NOTES

Vendor Document No.22.004-AH-MF-430

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND

COMMISSIONING (EPCC) OF GAS DEHYDRATION PLANT (GDP) PHASE 2
FOR PETRONAS CARIGALI IRAQ HOLDING B.V.

CONTRACT NO: PCIHBV/2018/PD&T/2141

Release Order Number: PE19012-040

Document Title: CONSTRUCTION DRG FOR ACTIVATED CARBON FILTER

PCIHBV Document N°: GF-GDP2-PE19012-040-M-VD-9576

Tag Number: 53-S-21760

CONTRACTOR
PROGETTI EUROPA & GLOBAL S.p.A. (PEG)
&
OIL PROJECTS COMPANY – STATE COMPANY (SCOP)

PROVISION OF ENGINEERING, PROCUREMENT,

REV. DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY PEG REVIEW CONSTRUCTION AND COMMISSIONING (EPCC) OF GAS
DEHYDRATION PLANT (GDP) PHASE 2 FOR PETRONAS
IFI - Issued for
0 16.09.2024 Laxman C. Patel Vishvesh G CARIGALI IRAQ HOLDING B.V.
information 1 - Approved

G.A. DIAGRAM FOR ACTIVATED CARBON FILTER

2 - Approved with Comment
53-S-21760

3 - Not Approved SCALE : NONE ORIGINAL DOCUMENT SIZE : A3

4 - For Information DOCUMENT NO. PAGE NO. REV.

NAME SIGNATURE TITLE DATE

GF-GDP2-PE19012-040-M-VD-9599 01 OF 04 0

Class 3
 PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) OF GAS
DEHYDRATION PLANT (GDP) PHASE 2 FOR PETRONAS CARIGALI IRAQ HOLDING B.V.

DOCUMENT NO. : GF-GDP2-PE19012-040-M-VD-9576

REVISION : 0

PAGE : 2 OF 4
Vendor Document No. 22.004-AH-MF-430

REVISION HISTORY
Rev. Date Description of Change

0 16.09.2024 IFI - Issued for information

 DESIGN DATA
GENERAL NOTES
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. DESCRIPTION DATA
N4 BOTTOM
2. ALL BOLT HOLES OF FLANGES SHALL BE STRADDLE WITH PRINCIPAL C/L OF VESSEL.
DESIGN & MANUFACTURING CODE ASME SEC. VIII, DIV. - I, ED. 2023
3. ALL NOZZLE FLANGES SHALL BE AS PER ASME B16.5 AND GASKET SEATING SURFACE SHALL BE
K1 N6 CODE STAMP REQUIRED: YES, [ `U' STAMP ]
0° SERRATED TYPE UNLESS OTHERWISE SPECIFIED.
N2 N1 N5 135° 45° EQUIPMENT TAG NO. 53-S-21760
4. ALL INTERNAL SURFACES SHALL BE SMOOTH AND CLEAN FINISH.
GEOMETRICAL VOLUME M3 0.517 m 3
5. ALL SHARP CORNERS ARE TO BE ROUNDED OFF.
HANDLED FLUID MDEA (Amine)
6. ALL DISHEND, SHELL AND NOZZLE ATTACHMENT WELD SHALL BE GROUND FLUSH AFTER WELDING.
DENSITY kg/m 3 1025
(ON HOLD) 7. ALL INSPECTION AND TESTING SHALL BE CARRIED OUT AS PER ASME CODE & STANDARD.
VISCOSITY cP 3.171
8. ALL F.P.W JOINT ARE TO BE BACK CHIPPED TO SOUND METAL AND REWELDED.
DESIGN PRESSURE (INT. / EXT.) bar(g) 8 / FV
270° 90° 9. FOR NOZZLE R.F. PADS PROVIDE ONE 1/4" ASME B1.20.1 NPT DIA HOLE + PLUG. PADS TO BE AIR TESTED @ 2 bar(g)
DESIGN TEMPERATURE ( MIN. / MAX.) °C - 5 / 83
AFTER THE PRESSURE MUST BE REDUCED TO 0.5 bar(g) & ALL THE WELDS MUST BE TESTED FOR LEAKS WITH

R225
SOAP SOLUTION. VENT HOLES WILL BE LEFT OPEN AFTER TESTING. THE HOLE MUST BE FILLED WITH GREASE. OPERATING PRESSURE ( NOR.) bar(g) 0.85
N3 10. ALL T/T HOLES TO BE METALIC PLUGGED AFTER HYDROTEST. OPERATING TEMPERATURE °C 50
DAVIT
11. ALL EXTERNAL & INTERNAL WELDS SHALL BE LEFT IN UNGRIND BUT IN DESCALED CONDITION. CORROSION ALLOWANCE mm 3
12. SPARES : SPARE PARTS PER COMMISSIONING AND START-UP HYDROSTATIC TEST PRESSURE bar(g) 10.4
225°
M1 10% GASKETS PER TYPE, 5% BOLTS & NUTS; AND 1SETS OF CARTRIDGES. FILTER TYPE ACTIVATED CARBON CANISTER (NOTE 32)
N7 5% SPARES FOR BOLTING SHALL BE SUPPLIED FOR AUXILIARY STEEL STRUCTURES. CARTRIDGE ELEMENTS / TYPE 6 (3 STACKED X 2) / RRF 1122-C
180° 13. PAINTING : PAINTING ACCORDING TO SPEC. GF-GDP2-PE-19012-040-Q- PAINTING ACCORDING TO JOINT EFFICIENCY (SHELL / DISH ) 1/1
PROJECT SPEC.GF-GDP2-R-SP-1003_1. & GF-GDP2-PE-19012-040-Q-VD-9501 RADIOGRAPHY (CS / LS) 100 % RT FOR BUTT WELD CATEGORY A,B & C (REF. NOTE 26)
14. ALL NOZZLE NUMBERS & DEGREE SHALL BE INDICATED WITH BLACK PAINT ON EQUIPMENT INSULATION TYPE / THK. mm N/A.
NOZZLE ORIENTATION (HOLD) 15. FILTRATION DEGREE IN NORMAL OPERATING CONDITION. FOR FIRST- START CONDITION 20 MICRON CARTRIDGES TO BE USED. M.D.M.T. °C -5
16. THE TOLERANCE ON THICKNESS OF STEEL PLATES SHALL BE POSITIVE ONLY. PWHT YES
17. THE EDGE OF ALL WELDS SHALL MERGE WITH THE SURFACE OF THE PLATE WITHOUT A SHARP WIND LOAD ASCE-7 2010 (REF. NOTE. 25)
ANGLE. FOR VERTICAL BUTT WELD JOINTS, THE MAXIMUM ACCEPTABLE UNDERCUTTING IS 0.4 mm. SEISMIC ZONE ASCE-7 2010 & IRAQI SEISMIC CODE 2017
DAVIT FOR HORIZONTAL BUTT JOINTS, UNDERCUTTING NOT EXCEEDING 0.8 mm.
WIND SHEAR / WIND MOMENT Kgf / Kgf-M 41 / 24
N3 18. ALL INSIDE WELDS SHALL BE FLUSH WITH SHELL I.D. SEISMIC SHEAR / SEISMIC MOMENT Kgf / Kgf-M 153 / 148
19. MATERIAL FOR STUD BOLTS AND NUTS SHALL BE IN COMPLIANCE WITH PROJECT SPEC.
PAINTING / SURFACE PREPARATION REF. NOTE- 13
GF-GDP2-M-SP-1003_2 PTS FOR PRESSURE VESSEL.
EMPTY WEIGHT Kgs. ~ 710.7
THE REQUIREMENT FOR COATING SYSTEM OF BOLTS AND NUTS (WASHERS WHEN APPLICABLE) OPERATING WEIGHT Kgs. ~ 1257.8
REMOVABLE HEAD M1
FOR SYSTEMS OPERATING AT TEMPERATURE BELOW 200 °C SHALL CONSIST OF:
275

HYDROTEST WEIGHT Kgs. ~ 1273

1ST COAT: ZINC NICKEL PLATING (10-18 DFT); LOCATION OUTDOOR
2ND COAT: POLY TETRA FLUORO ETHYLENE (PTFE) BASED COATING (20-35 DFT). INSPECTION CLIENT / TPIA
20. VENT NOZZLE SHALL BE SUPPLIED WITH BLINDS, BOLTS AND GASKETS. IT SHOULD BE LOCATED AT QTY. NO. 1
GASKET
3 THK.

2 NOS LIFTING LUGS THE HIGHEST POINT.

@ 180° APART 21. ALL WELDING UPTO 6MM THK. SHALL BE DONE BY TIG, FOR ABOVE 6 MM THK. ROOT RUN SHALL RF
WITH TIG AND OTHER PASSES SHALL BE WITHSMAW.
N5 22. BODY FLANGE TO BE COMPLETE WITH COVER, BOLTING, GASKETS, DAVIT, HANDLES. MATERIAL SPECIFICATION
ACTIVATED CARBON FILTER 23. GASKETS SHALL BE SPIRAL WOUND SS316L GRAPHITE FILLED, WITH S.S. INNER AND OUTER CENTER RINGS..
300

( 6 NOS. CARTRIGES TYPE RRF 1122-C) GASKET ACCORDING TO REQUIREMENTS OF GF - GDP2 - M - SP-1003_2 PTS FOR PRESSURE VESSEL. DESCRIPTION MATERIAL DESCRIPTION MATERIAL
24. FOUNDATION / ANCHOR BOLTS TO BE PROVIDED. SHELL SA 516 GR. 70N INTERNALS
N1 25. FOR WIND VELOCITY AND EARTHQUAKE REFER TO PROJECT DOC. DESIGN BASIS MEMORANDUM – GENERAL DISHEND SA 516 GR. 70N LEG SUPPORT SA 516 GR. 70N
1570

K1 GF-GDP2-G-SP-0251. EARTHQUAKE ASCE 7-10 AND IRAQI SEISMIC CODE 2017 : SITE CLASS D, OCCUPANCY
CAT.III, IMPORTANCE FACTOR 1.25 & WIND - ASCE 7-10: VEL.MAX 140 KM/H, DESIGN 160 KM/H-EXPOSURE C NOZZLE PIPE SA-106 GR. B BASE PLATE SA 516 GR. 70N
10 mmTHK. 644 I.D.
26. REFER GF-GDP2-Q-SP-1001 (WELDING & NDE SPEC.), APPENDIX-A , TABLE A1. NOZZLE FLANGE SA-105 NAME PLATE BRACKET SA 516 GR. 70N

490
ALL OTHER PRESSURE CONTAINING WELDS AND ALL ATTACHMENT WELDS TO PRESSURE CONTAINING
2645

R.F. PAD SA 516 GR. 70N NAME PLATE SS316

715

PARTS SHALL BE EXAMINED AS FOLLOWS:

NAME NOZZLE GASKET SPIRAL WOUND (NOTE 23) EARTHING BOSS SS316
A. WELDED JOINTS COVERED BY REINFORCING PADS SHALL BE 100% RADIOGRAPHED PRIOR TO
PLATE
INSTALLATION OF THE REINFORCING PAD. LIFTING LUGS SA 516 GR. 70N ANCHOR BOLT SA 193 GR. B7
N6
B. SUPPORT LEG AND LIFTING LUG WELDS, AND PRESSURE CONTAINING WELDS OTHER THAN EXTERNAL NUTS, BOLTS SA 193 GR. B7, INTERNAL NUTS, BOLTS SA 194 GR. 8M,
N7 N2 310 BUTT JOINT INCLUDING NOZZLE-TO-SHELL / HEAD WELDS, SHALL BE EXAMINED BY THE 100% ULTRASONIC SA 194 GR. 2H SA 193 GR. 8M
METHOD USING EITHER THE STRAIGHT BEAM OR SHEAR WAVE MODE, AND DYE PENETRANT (DPI).
155

155

LOADS ON THE NOZZLES W.L. 27. MATERIAL :

T.L. A. HARDNESS OF MILL MATERIALS ACCORDING TO NACE MR0175. -
220

M1 1 26" STD 150# WN RF - INSPECTION WITH BLIND & DAVIT -

B. FOR CARBON STEEL PRODUCTION WELDS, THE HARDNESS IN WELD SHALL BE MAX 248HV10.
400

K1 1 2" 160 300# WN RF 150 - PRESS. GAUGE CONNECTION -

C. PLATES SHALL BE ULTRASONICALLY EXAMINED OVER 100% OF THE SURFACE IN ACCORDANCE
MT
FA WITH ASTM A 578 ACCEPTANCE LEVEL C AND EN 10160 CLASS S3, E4. SPECIAL CONSIDERATION SHALL N7 1 1" 160 150# WN RF 150 - UTILITY CONNECTION -
0°
HOLD

2 NOS. EARTHING BOSS BE GIVEN TO ULTRASONIC PLATE/PIPE EDGE INTENDED FOR WELDING; ULTRASONIC TEST PHASE
800

90° -
180° APART N6 1 2" 160 150# WN RF 160 x 10 HIGH DRAIN TO AMINE DRAIN -
MC ARRAY METHOD MAY BE USED.
ML 2:1 ELLIPTRICAL DISHEND
N4 28. LEGS AND OTHER ATTACHMENT WELDS SHALL HAVE COMPLETE FUSION FOR THE FULL LENGTH OF THE WELD N5 1 2" 160 300# WN RF 150 160 x 10 SAFETY VALVE -
NOM. 10 MM. THK.
THK.

FL MIN. 8 MM.THK. AND, SHALL BE FREE FROM UNDERCUT, OVERLAP, OR ABRUPT RIDGES OR VALLEYS.
20

FC N4 1 2" 160 300# WN RF 150 - LOW DRAIN TO AMINE DRAIN -

250

29. ALL INTERNAL AND EXTERNAL ATTACHMENT WELDS SHALL BE CONTINUOUS.

30. EDGES SHALL BE PREPARED AFTER CUTTING BY MACHINING OR GRINDING TO ELIMINATE DEFECTIVE N3 1 2" 160 150# WN RF - - VALVED VENT -
180° 270°
MATERIAL OR DISCOLORATION.
4 NOS. LEG SUPPORT N2 1 2" 160 300# WN RF 150 160 x 10 OUTET NOZZLE (MDEA OUTET) -
ISA 100 X 100 X 10 31. ALL WELDING NOT SPECIFIED ARE CONTINEOUS AND SHALL HAVE A LEG THICKNESS EQUAL TO MIN. THK. TO BE WELDED.
CARICHI AGENTI N1 1 2" 160 300# WN RF 150 160 x 10 INLET NOZZLE (MDEA INLET) -
32. REMOVABLE ACTIVATED CARBON CANISTERS, DIAMETER 276 OD /X 565 (10.88" OD X 22.25"), FLOW DIR. OUTSIDE TO INSIDE.
IN ENTRAMBE LE DIREZIONI SCH./
Load acting on both directions ELEVATION 33. FACE FLANGE FINISH RF 125 ÷ 250 AARH. NPS THK. CLASS TYPE FACING
NOZZLE Pad Plate
MARK QTY. FLANGES PROJ. OD x Thk. SERVICE REMARK
BOCCHELLO FA FC FL MC ML MT PIPES (AS PER ASME B16.5)
Nozzle (kgf) (kgf) (kgf) (kgf-m) (kgf-m) (kgf-m)
NOZZLE SCHEDULE
N1,N2 & N6 244.73 183.54 244.73 24.74 31.82 36.71
 Ø6 VENT HOLE 34. SHELL PLATES SHALL BE LAID OUT SO THAT THERE WILL BE A MINIMUM OF WELDED SEAMS.
80 IN PAD PLATE 150 35. LONGITUDINAL AND CIRCUMFERENTIAL SEAMS SHALL NOT INTERFERE WITH NOZZLE OPENINGS,
GUSSET PLATE 10 THK.
THK.
REINFORCEMENT PLATES AND SADDLE PADS AS FAR AS POSSIBLE.
R1 1
90 0 36. IF THE SEAMS ARE COVERED WITH REINFORCEMENT PLATES OR SADDLE PADS, THEY SHALL BE GROUND
25 5 37 28 17 29 28 5 FLUSHED WITH SHELL SURFACE AND 100% RADIOGRAPHIC EXAMINED IN FULL LENGTH PRIOR TO WELDING OF

5
R5 PLATES OR PADS. THIS SHALL BE HIGHLIGHTED IN DETAIL DRAWINGS FOR SMOOTH APPROVAL.
0
160 37. 100% NDE IN ACCORDANCE WITH UW-11 SHALL BE PERFORMED ON THE ADJACENT PRESSURE WELD IN
THE AREA WHERE THE ATTACHMENT WELD WILL CROSS PRIOR TO WELDING

200
150
Ø40
50 38. IF NOZZLES ARE FABRICATED FROM PLATE, THE EDGE OF THE NOZZLE OPENING HOLE ON SHELL PLATE SHALL
2.5

9 10 8 4 4 4 4 4 4 4 4 4 6 4 4 6 6
BUILT FOR ACID GAS REMOVAL UNIT

TYP. BE EXAMINED FOR LAMINATIONS BY MEANS OF MAGNETIC PARTICLE INSPECTION (MPI) OR DYE
Ø34 MANUFACTURED BY NIRMAL INDUSTRIAL CONTROL PVT. LTD.

ITEM 53-S-21760 MFR'S SERIAL NO. PENETRANT INSPECTION (DPI).

TYP.
M10 TAPPED SHELL SERVICE MDEA (Amine)
39. LONGITUDINAL WELDED SEAMS ON ADJACENT SHELL SEGMENTS SHALL BE SEPARATED BY AT LEAST 4 TIMES

1
160
HOLE THK. YEAR BUILT
DESIGN PRESSURE 8 / FV bar g 2024 - 2025
THE SHELL THICKNESS OF THE THICKER SEGMENT PLATE BUT NOT LESS THAN 100 MM.
16 THK. DESIGN TEMPERATURE 83 °C

120
DATE OF TEST

6 TEST PRESSURE 10.4 bar g

40. WELDING :

2 (TYP.)
CORROSION ALLOW. 3 mm
NDE.
HEAT TREATMENT
100%
YES
A. PRESSURE VESSELS SHALL BE WELDED BY FUSION ARC PROCESS.

Ø2
Ø40 HOLE B. ALL WELDS SHALL BE CONTINUOUS, ALL PRESSURE CONTAINING WELDS SHALL BE FULL PENETRATION WELDS.
LIFTING LUGS
CAPACITY 0.517 m3

DETAIL OF EARTHING BOSS

8
FOR M20 BOLT VESSEL O.D.
FLUID CONTENTS
TOTAL WEIGHT EMPTY
MDEA (Amine)
~ 710.7 Kg C. PRESSURE HOLDING SEAMS SHALL NORMALLY BE FULLY-PENETRATION DOUBLE-WELDED BUTT JOINTS. SINGLE
2.5
QTY. : ­ 2 NOS. QTY. : 2 NOS TYP. WELDED BUTT JOINTS WHICH ENSURE FULL-PENETRATION MAY BE USED, WHERE DOUBLE-WELDED BUT JOINTS

TYP.
ARE IMPRACTICAL

1
RULES / CODE ASME SEC. VIII, DIV. - I, ED. 2023

PLAN VIEW D. WELDS OF NON-PRESSURE ATTACHMENTS ON PRESSURE RETAINING PARTS SHALL BE CONTINUOUS.
76 E. WELDS OF THE EXTERNAL ATTACHMENTS ON PRESSURE RETAINING PARTS (SUCH AS LUGS OR STRUCTURAL

R5 .
STEEL SUPPORTS) SHALL BE FULL PENETRATION WELDED FOR THE FULL LENGTH OF THE WELD, AND SHALL BE

TY
P
30° 4 NOS. HOLES FREE FROM UNDERCUT, OVERLAP, OR ABRUPT RIDGES OR VALLEYS.
Ø 5.5 F. LIFTING LUGS SHALL BE ATTACHED BY FULL ALL AROUND WELDS.
644 I.D. tn
Ø6 VENT HOLE G. NDE ; UT WHERE NOT POSSIBLE RT; PT 100% WHERE NOT PERFORMED RT: 100% PT ON LIFTING LUGS.
DETAIL OF NAME PLATE

2±1
IN PAD PLATE ts 15° 41. CARTRIDGE INTERNAL SUPPORT DETAIL SHALL BE INCLUDED AFTER CARTRIDGE DRAWING RECEIVED FROM VENDOR.
NOZZLE (ENLARGED VIEW) 42. QUALITY DOC. : GF-GDP2-Q-PL-2009 WILL BE FOLLOWED FOR QUALITY.

60°±5°
160W x 250L x10 THK.
30

RF. PAD PLATE tn INSPECTION & TEST PLAN FOR PACKAGED UNITS [ GF-GDP2-Q-PL-2009 , REV.0] SHALL BE FOLLOWED
INSPECTION & TESTING.

1.6±1
170 43. PRESSURE VESSEL CONSTRUCTION STANDARD : PE10000-000-STC-0800, REV.0. SHALL BE FOLLOWED.

ts
SHELL
K.

THK. FPW OR CHIP BACK 44. SHIPPING :

300

5 mm. THK.
TH

ts
TO SOUND METAL 1.6±1 A. PACKING AND PROTECTION OF EQUIPMENT SHALL BE SUITABLE FOR TRANSPORTATION AND SITE STORAGE;
6

W.L. AND REWELD B. THE EQUIPMENT AND ANY SPARE PARTS ARE TO BE SUITABLY PROTECTED TO PREVENT DAMAGE DURING SHIPMENT;
T.L. 6
C. BEFORE SHIPPING THE UNIT MUST BE DRAINED AND INTERNALLY DRIED, CLEANED AND HERMETICALLY SEALED
45° Ø6 VENT HOLE

25
SHELL INSIDE 2±1 VESSEL O.D.
IN PAD PLATE
TYP

R5 .
5 NAME PLATE

TY
2 THK.
HOLD

CHIP BACK TO SOUND 5

100

P
METAL & REWELD OR FPW

4 NOS. LEG SUPPORTS

ISA 100 x 100 x 10
PLAN VIEW
WELD DETAIL
WELD DETAIL OF DISH & SHELL REINFORCED NOZZLE 15 140 15
20 THK.

2 NOS. EARTHING BOSS

180° APART ( ENLARGED VIEW)
250

15

NAME PLATE BRACKET

4 NOS. HOLES
624 B.C.D. Ø 5.5
ELEVATION REF. LINE

110
140
ELEVATION VIEW
NAME PLATE
LEG SUPPORT DETAIL t
( ENLARGED VIEW)

15
4 NOS. x Ø5
35°
1~2

NB COPPER REVITS
60°-70°

t
THK. ELEVATION
2~4
FPW OR CHIP BACK DETAIL OF NAME PLATE BRACKET
OUTSIDE TO SOUND METAL
T

FPW OR CHIP BACK

AND REWELD
TO SOUND METAL SHELL INSIDE
AND REWELD
1.5
2±1

1.5
60°±5°

WELD DETAIL
1.6±1 BODY FLG TO SHELL
WELD DETAIL
( ENLARGED VIEW)
WITHOUT REINFORCED NOZZLE

TYP. LONG & CIRC. ( ENLARGED VIEW)

SEAM WELD DETAIL