RAYCHEM SB H56857 IndsHeatTracingNAM EN

Industrial Heat Tracing Solutions
Products and Services

ADVANCED INDUSTRIAL SOLUTIONS
We provide electric thermal solutions that connect and protect critical processes and
facilities while maximizing performance and reliability. We are the inventor of self-
regulating heating technology. Our cables are designed & manufactured in the USA
since 1972. We offer turnkey project solutions, delivering seamless project
management, efficient system designs, on-time delivery, schedule compression &
power distribution savings. Our systems provide maximum performance with more than
600,000 km (2B ft) of cable installed in 100+ countries since 1972. With more than 1900
employees in 28 countries around the globe, we are a global leader in thermal
management solutions and are uniquely positioned to manage the heat you need for
projects of any size and scope.
THE HEART OF OUR SOLUTIONS

nVent RAYCHEM heat trace systems offer superior reliability with the highest lifetime
value at lower installed cost and lower cost of ownership. As the inventor of self-
regulating heat tracing in 1972, our nVent RAYCHEM solutions and services are
recognized for technical leadership in the industries we serve.
Innovations like HTV and XTVR self-regulating cables, which provide the Industry’s
highest proven power retention (HPR) and longest design life, and proprietary TracerLynx
3D Heat Management Software, which streamlines and optimizes electric heat trace
designs, confirm our continued industry leadership.
Our mineral insulated heating cables and wiring have led the industry for more than 80
years. Able to withstand extreme, harsh environments, our MI cables provide the most
reliable heat tracing solution for high-temperature applications.
nVent RAYCHEM advanced control & monitoring solutions deliver energy savings and full
connectivity, to minimize operational risk and maximize productivity.
Our nVent TRACER services team provides a full suite of Life Cycle services from
front-end engineering, installation and commissioning, to expert and proactive MRO,
audit, field service and training support.
HOW SELF-REGULATION WORKS IN OUR CONDUCTIVE-POLYMER HEATERS

At higher temperatures, the polymer expands, reducing the number of electrical paths thereby reducing the power output of
the cable. At low temperatures, there are many conductive paths, allowing higher level of current to flow between the bus
wires. Producing the ‘right amount of heat’ saves you money with no wasted energy.
‘High’ Temperature-Few Conductive Paths

Less Heat Produced
‘Mid’ Temperature-Few Conductive Paths

Self Regulating In Action
‘Low’ Temperature-Many Conductive Paths

More Heat Produced
Tested and Qualified Robust Construction Life Expectancy

nVent RAYCHEM heating systems are Long service life assurance Our extensive scientific testing and field
tested to the most stringent industry through through modified history prove that when properly installed
standards to ensure maximum reliability polyolefin or fluorpolymer and maintained, nVent RAYCHEM
and performance for our customers. insulation and jacket materials. self-regulating cables are expected to
work for many decades.
An industry leading 10 year extended
warranty is available.
In 1972, the heat tracing division of the Raychem Corporation (now a part of nVent) patented and produced
the first commercially successful electric self-regulating heat tracing cable. The technology was celebrated
as the 200th induction into IEEE’s historic Milestones Program in 2019. nVent is the proud producer of the
world’s #1 conductive polymer self-regulating heat tracing cable.
2 | nVent.com/RAYCHEM RAYCHEM-SB-H56857-IndsHeatTracingNAM-EN-2408
BUILDING A MORE
SUSTAINABLE AND
ELECTRIFIED WORLD
Our nVent RAYCHEM solutions work to connect and protect a more sustainable and electrified world with
products and services that increase energy efficiency, enhance customer productivity, extend the lifespan
of systems and improve end-user safety.
nVent.com/RAYCHEM
BUILDING A MORE SUSTAINABLE AND ELECTRIFIED WORLD

We provide freeze protection and heat management solutions to a wide range of industrial markets: oil & gas, (petro) chemical,
pharmaceutical, manufacturing, power, mining...
Our solutions also support the energy transition, with applications in LNG, Clean Fuels, Hydrogen, Carbon Capture & Storage.
Energy Efficiency Customer Productivity Safety

Our solutions improve energy Our solutions reduce labor cost in Our solutions improve end-user safety
efficiency for our customers. design and installation, improve and help our customers enhance the
utilization and reduce total cost safety of their operations.
of ownership.
Resiliency and Protection Lifespan and Serviceability Eco-Friendly

Our solutions add resiliency to critical Our solutions extend the lifespan of We support customers sustainability
systems by helping keep them our customers’ systems, reducing goals by developing environmentally
friendly products and solutions.
safe from natural and manmade waste and lowering cost.
disruptions.
RAYCHEM-SB-H56857-IndsHeatTracingNAM-EN-2408 nVent.com/RAYCHEM | 3
BEFORE YOU BUY, WEIGH THE FACTS….
TIME-TESTED QUALITY 200+ EXPERT DESIGNERS 600,000KM INSTALLED =

6000+ INSTALLERS 15X AROUND THE GLOBE
QUALITY EXPERTISE RELIABLE

We are the inventor of We offer turnkey project Our systems provide maximum
self-regulating heating solutions, delivering seamless performance with 600,000 km
technology. Our cables are project management, efficient (2B ft) of cable installed in 100+
designed & manufactured in the system designs, on-time countries since 1972.
USA since 1972. delivery, schedule compression
& power distribution savings
We offer complete systems 200+ expert designers Proven to perform in the world’s
most remote and harshest
20+ year design life 300+ trained field personnel
environments
10-year product warranty 600,000+ optimized EHT
Advanced control & monitoring
circuits
High Power Retention (HPR)
Wide temperature ranges from
technology Engineering automation
-200°C (-328°F) to +1000°C
(+1832°F)
Highest QUALITY + EXPERTISE Optimal System = RELIABLE Performance &

Products Design & Installation Lower Cost of Ownership
PRODUCTS
Tank Insulation
Industrial Heat-Tracing & Wiring Life Cycle Services
Control, Monitoring & Sensing Leak Detection
INDUSTRIES
Oil & Gas Carbon Capture Use & Storage Power

Chemicals, Petrochemicals Hydrogen Food & Beverage
Biofuels LNG
nVent Solutions Protect Critical Processes
ENERGY TRANSITION
nVent is proud of its mission critical role in the energy transition. We design, manufacture, market, install and service high
performance products and solutions that help build a more sustainable and electrified world.
We Connect and Protect a More Sustainable and Electrified World

nVent RAYCHEM heat tracing and leak detection solutions keep critical processes operational, protect pipes and equipment
from freezing, keep the flow in transfer lines, provide winter safety and detect liquid leaks in pipes and tanks.
That’s how we help keep people and environment safe and maximize your productivity in an energy efficient and
environmentally responsible manner.
LEARN ABOUT OUR MISSION CRITICAL SOLUTIONS IN ENERGY TRANSITION AND DECARBONIZATION INDUSTRIES.
Liquefied Natural Gas Biofuels

Natural gas and LNG are essential in Biofuels and clean fuels are essential in
the energy transition as they play an the energy transition towards attaining
instrumental role in shifting away from carbon neutrality.
coal and reducing carbon emissions.
Carbon Capture Hydrogen

Carbon Capture, Utilisation & Storage Hydrogen (H2) is essential in the
(CCUS) is essential in the energy transition energy transition toward attaining
as it plays a critical role in CO2 removal a carbon-neutral world.
from the atmosphere.
Advanced Industrial Solutions
nVent provides solutions to a wide range of industrial markets, primarily
for the oil and gas, energy transition, power generation, transport and
storage, decarbonization and (petro-) chemical industries.
1
1
9
13
11
13
12
10
8
9
1 Anti-icing & de-icing 4 Long line heating 5 Comprehensive pipeline leak

and monitoring with detection solutions
nVent RAYCHEM Skin-effect
2 Submerged transfer lines
Tracing System (STS),
nVent RAYCHEM Pipeline 6 Tank insulation with Trac-Loc
3 Supervisor (RPS) & vertical lock seam systems
Frost heave prevention of
cryogenic LNG tanks pre-insulated piping
7 Tank heating & leak-detection
solutions
4
11
8 Process temperature 11 Advanced control &

maintenance monitoring systems
9 Pipe freeze protection 12 Power distribution
10 Pre-traced, pre-insulated 13 Fire & performance wiring

tubing for instrumentation &
sample lines
Complete Electric Heat-Tracing System
An electrical heat-tracing system is much more than just the heating cable.
nVent provides a complete system including the transformer, control and monitoring
panels, power connections, heating cable, end terminations, and related accessories
where all parts are designed and certified to function as a complete system.
We manage the heat you need – from pipe freeze protection, or process temperature
maintenance, to process heat-up applications.
Control and Monitoring

Panel (may include circuit
breakers, controllers and
alarm management)
Transformer
Lighted End Seal
Remote configuration
and monitoring with
nVent’s supervisory
software
Insulation Systems
RTD Temperature Measurement separate wiring run to panel

(shown)
Power Connection
Heating Cable
Electric Heat-Traced Pipe
A typical cross section of an
electrically heat-traced pipe.
Fluid Cladding
Insulation
Heating Cable
Note: The illustrations on these pages do not necessarily depict actual applications
and installations.
A Rich History in Innovations
nVent RAYCHEM nVent RAYCHEM

• HTV with HPR • XTVR with HPR
• Pipeline Supervisor • Elexant 5010i
Software • Lifecycle Services
TRACETEK RAYCHEM • STS High Voltage
Leak Detection NGC-40 Control & 2023
TRACER 1984
Monitoring 2021
Turnkey Solutions
2011
PYROTENAX RAYCHEM invents 1983 nVent RAYCHEM
MI Heating Cable Self-Regulating Technology RAYCHEM Elexant 3500i
NGC-30 Control & Monitoring
1937 1972 2007 2024
1937
1940
1950
1960
1970
1980
1990
2000
2010
2020
Today
1947 1957 1982 2000 2020

Beginning of Radiation RAYCHEM MONITRACE 1985 RAYCHEM 2008 Elexant Family
Chemistry Research by Founded GF and Current TRACECALC Power-Limiting TRACERLYNX 9200i Wireless
Paul Cook. By Paul Cook Monitoring Design Software Technology (VPL) HMS Software
2019 Communication
1986 Elexant Family

4000 Series
Offshore Control & Monitoring
De-Icing
Cable Technology Portfolio

nVent offers the industry’s most complete line of heat-tracing product technologies to meet every need—for everything from
pipe freeze protection to high temperature process maintenance. We provide solutions that cover a wide range of
temperature and length requirements for any application.
550
(1022)
Series
Mineral Insulated (MI)
240
(464) Power-Limiting or Constant
220 Wattage Zone Heaters
(428)
200
(392) Parallel Skin-effect Tracing
180 Self-Regulating
Maintain Temperature
(356) System (STS)

160
Heaters
(320)
°C (°F)
140
(284)
120
(248)
100
Series
(212) Polymer Insulated Heaters
80
(176)
60
(140)
40
(104)
20
(68)
0 50 150 250 343 400 500 700 1000 1500 2000 2500 3658 50 kms.
(164) (492) (820) (1125) (1312) (1640) (2297) (3281) (4921) (6562) (8202) (12000) (31 miles)
Circuit Lengths
m (ft)
Innovative Heating Cable Systems
SELF-REGULATING TECHNOLOGY
nVent RAYCHEM revolutionized the heat-tracing industry when it invented self-regulating heater technology over 50 years ago.
Self-regulating heating cables incorporate a heating element made of polymer mixed with conductive carbon black. This special
formulation of materials creates an electrical path for conducting current between the parallel bus wires along the entire cable
length. In each heating cable, the number of electrical paths between the bus wires changes in response to temperature
fluctuations, allowing for more uniform temperatures. Additionally, the ability to cut-to-length on site allows for easy installation.
High Power Retention Technology: With decades of experience in polymer science technology, nVent RAYCHEM’s newest
HTV and XTVR cables were developed with a High Power Retention (HPR) heating cores to maintain superior levels of
performance and design life.
Applications include: freeze protection, temperature maintenance, viscosity control, or anti-condensation for any process in
pipes, tanks or vessels.
Copper Self- Insulating Tinned-copper

conductor regulating jacket braid and
conductive- Insulating
How it works: core outer jacket
BTV and QTVR
heating cables
with solid
construction.
Cold Pipe: In Warm Pipe: In Hot Pipe: The

response to cold, response to heating core XTVR
the heating core warmth, the expands enough to heating cable
contracts micro- heating core disrupt almost all of with fiber-wrap
scopically opening begins to expand the electrical paths. construction and
up electrical paths. microscopically HPR Technology
disrupting the Self- Tinned-copper
electrical paths. regulating braid and
Copper conductive- Insulating Insulating
conductor core jacket outer jacket
HTV
heating cable
with solid
construction
and HPR High power
Technology. retention Nickel-copper
heating core + braid and
Copper electrical Insulating
conductor insulation outer jacket
POWER-LIMITING TECHNOLOGY (VPL)
nVent RAYCHEM Power-Limiting (VPL)

heater is based on a coiled resistor alloy
heating element wrapped around two FIBERGLASS YARN
parallel bus wires. The resistance of this
heating element increases as its
temperature increases, creating a PTC ALLOY
positive temperature coefficient (PTC)
effect. VPL can be used for high power
output and /or high temperature
exposure requirements which can reduce INSULATING OUTER JACKET
the number of heating cable runs
required. POWER-LIMITING NICKEL-COOPER BRAID
HEATING ELEMENT
Applications include: all industrial INSULATING INNER JACKET
applications with a need for high BUS WIRE CONNECTION
maintain or high continuous exposure
BUS WIRE JACKET
temperatures.
NICKEL-PLATED BUS WIRES
MINERAL INSULATED (MI) TECHNOLOGY
nVent RAYCHEM mineral insulated (MI) heating systems provide the SOLID
CONDUCTORS
optimum solution when extreme high power outputs and temperatures
are required. Applications include: industrial processes with a need for very MAGNESIUM
OXIDE INSULATION
high maintain temperatures (<600°C) or extreme exposure temperatures
(<1000°C).
SEAMLESS
METAL SHEATH
SERIES RESISTANCE (SC) TECHNOLOGY

nVent RAYCHEM series resistance (SC) trace heating cables provide
freeze protection and high-temperature maintenance for longline
heating applications. Available with single/dual/triple conductors,
Single conductor (1SC)
they can be used for continuous circuit lengths to 12,000 ft. (3659 m) Fluoropolymer outer jacket
powered from a single source, capable of supporting voltages up to Tinned-copper braid

600 VAC and suitable for continuous exposure to temperatures up to Fluoropolymer inner jacket
482°F/250°C. Fluoropolymer jackets

Fiberglass braid
Nickel-plated copper conductor
Dual conductor (2SC)
Triple conductor (3SC)
ADVANCED CONNECTION KITS
nVent RAYCHEM connection kits • One range of connection kits compatible with all nVent RAYCHEM self-regulating
are rugged, resist corrosion, take heating cables.
less time to install, have fewer parts,
• An integral part of the complete hazardous area system approval.
and offer visible monitoring status of
power and continuity. • Unique nVent RAYCHEM cold-applied core sealer (patented technology) allows
connection without the use and required curing time of RTV silicone.
• Spacious boxes with front access, reliable spring type terminals and captive lid
screws for fast installation.
Innovative Heat-Tracing System
SKIN-EFFECT TRACING SYSTEM (STS) TECHNOLOGY

nVent RAYCHEM Skin-effect Tracing System (STS) is a versatile engineered heat management system configured to deliver
heat for long transfer pipeline applications (up to 50 kms / 31 miles). Ideally suited for viscous product transfer lines, snow &
ice prevention, tank foundation heating, buried/submerged lines and HDDs, and prefabricated pre-insulated lines.
nVent RAYCHEM STS System consists of a thermally rated, electrically insulated wire installed inside a ferromagnetic heat
tube. The insulated wire is connected to the heat tube at the end termination, and an AC voltage source is connected
between the heat tube and insulated wire at the power connection. AC current flows down the wire, returning on the inside
surface (or skin) of the tube.
Rack Mount Equipment with

STS Control & Carrier Pipe nVent RAYCHEM Pipeline Supervisor
DTS Sensing Switchgear Panel DTS Sensing
Tube / Channel STS
STS Transformer Transition Cable Transit Box
with Sensing Cable
Boxes
STS
Heat Tube
STS Power
DTS Sensing Connection Box
Cable Pull Box
RTD
DTS Sensing
STS Wire
Cable Splice
STS Box
Coupling
nVent RAYCHEM Skin-effect Tracing
System (STS) is a versatile engineered heat
STS Pull & management system configured to deliver heat
Splice Box for long transfer pipeline applications. The
DTS Sensing Insulation and system is typically designed for temperature-
Cable End Box Jacketing sensitive pipeline heating circuits in excess of 1
STS End km and up to 50 km in length and can generate
Termination Box significantly higher wattages compared to
conventional heating system solutions.
Specialized Engineered Systems
TRAC-LOC TANK INSULATION SYSTEM

nVent RAYCHEM Trac-Loc standing seam tank insulation
system is ideally suited for large, flat-bottomed tanks used
for the storage of materials that are sensitive to temperature
fluctuations and require a covering of insulation and
jacketing to reduce heat loss or gain.
Trac-Loc is a thermally efficient and cost effective solution
designed to help reduce a customer’s total installed and
operating costs. The system is virtually maintenance free
and provides a lower insulation cost when compared to
conventional insulation methods.
With its unique design, panel construction and installation
techniques, Trac-Loc is engineered as a complete installed
heat management system.
FUEL AND CHEMICAL

LEAK DETECTION SOLUTIONS
nVent RAYCHEM TraceTek advanced leak detection systems
provide peace of mind in protecting industrial facilities and
the environment from major hydrocarbon fuel and chemical
leaks that can lead to catastrophic explosions.
A TraceTek leak detection system consists of sensor cables,
fast acting, resettable probes, monitoring and alarm panels.
Ideal for tank farms, pipelines, refueling & bunker area ports
and refineries.
FROST HEAVE PREVENTION

The FHP (self-regulating) and FHPC (parallel constant
wattage) family of heating cables prevent frost heave by
maintaining the temperature of cryogenic and low
temperature storage tank foundations above freezing. FHP
and FHPC cables are available for all tank sizes and
construction, can be cut to length and terminated in the field,
and are suitable for in-conduit installations. The heating
cables are designed for use in hazardous and nonhazardous
areas, including areas where corrosives may be present.
Advanced Control and Monitoring Systems
With today’s Industrial processing demands for higher yield productions and quality improvements, while still maintaining
high safety standards, the need for a reliable heat tracing solution has never been greater. Data driven insights and
connectivity are at the forefront of those needs.
nVent RAYCHEM provides a comprehensive heat tracing solution to help industrial facilities run efficiently. At the heart of that
solution is our control and monitoring systems delivering smart advanced features for increased safety, reliability and
reduced maintenance time and cost.
1 nVent RAYCHEM Supervisor
Remote monitoring & configuration of
heat tracing circuits (alarm logging,
trending, reporting, data-analysis)
2 Connectivity
Hardwired or wireless connection
of all components for local/remote
configuration, monitoring and integration
3 nVent RAYCHEM Pipeline Supervisor

Remote monitoring of long
pipelines with critical fluids, utilizing
Distributed Temperature Sensing
data from fiber optic sensor
4 Multi-circuit Control Panels

Factory assembled and tested panels
with or without integrated power
distribution for hazardous or
nonhazardous areas
5 Single-circuit Field Control

Hazardous and nonhazardous versions.
Advanced features with configuration &
monitoring via a local user Interface / Tablet
and nVent RAYCHEM Supervisor Software
6 Multi-circuit Control
Panel Skids
Factory assembled and tested
modules with integrated power
distribution and transformer for
hazardous or nonhazardous areas
Advanced Control and Monitoring System
We provide a broad range of control & monitoring solutions that can be configured with the Elexant Connect App and monitored
via local user interface / Tablet or networked to the nVent RAYCHEM Supervisor software. Wired or wireless connection
options are available for all components for full heat trace visibility over your entire facility. Secure data collection and analysis
combined with remote monitoring & configuration of heat tracing circuits optimizes system performance and reliability.
NVENT RAYCHEM SUPERVISOR

• nVent RAYCHEM Supervisor heat-tracing controller
configuration and monitoring software provides a graphical
user interface for nVent RAYCHEM heat-tracing communication
and controller products. Heat-trace system information can be
accessed and managed from almost anywhere in the world,
making nVent RAYCHEM Supervisor a powerful management
tool for the entire Heat Management System (HMS).
• The software incorporates advanced features such
as datalogging, trending, batch and recipe processing,
scheduled events, and alarm monitoring, with the ability to
acknowledge and clear alarms. Devices can communicate
with nVent RAYCHEM Supervisor via simple hard-wired serial
communications, wireless interfaces, network infrastructures
including Ethernet LANs (Local Area Networks), and Internet-
based WANs (Wide Area Networks).
CONNECTIVITY
• nVent RAYCHEM connectivity solutions provide ultimate
flexibility to connect our control systems to the entire
facility. Our systems support Modbus RTU and Modbus/
TCP communications protocols with RS-485 and Ethernet
communications interface capabilities. We also provide
options for DCS integration, pre-packaged communications
converters, repeaters, and field proven wireless solutions
ensuring that your facility is IIoT and Industry 4.0 ready.
Elexant 9200i
NVENT RAYCHEM PIPELINE SUPERVISOR (RPS)

• nVent RAYCHEM Pipeline Supervisor (RPS) is a culmination of
nVent’s many years of experience troubleshooting, optimizing
and maintaining our clientele's temperature-critical pipeline
applications. nVent RAYCHEM Pipeline Supervisor (RPS) is
the world’s premiere temperature critical pipeline monitoring
software solution that provides unprecedented access to
pipeline performance trends and rich actionable data insights
to keep your pipeline operating safely and efficiently.
• Combines nVent RAYCHEM’s market leading heat-tracing
technologies with fibre optic (FO) Distributed Temperature
Sensing (DTS) to capture thousands of data points 24/7
along the entire length of the pipeline asset. Utilizes advanced
algorithms, developed based on actual pipeline events, to
provide operators and maintenance personnel of pending
threats such as the formation of hot and cold spots, time-to-
freeze, and pipeline plugs.
• nVent RAYCHEM Pipeline Supervisor is part of nVent’s Heating
Bundled Solutions that include FO DTS, nVent RAYCHEM Skin-
effect Tracing System (STS), Pre-insulated Pipe, and Thermally
Isolated Anchors and Supports.
Advanced Control and Monitoring System
MULTI-CIRCUIT CONTROL PANELS

• nVent RAYCHEM offers advanced multi-circuit panels for
centralized control in both hazardous and nonhazardous
locations for sub-station, and field installation. These panels
leverage hardwired or wireless connection of all components
for local/remote configuration, monitoring, and integration
with other equipment (DCS, PLC).
• Central monitoring and configuration via nVent RAYCHEM
Supervisor Software provides advanced features such as
temperature, ground fault, operating current and voltage
measurements along with full alarming, data logging &
trending capabilities.
SINGLE-CIRCUIT FIELD CONTROL

• nVent RAYCHEM offers robust, easy-to-use single-circuit
controllers that provide advanced capabilities to meet
industrial processing demands. These controllers can be field-
mounted for localized configuration and monitoring with the
flexibility to connect to nVent RAYCHEM Supervisor Software.
• Advanced features such as temperature, ground fault,
operating current and voltage measurements along with full
alarming capabilities makes these controllers your best choice
for distributed control of your heat tracing.
Elexant 4010i
MULTI-CIRCUIT CONTROL PANEL SKIDS

• Integrated control and power distribution panels along
with a local skid mounted transformer for hazardous or
nonhazardous areas.
• These skids provide all of the features of the nVent RAYCHEM
multi-circuit control panels with the lower cost, lead time
reduction, and reliability improvements of a pre-configured and
tested factory assembly.
Don't see what you want? Custom designs are available. Contact your local nVent Sales representative for more information.
Advanced Controller Matrix
Thermostats Controllers
Mechanical Electronic Single/Dual Circuit Multi-Circuit
AMC-
AMC-1A / 1B / E507- Elexant Elexant Elexant
nVent RAYCHEM AMC-F5 AMC-2B-2 AMC-1H E507S-LS 2LS-2 3500i 920 4010i 4020i NGC-30 NGC-40
Controller architecture
Single circuit
Multi-circuit
Dual-circuit
Control
Ambient sensing
Line sensing
PASC / Proportional
Ambient
Multiple Temperature
Sensors
Soft-start
Autocycle
22 A/ 22 A/ 22 A/ 22 A/ 22 A/ 32 A/ 60 A/ 32 A/ 63 A/ 60 A/ 60 A/
Max Load
480 V 240 V 480 V 480 V 240 V 277 V 600 V 277 V 690 V 600 V 600 V
Monitoring
Temperature
Ground Fault
Current
Voltage
3-Phase loads
Installation location
Local
Remote
Hazardous Area
Interface
Local display
Remote display
Alarm Relay
Communications
(DCS) Distributed
Control System
nVent RAYCHEM
Supervisor
On Demand Stock Panels
The nVent RAYCHEM On Demand Stock Panels program offers rapid delivery of optimized best-in-class standard panel
configurations for customer projects. Panels are built with quality components including premium nVent RAYCHEM controllers
for use in hazardous and nonhazardous areas. Many configurations have C1D2 circuit breakers and Type 4X stainless steel
enclosures.
Improve Efficiency and Reduce Lead Times

Standardized EHT Panel Designs
• Accelerated delivery with an ideal standard configuration
• Minimize schedule risk and maximize productivity
• Available for rapid delivery
Broad Selection of Configurations

Immediate Availability of Best-in-Class Advanced Control Options
• Now stocking a wide range of the best advanced control & monitoring
systems – single-circuit to 40 circuit
• Standard selections:
– Single-circuit (Elexant 4010i) and Dual-circuit (920)
Now with higher stocking levels to meet your project schedule needs!
– Multi-circuit (Elexant 4020i, NGC-30 & NGC-40 technologies)
• Over 25 configurations for fast delivery to keep your project on track
Consistent Design
Time-tested Quality for your Project
• Approved and ready for use in hazardous locations
• Factory assembled and tested panels guaranteed with nVent Control &
Monitoring warranty
• Drawings available immediately, eliminating the need for drawing review
and approval process
nVent RAYCHEM Elexant 4010i Single Circuit Controller

Part # Cat # Description
Elexant 4010i controller in an 8 in x 10 in FRP enclosure with window. 2-pole 32A EMR.
10380-001 4010i-EMR-FW
Controls a single circuit with a 2-pole electromechanical relay.
Elexant 4010i controller in an 8 in x 10 in FRP enclosure with window. 2-pole 32A 277V
10380-002 4010i-SSR-FW
SSR. Controls a single circuit with a 2-pole solid-state relay.
Elexant 4010i controller in an 8 in x 10 in stainless steel enclosure with window. 2-pole
10380-003 4010i-EMR-SW
32A EMR. Controls a single circuit with a 2-pole electromechanical relay.
10380-004 4010i-SSR-SW
32A 277V SSR. Controls a single circuit with a 2-pole solid-state relay.
Elexant 4010i controller in an 8 in x 10 in FRP enclosure with window. 2-pole 32A EMR.
10380-005 4010i-EMR-IS-FW Controls a single circuit with a 2-pole electromechanical relay. Includes intrinsically safe
barriers on RTD inputs.
Elexant 4010i controller in an 8 in x 10 in FRP enclosure with window. 2-pole 32A 277V
10380-006 4010i-SSR-IS-FW SSR. Controls a single circuit with a 2-pole solid-state relay. Includes intrinsically safe
barriers on RTD inputs.
10380-007 4010i-EMR-IS-SW 32A EMR. Controls a single circuit with a 2-pole electromechanical relay. Includes
intrinsically safe barriers on RTD inputs.
Elexant 4010i controller in an 8 in x 10 in stainless steel enclosure with window.
10380-008 4010i-SSR-IS-SW 2-pole 32A 277V SSR. Controls a single circuit with a 2-pole solid-state relay.
Includes intrinsically safe barriers on RTD inputs.
Note: Please refer to product datasheets for more information.
nVent RAYCHEM 920 Dual Circuit Controller
920 controller in a fiberglass enclosure with window. Controls two circuits
10160-010 920*E4FWL*SIS302*SS3102*HTC*CON
independently, each with a 1-pole solid-state relay.
10160-011 920*E4FWL*SIS302*SS3102*HTC485*CON independently, each with a 1-pole solid-state relay. Includes ability for 2-wire
RS-485 communication.
10160-012 920*E4FWL*SIS302*SS3202*HTC*CON independently, each with a 1-pole solid-state relay. Includes ability for 2-wire
10160-013 920*E4FWL*SIS302*SS3202*HTC485*CON independently, each with a 2-pole solid state relay. Includes ability for 2-wire
nVent RAYCHEM Elexant 4020i Multi-Circuit Controller

Elexant 4020i controller in a fiberglass enclosure with window. Controls two circuits
10380-050 4020i-A-2-FW-2A1SS3-CVH
Elexant 4020i controller in a fiberglass enclosure with window. Controls two circuits
10380-051 4020i-A-2-FW-2A2SS3-CVH
independently, each with a 2-pole solid state relay.
Elexant 4020i controller in a fiberglass enclosure with window. Controls four circuits
10380-052 4020i-A-4-FW-4A1SS3-CVH
Elexant 4020i controller in a fiberglass enclosure with window. Controls six circuits
10380-053 4020i-A-6-FW-6A1SS3-CVH
nVent RAYCHEM NGC-30 Multi-Circuit Power Distribution and Control Panel

Recommended
Part # Cat # Description Transformer Size
40 ckt NGC-30. SSR Qty. Encapsulated Breakers. 40 277V 30A.
10721-022 NGC-30-F-4X-H-40(1P)30A-277-175-N-0-T 112.5 kVA
175A MCB
10721-023 NGC-30-F-4X-H-30(1P)30A-277-125-N-0-T 75 kVA
125A MCB
10721-024 NGC-30-F-4X-H-20(1P)30A-277-80-N-0-T 45 kVA
70A MCB
40ckt NGC30 EMR Z-PURGE 120V 40 ckt NGC-30. EMR, Z-Purge, Qty. 24 120V 30A, Qty. 16 208V 30A.
10721-025 75 kVA
24-16 30A 225A MCB
40ckt NGC30 EMR Z-PURGE 120V30A-
10721-026 40 ckt NGC-30. EMR, Z-Purge, Qty. 40 120V 30A. 225A MCB 75 kVA
225A MB
nVent RAYCHEM NGC-40 Multi-Circuit Power Distribution and Control Panel

Recommended
Part # Cat # Description Transformer Size
101723-001 NGC-40-F-4-H-480-N-1IO 4 ckt NGC40. SSR, no power distribution not applicable
101723-002 NGC-40-F-4X-H-10(1P)30A-277-50-N-0 10 ckt NGC-40. SSR, Encapsulated Breakers, 277V 30A. 50A MCB 30 kVA
101723-005 NGC-40-F-4X-H-40(1P)30A-277-175-N-0 40 ckt NGC-40. SSR, Encapsulated Breakers, 277V 30A. 175A MCB 112.5 kVA
Turnkey Heat Management System Services
nVent TRACER Life Cycle Services technical support teams and network of 6000+ trained field personnel around the world
execute turnkey project solutions, delivering seamless project management, efficient system designs, on-time delivery,
schedule compression & power distribution savings. From concept to delivery, we optimize your heat tracing projects for
timing, budget and scope with a fully integrated approach. You can rely on our experts to ensure safety, quality and
performance for projects of any size and scope.
FRONT END PLANNING PROCUREMENT DETAILED ENGINEERING

Engaging nVent early in the planning nVent will manage all materials Our experienced engineers apply
process allows us to help you make procurement and fabrication activities product and optimization strategies to
decisions which can reduce the overall making sure the right materials get to design a heat management system
installed cost of the heat management the right work location at the right time. which meets your specific requirements
system. at the lowest possible cost.
TRACERLYNX
3D HEAT MANAGEMENT SYSTEM SOFTWARE
nVent’s state-of-the-art proprietary 3D heat management system
design software. Created to minimize errors, delays and rework for
heat tracing circuits, nVent RAYCHEM TracerLynx is one powerful
database that combines all client information, design data and
deliverables. With TracerLynx, every element needed to design a full
heat management system can be imported to one system, where
the entire project can be managed and designed. With this software,
you will have a more efficient and accurate EHT system, saving you
thousands in Total Installed Costs.
Turnkey Heat Management System Services
We are committed to the reliability of your operations. Our expertise in heat management system gives you piece of mind
that your facility will operate efficiently and perform at the highest level.
POST INSTALLATION SERVICES

INSTALLATION AND CONSTRUCTION COMMISSIONING AND MAINTENANCE
Our construction teams are fully Our commissioning services ensure Providing regular Heat Management
trained and experienced in heat-tracing that the heat management system is System audits or implementing a
installation techniques. Leverage our operating as expected. This includes maintenance agreement, nVent
expertise to ensure timely and full system audits, programming and provides you with the security of
accurate installation of your heat set up of control panels and having your system regularly evaluated
management system components, operational checks. by experts in the heat-tracing industry,
insulation and cladding. allowing timely resolution of potential
system problems.
QUALITY ASSURANCE /
SITE SERVICES QUALITY CONTROL WE MANAGE THE HEAT YOU NEED
Using our Site Services allows you to Our Quality Management System • World class safety record
maintain a single point of responsibility addresses all processes including the
and accountability through the entire design, supply, installation, and • Commitment to quality
installation process. This ensures commissioning to ensure your Heat • Single point of contact for your
continuity of project knowledge from Management System is operating as
project needs
engineering through start-up. intended.
Visit our website at nVent.com/TRACER
Or contact us at 1-800-545-6258
Website and Design Software
VISIT NVENT.COM/RAYCHEM
Explore nVent RAYCHEM virtual worlds on our website where you can find
animations showing where our advanced heat tracing solutions apply in an
industrial facility, and how they work.
Additionally, our website provides all the latest tools and information you need to
design, select, and purchase a complete heat-tracing system. Use our web-
based program, or downloadable design software to help you with your projects.
Browse and find the most up-to-date product brochures, data sheets and
installation instructions.
DESIGN SOFTWARE
nVent RAYCHEM TraceCalc Pro design software brings you the latest advances
in automated heat-tracing design capabilities.
TraceCalc Pro provides an intuitive, easy-to-navigate and user-friendly interface
to create simple or complex heat-tracing designs for pipes, tanks and vessels.
With the TraceCalc Net online tool, you can create a heat-tracing design in a few
simple steps to:
• Identify the right products for your application
• Select quantities for a complete bill of materials
• Choose optional control and monitoring systems
North America
Tel +1.800.545.6258
Fax +1.800.527.5703
[email protected]
Latin America
Tel +1.713.868.4800
Fax +1.713.868.2333
[email protected]
Our powerful portfolio of brands:

CADDY ERICO HOFFMAN ILSCO RAYCHEM SCHROFF
nVent.com/RAYCHEM
©2024 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners.
nVent reserves the right to change specifications without notice.
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Industrial Heat Tracing Solutions

Products and Services

THE HEART OF OUR SOLUTIONS

HOW SELF-REGULATION WORKS IN OUR CONDUCTIVE-POLYMER HEATERS

‘High’ Temperature-Few Conductive Paths

‘Mid’ Temperature-Few Conductive Paths

‘Low’ Temperature-Many Conductive Paths

Tested and Qualified Robust Construction Life Expectancy

BUILDING A MORE SUSTAINABLE AND ELECTRIFIED WORLD

Energy Efficiency Customer Productivity Safety

Resiliency and Protection Lifespan and Serviceability Eco-Friendly

TIME-TESTED QUALITY 200+ EXPERT DESIGNERS 600,000KM INSTALLED =

QUALITY EXPERTISE RELIABLE

Highest QUALITY + EXPERTISE Optimal System = RELIABLE Performance &

Oil & Gas Carbon Capture Use & Storage Power

We Connect and Protect a More Sustainable and Electrified World

Liquefied Natural Gas Biofuels

Carbon Capture Hydrogen

1 Anti-icing & de-icing 4 Long line heating 5 Comprehensive pipeline leak

8 Process temperature 11 Advanced control &

9 Pipe freeze protection 12 Power distribution

10 Pre-traced, pre-insulated 13 Fire & performance wiring

Control and Monitoring

Lighted End Seal

RTD Temperature Measurement separate wiring run to panel

nVent RAYCHEM nVent RAYCHEM

1947 1957 1982 2000 2020

1986 Elexant Family

Cable Technology Portfolio

(356) System (STS)

Copper Self- Insulating Tinned-copper

Cold Pipe: In Warm Pipe: In Hot Pipe: The

POWER-LIMITING TECHNOLOGY (VPL)

nVent RAYCHEM Power-Limiting (VPL)

SERIES RESISTANCE (SC) TECHNOLOGY

powered from a single source, capable of supporting voltages up to Tinned-copper braid

482°F/250°C. Fluoropolymer jackets

Dual conductor (2SC)

Triple conductor (3SC)

ADVANCED CONNECTION KITS

SKIN-EFFECT TRACING SYSTEM (STS) TECHNOLOGY

Rack Mount Equipment with

TRAC-LOC TANK INSULATION SYSTEM

FUEL AND CHEMICAL

FROST HEAVE PREVENTION

3 nVent RAYCHEM Pipeline Supervisor

4 Multi-circuit Control Panels

5 Single-circuit Field Control

NVENT RAYCHEM SUPERVISOR

NVENT RAYCHEM PIPELINE SUPERVISOR (RPS)

MULTI-CIRCUIT CONTROL PANELS

SINGLE-CIRCUIT FIELD CONTROL

MULTI-CIRCUIT CONTROL PANEL SKIDS

Improve Efficiency and Reduce Lead Times

Broad Selection of Configurations

nVent RAYCHEM Elexant 4010i Single Circuit Controller

nVent RAYCHEM Elexant 4020i Multi-Circuit Controller

nVent RAYCHEM NGC-30 Multi-Circuit Power Distribution and Control Panel

nVent RAYCHEM NGC-40 Multi-Circuit Power Distribution and Control Panel