CleanBoost Honduras Study Report Gensets
CleanBoost Honduras Study Report Gensets
CleanBoost Honduras Study Report Gensets
www.cleanboost.com www.combustionusa.com
STUDY REPORT HFO ADDITIVE USE Caterpillar 16CM32 Unit
Total period
Without additive would be 195,857.506 Kg HFO
With CleanboostHFO would be 190,050.489 Kg HFO
Difference with CleanboostHFO -5,807.017 Kg HFO
% Difference -2.965 %
Total period
Without additive would be 193,560.780 Kg HFO
With CleanboostHFO would be 187,447.058 Kg HFO
Difference with CleanboostHFO -6,113.722 Kg HFO
% Difference -3.159 %
Reading Analisys temperature behaviour in cylinders
Caterpillar 16CM32 Unit 3
Control Stage Temperature cylinders averages ºC Temp Compare ºC Stage 1,Stage 2,Stage 3
Compare phases difference ºC ºC NON additive YES additive NON additive
NON CleaboostHFO Average 1 side A June 19-12:00 to June 24-12:00 396.09 -2.66
NON CleaboostHFO Average 1 side B June 19-12:00 to June 24-12:00 411.96 5.62
YES CleanboostHFO Average 2 side A June 27-20:00 to June 30-12:00 398.75 2.66 -14.44
YES CleanboostHFO Average 2 side B June-27 20:00 to June 30-12:00 406.34 -5.62 -18.07
NON CleaboostHFO Average 3 side A June 30-12:00 to 18:30 413.19 14.44
NON CleaboostHFO Average 3 side B June 30-12:00 to 18:30 424.41 18.07
5.53 MW Gen.Set 3 28.06.09 18:08:38 465 CMG2
High Dev. °C
2.90 Mvar AV 391 °C
394 °C 372 °C
60.0 Hz Low Dev. 317 °C
14.1 kV 403 °C 386 °C
259 A Side A 402 °C 395 °C
257 A
262 A 731 rpm 383 °C 390 °C
0.88
469 °C
24870 rpm
321 °C
311 °C
24852 rpm
Reset
Reset
460 °C
73.5 °C
76.1 °C 77.8 °C 74.0 °C 25.9 bar 382 °C 369 °C
74.5 °C
Side B 395 °C
407 °C 395 °C
393 °C
387 °C 417 °C
469 °C Section A1
24870 rpm
321 °C
Section A2
311 °C Section B1
24852 rpm
Reset
Reset
460 °C
Section B2
73.5 °C
76.1 °C 77.8 °C 74.0 °C 25.9 bar 382 °C 369 °C
74.5 °C
395 °C 393 °C
407 °C 395 °C
387 °C 417 °C
Date :August/11/2009 WITH CLEANBOOST HFO Date :August/11/2009 WITHOUT CLEANBOOST HFO
Factor 0.999005047 Factor 0.999005047
DESCRIPTION COUNTER START FINAL COUNTER READING DIFFERENCE DESCRIPTION COUNTER START FINAL COUNTER READING DIFFERENCE
COUNTER HOUR COUNTER HOUR READING HOUR COUNTER HOUR COUNTER HOUR READING HOUR
ACTIVE ENERGY(MWH) 581,240.69 56523.16 581,282.14 56526.87 41.45 3.71 ACTIVE ENERGY(MWH) 581,110.10 56509.71 581,166.91 56514.84 56.81 5.13
HFO COUNTER U1 US Gl 25,522 28,023 2,498.51 Gallons HFO COUNTER U1 US Gl 17,623 21,080 3,453.56 Gallons
FUEL TEMPERATURE 94 Fuel FUEL TEMPERATURE 94 Fuel
DROP VOLUME (GAL) 24.27 Gallons DROP VOLUME (GAL) 33.03 Gallons
FUEL CONSUME : Consume according counter - drops FUEL CONSUME : Consume according counter - drops
B.- GENERATING ENERGY ACCORDING COUNTER 41,450 KWH B.- GENERATING ENERGY ACCORDING COUNTER 56,810 KWH
RELATIVE INVOICING 96.0% Own utilities average 3.6% RELATIVE INVOICING 96.0% Own utilities average 3.6%
NET FUEL CONSUME : 16.99 KWH/Gal 203.84 Gr/kwh NET FUEL CONSUME : 16.85 KWH/Gal 205.60 Gr/kwh
NET HEAT RATE, UNIT : 8,410.28 BTU/KWH NET HEAT RATE, UNIT : 8,483.25 BTU/KWH
Date :September/11/2008 WITH CLEANBOOST HFO Date :September/12/2008 WITHOUT CLEANBOOST HFO
Factor 0.999005047 Factor 0.999005047
DESCRIPTION COUNTER START FINAL COUNTER READING DIFFERENCE DESCRIPTION COUNTER START FINAL COUNTER READING DIFFERENCE
COUNTER HOUR COUNTER HOUR READING HOUR COUNTER HOUR COUNTER HOUR READING HOUR
ACTIVE ENERGY(MWH) 540,643.31 51190.7 540,666.04 51192.73 22.73 2.03 ACTIVE ENERGY(MWH) 540,798.55 51205.85 540,820.97 51207.84 22.42 1.99
HFO COUNTER U4 US Gl 900,605 92,005 1,400.00 Gallons HFO COUNTER U4 US Gl 910,420 911,821 1,401.00 Gallons
FUEL TEMPERATURE 94 Fuel FUEL TEMPERATURE 94 Fuel
DROP VOLUME (GAL) 49.89 Gallons DROP VOLUME (GAL) 51.24 Gallons
FUEL CONSUME : Consume according counter - drops FUEL CONSUME : Consume according counter - drops
B.- GENERATING ENERGY ACCORDING COUNTER 22,730 KWH B.- GENERATING ENERGY ACCORDING COUNTER 22,420 KWH
RELATIVE INVOICING 96.0% Own utilities average 3.6% RELATIVE INVOICING 96.0% Own utilities average 3.6%
NET FUEL CONSUME : 17.08 KWH/Gal 202.78 Gr/kwh NET FUEL CONSUME : 16.85 KWH/Gal 205.58 Gr/kwh
NET HEAT RATE, UNIT : 8,328.06 BTU/KWH NET HEAT RATE, UNIT : 8,441.03 BTU/KWH
Stage 2
Protocol August 27-28´09 MAN 18V48B Unit 6 : This stage is to stablish a protocol to confirm the
CleanboostHFO capacity to improve the engine performance and reduce the fuel consume according
protocol of August 18.´09
Controled conditions load charge at 95% HFO Consume HFO Consume Control
Reading data August 27-28 ´08 11:35 - 16:35 Gallons Gallons / minute phase
Aug 27 from 11:35 to 16:35 (300 min) 4,855.18 16.18 NO additive
Aug 28 from 11:35 to 16:35 (300 min) 4,777.64 15.93 YES additive
August 27 ‘08
16:35
NON additive
August 28 ‘08
16:35
YES additive
In the photo Desarrollos Energeticos y Ambiente collecting stack information together as witness
Combustion Technologies and Power Plant Engineers.
Note that when more time under additive use period the stack emission with black smog turn
gray and dissapear in less time what demostrate the turbo is clean if compare with previous period
without additive and turn better after more days of the additive use.
This mean the Unit is available sooner to back online .
MAN 18V48B ENGINE 18.9 MW GENSET Turbo wash observations June 22,July 6 and July 20 ,2008
June 22 NON additive period
Note that when more time under additive use period the stack emission with black smog turn
gray and dissapear in less time what demostrate the turbo is clean if compare with previous period
without additive and turn better after more days of the additive use.
This mean the Unit is available sooner to back online .
MAINTENANCE ENGINE PARTS OBSERVATIONS
MAN 18V48B ENGINE 18.9 MW GENSET
Changed injector previous additive use with Injector Cylinder A1 clean under
just 1057 working hours additive use period
Valve sections,injectors,turbo and turbo ring show ash only not hard soot as previous experience
Injection pump without additive show varnish,with the additive improve to the fuel the
maintenance period will be lengthen
STUDY REPORT HFO ADDITIVE USE
MAN 18V48B ENGINE 18.9 MW GENSET
Using Unit 1 MAN 18V48A and Unit 5 MAN 18V48B with low efficiency in the plant taking complete
monthly reports on November 2,008 non additive versus December 2,008 using additive.
This stage is to stablish a protocol to confirm the CleanboostHFO capacity to improve the
engine performance and reduce the fuel consume.
Nov-08 NO ADDITIVE
Dec-08 YES ADDITIVE
This stage is to stablish a protocol to confirm the CleanboostHFO capacity to improve the engine performance and reduce fuel consume.
We prove that in the period July 3-27 ´08 the fuel consume and the appearance in average MW per hour in the MAN18V48B Unit 6 was improve if compare
with same Unit 6 and relative with another units,these improves are confirmed in protocol January 2,009 Unit 1 A model and Unit 5 B model,under control
conditions is demostrated a fuel economy percent in short period of time,often readings start to calculate fuel consumes and MWh at the same load charge the
most hours as can,divide in similar periods,in one CleanboostHFO is injected and not in another to compare.
The results are : IN THE PERIODS WHERE CleanboostHFO REFORMULATOR IS USED THE FUEL CONSUME IS LESS THAN THOSE WITHOUT OUR
ADDITIVE : THE EFFICIENCY IS IMPROVED .
Unit 1 on Jan 10 & 11 Readings HFO consume,MW & Engine load %
17:40 a 19:22 29998 106,767,180.00 6,040.00 1,614.83 1,305,742.59 28.64 16.42 88.6 100.0 Jan 11 YES ADDITIVE
19:22:00 30000 106,773,220.00 1,305,771.23 16.56 89.5 100.0 Jan 11 YES ADDITIVE
13:28 a 17:29 31183 81,756,830.00 13,810.00 3,692.18 402,348.53 67.01 16.62 89.5 100.0 Jan 11 YES ADDITIVE
17:29:00 31187 81,770,640.00 402,415.54 16.58 90.0 100.0 Jan 11 YES ADDITIVE
Periods time calculus Start date End date Start hour ( - ) End hour ( + ) Day Fraction Total days Total hours Minutes
No additive June 22 July 5 1:50 5:45 0.163 13.163 315.917 18,955.00
YES additive July 7 July 17 7:40 14:20 0.278 9.278 210.667 12,640.00
Note:because season on October plant production increased with less HFO consume
This report is to confirm protocol on Jun-Jul ´09
Improve quality of the HFO the oxygen-fuel mixing permit use less fuel
STUDY REPORT DIESEL ADDITIVE USE Isuzu FVR Truck year 2,000
Protocol fuel consume analysis