“Risk management is a more realistic term than

Plot - C706, Sajaa safety. It implies that hazards are ever-present,

Industrial Area,P. O.
Box: 33359, Sharjah,
UAE.+971 6 534 9951 Task Risk Assessment Form that they must be identified, analyzed,
evaluated and controlled - or rationally
accepted

Job No J-356 Client ADNOC ( ABUDABI NATIONAL OIL CORPORATION) Doc no PEL-RA-003
Review Date 9/28/2024 scope Lifting of heat exchangers Using Mobile Crane Location Near Zone-1
Assessment Series
Risk Rating Resudial Risk

LIKLEY HOOD

LIKLEY HOOD
SEVERITY

SEVERITY
srl no Activity Hazard Who may Harm & how Control Measures

MEDIUM

MEDIUM
HIGH

HIGH
LOW

LOW
RISK

RISK
1.Conduct a detailed site survey
Pre-Lift Planning and Site riggers workers ,Project delays, equipment 2.Confirm crane positioning and load path
1 Incorrect site survey, poor planning 5 5 25 H
3.Review mobile crane limitations
2 1 2 L
Inspection damage, accidents

1. Ensure stable and level base for heat exchanger

2. Confirm ground conditions for mobile crane
3.All outriggers must fulley extended
Riggers and workers
2 Base Area Preparation Unstable base, inadequate space 5 5 25 H 4.Ensorr there sufficent swinging Radious 2 1 2 L
Load imbalance, tipping during lift
5. PPEs like Hard Hats, safety goggles,coverall must
wear
6. Barricade the area

1. Set up crane on solid, stable ground ensure rigger

pads are placed
2. Fully extend outriggers with crane mats or steel
plates
Riggers ,workers and the persons at the visinity 3. Conduct stability checks
3 Mobile Crane Setup Crane tipping, insufficient stability of Crane . 5 5 25 H 4. Barricade the area 2 1 2 L
instability, tipping, collapse 5. Never Exceed the The SWL
6. PPEs like Hard Hats, safety goggles,coverall must
wear

1. Use certified and inspected rigging equipment

2. Select correct rigging for load weight and type
3.Certifiyed Riggers are in activlity
Rigging Equipment Riggers ,May affected 4.Certified Crane used for Lifting Activity
4 Inspection and Setup Faulty or insufficient rigging gear Load drop due to rigging failure
4 4 16 H 5. PPEs like Hard Hats, safety goggles,coverall must 2 1 2 L
wear
6. Barricade the area

Load Calculation and riggers who are exposed to Overloading mobile 1. Confirm load weight and center of gravity
5 Balance Incorrect load or center of gravity crane, load imbalance collopase of crane an load 4 5 20 H 2. Verify crane’s SWL and boom configuration 2 1 2 L
3. Use load charts
 Risk Rating Resudial Risk

LIKLEY HOOD

LIKLEY HOOD
Srl no Activity Hazard Who may Harm & how Control Measures

SEVERITY

SEVERITY
MEDIUM

MEDIUM
HIGH

HIGH
LOW

LOW
RISK

RISK
1. Monitor weather conditions before and during lift
High winds, rain, or reduced Riiggers exposed to Uncontrolled load swinging,
6 Weather Monitoring visibility crane instability may collapse of crane 5 5 25 H 2. Stop work during high winds (>20 km/h) or heavy 1 1 L
rain

1. Attach tag lines to control load

2. Use riggers to manage load movement
Load Securing with Tag Riggers exposed to Injury or damage due to 3. Avoid sudden crane movements
7 Lines
Load swinging, loss of control
uncontrolled movement
5 4 20 H 5. Avoid standing under Suspended Load 2 1 2 L
6. Barricade the Area maintain exclusion Zone

1. Slow, controlled lift

Lifting Heat Exchanger riggers may exposed ti Sudden drop or swing 2. Maintain communication between operator and
8 from Base Load shift or instability causing injuries 5 5 25 H riggers 2 1 2 L
3. Confirm load is balanced before lifting fully

1. Ensure load path is clear

Transporting Heat 2. Monitor boom angle, load radius, and center of
riggers may exposed on Crane tipping, load drop
9 Exchanger with Mobile Load imbalance, crane overload
leads to major Injury & fatal
5 5 25 H gravity 2 1 2 L
Crane 3. Keep within crane limits
4. Barricade the area
1. Use spotters for precision positioning
2. Slow and controlled lowering of the heat exchanger
Positioning the Heat riggers get injured & Damage to equipment or 3. Confirm positioning accuracy before release
10 Exchanger Misalignment, load swinging structure 5 4 20 H 4. Barricade the area 2 1 2 L

1. Follow manufacturer’s guidelines for dismantling

Dismantling and Removing Accidents during crane or rigging
11 Mobile Crane removal
Injury to personnel or equipment damage 5 5 25 H crane 2 1 2 L
2. Clear area of personnel during crane removal
3. Safely store rigging equipment
L=Low Risk Hierarchy of Risk Assessment or Reduction of Risks 5 10 15 20 25 Risk assessments are essential to identify hazards and risks that may potentially
cause harm to workers. Identifying hazards by using the risk assessment process is a
M=Medium Risk 1. Elimination- Eliminate the Hazards. 4 8 12 16 20 key element in ensuring the health and safety of your employees and customers

likelihood
2. Reduction- Reduce the Risks by Engineering means.
H=High Risk 3. Isolation- Isolate or segregate employees from the Hazards 3 6 9 12 15
4. Control- Control the Risk with safe system of workmate
5. PPE- Introduce Policies, Procedures and use of PPE 2 4 6 8 10
6. Discipline- Monitor and review the process and procedure 1 2 3 4 5
Severity
Prepared By Reviewed By Approved By
Jithin Sankar Eldho Wilson Rajesh N.R
Lead hse Production Manager Senior Engg & Operation Manager