Karthik and Team FAST DC
Karthik and Team FAST DC
Karthik and Team FAST DC
1. INTRODUCTION
• Today most of the EV’s can be charged at 50KW and 400V following
the fast-charging standards and are designed to with stand higher charging
power.
• It is a two-stage power conversion system.
• Converts three phase AC to DC pulse DC to DC.
• The front-end circuit consist of three phase two level voltage source
rectifier which has low complexity, low cost and proper voltage
conversion rate.
• PWM will cancels out the high frequency harmonics in both voltage
and current.
The front-end back-end circuits are connected through a DC link
employing capacitor with low energy storage capability this makes the
operation of both circuits highly coupled to each other. .
1.3.0 INTRODUCTION
The electric vehicle (EV) charging market is very dynamic. Companies and
institutes involved in the research and development of this area are devoted to
considerably reduce the EV charging times to be close to the ones spent by
users in gasstations filling the fuel of the internal combustion engines vehicles
(ICEVs). Today most EVs can be charged at 50 kW and 400 V following the
fast-charging standards “CCS - up to 80kW” and “CHAde MO – approx.
50kW”. In fact, there is a great potential for the use of photovoltaic (PV)
energy generation as available surfaces in the roofs of the EV charging station
and the nearby buildings can be greater than 1000 m2 . Both batteries and PV
systems can also be integrated into the charger itself as proposed.
A suitable bidirectional PEBB circuit is shown for a high power DC- type EV
charger with connection to a MV grid through a 50/60 Hz transformer.
Advantageously, the battery charger can be fully assembled with half-bridge
power modules, which has a large number of manufacturers with several
current ratings and blocking voltage available.
By close inspection of the circuit depicted in Fig. 1, one can identify a well-
known two-stage power conversion system, i.e. a three-phase AC-DC
converter + a DCDC circuit. The back-end circuit works as a three-channel
PWM interleaved DC-DC buck-type converter. Note that with proper voltage
conversion rate between the AC grid and EV battery the current stress across
the front- and back-end circuits can be similar, which will bring a
manufacturing advantage
. In this paper, the front- and back-end circuits are intentionally connected
through a DC link employing capacitors with low energy storage capability,
e.g., electrolytic capacitor less DC-link. This makes the operation of both
circuits highly coupled to each other. The DC-link or voltage across the
terminals p and n (or upon) in Fig. 1 will follow the rectified envelop of the AC
capacitors line-to-line voltages, similarly to what is achieved by a basic three-
phase diode-bridge rectifier.
Fig 1.3.1 EV charger concept with back-end power conversion based on the
PWM interleaved Buck- converter and front-end circuit based on the two-level
bidirectional six-switch voltage source rectifier. Note that the systems are
connected to each other .
This operation was previously reported and it yield to the best switching loss
reduction in converter ensures constant power operation. VIENNA-type and a
DELTA-SWITCH-type This paper is organized as follows. The explanation of
the structural characteristics of the presented DC-type EV charger, suitable
modulation strategy featuring low switching losses and feedback control
method, guaranteeing high-power-factor operation, are presented in Section II
and III.
In Section IV, the analytical equations for calculating the power
semiconductors and regarding the achievable efficiency when considering the
fast charging of a 30 kWh Nissan Leaf vehicle from state-of-charging (SoC) 0
% to 90 %.
History
Power electronics started with the development of the mercury arc rectifier.
Invented by Peter Cooper Hewittin 1902, it was used to convert alternating
current (AC) into direct current (DC).
From the 1920s on, research continued on applying thyratron sand grid
controlled mercury arc valves to power transmission. Uno Lamm developed a
valve with grading electrodes making mercury valves usable for high voltage
direct current transmission. In 1933 selenium rectifiers were invented.
In 1957 the bipolar point-contact transistor was invented by Walter H. Brattain
and John Bardeen under the direction of William Shock ley at Bell Telephone
Laboratory. In 1958 Shockley's invention of the bipolar junction transistor
improved the stability and performance of transistors, and reduced costs. By
the 1950s,semiconductor became available and started replacing vacuum
tubes. In 1956 the Silicon Controlled Rectifier(SCR) was introduced by
General Electric, greatly increasing the range of power electronic application.
Power handling and dissipation of devices is also a critical factor in design.
Power electronic devices may have to dissipate tens or hundreds of watts of
waste heat, even switching as efficiently as possible between conducting and
non-conducting states. In the switching mode, the power controlled is much
larger than the power dissipated in the switch. carbide have an advantage over
straight silicon in this respect, and germanium, once the main-stay of solid-
state electronics is now little used due to its un favour able high temperature
properties.
Semiconductor devices exist with ratings up to a few kilovolts in a single
device. Where every high voltage must be controlled, multiple devices must
be used in series, with networks to equalize voltage across all devices. Again,
switching speed is a critical factor since the slowest -switching device will
have to withstand a disproportionate share of the overall voltage. Mercury
valves were once available with ratings to 100 kV in a single unit, simplifying
their application in HVDC systems.
vΔ, S+ is on, and when vc is less than vΔ, S- is on. When the AC output is at
frequency fc with its amplitude at vc, and the triangular carrier signal is at
frequency fΔ with its amplitude at vΔ, the PWM becomes a special sinusoidal
case of the carrier based PWM. This case is dubbed sinusoidal pulse width
modulation (SPWM).For this, the modulation index, or amplitude-modulation
ratio, is defined as ma = vc / v∆.
Hybrid matrix converters are relatively new for AC/AC converters. These
converters combine the AC/DC/AC design with the matrix converter design.
Two sub- categories exist from the hybrid converters, named hybrid direct
matrix converter (HDMC) and hybrid indirect matrix converter (HIMC).
HDMC convert the voltage and current in one stage, while the HIMC utilizes
separate stages, like the AC/DC/AC converter, but without the use of an
intermediate storage element.
AC Voltage Controller: Lighting Control; Domestic and Industrial Heating;
Speed Control of Fan, Pump or Hoist Drives, Soft Starting of Induction
Motors, Static AC Switches (Temperature Control, Transformer Tap
Changing, etc.)
Matrix Converter: Currently the application of matrix converters are limited
due to non- availability of bilateral monolithic switches capable of operating
at high frequency, complex control law implementation, commutation and
other reasons. With these developments, matrix converters could replace cycle
converters in many areas. DC Link:.
Simulations of power electronic systems
This is fed back through an outer loop and subtracted from actual current
signals to create current signals for an inner loop to the inverter. These signals
then cause the inverter to generate output currents that compensate for the
harmonic content. This configuration requires no real power consumption, as
it is fully fed by the line; the DC link is simply a capacitor that is kept at a
constant voltage by the control system. In this configuration, output currents
are in phase with line voltages to produce a unity power factor. inverter is fed
through a low pass filter to the load. High power quality and independence
from disturbances is achieved.
Power electronic devices are utilized in these systems to convert the generated
ac voltages into high -voltage direct current (HVDC). The HVDC power can
be more easily converted into three phase power that is coherent with the
power associated to the existing power grid. Through these devices, the power
systems optimum torque is obtained either through a gearbox or direct drive
technologies that can reduce the size of the power electronics device. Electric
power can be generated through photovoltaic cells by using power electronic
devices. The produced power is usually then transformed by inverters.
Inverters are divided into three different types: central, module- integrated and
string. Central converters can be connected either in parallel or in series on the
DC side of the system. Traditional electromechanical systems, such as
capacitor banks or voltage regulators at substations, can take minutes to adjust
voltage and can be distant from the solar installations where the problems
originate. If voltage on a neighbourhood circuit goes too high, it can endanger
utility crews and cause damage to both utility and customer equipment.
Further, spiking demand for grid power. Smart grid- based regulators are more
controllable than far more numerous consumer devices.
The HVDC converter cannot feed power into a passive system. With some
other types of semiconductor device such as the insulated-gate bipolar
transistor(IGBT), both turn on and turn-off can be controlled, giving a second
degree of freedom. As a result, IGBTs can be used to make self- commutated
Two-level converter
To obtain a positive output voltage (+½ Ud) the top two IGBT valves are
turned on, to obtain a negative output voltage (-½ Ud) the bottom two
IGBT valves are turned on and to obtain zero output voltage the middle
two IGBT valves are turned on. In this latter state, the two clamping diode
valves complete the current path through the phase.
Upper valve:
Lower valve:
A typical MMC for an HVDC application contains around 300 sub modules
connected in series in each valve and is therefore equivalent to a 301-level
converter. Finally, because direct series-connection of IGBTs is not necessary, the
IGBT gate drives do not need to be as sophisticated as those for a 2-level
converter.
The MMC has two principal disadvantages. Firstly, the control is much
more complex than that of a 2-level converter. Balancing the voltages of each
Secondly, the sub module capacitors themselves are large and bulky. A MMC
is considerably larger than a comparable-rated 2-level converter, although this
may be offset by the saving in space from not requiring filters.
2. LITERATURE SURVEY
1. Dale Hall and Nic Lutsey (2017) have worked and explained on
“Emerging best practices for electric vehicle charging infrastructure”.
Electric vehicles offer great potential to dramatically reduce local air
pollution, greenhouse gas emissions and resulting climate change
impacts, and oil use from the transport sector. With electric vehicle
costs steadily falling, report provides a global assessment of charging
infrastructure deployment practices, challenges, and emerging best
practices in major electric vehicle markets, with an emphasis on public
charging facilities. Although most early adopters charge their vehicles
at home, public charging is an important part of the electric vehicle
ecosystem. We analyze public charging infrastructure in the top electric
vehicle markets globally, including a statistical analysis of the
relationship between public charging and electric vehicle uptake. Our
analysis is at the metropolitan-area level to better discern local
infrastructure variation, practices, and circumstances.
3. PROJECT DESIGN
Fig 3.1: EV charger concept with back-end power conversion based on the
PWM interleaved
Buck-converter and front-end circuit based on the two-level
bidirectional six-switch voltage source rectifier.
INTRODUCTION
Simulink is a software package for modeling, simulating, and
analyzing dynamical systems. Using scopes and other display
blocks, we can see the simulation results while the simulation
is running. In addition, we can change parameters and
immediately see what happens, for "what if" exploration.
BLOCK DIAGRAM
1) A set of inputs,
2) A set of states, and
3) A set of outputs.
library that contain the block, the purpose of the block SIMULINK
BLOCK LIBRARIES
Simulink organizes its blocks into block libraries according to their behaviour.
1) The Sources library contains blocks that generate signals.
2) The Sinks library contains blocks that display or write block output.
3) The Discrete library contains blocks that describe discrete-time components.
4) The Continuous library contains blocks that describe linear functions.
5) The Math library contains blocks that describe general mathematics functions.
6) The Functions & Tables library contains blocks that describe general
functions and table look-up operations.
SUB SYSTEMS
Simulink allows to model a complex system as a set of
interconnected subsystems each of which is represented by a block
diagram. We can embed subsystems with subsystems to any depth to
create hierarchical models. We can create conditionally executed
subsystems that are executed only when a transition occurs on a
triggering or enabling input.
SOLVERS
4) Computes the time for the next time step. Simulink repeats steps 1
through 4 until the simulation stop time is reached.
Block Sorting Rules
Simulink uses the following basic update rules to sort the blocks:
Algorithm development
Data acquisition
Model, simulation, and prototyping
Data analysis, exploration, and visualization
Scientific and engineering graphics
This is the set of tools and facilities that help to use MATLAB
functions and files. Many of these tools are graphical user interfaces. It
includes the MATLAB desktop and Command Window, a command
history, an editor and debugger, and browsers for viewing help, the
workspace, files and the search path.
(d) Graphics
MATLAB has extensive facilities for displaying vectors and
matrices as graphs, as well as annotating and printing these graphs. It
includes high-level functions for two dimensional and three-
dimensional data visualization, image processing, animation, and
presentation graphics. It also includes low-level functions that allow to
fully customize the appearance of graphics as well as to build complete
graphical user interfaces on MATLAB applications.
(e) The MATLAB Application Program Interface (API)
This is a library that allows writing in C and FORTRAN programs
that interact with MATLAB. It includes facilities for calling routines
from MATLAB (dynamic linking), calling MATLAB as a
computational engine, and for reading and writing MAT-files.
(1) Scope
Display signals generated during a simulation. The Scope block
displays its input with respect to simulation time. The Scope block can
have multiple axes (one per port); all axes have a common time range
with independent y-axes. The Scope allows you to adjust the amount
of time and the range of input values displayed. You can move and
resize the Scope window and you can modify the Scope's parameter
values during the simulation
(4) Integrator
Library: Continuous
The integrator block outputs the integral of its input at the current
time step. The following equation represents the output of the block y
(5) Breaker
Library: Elements
(10) IGBT/Diode
4. PROJECT IMPLEMENTATION
4.1 RESULTS
5. PROJECT TESTING
REFERENCE
• Dale Hall and Nic Lutsey, “Emerging best practices for electric
vehicle charging infrastructure,” in Proc. of the international
council on clean transportation (ICCT), Oct. 2017.
• [20] Ahmet Masum Hava, “Carrier based pwm -vsi drives in the
over modulation region.” PhD thesis, 1998.