Operating and Service Manual

RO-MP-2 500x400
2000 v.1

PACKAGING TECHNOLOGY EN ISO 9001

70 100 M 745

EAM-MOSCA Corp.
RO-MP-2 1- 1
MAIN SHAFT ASSEMBLY
1620-0110-00 4/14/1997
RO-MP-2 5-2
MAIN SHAFT ASSEMBLY
1620-0110-00
Item Part Number: Description: Qty: Notes:
1 1620-0111-00 Cam Set Assembly Complete 1
10 1620-0110-10 Motor Bracket 1
12 1620-0110-12 Strap Track Cam 1
13 1620-0110-13 Sensor Flag 2
14 1620-0110-14 Hand Adjustment 1
15 1620-0110-15 Sensor Flag 1
16 1620-0110-16 Cam 1
19 2670-0110-19 Coupling 1
20 2670-0110-20 Coupling 1
21 0401-0110-11 Left Bearing Block 1
22 0401-0110-12 Right Bearing Block 1
23 NT 72 Washer 3
26 NT 176 Lock Washer 3
27 NT 74 Lock Washer 5
28 NT 1672 Lock Washer 4
29 NT 7 Snap Ring 2
31 NT 9 ** Bearing 2
32 NT 18 Socket Cap Screw 2
33 NT 76 Socket Cap Screw 5
34 NT 891 Set Screw 2
35 NT 1008 Set Screw 1
36 NT 259 Socket Cap Screw 4
37 NT 872 Set Screw 1
38 NT 475 Hex Screw 3
39 NT 2445 Woodruff Key 1
40 NT 36 Key 1
41 NT 80 Key 1
42 NT 999 Roll Pin 1
43 NT 2222 Lock Washer 2
44 NT 2129B02 Coupling Insert 1
47 ME 1882 Motor (over 600mm) 1
48 ME 2120 Motor (Up to 600mm) 1

RO-MP-2 5-3
CAM SHAFT ASSEMBLY
1620-0111-00 12/9/96
RO-MP-2 5-4
CAM SHAFT ASSEMBLY
1620-0111-00
Item Part Number: Description: Qty: Notes:
10 1620-0111-10 Shaft 1
11 1620-0111-11 Slide Plate Cam (Cam 27) 1 5-6mm Strap
12 1620-0111-12 Left Gripper Cam (Cam 28) 1
13 1620-0111-13 Knife Bar Cam (Cam 29) 1
17 0120-0111-03 Right Gripper Cam (Cam 21) 1
19 2902-010101-06 Heater Cam (Cam 38) 1
20 2101-2110-09 Spacer Bushing 1
25 NT 7 Retaining 2
27 NT 36 Key 1
29 NT 1582 Spacer 1
30 NT 1067 Spacer 1

RO-MP-2 5-5
UPPER SLIDE PLATE ASSEMBLY
1620-0120-00 4/7/97

RO-MP-2 5-6
UPPER SLIDE PLATE ASSEMBLY
1620-0120-00
Item Part Number: Description: Qty: Notes:
1 2125-0120-01 Strap Sensor Flag 1
2 2125-0120-02 Pin 1
7 0101-0121-01 Lower Slide Plate 1
8 0101-0120-01 ** Upper Slide Plate - Long 1
9 0401-0120-04 Shoulder Bolt 1
10 0401-0120-05 Washer 1
11 0101-0120-05 ** Bumper 1
21 NT 522 Du-Bushing 2
22 NT 663 ** Compression Spring 1
23 NT 891 Set Screw 1

RO-MP-2 5-7
SEALER: KNIFE-GRIPPER ASSEMBLY
0101-013000-16 8/15/1997

RO-MP-2 5-8
SEALER KNIFE-GRIPPER ASSEMBLY
0101-013000-16
Item Part Number: Description: Qty: Notes:
1 0101-013000-02 Knife Pressure Bar 1
2 0101-013000-03 ** Knife 1
3 0101-013000-08 ** Compression Spring 1
4 0101-013000-10 Spring Pin 1
5 0101-013000-20 Cam Roller Complete 1
15 NT 181 Roll Pin 1
16 NT 179 Socket Cap Screw 1

RO-MP-2 5-9
SEALER RIGHT GRIPPER ASSEMBLY
0101-0130-17 8/21/1997

RO-MP-2 5-10
SEALER RIGHT GRIPPER ASSEMBLY
0101-013000-17
Item Part Number: Description: Qty: Notes:
25 0101-013000-04 Right Gripper Bar 1
26 0101-013000-20 Cam Roller Complete 1
27 0101-013000-08 ** Compression Spring 1
28 0101-013000-10 Spring Pin 1
29 0101-013000-12 Spring Pin 1
31 NT 181 Roll Pin 1

RO-MP-2 5-11
SEALER LEFT GRIPPER ASSEMBLY
0401-0130-01 8/21/1997

RO-MP-2 5-12
SEALER LEFT GRIPPER ASSEMBLY
0401-0130-01
Item Part Number: Description: Qty: Notes:
2 0101-013000-01 Left Gripper Bar 1
3 0101-013000-10 Cam Roller Complete 1
4 0101-013000-08 ** Compression Spring 1
6 0101-013000-10 Spring Pin 1
8 NT 181 Roll Pin 1

RO-MP-2 5-13
SEALER KNIFE & GRIPPER BARS ASSEMBLY
1601-013000-16 3/5/1999

RO-MP-2 5-14
SEALER KNIFE & GRIPPER BARS ASSEMBLY
1601-013000-16
Item Part Number: Description: Qty: Notes:
1 0401-013000-01 Left Gripper Complete 1
11 0101-013000-16 Knife Pressure Bar Complete 1
24 0101-013000-17 Right Gripper Complete 1
34 0101-013000-13 Cover Plate 1
35 0101-013000-14 ** Tension Spring 1
61 NT 66 Lock Washer 4
62 NT 22 Socket Cap Screw 4
63 NT 567 ** Tension Spring 2

RO-MP-2 5-15
SEALER HOUSING ASSEMBLY
1620-0140-00 4/14/97
RO-MP-2 5-16
SEALER HOUSING ASSEMBLY
1620-0140-00
Item Part Number: Description: Qty: Notes:
10 1620-0140-10 Sealer Housing 1
11 1620-0140-11 Sensor Plate 1
12 1620-0140-12 Base Plate 1
13 1620-0140-13 Spacer Plate 1
18 2125-0100-10 Left Gib 1
19 2125-0100-11 Right Gib 1
20 2125-0100-13 Sensor Support Angle 1
21 2125-0100-14 Bumper Plate 1
23 0401-0100-01 Poly. Bumper 1
24 0401-0100-03 Nut Plate 1
25 0401-0100-04 Sensor Pin 1
26 0401-0100-05 ** Compression Spring 1
27 0401-0800-27 Pointer 1
35 NT 473 Socket Cap Screw 1
36 NT 523 Socket Cap Screw 1
37 NT 32 Washer 2
38 NT 74 Lock Washer 2
39 NT 61 Lock Washer 3
42 NT 995 Internal Snap Ring 2
43 NT 564 Internal Snap Ring 2
46 NT 874 Socket Cap Screw 4
47 NT 18 Socket Cap Screw 4
48 NT 171 Socket Cap Screw 6
49 NT 81 Socket Cap Screw 1
50 NT 141 Socket Cap Screw 1
51 NT 163 Socket Cap Screw 1
55 NT 502 Set Screw 1
58 NT 16 Hex Nut 1
60 NT 474 Nylock Nut 1
62 NT 454 Spacer 1
64 NT 111 Roll Pin 2
65 NT 233 Roll Pin 2
68 NT 1672 Lock Washer 6
70 NT 82 Washer 1
71 NT 1353 ** Bearing 2
74 ME 2247 ** Proximity Sensor 3
75 NT 533 Lock Washer 3
76 NT 870 Washer 2

RO-MP-2 5-17
HEATER ASSEMBLY - 24V. DC
0901-0160-00 5/22/96

NOTE: Screw (27) is welded on the

under side of mounting plate (4).

NOTE: Heater assembly does not

include Terminal Wire No. 41.

RO-MP-2 5-18
HEATER ASSEMBLY
0901-0160-00
Item Part Number: Description: Qty: Notes:
1 0901-0160-00 ** Heater Assembly 1
2 2601-0150-09 Heating Plate 1
3 0901-0160-01 Terminal Plate 1
4 2601-0150-03 Mounting Plate 1
5 2601-0150-04 Support Plate 1
6 2601-0150-06 Leaf Spring 1
20 NT 874 Socket Cap Screw 1
21 NT 450 Star Washer 1
22 NT 33 Hex Nut 6
24 NT 74 Lock Washer 1
25 NT 48 Hex Nut 2
26 NT 2132 VA Flat Head Screw 1
27 NT 2170 VA Flat Head Screw 1
28 NT 12 Washer 1
29 NT 774 Star Washer 2
30 NT 449 Socket Cap Screw 1
31 NT 32 Washer 1
32 NT 535 Nylock Nut 1
33 NT 1569 Hex Screw 1
34 NT 879 Socket Cap Screw 1
40 ME 193 Terminal Block 1
41 ME 1884A110 Terminal Wire 1
42 ME 1978 Ground Connector 1
43 ME 661 Wire Clamp 1

RO-MP-2 5-19
STRAP FEED PULL-BACK, TENSION ASSEMBLY
1699-016900-00 9/26/97
RO-MP-2 5-20
STRAP FEED PULL-BACK, TENSION ASSEMBLY
1699-016900-00 (5mm Strap)
Item Part Number: Description: Qty: Notes:
1 1620-016100-00 Brushless Motor with Adapter 1
10 1620-0160-10 Lower Strap Guide Cover 1 5-6mm Strap
11 1620-0160-11 Lower Strap Guide 1 5-6mm Strap
13 1620-0160-61 Upper Strap Guide Cover 1 5-6mm Strap
14 1620-0160-14 Gear 1 5-6mm Strap
16 1620-0160-16 Pilot Shaft 1
17 1620-0160-17 Feed Wheel 1 5-6mm Strap
18 1620-0160-18 Gear 1
20 1699-0165-69 ** Tension Roller 1 5-6mm Strap
21 1620-0160-21 Pivot 1
22 1620-0160-72 Roller Lever 1
24 1620-0160-77 Shaft for Roller Lever 1
25 1699-0161-10 Shaft 1
27 1620-0160-27 Clamp Bar 1
28 1620-0160-28 Solenoid Plate 1
29 1699-0163-29 Pressure Roller 1 5-6mm Strap
30 1699-0161-11 Spacer 1
31 1620-0160-31 Motor Support 1
44 1620-0160-44 Strap Guide Block 1
52 1620-0160-52 Adjustment Angle 1
53 1620-0160-71 Solenoid Angle Support 1
56 1620-0160-56 Strap Guide Block 1
57 1620-0160-57 Upper Strap Guide 1 5mm Strap
60 1620-0160-60 Spacer Plate 1
61 0101-0140-12 Gear 1
62 0101-0141-03 Threaded Bolt 1
63 0401-0710-04 Spring Pin 1
64 0401-0121-02 ** Tension Spring 1
65 0101-0140-48 Retaining Washer 1
66 NT 2321 Hex Nut 1
67 0401-0142-03 Spring Guide 1
69 1620-0160-70 Cam Roller Support Block 1
70 NT 76 Socket Cap Screw 1
71 NT 74 Lock Washer 11
72 NT 1899 Key 1
73 NT 545 Key 1
74 NT 24 Retaining Ring 3
75 NT 278 ** Bearing 2
77 NT 677A0210 Clutch Coil 1
78 NT 1706 Socket Cap Screw 7
79 NT 176 Lock Washer 19
80 NT 489 Spacer 0
81 NT 327 Spacer 0
82 NT 1353 ** Bearing 1
83 NT 433 Socket Cap Screw 3
84 NT 1107 Rib Washer 3
85 NT 891 Set Screw 1
86 NT 276 Socket Cap Screw 4
87 NT 72 Washer 6
88 NT 76 Socket Cap Screw 3
89 NT 685 ** Compression Spring 1

RO-MP-2 5-21
 STRAP FEED PULL-BACK, TENSION ASSEMBLY
1699-016900-00 (5mm Strap)
Item Part Number: Description: Qty: Notes:
90 NT 23 Socket Cap Screw 2
91 NT 13 Hex Nut 2
92 NT 8 Socket Cap Screw 8
93 NT 2150 Roll Pin 4
95 NT 80 Key 1
96 NT 92 Socket Cap Screw 2
98 NT 987 Flat Head Screw 2
99 NT 389 ** Bearing 2
100 NT 12 Washer 3
101 NT 717 Spacer 0
102 NT 101 Retaining Ring 1
104 NT 458 Nylock Nut 3
104 NT 15 Washer 2
106 NT 325 Hex Nut 4
107 NT 339 Washer 1
108 NT 6 Socket Cap Screw 1
109 NT 66 Lock Washer 3
110 NT 1636 ** Bearing 2
111 NT 2325 Retaining Ring 1
112 NT 520 Retaining Ring 1
113 NT 649 Set Screw 1
114 NT 6 Socket Cap Screw 1
115 NT 2328 Washer 1
116 NT 2261 Woodruff Key 1
118 NT 95 Socket Cap Screw 5
119 NT 309 Washer 1
120 NT 568 Cam Roller 1
121 NT 171 Socket Cap Screw 1
122 NT 339 Washer 1
128 ME 892A02 Clutch Armature 1
130 ME 2136 Double Solenoid 1
131 ME 2170 Motor 60 V. DC 1
140 NT 92 Socket Cap Screw 4
142 NT 176 Lock Washer 4
144 NT 1839 Key 1

RO-MP-2 5-22
HEATER ARM ASSEMBLY - 24 V. DC
2601-0170-00 8/24/96

RO-MP-2 5-24
HEATER ARM ASSEMBLY
2601-0170-00
Item Part Number: Description: Qty: Notes:
1 26001-0171-00 Heater Arm Complete 1
2 2601-0170-08 Arm Shaft 1
3 0101-0151-03 Spring Bolt 1
4 0101-0151-04 Bushing 1
5 0101-0151-05 Spring Pin 1
6 0101-0151-06 Socket Cap Screw 2
31 NT 406 Snap Ring 2
34 NT 474 Nylock Nut 2
35 NT 16 Hex Nut 2
38 NT 2203 ** Tension Spring 1
39 NT 1634 Collar Bushing 2
40 NT 61 Lock Washer 1
42 NT 66 Lock Washer 1
46 NT 339 Flat Head Screw 1
47 NT 14 Hex Nut 1
48 NT 1923 ** Tension Spring 1
49 NT 69 Flat Head Screw 1
53 NT 13 Hex Nut 1

RO-MP-2 5-25
SLIDE PLATE LEVER ASSEMBLY
1620-018000-00 10/28/96

RO-MP-2 5-26
SLIDE PLATE LEVER ASSEMBLY
1620-018000-00
Item Part Number: Description: Qty: Notes:
10 1620-0180-10 Shaft 1
12 1620-0180-12 Slide Plate Lever 1
16 0401-0121-01 Sensor Flag 1
17 0101-0130-11 Spring Pin 1
23 NT 176 Lock Washer 2
25 NT 1706 Socket Cap Screw 2
26 NT 891 Set Screw 1
29 NT 16 Hex Nut 1
31 NT 555 Dowel Pin 1
33 NT 1634 Flange Bushing 2
37 NT 568 Cam Follower 1
38 NT 29 Set Screw 1

RO-MP-2 5-27
CASTER FRAME ASSEMBLY
500-600-800-1000 MACHINES 1620-021000-00 6/18/1998
RO-MP-2 5-28
CASTER FRAME ASSEMBLY
500, 600, 800, 1000 MACHINES 1620-021000-00
Item Part Number: Description: Qty: Notes:
1 1620-021100-00 Frame Assembly Right 2
2 1699-0201100-10 Frame Assembly Left 2
5 1699-020100-10 Washer 2
6 0401-010000-03 Nut Plate 1
9 NT 32 Washer 2
10 NT 490 Socket Cap Screw 2
11 1620-021000-10 Washer 4
12 NT 2364 Caster with Brake 2
13 NT 2412 Caster without Brake 2
16 1620-021000-16 Caster Reinforcement 2
17 1620-021000-17 Restriction Plate 1
19 ME 2247 ** Proximity Sensor 1
20 ME 1444 Bushing 8mm 1
21 NT 2412 Caster Non-Swivel 2
22 NT 64 Roll Pin 2
23 NT 1706 Socket Cap Screw 2
24 NT 176 Lock Washer 2
25 NT 72 Washer 2
26 NT 647 Socket Cap Screw 2

RO-MP-2 5-29
FOOT PEDAL ASSEMBLY
500-600-800 MACHINES 1620-0220-00 12/20/95
RO-MP-2 5-30
FOOT PEDAL ASSEMBLY
500 & 600 1620-0220-00
800 1630-0220-00
Item Part Number: Description: Qty: Notes:
1 1620-0221-00 Foot Rail Assembly 500 & 600 1
2 1630-0221-00 Foot Rail Assembly 800 1
10 1601-0220-10 Shaft 2
20 NT 1039 Bushing 8mm 4
21 NT 43 Retaining Ring 4
22 NT 697 ** Tension Spring 2

RO-MP-2 5-31
SIDE PANELS & REAR COVER ASSEMBLY
500-600-800 MACHINES 1620-0230-00 1/30/98
RO-MP-2 5-32
SIDE PANELS & REAR COVER ASSEMBLY
500 & 600 1620-0230-00
800 1630-0230-00
Item Part Number: Description: Qty: Notes:
1 1620-0231-00 Right Side Plate Assembly 1
2 1620-0232-00 Left Side Plate Assembly 1
3 1620-0233-00 Rear Cover Assembly 1 500 & 600
4 1620-0234-00 Rear Cover Roller Assembly 1 500 & 600
5 1620-0236-00 Support Bar 1 500 & 600
6 1630-0233-00 Rear Cover Assembly 1 800
8 1630-0234-00 Rear Cover Roller Assembly 1 800
9 NT 2623 Hand Rail 1
10 2101-1200-22 Stand Off 6
11 1620-0230-11 Nut Plate 1
13 1630-0235-00 Support Bar 1 800
14 NT 737 Lock Bolt 6
15 NT 2108 Button Head Screw 4
16 NT 228 Hex Screw 8
17 NT 1124 Flat Head Screw 2
18 NT 822 Washer 2
19 NT 535 Nylock Nut 2
20 NT 14 Hex Nut 6
21 NT 66 Lock Washer 6
22 NT 290 Socket Cap Screw 2
23 NT 12 Washer 2
24 NT 74 Lock Washer 2
25 ME 1823 Safety Switch 1 Schmersal ( )
26 NT 46 Bearing 2
27 NT 3 Retaining Ring 2
28 NT 738 Lock Bolt 1
30 0401-0200-37 Dispenser Idler Roller 1
31 0401-0200-38 Shaft 2
39 NT 87 Lock Washer 2
40 NT 228 Hex Screw 2
42 ME 2587 Safety Switch 1 Bernstein ( )

RO-MP-2 5-33
FRONT DOOR & EXTENSION COVER ASSEMBLY
500-600 MACHINES 1620-0240-00 6/3//97
RO-MP-2 5-34
FRONT DOOR & EXTENSION COVER ASSEMBLY
500 & 600 1620-0240-00
Item Part Number: Description: Qty: Notes:
1 1620-0241-00 Front Door Complete 1
10 1620-0240-10 Support Bar 1
11 2101-1200-22 Stand Off 2
14 NT 737 Lock Screw 2
15 NT 1209D Lock Complete with Knob 1
16 NT 1764 Door Hinge 2
17 ME 1825 ** Safety Switch Actuator 1 Schmersal ( )
19 NT 571 Flat Head Screw 2
20 NT 66 Lock Washer 4
21 NT 175 Hex Screw 2
22 NT 14 Hex Nut 2
23 ME 1191 Vinyl Data Pocket 1
24 ME 2683 ** Safety Switch Actuator 1 Bernstein ( )

RO-MP-2 5-35
TABLE PLATE ASSEMBLY
500-600- 800 MACHINES 1630-0250-00 5/29/96
RO-MP-2 5-36
TABLE PLATE ASSEMBLY Corning
1630-0250-00-A
Item Part Number: Description: Qty: Notes:
4 1630-0251-00 Front Table Plate 800 1
10 1630-0250-10 Rear Table Plate 800 1
12 1622-0250-11 Table Support 1
13 1630-0250-11 Shaft 800 1
15 0401-0210-09 Nut Plate 4
16 0120-0200-12 Hinge Block 2
17 0101-0100-17 Table Bumper 1
30 NT 439 Flat Head Screw 4
31 NT 535 Nylock Nut 4
32 NT 571 Flat Head Screw 2
33 NT 390 Flat Head Screw 2
34 NT 81 Socket Cap Screw 2
35 NT 15 Washer 2
36 NT 61 Lock Washer 2
37 NT 266 Socket Cap Screw 1
38 NT 239 Hex Nut 1
40 ME 1825 Switch Actuator 1
41 NT 171 Socket Cap Screw 2
42 NT 66 Lock Washer 2

RO-MP-2 5-37
CENTER FRAME ASSEMBLY
500-600 MACHINES 1620-0260-00 11/27/96

RO-MP-2 5-38
CENTER FRAME ASSEMBLY
500 & 600 1620-0260-00
Item Part Number: Description: Qty: Notes:
1 1620-0261-00 Frame Complete 1
2 1620-0262-00 Support Plate Complete 1
11 1620-0260-11 Cover 1
18 NT 176 Lock Washer 4
19 NT 72 Washer 2
21 NT 180 Roll Pin 4
22 NT 179 Socket Cap Screw 2
26 NT 95 Socket Cap Screw 2
27 NT 1149 Lock Screw 4
31 ME 1356 Cable Clamp 2
32 ME 1444 Bushing 8mm 2
33 ME 1791 Push Button 1
34 ME 771 Cover 1

RO-MP-2 5-39
DISPENSER ASSEMBLY
1601-0310-00 10/6/97
RO-MP-2 5-40
DISPENSER ASSEMBLY
1601-0310-00
Item Part Number: Description: Qty: Notes:
7 1601-0310-09 Knob 1
8 1601-0310-10 Bayonet Plate 1
9 1601-0310-11 Guide Bushing 1
10 1601-0310-12 Bayonet Shaft 1
11 1601-0310-13 Bell Housing 1
12 1601-0310-15 Washer 1
13 0101-0300-19 Dispenser Foam Pad - Thick 8
14 1601-0310-17 Dispenser Foam Pad - Thin 8
15 1601-0310-18 Front Disc 1
16 1601-0310-19 Rear Disc 1
17 1601-0310-20 Front Brace 4
18 1601-0310-21 Rear Brace 4
19 1601-0310-22 Leaf Spring 4
31 NT 184 Socket Cap Screw 8
32 NT 12 Washer 8
33 NT 535 NyLock Nut 8
34 NT 932 Hex Screw M5x6 8
36 NT 1398 Rivet 16
37 NT 81 Socket Cap Screw 1
48 NT 1397 Dowel Pin 1
49 NT 50 Snap Ring 2
50 NT 993 Washer 1
51 NT 660 Compression Spring 1
52 NT 612 Arrow 4
54 NT 61 Lock Washer 1

RO-MP-2 5-41
DISPENSER SUPPORT ASSEMBLY
1620-032000-00 6/17/96
RO-MP-2 5-42
DISPENSER SUPPORT ASSEMBLY
1620-032000-00
Item Part Number: Description: Qty: Notes:
1 1620-0321-00 Brake Support Complete 1
10 1620-0320-10 Bearing Block 1
14 0401-0300-08 Spacer Ring 1
15 0401-0300-07 Shaft 1
25 NT 102 E-clip 1
26 NT 681 Spacer Ring 1
27 NT 717 Spacer Ring 1
28 NT 192 Bearing Block 2
29 NT 85 Flat Head Screw 3
30 NT 74 Lock Washer 4
31 NT 8 Socket Cap Screw 4
32 NT 35 Key 2
34 ME 46E00 Brake (KEB) 1

RO-MP-2 5-43
ACCUMULATOR FILL ASSEMBLY
1620-0710-00 2/19/97
RO-MP-2 5-44
ACCUMULATOR FILL ASSEMBLY
1620-0710-00 (5-6mm Strap)
Item Part Number: Description: Qty: Notes:
1 1620-0711-00 Strap Threading Gate Complete 1 5-6mm Strap
6 1620-0716-00 Motor 60 V. DC (DUNKER) 1
7 1620-071700-00 Motor 60 V. DC (GEFEG) 1
10 1620-0710-10 Motor Support 1
11 1620-0710-11 Stop Bar 1
12 1620-0710-12 Strap Guide 1 5-6mm Strap
13 1620-0710-13 Strap Guide 1 5-6mm Strap
14 1620-0710-14 Stand Off 1
15 1620-0710-15 Flanged Bearing Housing 2
16 0101-0140-48 Spacer Washer 1
17 1620-0710-17 Eccentric Shaft 1
19 1620-0710-19 Spacer Ring 1
20 1620-0710-20 Adjustment Collar 1
22 1620-0710-22 Strap Cover 1 5-6mm Strap
23 1620-0710-23 Drive Roller 1
33 1620-0710-33 Flanged Bushing Housing 1
34 1620-0710-34 Sensor Bracket 1
35 1620-0710-35 Strap Guide 1 5-6mm Strap
36 1620-0710-36 Cover Plate 1
40 1620-0710-40 ** Pressure Roller 1 5-6mm Strap
44 1620-0710-44 Bushing 1
48 1699-0162-12 Threaded Rod 1
49 2601-0700-20 Retaining Washer 1
50 2601-0730-16 Auto Feed Sensor Actuator 1
51 2601-0700-17 Connecting Link 1
52 0401-0810-23 Shoulder Bolt 1
53 0401-0710-12 Shoulder Bolt 1
54 0401-0710-11 Collar 1
55 0401-0710-10 Guide Roller 1
56 0401-0710-18 Spacer Ring 1
57 0401-0710-09 Collar 1
65 NT 95 Socket Cap Screw 8
66 NT 176 Lock Washer 12
67 NT 939 Flat Head Screw 2
68 NT 877 Socket Cap Screw 2
69 NT 32 Washer 2
70 NT 339 Hex Nut 2
71 NT 2150 Roll Pin 1
72 NT 8 Socket Cap Screw 7
73 NT 532 Clevis with Safety 1
74 NT 48 Hex Nut 3
75 NT 1361 Compression Spring 1
77 NT 642 Set Screw 1
78 NT 72 Washer 2
79 NT 871 Flat Head Screw 2
80 NT 1706 Socket Cap Screw 2
81 NT 13 Hex Nut 3
82 NT 474 Nylock Nut 1
83 NT 117 Socket Cap Screw 1
84 NT 43 Retaining Ring 2
85 NT 52 DU-Bushing 2

RO-MP-2 5-45
 ACCUMULATOR FILL ASSEMBLY
1620-0710-00 (5-6mm Strap)
Item Part Number: Description: Qty: Notes:
86 NT 92 Socket Cap Screw 3
87 NT 461 Spacer 1
88 NT 46 ** Bearing 2
89 NT 45 Snap Ring 1
90 NT 3 E-Clip 1
91 NT 458 Nylock Nut 1
92 NT 74 Lock Washer 3
94 NT 973 Set Screw 4
97 NT 556 Socket Cap Screw 8
98 NT 85 Flat Head Screw 3
99 NT 156 ** Bearing 2
100 NT 344 Snap Ring 1
101 NT 1509 ** Tension Spring 1
102 NT 2324 Bearing 1
105 ME 2247 Proximity Sensor 1
106 ME 1247 ** Solenoid 24 V. DC 1
108 NT 757 Bushing 1
109 NT 699 Bushing 1
110 NT 2292 Washer 1
111 NT 445 Nylock Nut 1
112 NT 76 Socket Cap Screw 4
114 NT 533 Lock Washer 2

RO-MP-2 5-46
ACCUMULATOR ASSEMBLY
500-600 MACHINE 1620-0730-00 6/19/97
NOTE: DO NOT overtighten
mounting screws (51). Fasten
mounting screws tight enough to
hold accumulator plate (10)
securely and then back out 1/8th
turn to have washers float. The
plexiglas must have room for
expansion.
RO-MP-2 5-48
ACCUMULATOR ASSEMBLY
500 & 600 1620-0730-00
Item Part Number: Description: Qty: Notes:
8 1620-073000-10 Accumulator Front Cover 10mm Thick 1
9 1620-073000-11 Accumulator Door 10mm Thick 1
10 1620-072000-10 Accumulator Front Cover 8mm Thick 1
11 1620-072000-11 Accumulator Door 8mm Thick 1
12 1620-072000-12 Right Support Angle 1
13 1620-072000-13 Bottom Support Angle 1
14 1620-072000-14 Top Support Angle 1
15 1699-072100-15 Latch 1
17 1620-072000-17 Sensor Actuator Lever 1
18 1620-072000-18 Proximity Sensor Bracket 1
21 1620-072000-21 Spring Adjustment Angle 1
22 1620-073000-22 Support Angle for 10mm Cover 1
22 1620-0720-22 Support Angle for 8mm Cover 1
25 0401-070000-19 Bushing 1
30 NT 653 Hex Screw 8
31 NT 176 Lock Washer 6
32 NT 72 Washer 12
33 NT 27 Socket Cap Screw 1
34 NT 309 Washer 5
37 NT 2644 Socket Cap Screw 8
38 NT 692 Hinge 2
41 NT 939 Flat Head Screw 4
42 NT 691 Socket Cap Screw 2
43 NT 32 Washer 2
44 NT 95 Socket Cap Screw 2
45 NT 1211 Latch Support 1
46 NT 2331 ** Tension Spring 1
47 NT 162 Socket Cap Screw 2
49 ME 2247 Proximity Sensor 1
51 NT 2643 Hex Screw 11
52 NT 203 Socket Cap Screw 1
53 NT 13 Hex Nut 1
54 NT 870 Washer 8

RO-MP-2 5-49
OUTER STRAP TRACK ASSEMBLY
500/400 MACHINE 1621-0810-00 9/29/97
RO-MP-2 5-50
OUTER STRAP TRACK ASSEMBLY
500/400 1621-0810-00
Item Part Number: Description: Qty: Notes:
2 1621-0811-00 Outer Strap Track 500/400 1
11 1620-0810-16 Spacer 2
12 1621-1140-10 Cable Channel 500/400 1
13 1620-0810-13 Safety Switch Support Plate 1
18 1601-0800-25 ** Left Stripper 1
19 1601-0800-56 ** Right Stripper 1
20 1601-0800-23 Support Angle 1
21 1601-0800-07 Spacer Bolt 2
22 1601-0810-60 ** Ejector Pin Bracket Complete 1
23 1620-0810-60 ** Ejector Pin Bracket Complete 1
24 0101-0140-48 Washer 4
29 NT 48 Hex Nut 2
30 NT 12 Washer 4
31 NT 41 Socket Cap Screw 4
32 NT 44 Socket Cap Screw 4
33 NT 66 Lock Washer 6
35 NT 1773 Lock Screw 2
37 NT 2108 Button Head Screw 6
38 NT 16 Hex Nut 6
39 NT 61 Lock Washer 6
40 NT 15 Washer 6
41 NT 74 Lock Washer 6
42 NT 8 Socket Cap Screw 2
43 NT 184 Socket Cap Screw 2
44 ME 1823 Safety Switch 1 Schmersal ( )
45 NT 503 Roll Pin 4
46 NT 19 Washer 4
47 NT 322 Socket Cap Screw 1
48 NT 1 Hex Screw 1
49 NT 76 Socket Cap Screw 2
50 NT 1109 Frame Cap 1
52 NT 2365 Socket Cap Screw 4
53 NT 822 Washer 2
56 ME 2131 Grommet 1
57 ME 2587 Safety Switch 1 Bernstein ( )

RO-MP-2 5-51
CONTROL PANEL ASSEMBLY
1620-1130-00 8/26/97
RO-MP-2 5-64
SUPPORT FRAME ASSEMBLY
500/400 1621-1401-00 2/12/1998
RO-MP-2 5-66
INNER STRAP TRACK ASSEMBLY
500/400 MACHINE 1621-0820-00 5/31/1999
RO-MP-2 5-52
INNER STRAP TRACK ASSEMBLY
500/400 1621-0820-00 (5-6mm Strap)
Item Part Number: Description: Qty: Notes:
1 1603-0810-01 Inner Strap Track Frame 500/400 1
2 1621-0821-00 Right Bar Assembly 500/400 1
11 1620-0820-11 Collar 2
13 1621-0820-13 Strap Track 500/400 1 5-6mm Strap
15 1620-0820-15 Bottom Strap Guide Left 1 5-6mm Strap
17 0401-0810-21 Frame Link 4
18 0401-0810-25 Bolt 4
19 0401-0810-22 Pivot Plate 4
20 0401-0810-32 Bearing Block 2
21 0401-0810-44 Bushing 2
22 0401-0810-27 Bottom Strap Guide - Right 1
23 0401-0810-28 Center Strap Guide - Right 1
24 0401-0810-26 Top Strap Guide - Right 1
25 0401-0810-47 Top Strap Guide - Left 1
27 0401-0810-36 Track Sensor Bracket 1
28 0401-0810-31 Bridge 1
29 1601-0810-31 Left Bar Assembly Complete 1
30 0401-0810-20 Top Link 3
31 0401-0810-24 Shoulder Bolt 3
32 0401-0810-17 Bearing Block 2
33 1601-0810-60 Ejector Pin Bracket Complete 2
35 1601-0810-41 Connecting Rod 1
36 0401-0810-45 Track Alignment Angle 10
37 0701-0810-09 Heater Cover Plate 1
39 0401-0810-23 Shoulder Bolt 12
46 NT 19 Washer 4
47 NT 346 Socket Cap Screw 2
48 NT 1402 Flat Head Screw 4
49 NT 691 Socket Cap Screw 2
50 NT 5 Flat Head Screw 2
51 NT 162 Socket Cap Screw 2
52 NT 176 Lock Washer 2
53 NT 72 Washer 2
54 ME 2247 Proximity Sensor 1
55 NT 322 Socket Cap Screw 2
56 NT 1051 Flat Head Screw 2
57 NT 44 Socket Cap Screw 2
58 NT 13 Hex Nut 10
59 NT 1706 Socket Cap Screw 10
60 NT 98 Socket Cap Screw 4
61 NT 94 Hex Screw 4
62 NT 74 Lock Washer 8
63 NT 12 Washer 4
64 NT 637 Retaining Ring 4
65 NT 348 Dowel Pin 2
66 NT 474 Nylock Nut 10
67 NT 309 Washer 10
68 NT 1604 Flat Head Screw 10
69 NT 699 DU-Bushing 8
70 NT 25 DU-Bushing 3

RO-MP-2 5-53
 INNER STRAP TRACK ASSEMBLY
500/400 1621-0820-00 (5-6mm Strap)
Item Part Number: Description: Qty: Notes:
71 NT 64 Roll Pin 3
72 NT 66 Lock Washer 4
73 NT 664 ** Tension Spring 2
75 NT 2282 Heater Warning Sign 1

RO-MP-2 5-54
STRAP FRAME COVER ASSEMBLY
500/400 MACHINE 1621-0830-00 11/21/97
RO-MP-2 5-56
STRAP FRAME COVER ASSEMBLY
500/400 1621-0830-00
600/500 1622-0830-00
800/400 1631-0830-00
Item Part Number: Description: Qty: Notes:
2 1621-0831-00 Track Cover Assembly 500/400 1
3 1622-0831-00 Track Cover Assembly 600/500 1
4 1631-0831-00 Track Cover Assembly 800/400 1
8 1621-0830-13 Brush 500/400 1
9 1622-0830-10 Brush 600/500 1
10 1630-0830-10 Brush 800/400 1
12 1621-0830-11 Brush 500/400 1
13 1622-0830-11 Brush 600/500 1
14 NT 2597 Brush Clip 6
15 NT 797 Washer 6
16 1621-0830-11 Brush 800/400 1
31 NT 1051 Buttonhead Screw 5
40 NT 1815 Manufacturer's Sign 1
43 NT 1814 Rivet 2
44 NT 2596 Lock Screw 6

RO-MP-2 5-57
STRAP TRACK OPENER ASSEMBLY
500/400 MACHINE 1621-0840-00 1/30/96
RO-MP-2 5-58
STRAP TRACK OPENER ASSEMBLY
500/400 1621-0840-00
600/500 1622-0840-00
800/400 1630-0840-00
800/600 1630-0840-00
Item Part Number: Description: Qty: Notes:
10 1620-0840-10 Bearing Block 1
21 0401-0820-01 Track Opener Arm 1
22 1608-0820-02 Track Opener Shaft 800/400 & 800/600 1
23 0401-0820-03 Bearing Block 1
24 0101-0151-03 Pivot Block 1
25 0101-0151-04 Bushing 1
26 0401-0820-13 Flange Bushing 1
27 0401-0820-14 Eye Bolt 1
29 1603-0820-02 Track Opener Shaft 500/400 1
30 1602-0820-02 Track Opener Shaft 600/500 1
31 NT 61 Lock Washer 1
32 NT 198 Flat Head Screw 1
33 NT 497 Flat Head Screw 1
34 NT 14 Hex Nut 2
35 NT 424 ** Bearing 1
36 NT 514 Spacer 1
37 NT 66 Lock Washer 4
38 NT 185 Hex Screw 4
39 NT 1205 Bushing 2
40 NT 581 Set Screw 1
41 NT 694 Collar 1
42 NT 696 ** Tension Spring 1
43 NT 141 Socket Cap Screw 1
44 NT 339 Washer 5

RO-MP-2 5-59
FAN ASSEMBLY
1620-0850-00 7/7/97
RO-MP-2 5-60
FAN ASSEMBLY
1620-0850-00
Item Part Number: Description: Qty: Notes:
1 1620-0851-00 Fan Bracket Complete 1
10 0101-0100-17 ** Bumper 1
31 ME 1759 Fan 24 V. DC 1
32 ME 1249 Fan Guard 1
33 NT 203 Socket Cap Screw 2
34 NT 176 Lock Washer 4
35 NT 72 Washer 4
36 NT 13 Hex Nut 4
37 NT 27 Socket Cap Screw 2
38 NT 22 Socket Cap Screw 1
39 NT 66 Lock Washer 1
40 NT 19 Washer 1
41 NT 1048 Socket Cap Screw 1
42 NT 239 Hex Nut 1
43 ME 1449 Fan Guard 1

RO-MP-2 5-61
ELECTRICAL COMPONENTS ASSEMBLY
1620-1100-00 12/3/97
RO-MP-2 5-62
ELECTRICAL COMPONENTS ASSEMBLY
1620-1100-00
Item Part Number: Description: Qty: Notes:
1 1620-110000-25 Base Plate Complete 1
3 1620-1102-00 Cover 1
4 1620-1130-00 Control Panel Assembly 1
5 1620-1150-00 Enclosed Components Assembly 1
10 1620-1100-10 Stand Off 4
11 1620-1100-24 Din Rail 1
12 1620-1100-12 Cable Channel 2
13 1620-1100-13 Cable Channel Cover 2
14 1620-1100-14 Cable Channel 1
15 1620-1100-15 Cable Channel Cover 1
23 1620-1100-23 Adapter Plate 1
24 NT 66 Lock Washer 2
25 NT 95 Socket Cap Screw 14
26 NT 322 Socket Cap Screw 2
28 NT 309 Washer 8
29 NT 339 Washer 2
30 NT 1124 Flat Head Screw 2
31 NT 1050 Lock Screw 2
32 NT 8 Socket Cap Screw 2
33 NT 74 Lock Washer 2
34 NT 12 Washer 2

RO-MP-2 5-63
CONTROL PANEL ASSEMBLY
1620-113000-00
Item Part Number: Description: Qty: Notes:
1 1620-113100-00 Control Panel Cover Assembly 1
10 1620-113000-10 Control Panel Face Plate 1
14 NT 806 Star Washer 1
15 NT 13 Hex Nut 1
16 NT 146 Flat Head Screw 1
17 NT 74 Lock Washer 2
18 NT 176 Lock Washer 2
19 NT 8 Socket Cap Screw 2
20 NT 13 Hex Nut 1
21 NT 2332 Countersunk Screw 2
22 ME 457 Cable Connector 1
23 NT 822 Washer 2
24 ME 952 Snap Plug 2
25 ME 2555 Main Switch 1
26 ME 456 Hex Nut (Metal) 1
27 ME 278 A Illuminated Push Button 1
28 ME 52 A Illuminated Push Button Base 1
29 ME 1842 ** Bulb 24 V. 1
30 0101-0140-48 Retaining Washer 2
31 ME 55 A Pilot Light 1
32 ME 90 A Light Base 1
33 ME 266 ** Bulb 130 V. 1
34 ME 314 A Light Base 1
35 ME 1668 Potentiometer 1
36 ME 1128 Dial Plate 1
37 ME 1129 Knob 1
38 ME 2615 Power Line Cable 1
39 ME 1797 Plug 1
41 ME 1665 A L.E.D. 1
42 ME 1813 Plug 1
43 ME 1682 Cable Clip 1
44 NT 41 Cheese Head Screw 1
45 ME 2131 Cable Grommet 1
46 ME 2130 Cable Grommet 1
47 ME 666 Cable Clamp 1
48 ME 1680 Counter (optional) 1
49 ME 121 A Selector Switch - 3 Position (optional) 1
50 ME 1934 Illuminated Push Button Base 3 Pos. (opt.) 1
51 ME 98 A Push Button Base - 2 Position 1
52 ME 100 A Selector Switch - 2 Position 1

RO-MP-2 5-65
SUPPORT FRAME ASSEMBLY
500/400 1621-1401-00
Item Part Number: Description: Qty: Notes:
5 1621-140110-00 Frame 1
12 1621-140100-12 Nut Plate 1
15 NT 261 Socket Cap Screw 2
16 NT 61 Lock Washer 4
17 NT 82 Washer 4
18 NT 16 Hex Nut 4
20 NT 815 Socket Cap Screw 2

RO-MP-2 5-67
DOUBLE COMPACTOR ASSEMBLY
500/400 1621-1501-00 1/04/1998

RO-MP-2 5-68
DOUBLE PRESS ASSEMBLY (OPTIONAL)
400-300 1620-1501-00
500/400 1621-1501-00
Item Part Number: Description: Qty: Notes:
1 1622-150110-00 Right Press Block Support 1
2 1622-150120-00 Left Press Block Support 1
3 1622-150130-00 Alignment Coupling 400/300 1
8 1622-150100-08 Press Block Cover 1
9 1622-150100-09 Press Block Cover 1
12 1630-150100-12 Press Plate Front 1
13 1630-150100-13 Press Plate Rear 1
14 1622-150100-14 Stand Off 2
15 1622-150100-15 Solenoid Valve Bracket 1
16 3105-120000-02 Press Rod Connector 2
17 1620-150100-17 Press Rod 400/300 4
18 3105-120000-01 Press Block 1
19 1620-150100-19 Brush 400/300 2
20 1620-150100-20 Press Pad 400/300 2
21 0502-0220-24 Nut Plate 2
22 1622-150100-22 Shield 1
27 NT 27 Socket Cap Screw 6
28 NT 72 Washer 6
29 NT 16 Hex Nut 2
30 NT 268 Socket Cap Screw 4
31 NT 61 Lock Washer 16
32 NT 15 Washer 12
33 NT 2368 Buttonhead Screw 8
34 NT 144 Socket Cap Screw 4
35 NT 66 Lock Washer 4
36 NT 19 Washer 6
37 NT 2444 Warning Sign 2
38 NT 674 Manufacturer's Plate 1
39 NT 927 Socket Cap Screw 2
40 NT 309 Washer 2
41 NT 176 Lock Washer 4
42 NT 141 Socket Cap Screw 4
43 NT 117 Socket Cap Screw 2
44 NT 13 Hex Nut 2
45 NT 49 Hex Screw 4
46 NT 302 Hex Screw 4
47 ME 837 Coil Plug 1
48 ME 836 Coil Plug Gasket 1
49 NP 143 Alignment Coupling 500/400 1
50 NP 547 Filter Regulator 1
51 NP 176G Angle Connector 1
52 NP 32 Angle Connector 1
53 NP 30 Seal Ring 1
54 NP 18 Seal Ring 2
55 NP 266 T- Connector G 1/4" 1
56 NP 16 Reducer Bushing 1
57 NP 17 Hand Shut-Off Valve 1
58 NP 237 Hose Connector 1
59 NP 29 Angle Connector 1
60 NP 121 Quick Disconnect 1

RO-MP-2 5-69
 DOUBLE PRESS ASSEMBLY (OPTIONAL)
400-300 1620-1501-00
500/400 1621-1501-00
Item Part Number: Description: Qty: Notes:
61 NP 2 C Angle Connector 2
62 NP 24 C Tubing 3
63 NP 458C01 Solenoid Valve w/Coil 1
64 NP 267 Muffler 2
65 NP 379 G Angle Connector 3
66 NP 1 Air Cylinder, 40 x 200 400/300 1
67 NP 21 Quick Disconnect 1
68 NP 156 Hose Clamp 2
69 NP 46 Hose 8 x 3 5
70 NP 19 Quick Disconnect 1
71 0219-040000-13 Press Rod 500/400 4
72 0401-130000-03 Brush 500/400 2
73 1621-150100-20 Press Pad 500/400 2
74 NP 36 Air Cylinder, 40 x 320 500/400 1

RO-MP-2 5-70
RO-MP2 PHOTO CONTROL 1999
1511-0090 4/6/1999

1. Remove H1 (selector switch) completely. (see diagram page 2.5) Diagram shown below is found
under H1 selector switch.
2. Drill 7.5mm hole next to right side of "power on" label for new smaller "power on" light.
3. Hook Indicator lens up to T2 and T4 on main switch.
4. Install switch and switch body where H1 used to be, with red toward back.
5. Wire according to illustration.
6. Install label on front panel on top of existing Mosca label.

Power on Light
Wire #10 Wire #9

Weld Main Switch

Top
Temperature
Indicator (Red)
Rear view with panel N.C.
flipped upside down. (Green)
N.O.
V1/R9

Q1
Jumper Wire #11
Electrical Box

1. Locate cable from control panel and install wires to the following:
• wire #11 - Plug X11 Terminal 7
• wire #9 - Plug X11 Terminal 5
• wire #10 - Plug X6 Terminal 9

2. Install photo wires to the following on X6:

• Black - Plug X6 Terminal 9 with wire #10.
• Brown - Plug X6 Terminal 7.
• Blue and Orange - Plug X6 Terminal 8.

3. Run wires from the bottom of plugs X11 and X6 to the following:
• Plug X11 Terminal 7 to E7 on P.C. Board.
• Plug X11 Terminal 5 to E4 on P.C. Board
• Plug X6 Terminal 7 to 31
• Plug X6 Terminal 8 to 20

Photo Control

1. Mount on right side of machine in front of cable tube.

2. Drill (2) 2.5mm holes for photo control and use 3mm tap. (Keep photo at least 2mm off of table)
3. Use (2) 3 x 22mm screws that are included with the photo control for mounting photo. Add 4mm wide
washers (as needed) between the photo control and machine frame to properly align the photo and
reflector. Grind off screw ends if they are not flush with the track frame.

Reflector Bracket

1. Mount bracket on left side of machine so it sits at least 2mm above table top.
2. Drill (2) 3.3mm holes into side of track frame; Partially countersink holes and then tap 4mm.
3. For 500/400 machines or smaller, the reflector must be diagonally cut on the corner for access to the
table mounting screw.
4. Install Bracket using 4 x 8mm flat head screws.
5. Make sure front table top does not hit screws when it is lifted up.

RO-MP-2 5-72
RO-MP-2 PHOTO CONTROL 1999
1511-0090
Item Part Number: Description: Qty: Notes:
1 ME 1851 Photo Control 1
2 1023-0644 Indicator 1
3 ME 121A 3 Position Switch 1
4 ME 160A Switch Body 1
6 ME 1151 Reflector Tape 1
7 1036-0057 Reflector Bracket 1
8 1039-0003 Name Plate 1
9 NT 5 Flat Head Screw 4 x 8mm 2
10 ME 1374 Insulated Wire Tip (Red) 2
11 ME 1372 Insulated Wire Tip (Gray) 2
12 ME 1043 Insulated Wire Tip (White) 3
13 ME 1435 Connector 4
14 1025-0403 Wire #18 (Blue) 4 Ft.

RO-MP-2 5-73