82400470 1
34 80716038 Electrical box Galvanized sheet 1
39
6.APPENDIX
Model and code: Thermotec Neo 9kW
1 Complete
machine
26 1 2 3 4
structure
explosion
diagram
A
25
5
9
24 10
23 22 21 20 19 18 17 16 15 14 13 12 11
Electrical
2 control A
structure
27 28
explosion
diagram
29
34 30
31
33 32
40
6.APPENDIX

13 304030-00000002 Tee-joints Φ9.52-2×Φ6.35(T)×1.0 1
14 2000-1460 Tee-joints Φ6.5-2×Φ6.5(T)×0.75 T2M 2
15 20000-140484 4-way-valve DSF-9-R410A 1
17 20000-140178 Filter Φ9.7-Φ9.7(Φ19) T2M 2
18 82500020 Reactor EL165FN 1
20 80200018 Fan motor ZWS40-E51 1
21 72200452 Wire controller 82300318+82400426 1
22 809000000081 Front panel ABS 1
23 301030-00000006 Fan blade Φ405×134-Φ8(7)×3 1
25 80601563 Fin heat exchanger 580×200×550×Φ7×1.5 1.8 1
31 20000-390046 Terminals MSB 2.5-M 1
32 20000-390049 Terminals MSB 2.5-F 1
41
6.APPENDIX
Model and code: Thermotec Neo 11.5k W
1 Complete
machine
26 1 2 3 4
structure
explosion
diagram
A
25
5
9
24 10
23 22 21 20 19 18 17 16 15 14 13 12 11
Electrical
2 control A
structure
27 28
explosion
diagram
29
34 30
31
33 32
42
6.APPENDIX

13 304030-00000002 Tee-joints Φ9.52-2×Φ6.35(T)×1.0 1
14 2000-1460 Tee-joints Φ6.5-2×Φ6.5(T)×0.75 T2M 2
15 20000-140484 4-way-valve DSF-9-R410A 1
17 20000-140178 Filter Φ9.7-Φ9.7(Φ19) T2M 2
18 82500020 Reactor EL165FN 1
20 80200018 Fan motor ZWS40-E51 1
21 72200452 Wire controller 82300318+82400426 1
22 809000000081 Front panel ABS 1
23 301030-00000006 Fan blade Φ405×134-Φ8(7)×3 1
31 20000-390046 Terminals MSB 2.5-M 1
32 20000-390049 Terminals MSB 2.5-F 1
43
6.APPENDIX
Model and code: Thermotec Neo 13.2kW
1 Complete
machine
25 1 2 3 4
structure
explosion
diagram
A
24
5
9
23 10
22 21 20 19 18 17 16 15 14 13 12 11
Electrical
2 control A
structure
26 27
explosion
diagram
28
33 29
30
32 31
44
6.APPENDIX

13 304030-00000002 Tee-joints Φ9.52-2×Φ6.35(T)×1.0 1
14 2000-1460 Tee-joints Φ6.5-2×Φ6.5(T)×0.75 T2M 2
15 20000-140484 4-way-valve DSF-9-R410A 1
16 2000-1494 Filter Φ9.7-Φ9.7(Φ19) T2M 2
17 82500020 Reactor EL165FN 1
19 80200018 Fan motor ZWS40-E51 1
20 72200452 Wire controller 82300318+82400426 1
21 809000000214 Front panel ABS 1
22 301030-00000006 Fan blade Φ405×134-Φ8(7)×3 1
30 20000-390046 Terminals MSB 2.5-M 1
31 20000-390049 Terminals MSB 2.5-F 1
45
6.APPENDIX
Model and code: Thermotec Neo 15.5kW/18.4kW
1 Complete
machine
25 1 2 3 4
structure
explosion
diagram
A
24
5
23 10
22 21 20 19 18 17 16 15 14 13 12 11
Electrical
2 control A
structure
26 27
explosion
diagram
28
33 29
30
32 31
46
6.APPENDIX

2 301090-20080006 Top cover ABS 1
5 80100139 Compressor FTz-SB238ANAA 1
13 304030-00000002 Tee-joints Φ9.52-2×Φ6.35(T)×1.0 1
14 2000-1460 Tee-joints Φ6.5-2×Φ6.5(T)×0.75 T2M 2
15 2004-1437 4-way-valve DSF-11E-1030 1
16 2000-1499 Filter Φ9.7-Φ3.8(Φ19) T2Y2 2
17 82500021 Reactor EL205FN 1
19 20000-330132 Fan motor ZWS75-A 1
20 72200452 Wire controller 82300318+82400426 1
21 809000000082 Front panel ABS 1
22 20000-270004 Fan blade Z500-145 1
23 20000-220369 Fan protection net ABS black Φ500 1
24 80601564 Fin heat exchanger 680×290×700×Φ7×1.5 2 1
30 20000-390046 Terminals MSB 2.5-M 1
31 20000-390049 Terminals MSB 2.5-F 1
47
6.APPENDIX
Model and code: (Thermotec Neo 24kW)
1 Complete
machine
24 1 2 3 4
structure
explosion
diagram
A
23
5
22 10
21 20 19 18 17 16 15 14 13 12 11
Electrical
2 control A
structure
25 26 27
explosion
diagram
28
36 29
30
31
35 34 33 32
48
6.APPENDIX
1 80713855 Fan cavity roof Black gloss 9005 1
3 80712877 Fan motor bracket Black gloss 9005 1
4 80713852 Electric box cover Black gloss 9005 1
5 80100069 Compressor 9VD330XAB21 1
6 72300134 Titanium heat exchanger Φ16×7.3m+Φ12.7×4.7m Φ160 1
7 80702051 Right side panel Light gray 7012 1
13 304030-00000002 Tee-joints Φ9.52-2×Φ6.35(T)×1.0 1
14 2000-1460 Tee-joints Φ6.5-2×Φ6.5(T)×0.75 T2M 3
15 2004-1437 4-way-valve DSF-11E-1030 1
16 2004-1444 Filter Φ9.7-Φ9.7（Φ28）T2Y2 2
17 80716981 Chassis Light gray 7012 1
18 20000-330309 Fan motor ZWS150-F2 1
19 72200452 Wire controller 82300318+82400426 1
20 809000000215 Front panel ABS 1
21 80300078 Fan blade Φ551×160-Φ12(10)×4 1
22 20000-220338 Fan protection net ABS black Φ560 1
23 80601367 Fin heat exchanger 714×353×800×Φ7×2.5 2.0 1
24 80701856 Back side panel Light gray 7012 1
25 82300341 Inverter drive board S.HPD120C.1 1
26 80713856 Lining plate Galvanized sheet 1
27 72200463 PC1004-G board 82300317+82400442 1
30 20000-390046 Terminals MSB 2.5-M 1
31 20000-390048 Terminals MSDB 2.5-M 1
32 20000-390049 Terminals MSB 2.5-F 1
35 82300342 EMC Filter S.EMC.HPD120C.1 1
36 80712873 Electrical box Black gloss 9005 1
49
Contact details
HeatPumps4Pools Ltd
Unit 3 Soverign Business Park
Cranes Farm Road
Basildon
Essex
SS14 3JD
United Kingdom
Tel +44 1268 206560
www.HeatPumps4Pools.com
[email protected]
Code£20220119-0003

Thermotec Neo Inverter User Manual

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THERMOTEC NEO

4.9 Fault interface 21

4.10 Parameter list and breakdown table 22

4.11 Interface drawing 24

5. Maintenance and Inspection 31

6.1 Cable specification 36

6.2 Comparison table of refrigerant saturation temperature 37

6.3 Explosive view of the unit 38

Do not use means to accelerate the defrosting process or to clean,

The appliance shall be stored in a room without continuously

Do not pierce or burn.

Be aware that refrigerants may not contain an odour,

The appliance shall be installed in accordance with national wiring regulations.

Before obtaining access to terminals, all supply circuits must be disconnected.

Do not pierce or burn

Transport of equipment containing flammable refrigerants

UNIT Thermotec Neo 5.4kW Thermotec Neo 7kW

Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26

UNIT Thermotec Neo 9kW Thermotec Neo 11.5kW

Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26

2.1 Performance data of Swimming Pool Heat Pump Unit

UNIT Thermotec Neo 13.2kW Thermotec Neo 15.5kW

Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26

2.1 Performance data of Swimming Pool Heat Pump Unit

UNIT Thermotec Neo 18.4kW Thermotec Neo 24kW

Heating: Outdoor air temp: 27 /24.3 , Inlet water temp:26

Model: Thermotec Neo 15.5kW/18.4kW unit:mm

453 Water inlet

Chlorinator cell Water outlet Valve

1. Fresh Air - 2. Electricity - 3. Pool filter piping

3.3 How Close To Your Pool?

Disconnect - A disconnect means (circuit breaker , fused or un-fused switch) should be

3.6 Initial startup of the Unit

2.Key and icon function instruction

Key symbols Designation Function

Under the heating mode or heating mode under the

Mode key It is used to switch the unit mode, temperature setting,

Up key It is used to page up, and increase variable value.

Down key It is used to page down, and decrease variable value.

Fan symbol It will display when fan is started.

Fault symbol In case of unit fault, it is on.

Setting symbol When the parameter is adjustable, it is on

Flow symbol When main display area displays flow, it is on.

Keep long press of " "for 0.5 s

When there is no operation

When there is no operation

Short press" " for to switch the

Cooling mode Heating mode

After completing the defrosting, the unit will be

Short press " " or " " for entering

Keep long press of

Keeps clock key System time setting

Short press " " or Short press " "

Short press " "

3.System time setting

Short press " " for

Short press" " or

Short press " " Short press " "

Short press " " Short press " "