Ac Spindel and Servo Alfa I-B Maintenance Manual

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< AC SPINDLE MOTOR @+-B !
< SERVO AMPLIFIER @+-B !
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MAINTENANCE MANUAL
B-65515EN/01
© FANUC CORPORATION, 2018
© MyFANUC 28A44EF1288E426CAD1BE433C3A39EC5
• No part of this manual may be reproduced in any form.

• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s "Foreign Exchange and
Foreign Trade Law." The export from Japan may be subject to an export license by the
government of Japan. Furthermore, the product may also be controlled by re-export
regulations of the United States government. Should you wish to export or re-export these
products, please contact FANUC for advice.
In this manual we have done our best to describe all relevant matters.
However, we cannot describe all matters that must not be done or cannot be done,
because there are too many possibilities.
Therefore, matters that have not been described as possible in this manual should be
regarded as not possible.
• If operation is abnormal, for example, when an alarm is issued or a hardware failure

occurs, the operation described in this manual is not guaranteed unless specifically
noted otherwise. If operation is abnormal, take action according to the instructions
specifically described in this manual or contact FANUC when there are no instructions.
• Generally, a "safety function" means a function that protects the operators from danger
posed by the machine.
The signals and functions described in this manual cannot be used separately for any
"safety function" unless otherwise described as being [usable for the safety function].
Their specifications are not assumed to be used as the [safety function] in this case,
unexpected danger may be caused. If you have any questions, contact FANUC.
• A device connection error or setting error can lead to unpredictable operation. When
starting to operate the machine for the first time after assembling the machine, replacing
parts, or changing parameter settings, exercise extreme care.
B-65515EN/01 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The "Safety Precautions" section describes the safety precautions related to the use of FANUC servo
motors, spindle motors, and servo amplifiers (Power Supply, Servo Amplifier, and Spindle Amplifier).
Users of any servo motor or amplifier model are requested to read the "Safety Precautions" carefully
before using the servo motor or amplifier.
Users are also requested to read applicable specification manuals carefully and understand each function
of the motor or amplifier for correct use.
Users are basically forbidden from any behavior or action not mentioned in the "Safety Precautions."
Users are invited to ask FANUC beforehand about what behaviors and actions are prohibited.
DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read all Warnings, Cautions, and Notes
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
danger of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
approved procedure is not observed.
NOTE
Notes are used to indicate supplementary information other than Warnings and
Cautions.
If a precaution described even as "CAUTION" is not followed, a serious result may be caused depending
on the status. Be sure to follow the precautions described as "WARNING" and "CAUTION" since they
give important information.
* Read this manual carefully and store it in a safe place.
s-1
SAFETY PRECAUTIONS B-65515EN/01
FANUC AC SERVO MOTOR αi-B series

FANUC AC SPINDLE MOTOR αi-B series
FANUC AC SERVO MOTOR βi-B/βi series
FANUC AC SPINDLE MOTOR βi-B series
WARNING
WARNING
- Be sure to ground a motor frame.

To avoid electric shocks, be sure to connect the grounding terminal in the terminal box to the
grounding terminal of the machine.
- Before starting to connect a motor to electric wires, make sure they are isolated from an
electric power source.
Failure to observe this caution is very dangerous because you may get an electric shock.
- Do not ground a motor power wire terminal or short-circuit it to another power wire terminal.
Failure to observe this caution may cause electric shocks or burned wiring.
* Some motors require a special connection such as a winding changeover.
For details, refer to FANUC AC SERVO MOTOR αi-B/αi series DESCRIPTIONS
(B-65262EN).
- When connecting a cord such as a power line to the terminal block, use the specified tightening
torque to firmly connect the cord.
If an operation is performed with a loose terminal, the terminal block can overheat, resulting in a fire.
Moreover, a terminal can be detached, resulting in a ground fault, short circuit, or electric shock.
- Do not apply current when a terminal of the terminal block or the crimp terminal of a power
line is exposed.
If a person's hand or conductive object touches a terminal of the terminal block or the crimp terminal
of a power line, there is a risk of electric shock. Attach an insulation cover (accessory) onto the
terminal block. Moreover, cover the crimp terminal at the tip of a power line with an insulation tube.
- Assemble and install power connectors securely.

If a power line is detached due to poor crimping or screw tightening, or a conductive area is exposed
due to poor shell assembly, you may get electric shocks.
- Do not touch a motor with wet hands.

Failure to observe this caution is very dangerous because you may get an electric shock.
- Before touching a motor, shut off the power to it.

Even if a motor is not rotating, there may be a voltage across the terminals of the motor. Take
sufficient precautions especially before touching a power supply connection. Otherwise you may get
electric shocks.
- Do not touch any terminal of a motor for a while (at least 20 minutes) after the power to the
motor is shut off.
High voltage remains across power line terminals of a motor for a while after the power to the motor
is shut off. So, do not touch any terminal or connect it to any other equipment. Otherwise, you may
get electric shocks or the motor and/or equipment may get damaged.
s-2
- Install a stop device for securing safety on the machine.

The brake built into the servo motor is not a stop device for securing safety. The machine may not be
held if a failure occurs.
- Do not enter the area directly under the vertical axis without securing safety first.
If a vertical axis drop occurs unexpectedly, you may be injured.
- Fasten a motor firmly before driving the motor.

If a motor is driven when the motor is not fastened firmly or is fastened insufficiently, the motor can
tumble or come off, resulting in danger. If the motor mounting section is not sufficiently strong, the
machine may be damaged or the user may be injured.
WARNING
- Do not touch or get close to a rotary section of a motor when it is rotating.

Clothes or fingers can get caught in the rotating part of a motor, resulting in the risk of suffering an
injury.
- Do not drive a motor with an object such as a key exposed.

An object such as a key can be thrown, resulting in an injury. Before turning a motor on, check that
there are no objects that could be thrown by operating the motor.
- Do not apply a radial load exceeding the allowable radial load.

The shaft can break, and components can be thrown, resulting in danger. When the vertical axis is
involved, a vertical axis drop can occur.
- Use the specified amplifier and parameters to drive a motor.

An incorrect combination of a motor, amplifier, and parameters may cause the motor to behave
unexpectedly. This is dangerous and it may damage the motor.
- Do not bring any dangerous stuff near a motor.

Motors are connected to a power line and may get hot. If a flammable is placed near a motor, it may
be ignited, catch fire, or explode.
- Be safely dressed when handling a motor.

Wear safety shoes and gloves when handling a motor as you may get hurt on its edges or protrusions
or electric shocks.
- Use a crane or lift to move a motor from one place to another.

Motors are heavy. If you lift a motor by hand, you may be exposed to various risks. For example,
you could hurt your back, or the motor could fall and injure you. Use equipment such as a crane as
needed. (For information about the weight of the motor, refer to the DESCRIPTIONS manual of the
motor.)
s-3
CAUTION
CAUTION
- Do not touch a motor when it is running or immediately after it stops.

A motor may get hot when it is running. Take care not to touch the motor before it cools down.
Otherwise, you may get burned.
- Be careful not get your hair or cloths caught in a fan.

Be especially careful of fans used to generate an inward air flow. Also be careful of fans even when
the motor is stopped, because they continue to rotate while the amplifier is on.
- Install the components around a motor securely.

If a component is displaced or comes off while a motor is rotating, danger can result.
- Only use the eyebolts of a motor to move the motor.

When a motor is installed on a machine, take care not to move the machine by using the eyebolt of
the motor. Otherwise, the eyebolt and motor can be damaged.
- Do not disassemble a motor.

Do not disassemble a motor because doing so may cause a malfunction or failure. If a motor needs to
be disassembled for maintenance or repair, please contact FANUC. For pulse coder replacement,
refer to Subsection VII. MOTOR/DETECTOR/AMPLIFIER PREVENTIVE MAINTENANCE.
- Do not machine or modify a motor.

Do not machine or modify a motor under any circumstances except when motor machining or
modification is specified by FANUC. Modifying a motor may cause a malfunction or failure.
- Do not conduct dielectric strength or insulation tests on a sensor.

Such tests can damage sensors.
- Be sure to connect motor cables correctly.

An incorrect connection of a cable cause abnormal heat generation, equipment malfunction, or
failure. Always use a cable with an appropriate current carrying capacity (or thickness) and
withstand voltage. For details on how to connect to a motor, refer to the DESCRIPTIONS manual of
the motor.
- Do not apply shocks to a motor or scratch it.

If a motor is subjected to shocks or is scratched, its components may be adversely affected, resulting
in normal operation being impaired. Plastic components and sensors can be damaged easily. Handle
such components very carefully. In particular, do not lift a motor by one of its plastic components,
connectors, the terminal block, and so forth. Otherwise, the motor may be broken.
- Do not step or sit on a motor, and do not put a heavy object on a motor.
If you step or sit on a motor, it may get deformed or broken. Do not stack motors unless they are in
packages.
- When attaching a rotating component, such as a pulley, to the shaft, ensure that any imbalance
between the motor and component is minimized.
If there is a large imbalance, too much vibration during motor rotation may result in the motor being
broken.
s-4
- Be sure to attach a key to a motor with a keyed shaft.

If a motor with a keyed shaft runs with no key attached, it may impair torque transmission or cause
too much vibration during motor rotation, resulting in the motor being broken.
- Use a motor under appropriate environmental conditions.

Using a motor in an adverse environment may cause a malfunction or failure. For details on the
usage environment, usage conditions, and so forth, refer to the DESCRIPTIONS manual of the
motor.
- Do not apply a commercial power source voltage directly to a motor.

Applying a commercial power source voltage directly to a motor may result in its windings being
burned. Be sure to use the specified amplifier to supply voltage to the motor.
- Do not use the brake built into a motor for braking.

The brake built into a servo motor is designed for holding. Using the brake while the motor is
rotating may cause it to fail.
- Ensure that motors are cooled if they are of a type that requires forced cooling.
If a motor that requires forced cooling is not cooled normally, it may cause a malfunction or failure.
For a fan-cooled motor, ensure that it is not clogged or blocked with dust, dirt, or cutting fluid. For a
liquid-cooled motor, ensure that the amount of liquid is appropriate and that the liquid piping is not
clogged. For both types, perform regular cleaning and inspection.
- When storing a motor, put it in a dry (no condensation) place at room temperature (0 to 40°C).
If a motor is stored in a humid or hot place, its components may get damaged or deteriorated. In
addition, keep a motor in such a position that its shaft remains horizontal and its terminal box is at
the top.
- FANUC motors are designed for use with machines. Do not use them for any other purpose.
If a FANUC motor is used for an unintended purpose, it may cause an unexpected symptom or
trouble. If you want to use a motor for an unintended purpose, consult with FANUC beforehand.
s-5
NOTE
NOTE
- Ensure that the base or frame on which a motor is mounted is strong enough.
Motors are heavy. If a base or frame on which a motor is mounted is not strong enough, it is
impossible to achieve the required precision.
- Do not remove a nameplate from a motor.

If a nameplate comes off, be careful not to lose it. If the nameplate is lost, the motor becomes
unidentifiable, resulting in maintenance becoming impossible.
- When testing the winding or insulation resistance of a motor, satisfy the conditions stipulated
in IEC60034.
Testing a motor under conditions severer than those specified in IEC60034 may damage the motor.
- For a motor with a terminal box, make a conduit hole for the terminal box in the specified
position.
When making a conduit hole, be careful not to break or damage unspecified portions. Refer to the
DESCRIPTIONS manual of the motor.
- Before using a motor, measure its winding and insulation resistances, and make sure they are
normal.
Be sure to conduct these checks, especially when mounting a motor that had been in storage for a
long time into a system. To measure the winding resistance, use a milliohmmeter to measure the
resistance between windings, and to measure the insulation resistance, use a megohmmeter (500
VDC) to measure the resistance between a winding and the frame. To measure each resistance value,
remove the power line and measure the value for a single motor unit.
A motor may deteriorate depending on the conditions under which it is stored or for how long it is
stored. For the winding resistances of motors, refer to the DESCRIPTIONS manual of the motor, or
ask FANUC. For insulation resistances, see the following judgment table.
If a motor mounted in a system has been stopped for a prolonged period of time, it is recommended
that the insulation resistance value be checked by using the insulation deterioration detection
function of the αi-B Amplifier. You can measure the insulation resistance value between a motor
winding and the frame without removing the motor itself or the motor power line. For details, refer
to Chapter 12 of the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN), or
ask FANUC.
- To keep a motor in good working condition as long as possible, perform periodic maintenance
and inspections on it, and check its winding and insulation resistances.
Be careful, however, because excessively severe inspection (dielectric strength test, etc.) can damage
its windings. For the winding resistances of motors, refer to the DESCRIPTIONS manual of the
motor, or ask FANUC. For insulation resistances, see the following table.
Insulation resistance Judgment

100 MΩ or higher Acceptable
The winding has begun deteriorating. There is no problem with the performance at
10 to 100 MΩ
present. Be sure to perform periodic inspection.
The winding has considerably deteriorated. Special care is in need. Be sure to perform
1 to 10 MΩ
periodic inspection.
Lower than 1 MΩ Unacceptable. Replace the motor.
s-6
FANUC SERVO AMPLIFIER αi-B series

FANUC SERVO AMPLIFIER βi-B series
WARNINGS AND CAUTIONS RELATING TO MOUNTING
WARNING
WARNING
- Check the specification code of the amplifier.

Check that the delivered amplifier is as originally ordered.
- Mount a ground fault interrupter.

To guard against fire and electric shock, be sure to fit the factory power supply or machine with a
breaker with ground fault interrupter (designed for use with an inverter).
- Securely ground the amplifier.

Securely connect the ground terminal and metal frame of the amplifier and motor to a common
ground plate of the power magnetics cabinet.
- Be aware of the weight of the amplifier and other components.

Control motor amplifiers and AC reactors are heavy. Be careful not to drop them when transporting
them or mounting them in the magnetics cabinet. Be particularly careful not to let your fingers get
caught between the cabinet and amplifier.
- Never ground or short-circuit the power supply lines or power lines.

Protect the lines from any stress such as bending. Handle the ends appropriately.
- Ensure that the power supply lines, power lines, and signal lines are securely connected.
A loose screw, loose connection, or the like will cause a motor malfunction or overheating, or a
ground fault. Be extremely careful with power supply lines, motor power lines, and DC link
connections through which a large amount of current passes, because a loose screw (or poor contact
in a connector or poor connection between a connector terminal and a cable) may cause a fire.
- Insulate all exposed current-carrying parts.
- Never touch the regenerative discharge resistor or amplifier radiator directly.

The surface of the amplifier radiator and regenerative discharge unit become extremely hot. Never
touch them directly. Otherwise, you may get burned. An appropriate structure should also be
considered.
- Close the amplifier cover after completing the wiring.

Leaving the cover open presents a danger of electric shock.
- Confirm that the input voltage meets the specifications of the amplifier before making a
connection.
If the input voltage exceeds the specified value (for example, if the input voltage for a 200-V input
amplifier is 400 V), an internal component may be damaged and burnt out.
s-7
- Take measures to prevent electroconductive, flammable, and corrosive materials as well as

mist and water droplets from getting into the unit.
The entry of an electroconductive material or a flammable material may cause the unit to rupture,
break, etc.
Corrosive or electroconductive mist or water getting on an electronic circuit may cause it to behave
in unexpected ways.
Install the electronic circuit part in an environment corresponding to Pollution Degree 2 provided in
IEC60664-1. To achieve Pollution Degree 2 under a severe environment for machine tools,
generally, they need to be installed in a cabinet that satisfies IP54.
CAUTION
CAUTION
- Do not step or sit on the amplifier.

Also, do not stack unpacked amplifiers on top of each other.
- Use the amplifier in an appropriate environment.

See the allowable ambient temperatures and other requirements given in the corresponding amplifier
DESCRIPTIONS manual.
- Protect the amplifier from impacts.

Do not place anything on the amplifier.
- Do not disassemble the amplifier.
- Take appropriate measures to prevent coolant, oil mist, or chips from getting on the radiator
and fan motors that are exposed to the outside of the power magnetics cabinet.
Coolant, oil mist, or chips on the air inlet will result in a reduction in the cooling efficiency. In some
cases, the required efficiency would no longer be achieved. The service lives of the fan motor and
semiconductors can also be reduced. Especially, when outside air is drawn in, mount filters on both
the air inlet and outlet. These filters must be replaced regularly. For this reason, a filter that is easy to
replace should be used.
- Connect the power supply lines and power lines to the appropriate terminals and connectors.
- Connect the signal lines to the appropriate connectors.
- Ensure that the cables used for the power supply lines and power lines are of the appropriate
diameter and temperature ratings.
- Do not apply an excessively large force to plastic parts.

If a plastic section breaks, it may cause internal damage, thus interfering with normal operation. The
edge of a broken section is likely to be sharp, leading to a risk of injury.
- Before connecting the power supply wiring, check the supply voltage.
Check that the supply voltage is within the range specified in this manual, then connect the power
supply lines.
- Ensure that the combination of motor and amplifier is appropriate.
- Ensure that valid parameters are specified.

Note that specifying an invalid parameter for the combination of motor and amplifier may not only
prevent normal operation of the motor but also result in damage to the amplifier.
s-8
- Ensure that the amplifier and peripheral equipment are securely connected.
Check that the magnetic contactor, circuit breaker, and other devices mounted outside the amplifier
are securely connected to each other and that those devices are securely connected to the amplifier.
- Check that the amplifier is securely mounted in the power magnetics cabinet.
If any clearance is left between the power magnetics cabinet and the surface on which the amplifier
is mounted, dust entering the gap may build up and prevent the normal operation of the amplifier.
- Apply appropriate countermeasures against noise.

Adequate countermeasures against noise are required to maintain normal operation of the amplifier.
For example, signal lines must be routed away from power supply lines and power lines.
- Notes related to storage, transportation and usage environment of this product

This servo amplifier uses electronic parts that are corroded by halogens (fluorine, chlorine, bromine,
iodine, etc.).
Do not storage, transport, or use this servo amplifier in a halogen (fluorine, chlorine, bromine, iodine,
etc.) atmosphere.
Fumigant and industrial cleaning solvent, and pesticide might contain the halogen.
NOTE
NOTE
- Keep the nameplate clearly visible.
- Keep the legend on the nameplate clearly visible.
- After unpacking the amplifier, carefully check for any damage.
- Mount the amplifier in a location where it can be easily accessed for periodic inspection and
daily maintenance.
- Leave sufficient space around the doors of the machine and equipment to enable maintenance
to be performed easily.
Do not place any heavy objects where they could interfere with the opening of the doors.
- Keep the parameter table and spare parts at hand.

Also, keep the specifications at hand. These items must be stored in a location where they can be
retrieved immediately.
- Provide adequate shielding.

A cable to be shielded must be securely connected to the ground plate using a cable clamp or the
like.
s-9
WARNINGS AND CAUTIONS RELATING TO A PILOT RUN

WARNING
WARNING
- Before turning on the power, check that the cables connected to the power magnetics cabinet
and amplifier, the power lines, and the power supply lines, are securely connected. Also, check
that no lines are slack.
- Before turning on the power, ensure that the power magnetics cabinet is securely grounded.
- Before turning on the power, check that the door of the power magnetics cabinet and all other
doors are closed.
Ensure that the door of the power magnetics cabinet containing the amplifier, and all other doors, are
securely closed. During operation, all doors must be closed and locked.
- Use extreme caution if the door of the power magnetics cabinet or another door must be
opened.
The door should be opened only after shutting off the power supply to the power magnetics cabinet
(by opening both the input circuit breaker of the power magnetics cabinet and the factory switch
used to supply power to the cabinet). If the machine must be operated with the door open for
adjustment or some other purpose, the operator must keep his or her hands and tools well away from
parts with dangerous voltages. Such work must only be done by a person trained in the maintenance
of the machine or equipment.
- When operating the machine for the first time, check that the machine operates as instructed.
To check whether the machine operates as instructed, first specify a small value for the motor and
then increase the value gradually. If the motor operates abnormally, perform an emergency stop
immediately.
- After turning on the power, check the operation of the emergency stop circuit.
When pressing the emergency stop button, check that the motor stops immediately, and that the
power being supplied to the amplifier is shut off by the magnetic contactor.
- Before opening a door or protective cover of a machine to adjust the machine, first place the
machine in the emergency stop state and check that the motor has stopped.
s-10
CAUTION
CAUTION
- Note whether an alarm status related to the amplifier is displayed at power-up or during
motor operation.
If an alarm is displayed, take appropriate action as explained in this manual. If the work to be done
requires that the door of the power magnetics cabinet be left open, the work must be carried out by a
person trained in the maintenance of the machine or equipment. Note that if some alarms are forcibly
reset to enable operation to continue, the amplifier may be damaged. Take appropriate action if an
alarm is displayed and confirm that the alarm has been canceled.
- Before operating the motor for the first time, mount and adjust the position and speed sensors.
Adjust the position and speed sensors for the spindle according to this manual so that an appropriate
waveform is obtained. If the sensors are not properly adjusted, the motor may not rotate normally or
the spindle may fail to stop as desired.
- If the motor causes any abnormal noise or vibration while operating, stop it immediately.
Note that if operation is continued in spite of there being some abnormal noise or vibration, the
amplifier or motor may be damaged. Take appropriate corrective action, then resume operation.
- Observe the ambient temperature and output rating requirements.

The continuous output rating or continuous operation period of some amplifiers may fall as the
ambient temperature increases. If the amplifier is used continuously with an excessive load applied,
the amplifier may be damaged.
- Unless otherwise instructed, do not unplug a connector and plug it back in with the power on.
Doing so may cause the servo amplifier or fan motor unit to fail.
s-11
WARNINGS AND CAUTIONS RELATING TO MAINTENANCE

WARNING
WARNING
- Read this manual carefully to understand the content.

This manual describes actions to be taken during maintenance or when an alarm is displayed.
Understand the content before taking such actions.
- Notes on replacing a fuse or PC board

1) Before starting the replacement work, ensure that the circuit breaker protecting the power
magnetics cabinet is open.
2) Check that the LED (red) that indicates that DC link voltage charging is in progress is not lit.
The position of the charging LED (red) on each model of amplifier is given in the manual for
the amplifier. While the LED (red) is lit, electric charges are present inside the DC link unit,
and thus there is a danger of electric shock.
3) Some PC board components become extremely hot. Be careful not to touch such components.
4) Ensure that a fuse with the appropriate rating is used.
5) Check the specification code of a PC board to be replaced. If a modification drawing number is
indicated, contact FANUC before replacing the PC board. Also, before and after replacing a PC
board, check its pin settings.
6) After replacing the fuse, ensure that the screws are firmly tightened. For a socket-type fuse,
ensure that the fuse is inserted correctly.
7) After replacing the PC board, ensure that it is securely connected.
8) Ensure that all power lines, power supply lines, and connectors are securely connected.
- Be careful not to lose any screws.

When removing the case or PC board, take care not to lose any screws. If a screw is lost inside the
unit and the power is turned on, the machine may be damaged.
- Notes on replacing the battery of the absolute Pulsecoder

Replace the battery only while the power is on. If the battery is replaced while the power is turned
off, the stored absolute positioning data will be lost. Some αi-B amplifier models have the battery
installed inside the servo amplifier. When using one of these models, open the door of the power
magnetics cabinet and enter the emergency stop state without turning off the control power of the
power supply module. Interrupt the input of the power system of the amplifier and then replace the
battery. The power magnetics cabinet in which the amplifier is mounted has a high-voltage section
and this section presents a risk of electric shock. Replacement work should be done only by a person
who is trained in the related maintenance of such machines and equipment.
- Check the number of alarms.

If the machine stops upon an alarm being issued, check the alarm number. Depending on the alarm
issued, if the power is supplied without replacing the failed component, another component may be
damaged, making it difficult to identify the original cause of the alarm.
- Before resetting an alarm, ensure that the original cause of the alarm has been removed.
- Contact FANUC whenever a question related to maintenance arises.
s-12
CAUTION
CAUTION
- Ensure that all required components are mounted.

When replacing a component or PC board, check that all components, including the snubber
capacitor, are correctly mounted. If the snubber capacitor is not mounted, for example, the IPM will
be damaged.
- Tighten all screws firmly.
- Check the specification code of the fuse, PC board, and other components.
When replacing a fuse or PC board, first check the specification code of the fuse or PC board, then
mount it in the correct position. The amplifier will not operate normally or may break if a fuse or PC
board that does not have the correct specification code is mounted, or if a fuse or PC board is
mounted in the wrong position.
- Mount the correct cover.

The cover on the front of the amplifier carries a label indicating a specification code. When
mounting a previously removed front cover, take care to mount it on the unit from which it was
removed.
- Notes on cleaning the heat sink and fan

1) A dirty heat sink or fan results in reduced semiconductor cooling efficiency, which degrades
reliability. Periodic cleaning is necessary.
2) Caution is required when using compressed air for cleaning as it scatters the dust. A deposit of
conductive dust on the amplifier or peripheral equipment will result in the amplifier failing.
3) To clean the heat sink, do so only after turning the power off and ensuring that the heat sink has
cooled enough. The heat sink becomes extremely hot. Touching it during operation or
immediately after power-off is likely to cause a burn. Be extremely careful when touching the
heat sink.
- Before removing the amplifier

Before removing the amplifier, make sure that it is isolated from the power supply and that the DC
link charge lamp is completely off (Fig. 1). When the DC link cover is opened to confirm the above,
take care not to touch the DC link. Be careful not to get your fingers caught between the amplifier
and power magnetics cabinet.
If a hole for checking the

charge lamp is
not provided in the DC link
cover,
open the DC link cover to
check it.
Hole for checking the lamp

* Applies to equipment shipped
after June 2015
Fig. 1 Checking DC Link Charge Lamp
- Notes on unplugging and plugging a connector

Unless otherwise instructed, do not unplug a connector and plug it back in with the power on as
doing so may cause the amplifier or fan motor unit to fail.
s-13
NOTE
NOTE
- Ensure that the battery connector is correctly inserted.

If the power is shut off while the battery connector is not connected correctly, the position data for
the machine will be lost.
- Store the manuals in a safe place.

The manuals should be stored in a location where they can be accessed immediately as required
during maintenance work.
- Notes on contacting FANUC

Inform FANUC of the details of an alarm and the specification code of the amplifier so that any
components required for maintenance can be quickly obtained, and any other necessary actions can
be taken without delay.
s-14
B-65515EN/01 PREFACE
PREFACE
Organization of this manual
This manual describes information necessary to maintain FANUC Servo Amplifier αi-B series products,
such as a Power Supply, Servo Amplifier, and Spindle Amplifier and FANUC Servo Motor αi-B series,
FANUC Spindle Motor αi-B series, FANUC Servo Amplifier βiSV-B series, FANUC Servo Amplifier
βiSVSP-B series, FANUC Servo Motor βi-B/βi series, and FANUC Spindle Motor βi-B series products.
Part I and part II explain the start-up procedure and the troubleshooting procedure for the αi-B.
Part III and part IV explain the start-up procedure and the troubleshooting procedure for the βiSV-B.
Part V and part VI explain the start-up procedure and the troubleshooting procedure for the βiSVSP-B.
Part VII and part VIII explain the maintenance of servo motors and spindle motors.
* The abbreviations listed below are used in this manual.

Product name Abbreviations
FANUC Series 30i-MODEL B
FS30i-B
FANUC Series 30 i-B
FANUC Series 31 i-MODEL B
FS31i-B
FANUC Series 31 i-B
FS32i-B
FANUC Series 32 i-B
FS35i-B
FANUC Series 35i-B
FANUC Series Power Motion i-MODEL A PMi-A
FANUC Series 30i-MODEL A FS 30i-A
FANUC Series 0i-MODEL F FS 0i -F
FANUC Series 0i/0i Mate-MODEL D FS 0i/0i Mate-D
FANUC SERVO AMPLIFIER βiSV-B series βiSV-B
FANUC SERVO AMPLIFIER βiSVSP-B series βiSVSP-B
Power Supply PS
Servo Amplifier SV
Spindle Amplifier SP
* The manuals shown below are related to this manual.

This manual may refer you to these manuals.
1) FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS B-65412EN
2) FANUC AC SERVO MOTOR αi-B/αi series DESCRIPTIONS B-65262EN
3) FANUC AC SPINDLE MOTOR αi-B/βi-B series DESCRIPTIONS B-65452EN
4) FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS B-65422EN
5) FANUC AC SERVO MOTOR βi-B/βi series DESCRIPTIONS B-65302EN
6) FANUC AC SERVO MOTOR αi-B/αi series/
FANUC AC SERVO MOTOR βi-B/βi series/
FANUC LINEAR MOTOR LiS series/
FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series
PARAMETER MANUAL B-65270EN
7) FANUC AC SPINDLE MOTOR αi/βi series/
FANUC BUILT-IN SPINDLE MOTOR Bi series
PARAMETER MANUAL B-65280EN
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B-65515EN/01 TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS ........................................................................... s-1
PREFACE ..................................................................................................p-1
I. START-UP PROCEDURE FOR THE αi-B AMPLIFIER

1 OVERVIEW ............................................................................................ 3
2 CONFIGURATIONS ............................................................................... 4
2.1 CONFIGURATIONS ...................................................................................... 4
2.2 SPECIFICATION ........................................................................................... 6
2.2.1 Power Supply ........................................................................................................... 6
2.2.2 Servo Amplifier ........................................................................................................ 7
2.2.3 Spindle Amplifier ..................................................................................................... 9
2.2.4 Servo and Spindle Multi-Axis Amplifier ............................................................... 10
3 START-UP PROCEDURE .................................................................... 11

3.1 LIST OF ITEMS TO BE CHECKED ............................................................. 11
3.2 CONNECTING THE POWER...................................................................... 12
3.2.1 Checking the Voltage and Capacity of the Power Supply ..................................... 12
3.2.2 Connecting a Protective Ground ............................................................................ 13
3.2.3 Leakage Current and Selecting the Ground Fault Interrupter ................................ 13
3.2.4 Checking the Phase Sequence of the AC Fan Motor Power Supply...................... 13
3.3 INITIAL PARAMETER SETTINGS .............................................................. 14
3.4 START-UP OF A MULTI-AXIS AMPLIFIER ................................................ 14
4 CONFIRMATION OF THE OPERATION .............................................. 17
4.1 POWER SUPPLY ........................................................................................ 17
4.1.1 Checking the Status Display (Power Supply) ........................................................ 18
4.1.2 Initial Parameter Settings ....................................................................................... 19
4.1.2.1 Amplifier group number .................................................................................... 19
4.1.2.2 PS control axis ................................................................................................... 19
4.1.2.3 Parameter setting for specifying the PS control axis .......................................... 20
4.1.3 Things to Be Checked if the Status LED Is Off ..................................................... 21
4.1.4 If the Magnetic Contactor Is Not Turned ON ........................................................ 21
4.1.5 Pre-charge Failure Alarm ....................................................................................... 21
4.2 SERVO AMPLIFIER .................................................................................... 22
4.2.1 Checking the Status Display (Servo Amplifier) ..................................................... 23
4.2.2 If the Status LED Does Not Light up ..................................................................... 23
4.2.3 V Ready-off Alarm Indicated on the CNC Screen ................................................. 24
4.2.4 Method for Observing Motor Current .................................................................... 26
4.3 SPINDLE AMPLIFIER ................................................................................. 27
4.3.1 Checking the Status Display (Spindle Amplifier) .................................................. 28
4.3.2 Troubleshooting at Startup ..................................................................................... 29
4.3.2.1 If the LED (green) does not light up .................................................................. 29
4.3.2.2 If the status LED keeps blinking and displaying "--" ......................................... 30
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TABLE OF CONTENTS B-65515EN/01
4.3.2.3 When the motor does not turn ............................................................................ 30

4.3.2.4 When the specified speed cannot be obtained.................................................... 30
4.3.2.5 When cutting is not performed, the spindle vibrates, making noise ................... 31
4.3.2.6 When an overshoot or hunting occurs ................................................................ 31
4.3.2.7 When cutting power weakens or acceleration/deceleration slows down ............ 31
4.3.3 Status Error Indication ........................................................................................... 32
4.3.4 Observing Data Using the SERVO GUIDE ........................................................... 37
4.3.4.1 Overview............................................................................................................ 37
4.3.4.2 Usable series and editions .................................................................................. 37
4.3.4.3 List of spindle data that can be observed using the SERVO GUIDE................. 37
4.3.4.4 About the spindle control and spindle status signals .......................................... 39
4.3.4.5 Example of observing data................................................................................. 40
4.3.5 Spindle Check Board .............................................................................................. 41
4.3.5.1 Spindle check board specifications .................................................................... 41
4.3.5.2 Connection of the spindle check board .............................................................. 41
4.3.5.3 Check terminal output signal ............................................................................. 42
4.3.6 Checking the Feedback Signal Waveform ............................................................. 43
4.3.6.1 αiM SENSOR, αiMZ SENSOR ........................................................................ 44
4.3.6.2 αiBZ SENSOR .................................................................................................. 45
4.3.6.3 αiCZ SENSOR (serial output) ........................................................................... 47
4.3.6.4 α POSITIONCODER S ..................................................................................... 49
4.3.7 Amplitude and Offset Information Display of the Spindle Sensor ........................ 50
4.3.7.1 αiBZ SENSOR .................................................................................................. 50
4.3.7.2 αiCZ SENSOR (serial output) ........................................................................... 52
II. TROUBLESHOOTING FOR THE αi-B AMPLIFIER

1 OVERVIEW .......................................................................................... 57
2 TROUBLE DIAGNOSIS FUNCTION .................................................... 58
2.1 TROUBLESHOOTING PROCEDURES ...................................................... 58
2.1.1 Troubleshooting Procedure .................................................................................... 58
2.2 TROUBLE DIAGNOSIS FUNCTION ........................................................... 59
2.2.1 Trouble Diagnosis Guidance .................................................................................. 60
2.2.2 Trouble Diagnosis Monitor .................................................................................... 65
2.2.2.1 How to check the data at an alarm or just before an alarm ................................ 65
2.2.2.2 Details of monitor screens related to servo amplifiers ....................................... 66
2.2.2.3 Details of monitor screens related to spindle amplifiers .................................... 69
2.2.3 How to Switch the Trouble Diagnosis Guidance and
Trouble Diagnosis Monitor to the "SAMPLING" State ........................................ 72
3 ALARM NUMBERS AND BRIEF DESCRIPTIONS .............................. 73

3.1 SERVO ALARM ........................................................................................... 73
3.2 SPINDLE ALARM ........................................................................................ 76
4 TROUBLESHOOTING AND ACTION .................................................. 79
4.1 POWER SUPPLY ........................................................................................ 79
4.1.1 LEDs Do Not Light up. .......................................................................................... 79
4.1.2 Alarm Code 01 (SV0437, SP9030) ........................................................................ 79
4.1.3 Alarm Code 02 (SV0443, SP9059) ........................................................................ 79
4.1.4 Alarm Code 03 (SV0431, SP9058) ........................................................................ 80
4.1.5 Alarm Code 04 (SV0433, SP9051) ........................................................................ 80
4.1.6 Alarm Code 05 (SV0442, SP9033) ........................................................................ 81
4.1.7 Alarm Code 06 (SV0432, SP9111) ........................................................................ 81
4.1.8 Alarm Code 07 (SV0439, SP9011) ........................................................................ 82
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4.1.9 Alarm Code 10 (SV0606, SP9113) ........................................................................ 82
4.1.10 Alarm Code 14 (SV0607, SP9004) ........................................................................ 82
4.1.11 Alarm Code 15 (SV0024, SP9204) ........................................................................ 82
4.1.12 Alarm Code 23 (SV0031, SP9211) ........................................................................ 83
4.1.13 Alarm Code 24 (SV0034, SP9212) ........................................................................ 83
4.1.14 Alarm Code 25 (SV0040, SP9213) ........................................................................ 83
4.1.15 Alarm Code 26 (SV0041, SP9214) ........................................................................ 83
4.1.16 Alarm Code 27 (SV0042, SP9215) ........................................................................ 84
4.1.17 Alarm Code 28 (SV0043, SP9216) ........................................................................ 84
4.1.18 Alarm Code A2 (SV0604, SP9110) ....................................................................... 84
4.2 SERVO AMPLIFIER .................................................................................... 85
4.2.1 Blinking Alarm Code 1, 1 (SV0444) ..................................................................... 85
4.2.2 Alarm Code 2 (SV0434) ........................................................................................ 85
4.2.3 Alarm Code 3 (SV0013) ........................................................................................ 85
4.2.4 Alarm Code 4 (SV0012) ........................................................................................ 86
4.2.5 Alarm Code 5 (SV0435) ........................................................................................ 86
4.2.6 Alarm Code 6 (SV0602) ........................................................................................ 86
4.2.7 Alarm Code 7 (SV0654) ........................................................................................ 86
4.2.8 Alarm Code 8 (SV0600) ........................................................................................ 87
4.2.9 Alarm Code 11 (SV0017) ...................................................................................... 87
4.2.10 Alarm Code 8., 9., A. (SV0449)............................................................................. 87
4.2.11 Alarm Code 8., 9., A. (SV0603)............................................................................. 88
4.2.12 Blinking Alarm Code 2 (SV0015) ......................................................................... 88
4.2.16 Blinking Alarm Code 11 (SV0018) ....................................................................... 88
4.2.17 Alarm Code b, c, d (SV0438) ................................................................................. 89
4.2.18 Blinking Alarm Code F, F (SV0601) ..................................................................... 89
4.2.19 Alarm Code J (SV0014) ......................................................................................... 89
4.2.20 Alarm Code P (SV0604) ........................................................................................ 90
4.2.21 Alarm Code U ........................................................................................................ 90
4.2.22 Alarm Code L ......................................................................................................... 91
4.2.23 Alarm Code b., c., d. (SV0016) .............................................................................. 91
4.2.24 Blinking Alarm Code A (SV0036)......................................................................... 91
4.3 SERVO SOFTWARE................................................................................... 92
4.4 SPINDLE AMPLIFIER ................................................................................. 95
4.4.1 Alarm Code 01 (SP9001) ....................................................................................... 95
4.4.2 Alarm Code 02 (SP9002) ....................................................................................... 96
4.4.3 Alarm Code 03 (SP9003) ....................................................................................... 96
4.4.4 Alarm Code 06 (SP9006) ....................................................................................... 97
4.4.5 Alarm Code 07 (SP9007) ....................................................................................... 97
4.4.6 Alarm Code 09 (SP9009) ....................................................................................... 98
4.4.7 Alarm Code 10 (SP9010) ....................................................................................... 98
4.4.8 Alarm Code 12 (SP9012) ....................................................................................... 99
4.4.9 Alarm Code 13 (SP12XX) ..................................................................................... 99
4.4.10 Alarm Code 14 (SP9014) ..................................................................................... 100
4.4.11 Alarm Code 15 (SP9015) ..................................................................................... 100
4.4.12 Alarm Code 16 (SP9016) ..................................................................................... 100
4.4.13 Alarm Code 17 (SP9017) ..................................................................................... 100
4.4.14 Alarm Code 18 (SP12XX) ................................................................................... 100
4.4.15 Alarm Code 19, 20 (SP9019, SP9020) ................................................................. 101
4.4.16 Alarm Code 21 (SP9021) ..................................................................................... 101
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4.4.17 Alarm Code 22 (SP9022) ..................................................................................... 101

4.4.18 Alarm Code 24 (SP12XX) ................................................................................... 101
4.4.19 Alarm Code 27 (SP9027) ..................................................................................... 102
4.4.20 Alarm Code 29 (SP9029) ..................................................................................... 103
4.4.21 Alarm Code 31 (SP9031) ..................................................................................... 103
4.4.22 Alarm Code 32 (SP12XX) ................................................................................... 104
4.4.23 Alarm Code 34 (SP9034) ..................................................................................... 104
4.4.24 Alarm Code 35 (SP9035) ..................................................................................... 105
4.4.25 Alarm Code 36 (SP9036) ..................................................................................... 106
4.4.26 Alarm Code 37 (SP9037) ..................................................................................... 106
4.4.27 Alarm Code 41 (SP9041) ..................................................................................... 107
4.4.28 Alarm Code 42 (SP9042) ..................................................................................... 107
4.4.29 Alarm Code 43 (SP9043) ..................................................................................... 108
4.4.30 Alarm Code 46 (SP9046) ..................................................................................... 108
4.4.31 Alarm Code 47 (SP9047) ..................................................................................... 108
4.4.32 Alarm Code 49 (SP9049) ..................................................................................... 109
4.4.33 Alarm Code 50 (SP9050) ..................................................................................... 109
4.4.34 Alarm Code 52, 53 (SP9052, SP9053) ................................................................. 109
4.4.35 Alarm Code 54 (SP9054) ..................................................................................... 109
4.4.36 Alarm Code 55 (SP9055) ..................................................................................... 109
4.4.37 Alarm Code 56 (SP9056) ..................................................................................... 110
4.4.38 Alarm Code 61 (SP9061) ..................................................................................... 110
4.4.39 Alarm Code 65 (SP9065) ..................................................................................... 110
4.4.40 Alarm Code 66 (SP9066) ..................................................................................... 111
4.4.41 Alarm Code 67 (SP9067) ..................................................................................... 111
4.4.42 Alarm Code 68 (SP9068) ..................................................................................... 111
4.4.43 Alarm Code 69 (SP9069) ..................................................................................... 111
4.4.44 Alarm Code 70 (SP9070) ..................................................................................... 111
4.4.45 Alarm Code 71 (SP9071) ..................................................................................... 112
4.4.46 Alarm Code 72 (SP9072) ..................................................................................... 112
4.4.47 Alarm Code 73 (SP9073) ..................................................................................... 112
4.4.48 Alarm Code 74 (SP9074) ..................................................................................... 114
4.4.49 Alarm Code 75 (SP9075) ..................................................................................... 114
4.4.50 Alarm Code 76 (SP9076) ..................................................................................... 114
4.4.51 Alarm Code 77 (SP9077) ..................................................................................... 114
4.4.52 Alarm Code 78 (SP9078) ..................................................................................... 114
4.4.53 Alarm Code 79 (SP9079) ..................................................................................... 114
4.4.54 Alarm Code 80 (SP9080) ..................................................................................... 114
4.4.55 Alarm Code 81 (SP9081) ..................................................................................... 115
4.4.56 Alarm Code 82 (SP9082) ..................................................................................... 116
4.4.57 Alarm Code 83 (SP9083) ..................................................................................... 118
4.4.58 Alarm Code 84 (SP9084) ..................................................................................... 119
4.4.59 Alarm Code 85 (SP9085) ..................................................................................... 119
4.4.60 Alarm Code 86 (SP9086) ..................................................................................... 119
4.4.61 Alarm Code 87 (SP9087) ..................................................................................... 119
4.4.62 Alarm Code 88 (SP9088) ..................................................................................... 119
4.4.63 Alarm Code 89 (SP9089) ..................................................................................... 120
4.4.64 Alarm Code 90 (SP9090) ..................................................................................... 120
4.4.65 Alarm Code 91 (SP9091) ..................................................................................... 121
4.4.66 Alarm Code 92 (SP9092) ..................................................................................... 121
4.4.67 Alarm Codes A, A1, and A2 ................................................................................ 121
4.4.68 Alarm Code b0 (SP9110) ..................................................................................... 122
4.4.69 Alarm Code b4 (SP9114) ..................................................................................... 122
4.4.70 Alarm Code b5 (SP9115) ..................................................................................... 122
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4.4.71 Alarm Codes C0, C1, C2 (SP9120, SP9121, SP9122) ......................................... 122
4.4.72 Alarm Code C3 (SP9123) .................................................................................... 122
4.4.73 Alarm Code C4 (SP9124) .................................................................................... 123
4.4.74 Alarm Code C5 (SP9125) .................................................................................... 123
4.4.75 Alarm Code C6 (SP9126) .................................................................................... 123
4.4.76 Alarm Code C7 (SP9127) .................................................................................... 123
4.4.77 Alarm Code C8 (SP9128) .................................................................................... 123
4.4.78 Alarm Code C9 (SP9129) .................................................................................... 123
4.4.79 Alarm Code d0 (SP9130) ..................................................................................... 123
4.4.80 Alarm Code d1 (SP9131) ..................................................................................... 124
4.4.81 Alarm Code d2 (SP9132) ..................................................................................... 124
4.4.82 Alarm Code d3 (SP9133) ..................................................................................... 124
4.4.83 Alarm Code d4 (SP9134) ..................................................................................... 124
4.4.84 Alarm Code d5 (SP9135) ..................................................................................... 124
4.4.85 Alarm Code d6 (SP9136) ..................................................................................... 125
4.4.86 Alarm Code d7 (SP9137) ..................................................................................... 125
4.4.87 Alarm Code d8 (SP9138) ..................................................................................... 125
4.4.88 Alarm Code d9 (SP9139) ..................................................................................... 125
4.4.89 Alarm Code E0 (SP9140) ..................................................................................... 125
4.4.90 Alarm Code E1 (SP9141) ..................................................................................... 125
4.4.91 Alarm Code E2 (SP9142) ..................................................................................... 125
4.4.92 Alarm Code E3 (SP9143) ..................................................................................... 126
4.4.93 Alarm Code E4 (SP9144) ..................................................................................... 126
4.4.94 Alarm Code E5 (SP9145) ..................................................................................... 126
4.4.95 Alarm Code E8 (SP9148) ..................................................................................... 126
4.4.96 Alarm Code E9 (SP9149) ..................................................................................... 126
4.4.97 Alarm Code F0 (SP9150) ..................................................................................... 126
4.4.98 Alarm Code F1 (SP9151) ..................................................................................... 126
4.4.99 Alarm Code F2 (SP9152) ..................................................................................... 126
4.4.100 Alarm Code F3 (SP9153) ..................................................................................... 127
4.4.101 Alarm Code F4 (SP9154) ..................................................................................... 127
4.4.102 Alarm Code F5 (SP9155) ..................................................................................... 127
4.4.103 Alarm Code F6 (SP9156) ..................................................................................... 127
4.4.104 Alarm Code F7 (SP9157) ..................................................................................... 127
4.4.105 Alarm Code F8 (SP9158) ..................................................................................... 127
4.4.106 Alarm Code G0 (SP9160) .................................................................................... 127
4.4.107 Alarm Code G1 (SP9161) .................................................................................... 127
4.4.108 Alarm Code G2 (SP9162) .................................................................................... 128
4.4.109 Alarm Code G3 (SP9163) .................................................................................... 128
4.4.110 Alarm Code G4 (SP9164) .................................................................................... 128
4.4.111 Alarm Code G5 (SP9165) .................................................................................... 128
4.4.112 Alarm Code G6 (SP9166) .................................................................................... 128
4.4.113 Alarm Code G7 (SP9167) .................................................................................... 128
4.4.114 Alarm Code G8 (SP9168) .................................................................................... 128
4.4.115 Alarm Code G9 (SP9169) .................................................................................... 129
4.4.116 Alarm Code H0 (SP9170) .................................................................................... 129
4.4.117 Alarm Code UU.................................................................................................... 129
4.4.118 Alarm Code LL .................................................................................................... 129
4.4.119 Other Alarms ........................................................................................................ 129
5 REPLACING AMPLIFIER COMPONENTS ........................................ 130

5.1 REPLACEMENT OF A FAN MOTOR ........................................................ 130
5.1.1 Replacement of Fan Units of 60 or 90 mm Width Units ..................................... 130
5.1.2 Replacement of Fan Units of 150 or 300 mm Width Units ................................. 132
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5.1.3 Dismantling the Fan Motor from the Internal Cooling Fan Unit ......................... 133
5.1.4 Dismantling the Fan Motor from the Radiator Cooling Fan Unit ........................ 134
5.1.5 Ordering Numbers of Fan Units and Fan Motors for Maintenance ..................... 136
5.2 REPLACING BATTERY FOR ABSOLUTE PULSECODERS.................... 140
5.2.1 OVERVIEW......................................................................................................... 140
5.2.2 Replacing Batteries .............................................................................................. 140
5.2.3 Replacing the Batteries in a Separate Battery Case ............................................. 141
5.2.4 Replacing the Battery Built into the Servo Amplifier .......................................... 142
5.2.5 Notes on Replacing a Battery (Supplementary Explanation) .............................. 143
5.3 HOW TO REPLACE THE FUSES ............................................................. 144
5.3.1 Fuse Locations ..................................................................................................... 145
III. START-UP PROCEDURE FOR βiSV-B

1 OVERVIEW ........................................................................................ 149
2 CONFIGURATIONS ........................................................................... 150
2.1 CONFIGURATIONS .................................................................................. 150
2.2 SPECIFICATION ....................................................................................... 151
2.2.1 Servo Amplifier .................................................................................................... 151
3 START-UP PROCEDURE .................................................................. 152

3.1 LIST OF ITEMS TO BE CHECKED ........................................................... 152
3.2 CONNECTING THE POWER.................................................................... 153
3.2.1 Checking the Voltage and Capacity of the Power Supply ................................... 153
3.2.2 Connecting a Protective Ground .......................................................................... 154
3.2.3 Selecting the Ground Fault Interrupter That Matches the Leakage Current ........ 154
3.3 INITIALIZING PARAMETERS
(SWITCHES AND DUMMY CONNECTORS) ............................................ 155
3.4 INITIAL PARAMETER SETTINGS ............................................................ 155
4 CONFIRMATION OF THE OPERATION ............................................ 156
4.1 SERVO AMPLIFIER .................................................................................. 156
4.1.1 Check Procedure .................................................................................................. 156
4.1.2 V Ready-off Alarm Indicated on the CNC Screen ............................................... 159
4.1.3 Method for Observing Motor Current .................................................................. 160
IV. TROUBLESHOOTING FOR βiSV-B

1 OVERVIEW ........................................................................................ 163
2 ALARM NUMBERS AND BRIEF DESCRIPTIONS ............................ 164
2.1 FOR Series 30i/31i/32i/35i-B, Power Motion i-A, 0i-F .............................. 164
2.1.1 Servo Alarm ......................................................................................................... 164
2.2 FOR Series 30i/31i/32i-A .......................................................................... 165
2.2.1 Servo Alarm ......................................................................................................... 165
2.3 FOR Series 0i/0i Mate-D ........................................................................... 166
2.3.1 Servo Alarm ......................................................................................................... 166
3 TROUBLESHOOTING AND ACTION ................................................ 167

3.1 SERVO AMPLIFIER .................................................................................. 167
3.1.1 Converter: DC Link Undervoltage ....................................................................... 167
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3.1.2 Converter: DC Link Overvoltage ......................................................................... 168
3.1.3 Converter: Excessive Deceleration Power ........................................................... 168
3.1.4 Converter: Control Power Supply Undervoltage ................................................. 169
3.1.5 Inverter: Internal Cooling Fan Stopped ................................................................ 169
3.1.6 Inverter: Cooling Fan Stopped of the Radiator .................................................... 169
3.1.7 Inverter: IPM Alarm ............................................................................................. 169
3.1.8 Inverter: IPM Alarm (OH) ................................................................................... 170
3.1.9 Inverter: Motor Current Alarm............................................................................. 170
3.1.10 FSSB Communication Error ................................................................................ 171
3.2 SERVO CONTROL SOFTWARE .............................................................. 172
3.2.1 Servo Adjustment Screen ..................................................................................... 172
3.2.2 Diagnosis Screen .................................................................................................. 173
3.2.3 Overload Alarm (Soft Thermal, OVC) ................................................................ 173
3.2.4 Feedback Disconnected Alarm............................................................................. 174
3.2.5 Overheat Alarm .................................................................................................... 175
3.2.6 Invalid Servo Parameter Setting Alarm................................................................ 175
3.2.7 Alarms Related to Pulsecoder and Separate Serial Detector ............................... 175
3.2.8 Other Alarms ........................................................................................................ 177

4.1.1 Dismantling the Fan Unit of βiSV4-B or βiSV20-B ........................................... 179
4.1.2 Dismantling the Internal Cooling Fan Unit of βiSV40-B, βiSV80-B,
βiSV10HV-B, βiSV20HV-B, βiSV40HV-B, or βiSV20/20-B ........................... 180
4.1.3 Dismantling the Fan Unit of βiSV40/40-B .......................................................... 181
4.1.4 Dismantling the Radiator Cooling Fan Unit of βiSV80-B or βiSV40HV-B
.............................................................................................................................. 182
4.1.5 Dismantling the Fan Motor from the Fan Unit (βiSV4-B, βiSV20-B) ................ 183
4.1.6 Dismantling the Fan Motor from the Fan Unit
(βiSV40-B, βiSV80-B, βiSV10HV-B, βiSV20HV-B, βiSV40HV-B,
βiSV20/20-B) ....................................................................................................... 184
4.1.7 Dismantling the Fan Motor from the Fan Unit (βiSV40/40-B) ........................... 185
4.1.8 Specifications of Fan Units for Maintenance....................................................... 186
4.2.1 Overview .............................................................................................................. 187
4.2.5.1 Battery connection modes ................................................................................ 191
4.2.5.2 Replacing Batteries for βiS 0.2 to βiS 0.3 ....................................................... 193
4.2.5.3 Notes on attaching connectors ......................................................................... 194
4.3 HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT
BOARDS ................................................................................................... 195
4.3.1 How to Replace the Fuses and Printed Circuit Boards ........................................ 195
4.3.2 Fuse Locations ..................................................................................................... 198
V. START-UP PROCEDURE
FOR βiSVSP-B
1 OVERVIEW ........................................................................................ 201
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2 CONFIGURATIONS ........................................................................... 202

2.1 CONFIGURATIONS .................................................................................. 202
2.2 SPECIFICATION ....................................................................................... 204
3 START-UP PROCEDURE .................................................................. 205
3.1 LIST OF ITEMS TO BE CHECKED ........................................................... 205
3.2 CONNECTING THE POWER.................................................................... 206
3.2.1 Checking the Voltage and Capacity of the Power Supply ................................... 206
3.2.2 Connecting a Protective Ground .......................................................................... 208
3.2.3 Selecting the Ground Fault Interrupter That Matches the Leakage Current ........ 208
3.3 INITIAL PARAMETER SETTINGS ............................................................ 209
3.3.1 βiSVSP-B Power Supply Section ........................................................................ 209
3.3.1.1 Amplifier group number .................................................................................. 209
3.3.1.2 PS control axis ................................................................................................. 209
3.3.1.3 Parameter setting for specifying the PS control axis ........................................ 210
3.3.2 βiSVSP-B Servo Section...................................................................................... 211
3.3.2.1 Servo parameter initialization procedure ......................................................... 211
3.3.2.2 Start-up of an individual servo axis ................................................................. 212
3.3.3 βiSVSP-B Spindle Section................................................................................... 214
3.3.3.1 Parameters related to spindle serial output....................................................... 214
3.3.3.2 Automatic spindle parameter initialization ...................................................... 214
4 CONFIRMATION OF THE OPERATION ............................................ 216

4.1 OUTLINE OF βiSVSP-B ............................................................................ 216
4.1.1 Connector and Status LED Locations .................................................................. 216
4.1.2 Start-up Procedure ................................................................................................ 218
4.2 βiSVSP-B POWER SUPPLY SECTION.................................................... 219
4.2.1 The Status LED Is Off. ......................................................................................... 219
4.3 βiSVSP-B SPINDLE SECTION ................................................................. 220
4.3.1 Status 1 Indicator.................................................................................................. 220
4.3.2 Troubleshooting at Startup ................................................................................... 221
4.3.2.1 The STATUS 1 indicator is blinking with "--." ............................................... 221
4.3.2.2 When the motor does not turn .......................................................................... 221
4.3.2.3 When the specified speed cannot be obtained.................................................. 221
4.3.2.4 When cutting is not performed, the spindle vibrates, making noise ................. 222
4.3.2.5 When an overshoot or hunting occurs .............................................................. 222
4.3.2.6 When cutting power weakens or acceleration/deceleration slows down .......... 222
4.3.3 Status Error Indication Function .......................................................................... 223
4.3.4 Observing Data Using the SERVO GUIDE ......................................................... 228
4.3.4.1 Overview.......................................................................................................... 228
4.3.4.2 List of spindle data that can be observed using the SERVO GUIDE............... 228
4.3.4.3 About the spindle control and spindle status signals ........................................ 229
4.3.4.4 Example of Observing Data ............................................................................. 230
4.4 βiSVSP-B SERVO SECTION .................................................................... 231
4.4.1 Checking the STATUS 2 Indicator ...................................................................... 231
4.4.2 V Ready-off Alarm Indicated on the CNC Screen ............................................... 232
4.4.3 Method for Observing Motor Current .................................................................. 233
VI. TROUBLESHOOTING FOR βiSVSP-B

1 OVERVIEW ........................................................................................ 237
2 ALARM NUMBERS AND BRIEF DESCRIPTIONS ............................ 238
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2.1 SERVO ALARM ......................................................................................... 238

2.2 SPINDLE ALARM ...................................................................................... 241
3 TROUBLESHOOTING AND ACTION ................................................ 244
3.1 TROUBLESHOOTING PROCEDURES .................................................... 244
3.1.1 Troubleshooting Procedure .................................................................................. 244
3.2 TROUBLE DIAGNOSIS FUNCTION ......................................................... 245
3.2.1 Trouble Diagnosis Guidance ................................................................................ 246
3.2.2 Trouble Diagnosis Monitor .................................................................................. 252
3.2.3 How to Switch the Trouble Diagnosis Guidance and
Trouble Diagnosis Monitor to the "SAMPLING" State ...................................... 259

4.1.1 Replacement of the Fan Unit................................................................................ 260
4.1.2 Dismantling the Fan Motor from the Fan Unit .................................................... 262
4.1.3 Specifications of Fan Units and Fan Motors for Maintenance ............................ 263
4.2.1 Overview .............................................................................................................. 263
4.2.5.1 Battery connection modes ................................................................................ 266
4.2.5.2 Replacing Batteries for βiS 0.2 to βiS 0.3 ....................................................... 268
4.2.6 Notes on Attaching Connectors ........................................................................... 269
BOARDS ................................................................................................... 270
4.3.1 How to Replace the Fuses and Printed Circuit Boards ........................................ 270
4.3.2 Fuse Locations ..................................................................................................... 271
VII. MOTOR/DETECTOR/AMPLIFIER PREVENTIVE

MAINTENANCE
1 MOTOR/ DETECTOR/ AMPLIFIER PREVENTIVE MAINTENANCE . 275
1.1 LIST OF MANUALS RELATED TO MOTORS AND AMPLIFIERS............ 275
1.2 PREVENTIVE MAINTENANCE OF MOTORS AND DETECTORS
................................................................................................................... 276
1.2.1 Warnings, Cautions, and Notes on Preventive Maintenance of
Motors and Detectors ........................................................................................... 276
1.2.2 Preventive Maintenance of a Motor (Common to All Models) ........................... 278
1.2.2.1 Main inspection items ...................................................................................... 278
1.2.2.2 Periodic cleaning of a motor ............................................................................ 280
1.2.2.3 Notes on motor cleaning .................................................................................. 281
1.2.2.4 Notes on the cutting fluid (informational) ........................................................ 281
1.2.3 Routine Inspection of a Spindle Motor with a Through Hole.............................. 282
1.2.4 Preventive Maintenance of a Built-in Spindle Motor and Spindle Unit .............. 283
1.2.4.1 Routine inspection of the FANUC-NSK spindle unit ...................................... 283
1.2.4.2 Maintenance of the FANUC-NSK spindle unit................................................ 284
1.2.4.3 Test run of the FANUC-NSK spindle unit ....................................................... 284
1.2.4.4 Storage method of the FANUC-NSK spindle unit ........................................... 284
1.2.5 Preventive Maintenance of a Linear Motor ......................................................... 284
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1.2.5.1 Appearance inspection of the linear motor (magnet plate)............................... 285

1.2.6 Maintenance of a Detector ................................................................................... 285
1.2.6.1 Alarms for built-in detectors (αi and βi Pulsecoders) and
troubleshooting actions .................................................................................... 286
1.2.6.2 Alarms for separate detectors and troubleshooting actions .............................. 287
1.2.6.3 Detailed troubleshooting methods.................................................................... 288
1.2.6.4 Maintenance of the Pulsecoder of βiS-B/βiS servo motors
(40 and 60) ................................................................................................ 289
1.3 PREVENTIVE MAINTENANCE OF SERVO AMPLIFIERS ....................... 290
1.3.1 Warnings, Cautions, and Notes on Operation of Servo Amplifiers ..................... 290
1.3.2 Preventive Maintenance of a Servo Amplifier ..................................................... 293
1.3.3 Maintenance of a Servo Amplifier ....................................................................... 294
1.3.3.1 Display of the servo amplifier operation status ................................................ 294
1.3.3.2 Replacement of a fan motor ............................................................................. 295
VIII. MOTOR MAINTENANCE

1 SERVO MOTOR MAINTENANCE ..................................................... 299
1.1 SERVO MOTOR MAINTENANCE PARTS ................................................ 299
1.1.1 Pulsecoder ............................................................................................................ 299
1.1.2 Cooling Fan .......................................................................................................... 301
1.2 REPLACING COOLING FANS .................................................................. 303
1.2.1 Cooling Fan Replacement Procedure ................................................................... 303
1.2.1.1 With αiS 50-B fan, with αiS 60-B fan, with αiF 40-B fan,
with αiS 50 fan, with αiS 60 fan, with αiF 40 fan (including HV) .................. 303
1.2.1.2 αiS 150-B to αiS 500-B (including HV) ......................................................... 305
1.2.1.3 αiS 100 FAN, αiS 200 FAN (including HV) ................................................... 307
1.2.1.4 αiS 300, αiS 500 (including HV) .................................................................... 308
1.2.1.5 αiS 1000HV-B, αiS 1500HV-B ...................................................................... 308
1.2.1.6 αiS 1000HV ..................................................................................................... 311
1.2.1.7 αiS 2000HV, αiS 3000HV .............................................................................. 311
2 SPINDLE MOTOR MAINTENANCE PARTS ...................................... 312

2.1 MAINTENANCE PARTS............................................................................ 312
APPENDIX
A MEASURING SERVO MOTOR WAVEFORMS (TCMD, VCMD) ....... 319
B HOW TO USE THE SPINDLE CHECK BOARD ................................ 323
B.1 OBSERVING DATA USING THE SPINDLE CHECK BOARD................... 323
B.1.1 Overview .............................................................................................................. 323
B.1.2 Major Characteristics ........................................................................................... 323
B.1.3 How to Observe Data ........................................................................................... 323
B.1.4 Specifying Data to Be Monitored ........................................................................ 323
B.1.5 Description and Initial Value of Each Address .................................................... 324
B.1.6 Principles in Outputting the Internal Data of the Serial Spindle ......................... 325
B.1.7 Data Numbers ....................................................................................................... 328
B.1.8 Example of Observing Data ................................................................................. 330
B.2 CHECKING PARAMETERS USING THE SPINDLE CHECK
BOARD ...................................................................................................... 331
B.2.1 Overview .............................................................................................................. 331
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B.2.2 Checking Parameters ............................................................................................ 331
C MEASURING INTERNAL DATA FOR THE POWER SUPPLY USING

THE SERVO GUIDE .......................................................................... 332
C.1 OVERVIEW ............................................................................................... 332
C.2 SERIES AND EDITION OF APPLICABLE SOFTWARE ........................... 332
C.3 MEASUREMENT SPECIFICATION .......................................................... 332
C.4 SETTING OF CHANNELS......................................................................... 333
C.5 LIST OF INTERNAL DATA FOR THE POWER SUPPLY ......................... 334
D TROUBLESHOOTING OF PS PRE-CHARGE FAILURES ................ 336
D.1 OVERVIEW ............................................................................................... 336
D.2 PS PRE-CHARGE FAILURE ..................................................................... 336
D.3 TROUBLESHOOTING OF PS PRE-CHARGE FAILURE .......................... 337
D.3.1 Troubleshooting Using the Trouble Diagnosis Guidance .................................... 337
D.3.2 Troubleshooting Using the Trouble Diagnosis Guidance .................................... 340
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I. START-UP PROCEDURE
FOR THE αi-B AMPLIFIER
START-UP PROCEDURE
B-65515EN/01 FOR THE αi-B AMPLIFIER 1. OVERVIEW
1 OVERVIEW
This part describes the units and components of the servo amplifier. It also explains the following
information necessary to start up the servo amplifier:
• Configurations
• Start-up procedure
• Confirmation of the operation
• Periodic maintenance of servo amplifier
-3-
START-UP PROCEDURE
2. CONFIGURATIONS FOR THE ai-B AMPLIFIER B-65515EN/01
2 CONFIGURATIONS
2.1 CONFIGURATIONS
The ai-B series servo amplifier (called the ai-B amplifier below) consists of the units and components
listed below:
(1) Power Supply (PS) (basic)

(2) Servo amplifier (SV) (basic)
(3) Spindle amplifier (SP) (basic)
(4) AC reactor (basic)
(5) Connectors (for connection cables) (basic)
(6) Fuse (optional)
Basic configuration of the 200 V input series (example)
aiPS-B aiSP-B aiSV-B
DC link
24 V 24V,0V
power
supply
(Note 2) Power supply

monitor
3f
Coil power supply
240 VAC or Relay for

magnetic
less or 24 VDC
contactor
Breaker Surge
2 absorber
3f
Noise Breaker Magnetic AC
filter 1 contactor reactor
Input
breaker
Spindle motor
Servo motor
AC200∼240V 3f
-4-
START-UP PROCEDURE
B-65515EN/01 FOR THE ai-B AMPLIFIER 2. CONFIGURATIONS
NOTE
1 The ai-B amplifier and the ai amplifier cannot be combined.
2 For cable protection, connect cables to the power supply monitor after breaker 2.
(The fuse can be used as an alternative.)
3 For how to select the Power Supply, Servo Amplifier, and Spindle Amplifier, see
Chapter 4 in the FANUC SERVO AMPLIFIER ai-B series DESCRIPTIONS
(B-65412EN).
4 Breaker 1, breaker 2, magnetic contactor, and AC reactor are always required.
5 To protect the unit from surge currents caused by lightning, connect surge
absorbers between lines, and between the lines and ground, at the power inlet of
the power magnetics cabinet. For details, see Appendix A, "INSTALLATION OF
SURGE ABSORBERS" in the FANUC SERVO AMPLIFIER ai-B series
DESCRIPTIONS (B-65412EN).
6 When you use a 3 f fan motor for the spindle motor, breaker 2 can be shared if it
has a large enough capacity.
7 When using the aiPSs-B, install an input filter instead of an AC reactor.
-5-
START-UP PROCEDURE
2.2 SPECIFICATION
2.2.1 Power Supply

(1) aiPS-B series (200 V input type)
Model Order specification
aiPS 3-B A06B-6200-H003
aiPS 7.5-B A06B-6200-H008
aiPS 11-B A06B-6200-H011
aiPS 15-B A06B-6200-H015
aiPS 26-B A06B-6200-H026
aiPS 30-B A06B-6200-H030
aiPS 37-B A06B-6200-H037
aiPS 55-B A06B-6200-H055
(2) aiPS-B series (400 V input type)

aiPS 11HV-B A06B-6250-H011
aiPS 18HV-B A06B-6250-H018
aiPS 30HV-B A06B-6250-H030
aiPS 45HV-B A06B-6250-H045
aiPS 60HV-B A06B-6250-H060
aiPS 75HV-B A06B-6250-H075
aiPS 100HV-B A06B-6250-H100
(3) Upgrade version of the aiPS-B series (200 V input type)

aiPS 3-B A06B-6202-H003
aiPS 7.5-B A06B-6202-H008
aiPS 11-B A06B-6202-H011
aiPS 15-B A06B-6202-H015
aiPS 26-B A06B-6202-H026
aiPS 30-B A06B-6202-H030
aiPS 37-B A06B-6202-H037
aiPS 55-B A06B-6202-H055
(4) Upgrade version of the aiPS-B series (400 V input type)

aiPS 11HV-B A06B-6252-H011
aiPS 18HV-B A06B-6252-H018
aiPS 30HV-B A06B-6252-H030
aiPS 45HV-B A06B-6252-H045
aiPS 60HV-B A06B-6252-H060
aiPS 75HV-B A06B-6252-H075
aiPS 100HV-B A06B-6252-H100
aiPS 125HV-B A06B-6252-H125
(5) aiPSs-B series (200 V input type)

aiPSs 15-B A06B-6212-H015
aiPSs 37-B A06B-6212-H037
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START-UP PROCEDURE
(6) aiPSs-B series (400 V input type)

aiPSs 18HV-B A06B-6262-H018
aiPSs 100HV-B A06B-6262-H100
2.2.2 Servo Amplifier

(1) aiSV-B series single-axis servo amplifier (200 V input type)
aiSV 4-B A06B-6240-H101
aiSV 20-B A06B-6240-H103
aiSV 40-B A06B-6240-H104
aiSV 80-B A06B-6240-H105
aiSV 160-B A06B-6240-H106
aiSV 360-B A06B-6240-H109
(2) aiSV-B series two-axis servo amplifier (200 V input type)

aiSV 4/4-B A06B-6240-H201
aiSV 4/20-B A06B-6240-H203
aiSV 20/20-B A06B-6240-H205
aiSV 20/40-B A06B-6240-H206
aiSV 40/40-B A06B-6240-H207
aiSV 40/80-B A06B-6240-H208
aiSV 80/80-B A06B-6240-H209
aiSV 80/160-B A06B-6240-H210
aiSV 160/160-B A06B-6240-H211
(3) aiSV-B series three-axis servo amplifier (200 V input type)

aiSV 4/4/4-B A06B-6240-H301
aiSV 20/20/20-B A06B-6240-H305
aiSV 20/20/40-B A06B-6240-H306
aiSV 40/40/40-B A06B-6240-H308
(4) aiSV-B series single-axis servo amplifier (400 V input type)

aiSV 10HV-B A06B-6290-H102
aiSV 20HV-B A06B-6290-H103
aiSV 40HV-B A06B-6290-H104
aiSV 80HV-B A06B-6290-H105
aiSV 180HV-B A06B-6290-H106
aiSV 360HV-B A06B-6290-H109
aiSV 540HV-B A06B-6290-H110
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START-UP PROCEDURE
(5) aiSV-B series two-axis servo amplifier (400 V input type)

aiSV 10/10HV-B A06B-6290-H202
aiSV 10/20HV-B A06B-6290-H204
aiSV 20/20HV-B A06B-6290-H205
aiSV 20/40HV-B A06B-6290-H206
aiSV 40/40HV-B A06B-6290-H207
aiSV 40/80HV-B A06B-6290-H208
aiSV 80/80HV-B A06B-6290-H209
(6) aiSV-B series three-axis servo amplifier (400 V input type)

aiSV 10/10/10HV-B A06B-6290-H302
aiSV 10/10/20HV-B A06B-6290-H303
aiSV 20/20/20HV-B A06B-6290-H305
(7) Upgrade version of the aiSV-B series single-axis servo amplifier

(200 V input type)
aiSV 4-B A06B-6240-H121
aiSV 20-B A06B-6240-H123
aiSV 40-B A06B-6240-H124
aiSV 80-B A06B-6240-H125
aiSV 160-B A06B-6240-H126
aiSV 360-B A06B-6240-H129
aiSV 360S-B A06B-6240-H169
(8) Upgrade version of the aiSV-B series three-axis servo amplifier

(200 V input type)
aiSV 4/4/4-B A06B-6240-H321
aiSV 20/20/20-B A06B-6240-H325
aiSV 20/20/40-B A06B-6240-H326
aiSV 40/40/40-B A06B-6240-H328
aiSV 80/80/80-B A06B-6240-H331
(9) Upgrade version of the aiSV-B series single-axis servo amplifier

(400 V input type)
aiSV 10HV-B A06B-6290-H122
aiSV 20HV-B A06B-6290-H123
aiSV 40HV-B A06B-6290-H124
aiSV 80HV-B A06B-6290-H125
aiSV 180HV-B A06B-6290-H126
aiSV 360HV-B A06B-6290-H129
aiSV 540HV-B A06B-6290-H130
aiSV 180HVS-B A06B-6290-H166
(10) Upgrade version of the aiSV-B series three-axis servo amplifier

(400 V input type)
aiSV 10/10/10HV-B A06B-6290-H322
aiSV 10/10/20HV-B A06B-6290-H323
aiSV 20/20/20HV-B A06B-6290-H325
aiSV 40/40/40HV-B A06B-6290-H328
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START-UP PROCEDURE
2.2.3 Spindle Amplifier

The upgrade version of the aiSP-B series can only be connected with the FS30i/31i/32i-B, FS0i-F CNC.
(1) aiSP-B series (200 V input type)

aiSP 2.2-B A06B-6220-H002#H600
aiSP 5.5-B A06B-6220-H006#H600
aiSP 11-B A06B-6220-H011#H600
aiSP 15-B A06B-6220-H015#H600
aiSP 22-B A06B-6220-H022#H600
aiSP 26-B A06B-6220-H026#H600
aiSP 30-B A06B-6220-H030#H600
aiSP 37-B A06B-6220-H037#H600
aiSP 45-B A06B-6220-H045#H600
aiSP 55-B A06B-6220-H055#H600
(2) aiSP-B series (400 V input type)

aiSP 5.5HV-B A06B-6270-H006#H600
aiSP 11HV-B A06B-6270-H011#H600
aiSP 15HV-B A06B-6270-H015#H600
aiSP 22HV-B A06B-6270-H022#H600
aiSP 30HV-B A06B-6270-H030#H600
aiSP 45HV-B A06B-6270-H045#H600
aiSP 75HV-B A06B-6270-H075#H600
aiSP 100HV-B A06B-6270-H100#H600
(3) Upgrade version of the aiSP-B series (200 V input type)

aiSP 2.2-B A06B-6222-H002#H610
aiSP 5.5-B A06B-6222-H006#H610
aiSP 11-B A06B-6222-H011#H600
aiSP 15-B A06B-6222-H015#H610
aiSP 22-B A06B-6222-H022#H610
aiSP 26-B A06B-6222-H026#H610
aiSP 30-B A06B-6222-H030#H610
aiSP 37-B A06B-6222-H037#H610
aiSP 45-B A06B-6222-H045#H610
aiSP 55-B A06B-6222-H055#H610
(4) Upgrade version of the aiSP-B series (400 V input type)

aiSP 5.5HV-B A06B-6272-H006#H610
aiSP 11HV-B A06B-6272-H011#H610
aiSP 15HV-B A06B-6272-H015#H610
aiSP 22HV-B A06B-6272-H022#H610
aiSP 30HV-B A06B-6272-H030#H610
aiSP 45HV-B A06B-6272-H045#H610
aiSP 60HV-B A06B-6272-H060#H610
aiSP 75HV-B A06B-6272-H075#H610
aiSP 100HV-B A06B-6272-H100#H610
aiSP 100HV(SiC)-B A06B-6272-H100#H610#S
-9-
START-UP PROCEDURE
2.2.4 Servo and Spindle Multi-Axis Amplifier

The servo and spindle multi-axis amplifier is an amplifier that combines three servo axes and one spindle.
The servo and spindle multi-axis amplifier can only be connected with the FS30i/31i/32i-B, FS0i-F CNC.
(1) aiSVP-B series (200 V input type)

aiSVP 20/20/20-5.5-B A06B-6230-H001#H600
(2) aiSVP-B series (400 V input type)

aiSVP 10/10/10-5.5HV-B A06B-6280-H001#H600
(3) Upgrade version of the aiSVP-B series (200 V input type)

aiSVP 20/20/20-5.5-B A06B-6232-H001#H610
aiSVP 20/20/20-2.2-B A06B-6232-H003#H610
aiSVP 40/40/40-2.2-B A06B-6232-H004#H610
(4) Upgrade version of the aiSVP-B series (400 V input type)

aiSVP 10/10/10-5.5HV-B A06B-6282-H001#H610
- 10 -
START-UP PROCEDURE
B-65515EN/01 FOR THE αi-B AMPLIFIER 3. START-UP PROCEDURE
3 START-UP PROCEDURE
3.1 LIST OF ITEMS TO BE CHECKED
Make sure that the specifications of the servo amplifier, servo motor, CNC, and other units you received
are exactly what you ordered, and that these units are connected correctly. Then, turn on the power. The
items to be checked are described below.
No. Description Check method

Checking the installation of the servo amplifier
1 Specification and Check that the combination of the servo amplifier and the servo motor is
selection of the servo appropriate. For details, see Chapter 4 in the FANUC SERVO AMPLIFIER αi-B
amplifier and servo series DESCRIPTIONS (B-65412EN).
motor
2 Packing of the flange Check that the provided packing is properly attached. Check that there is no
clearance between the power magnetics cabinet and the flange of the amplifier.
For details, see Chapter 5 in the FANUC SERVO AMPLIFIER αi-B series
3 Leaving space for Leave space for maintenance above and below the amplifier. For details, see
maintenance Chapter 8 in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
4 Prevention of contact Check that a protective plate is attached to the DC link terminal block and that the
with conductive section terminal block cover is locked. For details, see Appendix F in the FANUC SERVO
AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN).
5 Amplifier arrangement The amplifier arrangement order is restricted in the spindle amplifier of
order αiSP45HV-B or later. For details, see Chapter 5 in the FANUC SERVO
6 Measure against entry Take measures to prevent electroconductive, flammable, and corrosive materials
of coolant as well as mist and water droplets from getting into the unit. For how to ensure
the seal of the power magnetics cabinet, see Appendix G in the FANUC SERVO
Checking the wiring for the servo amplifier
7 Screwing to the When connecting wires to the servo amplifier terminal board, be sure to tighten
terminal block the screws to the proper torque. For the screw tightening torque for the terminal
block, see Chapter 5 in the FANUC SERVO AMPLIFIER αi-B series
8 Connecting a To prevent electric shock when connecting the ground, wire the ground cable with
protective ground an appropriate wire rod. For details, see Chapter 9 in the FANUC SERVO
9 Installing the lightning In order to prevent damage to the amplifier due to a surge voltage applied to the
surge absorber input power supply, install a lightning surge absorber. For details, see Appendix A
in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN).
10 Measure against noise Check that ground wires, including feedback cable shielding clamps, are
connected to the proper places to maintain stable operation of the machine. For
details, see Chapter 5 in the FANUC SERVO AMPLIFIER αi-B series
DESCRIPTIONS (B-65412EN). To share the 24 V power supply with the CNC,
see Chapter 9 as well.
11 Phase order of motor If the phase order of motor power lines is incorrect, the motor may operate
power lines unexpectedly. Check that they are connected correctly.
12 Checking the axis to If the axis to which the motor feedback wire and power wire are connected is
which the motor incorrect, the motor may operate unexpectedly. Check that they are connected
feedback wire and correctly.
power wire are
connected
13 Connection of batteries Do not connect the built-in batteries in parallel. If the built-in batteries are to be
used with an amp-to-amp battery connection cable (CXA2A/B, BATL (B3))
attached, they may be connected in parallel. For details, see Chapter 9 in the
FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN).
- 11 -
START-UP PROCEDURE
3. START-UP PROCEDURE FOR THE αi-B AMPLIFIER B-65515EN/01

Checking during startup of operation
14 Checking the power Check that the power supply voltage is within the appropriate range before
supply voltage turning on the power. For details of the power voltage specifications, see Chapter
2 in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN).
15 Checking the ground The 400 V servo amplifier supports only neutral grounding. For details, see
potential Chapter 2 in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
16 Setting the ground fault Use a breaker with ground fault interrupter that supports inverters. For details of
breaker the leakage current, see Chapter 5 in the FANUC SERVO AMPLIFIER αi-B
series DESCRIPTIONS (B-65412EN).
17 Checking the control Check that the voltage of the 24 V power supply supplied to the amplifier is within
power the appropriate range and that the current capacity is appropriate. For details,
see Chapter 4 or 9 in the FANUC SERVO AMPLIFIER αi-B series
18 Setting parameters Set initial parameters, seeing Section 3.3, "INITIAL PARAMETER SETTINGS."
19 Handling early failures To solve initial problems (e.g., The power does not turn on. The motor does not
rotate. An alarm occurs.), see Chapter 4, "CONFIRMATION OF THE
OPERATION."
3.2 CONNECTING THE POWER
3.2.1 Checking the Voltage and Capacity of the Power Supply

Check the specifications of the input power supply to make sure the specifications in Tables 3.2.1 (a), (b),
(c), and (d) are satisfied before connecting the input power supply.
Use a power source (main circuit) with sufficient capacity so that the system will not malfunction due to a
voltage drop even during peak loads.
Table 3.2.1 (a) αiPS-B input power supply specifications (200 V input type)
αiPS αiPS αiPS αiPS αiPS αiPS αiPS αiPS
Model
3-B 7.5-B 11-B 15-B 26-B 30-B 37-B 55-B
Power supply voltage 200 VAC - 15% to 240 VAC + 10% (including power supply voltage variation during
(main circuit) acceleration or deceleration)
Power source
47Hz∼63Hz
frequency
Power source capacity
5kVA 12 kVA 16 kVA 22 kVA 38 kVA 44 kVA 54 kVA 80 kVA
(main circuit)
Table 3.2.1 (b) αiPS-B input power supply specifications (400 V input type)
αiPS αiPS αiPS αiPS αiPS αiPS αiPS αiPS
Model
11HV-B 18HV-B 30HV-B 45HV-B 60HV-B 75HV-B 100HV-B 125HV-B
Power supply voltage 380 VAC - 10% to 480 VAC + 10% (including power supply voltage variation during
(main circuit) acceleration or deceleration)
Power source
47Hz∼63Hz
frequency
16 kVA 26 kVA 44 kVA 65 kVA 87 kVA 108 kVA 144 kVA 159 kVA
(main circuit)
- 12 -
START-UP PROCEDURE
Table 3.2.1 (c) αiPSs-B input power supply specifications (200 V input type)
αiPSs αiPSs
Model
15-B 37-B
200 VAC - 15% to 240 VAC + 10% (including power supply voltage variation during
acceleration or deceleration)
Power supply voltage Allowable voltage range in the PWM rectification mode
(main circuit) Maximum input voltage: 242 VAC (220 VAC + 10%)
Minimum input voltage: 170 VAC (200 VAC - 15%)
Nominal input voltage: 200 VAC to 220 VAC
Power source frequency 47Hz∼63Hz
22kVA 54 kVA
(main circuit)
Table 3.2.1 (d) αiPSs-B input power supply specifications (400 V input type)
αiPSs αiPSs αiPSs αiPSs
Model
18HV-B 45HV-B 75HV-B 100HV-B
380 VAC - 10% to 480 VAC + 10% (including power supply voltage variation during
acceleration or deceleration)
Power supply voltage Allowable voltage range in the PWM rectification mode
(main circuit) Maximum input voltage: 440 VAC (400 VAC + 10%, 415 VAC + 6%)
Minimum input voltage: 340 VAC (380 VAC - 10%)
Nominal input voltage: 380 VAC to 415 VAC
Power source
47Hz∼63Hz
frequency
26 kVA 65 kVA 108 kVA 144 kVA
(main circuit)
CAUTION
1 The αiPS-B and the upgrade version of the αiPS-B have the same input power
supply specifications. See Tables 3.2.1 (a) and 3.2.1 (b) above for both.
2 Note that the αiPS-B and the αiPSs-B have different input power supply
specifications.
3.2.2 Connecting a Protective Ground

For details of the connection of a protective ground in the amplifier and motor, check that the protective
ground is connected correctly with reference to Chapter 5 in the FANUC SERVO AMPLIFIER αi-B
3.2.3 Leakage Current and Selecting the Ground Fault Interrupter

For details of the leakage current and selection of the protective ground, check that an appropriate breaker
with ground fault interrupter is selected with reference to Chapter 5 in the FANUC SERVO AMPLIFIER
αi-B series DESCRIPTIONS (B-65412EN).
3.2.4 Checking the Phase Sequence of the AC Fan Motor Power

Supply
Check that the phase sequence of the power supply connection of the AC fan motor in the spindle motor
or servo motor is correct. If the phase sequence is incorrect, the fan motor rotates in the reverse direction,
which may decrease cooling efficiency or the AC fan motor may stop due to overheating.
- 13 -
START-UP PROCEDURE
3.3 INITIAL PARAMETER SETTINGS

(1) Power Supply
You must set parameters for the Power Supply.
For details, see Subsection 4.1.2 in this manual and Chapter 15 in the FANUC SERVO AMPLIFIER
αi-B series DESCRIPTIONS (B-65412EN).
(2) Servo amplifier

For the initial settings of servo amplifiers or servo motors, see the following manual:
FANUC AC SERVO MOTOR αi-B/αi series PARAMETER MANUAL: B-65270EN
(3) Spindle amplifier

For the initial settings of spindle parameters, see the following manual:
FANUC AC SPINDLE MOTOR αi/βi series PARAMETER MANUAL: B-65280EN
3.4 START-UP OF A MULTI-AXIS AMPLIFIER

In servo amplifiers before the αi series, a multi-axis amplifier would not become ready until the start-up
conditions of all the axes were satisfied. However, in the αi-B series servo amplifier, you can make each
axis of the multi-axis amplifier ready if the start-up conditions of that axis are satisfied.
Ready status indicator for the multi-axis amplifier

The 7-segment LED indicator for the servo amplifier supports "0." (dotted zero) which indicates that a
multi-axis amplifier has some axes ready and some not ready, in addition to "0" which indicates that
all axes are in the ready status and "-" which indicates that all axes are in the not-ready status.
7-segment LED
Amplifier status Description
indicator
All axes are in the not-ready status (same as
Not-ready status
- before).
(All axes are in the not-ready status.)
All axes are braked dynamically. Inoperable.
All axes are in the ready status (same as
Ready status
0 before).
(All axes are in the ready status.)
All axes are operable.
Some axes are in the ready status, while some
are in the not-ready status.
The difference from the status in which all axes
Ready status
0. are in the ready status is that a dot is lit.
(Some axes are in the not-ready status.)
Only the axes in the ready status are operable.
The axes in the not-ready status are braked
dynamically.
 Operation of the multi-axis amplifier when an alarm occurs

In servo amplifiers before the αi series, the amplifier dynamically breaks all the axes making them
not-ready if an alarm is detected on one axis of the multi-axis amplifier regardless of the details of
the alarm. However, in the αi-B series servo amplifier, if an alarm related to each axis (such as IPM
alarm) occurs, only the axis on which the alarm occurred becomes non-ready while the amplifier
keeps the other axes ready.
 No restrictions imposed in the event of an alarm in the multi-axis amplifier

In the αi-B series servo amplifier, there are no restrictions on the multi-axis amplifier in applications
where axes on which an alarm has not occurred are operated if an alarm occurs in the break control
function, the quick stop function, or the lifting function against gravity at emergency stop.
- 14 -
START-UP PROCEDURE
[Behavior of normal axes in the event of an alarm]
Behavior of normal axes
Alarm
Conventional servo amplifier αiSV-B
<1> Alarm detected by the servo Possible to delay the ready Possible to delay the ready
software or CNC software (such as status of the servo amplifier. (*) status of the servo amplifier. (*)
the excess error alarm)
<2> Alarm on each axis detected by the Possible to delay the ready Possible to delay the ready
servo amplifier status of the servo amplifier only status of the servo amplifier in all
<1> SV motor failure in a single-axis amplifier. (*) amplifiers. (*)
<2> SV IPM alarm (It is not possible to delay the
<3> DB relay abnormal alarm ready status of the servo
amplifier if an alarm occurs on
the same amplifier axis in a
multi-axis amplifier.)
<3> Alarms other than <1> or <2> above Becomes Not ready instantly. Becomes Not ready instantly.
* It is possible to lift the normal vertical axes or perform some other operation while the ready status
of the servo amplifier is being delayed.
 Support for the detach function in the multi-axis amplifier

In servo amplifiers before the αi series, the axis removal (detach) function only applied to the axes that
use a single-axis amplifier. However, in the αi-B series servo amplifier, this function can be set to
each axis of a multi-axis amplifier.
 Setting of a dummy axis in the multi-axis amplifier

Starting up a specific axis in a multi-axis amplifier of the servo amplifier of the αi series or earlier
requires attaching a dummy connector to each axis that is not in use. With the servo amplifier of the
αi-B series, it is possible to start up any axis by itself, thus eliminating the need to attach dummy
connectors to unused axes.
 Sharing the amplifier among multiple paths in the multi-axis amplifier
When a multi-axis amplifier is shared among multiple paths in the servo amplifier of the αi series or
earlier models, the signal to ignore the V ready off alarm must be input to prevent other paths from
becoming not ready if an axis used for one path becomes not ready. This operation is no longer
necessary in the αi-B series servo amplifier.
- 15 -
START-UP PROCEDURE
CAUTION
1 Notes on synchronization control and tandem control
If an alarm occurs in one of the axes used under synchronization control or
tandem control, it is necessary for the amplifier to immediately become not ready
for the other axes as well in order to prevent machine distortion. To meet this
requirement, be sure to enable the servo software’s "servo alarm two-axis
simultaneous monitor function" for the axes under synchronization control or
tandem control.
In some cases where synchronization control or tandem control is implemented
using two axes of a multi-axis amplifier of a conventional servo amplifier, the
amplifier becomes not ready for both axes simultaneously in the event of an alarm
and this plays a similar role to that of the servo alarm two-axis simultaneous
monitor function.
Because the ready status conditions for the multi-axis amplifier for each axis are
independent of one another in the servo amplifier, the multi-axis amplifier does not
substitute for the servo alarm two-axis simultaneous monitor function. Therefore,
be sure to enable the servo alarm two-axis simultaneous monitor function for axes
under synchronization control or tandem control even in the multi-axis amplifier.
See the Parameter Manual for detailed descriptions of the servo alarm two-axis
simultaneous monitor function and the related parameter settings.
2 If an alarm common to all axes occurs (such as a DC link low-voltage alarm), all
the axes driven by the multi-axis amplifier are affected by the alarm in the same
manner as in previous amplifiers, resulting in the amplifier becoming not ready
simultaneously for all the axes and a dynamic brake being applied to bring them
all to a halt.
3 If an emergency stop signal (input signal to the connector CX4 of the Power
Supply) is input, the amplifier becomes not ready for all axes and applies a
dynamic brake to bring them all to a halt.
- 16 -
START-UP PROCEDURE 4. CONFIRMATION OF

B-65515EN/01 FOR THE ai-B AMPLIFIER THE OPERATION
4 CONFIRMATION OF THE OPERATION

4.1 POWER SUPPLY
Check each item according to the procedure described below.
1 After checking the connection, supply control power (24 VDC) to

the Power Supply.
2 Check the status display. See Subsection 4.1.1.
O.K. Occurrence of alarm
II. TROUBLESHOOTING
Occurrence of alarm
3 After checking parameters, cancel emergency stop.
4 Check that the magnetic contactor is turned ON.
Turned ON Not turned ON
See Subsection 4.1.4.
5 Check the operation of servo motor and spindle motor.
- 17 -
4. CONFIRMATION OF THE START-UP PROCEDURE

OPERATION FOR THE ai-B AMPLIFIER B-65515EN/01
4.1.1 Checking the Status Display (Power Supply)

The operation status of the Power Supply can be checked on the status display (7-segment LED and
three-color LEDs on its left) on the front of the Power Supply.
Power supply ON LED (green) Power supply ON LED (green): Lights up when
the control power supply is turned ON.
Alarm LED (red) Alarm LED (red): Lights up when an alarm occurs.
Number display
Alarm Error Number

Description
LED LED display
Not The control power is not on, or the hardware is faulty.
displayed For details, see Subsection 4.3.1, "Power Supply."
During a period of approximately four seconds after the power is turned on,
the information about the software series and edition is displayed broken up
into four parts.
First 1 second: First 2 digits of the software series
Alphanum
Next 1 second: Last 2 digits of the software series
eric
Next 1 second: First 2 digits of the software edition
Next 1 second: Last 2 digits of the software edition
Example) When the software series and edition are 9G00/01.0
9 G → 0 0 → 0 1 → _ 0
-- Serial communication is being established with the servo amplifier or spindle
Blinking amplifier.
The trouble diagnosis function is conducting self-diagnosis of the servo
Blinking amplifier or spindle amplifier.
Software compatibility check is being conducted in the Power Supply, servo
amplifier, or spindle amplifier.
Usually, this check processing is completed instantaneously and -- is
displayed.
If continues to blink, one of the following connections may not be
Blinking correct:
<1> Between the Power Supply, servo amplifier, and spindle amplifier
(cables CXA2A, CXA2B)
<2> Between the CNC and servo amplifier or spindle amplifier (FSSB
connection) Double check the cabling.
Serial communication is established with the servo amplifier or spindle
--
amplifier.
00
During the pre-charge operation
Blinking
00 The main power supply is ready.
01 or
ON above is Alarm status
displayed.
01 or
above is Warning status
displayed.
- 18 -

4.1.2 Initial Parameter Settings

The Power Supply is controlled by software. This allows power supply information to be monitored on
the CNC. Using this information, it is possible to diagnose failures resulting from power supply
fluctuations.
However, the Power Supply cannot directly communicate with the CNC unlike the servo or spindle
amplifier, so power supply information is transferred to the CNC via the servo or spindle amplifier.
4.1.2.1 Amplifier group number

The set of one Power Supply and the servo amplifiers and spindle amplifiers connected to it is
collectively called an amplifier group. A system that has multiple Power Supplies has multiple amplifier
groups. A unique number is assigned to each of these amplifier groups, and such numbers are called
amplifier group numbers.
4.1.2.2 PS control axis

The Power Supply is connected to each amplifier via the CXA2x connector. The axis driven by the servo
or spindle amplifier connected the closest to the Power Supply in this connection is called the PS control
axis.
The above-mentioned power supply information is transferred to the CNC via this PS control axis.
Power supply
information Power supply information
Servo/
Power spindle Servo/ Servo/
Supply amplifier spindle spindle
(PS) PS control amplifier amplifier
axis
Amplifier group
Power supply information Power supply information
Servo/
axis
Amplifier group
Power supply
information Power supply information
Servo/
axis
Amplifier group
- 19 -

4.1.2.3 Parameter setting for specifying the PS control axis

The following steps are required to use the ai-B amplifier.
(1) Parameter setting procedure

You must set an amplifier group number to each parameter as follows so that the CNC software
recognizes the PS control axis.
When the PS control axis is the servo axis: Parameter No. 2557
When the PS control axis is the spindle axis: Parameter No. 4657
This setting can be made automatically with the following procedure.
(a) Set 1 to bit 0 of parameter No. 11549 (APS).
(b) On ALARM MESSAGE screen, "PW0000 POWER MUST BE OFF" will be displayed. When
the CNC is turned OFF and then turned ON, a value is automatically set in parameter No. 2557
or 4657, completing the PS control axis parameter setting.
* Upon completion of the automatic parameter setting, bit 0 of No. 11549 returns to 0.
* If the amplifier configuration is changed, the alarm "PS CONTROL AXIS ERROR" occurs
immediately after the CNC starts up, in which case the automatic setting needs to be performed
again.
Related parameter Description

When you set 1 to this parameter, an amplifier group number is automatically set to
No.11549#0(APS)
parameter No. 2557 or 4657 for the PS control axis.
Sets an amplifier group number value to the PS control axis when the servo axis is the
No.2557
PS control axis.
Sets an amplifier group number value to the PS control axis when the spindle axis is
No.4657
the PS control axis.
(2) Specific setting example
Amplifier group 1 PS SP SV SV SV
S1 X Y Z C
N
C
Amplifier group 2 PS SV SV SP
A B S2
In the amplifier configuration shown in the above figure, the parameters are set as follows. 1 or 2 is
automatically assigned as an amplifier group number.
Amplifier group 1 PS SP SV SV SV
S1 X Y Z
No.2557 0 0 0
No.4657 1
Amplifier group 2 PS SV SV SP
A B S2
No.2557 2 0
No.4657 0
- 20 -

4.1.3 Things to Be Checked if the Status LED Is Off

Table 4.1.3 Check methods and actions
No. Cause of trouble Check method Action
The 24 VDC power supply for the Check that the power is Make changes to input the 24
1
control circuit is not input. connected to connector CXA2D. VDC power supply.
See Section 5.3, "HOW TO Replace fuse F1. If the replaced
The fuse on the control printed
2 REPLACE THE FUSES" in Part fuse blows again, replace the
circuit board has blown.
II. Power Supply.
The 24 V power supply output Check that the 24 V power supply Remove the cause of
3
CXA2A is short-circuited. output is not short-circuited. short-circuiting.
A load beyond the output capacity
of the 24 VDC power supply is Check the output capacity of the Change the 24 VDC power
4
connected to the load current of 24 VDC power supply. supply.
the amplifier.
5 Fault in the Power Supply Replace the Power Supply.
4.1.4 If the Magnetic Contactor Is Not Turned ON

If the magnetic contactor is not turned ON, check the following items.
(1) Emergency stop signal
Check that the emergency stop input (CX4) is connected correctly.
(2) Communication interface between amplifiers

Check that the cable for the interface (CXA2A/B) between the amplifiers is connected correctly.
(3) Connection for driving the magnetic contactor

Check that the power supply cable for driving the magnetic contactor is connected correctly with
CX3 of the Power Supply.
(4) Magnetic contactor

Fault of the magnetic contactor alone
(5) External sequence

 Check that emergency stop is canceled.
 Regarding the cable of the power supply for driving the magnetic contactor, if a switch or other
component is connected with CX3 in series, check that that switch is turned ON when
emergency stop is canceled.
(6) Fault in the Power Supply
4.1.5 Pre-charge Failure Alarm

See Appendix D, "TROUBLESHOOTING OF PS PRE-CHARGE FAILURES."
- 21 -

4.2 SERVO AMPLIFIER

1. After checking the connection, supply control power (24 VDC) to the
Power Supply.
2. Check the status display. See Subsection 4.2.1.
II. TROUBLESHOOTING
3. Have you used this model?
No Yes
4. Prepare the PMC ladder. See the DESCRIPTIONS.
5. Set servo-related parameters.

See the PARAMETER MANUAL.
6. Cancel emergency stop.
7. Check that the magnetic contactor is turned ON.
8. Operate in the normal operation mode (position command).
- 22 -

4.2.1 Checking the Status Display (Servo Amplifier)

The status display (a 7-segment LED) on the front of the servo amplifier indicates the operation status.
Number display
Number
Status LED position Description
display
The status LED is off.
Not displayed Control power has not been supplied, cable is faulty, or control
power circuit is defective.
During a period of approximately four seconds after the power is turned
on, the information about the software series and edition is displayed
Alphanumeric broken up into eight parts.
Example) When the software series and edition are 9H00/01.0
9 → H → 0 → 0 → 0 → 1 → → 0
.
-
Waiting for READY signal from CNC
ON
0
The insulation resistance is being measured.
Blinking
0 Ready status
ON The servo motor is excited.
1 or above is Alarm status
displayed. The alarm type is indicated by the character displayed.
-
Safe torque-off status
Blinking
4.2.2 If the Status LED Does Not Light up

24 VDC power for the control Check that the power is Make changes to supply 24 VDC
1
circuit is not supplied. connected to connector CXA2A. power.
See Section 5.3, "HOW TO Replace fuse F1. If the replaced
The fuse on the control printed
2 REPLACE THE FUSES" in Part fuse blows again, replace the
circuit board has blown.
II. servo amplifier.
"-" blinks on the LED when the
power is turned ON.
Short-circuiting of the power
3 The LED lights up when the cable Replace or repair the cable.
supply outside the servo amplifier
is removed from the servo
amplifier.
4 Fault in the spindle amplifier Nos. 1 to 3 do not apply. Replace the servo amplifier.
- 23 -

4.2.3 V Ready-off Alarm Indicated on the CNC Screen

When the V ready-off alarm is indicated on the CNC, check the items listed below.
In addition, V ready-off can also occur for reasons other than those listed below. If the following items
turn out to have not caused V ready-off, check diagnosis information No. 358 (V ready-off information)
on the diagnosis screen and report it to FANUC.
(1) Communication interface between amplifiers

Is the cable for the communication interface (CXA2A/B) between the amplifiers connected
correctly?
(2) Emergency stop signal (ESP)
Has the emergency stop signal (connector: CX4) applied to the Power Supply been released?
Alternatively, is the signal connected correctly?
(3) MCON signal
Has setting up the axis detach function disabled the transmission of the ready command signal
MCON from the CNC to the servo amplifier?
(4) Control printed circuit board in the servo amplifier
The control printed circuit board in the servo amplifier may be poorly installed or faulty. Be sure to
push the faceplate as far as it will go. If this does not improve the situation, replace the servo
amplifier.
In the Series 30i-B, 31i-B, 32i-B, 35i-B, 0i-D, 0i-F, or Power Motion i-MODEL A, checking diagnosis
information (DGN) No. 358 makes it possible to analyze the cause of the V ready-off alarm.
Diagnosis 358 V ready-off information
Convert the displayed value to binary form, and check bits 5 to 14 of the resulting binary number.
When the servo amplifier starts working, these bits become 1 sequentially, starting at bit 5. When the
servo amplifier has started normally, all of bits 5 to 14 become 1.
Check bits 5 to 14 sequentially, starting from the lowest-order bit. The first lowest bit that is not 0
corresponds to the process that caused the V ready-off alarm.
#15 #14 #13 #12 #11 #10 #9 #8

SRDY DRDY INTL RLY CRDY MCOFF MCONA
#7 #6 #5 #4 #3 #2 #1 #0
MCONS *ESP HRDY
#06 (*ESP) : Emergency stop signal
#07, #08, #09 : MCON signal (NC → Servo amplifier → Power Supply)
#10 (CRDY) : Power Supply preparation completed signal
#11 (RLY) : Relay signal (DB relay drive)
#12 (INTL) : Interlock signal (DB relay cancellation status)
#13 (DRDY) : Amplifier preparation completed signal
The following table lists the values of diagnosis No. 358 and the main causes of problems. Do not insert
or remove any connectors when the power is on.
- 24 -

Diagnosis No.
Problem Check item
358 value
417 The system is still in an (1) Check whether the emergency stop signal input to
emergency stop state. CX4 of the Power Supply has been released.
(2) Check if there is a problem with the connection or
cable for the communication interface between the
amplifiers.
(3) Replace the servo amplifier.
993 The Power Supply preparation (1) Check if there is a problem with the connection or
completed signal (CRDY) is not cable for the communication interface (CXA2A/B)
output. between the amplifiers.
(2) Check whether the input power is supplied.
(3) Check whether the power is supplied to the operation
coil of the magnetic contactor. Check if there is a
problem with the connection of CX3 of the Power
Supply.
4065 The interlock signal is not input. When a dynamic brake module (DBM) is used, check (1)
to (4).
When no DBM is used, replace the servo amplifier.
(1) Check the connection between the servo amplifier and
DBM.
(2) Check the drive voltage of the DBM. (The drive
voltage of the DBM is 24 VDC or 200 VAC.)
(3) Check whether the fuse (FU2) on the control printed
circuit board in the servo amplifier has blown.
225 - Replace the servo amplifier.
97 - Check whether the axis detach function is set.
- 25 -

4.2.4 Method for Observing Motor Current

This subsection explains how to observe the current that flows through the servo motor using the SERVO
GUIDE. See the online help for explanations about how to connect to and use the servo adjustment tool,
SERVO GUIDE.
Setting
Select the axis to be measured in the graph window channel setting. Also select IR or IS under Kind.
Under Coef (conversion coefficient), set the maximum allowable current (Ap) for the amplifier in use.
NOTE
The maximum settable motor current sampling cycle is 125 µsec in HRV2 and
62.5 µsec in HRV3 and HRV4.
Display
Select the XTYT mode from the graph window mode (M) menu to display waveforms.
- 26 -

4.3 SPINDLE AMPLIFIER

1. After checking the connection, supply control power (24 VDC) to the
Power Supply.
2. Check the status display. See Subsection 4.3.1.
II. TROUBLESHOOTING
3. Have you used this model?
No Yes
4. Prepare the PMC ladder. See the DESCRIPTIONS.
5. Set spindle-related parameters.

See the PARAMETER MANUAL.
6. Check the waveform of the detector. See Subsection 4.3.6.
7. Cancel emergency stop.
8. Check that the magnetic contactor is turned ON.
9. Operate in the normal operation mode (speed command).
10. Check the operation of the optional function.
- 27 -

4.3.1 Checking the Status Display (Spindle Amplifier)

The operation status of the spindle amplifier can be checked on the status display (7-segment LED and
three-color LEDs on its left) on the front of the spindle amplifier.
Power supply ON LED (green) Power supply ON LED (green): Lights up when the
control power supply is turned ON.
Alarm LED (red) Alarm LED (red): Lights up when an alarm occurs.
Error LED (orange) Error LED (orange): Lights up when an error occurs.
Number display
Alarm Error Number

Description
LED LED display
Not The control power supply may not be input or the spindle amplifier hardware
displayed may be faulty. For details, see Subsection 4.3.2.1, "If the LED (green) does
(OFF) not light up."
For about three seconds after the control power is turned on, the series and
edition of the spindle control software are displayed.
Alphanum First approx. 1 second: A
eric Next 1 second: Last 2 digits of the software series
ON Next 1 second: 2-digit software edition
Example) For spindle control software Series 9DA0 edition 04
A → A 0 → 0 4
Indicates that the spindle amplifier is turned ON and that it waits for
-- at
completion of establishment of serial communication with the CNC and
center
loading of parameters.
Blinking
(This display also appears if power is not input to the CNC.)
-- at
Indicates that the parameters have been loaded. The motor is not supplied
center
with power.
ON
00
Indicates that the motor is supplied with power.
ON
The isolation deterioration measurement function to measure the isolation
00 resistance of the spindle motor, which starts after emergency stop, is
Blinking operating. Be careful because current for measurement is flowing between
the amplifier and the motor.
Power is interrupted by the safe torque-off (STO) function. This status can
-- at the coexist with the number display of other statuses. (Example: -- at the top
top and center blink when the amplifier is waiting for completion of
Blinking establishment of serial communication with the CNC and loading of
parameters.)
01 or Indicates the alarm status. Because the spindle amplifier is inoperable,
ON
above is remove the cause of the alarm, while referring to "4.4 SPINDLE
(red)
displayed. AMPLIFIER" in Part II.
ON UU, LL is
FSSB communication error.
(red) displayed.
ON A1, A2 is An error occurred in the spindle software process. Check the generation
(red) displayed. status and contact FANUC.
ON A3 is An error occurred in the safe torque-off (STO) function circuit. Check the
(red) displayed. generation status and contact FANUC.
01 or Indicates the error status. The sequence is inappropriate or parameter
ON
above is settings are not correct. Remove the cause of the alarm, while referring to
(orange)
displayed. Subsection 4.3.3.
- 28 -

4.3.2 Troubleshooting at Startup
4.3.2.1 If the LED (green) does not light up

If the LED (green) does not light up after the spindle amplifier is turned ON, identify the cause of the
problem and take appropriate action according to the following table.

24 VDC for control is not The status LEDs on the spindle Make changes to supply 24 VDC
1
input to the spindle amplifier. amplifier do not light up. power.
Replace or repair the cable
The status LEDs on another
2 Cable fault connected to connector CXA2A/B of
amplifier light up.
the spindle amplifier.
Short-circuiting of the power The power supply ON LED (green)
3 supply outside the spindle lights up when the cable is removed Replace or repair the cable.
amplifier from the spindle amplifier.
If this fuse has blown, a fault in the
spindle amplifier hardware is highly
suspected. Replace the spindle
The power supply ON LED (green)
amplifier.
does not light up even after all the
cables (except for connector
However, this fuse could blow when
CXA2A/B) are removed from the
Fuse blown on the control the 24 V cable and 0 V cable of the
4 spindle amplifier.
printed circuit board connector CXA2A/B are connected
Check if the fuse on the control
backwards. In this case, restore the
printed circuit board has blown,
correct status by taking the following
while referring to "5.3 HOW TO
action.
REPLACE THE FUSES" in Part II.
1 Correct the 24 V and 0 V
cables.
2 Replace the fuse.
5 Fault in the spindle amplifier Nos. 1 to 4 do not apply. Replace the spindle amplifier.
(*) You can check whether the fuse has blown by visually checking the elements inside the fuse or
removing the fuse and checking its conductivity using a tester.
- 29 -

4.3.2.2 If the status LED keeps blinking and displaying "--"

(1) When no spindle alarm is indicated on the CNC
Make sure the CNC software option setting or bit setting is correct.
(2) When a spindle alarm is indicated on the CNC

Check each item according to the tables below. However, even with the ai-B series spindle amplifier,
see "When using the electrical interface for connection" below when using the electrical interface to
establish communication with the CNC.
• When using the optical interface for connection

The optical cable or the connector for Check the connector housing
1 Cable fault
optical cable COP10A/B is faulty. section or replace the cable.
2 Fault in the spindle amplifier No. 1 does not apply. Replace the spindle amplifier.
• When using the electrical interface for connection

The cable for CNC communication or Check the connector housing
1 Cable fault
connector JA7A/B is faulty (*). section or replace the cable.
2 Fault in the spindle amplifier No. 1 does not apply. Replace the spindle amplifier.
(*) Cable specifications are different when the optical adapter or serial spindle connector panel is used.
In this case, check the cable specifications.
4.3.2.3 When the motor does not turn

(1) When the status LED on the spindle amplifier displays "--" (on)
Check whether spindle control signals are input.
(An example for the first spindle is shown below.)
#7 #6 #5 #4 #3 #2 #1 #0
G070 MRDYA SFRA SRVA
G071 *ESPA
G029 *SSTP
G030 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0
(2) When the status LED on the spindle amplifier displays "00" (on)
No spindle speed command is input.
Check related parameters, while referring to the FANUC AC SPINDLE MOTOR ai/βi series
PARAMETER MANUAL (B-65280EN).
(3) When an alarm number is indicated on the spindle amplifier
See the description of the relevant alarm number in Part II.
4.3.2.4 When the specified speed cannot be obtained

(1) If the spindle rotates at a speed other than that specified without generating an alarm
Check the parameter.
Check related parameters, while referring to the FANUC AC SPINDLE MOTOR ai/βi series
(2) If an alarm occurs
See the description of the relevant alarm number in Part II.
- 30 -

4.3.2.5 When cutting is not performed, the spindle vibrates, making

noise
(1) When the spindle vibrates at a particular speed
Check whether the spindle also vibrates when the motor is turning by inertia. If the same vibration
occurs when the motor is turning by inertia, search for a source of mechanical vibration.
There are several methods for turning the spindle by inertia, as described below. Because these
methods involve machine sequences, be sure to consult with the machine tool builder.
A Input signal MPOF (G73#2) to 1 immediately causes the spindle to turn by inertia.
B Set bit 2 (ALSP) of parameter No. 4009 to 1. Then, when the power to the CNC is turned off
during spindle rotation, the spindle turns by inertia. At this time, on the spindle amplifier,
Alarm 24 is indicated.
(2) When the spindle vibrates regardless of the speed (also during a control stop)
A Check and adjust the signal waveform of the spindle sensor. For details, see Subsection 4.3.6,
"Checking the Feedback Signal Waveform."
B Check that the motor part number matches its parameters.
For details, see the FANUC AC SPINDLE MOTOR ai/βi series PARAMETER MANUAL
(B-65280EN).
C Adjust the speed loop gain and other characteristics.
(B-65280EN).
4.3.2.6 When an overshoot or hunting occurs

Adjust parameters, while referring to the FANUC AC SPINDLE MOTOR ai/βi series PARAMETER
MANUAL (B-65280EN).
4.3.2.7 When cutting power weakens or acceleration/deceleration

slows down
(1) When the load meter does not indicate the maximum output
A A mechanical cause such as a belt slip may occur.
(2) When the load meter indicates the maximum output
A The torque-limiting signal could be inadvertently input.
#7 #6 #5 #4 #3 #2 #1 #0
G070 TLMHA TLMLA
B When the aiBZ SENSOR is used, the sensor gear could slip in the space with the spindle
during acceleration.
C The motor part number may not be appropriate for the specific parameters.
(B-65280EN).
D The output limit pattern may be set incorrectly.
(B-65280EN).
- 31 -

4.3.3 Status Error Indication

The status error indication function is provided to facilitate troubleshooting for example when the
machine starts up. If parameter settings or sequences are not appropriate, the error LED (yellow) lights up
in the display section of the spindle amplifier and an error number is displayed.
Status display
The error LED (orange)
lights up.
The error number is displayed. (01~)
The error number of the status error is also displayed on the CNC diagnosis screen.
Diagnosis No. Description

710 Status error code
If the spindle amplifier does not operate even though an alarm does not occur when a specific function is
used, check if a status error is displayed in the display section of the spindle amplifier or on the CNC
diagnosis screen.
Display Description Action

Although neither *ESP (emergency stop signal) (there
are two types of signals, input signal and Power Check the *ESP and MRDY sequences.
Supply (PS) contact signal) nor MRDY (machine For MRDY, pay attention to the parameter that
01
ready signal) has been input, SFR (forward rotation specifies whether to use the MRDY signal (bit 0
command), SRV (reverse rotation command), or of parameter No. 4001).
ORCM (orientation command) is input.
Although parameter settings are such that there is no
position sensor (bits 3, 2, 1, 0 of No. 4002 = 0, 0, 0,
03 Check the parameter settings.
0), a Cs axis contour control command has been
issued. In this case, the motor is not activated.
Although parameter settings are such that there is no
position sensor (bits 3, 2, 1, 0 of No. 4002 = 0, 0, 0,
0), a servo mode (such as rigid tapping or Cs axis
04 Check the parameter settings.
control) command or spindle synchronization control
command has been issued. In this case, the motor is
not activated.
An ORCM (orientation command) is input even though
Check the setting of the parameter for
05 the optional parameter for the orientation function is
orientation.
not set.
Low-speed winding is selected (RCH = 1) even Check the setting of the parameter for output
06 though the optional parameter for the output switching switching and the power line status signal
option is not set. (RCH).
Although a Cs contour control command is input,
07 neither SFR (forward rotation command) nor SRV Check the sequence.
(reverse rotation command) is input.
Although a servo mode (rigid tapping or spindle
positioning) control command is input, neither SFR
08 Check the sequence.
(forward rotation command) nor SRV (reverse rotation
command) is input.
Although a spindle synchronization control command
09 is input, neither SFR (forward rotation command) nor Check the sequence.
SRV (reverse rotation command) is input.
- 32 -


Although Cs contour control command is input, Do not specify another mode during execution
another operation mode (servo mode, spindle of the Cs contour control command. Cancel
10
synchronization, or orientation) is specified. execution of the Cs contour control command
before entering into another mode.
Although servo mode (rigid tapping or spindle Do not specify another mode during execution
positioning) is input, another operation mode (Cs of the servo mode command. Cancel execution
11
contour control, spindle synchronization, or of the servo mode command before entering
orientation) is specified. into another mode.
Although spindle synchronization is input, another Do not specify another mode during execution
operation mode (Cs contour control, servo mode, or of the spindle synchronization control
12 orientation) is specified. command. Cancel execution of the spindle
synchronization control command before
entering into another mode.
Although orientation specification is input, another Do not specify another mode during execution
operation mode (Cs contour control, servo mode, or of the orientation command. Cancel execution
13
synchronization control) is specified. of the orientation command before entering into
another mode.
The SFR (forward rotation command) and SRV Only specify one of them.
14 (reverse rotation command) are input at the same
time.
Although the parameter not to use the differential Check the setting of the parameter and the
speed control function (bit 5 of parameter No. 4000 = differential speed mode command.
16
0) is set, DEFMD (differential speed mode command)
is input.
The parameter settings for the speed detector (bits 2, Check the parameter settings.
17 1, and 0 of parameter No. 4011) are invalid. There is
no speed detector that matches the settings.
Although parameter settings are such that there is no Check the parameter settings and the input
position sensor (position control is not to be signal.
18 performed), that is, "bits 3, 2, 1, and 0 of parameter
No. 4002 = 0, 0, 0, and 0," a position coder-based
orientation command has been issued.
Although magnetic sensor orientation command is Do not specify another mode during execution
input, another operation mode (Cs contour control, of the orientation command. Cancel execution
19
servo mode, or spindle synchronization) is specified. of the orientation command before entering into
another mode.
The tandem operation command was input in the Input the tandem operation command when
21
spindle synchronization control enable state. spindle synchronization control is canceled.
Spindle synchronization control was specified in the Specify spindle synchronization control when
22
tandem operation enable state. the torque tandem operation is canceled.
The tandem operation command is input without the Torque tandem control requires a CNC
23
required option. software option. Check the option.
Although continuous indexing in position coder-based Check INCMD (incremental command). Be
orientation is to be performed, an absolute position sure to perform absolute position
24
command (INCMD = 0) is issued after incremental command-based orientation before an absolute
operation (INCMD = 1). position command.
The parameter settings are such that both spindle Check the parameter settings and the input
26
switch and three-stage speed range switch are used. signal.
Parameter settings are such that the shortest-time The shortest-time orientation function cannot
orientation function is to be used (bit 6 of parameter be used in the aiSP-B series. The use of the
29
No. 4018 is 0 and parameter Nos. 4320 to 4323 are optimum orientation function is recommended.
nonzero).
- 33 -


The magnetic pole has not been detected, but a In the magnetic pole undetected state (EPFIXA
command is input. = 0), the motor cannot be driven even when a
command is input. Input a command in the
magnetic pole detected state (EPFIXA = 1).
30 When EPFSTR is set to 1, all commands are
ignored and this error is displayed even in the
magnetic pole detected state. After the
completion of magnetic pole detection, set
EPFSTR to 0.
This hardware configuration does not support the use Check the CNC model.
31 of the spindle FAD function. In this case, the motor is
not activated.
S0 is not specified in the velocity mode, but the Specify S0 in the velocity mode before
32 disturbance input function is enabled (bit 7 of enabling the disturbance input function (bit 7 of
parameter No. 4395 is set to 1). parameter No. 4395 to 1).
This hardware configuration does not support the use Check the CNC model.
33 of the spindle EGB function. In this case, the motor is
not activated.
Both spindle FAD function and spindle EGB function These functions cannot be used at the same
34
are enabled. In this case, the motor is not activated. time. Enable either of the functions.
Spindle amplifier ID information cannot be obtained. Replace the spindle amplifier with one with
35
correct ID information.
The submodule SM (SSM) is faulty. For details on how to address this status error,
1) The interface signal between the spindle amplifier see Section 1.4, "SUBMODULE SM" in Part III
36
and SSM is disconnected. in the FANUC AC SPINDLE MOTOR ai series
2) The SSM is faulty. PARAMETER MANUAL (B-65280EN).
The current loop setting (No. 4012) has been Check the setting of parameter No. 4012, and
37
changed. turn the power off, then on again.
A parameter related to communication between Check the parameter.
spindle amplifiers is specified incorrectly. Alternatively,
38
a function unavailable with the torque tandem function
is set.
The DSCN (disconnection detection disable signal) is Check the sequence. Do not input the DSCN
input with the SFR (forward rotation command), SRV (disconnection detection disable signal) while
39
(reverse rotation command) or ORCM (orientation the command to supply power for the motor is
command) input. input.
A setting not supported by the aiCZ SENSOR (serial Check the parameter settings.
43
output) is made. (*1)
The spindle amplifier does not support the control Check the setting of parameter No. 4012.
44
period setting.
The setting of the maximum output limit during cutting This is a status error concerning the function
is not supported. for output limit during cutting. This function
45 cannot be used in a system in which this error
occurs. Disable this function by setting bit 6 of
parameter No. 4011 to 0.
The CNC system software does not support spindle The CNC system software does not support a
46 synchronous control using a nano-command. nano-command. Check the series and edition
of the CNC system software.
The FSSB high-speed rigid tapping and the servo Disable the FSSB high-speed rigid tapping (bit
54
EGB (FSSB method) cannot be used at the same 1 of No. 4549 = 0) or the servo EGB (FSSB
+SP9068
time. method) (bit 2 of No. 4549 = 0).
The parameter setting for concurrent use of optimum Set a non-zero value to the parameter for the
57
orientation and servo mode reference position return servo mode reference position return speed
+SP9068
is not correct. (parameter No. 4074).
58 Parameter settings that do not support safe speed Check the settings of bits 3 to 0 of parameter
+SP9068 monitoring using the spindle speed are made. No. 4002.
- 34 -


The setting for the spindle orientation stop position • The CNC system software does not
least setting unit 360/32768deg is not correct. support the spindle orientation stop
position least setting unit 360/32768deg.
59 Check the series and edition of the CNC
+SP9068 system software.
• Concurrent use with the orientation
function in spindle synchronization control
(bit 6 of parameter No. 4014 is 1) is invalid.
The sequence for using spindle phase synchronous Check the sequence for phase matching of
control is not correct. spindle synchronous control. When bit 3 of
parameter No. 4006 is set to 1 (to not detect
60 the one-rotation signal automatically), if the
+SP9167 spindle phase synchronous command is
entered in a state where the one-rotation signal
is not detected, this error occurs. Check this
point.
Spindle DC-link stabilizer during power failure is not The spindle control software does not support
63 supported. spindle DC-link stabilizer during power failure.
+SP9068 Check the series and edition of the spindle
control software.
The sequence is not correct in the servo EGB (FSSB) Do not change the gear during servo EGB with
64 method. the setting to use the servo EGB (FSSB
+SP9167 method) and the arbitrary gear ratio function
together.
The smart load meter cannot be used. The CNC system software does not support
67 the smart load meter. Check the series and
edition of the CNC system software.
The setting for the terminating resistance for The setting for the terminating resistance for
third-party analog sensors is not correct. third-party analog sensors is enabled under the
setting to use FANUC analog sensors.
68 Check the settings for the sensor (bits 3 to 0 of
+SP9068 No. 4002, bits 2 to 0 of No. 4010) and the
settings for the terminating resistance for
third-party analog sensors (bits 7 and 6 of No.
4004).
The smart rigid tapping cannot be used. - Constant parameters for magnetic flux
control (No. 4105 and No. 4107) are not
input.
69 - The sensor-less motor drive and the smart
+SP9068 rigid tapping cannot be used together.
- The spindle differential speed control and
the smart rigid tapping cannot be used
together.
The setting for third-party temperature sensors is not Third-party temperature sensor KTY-84 and
correct. the setting for using Pt1000 are enabled at the
70 same time.
+SP9068 Check the settings for the third-party
temperature sensor (bit 4 of No. 4397 and No.
4587).
The parameter settings related to current detection The settings related to current detection are
71
are incorrect. not available in your spindle amplifier. Set 0 to
+SP9068
Parameter No. 4744.
The sequence of the power line reverse connection Input the power line reverse connection
72 function is not correct. permission signal before turning the power ON
+SP9167 with the power line reverse connection function
enabled (bit 6 of No. 4549 = 1).
- 35 -


There is an error in the parameter settings or the <1> The current control cycle that cannot be
amplifier status related to the disturbance elimination used at the same time is set. Set bit 5 of
control or hybrid function of FSC and EGB. parameter No. 4012 to 0.
<2> Communication is not established between
73 spindle amplifiers when the correction start
+SP9068 signal of the disturbance elimination control
and hybrid function of FSC and EGB is input.
Check the settings for the master axis and
slave axis (bits 7 and 6 of No. 4352) and
communication connection between amplifiers.
NOTE
*1 When status error 43 is displayed, check the following items. The items to be
checked differ depending on the series and edition of the spindle software.
Series 9D80 edition E (edition 05) or edition F (edition 06): Items <1> to
<12>
Series 9D80 edition G (edition 07): Items <1> to <9>, <12>, and <13>
Series 9D80 edition H (edition 08): Items <1> to <9>, <13>, and <14>
Series 9D90 edition A (edition 01): Items <1> to <9>, <13>, and <14>
Series 9DA0 edition A (edition 01): Items <1> to <9>, <13>, and <14>
<1> For both the motor sensor and spindle sensor, the setting is made to use
an aiCZ SENSOR (serial output). (Bits 2, 1, 0 of No. 4010 = 0, 1, 0 and
bits 3, 2, 1, 0 of No. 4002 = 0, 1, 1, 0)
<2> Spindle HRV control is not set. (No.4012#7=0)
<3> The setting is made to use the differential speed control function.
(No.4000#5=1)
<4> The setting is made to use the spindle switch control function.
(No.4014#0=1)
<5> The setting is made so that an alarm related to position feedback is not
detected. (No.4007#6=1 or No.4016#5=0)
<6> The setting is made so that the disconnection of the feedback signal is not
detected. (No.4007#5=1)
<7> The setting is made so that an alarm related to position signal feedback is
not detected during thread cutting. (No.4016#6=0)
<8> The setting is made to use an external one-rotation signal. (No.4004#2=1)
<9> The setting is made to use a position coder. (Bits 3, 2, 1, 0 of No. 4002 = 0,
0, 1, 0)
<10> The setting is made to drive a synchronous spindle motor. (No.4012#6=1)
<11> The setting is made to use communication between spindle amplifiers.
(No.4352#7=1 or No.4352#6=1)
<12> The setting is made to use the Dual Check Safety function.
<13> The setting is made to use the spindle tandem function. (No.4015#3=1)
<14> Although the setting is made to use an aiCZ SENSOR (serial output) as
the motor sensor, the Dual Check Safety function is enabled.
- 36 -

4.3.4 Observing Data Using the SERVO GUIDE
4.3.4.1 Overview
Using the SERVO GUIDE enables you to observe internal data for the spindle amplifier.
This subsection describes the data that can be observed using the SERVO GUIDE. It also presents
examples of observed data. For details on how to use the SERVO GUIDE and other topics, see the
FANUC SERVO GUIDE OPERATOR'S MANUAL (B-65404EN) or the SERVO GUIDE online manual.
Data for up to two channels could be measured on one spindle axis in the past, but with the aiSP-B, data
for up to four channels can be measured on one spindle axis. For details, see the FANUC SERVO GUIDE
OPERATOR'S MANUAL (B-65404EN).
4.3.4.2 Usable series and editions

Series 9DA0 edition A (edition 01) and subsequent editions Series 9DAA edition A (edition 01) and
subsequent editions
Series 9DB0 edition A (edition 01) and subsequent editions
4.3.4.3 List of spindle data that can be observed using the SERVO
GUIDE
The following table lists the spindle data that can be observed using the SERVO GUIDE. For the latest
information on the data that can be observed using the SERVO GUIDE, see the SERVO GUIDE online
manual.
Data type Description Remark

SPEED Motor speed
INORM Motor current amplitude
IRMS Motor current (RMS value)
IPEAK Motor current (amplitude value)
TCMD Torque command
TCMD2 Torque command 2 9DA0/14 or later
VCMD Motor speed command
VERR Speed deviation
MCMD Move command for each communication cycle
ERR Position deviation
ERRC Position deviation (CNC)
SYNC Synchronization error
ORERR Position deviation at orientation
ORSEQ Orientation sequence data
PCPOS Cumulative position feedback value
CSPOS Cumulative position feedback value
CSPOS2 Cumulative position feedback value
POS3D Cumulative position feedback value for 3D display
(Cs)
POS3DN, CSPOSN Cumulative position feedback value except for 9DA0/21 or later
correction data
MTPOS Cumulative position feedback value (motor-end 9DA0/21 or later
sensor)
WMDAT Move command for each position loop
ERR2 Position deviation 2
ERR2C Position deviation 2 (CNC)
SPCMD Speed command data from the CNC
SPCMD2 Speed command data from the CNC (high 9DA0/16 or later
- 37 -


resolution version)
SPSPD Spindle speed
SPCT1 Spindle control signal 1
SPCT4 Spindle control signal 4 9DAA/10 or later, 9DB0/10 or
later
SPST1 Spindle status signal 1
SPST3 Spindle status signal 3 9DAA/10 or later, 9DB0/10 or
later
SFLG1 Spindle flag 1
SPPOS Spindle position data (in one rotation)
LMDAT Load meter data
DTRQ Spindle load torque (unexpected disturbance
torque detection function)
LMDTC Current value of the load meter (standard for 9DAA/04 or later, 9DB0/02 or
continuous output) later
LMMAX Maximum value of the load meter (standard for 9DAA/04 or later, 9DB0/02 or
continuous output) later
DURTM Time during which processing is possible 9DAA/04 or later, 9DB0/02 or
later
AOVCLV Amplifier OVC level 9DAA/10 or later, 9DB0/10 or
later
MOVCLV Motor OVC level 9DAA/10 or later, 9DB0/10 or
later
FREQ Frequency of disturbance torque (disturbance
input function)
GAIN Gain data (disturbance input function)
MTTMP Motor winding temperature
Feedback difference data on the motor side
MFBDF (for amplitude ratio and phase difference
compensation)
Feedback difference data on the spindle side
SFBDF (for amplitude ratio and phase difference
compensation)
PA1 AD data of Phase A of motor sensor
PB1 AD data of B phase of motor sensor
PA2 AD data of Phase A of spindle sensor
PB2 AD data of B phase of spindle sensor
VDC DC link voltage
Semi-full error
SFERR
(dual position feedback function)
Semi-closed side error
SMERR
SPACC Spindle acceleration
- 38 -

4.3.4.4 About the spindle control and spindle status signals

As stated in the previous item, the SERVO GUIDE can be used to observe the PMC signals (spindle
control signals 1 to 4 and spindle status signals 1 to 3) used by the spindle.
Listed below is the data configuration for spindle control signals 1 to 4 and spindle status signals 1 to 3.
For the details of each signal, see Chapter 3 in the FANUC AC SPINDLE MOTOR ai/βi series
(a) Spindle control signal 1 (SPCT1)

#15 #14 #13 #12 #11 #10 #9 #8
RCH RSL INTG SOCN MCFN SPSL *ESP ARST
#7 #6 #5 #4 #3 #2 #1 #0
MRDY ORCM SFR SRV CTH1 CTH2 TLMH TLML
(b) Spindle control signal 2 (SPCT2)

#15 #14 #13 #12 #11 #10 #9 #8
DSCN SORSL MPOF SLV
#7 #6 #5 #4 #3 #2 #1 #0
RCHHG MFNHG INCMD OVR DEFMD NRRO ROTA INDX
(c) Spindle control signal 3 (SPCT3)

#15 #14 #13 #12 #11 #10 #9 #8
HF4 HF3 HF2 HF1
#7 #6 #5 #4 #3 #2 #1 #0
FRFSM INESTR ARDRQ
(d) Spindle control signal 4 (SPCT4)

#15 #14 #13 #12 #11 #10 #9 #8
#7 #6 #5 #4 #3 #2 #1 #0
TDFCAN PWMSE
(e) Spindle status signal 1 (SPST1)

#15 #14 #13 #12 #11 #10 #9 #8
SLVS RCFN RCHP CFIN CHP
#7 #6 #5 #4 #3 #2 #1 #0
ORAR TLM LDT2 LDT1 SAR SDT SST ALM
(f) Spindle status signal 2 (SPST2)

#15 #14 #13 #12 #11 #10 #9 #8
CSPEN ARDST
#7 #6 #5 #4 #3 #2 #1 #0
EXOF SOREN MSOVR INCST PC1DT
(g) Spindle status signal 3 (SPST3)

#15 #14 #13 #12 #11 #10 #9 #8
INESFN XPFL FRDTE
#7 #6 #5 #4 #3 #2 #1 #0
STCST
- 39 -

4.3.4.5 Example of observing data

The following figure shows an example of data (synchronization error and motor speed at rigid tapping)
observed using the SERVO GUIDE.
DRAW1 : SYNC (synchronization error) *1

DRAW2 : SPEED (motor speed)
*1 The synchronization error is servo axis output data.
- 40 -

4.3.5 Spindle Check Board

The spindle check board can be used to perform the following operations.
<1> Observation of each type of feedback signal waveform (4.3.6 Checking the Feedback Signal
Waveform)
<2> Observation of data in the spindle amplifier (Appendix B.1)
<3> Spindle parameter value check (Appendix B.2)
<2> and <3> above can be performed more easily by using the SERVO GUIDE. The functions,
observable data, and other features of the SERVO GUIDE are expanded as needed. For details on the
SERVO GUIDE, see the FANUC SERVO GUIDE OPERATOR'S MANUAL (B-65404EN) or the
SERVO GUIDE online manual.
4.3.5.1 Spindle check board specifications

Spindle check board specifications are shown below.
Table 4.3.5.1 Spindle check board specifications

Specification Drawing No. of printed circuit board
A06B-6078-H001 A20B-2001-0830
4.3.5.2 Connection of the spindle check board
aiSP-B
JX4
JY1
JY1A JX4A Spindle

check board
A20B-2001-0830
JY1B JX4B
Output equivalent to JX4
Output equivalent to JY1
- 41 -

4.3.5.3 Check terminal output signal

(1) aiSP-B series
Check Check
Signal name Signal name
terminal terminal
LM Load meter signal PA1 Phase A sine wave signal 1
SM Speedometer signal PB1 Phase B sine wave signal 1
Analog output for internal data
CH1 observation PS1 Phase Z sine wave signal 1
(Phase U current: IU)
Analog output for internal data
CH2 observation PA2 Phase A sine wave signal 2
(Motor speed TSA: 1638 min-1/V)
CH1D Output for internal data bit observation PB2 Phase B sine wave signal 2
CH2D Output for internal data bit observation PS2 Phase Z sine wave signal 2
VRM Unused PA3 Unused
LSA1 Unused PB3 Unused
EXTSC1 External one-rotation signal (main) PA4 Unused
LSA2 Unused PB4 Unused
EXTSC2 Unused OVR2 Analog override command
PAD Phase A of position coder signal output 15V Unused
PBD Phase B of position coder signal output 5V +5 VDC power check
PSD Phase Z of position coder signal output -15V Unused
GND 0V
Check terminal arrangement
PIL
LM CH1
Display section
LSA2 LSA1
SM CH1D
EXTSC2 EXTSC1
VRM CH2
PAD CH2D
0V 0V
PBD PA3
PA2 Operation PA1
PSD button PB3
PB2 PB1
5V MODE UP PA4
PS2 PS1
15V DATA PB4
SET DOWN
0V 0V
-15V 0VR2
- 42 -

4.3.6 Checking the Feedback Signal Waveform

The spindle check board can be used to check the signal waveform from sensors (detectors). Because a
signal is output to the check terminal on the spindle check board, check the waveform using the
oscilloscope or other tool. Because the check terminal differs depending on the sensor used, see Table
4.3.6.
Table 4.3.6 List of correspondences

between the check terminals on the spindle check board and the spindle amplifier input signals
Check
Spindle amplifier input signal
terminal Main sensor Remark
(connector name-pin number)
name
PA1 JYA2-pin5, 6 aiM SENSOR, aiMZ SENSOR, aiBZ SENSOR
PB1 JYA2-pin7, 8 aiCZ SENSOR (analog output)
aiBZ SENSOR
PA2 JYA4-pin5, 6
aiCZ SENSOR (analog output)
PB2 JYA4-pin7, 8
a POSITIONCODER S (1024λ)
aiMZ SENSOR, aiBZ SENSOR (one-rotation signal)
PS1 JYA2-pin1, 2
aiCZ SENSOR (analog output) (one-rotation signal)
aiBZ SENSOR (one-rotation signal)
PS2 JYA4-pin1, 2
aiCZ SENSOR (analog output) (one-rotation signal)
EXTSC1 JYA3-pin15 Proximity switch (external one-rotation signal)
For the ai POSITIONCODER and a POSITIONCODER S (one-rotation signal), directly observe the
input signal to the spindle amplifier using the servo check pin board A06B-6071-K290.
- 43 -

4.3.6.1 aiM SENSOR, aiMZ SENSOR

Measurement Measurement Sample waveform
location condition
PA1, PB1 Speed: 1500 min-1
or less Phase A and B waveforms Vpp
PA1(PA2)
Rotation direction:
CW Vphase
Detection
検出ギアgear Voffs
PB1(PB2)
Motor
モータ
CW
0V
Phase A and B ripples
PA1,PB1(PA2,PB2)
Vrip
PS1
aiMZ SENSOR only
Phase Z waveform
(Z - *Z)
Vpz
Voffz
0V
Measurement
Specification Measurement method Adjustment method
item
Vpp 0.5 ∼ 1.2V p-p
It is usually not necessary to adjust the aiM
Use the DC range of the
Voffs, Voffz 2.5V ± 100mV SENSOR or aiMZ SENSOR.
digital voltmeter.
Only level checks are possible for Voffs
Vphase 90±3°
and Voffz.
Vrip 70 mV or less
Adjustment is not possible.
Vpz 0.5 V or more
- 44 -

4.3.6.2 aiBZ SENSOR

The output signal level of the aiBZ SENSOR is designed to fall within the specified range if the sensor is
correctly assembled into the machine. To prevent malfunction due to inappropriate assembly, check that
the feedback signal waveform is correctly output from the sensor after assembling it. The signal can be
checked at the check terminal on the check board below or on the CNC screen shown in Subsection
4.3.7.1.
NOTE
1 Set detector-related parameters before checking the feedback signal. The
feedback signal is not correctly output until parameters are loaded from the
CNC.
2 When adjusting the gap between the detection ring and the sensor head, be
careful not to let the sensor head hit against the detection ring. The sensor could
fail.
Check terminal for the feedback signal

The feedback signal from the aiBZ SENSOR can be checked at the following check terminals on the
check board.
When used as the motor side sensor

Phase A/B signals One-rotation signal Sensor signal input connector
PA1, PB1 PS1 JYA2
When used as the spindle side sensor

Phase A/B signals One-rotation signal Sensor signal input connector
PA2, PB2 PS2 JYA4
Measurement
location Measurement condition Sample waveform
(on the check board)
Motor side sensor Rotation speed: 1500 min-1 or Phase A and B waveforms
PA1, PB1 less
Spindle side sensor Rotation direction: CW

PA2, PB2 Detection
検出リング ring
CW
Phase A and B ripples
Measurement item Specified value Note

Vpp 0.5 ~ 1.2Vp-p
Voffs 2.5 V ± 100 mV Use the DC range of the digital voltmeter.
Vphase 90 ± 3°
Vrip 70 mV or less
- 45 -

Measurement
location Measurement condition Sample waveform
(on the check board)
Motor side sensor Rotation speed: 1500 min-1 or less One-rotation signal (phase Z) waveform
PS1
Rotation direction: CW
Spindle side sensor Detection
検出リング ring
PS2
CW
Measurement item Specified value Note

Vpz 0.5 V or more
Voffz 2.5 V ± 100 mV Use the DC range of the digital voltmeter.
- 46 -

4.3.6.3 aiCZ SENSOR (serial output)

The output signal level of the aiCZ SENSOR is designed to fall within the specified range if the sensor is
correctly assembled into the machine. To prevent malfunction due to inappropriate assembly, check that
the feedback signal waveform is correctly output from the sensor after assembling it. The signal can be
checked at the check terminal in the detection circuit below or on the CNC screen shown in Subsection
4.3.7.2.
The signal waveform can be directly checked at the check terminal in the detection circuit. For the details
of the arrangement of the check terminal, see the figure below.
<Check terminal arrangement>

0V A2 B2 T0 0V 5V
IN2
Sensor head side IN3 aiSP-B side
IN1
OUT1
RZ Z B1 A1
NOTE
1 After checking the signal waveform, be sure to close the cover of the detection
circuit.
2 When checking the signal waveform without connecting to the aiSP-B, supply
the power to 0 V and 5 V of the check terminal.
3 The Lissajous figure of the phase A/B output signal is a perfect circle.
- 47 -

Specified value of phase A/B and phase Z signal

(measured at the check terminal in the detection circuit at normal temperature at 500 min-1)
Check terminal
Signal name Output amplitude Offset
(T0 standards)
Phase A signal of the sensor head 1
(after amplification) A1
1,300~3,000 mVp-p ± 180 mV
Phase B signal of the sensor head 1 B1
(after amplification)
Phase A signal of the sensor head 2
(after amplification) A2
1,300~3,000 mVp-p ± 180 mV
Phase B signal of the sensor head 2 B2
(after amplification)
Phase Z signal of the sensor head 1 Z 400~900 mVp-p
70 to 150 mV*
Phase RZ signal of the sensor head 1 RZ
* Measure the DC elements of Z and RZ and regard their difference as the offset.
Phase B amplitude
Phase A amplitude Phase B

Phase B
Phase A offset
Phase A
offset
T0
Phase Z amplitude
Phase Z offset
RZ
T0
Phase Z
- 48 -

4.3.6.4 a POSITIONCODER S
Measurement Measurement
Sample waveform
location condition
PA2, PB2 Rotation
direction viewed Phase A and B waveforms Vpp
PA2
from the flange
face: CW
Vphase
Voffs
PB2
0V
Phase Z waveform
(Z - *Z)
0V
Measurement
Specification Measurement method Adjustment method
item
Vpp 0.8 ∼ 1.2V p-p
Use the DC range of the digital The level cannot be adjusted. Only check
Voffs 2.5V ± 100mV
voltmeter. is possible.
Vphase 90±5°
- 49 -

OPERATION FOR THE αi-B AMPLIFIER B-65515EN/01
4.3.7 Amplitude and Offset Information Display of the Spindle

Sensor
4.3.7.1 αiBZ SENSOR
The CNC diagnosis screen can display the amplitude and offset of phase A/B of the αiBZ SENSOR. This
allows you to roughly check the sensor signal without using the oscilloscope or SERVO GUIDE when
installing the αiBZ SENSOR, for example.
Target hardware
(Example 1 of sensor use)
iMセンサ（またはα
Spindle
α motor with the built-in αiM SENSOR
iMZセンサ）内蔵
(or αiMZ
スピンドルモータ SENSOR)
Spindle amplifier
αiSP TYPE B
CNC
JYA2
αiBZセンサまたは
αiBZ SENSOR 主軸
Spindle
αiCZセンサ(アナログ）
JYA4
Information on the αiBZ SENSOR can be checked with 722 on the diagnosis
(Example 2 of sensor use)

αiBZセンサまたは
αiBZ Spindle +
主軸+
αiCZセンサ(アナログ）
SENSOR built-in motor
ビルトインモータ
αiSP
Spindle amplifier
CNC
JYA2
Information on the αiBZ SENSOR can be checked with 720 on the diagnosis
- 50 -

- Check method
The amplitude and offset information on the sensor signal can be checked on the CNC diagnosis screen
with the following procedure.
Set detector-related parameters.
(Bits 3, 2, 1, 0 of No. 4002: Spindle sensor, bits 2, 1, 0 of No. 4010: Motor sensor)
Set 15 to parameter No. 4532.
FS30i-B / 0i -F
4532 Arbitrary data output function number (for diagnosis screen display)
To check the amplitude and offset of the spindle analog sensor on the CNC diagnosis screen, set 15 to this
parameter.
NOTE
 This parameter setting is valid in the spindle control software Series 9DA0
edition T (20) or later or Series 9DB0 edition A (01) or later.
Check the values of Nos. 720 and 722 on the diagnosis screen.
720 Information on the amplitude and offset of phase A/B of the motor sensor (JYA2 connection)
Thousands place: Indicates the motor sensor (JYA2 connection). = 1: Motor sensor
Hundreds place: Indicates the amplitude value with 1 to 9. 3 to 7 are the standard values.
Tens place: Indicates the offset value of Phase A with 1 to 9. 3 to 7 are the standard values.
Ones place: Indicates the offset value of Phase B with 1 to 9. 3 to 7 are the standard values.
722 Information on the amplitude and offset of phase A/B of the spindle sensor (JYA4 connection)
Thousands place: Indicates the spindle sensor (JYA4 connection). = 2: Spindle sensor
NOTE
 Other information is displayed unless No. 4532 = 15. Check the display on the
above diagnosis screen by checking the motor rotation status. (10 to 100 min-1)
Display example: 2 4 5 5
Spindle sensor (JYA4 connection)
Amplitude: 4 (standard value)
Offset of Phase A: 5 (standard value)
Offset of Phase B: 5 (standard value)
NOTE
 The above standard values are the values for evaluation based on the
specifications of FANUC analog sensors. Although the amplitude and offset level
are also displayed when a third-party analog sensor is connected, these cannot
be used to check the third-party sensor because the standard values of
third-party sensors are not known to FANUC.
 When using a third-party analog sensor, directly measure waveforms using the
oscilloscope, SERVO GUIDE or other tool and check that they conform to the
specifications of each analog sensor.
- 51 -

OPERATION FOR THE αi-B AMPLIFIER B-65515EN/01
4.3.7.2 αiCZ SENSOR (serial output)

The CNC diagnosis screen can display the amplitude and offset of phase A/B of the αiCZ SENSOR. This
allows you to roughly check the sensor signal without using the oscilloscope or SERVO GUIDE when
installing the αiCZ SENSOR, for example.
Target hardware
• αiCZ SENSOR (for built-in spindle motor): A860-2161-T***
Name and specification

Model Specification
αiCZ SENSOR 512 I A860-2161-T411
αiCZ SENSOR 768 I A860-2161-T511
αiCZ SENSOR 1024 I A860-2161-T611
Spindle amplifier Sensor head 1

Detection ring
CNC
IN3
OUT1
IN1
JYA3
αiCZ SENSOR
K1
K2
IN2
Detection circuit
Built-in spindle motor

Sensor head 2
• αiCZ SENSOR (for spindle): A860-2163-T***
Name and specification

Model Specification
αiCZ SENSOR 512 IS A860-2163-T411
Spindle amplifier
CNC αiM SENSOR
JYA2 Spindle motor Sensor head 1

Detection ring
K14
OUT1
JYA3 IN1
αiCZ SENSOR
K1
IN2
Detection circuit
Sensor head 2
- 52 -

Check method
The amplitude and offset information on the sensor signal can be roughly checked on the CNC diagnosis
screen with the following procedure.
<1> Set 9 to parameter No. 4532.

FS30i-B / 0i-F
4532 9
<2> For the first spindle, check the values of Nos. 720 and 722 on the diagnosis screen.
720 Information on the amplitude and offset of phase A/B of sensor head 1
Thousands place: Indicates the sensor head number. 1: Sensor head 1, 2: Sensor head 2
722 Information on the amplitude and offset of phase A/B of sensor head 2
Thousands place: Indicates the sensor head number. 1: Sensor head 1, 2: Sensor head 2
NOTE
 Other information is displayed unless No. 4532 = 15. Check the display on the
above diagnosis screen by checking the motor rotation status. (10 to 100 min-1)
Display example: 1 4 5 5
Sensor head 1
Amplitude: 4 (standard value)
Offset of Phase A: 5 (standard value)
Offset of Phase B: 5 (standard value)
Diagnosis No.
Spindle FS30i-B FS0i-F
Sensor head 1 Sensor head 2 Sensor head 2 Sensor head 2
First spindle 720 722
(Each spindle type) (Each spindle type)
Second spindle 720 722
(Each spindle type) (Each spindle type)
Third spindle
- -
Fourth spindle
- 53 -
II. TROUBLESHOOTING
FOR THE αi-B AMPLIFIER
TROUBLESHOOTING
B-65515EN/01 FOR THE αi-B AMPLIFIER 1. OVERVIEW
1 OVERVIEW
This part describes the troubleshooting procedure for each amplifier. Read the section related to your
current trouble to locate it and take an appropriate action.
The trouble diagnosis function is available for the combination of the

30i-B/31i-B/32i-B/35i-B/0i-F/Power Motion i-A series CNC and the αi-B amplifier. The function
analyzes causes of alarms and shows how to remove them. If an alarm occurs, switch from the CNC
screen to the trouble diagnosis guidance screen and remove the cause of the alarm according to what is
displayed on the screen. For details, see Chapter 2, "TROUBLE DIAGNOSIS FUNCTION."
Even when you do not use the trouble diagnosis function, you can track down the cause by referring to
Chapter 3, "ALARM NUMBERS AND BRIEF DESCRIPTIONS" and checking the alarm number
(indicated by the CNC) and the status display of each amplifier. Take an appropriate action according to
the corresponding description in Chapter 4, "TROUBLESHOOTING AND ACTION."
- 57 -
2. TROUBLE DIAGNOSIS TROUBLESHOOTING

FUNCTION FOR THE αi-B AMPLIFIER B-65515EN/01
2 TROUBLE DIAGNOSIS FUNCTION

2.1 TROUBLESHOOTING PROCEDURES
2.1.1 Troubleshooting Procedure

The trouble diagnosis function is available for the combination of the
30i-B/31i-B/32i-B/35i-B/0i-F/Power Motion i-A series CNC and the αi-B amplifier. The function
analyzes causes of alarms and shows how to remove them.
If an alarm occurs, switch from the CNC screen to the trouble diagnosis guidance screen and remove the
cause of the alarm according to what is displayed on the screen.
⇒ 2.2 TROUBLE DIAGNOSIS FUNCTION

⇒ 2.2.1 Trouble Diagnosis Guidance
IMPORTANT
 To use the trouble diagnosis guidance requires keeping the trouble diagnosis
monitor in the "SAMPLING" state. For details on the operation for switching the
state to the "SAMPLING" state, see Subsection 2.2.3, "How to Switch the
Trouble Diagnosis Guidance and Trouble Diagnosis Monitor to the 'SAMPLING'
State."
The servo amplifier-related data acquired before and at the time of alarm occurrence (concerning the
power supply, motor current, and detector) is sent to the CNC. This data can be used for troubleshooting.
⇒ 2.2.2 Trouble Diagnosis M onitor
IMPORTANT
 The trouble diagnosis monitor can be in either of the following two states:
"SAMPLING" and "LATCHED."
To monitor data of new alarms, perform the "CLEAR" operation. To save the
status observed when alarms were issued in the past, do not perform the
"CLEAR" operation. For details on the operation, see Subsection 2.2.3, "How to
Switch the Trouble Diagnosis Guidance and Trouble Diagnosis Monitor to the
'SAMPLING' State."
For a list of servo-related CNC alarm numbers and that of LED display numbers on the servo amplifier,
see Part II.
NOTE
 Depending on the content of a failure, it may be difficult to analyze its cause
correctly by using the trouble diagnosis function alone. In such a case, check the
alarm number, the program associated with the alarm, and the procedure being
performed, and contact your FANUC service representative.
- 58 -
TROUBLESHOOTING 2. TROUBLE DIAGNOSIS

B-65515EN/01 FOR THE αi-B AMPLIFIER FUNCTION
2.2 TROUBLE DIAGNOSIS FUNCTION

The 30i-B/31i-B/32i-B/35i-B/0i-F/Power Motion i-A series CNC have a trouble diagnosis function,
which allows you to check diagnostic information useful to know the status when a servo, spindle, or
CNC alarm is issued, on the CNC screen.
The trouble diagnosis function has the following main features:
 "TROUBLE DGN. GUIDANCE screen": Allows you to determine the cause of an alarm according
to the trouble diagnosis flow.
 "TROUBLE DGN. MONITOR screen": Allows you to retain data when an alarm is issued as well as
monitor the status of servo and spindle amplifiers during normal operation.
 "TROUBLE DGN. GRAPHIC screen": Can display waveforms when a servo or spindle alarm is
issued.
Among these features, the TROUBLE DGN. GUIDANCE screen can be used to determine the cause of
an alarm and the action to be taken for it for a short time, which can be expected to reduce the down time
of the machines.
The following figure shows a sample display of the TROUBLE DGN. GUIDANCE screen.
TROUBLE DGN. GUIDANCE screen
As the trouble diagnosis guidance, the trouble diagnosis function executes a diagnosis flow for
determining the cause of an alarm. In most steps, the function automatically makes a decision based on
information available in the CNC, but it may ask a question on the GUIDANCE screen in some cases.
Press soft key [YES] or [NO] in response to the question to proceed to the next step in the guidance flow.
NOTE
 The most possible cause(s) and action to be taken based on obtained
information are displayed as the cause(s) and guidance (action to be taken).
Before any replacement, make a double check using another method (for
example, measuring insulation resistance or checking conductivity).
- 59 -

2.2.1 Trouble Diagnosis Guidance

IMPORTANT
 To use the trouble diagnosis guidance requires keeping the trouble diagnosis
State."
Examples of determining the cause of an alarm using the trouble diagnosis guidance are shown below
using diagnosis of SV0411, "EXCESS ERROR (MOVING)" and SV0449, "SV IPM ALARM."
Example 1) When SV0411, "EXCESS ERROR (MOVING)" is issued

(1) When this alarm is issued, perform the following steps to display the TROUBLE DGN.
GUIDANCE screen:
<1> When the ALARM MESSAGE screen is not displayed, press the Message key.
<2> Press the continuous menu key [>] until soft key [GUIDE] appears.
<3> Press the soft key [GUIDE].
Press soft key [GUIDE].
(2) Possible causes of the alarm, "EXCESS ERROR (MOVING)" are:

 Failure in the amplifier
 Short-circuit on the power cable or motor winding
 Disconnected power cable or motor winding
 Malfunction of the servo-off signal
 Large load change
 Failure in the brake
 Commanded speed exceeding the specification
determining the cause of an alarm. In most steps, the function automatically makes a decision based
on information available in the CNC, but it may ask a question on the GUIDANCE screen in some
cases. Press soft key [YES] or [NO] in response to the question to proceed to the next step in the
guidance flow.
- 60 -

Example) When the disconnected power cable causes the alarm, "EXCESS ERROR (MOVING)" to be
issued
When soft key [GUIDE] is pressed,

the message shown at left is displayed.
The guidance shows an instruction to
"turn the power off." The function
performs a self-diagnosis to check the
servo amplifier for a failure when the
power to the CNC is turned off, then
on again.
The function performs a self-diagnosis

immediately after power on of the
CNC. Then, the PHASE OPEN alarm
is issued. Press the soft key [GUIDE]
again to display the TROUBLE DGN.
GUIDANCE screen.
On the TROUBLE DGN. GUIDANCE

screen, a message appears, which
indicates that a possible cause is the
disconnected power cable or motor
winding.
Take action according to the
instruction in the message.
- 61 -

Example 2) When SV0449, "SV IPM ALARM" is issued

GUIDANCE screen:
(2) Possible causes of the alarm, "SV IPM ALARM" are:

 Current control disturbance
on information available in the CNC, but it may ask a question on the GUIDANCE screen in some
guidance flow.
Example) Example of the IPM alarm resulting from a short-circuited power cable

on again.
- 62 -

Self-diagnosis was conducted

immediately after the servo amplifier
was turned on, and the "FAILURE OF
CURRENT CTL" alarm occurred. The
trouble diagnosis guidance screen is
displayed again.
The guidance displays "Is the value of

SV DGN. INFO. set to 1 in trouble
diagnosis monitor." See the trouble
diagnosis monitor screen.
Display the trouble diagnosis monitor

screen, go to the page containing the
item "SV DNG. INFO.," and then
press the "CURRENT" button.
Press [Current].
- 63 -

Check the value of "SV DNG INFO.,"

which is either "0" or "1."
"1" means that a short-circuited power
cable or motor winding was detected
during the servo amplifier
self-diagnosis.
Display the trouble diagnosis guidance

screen, and press "YES."
Press [YES].
The guidance suggests a possibility of

a short-circuited power cable or motor
winding.
- 64 -

2.2.2 Trouble Diagnosis Monitor

IMPORTANT
 The trouble diagnosis monitor can be in either of the following two states:
'SAMPLING' State."
The trouble diagnosis monitor can display the information described below.
The procedures to display the TROUBLE DGN. MONITOR screen are below,
 Press the Message key to display the ALARM MESSAGE screen.
 Press the continuous menu key [>] until the soft key [MONITOR] appears.
 Press the soft key [MONITOR] to display the TROUBLE DGN. MONITOR screen.
2.2.2.1 How to check the data at an alarm or just before an alarm

On the TROUBLE DGN. MONITOR screen, the following items can be seen:
 Current data
 Data at an alarm
 Data just before an alarm during several sampling cycles
When an alarm is
issued and the soft
key [NEW] is
pressed, the value
when this alarm is
issued is displayed.
The current data is displayed. The data at the alarm is displayed.
By pressing the soft

key [BEFORE], the
data up to four
sampling cycles
before the alarm can
be displayed.
The data just one sampling cycle

before are displayed.
- 65 -

2.2.2.2 Details of monitor screens related to servo amplifiers
- 66 -

Display
Data (unit) Description
page No.
COM. PULSE (pulse) 1/8
F.B. PULSE (pulse) (Note 3) 1/8
REF COUNTER (pulse) 1/8
POS. ERROR (pulse) 1/8
ACT. SPEED (1/min) 1/8
AMR DATA Magnetic pole position data of the motor rotor (256/rotation 1/8
in electrical angle)
TORQUE COMMAND (%) Maximum torque = 100% 2/8
EFFECTIVE CURRENT (%) Maximum amplifier current = 100% 2/8
MOTOR CURRENT (A) 2/8
DISTURBANCE LEVEL (%) Alarm level when unexpected torque detection is used = 2/8
100%
HEAT SIMULATION (%) OVC alarm level = 100% 2/8
ARBITRARY DATA 1 (Note 2) 2/8
DC LINK VOLTAGE (V) Instantaneous DC link voltage value (Note 3) 3/8
PS VOLTAGE RMS (Vrms) Average PS input voltage value during one power cycle 3/8
(Note 3)
PS VOLT. UMBALANCE (%) Average PS input voltage value during one power cycle 3/8
(Note 3)
Average PS input voltage THD (Total Harmonic Distortion) 3/8
PS VOLTAGE THD (%)
during one power cycle (Note 3)
PS CURRENT (A) Average current amplitude during one power cycle (Note 3) 3/8
PS STATUS FLAG1 (Note 4) 3/8
PS INPUT FREQ (Hz) Average frequency value during one power cycle (Note 3) 3/8
SV INS. INFO. Status flag of the Insulation deterioration detection function 4/8
SV INS.RESISTANCE (MΩ) Motor insulation resistance when the Insulation deterioration 4/8
detection function is enabled (Note 3)
PS INT. TMP. (°C) (Note 3) 4/8
PS HEAT SINK TEMP (°C) (Note 3) 5/8
SV INT. TMP. (°C) (Note 3) 5/8
SV HEAT SINK TEMP (°C) (Note 3) 5/8
Group number and slave number for each Power Supply 5/8
AMP GROUP/SLAVE
(PS)
PS DGN. INFO. Status flag of the Power Supply (PS) 5/8
INTER-AMP COM. ERROR INFO. Error status flag of inter-amplifier communication 5/8
SV DGN. INFO. Status flag of the servo amplifier (SV) 5/8
SV FSSB UPR. ERR. (Note 5) 6/8
SV FSSB LWR. ERR. (Note 5) 6/8
SV FSSB UPR. JTR. (Note 5) 6/8
SV FSSB LWR. JTR. (Note 5) 6/8
SDU FSSB UPR. ERR. (Note 5) 6/8
SDU FSSB LWR. ERR. (Note 5) 6/8
SDU FSSB UPR. JTR. (Note 5) 6/8
SDU FSSB LWR. JTR. (Note 5) 6/8
Number of disturbances of built-in sensor data due to noise 7/8
INT. DTCT. INTP. CNT
(Number of data error detections)
Number of disturbances of built-in sensor data due to noise 7/8
INT. DTCT. COM. CNT
(Number of communication errors)
INT. DETECTOR WRN. Built-in sensor warning information 7/8
- 67 -

Display
page No.
Number of disturbances of separate sensor data due to noise 7/8
EXT. DTCT. INTP. CNT
Number of disturbances of separate sensor data due to noise 7/8
EXT. DTCT. COM. CNT
EXT. DETECTOR WRN. Separate sensor warning information 7/8
SV DATA1 (Note 2) 7/8
LAST LATCH DATE 8/8
LAST LATCH TIME 8/8
EXECUTED FILE NAME 8/8
EXECUTED N-NUM. 8/8
NOTE
1 The specified range in this list is just the range within which the monitor function
can display data, and does not indicate the performance or rating of the system.
2 ARBITRARY DATA 1 and ARBITRARY DATA 2, and SV DATA1 to SV DATA4
are used by FANUC for maintenance.
3 The displayed values related to voltage, current, frequency, and temperature are
approximate and contain some errors. If you require a precise value, measure
the target item using a specific measurement instrument.
4 PS STATUS FLAG1 to PS STATUS FLAG4 are used by FANUC for
maintenance.
5 FSSB error and jitter data items indicate the FSSB communication status and
- 68 -

2.2.2.3 Details of monitor screens related to spindle amplifiers
- 69 -

Display
page No.
OPERATION MODE 1/9
GEAR/OUT SEL 1/9
COMMAND PULSE 1/9
(pulse)
COMMAND SPEED (Note 2) 1/9
(1/min)
CONTROL INPUT 1/9
CONTROL OUTPUT 1/9
SPINDLE SPEED (1/min) 2/9
ACT. MOTOR SPEED (Note 2) 2/9
(1/min)
LOAD METER (%) 2/9
TORQUE COMMAND (%) Maximum torque = 100% 2/9
HEAT SIMULATION 2/9
OVC alarm level = 100%
(motor) (%)
HEAT SIMULATION 2/9
OVC alarm level = 100%
(amplifier) (%)
SYN ERR (pulse) 2/9
DC LINK VOLTAGE (V) Instantaneous DC link voltage value (Note 3) 3/9
PS VOLTAGE RMS Average PS input voltage value during one power cycle (Note 3) 3/9
(Vrms)
PS VOLT. UMBALANCE Average PS input voltage value during one power cycle (Note 3) 3/9
(%)
Average PS input voltage THD (Total Harmonic Distortion) during one
PS VOLTAGE THD (%) power cycle 3/9
(Note 3)
PS INPUT FREQ (Hz) Average frequency value during one power cycle 3/9
SP INS. INFO. Status flag of the Insulation deterioration detection function 4/9
SP INS.RESISTANCE Motor insulation resistance when the Insulation deterioration detection 4/9
(MΩ) function is enabled (Note 3)
PS HEAT SINK TEMP (Note 3) 5/9
(°C)
SP INT.TMP. (°C) (Note 3) 5/9
SP HEAT SINK TEMP (Note 3) 5/9
(°C)
AMP GROUP/SLAVE Group number and slave number for each Power Supply (PS) 5/9
INTER-AMP COM. Error status flag of inter-amplifier communication 5/9
ERROR INFO.
SP DGN. INFO. Status flag of the spindle amplifier (SP) 5/9
SP FSSB UPR. ERR. (Note 6) 6/9
SP FSSB LWR. ERR. (Note 6) 6/9
SP FSSB UPR. JTR. (Note 6) 6/9
SP FSSB LWR. JTR. (Note 6) 6/9
INT.A/B AMPLITUDE (V) Built-in analog sensor A/B phase signal amplitude 7/9
- 70 -

Display
page No.
INT.A/B MAX FLUCT (%) Maximum fluctuation rate of the built-in analog sensor A/B phase 7/9
signal
INT.A/B OFFSET A (mV) Phase A offset of the built-in analog sensor 7/9
INT.A/B OFFSET B (mV) Phase B offset of the built-in analog sensor 7/9
Number of disturbances of built-in analog sensor data due to noise
INT.A/B NOISE CNT 7/9
EXT.A/B AMPLITUDE (V) Separated analog sensor A/B phase signal amplitude 7/9
EXT.A/B MAX FLUCT (%) Maximum fluctuation rate of the separated analog sensor A/B phase 7/9
signal
EXT.A/B OFFSET A (mV) Phase A offset of the separated analog sensor 7/9
EXT.A/B OFFSET B (mV) Phase B offset of the separated analog sensor 7/9
EXT.A/B NOISE CNT Number of disturbances of separated analog sensor data due to noise
7/9
Number of disturbances of built-in serial sensor data due to noise
INT. SERIAL INTP. CNT 8/9
INT. SERIAL Number of disturbances of built-in serial sensor data due to noise
8/9
COMMUNICATION CNT (Number of communication errors)
INT. SERIAL WRN. Built-in serial sensor warning information 8/9
Number of disturbances of separated serial sensor data due to noise
EXT. SERIAL INTP. CNT 8/9
EXT. SERIAL Number of disturbances of separated serial sensor data due to noise
8/9
COMMUNICATION CNT (Number of communication errors)
EXT. SERIAL WRN. Separated serial sensor warning information 8/9
SP DATA1 (Note 4) 8/9
LAST LATCH DATE 9/9
LAST LATCH TIME 9/9
EXECUTED N-NUM. 9/9
NOTE
2 To display COMMAND SPEED and ACT.MOTOR SPEED, set the parameters
related to the maximum motor speed:
 No. 4020: Maximum motor speed of the main spindle
 No. 4196: Maximum motor speed of the sub-spindle (when the spindle
switching function is used)
approximate and contain some errors. If you require a precise value, measure the
target item using a specific measurement instrument.
4 SP DATA1 to SP DATA4 are used by FANUC for maintenance.
maintenance.
6 FSSB error and jitter data items indicate the FSSB communication status and are
used by FANUC for maintenance.
- 71 -

2.2.3 How to Switch the Trouble Diagnosis Guidance and Trouble

Diagnosis Monitor to the "SAMPLING" State
The trouble diagnosis monitor can be in either of the following two states: "SAMPLING" and
"LATCHED."
When an alarm is issued, it enters into the "LATCHED" state.

When "CLEAR" operation is performed at the "LATCHED" state, the saved data when the alarm was
issued are erased and the CNC returns to the "SAMPLING" state.
To perform "CLEAR" operation to switch back to the "SAMPLING" state, follow the procedure below:
Press the soft key

[(OPRT)].
"SAMPLING"
starts blinking.
Press the soft

key [EXEC].
- 72 -
TROUBLESHOOTING 3. ALARM NUMBERS AND

B-65515EN/01 FOR THE αi-B AMPLIFIER BRIEF DESCRIPTIONS
3 ALARM NUMBERS AND BRIEF

DESCRIPTIONS
3.1 SERVO ALARM
Alarm No. SV PS Description Remarks
SV0001 SYNC ALIGNMENT ERROR
SV0002 SYNC EXCESS ERROR ALM 2
SYNCHRONOUS/COMPOSITE/SUPERIMPOSED
SV0003
CONTROL MODE CAN'T BE CONTINUED
SV0004 G31 EXCESS ERROR
SV0005 SYNC EXCESS ERROR (MCN)
SV0006 ILLEGAL TANDEM AXIS
SV0007 SV ALM ANOTHER PATH(MULTI AMP.)
SV0010 SV OVERHEAT
SV0011 SV MOTOR OVER CURRENT(SOFT)
SV0012 4 SV DRIVE OFF CIRCUIT FAILURE 4.2.4
SV0013 3 SV CPU BUS FAILURE 4.2.3
SV0014 J SV CPU WATCH DOG 4.2.19
2
SV0015 SV LOW VOLT DRIVER 4.2.12
(Blinking)
b.
SV0016 C. SV CURRENT DETECT ERROR 4.2.23
d.
SV0017 11 SV INTERNAL SERIAL BUS FAILURE 4.2.9
11
SV0018 SV ROM DATA FAILURE 4.2.16
(Blinking)
SV0024 15 PS SOFT THERMAL 4.1.11
SV0031 23 PS ILLEGAL PARAMETER 4.1.12
SV0034 24 PS HARDWARE ERROR 4.1.13
SV0035 - SV NO FAILURE
A
SV0036 PHASE OPEN 4.2.24
(Blinking)
9
SV0037 SV FAILURE (OPEN) 4.2.15
(Blinking)
SV0038 - FAILURE OF CURRENT CTRL.
8
SV0039 SV FAILURE (SHORT) 4.2.14
(Blinking)
SV0040 25 PS EXT-COMP. ERROR 4.1.14
SV0041 26 PS PFB-R ERROR 4.1.15
SV0042 27 PS PFB-C ERROR 4.1.16
SV0043 28 PS SUB MODULE ERROR 4.1.17
SV0301 APC ALARM: COMMUNICATION ERROR
SV0302 APC ALARM: OVERTIME ERROR
SV0303 APC ALARM: FRAMING ERROR
SV0304 APC ALARM: PARITY ERROR
SV0305 APC ALARM: PULSE ERROR
SV0306 APC ALARM: OVERFLOW
SV0307 APC ALARM: MOVEMENT EXCESS ERROR
SV0360 PULSECODER CHECK SUM ERROR (INT.)
SV0361 PULSECODER PHASE ERROR (INT.) 4.3
SV0363 CLOCK ERROR (INT.)
- 73 -
3. ALARM NUMBERS AND TROUBLESHOOTING

BRIEF DESCRIPTIONS FOR THE αi-B AMPLIFIER B-65515EN/01

SV0364 SOFT PHASE ALARM (INT.) 4.3
SV0365 LED ERROR (INT.) 4.3
SV0366 PULSE ERROR (INT.) 4.3
SV0367 COUNT ERROR (INT.) 4.3
SV0368 SERIAL DATA ERROR (INT.) 4.3
SV0369 DATA TRANSFER ERROR (INT.) 4.3
SV0380 LED ERROR (EXT) 4.3
SV0381 PULSECODER PHASE ERROR (EXT) 4.3
SV0382 COUNT ERROR (EXT) 4.3
SV0383 PULSE ERROR (EXT) 4.3
SV0384 SOFT PHASE ALARM (EXT) 4.3
SV0385 SERIAL DATA ERROR (EXT) 4.3
SV0386 DATA TRANSFER ERROR (EXT) 4.3
SV0387 ABNORMAL ENCODER (EXT) 4.3
SV0401 V READY-OFF I-4.2.3
SV0403 CARD/SOFT MISMATCH
SV0404 V READY-ON
SV0407 EXCESS ERROR
SV0409 DETECT ABNORMAL TORQUE
SV0410 EXCESS ERROR (STOP)
SV0411 EXCESS ERROR (MOVING)
SV0413 LSI OVERFLOW
SV0415 MOTION VALUE OVERFLOW
SV0417 INVALID SERVO PARAMETER 4.3
SV0420 SYNC TORQUE EXCESS
SV0421 EXCESS ERROR (SEMI-FULL) 4.3
SV0422 EXCESS VELOCITY IN TORQUE
SV0423 EXCESS ERROR IN TORQUE
SV0430 SERVO MOTOR OVERHEAT 4.3
SV0431 03 PS OVERLOAD 4.1.4
SV0432 06 PS LOW VOLT. CONTROL 4.1.7
SV0433 04 PS LOW VOLT. DC LINK 4.1.5
SV0434 2 SV LOW VOLT CONTROL 4.2.2
SV0435 5 SV LOW VOLT DC LINK 4.2.5
SV0436 SOFT THERMAL (OVC) 4.3.3
SV0437 01 PS OVERCURRENT 4.1.2
SV0438 b L AXIS SV CURRENT ERROR 4.2.17
SV0438 C M AXIS SV CURRENT ERROR 4.2.17
SV0438 d N AXIS SV CURRENT ERROR 4.2.17
SV0439 07 PS OVER VOLT. DC LINK 4.1.8
SV0441 CURRENT OFFSET ERROR 4.3.8
SV0442 05 PS PRE-CHARGE FAILURE 4.1.6
SV0443 02 PS INTERNAL FAN FAILURE 4.1.3
1
SV0444 SV INTERNAL FAN FAILURE (FAN DECELERATION) 4.2.1
(Blinking)
SV0445 SOFT DISCONNECT ALARM 4.3
SV0446 HARD DISCONNECT
SV0447 HARD DISCONNECT (EXT) 4.3
SV0448 UNMATCHED FEEDBACK ALARM 4.3
SV0449 8. L AXIS SV IPM ALARM 4.2.10
SV0449 9. M AXIS SV IPM ALARM 4.2.10
SV0449 A. N AXIS SV IPM ALARM 4.2.10
SV0453 SPC SOFT DISCONNECT ALARM 4.3
SV0454 ILLEGAL ROTOR POS DETECT
SV0456 ILLEGAL CURRENT LOOP
- 74 -


SV0458 CURRENT LOOP ERROR
SV0459 HI HRV SETTING ERROR
SV0460 FSSB DISCONNECT
SV0462 SEND CNC DATA FAILED
SV0463 SEND SLAVE DATA FAILED
SV0465 READ ID DATA FAILED
SV0466 MOTOR/AMP. COMBINATION
SV0468 HI HRV SETTING ERROR (AMP)
SV0474 EXCESS ERROR (STOP:SV)
SV0475 EXCESS ERROR (MOVE:SV)
SV0476 ILLEGAL SPEED CMD. (SV)
SV0477 ILLEGAL MACHINE POS. (SV)
SV0478 ILLEGAL AXIS DATA (SV)
SV0481 SAFETY PARAM ERROR (SV)
SV0484 SAFETY FUNCTION ERROR (SV)
SV0488 SELF TEST OVER TIME
SV0489 SAFETY PARAM ERROR (CNC)
SV0490 SAFETY FUNCTION ERROR (CNC)
SV0494 ILLEGAL SPEED CMD. (CNC)
SV0496 ILLEGAL AXIS DATA (CNC)
SV0498 AXIS NUMBER NOT SET (CNC)
SV0600 8 SV DC LINK OVER CURRENT 4.2.8
F
SV0601 SV HEAT SINK FAN FAILURE (FAN DECELERATION) 4.2.18
(Blinking)
SV0602 6 SV HEAT SINK OVERHEAT 4.2.6
SV0603 8. L AXIS SV IPM ALARM (OH) 4.2.11
SV0603 9. M AXIS SV IPM ALARM (OH) 4.2.11
SV0603 A. N AXIS SV IPM ALARM (OH) 4.2.11
4.2.20
SV0604 P A2 AMP COMMUNICATION ERROR
4.1.18
SV0606 10 PS EXTERNAL FAN FAILURE 4.1.9
SV0607 14 PS IMPROPER INPUT POWER 4.1.10
SV0646 ABNORMAL ANALOG SIGNAL (EXT)
SV0652 TEMP.ERROR
SV0654 7 DB RELAY FAILURE 4.2.7
7
SV0659 SSM FAILURE 4.2.13
(Blinking)
SV1025 V_READY ON (INITIALIZING)
SV1026 ILLEGAL AXIS ARRANGE
SV1067 FSSB: CONFIG ERROR (SOFT)
SV1068 DUAL CHECK SAFETY ALARM
SV1069 EXCESS ERROR (SERVO OFF:CNC)
SV1070 EXCESS ERROR (SERVO OFF:SV)
SV1071 EXCESS ERROR (MOVE:CNC)
SV1072 EXCESS ERROR (STOP:CNC)
SV1100 S-COMP. VALUE OVERFLOW
SV5134 FSSB:OPEN READY TIME OUT
SV5136 FSSB:NUMBER OF AMP. IS INSUFFICIENT
SV5137 FSSB:CONFIG ERROR
SV5139 FSSB:ERROR
SV5197 FSSB:OPEN TIME OUT
SV5311 FSSB:ILLEGAL CONNECTION
- 75 -

3.2 SPINDLE ALARM

Alarm No. SP PS Description Remarks
SP9001 01 MOTOR OVERHEAT 4.4.1
SP9002 02 VELOCITY ERROR EXCESS 4.4.2
SP9003 03 DC-LINK FUSE IS BROKEN 4.4.3
SP9004 14 PS IMPROPER INPUT POWER 4.1.10
SP9006 06 TEMP. SENSOR DISCONNECTED 4.4.4
SP9007 07 OVER SPEED 4.4.5
SP9009 09 OVERHEAT MAIN CIRCUIT 4.4.6
SP9010 10 LOW INPUT POWER VOLT 4.4.7
SP9011 07 PS OVER VOLT. DC LINK 4.1.8
SP9012 12 OVER CUR. DC LINK 4.4.8
SP12xx 13 CPU INT DATA MEMORY ERROR 4.4.9
SP9014 14 INVALID SOFTWARE SERIES 4.4.10
SP9015 15 SPINDLE/OUTPUT SWITCHING ALARM 4.4.11
SP9016 16 RAM ERROR 4.4.12
SP9017 17 ID NO. PARITY ERROR 4.4.13
SP12xx 18 SUMCHECK ERROR PROGRAM ROM 4.4.14
SP9019 19 EXCESS OFFSET CURRENT DETECTION U 4.4.15
SP9120 20 EXCESS OFFSET CURRENT DETECTION V 4.4.15
SP9021 21 INCORRECT POS SENSOR POLARITY SETTING 4.4.16
SP9022 22 SP AMP OVER CURRENT 4.4.17
SP12xx 24 SERIAL TRANSFER DATA ERROR 4.4.18
SP9027 27 DISCONNECT POSITION CODER 4.4.19
SP9029 29 SHORT-PERIOD OVERLOAD 4.4.20
SP9030 01 PS OVERCURRENT 4.1.2
SP9031 31 MOTOR LOCK 4.4.21
SP12xx 32 SERIAL LSI RAM ERROR 4.4.22
SP9033 05 PS PRE-CHARGE FAILURE 4.1.6
SP9034 34 ILLEGAL PARAMETER 4.4.23
SP9035 35 EXCESS GEAR RATIO SETTING DATA 4.4.24
SP9036 36 OVERFLOW ERROR COUNTER 4.4.25
SP9037 37 SPEED DETECTION PARAMETER ERROR 4.4.26
SP9041 41 1-ROT PC ERROR 4.4.27
SP9042 42 NO 1-ROT PC 4.4.28
SP9043 43 DISCONNECT POSITION CODER DEF. SPEED 4.4.29
SP9046 46 1-ROT PC ERROR DURING THREAD CUTTING 4.4.30
SP9047 47 POSITION CODER SIGNAL ERROR 4.4.31
SP9049 49 EXCESS CUMULATIVE DIFFERENTIAL SPEED 4.4.32
SP9050 50 SPINDLE CONTROL EXCESS VELOCITY 4.4.33
SP9051 04 PS LOW VOLT. DC LINK 4.1.5
SP9052 52 ITP FAULT I 4.4.34
SP9053 53 ITP FAULT II 4.4.34
SP9054 54 AMP OVER CURRENT 4.4.35
SP9055 55 POWER LEAD ERROR AT SWITCHING 4.4.36
SP9056 56 INTERNAL FAN FAILURE 4.4.37
SP9058 03 PS OVERLOAD 4.1.4
SP9059 02 PS INTERNAL FAN FAILURE 4.1.3
SP9061 61 SEMI-FULL ERROR EXCESS 4.4.38
SP9065 65 SERIAL SPINDLE ALARM 4.4.39
SP9066 66 SPINDLE AMP COMMUNICATION ERROR 4.4.40
SP9067 67 FSC/EGB COMMAND ERROR 4.4.41
- 76 -


ILLEGAL SPINDLE PARAMETER
Note) For details on the error, see the status error number
SP9068 68 4.4.42
in the diagnosis number No. 710 and Subsection 4.3.3,
"Status Error Indication" in Part I.
SP9069 69 SAFETY SPEED EXCEEDED 4.4.43
SP9070 70 ABNORMAL AXIS DATA 4.4.44
SP9071 71 SAFETY PARAM ERROR 4.4.45
SP9072 72 MOTOR SPEED MISMATCH 4.4.46
SP9073 73 MOTOR SENSOR DISCONNECTED 4.4.47
SP9074 74 CPU TEST ERROR 4.4.48
SP9075 75 CRC ERROR 4.4.49
SP9076 76 SAFETY FUNCTION NOT EXECUTED 4.4.50
SP9077 77 AXIS NO. MISMATCH 4.4.51
SP9078 78 SAFETY PARAM MISMATCH 4.4.52
SP9079 79 INITIAL TEST OPERATION ERROR 4.4.53
SP9080 80 DESTINATION SPINDLE AMP ERROR 4.4.54
SP9081 81 1-ROT MOTOR SENSOR ERROR 4.4.55
SP9082 82 NO 1-ROT MOTOR SENSOR 4.4.56
SP9083 83 MOTOR SENSOR SIGNAL ERROR 4.4.57
SP9084 84 SPNDL SENSOR DISCONNECTED 4.4.58
SP9085 85 1-ROT SPNDL SENSOR ERROR 4.4.59
SP9086 86 NO 1-ROT SPNDL SENSOR 4.4.60
SP9087 87 SPNDL SENSOR SIGNAL ERROR 4.4.61
SP9088 88 EXTERNAL FAN FAILURE 4.4.62
SP9089 89 SUBMODULE SM (SSM) ERROR 4.4.63
SP9090 90 UNEXPECTED ROTATION ALARM 4.4.64
SP9091 91 POLE POSITION COUNT MISS 4.4.65
SP9092 92 OVERSPEED (SPEED COMMAND STANDARDS) 4.4.66
A PROGRAM ROM ERROR 4.4.67
A1 PROGRAM ROM ERROR 4.4.67
A2 PROGRAM ROM ERROR 4.4.67
4.4.68
SP9110 b0 A2 AMP COMMUNICATION ERROR
4.1.18
SP9111 06 PS LOW VOLT. CONTROL 4.1.7
SP9113 10 PS EXTERNAL FAN FAILURE 4.1.9
SP9114 b4 PS CONTROL AXIS ERROR 1 4.4.69
SP9115 b5 PS CONTROL AXIS ERROR 2 4.4.70
SP9120 C0 COMMUNICATION DATA ALARM 4.4.71
SP9123 C3 SPNDL SWITCHING CIRCUIT ERROR 4.4.72
SP9124 C4 LEARNING CTRL ROTATION CMD ERROR 4.4.73
LEARNING CTRL INVALID DYNAMIC CHARACTERISTIC
SP9125 C5 4.4.74
COMPENSATION DEGREE
SP9126 C6 SPNDL SPEED EXCEEDED 4.4.75
SP9127 C7 INVALID LEARNING CYCLE 4.4.76
SP9128 C8 SP SYNC CTRL VELOCITY ERROR EXCESS 4.4.77
SP9129 C9 SP SYNC CTRL POSITION ERROR EXCESS 4.4.78
POLARITY ERROR BETWEEN TORQUE TANDEM
SP9130 d0 4.4.79
MASTER AND SLAVE
SP9131 d1 SPNDL ADJUSTMENT FUNCTION ALARM 4.4.80
SP9132 d2 SER.SENSOR DATA ERROR 4.4.81
SP9133 d3 SER.SENSOR TRANSFER ERROR 4.4.82
SP9134 d4 SER.SENSOR SOFT PHASE ERROR 4.4.83
SP9135 d5 SAFE SPEED ZERO ALARM 4.4.84
- 77 -


SP9136 d6 SAFE SPEED ZERO MONITOR MISMATCH 4.4.85
SP9137 d7 SP DEVICE COMMUNICATION ERROR 4.4.86
SP9138 d8 CURRENT LIMIT SETTING ERROR 4.4.87
SP9139 d9 SER.SENSOR PULSE MISS 4.4.88
SP9140 E0 SER.SENSOR COUNT MISS 4.4.89
SP9141 E1 NO 1-ROT SERIAL SENSOR 4.4.90
SP9142 E2 SER.SENSOR ABNORMAL 4.4.91
SP9143 E3 CS HIGH SPEED CHANGE CMD ERROR 4.4.92
SP9144 E4 CURRENT DETECT CIRCUIT ERROR 4.4.93
SP9145 E5 LOW VOLTAGE DRIVER 4.4.94
SP9148 E8 AXIS NUMBER NOT SET 4.4.95
EXCESS EXTERNAL CURRENT DETECTION PHASE U
SP9149 E9 4.4.96
OFFSET
EXCESS EXTERNAL CURRENT DETECTION PHASE V
SP9150 F0 4.4.97
OFFSET
SP9151 F1 FILTER MODULE ERROR 4.4.98
SP9152 F2 EXTERNAL CURRENT SENSOR DISCONNECTED 4.4.99
SP9153 F3 SP NO FAILURE 4.4.100
SP9154 F4 PHASE OPEN 4.4.101
SP9155 F5 SP FAILURE (OPEN) 4.4.102
SP9156 F6 FAILURE OF CURRENT CTRL. 4.4.103
SP9157 F7 SP FAILURE (SHORT) 4.4.104
SP9158 F8 MODE MISMATCH (DCS) 4.4.105
SP9160 G0 THERMISTOR DISCONNECTION 4.4.106
SP9161 G1 POW. CABLE SHORT CIRCUIT 4.4.107
SP9162 G2 DELAY OF SP POS. DATA 4.4.108
SP9163 G3 ILLEGAL SP POS. DATA 4.4.109
SP9164 G4 MASTER AXIS SENSOR SIGNAL ERROR 4.4.110
SP9165 G5 CONTROL METHOD CHANGED 4.4.111
SPINDLE SYNC FUNCTION FOR GUIDE BUSH: SYNC
SP9166 G6 4.4.112
EXCESS ERROR
SPINDLE CTRL SEQUENCE ERROR
Note) For details on the error, see the status error number
SP9167 G7 4.4.113
in the diagnosis number No. 710 and Subsection 4.3.3,
"Status Error Indication" in Part I.
SP9168 G8 CONNECTION ERROR BETWEEN SP AND MOTOR 4.4.114
SP9169 G9 DRIVE OFF CIRCUIT FAILURE (STO) 4.4.115
EXCESS ERROR AT SPINDLE STOP (SMART RIGID
SP9170 H0 4.4.116
TAP)
UU FSSB MASTER PORT WIRE BREAK 4.4.117
LL FSSB SLAVE PORT WIRE BREAK 4.4.118
SP9204 15 PS SOFT THERMAL 4.1.11
SP9211 23 PS ILLEGAL PARAMETER 4.1.12
SP9212 24 PS HARDWARE ERROR 4.1.13
SP9213 25 PS EXT-COMP. ERROR 4.1.14
SP9214 26 PS PFB-R ERROR 4.1.15
SP9215 27 PS PFB-C ERROR 4.1.16
SP9216 28 PS SUB MODULE ERROR 4.1.17
- 78 -
TROUBLESHOOTING 4. TROUBLESHOOTING
B-65515EN/01 FOR THE αi-B AMPLIFIER AND ACTION
4 TROUBLESHOOTING AND ACTION

4.1 POWER SUPPLY
If an alarm is issued, the alarm LED (red) on the status display at the front of the Power Supply lights up
and the 2-digit 7-segment LED displays an alarm code. The meaning of each alarm and the corresponding
action for restoration are described below.
The meaning of each warning code is the same as that of the corresponding alarm code. Although
operation can be continued while a warning code is displayed, the warning becomes an alarm after a
certain time. If a warning code is displayed, promptly stop the machine and remove the cause.
In some cases, the Power Supply or other equipment must be replaced. Be sure to turn off the whole
machine and check safety before starting the replacement work. After the replacement, check that the
cabling is correct and the safety in the surrounding area and turn on the machine again.
The alarm LED (red)
lights up.
The alarm code is displayed. (01,02∼)
STATUS
4.1.1 LEDs Do Not Light up.

(1) Meaning
24 VDC voltage (CXA2D) for the control power supply is not supplied.
Or, 24 VDC voltage is short-circuited.
(2) Cause and troubleshooting
(a) If the 7-segment LED lights up when you remove the cable from connector CXA2A and turn
on the control power supply (24 VDC), the 24 VDC power supply of a servo or spindle
amplifier may be short-circuited.
→ Detect the amplifier which causes the power to be short-circuited by sequentially
connecting the cable from the Power Supply and replace it.
(b) If the 7-segment LED does not light up when you remove the cable from the connector
CXA2A and turn on the control power supply (24 VDC), the Power Supply may be damaged.
→ gReplace the Power Supply.
4.1.2 Alarm Code 01 (SV0437, SP9030)

(1) Meaning
The main circuit power module has detected an abnormal condition.
(a) Unbalanced input power supply voltage → Check the specifications of the input power
supply.
(b) Different AC reactor specifications → Check the specifications of the Power Supply
and AC reactor.
(c) Fault in the power module → Replace the Power Supply.
4.1.3 Alarm Code 02 (SV0443, SP9059)

(1) Meaning
An abnormal condition has been detected in the internal cooling fan.
(a) Failure in the internal cooling fan
- 79 -
4. TROUBLESHOOTING TROUBLESHOOTING
AND ACTION FOR THE αi-B AMPLIFIER B-65515EN/01
Check the rotation of the internal cooling fan.

→ If the internal cooling fan has stopped rotating, replace it.
(b) The internal cooling fan is not correctly attached.
Push the internal cooling fan into the top of the Power Supply as far as it will go.
If it does not go in easily, pull it out and then push it in again.
(c) The control printed circuit board is not correctly attached.
Push in the control printed circuit board in the front section of the Power Supply as far as it
will go. If it does not go in easily, pull it out and then push it in again.
(d) The Power Supply is defective.
Replace the Power Supply.
4.1.4 Alarm Code 03 (SV0431, SP9058)

(1) Meaning
The temperature of the main circuit heat sink has risen abnormally.
(a) Failure in the heat sink cooling fan
Check the rotation state of the heat sink cooling fan.
→ Replace the heat sink cooling fan.
(b) Degradation of the cooling capacity due to dust in the heat sink
→ Clean the heat sink and cooling system using factory air or a vacuum cleaner.
(c) Overloaded operation
→ Review the operating conditions.
(d) The control printed circuit board is not correctly attached.
Push in the control printed circuit board in the front section of the Power Supply as far as it
4.1.5 Alarm Code 04 (SV0433, SP9051)

(1) Meaning
In the main circuit, the DC voltage (DC link) has dropped.
(a) A small power dip has occurred.
→ Check the power supply.
(b) Drop in input power
→ Check the power supply specification.
(c) The main circuit was disconnected with emergency stop canceled
→ Check the sequence, cable or magnetic contactor.
- 80-
4.1.6 Alarm Code 05 (SV0442, SP9033)

(1) Meaning
The PS pre-charge failure alarm is issued if the DC link capacitor is not normally pre-charged.
(a) No voltage is supplied to the power supply monitor (connector CX48) and main circuit of the
Power Supply.
→ Check the power supply monitor (connector CX48) and its cabling, magnetic contactor, or
breaker.
A phase of the power supply monitor (connector CX48) is disconnected.
→ Check the power supply monitor (connector CX48) and its cabling.
(b) A voltage outside of the specified range is input into the input power supply (three-phase AC).
→ An open-phase, unbalanced status, or low voltage is suspected. Check the power supply
voltage.
A phase of the power supply monitor (connector CX48) is disconnected.
(c) A voltage beyond the specification is input into the input power supply (three-phase AC).
→ Check the power supply voltage.
(d) The magnetic contactor is OFF.
→ See "4.1.4 If the Magnetic Contactor Is Not Turned ON" in Part I.
(e) Pre-charge was not completed within the specified time because the delay time from
emergency stop cancellation to power-on of magnetic contactor was too long.
→ The ON sequence of the magnetic contactor is inappropriate. Check the PMC ladder.
(f) Pre-charge was not completed within the specified time because many spindle and servo
amplifiers were connected.
→ Review the number of connected amplifiers.
(g) The voltage value of the power supply monitor (connector CX48) in the Power Supply does
not match the input of the main circuit (L1, L2, L3).
(h) The phase sequence of the power supply monitor (connector CX48) in the Power Supply does
not match the input of the main circuit (L1, L2, L3).
(i) The DC link is short-circuited.
→ Remove the cause of the short circuit of the DC link.
(3) Cause identification using the SERVO GUIDE
The SERVO GUIDE allows you to identify the cause of this alarm by observing the internal data of
the Power Supply immediately after emergency stop is canceled.
For details on how to observe the internal data of the Power Supply using the SERVO GUIDE, see
Appendix C, "MEASURING INTERNAL DATA FOR THE POWER SUPPLY USING THE
SERVO GUIDE."
4.1.7 Alarm Code 06 (SV0432, SP9111)

(1) Meaning
The control power supply voltage decrease.
The 24 V power input to the connector (CXA2D) is abnormal. (Internal fuse blown)
(a) Abnormal condition of the power supply
→ The 24 V power input to the connector (CXA2D) is abnormal. Check the output voltage and
output capacity of the power supply.
(b) Failure in the Power Supply
→ Replace the Power Supply.
- 81 -
4.1.8 Alarm Code 07 (SV0439, SP9011)

(1) Meaning
In the main circuit, the DC voltage at the DC link is abnormally high.
(a) Excessive regenerative power
The capacity of the Power Supply is insufficient.
→ Check the specifications of the Power Supply and review the operation of the motor.
(b) The impedance of the power supply is high.
→ Check the impedance of the power supply. (Normal if the voltage variation at maximum
output time is within 7%)
(c) The main circuit was disconnected with emergency stop canceled
→ Check the sequence or magnetic contactor.
4.1.9 Alarm Code 10 (SV0606, SP9113)

(1) Meaning
The heat sink cooling fan has stopped.
(a) Failure in the heat sink cooling fan
Check the rotation state of the heat sink cooling fan.
→ Replace the heat sink cooling fan.
(b) The control printed circuit board is not correctly attached.
→ Push in the control printed circuit board in the front section of the Power Supply as far as it
(c) The Power Supply is defective.
4.1.10 Alarm Code 14 (SV0607, SP9004)

(1) Meaning
The input power supply is abnormal (abnormal power source frequency, open-phase, or unbalanced
power supply)
(a) The input power supply is abnormal
→ Check the power supply voltage and connection.
4.1.11 Alarm Code 15 (SV0024, SP9204)

(1) Meaning
The estimated temperature value of the power element (IGBT) in the main circuit has become
abnormal.
Or, the estimated winding temperature value of the AC reactor has become abnormal.
(a) Overloaded operation
→ Review the operation of the motor.
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4.1.12 Alarm Code 23 (SV0031, SP9211)

(1) Meaning
The setting parameters for the Power Supply are abnormal.
(a) Parameters may not have been automatically updated.
→ Turn off the CNC and then turn it on.
(b) The setting parameters for the Power Supply are abnormal.
→ Set the parameters according to Chapter 15 in the FANUC SERVO AMPLIFIER αi-B
4.1.13 Alarm Code 24 (SV0034, SP9212)

(1) Meaning
The setting parameters for the Power Supply or the Power Supply are abnormal. Or, a submodule
that does not support the Power Supply (such as PFB-R or PFB-C) is connected.
(a) The setting parameters for the Power Supply are abnormal.
(b) The selected Power Supply and submodule cannot be used together.
→ Connect the Power Supply and submodule with the correct ordering numbers according to
Appendix I in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN).
(c) Failure in the Power Supply
4.1.14 Alarm Code 25 (SV0040, SP9213)

(1) Meaning
The setting parameters or cable of the Power Supply, the Power Supply, or external input equipment
such as the transformer or input filter are abnormal.
(a) The setting parameters for the Power Supply are abnormal.
(b) Abnormal condition of external input equipment (transformer or input filter)
→ Check external input equipment. (such as overheating or connection)
(c) Disconnection of communication path
→ Check the connector and cable (CX61, CX62).
(d) Fault in the Power Supply
4.1.15 Alarm Code 26 (SV0041, SP9214)

(1) Meaning
An alarm has occurred in the PFB-R.
See the Appendix I in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
- 83 -
4.1.16 Alarm Code 27 (SV0042, SP9215)

(1) Meaning
An alarm has occurred in the PFB-C.
See the Appendix in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN).
4.1.17 Alarm Code 28 (SV0043, SP9216)

(1) Meaning
Connection error in the power failure backup module
(a) Check if more than eight PFB-Rs are connected.
(b) Check if more than two PFB-Cs are connected.
(c) Check if more than 15 slaves for communication between the amplifiers are connected.
(d) Check the connection order of PFB-Rs and PFB-Cs.
(e) Check whether PFB-Rs or PFB-Cs in the power supply voltage series that are different from
the αiPS-B are connected.
(f) PFB-R or PFB-C communication error between the amplifiers Check the connector and cable
(CXA2A, CXA2B).
When multiple PFB-Rs are connected, check the connector and cable (CXA2A, CX55).
4.1.18 Alarm Code A2 (SV0604, SP9110)

(1) Meaning
An error occurred in communication between the Power Supply, spindle amplifiers, and servo
amplifiers.
(a) Disconnection of communication path
→ Check the connector and cable (CXA2A).
(b) Fault in the Power Supply
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4.2 SERVO AMPLIFIER

If an alarm is issued, the CNC screen displays an alarm number (SVxxxx), the alarm LED (red) on the
status display on the front of the servo amplifier lights up and the 7-segment LED displays an alarm code.
The meaning of each alarm and the corresponding action for restoration are described below.
In some cases, the servo amplifier or other equipment must be replaced. Be sure to turn off the whole
machine and check safety before starting the replacement. After the replacement, check that the cabling
is correct and the safety in the surrounding area and turn on the machine again.
The alarm LED (red)
lights up.
The alarm code is displayed. (1, 2∼)
STATUS
4.2.1 Blinking Alarm Code 1, 1 (SV0444)

(1) Meaning
The internal cooling fan in the servo amplifier has stopped (alarm code 1).
The speed of the internal cooling fan in the servo amplifier has decelerated (blinking alarm code 1).
(a) Check whether there is any foreign material in the fan.
(b) Be sure to push the faceplate (control printed circuit board) as far as it will go.
(c) Check that the fan connector is attached correctly.
(d) Replace the fan motor.
(e) Replace the servo amplifier.
4.2.2 Alarm Code 2 (SV0434)

(1) Meaning
The voltage has dropped in the control power supply of the servo amplifier.
(a) Check the voltage of the control power supply (24 VDC).
(b) Check the communication cable between the amplifiers.
(c) Replace the servo amplifier.

(1) Meaning
The CPU bus inside the servo amplifier is abnormal.
(a) Replace the servo amplifier.
- 85 -

(1) Meaning
Settings for the safe torque-off function are incorrect or the circuit is abnormal.
(a) Check the parameter settings.
(b) Check if the STO-A and STO-B cables are disconnected.
(c) Check if the input time is off by more than 10 s between the STO-A and the STO-B.
(d) Replace the servo amplifier.
(e) Replace the safety PLC or other component.
(3) Details of LED indicators
(a) If the first axis of the servo amplifier is abnormal, 4 is displayed and the top horizontal bar
blinks.
(b) If the second axis of the servo amplifier is abnormal, 4 is displayed and the bottom horizontal
bar blinks.
(c) If the third axis of the servo amplifier is abnormal, 4 is displayed and the bottom left vertical
bar blinks.

(1) Meaning
The voltage has dropped in the DC link of the servo amplifier.
(a) Check that the connection cable (bar) for DC link is tightened with the screw.
(b) If a DC link low voltage alarm condition occurs in more than one module, see Subsection 4.1.4,
"Alarm code 4" for explanations about how to troubleshoot the Power Supply.
(c) If a DC link low voltage alarm condition occurs in only one servo amplifier, be sure to push the
control printed circuit board of that servo amplifier in as far as it will go.
(d) Replace the servo amplifier corresponding to the alarm.

(1) Meaning
The servo amplifier has overheated.
(a) Check that the motor is being used at or below its continuous rating.
(b) Check that the cooling capacity of the power magnetics cabinet is sufficient (inspect the fans
and filters).
(c) Check that the ambient temperature is not too high.
(d) Be sure to push the control printed circuit board in as far as it will go.

(1) Meaning
The DB relay inside the servo amplifier is abnormal.
(a) Check if the power lead is short-circuited.
(b) Replace the servo amplifier or dynamic brake module.
(c) When using a dynamic brake module, replace the connection cable between it and the servo
amplifier.
- 86-

(1) Meaning
The DC link current in the servo amplifier is abnormal.
(a) Remove the motor power leads from the servo amplifier and cancel the emergency stop.
<1> If no abnormal DC link current alarm condition has occurred
→ Go to (b).
<2> If an abnormal DC link current alarm condition has occurred in the amplifier.
→ Replace the servo amplifier.
(b) Remove the motor power leads from the servo amplifier and check the isolation between the U,
V, or W motor power lead and the PE.
<1> If the insulation is deteriorated
→ Go to (c).
<2> If the insulation is normal
(c) Disconnect the motor from its power leads, and check whether the insulation of the motor or
power leads is deteriorated.
<1> If the insulation of the motor is deteriorated
→ Replace the motor.
<2> If the insulation of any power lead is deteriorated
→ Replace the power lead.
4.2.9 Alarm Code 11 (SV0017)

(1) Meaning
There is a communication error in the servo amplifier.
(a) Check that the control printed circuit board is properly inserted.
(b) Replace the servo amplifier.
4.2.10 Alarm Code 8., 9., A. (SV0449)

(1) Meaning
An alarm has been output from the IPM of the servo amplifier.
(a) Be sure to push the control printed circuit board as far as it will go.
(b) Remove the motor power leads from the servo amplifier and cancel the emergency stop.
<1> If no IPM alarm condition has occurred
→ Go to (c).
<2> If an IPM alarm condition has occurred
(c) Remove the motor power leads from the servo amplifier and check the isolation between the U,
→ Go to (d).
(d) Disconnect the motor from its power leads, and check whether the insulation of the motor or
- 87 -
4.2.11 Alarm Code 8., 9., A. (SV0603)

(1) Meaning
An overheat alarm has been output from the IPM of the servo amplifier.
(a) Be sure to push the control printed circuit board as far as it will go.
(b) Check that the heat sink cooling fan is running.
(c) Check that the motor is being used at or below its continuous rating.
(d) Check that the cooling capacity of the power magnetics cabinet is sufficient (inspect the fans
and filters).
(e) Check that the ambient temperature is not too high.
(f) Replace the servo amplifier.
4.2.12 Blinking Alarm Code 2 (SV0015)

(1) Meaning
The power supply voltage in the driver for driving power elements inside the servo amplifier has
dropped.
(a) Check the 24 V input voltage.

(1) Meaning
The SSM is abnormal.
(a) Check the 24 V input voltage.
(b) Check the connection between the servo amplifier and SSM.
(c) Replace the SSM.
(d) Replace the servo amplifier.

(1) Meaning
An element is short-circuited in the servo amplifier.

(1) Meaning
Output is open due to a failure in the servo amplifier.

(1) Meaning
The ROM in the amplifier is abnormal.
- 88-
4.2.17 Alarm Code b, c, d (SV0438)

(1) Meaning
An abnormal motor current has been detected.
(a) Checking the servo parameters
Check whether the following parameters have the default values described in FANUC AC
SERVO MOTOR αi-B/αi series PARAMETER MANUAL (B-65270EN).
Series 30i-B, 31i-B, 32i-B, 35i-B, 0i-D, 0i-F
No.2004 No.2040 No.2041
Power Mortion i -A
Alternatively, if an abnormal motor current alarm condition occurs only on rapid
acceleration/deceleration, it is likely that the motor is being used under too harsh a condition.
Increase the acceleration/deceleration time constant, and see what will occur.
(b) Be sure to push the control printed circuit board as far as it will go.
(c) Remove the motor power leads from the servo amplifier and cancel the emergency stop.
<1> If no abnormal motor current occurs
→ Go to (d).
<2> If an abnormal motor current occurs
(d) Remove the motor power leads from the servo amplifier and check the isolation between the U,
→ Go to (e).
(e) Disconnect the motor from its power leads, and check whether the insulation of the motor or
4.2.18 Blinking Alarm Code F, F (SV0601)

(1) Meaning
The heat sink cooling fan in the servo amplifier has stopped (alarm code F).
The speed of the heat sink cooling fan in the servo amplifier has decelerated (blinking alarm code
F).
(a) Check whether there is any foreign material in the heat sink cooling fan.
(b) Be sure to push the control printed circuit board as far as it will go.
(c) Check that the heat sink cooling fan connector is attached correctly.
(d) Replace the heat sink cooling fan.
4.2.19 Alarm Code J (SV0014)

(1) Meaning
A CPU watchdog alarm has occurred in the servo amplifier.
- 89 -
4.2.20 Alarm Code P (SV0604)

(1) Meaning
There is a communication error between the amplifiers.
(a) Check the communication cable between the amplifiers.
4.2.21 Alarm Code U

(1) Meaning
SV FSSB communication error (COP10B) (Note)
(a) Replace the optical cable (COP10B) of the servo amplifier that is the closest to the CNC of those
displaying U. (In Fig. 4.2.21, the cable between UNIT2 and UNIT3.)
(b) Replace the servo amplifier that is the closest to the CNC of those displaying U. (In Fig. 4.2.21,
UNIT3.)
(c) Replace the servo amplifier on the COP10B side that is the closest to the CNC of those displaying U.
(In Fig. 4.2.21, UNIT2.)
(d) Replace the CNC servo card.
UNIT1 UNIT2 UNIT3 UNIT4
L L U U
COP10B COP10B COP10B COP10B

Master side
(CNC side) Slave side
COP10A COP10A COP10A COP10A
Fig. 4.2.21
NOTE
When the CNC power is turned on, "U" blinks momentarily, and then "-" steadily
lights. This is not a failure, though.
- 90-
4.2.22 Alarm Code L

(1) Meaning
SV FSSB communication error (COP10A)
(a) Replace the optical cable (COP10A) of the servo amplifier that is the furthest from the CNC of
those displaying L. (In Fig. 4.2.22, the cable between UNIT2 and UNIT3.)
(b) Replace the servo amplifier that is the furthest from the CNC of those displaying L. (In Fig.
4.2.22, UNIT2.)
(c) Replace the servo amplifier on the COP10A side that is the furthest from the CNC of those
displaying L. (In Fig. 4.2.22, UNIT3.)
L L U U

Master side
(CNC side) Slave side
Fig. 4.2.22
4.2.23 Alarm Code b., c., d. (SV0016)

(1) Meaning
The current detection circuit in the servo amplifier is abnormal.
(a) Check the voltage of the control power supply (24 VDC).
4.2.24 Blinking Alarm Code A (SV0036)

(1) Meaning
A power lead is disconnected or the motor is defective.
(a) Check that the power leads are connected.
(b) Check whether a power lead is disconnected. If there is a disconnected power lead, replace it.
(c) Check whether a motor winding is disconnected. If there is a disconnected motor winding,
replace the motor.
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4.3 SERVO SOFTWARE

The following table lists alarms related to the servo software. Take appropriate action according to the
alarm number.
No. Message Description

SV0011 Abnormal SV motor current The digital servo control software has detected an abnormal
(software) command value. An abnormality such as unconnected power cable,
SV MOTOR OVER disconnection (open-phase), or short circuit is suspected.
CURRENT(SOFT)
SV0417 Invalid servo parameter The setting value of the digital servo parameter is not correct.
ILL DGTL SERVO When diagnosis data (bit 4 of No. 0203) is 1, the servo software
PARAMETER has detected an invalid parameter.
→ See Note 1.
SV0436 Software thermal error (OVC) The digital servo control software has detected a software thermal
SOFTTHERMAL(OVC) error (OVC).
→ See Note 2.
SV0445 Software disconnection alarm The digital servo control software has detected disconnection of the
SOFT DISCONNECT ALARM pulsecoder.
→ See Note 3.
SV0447 Hardware disconnect alarm The hardware has detected disconnection of the separate detector.
(separate) This alarm is issued when a separate phase A/B scale is used.
HARD DISCONNECT(EXT) Check if the phase A/B detector is connected correctly.
SV0453 αPulsecoder soft disconnection αPulsecoder soft disconnection alarm. Turn off the power to the
SPC SOFT DISCONNECT CNC, detach the pulsecoder cable, and then attach it again. If this
ALARM alarm is still issued, replace the pulsecoder.
→ See Note 4.
DS0306 APC alarm: Battery voltage 0 The battery voltage of the absolute position detector has dropped to
APC ALARM: BATTERY a level at which data cannot be retained. Or, power is being
VOLTAGE 0 supplied to the pulsecoder for the first time.
It may be a malfunction of the battery or cable. Replace the battery
with the machine turned on.
→ See Note 5.
DS0307 APC alarm: Battery voltage The battery voltage of the absolute position detector has dropped to
drop 1 the level where it needs to be replaced. Replace the battery with the
APC ALARM: BATTERY LOW machine turned on.
1 → See Note 5.
DS0308 APC alarm: Battery voltage The battery voltage of the absolute position detector has dropped to
drop 2 the level where it needs to be replaced in the past (including the
APC ALARM: BATTERY LOW2 period while the voltage was off). Replace the battery with the
machine turned on.
→ See Note 5.
Note 1: Invalid servo parameter setting alarm

The invalid servo parameter setting alarm is issued when a setting outside of the specifiable range is
specified.
When an invalid parameter is detected on the servo side, diagnosis data (bit 4 of No. 0203) is 1.
(Alarm identification method)
#7 #6 #5 #4 #3 #2 #1 #0
0203 DTE CRC STB PRM
For details and action required when the invalid servo parameter setting alarm is issued on the servo side,
refer to the FANUC AC SERVO MOTOR αi series Parameter Manual (B-65270EN).
(Reference information)
No. 352 on the diagnosis screen displays a number so that details of the invalid parameter detected on the
servo side can be checked.
For details, see the FANUC AC SERVO MOTOR αi-B/αi series PARAMETER MANUAL
(B-65270EN).
- 92-
Note 2: OVC alarm-related

If the OVC alarm has occurred, check that the following parameters are set to their default values. If
these parameters are correct, increase the time constant, increase the stop time in the program, or take
other action to relax the operating conditions.
Parameter No. Details

2062 Overload protection coefficient (POVC1)
2063 Overload protection coefficient (POVC2)
2065 Overload protection coefficient (POVCLMT)
2161 OVC magnification at stop (OVCSTP)
2162 Second overload protection coefficient (POVC21)
2163 Second overload protection coefficient (POVC22)
2164 Second overload protection coefficient (POVCLMT2)
2574 Second overload protection coefficient (VELOVC)
The diagnosis screen displays OVC data. (The OVC alarm is issued if OVC data is 100%.)
Diagnosis No.
OVC data (%) No.750
Note 3: Software disconnection alarm

This alarm is issued when the position feedback pulse variation that can be obtained from the separate
pulsecoder is small relative to the velocity feedback pulse variation that can be obtained from the
built-in detector. This means that this alarm is not issued when a semi-closed is used. Check whether the
separate detector outputs position feedback pulses correctly if this alarm is issued. If position feedback
pulses are output correctly, it is thought that the motor alone is rotating in the reverse direction at the
start of machine operation because of a large backlash between the motor position and scale position. In
this case, you can avoid the alarm during normal operation by increasing the alarm level to the amount
equivalent to the backlash.
To check the position feedback pulse
<1> Specify the data type on the channel setting screen in the SERVO GUIDE.
CH1: ABS (cumulative position feedback value for the detector built-in the motor)
CH2: POSF (cumulative position feedback value on the separate detector side)
<2> Set Synchro with calculation in the calculation graph display dialog box, set CH1 to input 1 and
CH2 to input 2.
<3> Obtain data and display the semi-full error (input 2 - input 1) in the graph.
<4> Check the graph.
 If the semi-full error increases at the time of reversion, adjust the servo to decrease it or set a
value a bit larger than the semi-full error to No. 2064 to avoid the alarm.
 If the semi-full error is too large at a time other than reversion, check whether the parameters
on the separate detector side are correctly set.
Related parameter
#7 #6 #5 #4 #3 #2 #1 #0
2003 TGAL
TGAL(#1) 1: Uses the parameter for the soft disconnection alarm detection level.
Detected at 1/32 rev when bit 1 of No. 2003 is 0.
Detected at No.2064/32 rev when bit 1 of No. 2003 is 1.
2064 Soft disconnection alarm level

Standard setting value 4: Alarm issued for a 1/8 rotation of the motor.
Increase this value.
- 93 -
Note 4: αPulsecoder soft disconnection alarm

This alarm is issued when synchronization between the absolute position data sent from the built-in
Pulsecoder and phase data is lost. Turn off the power to the CNC, detach the pulsecoder cable, and attach
it again about 10 minutes later. If this alarm is still issued, replace the pulsecoder.
When using the absolute type linear encoder in the linear motor or when using the synchronization
built-in servo motor, ignore this alarm because the detector does not have phase data. Set the following
bits.
#7 #6 #5 #4 #3 #2 #1 #0
2013 APTG
APTG(#7) 1: Ignores α pulsecoder soft disconnection.
Note 5: Battery-related
Check the connection and voltage of battery. If the voltage has dropped, replace the battery. An alarm
may be issued when you turn on the CNC for the first time after enabling absolute position detection. In
this case, turn OFF the CNC and then turn it ON again.
- 94-
4.4 SPINDLE AMPLIFIER

If an alarm is issued, the CNC screen displays an alarm number (SPxxxx), the alarm LED (red) on the
status display on the front of the spindle amplifier lights up and the 2-digit 7-segment LED displays an
alarm code. The meaning of each alarm and the corresponding action for restoration are described below.
In some cases, the spindle amplifier or other equipment must be replaced. Be sure to turn off the whole
machine and check safety before starting the replacement. After the replacement, check that the cabling
is correct and the safety in the surrounding area and turn on the machine again.
The alarm LED (red)
lights up.
The alarm code is displayed. (01,02∼)
STATUS
4.4.1 Alarm Code 01 (SP9001)

It has been detected that the internal temperature of the motor is higher than the specified value.
(1) If this alarm is issued during cutting (the motor temperature is high)
(a) The cooling status of the motor is abnormal.
<1> If the fan motor for cooling the spindle motor has stopped, check that the power supply
cable for the fan motor is connected correctly and that the cable is free of flaws such as
scratches. If this does not resolve the situation, replace the fan motor.
<2> If the spindle motor is liquid-cooled, check that the cooling system is free of faults.
<3> If the ambient temperature of the spindle motor is high (higher than the specified range),
make improvements so that the ambient temperature falls within the specified range.
(b) Check the processing conditions.
(2) If this alarm is issued under a light load (the motor temperature is high)
(a) The spindle motor frequently accelerates and decelerates.
Make improvements so that the average output of the spindle motor including output during
acceleration or deceleration is within the continuous rating output.
(b) Motor-specific parameters are incorrect.
Check the motor-specific parameters while referring to the FANUC AC SPINDLE MOTOR
αi/βi series PARAMETER MANUAL (B-65280EN).
(3) If this alarm is issued immediately after power-on or even if the motor temperature is low
(a) Motor-specific parameters are incorrect.
Parameter No. α motor αi motor
4134 0 Motor-specific parameter
(b) The feedback cable of the spindle motor is abnormal.
Replace the feedback cable.
(c) The temperature sensor inside the spindle motor is defective.
Replace the spindle motor.
(d) Cable connection of the temperature sensor is incorrect.
The cable connection is different when a thermostat is used for the temperature sensor in the
spindle motor in the αi-B series spindle amplifier. (Connect to pin Nos. 3 and 4 of connector
JYA2.) For details, see the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
(e) The spindle amplifier may be defective.
Replace the spindle amplifier.
- 95 -
4.4.2 Alarm Code 02 (SP9002)

It has been detected that the detected motor speed value was very different from the specified speed.
(1) If this alarm is issued during motor acceleration

(a) The parameter setting of an acceleration/deceleration time is not acceptable.
Set the acceleration/deceleration time of the actual machine with some margin to the following
parameter.
Parameter No. Description
4082 Setting of acceleration/deceleration time
(b) Setting parameters for the speed detector are incorrect.
Set correct values while referring to the FANUC AC SPINDLE MOTOR αi/βi series
(2) If this alarm is issued at a heavy cutting load

(a) The cutting load is more than the maximum output of the motor.
Check the load meter display and review the use conditions.
(b) An incorrect output limit parameter is set.
Check that the following parameters match the specifications of the machine and motor.
4028 Output restriction pattern setting
4029 Output restriction value
(c) Motor-specific parameters are incorrect.
(3) If this alarm is issued even during unloaded rotation

(a) A motor winding is disconnected.
Check the conductivity of motor windings.
(b) A power lead is disconnected.
Check the conductivity of power leads.
(c) If the alarm is issued after checking (a) and (b) above, replace the spindle amplifier.
4.4.3 Alarm Code 03 (SP9003)

It has been detected that the voltage in the DC link is low. This alarm is checked when emergency stop is
canceled.
(1) If this alarm is displayed while the spindle is operating (rotating)

A fuse in the DC link in the spindle amplifier is likely to have blown. Replace the spindle amplifier.
The following causes are suspected for this alarm. Therefore, perform the following steps before
turning on the power again after replacing the spindle amplifier.
(a) Check that the power lead is not grounded.
(b) Check that motor windings are not grounded.
(2) When you turn on the magnetic contactor in the input section of the Power Supply and then turn it
off with this alarm when the emergency stop is canceled (The magnetic contactor may not to be
turned off in the configuration where two or more axes of the spindle amplifiers are connected.)
(a) A cable is not connected in the DC link.
Check and correct the cabling in the DC link.
(b) The control printed circuit board is not correctly attached.
Push in the control printed circuit board in the front section of the spindle amplifier as far as it
will go. If it does not go in easily, pull it out and push it in again. (This alarm may be displayed
due to poor contact of the connector that connects the control printed circuit board and the
power printed circuit board.)
(c) If the alarm is issued after checking (a) and (b) above, replace the spindle amplifier.
- 96-
4.4.4 Alarm Code 06 (SP9006)

An error in the temperature sensor in the spindle motor or disconnection of the temperature sensor cable
has been detected.
(1) Motor-specific parameters are incorrect.

Check the motor-specific parameters while referring to the FANUC AC SPINDLE MOTOR αi/βi
series PARAMETER MANUAL (B-65280EN).
(2) The feedback cable is defective.
The temperature sensor inside the spindle motor is abnormal.
Replace the internal temperature sensor or spindle motor.
(4) The ambient temperature of the spindle motor is outside of the specified range (low).
Set the ambient temperature of the spindle motor within the specified range during use.
(5) The temperature sensor inside the spindle motor and winding are short-circuited.
Cutting fluid or some other foreign matter may have entered into the spindle motor, short-circuiting
the internal temperature sensor and winding. Check if cutting fluid or other foreign matter has
gotten into the spindle motor.
(6) The spindle amplifier may be defective.
4.4.5 Alarm Code 07 (SP9007)

It has been detected that the spindle motor had rotated exceeding the highest speed by more than 15%
(standard parameter setting).
(1) If this alarm is issued during spindle synchronization

If you deactivate a motor on either side (SFR or SRV) and reactivate it during spindle
synchronization, the spindle motor may accelerate to eliminate the position error accumulated
during this period and consequently reach the highest speed, causing the alarm.
Correct the ladder to avoid this sequence.
(2) The spindle amplifier may be defective.
(3) The detector may be defective.
Replace the detector.
- 97 -
4.4.6 Alarm Code 09 (SP9009)

It has been detected that the temperature of the heat sink or power element (IPM) in the αiSP-B had
abnormally risen.
(1) If this alarm is issued during cutting (the heat sink temperature is high)
(a) If this alarm is issued when the load meter indicates a value that is less than or equal to the
continuous rating of the amplifier, check the cooling status of the heat sink.
<1> If the filter of the air inlet port in the power magnetics cabinet is dirty or there is an
obstacle that interrupts the air flow to the heat sink, the heat sink is not sufficiently cooled.
Make improvements to ensure sufficient air flow to the heat sink.
<2> If the ambient temperature of the spindle amplifier is outside of the specified range (high),
make improvements so that the temperature falls within the specified range.
(b) If this alarm is issued when the load meter indicates a value that is greater than or equal to the
continuous rating of the amplifier, review the cutting conditions.
(c) If the heat sink in the spindle amplifier is very dirty, clean it with air or some other tool. In
addition, consider the structure of the power magnetics cabinet that prevents cutting fluid or
other foreign matter from getting directly on the heat sink.
(2) If this alarm is issued under a light load (the heat sink temperature is high)
(a) The acceleration/deceleration frequency is high.
Make improvements so that the average output of the spindle motor including output during
acceleration or deceleration is within the continuous rating output.
(b) Motor-specific parameters are incorrect.
(3) If this alarm is issued immediately after power-on
(a) The control printed circuit board is not correctly attached.
(b) If the alarm is issued after checking (a) above, replace the spindle amplifier.
4.4.7 Alarm Code 10 (SP9010)

It has been detected that the voltage of the control power supply (24 VDC) input to the connector
CXA2B has dropped.
(1) Check the voltage of the control power supply (24 VDC).
(2) Check if there is a problem with the cable for the communication interface between the amplifiers.
(3) If the alarm is issued after checking (1) and (2) above, replace the spindle amplifier.
- 98-
4.4.8 Alarm Code 12 (SP9012)

It has been detected that excessive current has flowed through the main circuit in the spindle amplifier.
(1) If this alarm is issued immediately after power-on
(b) If the alarm is issued after checking (a) above, replace the spindle amplifier.
(2) If this alarm is issued immediately after the spindle rotation command is input
(a) A power lead of the spindle motor is defective.
Check for a short circuit between power leads or grounding of a power lead. If there is a fault,
replace the power lead.
(b) The spindle motor has poor isolation.
Check for grounding of a motor winding. If there is a fault, replace the spindle motor.
The αiSP-B is equipped with the isolation deterioration detection function for the spindle
motor. For details, see the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
(c) Motor-specific parameters are incorrect.
(d) If the alarm is issued after checking (a) to (c) above, replace the spindle amplifier.
(3) If this alarm is issued during spindle rotation
(a) Motor-specific parameters are incorrect.
(b) The spindle sensor signal is abnormal.
Check the signal waveform of the spindle sensor while referring to “4.3.6 Checking the
Feedback Signal Waveform” in Part I. If there is an error, adjust the sensor assembly or replace
the spindle sensor.
(c) A power lead or motor winding may be disconnected.
Check the conductivity of power leads and motor windings. If there is an abnormality, replace
the motor.
(d) The belt between the spindle and the motor may have slipped.
This alarm may be issued due to this cause in the spindle motor βIic series. Clean the pulleys
and adjust the belt tension.
(e) If the alarm is issued after checking (a) to (d) above, replace the spindle amplifier.
If the installation conditions of the spindle amplifier do not satisfy the specifications or if the
heat sink is not sufficiently cooled due to contamination, a power element in the spindle
amplifier may fail. In this case, replace the spindle amplifier and review the installation
conditions. In addition, consider the structure of the power magnetics cabinet that prevents
cutting fluid or other foreign matter from directly getting on the heat sink. For details on the
installation conditions, see the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
4.4.9 Alarm Code 13 (SP12XX)

It has been detected that the internal RAM of the CPU in the spindle amplifier is abnormal.
- 99 -
4.4.10 Alarm Code 14 (SP9014)

It has been detected that the ID data for the spindle amplifier does not match the spindle control software
series. Replace the spindle amplifier.
4.4.11 Alarm Code 15 (SP9015)

It has been detected that the sequence is not correctly executed during switching operation under output
switching control or spindle switching control.
For output switching control, this alarm is issued if the magnetic contactor status signal (RCH, RCHHG)
does not change within one second after the power lead switching signal (RCHP) changes.
For spindle switching control, this alarm is issued if the magnetic contactor status signal (MCFN,
MFNHG) does not change within one second after the spindle switching request signal (SPSL) changes.
(1) The magnetic contactor for power lead switching is defective.

If the contact of the magnetic contactor in the power lead switching unit or the magnetic contactor
that the customer prepared does not operate, check the power supply of the magnetic contactor. If
this does not resolve the situation, replace the power lead switching unit or the magnetic contactor
that the customer prepared.
(2) The I/O unit or wiring for checking the contact of the magnetic contactor is defective.
Check the cabling. If this does not resolve the situation, replace the I/O unit.
(3) The sequence (ladder) is incorrect.
Correct the processing to complete switching within one second.
4.4.12 Alarm Code 16 (SP9016)

An error was detected when the internal RAM of the CPU in the spindle amplifier was tested. This alarm
is checked only when the Dual Check Safety function is used.
4.4.13 Alarm Code 17 (SP9017)

It has been detected that the ID data for the spindle amplifier is abnormal.
(1) The control printed circuit board is not correctly attached.

Push in the control printed circuit board in the front section of the spindle amplifier as far as it will
go. If it does not go in easily, pull it out and push it in again. (This alarm may be displayed due to
poor contact of the connector that connects the control printed circuit board and the power printed
circuit board.)
(2) If the alarm is issued after checking (1) above, replace the spindle amplifier.

A sum check error has been detected in communication between the CPU and the ROM in the spindle
amplifier.
- 100-
4.4.15 Alarm Code 19, 20 (SP9019, SP9020)

It has been detected that the offset for the current detection circuit is excessive. Alarm code 19
corresponds to the Phase U side while alarm code 20 corresponds to the Phase V side. This alarm is
checked immediately after power-on

go. If it does not go in easily, pull it out and push it in again. (This alarm may be displayed due to
poor contact of the connector that connects the control printed circuit board and the power printed
circuit board.)
(2) If the alarm is issued after checking (1) above, replace the spindle amplifier.
4.4.16 Alarm Code 21 (SP9021)

It has been detected that the polarity (rotation direction) of the position sensor is not correctly set.
(1) The setting of a parameter is incorrect.

Check the parameter to set the polarity of the position sensor (bit 4 of No. 4001). For details, see the
FANUC AC SPINDLE MOTOR αi/βi series PARAMETER MANUAL (B-65280EN).
(2) The feedback cable of the position sensor is not correctly wired.
If the phase A/B signals are connected in reverse, correct the cabling.
(3) If the spindle is connected with the V belt, check if the belt slips.
(4) Check whether the signal from the position sensor is normal.
(5) If the alarm is issued after checking (1) to (4) above, replace the spindle amplifier.
4.4.17 Alarm Code 22 (SP9022)

A larger current than the short-time rating of the spindle amplifier continuously flowed.
Possible causes are a high frequency of acceleration/deceleration and high cutting load.
(1) The operating conditions of the spindle are stringent.

Possible causes include a high acceleration/deceleration frequency of the spindle and a high cutting
load. Review the operating conditions of the spindle.
(2) Motor-specific parameters are incorrect.
Check the motor-specific parameters while referring to the FANUC AC SPINDLE MOTOR αi/βi

An error has been detected in serial communication data transferred between the CNC and spindle
amplifier. (Note)
(1) The optical communication cable between the CNC and the spindle amplifier is defective. Replace
the cable.
(2) If the alarm is issued after replacing the cable, replace the spindle amplifier.
(3) If the alarm is issued after replacing the cable or spindle amplifier, replace the CNC board or
module related to optical communication.
NOTE
This alarm is issued also if the CNC power is off. This is not a failure, though.
- 101 -
4.4.19 Alarm Code 27 (SP9027)

An error has been detected in communication between the αi POSITIONCODER and spindle amplifier.
(1) If an alarm is issued while the motor is inactive

(a) The setting of a parameter is incorrect.
Check the detector setting parameters while referring to the FANUC AC SPINDLE MOTOR
(b) The connection position on the spindle amplifier side of the feedback cable of the αi
POSITIONCODER is incorrect.
Check the connection position while referring to the FANUC SERVO AMPLIFIER αi-B series
(c) The feedback cable of the αi POSITIONCODER is disconnected.
(2) If an alarm is issued when the feedback cable is moved (such as when the spindle is moved)
(b) The feedback cable of the αi POSITIONCODER is disconnected.
(c) Cutting fluid has entered into the connector.
If cutting fluid has entered into the connector, wash it off.
αi position coder
Shielded line
S
Sensor
Connected to the ground

of the housing with the
cable clamp.
(3) If this alarm is issued when the motor rotates

(a) The feedback cable is not sufficiently shielded.
Read the chapter about connections in the FANUC SERVO AMPLIFIER αi-B series
DESCRIPTIONS (B-65412EN) and check the shield processing of the feedback cable.
(b) The feedback cable is bundled with the motor power leads.
If the feedback cable is bundled with the motor power leads, read the chapter about installation
in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN) and separate
them.
- 102-
4.4.20 Alarm Code 29 (SP9029)

An excessive load (standard setting: load meter reading of 9 V) has been applied continuously for a
certain period (standard setting: 30 seconds).
(1) If the alarm is issued during cutting

(a) Check the load meter and consider the cutting conditions.
(2) If this alarm is issued during a stop
(a) The spindle is locked.
Check the sequence to see if the spindle is locked when a command for very slow movement is
specified or orientation is specified for the spindle.
(3) If the spindle does not rotate as specified (the spindle rotates at a very low speed) and this alarm is
issued
(b) The phase sequence of the motor power lead is incorrect.
Check the phase sequence of the motor power leads again.
(c) The connection position of the feedback cable of the motor is incorrect.
Make sure that the phase A/B signal of the spindle sensor is not connected in reverse.
(d) The feedback cable of the motor or spindle sensor (or motor) is defective.
Manually turn the motor and check the motor speed on the CNC diagnosis screen or whether
the spindle check board displays the speed. If the speed is not displayed, replace the feedback
cable or spindle sensor (or motor).
(4) If the spindle does not rotate as specified (the spindle does not rotate at all) and this alarm is issued
(a) A power lead is abnormal.
Check that the power lead is correctly connected from the spindle amplifier to the motor.
When switching the output or spindle, check whether the magnetic contactor on the side to be
used is on.
(b) If the alarm is issued after checking (1) to (4-a) above, replace the spindle amplifier.
4.4.21 Alarm Code 31 (SP9031)

The motor failed to rotate as specified, and has stopped or is rotating at a very low speed.
(1) If the motor rotates at a very low speed and this alarm is issued
(b) The phase sequence of the motor power lead is incorrect.
Check whether the phase sequence of the motor power lead is correct.
(c) The feedback cable of the motor has a problem.
Make sure that the phase A/B signal of the spindle sensor is not connected in reverse.
(d) The feedback cable of the motor or spindle sensor (or motor) is defective.
Manually turn the motor and check the motor speed on the CNC diagnosis screen or whether
the spindle check board displays the speed. If the speed is not displayed, replace the feedback
cable or spindle sensor (or motor).
(2) If the motor does not rotate at all and this alarm is issued
(a) The sequence for locking the spindle is incorrect.
Check the sequence to see if the spindle is locked.
(b) The power lead is defective.
Check that the power lead is correctly connected from the spindle amplifier to the motor.
When switching the output or spindle, check whether the magnetic contactor on the side to be
used is on.
(c) If the alarm is issued after checking (1) to (2-b) above, replace the spindle amplifier.
- 103 -

The LSI memory for serial communication of the spindle amplifier contains an error.
4.4.23 Alarm Code 34 (SP9034)

A parameter outside the specifiable range was set. Correct the parameter with (1) or (2) below.
(1) Connect the spindle check board (A06B-6078-H001) to the connector JY1.
The spindle check board (A06B-6078-H001) alternately displays AL-34 and F-xxx. F-xxx indicates
the parameter number outside the specifiable range. For the correspondence between the CNC
parameter numbers and F-xxx, see "Internal number F-xxx" in Appendix "SPINDLE PARAMETER
LIST" in the FANUC AC SPINDLE MOTOR αi/βi series PARAMETER MANUAL (B-65280EN).
Correct the setting value of the relevant parameter.
(2) A parameter outside the specifiable range can be identified with the status error number. The status
error number in the diagnosis number No. 710 indicates the internal number of the relevant
parameter. For the correspondence between the internal numbers and actual parameters, see
"Internal number F-xxx" in Appendix "SPINDLE PARAMETER LIST" in the FANUC AC
SPINDLE MOTOR αi/βi series PARAMETER MANUAL (B-65280EN). Correct the setting value
of the relevant parameter.
If the alarm is issued after checking (1) and (2) above, replace the spindle amplifier.
- 104-
4.4.24 Alarm Code 35 (SP9035)

This alarm can be issued only in the sensor-less model (βIic series).
The motor speed calculated from the position coder is different from the motor speed estimated with the
spindle control software.
(1) If an alarm is issued when a rotation command is entered

(a) Error in the position coder setting parameter
Correctly specify the bits representing the relationships between the direction of position coder
rotation and that of spindle rotation and between the direction of spindle rotation and that of
motor rotation.
4000#0 Spindle and spindle motor rotation directions
4001#4 Spindle sensor (position coder) mounting direction
(b) Invalid gear ratio parameter setting

Check to see if an incorrect gear ratio has been specified.
This value is used to convert the position coder speed to the motor speed. Be sure to specify
the correct value.
4056∼4059 Gear ratio between the spindle and motor
(c) Clutch/gear signal error

Make sure that the entered clutch/gear signals (CTH1A, CTH2A) are correct with respect to
the actually selected gear.
#7 #6 #5 #4 #3 #2 #1 #0
First
G070 CTH1A CTH2A
spindle
Second
G074 CTH1B CTH2B
spindle
(d) Belt slippage between the spindle and spindle motor

Make adjustments so that the belt between the spindle and the spindle motor does not slip.
(2) If the alarm is issued during cutting

The load is excessive and the motor speed decelerates.
Review the cutting conditions.
- 105 -
4.4.25 Alarm Code 36 (SP9036)

The error counter overflowed.

(a) The gear ratio set in a parameter is incorrect.
Check if an excessively large gear ratio is set.
(b) The setting of a position gain is incorrect.
If the gear ratio data is correct, increase the position gain.

4056~4059 Gear ratio between the spindle and motor
4060~4063 Position gain at orientation
4065~4068 Position gain in the servo mode/spindle synchronization
4069~4072 Position gain in Cs contour control
(2) The sequence is incorrect.

(a) Check if the motor is deactivated (by turning off SFR/SRV) in a position control mode (rigid
tapping, Cs contour control, or spindle synchronization control).
4.4.26 Alarm Code 37 (SP9037)

After emergency stop signal input, the motor is accelerated without being decelerated. This alarm is
issued also when the motor is not deactivated (the motor is not decelerated completely) when the
acceleration/deceleration time (initial parameter setting: 10 seconds) has elapsed after emergency stop
signal input.
(1) The parameter setting of the speed detector is incorrect.

Set correct values while referring to the FANUC AC SPINDLE MOTOR αi/βi series
(2) The parameter setting of an acceleration/deceleration time is not acceptable.
Check the parameter-set value and actual acceleration/ deceleration time, then set an actual
acceleration/deceleration time plus some margin.

4082 Setting of acceleration/deceleration time
- 106-
4.4.27 Alarm Code 41 (SP9041)

The position where the one-rotation signal of the αi POSITIONCODER is generated is incorrect.

Check the detector setting parameters while referring to the FANUC AC SPINDLE MOTOR αi/βi
(2) The αi POSITIONCODER is defective.
If you observe the phase Z signal for the αi POSITIONCODER but the signal does not occur at each
rotation, replace the αi POSITIONCODER.
(3) The frame ground is not sufficiently grounded.
Ground the equipment flange, cable shield or other component with a low impedance. Keep a
distance of 10 cm or more between the ground of the signal system and the ground of the power
system. Connect the grounding wire to an unpainted surface.
(4) The feedback cable is not sufficiently shielded.
αi position coder
Shielded line
S
Sensor

cable clamp.
(5) The feedback cable is routed parallel to the motor power leads over a long distance or is bundled
with them.
Noise may be induced in the feedback cable by the power lead. Read the chapter about installation
in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN) and separately
wire the power leads and the feedback cable.
(6) The specifications of the feedback cable are incorrect.
Use the twisted pair line for the sensor signal. Use the shielded cable for the feedback cable.
(7) The spindle amplifier is defective.
If the alarm is issued after checking (1) to (6) above, replace the spindle amplifier.
4.4.28 Alarm Code 42 (SP9042)

The one-rotation signal of the αi POSITIONCODER is not generated.

(2) The feedback cable or αi POSITIONCODER is defective.
If you observe the phase Z signal for the αi POSITIONCODER but the signal does not occur at each
rotation, replace the feedback cable or αi POSITIONCODER.
- 107 -
4.4.29 Alarm Code 43 (SP9043)

The position coder signal of the master spindle used in differential spindle speed control is disconnected.
For troubleshooting when this alarm is issued, see the subsection about alarm code 27.
4.4.30 Alarm Code 46 (SP9046)

The one-rotation signal of the position coder cannot be detected normally during thread cutting.
4.4.31 Alarm Code 47 (SP9047)

The count value of αi POSITIONCODER signal pulses is abnormal.
Phases A and B for the position coder have a feedback pulse count of 4,096 p/rev per spindle rotation.
The spindle control software checks the pulse counts of phases A and B equivalent to the position coder
each time a one-rotation signal is generated. The alarm is issued when a pulse count beyond the specified
range is detected.
(1) If the alarm is issued when the cable is moved (such as when the spindle is moved)
(a) The feedback cable of the αi POSITIONCODER is disconnected.
(b) Cutting fluid has gotten into the connector.
(2) In other cases
(b) The frame ground is not sufficiently grounded.
distance of 10 cm or more between the ground of the signal system and the ground of the
power system. Connect the grounding wire to an unpainted surface.
(c) The feedback cable is not sufficiently shielded.
αi position coder
Shielded line
S
Sensor

cable clamp.
(d) The feedback cable is routed parallel to the motor power leads over a long distance or is
bundled with them.
Noise may be induced in the feedback cable by the power lead. Read the chapter about
installation in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN)
and separately wire the power leads and the feedback cable.
(e) The specifications of the feedback cable are not sufficient.
Use the twisted pair line for the sensor signal. Use the shielded cable for the feedback cable.
- 108-
(f) The spindle amplifier is defective.
If the alarm is issued after checking (a) to (e) above, replace the spindle amplifier.
4.4.32 Alarm Code 49 (SP9049)
In differential spindle speed control, the speed of the master spindle converted to the motor speed of the
slave spindle exceeded the allowable range.
The master spindle speed is converted to the motor speed of the slave spindle by multiplying the master
spindle speed by the gear ratio between the slave spindle and motor. Check whether the converted
spindle speed exceeds the maximum motor speed and operate the machine so that the maximum motor
speed is not exceeded.
4.4.33 Alarm Code 50 (SP9050)

A value obtained by internal calculation in spindle synchronization exceeded the allowable range.
(1) The gear ratio set in a parameter is incorrect.

Check if an excessively large gear ratio is set.
(2) The parameter setting of a position gain is incorrect.
If the gear ratio data is correct, decrease the position gain during spindle synchronization.

4056~4059 Gear ratio between the spindle and motor
4065~4068 Position gain in the servo mode/spindle synchronization
4.4.34 Alarm Code 52, 53 (SP9052, SP9053)

The synchronization signal (ITP) in communication data transferred to and from the CNC stopped.

(2) The CNC is defective.
(3) Replace the board or module related to the serial spindle.
4.4.35 Alarm Code 54 (SP9054)

A large current flowing in the motor for a long time was detected.
4.4.36 Alarm Code 55 (SP9055)

In output switching control or spindle switching control, a mismatch between the switching request
signal (SPSL or RSL) and the power lead state check signal (MCFN, MFNHG or RCH, RCHHG)
continues during motor activation.
(1) The magnetic contactor for power lead switching is defective.

If the contact of the magnetic contactor in the power lead switching unit or the magnetic contactor
that the customer prepared does not operate, check the power supply of the magnetic contactor. If
this does not resolve the situation, replace the power lead switching unit or the magnetic contactor
that the customer prepared.
(2) The I/O unit or wiring for checking the contact of the magnetic contactor is defective.
Check the cabling. If this does not resolve the situation, replace the I/O unit.
(3) The sequence (ladder) is incorrect.
- 109 -
Correct the processing to complete switching within 1 second.
4.4.37 Alarm Code 56 (SP9056)

The spindle amplifier has detected that the fan motor (internal cooling fan) for cooling the inside of the
amplifier is stopped.
(1) The internal cooling fan is not correctly attached.

Push in the internal cooling fan in the top section of the spindle amplifier as far as it will go.
If it does not go in easily, pull it out and then push it in again.
go. If it does not go in easily, pull it out and then push it in again.
(3) The internal cooling fan is abnormal.
Read "REPLACEMENT PARTS AND REPLACEMENT PROCEDURE" in this manual and
replace the internal cooling fan.
4.4.38 Alarm Code 61 (SP9061)

The difference in position between the semi-closed side and closed side exceeded the setting level
(parameter No. 4354) for the dual position feedback function.
(1) When this alarm is issued at the start of the machine, there may be a setting error in a
detector-related parameter or motor-end position feedback conversion coefficient parameter.
Check whether the settings for the arbitrary gear ratio between the motor sensor and the spindle, No.
4171 and No. 4172 (when in high gear) and No. 4173 and No. 4174 (when in low gear) are correct.
(2) If the arbitrary gear ratio between the motor sensor and the spindle is correct, the setting level of No.
4354 is too low.
(3) When this alarm is issued for a system which has been operating normally, there may be slippage
between the motor and spindle. Check the machine.
(4) When this alarm is intermittently issued for a system which has been operating normally, the
position feedback signals may be miscounted at the motor end or spindle end due to noise or other
cause.
Take appropriate countermeasures against noise.
4.4.39 Alarm Code 65 (SP9065)

A magnetic pole detection error occurred. This spindle alarm is issued for the BiS series spindle motors
(synchronous spindle motors).
When this alarm is issued at the start, possible causes are all of (1) to (6) below. When the machine has
been operating normally, possible causes are (4) to (6).
(1) There is a setting error in a parameter (number of teeth of a motor sensor or number of phases of a
motor).
Check whether the settings of the parameters for the number of teeth of the motor sensor (bits 2, 1,
and 0 of parameter No. 4011 and parameter No. 4334) and the number of phases of the motor (bits 7
and 3 of parameter No. 4011 and parameter No. 4368) are correct.
(2) The phase sequence of the motor power lead differs from that of connection of motor sensor
feedback.
(3) The motor power lead is not connected.
(4) The motor is locked and inoperable. Or, the motor cannot operate due to friction because the
excitation current is too small.
Detect the magnetic pole when the motor can move smoothly.
- 110-
(5) The motor sensor or rotor shaft slipped and the phase relationship between the motor sensor and the
rotor changed.
(6) A count error occurs in the motor feedback signal due to the effect of noise. Take appropriate
countermeasures against noise.
4.4.40 Alarm Code 66 (SP9066)
An error occurred during communication (connector JX4) between spindle and amplifier.
(1) The communication cable between the spindle amplifiers (K88) is disconnected.
Push in the connector of the communication cable between the spindle amplifiers (K88) connected
to the spindle amplifier (connector JX4) as far as it will go.
(2) The communication cable between the spindle amplifiers (K88) is too long or installed in a different
cabinet.
Read the chapter on connections in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
(3) The communication cable between the spindle amplifiers (K88) is defective.
Replace the communication cable between the spindle amplifiers (K88).
4.4.41 Alarm Code 67 (SP9067)

Reference position return is specified for the slave axis on which the spindle electric gear box (EGB) is
being executed.
Reference position return cannot be performed in the spindle EGB mode (G81). Before performing
reference position return, turn the EGB mode off (G80).
4.4.42 Alarm Code 68 (SP9068)

The setting of a parameter is abnormal.
Details of the abnormal condition can be identified with the status error number. Correct the relevant
parameter setting while referring to the status error number in the diagnosis number No. 710 and "4.3.3
Status Error Display" in Part I.
4.4.43 Alarm Code 69 (SP9069)

This alarm can be issued only when Dual Check Safety is in use.
In safety signal mode C (a guard open request was entered to open the protective door), the alarm is
issued if the spindle motor rotation speed exceeds the safety speed.
(1) If the protective door is open, operate the spindle motor at the safety speed or slower.
(2) Check the safety speed parameter.
4.4.44 Alarm Code 70 (SP9070)

The spindle amplifier connection status does not match the hardware setting.
(1) Check the connection and settings of the spindle amplifier.

(2) Replace the CPU card in the CNC.
(3) The spindle amplifier ID is not written.
If the amplifier ID cannot be read on the CNC screen, replace the spindle amplifier.
- 111 -
4.4.45 Alarm Code 71 (SP9071)

A safety parameter error occurred.
(1) Set the safety parameter again.

(2) Replace the CPU card in the CNC.
4.4.46 Alarm Code 72 (SP9072)

The result of the spindle amplifier speed check does not match the result of the CNC speed check.
If this alarm is issued, replace the CPU card or spindle amplifier in the CNC.
4.4.47 Alarm Code 73 (SP9073)

The motor sensor signal is abnormal.
(1) If this alarm is issued when the motor is deactivated
(b) The feedback cable is disconnected.
(c) The motor sensor (αiBZ SENSOR or αiMZ SENSOR) is not correctly adjusted.
Adjust the motor sensor signal. If adjustment is impossible or the signal is not observed,
replace the connection cable and motor sensor.
(d) If the alarm is issued after checking (1) and (2) above, replace the spindle amplifier.
(a) Cutting fluid has entered into the connector.
(3) If this alarm is issued when the motor rotates
(a) The frame ground is not sufficiently grounded.
(b) The feedback cable is not sufficiently shielded.
DESCRIPTIONS (B-65412EN) and securely connect the shield for sensor or thermistor. Pay
extra attention so that there are no breaks in the shield in the relay section. Ensure that the
unshielded ends of the cable are as short as possible.
- 112-
αiMZ sensor αiBZ sensor Reliαbly connect the shield

Shield Shield of the sensor αnd thermistor.
Amplifier Amplifier
Sensor Sensor
Connected to the Connected to Thermi Connected to

Connected to
pin specified in pin No. 10 on the pin stor pin No. 10 on
this mαnuαl on Connected to Connected to the αmplifier
the αmplifier specified in
the sensor side. the ground of side. this mαnuαl the ground of
side.
the housing the housing
on the sensor
with the cαble with the cαble
side.
clαmp. clαmp.
(c) The feedback cable is routed parallel to the motor power leads over a long distance or is
bundled with them.
(d) The specifications of the feedback cable are incorrect.
Use the twisted pair line for the sensor signal and thermistor signal. Use the shielded cable for
the feedback cable. If the shield of the sensor or thermistor is not grounded and the sensor and
thermistor cables are connected adjacent to each other in a bundled cable like that for the αiBZ
SENSOR, noise superimposed over the thermistor signal may affect the sensor signal in the
cable. Route the sensor signal and thermistor signal cables so that they are not adjacent to each
other in the bundled cable to the extent possible as shown in the figure below.
Unused line
Assign the thermistor
Thermistor signal signal between unused
lines.
Unused line
Phase A signal
Cross-sectional surface of signal cable

(good example)
Thermistor signal Put the thermistor signal and the

Phase A signal sensor signal adjacent to each
other.
(bad example)
- 113 -
4.4.48 Alarm Code 74 (SP9074)

4.4.49 Alarm Code 75 (SP9075)

4.4.50 Alarm Code 76 (SP9076)

The spindle safety function has not been executed.
4.4.51 Alarm Code 77 (SP9077)

The result of the spindle amplifier axis number check does not match the result of the CNC axis number
check.
Replace the CPU card or spindle amplifier in the CNC.
4.4.52 Alarm Code 78 (SP9078)

The result of spindle amplifier safety parameter check does not match the result of the CNC safety
parameter check.
4.4.53 Alarm Code 79 (SP9079)

An error was detected during initialization of the control program.
4.4.54 Alarm Code 80 (SP9080)

An alarm was issued in the counterpart spindle amplifier in communication between the spindle
amplifiers (connector JX4).
The spindle amplifier for which this alarm is issued is normal.
Check the meaning of the alarm in the counterpart spindle amplifier and take action.
- 114-
4.4.55 Alarm Code 81 (SP9081)

The position where the one-rotation signal of the motor sensor is generated is incorrect.
(1) When using the external one-rotation signal (proximity switch)

(a) The settings of parameters are incorrect. Check that the gear ratio data matches the
specifications of the machine.
4171
Denominator of gear ratio between motor sensor and spindle
4173
4172
Numerator of gear ratio between motor sensor and spindle
4174
(b) There is a slippage between the spindle and the motor.
Check for slippage between the spindle and the motor. The external one-rotation signal is not
applicable to V-belt connection.
(2) Troubleshooting in other cases
(b) The motor sensor (αiBZ SENSOR or αiMZ SENSOR) is not correctly adjusted.
(c) The frame ground is not sufficiently grounded.
(d) The feedback cable is not sufficiently shielded.
αiMZ sensor αiBZ sensor Shield

Reliαbly connect the shield
Shield of the sensor αnd thermistor.
Amplifier Amplifier
Sensor Sensor
Connected to Connected to Thermi Connected to

Connected to
the pin specified pin No. 10 on the pin stor pin No. 10 on
in this mαnuαl Connected to Connected to the αmplifier
on the sensor the ground of the ground of
side. this mαnuαl on side.
side. the housing the housing
the sensor side.
clαmp. clαmp.
- 115 -
(e) The feedback cable is routed parallel to the motor power leads over a long distance or is
bundled with them.
(f) The specifications of the feedback cable are incorrect.
Unused line
lines.
Unused line
Phase A signal

(good example)

other.
(bad example)
(g) The spindle amplifier is defective.

If the alarm is issued after checking (a) to (f) above, replace the spindle amplifier.
4.4.56 Alarm Code 82 (SP9082)

The one-rotation signal of the motor sensor cannot be detected.
(1) When using the external one-rotation signal (proximity switch)
(a) The external one-rotation signal is defective.
Check the check pin EXTSC1 on the spindle check board. If the signal is not generated per
rotation, replace the connection cable and position coder.
The motor sensor (αiBZ SENSOR or αiMZ SENSOR) is not correctly adjusted.
- 116-

Amplifier Amplifier
Sensor Sensor

Connected to
the pin specified pin No. 10 on the pin stor pin No. 10 on
side. this mαnuαl side.
on the sensor
side.
clαmp. clαmp.
bundled with them.
Unused line
lines.
Unused line
Phase A signal

(good example)

other.
(bad example)

- 117 -
4.4.57 Alarm Code 83 (SP9083)

The spindle control software checks the pulse counts of phases A and B each time a one-rotation signal is
generated. The alarm is issued when a pulse count beyond the specified range is detected.
(a) Cutting fluid has entered into the connector.
(b) The motor sensor (αiBZ SENSOR or αiMZ SENSOR) is not correctly adjusted.

Amplifier Amplifier
Sensor Sensor

Connected to
the pin specified pin No. 10 on the pin specified stor pin No. 10 on
the αmplifier in this mαnuαl
side. on the sensor side.
side.
clαmp. clαmp.
bundled with them.
- 118-
Unused line
lines.
Unused line
Phase A signal

(good example)

other.
(bad example)

4.4.58 Alarm Code 84 (SP9084)

The spindle sensor signal is abnormal.
4.4.59 Alarm Code 85 (SP9085)

The one-rotation signal of the spindle sensor occurred in an incorrect location.
4.4.60 Alarm Code 86 (SP9086)

The one-rotation signal of the motor sensor is not generated.
4.4.61 Alarm Code 87 (SP9087)

The spindle sensor signal is abnormal.
4.4.62 Alarm Code 88 (SP9088)

The heat sink cooling fan is not running.
(1) The heat sink cooling fan is abnormal.

Read "REPLACEMENT PARTS AND REPLACEMENT PROCEDURE" in this manual and
replace the heat sink cooling fan.
(2) If the alarm is issued after checking the above item, replace the spindle amplifier.
- 119 -
4.4.63 Alarm Code 89 (SP9089)

An error related to the submodule SM (SSM) used when driving the synchronization spindle motor has
been detected.
When this alarm is issued at the start, the possible causes are (1) to (4) below. When the machine has
been operating normally, the possible causes are (3) and (4).
(1) The SSM is not connected.

Check the connection of the interface signal cable between JYA4 (spindle amplifier) and CX31
(SSM).
(2) The cable is disconnected.
Replace the interface signal cable between JYA4 (spindle amplifier) and CX31 (SSM).
(3) The SSM is defective.
Replace the SSM.
4.4.64 Alarm Code 90 (SP9090)

An unexpected rotation state (state in which the polarity in the torque command differs that of
acceleration) was detected. This spindle alarm is issued for the BiS series spindle motors (synchronous
spindle motors).
When this alarm is issued at the start, the possible causes are (1) to (4) below. When the machine has
been operating normally, the possible causes are (3) and (4).
motor).
Check the parameter while referring to the FANUC AC SPINDLE MOTOR αi/βi series
(2) The setting of the AMR offset-related parameter (No. 4084 or 4085) is incorrect.
Parameter No. 4084 (AMR offset) is adjusted for each machine. If the phase relationship between
the rotor magnetic pole 0° position and the one-rotation signal position of the detector changes due
to detector replacement or because the shaft slipped or if you load parameters from another machine,
readjustment is required.
Parameter No. 4085 is provided for AMR offset adjustment. Normally, this parameter must be set to
"0".
(3) If this alarm is issued for example when the spindle hits against something, the motor sensor or
rotor shaft may have slipped, shifting the phase relationship between the motor sensor and the rotor.
(4) A count error occurs in the motor sensor due to noise.
Read the chapter on installation in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN) and take appropriate countermeasures against noise.
- 120-
4.4.65 Alarm Code 91 (SP9091)

A count error occurred for the magnetic pole position (a large difference between the magnetic pole
position at the one-rotation signal position and the setting of parameter No. 4084 (AMR offset) was
detected). This spindle alarm is issued for the BiS series spindle motors (synchronous spindle motors).
This spindle alarm is issued for the BiS series spindle motors (synchronous spindle motors).
When this alarm is issued at the start, possible causes are both (1) and (2) below. When the machine has
been operating normally, check (2) and take appropriate action.
motor).
Check the parameter while referring to the FANUC AC SPINDLE MOTOR αi/βi series
(2) An unnecessary one-rotation signal is generated or a count error occurs for feedback pulses due to
slippage of the sensor ring or noise.
Check if the motor sensor has slipped. If there is no problem, read the chapter on installation in the
FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-65412EN) and take appropriate
countermeasures against noise.
4.4.66 Alarm Code 92 (SP9092)

The actual motor speed exceeded the overspeed level corresponding to the velocity command.
When this alarm is issued at the start, possible causes are all of (1) to (3) below. When the machine has
been operating normally, it is highly possible that the cause is (3).
motor).
Check parameters while referring to the FANUC AC SPINDLE MOTOR αi/βi series
(2) When a BiS series spindle motor (synchronous spindle motor) is driven, there is a setting error in an
AMR offset-related parameter (No. 4084 or 4085).
Parameter No. 4084 (AMR offset) is adjusted for each machine. If the phase relationship between
the rotor magnetic pole 0° position and the one-rotation signal position of the detector changes due
to detector replacement or because the shaft slipped or if you load parameters from another machine,
readjustment is required.
Parameter No. 4085 is provided for AMR offset adjustment. Normally, this parameter must be set to
"0".
(3) A count error occurs in the motor sensor due to noise.
Read the chapter on installation in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN) and take appropriate countermeasures against noise.
4.4.67 Alarm Codes A, A1, and A2

The control program is not running. An error was detected when the control program was running.
(1) If this alarm is issued when the spindle amplifier power is switched on
(2) If this alarm is issued when the motor is active.
(a) Effects of noise
Read the chapter on installation in the FANUC SERVO AMPLIFIER αi-B series
DESCRIPTIONS (B-65412EN) and check the ground-related cabling.
- 121 -
4.4.68 Alarm Code b0 (SP9110)

An error occurred in communication between amplifiers (spindle amplifier, servo amplifier, and Power
Supply).
αiPS-B αiSP-B αiSV-B
(1) Check the connector to which the communication cable between the
amplifiers is connected.
Normally, CXA2A and CXA2B must be coupled.
(The figure to the right is an example.)
(2) The communication cable between the amplifiers is defective.
Replace the communication cable between the amplifiers.
(3) Effects of noise
Check that the communication cable between the amplifiers is not
wired in parallel with the DC link short bar and power leads.
(4) If the alarm is issued after checking (1) to (3) above, replace the
spindle amplifier, servo amplifier or Power Supply.

A non-zero value is set to No. 4657 even though the spindle axis is not the PS control axis.
Set 0 to No. 4657 when the spindle axis is not the PS control axis.

0 is set to No. 4657 even though the spindle axis is the PS control axis.
Set the amplifier group number (non-zero value) to No. 4657 for the PS control axis when the spindle
axis is the PS control axis.
4.4.71 Alarm Codes C0, C1, C2 (SP9120, SP9121, SP9122)

Serial communication data transferred between the CNC and Spindle Amplifier contains an error.

(2) The CNC is defective.
(3) Replace the board or module related to the serial spindle.
4.4.72 Alarm Code C3 (SP9123)

In spindle switching, a mismatch is found between the switching request signal (SPSL) and the internal
status of the motor/spindle sensor signal switching circuit (submodule SW: SSW).
(1) The SSW is defective.

Replace the SSW.
(2) The cable is defective.
Replace the cable that connects the spindle amplifier and SSW.
- 122-

An invalid repetition cycle is set under repetition control with the time synchronization method.
(1) Check whether the specified speed value is appropriate.
(2) Check that a value between 20 and 4800 is set as the repetition cycle (No. 4425).

An invalid value is set for the highest or lowest degree of a dynamic characteristic compensation element
in repetition control.
Set a smaller value to the highest or lowest degree of a dynamic characteristic compensation element Gx
(No. 4427, 4428).

The spindle speed exceeds the spindle monitoring speed five times in a row.
(1) The sequence is incorrect. Check the sequence and command speed.
(2) The setting of a parameter is incorrect. Check No. 4512.

The reference angle cycle is inappropriate under repetition control with the angle synchronization
method.
Increase the setting value of the parameter for the number of divisions per cycle under repetition control
(No. 4425).

In spindle synchronization, the speed deviation (difference between the specified speed at the spindle end
calculated based on the position error and position gain and the actual speed) exceeded the alarm
detection level (parameter No. 4515).
(1) When this alarm is issued immediately after the motor excitation (SFR, SRV) is turned off, then on
again in spindle synchronization
This alarm may be issued because the spindle motor is accelerated to eliminate the accumulated
position error while the motor excitation is off. After canceling spindle synchronization control,
correct the sequence to deactivate the motor.
(2) When this alarm is issued during cutting
(a) A possible cause is overload. Review the cutting conditions. Review the cutting conditions.
(b) When no overload occurs, review whether the alarm detection level setting is appropriate.

In spindle synchronization, the position error exceeded the alarm detection level (parameter No. 4516).
For troubleshooting when this alarm is issued, see the subsection about alarm code C8.
4.4.79 Alarm Code d0 (SP9130)

In torque tandem control, the speed polarity relationship between the master motor and slave motor is
abnormal.
Check the setting related to the rotation direction (bit 2 of No. 4353).
- 123 -

An error occurred during spindle adjustment function operation.
See the description of the error and action to be taken that are displayed on the SERVO GUIDE.

An error occurred in communication between the (serial) detector and the spindle amplifier.
When this alarm is issued at the start, possible causes are (1) to (5) below. When the machine has been
operating normally, possible causes are (3) and (5).

Check the detector setting parameters while referring to the section on startup in the FANUC AC
SPINDLE MOTOR αi/βi series PARAMETER MANUAL (B-65280EN).
(2) The spindle amplifier does not support your detector.
Read the section on the detector in the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS
(B-65412EN).
(3) The cable is disconnected or incorrectly connected.
Replace the cable or check connection.
(4) If the alarm is issued after checking (1) to (3) above, the detector could be defective.

It has been detected that serial data between the (serial) detector and the spindle amplifier received on the
spindle amplifier side became abnormal due to noise.
Check the shield processing of the cables of the (serial) detector and spindle amplifier.
(B-65412EN).

A change to position data from the (serial) detector was detected exceeding the expected range.
When this alarm is issued at the start, possible causes are (1) and (2) below. When the machine has been
operating normally, the possible cause is (2).

Check the detector setting parameters while referring to the section on startup in the FANUC AC
SPINDLE MOTOR αi/βi series PARAMETER MANUAL (B-65280EN).
(2) Check the shield processing of the cables of the (serial) detector and spindle amplifier.
(B-65412EN).

With the safety speed zero monitor request signal input, the move amount of the spindle motor exceeded
the setting value.
(1) The sequence is incorrect. Check the sequence.

(2) The setting of a parameter is incorrect. Check No. 4460 and No. 4462.
- 124-

The safety speed zero monitor status of the spindle amplifier does not match the safety speed zero
monitor status of the CNC.

An error occurred during bus communication in the spindle amplifier.

(2) If the alarm is issued after checking the above item, replace the spindle amplifier.

The setting value of the current limit level is outside of the specifiable current range of the amplifier.
Check the parameter setting (No. 4526).

An error occurred in the interpolation circuit in the (serial) detector.
An error occurred in the detection circuit in the (serial) detector. Replace the detection circuit.
4.4.89 Alarm Code E0 (SP9140)

The number of pulses between one-rotation signals in the (serial) detector goes outside of the specified
range.
An error occurred in the detection circuit in the (serial) detector. Replace the detection circuit.

A one-rotation signal for the (serial) detector did not occur within five rotations after power-on.
When this alarm is issued at the start, possible causes are (1) to (3) below. When the machine has been
operating normally, possible causes are (2) and (3).

If the number of teeth for the detector is not correctly set, this alarm may be issued because the
actual speed does not match the speed calculated with the spindle amplifier. Check the detector
setting parameters while referring to the section on startup in the FANUC AC SPINDLE MOTOR
(2) The detector is not correctly adjusted.
Adjust the sensor signal while referring to the section on the detector in the FANUC SERVO
(3) An error occurred in the detection circuit in the (serial) detector.
Replace the detection circuit.

An error occurred in the (serial) detector. This alarm is output if a third-party (serial) detector is used.
For details on the error, contact the detector manufacturer.
- 125 -

The Cs contour control high-speed switching function starts dividing the command with one-rotation
signal not detected.
The sequence is incorrect. Correct the sequence.
The current detection circuit section in the spindle amplifier is abnormal.

The power in the driver circuit in the spindle amplifier has dropped.
(1) The contact between the control printed circuit board and the spindle amplifier unit is poor.
(2) An error such as momentary drop occurred in the 24 VDC power input to the Power Supply.
Check the 24 VDC power supply.
(3) The communication cable (connector CXA2A, CXA2B) is not connected correctly.
Correct the incorrect connection of the communication cable. If this does not solve the problem,
replace the communication cable.

The spindle control software has detected that the spindle axis number is not set. Turn off the power
supply and then turn it on.

An error has been detected in the feedback signal from the external current sensor.
Replace the cable between the filter module and the spindle amplifier, filter module, or spindle amplifier.
4.4.97 Alarm Code F0 (SP9150)


An error has been detected in the filter module.

- 126-

A component other than the spindle amplifier is abnormal.
(1) The speed feedback cable is disconnected, has poor contact, or is not connected correctly.
Correct the connection of the speed feedback cable or replace the cable.
(2) The speed feedback signal is abnormal.
(3) An external force is being applied to the spindle motor.
Remove or decrease the external force.

A power lead is open.
(1) The magnetic contactor is defective.
Check and replace the magnetic contactor.
(2) A power lead is disconnected.
Replace the power lead.
(3) The spindle motor winding is disconnected.
Replace the spindle motor.

The spindle amplifier is defective.

The current control of the spindle amplifier is defective. After checking the location of the program
where the alarm was issued and the operation procedure, save the parameters, and contact FANUC.


The acceptance test mode status of the spindle amplifier does not match the acceptance test mode of the
CNC. Replace the CPU card or spindle amplifier in the CNC.
4.4.106 Alarm Code G0 (SP9160)


It has been detected that the power lead of the spindle motor is short-circuited.
(1) Check the connection of the power lead of the spindle motor.
- 127 -
(2) If connection of the power lead is normal, a motor may be defective. Replace the motor.
It failed to transfer spindle position data.
After checking the location of the program where the alarm was issued and the operation procedure, save
the parameters, and contact FANUC.

Spindle position data has not been updated.
After checking the location of the program where the alarm was issued and the operation procedure, save
the parameters, and contact FANUC.

The master axis sensor signal input to the slave axis amplifier is abnormal in the master axis sensor
signal direct input method EGB. For input of the master axis sensor signal (JYA4), troubleshoot while
referring to the subsection about alarm code 83.

The setting value for bit 7 of No. 4000 has been changed.
Check bit 7 of No. 4000 and turn OFF the CNC and amplifier and turn them ON again.

This alarm is issued only when the spindle synchronization function for the guide bush is used.
(1) Overload.
Review the operating conditions.
(3) A power lead or the spindle motor is defective.
Replace the power lead or spindle motor.

The ladder sequence is abnormal.
Details of the abnormal condition can be identified with the status error number. Correct the ladder
sequence while referring to the status error number in the diagnosis number No. 710 and "4.3.3 Status
Error Display" in Part I. If the displayed status error number is not specified, contact FANUC.

The belt or other connection mechanism that connects the spindle and the motor is abnormal (loosened
or severed).
Check a connection error.
- 128-

The safe torque-off (STO) function has detected an error in the interruption circuit.
(1) Check whether the settings for setting switch SW1 are correct.
(a) Setting switch SW1 for the spindle amplifier is off (use the STO function) even though the
STO function is not used (bit 1 of parameter No. 4542 = 0).
(b) Setting switch SW1 for the spindle amplifier is on (do not use the STO function) even though
the STO function is used (bit 1 of parameter No. 4542 = 1).
(2) Check if the STO-A and STO-B input cables are disconnected.
(3) Check if the input time is off by more than 10 s between the STO-A and the STO-B.
(5) External equipment used for the STO function such as the safety PLC is abnormal.
Check external equipment.
4.4.116 Alarm Code H0 (SP9170)

Overrun has been detected on the hole bottom or at return to the R position during rigid tapping. After
checking the location of the program where the alarm was issued and the operation procedure, save the
parameters, and contact FANUC.
4.4.117 Alarm Code UU

FSSB communication error (connector COP10B).
For details, see "4.2.21 Alarm Code U."
4.4.118 Alarm Code LL

FSSB communication error (connector COP10A).
For details, see "4.2.22 Alarm Code L."
4.4.119 Other Alarms

If the status display in the spindle amplifier displays 4, 11, 30, 33, 51, 57, 58, b1, b2, or b3 or the status
display does not display data, check the status display of the Power Supply and see Section 3.1.
- 129 -
5. REPLACING AMPLIFIER TROUBLESHOOTING

COMPONENTS FOR THE αi-B AMPLIFIER B-65515EN/01
5 REPLACING AMPLIFIER COMPONENTS

This chapter describes how to replace a fan motor, absolute Pulsecoder battery, and fuses.
WARNING
Because the amplifier uses a large-capacitance electrolytic capacitor internally,
the amplifier remains charged for a while even after the power is turned off.
Before touching the servo amplifier for maintenance or other purposes, ensure
your safety by measuring the residual voltage in the DC link with a tester and
confirming that the charge indication LED (red) is off.
5.1 REPLACEMENT OF A FAN MOTOR
5.1.1 Replacement of Fan Units of 60 or 90 mm Width Units

(1) Hold the two handles of the internal cooling fan unit and pull up them upward. (Dismantling of the
internal cooling fan unit is complete.)
(2) Unlock the cover of the DC link terminal block, open the cover, check that the DC link is discharged
(that the LED is off), and dismantle the DC link short bar.
(3) Insert the screwdriver from the opening beside the DC link terminal block, and loosen the lower
screw (one place) of the heat sink cooling fan unit.
(4) Loosen the upper screws (one place in the 60 mm width unit and two places in the 90 mm width
unit) of the radiator cooling fan unit.
(5) Pull out the radiator cooling fan unit toward front. (Dismantling of the radiator cooling fan unit is
complete.)
(6) When mounting the fan unit, perform the procedure in reverse order.
Note: Replace the fan motor with the main power supply and control power supply (DC24V) turned OFF.
When mounting the internal cooling fan unit, the connecting position of the connector may get
misaligned, making it difficult to mount the fan unit. In this case, mount the fan unit by pressing
the handle on the back of the unit to the left.
- 130 -
TROUBLESHOOTING 5. REPLACING AMPLIFIER

B-65515EN/01 FOR THE αi-B AMPLIFIER COMPONENTS
(1) (2) (3)

Handle Screw on the bottom
Handle
Check for discharge.
(4) Screw on the top (5) Note
- 131 -

5.1.2 Replacement of Fan Units of 150 or 300 mm Width Units

(1) Hold the two handles of the internal cooling fan unit and pull up them upward. (Dismantling of the
internal cooling fan unit is complete.)
screw (one place) of the radiator cooling fan unit.
(4) Loosen the upper screw (one place) of the radiator cooling fan unit.
(5) Pull out the radiator cooling fan unit toward front. (Dismantling of the radiator cooling fan unit is
complete.)
Note: Replace the fan motor with the main power supply and control power supply (DC24V) turned
OFF.
(1) (2) (3)

Handle
Handle
Screw on the bottom
Check for
discharge.
(4) Screw on the top (5)
- 132 -

5.1.3 Dismantling the Fan Motor from the Internal Cooling Fan Unit
(1) Dismantle the connectors (one or two places) from the case. For details, see the figure below.
<1> Insert a 3 mm or less flat-blade screwdriver into the gap between the case and the connector.
<2> Tilt the flat-blade screwdriver in the direction of the arrow.
<3> Dismantle the connector in the direction of the arrow.
<1> <2> <3>
Flat-blade screwdriver
Tilt.
(2) Dismantle the fan motor from the case.
Internal cooling fan units for the 60 mm width unit (three types with different connectors)
Internal cooling fan unit for the 90 mm Internal cooling fan unit for the 150 and 300 mm width unit
width unit
When replacing the fan motor, pay attention

to its orientation (when the fan motor is
mounted in an amplifier, its label is facing
upward) as well as to the orientation of the
connector.
- 133 -

5.1.4 Dismantling the Fan Motor from the Radiator Cooling Fan Unit
(1) Dismantle the relay connector from the fan connector in the 150 or 300 mm width unit. For details,
see the figure below. (The 60 and 90 mm width units do not have a relay connector.)
<1> Insert a flat-blade screwdriver into the gap between the case and the connector.
<2> Tilt the flat-blade screwdriver in the direction of the arrow.
<3> Dismantle the connector in the direction of the arrow.
<1> <2> <3>

Flat-blade screwdriver
Tilt.
(2) Dismantle the two or four screws fastening the fan motor.
(3) Dismantle the two screws fastening the fan motor connector.
Connector fastening
Connector fastening screws screws
Fan motor fastening screws
Relay connector Fan motor fastening screws
- 134 -

Radiator cooling fan units for the 60 mm width unit (two types with different connectors)
Radiator cooling fan unit for the 90 mm Radiator cooling fan unit for the 150 and 300 mm width unit
width unit
When replacing the fan motor, pay attention to its

orientation (when the fan motor is mounted in an amplifier,
its label is facing upward) as well as to the orientation of the
connector.
- 135 -

5.1.5 Ordering Numbers of Fan Units and Fan Motors for

Maintenance
Usually, maintain the fan motor by itself. If the plastic cover for the fan mounting section is damaged,
order the fan unit. A fan unit is a set of a fan motor and a cover for mounting it. (See Section 5.1,
"REPLACEMENT OF A FAN MOTOR.")
- Power Supply
(1) αiPS-B
Internal cooling fan Radiator cooling fan
Model name
Fan unit Fan motor Fan unit Fan motor
αiPS 3-B A06B-6200-C607 A90L-0001-0580#B - -
αiPS 7.5-B A06B-6200-C607 A90L-0001-0580#B A06B-6200-C601 A90L-0001-0575#A
αiPS 11-B
A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiPS 15-B
αiPS 26-B
αiPS 30-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiPS 37-B
A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiPS 55-B
Two are used. Two are used. Two are used. Two are used.
αiPS 11HV-B
A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiPS 18HV-B
αiPS 30HV-B
αiPS 45HV-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiPS 60HV-B
αiPS 75HV-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiPS 100HV-B Two are used. Two are used. Two are used. Two are used.
A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiPS 125HV-B
(2) αiPSs-B
Model name
αiPSs 15-B A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiPSs 37-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiPSs 18HV-B A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiPSs 45HV-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiPSs 75HV-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiPSs 100HV-B Two are used. Two are used. Two are used. Two are used.
- 136 -

- Servo amplifier
(1) 1-axis
Model name
αiSV 4-B
αiSV 20-B
A06B-6200-C606 A90L-0001-0580#A - -
αiSV 40-B
αiSV 80-B
αiSV 160-B A06B-6200-C608 A90L-0001-0580#C A06B-6200-C602 A90L-0001-0575#B
αiSV 360S-B A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiSV 360-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiSV 10HV-B
αiSV 20HV-B A06B-6200-C606 A90L-0001-0580#A - -
αiSV 40HV-B
αiSV 80HV-B A06B-6200-C608 A90L-0001-0580#C A06B-6200-C602 A90L-0001-0575#B
αiSV 180HVS-B A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiSV 180HV-B A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiSV 360HV-B
A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiSV 540HV-B
(2) 2-axis
Model name
αiSV 4/4-B
αiSV 4/20-B
A06B-6200-C606 A90L-0001-0580#A - -
αiSV 20/20-B
αiSV 20/40-B
αiSV 40/40-B
αiSV 40/80-B A06B-6200-C607 A90L-0001-0580#B A06B-6200-C601 A90L-0001-0575#A
αiSV 80/80-B
αiSV 80/160-B
A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiSV 160/160-B
αiSV 10/10HV-B
A06B-6200-C606 A90L-0001-0580#A - -
αiSV 10/20HV-B
αiSV 20/20HV-B
αiSV 20/40HV-B A06B-6200-C607 A90L-0001-0580#B A06B-6200-C601 A90L-0001-0575#A
αiSV 40/40HV-B
αiSV 40/80HV-B
A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiSV 80/80HV-B
(3) 3-axis
Model name
αiSV 4/4/4-B
αiSV 20/20/20-B A06B-6200-C606 A90L-0001-0580#A - -
αiSV 20/20/40-B
αiSV 40/40/40-B A06B-6200-C608 A90L-0001-0580#C A06B-6200-C602 A90L-0001-0575#B
αiSV 80/80/80-B A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
αiSV 10/10/10HV-B
A06B-6200-C606 A90L-0001-0580#A - -
αiSV 10/10/20HV-B
αiSV 20/20/20HV-B A06B-6200-C608 A90L-0001-0580#C A06B-6200-C602 A90L-0001-0575#B
αiSV 40/40/40HV-B A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
- 137 -

- Spindle amplifier
In some αiSP-B series, the cooling fan to be used may be different before and after the upgrade.
Order the fan unit and fan motor that match the amplifier ordering number in the following table for
maintenance.
Model name/ Internal cooling fan Radiator cooling fan
amplifier ordering
number
αiSP 2.2-B
A90L-0001-0580#
A06B-6220-H002#H600 A06B-6200-C606 - -
A
A06B-6222-H002#H610 - - - -
αiSP 5.5-B
A90L-0001-0580# A90L-0001-0575#
A06B-6220-H006#H600 A06B-6200-C607 A06B-6200-C601
B A
A90L-0001-0575#
A06B-6222-H006#H610 - - A06B-6200-C601
A
αiSP 11-B, αiSP 15-B
A06B-6220-H011#H600
A06B-6220-H015#H600 A90L-0001-0580#
A06B-6200-C609 A06B-6200-C603 A90L-0001-0576
A06B-6222-H011#H610 B
A06B-6222-H015#H610
αiSP 22-B, αiSP 26-B, αiSP 30-B
A06B-6220-H022#H600
A06B-6220-H026#H600
A06B-6220-H030#H600
A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
A06B-6222-H022#H610
A06B-6222-H026#H610
A06B-6222-H030#H610
αiSP 37-B
A06B-6220-H037#H600
A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
A06B-6222-H037#H610
αiSP 45-B
A06B-6220-H045#H600 A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
A06B-6222-H045#H610 Two are used. Two are used. Two are used. Two are used.
αiSP 55-B
A06B-6220-H055#H600 A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
αiSP 5.5HV-B
A90L-0001-0575#
A06B-6270-H006#H600 A06B-6200-C608 A90L-0001-0580#C A06B-6200-C602
B
A90L-0001-0575#
A06B-6272-H006#H610 - - A06B-6200-C602
B
αiSP 11HV-B, αiSP 15HV-B
A06B-6270-H011#H600 A90L-0001-0580#
A06B-6200-C609 A06B-6200-C603 A90L-0001-0576
A06B-6270-H015#H600 B
A06B-6272-H011#H610
- - A06B-6200-C603 A90L-0001-0576
A06B-6272-H015#H610
A06B-6270-H022#H600
A06B-6270-H030#H600
A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
A06B-6272-H022#H610
A06B-6272-H030#H610
A06B-6270-H045#H600
A06B-6272-H045#H610 A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
A06B-6272-H060#H610
- 138 -

Model name/ Internal cooling fan Radiator cooling fan

amplifier ordering
number
αiSP 75HV-B
A06B-6270-H075#H600 A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiSP 100HV-B, αiSP 100HV(SiC)-B
A06B-6270-H100#H600
A06B-6200-C610 A90L-0001-0581 A06B-6200-C605 A90L-0001-0578
A06B-6272-H100#H610
A06B-6272-H100#H610#S
- Servo and spindle multi-axis amplifier

Model name
αiSVP
A06B-6200-C607 A90L-0001-0580#B A06B-6200-C601 A90L-0001-0575#A
20/20/20-2.2-B
αiSVP
A06B-6200-C608 A90L-0001-0580#C A06B-6200-C602 A90L-0001-0575#B
40/40/40-2.2-B
αiSVP
A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
20/20/20-5.5-B
αiSVP
A06B-6200-C609 A90L-0001-0580#B A06B-6200-C603 A90L-0001-0576
10/10/10-5.5HV-B
- 139 -

5.2 REPLACING BATTERY FOR ABSOLUTE PULSECODERS
5.2.1 OVERVIEW
 When the voltage of the batteries for absolute Pulsecoders becomes low, alarm 307 or 306 occurs,
with the following indication in the CNC state display at the bottom of the CNC screen.
Alarm 307 (battery voltage decrease alarm): "APC" is highlighted and the highlight blinks.
Alarm 306 (battery zero alarm): "ALM" is highlighted and the highlight blinks.
 When alarm 307 (battery voltage decrease alarm) occurs, replace the batteries promptly.
In general, the battery should be replaced within one or two weeks, however, this depends on the
number of Pulsecoders used.
 When alarm 306 (battery zero alarm) occurs, Pulsecoders are reset to the initial state, in which
absolute positions are not held. Alarm 300 (reference position return request alarm) also occurs,
indicating that reference position return is required.
 In general, replace the batteries periodically within the service life listed below.
 When A06B-6050-K061 or D-size alkaline dry cells (LR20) are used : 2 years (per 6 axes)
 When A06B-6073-K001 is used : 2 years (per 3 axes)
 When A06B-6114-K504 is used : 1 year (per 3 axes)
NOTE
The above values indicate the estimated service life of batteries used with
FANUC absolute Pulsecoders. The actual battery service life depends on the
machine configuration based on, for example, detector types. For details, contact
the machine tool builder.
5.2.2 Replacing Batteries

To prevent absolute position information in absolute Pulsecoders from being lost, turn on the machine
power before replacing the battery. The replacement procedure is described below.
<1> Ensure that the power to the servo amplifier is turned on.
<2> Ensure that the machine is in the emergency stop state (the motor is inactive).
<3> Ensure that the DC link charge LED of the servo amplifier is off.
<4> Detach the old batteries and insert new ones.
The replacement of the batteries in a separate battery case and the replacement of the battery built into the
servo amplifier are described below in detail.
NOTE
 The absolute Pulsecoder of the αi-B/αi series servo motors and βi-B/βi series
servo motors (βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc, βiF) has
a built-in backup capacitor. Therefore, even when the power to the servo
amplifier is off and the batteries are replaced, reference position return is not
required if the replacement completes within less than 10 minutes. Turn the
power on and replace the batteries if the replacement will take 10 minutes or
more.
- 140 -

WARNING
 To prevent electric shock, be careful not to touch metal parts in the power
magnetics cabinet when replacing the batteries.
 Because the servo amplifier uses a large-capacitance electrolytic capacitor
internally, the servo amplifier remains charged for a while even after the power is
turned off. Before touching the servo amplifier for maintenance or other
purposes, ensure your safety by measuring the residual voltage in the DC link
with a tester and confirming that the charge indication LED (red) is off.
 Do not replace the batteries with batteries other than the designated ones. Pay
attention to the battery polarity. If a wrong type of battery is used or a battery is
installed with incorrect polarity, the battery may overheat, blow out, or catch fire,
or the absolute position information in the absolute Pulsecoders may be lost.
 Ensure that the battery connector is correctly inserted.
5.2.3 Replacing the Batteries in a Separate Battery Case

Use the following procedure to replace the batteries in the battery case.
<1> Loosen the screws on the battery case and detach the cover.
<2> Replace the batteries in the case (pay attention to the polarity).
<3> Attach the cover to the battery case.
Battery case (with a cover)
Batteries
Four A06B-6050-K061 batteries or
D-size alkaline dry cells
CAUTION
 Four D-size alkaline dry cells (LR20) that are commercially available can be used
as batteries. A set of four A06B-6050-K061 batteries is optionally available from
FANUC.
 Replace all the four batteries with new ones. If old and new batteries are mixed,
the absolute position information in the absolute Pulsecoders may be lost.
- 141 -

5.2.4 Replacing the Battery Built into the Servo Amplifier

Use the following procedure to replace the special lithium battery.
<1> Detach the battery case.
<2> Replace the special lithium battery.
<3> Attach the battery case.
CAUTION
 Purchase the battery from FANUC because it is not commercially available. For
this reason, FANUC recommends preparation of spare batteries.
 When the built-in battery is used, do not connect BATL (B3) of connector
CXA2A/CXA2B. Also, do not connect two or more batteries to the same BATL
(B3) line. These connections are dangerous because battery output voltages may
be short-circuited, causing the batteries to overheat.
 When installing batteries in the servo amplifier, do so starting from the position in
which the cable has slack. If the battery cable is under tension, a bad connection
may occur.
 If the +6 V pin and 0 V pin of CX5X are short-circuited, the battery may overheat,
blow out, or catch fire, or the absolute position information in the absolute
Pulsecoders may be lost.
 When inserting the connector, align it to the connector pins.
Insertion direction Cable side
Red: +6V
Connector Black: 0V
CX5X
Battery
+6V Battery case
0V
[Battery sets and outlines]

Battery Manufacturer Battery case
Applicable servo amplifier Outline
order specification model number order specification
αi-B series 60/90 mm wide A06B-6114-K505

A06B-6114-K504 BR-2/3AGCT4A
(Note) (Panasonic)
αi-B series 150/300 mm wide A06B-6114-K506
NOTE
When using an old-type battery BR-CCF2TH, order a battery case applicable for
battery A06B-6114-K504.
Used batteries
Old batteries should be disposed as "INDUSTRIAL WASTES" according to the regulations of the
country or autonomy where your machine has been installed.
- 142 -

5.2.5 Notes on Replacing a Battery (Supplementary Explanation)

For absolute Pulsecoders, there are two types of battery connection modes: "Connecting batteries in a
separate battery case" and "connecting batteries built into the servo amplifier. For details, see Chapter 9 in
the FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS (B-63412EN).
[Batteries in a separate battery case]

Bαttery cαse
A06B-6050-K060
αiPS-B αiSV-B αiSV-B Bαttery
CXA2B CXA2B A06B-6050-K061
CXA2A CXA2A CXA2A
Connector
A06B-6110-K211
[Batteries built into the servo amplifier]
αiSV-B αiSV-B
Bαttery cαse Bαttery cαse
Bαttery Bαttery
CX5X CX5X
- 143 -

5.3 HOW TO REPLACE THE FUSES

In the αi-B amplifier, a control printed circuit board can be removed and inserted from the front of the
servo amplifier.
The same procedure for removing or inserting the control printed circuit board applies to the Power
Supply, servo amplifier, and spindle amplifier.
NOTE
1 If a fuse blows, it is likely that there is a short-circuit in the power supply for a
device (such as a sensor) connected to the servo amplifier.
After checking that all devices connected to the servo amplifier are normal,
replace the fuse.
If you do not remove the cause, it is very much likely that the fuse will blow again.
2 Do not use any fuse not supplied from FANUC.
3 Before replacing a fuse, check a marking on it with that on the printed circuit
board. Be careful not to mount a fuse with an incorrect rating.
4 If the 24 V and 0 V lines are connected in reverse to the connector for 24 VDC
power supply input (CXA2D) or the connector for communication between the
amplifiers (CXA2A/B), the fuse may blow.
[Action]
1 Correct connection.
2 Replace the fuse.
αiPS-B αiSP-B αiSV-B
Pull it out toward you.

Hold the upper and
lower hooks.
Printed circuit board
To insert the printed circuit board, reverse the above procedure. Ensure that the upper and lower hooks
snap into the housing. If the printed circuit board is not inserted completely, the housing remains lifted.
Pull out the printed circuit board and insert it again.
- 144 -

5.3.1 Fuse Locations

The fuse with the following specifications is mounted on each control printed circuit board.
Fuse specification
Symbol Ordering number Rating
FU1 A60L-0001-0290#LM32C 3.2A/48V
FU1 (3.2A)
(Rated display color: White)
F1 (3.2A)
αiPS-B control printed circuit board αiSV-B control printed circuit board
F1 (3.2A)
F1 (3.2A)
αiSP-B control printed circuit board αiSVP-B control printed circuit board
(A20B-2102-0110)
- 145 -

F1 (3.2A)
Upgrade version of the αiSVP-B control printed circuit board

(A20B-2102-0730)
- 146 -
III. START-UP PROCEDURE FOR βiSV-B
B-65515EN/01 START-UP PROCEDURE FOR βiSV-B 1. OVERVIEW
1 OVERVIEW
This part describes the units and components of the servo amplifier. It also explains the following
information necessary to start up the servo amplifier:
• Configurations
- 149 -
2. CONFIGURATIONS START-UP PROCEDURE FOR biSV-B B-65515EN/01
2 CONFIGURATIONS
2.1 CONFIGURATIONS
The servo amplifier biSV-B consists of the units and components listed below:
(1) Servo amplifier module (biSV-B) (basic)

(2) AC line filter (basic)
(4) Fuse (optional)
(5) Power transformer (optional)
Constituent (example)
Control power
supply
24VDC ± 10%
3f biSV-B biSV-B
200 to 240 VAC
3f
380 to 480 VAC Circuit Magnetic AC line
breker contactor filter
or
1f
220 to 240 VAC Servo Servo
(4A or 20A models motor motor
only)
: Basic
: Option
: Units prepared by the machine tool builder
NOTE
1 Be sure to use a stabilized power supply as the 24 VDC amplifier power supply.
Do not use the 24 VDC motor brake power supply as the 24 VDC amplifier
power supply.
2 A circuit breaker, magnetic contactor, and AC line filter are always required.
3 To protect the equipment from lightning surge voltages, install a lightning surge
absorber between each pair of power lines and between each power line and the
grounding line at the power inlet of the power magnetics cabinet.
WARNING
Take great care to prevent incorrect operation of the motor or a ground fault
caused by looseness of a screw, incorrect insertion of a connector, etc.
Take great care to prevent fire caused by looseness of a screw (or incorrect
contact with a connector or incorrect connection between a connector terminal
and a cable) in a power line or motor power line through which large current
flows.
- 150 -
B-65515EN/01 START-UP PROCEDURE FOR biSV-B 2. CONFIGURATIONS
2.2 SPECIFICATION
2.2.1 Servo Amplifier

(1) Single-axis biSV-B series (200 V type)
biSV4-B A06B-6160-H001
biSV20-B A06B-6160-H002
biSV40-B A06B-6160-H003
biSV80-B A06B-6160-H004
(2) Single-axis biSV-B series (400 V type)

biSV10HV-B A06B-6161-H001
(3) Two-axis biSV-B series (200 V type)

biSV20/20-B A06B-6166-H201
biSV20/20-B A06B-6166-H201#A
biSV40/40-B A06B-6166-H203
- 151 -
3. START-UP
PROCEDURE START-UP PROCEDURE FOR THE βiSV-B B-65515EN/01
Make sure that the specifications of the CNC, servo motors, servo amplifiers, and other units you received
are exactly what you ordered, and these units are connected correctly. Then, turn on the power.
The items to be checked are described below.

1 Specification of the Check that the combination of the servo amplifier and the servo motor is appropriate.
servo amplifier and Refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
servo motor
2 Packing of the Check that the provided packing is properly attached. Check that there is no
flange clearance between the control panel and the flange of the amplifier.
3 Leaving space for Leave space for maintenance above and below the amplifier.
maintenance For details, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
4 Prevention of Check that a protective plate is attached to the DC link terminal board.
contact with For details, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
conductive section (B-65422EN).
5 Measure against Take measures to prevent electroconductive, flammable, and corrosive materials as
ingress of coolant well as mist and water droplets from getting into the unit. For keeping of the effective
closeness of the control panel, refer to Appendix G "EXAMPLES OF
RECOMMENDED POWER MAGNETICS CABINETS FOR FANUC SERVO
AMPLIFIER βi-B series Descriptions (B-65422EN).
6 Screwing to the When connecting wires to the servo amplifier terminal board, be sure to tighten the
terminal block screws to the proper torque. For the screw tightening torque for the terminal block,
see the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
7 Connecting a To prevent electric shock when connecting the ground, wire the ground cable with an
Protective Ground appropriate wire rod. For details, refer to the FANUC SERVO AMPLIFIER βi-B series
8 Installing the In order to prevent damage due to a surge voltage applied to the input power supply,
lightning surge install a lightning surge absorber. For details, refer to the FANUC SERVO
absorber AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
9 Measure against Check that ground wires, including feedback cable shielding clamps, are connected to
noise the proper places to maintain stable operation of the machine. For details, refer to the
FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
10 Phase order of If the phase order of motor power lines is incorrect, the motor may operate
motor power lines unexpectedly. Check that they are connected correctly.
power wire are
connected
12 Connection of Do not connect the built-in batteries in parallel. Please make sure, if the built-in
batteries batteries are used with an amp-to-amp battery connection cable (CXA19A/B or BATL
(B3)) attached, they may be connected in parallel. For details, refer to the FANUC
SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
- 152 -
3. START-UP
B-65515EN/01 START-UP PROCEDURE FOR THE βiSV-B PROCEDURE

13 Checking the power Check that the power supply voltage is within the appropriate range before turning on
supply voltage the power. For details of the power voltage specifications, see the FANUC SERVO
AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
14 Checking the ground The 400 V servo amplifier supports only neutral grounding. For details, refer to the
potential FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
15 Setting the ground Use a ground fault interrupter that supports inverters. For details of the leakage
fault breaker current, see the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
16 Checking the control Check that the voltage of the 24 V power supply supplied to the amplifier is within the
power appropriate range and that the appropriate current capacity has been selected. For
details, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
17 Setting parameters Set initial parameters, referring to "3.3 INITIAL PARAMETER SETTINGS."
18 Handling early To solve initial problems (e.g., The power does not turn on. The motor does not
failures rotate. An alarm occurs.), see "4 CONFIRMATION OF THE OPERATION."

Before connecting the power, you should measure the AC power voltage.
(1) 1-axis βiSV-B series (200 V type), 2-axes βiSV-B series (200 V type)
Table 3.2.1 (a) Action for the AC power (200-V input type)
Permissible voltage
Nominal voltage Action
fluctuation width
βiSV4-B, βiSV20-B, βiSV40-B, βiSV80-B,
βiSV20/20-B, βiSV40/40-B
3-phase 200 to
-15%+10% Permitted.
∼240VAC
Note) If the voltage is below the rated value, the rated output
may not be obtained.
βiSV4-B, βiSV20-B
1-phase 220 to
-15%+10% Single-phase input is permitted when the power supply is 380 to
240VAC
415 VAC to neutral grounding.
βiSV4-B, βiSV20-B, βiSV40-B, βiSV80-B,
βiSV20/20-B, βiSV40/40-B
Other than the above
Not permitted.
Use an insulating transformer to adjust the input voltage.
Table 3.2.1 (b) list the input power specification. Use a power source with sufficient capacity so that
the system will not malfunction due to a voltage drop even during peak loads.
Table 3.2.1 (b) AC power voltage specifications (200-V input type)

Model βiSV4-B βiSV20-B βiSV40-B βiSV80-B βiSV20/20-B βiSV40/40-B
Nominal voltage rating AC200V∼240V -15%,+10%
Power source
50/60 Hz ±1 Hz
frequency
0.2 2.8 4.7 6.5 2.7 4.8
(for the main circuit) [kVA]
22 24
(for the control circuit) [VA]
- 153 -
3. START-UP
PROCEDURE START-UP PROCEDURE FOR THE βiSV-B B-65515EN/01
(2) 1-axis βiSV-B series (400 V type)
Table 3.2.1 (c) Action for the AC power (400-V input type)
Permissible voltage
Nominal voltage Action
fluctuation width
(βiSV10HV-B, βiSV20HV-B, βiSV40HV-B)
-10%+10% 3-phase 380 to 480VAC
Permitted.
-15%+10% 1-phase 220 to 240VAC Not permitted.
Other than the above Not permitted.
Table 3.2.2 (b) list the input power specification. Use a power source with sufficient capacity so that
the system will not malfunction due to a voltage drop even during peak loads.
Table 3.2.1 (d) AC power voltage specifications (400-V input type)

Model βiSV10HV-B βiSV20HV-B βiSV40HV-B
Nominal voltage rating AC380V∼480V -10%,+10%
Power source frequency 50/60 Hz ±1 Hz
1.9 3.9 6.2
(for the main circuit) [kVA]
22
(for the control circuit) [VA]

Check that the protective ground is connected correctly with reference to each item of Chapter 6
INSTALLATION in the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
3.2.3 Selecting the Ground Fault Interrupter That Matches the

Leakage Current
Check that an appropriate ground fault interrupter is selected with reference to each item of Chapter 6
- 154 -
3. START-UP
B-65515EN/01 START-UP PROCEDURE FOR THE βiSV-B PROCEDURE
3.3 INITIALIZING PARAMETERS

(SWITCHES AND DUMMY CONNECTORS)
(1) βiSV4-B, βiSV20-B
• When a regenerative resistor is not used
Connect connector CXA20 by using a dummy connector.
Refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).

• Switch (SW) setting
The regenerative resistor alarm level is set. The setting condition varies depending on the
regenerative resistor used (the built-in regenerative resistor or separate regenerative resistor).
Configure the setting correctly.
WARNING
An incorrect setting can damage the regenerative resistor.
• When the built-in regenerative resistor is used

Connect connector CZ6 by using a dummy connector.
(3) βiSV20/20-B, βiSV40/40-B

• Switch (SW) setting
The regenerative resistor alarm level is set. The setting condition varies depending on the
regenerative resistor used (when the regenerative resistor is not used or a separate regenerative
resistor is used). Configure the setting correctly.
WARNING
An incorrect setting can damage the regenerative resistor.
• When a regenerative resistor is not used


For the initialization of servo amplifiers or servo motors, refer to the following manual:
"FANUC AC SERVO MOTOR αi-B/αi series/

FANUC LINEAR LiS series/
FANUC BUILT-IN SERVO MOTOR DiS series PARAMETER MANUAL (B-65270EN)"
- 155 -
4. CONFIRMATION OF
THE OPERATION START-UP PROCEDURE FOR THE βiSV-B B-65515EN/01

4.1 SERVO AMPLIFIER
4.1.1 Check Procedure

1. Check Procedure
1. Turn on power.
ALM LED goes on.
See the servo adjustment screen of the host (CNC, etc.).
2. ALM LED does not go on.
3. Check CNC parameters, then release emergency stop state.

READY LED does not go on.
See the servo adjustment screen of the host (CNC, etc.).
4. READY LED goes on.
5. Check servo motor operation.

Alarm
See Part II “Troubleshooting”.
Abnormal motor operation
Refer to the "FANUC AC SERVO MOTOR αi-B/αi series/
FANUC LINEAR LiS series/
FANUC BUILT-IN SERVO MOTOR DiS series PARAMETER MANUAL (B-65270EN)."
Yamanashi 401-0597 JAPAN made in JAPAN
ALM LED (yellow)
LINK LED (green)
POWER LED (green)
- 156 -
4. CONFIRMATION OF
B-65515EN/01 START-UP PROCEDURE FOR THE βiSV-B THE OPERATION
(2) βiSV40-B, βiSV80-B, βiSV10HV-B, βiSV20HV-B, βiSV40HV-B
Yamanashi 401-0597 JAPAN
ALM LED (yellow)
LINK LED (green)
POWER LED (green)
- 157 -
4. CONFIRMATION OF
(3) βiSV20/20-B, βiSV40/40-B
ALM LED (yellow)
LINK LED (green)
POWER LED (green)
(a) βiSV20/20-B (b) βiSV40/40-B
- 158 -
4. CONFIRMATION OF
B-65515EN/01 START-UP PROCEDURE FOR THE βiSV-B THE OPERATION

When the V ready-off alarm is indicated on the CNC, check the items listed below.
If the following items turn out to have not caused V ready-off, check diagnosis information No. 358 (V
ready-off information) on the diagnosis screen and report it to FANUC.

Has the emergency stop signal (connector: CX30) applied to the βiSV-B been released?
(2) MCON signal

Hasn't setting up the axis detach function disabled the transmission of the ready command signal
MCON from the CNC to the βiSV-B?
(3) βiSV-B control printed circuit board

The βiSV-B control printed circuit board may be poorly installed or faulty. Be sure to push the
faceplate as far in as it will go. If the problem persist, replace the control printed circuit board.
Checking diagnosis information (DGN) No. 358 makes it possible to analyze the cause of the V ready-off
alarm.

Check bits 5 to 14 sequentially, starting at the lowest-order bit. The first lowest bit that is not 0
corresponds to the processing that caused the V ready-off alarm.
#15 #14 #13 #12 #11 #10 #9 #8

#7 #6 #5 #4 #3 #2 #1 #0
MCONS *ESP HRDY
#07, #08, #09 : MCON signal (NC→Amplifier→Converter)
#10 (CRDY) : Converter ready signal
#13 (DRDY) : Amplifier ready signal
The following table lists diagnosis information No. 358 values and main causes of problems. Do not
insert or remove any connectors when the power is on.
Diagnosis
Problem Check item
No. 358 value
417 The system is still in an (1) Check that an emergency stop signal applied to CX30 of
emergency stop state. the common power supply has been released.
(2) Check if there is a problem with the connection or cable
for the communication interface between the amplifiers.
(3) Replace the Servo Amplifier.
993 The βiSV-B ready signal has (1) Check that there is no problem with the connection for
not been output. communication (CXA2A/B) between the amplifiers or the
related cable.
(2) Check whether the input power is supplied.
(3) Check whether the power is supplied to the operation coil
of the magnetic contactor.β Check if there is a problem
with the connection with the CX29 of the βiSV-B.
(4) Replace the Servo Amplifier.
- 159 -
4. CONFIRMATION OF
Diagnosis
Problem Check item
No. 358 value
4065 The interlock signal is not Replace the Servo Amplifier.
input.
225 - Replace the Servo Amplifier.

This subsection explains how to observe the current that flows through the servo motor.
(1) Method of using the SERVO GUIDE

Refer to online help for information about how to connect to and use the servo adjustment tool "SERVO
GUIDE" and applicable CNC systems.
Setting
Select the axis to be measured in the graph window channel setting. Also select IR and IS under Kind.
Under Coef (conversion coefficient), set the maximum allowable current (Ap) for the amplifier in use.
NOTE
The minimum motor current sampling cycle depends on the current control
cycle.
Display
- 160 -
IV. TROUBLESHOOTING FOR βiSV-B
B-65515EN/01 TROUBLESHOOTING FOR βiSV-B 1. OVERVIEW
1 OVERVIEW
This part describes the troubleshooting procedure. Read the section related to your current trouble to
locate it and take an appropriate action.
First, check the alarm number (indicated by the CNC) and the βiSV-B indication in Chapter 2 ALARM
NUMBERS AND BRIEF DESCRIPTIONS to find the cause.
Then, take an appropriate action according to the corresponding description in Chapter 3

TROUBLESHOOTING AND ACTION.
- 163 -
2. ALARM NUMBERS AND

BRIEF DESCRIPTIONS TROUBLESHOOTING FOR βiSV-B B-65515EN/01

DESCRIPTIONS
2.1 FOR Series 30i/31i/32i/35i-B, Power Motion i-A, 0i-F
2.1.1 Servo Alarm

Alarm No. Description Remarks
SV0361 Pulsecoder phase error (built-in) 3.2.7 (1)
SV0364 Soft phase alarm (built-in) 3.2.7 (1)
SV0365 LED error (built-in) 3.2.7 (1)
SV0366 Pulse error (built-in) 3.2.7 (1)
SV0367 Count error (built-in) 3.2.7 (1)
SV0368 Serial data error (built-in) 3.2.7 (3)
SV0369 Data transfer error (built-in) 3.2.7 (3)
SV0380 LED error (separate) 3.2.7 (2)
SV0381 Pulsecoder phase error (separate) 3.2.7 (2)
SV0382 Count error (separate) 3.2.7 (2)
SV0383 Pulse error (separate) 3.2.7 (2)
SV0384 Soft phase alarm (separate) 3.2.7 (2)
SV0385 Serial data error (separate) 3.2.7 (3)
SV0386 Data transfer error (separate) 3.2.7 (3)
SV0387 Sensor error (separate) 3.2.7 (2)
SV0417 Invalid parameter 3.2.6
SV0421 Excessive semi-full error 3.2.8
SV0430 Servo motor overheat 3.2.5
SV0432 PS: control undervoltage 3.1.4
SV0433 PS: DC link undervoltage 3.1.1
SV0436 Soft thermal (OVC) 3.2.3
SV0438 SV : current alarm 3.1.9
SV0439 PS : DC link overvoltage 3.1.2
SV0440 PS : Excessive regenerative power 2 3.1.3
SV0441 Current offset error 3.2.8
SV0444 SV: internal cooling fan stopped 3.1.5
SV0445 Soft disconnection alarm 3.2.4
SV0447 Hard disconnection alarm (separate) 3.2.4
SV0448 Feedback mismatch alarm 3.2.8
SV0449 SV: IPM alarm 3.1.7
SV0453 Soft disconnection alarm (α Pulsecoder) 3.2.4
SV0601 SV: cooling fan stopped of the radiator 3.1.6
SV0603 SV. IPM ALARM (OH) 3.1.8
- 164 -

B-65515EN/01 TROUBLESHOOTING FOR βiSV-B BRIEF DESCRIPTIONS
2.2 FOR Series 30i/31i/32i-A
2.2.1 Servo Alarm

SV0432 Converter: control power supply low voltage 3.1.4
SV0433 Converter: DC link undervoltage 3.1.1
SV0438 Inverter: motor current alarm 3.1.9
SV0439 Converter: DC link overvoltage 3.1.2
SV0440 Converter: excessive deceleration power 3.1.3
SV0444 Inverter: internal cooling fan stopped 3.1.5
SV0449 Inverter: IPM alarm 3.1.7
SV0601 Inverter: cooling fan stopped of the radiator 3.1.6
SV0603 Inverter: IPM alarm (OH) 3.1.8
- 165 -

BRIEF DESCRIPTIONS TROUBLESHOOTING FOR βiSV-B B-65515EN/01
2.3 FOR Series 0i/0i Mate-D
2.3.1 Servo Alarm

SV0432 Converter: control power supply low voltage 3.1.4
SV0433 Converter: DC link undervoltage 3.1.1
SV0438 Inverter: DC link current alarm 3.1.9
SV0439 Converter: DC link overvoltage 3.1.2
SV0440 Converter: excessive deceleration power 3.1.3
SV0444 Inverter: internal cooling fan stopped 3.1.5
SV0449 Inverter: IPM alarm 3.1.7
SV0601 Inverter: cooling fan stopped of the radiator 3.1.6
SV0603 Inverter: IPM alarm (OH) 3.1.8
- 166 -
3. TROUBLESHOOTING
B-65515EN/01 TROUBLESHOOTING FOR βiSV-B AND ACTION

3.1 SERVO AMPLIFIER
The following table lists alarms related to the servo amplifier module.
See this table and the CNC alarm code indicated in Chapter 2, "ALARM NUMBERS AND BRIEF
DESCRIPTIONS."
ALM
Alarm Major cause Remarks
LED display
Converter: DC link undervoltage ON Voltage drop at the DC link in the main circuit 3.1.1
PS: DC link undervoltage
Converter: DC link overvoltage ON Voltage rise at the DC link in the main circuit 3.1.2
PS : DC link overvoltage
Converter: excessive deceleration ON  Too large regenerative discharge amount 3.1.3
power  Abnormal regenerative discharge circuit
PS : Excessive regenerative power 2
Converter: control power supply low ON  Drop in external control power supply (24 3.1.4
voltage V)
PS: control undervoltage  Connector/cable (CXA19A, CXA19B)
defective
 βiSV-B failure
 Fan not running.
Inverter: internal cooling fan stopped
ON  Fan motor connector or cable defective 3.1.5
SV: internal cooling fan stopped
 βiSV-B failure
Inverter: cooling fan stopped of the
 Fan not running.
radiator
ON  Fan motor connector or cable defective 3.1.6
SV: cooling fan stopped of the
 βiSV-B failure
radiator
 Short-circuit between power lead phases
or ground fault in them
Inverter: IPM alarm
ON  Short-circuit between motor winding 3.1.7
SV: IPM alarm
phases or ground fault in them
 βiSV-B failure
 The motor is being used under a harsh
Inverter: IPM alarm (OH) condition.
ON 3.1.8
INV. IPM ALARM(OH)  The ambient temperature is high.
 βiSV-B failure
 Short-circuit between power lead phases
or ground fault in them
Inverter: motor current alarm  Short-circuit between motor winding
ON 3.1.9
SV : current alarm phases or ground fault in them
 Incorrect motor ID setting
 βiSV-B or motor failure
 Connector or cable failure
FSSB communication error ON 3.1.10
 βiSV-B or CNC failure
3.1.1 Converter: DC Link Undervoltage

(1) Meaning
The voltage at the DC link of the converter is low.
(a) A small power dip has occurred.
→ Check the power supply voltage.
(b) Low input power supply voltage
→ Check the power supply specification.
(c) Insert the βiSV-B face plate (control printed circuit board) securely.
(d) Replace the βiSV-B.
- 167 -
3. TROUBLESHOOTING
AND ACTION TROUBLESHOOTING FOR βiSV-B B-65515EN/01
3.1.2 Converter: DC Link Overvoltage

(1) Meaning
In the main circuit, the DC voltage at the DC link is abnormally high.
(a) βiSV4-B, βiSV20-B, βiSV20/20-B and βiSV40/40-B
Use a regenerative resistor.
(b) Excessive regenerated power
Increase the acceleration/deceleration time constant. If this alarm occurs less frequently, the
regeneration capacity is not sufficient. Set the acceleration/deceleration time constant to such a
level that does not cause any alarm.
(e) Check that the regenerative resistor is broken or poorly connected.
3.1.3 Converter: Excessive Deceleration Power

(1) Meaning
The converter deceleration power is too large.
For βiSV4-B, βiSV20-B, βiSV20/20-B and βiSV40/40-B
• When a separate regenerative resistor is not used
(a) Connect CXA20 by using a dummy connector.
(b) Insert the βiSV-B face plate (control printed circuit board) securely.
(c) Replace the βiSV-B.
• When a separate regenerative resistor is used
(a) Check the resistance at both ends of connector CXA20 on the regenerative resistor side to
confirm that the resistance is 0Ω.
(b) The average regenerative power may be high. Decrease the frequency of
acceleration/deceleration, or review the resistor specification.
For βiSV40-B and βiSV80-B

• When the built-in regenerative resistor is used
(a) Connect CXA20 and CZ6 by using a dummy connector.
• When a separate regenerative resistor is used

(a) Check the resistance at both ends of connector CXA20 on the regenerative resistor side to
confirm that the resistance is 0 Ω.
- 168 -
3. TROUBLESHOOTING
3.1.4 Converter: Control Power Supply Undervoltage

(1) Meaning
The external control power supply (24 VDC) voltage is low.
(a) Check the voltage level of the external power supply (24 VDC). (Normal voltage: 21.6 V or
higher)
(b) Check the connector and cable (CXA19A, CXA19B).
(c) Replace the βiSV-B.
3.1.5 Inverter: Internal Cooling Fan Stopped

(1) Meaning
Inverter: internal cooling fan stopped
(d) Replace the fan.
(e) Replace the βiSV-B.
3.1.6 Inverter: Cooling Fan Stopped of the Radiator

(1) Meaning
Inverter: cooling fan stopped of the radiator
(d) Replace the fan.
(e) Replace the βiSV-B.
3.1.7 Inverter: IPM Alarm

(1) Meaning
Inverter: IPM alarm
(a) Be sure to push the faceplate (control printed circuit board) as far as it will go.
(b) Disconnect the motor power leads from the βiSV-B, and release the βiSV-B from an
emergency stop condition.
<1> If no IPM alarm condition has occurred
→ Go to (c).
<2> If an IPM alarm condition has occurred
→ Replace the βiSV-B.
(c) Disconnect the motor power leads from the βiSV-B, and check the insulation between PE and
the motor power lead U, V, or W.
→ Go to (d).
- 169 -
3. TROUBLESHOOTING
(d) Disconnect the motor from its power leads, and check whether the insulation of the motor or
3.1.8 Inverter: IPM Alarm (OH)

(1) Meaning
Inverter: IPM alarm (OH)
(a) Be sure to push the faceplate (control printed circuit board) as far as it will go.
(b) Check that the heat sink cooling fan is running.
(c) Check that the motor is being used at or below its continuous rating.
(d) Check that the cooling capacity of the cabinet is sufficient (inspect the fans and filters).
(e) Check that the ambient temperature is not too high.
(f) Replace the βiSV-B.
3.1.9 Inverter: Motor Current Alarm

(1) Meaning
Inverter: motor current alarm
(a) Checking the servo parameters
Referring to "FANUC AC SERVO MOTOR βi-B/βi series Parameter Manual (B-65270EN),"
check whether the following parameters have default values.
No.2004 No.2040 No.2041
Alternatively, if an abnormal motor current alarm condition occurs only on rapid

acceleration/deceleration, it is likely that the motor is being used under too harsh a condition.
Increase the acceleration/deceleration time constant, and see what will occur.
(c) Disconnect the motor power leads from the βiSV-B, and release the βiSV-B from an
emergency stop condition.
<1> If no abnormal motor current occurs
→ Go to (d).
<2> If an abnormal motor current occurs
(d) Disconnect the motor power leads from the βiSV-B, and check the insulation between PE and
the motor power lead U, V, or W.
→ Go to (e).
(e) Disconnect the motor from its power leads, and check whether the insulation of the motor or
- 170 -
3. TROUBLESHOOTING
3.1.10 FSSB Communication Error

(1) Meaning
Inverter: FSSB communication error
(a) Replace the optical cable (COP10A) of the βiSV-B that is nearest to the CNC among the
amplifiers on which the ALM LED is lit (in Fig. 3.1.10, the cable between UNIT2 and UNIT3)
(b) Replace the βiSV-B that is the second nearest to the CNC among the amplifiers on which the
ALM LED is lit (in Fig. 3.1.10, UNIT3)
(c) Replace the βiSV-B that is the nearest to the CNC among the amplifiers on which the ALM
LED is lit (in Fig. 3.1.10, UNIT2)
(d) Replace the servo card in the CNC.
(C) (b)

Master side
(CNC side) (a) Slave side
LED “ALM” LED “ALM” LED “ALM” LED “ALM”
Off On On On
Fig. 3.1.10
- 171 -
3. TROUBLESHOOTING
3.2 SERVO CONTROL SOFTWARE

If a servo alarm is issued, an alarm message is output, and details of the alarm are also displayed on the
servo adjustment screen or the diagnosis screen. Using the alarm identification table given in this section,
determine the alarm, and take a proper action.
3.2.1 Servo Adjustment Screen

The following procedure can be used to display the servo adjustment screen.
SYSTEM → [SYSTEM] → [ ]→ [SV-PRM] → [SV-TUN]
If the servo setting screen does not appear, specify the following parameter, then switch the CNC off and
on again.
#7 #6 #5 #4 #3 #2 #1 #0
3111 SVS
SVS(♯0) 1: (to display the servo setting screen)
Alarm detail information

<1>
<2>
<3>
<4>
<5>
Fig. 3.2.1 (a) Servo adjustment screen
The table below indicates the names of the alarm bits.
Table 3.2.1 List of alarm bit names

#7 #6 #5 #4 #3 #2 #1 #0
<1> Alarm 1 OVL LVA OVC HCA HVA DCA FBA OFA
<2> Alarm 2 ALD EXP
<3> Alarm 3 CSA BLA PHA RCA BZA CKA SPH
<4> Alarm 4 DTE CRC STB PRM
<5> Alarm 5 OFS MCC LDM PMS FAN DAL ABF
<6> Alarm 6 SFA
<7> Alarm 7 OHA LDA BLA PHA CMA BZA PMA SPH
<8> Alarm 8 DTE CRC STB SPD
<9> Alarm 9 FSD SVE IDW NCE IFE
NOTE
The empty fields do not represent alarm codes.
- 172 -
3. TROUBLESHOOTING
3.2.2 Diagnosis Screen

The alarm items of the servo adjustment screen correspond to the diagnosis screen numbers indicated in
the table below.
Table 3.2.2 Correspondence between the servo adjustment screen and diagnosis screen
Alarm No. Parameter
<1> Alarm 1 No 200
<2> Alarm 2 201
<3> Alarm 3 202
<4> Alarm 4 203
<5> Alarm 5 204
<6> Alarm 6 ――
<7> Alarm 7 205
<8> Alarm 8 206
<9> Alarm 9 ――
<1> <7>
<2> <8>
<3>
<4>
<5>
Fig. 3.2.2 Diagnosis screen
3.2.3 Overload Alarm (Soft Thermal, OVC)

#7 #6 #5 #4 #3 #2 #1 #0
(Action)
(1) Make sure that the motor is not vibrating.
⇒ If a motor vibrates, the current flowing in it becomes more than necessary, resulting in an
alarm.
(2) Make sure that the power lead to the motor is connected correctly.
⇒ If the connection is incorrect, an abnormal current flows in the motor, resulting in an alarm.
(3) Make sure that the following parameters are set correctly.
⇒ An overload alarm is issued based on the result of calculation of these parameters. Be sure to
set them to the standard values. For details of the standard values, refer to the FANUC AC
SERVO MOTOR βi-B/βi series Parameter Manual (B-65270EN).
No. 2062 Overload protection coefficient (OVC1)
No. 2065 Overload protection coefficient (OVCLMT)
No. 2164 Overload protection coefficient (OVCLMT2)
- 173 -
3. TROUBLESHOOTING
(4) Attach the check pin board to connector JX5 to measure the waveform of the actual current (IR and
IS) of the servo amplifier module. (This check pin board differs from that for the α series.)
Run the motor and measure its actual currents (IR and IS). Then compare the measurement results
with the overload duty curve shown in "FANUC AC SERVO MOTOR βi-B/βi series Descriptions
(B-65302EN)," and see whether the machine load is too heavy compared with the motor capacity. If
the actual current is high on acceleration/deceleration, it is likely that the time constant is too small.
3.2.4 Feedback Disconnected Alarm

#7 #6 #5 #4 #3 #2 #1 #0
<2> Alarm 2 ALD EXP
<6> Alarm 6 SFA
FBA ALD EXP SFA Description Action

1 1 1 0 Hard disconnection (separate phase A/B) 1
1 0 0 0 Soft disconnection (closed loop) 2
1 0 0 1 Soft disconnection (αi Pulsecoder) 3
(Action)
Action 1:
This alarm is issued when a separate phase A/B scale is used. Check if the phase A/B detector is
connected correctly. Check if the phase A/B detector is connected correctly. Ensure that valid
parameters are specified.
Action 2:
This alarm is issued when the position feedback pulse variation is small relative to the velocity
feedback pulse variation. This means that this alarm is not issued when a semi-full is used. This
means that this alarm is not issued when a semi-closed is used. Check if the separate detector outputs
position feedback pulses correctly. If position feedback pulses are output correctly, it is considered
that the motor alone is rotating in the reverse direction at the start of machine operation because of a
large backlash between the motor position and scale position.
#7 #6 #5 #4 #3 #2 #1 #0
No. 2003 TGAL
TGAL(#1) 1: Uses the parameter for the soft disconnection alarm detection level.
No. 2064 Soft disconnection alarm level

Standard setting 4: Alarm issued for a 1/8 rotation of the motor.
Increase this value.
Action 3:
This alarm is issued when synchronization between the absolute position data sent from the built-in
Pulsecoder and phase data is lost. Turn off the power to the CNC, then detach the Pulsecoder cable
then attach it again. If this alarm is still issued, replace the Pulsecoder.
- 174 -
3. TROUBLESHOOTING
3.2.5 Overheat Alarm

#7 #6 #5 #4 #3 #2 #1 #0
<2> Alarm 2 ALD EXP
OVL ALD EXP Description Action

1 1 0 Motor overheat 1
1 0 0 Amplifier overheat 1
(Action)
Action 1:
If this alarm is issued after a long-time of continuous operation, it is considered that the motor and
amplifier are overheated. Stop operation for a while, then make a check. If this alarm is still issued
after the power is off for about 10 minutes then is turned on again, the thermostat is considered to be
faulty.
If this alarm is issued intermittently, increase the time constant or increase stop time in the program
to suppress the rise in temperature.
3.2.6 Invalid Servo Parameter Setting Alarm

The invalid servo parameter setting alarm is issued when a setting out of the specifiable range is specified,
or an overflow has occurred in an internal calculation.
When an invalid parameter is detected on the servo side, alarm 4#4(PRM)=1 results.
#7 #6 #5 #4 #3 #2 #1 #0
For details and action required when the invalid servo parameter setting alarm is issued on the servo side,
refer to the FANUC AC SERVO MOTOR βi-B/βi series Parameter Manual (B-65270EN).
(Reference information)
Method of checking details of an invalid parameter detected on the servo side
 A number is indicated in No. 352 of the diagnosis screen.
3.2.7 Alarms Related to Pulsecoder and Separate Serial Detector

(Bits for alarm identification)
#7 #6 #5 #4 #3 #2 #1 #0
<2> Alarm 2 ALD EXP
<3> Alarm 3 CSA BLA PHA RCA BZA CKA SPH
<6> Alarm 6 SFA
<7> Alarm 7 OHA LDA BLA PHA CMA BZA PMA SPH
<8> Alarm 8 DTE CRC STB SPD
<9> Alarm 9 FSD SVE IDW NCE IFE
- 175 -
3. TROUBLESHOOTING
(1) For a built-in Pulsecoder

An alarm is determined from the bits of alarms 1, 2, 3, and 5. The table below indicates the meaning
of each bit.
Alarm 3 Alarm 5 1 Alarm 2 Actio

Description
CSA BLA PHA RCA BZA CKA SPH LDM PMA FBA ALD EXP n
1 Soft phase alarm 2
1 Zero battery voltage 1
1 1 1 0 Count error alarm 2
1 Phase alarm 2
1 Battery voltage decrease 1
(warning)
1 Pulse error alarm
1 LED error alarm
CAUTION
An alarm for which no action number is given is considered to be caused by a
Pulsecoder failure. Replace the Pulsecoder.
(2) For a separate serial detector

An alarm is determined from the bits of alarm 7. The table below indicates the meaning of each bit.
Alarm 7
Description Action
OHA LDA BLA PHA CMA BZA PMA SPH
1 Soft phase alarm 2
1 Pulse error alarm
1 Zero battery voltage 1
1 Count error alarm 2
1 Phase alarm 2
1 Battery voltage decrease (warning) 1
1 LED error alarm
1 Separate detector alarm 3
NOTE
An alarm for which no action number is given is considered to be caused by a
detector failure. Replace the detector.
(Action)
Action 1: Battery-related alarms
Check if a battery is connected. When the power is turned on for the first time after a battery is
connected, the zero battery voltage alarm is issued. In such a case, turn off the power, then turn on
the power again. If the alarm is still issued, check the battery voltage. If the battery voltage decrease
alarm is issued, check the voltage, and replace the battery as required.
Action 2: Alarms that may be issued for noise

If an alarm is issued intermittently or after emergency stop cancellation, noise is probably the cause.
So, provide noise protection. If the same alarm is still issued after noise protection is provided,
replace the detector.
Action 3: Alarm condition detected by the separate detector

If the separate detector detects an alarm condition, contact the manufacturer of the detector for
information on troubleshooting.
- 176 -
3. TROUBLESHOOTING
(3) Alarms related to serial communication
An alarm is determined from the bits of alarms 4 and 8.
Alarm 4 Alarm 8
Description
DTE CRC STB DTE CRC STB
1
1 Serial Pulsecoder communication alarm
1
1
1 Separate serial Pulsecoder communication alarm
1
Action:
Serial communication is not performed correctly. Check if the cable is connected correctly and is not
broken. If CRC or STB is issued, noise may be the cause. So, provide noise protection. So, provide
noise protection. If CRC or STB is always issued after the power is turned on, the Pulsecoder or
amplifier control board or the pulse module may be faulty.
3.2.8 Other Alarms

#7 #6 #5 #4 #3 #2 #1 #0
OFS DAL ABF Description Action

1 Feedback mismatch alarm 1
1 Excessive semi-full error alarm 2
1 Current offset error alarm 3
(Action)
Action 1:
This alarm is issued when the move direction of the position detector is opposite to the move
direction of the speed detector. Check the rotation direction of the separate detector. If the rotation
direction of the separate detector is opposite to the rotation direction of the motor, take the following
action:
For a phase A/B detector:
Reverse the connections of A and XA.
For a serial detector:
Reverse the setting of the signal direction of the separate detector.
In the Series 90B0/G(07) and subsequent editions, the following settings enable signal directions in
the A/B phase detector to be inverted.
#7 #6 #5 #4 #3 #2 #1 #0
No. 2018 RVRSE
RVRSE (#0) Reverses the signal direction of the separate detector.
0: Does not reverse the signal direction of the separate detector.
1: Reverses the signal direction of the separate detector.
If a large distortion exists between the motor and separate detector, this alarm may be issued in the
case of abrupt acceleration/deceleration. In such a case, modify the detection level.
#7 #6 #5 #4 #3 #2 #1 #0
No. 2201 RNLV
RNLV (#1) Modifies the feedback mismatch alarm detection level.
1: Detected with 1000 min-1 or more
0: Detected with 600 min-1 or more
- 177 -
3. TROUBLESHOOTING
Action 2:
This alarm is issued when the difference between the motor position and separate detector position
exceeds the excessive semi-full error level. Check if the conversion efficient for dual position
feedback is set correctly. If the conversion efficient is set correctly, increase the alarm level. If this
alarm is still issued after the level is modified, check the connection direction of the scale.
No. 2078 Dual position feedback conversion coefficient (numerator)
No. 2079 Dual position feedback conversion coefficient (denominator)
Number of feedback pulses per motor

revolution (detection unit)
Conversion coefficient =
1,000,000
No. 2118 Dual position feedback semi-full error level
[Setting] Detection unit. When 0 is set, no detection is made.
Action 3:
The current offset value of the current detector (equivalent to the current value in the emergency
stop state) is abnormally high. If this alarm is still issued after the power is turned off then back on,
the current detector is faulty. For the βi series, replace the amplifier. Replace the amplifier.
- 178 -
4. REPLACING
AMPLIFIER
B-65515EN/01 TROUBLESHOOTING FOR βiSV-B COMPONENTS

This chapter describes how to replace a fan motor, absolute Pulsecoder battery, fuses, and printed circuit
board.
WARNING
Because the Servo Amplifier uses a large-capacitance electrolytic capacitor
internally, the Servo Amplifier remains charged for a while even after the power
is turned off. Before touching the Servo Amplifier for maintenance or other
CAUTION
Turn off the control power to βiSV-B before assembling the fan motor.
4.1.1 Dismantling the Fan Unit of βiSV4-B or βiSV20-B

<1> Pull out the fan connector upward.
<2> Push the front of the fan unit to disengage the lug.
<3> Disengage the rear of the fan unit.
<4> Lift the fan unit in a slant direction.
When replacing the fan motor, pay attention to

its orientation and the place where the cable
passes through.
Fan motor blow

direction
Fan unit
Notches for fan unit installation

Fan connector
- 179 -
4. REPLACING
AMPLIFIER
COMPONENTS TROUBLESHOOTING FOR βiSV-B B-65515EN/01
4.1.2 Dismantling the Internal Cooling Fan Unit of βiSV40-B,

βiSV80-B, βiSV10HV-B, βiSV20HV-B, βiSV40HV-B, or
βiSV20/20-B
1 Hold the two handles of the fan unit and pull up them in the direction (the upward direction of the
figure) of the arrow.
Holding the two handles on the fan unit, lift the When replacing the fan motor, pay attention
fan unit in the direction of the arrow (toward the to its orientation and the orientation of the
top in the figure). connector.
Handles
White
Black
Red
Pay attention to
the orientation of the
connector key.
Fan unit
- 180 -
4. REPLACING
AMPLIFIER
4.1.3 Dismantling the Fan Unit of βiSV40/40-B

1 Hold the two handles of the fan unit and pull up them in the direction (the upward direction of the
figure) of the arrow.
Holding the two handles on the fan unit, lift the

fan unit in the direction of the arrow (toward the
top in the figure). When replacing the fan motor, pay attention
to its orientation and the orientation of the
connector.
Handles
White
Black
Red
Pay attention to
the orientation of the
connector key.
Fan unit
- 181 -
4. REPLACING
AMPLIFIER
4.1.4 Dismantling the Radiator Cooling Fan Unit of βiSV80-B or

βiSV40HV-B
1 Dismantle the four mounting screws on the sheet metal and pull out the fan unit.
Four M4 screws
Fan motor
blow direction
- 182 -
4. REPLACING
AMPLIFIER

(βiSV4-B, βiSV20-B)
(a) A06B-6134-K003
<1> Pull up the side of the fan motor (the side without the case stoppers) away from the case.
<2> While pulling up the fan motor, push it toward its center from the side where the case stoppers
are located.
<1> Pull up away from the case.
Stopper
<2> Push
When replacing the fan motor, pay attention to its orientation (when the fan motor is mounted in an
amplifier, its label is facing upward).
(b) A06B-6134-K005
<1> Pull one of the lugs on the case.
<2> While pulling the lug, dismantle the fan using a flat-blade screwdriver or some other tool.
<2> Insert a flat-blade

screwdriver or some other tool,
and dismantle the fan.
<1> Pull the lug outward.
amplifier, its label is facing upward).
- 183 -
4. REPLACING
AMPLIFIER

(βiSV40-B, βiSV80-B, βiSV10HV-B, βiSV20HV-B, βiSV40HV-B,
βiSV20/20-B)
(1) Remove the connector from the case.
<1> Insert a flat-blade screwdriver or some other tool between the case and the connector.
<2> Tilt the inserted screwdriver or tool.
Connector
<2> Dismantle by tilting the

screwdriver or tool.
<1> Insert a flat-blade screwdriver or

some other tool.
(2) Pull the lugs on the case outwardly, and dismantle the fan motor.
Pull outward.
amplifier, its label is facing upward) as well as to the orientation of the connector.
- 184 -
4. REPLACING
AMPLIFIER
4.1.7 Dismantling the Fan Motor from the Fan Unit (βiSV40/40-B)
(1) Dismantle the connector from the case.
<1> Insert a flat-blade screwdriver or some other tool between the case and the connector.
<2> Tilt the inserted screwdriver or tool.
Connector
<2> Dismantle by tilting the

screwdriver or tool.
<1> Insert a flat-blade screwdriver

or some other tool.
(2) Dismantle the two screws fastening the fan motor.
Duct
Fan motor + connector
Case
Finger guard
Fan motor fastening screws
amplifier, its label is facing upward), the orientation of the connector, and the orientation of the duct
(its turned edge is facing the opposite direction of the connector).
- 185 -
4. REPLACING
AMPLIFIER
4.1.8 Specifications of Fan Units for Maintenance

(1) 1-axis
Model name
A06B-6134-K003
βiSV4-B (Sheet metal type)
A90L-0001-0423#50 - -
βiSV20-B A06B-6134-K005
(Resin type)
βiSV40-B A06B-6110-C605 A90L-0001-0510 - -
βiSV80-B A06B-6110-C605 A90L-0001-0510 A06B-6134-K002 A90L-0001-0445#B
βiSV10HV-B
A06B-6110-C605 A90L-0001-0510 - -
βiSV20HV-B
βiSV40HV-B A06B-6110-C605 A90L-0001-0510 A06B-6134-K002 A90L-0001-0445#B
(2) 2-axis
Model name
βiSV20/20-B
A06B-6110-C605 A90L-0001-0510 - -
(A06B-6166-H201)
βiSV20/20-B
- - - -
(A06B-6166-H201#A)
βiSV40/40-B A06B-6110-C641 A90L-0001-0569 - -
- 186 -
4. REPLACING
AMPLIFIER
4.2.1 Overview
 When the voltage of the batteries for absolute Pulsecoders becomes low, alarm 307 or 306 occurs, with
the following indication in the CNC state display at the bottom of the CNC screen.
 When alarm 306 (battery zero alarm) occurs, Pulsecoders are reset to the initial state, in which absolute
positions are not held. Alarm 300 (reference position return request alarm) also occurs, indicating that
reference position return is required.
 When A06B-6050-K061 or D-size alkaline dry cells (LR20) are used: 2 years (per 6 spindles)
 When A06B-6093-K001 is used: two years (per one axis)
 When A06B-6114-K504 is used: one year (per three axes)
NOTE
machine configuration based on, for example, detector types. For details,
contact the machine tool builder.

<4> Detach the old batteries and attach new ones.
NOTE
servo motors (βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc, βiF) has
a built-in backup capacitor. Therefore, even when the power to the servo amplifier
is off and the batteries are replaced, reference position return is not required if the
replacement completes within less than 10 minutes. Turn the power on and
replace the batteries if the replacement will take 10 minutes or more.
- 187 -
4. REPLACING
AMPLIFIER
WARNING
 Because the Servo Amplifier uses a large-capacitance electrolytic capacitor
internally, the Servo Amplifier remains charged for a while even after the power
is turned off. Before touching the Servo Amplifier for maintenance or other

Batteries
Four A06B-6050-K061 batteries or
D-size alkaline dry cells
CAUTION
 Four D-size alkaline dry cells (LR20) that are commercially available can be
used as batteries. A set of four A06B-6050-K061 batteries is optionally available
from FANUC.
 Replace all the four batteries with new ones. If old and new batteries are mixed,
the absolute position information in the absolute Pulsecoders may be lost.
- 188 -
4. REPLACING
AMPLIFIER

CAUTION
CXA19B/CXA19A. Also, do not connect two or more batteries to the same BATL
(B3) line. These connections are dangerous because battery output voltages
may be short-circuited, causing the batteries to overheat.
may occur.
(1) For βiSV4-B and βiSV20-B
βiSV-B Insertion direction

Caβle side
Red +6V
Black 0V
Connector
CX5X
Battery +6V
0V
Battery case
- 189 -
4. REPLACING
AMPLIFIER
(2) For βiSV40-B, βiSV80-B, βiSV10HV-B, βiSV20HV-B, and βiSV40HV-B
βiSV-B
Insertion direction
Caβle side
Red: +6V
Connector Black: 0V
Battery
CX5X
Battery case
+6V
0V
(3) For βiSV20/20-B and βiSV40/40-B
biSV-B Insertion direction Cable side
Red: +6V
Connector Black: 0V
CX5X
Battery
+6V Battery case
0V
Used batteries
Old batteries should be disposed as "INDUSTRIAL WASTES" according to the regulations of the
country or autonomy where your machine has been installed.
- 190 -
4. REPLACING
AMPLIFIER
4.2.5.1 Battery connection modes

The battery for the absolute Pulsecoder can be connected using [Connection method 1] and [Connection
method 2] explained below.
For details, see the section about battery connection in FANUC SERVO AMPLIFIER βi-B series
DESCRIPTIONS (B-65422JA).
[Connection method 1] Method of supplying battery power from one battery

to multiple βiSV-B amplifiers
Battery case
A06B-6050-K060
βiSV-B βiSV-B Battery
CXA19B CXA19B A06B-6050-K061
CXA19A CXA19A
Connector
A06B-6130-K201
• If a low battery voltage or a battery voltage of 0 V is indicated by an APC (absolute Pulsecoder)

alarm, replace the battery. If a battery voltage of 0 V is indicated, you need to make a zero point
return.
• The absolute Pulsecoder of the αi-B/αi series servo motors and βi-B/βi series servo motors
(βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc, βiF) has a built-in backup capacitor as
standard. This backup capacitor enables an absolute position detection to be continued for about 10
minutes. Therefore, no zero point return need be performed if the time during which servo amplifier
power is kept off for battery replacement is within 10 minutes.
Note that the Pulsecoder of some βiS series servo motors (βiS 0.2 to βiS0.3) does not have a built-in
backup capacitor. For details, see Section 4.2.5.2, "Replacing Batteries for βiS 0.2 to βiS 0.3".
• The battery service life during 6-spindle connection of the servo motor for the αi-B/αi series servo
motors and βi-B/βi series servo motors (βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc,
βiF) is approximately 2 years. The battery service life for some βiS series servo motors (βiS 0.2 to
βiS0.3) is approximately 1 year. FANUC recommends that you replace the batteries periodically
according to the battery service life.
• The battery unit consists of four LR20 alkaline batteries. Commercial batteries can be used in the
battery unit. The optional battery offered by FANUC is A06B-6050-K061.
WARNING
1 Do not connect more than one battery to the same BAT (B3) line. If the output
voltage is different between the batteries, they may be short-circuited, resulting
in the batteries becoming very hot.
2 Pay attention to the polarity (positive/negative) when connecting batteries. If the
battery is installed with incorrect polarity, it may overheat, blow out, or catch fire.
- 191 -
4. REPLACING
AMPLIFIER
[Connection method 2] Method of building a built-in battery into each βiSV-B

2 axis βiSV-B
βiSV-B βiSV-B
Battery case
A06B-6093-K002
Battery
A06B-6093-K001
CX5X CX5X CX5X
Battery case
Battery case
A06B-6114-K505
A06B-6093-K002
Battery Battery
A06B-6093-K001 A06B-6114-K504

alarm, replace the battery (A06B-6093-K001 or A06B-6114-K504).
If a battery voltage of 0 V is indicated, you need to make a zero point return.
backup capacitor. For details, see Section 4.2.5.2, "Replacing Batteries for βiS 0.2 to βiS 0.3".
• The battery service life for the αi-B/αi series servo motors and βi-B/βi series servo motors
(βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc, βiF) is approximately two years. That
for some βiS series servo motors (βiS 0.2 to βiS0.3) is approximately one year. FANUC
recommends that you replace the batteries periodically according to the battery service life.
• Purchase built-in batteries from FANUC because they are not commercially available. For this
reason, FANUC recommends preparation of spare batteries.
WARNING
1 When using the built-in batteries (A06B-6073-K001 or A06B-6114-K504), do not
connect them to the BAT (B3) of connector CXA19B/CXA19A.
If the output voltage is different between the batteries, they may be
short-circuited, resulting in the batteries becoming very hot.
2 Do not connect more than one battery to the same BAT (B3) line. If the output
- 192 -
4. REPLACING
AMPLIFIER
4.2.5.2 Replacing Batteries for βiS 0.2 to βiS 0.3

The Pulsecoder of some βi series servo motors (βiS 0.2 to βiS 0.3) does not have a backup capacitor as
standard. To keep the absolute position information in the absolute Pulsecoder, you need to keep the control
power turned on during battery replacement. Follow the procedure explained below. The replacement
procedure is described below.
[Replacing procedure for the battery]

1 Ensure that the power of the βiSV-B is on (the "POWER" LED on the front side of the βiSV-B is
on).
2 Make sure that the emergency stop button of the system has been pressed.
3 Make sure that the motor is not activated.
4 Ensure that the DC link charge LED of the βiSV-B is off.
5 Remove the old battery, and install a new battery.
6 The replacement has been completed. You can turn off the power to the system.
WARNING
1 When replacing the battery, be careful not to touch bare metal parts in the panel.
In particular, touching the high-voltage part could cause an electric shock.
2 Before replacing the battery, check that the DC link charge confirmation LED on
the front of the servo amplifier is off. Note that there is a possibility of an electric
shock when the LED is not off.
4 Avoid a short-circuit between the +6 V and 0 V lines of a battery or cable. A
short-circuit may lead to a hot battery, an explosion, or fire.
- 193 -
4. REPLACING
AMPLIFIER
4.2.5.3 Notes on attaching connectors

If an excessive strain is applied to a connector when it is inserted or removed, a poor contact may result.
When inserting and removing the battery connector, therefore, be careful not to apply an excessive
wrenching force to it; just follow the instructions given in the following table.
(1) Attaching connectors
<1> Check the attachment position.
Plug the cable connector while raising it

<2>
slightly.
10 degrees or less
Here, the angle of the cable connector to the

<3>
horizontal must be 5 degrees or less.
5 degrees or less
When it goes beyond the lock pin, push it

<4>
straight in.
The attachment of the connector is

<5>
completed.
(2) Detaching the connector
Hold both the sides of the cable insulator and

<1>
the cable, and pull them horizontally.
<2> Pull out the cable side while raising it slightly.

10 degrees or less
Here, the angle of the cable connector to the

<3>
horizontal must be 5 degrees or less.
5 degrees or less
- 194 -
4. REPLACING
AMPLIFIER

BOARDS
4.3.1 How to Replace the Fuses and Printed Circuit Boards

In the βiSV-B series, a printed circuit board can be removed and inserted from the front of the servo
amplifier.
NOTE
device (such as a sensor) connected to the Servo Amplifier.
After checking that all devices connected to the Servo Amplifier are normal,
replace the fuse.
If you do not remove the cause, it is very much likely that the fuse will blow
again.
(1) For βiSV4-B and βiSV20-B
Hold the upper and lower hooks.
Pull the printed-circuit

board toward you.
Printed-circuit board
To insert the printed circuit board, reverse the above procedure.

Ensure that the upper and lower hooks snap into the housing.
If the printed circuit board is not inserted completely, the housing remains lifted. Pull out the printed
circuit board and insert it again.
- 195 -
4. REPLACING
AMPLIFIER
(2) For βiSV40-B, βiSV80-B, βiSV10HV-B, βiSV20HV-B, and βiSV40HV-B
Hold the upper and

lower hooks.

board toward you.

- 196 -
4. REPLACING
AMPLIFIER
(3) For βiSV20/20-B and βiSV40/40-B
Hold the upper and

lower hooks.

board toward you.

- 197 -
4. REPLACING
AMPLIFIER

There is one fuse on the βiSV-B printed circuit board.
(1) A20B-2102-0081
FU1 (3.2A) FU1 3.2A

(2) A20B-2101-0881
FU1 (3.2A)
Fuse specification
Symbol Ordering number
FU1 A60L-0001-0290#LM32C
- 198 -
V. START-UP PROCEDURE
FOR βiSVSP-B
B-65515EN/01 START-UP PROCEDURE FOR THE βiSVSP-B 1. OVERVIEW
1 OVERVIEW
This part describes the units and components of the Servo Amplifier. It also explains the following
information necessary to start up the Servo Amplifier:
• Configurations
- 201 -
2. CONFIGURATIONS START-UP PROCEDURE FOR βiSVSP-B B-65515EN/01
2 CONFIGURATIONS
2.1 CONFIGURATIONS
The servo amplifier βiSVSP-B consists of the units and components listed below:
(1) βi SVSP-B (basic)

(2) AC reactor (basic)
(4) Fuse (optional)
(5) Power transformer (optional)
Constituent (example)
Servo amplifier βi SVSP-B series
Stabilized power
supply DC24V
Coil power
240 VAC or
less or 24 VDC Power failure
detect signal
ESP Servo motor
Battery Pulsecoder I/F Servo motor
Servo motor
Spindle motor sensor (αiM sensor, αiMZ sensor)
Safe torque-off
Spindle sensor Separate spindle sensor (αi position coder, αiCZ sensor)
signal
Load meter
Speedmeter Separate spindle sensor (αi position coder S, αiBZ
Analog override )
input Excitation off monitor
signal
Lighting
Breaker 2 or surge
fuse absorber
Power supply for
motor brake
Input power supply monitor
Pulsecoder I/F
Noise filter Breaker 1 Magnetic AC reactor
contactor
Servo motor
Breaker 3
Fan motor
Spindle motor
- 202 -
B-65515EN/01 START-UP PROCEDURE FOR βiSVSP-B 2. CONFIGURATIONS
CAUTION
1 Circuit breakers, magnetic contactor, and AC reactor are always required.
2 Install the noise filter closer to the power supply than the magnetic contactor for
the βiSVSP-B series.
3 Be sure to use a stabilized power supply as the 24 VDC amplifier power supply.
Do not use the 24 VDC motor brake power supply as the 24 VDC amplifier
power supply.
4 To protect the equipment from lightning surge voltages, install a lightning surge
absorber between each pair of power lines and between each power line and the
grounding line at the power inlet of the power magnetics cabinet.
5 Be sure to ground the tapped hole for flange grounding.
6 Connect a circuit breaker or fuse rated 5 A or less in the input section of the
lightning surge absorber to prevent the absorber from being burnt out due to a
short-circuit when a surge voltage higher than its rating is applied. For details,
see Appendix A, "INSTALLATION OF SURGE ABSORBERS" in the FANUC
7 Connect a circuit breaker or fuse in the input section of the cooling fan motor to
prevent burnout due to a short-circuit of the cooling fan motor or connecting
cable.
8 When you use a 3φ fan motor for the spindle motor, breaker 2 can be shared if
its capacity is sufficient.
9 For cable protection, connect a cable to the input power supply monitor (CX48)
after breaker 2 or the fuse.
10 The phase order of the cable of the input power supply monitor (CX48) must be
the same as that of TB1. For details, refer to Subsection 7.3.1.8, "Details of
cable K124" in the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
11 If the breaker of the input section of the lightning surge absorber trips, the
lightning surge absorber does not operate normally. Make sure that the trip is
detected and that an alarm is issued.
- 203 -
2. CONFIGURATIONS START-UP PROCEDURE FOR βiSVSP-B B-65515EN/01
2.2 SPECIFICATION
(1) 260-mm width models
βiSVSP20/20-7.5-B A06B-6320-H201
βiSVSP20/20-11-B A06B-6320-H202
βiSVSP40/40-15-B A06B-6320-H223
βiSVSP40/40-18-B A06B-6320-H224
βiSVSP80/80-18-B A06B-6320-H244
βiSVSP40/40-18HV-B A06B-6330-H244
βiSVSP20/20/40-7.5-B A06B-6320-H311
βiSVSP20/20/40-11-B A06B-6320-H312
βiSVSP40/40/40-11-B A06B-6320-H332
βiSVSP40/40/40-15-B A06B-6320-H333
βiSVSP40/40/80-15-B A06B-6320-H343
βiSVSP40/40/80-18-B A06B-6320-H344
βiSVSP80/80/80-18-B A06B-6320-H364
βiSVSP40/40/40-18HV-B A06B-6330-H364
(2) 180-mm width models

βiSVSP20/20-7.5-B A06B-6321-H201
βiSVSP20/20-11-B A06B-6321-H202
βiSVSP10/10-11HV-B A06B-6331-H202
βiSVSP20/20/40-7.5-B A06B-6321-H311
βiSVSP20/20/40-11-B A06B-6321-H312
βiSVSP40/40/40-11-B A06B-6321-H332
βiSVSP20/20/20-11HV-B A06B-6331-H332
- 204 -
3. START-UP
B-65515EN/01 START-UP PROCEDURE FOR βiSVSP-B PROCEDURE
Make sure that the specifications of the CNC, servo motors, spindle motors, servo amplifiers, and other
units you received are exactly what you ordered, and these units are connected correctly. Then, turn on
the power.
The items to be checked are described below.

1 Specification of the Check that the combination of the servo amplifier and the servo motor is appropriate.
servo amplifier and Refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
servo motor
2 Packing of the Check that the provided packing is properly attached. Check that there is no
flange clearance between the control panel and the flange of the amplifier.
3 Leaving space for Leave space for maintenance above and below the amplifier.
maintenance For details, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
4 Prevention of Check that a protective plate is attached to the DC link terminal block and that the
contact with terminal block cover is locked.
conductive section For details, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
5 Measure against Take measures to prevent electroconductive, flammable, and corrosive materials as
ingress of coolant well as mist and water droplets from getting into the unit. For keeping of the effective
closeness of the control panel, refer to Appendix G "EXAMPLES OF
RECOMMENDED POWER MAGNETICS CABINETS FOR SERVO AMPLIFIER" in
the FANUC SERVO AMPLIFIER βi-B series Descriptions (B-65422EN).
6 Screwing to the When connecting wires to the servo amplifier terminal board, be sure to tighten the
terminal block screws to the proper torque. For the screw tightening torque for the terminal block,
refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
7 Connecting a To prevent electric shock when connecting the ground, wire the ground cable with an
protective ground appropriate wire rod. For details, refer to the FANUC SERVO AMPLIFIER βi-B series
8 Installing the In order to prevent damage due to a surge voltage applied to the input power supply,
lightning surge install a lightning surge absorber. For details, refer to the FANUC SERVO
absorber AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
9 Measure against Check that ground wires, including feedback cable shielding clamps, are connected to
noise the proper places to maintain stable operation of the machine. For details, refer to the
FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS (B-65422EN).
10 Phase order of If the phase order of motor power lines is incorrect, the motor may operate
motor power lines unexpectedly. Check that they are connected correctly.
power wire are
connected
12 Connection of Do not connect the built-in batteries in parallel. If the built-in batteries are to be used
batteries with an amp-to-amp battery connection cable (CXA2A/C, BATL (B3)) attached, they
may be connected in parallel. For details, refer to the FANUC SERVO AMPLIFIER
βi-B series DESCRIPTIONS (B-65422EN).
- 205 -
3. START-UP
PROCEDURE START-UP PROCEDURE FOR βiSVSP-B B-65515EN/01

13 Checking the power Check that the power supply voltage is within the appropriate range before turning on
supply voltage the power. For details of the power voltage specifications, refer to the FANUC
14 Setting the ground Use a ground fault interrupter that supports inverters. For details of the leakage
fault breaker current, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
15 Checking the control Check that the voltage of the 24 V power supply supplied to the amplifier is within the
power appropriate range and that the appropriate current capacity has been selected. For
details, refer to the FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS
(B-65422EN).
16 Setting parameters Set initial parameters, referring to Section 3.3, "INITIAL PARAMETER SETTINGS."
17 Handling early To solve initial problems (e.g., The power does not turn on. The motor does not
failures rotate. An alarm occurs.), see Chapter 4, "CONFIRMATION OF THE OPERATION."

Before connecting the power, you should measure the AC power voltage.
Tables 3.2.1 (b) list the input power specification. Use a power source with sufficient capacity so that the
system will not malfunction due to a voltage drop even during peak loads.
(1) βiSVSP-B
Table 3.2.1 (a) AC power voltage specifications (200-V input type)

260-mm
width A06B-6320-H201 A06B-6320-H202 A06B-6320-H223 A06B-6320-H224 A06B-6320-H244
Specifi- model
cation 180-mm
width A06B-6321-H201 A06B-6321-H202 - - -
model
βiSVSP βiSVSP βiSVSP βiSVSP βiSVSP
Model
20/20-7.5-B 20/20-11-B 40/40-15-B 40/40-18-B 80/80-18-B
Nominal voltage
AC200V∼240V -15%,+10%
rating
Power source
47Hz~63Hz
frequency
Power source
capacity (for the
12 16 22 29 29
main circuit)
[kVA]
Power source
capacity (for the 24V±10% / 2.7Amax.
control circuit)
- 206 -
3. START-UP
260-mm
A06B-6320-H311 A06B-6320-H312 A06B-6320-H332 A06B-6320-H333
Specifi- width model
cation 180-mm
A06B-6321-H311 A06B-6321-H312 A06B-6321-H332 -
width model
Model βiSVSP20/20/40-7.5-B βiSVSP20/20/40-11-B βiSVSP40/40/40-11-B βiSVSP40/40/40-15-B
Nominal voltage
AC200V∼240V -15%,+10%
rating
Power source
47Hz~63Hz
frequency
Power source
capacity (for the 12 16 16 22
main circuit) [kVA]
Power source
control circuit)
260-mm
width A06B-6320-H343 A06B-6320-H344 A06B-6320-H364
Specifi- model
cation 180-mm
width - - -
model
Model βiSVSP40/40/80-15-B βiSVSP40/40/80-18-B βiSVSP80/80/80-18-B
Nominal voltage
AC200V∼240V -15%,+10%
rating
Power source
47Hz~63Hz
frequency
Power source
capacity (for the 22 29 29
main circuit) [kVA]
Power source
control circuit)
(2) βiSVSP HV-B

Table 3.2.1 (b) AC power voltage specifications (400-V input type)
260-mm
width - A06B-6330-H244
Specifi- model
cation 180-mm
width A06B-6331-H202 -
model
Model βiSVSP10/10-11 HV-B βiSVSP40/40-18 HV-B
Nominal voltage
AC380V∼480V -10%,+10%
rating
Power source
47Hz~63Hz
frequency
Power source
capacity (for the 16 29
main circuit) [kVA]
Power source
control circuit)
- 207 -
3. START-UP
260-mm
width - A06B-6330-H364
Specifi- model
cation 180-mm
width A06B-6331-H332 -
model
Model βiSVSP20/20/20-11 HV-B βiSVSP40/40/40-18 HV-B
Nominal voltage
AC380V∼480V -10%,+10%
rating
Power source
47Hz~63Hz
frequency
Power source
capacity (for the 16 29
main circuit) [kVA]
Power source
control circuit)

Check that the protective ground is connected correctly with reference to each item of Chapter 6
3.2.3 Selecting the Ground Fault Interrupter That Matches the

Leakage Current
Check that an appropriate ground fault interrupter is selected with reference to each item of Chapter 6
- 208 -
3. START-UP
3.3.1 βiSVSP-B Power Supply Section

The Power Supply section of the βiSVSP-B series is controlled by software. This allows power supply
information to be monitored on the CNC. Using this information, it is possible to diagnose failures
resulting from power supply fluctuations.
3.3.1.1 Amplifier group number

When a servo/spindle amplifier is connected to the βiSVSP-B series as an additional axis, all of them are
defined collectively as a single "amplifier group." This means that a system having multiple βiSVSP-B
series or two or more βiSVSP-B series and αiPS-B series amplifiers has more than one amplifier group.
A unique number is assigned to each of these amplifier groups, and such numbers are called amplifier
group numbers.
3.3.1.2 PS control axis

In an amplifier group, "slave numbers", such as 10, 20, 30..., and 150, are assigned to the servo/spindle
amplifiers connected to the βiSVSP-B in order of connection*NOTE. In each amplifier group, the axis with
the smallest slave number "10" is defined as a "PS control axis."
Data communication between the Power Supply section and CNC is performed via the PS control axis.
Connection of
connector CXA2x
For the βiSVSP-B, slave numbers "10",

PS control axis of amplifier
"20", "21",... are assigned
group "1"
Amplifier group "1"
βiSVSP-B
PS SP SV SV SV/SP SV/SP
section Slave Slave Slave
number number number Slave Slave
"10" "20" "21" number number
"30" "Y0"
PS1 communicates with CNC via PS

control axis CNC
PS control axis of amplifier
group "N"
Amplifier group "N"
SV/SP SV/SP SV/SP SV/SP

PSN Slave Slave Slave Slave
number "10" number number number
"20" "30" "Z0"
PSN communicates with CNC via PS

control axis
NOTE
This means the connection of inter-amplifier communication linked by connector
CXA2x.
Note that it does not mean the FSSB connection order.
With the βiSVSP-B series, the spindle axis of the amplifier is always the PS
control axis.
- 209 -
3. START-UP
3.3.1.3 Parameter setting for specifying the PS control axis

Using the βiSVSP-B series requires the following procedure.
Parameter setting procedure

For the βiSVSP-B series, set the PS control axis as follows, so that the CNC software recognizes the PS
control axis.
PS control axis setting: For the spindle axis, an amplifier group number needs to be set in parameter No.
4657.
This setting can be made automatically with the following procedure.

<1> Set No. 11549#0(APS) = 1.
<2> On CNC ALARM MESSAGE screen, "PW0000 POWER MUST BE OFF" will be displayed.
<3> To change multiple parameters, continue to set other parameters.
When all the parameter have been changed, turn the power to the CNC off, then on again. When the CNC
is restarted, a value is automatically set in parameter No. 4657, completing the PS control axis parameter
setting.
* Upon completion of the automatic parameter setting, bit 0 of No. 11549 returns to 0.
* If the amplifier configuration is changed, the alarm "PS CONTROL AXIS ERROR" occurs
immediately after the CNC starts up, in which case the automatic setting needs to be performed
again.
- 210 -
3. START-UP
3.3.2 βiSVSP-B Servo Section
3.3.2.1 Servo parameter initialization procedure

The procedure for initializing the servo section of the servo amplifier of the βiSVSP-B series is described
below. For details of each item, see the FANUC AC SERVO MOTOR βi-B/βi series PARAMETER
MANUAL (B-65270EN).
Preparation
- Turn on the power in the emergency stop state.
- Set parameter write enable.
- Display the servo setting screen.
Servo parameter setting

Setting
Initialization bit
Motor number
AMR
CMR
Flexible feed gear
Motor movement direction
Number of velocity pulses
Reference counter
Full closed loop
Servo loop gain
Restart the CNC
Set absolute position detection
End of servo parameter initialization
- 211 -
3. START-UP
3.3.2.2 Start-up of an individual servo axis

The conventional servo amplifiers of the βiSVSP series do not become ready unless all axes satisfy the
start-up conditions. With the servo amplifier of the βiSVSP-B series, by contrast, any axis that satisfies
the start-up conditions can become ready independently.
Ready status indicator for the βiSVSP-B servo section

The 7-segment LED indicator for the servo section of the βiSVSP-B series servo amplifier supports
"0." (dotted zero) that indicates a multi-axis amplifier has some of its axes ready and some not ready,
in addition to "0" indicating that all axes are in the ready status and "-" indicating that all axes are in
the not-ready status.
7-segment LED
Amplifier status Description
indicator
Not-ready status
All axes are in the not-ready status (same as before).
- (All axes are in the
All axes are braked dynamically. Inoperable.
not-ready status.)
Ready status
All axes are in the ready status (same as before).
0 (All axes are in the
All axes are operable.
ready status.)
Some axes are in the ready status, while some are in the
not-ready status.
Ready status
The difference from the status in which all axes are in the
0. (Some axes are in the
ready status is that a dot is lit.
not-ready status.)
Only the axes in the ready status are operable.
The axes in the not-ready status are braked dynamically.
Behavior in the event of an alarm

With the conventional servo amplifiers of the βiSVSP series, if an alarm is detected for any of the
servo axes, all the axes are placed in the not-ready status and a dynamic brake is applied to them,
regardless of the content of the alarm. A change has been made in the servo amplifier of the
βiSVSP-B series so that, if an alarm is concerned in a specific axis (e.g., IPM alarm), only that axis
is placed in the not-ready status while the servo amplifier keeps the other servo axes ready.
No restrictions imposed in the event of an alarm

The servo amplifier of the βiSVSP-B series is immune to the restrictions that are imposed on the
conventional servo amplifiers of the βiSVSP series in the event of an alarm occurring in the brake
control function, stop distance reduction function, or lifting function against gravity at emergency
stop, even with an application that uses the operation of the normal axes.
[Behavior of normal axes in the event of an alarm]

Behavior of normal axes
Conventional servo
Alarm Servo amplifier
amplifier
βiSVSP-B series
βiSVSP series
<1> Alarm detected by the servo software or Possible to delay the ready Possible to delay the ready
CNC software (such as the excess error status. (*) status. (*)
alarm)
<2> Alarm on each axis detected by the servo Not possible to delay the Possible to delay the ready
amplifier ready status if an alarm is status. (*)
<1> Abnormal motor current generated in βiSVSP.
<2> IPM alarm
<3> DB relay abnormal alarm
<3> Alarms other than <1> or <2> above Becomes Not ready instantly. Becomes Not ready instantly.
* It is possible to lift the normal vertical axes or perform some other operation while the ready status of
the servo amplifier is being delayed.
- 212 -
3. START-UP
Supporting the axis detach function

With the servo amplifier of the βiSVSP-B series, the axis detach function, which is not available for
the conventional servo amplifiers of the βiSVSP series, can be set individually for each servo axis.
Setting dummy axes

Starting up a specific servo axis in a conventional servo amplifier of the βiSVSP series requires
attaching a dummy connector to each servo axis that is not in use. With the servo amplifier of the
βiSVSP-B series, it is possible to start up any arbitrary servo axis alone, thus eliminating the need to
attach dummy connectors to unused axes.
Sharing the amplifier among multiple paths

If a conventional amplifier of the βiSVSP series is shared among multiple paths when the amplifier
enters the not-ready status for a servo axis used by one path, it is necessary to input the signal for
ignoring the V ready-off alarm to prevent the amplifier from becoming not ready for the axes used
by the other paths. This is not necessary for the servo amplifier of the βiSVSP-B series.
CAUTION
1 Notes on synchronization control
If an alarm occurs on one of the axes used under synchronization control, it is
necessary for the amplifier to become not ready immediately for the other axes
as well in order to prevent machine distortion. To meet this requirement, be sure
to enable the servo software’s "servo alarm two-axis simultaneous monitor
function" for the axes under synchronization control.
In some cases where synchronization control or tandem control is implemented
using two axes of a conventional amplifier of the βiSVSP series, the amplifier
becomes not ready for both axes simultaneously in the event of an alarm and
this plays a similar role to that of the "servo alarm two-axis simultaneous monitor
function."
Because the ready status conditions for the servo amplifier of the βiSVSP-B
series for each axis are independent of one another, there is no substitute for the
"servo alarm two-axis simultaneous monitor function." Therefore, be sure to
enable the "servo alarm two-axis simultaneous monitor function" for axes under
synchronization control. See the Parameter Manual for detailed descriptions of
the servo alarm two-axis simultaneous monitor function and the related
parameter settings.
2 If an alarm common to all axes occurs (such as a DC link low-voltage alarm), all
the axes driven by the multi-axis amplifier are affected by the alarm in the same
manner as in previous amplifiers, resulting in the amplifier becoming not ready
simultaneously for all the axes and a dynamic brake being applied to bring them
all to a halt.
3 If an emergency stop signal (input signal to the connector CX4 of the PS) is
input, the amplifier becomes not ready for all axes and applies a dynamic brake
to bring all of them to a halt.
- 213 -
3. START-UP
3.3.3 βiSVSP-B Spindle Section
3.3.3.1 Parameters related to spindle serial output

This subsection provides a list of the parameters related to spindle serial output only. For details of each
parameter, refer to the following manuals.
FANUC Series 30i/31i/32i-MODEL B CONNECTION MANUAL (FUNCTION) (B-64483EN-1)
Section 11.2, "SPINDLE SERIAL OUTPUT"

FANUC Series 0i-MODEL F CONNECTION MANUAL (FUNCTION) (B-64603EN-1)
Section 11.2 "SPINDLE SERIAL OUTPUT"

Selection of a spindle (analog/serial)
3716#0
(Set 1.)
Multi-spindle control function
3702#1
(Whether to use the multi-spindle control function)
3717 Amplifier number of each spindle amplifier
3718 Spindle indication subscript (main spindle)
3719 Spindle indication subscript (sub-spindle)
NOTE
To use the spindle serial interface, the CNC software option is required.
For the FSSB setting, refer to one of the following manuals.

FANUC Series 30i/31i/32i-MODEL B CONNECTION MANUAL (FUNCTION) (B-64483EN-1)
Subsection 1.4.4, "FSSB Setting"

FANUC Series 0i-MODEL F CONNECTION MANUAL (FUNCTION) (B-64603EN-1)
Subsection 1.4.3 "FSSB Setting"
3.3.3.2 Automatic spindle parameter initialization

An automatic set up of the spindle parameters Nos. (4000 to 4799) is described below.
NOTE
If you do not want to initialize adjusted parameters, do not perform automatic
initialization.
Parameter list
4019#7 Function for automatically initializing spindle parameters
4133 Spindle motor model code
- 214 -
3. START-UP
Procedure for automatic spindle parameter initialization

Perform automatic spindle parameter initialization by following the procedure below.
<1> Set the model code for the desired motor for automatic parameter initialization.
Parameter No. Setting value

4133 Model code
NOTE
1 The control method usable with the αi/βi series spindle is spindle HRV control
only. The conventional control method is not supported.
2 For the model codes of individual motors, refer to the FANUC AC SPINDLE
MOTOR αi series/FANUC AC SPINDLE MOTOR βi series/FANUC BUILT-IN
SPINDLE MOTOR Bi series PARAMETER MANUAL (B-65280EN).
3 When using a spindle motor that has no model code, set model code "300" ("400"
for a spindle motor with speed range switching control) for automatic parameter
setting, then manually input data according to the parameter table for each motor
model.
<2> Set the relevant parameter to enable automatic spindle parameter initialization.
Parameter No. Setting value

4019#7 1
NOTE
This bit is reset to its original value after automatic parameter initialization.
<3> Turn the CNC off, then on again. Then, the spindle parameters specified with a model code are
automatically initialized.
- 215 -
4. CONFIRMATION OF
THE OPERATION START-UP PROCEDURE FOR biSVSP-B B-65515EN/01

4.1 OUTLINE OF biSVSP-B
4.1.1 Connector and Status LED Locations

(a) Connector location of 260-mm width models
No. Name Remark
1 STATUS1 Status LED : spindle
2 STATUS2 Status LED : servo
3 COP10B FSSB optical input connector
4 COP10A FSSB optical output connector
5 SW Safe torque-off switch
6 CX63 Safe torque-off input/output connector 32
Main power magnetic contactor control 33
7 CX3
connector
8 CX4 Emergency stop signal (ESP) 7 8
9 CX36 Power failure detection output connector
2 1
10 CX61 Not used
11 CX62 Not used
12 CXA2C 24-VDC power supply input connector 9
13 CXA2A 24-VDC power supply output connector 3 10
14 CX5X Absolute Pulsecoder battery connector 11
4 12
15 JF1 Pulsecoder connector: L-axis
13
16 JF2 Pulsecoder connector: M-axis
5 14
17 JF3 Pulsecoder connector: N-axis
15
18 JX15 Connector for excitation off monitor signal 6
16
19 JX16 Not used 17
Load meter, speedometer, analog 18
20 JY1
override 19
Spindle sensor (αiM SENSOR, αiMZ 20
21 JYA2
SENSOR) 21
Separated sensor for a spindle 22
22 JYA3 (αi POSITIONCODER, αiCZ SENSOR) 23
External one-rotation signal 24
Separated sensor for a spindle
23 JYA4
(α POSITIONCODER S, αiBZ SENSOR)
31
24 Ground terminal for signals 29
25 26 27 28
25 TB2 Spindle motor power line connector 30
26 CZ2L Servo motor power line connector: L-axis
27 CZ2M Servo motor power line connector: M-axis
28 CZ2N Servo motor power line connector: N-axis
Main power supply connection terminal
29 TB1
board
30 Tapped hole for grounding the flange

Connector for input power supply
31 CX48
monitoring
32 TB3 DC link terminal block
33 LED DC link charge LED (Warning)
WARNING
Do not touch any component in the module or any connected cable when LED
(33) is on, because it is dangerous.
- 216 -
4. CONFIRMATION OF
B-65515EN/01 START-UP PROCEDURE FOR biSVSP-B THE OPERATION
(b) Connector location of 180-mm width models

No. Name Remark
1 STATUS1 Status LED : spindle
2 STATUS2 Status LED : servo
3 COP10B FSSB optical input connector
4 COP10A FSSB optical output connector 32
5 SW Safe torque-off switch 33
6 CX63 Safe torque-off input/output connector
Main power magnetic contactor control 7 8
7 CX3
connector
2 1
8 CX4 Emergency stop signal (ESP)
9 CX36 Power failure detection output connector
10 CX61 Not used 9
3 10
11 CX62 Not used
11
12 CXA2C 24-VDC power supply input connector 4 12
13 CXA2A 24-VDC power supply output connector 13
14 CX5X Absolute Pulsecoder battery connector 5 14
15 JF1 Pulsecoder connector: L-axis 15
6
16
16 JF2 Pulsecoder connector: M-axis
17
17 JF3 Pulsecoder connector: N-axis
18
18 JX15 Connector for excitation off monitor signal 19
19 JX16 Not used 20
20 JY1 Load meter, speedometer, analog override 21
Spindle sensor (αiM SENSOR, αiMZ 22
21 JYA2 23
SENSOR)
24
Separated sensor for a spindle
22 JYA3 (αi POSITIONCODER, αiCZ SENSOR) 26
External one-rotation signal 27
31
Separated sensor for a spindle 28 25 29
23 JYA4 (α POSITIONCODER S, αiBZ SENSOR)
30
24 Ground terminal for signals
25 TB2 Spindle motor power line connector
26 CZ2L Servo motor power line connector: L-axis
27 CZ2M Servo motor power line connector: M-axis
28 CZ2N Servo motor power line connector: N-axis
Main power supply connection terminal
29 TB1
board
30 Tapped hole for grounding the flange
Connector for input power supply
31 CX48
monitoring
32 TB3 DC link terminal block
33 LED DC link charge LED (Warning)
WARNING
Do not touch any component in the module or any connected cable when LED
(33) is on, because it is dangerous.
- 217 -
4. CONFIRMATION OF
4.1.2 Start-up Procedure

1. Check connection.
2. Supply control power (24 VDC) to the biSVSP-B
3. Check the status display. Alarm

IV. TROUBLESHOOTING
OK
4. Has the model been used before?
Yes
No
5. Prepare and check a PMC ladder
6. Set and check spindle-related parameters

(The PARAMETER MANUAL is required.)
7. Check the waveform on the detector. See Subsection 4.3.4.
8. Check CNC parameters (including servo

parameters).
Alarm
9. Cancel the emergency stop. IV. TROUBLESHOOTING
10. Check that the magnetic contactor is turned ON. See Section 4.2.
11. Start operating the spindle motor in normal operation mode (S command).
12. Check operations of optional spindle functions.
Abnormal operation
13. Check servo motor operation. See the PARAMETER
MANUAL.
- 218 -
4. CONFIRMATION OF
4.2 biSVSP-B POWER SUPPLY SECTION
4.2.1 The Status LED Is Off.

Table 4.2.1 Check method and action
No. Cause of trouble Check method Measure
The 24 VDC external control Check the voltage of the external Check whether the external power
1
power is not supplied. power supply (24 VDC). supply is not faulty.
Check whether the cable attached
Check the cable attached to the
to the connector CXA2A/2B is not
connector CXA2A/2B.
disconnected or short-circuited.
2 The cable is defective. Check whether the 5 V power
supply is not short-circuited with Replace the cable connected to
the cable connected to the pulse the pulse coder.
coder.
The power is externally connected Check whether the power cable is
3 Replace or repair the cable.
to 0 V, GND, or the like. not short-circuited.
Check whether the fuse on the
control printed circuit board has
not blown.
(See Subsection 4.3.2, "Fuse
Locations" in Part VI)
If the fuse has blown, the control
There is a blown fuse on the
4 printed circuit board may be
control printed circuit board. The fuse blow can be confirmed
faulty. Replace the unit.
by checking the element of the
fuse visually or removing the fuse
and checking the connection of
the element of the fuse by the
tester.
If the cause is not 1 to 4 above,
The printed circuit board is
5 the printed circuit board of the Replace the unit.
defective.
servo amplifier may be defective.
- 219 -
4. CONFIRMATION OF
4.3 biSVSP-B SPINDLE SECTION
4.3.1 Status 1 Indicator

(a) 260-mm width model (b) 180-mm width model
No. POWER ALM ERR STATUS1 Description

Not The control power is not on, or the hardware is faulty.
1
displayed See Subsection 1.3.3, "Spindle Amplifier" for details.
During a period of approximately three seconds after the power is
turned on, the information about the software series and edition is
displayed in two installments.
Alphanumeri First approx. 1 second: A
2 On c Next 1 second: Last 2 digits of the software series
On Next 1 second: 2-digit software edition
Example) When the software series and edition are 9DB0/04
A → B 0 → 0 4
The CNC has not been switched on.
-- at center
3 On Waiting for serial communication and parameter loading
Blinking
completion.
-- at center Parameter loading has ended. The motor is not supplied with
4 On
On power.
5 On 00 The motor is supplied with power.
Power is interrupted by the safe torque-off (STO) function. This
status can coexist with the number display of other statuses.
-- at the top
6 On (Example: -- at the top and center blink when the amplifier is waiting
Blinking
for completion of establishment of serial communication with the
CNC and loading of parameters.)
Alarm status
01 or above The biSVSP-B is not operable.
7 On On
is displayed. See Chapter 2, "ALARM NUMBERS AND BRIEF
DESCRIPTIONS" in Part VI.
UU, LL is
8 On On FSSB communication error.
displayed.
A1, A2 is An error occurred in the spindle software process. Check the
9 On On
displayed. generation status and contact FANUC.
A3 is An error occurred in the safe torque-off (STO) function circuit.
10 On On
displayed. Check the generation status and contact FANUC.
01 or above Error state
11 On On
is displayed. Incorrect parameter setting or improper sequence.
- 220 -
4. CONFIRMATION OF
4.3.2 Troubleshooting at Startup
4.3.2.1 The STATUS 1 indicator is blinking with "--."

(1) When no spindle communication alarm message is indicated on the CNC
Make sure the CNC software option setting or bit setting is correct.
(2) When a communication alarm message is indicated on the CNC
No. Cause of trouble Check method Measure

Check the connector housing
1 The cable is defective. Replace the cable.
section, etc.
The printed circuit board is
2 Replace the unit.
defective.
4.3.2.2 When the motor does not turn

(1) When "--" is indicated on the STATUS 1 indicator of the biSVSP-B
Check whether spindle control signals are input.
(An example for the first spindle is shown below.)
#7 #6 #5 #4 #3 #2 #1 #0
G070 MRDYA SFRA SRVA
G071 *ESPA
G029 *SSTP
G030 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0
(2) When "00" is indicated on the STATUS 1 indicator of the biSVSP-B

No spindle speed command is input.
Check related parameters while referring to the FANUC AC SPINDLE MOTOR αi/bi
series/BUILT-IN SPINDLE MOTOR Bi series PARAMETER MANUAL (B-65280EN).
(3) When an alarm number is indicated on the STATUS 1 indicator of the biSVSP-B
See the description of the relevant alarm number in Part VI.
4.3.2.3 When the specified speed cannot be obtained

(1) When the speed always differs from a specified speed
Check parameters.
Refer to the FANUC AC SPINDLE MOTOR αi/bi series / FANUC BUILT-IN SPINDLE MOTOR
Bi series PARAMETER MANUAL (B-65280EN)," and check related parameters.
(2) When an alarm number is indicated on the STATUS 1 indicator of the biSVSP-B
See the description of the relevant alarm number in Part VI.
- 221 -
4. CONFIRMATION OF
4.3.2.4 When cutting is not performed, the spindle vibrates, making

noise
(1) When the spindle vibrates at a particular speed
Check whether the spindle also vibrates when the motor is turning by inertia. If the same vibration
occurs when the motor is turning by inertia, search for a source of mechanical vibration.
There are several methods for turning the spindle by inertia, as described below. Because these
methods involve machine sequences, be sure to consult with the machine tool builder.
A Input signal MPOF (G73#2) to 1 immediately causes the spindle to turn by inertia.
B Set bit 2 (ALSP) of parameter No. 4009 to 1. Then, when the power to the CNC is turned off
during spindle rotation, the spindle turns by inertia. At this time, on the spindle amplifier,
Alarm 24 is indicated.
(2) When the spindle vibrates regardless of the speed (also during a control stop)
A Check and adjust the signal waveform of the spindle sensor. For details, see Subsection 4.3.4.,
"Observing Data Using the SERVO GUIDE."
B Check that the motor part number matches its parameters.
For details, see the FANUC AC SPINDLE MOTOR αi/bi series / FANUC BUILT-IN
C ADJUST THE SPEED LOOP GAIN AND OTHER CHARACTERISTICS.
4.3.2.5 When an overshoot or hunting occurs

Adjust parameters while referring to the FANUC AC SPINDLE MOTOR αi/bi series / FANUC
BUILT-IN SPINDLE MOTOR Bi series PARAMETER MANUAL (B-65280EN).
4.3.2.6 When cutting power weakens or acceleration/deceleration

slows down
(1) When the load meter does not indicate the maximum output
A A mechanical cause such as a belt slip may occur.
B Check whether the torque limit signal is input incorrectly.
FS0i #7 #6 #5 #4 #3 #2 #1 #0
G070 TLMHA TLMLA
(2) When the load meter indicates the maximum output

A When the αiBZ SENSOR is used, the sensor gear could be slipping in between it and the
spindle during acceleration.
B The motor part number may not appropriate for the specific parameters.
C The output limit pattern may be set incorrectly.
- 222 -
4. CONFIRMATION OF
4.3.3 Status Error Indication Function

When there is a sequence or parameter error, the error LED (yellow) in the STATUS 1 indicator of the
biSVSP-B goes on with an error code displayed. This can ease troubleshooting at the time of machine
startup.
Shown below is an example of how the LED indicator looks when an error occurs.
Status LED display
Error display
The error LED lights, and an error code is displayed.
If the biSVSP-B spindle unit does not operate for a particular function, check whether a status error is
indicated in biSVSP-B STATUS 1 indicator.
Display Description Measure

Although neither *ESP (emergency stop
signal) (there are two types of signals, a PMC
Check the *ESP and MRDY sequences.
signal and PSM contact signal) nor MRDY
For MRDY, pay attention to the parameter that
01 (machine ready signal) has been input, SFR
specifies whether to use the MRDY signal (bit 0
(forward rotation signal), SRV (reverse
of parameter No. 4001).
rotation signal), or ORCM (orientation
command) is input.
Although parameter settings are such that
there is no position sensor (position control is
not to be performed, that is, bits 3, 2, 1, and 0
03 of parameter No. 4002 are, respectively, 0, 0, Check the parameter settings.
0, and 0), a Cs axis contour control command
has been issued.
In this case, the motor is not activated.
Although parameter settings are such that
there is no position sensor (position control is
of parameter No. 4002 are, respectively, 0, 0,
04 0, and 0), a servo mode (such as rigid tapping Check the parameter settings.
or Cs axis control) command or spindle
synchronization control command has been
issued.
An ORCM (orientation command) is input
Check the setting of the parameter for
05 even though the optional parameter for the
orientation.
orientation function is not set.
Low-speed winding is selected (RCH = 1)
Check the setting of the parameter for output
06 even though the optional parameter for the
switching and the power line status signal (RCH).
output switching option is not set.
Although Cs contour control mode is input,
07 neither SFR (forward rotation signal) nor SRV Check the sequence.
(reverse rotation signal) is input.
Although servo mode (rigid tapping or spindle
positioning) control command is input, neither
SFR (forward rotation signal) nor SRV
(reverse rotation signal) is input.
- 223 -
4. CONFIRMATION OF

Although a spindle synchronization control
command is input, neither SFR (forward
rotation command) nor SRV (reverse rotation
command) is input.
10 Although Cs contour control command is Do not specify another mode during execution of
input, another operation mode (servo mode, the Cs contour control command.
spindle synchronization, or orientation) is Cancel execution of the Cs contour control
specified. command before entering into another mode.
11 Although servo mode (rigid tapping or spindle Do not specify another mode during execution of
positioning) is input, another operation mode the servo mode command.
(Cs contour control, spindle synchronization, Cancel execution of the servo mode command
or orientation) is specified. before entering into another mode.
12 Although spindle synchronization is input, Do not specify another mode during execution of
another operation mode (Cs contour control, the spindle synchronization control command.
servo mode, or orientation) is specified. Cancel execution of the spindle synchronization
control command before entering into another
mode.
13 Although orientation specification is input, Do not specify another mode during execution of
another operation mode (Cs contour control, the orientation command.
servo mode, or synchronization control) is Cancel execution of the orientation command
specified. before entering into another mode.
14 The SFR (forward rotation command) and Only specify one of them.
SRV (reverse rotation command) are input at
the same time.
16 Although the parameter not to use the Check the setting of the parameter and the
differential speed control function (bit 5 of differential speed mode command.
parameter No. 4000 = 0) is set, DEFMD
(differential speed mode command) is input.
17 The parameter settings for the speed detector Check the parameter settings.
(bits 2, 1, and 0 of parameter No. 4011) are
invalid. There is no speed detector that
matches the settings. There is no speed
detector that matches the settings.
18 Although parameter settings are such that Check the parameter settings and the input
there is no position sensor (position control is signal.
of parameter No. 4002 are, respectively, 0, 0,
0, and 0), a position coder-based orientation
command has been issued.
19 Although magnetic sensor orientation Do not specify another mode during execution of
command is input, another operation mode the orientation command. Cancel execution of
(Cs contour control, servo mode, or spindle the orientation command before entering into
synchronization) is specified. another mode.
21 The tandem operation command was input in Input the tandem operation command when
the spindle synchronization control enable spindle synchronization control is canceled.
state.
22 Spindle synchronization control was specified Specify spindle synchronization control when the
in the tandem operation enable state. torque tandem operation is canceled.
23 The tandem operation command is input Torque tandem control requires a CNC software
without the required option. option. Check the option.
24 Although continuous indexing in position Check INCMD (incremental command).
coder-based orientation is to be performed, Be sure to perform absolute position
an absolute position command (INCMD = 0) command-based orientation before an absolute
is issued after incremental operation (INCMD position command.
= 1).
- 224 -
4. CONFIRMATION OF

26 The parameter settings are such that both Check the parameter settings and the input
spindle switch and three-stage speed range signal.
switch are used.
29 Parameter settings are such that the The shortest-time orientation function cannot be
shortest-time orientation function is to be used in the biSVSP-B. The use of the optimum
used (bit 6 of parameter No. 4018 is 0 and orientation function is recommended.
parameter Nos. 4320 to 4323 are nonzero).
30 The magnetic pole has not been detected, but In the magnetic pole undetected state (EPFIXA =
a command is input. 0), the motor cannot be driven even when a
command is input. Input a command in the
magnetic pole detected state (EPFIXA = 1).
When EPFSTR is set to 1, all commands are
ignored and this error is displayed even in the
magnetic pole detected state. After the completion
of magnetic pole detection, set EPFSTR to 0.
31 This hardware configuration does not support Check the CNC model.
the use of the spindle FAD function.
32 S0 is not specified in the velocity mode, but the Specify S0 in the velocity mode before enabling
disturbance input function is enabled (bit 7 of the disturbance input function (bit 7 of parameter
parameter No. 4395 is set to 1). No. 4395 to 1).
33 This hardware configuration does not support Check the CNC model.
the use of the spindle EGB function. In this
case, the motor is not activated.
34 Both spindle FAD function and spindle EGB These functions cannot be used at the same time.
function are enabled. In this case, the motor is Enable only one of the functions.
not activated.
35 Spindle amplifier ID information cannot be Replace the spindle amplifier with one with correct
obtained. ID information.
36 The submodule SM (SSM) is abnormal. For details on how to address this status error, see
1) The interface signal between the spindle Section 1.4, "SUBMODULE SM" in Part IV in the
amplifier and SSM is disconnected. FANUC AC SPINDLE MOTOR αi/bi series /
2) SSM failure FANUC BUILT-IN SPINDLE MOTOR Bi series
37 The current loop setting (No. 4012) has been Check the setting of parameter No. 4012, and turn
changed. the power off, then on again.
38 A parameter related to communication between Check the parameter.
spindle amplifiers is specified incorrectly.
Alternatively, a function unavailable with the
torque tandem function is set.
39 The DSCN (disconnection detection disable Check the sequence. Do not input the DSCN
signal) is input with the SFR (forward rotation (disconnection detection disable signal) while the
command), SRV (reverse rotation command) command to supply power for the motor is input.
or ORCM (orientation command) input.
43 A setting not supported by the αiCZ SENSOR Check the parameter settings.
(serial) is made. (*1)
44 The spindle amplifier does not support the Check the setting of parameter No. 4012.
control period setting.
45 The setting of the maximum output limit during This is a status error concerning the function for
cutting is not supported. output limit during cutting. This function cannot be
used in a system in which this error occurs.
Disable this function by setting bit 6 of parameter
No. 4011 to 0.
46 The CNC system software does not support The CNC system software does not support a
spindle synchronous control using a nano-command. Check the series and edition of
nano-command. the CNC system software.
- 225 -
4. CONFIRMATION OF

54 The FSSB high-speed rigid tapping and the Disable the FSSB high-speed rigid tapping (bit 1 of
+SP9068 servo EGB (FSSB method) cannot be used at No. 4549 = 0) or the servo EGB (FSSB method)
the same time. (bit 2 of No. 4549 = 0).
57 The parameter setting for concurrent use of Set a non-zero value to the parameter for the
+SP9068 optimum orientation and servo mode reference servo mode reference position return speed
position return is not correct. (parameter No. 4074).
58 Parameter settings that do not support safe Check the settings of bits 3 to 0 of parameter No.
+SP9068 speed monitoring using the spindle speed are 4002.
made.
59 The setting for the spindle orientation stop  The CNC system software does not support
+SP9068 position least setting unit 360/32768deg is not the spindle orientation stop position least
correct. setting unit 360/32768deg. Check the series
and edition of the CNC system software.
 Concurrent use with the orientation function in
spindle synchronization control (bit 6 of
parameter No. 4014 is 1) is invalid.
60 The sequence for using spindle phase Check the sequence for phase matching of spindle
+SP9167 synchronous control is not correct. synchronous control. When bit 3 of parameter No.
4006 is set to 1 (not to detect the one-rotation
signal automatically), if the spindle phase
synchronous command is entered in a state where
the one-rotation signal is not detected, this error
occurs. Check this point.
63 Spindle DC-link stabilizer during power failure The spindle control software does not support
+SP9068 is not supported. spindle DC-link stabilizer during power failure.
Check the series and edition of the spindle control
software.
64 The gear is changed during EGB mode, when Do not change the gear during servo EGB with the
+SP9167 you use arbitrary gear ratio function for servo setting to use the servo EGB (FSSB method) and
EGB (FSSB type). the arbitrary gear ratio function together.
67 The parameter for using the smart load meter The CNC system software does not support the
is set when the CNC does not support the smart load meter. Check the series and edition of
smart load meter. (No.4542#7) the CNC system software.
68 The settings for the terminating resistance of The setting for the terminating resistance for
+SP9068 the feedback are not correct. (No.4004#6,#7) third-party analog sensors is enabled under the
setting to use FANUC analog sensors.
Check the settings for the sensor (bits 3 to 0 of No.
4002, bits 2 to 0 of No. 4010) and the settings for
the terminating resistance for third-party analog
sensors (bits 7 and 6 of No. 4004).
69 The smart rigid tapping cannot be used.  Constant parameters for magnetic flux control
+SP9068 (No. 4105 and No. 4107) are not input.
 The sensor-less motor drive and the smart
rigid tapping cannot be used together.
 The spindle differential speed control and the
smart rigid tapping cannot be used together.
70 The setting for third-party temperature sensors Third-party temperature sensor KTY-84 and the
+SP9068 is not correct. setting for using Pt1000 are enabled at the same
time.
Check the settings for the third-party temperature
sensor (bit 4 of No. 4397 and No. 4587).
71 The parameter settings related to current The settings related to current detection are not
+SP9068 detection are incorrect. available in your spindle amplifier. Set 0 to
Parameter No. 4744.
- 226 -
4. CONFIRMATION OF

72 The sequence of the power line reverse Input the power line reverse connection permission
+SP9167 connection function is not correct. signal before turning the power ON with the power
line reverse connection function enabled (bit 6 of
No. 4549 = 1).
73 There is an error in the parameter settings or <1> The current control cycle that cannot be used
+SP9068 the amplifier status related to the disturbance at the same time is set. Set bit 5 of parameter No.
elimination control or hybrid function of FSC 4012 to 0.
and EGB. <2> Communication is not established between
spindle amplifiers when the correction start signal
of the disturbance elimination control and hybrid
function of FSC and EGB is input. Check the
settings for the master axis and slave axis (bits 7
and 6 of No. 4352) and communication connection
between amplifiers.
NOTE
*1 When status error 43 is displayed, check the following items.
<1> For both the motor sensor and spindle sensor, the setting is made to use
an αiCZ SENSOR (serial). (No.4010#2,1,0=0,1,0 and
No.4002#3,2,1,0=0,1,1,0)
<2> Spindle HRV control is not set. (No.4012#7=0)
<3> The setting is made to use the differential speed control function.
(No.4000#5=1)
<4> The setting is made to use the spindle switch control function.
(No.4014#0=1)
<5> The setting is made so that an alarm related to position feedback is not
detected. (No.4007#6=1 or No.4016#5=0)
<6> The setting is made so that the disconnection of the feedback signal is not
detected. (No.4007#5=1)
<7> The setting is made so that an alarm related to position signal feedback is
not detected during thread cutting. (No.4016#5=0)
<8> The setting is made to use an external one-rotation signal. (No.4004#2=1)
<9> The setting is made to use a position coder. (No.4002#3,2,1,0=0,0,1,0)
<10> The setting is made to use the spindle tandem function. (No.4015#3=1)
<11> Although the setting is made to use an αiCZ SENSOR (serial output) as
the motor sensor, the Dual Check Safety function is enabled.
- 227 -
4. CONFIRMATION OF
4.3.4 Observing Data Using the SERVO GUIDE
4.3.4.1 Overview
Using the servo adjustment tool, SERVO GUIDE, enables you to observe internal data for the spindle.
This subsection describes the spindle data that can be observed using the SERVO GUIDE. It also presents
examples of observed data. Refer to online help for detailed explanations about how to use the SERVO
GUIDE.
4.3.4.2 List of spindle data that can be observed using the SERVO
GUIDE
The following table lists the spindle data that can be observed using the SERVO GUIDE.

SPEED Motor speed
INORM Motor current amplitude
IRMS Motor current (RMS value)
IPEAK Motor current (amplitude value)
TCMD Torque command
TCMD2 Torque command 2
VCMD Motor speed command
VERR Speed deviation
MCMD Move command for each communication cycle
ERR Position deviation
ERRC Position deviation (CNC)
SYNC Synchronization error
ORERR Position error at orientation
ORSEQ Orientation sequence data
PCPOS Cumulative position feedback value
CSPOS Cumulative position feedback value (*1)
CSPOS2 Cumulative position feedback value (*1)
POS3D Integration of position feedback value for 3D display (*1)
POS3DN, CSPOSN Cumulative position feedback value except for correction data (*1)
MTPOS Cumulative position feedback value (motor-end sensor) (*1)
WMDAT Move command for each position loop
ERR2 Position deviation 2
ERR2C Position deviation 2 (CNC)
SPCMD Speed command data from the CNC
SPSPD Spindle speed
SPCT4 Spindle control signal 4 9DB0/10 or later
SPST3 Spindle status signal 3 9DB0/10 or later
SFLG1 Spindle flag 1
SPPOS Spindle position data
LMDAT Load meter data
Spindle load torque (Unexpected disturbance torque detection
DTRQ (*1)
function)
LMDTC Current value of the load meter (standard for continuous output) 9DB0/02 or later
- 228 -
4. CONFIRMATION OF

LMMAX Maximum value of the load meter (standard for continuous output) 9DB0/02 or later
DURTM Time during which processing is possible 9DB0/02 or later
AOVCLV Amplifier OVC level 9DB0/10 or later
MOVCLV Motor OVC level 9DB0/10 or later
FREQ Frequency of disturbance torque (disturbance input function) (*1)
GAIN Gain data (disturbance input function) (*1)
MTTMP Motor winding temperature
Feedback difference data on the motor side
MFBDF (*1)
(for amplitude ratio and phase difference compensation)
Feedback difference data on the spindle side
SFBDF (*1)
(for amplitude ratio and phase difference compensation)
PA1 AD data of Phase A of motor sensor (*1)
PB1 AD data of B phase of motor sensor (*1)
PA2 AD data of Phase A of spindle sensor
PB2 AD data of B phase of spindle sensor
VDC DC link voltage
Semi-full error
SFERR (*1)
Semi-closed side error
SMERR (*1)
SPACC Spindle acceleration data (*1)
NOTE
*1 The data cannot be observed when the spindle is driven by a speed sensor-less
motor.
4.3.4.3 About the spindle control and spindle status signals

As stated in the previous item, the SERVO GUIDE can be used to observe the PMC signals (spindle
control signals 1, 2, and 3 and spindle status signals 1 and 2) used by the spindle.
Listed below is the data configuration for spindle control signals 1 and 2 and spindle status signals 1 and
2. Refer to Chapter 3, "INPUT/OUTPUT SIGNALS (CNC ↔ PMC)" of "FANUC AC SPINDLE
MOTOR αi/bi series / FANUC BUILT-IN SPINDLE MOTOR Bi series PARAMETER MANUAL
(B-65280EN).
(a) Spindle control signal 1 (SPCT1)
#15 #14 #13 #12 #11 #10 #9 #8

#7 #6 #5 #4 #3 #2 #1 #0
(b) Spindle control signal 2 (SPCT2)

#15 #14 #13 #12 #11 #10 #9 #8
DSCN SORSL MPOF SLV
#7 #6 #5 #4 #3 #2 #1 #0
RCHHG MFNHG INCMD OVR DEFMD NRRO ROTA INDX
- 229 -
4. CONFIRMATION OF
(c) Spindle control signal 3 (SPCT3)

#15 #14 #13 #12 #11 #10 #9 #8
HF4 HF3 HF2 HF1
#7 #6 #5 #4 #3 #2 #1 #0
FRFSM INESTR ARDRQ
(d) Spindle control signal 4 (SPCT4)

#15 #14 #13 #12 #11 #10 #9 #8
#7 #6 #5 #4 #3 #2 #1 #0
TDFCAN PWMSE
(e) Spindle status signal 1 (SPST1)

#15 #14 #13 #12 #11 #10 #9 #8
SLVS RCFN RCHP CFIN CHP
#7 #6 #5 #4 #3 #2 #1 #0
(f) Spindle status signal 2 (SPST2)

#15 #14 #13 #12 #11 #10 #9 #8
CSPEN ARDST
#7 #6 #5 #4 #3 #2 #1 #0
EXOF SOREN MSOVR INCST PC1DT
(g) Spindle status signal 3 (SPST3)

#15 #14 #13 #12 #11 #10 #9 #8
INESFN XPFL FRDTE
#7 #6 #5 #4 #3 #2 #1 #0
STCST
4.3.4.4 Example of Observing Data

The following figure shows an example of data (synchronization error and motor speed at rigid tapping)
observed using the SERVO GUIDE.
DRAW1:SYNC
DRAW2:SPEED
DRAW1 : SYNC (synchronization error)

DRAW2 : SPEED (motor speed)
- 230 -
4. CONFIRMATION OF
4.4 biSVSP-B SERVO SECTION
4.4.1 Checking the STATUS 2 Indicator

(a) 260-mm width model (b) 180-mm width model
STATUS 2 display Description

The control power is not on, or the hardware is faulty.
Not displayed
See Subsection 1.3.2, "Servo Amplifier" for details.
During a period of approximately four seconds after the power is turned on, the information
Alphanumeric about the software series and edition is displayed in eight installments.
On Example) When the software series and edition are 9H00/01.0
9 → H → 0 → 0 → 0 → 1 → → 0
.
-
The servo amplifier is conducting a self-diagnosis.
Blinking
-
On
0
The insulation resistance is being measured.
Blinking
0 The servo amplifier is ready.
Display
Alarm status
1~
- 231 -
4. CONFIRMATION OF

When the V ready-off alarm is indicated on the NC, check the items listed below.
If the following items turn out to have not caused V ready-off, check diagnosis information No. 358 (V
ready-off information) on the diagnosis screen and report it to FANUC.

Has the emergency stop signal (connector: CX4) applied to the biSVSP-B been released?
(2) MCON signal

Has setting up the axis detach function disabled the transmission of the ready command signal
MCON from the NC to the biSVSP-B?
(3) biSVSP-B control printed circuit board

The biSVSP-B control printed circuit board may be poorly installed or faulty. Be sure to push the
faceplate as far as it will go. If the problem persist, replace the control printed circuit board.
Checking diagnosis information (DGN) No. 358 makes it possible to analyze the cause of the V ready-off
alarm.
Check bits 5 to 14 sequentially, starting at the lowest-order bit. The first lowest bit that is not 0
corresponds to the processing that caused the V ready-off alarm.
#15 #14 #13 #12 #11 #10 #9 #8
#7 #6 #5 #4 #3 #2 #1 #0
MCONS *ESP HRDY
#07, #08, #09 : MCON signal (NC→Amplifier→Converter)
#10 (CRDY) : Converter ready signal
#13 (DRDY) : Amplifier ready signal
The following table lists the values of diagnosis No. 358 and the main causes of problems. Do not insert
or remove any connectors when the power is on.
Diagnosis No.
Problem Check item
358 value
417 The system is still (1) Check whether the emergency stop signal input to CX4 of the
in an emergency biSVSP-B has been released.
stop state. (2) Check if there is a problem with the connection or cable for the
communication interface between the amplifiers.
993 The biSVSP-B (1) Check whether there is no problem with the connection or cable for
(Power Supply) communication (CXA2A/C) between the amplifiers.
preparation (2) Check whether the input power is supplied.
completed signal (3) Check whether the power is supplied to the operation coil of the
(CRDY) is not magnetic contactor. Check if there is a problem with the connection
output. of CX3 of the Power Supply.
- 232 -
4. CONFIRMATION OF
Diagnosis No.
Problem Check item
358 value
4065 The interlock signal Replace the servo amplifier.
is not input.

This subsection explains how to observe the current that flows through the servo motor.
(1) Method of using the SERVO GUIDE

Refer to online help for information about how to connect to and use the servo adjustment tool "SERVO
GUIDE" and applicable CNC systems.
Setting
Select an axis to be subjected to measurement in graph window channel setting. Also select IR and IS
under Kind. Under Coef (conversion coefficient), set the maximum allowable current (Ap) for the
amplifier in use.
NOTE
The motor current sampling cycle depends on the current control cycle.
Display
- 233 -
VI. TROUBLESHOOTING FOR βiSVSP-B
B-65515EN/01 TROUBLESHOOTING FOR βiSVSP-B 1. OVERVIEW
1 OVERVIEW
This part describes the troubleshooting procedure. Read the section related to your current trouble to
locate it and take an appropriate action.
First, check the alarm number (indicated by the CNC), STATUS 1 display, and STATUS 2 display while
referring to Chapter 2, "ALARM NUMBERS AND BRIEF DESCRIPTIONS" to find the cause.
Then, take an appropriate action according to the corresponding description in Chapter 3,

"TROUBLESHOOTING AND ACTION."
- 237 -

BRIEF DESCRIPTIONS TROUBLESHOOTING FOR βiSVSP-B B-65515EN/01

DESCRIPTIONS
2.1 SERVO ALARM
LED display
Alarm No. Description
SV
SV0001 SYNC ALIGNMENT ERROR
SV0002 SYNC EXCESS ERROR ALARM 2
SYNCHRONOUS/COMPOSITE/SUPERIMPOSED CONTROL MODE
SV0003
CAN'T BE CONTINUED
SV0004 EXCESS ERROR (G31)
SV0005 SYNC EXCESS ERROR (MCN)
SV0007 SV ALM ANOTHER PATH(MULTI AMP.)
SV0010 SV OVERHEAT
SV0011 SV MOTOR OVER CURRENT(SOFT)
SV0012 4 SV DRIVE OFF CIRCUIT FAILURE
SV0013 3 SV CPU BUS FAILURE
SV0014 J SV CPU WATCH DOG
2
SV0015
(Blinking) SV LOW VOLT DRIVER
b. SV CURRENT DETECT ERROR
SV0016 C.
d.
SV0017 11 SV INTERNAL SERIAL BUS FAILURE
11 SV ROM DATA FAILURE
SV0018
(Blinking)
b SV GROUND FAULT
C
SV0019
d
(Blinking)
SV0024 PS SOFT THERMAL
SV0031 PS ILLEGAL PARAMETER
SV0032 PS CONTROL AXIS ERROR 1
SV0033 PS CONTROL AXIS ERROR 2
SV0034 PS HARDWARE ERROR
SV0035 - SV NO FAILURE
A
SV0036
(Blinking) PHASE OPEN
9
SV0037
(Blinking) FAILURE OF SV(OPEN)
SV0038 - FAILURE OF CURRENT CTRL.
8
SV0039
(Blinking) FAILURE OF SV(SHORT)
SV0040 PS EXT-COMP. ERROR
SV0041 PS PFB-R ERROR
SV0042 PS PFB-C ERROR
SV0043 PS SUB MODULE ERROR
SV0044 MISMATCHED FUNCTION CODE
- 238 -

B-65515EN/01 TROUBLESHOOTING FOR βiSVSP-B BRIEF DESCRIPTIONS
LED display
SV
SV0301 APC ALARM: COMMUNICATION ERROR
SV0302 APC ALARM: OVER TIME ERROR
SV0303 APC ALARM: FRAMING ERROR
SV0304 APC ALARM: PARITY ERROR
SV0305 APC ALARM: PULSE ERROR
SV0306 APC ALARM: OVER FLOW ERROR
SV0307 APC ALARM: MOVEMENT EXCESS ERROR
SV0360 ABNORMAL CHECKSUM (INT)
SV0361 ABNORMAL PHASE DATA (INT)
SV0363 ABNORMAL CLOCK (INT)
SV0364 SOFT PHASE ALARM (INT)
SV0365 LED ERROR (INT)
SV0366 PULSE MISS (INT)
SV0367 COUNT MISS (INT)
SV0368 SERIAL DATA ERROR (INT)
SV0369 DATA TRANS. ERROR (INT)
SV0380 LED ERROR (EXT)
SV0381 ABNORMAL PHASE (EXT)
SV0382 COUNT MISS (EXT)
SV0383 PULSE MISS (EXT)
SV0384 SOFT PHASE ALARM (EXT)
SV0385 SERIAL DATA ERROR (EXT)
SV0386 DATA TRANS. ERROR (EXT)
SV0387 ABNORMAL ENCODER (EXT)
SV0401 IMPROPER V_READY OFF
SV0403 CARD/SOFT MISMATCH
SV0404 IMPROPER V_READY ON
SV0407 EXCESS ERROR
SV0409 DETECT ABNORMAL TORQUE
SV0410 EXCESS ERROR (STOP)
SV0411 EXCESS ERROR (MOVING)
SV0413 LSI OVERFLOW
SV0415 MOTION VALUE OVERFLOW
SV0417 ILL DGTL SERVO PARAMETER
SV0420 SYNC TORQUE EXCESS
SV0421 EXCESS ERROR (SEMI-FULL)
SV0422 EXCESS VELOCITY IN TORQUE
SV0423 EXCESS ERROR IN TORQUE
SV0430 SV MOTOR OVERHEAT
SV0431 PS OVERLOAD
SV0432 PS LOW VOLT. CONTROL
SV0433 PS LOW VOLT. DC LINK
SV0434 2 SV LOW VOLT CONTROL
SV0435 5 SV LOW VOLT DC LINK
SV0436 SOFT THERMAL (OVC)
SV0437 PS OVERCURRENT
b SV ABNORMAL CURRENT
SV0438 C
d
SV0439 PS OVER VOLT. DC LINK
- 239 -

LED display
SV
SV0441 ABNORMAL CURRENT OFFSET
SV0442 PS PRE-CHARGE FAILURE
SV0443 PS INTERNAL FAN FAILURE
SV0444 1 SV INTERNAL FAN FAILURE
SV0445 SOFT DISCONNECT ALARM
SV0446 HARD DISCONNECT ALARM
SV0447 HARD DISCONNECT (EXT)
SV0448 UNMATCHED FEEDBACK ALARM
8. SV IPM ALARM
SV0449 9.
A.
SV0453 αSPC SOFT DISCONNECT ALARM
SV0454 ILLEGAL ROTOR POS DETECT
SV0456 ILLEGAL CURRENT LOOP
SV0458 CURRENT LOOP ERROR
SV0459 HI HRV SETTING ERROR
SV0460 FSSB DISCONNECT
SV0462 SEND CNC DATA FAILED
SV0463 SEND SLAVE DATA FAILED
SV0465 READ ID DATA FAILED
SV0466 MOTOR/AMP. COMBINATION
SV0468 HI HRV SETTING ERROR (AMP)
SV0474 EXCESS ERROR (STOP:SV)
SV0475 EXCESS ERROR (MOVE:SV)
SV0476 ILLEGAL SPEED CMD. (SV)
SV0477 ILLEGAL MACHINE POS. (SV)
SV0478 ILLEGAL AXIS DATA (SV)
SV0481 SAFETY PARAM ERROR (SV)
SV0484 SAFETY FUNCTION ERROR (SV)
SV0488 SELF TEST OVER TIME
SV0489 SAFETY PARAM ERROR (CNC)
SV0490 SAFETY FUNCTION ERROR (CNC)
SV0494 ILLEGAL SPEED CMD. (CNC)
SV0496 ILLEGAL AXIS DATA (CNC)
SV0498 AXIS NUMBER NOT SET (CNC)
SV0600 8 SV DC LINK OVER CURRENT
SV0601 F SV EXTERNAL FAN FAILURE
SV0602 6 SV RADIATOR OVERHEAT
8. INV. IPM ALARM (OH)
SV0603 9.
A.
SV0604 P AMP COMMUNICATION ERROR
SV0606 PS EXTERNAL FAN FAILURE
SV0607 PS IMPROPER INPUT POWER
SV0646 ABNORMAL ANALOG SIGNAL (EXT)
SV0652 TEMP.ERROR
SV0654 7 DB RELAY FAILURE
SV1025 V_READY ON (INITIALIZING )
SV1026 ILLEGAL AXIS ARRANGE
SV1067 FSSB:CONFIGURATION ERROR (SOFT)
- 240 -

LED display
SV
SV1068 DUAL CHECK SAFETY ALARM
SV1069 EXCESS ERROR (SERVO OFF:CNC)
SV1070 EXCESS ERROR (SERVO OFF:SV)
SV1071 EXCESS ERROR (MOVE:CNC)
SV1072 EXCESS ERROR (STOP:CNC)
SV1100 S-COMP. VALUE OVERFLOW
SV5134 FSSB:OPEN READY TIME OUT
SV5136 FSSB:NUMBER OF AMP. IS INSUFFICIENT
SV5137 FSSB:CONFIGURATION ERROR
SV5139 FSSB:ERROR
SV5197 FSSB:OPEN TIME OUT
SV5311 FSSB:ILLEGAL CONNECTION
2.2 SPINDLE ALARM

LED display
SP
SP9001 01 MOTOR OVERHEAT
SP9002 02 VELOCITY ERROR EXCESS
SP9003 03 DC-LINK FUSE IS BROKEN
SP9004 04 PS IMPROPER INPUT POWER
SP9006 06 TEMP. SENSOR DISCONNECTED
SP9007 07 OVER SPEED
SP9009 09 OVERHEAT MAIN CIRCUIT
SP9010 10 LOW INPUT POWER VOLT
SP9011 11 PS OVER VOLT. DC LINK
SP9012 12 OVERCURRENT POWER CIRCUIT
13 CPU DATA MEMORY FAULT
SP9014 14 AMPLIFIER ID NOT REGISTERED
SP9015 15 SPINDLE/OUTPUT SWITCHING ALARM
SP9016 16 RAM ERROR
SP9017 17 AMPLIFIER ID DATA ERROR
18 SUMCHECK ERROR PROGRAM ROM
SP9019 19 EXCESS OFFSET CURRENT U
SP9020 20 EXCESS OFFSET CURRENT V
SP9021 21 INCORRECT POS SENSOR POLARITY SETTING
SP9022 22 SP AMP OVER CURRENT
24 SERIAL TRANSFER DATA ERROR
SP9027 27 DISCONNECT POSITION CODER
SP9029 29 SHORT-PERIOD OVERLOAD
SP9030 30 PS OVERCURRENT
SP9031 31 MOTOR LOCK
SP9032 32 SIC-LSI RAM FAULT
SP9033 33 PS PRE-CHARGE FAILURE
SP9034 34 ILLEGAL PARAMETER
SP9036 36 OVERFLOW ERROR COUNTER
SP9037 37 ILLEGAL SETTING VELOCITY DETECTOR
SP9041 41 ILLEGAL 1REV SIGN OF POSITION CODER
SP9042 42 NO 1REV SIGN OF POSITION CODER
SP9043 43 DISCONNECT POSITION CODER DEF. SPEED
SP9046 46 ILLEGAL 1REV SIGN OF SCREW CUT
SP9047 47 POSITION CODER SIGNAL ERROR
SP9049 49 DEF. SPEED IS OVER VALUE
- 241 -

LED display
SP
50 EXCESSIVE SPEED COMMAND CALCULATION VALUE DURING
SP9050
SPINDLE SYNCHRONOUS CONTROL
SP9051 51 PS LOW VOLT. DC LINK
SP9052 52 ITP FAULT 1
SP9053 53 ITP FAULT 2
SP9054 54 CURRENT OVERLOAD ALARM
SP9055 55 ABNORMAL SWITCHING STATUS OF POWER LEADS
SP9056 56 COOLING FAN FAILURE
SP9058 58 PS OVERLOAD
SP9059 59 PS INTERNAL FAN FAILURE
SP9061 61 SEMI-FULL ERROR EXCESS
SP9065 65 SERIAL SPINDLE ALARM
SP9066 66 COMMUNICATION ALARM BETWEEN SPINDLE AND AMPLIFIER
SP9067 67 FSC/EGB COMMAND ERROR
ILLEGAL SPINDLE PARAMETER
Note) For details on the error, see the status error number in the diagnosis
SP9068 68
number No. 710 and Subsection 4.3.3, "Status Error Indication Function" in
Part V.
SP9069 69 SAFETY SPEED EXCEEDED
SP9070 70 ABNORMAL AXIS DATA
SP9071 71 SAFETY PARAM ERROR
SP9072 72 MOTOR SPEED MISMATCH
SP9073 73 MOTOR SENSOR DISCONNECTED
SP9074 74 CPU TEST ERROR
SP9075 75 CRC ERROR
SP9076 76 SAFETY FUNCTION NOT EXECUTED
SP9077 77 AXIS NO. MISMATCH
SP9078 78 SAFETY PARAM MISMATCH
SP9079 79 INITIAL TEST OPERATION ERROR
SP9080 80 ALARM AT THE OTHER SP AMP.
SP9081 81 1-ROT MOTOR SENSOR ERROR
SP9082 82 NO 1-ROT MOTOR SENSOR
SP9083 83 MOTOR SENSOR SIGNAL ERROR
SP9084 84 SPNDL SENSOR DISCONNECTED
SP9085 85 1-ROT SPNDL SENSOR ERROR
SP9086 86 NO 1-ROT SPNDL SENSOR
SP9087 87 SPNDL SENSOR SIGNAL ERROR
SP9088 88 EXTERNAL FAN FAILURE
SP9089 89 SUB MODULE SM (SSM) ERROR
SP9090 90 UNEXPECTED ROTATION ALARM
SP9091 91 POLE POSITION COUNT MISS
SP9092 92 OVER SPEED TO VELOCITY COMMAND
A PROGRAM ROM ERROR
A1 PROGRAM ROM ERROR
A2 PROGRAM ROM ERROR
SP9110 b0 AMP COMMUNICATION ERROR
SP9111 b1 PS LOW VOLT. CONTROL
SP9113 b3 PS EXTERNAL FAN FAILURE
SP9114 b4 PS CONTROL AXIS ERROR 1
SP9115 b5 PS CONTROL AXIS ERROR 2
SP9120 C0 COMMUNICATION DATA ALARM
SP9123 C3 SPINDLE SWITCH CIRCUIT ERROR
SP9124 C4 LEARNING CTRL ROTATION CMD ERROR
SP9125 C5 LEARNING CTRL COMP ORDER ERROR
- 242 -

LED display
SP
SP9127 C7 INVALID LEARNING CYCLE
SP9128 C8 SP SYNC VELOCITY ERROR EXCESS
SP9129 C9 SP SYNC POSITION ERROR EXCESS
SP9130 d0 SPEED POLARITY ERROR IN TORQUE TANDEM OPERATION
SP9131 d1 SPNDL ADJUSTMENT FUNCTION ALARM
SP9132 d2 SER.SENSOR DATA ERROR
SP9133 d3 SER.SENSOR TRANSFER ERROR
SP9134 d4 SER.SENSOR SOFT PHASE ERROR
SP9137 d7 SP DEVICE COMMUNICATION ERROR
SP9138 d8 CURRENT LIMIT SETTING ERROR
SP9139 d9 SER.SENSOR PULSE MISS
SP9140 E0 SER.SENSOR COUNT MISS
SP9141 E1 NO 1-ROT SERIAL SENSOR
SP9142 E2 SER.SENSOR ABNORMAL
SP9143 E3 CS HIGH SPEED CHANGE CMD ERROR
SP9144 E4 CURRENT DETECT CIRCUIT ERROR
SP9145 E5 LOW VOLTAGE DRIVER
SP9148 E8 AXIS NUMBER NOT SET
SP9153 F3 SP NO FAILURE
SP9154 F4 PHASE OPEN
SP9155 F5 FAILURE OF SP (OPEN)
SP9156 F6 FAILURE OF CURRENT CTRL.
SP9157 F7 FAILURE OF SP (SHORT)
SP9158 F8 MODE MISMATCH (DCS)
SP9159 F9 MISMATCHED FUNCTION CODE
SP9160 G0 THERMISTOR DISCONNECTION
SP9161 G1 POW. CABLE SHORT CIRCUIT
SP9162 G2 DELAY OF SP POS. DATA
SP9163 G3 ILLEGAL SP POS. DATA
SP9164 G4 FAILURE OF MASTER SENSOR
SP9165 G5 CONTROL METHOD CHANGED
SP9166 G6 SPINDLE SYNC FUNCTION FOR GUIDE BUSH: SYNC EXCESS ERROR
SPINDLE CTRL SEQUENCE ERROR
Note) For details on the error, see the status error number in the diagnosis
SP9167 G7
number No. 710 and Subsection 4.3.3, "Status Error Indication Function" in
Part V.
SP9168 G8 CONNECTION ERROR BETWEEN SP AND MOTOR
SP9169 G9 DRIVE OFF CIRCUIT FAILURE (STO)
SP9170 H0 EXCESS ERROR AT SPINDLE STOP (SMART RIGID TAP)
UU FSSB MASTER PORT WIRE BREAK
LL FSSB SLAVE PORT WIRE BREAK
SP0756 ABNORMAL AXIS DATA
SP9204 M4 PS SOFT THERMAL
SP9211 L1 PS ILLEGAL PARAMETER
SP9212 L2 PS HARDWARE ERROR
SP9213 L3 PS EXT-COMP. ERROR
SP9214 L4 PS PFB-R ERROR
SP9215 L5 PS PFB-C ERROR
SP9216 L6 PS SUB MODULE ERROR
- 243 -
3. TROUBLESHOOTING
AND ACTION TROUBLESHOOTING FOR βiSVSP-B B-65515EN/01

3.1 TROUBLESHOOTING PROCEDURES
3.1.1 Troubleshooting Procedure

The smart trouble shooting function is available for the combination of the 30i-B or 0i-F series CNC and
the βiSVSP-B series servo amplifier. The function analyzes causes of alarms and shows how to remove
them.
If an alarm occurs, switch from the CNC screen to the trouble diagnosis guidance screen and remove the
cause of the alarm according to what is displayed on the screen.
⇒ 3.2 TROUBLE DIAGNOSIS FUNCTION

⇒ 3.2.1 Trouble Diagnosis Guidance
IMPORTANT
To use the trouble diagnosis guidance requires keeping the trouble diagnosis
State."
The servo amplifier-related data acquired before and at the time of alarm occurrence (concerning the
power supply, motor current, and detector) is sent to the CNC. This data can be used for troubleshooting.
⇒ 3.2.2 Trouble Diagnosis M onitor
IMPORTANT
The trouble diagnosis monitor can be in either of the following two states:
'SAMPLING' State."
For a list of servo-related CNC alarm numbers and that of LED display numbers on the servo amplifier,
see Chapter 2, "ALARM NUMBERS AND BRIEF DESCRIPTIONS."
NOTE
Depending on the content of a failure, it may be difficult to analyze its cause
correctly by using the smart trouble shooting function alone. In such a case,
check the alarm number, the program associated with the alarm, and the
procedure being performed, and contact your FANUC service representative.
- 244 -
3. TROUBLESHOOTING
B-65515EN/01 TROUBLESHOOTING FOR βiSVSP-B AND ACTION
3.2 TROUBLE DIAGNOSIS FUNCTION

The 30i-B series CNC and 0i-F series CNC have a trouble diagnosis function, which allows you to check
diagnostic information usefully for determining the status when a servo, spindle, or CNC alarm is issued,
on the CNC screen.
The trouble diagnosis function has the following main features:

 "TROUBLE DGN. GUIDANCE screen": Allows you to determine the cause of an alarm according
to the trouble diagnosis flow.
 "TROUBLE DGN. MONITOR screen": Allows you to latch data when an alarm is issued as well as
monitor the status of servo and spindle amplifiers during normal operation.
 "TROUBLE DGN. GRAPHIC screen": Can display waveforms when a servo or spindle alarm is
issued.
Among these features, the TROUBLE DGN. GUIDANCE screen can be used to determine the cause of
an alarm and the action to be taken for it for a short time, which can be expected to reduce the down time
of the machines.
The following figure shows a sample display of the TROUBLE DGN. GUIDANCE screen.
TROUBLE DGN. GUIDANCE screen
determining the cause of an alarm. In most steps, the function automatically makes a decision based on
information available in the CNC, but it may ask a question on the GUIDANCE screen in some cases.
Press soft key [YES] or [NO] in response to the question to proceed to the next step in the guidance flow.
- 245 -
3. TROUBLESHOOTING
NOTE
 The most possible cause(s) and action to be taken based on obtained
information are displayed as the cause(s) and guidance (action to be taken).
Before any replacement, make a double check using another method (for
example, detecting insulation resistance or checking conductivity).
 If the result of the diagnosis is "Failure in the amplifier" for the "SV ABNORMAL
CURRENT" alarm (SV438), "OVERCURRENT POWER CIRCUIT" alarm
(SP9012), or "SV IPM ALARM" (SV449), check the connection and ground
insulation between the power cable and motor before replacing the amplifier.
 If the result of the diagnosis is "Short-circuit on the power cable or motor
winding" for the "SV ABNORMAL CURRENT" alarm (SV438), "OVERCURRENT
POWER CIRCUIT" alarm (SP9012), or "SV IPM ALARM" (SV449), check the
ground insulation between the power cable and motor as well.
3.2.1 Trouble Diagnosis Guidance

IMPORTANT
To use the trouble diagnosis guidance requires keeping the trouble diagnosis
State."
Examples of determining the cause of an alarm using the trouble diagnosis guidance are shown below
using diagnosis of SV0411, "EXCESS ERROR (MOVING)" and SV0449, "SV IPM ALARM."
Example 1) When SV0411, "EXCESS ERROR (MOVING)" is issued

GUIDANCE screen:
- 246 -
3. TROUBLESHOOTING
(2) Possible causes of the alarm, "EXCESS ERROR (MOVING)" are:
 Malfunction of the servo-off signal
 Large load change
 Failure in the brake
 Commanded speed exceeding the specification
on information available in the NC, but it may ask a question on the GUIDANCE screen in some
guidance flow.
Example) When the disconnected power cable causes the alarm, "EXCESS ERROR (MOVING)" to be
issued

on again.
The function performs a self-diagnosis

immediately after power on of the
CNC. Then, the PHASE OPEN alarm
is issued. Press the soft key [GUIDE]
again to display the TROUBLE DGN.
GUIDANCE screen.
- 247 -
3. TROUBLESHOOTING
On the TROUBLE DGN. GUIDANCE

screen, a message appears, which
indicates that a possible cause is the
disconnected power cable or motor
winding.
- 248 -
3. TROUBLESHOOTING
Example 2) When SV0449, "SV IPM ALARM" is issued

GUIDANCE screen:
(2) Possible causes of the alarm, "SV IPM ALARM" are:

 Current control disturbance
on information available in the NC, but it may ask a question on the GUIDANCE screen in some
guidance flow.
Example) Example of the IPM alarm resulting from a short-circuited power cable

on again.
- 249 -
3. TROUBLESHOOTING
Self-diagnosis was conducted

immediately after the servo amplifier
was turned on, and the "FAILURE OF
CURRENT CTL" alarm occurred. The
trouble diagnosis guidance screen is
displayed again.
The guidance displays "Is the value of

SV DGN. INFO. set to 1 in trouble
diagnosis monitor." See the trouble
diagnosis monitor screen.
Display the trouble diagnosis monitor

screen, go to the page containing the
item "SV DNG. INFO.," and then
press the "CURRENT" button.
Press [Current].
- 250 -
3. TROUBLESHOOTING
Check the value of "SV DNG INFO.,"

which is either "0" or "1."
"1" means that a short-circuited power
cable or motor winding was detected
during the servo amplifier
self-diagnosis.
Display the trouble diagnosis guidance

screen, and press "YES."
Press [YES].
The guidance suggests a possibility of

a short-circuited power cable or motor
winding.
- 251 -
3. TROUBLESHOOTING
3.2.2 Trouble Diagnosis Monitor

IMPORTANT
The trouble diagnosis monitor can be in either of the following two states:
"CLEAR" operation. For details on the operation, see Subsection 3.2.3.
The trouble diagnosis monitor can display the information described below.
The procedures to display the TROUBLE DGN. MONITOR screen are below,
 Press the Message key to display the ALARM MESSAGE screen.
 Press the continuous menu key [>] until the soft key [MONITOR] appears.
 Press the soft key [MONITOR] to display the TROUBLE DGN. MONITOR screen.
How to check the data at an alarm or just before an alarm

On the TROUBLE DGN. MONITOR screen, the following items can be seen:
 Current data
 Data at an alarm
 Data just before an alarm during several sampling cycles
When an alarm is
issued and the soft
key [NEW] is
pressed
The current data are displayed. The data at the alarm are displayed.
By pressing the soft

key [BEFORE], the
data up to five
sampling cycles
before the alarm can
be displayed.
The data just one sampling cycle before are displayed.
- 252 -
3. TROUBLESHOOTING
Details of monitor screens related to servo amplifiers
- 253 -
3. TROUBLESHOOTING
Display
page No.
COM. PULSE (pulse) 1/8
F.B. PULSE (pulse) (Note 3) 1/8
REF. COUNT (pulse) 1/8
ACT. SPEED (1/min) 1/8
AMR DATA Magnetic pole position data of the motor rotor 1/8
(256/rotation in electrical angle)
TORQUE CMD (%) (Maximum torque =100%) 2/8
EFFECTIVE CURRENT Maximum amplifier current =100% 2/8
(%)
DISTURBANCE LEVEL (%) Alarm level when unexpected torque detection is used =100% 2/8
HEAT SIMLT (%) Result of heat simulation (OVC alarm level =100%) 2/8
DC LINK VOLT. (V) Instantaneous DC link voltage value (Note 3) 3/8
PS VOLTAGE RMS (Vrms) Average PS input voltage value during one power cycle (Note 3) 3/8
PS VOLT. UMBALANCE Average PS input voltage value during one power cycle (Note 3) 3/8
(%)
PS VOLTAGE THD (%) Average PS input voltage THD (Total Harmonic Distortion) during one 3/8
power cycle (Note 3)
PS INPUT FREQ (Hz) Average frequency value during one power cycle (Note 3) 3/8
SV INS. INFO. Status flag of the Insulation deterioration detection function 4/8
SV INS.RESISTANCE (MΩ) Motor insulation resistance when the Insulation deterioration detection 4/8
function is enabled (Note 3)
PS HEAT SINK TMP. (°C) (Note 3) 5/8
SV INT.TMP. (°C) (Note 3) 5/8
SV HEAT SINK TMP. (°C) (Note 3) 5/8
PS DGN. INFO. Power Supply (PS) alarm cause determination data for use by the trouble 5/8
diagnosis function (Note 5)
AMP COMM. ERR. INF. Error status flag of inter-amplifier communication 5/8
SV DGN. INFO. Status flag of the servo amplifier (SV) 5/8
SV FSSB UPR. ERR. (Note 6) 6/8
SV FSSB LWR. ERR. (Note 6) 6/8
SV FSSB UPR. JTR. (Note 6) 6/8
SV FSSB LWR. JTR. (Note 6) 6/8
SDU FSSB UPR. ERR. (Note 6) 6/8
SDU FSSB LWR. ERR. (Note 6) 6/8
SDU FSSB UPR. JTR. (Note 6) 6/8
SDU FSSB LWR. JTR. (Note 6) 6/8
INT. DTCT. INTP. CNT Number of disturbances of built-in sensor data due to noise 7/8
INT. DTCT. COM. CNT Number of disturbances of built-in sensor data due to noise 7/8
INT. DETECTOR WRN. Built-in sensor warning information 7/8
- 254 -
3. TROUBLESHOOTING
Display
page No.
EXT. DTCT. INTP. CNT Number of disturbances of separate sensor data due to noise 7/8
EXT. DTCT. COM. CNT Number of disturbances of separate sensor data due to noise 7/8
EXT. DETECTOR WRN. Separate sensor warning information 7/8
LAST LATCH DATE 8/8
LAST LATCH TIME 8/8
EXECUTED N-NUM. 8/8
NOTE
2 ARBITRARY DATA 1 and ARBITRARY DATA 2, and SV DATA1 to SV DATA4
maintenance.
5 The data is used by the trouble diagnosis function inside the CNC to
automatically determine the alarm cause if an alarm is issued in a Power Supply
(PS). To use this data, operate the system in the "SAMPLING" state, as
indicated on the trouble monitor screen. If an alarm is issued in the "SAMPLING"
state, the trouble diagnosis guidance presents the cause, by using this data.
- 255 -
3. TROUBLESHOOTING
Details of monitor screens related to spindle amplifiers
- 256 -
3. TROUBLESHOOTING
Display
page No.
OPERATION 1/9
GEAR/OUT SEL 1/9
COMMAND PULSE (pulse) 1/9
COMMAND SPEED (1/min) (Note 2) 1/9
CONTROL INPUT 1/9
CONTROL OUTPUT 1/9
SPINDLE SPEED (1/min) 2/9
ACT.MOTOR SPEED (1/min) (Note 2) 2/9
LOAD METER (%) 2/9
TORQUE CMD (%) (Maximum torque =100%) 2/9
HEAT SIMU.(MOTOR) (%) Result of heat simulation (OVC alarm level =100%) 2/9
HEAT SIMU.(AMP) (%) Result of heat simulation (OVC alarm level =100%) 2/9
SYN ERR (pulse) 2/9
DC LINK VOLT. (V) Instantaneous DC link voltage value (Note 3) 3/9
PS VOLTAGE RMS (Vrms) Average PS input voltage value during one power cycle (Note 3) 3/9
PS VOLT. UMBALANCE (%) Average PS input voltage value during one power cycle (Note 3) 3/9
PS VOLTAGE THD (%) Average PS input voltage THD (Total Harmonic Distortion) 3/9
during one power cycle (Note 3)
PS INPUT FREQ (Hz) Average frequency value during one power cycle 3/9
SP INS.INFO. Status flag of the Insulation deterioration detection function 4/9
SP INS.RESISTANCE (MΩ) Motor insulation resistance when the Insulation deterioration 4/9
detection function is enabled (Note 3)
PS HEAT SINK TMP. (°C) (Note 3) 5/9
SP INT.TMP. (°C) (Note 3) 5/9
SP HEAT SINK TMP. (°C) (Note 3) 5/9
AMP COMM. ERR. INF. Error status flag of inter-amplifier communication 5/9
SP DGN.INFO. Status flag of the spindle amplifier (SP) 5/9
SP FSSB UPR.ERR. (Note 6) 6/9
SP FSSB LWR.ERR. (Note 6) 6/9
SP FSSB UPR.JTR. (Note 6) 6/9
AMP FSSB LWR.JTR. (Note 6) 6/9
INT.A/B AMPLITUDE (V) Built-in analog sensor A/B phase signal amplitude 7/9
INT.A/B MAX FLUCT (%) Maximum fluctuation rate of the built-in analog sensor A/B 7/9
phase signal
INT.A/B OFFSET A (mV) Phase A offset of the built-in analog sensor 7/9
INT.A/B OFFSET B(mV) Phase B offset of the built-in analog sensor 7/9
INT.A/B NOISE CNT Number of disturbances of built-in analog sensor data due to 7/9
noise
EXT.A/B AMPLITUDE (V) Separated analog sensor A/B phase signal amplitude 7/9
EXT.A/B MAX FLUCT (%) Maximum fluctuation rate of the separated analog sensor A/B 7/9
phase signal
EXT.A/B OFFSET A(mV) Phase A offset of the separated analog sensor 7/9
EXT.A/B OFFSET B(mV) Phase B offset of the separated analog sensor 7/9
- 257 -
3. TROUBLESHOOTING
Display
page No.
EXT.A/B NOISE CNT Number of disturbances of separated analog sensor data due to 7/9
noise
INT.SRAL INTP.CNT Number of disturbances of built-in serial sensor data due to 8/9
noise
INT.SRAL COM.CNT Number of disturbances of built-in serial sensor data due to 8/9
noise
INT.SRAL WRN. Built-in serial sensor warning information 8/9
EXT.SRAL INTP.CNT Number of disturbances of separated serial sensor data due to 8/9
noise
EXT.SRAL COM.CNT Number of disturbances of separated serial sensor data due to 8/9
noise
EXT.SRAL WRN. Separated serial sensor warning information 8/9
LAST LATCH DATE 9/9
LAST LATCH TIME 9/9
EXECUTED N-NUM. 9/9
NOTE
2 To display COMMAND SPEED and ACT.MOTOR SPEED, set the parameters
related to the maximum motor speed:
 No. 4020: Maximum motor speed of the main spindle
 No. 4196: Maximum motor speed of the sub-spindle (when the spindle
switching function is used)
4 SP DATA1 to SP DATA4 are used by FANUC for maintenance.
maintenance.
- 258 -
3. TROUBLESHOOTING
3.2.3 How to Switch the Trouble Diagnosis Guidance and Trouble

Diagnosis Monitor to the "SAMPLING" State
The trouble diagnosis monitor can be in either of the following two states: "SAMPLING" and
"LATCHED."
When an alarm is issued, it enters into the "LATCHED" state.

When "CLEAR" operation is performed at the "LATCHED" state, the saved data when the alarm was
issued are erased and the CNC returns to the "SAMPLING" state.
So,
To monitor data of new alarms, perform the "CLEAR" operation.
To save the status observed when alarms were issued in the past, do not perform the "CLEAR" operation.
To perform "CLEAR" operation to switch back to the "SAMPLING" state, follow the procedure below:
Press the soft

key [(OPRT)].
"SAMPLING"
starts blinking.
Press the soft key

[EXEC].
- 259 -
4. REPLACING AMPLIFIER
COMPONENTS TROUBLESHOOTING FOR βiSVSP-B B-65515EN/01

This chapter describes how to replace a fan motor, absolute Pulsecoder battery, fuses, and printed circuit
board.
WARNING
Because the servo amplifier uses a large-capacitance electrolytic capacitor
4.1.1 Replacement of the Fan Unit

(a) 260mm width model
screws (three places) of the fan unit.
(3) Loosen the upper screws (three places) of the fan unit.
(4) Open the cover of the DC link terminal block, and pull out the fan unit toward front.
(1) (2)
Screw holes on the bottom (3 locations)
Check for
discharge.
(3) Screws on the top (3 locations) (4)
- 260 -
B-65515EN/01 TROUBLESHOOTING FOR βiSVSP-B COMPONENTS
(b) 180mm width model
screws (two places) of the fan unit.
(3) Loosen the upper screws (two places) of the fan unit.
(4) Open the cover of the DC link terminal block, and pull out the fan unit toward front.
(1) (2)
Screw holes on the bottom (2 locations)
Check for
discharge.
(3) Screws on the top (2 locations) (4)
- 261 -

(1) Dismantle the relay connector from the fan connector. For details, see the figure below.
(2) Dismantle the two or four screws fastening the fan motor. (A screwdriver whose shaft diameter is φ4
mm or less is needed.)
Connector fastening Connector fastening

screws screws
Relay connector Fan motor fastening screws Relay connector Fan motor fastening screws
With a single fan motor With two fan motors
(View from the bottom of the (View from the bottom of the
amplifier) amplifier)

(1) Dismantle the relay connector from the fan connector. For details, see the figure below.
(2) Dismantle the two screws fastening the fan motor. (A screwdriver whose shaft diameter is φ4 mm or
less is needed.)
Connector fastening screws
Relay connector Fan motor fastening screws
View from the bottom of the amplifier
- 262 -
4.1.3 Specifications of Fan Units and Fan Motors for Maintenance

Model name
βiSVSP20/20-7.5-B
βiSVSP20/20-11-B
βiSVSP40/40-15-B
βiSVSP20/20/40-7.5-B
- - A06B-6320-C601 A90L-0001-0598#A
βiSVSP20/20/40-11-B
βiSVSP40/40/40-11-B
βiSVSP40/40/40-15-B
βiSVSP40/40/80-15-B
βiSVSP40/40-18-B
βiSVSP80/80-18-B
βiSVSP40/40-18 HV-B
- - A06B-6320-C602 A90L-0001-0598#B
βiSVSP40/40/80-18-B
βiSVSP80/80/80-18-B
βiSVSP40/40/40-18 HV-B

Model name
βiSVSP20/20-7.5-B
βiSVSP20/20-11-B
βiSVSP10/10-11 HV-B
βiSVSP20/20/40-7.5-B - - A06B-6321-C601 A90L-0001-0598#A
βiSVSP20/20/40-11-B
βiSVSP40/40/40-11-B
βiSVSP20/20/20-11 HV-B
4.2.1 Overview
 When the voltage of the batteries for absolute Pulsecoders becomes low, alarm 307 or 306 occurs,
with the following indication in the CNC state display at the bottom of the CNC screen.
 When alarm 306 (battery zero alarm) occurs, Pulsecoders are reset to the initial state, in which
absolute positions are not held. Alarm 300 (reference position return request alarm) also occurs,
indicating that reference position return is required.
 When A06B-6050-K061 or D-size alkaline dry cells (LR20) are used : 2 years (per 6 axes)
 When A06B-6114-K504 is used : 1 year (per 3 axes)
NOTE
machine configuration based on, for example, detector types. For details,
contact the machine tool builder.
- 263 -

<4> Remove the old batteries and insert new ones.
NOTE
servo motors (βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc, βiF)
has a built-in backup capacitor. Therefore, even when the power to the servo
amplifier is off and the batteries are replaced, reference position return is not
required if the replacement completes within less than 10 minutes. Turn the
power on and replace the batteries if the replacement will take 10 minutes or
more.
WARNING
 Because the servo amplifier uses a large-capacitance electrolytic capacitor

A06B-6050-K061 battery or
D-size alkaline dry cells (4 cells)
CAUTION
 Four commercially available D-size alkaline dry cells (LR20) can be used. A set
of four A06B-6050-K061 batteries is optionally available from FANUC.
 Replace all four batteries with new ones. If old and new batteries are mixed, the
absolute position information in the absolute Pulsecoders may be lost.
- 264 -

CAUTION
CXA2C/CXA2A. Also, do not connect two or more batteries to the same BATL
(B3) line. These connections are dangerous because battery output voltages
may be short-circuited, causing the batteries to overheat.
may occur.
βiSVSP-B
Insertion direction
Caβle side
Red: +6V
Connector Black: 0V
CX5X
+6V
Battery
0V
Battery case
[Battery sets and outlines]

Battery Manufacturer model Battery case
Outline
order specification number order specification
BR-2/3AGCT4A
A06B-6114-K504 A06B-6114-K506
(Panasonic)
Used batteries
Old batteries should be disposed as "INDUSTRIAL WASTES" according to the regulations of the country
or autonomy where your machine has been installed.
- 265 -
4.2.5.1 Battery connection modes

The battery for the absolute Pulsecoder can be connected using [Connection method 1] and [Connection
method 2] explained below.
For details, see the section about battery connection in FANUC SERVO AMPLIFIER βi-B series
[Connection method 1] Method of supplying battery power from one battery

to multiple βiSVSP-B amplifiers
Battery case
A06B-6050-K060
βiSVSP-B Battery
A06B-6050-K061
CX5X
Connector
A06B-6130-K201

alarm, replace the battery.
backup capacitor. For details, see Subsection 4.2.5.2, "Replacing Batteries for βiS 0.2 to βiS 0.3."
• The battery service life during 6-axis connection of the servo motor for the αi-B/αi series servo
motors and βi-B/βi series servo motors (βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc,
βiF) is approximately 2 years. The battery service life for some βiS series servo motors (βiS 0.2 to
βiS0.3) is approximately 1 year. FANUC recommends that you replace the batteries periodically
according to the battery service life.
• The battery unit consists of four LR20 alkaline batteries. Commercial batteries can be used in the
battery unit. The optional battery offered by FANUC is A06B-6050-K061.
WARNING
1 Do not connect more than one battery to the same BATL (B3) line. If the output
- 266 -
[Connection method 2] Method of building a built-in battery into each

βiSVSP-B
βiSVSP-B
Battery case
A06B-6114-K506
バッテリ
Battery
A06B-6073-K001
A06B-6114-K504
CX5X

alarm, replace the battery (A06B-6114-K504).
backup capacitor. For details, see Subsection 4.2.5.2, "Replacing Batteries for βiS 0.2 to βiS 0.3."
• The battery service life during 3-spindle connection of the servo motor for the βi-B/βi series servo
motors (βiS0.4-B to βiS40-B, βiSc-B, βiF-B, βiS0.4 to βiS40, βiSc, βiF) is approximately 1 year.
FANUC recommends that you replace the batteries periodically according to the battery service life.
• Purchase built-in batteries from FANUC because they are not commercially available. For this
reason, FANUC recommends preparing spare batteries.
WARNING
1 When using the built-in batteries (A06B-6114-K504), do not connect them to the
BATL (B3) of connector CXA2C.
If the output voltage is different between the batteries, they may be
short-circuited, resulting in the batteries becoming very hot.
2 Do not connect more than one battery to the same BATL (B3) line. If the output
- 267 -
4.2.5.2 Replacing Batteries for βiS 0.2 to βiS 0.3

The Pulsecoder of some βi series servo motors (βiS 0.2 to βiS 0.3) does not have a backup capacitor as
standard. To keep the absolute position information in the absolute Pulsecoder, you need to keep the control
power turned on during battery replacement. Follow the procedure explained below. The replacement
procedure is described below.
[Replacing procedure for the battery]

1 Ensure that the power of the βiSV-B is on (the "POWER" LED on the front side of the βiSV-B is
on).
2 Make sure that the emergency stop button of the system has been pressed.
3 Make sure that the motor is not activated.
4 Ensure that the DC link charge LED of the βiSV-B is off.
5 Remove the old battery and insert a new battery.
6 The replacement has been completed. You can turn off the power to the system.
WARNING
1 When replacing the battery, be careful not to touch bare metal parts in the panel.
In particular, touching the high-voltage part could cause an electric shock.
2 Before replacing the battery, check that the DC link charge confirmation LED on
the front of the servo amplifier is off. Note that there is a possibility of an electric
shock when the LED is not off.
4 Avoid a short-circuit between the +6 V and 0 V lines of a battery or cable. A
short-circuit may lead to a hot battery, an explosion, or fire.
- 268 -
4.2.6 Notes on Attaching Connectors

If an excessive strain is applied to a connector when it is inserted or removed, a poor contact may result.
When inserting and removing the battery connector, therefore, be careful not to apply an excessive
wrenching force to it; just follow the instructions given in the following table.
(1) Attaching connectors
<1> Check the attachment position.
Plug the cable connector while

<2>
raising it slightly.
10 degrees or less
Here, the angle of the cable

<3> connector to the horizontal must
be 5 degrees or less.
5 degrees or less
When it goes beyond the lock pin,

<4>
push it straight in.
The attachment of the connector

<5>
is completed.
(2) Detaching the connector
Hold both the sides of the cable

<1> insulator and the cable, and pull
them horizontally.
Pull out the cable side while

<2>
raising it slightly.
10 degrees or less
Here, the angle of the cable

<3> connector to the horizontal must
be 5 degrees or less.
5 degrees or less
- 269 -

BOARDS
4.3.1 How to Replace the Fuses and Printed Circuit Boards

In the βiSVSP-B, a printed circuit board can be removed and inserted from the front of the servo
amplifier.
NOTE
device (such as a sensor) connected to the servo amplifier.
After checking that all devices connected to the servo amplifier are normal,
replace the fuse.
If you do not remove the cause, it is very much likely that the fuse will blow
again.
Hold printed-circuit board B
and pull it out.
Remove the faceplate

while pinching the
upper and lower hooks.
Printed-circuit board A
Printed-circuit board B
To remove the fuse
Remove the two screws fastening the

printed-circuit board, and then
remove printed-circuit board B.
Positions of the screws

Poor connector contact may cause an unpredictable problem.
- 270 -
Fuse specification
Symbol Ordering number
FU1 A60L-0001-0290#LM50C
Be careful not to make a specification mistake when replacing the fuse.

Insert the fuse in the fuse socket securely.
Securely tighten the screws for fixing the printed circuit board.
Poor connector contact may cause an unpredictable problem.

There is one fuse on the βiSVSP-B printed circuit board.
Printed-circuit board A
- 271 -
VII. MOTOR/DETECTOR/AMPLIFIER
PREVENTIVE MAINTENANCE
1. MOTOR/ DETECTOR/
MOTOR/DETECTOR/AMPLIFIER AMPLIFIER PREVENTIVE
B-65515EN/01 PREVENTIVE MAINTENANCE MAINTENANCE
1 MOTOR/ DETECTOR/ AMPLIFIER

PREVENTIVE MAINTENANCE
This chapter describes preventive maintenance of motors, detectors, and amplifiers that is to be performed
by the customer the machine uses.
1.1 LIST OF MANUALS RELATED TO MOTORS AND

AMPLIFIERS
Details of individual motors and amplifiers are described in the manuals listed in the table below. Before
performing periodic inspection or any other maintenance work, consult with the machine tool builder and,
if necessary, obtain the latest version of the corresponding manual shown in the list. The information
about the specifications of each device, such as the weight and winding resistance value, is given in the
relevant "DESCRIPTIONS" manual.
Specification
Manual name Type of manual
number
FANUC AC SERVO MOTOR αi-B/αi series DESCRIPTIONS B-65262
FANUC AC SERVO MOTOR βi-B/βi series DESCRIPTIONS B-65302
FANUC SYNCHROUNOUS BUILT-IN SERVO MOTOR DiS series DESCRIPTIONS B-65332
FANUC LINEAR MOTOR LiS series DESCRIPTIONS B-65382
FANUC AC SPINDLE MOTOR αi-B/βi-B series DESCRIPTIONS B-65452
FANUC BUILT-IN SPINDLE MOTOR BiI series DESCRIPTIONS B-65292
FANUC SYNCHROUNOUS BUILT-IN SPINDLE MOTOR BiS series DESCRIPTIONS B-65342
FANUC - NSK SPINDLE UNIT series DESCRIPTIONS B-65352
FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS B-65412
FANUC SERVO AMPLIFIER βi series DESCRIPTIONS B-65322
FANUC SERVO AMPLIFIER βi-B series DESCRIPTIONS B-65422
FANUC AC SERVO MOTOR αi-B/αi series
PARAMETER MANUAL B-65270
FANUC LINEAR MOTOR LiS series
FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series
FANUC AC SPINDLE MOTOR αi/βi series
PARAMETER MANUAL B-65280
BUILT-IN SPINDLE MOTOR Bi series
FANUC AC SERVO MOTOR αi series
AC SPINDLE MOTOR αi series MAINTENANCE MANUAL B-65285
SERVO AMPLIFIER αi series
FANUC AC SERVO MOTOR βi series
AC SPINDLE MOTOR βi series MAINTENANCE MANUAL B-65325
SERVO AMPLIFIER βi series
FANUC SERVO AMPLIFIER βi series MAINTENANCE MANUAL B-65395
AC SPINDLE MOTOR βi series MAINTENANCE MANUAL B-65425
SERVO AMPLIFIER βi-B series
FANUC SERVO GUIDE OPERATOR’S MANUAL B-65404
SERVO TUNING
FANUC AC SERVO MOTOR αis/αi/βis series B-65264
PROCEDURE (BASIC)
- 275 -
1. MOTOR/ DETECTOR/
AMPLIFIER PREVENTIVE MOTOR/DETECTOR/AMPLIFIER
MAINTENANCE PREVENTIVE MAINTENANCE B-65515EN/01
1.2 PREVENTIVE MAINTENANCE OF MOTORS AND

DETECTORS
1.2.1 Warnings, Cautions, and Notes on Preventive Maintenance of

Motors and Detectors
This subsection contains the safety precautions for motor and detector preventive maintenance, which are
classified into "warnings," "cautions," and "notes" according to their bearing on safety. Make sure that
you understand and comply with these precautions when carrying out the maintenance work.
WARNING
• Make sure that you are safely dressed and have a safe working environment when performing
preventive maintenance for a motor.
 Be dressed safely, e.g. by wearing gloves and safety shoes, to protect against injury due to an
edge or protrusion and electric shock.
 Have the work done by more than one person, where possible, so that immediate action can be
taken if an accident occurs when handling a motor.
 A motor is heavy. When moving it, use a crane or other appropriate equipment to protect
against injury. For information about the weight of the motor, refer to the DESCRIPTIONS
manual of the motor (shown earlier).
 Clothes or fingers can be caught in a rotating motor or come into contact with a moving part of
it. Standing in the direction of motor rotation (direction of motion) can pose a risk of injury.
Before rotating a motor, check that there is no object that is thrown away by motor rotation.
• Be careful about electric shock, fire, and other accidents.

 Do not handle a motor with a wet hand.
 To prevent electric shock, make sure that no conductive object, such as a terminal, is exposed
when the motor is powered on.
 Before touching a motor or any surrounding part, check that the power is shut off and take
appropriate safety precautions.
 High voltage remains across power line terminals of a motor even after the power is shut off
(for at least twenty minutes). Do not touch a motor in such a condition or connect it to other
equipment.
 A loose or disconnected terminal, short-circuited terminals, or a terminal connected to the
ground can cause overheating, spark, fire, or damage to the motor. Take appropriate
precautions to prevent these accidents.
 When placed near any inflammable object or material, a motor can be ignited, catch fire, or
explode. Avoid placing it near such object or material.
• Do not disassemble or modify a motor.

Motors such as linear motors, synchronous built-in servo motors, and synchronous built-in spindle
motors contain very strong magnets. If electronic medical apparatus comes near, these motors can
cause the apparatus to malfunction, potentially putting the user's life in danger. Also, disassembling
or modifying a motor can cause a failure, regardless of the type of motor. Do not disassemble or
modify a motor in any way not specified by FANUC.
- 276 -
1. MOTOR/ DETECTOR/
CAUTION
• Ensure that the specified cooling conditions are met.

If the specified cooling conditions are not met (the motor is insufficiently or excessively cooled), the
motor can fail. Problems that can cause a motor failure, such as liquid piping clog, leakage, and fan
motor trouble, should be eliminated through periodic inspection. Do not drive the motor when the
cooling system is in an abnormal condition.
• Do not change the system configuration.

Do not change the configuration of the system when it is running normally. Doing so can cause an
accident or failure. If you disconnect a cable for maintenance or some other purpose, take an
appropriate measure, such as putting a mark on it, to ensure you can restore the original state.
• Use the tapped holes of a motor only to move the motor.

Do not use the tapped holes of a motor to lift or move any other object along with the motor. Doing
so can damage the motor. Depending on the type of motor, the place and direction in which the
motor can be lifted may be predetermined. For details, refer to the DESCRIPTIONS manual of the
motor (shown earlier).
• Do not touch a motor in operation or immediately after it is stopped.

A motor may get hot when it is running. Do not touch the motor before it gets cool enough.
Otherwise, you may get burned.
NOTE
• Do not remove a nameplate from a motor.

The nameplate is used to identify the motor during maintenance work. If a nameplate comes off, be
careful not to lose it.
• Do not step or sit on a motor, and avoid applying shock to a motor.

Any of these acts can deform or break the motor or affect its component, crippling the normal motor
operation. Do not put a motor on top of another motor
• Comply with the specified conditions when conducting an electric test (winding resistance test,
insulation resistance test, etc.) for a motor or other device or supplying power.
 Conduct an electric test according to the specified method. Conducting such a test by any
method that is not specified can damage the motor.
 Do not conduct a dielectric strength test or insulation test for a Pulsecoder or other detector, or
do not apply a commercial power source voltage. Doing so can destroy the internal elements
• Perform preventive maintenance (inspection of the external appearance, measurement of

winding resistance, insulation resistance, etc.) and cleaning on a regular basis.
To use a motor safely throughout its entire service life, perform preventive maintenance and
cleaning on a regular basis. Be careful, however, because excessively severe inspection (dielectric
strength test, etc.) can damage its windings. For information about winding resistance values, refer
to the DESCRIPTIONS manual of the motor (its specification number is shown in this manual).
Information about insulation resistance is given later in this manual.
- 277 -
1. MOTOR/ DETECTOR/
NOTE
 This manual is focused on the preventive maintenance work to be performed for
a single FANUC motor or detector alone. The information contained herein may
not apply depending on the type or configuration of the machine. When reading
this manual, refer to the manual of the machine as well. If there are any unclear
points or anything you feel unsure about, do not act on your own; please contact
the machine tool builder or FANUC.
 For detailed information about a motor, see the manual list shown earlier and, if
necessary, obtain the latest version of the corresponding manual.
1.2.2 Preventive Maintenance of a Motor (Common to All Models)

This subsection describes the common preventive maintenance items to be handled regardless of the
model of the motor. For the items specific to a particular motor model, see one of the subsequent
subsections that pertains to that particular motor model.
CAUTION
 The preventive maintenance method differs from machine to machine in many
respects. Depending on the machine in use, it may be difficult for the user to
perform periodic inspection or cleaning. If you are not sure about anything as to
preventive maintenance, consult with the machine tool builder and ensure that
you can perform periodic inspection and cleaning.
 The machine should be used within the scope of specification defined by the
machine tool builder. Using the machine in any way that is outside the specified
scope can reduce the motor's service life or cause a failure.
1.2.2.1 Main inspection items

The following table summarizes the main inspection items for a motor. If any of these items is found to
be abnormal, stop the use of the machine immediately and fix the abnormal part by repairing or
replacing it. At the same time, identify and remove the cause and take a measure to prevent its recurrence.
If it is difficult to take a preventive measure or to prevent its recurrence, contact the machine tool builder
or FANUC.
Appearance of the Crack or  Check the motor for any scar, crack, deformation, bulge, etc.
motor deformation  If the interior of the motor is visible or there is interference with a
peripheral component, it is imperative to replace the motor or the
peripheral component.
 A light peel-off or scar of the surface may be repairable; contact
FANUC.
Wet or dirty part  If you find any wet or dirty part, clean it immediately.
 A preventive measure is needed if the part in question remains wet
continually due to cutting fluid or dew condensation.
Crack or Wet or dirty part  Comply with the operating conditions of the machine. For details of
deformation the operating conditions of a specific motor, refer to the
corresponding DESCRIPTIONS manual. Generally, the ambient
temperature should be 0°C to 40°C (or 30°C for a spindle unit) and
dew condensation is not allowed. In a place subject to severe
vibration, the components of the motor may be broken.
- 278 -
1. MOTOR/ DETECTOR/
Connection state Cable  Check for any cable sheath damage, exposed conductor, damaged
conduit or cable bearing, abnormal bending, loose terminal, etc.
 If there is any trace of fluid flowing, the fluid may have entered the
inside of the motor or connector. It is necessary to make a check and
take a measure to prevent recurrence.
Connector  Check for any cracked, exposed, loose, or removed terminal or
/terminal connector, etc.
 Fluid causes a failure; be sure to remove fluid.
 A scarred or damaged connector or terminal needs to be replaced. In
the case of a resin molded motor, such as a linear motor, the motor
needs to be replaced.
Operation of the Noise/vibration  Check for any abnormal noise or vibration not only when the motor is
motor running (the spindle is rotating) but also when it is stopped.
 Abnormal noise heard when the motor is rotating indicates an
abnormality of the bearing or a failure inside the motor.
 If abnormal noise is generated from the connection section of a
spindle amplifier, check the following items:
✓ Belt connection: Check whether the belt tension is appropriate.
✓ Gear connection: Check whether an appropriate value is set for
the gear backlash.
✓ Coupling connection: Check whether the coupling is free from
deformation, crack, and looseness.
Movement  Check that the motor operates normally and smoothly.
 If the circuit breaker trips at the same time the motor starts to
operate, it indicates abnormal motor windings.
Heat Check whether the motor does not overheat during the normal operation
cycle.
Note: While the motor is running or immediately after it is stopped, the
motor surface may become very hot. Instead of touching the motor
directly by hand, use a thermolabel, surface thermometer, etc.
Electric Winding If the resistance value exceeds the specified range, the motor needs to
characteristics of resistance be replaced.
the motor Note: When conducting winding resistance measurement, disconnect the
motor from the amplifier and measure the resistance at the power line or
connector closest to the motor.
Insulation For the measuring method and judgment criteria, see the table that
resistance follows.
Cooling fan Noise/vibration  Check that the fan blows air normally without causing abnormal noise
(for a model with a or vibration.
fan motor)  If abnormal noise is heard even when the motor is stopped, it
indicates a fan motor failure.
Movement  If the power is on and if the fan does not operate or the fan blades
cannot be moved even manually, or if the fan blades are rotating but
no cooling wind is blown out, the fan motor may have cutting chips or
sludge accumulated in it and needs to be cleaned.
 If the fan does not operate normally for any other reason, the fan
motor needs to be replaced.
Forcible cooling Dew  Check that forcible cooling does not cause dew condensation on the
unit condensation motor surface. Dew condensation is likely particularly when the
(when using an (over-cooling) cooling unit continues to run after the machine is stopped. In that
external cooling case, be sure to make this check.
unit such as liquid  Dew condensation or water drop on the motor surface can reduce the
cooling unit) motor's service life. It is necessary to wipe it dry and take a measure
to prevent recurrence.
Liquid  Check the cooling pipe for leakage or clog. Do not drive the motor
leakage/clog unless the leakage or clog is fixed.
 Liquid leakage from a spindle motor with a through hole indicates a
failure of the coolant joint. In this case, the joint needs to be replaced.
 In the case of liquid leakage from a linear motor (coil slider), the
linear motor (coil slider) needs to be replaced.
 If the motor gets wet due to liquid leakage or any other cause, it is
necessary to clean and dry the motor and perform electric
characteristic checks (winding resistance/insulation resistance).
- 279 -
1. MOTOR/ DETECTOR/
Insulation resistance measurement

The following table shows the judgment criteria to be applied when measuring insulation resistance
between winding and frame using a megohmmeter (500 VDC).
Insulation
Judgment
resistance
100 MΩ or higher Acceptable
10 to 100 MΩ The winding has begun deteriorating. There is no problem with the performance at present.
Be sure to perform periodic inspection.
1 to 10 MΩ The winding has considerably deteriorated. Special care is in need. Be sure to perform
periodic inspection.
Lower than 1 MΩ Unacceptable. Replace the motor.
If insulation resistance drops sharply during a short period of time or if the circuit breaker trips, the
cutting fluid or other foreign matter may have entered the inside of the motor or cable. Contact the
machine tool builder or FANUC to discuss appropriate actions to take.
CAUTION
 Let the motor dry and cool to room temperature before winding or insulation
resistance is measured. Otherwise, not only an accurate measurement cannot
be performed but also the motor may be damaged.
 The winding or insulation resistance measurement should be performed on the
motor alone, with its power line disconnected.
Measuring insulation resistance with the motor connected to the amplifier may
damage the amplifier.
 During insulation resistance measurement, applying voltage to the motor for a
long time may further deteriorate the insulation of the motor. Therefore, the
measurement of insulation resistance should be performed in a minimum
amount of time where possible.
 When disconnecting the power line and other cables, take an appropriate measure,
such as labeling, to ensure that they can be restored to their original state.
1.2.2.2 Periodic cleaning of a motor

Periodic cleaning is necessary to remove an accumulation of cutting chips or sludge that may eventually
cause a failure. Also, leaving the cutting fluid or other chemical substance attached for a long time can
reduce the motor's service life substantially. When forcible cooling is provided by a liquid or air cooling
unit, check the unit for pipe clog, fan failure, etc. and perform cleaning periodically to ensure that the
coolant flows smoothly and that the motor is cooled properly.
WARNING
Depending on the type of motor, the handling may involve a risk and require
safety education in advance. Also, some machines are difficult for users to clean
on their own. If you are to clean the motor, consult with the machine tool builder
in advance with regard to the cleaning method, safety education, etc.
- 280 -
1. MOTOR/ DETECTOR/
1.2.2.3 Notes on motor cleaning

A motor is an electric product, which is incompatible with most kinds of fluid. When removing cutting
chips, sludge, cutting fluid, etc. during cleaning, note the following.
Note on cleaning Measure

Do not sprinkle or spray detergent or any other fluid over the motor (including its
Do not sprinkle fluid. peripheral components), or do not wash the motor by submerging it in such fluid.
Do not wash by submerging. When cleaning the motor, use a cloth moistened with a small amount of neutral
detergent so that the fluid does not enter the inside the motor.
Solvent may damage the motor; do not use one. If the dirt is difficult to remove
with neutral detergent, use a cloth moistened with a small amount of industrial
Do not use solvent.
alcohol (e.g., IPA). Be careful, however, because rubbing with force or
repeatedly may damage the coated or resin surface.
If the motor is wet or moistened after cleaning, dry it before supplying power and
Do not leave the motor wet or before performing electric tests. When drying the motor in an oven, make sure
moistened. that the temperature is below 40°C and that hot air does not blow directly against
the motor.
1.2.2.4 Notes on the cutting fluid (informational)

Depending on the type of cutting fluid used, the motor and amplifier may be affected greatly. Take due
care because, even if you ensure that they do not come into direct contact with the fluid, a mist or
atmosphere of the fluid can cause the problems described below.
Type of cutting fluid

Expected problem
requiring care
Some types of cutting fluid contain highly active sulfur. If such cutting fluid enters
Cutting fluid containing highly
the inside of the motor or amplifier, it causes copper, silver, and other kinds of
active sulfur
metal to corrode, leading to a component failure.
Some types of cutting fluid containing such substance as polyalkylene glycol
Synthetic cutting fluid with high
have very high permeability. Such cutting fluid permeates into the inside of the
permeability
motor, causing insulation deterioration or component failure.
Some types of cutting fluid that enhance their alkaline property using such
Highly alkaline, water-soluble
substance as alkanolamine remain highly alkaline - pH10 or higher - when
cutting fluid
diluted.
If such cutting fluid is left attached for a long time, its chemical change will deteriorate the resin and
other materials of the motor and amplifier. If a problem occurs and the cutting fluid is the suspected cause,
contact the machine tool builder or FANUC.
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1.2.3 Routine Inspection of a Spindle Motor with a Through Hole

 Check whether coolant does not always leak from the drain on the rotation joint support housing.
(See Fig. 2.)
 Check whether coolant does not always leak from the notch on the rotation joint support housing.
(See Fig. 2.)
 Check whether coolant leaking from the coolant joint does not leak from the coupling. (See Fig. 3.)
 Check whether leaking coolant is not collected in the coupling box.
Coupling Rotation joint support housing
Fig. 1: Example oφ using a coolant through spindle motor
Rotation joint
support housing
凸タイプ
Convex type 凹タイプ type
Concave
φd
φd
Drain
Notch Spare drain Coolant joint

Fig. 2: Rotation joint support housing Fig. 3: Examples oφ coolant joints
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1. MOTOR/ DETECTOR/
1.2.4 Preventive Maintenance of a Built-in Spindle Motor and

Spindle Unit
Notes on working with the built-in spindle motor (BiI series or BiS series) and the FANUC-NSK spindle
unit are provided below. In some cases, the work may involve a life-threatening risk or cause substantial
damage. Make sure that you fully understand these safety precautions before carrying out the work.
WARNING
 Do not disassemble the spindle. Particularly, the rotor of a synchronous built-in
spindle motor (BiS Series) uses strong permanent magnets. The strong magnet
force may cause injury or medical appliance malfunction.
 Do not operate a synchronous built-in spindle motor with an external engine.
Doing so is very dangerous because it makes the motor act as a power
generator, generating high voltage. A power outage is also dangerous because
the motor runs freely and, again, generates high voltage. As a safety precaution,
a sub module SM (SSM) is connected between motor and amplifier. Do not
disconnect the SSM under any circumstances. Also, connect the machine frame
to the ground to prevent electric shock.
 A synchronous built-in spindle motor may perform a pole position detection
operation when it receives the first rotation command after it is powered on or
recovers from an alarm. The pole position detection operation takes 20 to 60
seconds to complete, during which the spindle behaves oddly, e.g., rotating
clockwise and counterclockwise alternately in rapid succession. This
phenomenon is not abnormal. During the detection operation, do not touch or
look down at the spindle, which is a dangerous act.
CAUTION
Performing a test run described in Chapter 3, "TEST RUN METHOD" in Part IV
of "FANUC-NSK SPINDLE UNIT series DESCRIPTIONS (B-65352EN)" and the
inspection and maintenance work described in this manual is the condition for
guaranteeing the operation of the FANUC-NSK spindle unit. Be sure to perform
the test run and inspection and maintenance work as instructed.
1.2.4.1 Routine inspection of the FANUC-NSK spindle unit

Perform the following routine inspections every day at the start of operation so that stable performance
can be obtained from the spindle.
Item Check
1 Check if the axis, when turned manually, rotates lightly and smoothly.
When turning the axis manually, be sure to turn off the power to the machine.
2 Check if cuttings and coolant residuals are attached to the periphery of a slinger.
3 Check if dust such as cuttings is attached to the spindle taper portion.
4 For operation at 15,000 min-1 or more immediately after power-up, increase the speed
gradually by using the spindle override function. (This substitutes for a simple test run.)
5 Check if an abnormal sound is generated.
6 Check if an abnormal vibration is generated.
7 Check if an abnormal heat is generated.
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1. MOTOR/ DETECTOR/
1.2.4.2 Maintenance of the FANUC-NSK spindle unit

A FANUC-NSK spindle unit with a grease unit requires periodical maintenance for consumable/wear
parts, such as supplying grease. Depending on the use frequency of and damage to parts, maintenance
generally becomes necessary after two years of machine operation or 10,000 hours of spindle
operation. Contact FANUC or the machine tool builder when maintenance becomes necessary. Also, an
effective way to reduce the machine down time due to maintenance is to prepare spare parts; consult with
the machine tool builder.
1.2.4.3 Test run of the FANUC-NSK spindle unit

If any of the following cases applies, be sure to contact the machine tool builder and perform a test run as
described in Chapter 3, "TEST RUN METHOD" in Part IV of "FANUC-NSK SPINDLE UNIT series
DESCRIPTIONS (B-65352EN)."
 If the spindle unit is rotated for the first time after it is unpacked or attached to the machine
 If the machine or spindle unit has been transported or relocated
 If the spindle unit alone has been stored for a period longer than six months or has not been used for
one month or more after installation
CAUTION
FANUC assumes no responsibility for any damage resulting from the failure to
perform a test run or improper use of the spindle unit.
1.2.4.4 Storage method of the FANUC-NSK spindle unit

Apply rust-proof oil to the surface of the spindle unit, pack the spindle unit, and store the packed spindle
unit at a location that satisfies the conditions described below. Also, follow the "This Side Up" and "No
Pile Up" instructions indicated on the pack surface.
 Indoor well ventilated place not exposed to direct sunlight (place where the temperature varies little,
the room temperature is within 5°C to 40°C, and the humidity is 35% to 85% RH)
 Place on the shelf subject to little vibration and dust (Do not place the spindle unit directly on the
floor; vibration and dust can damage the bearing or other parts of the spindle.)
Before using the spindle unit after a storage period of one month or more, make necessary checks, such as
measuring winding and insulation resistance, examining the appearance for rust and other problems, and
checking whether the axis can be turned manually. Depending on the storage period, a test run may be
necessary (described earlier).
1.2.5 Preventive Maintenance of a Linear Motor

The magnet plate of a linear motor contains very strong magnets. When performing the maintenance work,
make sure all those engaged in the work fully understand the potential risks involved.
WARNING
 The FANUC linear motors use very strong magnets. Improper handling of the
motor is very dangerous and can lead to a serious accident. Particularly, a
person wearing a pacemaker or other medical apparatus should stay away from
the linear motor; otherwise, the apparatus may malfunction, potentially resulting
in a life-threatening accident.
 Those who will come near or touch a linear motor for maintenance work should
receive safety education in advance. For details, contact the machine tool builder
or FANUC.
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1. MOTOR/ DETECTOR/
1.2.5.1 Appearance inspection of the linear motor (magnet plate)

Perform an appearance inspection as well during cleaning or other maintenance work. A crack, chip,
deformation, or any other abnormality in appearance of the motor can lead to a serious failure in the
not-so-distant future. If you find any such abnormality, be sure to report it to the machine tool builder. A
scratch or other slight scar on the motor surface can also be a sign of future trouble and needs to be
addressed with care. Some suggested appearance inspection items for the magnet plate are described
below.
* For the coil slider (the side to which the power line is connected), see "Main inspection items"
earlier in this manual
Appearance of the magnet plate (which may have a stainless cover)

Appearance inspection item Measure
The magnet plate needs to be replaced. If unattended, it can
Crack or chip in the magnet plate resin
cause trouble in the not-so-distant future. If the problem is
Deformation or bulge of the magnet plate or
extremely minor, consult with the machine tool builder or
softening of the resin
FANUC.
The magnet is exposed, or the resin or magnet is
The magnet plate needs to be replaced urgently.
floating
Foreign matter may have entered into the motor, or
Scratch on the magnet plate interference between parts is likely. It is necessary to eliminate
the cause and take a measure to prevent recurrence.
Floating, bulging, or deformed stainless cover The cover or magnet plate needs to be replaced.
1.2.6 Maintenance of a Detector

CAUTION
 Detectors such as Pulsecoders are precision equipment. When handling a
detector, avoid applying shock to it. Also, exercise care to prevent cutting
powder, dust, cutting fluid, or other foreign matter from attaching to it.
 Make sure that all connectors are connected properly and securely. A
connection failure can cause an alarm or some other problem.
 If the detector and/or connectors are not installed securely, cutting fluid may
enter the inside of the detector, making it necessary to replace the detector. In
such cases, contact the machine tool builder or FANUC.
NOTE
If you use a detector not manufactured by FANUC, contact the machine tool
builder or detector manufacturer for detailed information on the detector.
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1. MOTOR/ DETECTOR/
1.2.6.1 Alarms for built-in detectors (αi and βi Pulsecoders) and

troubleshooting actions
These alarms concern built-in detectors that are connected directly to the control unit (CNC/servo
amplifier).
Follow the "Detailed troubleshooting methods" described in the next section to take appropriate actions in
accordance with the alarm number and description.
Detailed
Alarm No.: Alarm Description Possible cause Action troubleshooting
methods
 Communication
 Pulse coder
361: ABNORMAL error in the Replace the (3)
failure
PHASE DATA(INT) Pulsecoder Pulsecoder. (4)
 Noise
 ID data error
Check the effect of
 Noise
364: SOFT PHASE noise. (1)
Position data alarm  Entry of cutting
ALARM(INT) Replace the (3)
fluid Pulsecoder.
 Pulse coder Replace the
365: BROKEN LED(INT) LED disconnection (3)
failure Pulsecoder.
Small internal  Pulse coder Replace the
366: PULSE MISS(INT) (3)
signal amplitude failure Pulsecoder.
 Pulse coder
Position data count Replace the (3)
367: COUNT MISS(INT) failure
error Pulsecoder. (4)
 Noise
 Cable
disconnection Check the cable. (2)
368: SERIAL DATA Communication
 Pulse coder Replace the (3)
ERROR(INT) interruption
failure Pulsecoder. (4)
 Noise
Check the effect of
369: DATA TRANS. ERROR(INT)  Noise (1)
noise.
 Pulse coder
453: SPC SOFT Position - pole data failure Replace the
(3)
DISCONNECT ALARM error  Entry of cutting Pulsecoder.
fluid
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1. MOTOR/ DETECTOR/
1.2.6.2 Alarms for separate detectors and troubleshooting actions

These alarms concern separate detectors that are connected to the control unit via a separate detector
interface unit (SDU).
Follow the "Detailed troubleshooting methods" described in the next section to take appropriate actions in
accordance with the alarm number and description.
Detailed
Alarm No.: Alarm Description Possible cause Action troubleshooting
methods
380: BROKEN LED(EXT) LED disconnection
Position data count
382: COUNT MISS(EXT)
error
Replace the
Small internal  Detector failure (4)
383: PULSE MISS(EXT) detector.
signal amplitude
384: SOFT PHASE
Position data alarm
ALARM(EXT)
Check the cable.
 Cable
Check the effect of (2)
385: SERIAL DATA Communication disconnection
noise. (1)
ERROR(EXT) interruption  Noise Replace the (4)
 Detector failure detector.
386: DATA TRANS. Check the effect of
ERROR(INT)  Noise (1)
ERROR(EXT) noise.
381: ABNORMAL
PHASE (EXT)
Contact the machine tool builder or detector manufacturer for detailed information.
387: ABNORMAL
ENCODER(EXT)
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1. MOTOR/ DETECTOR/
1.2.6.3 Detailed troubleshooting methods

(1) Checking the effect of noise
Check CNC diagnosis information No. 356 (Built-in detector), No. 357 (Separate detector).
Normally, 0 is displayed. However, if the position data from the Pulsecoder becomes unstable due to
noise or some other factor, this value is incremented. The value is cleared when the CNC unit is powered
off. Immediately after the power is turned on, 0 is displayed.
(2) Checking the cable

Check whether the feedback cable is not disconnected and whether the connector is properly plugged.
(3) Replacing the Pulsecoder

(3)-1 Pulsecoder replacement procedure
<1> Remove the four M4 hexagon socket × Do not loosen

Bolt fastening the Pulsecoder cover M3
head cap screws fastening the
Pulsecoder. The M3 bolts fastening
the Pulsecoder cover do not need to be
○ Remove
loosed. (See the figure at right.) Bolt fastening the Pulsecoder M4
<2> Remove the Pulsecoder and Oldham's

coupling (see the following figure). Oldham's coupling
<3> Set the new Pulsecoder and Oldham's

coupling on the motor. Adjust the
direction of the mate Oldham's coupling
to that of the Oldham's coupling so that
the teeth are engaged.
Push in the Pulsecoder until the O ring O ring

fits in the joint between the motor and
Mate Oldham's coupling
Pulsecoder. Take care so that the O ring
of the Pulsecoder is not bitten.
Adjust the connector direction
Thermistor connectors
Attach the Pulsecoder in such a direction that the

power connector of the servo motor and the
feedback cable of the Pulsecoder face the same
direction or that the thermistor connection parts of
the servo motor and Pulsecoder match each other
Match the contact positions
(see the figure at left).
Pulsecoder Servo motor
<4> Fastening the Pulsecoder with the four M4 hexagon socket head cap screws in reverse order of
<1>. (Appropriate torque: 1.5 Nm)
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1. MOTOR/ DETECTOR/
(3)-2 Feedback cable plugging procedure

Plug in the feedback cable connector, as
instructed in the procedure below, and check
that the connector is securely connected.
<1> Check the connecting surface and key

direction.
Main key Coupling nut
Ensure that no foreign substances such
as dust or oil are on the connecting part.
Straight type Right angle type
<2> Plug in the feedback cable connector.
Hold the connector, as shown in the
figure at right. Plug in the connector
until you hear a click.
Caution)
Do not hold the coupling nut.
<3> Check the connection condition.

1 Check that the arrow mark of the
connector is at the center, as
shown in the figure at right. If the
arrow mark is not at the center,
turn the coupling nut manually
until the mark comes to the
appropriate position.
2 Hold the connector by the same part as in <2>, and pull it lightly to check that the
connector does not come off. Do not pull the cable.
(4) If troubleshooting is difficult for the user

If it is not possible for the user to perform the troubleshooting for a problem related to an
abnormality or noise from the detector, contact the machine tool builder or FANUC.
1.2.6.4 Maintenance of the Pulsecoder of βiS-B/βiS servo motors

(40 and 60)
Problems concerning the Pulsecoders of the motors listed in the table below require the maintenance
(replacement) of the entire motor
(it is not possible to maintain the Pulsecoder alone).
Motor model Motor specification Remark

βiS 0.2/5000 A06B-0111-Bcc3#dddd
Frame size 40
βiS 0.3/5000 A06B-0112-Bcc3#dddd
βiS 0.4/5000 A06B-0114-Bcc3#dddd
βiS 0.4/5000-B A06B-2114-Bcc3#dddd
βiS 0.5/6000 A06B-0115-Bcc3#dddd
Frame size 60
βiS 0.5/6000-B A06B-2115-Bcc3#dddd
βiS 1/6000 A06B-0116-Bcc3#dddd
βiS 1/6000-B A06B-2116-Bcc3#dddd
(cc, dddd : Any)
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1. MOTOR/ DETECTOR/
1.3 PREVENTIVE MAINTENANCE OF SERVO AMPLIFIERS
1.3.1 Warnings, Cautions, and Notes on Operation of Servo

Amplifiers
This subsection contains the safety precautions on preventive maintenance of a servo amplifier (a generic
term to refer to the Power Supply, servo amplifier, spindle amplifier, and other sub modules of a motor
drive unit). These precautions are classified into "warnings," "cautions," and "notes" according to their
bearing on safety. Make sure that you understand and comply with these precautions when carrying out
the maintenance work.
WARNING
• Make sure that you are safely dressed and have a safe working environment when performing
preventive maintenance for a servo amplifier.
 Be dressed safely, e.g. by wearing gloves and safety shoes, to protect against injury due to an
edge or protrusion and electric shock.
 Have the work done by more than one person, where possible, so that immediate action can be
taken if an accident occurs when handling a servo amplifier.
 A servo amplifier and AC reactor contain heavy components. Be careful when transporting
them or mounting them on the power magnetics cabinet. Be extremely careful when touching
the heat sink.
• Check the door of the power magnetics cabinet before powering it on.
 Ensure that the door of the power magnetics cabinet containing the servo amplifier, as well as
all other doors, are closed and locked except during maintenance work.
• Opening the power magnetics cabinet must be performed by a person who has been educated
on the maintenance of the relevant machine or equipment. Such personnel must shut down
both the input breaker of the power magnetics cabinet and the plant electric switch for
supplying power to the power magnetics cabinet before opening the cabinet.
• Be careful about electric shock, fire, and other accidents.

 If the machine must be operated with the door open for adjustment or some other purpose, the
operator must keep his or her hands and tools well away from any dangerous voltages. Such
work must be done only by a person trained in the maintenance of the machine or equipment.
 Ensure that the door of the power magnetics cabinet is locked so that the door cannot be opened
by anyone, except service personnel or a qualified person trained in maintenance to prevent
electric shock, when the servo amplifier is powered on.
 When the need arises for an operator to open the door of the power magnetics cabinet and
perform an operation, ensure that the operator is sufficiently educated in safety or that a
protective cover is added to prevent the operator from touching any dangerous part.
 Because the servo amplifier uses a large-capacitance electrolytic capacitor internally, the servo
amplifier remains charged for a while even after the power is turned off. Before touching the
servo amplifier for maintenance or other purposes, ensure your safety by measuring the residual
voltage in the DC link with a tester and confirming that the charge indication LED (red) is off.
 Close the servo amplifier cover after completing the wiring.
 A loose screw or poor connector contact can cause a motor malfunction or overheating,
connection to ground, or short-circuit. Be extremely careful with power supply lines, motor
power lines, and DC link connections through which a large electric current flows, because a
loose screw or poor connector contact may lead to a fire. Tighten screws and connectors using
the specified screw tightening torque.
 The surface of the radiator and regenerative discharge unit become extremely hot. Do not touch
them directly.
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1. MOTOR/ DETECTOR/
• When operating the machine for the first time, check that the machine operates as instructed.
 To check whether the machine operates as instructed, first specify a small value for the motor
and then increase the value gradually. If the motor does not operate as instructed, perform an
emergency stop on the motor immediately.
 When pressing the emergency stop button, check that the motor stops immediately and that the
power being supplied to the amplifier is shut off by the magnetic contactor.
• Notes on alarms
 If the machine stops due to an alarm, check the alarm number. Depending on the alarm issued,
if the power is supplied without replacing the failed component, another component may be
damaged, making it difficult to identify the original cause of the alarm.
 Before resetting an alarm, ensure that the original cause of the alarm has been removed.
• If the motor causes any abnormal noise or vibration while operating, stop it immediately.
 Using the motor in spite of the abnormal noise or vibration may damage the servo amplifier.
• Do not disassemble or modify a servo amplifier.

Do not disassemble or modify a servo amplifier in any way not specified by FANUC; doing so
can lead to a failure.
CAUTION
• Notes on servo amplifier replacement and wiring

 The work of servo amplifier replacement and wiring should be carried out by a person trained
in the maintenance of the machine and equipment concerned.
 When replacing a servo amplifier, check that the combination of the amplifier and the motor is
appropriate.
 Check that the amplifier is securely mounted in the power magnetics cabinet. If there is any
clearance between the power magnetics cabinet and the surface on which the amplifier is
mounted, dust entering the gap may hinder the normal operation of the servo amplifier.
 Ensure that the power supply lines, motor power lines, and signal lines are each connected to
the correct terminal or connector.
 Unless otherwise instructed, do not unplug a connector and plug it back with the power on;
doing so may cause the servo amplifier to fail. The servo amplifier may be damaged.
 When mounting or unmounting the servo amplifier, exercise care not to get your fingers caught
between the servo amplifier and power magnetics cabinet.
 Take care not to lose track of removed screws. If a screw is lost inside the unit and the power is
turned on, the machine may be damaged.
 Exercise care to prevent the power supply lines and motor power lines from being connected to
the ground or being short-circuited.
 Protect the lines from any stress such as bending. Handle the line ends appropriately.
• Exercise care in the handling of the servo amplifier.

 Do not disassemble a servo amplifier. Doing so poses the risk of electric shock, because the
capacitor may remain charged.
 Do not apply shock to a servo amplifier. Doing so may damage its components, potentially
causing the amplifier to malfunction.
 Do not apply an excessively large force to plastic parts. If a plastic section breaks, it may
damage internal parts, thus hindering normal operation or leading to a risk of injury due to a
broken section.
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1. MOTOR/ DETECTOR/
• Use a servo amplifier in an appropriate environment.

 Take a measure to prevent electroconductive, flammable, and corrosive material as well as mist
and water drop from getting in the unit. The entry of any such material may cause the unit to
explode, break, malfunction, etc.
 Exercise care to prevent cutting fluid, oil mist, cutting chips, or other foreign matter from
attaching to the radiator or fan motor exposed to the outside of the power magnetics cabinet.
Otherwise, the servo amplifier may become unable to meet its specifications. The service lives
of the fan motor and semiconductors can also be reduced.
• Clean the heat sink and fan motor periodically.

 Replace the filter of the power magnetics cabinet periodically.
 Before cleaning the heat sink, shut down the power and ensure that the temperature of the heat
sink is as cool as the room temperature. The heat sink is very hot immediately after power
shutdown, touching it may cause burn injury.
 When cleaning the heat sink by blowing air, be careful about dust scattering. Conductive dust
attached to the servo amplifier or its peripheral equipment can lead to a failure.
NOTE
• Leave sufficient space around the doors of the machine and equipment to enable maintenance
to be performed easily.
• Do not step or sit on the servo amplifier, or do not apply shock to it.
• Do not remove a nameplate from a motor.

 The nameplate is necessary to identify the servo amplifier during maintenance work.
 If a nameplate comes off, be careful not to lose it.
NOTE
 This manual is focused on the preventive maintenance work to be performed for
a FANUC servo amplifier. The information contained herein may not apply
depending on the type or configuration of the machine. When reading this
manual, refer to the manual of the machine as well. If there are any unclear
points or anything you feel unsure about, do not act on your own; please contact
the machine tool builder or FANUC.
 For detailed information about a servo amplifier, see the manual list shown
earlier and, if necessary, obtain the latest version of the corresponding manual.
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1. MOTOR/ DETECTOR/
1.3.2 Preventive Maintenance of a Servo Amplifier

To use a servo amplifier safely throughout its entire service life, perform daily and periodic inspections.
CAUTION
 The preventive maintenance method differs from machine to machine in many
respects. Depending on the machine in use, it may be difficult for the user to
perform periodic inspection or cleaning. If you are not sure about anything as to
preventive maintenance, consult with the machine tool builder and ensure that
you can perform periodic inspection and cleaning.
 The machine should be used within the scope of specification defined by the
machine tool builder. Using the machine in any way that is outside the specified
scope can reduce the servo amplifier's service life or cause a failure.
Inspection interval
Inspection
Inspection item Judgment Routine
part Periodic
criterion
Ambient Around the power magnetics cabinet: 0 to 45°C,
○
temperature in the power magnetics cabinet: 0 to 55°C
90% or below RH (dew condensation not
Humidity ○
allowed)
There shall be no dust or oil mist attached near
Dust/oil mist ○
the servo amplifier.
Operating The cooling fan shall be operating normally
Cooling air path ○
environment without the air flow being interrupted.
No abnormal noise or vibration shall be present
Abnormal that has not been experienced in the past.
○
vibration/noise Vibration near the servo amplifier shall be 0.5 G
or less.
Power supply 200-V input type: Within 200 to 240 V
○
voltage 400-V input type: Within 380 to 480 V
There shall be no abnormal noise or smell, and
General ○
there shall be no dust or oil mist attached.
Screw ○ There shall be no loose screw.
There shall be no abnormal vibration or noise,
Servo
Fan motor (NOTE 1, 2) ○ and the fan blades shall be rotating normally.
amplifier
There shall be no dust or oil mist attached.
Connector ○ There shall be no loose or broken connector.
There shall be no sign of overheating or sheath
Cable ○
deterioration (discoloration pr crack).
The machine operator's panel or screen shall
Absolute (NOTE 2)
CNC ○ not display the alarm indicating the battery
Pulsecoder battery
voltage of the absolute Pulsecoder is low.
Magnetic contactor ○ The contactor shall not rattle or chatter.
External Ground fault
○ The interrupter shall be able to trip.
equipment interrupter
AC reactor ○ There shall be no hum.
NOTE
1 Fan motors are periodic-replacement parts. It is recommended to inspect fan
motors on a routine basis and replace them in a preventive manner.
2 Fan motors and batteries are periodic-replacement parts. It is recommended to
prepare spare parts.
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1. MOTOR/ DETECTOR/
1.3.3 Maintenance of a Servo Amplifier
1.3.3.1 Display of the servo amplifier operation status

The status LEDs on the front of the servo amplifier indicate the operation status of the servo amplifier
(whether it is operating normally, the type of alarm, etc.). Use these LEDs for maintenance, inspection,
troubleshooting, etc.
CAUTION
A servo amplifier failure may arise from a combination of multiple causes, in
which case it can be difficult to identify all those causes. Handling the failure in
an improper way may worsen the problem. It is therefore important to analyze
the failure status minutely and identify the true cause or causes of the failure.
There may be cases in which the failure appears to have been fixed but later
recurs or cause a more serious trouble. If you are not sure about the root cause
of or corrective action for a failure, do not act on your own; please contact the
machine tool builder or FANUC for instructions on proper action.
αi-B/αi series
(1) Power Supply
Status
display
Nameplate Control power has not been supplied, cable is faulty, or control
After control power is turned on, the Power Supply software series is
displayed (for approx. 1 second).
The last two digits of the software series number are displayed.
The Power Supply software version is displayed (for approx. 1 second
following the display of the spindle software series).
[Example] 22→_1: Means version 1 of edition 22
Ready status
The main circuit is supplied with power (magnetic contactor is on);
the Power Supply is ready for operation.
When blinking: Power is off.
Alarm status
The alarm type is indicated by the character displayed.
(2) Servo amplifier

Status
display
Nameplate Control power has not been supplied, cable is faulty, or control
Ready status
The servo motor is excited.
Alarm status
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1. MOTOR/ DETECTOR/
(3) Spindle amplifier

Status
display
Control power has not been supplied, cable is faulty, or control
After control power is turned on, the spindle software series is displayed
(for approx. 1 second).
The last two digits of the software series number are displayed.
The spindle software version is displayed (for approx. 1 second following
the display of the spindle software series).
[Display] 01,02,03,･･･ → [Version] A, B, C,･･･
The CNC is not powered on (- - blinks).
Waiting for serial communication and parameter loading completion.
Parameter loading completed
The motor is not excited.
Ready status
The spindle motor is excited.
Alarm status
Error status (invalid sequence or parameter setting error)
The error type is indicated by the character displayed.
βi-B/βi series
(1) See Chapter 4, "CONFIRMATION OF THE OPERATION" in Part III of "βiSV-B."
(2) See Chapter 4, "CONFIRMATION OF THE OPERATION" in Part V of "βiSVSP-B."
1.3.3.2 Replacement of a fan motor

(1) See Section 4.1, "REPLACEMENT OF A FAN MOTOR" in Part IV of "βiSV-B."
(2) See Section 4.1, "REPLACEMENT OF A FAN MOTOR" in Part VI of "βiSVSP-B."

(1) See Section 4.2, "REPLACING BATTERY FOR ABSOLUTE PULSECODERS" in Part IV of
"βiSV-B."
(2) See Section 4.2, "REPLACING BATTERY FOR ABSOLUTE PULSECODERS" in Part VI of
"βiSVSP-B."
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VIII. MOTOR MAINTENANCE
1. SERVO MOTOR
B-65515EN/01 MOTOR MAINTENANCE MAINTENANCE
1 SERVO MOTOR MAINTENANCE

1.1 SERVO MOTOR MAINTENANCE PARTS
1.1.1 Pulsecoder
The following lists the ordering specification numbers for maintenance.
(1) Pulsecoder: ordering specification

Motor model Motor specification Pulsecoder: ordering specification
Standard
specification
X=0 A860-2050-T321 αiA4000 IP67
specification
A06B-2aaa-BccX Common
αiS-B series A06B-2aaa-BccX #0100 Standard
αiF-B series specification
X=2 A860-2051-T321 αiA32000 IP67
specification
Common
A06B-2097-BccX#dddd Standard
X=0 A860-2050-T351 αiA4000
A06B-2099-BccX#dddd specification
Standard
specification
βiS-B series A06B-2aaa-BccX
X=3 A860-2070-T321 βiA1000 IP67
βiF-B series A06B-2aaa-BccX #0100
specification
Common
Standard
specification
A06B-2aaa-BccX βiA1000
βiSc-B series X=7 A860-2070-T371 IP67
A06B-2aaa-BccX #0100 (Only for βiSc-B)
specification
Common
(aaa, cc , dddd: Can be any number except the above specified specification numbers.)
Motor model Motor specification Pulsecoder: ordering specification

Standard
X=0 A860-2000-T301 αiA1000
specification
Standard
A06B-0aaa-BccX X=1 A860-2005-T301 αiI1000
specification
Standard
X=2 A860-2001-T301 αiA16000
specification
αiS series A06B-0097-BccX#dddd Standard
X=0 A860-2000-T351 αiA1000
αiF series A06B-0099-BccX#dddd specification
IP67
X=0 A860-2000-T321 αiA1000
specification
IP67
A06B-0aaa-BccX #0100 X=1 A860-2005-T321 αiI1000
specification
IP67
X=2 A860-2001-T321 αiA16000
specification
Standard
A06B-0aaa-BccX X=3 A860-2020-T301 βiA128
βiS series specification
βiF series IP67
A06B-0aaa-BccX #0100 X=3 A860-2020-T321 βiA128
specification
βiA128 Standard
A06B-0aaa-BccX X=7 A860-2020-T361
(Only for βiSc) specification
βiSc series
βiA128 IP67
A06B-0aaa-BccX #0100 X=7 A860-2020-T371
(Only for βiSc) specification
(aaa, cc ,dddd: Can be any number except the above specified specification numbers.)
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1. SERVO MOTOR
MAINTENANCE MOTOR MAINTENANCE B-65515EN/01
(2) Oldham's coupling: ordering specification

Motor model Motor specification Oldham's coupling: ordering specification
αiS-B series
αiF-B series
βiS-B series A06B-2aaa-BccX
βiSc-B series
βiF-B series
A290-0501-V535
αiS series
αiF series
βiS series A06B-0aaa-BccX
βiSc series
βiF series
(aaa, cc, X : Any)
NOTE
Problems concerning the Pulsecoders of the motors listed in the table below
require the maintenance (replacement) of the entire motor
(It is not possible to maintain the Pulsecoder alone.)
Motor model Motor specification Remark

βiS 0.2/5000 A06B-0111-Bcc3#dddd
Frame size 40
βiS 0.3/5000 A06B-0112-Bcc3#dddd
βiS 0.4/5000 A06B-0114-Bcc3#dddd
βiS 0.4/5000-B A06B-2114-Bcc3#dddd
βiS 0.5/6000 A06B-0115-Bcc3#dddd
Frame size 60
βiS 0.5/6000-B A06B-2115-Bcc3#dddd
βiS 1/6000 A06B-0116-Bcc3#dddd
βiS 1/6000-B A06B-2116-Bcc3#dddd
(cc, dddd : Any)
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1. SERVO MOTOR
1.1.2 Cooling Fan

The following lists the ordering specification numbers of cooling fan units.
With αiS 50-B fan, with αiS 60-B fan, with αiF 40-B fan (including HV)
Fan unit:
Motor model Model name Motor specification Remark
order specification
αiS 50/3000 FAN-B A06B-2275-BXaX
AC200V
αiS 60/3000 FAN-B A06B-2278-BXaX A290-0241-T073
1-phase
αiS-B series αiF 40/3000 FAN-B A06B-2257-BXaX
αiF-B series αiS 50/3000HV FAN-B A06B-2276-BXaX
AC230V
αiS 60/3000HV FAN-B A06B-2279-BXaX A290-0241-T077
1-phase
αiF 40/3000HV FAN-B A06B-2259-BXaX
(X : Any, a=1 or 3)
With αiS 50 fan, with αiS 60 fan, with αiF 40 fan (including HV)
Fan unit:
order specification
αiS 50/3000 FAN A06B-0275-BXaX
αiS 60/3000 FAN A06B-0278-BXaX
αiS series αiF 40/3000 FAN A06B-0257-BXaX AC200V
A290-0241-T073
αiF series αiS 50/3000HV FAN A06B-0276-BXaX 1-phase
αiS 60/3000HV FAN A06B-0279-BXaX
αiF 40/3000HV FAN A06B-0259-BXaX
(X : Any, a=1 or 3)
αiS 150-B to αiS 500-B (including HV)

Fan motor:
order specification
αiS 150/3000-B A06B-2026-BXXX
AC200V
αiS 300/2000-B A06B-2292-BXXX A290-0281-V058
3-phase
αiS 500/2000-B A06B-2295-BXXX
αiS 150/3000HV-B A06B-2027-BXXX
αiS-B series
αiS 300/2000HV-B A06B-2293-BXXX
AC400V
αiS 300/3000HV-B A06B-2290-BXXX A290-0281-V059
3-phase
αiS 500/2000HV-B A06B-2296-BXXX
αiS 500/3000HV-B A06B-2297-BXXX
(X : Any)
αiS 100 to αiS 500 (including HV)

Fan unit:
order specification
αiS 100/2500 FAN A06B-0285-BX1X
αiS 200/2500 FAN A06B-0288-BX1X AC200V
A290-0281-V053
αiS 300/2000 A06B-0292-BX1X 3-phase
αiS 500/2000 A06B-0295-BX1X
αiS 100/2500HV FAN A06B-0286-BX1X
αiS series
αiS 200/2500HV FAN A06B-0289-BX1X
αiS 300/2000HV A06B-0293-BX1X AC400V
A290-0281-V054
αiS 300/3000HV A06B-0290-BX1X 3-phase
αiS 500/2000HV A06B-0296-BX1X
αiS 500/3000HV A06B-0297-BX1X
(X : Any)
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1. SERVO MOTOR
αiS 1000HV-B to αiS 1500HV-B

Fan motor:
order specification
AC400V
αiS 1000/2000HV-B A06B-2098-BXXX A290-0298-V058
3-phase
αiS-B series
αiS 1000/3000HV-B A06B-2099-BXXX AC400V
A290-0098-V058
αiS 1500/3000HV-B A06B-2097-BXXX 3-phase
(X : Any)
αiS 1000HV to αiS 3000HV

Fan unit:
order specification
A06B-0298-BX1X
αiS 1000/2000HV A290-0298-V054
(X : Any)
A06B-0098-BXXX
αiS 1000/2000HV A290-0098-V051
(X : Any)
AC400V
αiS series A06B-0099-BXXX
αiS 1000/3000HV A290-0098-V050 3-phase
(X : Any)
A06B-0091-BX4X
αiS 2000/2000HV
A06B-0092-BX4X A290-0091-T054
αiS 3000/2000HV
(X : Any)
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1. SERVO MOTOR
1.2 REPLACING COOLING FANS

This section describes how to replace cooling fan units.
For each motor, replace the cooling fan unit according to the procedure.
CAUTION
Before replacing a fan motor, remove the power lead to the fan motor and
check that the rotation of the fan motor stops.
If the load on the fan motor is high or an invalid phase sequence is made for a
3-phase fan motor, the fan motor may overheat and stop. If the power lead is
connected, the fan motor suddenly starts rotating when recovered from
overheating.
1.2.1 Cooling Fan Replacement Procedure
1.2.1.1 With αiS 50-B fan, with αiS 60-B fan, with αiF 40-B fan, with
αiS 50 fan, with αiS 60 fan, with αiF 40 fan (including HV)
(1) Removing a cooling fan unit
<1> Remove the six M5 pan head machine screws fastening the fan cover and remove the front fan
cover.
You need only to loosen the pan head machine screws indicated by the arrow in the figure.
Fan cover
M5 pan head
machine screws
<2> Remove the cooling fan unit from the motor.
Cooling fan unit
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1. SERVO MOTOR
(2) Mounting a cooling fan unit

<1> Remove six M5 pan head machine screws from a new cooling fan unit and remove the front fan
cover.
You need only to loosen the pan head machine screws indicated by the arrow in the figure.
Fan cover
M5 pan head machine screws
<2> Assemble the cooling fan unit and motor.

Align the inside of the sheet metal of the cooling fan unit with the side of the motor and touch
the end of the sheet metal with the back of the motor. (See the figure below.)
Cooling fan unit

End of
sheet metal
Inside of sheet
Rear side of motor
<3> Put the fan cover in place and tighten the six M5 pan head machine screws.
(Appropriate torque: 2.5 to 2.8 Nm)
M5 pan head machine screws
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1. SERVO MOTOR
1.2.1.2 αiS 150-B to αiS 500-B (including HV)

(1) Removing a cooling fan
Remove the four M6 hexagon socket head cap screws and the three M4 tapping screws fastening the
fan cover, and remove the fan cover.
Fan cover
M4 x 12
(3 screws)
M6 x 20 (4 screws)
Remove the four M5 hexagon socket head cap screws fastening the fan motor base and remove the
fan motor along with the base.
Base M5 x 12 (4 screws)
Remove the four M5 hexagon socket head cap screws fastening the fan motor and the four M3 pan
head machine screws fastening the connector, and remove the fan motor.
Pan head machine screw
M3 x 8 (4 screws) Connector
M5 x 12 (4 screws) Fan motor
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1. SERVO MOTOR
(2) Mounting a cooling fan

Pass the cable of the fan motor along the sheet metal guide. Run the cable along the back side of the
connector attachment section so that the cable does not go over the sheet metal. Use four M5
hexagon socket head cap screws (appropriate torque: 2.0 to 2.5 Nm) to which adhesive for fastening
(moderate strength) has been applied and four M3 pan head machine screws (appropriate torque: 0.7
to 1.1 Nm) to mount the fan motor. Be careful not to apply a force to the impeller of the fan motor
when doing so.
Pan head machine screw Connector attachment section

M3 x 8 (4 screws)
M5 x 12 (4 screws)
Impeller
Sheet metal guide
Sheet metal
Connector attachment section

back side
Apply adhesive for fastening (moderate strength) to the four M5 hexagon socket head cap screws,
and assemble them while aligning the in-low of the base and that of the motor body (appropriate
torque: 2.0 to 2.5 Nm).
M5 x 12 (4 screws)
In-low (φ182)
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1. SERVO MOTOR
Use four M6 hexagon socket head cap screws (appropriate torque: 3.0 to 3.5 Nm) to which adhesive
for fastening has been applied and three M4 tapping screws (appropriate torque: 1.6 to 2.3 Nm) to
mount the fan cover. Pass the fan motor power cable through the notch on the fan cover at this time.
Fan cover
Notch
M4 x 12
(3 screws)
M6 x 20 (4 screws)
1.2.1.3 αiS 100 FAN, αiS 200 FAN (including HV)

Remove the four M6 hexagon socket head cap screws fastening the fan unit and remove the fan unit.
Apply adhesive for fastening (moderate strength) to the four M6 hexagon socket head cap screws
and mount the fan unit. (Appropriate torque: 3.0 to 3.5 Nm)
Fan unit
Move backward by at least 5 mm

M6 x 20 (4 screws)
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1. SERVO MOTOR
1.2.1.4 αiS 300, αiS 500 (including HV)

Remove the four M6 hexagon socket head cap screws fastening the fan unit and remove the fan unit.
and mount the fan unit. (Appropriate torque: 3.0 to 3.5 Nm)
Fan unit

M6 x 20 (4 screws)
1.2.1.5 αiS 1000HV-B, αiS 1500HV-B

(1) Removing a cooling fan
Remove the four M10 hexagon socket head cap screws fastening the fan unit and remove the fan
unit.
Fan unit
M10 x 40 (4 screws)
- 308 -
1. SERVO MOTOR
Remove the four M3 pan head machine screws fastening the connector and two M5 pan head
machine screws fastening the connector plate.
Pass the lines through the groove of the connector plate and remove the connector plate.

M3 x 8 (4 screws)
Connector
Pan head machine screw plate
M5 x 10 (2 screws)
Mark screwing positions on the surface of the mesh (for reassembly), remove the three M4 pan head
machine screws, and remove the mesh.
Remove the bolts (M10 or M5) fastening the fan motor and remove the fan motor. Pass the
connector through the φ34 hole of the fan housing when removing the fan motor.
Mes
Pan head machine
screw
M4 x 8
(3 screws)
Bolt M10 x 45 (3 bolts)

(A06B-2097-BXXX, A06B-2099-BXXX)
(A06B-2098-BXXX)
(4) Mounting a cooling fan

Pass the fan motor connector through the φ34 hole of the fan housing. Apply adhesive for fastening
(moderate strength) to the bolts (M10 or M5) and fasten the fan motor onto the housing without
applying excessive force to the impeller.
Appropriate torque: 19 to 26 Nm (M10), 2.3 to 3.3 Nm (M5)
Impeller
Fan motor
Connector
Housing

(A06B-2097-BXXX, A06B-2099-BXXX)
(A06B-2098-BXXX)
φ34 hole
- 309 -
1. SERVO MOTOR
Mount the connector onto the connector plate using M3 pan head machine screws.
Mount the connector plate onto the housing using M5 pan head machine screws.
Mount the mesh onto the housing using M4 pan head machine screws.
Appropriate torque: 0.7 to 1.1 Nm (M3), 2.0 to 2.5 Nm (M5), 1.1 to 1.5 Nm (M4)

Pan head machine screw M3 x 8 (4 screws)
M5 x 10 (2 screws)

M4 x 8 (3 screws)
and mount the fan unit.
Appropriate torque: 19 to 26 Nm (M10)
Fan unit
Bolt
M10 x 40 (4 screws)
- 310 -
1. SERVO MOTOR
1.2.1.6 αiS 1000HV

Remove the four hexagon socket head cap screws fastening the fan unit and remove the fan unit.
M6 x 40 4 bolts (A06B-0298-BXXX)
M10 x 40 4 bolts (A06B-0098-BXXX, A06B-0099-BXXX)
Apply adhesive for fastening (moderate strength) to the four hexagon socket head cap screws and
mount the fan unit.
Appropriate torque: 9.6 to 13 Nm (M6), 19 to 26 Nm (M10)
Fan unit
M6 x 40 or M10 x 40
1.2.1.7 αiS 2000HV, αiS 3000HV

Remove the eight M6 hexagon socket head cap screws fastening the fan unit and remove the fan
unit.
Apply adhesive for fastening (moderate strength) to the eight M6 hexagon socket head cap screws
and mount the fan unit. (Appropriate torque: 9.6 to 13 Nm)
Fan unit
M6 x 40 (8 screws)
- 311 -
2. SPINDLE MOTOR
MAINTENANCE PARTS MOTOR MAINTENANCE B-65515EN/01
2 SPINDLE MOTOR MAINTENANCE PARTS

2.1 MAINTENANCE PARTS
(1) Terminal box ordering numbers (αiI-B, αiIP-B series)
Model Terminal box assembly Lid of terminal box
αiI 1/10000-B, αiI 1/15000-B
αiI 1/24000-B, αiI 1.5/10000-B A290-1402-T400 A290-1402-V410
αiI 1.5/20000-B
αiI 2/10000-B, αiI 2/20000-B
αiI 3/10000-B, αiI 3/12000-B A290-1404-T400 A290-1402-V410
αiI 3/15000-B
αiI 6/10000-B∼αiI 15/8000-B
αiI 6/12000-B∼αiI 15/12000-B A290-1406-T400 A290-1406-V410
αiIP 12/8000-B∼αiIP 22/8000-B
αiI 18/8000-B, αiI 22/8000-B A290-1410-T400 A290-1410-V410
αiI 18/12000-B, αiI 22/12000-B
A290-1410-T401 A290-1410-V410
αiIP 30/6000-B∼αiIP 50/6000-B
αiI 30/7000-B, αiI 40/7000-B A290-1412-T400 A290-1040-V402
αiIP 50/6000-B
A290-1454-T400 A290-1040-V402
(specification for large terminal box) (*1)
αiI 50/5000-B A290-1414-T400 A290-1040-V402
αiIP 60/5000-B A290-0833-T400 A290-1040-V402
NOTE
1 The above table may not apply to motors of which motor drawing number ends
with B9xx. Contact FANUC.
2 The motor of (*1) is a motor of which motor drawing number is A06B-2454-B5xx
or A06B-2454–B6xx.
(2) Terminal box ordering numbers (αiIT-B, αiIL-B series)

Model name Terminal box assembly Lid of terminal box
αiIT 1/24000-B, αiIT 1.5/20000-B A290-1402-T400 A290-1402-V410
αiIT 2/20000-B, αiIT 3/12000-B, αiIT 3/15000-B A290-1404-T400 A290-1402-V410
αiIT 6/12000-B, αiIT 6/15000-B
αiIT 8/12000-B, αiIT 8/15000-B
A290-1406-T400 A290-1406-V410
αiIT 12/12000-B, αiIT 15/12000-B
αiIPT 22/8000-B
αiIL 8/20000-B A290-1487-T400 A290-1406-V410
αiIT 15/15000-B A290-1410-T402 A290-1410-V410
αiIT 22/12000-B A290-1410-T401 A290-1410-V410
αiIL 15/15000-B, αiIL 26/15000-B A290-1489-T400 A290-1410-V410
NOTE
The above table may not apply to motors of which motor drawing number ends
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2. SPINDLE MOTOR
B-65515EN/01 MOTOR MAINTENANCE MAINTENANCE PARTS
(3) Terminal box ordering numbers (αiI-B/αiIP-B 400 V type series)

αiI 1/10000HV-B, αiI 1.5/10000HV-B A290-1502-T400 A290-1402-V410
αiI 2/10000HV-B, αiI 2/20000HV-B
A290-1504-T400 A290-1402-V410
αiI 3/10000HV-B
αiI 6/10000HV-B∼αiI 22/8000HV-B
αiI 8/10000HV-B∼αiI 22/12000HV-B A290-1406-T400 A290-1406-V410
αiIP 15/8000HV-B, αiIP 22/8000HV-B
αiI 30/7000HV-B, αiI 40/7000HV-B A290-1412-T400 A290-1040-V402
αiIP 40/6000HV-B, αiIP 50/6000HV-B A290-1410-T401 A290-1410-V410
αiI 50/5000HV-B A290-1414-T400 A290-1040-V402
αiI 60/5000HV-B A290-0860-T403 A290-1040-V402
αiIP 60/5000HV-B A290-0833-T400 A290-1040-V402
αiI 75/5000HV-B A290-1516-T400 A290-1040-V402
αiI 100/5000HV-B A290-1516-T410 A290-1040-V402
αiI 100/5000HV-B
A290-1532-T410 A290-1532-V402
(specification for large terminal box) (*1)
αiI 150/5000HV-B A290-1532-T400 A290-1532-V402
NOTE
2 The motor of (*1) is a motor of which motor drawing number is A06B-2518-B90x.
(4) Terminal box ordering numbers (αiIT-B/αiIL-B 400 V type series)

Model name Terminal box assembly Lid of terminal box
αiIT 1.5/20000HV-B A290-1502-T400 A290-1402-V410
αiIT 2/20000HV-B, αiIT 3/12000HV-B A290-1504-T400 A290-1402-V410
αiIT 6/12000HV-B, αiIT 8/12000HV-B
A290-1406-T400 A290-1406-V410
αiIT 15/12000HV-B, αiIT 15/15000HV-B
αiIT 22/12000HV-B
αiIL 8/20000HV-B A290-1597-T400 A290-1406-V410
αiIL 15/15000HV-B, αiIL 26/15000HV-B A290-1595-T400 A290-1410-V410
NOTE
The above table may not apply to motors of which motor drawing number ends
(5) Terminal box ordering numbers (βiI, βiIP, βiIC series)

βiI 3/12000-B, βiI 6/12000-B
A290-1404-T400 A290-1402-V410
βiIC 3/6000-B, βiIC 6/6000-B
βiI 8/12000-B∼βiI 15/8000-B
βiIP 8/6000-B∼βiIP 30/8000-B A290-1406-T400 A290-1406-V410
βiIC 8/6000-B
βiIP 40/6000-B A290-1410-T400 A290-1410-V410
(6) Terminal box ordering numbers (βiIT series)

βiIT 12/10000-B, βiIT 15/8000-B A290-1406-T400 A290-1406-V410
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2. SPINDLE MOTOR
(7) Fan motor parts (αiI-B, αiIP-B series)

Fan assembly Exhaust
Model Fan cover Fan motor
(*1) direction
αiI 1/10000-B, αiI 1/15000-B A290-1402-T500 A90L-0001-0537/R Rear
A290-1402-X501
αiI 1.5/10000-B, αiI 1.5/20000-B A290-1402-T501 A90L-0001-0537/F Front
αiI 1/24000-B A290-1420-T520 A290-1402-X501 A90L-0001-0537/RKM Rear
A290-1404-X501
αiI 3/10000-B, αiI 3/12000-B A290-1404-T501 A90L-0001-0538/F Front
αiI 3/15000-B A290-1404-T500 A290-1404-X501 A90L-0001-0538/R Rear
αiI 8/8000-B, αiI 8/10000-B A290-1406-X501
αiI 8/12000-B A290-1406-T501 A90L-0001-0515/F Front
αiI 6/15000-B A290-1406-T500 A290-1406-X501 A90L-0001-0515/R Rear
αiI 12/8000-B∼αiI 22/8000-B A290-1408-T500 A90L-0001-0548/R Rear
αiI 12/12000-B∼αiI 22/12000-B A290-1408-X501
αiIP 12/8000-B∼αiIP 22/8000-B A290-1408-T501 A90L-0001-0548/F Front
αiI 30/7000-B, αiI 40/7000-B A290-1412-T510 A90L-0001-0554/RW Rear
A290-1412-X502
αiIP 30/6000-B∼αiIP 50/6000-B A290-1412-T511 A90L-0001-0554/FW Front
A290-1414-T510 - Rear
αiI 50/5000-B -
A290-1414-T511 - Front
A290-0833-T510 - Rear
αiIP 60/5000-B (*2) -
A290-0833-T511 - Front
NOTE
1 These drawing numbers include fan motors.
2 In case of exchange these fan motors, please change fan assembly (fan motor
with fan cover) unit.
(8) Fan motor parts (αiIT-B series)

Model name Fan assembly (*1) Fan cover Fan motor
αiIT 1/24000-B A290-1460-T520 A290-1402-X501 A90L-0001-0537/RLM
αiIT 1.5/20000-B A290-1463-T500 A290-1402-X501 A90L-0001-0537/RL
αiIT 2/20000-B, αiIT 3/12000-B
A290-1464-T500 A290-1404-X501 A90L-0001-0538/RL
αiIT 3/15000-B
αiIT 6/12000-B, αiIT 6/15000-B
A290-1466-T500 A290-1406-X501 A90L-0001-0515/RL
αiIT 8/12000-B, αiIT 8/15000-B
αiIT 12/12000-B, αiIT 15/12000-B
αiIT 15/15000-B, αiIT 22/12000-B A290-1469-T500 A290-1408-X501 A90L-0001-0548/RL
αiIPT 22/8000-B
NOTE
- 314 -
2. SPINDLE MOTOR
B-65515EN/01 MOTOR MAINTENANCE MAINTENANCE PARTS
(9) Fan motor parts (αiI-B/αiIP-B 400 V type series)

Exhaust
Model Fan assembly (*1) Fan cover Fan motor
direction
αiI 1/10000HV-B A290-1502-T500 A90L-0001-0539/R Rear
A290-1402-X501
αiI 1.5/10000HV-B A290-1502-T501 A90L-0001-0539/F Front
A290-1404-X501
αiI 3/10000HV-B A290-1504-T501 A90L-0001-0540/F Front
A290-1406-X501
αiI 8/8000HV-B A290-1506-T501 A90L-0001-0519/F Front
αiI 12/8000HV-B
αiI 22/8000HV-B A290-1408-X501
αiIP 15/8000HV-B A290-1508-T501 A90L-0001-0549/F Front
αiIP 22/8000HV-B
αiI 30/7000HV-B
A290-1512-T510 A90L-0001-0556/RW Rear
αiI 40/7000HV-B
A290-1412-X502
αiIP 40/6000HV-B
A290-1512-T511 A90L-0001-0556/FW Front
αiIP 50/6000HV-B
A290-1514-T510 - Rear
αiI 50/5000HV-B(*2) -
A290-1514-T511 - Front
αiI 60/5000HV-B(*2) A290-0883-T510 - Rear
-
αiIP 60/5000HV-B(*2) A290-0883-T511 - Front
αiI 75/5000HV-B(*2) A290-1516-T510 - - Rear
αiI 100/5000HV-B(*2) A290-1516-T501 - - Front
αiI 150/5000HV-B A290-1532-T500 A290-1532-X501 A90L-0001-0558/RW Rear
NOTE
2 In case of exchange these fan motors, please change fan assembly (fan motor
with fan cover) unit.
(10) Fan motor parts (αiIT-B 400 V type series)

Model name Fan assembly (*1) Fan cover Fan motor
αiIT 1.5/20000HV-B A290-1563-T500 A290-1402-X501 A90L-0001-0539/RL
αiIT 2/20000HV-B, αiIT 3/12000HV-B A290-1564-T500 A290-1404-X501 A90L-0001-0540/RL
A290-1566-T500 A290-1406-X501 A90L-0001-0519/RL
αiIT 8/15000HV-B
αiIT 12/12000HV-B, αiIT 15/12000HV-B
A290-1569-T500 A290-1408-X501 A90L-0001-0549/RL
αiIT 15/15000HV-B, αiIT 22/12000HV-B
NOTE
- 315 -
2. SPINDLE MOTOR
(11) Fan motor parts (βiI, βiIP, βiIC series)

Fan assembly Exhaust
(*1) direction
βiI 3/12000-B, βiI 6/12000-B A290-1404-T500 A290-1404-X501 A90L-0001-0538/R Rear
βiIC 3/6000-B, βiIC 6/6000-B A290-1404-T501 A290-1404-X501(*2) A90L-0001-0538/F Front
βiI 8/12000-B∼βiI 12/10000-B A290-1406-T500 A290-1406-X501 A90L-0001-0515/R Rear
βiIP 8/6000-B, βiIP 12/6000-B
βiIC 8/6000-B A290-1406-T501 A290-1406-X501(*2) A90L-0001-0515/F Front
βiI 15/8000-B A290-1408-T500 A290-1408-X501 A90L-0001-0548/R Rear
βiIP 15/6000-B∼βiIP 30/8000-B A290-1408-T501 A290-1408-X501(*2) A90L-0001-0548/F Front
A290-1412-T510 A290-1412-X502 A90L-0001-0554/RW Rear
βiIP 40/6000-B
A290-1412-T511 A290-1412-X502(*2) A90L-0001-0554/FW Front
NOTE
2 Performing maintenance on the fan covers only requires the label indicating the
rotation direction (A370-1204-0006).
(12) Fan motor parts (βiIT series)

Fan assembly
(*1)
βiIT 12/10000-B A290-1466-T500 A290-1406-X501 A90L-0001-0515/RL
βiIT 15/8000-B A290-1469-T500 A290-1408-X501 A90L-0001-0548/RL
NOTE
- 316 -
APPENDIX
A. MEASURING SERVO MOTOR

B-65515EN/01 APPENDIX WAVEFORMS (TCMD, VCMD)
A MEASURING SERVO MOTOR

WAVEFORMS (TCMD, VCMD)
To use a servo motor in a good performance condition for a long time and prevent any failure from
occurring, the TCMD and VCMD waveforms of the servo motor can be checked as diagnosis.
(1) Observation of torque command (TCMD) and speed command (VCMD) waveforms
Check whether there is no abnormality in the waveforms.
For details on how to measure TCMD and VCMD waveforms, see the FANUC AC SERVO MOTOR,
LINEAR MOTOR, SYNCHRONOUS BUILT-IN SERVO MOTOR PARAMETER MANUAL
(B-65270EN).
Because waveforms appear differently according to conditions such as the load state and sending
speed, it is recommended to compare them under the same conditions all the time. (for example,
during fast traverse to the reference position or low-speed cutting)
(2) Waveform diagnosis

Check the measured waveforms to see whether:
<1> The peak current is within the limit to the current in the amplifier during rapid traverse,
acceleration, or deceleration. (TCMD)
The limit on the current in the amplifier is as shown in Tables 1 and 2.
Limit on the current in the amplifier
Measured waveform (TCMD)
The motor used to accelerate/decelerate with the amplifier current within the limit (the
acceleration/deceleration torque used to be sufficient), but something is wrong now. If this is the
case, the probable causes are:
• The load conditions in the machine have changed because of changed friction or reduced
machine efficiency after long period of use.
• Motor failure
Increase in friction
Decrease in efficiency
- 319 -

WAVEFORMS (TCMD, VCMD) APPENDIX B-65515EN/01
<2> The waveform has ripple during constant-speed feeding.

(VCMD)
Ripple
Measured waveform (VCMD)
<3> The waveform has ripple when stopped.

(VCMD)
Ripple
Measured waveform (VCMD)
If you have a problem with regard to any of the items from <1> to <3> above, contact FANUC.
- 320 -

B-65515EN/01 APPENDIX WAVEFORMS (TCMD, VCMD)
[Table 1] αiS-B/αiF-B (including HV)
Model name Current
200V 400V value
αiS2/5000HV-B, αiS2/6000HV-B
10Ap
αiS4/5000HV-B, αiS4/6000HV-B
αiS2/5000-B, αiS2/6000-B
αiS4/5000-B, αiS4/6000-B αiF4/5000HV-B, αiF8/3000HV-B 20Ap
αiF1/5000-B, αiF2/5000-B
αiS8/4000HV-B, αiS8/6000HV-B,
αiS12/4000HV-B
αiF4/5000-B, αiF8/3000-B 40Ap
αiF8/4000HV-B, αiF12/4000HV-B,
αiF22/3000HV-B
αiS12/6000HV-B, αiS22/4000HV-B,
αiS22/6000HV-B αiS30/4000HV-B,
αiS8/4000-B, αiS8/6000-B, αiS12/4000-B αiS40/4000HV-B
80Ap
αiF8/4000-B, αiF12/4000-B, αiF 22/3000-B αiS50/2000HV-B, αiS60/2000HV-B
αiF22/4000HV-B, αiF30/4000HV-B
αiF40/3000HV-B, αiF40/3000HV FAN-B
αiS12/6000-B, αiS22/4000-B, αiS22/6000-B
αiS30/4000-B, αiS40/4000-B
αiS50/2000-B, αiS60/2000-B 160Ap
αiF22/4000-B, αiF30/4000-B
αiF40/3000-B, αiF40/3000 FAN-B
αiS50/3000HV FAN-B, αiS60/3000HV FAN-B
180Ap
αiS150/3000HV-B
αiS50/3000 FAN-B, αiS60/3000 FAN-B
αiS300/2000HV-B, αiS500/2000HV-B 360Ap
αiS150/3000-B
αiS300/3000HV-B, αiS500/3000HV-B 540Ap
360Ap x 2
αiS300/2000-B, αiS500/2000-B αiS1000/2000HV-B
(Note)
360Ap x 4
αiS1000/3000HV-B
(Note)
540Ap x 4
αiS1500/3000HV-B
(Note)
NOTE
More than one servo amplifier is used for one motor.
- 321 -

WAVEFORMS (TCMD, VCMD) APPENDIX B-65515EN/01
[Table 2] αiS/αiF (including HV)

Model name Current
200V 400V value
αiS2/5000HV, αiS2/6000HV
10Ap
αiS4/5000HV, αiS4/6000HV
αiS2/5000, αiS2/6000
αiS4/5000, αiS4/6000 αiF4/5000HV, αiF8/3000HV 20Ap
αiF1/5000, αiF2/5000
αiS8/4000HV, αiS8/6000HV, αiS12/4000HV
αiF4/5000, αiF8/3000 40Ap
αiF8/4000HV, αiF12/4000HV, αiF22/3000HV
αiS12/6000HV, αiS22/4000HV, αiS22/6000HV
αiS30/4000HV, αiS40/4000HV
αiS8/4000, αiS8/6000, αiS12/4000
αiS50/2000HV, αiS60/2000HV 80Ap
αiF8/4000, αiF12/4000, αiF 22/3000
αiF22/4000HV, αiF30/4000HV
αiF40/3000HV, αiF40/3000HV FAN
αiS12/6000, αiS22/4000, αiS22/6000
αiS30/4000, αiS40/4000
αiS50/2000, αiS60/2000 160Ap
αiF22/4000, αiF30/4000
αiF40/3000, αiF40/3000 FAN
αiS50/3000HV FAN, αiS60/3000HV FAN
αiS100/2500HV, αiS100/2500HV FAN
180Ap
αiS 200/2500HV
αiS 200/2500HV FAN
αiS50/3000 FAN, αiS60/3000 FAN
αiS100/2500-B, αiS100/2500 FAN
αiS300/2000HV, αiS500/2000HV 360Ap
αiS200/2500
αiS200/2500 FAN
αiS300/3000HV, αiS500/3000HV 540Ap
360Ap x 2
αiS300/2000, αiS500/2000 αiS1000/2000HV
(Note)
αiS1000/3000HV 360Ap x 4
αiS2000/2000HV, αiS3000/2000HV (Note)
NOTE
More than one servo amplifier is used for one motor.
- 322 -
B. HOW TO USE THE

B-65515EN/01 APPENDIX SPINDLE CHECK BOARD
B HOW TO USE THE SPINDLE CHECK

BOARD
B.1 OBSERVING DATA USING THE SPINDLE CHECK BOARD
B.1.1 Overview
Use of the spindle check board allows you to convert data in the spindle amplifier (digital values) into
analog voltage values and observe the converted data with an oscilloscope or other equipment. For
observing internal data, 2-channel analog output (CH1, CH2, output:-5 V to +5 V) and output (CH1D,
CH2D) for observing specific bits such as bit data are available. In addition, the internal data can also be
displayed on a 5-digit indicator.
B.1.2 Major Characteristics

Item
Measurement point CH1, CH2 CH1D,CH2D
H:2Vmin
Output voltage range -5V~+5V
L:0.8Vmax
About 39 mV
Resolution -
(10V/256)
External measuring instrument input impedance 10 km in 10 km in
B.1.3 How to Observe Data

By setting data using the four setting switches on the spindle check board, internal data can be output to
the 5-digit indicator, analog voltage output circuit, and channel 1/channel 2 (LM, SM, or CH1, CH2).
Data to be output to channels 1 and 2 is output by the 8-bit D/A converter.
The correspondence between channel 1/2 and the check terminal is listed below.
Measurement point Check terminal

CH1
Channel 1
CH1D, bit 0 of the data
CH2
Channel 2
CH2D, bit 0 of the data
B.1.4 Specifying Data to Be Monitored

<1> Press all four of the setting switches at the same time for at least one second to display "FFFFF" on
the indicator.
<2> Turn off the switches and press the "MODE" switch. "d-00" will be displayed on the indicator and
the system will enter the internal data observation mode. Even in this mode, the motor can be
operated normally.
<3> Press the "UP" or "DOWN" switch while holding down the "MODE" switch. The displayed value
changes in the range from "d-00" to "d-12."
- 323 -
B. HOW TO USE THE

SPINDLE CHECK BOARD APPENDIX B-65515EN/01
<4> The following shows the correspondence between the destinations of the internal data of the serial
spindle and addresses d-01 to d-12.
d-01 to 04: Specifies the data number, the amount of data shift, and the display format (decimal
notation or hexadecimal notation) of the data to output to the indicator.
d-05 to d-08: Specifies the amount of data to be output to the channel 1, data shift, and whether an
offset is provided.
d-09 to d-12: Specifies the amount of data to be output to the channel 2, data shift, and whether an
offset is provided.
<5> To set the data, select the address "d-xx" using the method in <3>.
<6> Turn off the "MODE" switch. The display of "d-xx" will disappear in 0.5 seconds and the data will
be displayed for one second. Use the "UP" or "DOWN" switch to change the data setting within one
second.
<7> When more than a second elapses without pressing the "UP" or "DOWN" switch, data cannot be
changed.
In such a case, you can start the procedure from the beginning of <6> by turning the "MODE"
switch on or off.
B.1.5 Description and Initial Value of Each Address

[Output to the indicator]
Address Description Initial value
d-01 Specifies a data number. 0
d-02 Shift at data output (0 to 31 bits) 0
Data shift direction
d-03 0: Data is shifted right. 0
1: Data is shifted left.
Display format
d-04 0: Decimal notation 0
1: Hexadecimal notation (0 to F)
[Output to channel 1]
d-05 Specifies a data number. 218(U-phase current)
Shift at data output
d-06 8
(0 to 31 bits)
Whether there is offset
d-08 0: No offset is provided 1
1: An offset is provided
[Output to channel 2]
d-09 Specifies a data number. 19 (Motor speed)
Shift at data output
d-10 18
(0 to 31 bits)
Whether there is offset
d-12 0: No offset is provided 1
1: An offset is provided
- 324 -
B. HOW TO USE THE

B.1.6 Principles in Outputting the Internal Data of the Serial Spindle

The length of data is 32 bits (BIT31 to BIT00) unless it is described as 16 bits.
BIT31 ･････ BIT03 BIT02 BIT01 BIT00
(1) Example of output to the indicator

Example 1. Example of decimal notation
When the number of digits to shift data (d-02)=0 and display format (d-04)=0 (decimal notation):
The last 16 bits of data (BIT15 to BIT00) are converted into decimal (0 to 65535 max.) and
displayed.
BIT15 ･････ BIT01 BIT00
16BIT
10 進に変換して表示
Converted into a decimal value and then displayed
表示器 X X X X X
Indicator
Example 2. Example of hexadecimal notation

When the number of digits to shift data (d-02)=0 and display format (d-04)=1 (hexadecimal
notation): The last 16 bits of data (BIT15 to BIT00) are converted into hexadecimal (0 to FFFFF
max.) and displayed.
BIT15 ･････ BIT01 BIT00
16BIT
Converted into a hexadecimal value and then displayed
Indicator
表示器 X X X X (5 桁めはブランク)
(5th digit is blank)
Example 3. Shifting data left

When the number of digits to shift data (d-02)=3, shift direction is left (d-03=1), and display format
(d-04)=1 (hexadecimal notation): The last 16 bits of data (BIT12 to BIT00) and the last three bits of
data (=0) are converted into hexadecimal (0 to FFFFF max.) and displayed.
BIT12 ･････ BIT01 BIT00 0 0 0
16BIT
Indicator
Converted into a hexadecimal value and then displayed
表示器 X X X X (5 桁めはブランク)
(5th digit is blank)
Example 4. Shifting data right

When the number of digits to shift data (d-02)=5, shift direction is right (d-03=0), and display
format (d-04)=0 (decimal notation): Data in BIT20 to BIT05 is converted into decimal (0 to 65535
max.) and displayed.
BIT20 ･････ BIT06 BIT05

Indicator
16BIT
表示器 X X X X X
- 325 -
B. HOW TO USE THE

Example 5. Shifting data right when the data length is 16 bits

When the data length is 16 bits, data shift (d-02)=5, shift direction is right (d-03=0), and display
format is decimal notation (d-04=0): The first five bits of data and data in BIT15 to BIT05 are
converted into decimal and displayed.
0 0 0 0 0 BIT15 ･････ BIT05
16BIT
表示器 X X X X X
Indicator
(2) Example of output to the channel 1

Internal data is output to channel 1 by setting the data to the 8-bit D/A converter.
The D/A converter output ranges from -5 to +5 V, depending on a set value of internal data. See the table
below.
Internal data in binary Setting d-08

Output on channel 1
(decimal) (whether there is offset)
00000000( 0) 0 -5V
11111111( 255) 0 +4.96V
10000000(-128) 1 -5V
00000000( 0) 1 0V
01111111( 127) 1 +4.96V
Example 1. Data set

When the number of digits to shift data (d-06)=0 and when no offset is provided (d-08=0): The last
eight bits of data (BIT07 to BIT00) is set in the D/A converter.
BIT07 BIT06 BIT05 BIT04 BIT03 BIT02 BIT01 BIT00
Set to the D/A

チャンネル converter
1 出力用 for outputting data to channel 1
D/A コンバータにセット
Example 2. Shifting data left

When the number of digits to shift data (d-06)=3, shift direction is left (d-07=1), and no offset is
provided (d-08=0): Data in BIT04 to BIT00 and the last three bits of data (=0) are set in the D/A
converter.
BIT04 BIT03 BIT02 BIT01 BIT00 0 0 0
Set 1 出力用
to the D/A
チャンネル D/A コンバータにセット
converter for outputting data to channel 1
Example 3. Shifting data right

When the number of digits to shift data (d-06)=10, shift direction is right (d-07=0), and no offset is
provided (d-08=0): Data in BIT17 to BIT10 is set in the D/A converter.
Set 1 出力用
to the D/A
チャンネル D/A コンバータにセット
- 326 -
B. HOW TO USE THE

Example 4. Shifting data right when the data length is 16 bits
When the data length is 16 bits, data shift (d-06)=10, shift direction is right (d-07=0), and no offset
is provided (d-08=0): The first two bits of data (=0) and data in BIT15 to BIT10 are set in the D/A
converter.
0 0 BIT15 BIT14 BIT13 BIT12 BIT11 BIT10
チャンネル
Set 1 出力用
to the D/A D/A コンバータにセット
Example 5. If an offset is provided

When the number of digits to shift data (d-06)=10, shift direction is right (d-07=0), and an offset is
provided (d-08=1): Data in most significant bit BIT17 (to which 1 is added) and data in BIT16 to
BIT10 are set in the D/A converter.
BIT17
BIT17 data + 1 BIT16 BIT15 BIT14 BIT13 BIT12 BIT11 BIT10
のデータ+1
チャンネル 1 出力用
Set to the D/A D/A コンバータにセット
Example 6. Data bit observation

For data shift (d-06) = 0 with no offset (d-08=0), the lowest data bit (BIT00) can be observed as a
high/low level at check terminal CH1D.
チェック端子 CH1D
Output to check に出力 CH1D
terminal
(3) Example of output to the channel 2

Output to the channel 2 is the same as that to the channel 1. However, the addresses for setting data (d-09
to d-12) are different from those for output to the channel 1.
Setting velocity information in the channel 1 and the number of errors in the channel 2 enables
simultaneous monitoring of the change in each data item using the two channels.
- 327 -
B. HOW TO USE THE

B.1.7 Data Numbers

(1) List of data numbers
Data
Data No. Description Remark
length
Main data
16 Motor speed command 32 The 12th bit (BIT12) indicates a unit in min-1.
The 12th bit (BIT12) indicates a unit in min-1. (For the αCi
19 Motor speed 32
series, the estimated value is used.)
(Speed command - motor speed) The 12th bit (BIT12) indicates
25 Motor speed deviation 32
a unit in min-1.
4 Move command 32 Number of command pulses for ITP (usually 8 ms)
Number of erroneous pulses (Spindle synchronous control, Cs
9 Positioning error 32
contour control, rigid tapping mode)
90 Torque command 16 0 to ±16384
131 Speedometer data 16 SM terminal
132 Load meter data 16 LM terminal
136 Positioning error 32 Number of erroneous pulses (Position coder orientation)
Data between the spindle and CNC
5 Speed command data 16 ±16384 for the maximum speed command
6 Spindle control signal 1 16 See the command signal from the PMC to spindle in (3).
10 Load meter data 16 +32767 for maximum output
11 Motor speed data 16 ±16384 for maximum speed
12 Spindle status signal 1 16 See the status signal from the spindle to PMC in (3).
66 Spindle control signal 2 16 See the command signal from the PMC to spindle in (3).
182 Spindle status signal 2 16 See the status signal from the spindle to PMC in (3).
Other data
Phase U current (A/D
218 16 10 V/FS by shifting 8 bits left
conversion data)
Phase V current (A/D
219 16
conversion data)
162 DC link voltage 16 1000 V/FS by shifting 8 bits left
(2) Internal data equivalents

Data No. Signal name Description (when data shift is set to 8)
218 IU Phase U current The sign of the current in the amplifier input direction becomes
"+."
219 IV Phase V current *1
162 VDC DC link voltage signal
100 V/1 V (200 V system)
200 V/1 V (400 V system)
- 328 -
B. HOW TO USE THE

*1 Converted current value with channels 218 and 219
Model Conversion result
αiSP 2.2-B
16.7A/1V
αiSP 5.5-B
αiSP 11-B 33.3A/1V
αiSP 15-B 50.0A/1V
αiSP 22-B 66.7A/1V
αiSP 26-B 100A/1V
αiSP 30-B
133A/1V
αiSP 37-B
αiSP 45-B 150A/1V
αiSP 55-B 233A/1V
αiSP 5.5HV-B
16.7A/1V
αiSP 11HV-B
αiSP 15HV-B
33.3A/1V
αiSP 22HV-B
αiSP 30HV-B 50.0A/1V
αiSP 45HV-B 66.7A/1V
αiSP 60HV-B 100A/1V
αiSP 100HV(SiC)-B 150A/1V
(3) About the spindle control and spindle status signals

Shown below are the data numbers for the PMC signals used by the spindle and the configuration of
each data item. For the description of each signal, see the FANUC AC SPINDLE MOTOR αi series,
FANUC AC SPINDLE MOTOR βi series, or FANUC BUILT-IN SPINDLE MOTOR Bi series
(a) Data number 6 : Spindle control signal 1

#15 #14 #13 #12 #11 #10 #9 #8
#7 #6 #5 #4 #3 #2 #1 #0
(b) Data number 66 : Spindle control signal 2

#15 #14 #13 #12 #11 #10 #9 #8
DSCN SORSL MPOF
#7 #6 #5 #4 #3 #2 #1 #0
RCHHG MFNHG INCMD OVR NRRO ROTA INDX
(c) Data number 12 : Spindle status signal 1

#15 #14 #13 #12 #11 #10 #9 #8
RCFN RCHP CFIN CHP
#7 #6 #5 #4 #3 #2 #1 #0
(d) Data number 182 : Spindle status signal 2

#15 #14 #13 #12 #11 #10 #9 #8
#7 #6 #5 #4 #3 #2 #1 #0
EXOF SOREN INCST PC1DT
- 329 -
B. HOW TO USE THE

B.1.8 Example of Observing Data

(1) Example of observation of the position error using channel 1
Address Description Set Data
d-05 Data No. 9 9 9 9
d-06 Data shift 0 1 1 2
d-07 Data shift direction 0 1 1 1
d-08 Whether there is offset 1 1 1 1
Data unit (NOTE) 256p/FS 512p/FS 128p/FS 64p/FS
NOTE
FS=10V(-5V~+5V)
(2) Example of observation of the motor speed using channel 2

Address Description Set Data
d-09 Data No. 19 19 19
d-10 Data shift 12 13 11
d-11 Data shift direction 0 0 0
d-12 Whether there is offset 0 0 0
Data unit (NOTE) 256min-1/FS 512min-1/FS 128min-1/FS
NOTE
FS=10V(-5V~+5V)
(3) αiSP 11-B U phase current observation

Settings of observation data
+5V
Data No. 218 100A
Data shift 8
Shift direction 0 p
0V
Offset 1
-5V 33.3A/1V
- 330 -
B. HOW TO USE THE

B.2 CHECKING PARAMETERS USING THE SPINDLE CHECK

BOARD
B.2.1 Overview
Use of the spindle check board allows you to check the parameter values transferred to the spindle
amplifier.
Specify a parameter number using the four setting switches on the spindle check board to check the
parameter value on the 5-digit indicator.
B.2.2 Checking Parameters

<1> Press all four of the setting switches at the same time for at least one second to display "FFFFF" on
the indicator.
<2> Turn off the switches and press the "MODE" switch. "d-00" will be displayed on the indicator and
the system will enter the internal data observation mode.
<3> With "0" set for "d-00," press the "MODE" and "DATA SET" switches at the same time for at least
one second. "CCCCC" will be displayed on the indicator.
<4> Turn off the switches and press the "MODE" switch. "F-xxx" will be displayed on the indicator and
the system will enter the mode for checking spindle parameters (F-mode). Even in this mode, the
motor can be operated normally.
<5> Press the "UP" or "DOWN" switch while holding down the "MODE" switch (with "F-xxx"
displayed). The number of "F-xxx" increases or decreases. Set the internal number of a parameter
you want to check. For correspondences between the parameter internal numbers and NC parameter
numbers, see the parameter list in the appendix to the parameter manual.
<6> Turn off the switches. The parameter value corresponding to the set internal number is displayed for
about one second. (Bit parameter values are displayed in hexadecimal.)
- 331 -
C. MEASURING INTERNAL DATA

FOR THE POWER SUPPLY
USING THE SERVO GUIDE APPENDIX B-65515EN/01
C MEASURING INTERNAL DATA FOR THE

POWER SUPPLY USING THE SERVO GUIDE
C.1 OVERVIEW
The SERVO GUIDE can measure internal data for αiPS-B for up to two channels.
C.2 SERIES AND EDITION OF APPLICABLE SOFTWARE

SERVO GUIDE
Item Series and edition
Edition 8.30 or later
CNC Software
Series G301 edition 10 or later, Series G311 edition 10 or later, Series
Series 30i -B G321 edition 10 or later,
Series G331 edition 10 or later
Series 31i -B5 Series G421 edition 10 or later, G431 edition 10 or later
Series 31i -B Series G401 edition 10 or later, Series G411 edition 10 or later
Power Motion i -A Series 88H0 edition 01 or later
Control software
Series 90G0 edition 09.0 or later, Series 90G3 edition 03.0 or later,
Servo Software
Series 90J0 edition 01.0 or later, Series 90J3 edition 01.0 or later
Series 9DA0 edition 11 or later, Series 9DAA edition 01 or later, Series
Spindle Software
9DB0 edition 01 or later
Servo Amplifier Software Series 9H00 edition 05.0 or later
Series 9G00 edition 09.0 or later, Series 9G10 edition 01.0 or later,
Power Supply Software
Series 9G11 edition 01.0 or later
C.3 MEASUREMENT SPECIFICATION

The main measurement specifications are as follows.
Item Description
Maximum 8 channels
Number of channels measured (Overall)
(Servo axis, spindle axis, PMC, etc. combined)
Maximum 2 channels per PS
Number of channels measured (PS) The PS data is measured on the PS control axis and the number of
channels measured is shared with the PS control axis.
Shared with the PS control axis sampling cycle.
Sampling cycle PS data can be measured when the sampling cycle is 1 ms or more.
(Measurement is not possible with a sampling cycle faster than 1 ms.)
Setting of channels Refer to the next section (SETTING OF CHANNELS).
Changes depending on the number of channels measured per PS.
 1 channel … 1 ms
PS data update cycle  2 channels … 2 ms
When the update cycle is 2 ms and the sampling cycle is 1 ms, data with
the same value is stored twice.
- 332 -

B-65515EN/01 APPENDIX USING THE SERVO GUIDE
C.4 SETTING OF CHANNELS

Set channels as follows to measure PS internal data.
Axis: Select PS Control Axis*.
Kind: Select "PSDATA."
PSDATA: Select data type to measure.
Select PS Control Axis
Select "PSDATA" Select data type to measure
* As for the details of PS Control Axis, refer to Section 15.3, "CONNECTION AMONG SERVO
AMPLIFIERS" in the "FANUC SERVO AMPLIFIER αi-B series (B-65412EN)."
If a selected axis has PS Control Axis, it is automatically selected after selecting PSDATA.
If a selected axis has no PS Control Axis, PSDATA is not indicated in the list of "Kind" and cannot be
selected.
PSDATA is indicated at the bottom of the "Kind" list.
NOTE
 Select PS Control Axis corresponding to the Power Supply which you want to
investigate. Do not select incorrect axis.
- 333 -

USING THE SERVO GUIDE APPENDIX B-65515EN/01
C.5 LIST OF INTERNAL DATA FOR THE POWER SUPPLY

The internal data for the Power Supply that can be measured using the SERVO GUIDE are as follows.
Data name Data details Remark

EPSNRM Power supply voltage Unit: V
EPSPHS Power supply voltage phase Unit: deg
EPSFRQ Power source frequency Unit: Hz
INORM Power supply current amplitude Unit: A
VDC DC link voltage Unit: V
Unit: kW
PSPOW PS input power
Unit: kJ, kWh
PSENGY PS electric energy
PSSEQ PS control sequence
PSSTS PS status signal Data for maintenance
SVCMD SV command Data for maintenance
CTRCMD PS control axis command Data for maintenance
PSALM1~4 PS alarm status signal 1 to 4 Data for maintenance
Data for maintenance
PSDGN PS diagnostic information
PSFLG1~4 PS flag 1 to 4 Data for maintenance
Data for maintenance
PSFLG5,6 PS flag 5, 6
VDCCMD DC link voltage command Series 9G10 edition 01.0 or later
VDCERR DC link voltage deviation Series 9G10 edition 01.0 or later
IDCCMD DC link current command Series 9G10 edition 01.0 or later
PSIDCM PS effective current command Series 9G10 edition 01.0 or later
PSIQCM PS reactive current command Series 9G10 edition 01.0 or later
PSIDFB PS effective current Series 9G10 edition 01.0 or later
PSIQFB PS reactive current Series 9G10 edition 01.0 or later
- 334 -

B-65515EN/01 APPENDIX USING THE SERVO GUIDE
Data name Data details Remark

PSVCMD PS voltage command amplitude Series 9G10 edition 01.0 or later
PSPTMP PS power device estimated temperature Series 9G10 edition 01.0 or later
PSIFTH PS input filter thermistor estimated temperature Series 9G10 edition 01.0 or later
Arbitrary data
ARB Extended address range: 1-2047
Used by setting an extended address.
Data for power supply information monitoring
MNTD1 Obtained with a 1 ms sampling
20 kinds of power supply information can be
MNTD2 cycle using two channels.
obtained simultaneously.
- 335 -
D. TROUBLESHOOTING OF PS
PRE-CHARGE FAILURES APPENDIX B-65515EN/01
D TROUBLESHOOTING OF PS PRE-CHARGE
FAILURES
D.1 OVERVIEW
Troubleshooting of "SV0442, SP9033 PS PRE-CHARGE FAILURE / PS LED: 05" is described in this
document. Remove the cause of the alarm using the trouble diagnosis guidance or SERVO GUIDE.
D.2 PS PRE-CHARGE FAILURE

(1) Meaning
PS Ready is not completed in specified time due to no power supply and so on.
(2) Causes
Possible causes of PS PRE-CHARGE FAILURE are as follows.
Power Supply Spindle Amplifier Servo Amplifier
(g) aiPS-B aiSP-B aiSV-B
DC link
(c)
(e)
3φ
CX48
Coil power CX3

(a)
L1, L2, L3
(b)
Breaker
2 3φ
(f)
Breaker Magnetic
AC
contactor
1 reactor
Input
circuit
breaker
Spindle motor
(d)
Servo motor
3φ 200 VAC to 240 VAC
or
3φ 380 VAC to 480 VAC
Fig. D.2 Check points
(a) Circuit breakers are turned off.

(b) The magnetic contactor does not turn on, or the turning on delay is too long.
(c) There is improper connection, loose connection or disconnection on CX48.
(d) Input power supply voltage is out of specified range.
(e) DC link is short-circuited.
- 336 -
B-65515EN/01 APPENDIX PRE-CHARGE FAILURES
(f) There is loose connection or disconnection in power line: circuit breaker, magnetic contactor, AC
reactor and L1/L2/L3.
(g) The Power Supply has malfunction or is not selected correctly.
D.3 TROUBLESHOOTING OF PS PRE-CHARGE FAILURE

There are two ways to find the cause of the alarm as follows. The trouble diagnosis guidance is
recommended. If the trouble diagnosis guidance is not available or the cause is not found by using it, use
SERVO GUIDE.
(1) Troubleshooting using the trouble diagnosis guidance → refer to D.3.1

(2) Troubleshooting using SERVO GUIDE → refer to D.3.2
D.3.1 Troubleshooting Using the Trouble Diagnosis Guidance

Troubleshooting using the trouble diagnosis guidance is described in this section.
Check the items below according to result of diagnosis.
To use the trouble diagnosis guidance requires keeping the trouble diagnosis function in the
"SAMPLING" state.
As for the details of the trouble diagnosis guidance, refer to Subsection 2.2.1, "Trouble Diagnosis
Guidance" in Part II.
Result of diagnosis: Result of the trouble diagnosis guidance.

Cause : Possible causes from result of diagnosis.
Measure : To-do list. Try all items.
Check points : Refer to Fig. D.2.
Result of Power source is not supplied. Failure of PS, MCC, power cable, voltage sensing cable (CX48) or
diagnosis input power source.
Cause Possible causes are as follows.
- Power source is not supplied to CX48.
- CX48 is not connected.
- CX48 has a loose connection or disconnection.
- Power supply voltage is lower than specified.
- Breaker 2 is not turned on.
Measure Check and remove the causes above.
Check points (a), (c), (d)
Result of Power source voltage rose out of specified range. Check input power source.
diagnosis
Cause Power supply voltage is higher than specified.
Measure Check the power supply voltage.
Check points (d)
Result of Improper connection of voltage sensing cable (CX48).

diagnosis
Cause Connection inside CX48 is incorrect.
Measure Correct connection inside CX48 according to Fig. 3.1.
Check points (c), (f)
- 337 -
αiPS-B
CX48
3 (L3)
2 (L2)
1 (L1)
L1 L2 L3
3φ 200 V to 240 V Mαgnetic AC

or
3φ 380 V to 480 V contαctor reαctor
Fig. D.3.1 (a) Example of correct connection on CX48
Cables on CX48 must be connected in the order of Fig. D.3.1 (a).
αiPS-B
CX48
3 (L3)
2 (L2)
1 (L1)
Improper L1 L2 L3
connection

or
Fig. D.3.1 (b) Example 1 of incorrect connection on CX48
αiPS-B
CX48
3 (L3)
2 (L2)
1 (L1)
L1 L2 L3
Improper connection
or
Fig. D.3.1 (c) Example 2 of incorrect connection on CX48
- 338 -
Result of DC-link is short-circuited. Replace SV, SP or PS.

diagnosis
Cause DC-link is short-circuited.
Measure Remove DC link short bars or cables. After that, check the DC link of the Power Supply, Spindle
Amplifier, and Servo Amplifier by ohmmeter, and replace the defective unit.
Check points (e)
Result of Failure of pre-charge resistor. Replace PS.

diagnosis
 Power source is not supplied to power cable L1, L2, L3.
 Pre-charge resistor in the Power Supply is failed.
Measure Check the following items.
 Check if Breaker 1 is turned on.
 Check if the magnetic contactor is turned on. If not, check the following items.
 Check if connector CX3 is connected.
 Check the cables from CX3 to the coil terminals of the magnetic contactor, and confirm if
there is loose connection or disconnection.
 Check the coil voltage of the magnetic contactor.
 There is loose connection or disconnection in power line: circuit breaker, magnetic contactor,
AC reactor and L1/L2/L3.
 Check the delay of the magnetic contactor ON from release of emergency stop. If it is too
long,
control sequence should be changed so that the delay becomes shorter.
Replace the Power Supply if the alarm is not cleared even if all of the above causes are
removed.
Check points (a), (b), (f), (g)
Result of Total output of SV and SP is more than the rated output of PS. Check combination of AMPs.
diagnosis
 The delay of the magnetic contactor ON from release of emergency stop is too long.
 Too many spindle and servo amplifiers are connected.
Measure Check the following items.
 Control sequence of the magnetic contactor ON from release of emergency stop.
 Check the selection of the Power Supply.
Check points (b), (g)
- 339 -
D.3.2 Troubleshooting Using the Trouble Diagnosis Guidance

Troubleshooting using SERVO GUIDE is described in this section.
A specific cause is identified by monitoring PSSEQ (PS Control Sequence), VDC (DC link voltage),
EPSNRM (power supply voltage) and INORM (power supply current amplitude).
(1) Setting of channels

Set channels as follows for troubleshooting of PS PRE-CHARGE FAILURE.
Up to two channels of PSDATA can be monitored at the same time.
First, monitor PSSEQ (PS Control Sequence), VDC (DC link voltage) and EPSNRM (power supply
voltage).
For details on how to measure the Power Supply internal data PSSEQ, EPSNRM, and INORM, see
Appendix C, "MEASURING INTERNAL DATA FOR THE POWER SUPPLY USING THE SERVO
GUIDE."
- Setting of CH1 (PSDATA)

Axis: Select PS Control Axis
Kind: Select "PSDATA"
PSDATA: Select "PSSEQ"
- Setting of CH2 (PSDATA)

PSDATA: Select "EPSNRM"
- Setting of CH3 (not PSDATA)

Axis: Select a servo axis or a spindle axis
Kind: Select "VDC"
Then, monitor INORM (power supply current amplitude) in addition when PSSEQ changes from "7" to
"0" and VDC is 0.

PSDATA: Select "INORM"
- 340 -
(2) PSSEQ (PS Control Sequence)

PSSEQ indicates internal state of the Power Supply.
Value of PSSEQ Description

0 Alarm status
1 Waiting release of emergency stop or check of power supply voltage
amplitude (overvoltage)
2 Phase sequence check of power supply voltage
3 Check of power supply voltage amplitude (low voltage)
4 Check of power supply voltage amplitude (overvoltage)
7 Check of charging voltage
8 Improper connection check for CX48
10 PS Ready
(3) Cause and measure according to measurements with Servo Guide

After setting channels in (1), measure the data at the time of emergency stop cancellation.
Refer to the corresponding example in "(4) Examples of troubleshooting of PS PRE-CHARGE
FAILURES," based on which sequence PSSEQ is transitioning to 0 (Alarm) from.
PSSEQ Examples
1→0 Example 1
4→0
2→0 Example 2, Example 3
3→0 Example 4
7→0 Example 5, Example 6, Example 7
8→0 Example 8
- 341 -
(4) Examples of troubleshooting of PS PRE-CHARGE FAILURES

Examples of troubleshooting about PS PRE-CHARGE FAILURES using SERVO GUIDE are shown
below.
 SERVO GUIDE waveforms measured at normal sequence
PSSEQ
When the DC link voltage rises to the

specified value, PSSEQ becomes
"10" and pre-charge is complete.
VDC
DC link capacitor is charged and

the voltage rises.
EPSNRM
Input power supply (three-phase AC) voltage is displayed.
Magnetic contactor ON
Emergency stop released
- 342 -
Example 1 PSSEQ: "1" → "0," EPSNRM > input voltage specification, VDC = 0
Cause Power supply voltage is higher than specified.
Measure Check the power supply voltage.
Check points (d)
PSSEQ: "1" → "0," pre-charge failure

alarm is issued.
PSSEQ
Alarm is detected before the magnetic
contactor turns ON.
DC link capacitor is not charged
(voltage remains 0).
VDC
EPSNRM
Applied voltage is displayed

(This waveform is an example of 430 VAC input to the Power Supply with Alarm
200 VAC input specification)
Cause, measure, and check points are the same for "PSSEQ: 4 → 0."
- 343 -
Example 2 PSSEQ: "2" → "0," EPSNRM = 0, VDC = 0

 No input voltage to CX48 and L1, L2, L3
 Input breaker is not turned on.
 Breaker 1 and Breaker 2 are not turned on.
Check points (a)

alarm is issued.
PSSEQ
VDC
EPSNRM

Alarm
As there is no voltage supplied to the main circuit, DC 0 is displayed since no voltage is

link capacitor is not charged (voltage remains 0). supplied to CX48.
- 344 -
Example 3 PSSEQ: "2" → "0," VDC rises, EPSNRM = 0

 No input voltage to CX48.
 CX48 is not connected.
 CX48 has a loose connection or disconnection.
 Breaker 2 is not turned on.
Check points (a), (b)

alarm is issued. There is voltage supplied to the main
circuit and DC link capacitor is charged.
PSSEQ
VDC
EPSNRM
Alarm
0 is displayed since
no voltage is supplied to CX48.
- 345 -
Example 4 PSSEQ: "3" → "0," VDC rises, EPSNRM < input voltage spec.
- Power supply voltage is lower than specified.
Check points (c), (d)

alarm is issued.
PSSEQ
VDC
DC link capacitor is charged

and the voltage rises.
EPSNRM
Alarm
Abnormal voltage outside of the specified range is displayed.

Emergency stop released (This waveform is an example of when a phase of CX48 disconnected.)
- 346 -
Example 5 PSSEQ: "7" → "0," VDC = 0

 No input voltage on L1, L2, L3.
 Breaker 1 is not turned on.
 The magnetic contactor does not turn ON.
 CX3 is not connected.
 No voltage is supplied to the magnetic contactor coil.
 There is loose connection or disconnection in power line: circuit breaker, magnetic contactor,
AC reactor and L1/L2/L3.
 Delay of the magnetic contactor ON is too long.
 DC link short circuit.
 Failure in the Power Supply
It is possible to check if DC link is short-circuited by observing the power supply current (INORM:
power supply current amplitude) immediately after the emergency stop is canceled. Refer to
Example 5-1.
Check points (a), (b), (e), (f), (g)

alarm is issued.
PSSEQ
DC link capacitor is not charged

(voltage remains 0).
VDC

EPSNRM
Emergency stop released Alarm
- 347 -
Example 5-1 PSSEQ: "7" → "0," VDC = 0,

INORM ≠ 0 (current flowing in the Power Supply)
Cause DC-link is short-circuited.
Measure Remove DC link short bars or cables. After that, check the DC link of the Power Supply, Spindle
Amplifier, and Servo Amplifier by ohmmeter, and replace the defective unit.
Check points (e)

alarm is issued.
PSSEQ
Not charged (voltage remains 0) because

DC link part is short-circuited.
VDC
INORM
Almost constant current flows from

Emergency stop released the magnetic contactor ON to alarm.
Magnetic contactor ON Alarm
- 348 -
Example 6 PSSEQ: "7" → "0"

Rise of VDC delayed from release of emergency stop
Cause Pre-charge was not completed within the specified time because the delay time from emergency
stop cancellation to the magnetic contactor ON was too long.
Measure Change the sequence to eliminate the delay of the magnetic contactor ON.
Check points (b)

alarm is issued.
PSSEQ
VDC
Not charged (voltage remains 0)
because there is delay in the
magnetic contactor ON
EPSNRM
Emergency stop released Magnetic contactor ON Alarm

- 349 -

VDC rises gradually
Cause Too many spindle and servo amplifiers are connected.
Measure Check if the Power Supply is correctly selected.
Check points (g)

alarm is issued.
PSSEQ
Charge is gradual as there are
too many amplifiers connected. VDC
EPSNRM
The magnetic contactor turns ON.

Alarm
- 350 -

Cause Connection inside CX48 is incorrect.
Measure Correct connection inside CX48 according to Fig. 3.1.
Check points (c)

alarm is issued.
PSSEQ
VDC
DC link capacitor is charged and

the voltage rises.
EPSNRM
The magnetic contactor turns ON.

Alarm
- 351 -
ADDITIONAL INFORMATION
Addition of the inspection item when the motor rotates abnormally
1. Type of applied technical documents
Title
FANUC AC SERVO MOTOR αi series, FANUC AC SPINDLE MOTOR
αi series, FANUC SERVO AMPLIFIER αi series MAINTENANCE MANUAL
FANUC AC SERVO MOTOR βi series, FANUC AC SPINDLE MOTOR

βi series, FANUC SERVO AMPLIFIER βi series MAINTENANCE MANUAL
FANUC AC SERVO MOTOR βi-B/βi series, FANUC AC SPINDLE MOTOR

βi series, FANUC SERVO AMPLIFIER βi-B series MAINTENANCE MANUAL
FANUC AC SERVO MOTOR αi-B/αi series, FANUC AC SPINDLE MOTOR

αi -B series, FANUC SERVO AMPLIFIER αi-B series, FANUC AC SERVO
MOTOR βi-B/βi series, FANUC AC SPINDLE MOTOR βi-B series, FANUC
SERVO AMPLIFIER βi-B series MAINTENANCE MANUAL
B-65285EN/04
Spec. No./Ver.
B-65325EN/02
B-65425EN/02
B-65515EN/01
2. Summary of change
New・Add Applicable
Group Name／Outline
Correct・Del Date
Basic
Function
Optional
Function
Unit
Maintenance
Parts
Notice
Addition of the inspection item when the motor

Correction Add Jul, 2018
rotates abnormally
Another
Addition of the inspection item

Title
when the motor rotates abnormally
B-65285EN/04-04, B-65325EN/02-01,
Draw. B-65425EN/02-01, B-65515EN/01-01
01 18.07.09 A. Nishioka New design
PAGE 1／2
Edit Date Design Description
3. Outline
Noise and vibration from the motor may be occurred by the phase loss of power line, for example the connection failure,
etc.
The confirmation of the cable connection is added to the inspection item when the motor rotates abnormally.
4. Details of correction
Items described in the following table need be checked when the motor rotates abnormally.
Table 1: Main inspection items when the motor rotates abnormally
Operation of Noise/vibration - Check for any abnormal noise or vibration not only when the motor is
the motor running (the spindle is rotating) but also when it is stopped.
- Abnormal noise heard when the motor is rotating indicates an
abnormality of the bearing or a failure inside the motor.
- Check the cable connections. Especially, check whether there is any
Add
phase loss of power line.
- If abnormal noise is generated from the connection section of a
Spindle Amplifier, check the following items:
+ Belt connection: Check whether the belt tension is appropriate.
+ Gear connection: Check whether an appropriate value is set for the
gear backlash.
+ Coupling connection: Check whether the coupling is free from
deformation, crack, and looseness.
Movement - Check that the motor operates normally and smoothly.
- If the circuit breaker trips at the same time the motor starts to operate,
it indicates abnormal motor windings.
Heat Check whether the motor does not overheat during the normal operation
cycle.
Note: While the motor is running or immediately after it is stopped, the
motor surface may become very hot. Instead of touching the motor
directly by hand, use a thermolabel, surface thermometer, etc.
Addition of the inspection item

Title
when the motor rotates abnormally
B-65285EN/04-04, B-65325EN/02-01,
Draw. B-65425EN/02-01, B-65515EN/01-01
01 18.07.09 A. Nishioka New design
PAGE 2／2
Edit Date Design Description
αi-B series / βiSVSP-B series Servo amplifier

Fan speed information of Servo amplifier
FANUC AC SERVO MOTOR αi / αi-B series

FANUC AC SERVO MOTOR βi / βi-B series
MAINTENANCE MANUAL
FANUC Series 0i-MODEL F MAINTENANCE MANUAL
FANUC Series 0i-MODEL F Plus MAINTENANCE MANUAL
Name FANUC Series 32i-MODEL B
MAINTENANCE MANUAL
FANUC Series 30i-LB
FANUC Series 31i-LB
MAINTENANCE MANUAL
FANUC Series 35i-MODEL B MAINTENANCE MANUAL
FANUC Series 30i-MODEL B Plus
MAINTENANCE MANUAL
FANUC Power Motion i-MODEL A MAINTENANCE MANUAL
FANUC Digital Servo Adapter-MODEL B MAINTENANCE MANUAL
B-65515EN/01, B-64605EN/01, B-64695EN/01, B-64485EN/03,
Spec.No./Ed.
B-64495EN/02, B-64525EN/02, B-64725EN/01, B-64575EN/01, B-64595EN/01
2. Summary of Change
New, Add,
Applicable
Group Name/Outline Correct,
Date
Delete
Basic
Optional
Function
Unit
Maintenance
Parts
Notice
Correction
Another Fan speed information of Power supply Add/Correct 2020.09
Title Fan speed information of Servo amplifier
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001
02 20.09.08 Tagawa Information of PS is added and corrected Sakai

Ed. Date Design Description FANUC CORPORATION Sheet. 1/11
Date 19.07.29 Desig. A.Hirai Check Apprv. A.Hirai
1. Overview
Fan speed information is output in αi-B series amplifier and βiSVSP-B series amplifier.
This manual describes diagnostic No. of fan speed information.
2. Diagnostic Nos. of fan speed information

Diagnostic Nos. of fan speed information are as follow table.
Diagnostic No. Content (unit: min-1)
1711 Speed of Internal cooling fan(FAN1) for Servo amplifier
1712 Speed of Internal cooling fan(FAN2) for Servo amplifier
1714 Speed of radiator cooling fan(FAN1) for Servo amplifier
1715 Speed of radiator cooling fan(FAN2) for Servo amplifier
1717 Speed of Internal cooling fan(FAN1) for Power supply (via a servo axis)
1718 Speed of Internal cooling fan(FAN2) for Power supply (via a servo axis)
1720 Speed of radiator cooling fan(FAN1) for Power supply (via a servo axis)
1721 Speed of radiator cooling fan(FAN2) for Power supply (via a servo axis)
1723 Speed of Internal cooling fan(FAN1) for Spindle amplifier
1724 Speed of Internal cooling fan(FAN2) for Spindle amplifier
1726 Speed of radiator cooling fan(FAN1) Spindle amplifier
1727 Speed of radiator cooling fan(FAN2) for Spindle amplifier
1729 Speed of Internal cooling fan(FAN1) for Power supply (via a spindle axis)
1730 Speed of Internal cooling fan(FAN2) for Power supply (via a spindle axis)
1732 Speed of radiator cooling fan(FAN1) for Power supply (via a spindle axis)
1733 Speed of radiator cooling fan(FAN2) for Power supply (via a spindle axis)
(Note 1)
Power supply sends the fan speed information via the servo amplifier or spindle amplifier connected next to it
with inter-amplifier communication (CXA2A / CXA2B).
The diagnostic numbers of Power supply differ depending on whether the information from the same Power
supply is output via a servo axis or a spindle axis.
(Note 2)
In βiSVSP-B series, the fan speed information is output to the numbers of radiator cooling fan of Power
supply via the spindle axis.
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001

3. Position of fan
[Outline 1a] [Outline 1b] [Outline 2]

Internal cooling fan Internal cooling fan Internal cooling fan
(FAN1) (FAN2) (FAN1)
[Outline 3a] [Outline 3b] [Outline 4]

Internal Radiator Internal Radiator Radiator
cooling fan cooling fan cooling fan cooling fan Internal
cooling fan cooling fan
(FAN1) (FAN1) (FAN2) (FAN2) (FAN1)
(FAN1)
Radiator
cooling fan
(FAN2)
[Outline 5a] [Outline 5b]
Internal Radiator Internal Radiator

cooling fan cooling fan cooling fan cooling fan
(FAN1) (FAN1) (FAN2) (FAN2)
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001
02 20.09.08 Tagawa Addition of outline 1b, 3b, 5b


Internal Radiator Internal Radiator
cooling fan cooling fan cooling fan cooling fan
(FAN1) (FAN1) (FAN2) FAN2

Internal Radiator
Radiator cooling fan
Internal cooling fan cooling fan
(FAN2) (FAN2)
cooling fan (FAN1)
(FAN1) Radiator Radiator
cooling fan cooling fan
(FAN2) (FAN1)
Internal
Internal cooling fan
cooling fan FAN1
(FAN2)
[Outline 8] [Outline 9] [Outline 10]
Radiator Radiator Radiator

cooling fan cooling fan cooling fan Radiator
(FAN1) (FAN1) (FAN2) cooling fan
(FAN1)
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001
02 20.09.08 Tagawa Addition of outline 6b

4. Output data
Mark “O” means Servo amplifier output fan speed information. Mark “X” means it is not output.
(1)200V input αiSV-B series
Model Specification No. Outline Internal Internal Radiator Radiator
cooing fan cooing fan cooling fan cooling fan
αiSV4-B A06B-6240-H101 1a O X X X
A06B-6240-H121
αiSV20-B A06B-6240-H103 1a O X X X
A06B-6240-H123
αiSV40-B A06B-6240-H104 2 O X X X
A06B-6240-H124
αiSV80-B A06B-6240-H105 2 O X X X
A06B-6240-H125
αiSV160-B A06B-6240-H106 4 O X O O
A06B-6240-H126
αiSV360-B A06B-6240-H109 6a O X O X
A06B-6240-H129
αiSV360S-B A06B-6240-H169 5a O X O X
αiSV4/4-B A06B-6240-H201 1a O X X X
αiSV4/20-B A06B-6240-H203 1a O X X X
αiSV20/20-B A06B-6240-H205 1a O X X X
αiSV20/40-B A06B-6240-H206 2 O X X X
αiSV40/40-B A06B-6240-H207 3a O X O X
αiSV40/80-B A06B-6240-H208 3a O X O X
αiSV80/80-B A06B-6240-H209 3a O X O X
αiSV80/160-B A06B-6240-H210 5a O X O X
αiSV160/160-B A06B-6240-H211 5a O X O X
αiSV4/4/4-B A06B-6240-H301 1a O X X X
A06B-6240-H321
αiSV20/20/20-B A06B-6240-H305 1a O X X X
A06B-6240-H325
αiSV20/20/40-B A06B-6240-H306 2 O X X X
A06B-6240-H326
αiSV40/40/40-B A06B-6240-H308 4 O X O O
A06B-6240-H328
αiSV80/80/80-B A06B-6240-H331 5a O X O X
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001
02 20.09.08 Tagawa Rewrite of the table

(2) 200V input αiSP-B series

αiSP2.2-B A06B-6220-H002#H600 2 O X X X
A06B-6222-H002#H610 2 X X X X
αiSP5.5-B A06B-6220-H006#H600 3a O X O X
A06B-6222-H006#H610 3a X X O X
αiSP11-B A06B-6220-H011#H600 5a O X O X
A06B-6222-H011#H610
αiSP15-B A06B-6220-H015#H600 5a O X O X
A06B-6222-H015#H610
αiSP22-B A06B-6220-H022#H600 6a O X O X
A06B-6222-H022#H610
αiSP26-B A06B-6220-H026#H600 6a O X O X
A06B-6222-H026#H610
αiSP30-B A06B-6220-H030#H600 6a O X O X
A06B-6222-H030#H610
αiSP37-B A06B-6220-H037#H600 6a O X O X
A06B-6222-H037#H610
αiSP45-B A06B-6220-H045#H600 7a O O O O
A06B-6222-H045#H610
αiSP55-B A06B-6220-H055#H600 7a O O O O
A06B-6222-H055#H610
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001

(3) 200V input αiPS-B series, 200V input αiPSs-B series

αiPS3-B A06B-6200-H003 1b X O X X
A06B-6202-H003
αiPS7.5-B A06B-6200-H006 3b X O X O
A06B-6202-H006
αiPS11-B A06B-6200-H011 5b X O X O
A06B-6202-H011
αiPS15-B A06B-6200-H015 5b X O X O
A06B-6202-H015
αiPS26-B A06B-6200-H026 6b X O/X* X O
A06B-6202-H026
αiPS30-B A06B-6200-H030 6b X O X O
A06B-6202-H030
αiPS37-B A06B-6200-H037 6b X O X O
A06B-6202-H037
αiPS55-B A06B-6200-H055 7b O O O O
A06B-6202-H055
αiPSs15-B A06B-6212-H015 5b X O X O
αiPSs37-B A06B-6212-H037 6b X O X O
In version 01, information of FAN1 and FAN2 were incorrect, so they are amended in version 02.
* Regarding αiPS26-B manufactured before the end of June 2020, the fan speed is displayed because the internal
cooling fan motor is attached. On the other hand, regarding the ones manufactured after that, it is not displayed
because the internal cooling fan motor is deleted.
For details, please refer to “TMS20/042E About internal cooling fan motor delete of the limited models in αiPS-B”.
(4) 200V input αiSVP-B series

cooing cooing cooling cooling
fan fan fan fan
αiSVP20/20/20-5.5-B A06B-6230-H001#H600 5a O X O X
A06B-6232-H001#H610
αiSVP20/20/20-2.2-B A06B-6232-H003#H610 3a O X O X
αiSVP40/40/40-2.2-B A06B-6232-H004#H610 4 O X O O
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001
02 20.09.08 Tagawa Correction, deletiton of internal fan of αiPS26-B

(5) 400V input αiSV-B series

αiSV10HV-B A06B-6290-H102 1a O X X X
A06B-6290-H122
αiSV20HV-B A06B-6290-H103 2 O X X X
A06B-6290-H123
αiSV40HV-B A06B-6290-H104 2 O X X X
A06B-6290-H124
αiSV80HV-B A06B-6290-H105 4 O X O O
A06B-6290-H125
αiSV180HV-B A06B-6290-H106 6a O X O X
A06B-6290-H126
αiSV360HV-B A06B-6290-H109 7a O O O O
A06B-6290-H129
αiSV540HV-B A06B-6290-H110 7a O O O O
A06B-6290-H130
αiSV180HVS-B A06B-6290-H166 5a O X O X
αiSV10/10HV-B A06B-6290-H202 1a O X X X
αiSV10/20HV-B A06B-6290-H204 2 O X X X
αiSV20/20HV-B A06B-6290-H205 3a O X O X
αiSV10/10/10HV-B A06B-6290-H302 1a O X X X
A06B-6290-H322
αiSV10/10/20HV-B A06B-6290-H303 2 O X X X
A06B-6290-H323
αiSV20/20/20HV-B A06B-6290-H305 4 O X O O
A06B-6290-H325
αiSV40/40/40HV-B A06B-6290-H328 5a O X O X
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001

(6) 400V input αiSP-B series

fan fan fan fan
αiSP5.5HV-B A06B-6270-H006#H600 4 O X O O
A06B-6272-H006#H610 4 X X O O
αiSP11HV-B A06B-6270-H011#H600 5a O X O X
A06B-6272-H011#H610 5a X X O X
A06B-6272-H015#H610 5a X X O X
A06B-6272-H022#H610
A06B-6272-H030#H610
A06B-6272-H045#H610
αiSP75HV-B A06B-6270-H075#H600 7a O O O O
A06B-6272-H075#H610
αiSP100HV-B A06B-6270-H100#H600 7a O O O O
A06B-6272-H100#H610
αiSP100HV(SiC)-B A06B-6272-H100#H610#S 7a O O O O
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001

(7) 400V input αiPS-B series, 400V input αiPSs-B series

cooing fan cooing fan cooling cooling
(FAN1) (FAN2) fan fan
(FAN1) (FAN2)
αiPS11HV-B A06B-6250-H011 5b X O X O
A06B-6252-H011
A06B-6252-H018
αiPS30HV-B A06B-6250-H030 6b X O/X* X O
A06B-6252-H030
A06B-6252-H045
A06B-6252-H060
αiPS75HV-B A06B-6250-H075 7b O O O O
A06B-6252-H075
A06B-6202-H100
A06B-6202-H125
αiPSs18HV-B A06B-6262-H018 5b X O X O
αiPSs45HV-B A06B-6262-H045 6b X O X O
αiPSs75HV-B A06B-6262-H075 7b O O O O
αiPSs100HV-B A06B-6262-H100 7b O O O O
In version 01, information of FAN1 and FAN2 were incorrect, so they are amended in version 02.
* Regarding αiPS30HV-B manufactured before the end of June 2020, the fan speed is displayed because the
internal cooling fan motor is attached. On the other hand, regarding the ones manufactured after that, it is not
displayed because the internal cooling fan motor is deleted.
For details, please refer to “TMS20/042E About internal cooling fan motor delete of the limited models in αiPS-B”.
(8) 400V input αiSVP-B series

fan fan fan fan
αiSVP20/20/20-5.5HV-B A06B-6280-H001#H600 5 O X O X
A06B-6282-H001#H610
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001
02 20.09.08 Tagawa Correction, deletiton of internal fan of αiPS30HV-B

(9) 200V input βiSVSP-B series

cooing fan cooing fan cooling cooling
(FAN1) (FAN2) fan fan
(FAN1) (FAN2)
βiSVSP20/20-7.5-B A06B-6320-H201 9 X X O X
βiSVSP20/20-11-B A06B-6320-H202 9 X X O X
βiSVSP40/40-15-B A06B-6320-H223 9 X X O X
βiSVSP40/40-18-B A06B-6320-H224 10 X X O O
βiSVSP80/80-18-B A06B-6320-H244 10 X X O O
βiSVSP20/20/40-7.5-B A06B-6320-H311 9 X X O X
βiSVSP20/20/40-11-B A06B-6320-H312 9 X X O X
βiSVSP40/40/40-11-B A06B-6320-H332 9 X X O X
βiSVSP40/40/40-15-B A06B-6320-H333 9 X X O X
βiSVSP40/40/80-15-B A06B-6320-H343 9 X X O X
βiSVSP40/40/80-18-B A06B-6320-H344 10 X X O O
βiSVSP80/80/80-18-B A06B-6320-H364 10 X X O O
βiSVSP20/20-7.5-B A06B-6321-H201 8 X X O X
βiSVSP20/20-11-B A06B-6321-H202 8 X X O X
βiSVSP20/20/40-7.5-B A06B-6321-H311 8 X X O X
βiSVSP20/20/40-11-B A06B-6321-H312 8 X X O X
βiSVSP40/40/40-11-B A06B-6321-H332 8 X X O X
(10) 400V input βiSVSP-B series

fan fan fan fan
βiSVSP10/10-11HV-B A06B-6331-H202 8 X X O X
βiSVSP20/20/20-11HV-B A06B-6331-H332 8 X X O X
βiSVSP40/40-18HV-B A06B-6330-H244 10 X X O O
βiSVSP20/20/40-15HV-B A06B-6330-H343 9 X X O X
βiSVSP40/40/40-18HV-B A06B-6330-H364 10 X X O O
B-65515EN/01-001, B-64605EN/01-005, B-64695EN/01-002，

Draw B-64485EN/03-002, B-64495EN/02-002, B-64525EN/02-001,
B-64725EN/01-001, B-64575EN/01-004, B-64595EN/01-001

Cleaning/ Inspection Procedures for Fan Motor of Spindle Motor

FANUC AC SPINDLE MOTOR αi series, DESCRIPTIONS
FANUC AC SERVO MOTOR αi series, FANUC AC SPINDLE MOTOR αi series, FANUC

SERVO AMPLIFIER αi series MAINTENANCE MANUAL
FANUC AC SPINDLE MOTOR βi series, DESCRIPTIONS
FANUC AC SERVO MOTOR βi series, FANUC AC SPINDLE MOTOR βi series, FANUC

Name SERVO AMPLIFIER βi series MAINTENANCE MANUAL
FANUC AC SPINDLE MOTOR αi-B series, FANUC AC SPINDLE MOTOR βi-B series,
DESCRIPTIONS
FANUC AC SERVO MOTOR αi-B/αi series, FANUC AC SPINDLE MOTOR αi-B series,
FANUC SERVO AMPLIFIER αi-B series, FANUC AC SERVO MOTOR βi-B/βi series,
FANUC AC SPINDLE MOTOR βi-B series, FANUC SERVO AMPLIFIER βi-B series
MAINTENANCE MANUAL
B-65272EN/08,
Spec.No. B-65285EN/04,
B-65312EN/05,
B-65325EN/02,
B-65452EN/03,
B-65515EN/01,
New, Add,
Correct, Applicable
Group Name
Delete, Date
Basic
Function
Optional
Function
Unit
Maintenance
Parts
Notice
Correction
Cleaning/ Inspection Procedures for Fan Motor of
Another Add Oct.2019
Spindle Motor
TITLE Cleaning/ Inspection Procedures for Fan

Motor of Spindle Motor
DRAW. No. B-65272EN/08-09 CUST
B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
01 12.Nov.19 Mukai Newly designed Hayahi B-65515EN/01-03
SHEET
Ed. Date Design Description FANUC CORPORATION 1/10
Cleaning/ Inspection Procedures for Fan Motor of Spindle Motor
1. Outline
In order to guarantee enough cooling of spindle motors, regular cleaning and inspection is necessary
as described in DESCRIPTIONS and MAINTENANCE MANUAL.
However, there are cases in which cleaning and inspection is not conducted regularly and therefore
leading to failure and trouble. If the fan motor stop, an overheat alarm may occur and the machine may
stop. In the worst case, driving under conditions in which cutting fluid or its mist is splashed on the motor
may lead to combustibility of sludge accumulated on the fan motors(*). Regular cleaning and inspection is
highly recommended.
Please contact FANUC if there is any question regarding the contents of this report. FANUC service
department will conduct inspection at your request so please contact FANUC if necessary.
(*) Our fan cover is made with self-extinguishing material which the flammability is V-0, so if there
is no foreign matter, it is not combustibility.
2. Frequency of Cleaning and Inspection

Recommended: once every three months
The standard frequency of cleaning and inspection is once every three months. The frequency may
differ according to the condition the motor is used in.
3. Safety Precautions
When cleaning and inspecting the fan motors, please keep in mind the precautions described as follows.
WARNING
• Before touching a motor, shut off the power to it.
Even if a motor is not rotating, there may be a voltage across the terminals of the motor.
Especially before touching a power supply connection, take sufficient precautions.
Otherwise you may get electric shocks.
• A voltage is applied for a while after the power is shut off. Before touching a motor, be sure
to check 0 V.
There is a high voltage across power terminals for a while after the power is shut off. Do not touch a
motor or connect the motor to another device before checking the voltage. Otherwise you may get
electric shocks or the motor may get damaged. Be sure to check that the voltage is lowered to 0 V,
then touch the motor.
• Do not insert your finger or a stick into the fan motor.

A cover is mounted on the fan motor, but a stick may get inside it. When the fan is rotating, inserting
your finger or a stick may injure you.

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
CAUTION
• Do not touch a motor when it is running or immediately after it stops.
A motor may get hot when it is running. Do not touch the motor before it gets cool enough. Otherwise,
you may get burned.
• Be careful not get your hair or cloths caught in a fan.
Be careful especially for a fan used to generate an inward air flow.
Be careful also for a fan even when the motor is stopped, because it continues to rotate while the
amplifier is turned on.
• Be sure to connect motor cables correctly.

An incorrect connection of a cable cause abnormal heat generation, equipment malfunction, or
failure.
Always use a cable with an appropriate current carrying capacity (or thickness). For how to connect
cables to motors, refer to their respective specification manuals.
※ Precautions are classified into Warning and Caution according to their bearing on safety. Read all
Warnings and Cautions thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the
user being injured and the equipment being damaged if the approved procedure is not
observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure
is not observed.

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
4. Cleaning/ Inspection Procedures and Work Descriptions
4.1 Cleaning/ Inspection Procedures

Regular inspection is composed of checking mechanical (i.e. rotation) and electrical state of the fan
motor.
Follow the procedures below and clean or replace the fan motor in accordance.
As for the details of the content and criteria, refer to Subsection 4.2.
4.1.1 Mechanical Inspection Procedures

If the state of the fan motor is not visible, follow the procedures in Subsection 4.1.2 “Electrical Inspection
Procedures, Cleaning and Replacement of the Fan Motor”.
If the state is visible, check the state of rotation.

Check if the fan motor is rotating or not when the power is on and follow the procedures below.
1) If the Fan Motor is Rotating

Go on to Subsection 4.1.2 “Electrical Inspection Procedures, Cleaning and Replacement of the Fan
Motor” and follow the procedures.
If the fan motor is clogged with foreign materials such as dust and metal chips, spindle motor’s cooling
will be insufficient and may cause failure and trouble. If there is a visible foreign materials, please clean
the fan motor following the procedures in Subsection 4.2 “Cleaning of the Fan Motor”.
2) If the Fan Motor is not Rotating

Replace the fan motor following the procedure in Subsection 4.2 “Replacement of the Fan Motor”

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
4.1.2 Electrical Inspection Procedures, Cleaning and Replacement of the Fan Motor
Follow the procedures below and clean or replace the fan motor in accordance.
As for the details of the content and criteria, refer to Subsection 4.2.
Measurement inside the control cabinet
Measurement（1）
Insulation Resistance
Is insulation
resistance higher No
Detach the fan motor
than 100MΩ?
Measurement with the fan motor only
Yes
Measurement（1）
Insulation Resistance
Is insulation
Measurement（2） Current No
resistance higher Replace the fan motor
than 100MΩ?
Yes
Is current lower No
Detach the fan motor
than criteria?
Yes
Clean the fan motor
Is current zero？ No
（No current flow） Reattach the fan motor
Measurement inside the control cabinet
Yes
Measurement（2）
Replace the fan motor Current
Is current lower No
Replace the fan motor
than criteria?
Available Yes
Available
※ Please contact FANUC if there is any question regarding the contents of this report. FANUC service
department will conduct inspection at your request so TITLE Cleaning/ Inspection Procedures for Fan
please contact FANUC if necessary. Motor of Spindle Motor
B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
4.2 Work Descriptions and Criteria for Cleaning and Inspection
※ If you do not own an insulation resistance meter and a clamp meter necessary for the following
measurements, confirm that the fan motor is rotating correctly by vision. If the fan motor is found to be
not clean, follow the procedures “Cleaning of the Fan Motor”.
Measurement （1） Insulation Resistance

Instrument : insulation resistance meter (DC500V)
Point : breaker or terminal block inside the control cabinet of the machine
Method :
① Turn off the power of the machine.
② Measure the insulation resistance using the terminal on the breaker
or terminal block connected to power leads of the fan motor.
Insulation resistance meter
Measure between one of the three power leads and ground. (DC500V)
Criteria : No failure if the insulation resistance is above 100MΩ.
※ If the fan motor is sharing the same breaker with other equipment, measure the insulation
resistance between the power leads of fan motor and the ground wire by isolating the power leads of
fan motor or isolating the fan motor.
Measurement（2） Current
Instrument : clamp meter
Point : power leads of fan motor inside the control cabinet of the machine
Method :
① Attach a clamp meter to one of the power leads of the fan motor.
② Turn on the power of the fan motor.
Clamp meter
③ Measure the current flowing to the fan motor.
Criteria : No failure if the current is below the criterial value shown in the chart below
(i.e. 20% higher than the rated current), and above zero.
WARNING
• The measurement is done while the power is on. Take enough safety measures to prevent electric
shock.

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
Current Criteria （αiI-B,βiI-B Series）

For model series aside from αiI-B and βiI-B, contact FANUC sales department or service department.
αiI-B, αiIP-B, αiIT-B, αiIPT-B, 50Hz 60Hz
βiI-B, βiIP-B, βiIT-B Series Rated Criterial Rated Criterial
200V Type Current [A] Value [A] Current [A] Value [A]
αiI 1-B, αiI 1.5-B, αiIT 1-B, αiIT 1.5-B 0.09 0.11 0.10 0.12
αiI 2-B, αiI 3-B, αiIT 2-B, αiIT 3-B,
0.09 0.11 0.10 0.12
βiI 3-B, βiI 6-B, βiIC 3-B, βiIC 6-B
αiI 6-B, αiI 8-B, αiIT 6-B, αiIT 8-B,
0.13 0.16 0.14 0.17
βiI 8-B, βiI 12-B, βiIP 12-B, βiIT 12-B, βiIC 8-B
αiI 12-B～αiI 22-B, αiIP 12-B～αiIP 22-B,
αiIT 12-B～αiIT 22-B, αiIPT 22-B, 0.20 0.24 0.30 0.36
βiI 15-B, βiIP 15-B～βiIP 30-B, βiIT 15-B
αiI 30-B,αiI 40-B, αiIP 30-B,
0.45 0.54 0.48 0.58
αiIP 40-B, αiIP 50-B, βiIP 40-B
αiI 50-B, αiI 60-B, αiIP 60-B 0.42 0.50 0.55 0.66
50Hz 60Hz
αiI-B, αiIP-B, αiIT-B, βiI-B, βiIT-B Series
Rated Criterial Rated Criterial
400VType
Current [A] Value [A] Current [A] Value [A]
αiI 1HV-B, αiI 1.5HV-B, αiIT 1.5HV-B 0.09 0.11 0.11 0.13
αiI 2HV-B, αiI 3HV-B, αiIT 2HV-B,
αiIT 3HV-B, βiI 3HV-B, βiI 6HV-B, 0.11 0.13 0.13 0.16
αiI 6HV-B, αiI 8HV-B,αiIT 6HV-B,
αiIT 8HV-B, βiI 8HV-B, βiI 12HV-B 0.07 0.08 0.08 0.10
αiI 12HV-B～αiI 22HV-B,
αiIP 15HV-B, αiIP 22HV-B, 0.15 0.18 0.16 0.19
αiIT 15HV-B, αiIT 22HV-B, βiI 15HV-B
αiI 30HV-B, αiI 40HV-B,
αiIP 40HV-B, αiIP 50HV-B 0.22 0.26 0.26 0.31
αiI 50HV-B, αiI 60HV-B, αiIP 60HV-B 0.22 0.26 0.28 0.34
αiI 75HV-B, αiI 100HV-B 0.30 0.36 0.36 0.43
αiI 150HV-B 0.70 0.84 1.2 1.44
; αiI,βiI series are similar to the above.

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
Detaching the Fan Motor

① Unscrew the 4 bolts on the terminal box and remove the lid of terminal box.
4 bolts
Lid of terminal box
Inside the terminal box

Terminal box of the motor
② Detach the power leads of fan motor from terminal block and ground wire from ground,
both located inside the terminal box.
Terminal box
Ground
③ Unscrew the 4 bolts on the fan motor and detach the fan motor from the spindle motor.
During this operation, be careful not to detach the rubber bushing from the terminal box hole.
4 bolts
Rubber bushing

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
Cleaning of the Fan Motor

① Blow off the sludge accumulated around the fan motor by blowing compressed air.
If the sludge cannot be blown off, please replace the fan motor.
Air blower
② Blow compressed air from the space between bell mouth and impeller and blow off the sludge
accumulated inside of the fan motor.
Impeller
Bell mouth
Blown off sludge

B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
Reattaching the Fan Motor

① Pull the power leads of the fan motor through the rubber bushing and draw them into the terminal box.
Spraying lubricant on the rubber tube of the power leads will make the operation easier.
② Fix the fan motor on the spindle motor with 4 bolts.
On tightening the bolts, control the torque to the correct value. (Tightening torque: 2.8～4.0Nm)
③ Connect the power leads to the terminal block and ground wire to the ground in the terminal box.
Power leads wiring of the fan motor

The fan motor has 3 power leads and 1ground wire.
Wire the power leads to the terminals FMU, FMV and FMW printed on the terminal block in the
terminal box or imprinted on the terminal box.
Wire the ground wire to the screw with the ground mark.
Type and color Connection point

Power lead（Red） terminal FMU
Power lead（White） terminal FMV
Power lead（Blue or black） terminal FMW
Ground wire（Green and yellow） Screw of the ground terminal
④ Fix the lid on the terminal box with 4 bolts.

On tightening the bolts, control the torque to the correct value. (Tightening torque: 2.8～4.0Nm)
⑤ Verify that the fan motor is rotating in the correct direction by vision right after the power is put on or
right after the power is shut off.
Fan cover
The correct direction of the fan motor rotation
Replacement of the Fan Motor

① Detach the fan motor following the procedures in “Detaching the Fan Motor”.
② Have a replacement fan motor at hand and attach the new fan motor following the procedures in
“Reattaching the Fan Motor”.
※ If a replacement fan is not available soon enough, make sure to shut off the power by dropping the
breaker or disconnecting the power leads on the fan motor as a temporary treatment until the fan
motor is replaced. TITLE Cleaning/ Inspection Procedures for Fan
B-65285EN/04-05
B-65312EN/05-03
B-65325EN/02-02
B-65452EN/03-04
SHEET
Cautions for replacing the fan motor of the servo amplifier
1.Type of applied technical documents
FANUC AC SERVO MOTOR αi series

FANUC AC SPINDLE MOTOR αi series
FANUC SERVO AMPLIFIER αi series
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR βi series
FANUC AC SPINDLE MOTOR βi series
FANUC SERVO AMPLIFIER βi series
MAINTENANCE MANUAL
FANUC SERVO AMPLIFIER βi series I/O Link Option
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR βi-B /βi series
Name
MAINTENANCE MANUAL
FANUC SERVO AMPLIFIER βi-B series I/O Link Option
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR αi-B /αi series
FANUC AC SERVO MOTOR βi-B /βi series
MAINTENANCE MANUAL
B-65285EN/04
B-65325EN/02
B-65395EN/02
Spec.No./Ed. B-65425EN/02
B-65435EN/02
B-65515EN/01
Cautions for replacing the fan motor

Title
of the servo amplifier
Draw B-65285EN/04-06,B-65325EN/02-03,B-65395EN/02-01,
B-65425EN/02-02,B-65435EN/02-01,B-65515EN/01-04
No.

Date 20.01.17 Desig. Yamamoto Check Apprv.
2.Summary of Change
New, Add,
Applicable
Date
Delete
Basic
Optional
Function
Unit
Maintenance
Parts
Cautions for replacing the fan motor of the servo
Notice amplifier Add Jan.2020
Correction
Another
Title.
Cautions for replacing the fan motor of

the servo amplifier
Draw.No.. CUST.
B-65285EN/04-06,B-65325EN/02-03,B-65395EN/02-01,
B-65425EN/02-02,B-65435EN/02-01,B-65515EN/01-04
Sheet.
Edit Date Design Description 2/3
1. Summary
Replacing the fan motor while the power of the machine (control unit) is supplied may result in failure of the servo
amplifier. Therefore, we add cautions when replacing the fan motor of the servo amplifier.
2. Cautions for replacing the fan motor of the servo amplifier

WARNING
When replacing the fan motor of the servo amplifier, be sure to turn off the power of the machine
(control unit).
Replacing the fan motor while the main power or control power is supplied may result in failure of the fan motor
or the servo amplifier, and a risk of electric shock.

Because the amplifier uses a large-capacitance electrolytic capacitor internally, the amplifier remains charged
for a while even after the power is turned off. Before touching the servo amplifier for maintenance or other
purposes, ensure your safety by measuring the residual voltage in the DC link with a tester and confirming that the
charge indication LED (red) is off.
Internal cooling fan motor

Radiator cooling fan motor
Example of αiSV-B
3.
Title.
Cautions for replacing the fan motor of

the servo amplifier
Draw.No.. CUST.
B-65285EN/04-06,B-65325EN/02-03,B-65395EN/02-01,
B-65425EN/02-02,B-65435EN/02-01,B-65515EN/01-04
Sheet.
Edit Date Design Description 3/3
About internal cooling fan motor delete of the limited models in αiPS-B
FANUC SERVO AMPLIFIER αi-B series DESCRIPTIONS

Name
FANUC SERVO AMPLIFIER αi-B series MAINTENANCE MANUAL
B-65412EN/02
Spec.No./Ed.
B-65515EN/01
New, Add,
Applicable
Date
Delete
Basic
Optional
Function
Unit
Maintenance Change of ordering number of radiator cooling fan Correct Oct. 2020
Parts unit
Notice
Correction
Another
Ed B-65412EN/02-023
02 Draw
B-65515EN/01-006
Title About internal cooling fan motor delete of
the limited models in αiPS-B Date Sheet
2020. FANUC CORPORATION 1/5
10/22
About internal cooling fan motor delete of some models in αiPS-B
1. Overview
The internal cooling fan motor is deleted in the limited models of Power Supply αiPS-B from production
at the end of June 2020.
There is no change in the output specifications due to this change.
Removal of the internal cooling fan motor
2. Object models
The internal cooling fan motor is deleted in the following models in Power Supply αiPS-B.
Ordering number Name Edition Manufacturing date

A06B-6200-H026 αiPS 26-B
A06B-6202-H026 αiPS 26-B From the end of June 2020
version L
(V20700001 or later,
A06B-6250-H030 αiPS 30HV-B or later *
Y20608873 or later)
A06B-6252-H030 αiPS 30HV-B
* The internal cooling fan motor is deleted from the middle of version L after the target serial numbers.
Edition and manufacturing date can be checked on a nameplate of an amplifier.
Edition
Manufacturing date
For example:
V20806757
i ii
i) Manufacture year 2020

ii) Manufacture month August
Ed B-65412EN/02-023
02 Draw
B-65515EN/01-006
10/22
3. Input/output specifications
Input/output specifications are not changed.
Model
αi PS 26-B αi PS 30HV-B
Item
200 to 240VAC, +10%,-15%,3φ 380 to 480VAC, +10%,-10%,3φ
Main circuit
Power supply 47 to 63Hz 47 to 63Hz
Control power 24VDC ±10%
Power Main circuit 38kVA 44kVA
equipment capacity Control power 0.8A
Continuous rated output 26kW 30kW
30-minute rated output 30kW 37kW
Peak maximum output 83kW 96kW
Control method Regenerative control (power source generation)
4. Heat dissipation
Heat dissipation (total amount of heat dissipation and residual amount of heat in the power magnetics
cabinet) is not changed.
5. Safety standards
Object models are designed to meet the following safety standards. And, the amplifiers are certified by
TÜV Rheinland, a third certification organization, and UL to verify the conformity to these standards.
Additional procedure about safety standards as machine tools is not required because the standards to
be certified are not changed.
EN61800-5-1:2007+A1
UL508C Fourth Edition
6. Maintenance and compatibility
6.1. Maintenace of Power Supply
Power Supply can be maintained with the one of the same ordering number, because Power Supply
has the same input/output specifications regardless of edition and manufacturing date.
NOTE
The display of Fan Monitor Screen and Displaying Diagnosis Screen will be
changed. Please refer to section 7.
Ed B-65412EN/02-023
02 Draw
B-65515EN/01-006
10/22
6.2. Ordering numbers of fan units and fan motors for maintenance
You don’t have to order the internal cooling fan motors for maintenance with regard to the object
models without the fan motor, because the fan motor is deleted. On the other hand, regarding the
previous models with the fan motor, the maintenance of fan motors (replacement in case of failure) is
required as before.
Functional version / Internal cooling fan Radiator cooling fan
Model name
Serial number Fan unit Fan motor Fan unit Fan motor
αiPS 26-B except for products A06B-6200-C610 A90L-0001-0581 A06B-6200-C604 A90L-0001-0577
αiPS 30HV-B below
V20700001 or later
and
02
Yout don’t have to order the fan
Y20608873 or later A06B-6200-C604 A90L-0001-0577
motor because it is deleted.
in version L A06B-6200-C617
or version M or later
NOTE
When a fan motor is installed to a model without an internal cooling fan motor, it does
not monitor the state of the fan motor, however, it works normally. It is recommended
to use it without a fan motor.
7. Change of CNC screen display

The display of Fan Monitor Screen and Displaying Diagnosis Screen on CNC screen changes as the
internal cooling fan motor is deleted.
7.1. Fan Monitor Screen
The display of PS internal cooling fan becomes blank on Fan Monitor Screen.
7.2. Displaying Diagnosis Screen
The Displaying Diagnosis Screen will change as follows.
The motor speed display will be “0”.

Diagnosis 1718 : PS INT-COOLING FAN2 SPEED (When SV is used as PS control axis)
Diagnosis 1730 : PS INT-COOLING FAN2 SPEED (When SP is used as PS control axis)
The bit for Power Supply without an internal cooling fan2 will be “1”.
Diagnosis 1716#1 : Common power supply internal cooling fan2 without a fan2
(When SV is used as PS control axis)
Diagnosis 1728#1 : Common power supply internal cooling fan2 without a fan2
(When SP is used as PS control axis)
The bits for the internal cooling fan2 exchange necessary information will be fixed at “00” (Normal).
Diagnosis 1716#3, #2 : Common power supply internal cooling fan 2 Exchange necessary information
(When SV is used as PS control axis)
Diagnosis 1728#3, #2 : Common power supply internal cooling fan 2 Exchange necessary information
(When SP is used as PS control axis)
Ed B-65412EN/02-023
02 Draw
B-65515EN/01-006
10/22
#3 #2 State
0 0 Normal
0 1 Exchange necessary 1 (The speed of the fan decreased)
NOTE
When the diagnosis data above “PS INT-COOLING FAN2 SPEED” is used in MT-LINKi
or FOCAS, the value of the PS without an internal cooling fan motor is zero. By using
the diagnosis data “Common power supply internal cooling fan2 without a fan2”, it is
possible to determine if the PS has an internal cooling fan motor.
8. Change of PMC signals

The warning signals below will not be output because of the delete of the internal cooling fan motor.
Servo warning detail signals SVWRN1 to 4 <Fn093.4 to 7>

Warning status signals
Corresponding alarm message SVWRN4 SVWRN3 SVWRN2 SVWRN1
<Fn093.7> <Fn093.6> <Fn093.5> <Fn093.4>
DS0610 PSINTERNAL FAN FAILURE
1 1 0 0
SV0443 PSINTERNAL FAN FAILURE
Spindle warning detail signals SPWRN1 to 9 <Fn264.0 to 7, Fn265.0>

Warning number Content
59 SP9059 PS INTERNAL FAN FAILURE
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
Fn264 SPWRN8 SPWRN7 SPWRN6 SPWRN5 SPWRN4 SPWRN3 SPWRN2 SPWRN1
Fn265 SPWRN9
【Version history】
Ed Date Description
01 2020.08.24 The first edition registration
02 2020.10.22 Change of ordering number of the radiator cooling fan unit
Ed B-65412EN/02-023
02 Draw
B-65515EN/01-006
10/22
Change of fan unit for servo amplifier
1.Type of applied technical documents
FANUC AC SERVO MOTOR αi-B/αi series

FANUC AC SPINDLE MOTOR αi-B/αi series
Name
FANUC AC SPINDLE MOTOR βi-B/βi series
MAINTENANCE MANUAL
Spec.No./Ed. B-65515EN/01
2.Summary of Change
New, Add,
Applicable
Date
Delete
Basic
Optional
Function
Unit
Maintenance
Parts
Notice
Correction
Another Change of fan unit for servo amplifier Add Jun.2020
Title Change of fan unit for servo amplifier
Draw B-65515EN/01-007

Date 20.08.27 Desig. Hattori Check Apprv. Yamamoto
1. Summary
Regarding radiator cooling fan unit for 150/300mm width model of αi-B series servo amplifier, we changed the number of
fixed points for the fan motor from two to four due to improving our production process.
This change does not affect external input/output specifications, servo amplifier installation, and panel cut.
2. Details of changes
The number of fixing screws for fan motor in the radiator cooling fan unit was changed from two to four as follows.
Radiator cooling
fan unit Radiator cooling
fan unit
Before fixed at two points
Screw fixing point
After fixed at four points
Screw fixing point
Draw B-65515EN/01-007

3. Target servo amplifier

・Power Supply
Fan unit Fan motor
αiPS 26-B A06B-6200-H026, A06B-6202-H026
αiPS 30-B A06B-6200-H030, A06B-6202-H030 A06B-6200-C604 A90L-0001-0577
αiPS 37-B A06B-6200-H037, A06B-6202-H037
A06B-6200-C604 A90L-0001-0577
αiPS 55-B A06B-6200-H055, A06B-6202-H055
Two are used Two are used
αiPS 30HV-B A06B-6250-H030, A06B-6252-H030
αiPS 45HV-B A06B-6250-H045, A06B-6252-H045 A06B-6200-C604 A90L-0001-0577
αiPS 60HV-B A06B-6250-H060, A06B-6252-H060
αiPS 75HV-B A06B-6250-H075, A06B-6252-H075 A06B-6200-C604 A90L-0001-0577
αiPS 100HV-B A06B-6250-H100, A06B-6252-H100 Two are used Two are used
A06B-6200-C605 A90L-0001-0578
αiPS 125HV-B A06B-6250-H125, A06B-6252-H125
αiPSs 37-B A06B-6212-H037 A06B-6200-C605 A90L-0001-0578
αiPSs 45HV-B A06B-6262-H045 A06B-6200-C605 A90L-0001-0578
αiPSs 75HV-B A06B-6262-H075 A06B-6200-C605 A90L-0001-0578
αiPSs 100HV-B A06B-6262-H100 Two are used Two are used
・Servo Amplifier
Fan unit Fan unit
αiSV 360-B A06B-6240-H129 A06B-6200-C605 A90L-0001-0578
αiSV 180HV-B A06B-6290-H126 A06B-6200-C605 A90L-0001-0578
A06B-6200-C604 A90L-0001-0577
αiSV 360HV-B A06B-6290-H129
A06B-6200-C605 A90L-0001-0578
αiSV 540HV-B A06B-6290-H130
Draw B-65515EN/01-007

・Spindle Amplifier
Fan unit Fan unit
A06B-6220-H022#H600
αiSP 22-B A06B-6200-C604 A90L-0001-0577
A06B-6222-H022#H610
A06B-6220-H026#H600
αiSP 26-B A06B-6200-C604 A90L-0001-0577
A06B-6222-H026#H610
A06B-6220-H030#H600
αiSP 30-B A06B-6200-C604 A90L-0001-0577
A06B-6222-H030#H610
A06B-6220-H037#H600
αiSP 37-B A06B-6200-C605 A90L-0001-0578
A06B-6222-H037#H610
A06B-6220-H045#H600 A06B-6200-C604 A90L-0001-0577
αiSP 45-B
A06B-6222-H045#H610 Two are used Two are used
A06B-6220-H055#H600 A06B-6200-C605 A90L-0001-0578
αiSP 55-B
A06B-6270-H022#H600
αiSP 22HV-B A06B-6200-C604 A90L-0001-0577
A06B-6272-H022#H610
A06B-6270-H030#H600
αiSP 30HV-B A06B-6200-C604 A90L-0001-0577
A06B-6272-H030#H610
A06B-6270-H045#H600
αiSP 45HV-B A06B-6200-C605 A90L-0001-0578
A06B-6272-H045#H610
αiSP 60HV-B A06B-6272-H060#H610 A06B-6200-C605 A90L-0001-0578
A06B-6270-H075#H600 A06B-6200-C604 A90L-0001-0577
αiSP 75HV-B
A06B-6270-H100#H600 A06B-6200-C605 A90L-0001-0578
αiSP 100HV-B
A06B-6200-C605 A90L-0001-0578
αiSP 100HV(SiC)-B A06B-6272-H100#H610#S
4. Maintenance
4.1 Maintenance of servo amplifier

Maintenance is possible with the servo amplifier of same order specification.
4.2 Maintenance of fan unit and fan motor

Maintenance is possible with the fan unit and fan motor of same order specification.
5. Applicable date
Applied from Jun. 2020
Draw B-65515EN/01-007

B-65515EN/01 INDEX
INDEX
Alarm Code 4 (SV0012) ................................................ 86
<α> Alarm Code 41 (SP9041) ............................................. 107
αiBZ SENSOR ............................................................... 45 Alarm Code 42 (SP9042) ............................................. 107
αiCZ SENSOR (serial output) ....................................... 47 Alarm Code 43 (SP9043) ............................................. 108
αiM SENSOR, αiMZ SENSOR..................................... 44 Alarm Code 46 (SP9046) ............................................. 108
α POSITIONCODER S ................................................. 49 Alarm Code 47 (SP9047) ............................................. 108
Alarm Code 49 (SP9049) ............................................. 109
<A> Alarm Code 5 (SV0435) ................................................ 86
About the spindle control and spindle status Alarm Code 50 (SP9050) ............................................. 109
signals .................................................................. 39,229 Alarm Code 52, 53 (SP9052, SP9053) ........................ 109
Alarm Code 01 (SP9001) ............................................... 95 Alarm Code 54 (SP9054) ............................................. 109
Alarm Code 01 (SV0437, SP9030) ................................ 79 Alarm Code 55 (SP9055) ............................................. 109
Alarm Code 02 (SV0443, SP9059) ................................ 79 Alarm Code 6 (SV0602) ................................................ 86
Alarm Code 07 (SP9007) ............................................... 97 Alarm Code 7 (SV0654) ................................................ 86
Alarm Code 11 (SV0017) .............................................. 87 Alarm Code 74 (SP9074) ............................................. 114
Alarm Code 13 (SP12XX) ............................................. 99 Alarm Code 76 (SP9076) ............................................. 114
Alarm Code 14 (SP9014) ............................................. 100 Alarm Code 77 (SP9077) ............................................. 114
Alarm Code 15 (SV0024, SP9204) ................................ 82 Alarm Code 8 (SV0600) ................................................ 87
Alarm Code 16 (SP9016) ............................................. 100 Alarm Code 8., 9., A. (SV0449) .................................... 87
Alarm Code 17 (SP9017) ............................................. 100 Alarm Code 8., 9., A. (SV0603) .................................... 88
Alarm Code 18 (SP12XX) ........................................... 100 Alarm Code 80 (SP9080) ............................................. 114
Alarm Code 19, 20 (SP9019, SP9020)......................... 101 Alarm Code 81 (SP9081) ............................................. 115
Alarm Code 2 (SV0434) ................................................ 85 Alarm Code 82 (SP9082) ............................................. 116
Alarm Code 24 (SP12XX) ........................................... 101 Alarm Code 86 (SP9086) ............................................. 119
Alarm Code 29 (SP9029) ............................................. 103 Alarm Code A2 (SV0604, SP9110) ............................... 84
Alarm Code 3 (SV0013) ................................................ 85 Alarm Code b, c, d (SV0438) ........................................ 89
Alarm Code 31 (SP9031) ............................................. 103 Alarm Code b., c., d. (SV0016) ..................................... 91
Alarm Code 32 (SP12XX) ........................................... 104 Alarm Code b0 (SP9110) ............................................. 122
Alarm Code 34 (SP9034) ............................................. 104 Alarm Code b4 (SP9114) ............................................. 122
Alarm Code 35 (SP9035) ............................................. 105 Alarm Code b5 (SP9115) ............................................. 122
Alarm Code 36 (SP9036) ............................................. 106 Alarm Code C3 (SP9123) ............................................ 122
Alarm Code 37 (SP9037) ............................................. 106 Alarm Code C4 (SP9124) ............................................ 123
i-1
INDEX B-65515EN/01
Alarm Code C5 (SP9125) ............................................ 123 Alarms Related to Pulsecoder and Separate Serial
Alarm Code C6 (SP9126) ............................................ 123 Detector .................................................................... 175
Alarm Code C7 (SP9127) ............................................ 123 Amplifier group number.......................................... 19,209
Alarm Code C8 (SP9128) ............................................ 123 Amplitude and Offset Information Display of the
Alarm Code C9 (SP9129) ............................................ 123 Spindle Sensor............................................................ 50
Alarm Code d0 (SP9130) ............................................. 123 Appearance inspection of the linear motor
Alarm Code d1 (SP9131) ............................................. 124 (magnet plate) ........................................................... 285
Alarm Code d2 (SP9132) ............................................. 124 Automatic spindle parameter initialization .................. 214
Alarm Code d3 (SP9133) ............................................. 124
Alarm Code d4 (SP9134) ............................................. 124 <B>
Alarm Code d5 (SP9135) ............................................. 124 Battery connection modes ..................................... 191,266
Alarm Code d6 (SP9136) ............................................. 125 Blinking Alarm Code 1, 1 (SV0444) ............................. 85
Alarm Code d7 (SP9137) ............................................. 125 Blinking Alarm Code 11 (SV0018) ............................... 88
Alarm Code d8 (SP9138) ............................................. 125 Blinking Alarm Code 2 (SV0015) ................................. 88
Alarm Code d9 (SP9139) ............................................. 125 Blinking Alarm Code 7 (SV0659) ................................. 88
Alarm Code E0 (SP9140)............................................. 125 Blinking Alarm Code 8 (SV0039) ................................. 88
Alarm Code E1 (SP9141)............................................. 125 Blinking Alarm Code 9 (SV0037) ................................. 88
Alarm Code E2 (SP9142)............................................. 125 Blinking Alarm Code A (SV0036)................................. 91
Alarm Code E3 (SP9143)............................................. 126 Blinking Alarm Code F, F (SV0601) ............................. 89
Alarm Code E4 (SP9144)............................................. 126
Alarm Code E5 (SP9145)............................................. 126 <C>
Alarm Code E8 (SP9148)............................................. 126 Check Procedure .......................................................... 156
Alarm Code E9 (SP9149)............................................. 126 Check terminal output signal ......................................... 42
Alarm Code F0 (SP9150) ............................................. 126 Checking Parameters .................................................... 331
Alarm Code F1 (SP9151) ............................................. 126 CHECKING PARAMETERS USING THE
Alarm Code F2 (SP9152) ............................................. 126 SPINDLE CHECK BOARD .................................... 331
Alarm Code F3 (SP9153) ............................................. 127 Checking the Feedback Signal Waveform ..................... 43
Alarm Code F4 (SP9154) ............................................. 127 Checking the Phase Sequence of the AC Fan
Alarm Code F5 (SP9155) ............................................. 127 Motor Power Supply .................................................. 13
Alarm Code F6 (SP9156) ............................................. 127 Checking the STATUS 2 Indicator .............................. 231
Alarm Code F7 (SP9157) ............................................. 127 Checking the Status Display (Power Supply) ................ 18
Alarm Code F8 (SP9158) ............................................. 127 Checking the Status Display (Servo Amplifier) ............. 23
Alarm Code G0 (SP9160) ............................................ 127 Checking the Status Display (Spindle Amplifier) .......... 28
Alarm Code G1 (SP9161) ............................................ 127 Checking the Voltage and Capacity of the Power
Alarm Code G2 (SP9162) ............................................ 128 Supply .......................................................... 12,153,206
Alarm Code G3 (SP9163) ............................................ 128 CONFIGURATIONS ......................................... 4,150,202
Alarm Code G4 (SP9164) ............................................ 128 CONFIRMATION OF THE OPERATION ..... 17,156,216
Alarm Code G5 (SP9165) ............................................ 128 Connecting a Protective Ground ...................... 13,154,208
Alarm Code G6 (SP9166) ............................................ 128 CONNECTING THE POWER ........................ 12,153,206
Alarm Code G7 (SP9167) ............................................ 128 Connection of the spindle check board .......................... 41
Alarm Code G8 (SP9168) ............................................ 128 Connector and Status LED Locations .......................... 216
Alarm Code G9 (SP9169) ............................................ 129 Converter: Control Power Supply Undervoltage ......... 169
Alarm Code H0 (SP9170) ............................................ 129 Converter: DC Link Overvoltage ................................. 168
Alarm Code J (SV0014) ................................................. 89 Converter: DC Link Undervoltage ............................... 167
Alarm Code L ................................................................. 91 Converter: Excessive Deceleration Power ................... 168
Alarm Code LL ............................................................ 129 Cooling Fan.................................................................. 301
Alarm Code P (SV0604) ................................................ 90 Cooling Fan Replacement Procedure ........................... 303
Alarm Code U ................................................................ 90
Alarm Code UU ........................................................... 129 <D>
Alarm Codes A, A1, and A2 ........................................ 121 Data Numbers .............................................................. 328
Alarm Codes C0, C1, C2 (SP9120, SP9121, Description and Initial Value of Each Address ............ 324
SP9122) .................................................................... 122 Detailed troubleshooting methods................................ 288
ALARM NUMBERS AND BRIEF Details of monitor screens related to servo
DESCRIPTIONS .......................................... 73,164,238 amplifiers.................................................................... 66
Alarms for built-in detectors (αi and βi Details of monitor screens related to spindle
Pulsecoders) and troubleshooting actions................. 286 amplifiers.................................................................... 69
Alarms for separate detectors and troubleshooting Diagnosis Screen .......................................................... 173
actions ...................................................................... 287 Dismantling the Fan Motor from the Fan Unit............. 262
i-2
B-65515EN/01 INDEX
Dismantling the Fan Motor from the Fan Unit Inverter: Cooling Fan Stopped of the Radiator ............ 169
(βiSV40-B, βiSV80-B, βiSV10HV-B, Inverter: Internal Cooling Fan Stopped........................ 169
βiSV20HV-B, βiSV40HV-B, βiSV20/20-B)........... 184 Inverter: IPM Alarm..................................................... 169
Dismantling the Fan Motor from the Fan Unit Inverter: IPM Alarm (OH) ........................................... 170
(βiSV40/40-B).......................................................... 185 Inverter: Motor Current Alarm..................................... 170
Dismantling the Fan Motor from the Fan Unit αiS 100 FAN, αiS 200 FAN (including HV) ............... 307
(βiSV4-B, βiSV20-B) .............................................. 183 αiS 1000HV ................................................................. 311
Dismantling the Fan Motor from the Internal αiS 1000HV-B, αiS 1500HV-B .................................. 308
Cooling Fan Unit ...................................................... 133 αiS 150-B to αiS 500-B (including HV) ..................... 305
Dismantling the Fan Motor from the Radiator αiS 2000HV, αiS 3000HV .......................................... 311
Cooling Fan Unit ...................................................... 134 αiS 300, αiS 500 (including HV) ................................ 308
Dismantling the Fan Unit of βiSV40/40-B .................. 181 βiSVSP-B Power Supply Section ......................... 209,219
Dismantling the Fan Unit of βiSV4-B or βiSVSP-B Servo Section ...................................... 211,231
βiSV20-B ................................................................. 179 βiSVSP-B Spindle Section ................................... 214,220
Dismantling the Internal Cooling Fan Unit of
βiSV40-B, βiSV80-B, βiSV10HV-B, <L>
βiSV20HV-B, βiSV40HV-B, or βiSV20/20-B........ 180 Leakage Current and Selecting the Ground Fault
Dismantling the Radiator Cooling Fan Unit of Interrupter................................................................... 13
βiSV80-B or βiSV40HV-B ...................................... 182 LEDs Do Not Light up. .................................................. 79
Display of the servo amplifier operation status ............ 294 LIST OF INTERNAL DATA FOR THE POWER
SUPPLY ................................................................... 334
<E> LIST OF ITEMS TO BE CHECKED .............. 11,152,205
Example of observing data ............................... 40,230,330 LIST OF MANUALS RELATED TO MOTORS
AND AMPLIFIERS ................................................. 275
<F> List of spindle data that can be observed using the
Feedback Disconnected Alarm ..................................... 174 SERVO GUIDE .................................................. 37,228
FOR Series 0i/0i Mate-D.............................................. 166
FOR Series 30i/31i/32i/35i-B, Power Motion i-A, <M>
0i-F ........................................................................... 164 Main inspection items .................................................. 278
FOR Series 30i/31i/32i-A ............................................ 165 Maintenance of a Detector ........................................... 285
FSSB Communication Error ........................................ 171 Maintenance of a Servo Amplifier ............................... 294
Fuse Locations ............................................... 145,198,271 Maintenance of the FANUC-NSK spindle unit............ 284
Maintenance of the Pulsecoder of βiS-B/βiS
<H> servo motors (40 and 60)................................... 289
How to check the data at an alarm or just before MAINTENANCE PARTS ........................................... 312
an alarm ...................................................................... 65 Major Characteristics ................................................... 323
How to Observe Data ................................................... 323 MEASUREMENT SPECIFICATION ......................... 332
HOW TO REPLACE THE FUSES .............................. 144 MEASURING INTERNAL DATA FOR THE
How to Replace the Fuses and Printed Circuit POWER SUPPLY USING THE SERVO
Boards ............................................................... 195,270 GUIDE ..................................................................... 332
How to Switch the Trouble Diagnosis Guidance MEASURING SERVO MOTOR WAVEFORMS
and Trouble Diagnosis Monitor to the (TCMD, VCMD)...................................................... 319
"SAMPLING" State............................................. 72,259 Method for Observing Motor Current .............. 26,160,233
HOW TO USE THE SPINDLE CHECK BOARD MOTOR/ DETECTOR/ AMPLIFIER
.................................................................................. 323 PREVENTIVE MAINTENANCE ........................... 275
<I> <N>
αiBZ SENSOR ............................................................... 50 Notes on attaching connectors .............................. 194,269
αiCZ SENSOR (serial output) ....................................... 52 Notes on motor cleaning .............................................. 281
If the LED (green) does not light up .............................. 29 Notes on Replacing a Battery (Supplementary
If the Magnetic Contactor Is Not Turned ON................. 21 Explanation) ............................................... 143,191,266
If the Status LED Does Not Light up ............................. 23 Notes on the cutting fluid (informational).................... 281
If the status LED keeps blinking and displaying
"--" .............................................................................. 30 <O>
INITIAL PARAMETER SETTINGS .......... 14,19,155,209 Observing Data Using the SERVO GUIDE ............ 37,228
INITIALIZING PARAMETERS (SWITCHES OBSERVING DATA USING THE SPINDLE
AND DUMMY CONNECTORS) ............................ 155 CHECK BOARD ..................................................... 323
Invalid Servo Parameter Setting Alarm ........................ 175
i-3
INDEX B-65515EN/01
Ordering Numbers of Fan Units and Fan Motors Selecting the Ground Fault Interrupter That
for Maintenance ........................................................ 136 Matches the Leakage Current ............................ 154,208
Other Alarms ......................................................... 129,177 SERIES AND EDITION OF APPLICABLE
OUTLINE OF βiSVSP-B ............................................ 216 SOFTWARE ............................................................ 332
Overheat Alarm ............................................................ 175 Servo Adjustment Screen ............................................. 172
Overload Alarm (Soft Thermal, OVC) ......................... 173 SERVO ALARM ............................... 73,164,165,166,238
OVERVIEW ...................... 3,37,57,140,149,163,187,201, Servo Amplifier................................. 7,22,85,151,156,167
........................................ 228,237,263,323,331,332,336 Servo and Spindle Multi-Axis Amplifier ....................... 10
SERVO CONTROL SOFTWARE............................... 172
<P> SERVO MOTOR MAINTENANCE ........................... 299
Parameter setting for specifying the PS control SERVO MOTOR MAINTENANCE PARTS .............. 299
axis ...................................................................... 20,210 Servo parameter initialization procedure ..................... 211
Parameters related to spindle serial output ................... 214 SERVO SOFTWARE .................................................... 92
Periodic cleaning of a motor ........................................ 280 SETTING OF CHANNELS ......................................... 333
Power Supply ......................................................... 6,17,79 SPECIFICATION .............................................. 6,151,204
Pre-charge Failure Alarm ............................................... 21 Specifications of Fan Units and Fan Motors for
PREFACE .................................................................... p-1 Maintenance ............................................................. 263
Preventive Maintenance of a Built-in Spindle Specifications of Fan Units for Maintenance ............... 186
Motor and Spindle Unit ............................................ 283 Specifying Data to Be Monitored................................. 323
Preventive Maintenance of a Linear Motor .................. 284 SPINDLE ALARM ................................................. 76,241
Preventive Maintenance of a Motor (Common to Spindle Amplifier ................................................... 9,27,95
All Models) .............................................................. 278 Spindle Check Board ..................................................... 41
Preventive Maintenance of a Servo Amplifier ............. 293 Spindle check board specifications ................................ 41
PREVENTIVE MAINTENANCE OF MOTORS SPINDLE MOTOR MAINTENANCE PARTS ........... 312
AND DETECTORS ................................................. 276 START-UP OF A MULTI-AXIS AMPLIFIER ............. 14
PREVENTIVE MAINTENANCE OF SERVO Start-up of an individual servo axis.............................. 212
AMPLIFIERS ........................................................... 290 START-UP PROCEDURE ....................... 11,152,205,218
Principles in Outputting the Internal Data of the Status 1 Indicator ......................................................... 220
Serial Spindle ........................................................... 325 Status Error Indication ................................................... 32
PS control axis ........................................................ 19,209 Status Error Indication Function .................................. 223
PS PRE-CHARGE FAILURE...................................... 336 Storage method of the FANUC-NSK spindle unit
Pulsecoder .................................................................... 299 .................................................................................. 284
<R> <T>
REPLACEMENT OF A FAN MOTOR .. 130,179,260,295 Test run of the FANUC-NSK spindle unit ................... 284
Replacement of Fan Units of 150 or 300 mm The STATUS 1 indicator is blinking with "--."............ 221
Width Units .............................................................. 132 The Status LED Is Off. ................................................. 219
Replacement of Fan Units of 60 or 90 mm Width Things to Be Checked if the Status LED Is Off ............. 21
Units ......................................................................... 130 TROUBLE DIAGNOSIS FUNCTION .............. 58,59,245
Replacement of the Fan Unit ........................................ 260 Trouble Diagnosis Guidance ................................... 60,246
REPLACING AMPLIFIER COMPONENTS 130,179,260 Trouble Diagnosis Monitor ..................................... 65,252
Replacing Batteries ........................................ 140,187,264 TROUBLESHOOTING AND ACTION .......... 79,167,244
Replacing Batteries for βiS 0.2 to βiS 0.3............. 193,268 Troubleshooting at Startup ...................................... 29,221
REPLACING BATTERY FOR ABSOLUTE TROUBLESHOOTING OF PS PRE-CHARGE
PULSECODERS ................................. 140,187,263,295 FAILURE ................................................................. 337
REPLACING COOLING FANS .................................. 303 TROUBLESHOOTING OF PS PRE-CHARGE
Replacing the Batteries in a Separate Battery Case FAILURES ............................................................... 336
.................................................................... 141,188,264 Troubleshooting Procedure ..................................... 58,244
Replacing the Battery Built into the Servo TROUBLESHOOTING PROCEDURES ............... 58,244
Amplifier .................................................... 142,189,265 Troubleshooting Using the Trouble Diagnosis
Routine Inspection of a Spindle Motor with a Guidance ........................................................... 337,340
Through Hole ........................................................... 282
Routine inspection of the FANUC-NSK spindle <U>
unit ........................................................................... 283 Usable series and editions .............................................. 37
<S> <V>
SAFETY PRECAUTIONS ........................................... s-1 V Ready-off Alarm Indicated on the CNC Screen
...................................................................... 24,159,232
i-4
B-65515EN/01 INDEX
<W>
Warnings, Cautions, and Notes on Operation of
Servo Amplifiers....................................................... 290
Warnings, Cautions, and Notes on Preventive
Maintenance of Motors and Detectors ..................... 276
When an overshoot or hunting occurs ..................... 31,222
When cutting is not performed, the spindle
vibrates, making noise ......................................... 31,222
When cutting power weakens or
acceleration/deceleration slows down ................. 31,222
When the motor does not turn ................................. 30,221
When the specified speed cannot be obtained ......... 30,221
With αiS 50-B fan, with αiS 60-B fan, with αiF
40-B fan, with αiS 50 fan, with αiS 60 fan,
with αiF 40 fan (including HV)................................ 303
i-5
B-65515EN/01 REVISION RECORD
REVISION RECORD
Edition Date Contents
01 Oct., 2018
r-1
B-65515EN/01
* B- 6 5 5 1 5 EN/ 0 1 . 0 4 *

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7169FBcBleUGVcwiyaVidqnWVmfCTCEozF4lmRMpceux47zsC+2wd68VWEg==

< AC SERVO MOTOR @+-B/@+ !

< AC SPINDLE MOTOR @+-B !

< SERVO AMPLIFIER @+-B !

< AC SERVO MOTOR #+-B/#+ !

< AC SPINDLE MOTOR #+-B !

< SERVO AMPLIFIER #+-B !

© FANUC CORPORATION, 2018

• No part of this manual may be reproduced in any form.

• If operation is abnormal, for example, when an alarm is issued or a hardware failure

B-65515EN/01 SAFETY PRECAUTIONS

DEFINITION OF WARNING, CAUTION, AND NOTE

* Read this manual carefully and store it in a safe place.

SAFETY PRECAUTIONS B-65515EN/01

FANUC AC SERVO MOTOR αi-B series

- Be sure to ground a motor frame.

- Assemble and install power connectors securely.

- Do not touch a motor with wet hands.

- Before touching a motor, shut off the power to it.

B-65515EN/01 SAFETY PRECAUTIONS

- Install a stop device for securing safety on the machine.

- Fasten a motor firmly before driving the motor.

- Do not touch or get close to a rotary section of a motor when it is rotating.

- Do not drive a motor with an object such as a key exposed.

- Do not apply a radial load exceeding the allowable radial load.

- Use the specified amplifier and parameters to drive a motor.

- Do not bring any dangerous stuff near a motor.

- Be safely dressed when handling a motor.

- Use a crane or lift to move a motor from one place to another.

SAFETY PRECAUTIONS B-65515EN/01

- Do not touch a motor when it is running or immediately after it stops.

- Be careful not get your hair or cloths caught in a fan.

- Install the components around a motor securely.

- Only use the eyebolts of a motor to move the motor.

- Do not disassemble a motor.

- Do not machine or modify a motor.

- Do not conduct dielectric strength or insulation tests on a sensor.

- Be sure to connect motor cables correctly.

- Do not apply shocks to a motor or scratch it.

B-65515EN/01 SAFETY PRECAUTIONS

- Be sure to attach a key to a motor with a keyed shaft.

- Use a motor under appropriate environmental conditions.

- Do not apply a commercial power source voltage directly to a motor.

- Do not use the brake built into a motor for braking.

SAFETY PRECAUTIONS B-65515EN/01

- Do not remove a nameplate from a motor.

Insulation resistance Judgment

B-65515EN/01 SAFETY PRECAUTIONS

FANUC SERVO AMPLIFIER αi-B series

- Check the specification code of the amplifier.

- Mount a ground fault interrupter.

- Securely ground the amplifier.

- Be aware of the weight of the amplifier and other components.

- Never ground or short-circuit the power supply lines or power lines.

- Insulate all exposed current-carrying parts.

- Never touch the regenerative discharge resistor or amplifier radiator directly.

- Close the amplifier cover after completing the wiring.

SAFETY PRECAUTIONS B-65515EN/01

- Take measures to prevent electroconductive, flammable, and corrosive materials as well as