Precise

DAT 500 Series Digital / Analog Transmitters

Installation & Operating Manual
(version 0.2)

Precise Instrument Corp.

76 Winn Street Woburn, MA 01801
Tel: 781-937-3115 / Fax: 781-937-3116

Technical Specifications
Power Requirements Input Voltage Power Consumption Isolation Category Environmental Operating Temperature Storage Temperature Relative Humidity Display Type Status LEDs Keyboard Performance Excitation Voltage Load Current Conversion Rate Resolution Sensitivity Linearity Temperature Creep A/D Converter Signal Input Range Filter Increment Size Decimal Point Calibration Methods Analog Output (Isolated) Type Voltage Current Linearity Temperature Creep Inputs & Outputs (2) Logic Inputs (2) Logic Outputs Opto-isolated, 24 Vdc PNP (requires ext. power supply) Solid-state relays, (maximum load 24 Vdc / 100 mA each) RS-232, RS-422 or RS-485 50 feet RS-232, 3200 feet for RS-422 and RS-485 ASCII, Modbus RTU 2400, 9600, 19200, 38400, or 115200 selectable 16 bit D/A conversion 0-10 Vdc (10K min load) 4-20 mA (300 max load) < 0.012% of full scale < 0.001% of FS / C 5 volts fixed, short circuit proof 85 mA (six 350 load cells) 50 updates / second (no filtering) 60,000 counts 0.2 uV / count < 0.01% of full scale < 0.001% of FS / C 24 bits - 0.5 mV/V to + 3.5 mV/V (- 3.9 mV/V to + 3.9 mV/V) 0.1 Hz to 25 Hz selectable x1, x2, x5, x10, x20, x50 0.0, 0.00, 0.000 Computer interface or via front panel 6-digit red LED, 7 segment 0.55 high (4) Red LEDs (4) Keys (tactile feedback) + 14 to + 104F (-10 to +40C) - 4 to + 122F (-20 to +50C) 85% non-condensing 24 Vdc + 15% 7.5 Watts Class II Category II

Serial Output Maximum Cable Length Standard Protocols Baud Rate Enclosure Overall Dimensions Mounting Enclosure Protection (front) Weight Wiring Connections

3.75 x 1.88 x 5.88 (L x H x D) Panel mount (cutout = 3.50 x 1.69) ABS Plastic IP20 9.5 Ounces Terminal blocks (pitch = 0.196)

Specifications are subject to change without notice

Installation
Mounting Install the instrument in a location where it will not be subjected to excessive heat, humidity or vibration. For best results, avoid direct sunlight on the front of the instrument. The unit should be installed at eye level so as to allow viewing the display and access to the front panel keys. Cable Types and sizes Use a 6 x 0.5 mm2 shielded cable for the load cell/s connection. Use a 3 x 0.34 mm2 shielded cable for the RS-232 connection, and a 2 x 0.34 mm2 shielded cable for the RS-485 connection. Power and Wiring Considerations The instrument is powered from an external 24 vdc source. The instrument can be operated from a computer, therefore, a clean power source is required for reliable operation. The incoming power should come from a source that is isolated from other process equipment. Cables carrying primary and switched power should be routed away from load cell and other signal cables to avoid electrical interference. Relays, motor starters and other inductive devices connected to the equipment must have reliable and effective arc suppression. Always connect the shield lead where indicated on the drawing, and on one end only. High voltage devices such as megohmmeters, etc. should never be used to check the wiring connections. Plastic insulating tape should not be used on load cell connections. The atmosphere should be dust free and not contain any corrosive gasses or materials which could adversely affect the equipment. Hazardous areas If the weighing system will be installed in a hazardous area, please refer to the drawing shown on page 40. NOTES: WELDING on or in the vicinity of the equipment is strictly prohibited. STATIC loads, caused by thunderstorms, must be prevented from developing by using reliable lightning conductors. ENSURE that the cooling of the equipment is not obstructed. Environmental Considerations Heavy electrical equipment should not be installed close to the weighing equipment. Excessive vibration will affect the accuracy of the weigh system and depending on the severity can cause damage to electrical and electronic components.

Introduction This manual provides general information on the installation, configuration, calibration, and operation of the Precise 500 Series Digital / Analog Transmitter. The unit features a four-button keyboard, 6-digit Red LED display, and four status LEDs. The unit can be configured and calibrated with the front panel keys, or remotely via the serial port. The transmitter is packaged in a 1/8 DIN size ABS plastic panel mounted enclosure. All units include the following features: Drives up to six 350 ohm load cells Supports 4 and 6 wire connections RS-232, RS-422, or RS-485 outputs (2) Logic inputs (2) Logic outputs (setpoints) Isolated analog output 4/20mA, 0-5 Vdc or 0-10Vdc output utilizing a 16 bit DAC

Front panel key functions - Setup Mode In setup mode three of the front panel keys are used as directional keys to scroll through the various menus. A label on the lower half of each key identifies the direction provided by the key. The SET and FUN keys are used to navigate through the main menu and sub-menus. They are also used to increment or decrement the numerical value of a selected digit. The O key is used to move through certain sub-menu parameters, or to select a specific digit when numerical values are displayed. It is also used to return to the main menu from any of the sub-menus. The PRG key switches the unit to the Basic Configuration mode. It is also used to enter the sub-menus, and store parameter changes. The PRG key when used in conjunction with the SET key switches the unit to the Complete Configuration mode. It is also used to enter the sub-menus, and store parameter changes. Status LEDs There are four status LEDs on the front of the unit, one for Motion, one for Net mode, and one for each of the outputs.

The Precise 500 Series Digital / Analog Transmitter has three modes of operation: Operating mode In this mode the unit displays gross weight, net weight, or peak force readings as required. Setup mode This mode is used for configuration and calibration of the unit. Test mode The test mode enables you to test the inputs, outputs, and analog output. Front panel key functions - Operating Mode The SET key enables you to enter values for Setpoints 1 and 2. Press the SET key, Set 1 appears on the display. Press the PRG key to view the current value. To change the current value, press the O key to select a digit, then use the UP or DOWN keys to increment or decrement the value. Repeat this procedure for the remaining digits, then press the PRG key to enter the new value. To change the value for Setpoint 2, press the SET key again and repeat the above procedure or press the O key to exit. The FUN key is used to switch the unit from Gross mode to Net mode, or Peak Hold mode. To switch to Peak Hold mode, press and hold the FUN key until a P appears on the display. The O key is used to zero the unit in Gross mode, tare the unit in Net mode, and reset the value to zero in Peak Hold mode. The PRG key is used to send the data to the RS-232 serial port for use with a computer.

Enabling/Disabling front panel keys. In order to prevent any access to the instrument by non-authorized personnel, a procedure to lock the keyboard is also available. How to LOCK the front panel keys: Press and hold the PRG and O keys. The O key must be pressed after the PRG key. Release both keys when the word LOCK is shown on the display. Press the PRG key to confirm. Now the keys are disabled. How to UNLOCK the front panel keys: Press and hold the PRG and O keys. The O key must be pressed after the PRG key. Release both keys when the word UNLOCK is shown on the display. Press the PRG key to confirm. Now the keys are enabled. Note: When the keyboard is locked the message LOCK appears for a while during the power-on sequence.

Main Power Connections Use terminal 1 for the (+) input, and terminal 2 for the (-) input. The supply voltage must be 24 Vdc + 15%. The external power supply must have a minimum rating of 10 watts. Transducer/s Connections Attach cable from transducer/s to transmitter (terminals 19 through 24). If using a 4-conductor cable, (no remote sensing) jumpers must be installed between the + Excitation and + Sense leads (terminals 20 to 21) and between the Excitation and - Sense leads (terminals 19 to 22) as shown below in Figure 1. Logic Input Connections Use terminal 16 for Input (1), and terminal 17 for Input (2). Terminal 18 is the common for both inputs. These are powered inputs, which require an input voltage of 24 Vdc to activate them. See Figure 1 for additional information. Input (1) is used to zero the unit in Gross mode, tare the unit in Net mode, and reset the value to zero when operating in Peak Hold mode.

Logic Input Connections (contd) Input (2) functions as a Print key, closing the input causes the weight data to be sent to the RS-232 serial port. Logic Output Connections Use terminal 13 for Output (1) and terminal 14 for Output (2). Terminal 15 is the common for both outputs. The outputs utilize solid-state relays with a maximum load rating of 24 Vdc @ 100mA Analog Output Connections Use terminal 3 for the 4/20mA output (300 Ohm load max), or terminal 4 for a 0 to 5 Vdc or 0 to 10 Vdc output (10K Ohm load max). Terminal 5 is used as the common for either output. Serial Output Connections The transmitters serial port supports RS-232, RS-422 or RS-485 communications. Serial parameter selections can be found on page 18. A detailed description of the serial data formats is provided on pages 20 through 22. Wiring connections are shown on page 24.

Figure 1

Common

Output 2

Output 1

Set Points

POWER SUPPLY 24 Vdc

13 14 15 16 17 18 19 20 21 22 23 24

1 2

Ext. power supply for Logic Inputs (24 Vdc)

LOAD CELL

Current Out

Analog Output

Input 1 Input 2 Common - Exc + Exc + Sense - Sense - Sig + Sig

Voltage Out Common Txd Rxd Gnd + Tx

4 5 6 7 8 9 10 11 12

RS232 (20m max.) RS422/485 32 unit max. (1000m max.)

- Tx + Rx - Rx

When no programming procedures are in progress, the display shows the weight value. In some particular conditions the following ERROR MESSAGES are displayed:
The weight displayed by the instrument is more than 9 divisions over the Live weight value (see NET parameter, page 12)

O-L

The load cells input signal is lower than - 0,5 (-3,9) mV/V. The load cells input signal is higher than +3,5 (+3,9) mV/V. The load cell input signal is missing

The values in brackets refer to the instruments having load cells input signal range from - 3,9 to + 3,9 mV/V (optional)

Configuration Methods The Precise 500 Series Digital / Analog Transmitters can be configured by using the front panel keys to navigate through a series of menus, or by sending configuration and calibration data to the RS-232 port with INOVATION an MS Windows based program included with the unit. INOVATION simplifies the configuration and calibration procedure. Configuration Procedures There are two procedures available for setup of the Precise 500 Series Transmitters, Basic Configuration or Complete Configuration. The Basic Configuration procedure allows you to change selective parameters, whereas, the Complete Configuration procedure allows you to change all of the parameters. For example, if the transmitter requires calibration only, the Basic Configuration procedure is recommended. The following pages provide a detailed explanation of both configuration procedures. Basic Configuration via the Front Panel To perform a Basic Configuration, press and hold the PRG key until the display shows CAPAC. Use either the UP or DOWN keys to navigate through the eight basic configuration sub-menus shown below. Display CAPAC SENSIT NET DEAD L DSPDIV SIGNAL CALIBR Sub-menu Functions Total capacity of transducer/s Rated output of the transducer/s Net (live) weight value Dead load weight value Increment size (resolution) Transducer/s input signal (view) Calibration procedure

Basic Configuration (contd) To set one of the following parameters, CAPAC, SENSIT, NET, DEAD L, DSPDIV, or ANALOG, press the PRG key to view the default or previously selected value for that parameter. To change the value, press the O key to select a digit, then use the UP or DOWN keys to increment or decrement the value of the selected digit. When the desired value appears on the display, press the PRG key to store the new value. Press either the UP or DOWN keys to move to the next parameter. The SIGNAL parameter enables you to view the actual input signal from the transducer/s. Press the O key to move to the next parameter. The CALIBR parameter is used to calibrate the transmitter. The unit can be calibrated using either the data sheet or dead load procedure. The data sheet calibration procedure allows the transmitter to be calibrated without a transducer simulator or test weights. This procedure is based on the capacity and certified, full scale mV/V output (sensitivity) of the transducer/s. To perform a data sheet calibration, enter the total scale capacity, sensitivity, net weight, tare weight, and display resolution, then press the O key. The display will indicate STORE ?, press the PRG key to save the changes and return to the operating mode. See page 7 for a detailed explanation of the calibration procedure using test weights. The ANALOG parameter is used to enter the full scale weight value that you want the analog output to represent. The default is net weight value. To exit from the setup procedure, press the O key when any one of the following parameters are displayed CAPAC, SENSIT, ANALOG. The display will indicate STORE ?, press the PRG key to save the changes and return to the operating mode.

ANALOG Full scale value for analog output

Basic Configuration Menu

( PRG ) (keep pressed)

Enter total scale capacity

SIGNAL

( PRG )

CALIBR

( PRG )

ANALOG

( PRG )

Enter FS value for analog out

STORE ? Place the unit in Basic Configuration mode by pressing and holding the PRG key until the display shows CAPAC. Use either the UP or DOWN keys to scroll through the eight basic configuration menus shown above. To set one of the following parameters, CAPAC, SENSIT, NET, DEAD L, DSPDIV, or ANALOG, press the PRG key to view the default or previously selected value for that parameter. To change the value, press the O key to select a digit,

( PRG )

then use the UP or DOWN keys to increment or decrement the value of the selected digit. Press the PRG key to enter the new value, then press either the UP or DOWN keys to move to the next parameter. To exit the setup procedure, press the O key when any one of the sub-menu parameters are displayed. The display will indicate STORE ?, press the PRG key to save the changes and return to the operating mode.

See calib. procedure on next page

( PRG )

QUIT

( ( ( ( ( ( ( (

CAPAC

( PRG )

( PRG )

SENSIT

( PRG )

Enter transducer/s sensitivity

( PRG )

NET

( PRG )

Enter LIVE weight value

( PRG )

DEAD L

( PRG )

Enter Dead Load weight value

( PRG )

DSPDIV

( PRG )

Select display divisions 0.001 - 50

( PRG )

View input signal value mV/V

Basic Configuration Menu (contd)

NOTE: In order to ensure greater stability during the calibration procedure, the digital filter increases to the maximum value automatically (value 9), therefore the weight indication updates very slowly at this stage. Once the calibration procedure has been completed, the digital filter will return to the previous value automatically.
Contd from the previous page

( PRG )

CAL

WT-VALUE

Enter the actual weight value (SPAN)

CAL ( PRG )
Back to

CALIBR
(Main menu)

The Precise 500 Series Transmitters can be calibrated via the front panel keys, or with the INOVATION configuration utility. Both methods consist of the following steps. Zero calibration Apply a known load (test weight) Edit weight value Span calibration Optional linearization (See page 14)

4. Enter the actual weight value using the O key to select each digit, then use the UP or DOWN keys to increment or decrement the value of the selected digit. 5. Press the PRG key to enter the setting (CAL will be blinking on the display). 6. Press the PRG key, (the display indicates CALIBR), press either the UP or DOWN keys to move to the next parameter. 7. If no additional parameter changes are required, press the O key (the display indicates STORE ?), press the PRG key to save the changes and return to the operating mode. Should it be necessary to erase either of the previous calibration entries, proceed as follows: To erase the zero calibration, press and hold the FUN key, and then press the O key. Release both keys, the previous zero calibration entry has been erased. To erase the span calibration, press and hold the FUN key, and then press the SET key. Release both keys, the previous span calibration entry has been erased.

2-point calibration via the front panel keys To calibrate the transmitter with the front panel keys, proceed as follows: 1. With the unit in Basic Configuration mode, press the PRG key (CAL will be blinking on the display). 2. With the system unloaded, press the O key. 3. Apply a known load not less than 10% of the net weight value and press the UP key.

Sets ZERO calibration

( PRG )

NOTE: Input signal from the transducer/s must be stable when entering the zero and span values.

Complete Configuration via the Front Panel In order to perform a complete configuration, the unit must be placed in setup mode. To enter the setup mode, press and hold the PRG and SET keys on the front of the unit. The SET key must be pressed after the PRG key. Release both keys when the word CONFIG is shown on the display. The CONFIG menu is the first of six main menus used to completely configure the instrument. Use either the UP or DOWN keys to navigate through the six main menus shown below.

Configuration using INOVATION To configure the transmitter with the INOVATION program, proceed as follows: 1. Install INOVATION on an IBM-compatible computer running Windows 95, 98, Me or XP. 2. Minimum system requirements are 8MB of extended memory and at least 5MB of available hard drive space. 3. Remove power from both units, and connect the PCs serial port to the RS-232 terminals on the transmitter. Refer to page 24 for wiring. 4. Apply power to the PC and the transmitter, then start the INOVATION program. 5. Switch the transmitter into remote mode by going into complete configuration and then selecting Remote from the serial menu. Refer to the serial menu on page 18. Complete configuration Menu (contd)

Display CONFIG

Main Menu Functions Parameters for total scale capacity, transducer sensitivity, net and tare weight values, and display divisions. Zero and full scale calibration. Parameters for digital filtering, motion, auto zero and zero tracking Operating mode selection for outputs, and input and output test. Serial output configuration.

CALIBR PARAM

IN-OUT SERIAL

SERIAL

ANALOG

IN-OUT

ANALOG Analog output configuration and calibration. Press the PRG key to move down to the sub-menu or parameter desired. Press the PRG key to view the default or previously selected value for that parameter. To change a parameter, press either the UP or DOWN keys to view the choices for that parameter. When the desired selection appears on the display, press the PRG key to enter the selection and move to the next parameter. To edit numerical values, use the O key to select the digit, then use either the UP or DOWN keys to increment or decrement the value of the selected digit.

BAUD R

REM-CO

REMOTE

When viewing the transmitter from a computer, the current weight value will be displayed under the icon representing the unit being configured. If ERROR appears under the transmitters icon, re-check all of the wiring connections, verify that the unit is in remote mode, and make sure the icon being displayed matches the address of the transmitter to be configured. Double-clicking on the transmitters icon will bring you to the INOVATION Main Setup Screen.

Configuration using INOVATION (contd) On this screen you can select the operating mode, set the address, or enter values for the two setpoints. Click on the SETUP button, seven file folders will appear on the lower half of the screen. The first file folder labeled Parameters will be open. The top section in this folder is for entering the total scale capacity, sensitivity, net weight, and tare weight values. (required parameters for performing a data sheet calibration) The data sheet calibration procedure allows the transmitter to be calibrated without a transducer simulator or test weights. This procedure is based on the capacity and certified, full scale mV/V output (sensitivity) of the transducer/s. To perform a data sheet calibration, enter the above values, then click on the SEND button for that group of parameters. The next section in this file folder is used to select the display resolution. It consists of a drop down menu and a SEND button. The Precise units allow to count by 1s up to 60,000 counts, Yet, for values greater than 10,000, the units automatically select a lower resolution to ensure greater stability. After selecting the desired resolution, press the SEND button for this parameter. Do not press any of the other SEND buttons in this folder or the unit will revert back to a default setting of x2, x5, etc. Changes to the display resolution should only be done after the unit has already been calibrated using the data sheet or dead load procedure. The bottom parameter selection in this file folder is labeled Operating Mode. It enables the unit to retain the mode of operation in the event of a power loss. When the power is re-applied, the transmitter automatically returns to the mode that it was operating in prior to the power loss. The second file folder enables you to calibrate the unit with a transducer simulator or actual weight, (recommended method of calibration). Inside this 2nd file folder, once the zero calibration has been performed, the program asks the operator if the new zero has to modify the Data sheet calibration. If the operator answers Yes, the Dead load value inside the first file folder will change automatically according to the new zero. If the operator answers No, the

Dead load value inside the first file folder will remain set to the previous value. The third file folder contains the parameter selections for digital filtering, zero tracking, etc. The fourth file folder contains the parameter selections for configuring the inputs and outputs The fifth file folder contains the parameter selections for the serial output. The sixth folder contains the parameter selections for the analog output, The seventh folder provides a means for testing the outputs and analog output The Main Setup Screen and file folders 1 through 6 all have SEND buttons on them for downloading the various parameter changes. When configuration and calibration has been completed, the data can be saved on a PC or floppy disk or downloaded (sent) to the transmitter. This method of configuring and calibrating is very beneficial when several transmitters with similar configurations are being set up, or when a transmitter has to be replaced. To exit INOVATION, click on the Exit Setup icon, a Save Changes window will appear, click on OK. Now click on Option in the upper left corner of the screen, from the drop down menu select EXIT, this will return you to the Configuration Utility Screen, click on QUIT. Figure 2 shows an example of one of the INOVATION configuration screens.

Figure 2

10

Figure 2.1

The Inovation software also allows the operator to create new configurations, save new files and open existing files without having any instrument connected to the computer. Thanks to this feature, the download of a given configuration to the instrument can be performed at any time. To perform the operation mentioned above click on the Edit menu at the left end upper corner (See figure 2.1), then enable the function Edit Configuration Offline. The message Edit will appear on the display, showing this particular condition. Another useful function concern the possibility to print out a report in which all the parameters of a given configuration are included. The Print command can be performed by clicking on Print Configuration. Besides, the command Report Notes allows the operator to include a heading in the report, in order to identify the plant, the customer name or any other useful information. An example of a printed report is given on the right side of this page:

PRINT CONFIGURATION Date 13/10/2002 Test Procedure for DAT instruments Status Instrument Device address Setpoint 1 value Setpoint 2 value Input 1 status Input 2 status Instrument software version Parameters Total capacity of transducers Full scale output value (mV/V) Net weight (value) Dead load (value) Display resolution Input signal Internal counts (Reference only) Operating mode Filters / z-track Digital filter value (0 to 9: 0 = no filter; 9 = max filter; default 5) Motion band value (0 to 4: 0 = minimum; 4 = maximum; default 2) Auto zero range setting at power up (0 to 10.0% of net weight: 0 = disble) Zero tracking (0 to 4: default 2) Output config. Out 1 Operating mode Contact status below setpoint value Positive / Negative weight comparison Immediate activation / activation after stabilization Hysteresis (default 2) Setpoint activation time length (in 1/10 sec.) (0 = disable) Time delay for activating setpoint (in 1/10 sec.) (0 = disable) Output config. Out 2 Operating mode Contact status below setpoint value Positive / Negative weight comparison Immediate activation / activation after stabilization Hysteresis (default 2) Setpoint activation time length (in 1/10 sec.) (0 = disable) Time delay for activating setpoint (in 1/10 sec.) (0 = disable) Serial Baud Rate (default 9600) Serial port mode (default Continuous transmission) Serial address (ID Code) (from 01 to 32) Response delay (Demand or Modbus mode) (in 1/100 sec. Max 1 sec.) Ana. Output Full scale value (default = Net weight value) Analog output source (Net Gross Peak H) Analog output selection No load zero input value 2 1500 3500 0 0 2.3 10000 2.0000 8000 1500 1 0.599 155729 Net 5 1 0.0 2

Net N. Open Positive Immediate 2 0 0 Gross N. Closed Positive Immediate 50 0 0 9600 Slave 2 25 8000 Net 0-20mA 0

11

Complete Configuration Menu

CONFIG ( PRG ) (
O

CALIBR

PARAM

IN-OUT

SERIAL

ANALOG

CAPAC

( PRG )

Enter total scale capacity

SIGNAL

( PRG )

COUNTS

( PRG )

OPMODE ( PRG ) GROSS NET ( PRG ) PEAK H

Operating mode @ power up

Place the unit in complete configuration mode by pressing and holding the PRG and SET keys on the front of the unit. The SET key must be pressed after the PRG key. Release both keys when CONFIG is displayed. Press the PRG key to enter the sub-menu, then use either the UP or DOWN keys to select one of the sub-menu parameters. Press the PRG key to view the default or previously selected value for that parameter.

To change the value, press the O key to select a digit, then use the UP or DOWN keys to increment or decrement the value of the selected digit. Press the PRG key to enter the new value, then press either the UP or DOWN keys to move to the next sub-menu parameter or press the O key to return to the main menu. To exit the configuration procedure, return to the main menu and press the O key, (the display will indicate STORE ?), press the PRG key to save the changes and return to the operating mode.

12

View the Raw A/D counts

( ( ( ( ( ( ( (

( PRG )

SENSIT

( PRG )

Enter transducer/s sensitivity

( PRG )

NET

( PRG )

Enter LIVE weight value

( PRG )

DEAD L

( PRG )

Enter Dead Load weight value

( PRG )

DSPDIV

( PRG )

Select display divisions 0.001 - 50

( PRG )

View input signal value mV/V

Complete Configuration Menu (contd)

NOTE: In order to ensure greater stability during the calibration procedure, the digital filter increases to the maximum value automatically (value 9), therefore the weight indication updates very slowly at this stage. Once the calibration procedure has been completed, the digital filter will return to the previous value automatically.

CALIBR ( PRG ) ( PRG ) CAL

PARAM

IN-OUT

SERIAL

ANALOG

CONFIG

Sets ZERO calibration

WT-VALUE

Enter the actual weight value (SPAN)

( PRG )

CAL

NOTE: Prior to calibration, the transmitter must be configured, thus giving it a set of operating parameters. The unit can be calibrated using the 2-point method or the optional multi-point (linearity compensation) method. See page 14 for a detailed description of the multi-point calibration procedure. 2-Point calibration via the front panel keys To calibrate the transmitter using the front panel keys, proceed as follows: 1. With the unit in Complete Configuration mode, press either the UP or DOWN keys until CALIBR is shown on the display. 2. Press the PRG key (CAL will be blinking on the display). 3. With the system unloaded, press the O key. 4. Apply a known weight not less than 10% of the net weight value and press the UP key.

( PRG )

NOTE: Input signal from the transducer/s must be stable when entering the zero and span values. 5. Enter the actual weight value using the O key to select each digit, then use the UP or DOWN keys to increment or decrement the value of the digit. Press the PRG key to enter the setting (CAL will be blinking on the display). 6. Press the PRG key, (the display indicates CALIBR), press either the UP or DOWN keys to move to the next parameter. 7. If no additional parameter changes are required, press the O key (the display indicates STORE ?), press the PRG key to save the changes and return to the operating mode. Should it be necessary to erase either of the previous calibration entries, proceed as follows: To erase the zero calibration, press and hold the FUN key, and then press the O key. Release both keys, the previous zero calibration entry has been erased. To erase the span calibration, press and hold the FUN key, and then press the SET key. Release both keys, the previous span calibration entry has been erased.

13

Basic Configuration Menu (contd)

CALIBR ( PRG ) CAL ( SET ) Lin P1 ( PRG ) WT VALUE
Display and edit test weight value Sets tare value Point 0

NOTE: Input signal from the transducer/s must be stable when entering the linearization correction point values.

(Keep pressed)
Apply a known weight on the scale

( PRG )

Lin P2.P8 (
O

Lin P9 (

( PRG )

CAL

( PRG )

The Precise 500 Series Digital / Analog Transmitters feature a 10-point linearization option (available only with the front panel keys). Any number of points up to 10 may be used, however, the last point must always be the full scale value of the weighing system. Example: A one point linearization correction would require a total of two points, one point within the range, and one point for full scale. Prior to performing the linearization correction, the unit must have already been calibrated using the 2-point method. The unit must be in CALIBR mode, and you should have known weights available equal to the points being set. Multi-point Calibration via Front Panel Keys 1. With the unit in either Basic or Complete Configuration mode, press the PRG key (CAL will be blinking on the display). 2. Press and hold the SET key until Lin P1 is blinking on the display. 3. Apply a known weight for the first linearization point, and press the PRG key. 4. Enter the actual weight value using the O key to select each digit, then use the UP and DOWN keys to increment or decrement the value of the selected digit.

5. Press the PRG key. The unit will increment to the next linearization point (Lin P2). 6. Repeat steps 3 through 5 for additional points. 7. If all 10 points will be linearized, follow the 1st. procedure. For linearization correction using less than 10 points, follow the 2nd. procedure. 1st Procedure (10-point linearization) 7a. Enter the weight value for linearization point Lin P9, and press the PRG key (CAL will be blinking on the display). Press the PRG key again, (the display indicates CALIBR). 7b. Press the O key (the display will indicate STORE ?), press the PRG to save the changes and return to the operating mode. 2nd. Procedure (less than 10-point linearization) 7a. The last linearization point must be the full scale value. Press the O key, (CAL will be blinking on the display). 7b. Press the PRG key (the display will show CALIBR). Press the O key (the display will indicate STORE ?). 7c. Press the PRG key to save the changes and return to the operating mode.

14

Complete Configuration Menu (contd)

PARAM ( PRG ) (
O

IN-OUT

SERIAL

CONFIG

CALIBR

FILTER

( PRG )

Enter value 0 to 9 Default = 5

1. With the unit in Complete Configuration mode, press either the UP or DOWN keys until PARAM is shown on the display. 2. Press the PRG key to enter the sub-menu, then use either the UP or DOWN keys to select one of the sub-menu parameters. 3. Press the PRG key to view the default or previously selected value for that parameter. 4. To change the value, press the O key to select a digit, then use the UP or DOWN keys to increment or decrement the value of the selected digit.

See Table 2 on page 26 for a detailed explanation of the PARAM parameter selections

( ( ( ( (

( PRG )

MOTION

( PRG )

Enter value 0 to 4 Default = 2

( PRG )

AUTO 0

( PRG )

Enter value 0.0 to 10.0% 0 = Disabled

( PRG )

0 TRAC

( PRG )

Enter value 0 to 4 Default = 2

( PRG )

0 BAND

( PRG )

Enter value 0 to 200 Default = 100

( PRG )

5. Press the PRG key to enter the new value, then press either the UP or DOWN keys to move to the next sub-menu parameter or press the O key to return to the main menu. 6. To exit the configuration procedure, return to the main menu and press the O key, (the display indicates STORE ?), press the PRG key to save the changes and return to the operating mode.

15

Complete Configuration Menu (contd)

IN-OUT ( PRG ) (
O

SERIAL

ANALOG

CONFIG

CALIBR

PARAM

Continued on the following page

( ( ( ( ( ( ( (

MODE 1

( PRG ) ( PRG ) ( PRG )

See notes on page 28 Default = 2

NET GROSS PEAK H

HYST 1

( PRG )

( PRG )

( PRG )

TIMER 1

( PRG )

Enter value 0.00 - 100.0 Default = 0

( PRG ) ( PRG ) ( PRG )

N.O. N.C.

DELAY 1

( PRG )

Enter value 0.00 - 100.0 Default = 0

( PRG ) ( PRG ) ( PRG )

POS. NEG.

MODE 2

( PRG )

Refer to procedure for MODE 1

NORMAL STABLE

HYST 2

( PRG )

See notes on page 28 Default = 2

( PRG )

TIMER 2

( PRG )

Enter value 0.00 - 100.0 Default = 0

( PRG )

DELAY 2

( PRG )

Enter value 0.00 - 100.0 Default = 0

( PRG )

16

Complete Configuration Menu (contd)

Cont,d from the previous page

Closing Input 1 = 10 Closing Input 2 = 02 (

O

TEST IN

( PRG )

IN 0 0

TEST OUT

( PRG ) ( ( ( (
O O O O

OUT 00 OUT 10 OUT 02 OUT 12 See Table 1

Table 1 Display OUT 00 OUT 10 OUT 02 OUT 12 OUTPUT 1 OUTPUT 2 (status) (status) OFF ON OFF ON OFF OFF ON ON

See Table 6 on page 28 for a detailed explanation of the IN - OUT parameter selections

17

( (

Complete Configuration Menu (contd)

SERIAL ( PRG ) (
O

ANALOG
BAUD1R BAUD2R

CONFIG

CALIBR

PARAM

IN-OUT

*
( PRG ) ( PRG ) ( PRG ) 2400 9600 19200 38400 115200

REM-CO

( PRG )

REMOTE

See Tables 3 through 5 for a detailed explanation of the SERIAL parameter selections

18

( ( ( ( ( ( (

BAUD R

PROT-1

( PRG ) ( PRG ) ( PRG ) ( PRG ) ( PRG ) ( PRG ) ( PRG ) ( PRG ) CONTIN DEMAND AUTOM SLAVE MODBUS BCD NONE

( PRG ) ( PRG ) ( PRG )

PROT-2

**

( PRG ) ( PRG ) ( PRG ) ( PRG ) PROFIB DEVNET NONE

The PROT-2 menu has to be used ONLY when the instrument is equipped with the Profibus-DP or DeviceNet option cards. Otherwise do not enter into this menu.

* BAUD1R, BAUD2R and

ADDRES ( PRG )
Enter value 01 - 32 Max # 32

( PRG )

DN-ADD come up only if DEVNET has been selected inside the PROT-2 menu.

DN-ADD

** PROFIB or DEVNET When

( PRG )
Enter value 001 - 126

PR-ADD

( PRG )

DELAY

( PRG )

Enter value 0.00 - 1.00 Max 1 sec.

( PRG )

have been selected inside the PROT-2 menu, the ANALOG menu will be automatically disabled. Therefore the access to the ANALOG menu is possible only when the PROT-2 has been set as NONE.

OPERATING MODE

Complete Configuration Menu (contd)

ANALOG ( PRG ) (
O

CONFIG

CALIBR

PARAM

IN-OUT

SERIAL

F-SCAL

( PRG )

Enter span value

( (
O

( ( PRG ) ( PRG ) ( PRG ) ( PRG ) 0-20 mA 4-20 mA 0-10 V 0-5 V

OFFSET

( PRG ) ( PRG ) ( PRG ) -0- FS Adjust value with UP & DOWN keys

1. With the unit in Complete Configuration mode, press either the UP or DOWN keys until ANALOG is shown on the display. 2. Press the PRG key to enter the sub-menu, then use either the UP or DOWN keys to select one of the sub-menu parameters. 3. Press the PRG key to view the default or previously selected value for that parameter. 4. To change a parameter, press either the UP or DOWN keys to view the choices for that parameter. When the desired selection appears on the display, press the PRG key to enter the selection and move to the next parameter.

5. To edit numerical values, use the O key to select the digit, then use either the UP or DOWN keys to increment or decrement the value of the selected digit. 6. Press the PRG key to enter the new value, then press either the UP or DOWN keys to move to the next sub-menu parameter or press the O key to return to the main menu. The ANZERO parameter is a negative weight value to which the zero offset of the analog output can be referred. Example: If the selected range is 4/20 mA and the ANZERO value is 10, the analog output value will be 4 mA when the weight will be 10

19

RANGE

( PRG )

( ( ( ( ( (

( PRG )

MODE

( PRG ) ( PRG ) NET GROSS PEAK H

ANZERO

( PRG )

Enter weight value

( PRG ) ( PRG ) ( PRG )

TEST

( PRG ) OUT 0

OUT 100

Serial Communication
Baud Rates 2400, 9600, 19200, 38400, and 115200 Data Formats All serial characters are in ASCII format, and consist of the following. 1 Start Bit, 8 Data Bits, 1 Stop Bit, No Parity Transmission of the serial data can be initiated in several ways as described below. Automatic mode The Automatic mode is used to interface with printers or other data acquisition devices. The serial data is transmitted automatically, upon stabilization whenever the weight value has increased or decreased more than 20 divisions. This function is not performable when the MOTION parameter is set to 0 (weight stability check disabled). Continuous mode The Continuous mode is used to interface with computers, remote displays, or other types of devices that require constant data updating. Demand mode The Demand mode is used to interface with printers and requires a manual print command from the front panel keys (Model 400) or a remote contact closure to initiate the output. In the above modes, the transmitter sends serial data using the format shown below:

STX

<status>

<net weight>

<gross weight>

<peak value>

ETX

<chksum>

EOT

STX (start of text) = 02h <status> S M O E <net weight> <gross weight > <peak value> <checksum>

ETX (end of text) = 03h

EOT (end of transmission) = 04h

= 1 ASCII character consisting of the following: = Stable = Motion = Overload = Error = 6 ASCII characters = 6 ASCII characters = 6 ASCII characters = 2 ASCII characters (STX & ETX are not included in the checksum)

NOTE: The brackets < > are not sent, they are only shown for clarification. The checksum control value is obtained by performing the XOR operation. It is expressed with 2 Hexadecimal digits. Example: 25 = 1D The result of the above calculation equals 1 character, which can be a numerical value of 0 to 9 or A to F (Hexadecimal)

20

Serial Communication (contd)

Slave mode The slave mode is used for interfacing with distributed control systems (DCS) or programmable logic controllers (PLC). This mode requires a data request from the master to initiate the output. In this mode the host sends serial data to the transmitter using the formats shown below: <addr> N EOT After receiving the request, the transmitter responds with the following data string. <addr> N <status> <net weight> <gross weight> <peak value> ETX <chksum> EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

<addr> serial address + 80h Example: address 1 would be 1 + 80h = 81h ETX (end of text) = 03h EOT (end of transmission) = 04h Character strings <status> S M O E <net weight> <gross weight > <peak value> <checksum> = 1 ASCII character consisting of the following: = Stable = Motion = Overload = Error = 6 ASCII characters = 6 ASCII characters = 6 ASCII characters = 2 ASCII characters (<Addr> & ETX are not included in the checksum)

NOTE: The brackets < > are not sent, they are only shown for clarification. The checksum control value is obtained by performing the XOR operation. It is expressed with 2 Hexadecimal digits. Example: 25 = 1D The result of the above calculation equals 1 character, which can be a numerical value of 0 to 9 or A to F (Hexadecimal)

Programming the set-points Command from the host <addr> S <s1> <s2> <s1> <s2> ETX <chksum> EOT

= 6 ASCII characters for set-point 1 = 6 ASCII characters for set-point 2

The transmitter responds with the following data string: <addr> ACK EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

The programmed values are stored in RAM, however, they are not retained if the power is removed. There is no limit on the number of times that these commands can be performed. 21

Store set-point values in Eeprom Command from the host <addr> M EOT

The transmitter responds with the following data string: <addr> M EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

This command is used to store the programmed set-point values in Eeprom. This command can be performed up to 100,000 times.

Request set-point values Command from the host <addr> R EOT

The transmitter responds with the following data string: <addr> R <s1> <s2> ETX <chksum> EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

Net mode / Gross mode switch command This command performs the same function of the FUN key. Switch to Gross weight mode Command from the host <addr> C L EOT

The transmitter responds with the following data string: <addr> C L ACK EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

22

Switch to Net weight mode Command from the host <addr> C N EOT

The transmitter responds with the following data string: <addr> C N ACK EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

Zero / Tare / Peak reset command This command performs the same function of the 0 key and/or logic input (1). Its used to zero the unit when in Gross mode, tare the unit when in Net mode, and reset the value to zero when operating in Peak Hold mode. Command from the host <addr> A A EOT

The transmitter responds with the following data string: <addr> A A ACK EOT

In case of an error, the transmitter will respond with the following data string. <addr> NAK EOT

Modbus mode The Modbus mode is used to communicate with Modicon Programmable Controllers using a unique message structure that the controllers can understand regardless of the type of networks being used. Please refer to the tables on pages 29 through 39 for information regarding the MODBUS RTU Protocol Specifications.

Modbus and Modicon are registered trademarks of the Schneider Automation Group.

23

Serial Output Wiring Connections

RS-232 serial connections to a computer, remote serial display or other data acquisition device. See Figure 3 Figure 3

Rx Tx Gnd

6
Txd

7
Rxd

8
Gnd

9 10 11 12
+ Rx + Tx - Rx - Tx

Common

RS-232

RS-422 or RS-485

RS-422/485 multi-drop serial configuration allows connection of up to 32 units to a distributed control system (DCS) or programmable logic controller (PLC). See Figure 4 for the RS422 connection and Figure 5 for the RS485 connection.

Figure 4

RS422 connection

Gnd + Rxd - Rxd + Txd - Txd

Transmitter # 32

Transmitter # 1

8
Gnd

9 10 11 12
+ Rx + Tx - Rx - Tx

8
Gnd

9 10 11 12
+ Rx + Tx - Rx - Tx

RS-422 or RS-485

RS-422 or RS-485

24

Figure 5

RS485 Connection

Gnd RS485 RS485

Transmitter # 32

Transmitter # 1

8
Gnd

9 10 11 12
+ Rx + Tx - Rx - Tx

8
Gnd

9 10 11 12
+ Rx + Tx - Rx Rx Tx - Tx

RS-422 or RS-485

RS-422 or RS-485

INOVATION Software: RS232 wiring to PC (COM1/2)

PC (9 pole sub-D connector)

Rx Tx (Pin 2) (Pin 3)

PC (25 pole sub-D connector)

(Pin 3) (Pin 2)

Gnd (Pin 5)

Gnd (Pin 7)

6
Txd

7
Rxd

8
Gnd

9 10 11 12
+ Rx + Tx - Rx - Tx

Common

RS-232

RS-422 or RS-485

Not only the RS232, but also the RS422 or RS485 can be used for the communication with the Inovation software. Refer to Figures 3, 4, 5 depending on the desired connection.

25

Sub-menu parameter selections

Table 2 PARAMETERS FILTER (See notes below) MOTION SELECTIONS 0 to 9 (Default = 5) 0 to 4 (Default = 2) PARAM Menu DESCRIPTION Digital filtering value VALUES 0 = no filtering 9 = maximum filtering 0 = Weight always stable 1 = slow stabilization 4 = fast stabilization 0 = function disabled 0 = function disabled 0 = function disabled

Weight stabilization

AUTO 0 0 TRAC 0 BAND (See notes below)

0.0 to 10.0% Auto zero range @ (of net weight value) power up. 0 to 4 (Default = 2) 0 to 200 divisions (Default = 100) Zero tracking range Zero key operating range

Digital filtering affects the update rate and speed of the unit.
Filter setting = 0 Filter setting = 1 Filter setting = 2 Filter setting = 3 Filter setting = 4 Filter setting = 5 Filter setting = 6 Filter setting = 7 Filter setting = 8 Filter setting = 9 Update rate = 25 Hz Update rate = 10 Hz Update rate = 5 Hz Update rate = 2.5 Hz Update rate = 1.5 Hz Update rate = 1 Hz Update rate = 0.7 Hz Update rate = 0.4 Hz Update rate = 0.2 Hz Update rate = 0.1 Hz

0 BAND: this parameter defines the operating range of the Zero key (and Input 1), used to zero the unit in Gross mode.

Table 3 PARAMETERS BAUD R PROT-1 SELECTIONS 2400, 9600,19200, 38400, 115200 NONE CONTIN DEMAND AUTOM SLAVE MODBUS BCD PROFIB DEVNET NONE 01 to 32 001 to 126 0.00 to 1.00

SERIAL Menu DESCRIPTION COM1 Baud rate selection Standard baud rate: 9600 COM1 Serial port transmission mode selection Standard transmission mode: Continuous

PROT-2

COM2 Serial port transmission mode selection

ADDRES PR ADD DN ADD DELAY

COM1 Identification address, selectable from 1 to 32 Profibus-DP or DeviceNet node address Delay in responding to a data request from the host in Demand or MODBUS modes (COM1). Time unit: 1/100 second (maximum 1 second) Enables communication with INOVATION without re-positioning jumper (J1) as described on page 9.

REM-CO

REMOTE

26

Sub-menu parameter selections (contd)

Continuous transmission: The transmission speed depends on the digital filter setting and the baud rate value selected. See Table 4 below for additional information. Table 4 BAUD RATE 2400 D I G I T A L F I L T E R 0 1 2 3 4 5 6 7 8 9 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 9600 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 12 Hz 12 Hz 12 Hz 6 Hz 6 Hz 19,200 50 Hz 50 Hz 50 Hz 25 Hz 25 Hz 12 Hz 12 Hz 12 Hz 6 Hz 6 Hz 38,400 50 Hz 50 Hz 50 Hz 25 Hz 25 Hz 12 Hz 12 Hz 12 Hz 6 Hz 6 Hz 115,200 50 Hz 50 Hz 50 Hz 25 Hz 25 Hz 12 Hz 12 Hz 12 Hz 6 Hz 6 Hz

Driver for the optional BCD Board: The transmission speed depends on the digital filter setting and the baud rate value selected. See Table 5 below for additional information. Table 5 BAUD RATE 2400 D I G I T A L F I L T E R 0 1 2 3 4 5 6 7 8 9 12 Hz 12 Hz 12 Hz 12 Hz 12 Hz 12 Hz 12 Hz 12 Hz 6 Hz 6 Hz 9600 50 Hz 50 Hz 50 Hz 25 Hz 25 Hz 12 Hz 12 Hz 12 Hz 6 Hz 6 Hz

27

Sub-menu parameter selections (contd)

Table 6 IN - OUT MENU PARAMETERS MODE 1 SELECTIONS GROSS NET PEAK H N.O N.C POS. NEG. NORMAL STABLE HYST - 1 (See notes below) TIMER 1 (Default = 2) DESCRIPTION Operating mode selection for output number 1.

Contact status below the setpoint value Comparison with positive or negative weight values Output enabled only after the weight reading has stabilized. Hysteresis setting, used to eliminate chattering of the relay @ coincidence point.

0.0 to 10.0 The output is disabled after (0 = disabled) the time period has expired. (1/10 second increments ) 0.0 to 10.0 Time delay before the output (0 = disabled) is enabled. (1/10 second increments)

DELAY 1

Same parameter selections as above for output 2 TEST IN TEST OUT NOTES: 1. The hysteresis setting must be less than its respective setpoint value. Entering a hysteresis setting greater than the setpoint value will automatically be replaced with a default setting of (2) counts. 2. Hysteresis settings of within 10 counts of their respective setpoint values are possible, however, much smaller values are normally sufficient. 3. A large hysteresis setting (4,990 counts) could be used as follows: Setpoint 1 is used to fill a vessel with 5,000 lbs. of product, and setpoint 2 will be used as a high weight alarm. When the weight in the vessel reaches 5,000 lbs., relay # 1 de-energizes stopping the flow, feed, etc. The product is drawn from the vessel as required, when the weight in the vessel reaches 10 lbs., setpoint # 1s relay re-energizes and automatically refills the vessel to 5,000 lbs. See page 17 Test procedure for inputs Test procedure for outputs

28

MODBUS RTU PROTOCOL SPECIFICATIONS

1. PRECAUTIONS

The Modbus protocol writes directly into the memory of the instrument. Use caution when sending data to the instrument: The data being sent must be within the specified ranges given in the tables on the following pages. Some of the data is written into the E2proms memory (refer to the column in the tables Stored in E2prom) for additional information. This memory can only be written to 100,000 times, therefore, you should avoid writing continuously into this memory. To confirm the storage of a new value in the E2prom, perform the MAKE - BACKUP function. If this function is not performed, all of the newly stored data will be lost when power is removed from the instrument. The Set point setting does not require the MAKE - BACKUP function to be performed. The set point values are expressed as number of divisions This means that any set point value (temporary or permanent) has to be multiplied by the Display division data, in order to obtain the actual value of the set point. E.G. Assuming that the display division value is 0.2; if the PLC asks for a set point value and get the data 3949 from the instrument, this means that the actual value of the set point is 789.8 (3949 x 0.2 = 789.8) Even the other weight values are given as number of divisions, except for the Net weight and Gross weight. Net weight and Gross weight (Modbus addresses 40006 and 40007) are given as absolute values

Note: The numeric values on the following pages for (addresses, codes, and data) are represented as decimal values. The addresses given in the following tables refer to the standards provided in the Modicon Modbus Protocol Reference Guide PI-MBUS-300 Rev J.

2. DATA FORMAT

1 Start Bit 8 Data Bits, The least significant bit (LSB) is sent first. No parity 2 Stop Bits

3. LIST OF FUNCTIONS SUPPORTED

Function 01 (01) 03 (03) 04 (04) 05 (05) 06 (06) 15 (0F) 16 (10) READ COIL STATUS READ HOLDING REGISTERS READ INPUT REGISTERS FORCE SINGLE COIL PRESET SINGLE REGISTER FORCE MULTIPLE COILS PRESET MULTIPLE REGISTERS Description

Hexadecimal values between brackets 29

Each single function is explained in detail on pages 32, 33 and 34 of the operators manual. Each function is composed by a Query (request master instrument) and a Response (answer instrument master). Queries and responses are composed by a sequence of data that are briefly explained here below (***), please note that the code 0x before any value indicates that the value is represented as hexadecimal value. Besides, all the Modbus addresses (the ones mentioned in the left end column on pages 36 and 37) have to be represented as hexadecimal values, but, only for these addresses, there is an important rule to be taken into consideration: Before converting the address into an hexadecimal value, the 1st digit on the left has not to be considered and the remaining 4 digits have to be decremented by 1. 1st Example: To represent the address 40150 (display division on page 36) as hexadecimal value, exclude the digit 4 (remains 0150), then decrement by 1 the number 0150. The result is 0149, now perform the conversion into hexadecimal. The result is 00 95. This is the value to be used in the query. 2nd Example: To represent the address 40102 (load cells sensitivity on page 36) as hexadecimal value, exclude the digit 4 (remains 0102), then decrement by 1 the number 0102. The result is 0101, now perform the conversion into hexadecimal. The result is 00 65. This is the value to be used in the query. (***) Address: is the number of the instruments address, represented as hexadecimal value (in this case do not decrement by 1 the number). Function: is the number of the function to be performed (see the table above) 1st Output address: is the address number where the reading of the outputs status has to start Number of outputs: is the number of the outputs to be read 1st Input address: is the address number where the reading of the inputs has to start Number of inputs: is the number of the inputs to be read Number of bytes: represents the number of bytes which compose a data 2 byte CRC: Cyclical Redundancy Check. Its an algorithm used as checksum. Total byte: Total number of bytes transmitted. This data is not included in the strings.

4. INSTRUMENT RESPONSE TIME

The response time for most data requests is within 20 milliseconds. Exceptions: E2prom Backup command (Maximum time = 350 milliseconds) Writing of the following registers: Load cell/s total capacity, load cell/s sensitivity, Net weight, Tare weight, and Filter (Maximum time = 550 milliseconds).

4.1 RESPONSE TIME WHEN CONNECTING SEVERAL SLAVES

Single twisted pair

Query Master to slave 01 Response time slave 01 Response slave 01 20 mSec delay Query Master to slave 02

Double twisted pair

Query Master to slave 01 Response time slave 01 Response slave 01 delay Query Master to slave 02

With a baud rate of 19200 Time = 15 to 20 milliseconds

30

Scheme of the communication time in a Master-Slave RS-485 system, using a double twisted pair. RTU Baud 9600

8 mSec Tx PC

1 mSec

8 mSec

Tx Slave 01

Tx Slave 01

RTU Baud 19200

4 mSec Tx PC

1 mSec

4 mSec

Tx Slave 01

Tx Slave 01

15 mSec

31

5. LIST OF TRANSMISSION STRINGS

Symbols used in the strings A = 1 byte for slave address (Example: Slave N 17: A = 0 x 11)

5.1. FUNCTION 1: READ COIL STATUS

QUERY Address A RESPONSE Address A Function 0 x 01 Number of bytes 0 x 01 Status of outputs 0 x 00 2 byte CRC Total byte 6 Function 0 x 01 1st. Output address 0 x 0000 Number of outputs 0 x 0008 2 byte CRC Total byte 8

Status of outputs: In this byte each output is identified by 1 bit The address of the 1st. output is the least significant bit (LSB) in this byte. (1 = On, 0 = Off).

5.2. FUNCTION 2: READ INPUT STATUS

NOT USED

5.3. FUNCTION 3: READ HOLDING REGISTERS

QUERY Address A RESPONSE Address A Function 0 x 03 Number of bytes 0 x 04 1st. Register 0 x 0064 2nd. Register 0 x 00C8 2 byte CRC Total byte 3 + 2 x N of registers + 2 Function 0 x 03 1st. Register address 0 x 0000 Number of register 0 x 0002 2 byte CRC Total byte 8

5.4 FUNCTION 4: READ INPUT REGISTERS (read only)

QUERY Address A RESPONSE Address A Function 0 x 04 Number of bytes 0 x 02 1st. register 0 x 0064 2 byte CRC Total byte 3 + 2 x N of registers + 2 Function 0 x 04 1st. Register address 0 x 0000 Number of register 0 x 0001 2 byte CRC Total byte 8

32

5.5. FUNCTION 5: FORCE SINGLE COIL

QUERY Address A RESPONSE Address A Function 0 x 05 Output address 0 x 0000 Status of output 0 x FF00 2 byte CRC Total byte 8 Function 0 x 05 Output address 0 x 0000 Status of output 0 x FF00 2 byte CRC Total byte 8

Status of output: (FF00 = On, 0000 = Off) The response includes the echo of the query

5.6. FUNCTION 6: PRESET SINGLE REGISTER

QUERY Address A RESPONSE Address A Function 0 x 06 Register address 0 x 0000 Register value 0 x 1234 2 byte CRC Total byte 8 Function 0 x 06 Register address 0 x 0000 Register value 0 x 1234 2 byte CRC Total byte 8

The response includes the echo of the query

5.7 FUNCTION 7: READ EXCEPTION STATUS 5.8 FUNCTION 8: DIAGOSTIC 5.11 FUNCTION 11: FETCH COMM EVENT CTR 5.12 FUNCTION 12: FETCH COMM EVENT LOG

NOT USED NOT USED NOT USED NOT USED

5.15 FUNCTION 15: FORCE MULTIPLE COILS

QUERY Address A Function 0 x 0F 1st. Output address 0 x 0000 N of outputs 0 x 0002 N of bytes 0 x 01 Status of outputs 0 x 00 2 byte CRC Total byte 10

RESPONSE Address A Function 0 x 0F 1st. Output address 0 x 0000 N of outputs 0 x 0002 2 byte CRC Total byte 8

Number of outputs: Number of the output to be written, starting from the address. Number of bytes: Number of bytes transmitted as status of outputs (8 outputs each byte) Status of outputs: 1 output each bit (1 = On, 0 = Off); the 1st. Output coincides with the least significant bit (LSB) of the 1st. Byte. Non-significant bits are set to zero. The response includes the identification of the modified outputs.

33

5.16 FUNCTION 16: PRESET MULTIPLE REGISTERS

QUERY Address Function 1st. Register output 0 x 0000 Number of register 0 x 0002 Number of bytes 0 x 04 1st. Register value 0 x 0000 2nd. Register value 0 x 0000 2 byte Total byte

0 x 10

CRC

7 + 2 x N of registers + 2

RESPONSE Address A Function 0 x 10 1st. Register address 0 x 0000 N of registers 0 x 0002 2 byte CRC Total byte 8

Number of registers: Number of the registers to be written, starting from the address. Number of bytes: Number of bytes transmitted as registers value (2 bytes each register) Registers value: Content of the registers, starting from the 1st. The response includes the identification of the modified registers.

6 BROADCAST MODE
This function is not implemented in the instrument

7.1. COMMUNICATION ERRORS

The communication strings are controlled by the CRC (Cyclical Redundancy Check). If a communication error occurs, the slave unit doesnt answer. The master unit controls a timeout when waiting for the response from the slave. If the slave doesnt answer during this timeout, it means that a communication error has occurred.

7.2. ERRORS IN THE RECEIVED DATA

If the string is received correctly but is not executable, the slave answers the master with an EXCEPTION RESPONSE. The field function is transmitted having the most significant digit (MSD) set to 1.

EXCEPTION RESPONSE Address A Function Function + 80h Exception code 0 x 01 2 byte CRC

Description of the Exception codes.

Code 1 2 3

Description ILLEGAL FUNCTION (The function is not valid or not supported) ILLEGAL DATA ADDRESS (The specified data address is not available) ILLEGAL DATA VALUE (The data value received is not valid)

34

6 BROADCAST MODE
This function is not implemented in the instrument

7.1. COMMUNICATION ERRORS

The communication strings are controlled by the CRC (Cyclical Redundancy Check). If a communication error occurs, the slave unit doesnt answer. The master unit controls a timeout when waiting for the response from the slave. If the slave doesnt answer during this timeout, it means that a communication error has occurred.

7.2. ERRORS IN THE RECEIVED DATA

If the string is received correctly but is not executable, the slave answers the master with an EXCEPTION RESPONSE. The field function is transmitted having the most significant digit (MSD) set to 1.

EXCEPTION RESPONSE Address A Function Function + 80h Exception code 0 x 01 2 byte CRC

Description of the Exception codes.

Code 1 2 3

Description ILLEGAL FUNCTION (The function is not valid or not supported) ILLEGAL DATA ADDRESS (The specified data address is not available) ILLEGAL DATA VALUE (The data value received is not valid)

35

List of the Holding Registers (4x)

Modbus Address Description Set Points and Weight values 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 Set point 1 temporary Set point 2 temporary Command register Set point 1 permanent Set point 2 permanent Net weight value (H) Net weight value (L) Input status byte Gross weight value (H) Gross weight value (L) Peak Value 40020 Peak gross weight Command data and status registers 40081 40082 40083 Command data register Status register Status data register Basic Configuration 40100 40101 40102 40103 40104 40105 40106 40110 40150 Load cell/s total capacity (kg) H Load cell/s total capacity (kg) L Sensitivity of load cell/s Net weight of the weighing system (H) Net weight of the weighing system (L) Dead load of the weighing system (H) Dead load of the weighing system (L) Operating mode Display divisions Weighing Parameters 40180 40181 40182 40183 Digital filter value Motion band value Auto zero value Zero tracking value Set Points Configuration 40200 40201 40202 40203 40204 40205 40206 40207 Operating mode Set point 1 Hysteresis Set point 1 Timer Set point 1 Delay Set point 1 Operating mode Set point 2 Hysteresis Set point 2 Timer Set point 2 Delay Set point 2 MODE 1 HYST 1 TIMER1 DELAY1 MODE 2 HYST 2 TIMER2 DELAY2 0 to full scale 0.1-100.0 (5) 0.1-100.0 (5) 0 to full scale 0.1-100.0 (5) 0.1-100.0 (5) YES YES YES YES YES YES YES YES FILTER MOTION AUTO 0 0 TRAC 0-9 (3) 0-4 (3) 0.1-10.00 (3) (5) 0-4 (3) YES YES YES YES CAPAC SENSIT NET DEAD L OPMODE DSPDIV 0-500000 (1) 1.0000 - 4.0000 (5) 0 to full scale (1) 0 to full scale (1) 0-2 (3) 0 - 14 (2) See Table A YES YES YES YES YES YES 11 (Hex) 00, 03-05 (Hex) 06 (Hex) See relative table (page 39) See relative table (page 39) See relative table (page 39) 0 to full scale NO 0 to full scale SET 1 SET 2 Relevant menu 0 to full scale 0 to full scale 01-05, 10, 12-13, 20 (Hex) 0 to full scale 0 to full scale 0 to full scale See relative table (page 38) NO NO See relative table (page 39) YES YES Range Value Stored in E2prom

Holding Register Table continued on the following page.

36

List of the Holding Registers (4x) contd

Serial Configuration 40300 40301 40302 Baud rate Serial address Response delay Analog Output 40400 40401 40402 40403 40404 40405 Analog output full scale Analog output operating mode Analog output range Zero offset Full scale offset An-Zero (negative weight value for zero analog output) F-SCAL MODE RANGE OFFSET OFFSET ANZERO 0 to full scale 0-3 (3) 0-3 (3) YES YES YES (4) (4) YES Relevant menu BAUD R ADDRES DELAY 0-4 (3) 1-32 0-100 YES YES YES

(1) (2) (3) (4) (5)

The combined theoretical net and tare weight values must not exceed the total capacity value. Refer to the 15 values from 0.001 to 50 For the list of values please refer to the user manual. They are stored in the E2prom if writing the function 0000 in the status register. When setting these values the decimal point has not to be included.

Serial parameter specifications:

Once the serial address and response delay have been modified, they take effect immediately. The serial port mode cant be modified via Modbus. When setting a new baud rate value, the power to the instrument must be removed and re-applied in order for the changes to take effect.

TABLE A IDENTIFICATION CODES

Code 0 (00) 1 (01) 2 (02) 3 (03) 4 (04) 5 (05) 6 (06) 7 (07) 8 (08) 9 (09) 10 (0A) 11 (0B) 12 (0C) 13 (0D) 14 (0E) Display divisions 0.001 0.002 0.005 0.01 0.02 0.05 0.1 0.2 0.5 1 2 5 10 20 50

Hexadecimal values between brackets

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Table of the Input Status bytes

Description Bits meaning 0 Net weight polarity Gross weight polarity Stable weight Millivolt polarity Underload condition Overload condition Off range condition Preset tare condition Input 1 Input 2 + + no + no no no no De-activated De-activated 1 yes yes yes yes yes Activated Activated The Modbus address 40008 is composed by 2 bytes. The conversion of these 2 bytes from hex into binary gives the meaning of each single bit described in this table.

1 0 1 0 0 0 0 1 0 0

E.g. if the bytes in the address 40008 are 00 85, the conversion into binary gives the sequence of bits 10000101. The digit at the right hand side matches with the 1st bit (Net weight polarity), therefore the values given in the above mentioned example are equivalent to: Net weight polarity = negative Gross weight polarity = positive Weight stability = yes Millivolt polarity = positive Underload, Overload, Off range condition = no Preset tare condition = no Input 1 = De-activated Input 2 = De-activated

List of the Input Registers (3x)

Modbus Address 30003 30004 30005 30006 A/D converter internal counts H A/D converter internal counts L Millivolt value Instrument software release Description

List of the coils (0x)

Bits meaning Modbus Address 00001 00002 Description 0 Logic output 1 Logic output 2 De-activated De-activated 1 Activated Activated 1 bit 1 bit Range value Stored in E2prom NO NO

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List of the functions Command register

Function Codes 0001 (01 Hex) 0002 (02 Hex) 0003 (03 Hex) 0004 (04 Hex) 0005 (05 Hex) 0016 (10 Hex) 0017 (11 Hex) 0018 (12 Hex) 0019 (13 Hex) 0032 (20 Hex)

Description Semi-automatic zero Auto tare Peak reset Force net weight visualization Force gross weight visualization Zero calibration Full scale calibration Reset zero calibration Reset full scale calibration Back-up E2prom

Function Command Data Register Sample weight -

Stored in E2prom NO NO NO NO NO YES YES YES YES YES

List of the functions Status register

Function Codes 0000 (00 Hex) 0003 (03 Hex) 0004 (04 Hex) 0005 (05 Hex) 0006 (06 Hex)

Description None of the functions are activated Analog output zero offset adjustment Analog output full scale offset adjustment Test input / output Test analog output

Function Status Data Register Analog output (0-64000)

Stored in E2prom NO YES YES NO NO

For additional information regarding the Modbus protocol, please refer to the Modbus Protocol Manual PI-MBUS-300 Rev J.

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Intrinsic Safety Barriers

HAZARDOUS AREA
PEPPERL & FUCHS Intrinsic Safety Barriers
- Signal - Signal + Signal + Signal - Exc.

SAFE AREA
Model CGS4 Summing Junction Box

Model 500 Digital / Analog Transmitter

8 Z961H 4 Z966H
+ Exc. - Sense

5
- Exc. + Exc.

6 5 4 Z961H
+ Sense

- Exc. + Exc. + Sens - Sens - Sig. + Sig. 3

- Sense + Sense

19 20 21 22 23 24 8 TB5 5 4 1

1 2 3 4 5 6 7

- Sig + Sig - Exc - Sens + Sens + Exc Shield

+ Exc - Exc + Sig - Sig Shield

1 2 3 4 5 TB1

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FUNCTION +/- Signal +/- Exc. +/- Sense Z961H 1 Z966H 1 Z961H 1 BARRIER TYPE QTY 1 2 3 4 5 TB4 + Exc - Exc + Sig - Sig Shield

+ Exc - Exc + Sig - Sig Shield

1 2 3 4 5 TB2

FUNCTION

COLOR

+ Exc.

Red

+ Exc - Exc + Sig - Sig Shield

1 2 3 4 5 TB3

+ Sense

Orange

- Exc.

Black

- Sense

Blue

+ Signal

Green

- Signal

White

Shield

Bare

Options

Precise
24 Volt Power Supply Installation Make sure the installation complies with local regulations and electrical codes. Connect AC voltage to the terminals marked L and N. The DC voltage is available on the terminals marked + and -. The second set of terminals are used when powering two transmitters from a single power supply (See notes). A red LED is illuminated when the power supply is ON.

Notes: The power supply should be used to power two transmitters only when a single load cell is connected to each transmitter. For multiple load cell applications it is recommended that an individual power supply be used for each transmitter. This enables the power supply to compensate for any fluctuations in the incoming line voltage. Recent field experiences have shown that voltage drops of greater than 10% can cause the transmitters to drift and become unstable.

Fuse

LED

+ 24 Vdc

115 Vac Fuse Replacement

The following procedures require work inside the power supply enclosure and should be performed by qualified service personnel. Before opening the unit, disconnect the AC voltage. Remove the front cover from the power supply. Press down gently on the cover of the fuse holder, and turn counter-clockwise. Pull out the cover and fuse as an assembly, replace fuse with a new one. Re-install fuse and cover as an assembly, press down gently and turn clockwise. Replace the front cover on the power supply. Re-apply AC voltage to the unit. In the event of a malfunction, please contact the nearest distributor for assistance. Any attempt to modify or repair the power supply will void the manufacturers warranty.

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