Versa Resq User Manual V 2.6 1

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(BOX)

(BOX & MRL)

(BOX & MRL)

USER’S GUIDE

Ver 2.6
2

Revision history
Date Version Modifications
Versa ResQ1600 (Box & MRL) user‟s guide and Versa
Nov, 2010 2.0 ResQ2500 (Box & MRL) user‟s guide are combined and
made as single user‟s guide.
Jan, 2011 2.1 Versa ResQ2500 box dimension is modified.
Charging circuit operating constraint is included in Safety
Feb, 2011 2.2
information.
June, 2011 2.3 Filter board (G961) is included in the internal wiring diagrams.
Due to Firmware changes battery high voltage is changed
Aug, 2011 2.4 from 53V to 58V.
Internal wiring diagrams are modified.
Sep, 2011 2.5 Versa ResQ1600 and 2500 boxes are combined.
Versa ResQ1600/2500 (Box & MRL) user‟s guide and Versa
Oct, 2011 2.6 ResQ1000 (Box) user‟s guide are combined and made as
single user‟s guide.

VERSA DRIVES PRIVATE LIMITED / /


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! SAFETY INFORMATION
Before installing and putting the Versa ResQ1000/1600/2500 into operation,
please read these safety instructions carefully.

 The system contains hazardous voltages that are fatal for the user.
Hence installation and maintenance must be performed by qualified
technicians only.
 Do not touch any terminals while observing LED indications.
 Switch off the mains MCB (MCB1) and battery MCB (MCB2) before
making or changing any connection(s).
 Switch off the mains MCB (MCB1) and battery MCB (MCB2) before
connecting or disconnecting the batteries.
 If mains must be disconnected for prolonged period, switch off
battery MCB (MCB2) to avoid battery discharge.
 Charging will not take place if the battery voltage is below 30V.
 Confirm that input supply voltage and frequency matches the
specified Versa ResQ1000/1600/2500 input voltage and frequency
before connecting.
 Before adjusting the DIP switch positions and potentiometer, ensure
that rescue cycle is not started.
 Do not place the system on uneven stand or table. Ensure that it is
safely mounted on the wall using heavy-duty bolts. Otherwise
serious injury to the personnel and damage to the system may
occur.
 There are no user serviceable parts in the
Versa ResQ1000/1600/2500. In case of failure send the unit to factory
for repair.

! DANGER
Failure to follow these instructions can result in death or serious
injury to the personnel or equipment damage

VERSA DRIVES PRIVATE LIMITED / /


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Contents Page

1. System description 5

1.1 Introduction 5

2. System operation 6

2.1 Introduction 6
2.2 Operation 6
2.3 LED indications 8

APPENDIX A 10

a) Specifications 10

APPENDIX B 11

a) Connection details-Versa ResQ1000-Box 11


b) Connection details-Versa ResQ1600/2500-Box 12
c) Connection details-Versa ResQ1600/2500-MRL 13
d) Internal wiring diagram-Versa ResQ1000-Box 14
e) Internal wiring diagram-Versa ResQ1600-Box 15
f) Internal wiring diagram-Versa ResQ1600-MRL 16
g) Internal wiring diagram-Versa ResQ2500-Box 17
h) Internal wiring diagram-Versa ResQ2500-MRL 18
i) Mounting details-Versa ResQ1000-Box 19
j) Mounting details-Versa ResQ1600/2500-Box 20
k) Mounting details-Versa ResQ1600/2500-MRL 21

VERSA DRIVES PRIVATE LIMITED / /


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1. System description
1.1 Introduction

Versa ResQ1000 is a 1.0 kVA automatic rescue device, Versa ResQ1600 is a


1.6kVA and Versa ResQ2500 is a 2.5kVA automatic rescue device. These are
exclusively designed for an emergency operation of lifts in case of utility power
failure.

Versa ResQ1000/1600/2500 provides battery backup when the utility power fails or
drops below an unexpected level to make the lift cab to reach the nearest floor.

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2. System operation
2.1 Introduction

This chapter describes the operation and LED indications of the system.

2.2 Operation

When the utility power is present, the system supplies utility power to the lift control
panel through mains contactor K1. During the presence of utility power, the system
charges the battery (Four 12V batteries in series) if its voltage is below 52V.

If the utility power fails or drops below an unexpected level determined by „PFRR’
input from lift control panel, the system provides power through an internal inverter
as mentioned below.

1. As soon as the utility power is interrupted, ‘PFRR’ input becomes in-


active in the lift control panel.
2. If ‘PFRR’ input from lift control panel is in-active, then the system
switches off the mains contactor K1 and switches on the inverter. Then
switches on the inverter contactor K2 after 2 seconds from the moment of
inverter on. The system supplies power through the internal inverter.
3. When K2 is switched on, the system also switches on the following relays.
a) Processor input relay
b) PFA relay
c) Drive speed selection relay
4. The inverter supplies power until the rescue cycle is completed. The
system recognizes the completion of rescue cycle by means of ‘ARD
function stop’ input active or “Maximum functioning time in emergency”
determined by DIP switch (Switch 4) selection.

Rescue cycle

If the cab is in between the floor levels, the rescue cycle starts which make the cab
to reach the nearest floor.
As soon as the nearest floor is reached, the input ‘ARD function stop’ becomes
active. Then after 10 seconds the following are switched off
a) Inverter contactor K2
b) Processor input relay
c) PFA relay
d) Drive speed selection relay
Then the rescue cycle ends.

If the “Maximum functioning time in emergency“(determined by DIP switch selection:


Switch 4) has elapsed before ‘ARD function stop’ becomes active, the following
are switched off immediately,
a) Inverter contactor K2
b) Processor input relay

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c) PFA relay
d) Drive speed selection relay
and the rescue cycle ends.

After rescue operation, the system waits for a minute. After a minute if there is no
utility power, the system will go into “Power save” mode. The system resumes to
“Normal mode” when the utility power comes or „Trigger on no mains‟ input active.

During “Power save” mode all the LEDs are switched off except power on (PON)
LED.

The rescue cycle starts and stops as mentioned below:


Rescue input Condition Result
a) No mains power
PFRR input (DI1) Rescue cycle starts
b) ARD function stop input is in-active
Rescue operation
ARD function stop
During rescue operation stops after 10
(DI2)
seconds
Trigger on demand
Mains present Rescue cycle starts
(DI3)
Trigger on no mains a) No mains power
Rescue cycle starts
(DI4) b) ARD function stop input is in-active
EM.ON key pressed
No mains power Rescue cycle starts
( DI6)
EM.OFF key pressed Rescue cycle ends
During rescue operation
( DI7) immediately

Table 1

DIP switch # Function Off On


1
DIP switch
2 Drive selection Refer table 3
3
Maximum functioning
4 3 minutes 5 minutes
time in emergency
5 Generator availability Not available Available
6 Spare
7 Spare
8 Spare
Table 2

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Switch 3 Switch 2 Switch 1 Drive rating


position position Position (in kW) Model

Off Off Off 7.5 or

Off Off On 10
Off On Off 12.5
Off On On 15
On Off Off 18.5
On Off On 22
On On Off 30
On On On 37, 47

Table 3

DIP switch positions to be set according to Versa ResQ model and drive
rating used.

If the load exceeds 50% of the configured drive rating (Determined by DIP switch1,
switch 2, and switch 3 combinations), the over load (OL) relay is switched on.

Before the start of rescue operation, if the DIP switch 5 is on, the system will wait for
the time period [can be adjusted (5 to 60 seconds) by varying the potentiometer
(Pot)]. If the generator output comes, the system will not start rescue operation,
otherwise rescue operation is started after the time period has elapsed.

2.3 LED Indications

The system indicates the various processes by illuminating the corresponding LED.
LED Condition Description
MON On Mains on
BCH On Battery charging
ION On Inverter on
50L On 50% load
BFT Blinking Battery fault
OLD On Over load
BLO On Battery voltage is below 42V
BHI On Battery voltage is greater than 58V
ULD On Under load
LD1 On 21% - 50% load

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LD2 On 51% - 80% load


LD3 On 81% - 110% load
LED Condition Description
BCO On Battery charging over
FAC Factory use
FAC Factory use
FAC Factory use
BMD On Battery mode
FLT Blinking Over current fault
PON On Power on

Table 4

During rescue operation if any fault occurs, the system stops the rescue
operation.

The system indicates the over current fault by blinking ‘FLT’ LED for a minute.

The system monitors the battery voltage during non-rescue operation as


follows,

Monitoring condition Monitoring time Action


Battery without load Continuously If the battery voltage
falls below 42V, the
system switches on the
Low battery relay and
indicates the fault by
blinking ‘BFT’ LED 4
times until the fault is
cleared.
Battery with load Every 30 minutes If the battery voltage
falls below 42V, the
system switches on the
Low battery relay and
indicates the fault by
blinking ‘BFT’ LED
twice until the fault is
cleared.

During battery fault (Battery with load), the system checks the battery voltage
every 5 minutes till the fault is cleared.
During rescue operation if the battery voltage falls below 25V, the system
switches on the Low battery relay and indicates the fault by blinking ‘BFT’
LED twice until the fault is cleared.
In case of battery fault, the rescue operation will not take place even if the
utility power fails.

VERSA DRIVES PRIVATE LIMITED / /


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Appendix A
a) Specifications
Range / Characteristics Unit
Sl.
Parameter Versa Versa Versa
no
ResQ1000 ResQ1600 ResQ2500
1 Input voltage 380-440, 3Φ Vac
2 Output voltage 380-440, 3Φ Vac
3 Nominal frequency 50 Hz
4 Maximum load 1.0 1.6 2.5 kVA
7 digital inputs
10-30Vdc opto-isolated input suitable for
connection to a potential free contact

a) DI1 - PFRR input


5 Digital inputs b) DI2 - ARD function stop
c) DI3 - ARD trigger on demand
d) DI4 - ARD trigger on no mains
e) DI5 - Spare
f) DI6 - EM.ON key
g) DI7 - EM.OFF key
6 relay outputs
2A@30Vdc
1A@125Vac

a) Relay output 1 - PFA


6 Digital outputs
b) Relay output 2 - Over load
c) Relay output 3 - Drive speed selection
d) Relay output 4 - Low battery
e) Relay output 5 - Processor input
f ) Relay output 6 –Spare
a) Over current protection
7 Protection
b) Battery low voltage protection
Recommended Input 4 6 10 2
8 mm
lead cross section Output 4 6 10
Four (12V,
9 Battery Four (12V, 17Ah) batteries
7Ah) batteries
10 Ambient temperature 0 to 50 C
11 Operating position Vertical
12 Humidity 90% non condensing max.
420 x 540 x 230 (Versa resq1000-Box)
13 Dimensions (W x H x D) 470 x 656 x 235 (Versa resq1600/2500-Box) mm
270 x 620 x 210 ( Versa resq1600/2500MRL)
Versa resq1000-Box- 31 approx.
Versa resq1600-Box- 38 approx.
Versa resq1600-MRL - 26 approx.
14 Weight Kg
Versa resq2500-Box - 43 approx.
Versa resq2500-MRL - 32 approx.
(Batteries excluded for all models)
Table A

VERSA DRIVES PRIVATE LIMITED / /


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Appendix B

a) Connection details-Versa ResQ1000-Box


Make the connections as per the wiring diagram shown in Fig 1.

Batteries
CAUTION B+

The polarities of the connections BT1 12V, 7Ah


between the battery and the terminal s
should not be reversed.
BT2 12V, 7Ah

BT3 12V, 7Ah


Pow er Terminals

L1
L2 Mains
L3
U BT4 12V, 7Ah
V Output to LCP
W

E Base plate earth


E
MCB2

+ B+

10
VERSA RESQ1000-BOX

NO (Spare)
9 Common (Spare)
Digital inputs

8 NO (ARD trigger on no mains)


7 Common (ARD trigger on no mains)
6 NO (ARD trigger on demand)
5 Common (ARD trigger on demand)
4 NO (ARD function stop)
3 Common (ARD function stop)
2 NO (PFRR)
1 Common (PFRR)
Control board

25 NC(Spare)
24 NO (Spare)
23 Common (Spare)
22 NC(Processor input)
Digital outputs

21 NO (Processor input)
20 Common (Processor input)
19 NC (Low battery)
18 NO (Low battery)
17 Common (Low battery)
16 NC (Drive speed selection)
15 Common (Drive speed selection)
14 NO (OL)
13
Common (OL)
12 NO (PFA)
11
Common (PFA)

Fig 1

VERSA DRIVES PRIVATE LIMITED / /


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b) Connection details-Versa ResQ1600/2500-Box


Make the connections as per the wiring diagram shown in Fig 2.

Batteries
CAUTION B+

The polarities of the connections BT1 12V, 17Ah


between the battery and the terminals
should not be reversed.
BT2 12V, 17Ah

Pow er Term inals BT3 12V, 17Ah


L1
L2 Mains
L3
U BT4 12V, 17Ah
V Output to LCP
W
E E B-
- B-
MCB2

+ B+
VERSA RESQ1600/2500-BOX

10 NO (Spare)
9 Common (Spare)
Digital inputs

8 NO (ARD trigger on no mains)


7 Common (ARD trigger on no mains)
6 NO (ARD trigger on demand)
5 Common (ARD trigger on demand)
4 NO (ARD function stop)
3 Common (ARD function stop)
2 NO (PFRR)
1 Common (PFRR)
Control board

25 NC(Spare)
24 NO (Spare)
23 Common (Spare)
22 NC(Processor input)
Digital outputs

21 NO (Processor input)
20 Common (Processor input)
19 NC (Low battery)
18 NO (Low battery)
17 Common (Low battery)
16 NC (Drive speed selection)
15 Common (Drive speed selection)
14 NO (OL)
13 Common (OL)
12 NO (PFA)
11 Common (PFA)

Fig 2

VERSA DRIVES PRIVATE LIMITED / /


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c) Connection details-Versa ResQ1600/2500-MRL


Make the connections as per the wiring diagram shown in Fig 3.

Batteries
CAUTION B+

The polarities of the connections BT1 12V, 17Ah


between the battery and the terminals
should not be reversed.
BT2 12V, 17Ah

TO LCP
6 5 4
FROM LCP

W W BT3 12V, 17Ah


V V
U U
BT4 12V, 17Ah
Contactor output

E E
- B- B-
MCB2

+ B+
VERSA RESQ1600/2500-MRL

MCCB

1 L1
2 L2
Mains
3 L3

10 NO (Spare)
9 Common (Spare)
Digital inputs

8 NO (ARD trigger on no mains)


7 Common (ARD trigger on no mains)
6 NO (ARD trigger on demand)
5 Common (ARD trigger on demand)
4 NO (ARD function stop)
3
2 Common (ARD function stop)
NO (PFRR)
1
Control board

Common (PFRR)

25 NC(Spare)
24 NO (Spare)
23 Common (Spare)
Digital outputs

22 NC(Processor input)
21 NO (Processor input)
20 Common (Processor input)
19 NC (Low battery)
18 NO (Low battery)
17 Common (Low battery)
16 NC (Drive speed selection)
15 Common (Drive speed selection)
14 NO (OL)
13 Common (OL)
12 NO (PFA)
11 Common (PFA)

Fig 3

VERSA DRIVES PRIVATE LIMITED / /


DIGITAL INPUTS DIGITAL OUTPUTS
1 2 3 4 5 6 7 8 9 10
9
2X2.5 Sq. mm 10 PCB1

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
cable 11 Assembled PCB A930

12

1
2
3
4
5
6
7
8
9
PCB2 X8

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Assembled PCB A920 16
X1

U
W
Digital Inputs X3 Digital Outputs
X6 X5 X7 X3 X4 X5 13
FRC FRC X1 X2 17
X2

50V
0V
25V
0V
23V
K1
K2
B+
B-
X1 X6

B+
B-
1.5 Sq. mm cable T1 14
0.75 PCB3 1.25KVA X3

23
24
25
26
29
30
31
27
28
Assembled PCB A910 27 28 18

VERSA DRIVES PRIVATE LIMITED


0.5 Sq. mm cable Sq. mm
cable 15
DIGITAL INPUTS CONNECTOR DETAILS: X4

O-0V
O-0V

O-50V
O-25V
1. Common (PFRR) 12
2. NO (PFRR) Output Voltage 13
3. Common (ARD function stop) J2 K1B 14 1.5 Sq. mm
J1 K2B 3P 15 16 17 18
4. NO (ARD function stop) Input Voltage cable
3P
5. Common (ARD trigger on demand)
21 22 K2C

Assembled PCB A940


PCB4
I-50V
I-0V
I-25V
I-0V
6. NO (ARD trigger on demand) 3P
7. Common (ARD trigger on no mains) A2 A2
A1 A1

23
24
25
26
8. No (ARD trigger on no mains) K1A K2A 2X2.5 Sq. mm
3P 3P cable 3P 4 5 6
9. SPARE

Fig 4
29 K1C
10. SPARE 1 1

50V S1 25V S2 2 2

1.5 Sq. mm cable 3


0-415V T2 28
85VA MCB1 MCB2 1 2 3 4 5 6 7
20 19 1P
d) Internal wiring diagram-Versa ResQ1000-Box

4 Sq. mm cable 2.5 Sq. mm


L1 L2 L3 T1 T2 T3 E cable
2P

/
DIGITAL OUTPUTS CONNECTOR DETAILS:
11 - Common (for PFA) B+ B-
TB1
TB2
TB3
TB4
TB5
TB6
TB7

4 Sq.mm
4 Sq.mm
4 Sq.mm
4 Sq.mm

12 - NO (PFA)
13 - Common (for OL)
14 - NO (OL)
15 - Common (drive speed selection)
4 Sq.mm 3 Conductor
2 Conductor
2 Conductor
2 Conductor
2 Conductor

4 Sq.mm 3 Conductor
4 Sq.mm 3 Conductor

16 - NC (drive speed selection)


17 - Common (Low battery)
18 - NO (Low battery)

/
19 - NC ( Low battery)
20 - Common (PI)
21 - NO (PI)
22 - NC (PI)
14

23 - Common Spare
24 - NO Spare
25 - NC Spare
DIGITAL INPUTS DIGITAL OUTPUTS
1 2 3 4 5 6 7 8 9 10
9
2X2.5 Sq. mm 10 PCB1

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
cable 11 Assembled PCB A930

12

1
2
3
4
5
6
7
8
9
PCB2 X8

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Assembled PCB A920 16
X1

U
W
Digital Inputs X3 Digital Outputs
X6 X5 X7 X3 X4 X5 13
FRC FRC X1 X2 17
X2

50V
0V
25V
0V
23V
K1
K2
B+
B-
X1 X6

B+
B-
1.5 Sq. mm cable 14
PCB3

T1
2KVA
X3

23
24
25
26
29
30
31
27
28
0.5 Sq. mm cable Assembled PCB A910 27 28 18

VERSA DRIVES PRIVATE LIMITED


0.75 Sq. mm
cable 15
DIGITAL INPUTS CONNECTOR DETAILS: X4

O-0V
O-0V

O-50V
O-25V
1. Common (PFRR) 12
2. NO (PFRR) Output Voltage 13
3. Common (ARD function stop) J2 K2B K1B 14 2.5 Sq. mm
J1 3P 3P 15 16 17 18
4. NO (ARD function stop) Input Voltage cable
5. Common (ARD trigger on demand)

PCB4
21 22 K2C

Assembled PCB A940


I-50V
I-0V
I-25V
I-0V
6. NO (ARD trigger on demand) 3P
7. Common (ARD trigger on no mains) A2 A2
A1 A1

23
24
25
26
8. No (ARD trigger on no mains) K1A K2A 2X2.5 Sq. mm
3P 3P cable 3P 4 5 6
9. SPARE 29 K1C
10. SPARE 1
50V S1 25V S2

Fig 5
2

0-415V 3

T2
150VA
MCB1 28
20 19 1 MCB2 1 2 3 4 5 6 7
1P
2
6 Sq. mm cable 2.5 Sq. mm
2P B- L1 L2 L3 T1 T2 T3 E cable
1.5 Sq. mm cable
DIGITAL OUTPUTS CONNECTOR DETAILS:
e) Internal wiring diagram-Versa ResQ1600-Box

B+
TB8
TB1
TB2
TB3
TB4
TB5
TB6
TB7

11 - Common (for PFA)


6 Sq.mm
6 Sq.mm
6 Sq.mm
6 Sq.mm

12 - NO (PFA)

/
13 - Common (for OL)
14 - NO (OL)
6 Sq.mm 2 Conductor
6 Sq.mm 3 Conductor
2 Conductor
2 Conductor
2 Conductor
2 Conductor

6 Sq.mm 3 Conductor
6 Sq.mm 3 Conductor

15 - Common (drive speed selection)


16 - NC (drive speed selection)
17 - Common (Low battery)
18 - NO (Low battery)
19 - NC ( Low battery)
20 - Common (PI)
21 - NO (PI)

/
22 - NC (PI)
23 - Common Spare
24 - NO Spare
25 - NC Spare
15
DIGITAL INPUTS DIGITAL OUTPUTS
1 2 3 4 5 6 7 8 9 10
9
2X2.5 Sq. mm 10 PCB1

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
cable 11 Assembled PCB A930

12

1
2
3
4
5
6
7
8
9
PCB2 X8

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Assembled PCB A920 16
X1

U
W
Digital Inputs X3 Digital Outputs
X6 X5 X7 X3 X4 X5 13
FRC FRC X1 X2 17
X2

50V
0V
25V
0V
23V
K1
K2
B+
B-
X1 X6

B+
B-
1.5 Sq. mm cable 14
PCB3 X3

23
24
25
26
29
30
31
27
28
Assembled PCB A910 27 28 18

T1
2KVA
0.5 Sq. mm cable
0.75 Sq. mm
15

VERSA DRIVES PRIVATE LIMITED


cable
DIGITAL INPUTS CONNECTOR DETAILS: X4

O-0V
O-0V

O-50V
O-25V
1. Common (PFRR) 12
2. NO (PFRR) Output Voltage 13
3. Common (ARD function stop) J2 K2B K1B 14 2.5 Sq. mm
J1 3P 3P 15 16 17 18
4. NO (ARD function stop) Input Voltage cable
5. Common (ARD trigger on demand)
21 22 K2C

Assembled PCB A940


PCB4
I-50V
I-0V
I-25V
I-0V
6. NO (ARD trigger on demand) 3P
7. Common (ARD trigger on no mains) A2 A2
A1 A1

23
24
25
26
8. No (ARD trigger on no mains) K1A K2A 2X2.5 Sq. mm
3P 3P cable 3P 4 5 6
9. SPARE 29 K1C
10. SPARE 1
50V S1 25V S2
2

Fig 6
T2
150VA
0-415V 3
MCB1 28
20 19 1 MCB2 1 2 3 4 5 6 7
1P
2
6 Sq. mm cable 2.5 Sq. mm
2P cable
DIGITAL OUTPUTS CONNECTOR DETAILS: 1.5 Sq. mm cable
E
11 - Common (for PFA) B+ B- L1 L2 L3 T1 T2 T3 TB2
f) Internal wiring diagram-Versa ResQ1600-MRL

12 - NO (PFA) TB1 6 Sq.mm 2 Conductor


13 - Common (for OL) 6 Sq.mm 2 Conductor

/
14 - NO (OL)
15 - Common (drive speed selection)
16 - NC (drive speed selection)
17 - Common (Low battery)
18 - NO (Low battery)
19 - NC ( Low battery)
20 - Common (PI)
21 - NO (PI)
22 - NC (PI)

/
23 - Common Spare
24 - NO Spare
25 - NC Spare
16
DIGITAL INPUTS DIGITAL OUTPUTS
1 2 3 4 5 6 7 8 9 10
9
2X2.5 Sq. mm 10 PCB1

11
12
13
14
15
16
17
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19
20
21
22
23
24
25
cable 11 Assembled PCB A930

12

1
2
3
4
5
6
7
8
9
PCB2 X8

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Assembled PCB A920 16
X1

U
W
Digital Inputs X3 Digital Outputs
X6 X5 X7 X3 X4 X5 13
FRC FRC X1 X2 17
X2

50V
0V
25V
0V
23V
K1
K2
B+
B-
X1 X6

B+
B-
1.5 Sq. mm cable 14
0.5 Sq. mm cable PCB3 X3

23
24
25
26
29
30
31
27
28
Assembled PCB A910 27 28 18

T1

VERSA DRIVES PRIVATE LIMITED


2.5KVA
0.75 Sq. mm
DIGITAL INPUTS CONNECTOR DETAILS: cable 15
X4

O-0V
O-0V
1. Common (PFRR)

O-50V
O-25V
2. NO (PFRR) 12
3. Common (ARD function stop) Output Voltage 13
J2 K2B K1B 14 2.5 Sq. mm
4. NO (ARD function stop) J1 3P 3P 15 16 17 18 7
Input Voltage cable
5. Common (ARD trigger on demand)
6. NO (ARD trigger on demand) 21 22 K2C

Assembled PCB A940


PCB4
I-50V
I-0V
I-25V
I-0V
7. Common (ARD trigger on no mains) 3P
A2 A2
8. No (ARD trigger on no mains) A1 A1

23
24
25
26
K1A K2A 2X2.5 Sq. mm
9. SPARE 3P 3P K1C 4 5 6
cable
10. SPARE 29 3P

Fig 7
1
50V S1 25V S2
2

T2
150VA
0-415V 3
MCB1 28
20 19 1 MCB2 1 2 3 4 5 6 7
1P
2 10 Sq. mm cable
L1 L2 L3 T1 T2 T3 E 2.5 Sq. mm
2P B-
g) Internal wiring diagram-Versa ResQ2500-Box

cable
DIGITAL OUTPUTS CONNECTOR DETAILS: 1.5 Sq. mm cable
TB1
TB2
TB3
TB4
TB5
TB6
TB7

11 - Common (for PFA)

/
B+
TB8

12 - NO (PFA)
13 - Common (for OL)
14 - NO (OL)
6 Sq.mm 2 Conductor
6 Sq.mm 2 Conductor

15 - Common (drive speed selection)


10 Sq.mm 3 Conductor
10 Sq.mm 2 Conductor
10 Sq.mm 2 Conductor
10 Sq.mm 2 Conductor

10 Sq.mm 3 Conductor
10 Sq.mm 3 Conductor

16 - NC (drive speed selection)


17 - Common (Low battery)
18 - NO (Low battery)
19 - NC ( Low battery)
20 - Common (PI)

/
21 - NO (PI)
22 - NC (PI)
23 - Common Spare
24 - NO Spare
17

25 - NC Spare
DIGITAL INPUTS DIGITAL OUTPUTS
1 2 3 4 5 6 7 8 9 10
9
2X2.5 Sq. mm 10 PCB1

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
cable 11 Assembled PCB A930

12

1
2
3
4
5
6
7
8
9
PCB2 X8

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Assembled PCB A920 16
X1

U
W
Digital Inputs X3 Digital Outputs
X6 X5 X7 X3 X4 X5 13
FRC FRC X1 X2 17
X2

50V
0V
25V
0V
23V
K1
K2
B+
B-
X1 X6

B+
B-
1.5 Sq. mm cable 14
0.5 Sq. mm cable PCB3 X3

23
24
25
26
29
30
31
27
28
Assembled PCB A910 27 28 18

VERSA DRIVES PRIVATE LIMITED


T1
2.5KVA
0.75 Sq. mm
DIGITAL INPUTS CONNECTOR DETAILS: cable 15
1. Common (PFRR) X4

O-0V
O-0V
12

O-50V
O-25V
2. NO (PFRR)
3. Common (ARD function stop) 13
Output Voltage K2B K1B 14 2.5 Sq. mm
4. NO (ARD function stop) J2 3P 3P 15 16 17 18
J1 cable
5. Common (ARD trigger on demand) Input Voltage
6. NO (ARD trigger on demand) 21 22 K2C
7. Common (ARD trigger on no mains) 3P

Assembled PCB A940


PCB4
I-50V
I-0V
I-25V
I-0V
A2 A2
8. No (ARD trigger on no mains) A1 A1
K1A K2A 2X2.5 Sq. mm
9. SPARE

23
24
25
26
3P 3P cable 3P 4 5 6
10. SPARE 29 K1C

Fig 8
1

50V S1 25V S2 2

150VA
0-415V 28

T2
MCB1 MCB2 1 2 3 4 5 6 7
20 19 1 1P

2 10 Sq. mm cable 2.5 Sq. mm


cable
h) Internal wiring diagram-Versa ResQ2500-MRL

DIGITAL OUTPUTS CONNECTOR DETAILS: 2P


1.5 Sq. mm cable E
11 - Common (for PFA)

/
B+ B- L1 L2 L3 T1 T2 T3 TB1
12 - NO (PFA) TB2 6 Sq.mm 2 Conductor
13 - Common (for OL) 6 Sq.mm 2 Conductor
14 - NO (OL)
15 - Common (drive speed selection)
16 - NC (drive speed selection)
17 - Common (Low battery)
18 - NO (Low battery)
19 - NC ( Low battery)
20 - Common (PI)

/
21 - NO (PI)
22 - NC (PI)
23 - Common Spare
24 - NO Spare
18

25 - NC Spare
19

i) Mounting details-Versa ResQ1000 Box


Dimensions

All dimensions are in mm

Overall dimension (W x H x D): 420 x 540 x 230 mm

Fig 9

VERSA DRIVES PRIVATE LIMITED / /


20

j) Mounting details-Versa ResQ1600/2500 Box


Dimensions

All dimensions are in mm

Overall dimension (W x H x D): 470 x 656 x 235 mm

Fig 10

VERSA DRIVES PRIVATE LIMITED / /


21

k) Mounting details-Versa ResQ1600/2500-MRL


Dimensions

All dimensions are in mm


Overall dimension (W x H x D): 270 x 620 x 210 (approx.) mm

Fig 11

VERSA DRIVES PRIVATE LIMITED / /


22

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VERSA DRIVES PRIVATE LIMITED / /


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VERSA DRIVES PRIVATE LIMITED / /


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Please feel free to contact us if any technical assistance is required

VERSA DRIVES PRIVATE LIMITED


351B/2A, Uzhaipalar Street, G.N. Mills Post
Coimbatore, INDIA - 641029.

Tel: 91-422-2648280, 2648281


Fax: 91-422-2643721

E-mail: [email protected]
Web: http://www.versadrives.com

VERSA DRIVES PRIVATE LIMITED / /

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