Gears Mechanism

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GEARS

Definition:
Gears are toothed, mechanical transmission elements used to
transfer motion and power between machine components.

TYPES:
Spur Gears:
The most common type of gears employed, spur gears are
constructed with straight teeth cut or inserted parallel to the
gear’s shaft on a circular (i.e., cylindrical) gear body. In mated
pairs, these gears employ the parallel axes configuration to
transmit motion and power. Depending on the application,
they can be mated with another spur gear, an internal gear
(such as in a planetary gear system), or a gear rack (such as in
a rack and pinion gear pair).
Helical Gears:
Similar to spur gears, helical gears typically employ the
parallel axes configuration with mated gear pairs, but, if
aligned properly, they can also be used to drive non-parallel,
non-intersecting shafts. However, unlike spur gears, these
gears are constructed with teeth which twist around the
cylindrical gear body at an angle to the gear face. Helical
gears are produced with right-hand and left-hand angled teeth
with each gear pair comprised of a right-hand and left-hand
gear of the same helix angle.

Bevel Gears:
Bevel gears are cone-shaped gears with teeth placed along the
conical surface. These gears are used to transmit motion and
power between intersecting shafts in applications which
require changes to the axis of rotation. Typically, bevel gears
are employed for shaft configurations placed at 90-degree
angles, but configurations with lesser or greater angles are
also manageable.

Worm Gears:
Worm gear pairs are comprised of a worm wheel—typically a
cylindrical gear—paired with a worm—i.e., a screw-shaped
gear. These gears are used to transmit motion and power
between non-parallel, non-intersecting shafts. They offer large
gear ratios and capabilities for substantial speed reduction
while maintaining quiet and smooth operation.
Rack and Pinion Gears:
Rack and pinion gears are a pair of gears comprised of a gear
rack and a cylindrical gear referred to as the pinion. The gear
rack can be considered as a gear of infinite radius (i.e., a flat
bar) and is constructed with straight teeth cut or inserted on
the bar’s surface. Depending on the type of pinion gear with
which it is mated, the gear rack’s teeth are either parallel
(when mated with spur gears) or angled (when mated with
helical gears). For either of these rack designs, rotational
motion can be converted into linear motion or linear motion
can be converted into rotational motion.

Power Transmission:
Gears are used to transfer motion and torque between machine
components in mechanical devices. Depending on the design
and construction of the gear pair employed, gears can change
the direction of movement and/or increase the output speed or
torque. Power transmission gearboxes are devices for the
transmission or translation of movement. In industry
gearboxes are used to transform the speeds and torques
produced by the prime mover in order that they are
appropriate to the machine which is to be driven.
Applications:
Gears are devices used throughout industry for a variety of
mechanical machines and systems. Several types of gears are
available and employed in a wide range of residential,
commercial, and industrial applications, including:
 Aircrafts
 Automobiles
 Clocks
 Marine systems
 Material handling equipment
 Measuring instrumentation
 Power plants
 Pumps

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