Karryflare Operating Manual 0704
Karryflare Operating Manual 0704
Karryflare Operating Manual 0704
KarryFlare
Portable flaring device for Triple-Lok fittings
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KarryFlare - Operating Manual
Technical Safety
Before setting up and transport of the machine, read the operation instructions
carefully. Check the KarryFlare for any externally visible damage. Do not use a
damaged machine.
Faulty components must only be exchanged for Parker original spare parts. Only
when these parts are fitted the safety standards of the device can be guaranteed.
Accessory parts or driving units may only be fitted when expressly approved by
Parker. If other parts are used, guarantee, performance and product liability claims
may be invalidated.
As hand protection during operation, the KarryFlare design keeps automatically both
hands of the user in action on the tube and the hand pump lever. Take care that
other people do not help in the area of the tools or hand pump during operation.
The pressure gauge shows a red range for the hydraulic pressure, starting at 400
bar. Make sure that this pressure is not exceeded during operation.
2. Specifications
The KarryFlare is a portable device for easy and workmanlike 37° tube flaring. It
allows the flaring of even large dimension steel and stainless steel hydraulic tube at
assembly sites where Parflange® technology is not available.
The KarryFlare consists of a hydraulic flaring unit and a hand pump. The hydraulic
assembly pressure can be read on a gauge which is ergonomically located. The
KarryFlare is ideal for tube flaring of small quantities and on-site tube installation. It is
practical, simple to operate, reliable and easy to transport.
The KarryFlare comes as one unit with all components firmly attached to a practical
carrying frame.
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KarryFlare - Operating Manual
Technical Data
● 37°flaring of hydraulic tube
● Flare dimensions and geometry according to ISO 8434 / SAE J514
● For Parker Triple-Lok® Plus hydraulic fittings
● Tube outer diameter 6 to 38mm / ¼ to 1½”
● Maximum capacity: 38 x 4mm / 1½ x 0.120”
● With special flaring pin up to 42mm tube OD
● Tube material: steel and stainless steel
● Weight: approx. 29 kg
● Dimensions: approx. L 750mm x W 360mm x H 260mm
● Hydraulic oil : H-LP32 – 1.2l
3. Ordering
KarryFlare device and accessories
Accessoires #
Tool lubricant 0,1L can 1040LUBCAN
Tool lubricant 1L refill 1040LUBSS
Promotion leaflet LEAF/4047-D1/UK/DE
Spare parts #
Flaring bloc, complete KARRYFLARE/BLOC
Standard Flaring pin 6-38mm, with O-ring KARRYFLARE/FPIN
Special Flaring Pin 42mm, with O-ring KARRYFLARE/FPIN42
Tube stop with guide KARRYFLARE/TSTOPKPL
Pressure chart sticker KARRYFLARE/CHART
Operating manual OM/4047-T1
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KarryFlare - Operating Manual
4 Initial Operation
● Open cover by loosening front screw. For stationary operation the cover
can be removed completely.
● Take care that the machine cannot slip away at assembly. It might be
necessary to support the machine when flaring large diameter tubes
● Take care that only actual Parker flaring dies are used.
● Make sure that die sets and flaring pin are clean and free of wear or
damage.
● The tank cap on the hand pump can remain closed. It must be closed
for transportation.
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KarryFlare - Operating Manual
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KarryFlare - Operating Manual
KARRYFLARE
.................................................07/2004
Tube-OD
Triple-Lok, P [bar]
Ø[mm] - Ø[Inch]
6 1/4 35
8 5/16 45
10 3/8 60
12 1/2 60
14 80
15 100
16 5/8 100
18 120
20 3/4 160
22 160
25 1 180
28 215
30 1 1/4 230
35 270
38 1 1/2 280
42 320
KARRYFLARE/CHART
6 Transport
● For transportation the oil refill screw has to be closed and the hand lever has
to be locked.
● The cover protects the device. Lock cover for transport.
● Use handle on side for carrying.
● For trolley transport, the telescopic tube handle on the machine front must be
completely pulled out.
.
7 Trouble Shooting
Problem Probable cause Suggested solution
The device slips when Placed on a slippery Place the device on a non-slip surface. If
tube is pressed against surface flaring large dimensions place the device in
the tube stop front of a fixture so that it cannot slide
backwards.
Oil leaks out Oil refill screw not closed Always close the oil refill screw during
transportation.
No cylinder movement Valve on handpump not Tighten the hand wheel at the pump.
closed
No cylinder movement Not enough oil in the Check oil level and refill, if necessary.
handpump
The cylinder does not Valve on handpump is Open hand wheel at the pump completely.
withdraw closed
Clap does not close Flaring block is bent Check mechanism and make sure that flaring
block is not bent.
Flaring dies get stuck in flaring Friction between dies Lubricate sliding surfaces between dies and
block and flaring block is to flaring block.
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KarryFlare - Operating Manual
high
Scratches in Tube-ID and Worn flaring pin Check flaring pin on wear and damages and replace if
flare area necessary.
Surface faults in Tube-ID and Flaring pin not clean Allways keep flaring pin clean and lubricated. Take
flare area care, that tubes are deburred well and no chips can be
placed on the flaring pin.
8 Maintenance
The device is maintenance-free.
If oil has leaked out, check oil level at the tank cap and refill with oil of type H-LP 32 if
necessary.
Regularly check flaring tools for wear and damage. Always keep flaring pin clean.
Use lubrication on tube ends for maximum tool lifetime. Keep tube stop mechanism
clean and lubricated.
The bite-type assembly block of the EO Karrymat and the flaring block of the
KarryFlare can also be used as individual tools without the basic frame. Following
guidelines apply for this:
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KarryFlare - Operating Manual
●The Parker Karrykrimp power units can be connected to operate the hydraulic
cylinders. See Karrykrimp cataloges for selection and ordering.
● The maximum pressure of 400 bar must not be exceeded. The pressure
must be adjustable according to the chart on the cylinder. A pressure
gauge must be installed.
● If other accessory parts or driving units are used, warranty is limited to
genuine Parker components.
● Alterations on EO Karrymat / KarryFlare devices may result in incorrect
assemblies. Parker is not liable for product failures due to wrong assembly.
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10 2 KARRYFLARE/T25X8 Tube 25x8 Alu
11 2 KARRYFLARE/RHOLD Roller Holder
12 1 KARRYFLARE/THOLD Tube Holder
13 1 KARRYFLARE/TPLATE Type Plate
14 2 KARRYFLARE/STICKER Sticker KARRYFLARE
15 2 KARRYFLARE/TSTICK Transport Sticker
16 2 KARRYFLARE/HINGE Hinge 4.008530 (R+K)
17 1 KARRYFLARE/NUT Nut 32x32x10xM10
18 4 KARRYFLARE/BUFFER Buffer Ø40x30 hole M8
19 2 KARRYFLARE/WHEEL Skater wheel 64x24x6mm
20 1 GZ12SCF Straight Sviwel Nut Connector
21 1 EW12SOMDCF Swivel Nut Elbow
22 1 EL12SOMDCF Swivel Nut Run Tee
23 1 XW12SCF Elbow Fitting
24 1 MAVE12SRCF Swivel Nut Pressure Gauge Connector
25 2 XGE12S3/8NPTCF Straight Male Stud Fitting
26 2 FM12SCF Functional Nut
27 1 3010-3 Quick Coupling Serie3000
28 1 KARRYFLARE/CSCREW Star handle with bolt, DIN6336-SK-50-M10-25
29 2 DIN 11024 - 3 Clip
30 16 ISO 7089 - 6 Washer
31 12 ISO 7089 - 8 Washer
32 2 ISO 7089 - 10 Washer
33 2 ISO 4762 - M10x20 Screw bolt
34 4 ISO 4762 - M8x16 Screw bolt
35 4 ISO 4762 - M8x20 Screw bolt
36 2 ISO 4762 - M8x50 Screw bolt
37 5 ISO 4762 - M6x16 Screw bolt
38 2 ISO 4762 - M6x45 Screw bolt
39 8 ISO 10642 - M6x16 Countersink screw
40 15 ISO 7040 - M6 Nut
41 4 ISO 7040 - M8 Nut
42 1 SZ 2514.000 Document pocket (Rittal)
43 1 KARRYFLARE/MANUAL Operation Manual
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KarryFlare - Operating Manual
Partslist KARRYFLARE/BLOC
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